19695 Operation Manual
Contents
1. pose Se A ocn bine Me vete perso a aj 7 e M De a ER fr En ES DE IL 1 eT 1 m J i eee Ex Date MEN ES i dih jee Ur Dos D z mirri rim Mn Tete quus Gee pet ne ud 2 Wi i E oP ae 1 fl F T E i f 1 I ou f and muere soap pone mnm owed m ES IE CUN IN ii T een tee am ne H 1 d E 1 1 H F f 1 M ERE Re ie I mide M SUR T SE i 1 i d anapeana sja nere ii bonnes CON LL ENT PE X CARE eme Po pete f 1 p f 1 a x f 1 1 T O e d ES SN er P f B H j See VV TIEN S een CODEC er ee d H H fi Iani meas iustam in esr er n sion Y j pe a LS e a M ee ee ee Viscosity in Centistokes 65 Samples of Fluids Viscosities and Scale Factors Oo Fluid Scale Factor 1 Water AntiFreeze 5 1 044 2 AntiFreeze 18 1 007 BrakeFlid 42 1 004 NE ATF 80 100 EN 1 000 _ 6 80W 90 099 140W 1800 0993 10 CH r1 th bi I F4 Fin SPECIFICATIONS Metric Maximum Flow Minimum Flow Accuracy Anti freeze 1 5 _5 Digit LCD Displa Quarts Pint5 Gallons Inlet and Outlet Connections2. AUTO is an indicator of the meter being in Auto Batch mode Low Battery icon LCD Display METER INSTALLATION Relieve System Pressure 1 Turn off the power supply to the pump or close the shutoff valve 2 Dispense any fluid in the system into a waste container by opening the meter s 3 Open all bleed type master air valves and fluid meter s in the system 4 Leave the meter s open until ready to pressurize the system Grounding 1 Grounding reduces the risk of static sparking Ground all system components according to local state and federal codes Consult the pump user s manual and other system components to ground the following 2 Pump follow manufacturer s recommendations 3 Air and Fluid Hoses use only grounded hoses 4 Air Compressor follow manufacturers recommendations 5 Fluid Supply Container follow the local code Flushing Procedure NOTE f the system has multiple dispense positions begin at the position farthest from the pump and move toward the pump Close fluid dispense valves at every position AWARNING Pressurized Equipment This equipment stays pressurized until the pressure is manually relieved To reduce the risl of injury from fluid spray from the meter follow the Pressure Relief Procedures when you e Are instructed to relieve pressure e Stop dispensing e Check clean or service any system equipment Clean or install nozzles A WA
3. 1 On the opposite end apply sealant to the end of the nozzle Recommended sealant is Loctite 243 2 Thread the nozzle onto the meter Screw it in tightly with an open ended adjustable wrench 3 Open all dispense position shut off valves Start the pump to pressurize the system 4 Before use to ensure accuracy purge all air from the fluid lines and dispense valve s Attach the Nozzle 3 METER OPERATION NOTE The keypad Auto button is used to toggle between Manual Mode and Auto Batch Mode Manual Mode In the Manual Mode the meter operates as a free flow dispensing handle Pull the trigger to begin the flow The display shows the amount of fluid dispensed When the desired amount of fluid has been dispensed release the trigger to stop the flow pM RESET nee 4 Press the button once to reset the counter display to Manual Mode zero Auto Batch Mode To enter the Auto Batch Mode from the Manual Mode press the button When in the Auto Batch Mode the AUTO icon displays and the batch quantity shows in the lower right hand side of the LCD display 1 Change the batch size by pressing the and or buttons a Press the 10 button to increase the batch amount in increments of 10 units b Press the 1 button to increase the batch amount in increments of 1 unit c Press the 0 1 button to increase the batch amount in increments of 0 1 units Q 2 Pull the trigger to begin the flow e The sole
4. Pen 4 Release the e button to return to the operating display Re settable Total NOTE The Accumulated Total cannot be reset unless the user changes from English units to metric units or from metric to English units See Change Factory Settings Change Unit of Measure on page 7 Emergency Override In case of an emergency or to interrupt a batch the meter is equipped with an Emergency Override TPS 1 Press the red COD button on the meter to activate the Emergency Override The override closes the valve immediately stopping fluid flow 2 After an Emergency Override batching can continue by pulling up on the trigger Error Codes The meter has one Error Code that may display It provides an indication at the meter that there is an error in communication between the meter and keypad SFO Scale Factor 0 The Scale Factor setting for the meter is set to 0 000 e To input a valid Scale Factor for the meter follow the instructions in the Change Factory Settings section of this manual on pages 7 and 8 All other Error Codes are for factory purposes only To clear the meter press Reset SERVICE Low Battery Icon When the batteries need changing a progression of warnings appears on the meter screen ET ES onn e eem Low Battery icon First Warning the Low Battery icon appears in the lower left corner of the display That means the batteries are low and need to be changed Second Warning Battery ico
5. 4 BSPP Min Max flow range will vary with fluid viscosity ITEM PART DESCRIPTION 1 Battery Holder Assembly 64103 026 2 Bottom Case with Screws 64103 003 1 2 Not Shown Swivel Not Shown Rubber Boot _ 13 ITEM PART DESCRIPTION PART NUMBER 1 Valve Assembly 64103 010 2 Gear Service Kit O Ring _ 62896 001 E Trigger Assembly 64103 005 5 TROUBLESHOOTING Symptom Battery Icon is displayed Display Blank Meter does not latch for batching Slow or no fluid flow Meter inaccurate Batch overruns program value Relieve the pressure prior to checking or repairing the meter Make sure all valves controls and pumps are operating correctly Possible Cause Batteries are low Meter asleep Loose battery connection Batteries dead Meter not in AUTO mode Meter not reset after prior batch Low batteries Filter is clogged Pump pressure is low Foreign material is jamming meter Scale factor not correct for fluid Pulse delay value set too low 15 Remedy Replace batteries Push reset button Remove battery pack and check battery connection Push reset button Replace batteries Push reset button Press AUTO button and program batch size Press RESET button Check for battery icon replace batteries push RESET button Clean or replace the filter in the swivel nut Turn up the pump pressu
6. Installation amp Operation Manual IMPORTANT This manual contains important warnings and other information READ AND KEEP FOR REFERENCE IOM 126 01 B BadgerMeter Inc ee Table of Contents DISCLAIMER PETENS Back of front cover QUESTIONS or SERVICE ASSISTANCE VERON Back of front cover PRODUCT IDENTIFICATION INFORMATION Back of front cover jg Dato 1 2m EHE AA WARNING Explosions and Fire Hazards eene ssl METER INSTALLATION Relieve System Pressure nn SEENI RE DM Fiushing Procedure de mn PDO RE VE PU mme Apply Nozzle to Meter nn mm en ne nets Manual Mode Auto Batch Mode OPERATING MODE FUNCTIONS 1 2 2 2 2 3 3 4 4 4 5 p 5 Emergency Override lion Tnt SR mn on ner eee ol Changing the CG sis munis hum CHANGE FACTORY SETTINGS Rs 7 i met etes PNR TR Change Unit of Measure sommes Y i Ee eee M Save Changes UPC 8 Verify Changes B Absolute Scale Factor Chart of Scale Factors 11er btt tior 10 Sample Fluids Viscosities and Scale Factors n 10 Specifications ie eu M Uns Parts sinon Sim oma n n 12 to 14 MORD Hair cee eei 15 and 16 EXPLOSION and FI
7. RE HAZARDS E Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in an explosion or fire and cause serious injury e Be sure the fluid system is properly grounded See your pump instruction manual for details e lf there is static sparking or if you feel an electric shock while using the meter stop dispensing immediately Identify and correct the problem before continuing e Provide fresh air ventilation This will avoid the buildup of fumes from the fluid being dispensed e Donot smoke while dispensing flammable fluids Keep the dispensing area free of debris including solvents rags and spilled gasoline A WARNING METER HAZARDS Equipment misuse can cause the meter to rupture or malfunction and cause serious injury e This equipment is for professional use only Read all instructions tags and labels before operating the equipment Use the equipment only for its intended purpose Do NOT modify or alter the equipment Do NOT leave equipment unattended while dispensing Check equipment daily Repair or replace worn or damaged parts immediately Do NOT exceed the maximum working pressure level of the lowest rated system component m Use only extensions and nozzles that are designed for use with this equipment y Use only fluids and solvents that are compatible with the equipment Read all fluid and solvent f manufacturer s warnings Tighten all fluid connections before operating th
8. RNING Explosion and Fire Movement of fluids through the dispensing system creates static electricity Static electricity can cause volatile fumes resulting in an explosion and fire The dispensing system must be grounded ACAUTION If this installation is new or if the fluid in the lines is contaminated flush the system before installina the meter s 2 Once the main fluid outlet valve at the pump is closed the air pressure to the pump motor is properly adjusted and the air valve is opened Slowly open the main fluid valve Place the hose end in a waste container Make sure hose is secure so no fluid leaks during flushing Slowly open the dispense valve and allow enough oil to pass through it to ensure that the system is clean Close the valve and repeat for all dispense positions Apply Meter to Hose Close the drain valve before starting this procedure 1 Attach swivel to meter Apply thread sealant to the male end of the hose Recommended sealant is Loctite 243 2 Insert the metal end of the hose into the swivel Tighten completely with an open ended adjustable wrench NOTE The threaded end of the meter always has female threads The metal end of the hose must have male threads Apply thread sealant Loctite 243 or equivalent to the male end The inlet and outlet swivel connections are either 1 2 NPT or 1 2 BSPP depending on meter model Attach the hose Apply Nozzle to Meter
9. actual Unit of Measure is flashing when the Programming Mode is entered Qum 2 Press the ce button to toggle between the four u options PT QT GAL L Unit of Me 3 When the desired unit of measure is displayed baie RESET Display press the button The Unit of Measure icon Stops flashing 4 If L Liters is selected the decimal point begins to flash e You now have the option to change the decimal point to either a period or a comma e Todo this press the aen button 5 If no Scale Factor changes are necessary go to Save Changes on page 8 E ACAUTION r Changing the Unit of Measurement from metric to English or from English to metric clears the Re settable Total and Accumulated Total Change Scale Factor A WARNING D Changing the Scale Factor changes the accuracy of the meter potentially causing it to overfill or under fill This has the potential to cause a mechanical breakdown Scale Factor Digits RESET es 1 Press the button to advance through the Scale Factor digits TOTAL 2 Press the ium button to change the selected number NOTE All digits can be scrolled between 0 and 9 except the first It can only be scrolled from 0 to 1 or from 1 to O Scale Factor Display omm E RESET 3 Press the a button to advance to the next number in Scale Factor 4 Repeat steps 2 and 3 for all five digits in Scale Factor Save Changes When you are finished programmi
10. is equipment Do NOT stop or deflect leaks with hands body gloves or rags Do NOT dispense towards any person or any part of the body Do NOT place hands or fingers over the end of or into the dispense valve Comply with all local state and federal fire electrical and safety regulations Use of this product in a manner other than specified in this manual may result in impaired operation or damage to equipment E e This meter is designed specifically to dispense petroleum products Do not use for windshield wiper fluid brake fluid or water based solutions METER BUTTONS P lA 4 Ti s A 10 0 1 Cav as 2 Used to enter the batch quantity to be dispensed Total Used to display the accumulated total of fluid dispensed as well as the re settable total during Auto Batch and Manual Mode Auto Used to enter and exit the Manual or Auto Batch mode Meter Display RESET Reset e Used in the Manual Mode to clear the dispensed quantity e Used in Auto Batch Mode to clear the dispensed quantity and reset the meter for the next batch e Used to reset the resettable total dispensed while pressing the TOTAL button Shut Off or Stop Used to stop the flow through an Emergency Override LCD DISPLAY 1 Displays re settable total accumulated total and Scale Factor Displays Unit of Measure Arrows Not Used On This Version Preset Batch quantity History Icon Not Used On This Version
11. n flashes The battery power is too low and meter functions are disabled Changing the Batteries The battery compartment is located in the lower case on the underside of the trigger guard 1 Turn the unit over 2 Unscrew the two screws Remove the battery door to expose the batteries 3 Replace the old batteries The meter takes 4 AA alkaline batteries NOTE Battery polarity markings are inside battery compartment 4 Dispose of used batteries properly according to local regulations NOTE Changing the batteries does not affect any of the programmed values or totals CHANGE FACTORY SETTINGS Each meter is calibrated at the factory for use with motor oil see Change Scale Factor page 8 The Unit of Measure is also selected prior to shipment Programming To change the factory settings Poe Use a 5 32 Allen 1 Press the dcr button to wake up the meter if wrench or similar the display is blank blunt tool 2 To enter the Programming mode turn the unit over Press and hold down the PROGRAMMING key located in the access hole for 2 seconds see picture on left 3 After the display flashes the Unit of Measurement and Scale Factor are displayed 4 The current Unit of Measurement will be flashing when the programming mode has been entered Location of access hole for PROGRAMMING Key Change Unit of Measure The meter comes with an option to choose 4 different Units of Measure Scale Factor Digits 1 The
12. ng these options turn the unit over and press the PROGRAMMING key 1 Hold the PROGRAMMING key until the display flashes three times and goes blank di RESET 2 Press the button to turn the meter display on Verify Changes 1 Verify Unit of Measure is correct 2 Push and hold the Total button and Auto button together to verify that the Scale Factor is correct CALCULATE SCALE FACTOR A Scale Factor is a number used to adjust meter accuracy The Scale Factor is set at the factory using motor oil with a viscosity of 10W The primary use for Scale Factor recalibration is to batch fluids with different viscosities If the fluid has a lower viscosity more fluid can slip past the meter gears without being detected Changing the Scale Factor adjusts the meter to compensate for the loss The meter multiplies each pulse by the Scale Factor number to correct the accuracy when it converts to the specified units The reading is then always correct For an approximate Scale Factor for fluids of different viscosities consult the charts on page 10 NOTE The meter s original Scale Factor was written on the trigger when it was calibrated at the factory It may have been revised after field installation Use the Scale Factor showing on the display not on the a TA WARNING Changing the Scale Factor will change the accuracy of the meter potentially causing it to overfill or under fill This has the potential to cause a mecha
13. nical breakdown To view the current Scale Factor om a 1 Press and hold the button and the button at the same time Absolute Scale Factor For absolute Scale Factor perform this test 1 Run a measured amount of fluid through the meter 2 If the meter delivers 4 20 quarts and the display shows only 4 00 quarts then the Scale Factor needs to be adjusted 3 Divide what the meter delivered 4 20 by what the display shows 4 00 You get an error factor of 1 05 4 The existing Scale Factor is 1 0123 as shown in steps 1 and 2 in To view the current Scale Factor above 5 To calculate a new factor 1 0123 existing Scale Factor x 1 05 error factor 1 0629 new Scale Factor 6 Enter that number as described in Change Scale Factor on Page 8 NOTE Use the Scale Factor showing on the display not on the trigger Scale Factor 1 08 1 07 1 06 1 05 1 04 1 02 Chart of Approximate Seale Factors for Fluids of Different Viscosities Scale Factor i i H j I i ER ON Le de d RR NS UP 2 ML M anms Miet RUM ME ONE NON ee CA HA RU MON R RO MR f i i i a NN ae SAS CAE M IBE M RU r a i HANE INE Oe Se EUR eS INN EURE El 5 ee EE CTI x eee sso mn Hi B i 3 t m a mani mara cascos I F mirre rari raen at i M mee ef ee eee sans qe bte i ES a i i H H ey m oo I
14. noid valve automatically locks the dispensing valve in the full open position ACAUTION The meter always locks in the maximum open position Auto Batch Mode p Release the trigger allowing it to fall back m The flow automatically shuts off after the batch quantity has dispensed After the batch quantity has been dispensed the meter is a free flow dispensing handle until the reset button is depressed e To top off the fluid pull the trigger to begin the flow and release it when the desired amount has been pumped NOTE n case of an emergency or to interrupt a batch the meter is equipped with an Emergency 7 Override See Emergency Override page 5 C 6 Press the button when finished The display resets and the meter is now ready for the next batch to be dispensed 4 OPERATING MODE FUNCTIONS These functions operate the same in Manual Mode and Auto Batch Mode Re settable Accumulated Totals The meter has two flow totalizers One is Re settable Total The other is Accumulated Total 1 To see the Accumulated Total and the Re settable Total e Press and hold the ow button to see the Accumulated Total e Continue holding the rom button e After three 3 seconds the display changes to the Re settable Total 2 Resettotal displays the total fluid dispensed since the Re settable Total was last set back to zero RESET 3 Press the C button while viewing Resettotal to set it back to zero
15. re Contact your local distributor for repair Enter program mode check and reset program factor Enter program mode reset pulse delay to higher value
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