PDST24/PDST32 GASOLINE SNOW THROWER
Contents
1. PowerLand PDST24 PDST32 GASOLINE SNOW THROWER Owner s Manual f THANK YOU FOR BUYING PowerLand INDUSTRIAL TOOLS SAVE THIS MANUAL FOR FUTURE REFERENCE www powerlandonline com Toll Free 1 888 807 6660 A WARNING To reduce risk of injury everyone using installing repairing maintaining changing accessories on or working near this tool must read and understand these instructions before performing any such task This manual provides information regarding the operation and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior notice Please keep this manual available to all users during the entire life of the snow thrower TABLE OF CONTENTS Important Safe Operation PracticeSs Nt 3 Assembling Your Snow Thrower pp 6 Know Your Snow Thrower asien 6 Operating Your Snow Thrower RN 10 Making AQjUSstmenB sn as ea a 13 Maintaining Your Snow ThrowWer pp 15 Servicing Your Snow Thrower een nnnnnsnnsennnnn 15 gt Troubleshooting ana nes ke A AS 20 Acs Eist u a een ss 22 SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A A other reproductive harm WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth d2. Screw Self Tapping ST1 4 20x16 S 9 5 2 _Nut Hex Look M8X25 3 _ Washer Bell p38xp8x4 4 Key Flat8X7x18 5 Pulley Half _ Pulley Auger Spacer _Key Flat 8X7x14 9 Pulley Half 0 V belt 3 Hex Screw 5 16 24x19 S 12 5 2 Washer Bell p30xp16x1 6 gt a Oo ajajaja a Screw Self Tapping 3 8 16x27 44 S 14 _ Pulley Step Shaft _ Gasket CN O 4 Bearing 6000 2RS Shell of Bearing 7 Rod Assembly Shift 8 Spring Tensileq1 2xp10x60 Pulley Arm Y D D Oo 9 01 Spring Reversion p2 2xp27x7 9 Screw Self Tapping ST1 4 20x16 S 9 5 68 Pulley Bush 0 Gear Shaft 69 Only Back chip Plum 70 Screw Self Tapping ST1 4 20x16 p9 40x2 8 31 Dynamic Guard 913 7x2 S 9 5 2 Washer Bell 3 Nut Hex Look M8x20 2 Screw Self Tapping ST1 4 20x16 S 9 5 4 Screw self Tapping 5 16 18x19 S 12 5 73 Plate Friction Y 1 Gasket Y Y 4 Friction Wheel Rubber 6 Ring E Type 5 Plate Friction Extrs 6 Hub Friction Wheel Ring E Type GB T 894 2 35 8 Bearing Assembly Friction Wheel N Y 9 Gearing 6000 2RS 0 Pin Friction Disc Bearing 5 8 18x15 p30x13 Oo NOTE Snow thrower features and components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 24 PARTS LISTist24 25 4 Bushing Flange 85 Nut HexLook 3 8 16 S 14 9 WasherBelg38xg8x4 22 140 Mount Clean Out Tool 110 Seal Oil Outside 25
3. objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all control levers before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before st
4. with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to engine Move throttle control to MIN position Remove the ignition key Turn the fuel valve lever tothe OFF position Wipe all snow and moisture from the carburetor cover in the area of the drive control and auger control Also engage and release the controls several times ES Ignition Key NOTE Keep the key in a safe place The engine cannot start without the ignition key 11 Jo Engage Drive With the throttle control in the Fast rabbit position move shift lever into one of the six forward F positions or two reverse R positions Select a speed appropriate for the snow conditions and a pace you re comfortable with IMPORTANT Use the slower speeds until you are comfortable and familiar with the operation of the snow thrower e Squeeze the auger control against the handle and the augers will turn Release it and the augers will stop e Squeeze the drive control against the handle the snow thrower will move Release it and drive motion will stop IMPORTANT NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear to the snow thrower s drive system To Engage Augers To engage the augers and start throwing snow s
5. 2 141 Clean Out Tool 11 Housing Auger LH Reduced 2 42 Nut Flange Lock Plum 1 i 1 E i f 1 f 13 Hex Screw 5 16 24x22 S 12 5 44 n Lock Non Metallic Piecesl5 16 18 14 Bearing Flange Small 45 Chute Lower 15 Washer Flatp28x 13x1 5 6 Chute Upper 1 1 18 Collar Thrust 49 Only Back Ghip Plum 1 9 Pulley Assembly 50 Spring Tensilep1 2xp10x60 20 Bearing Flange Big 51 Nut Hex Look 3 8 16x13 p15 8x4 3 S 24 7 Pin Dowel 8 Plastic Gasket Chute Lower 2 EMT o E 1 Nut Hex Look 5 16 18 S 12 5 52 Nut Hex Look 3 8 16x13 q15 8x4 3 S 24 4 6 Shaft Worm 47 Rivetp4x7 4 NOTE Snow thrower features and components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 26 PARTS LIST st32 27 6 Spacer Short 88 Impeller Assembly 7 ShearPn Goo Amerson 10 Seal OiLOutside 42 Nut lange Lock Pium 12 Hex Screw 3 8 16x13 915 8x4 3 S 24 44 a Lock Non Metallic Piecesl5 16 18 47 Riveto4x7 7 Pin Dowel 51 Nut Hex Look 3 8 16X13 p15 8x4 3 S 24 52 Nut Hex Look 3 8 16X13 p15 8x4 3 S 24 21 Nut Hex Look 5 16 18 S 12 5 63 Nut Hex Look 3 8 16 S 14 54 Ldler Pulley 25 Se 0l SST Pulley Adapter 6 Sliding bearing Knife Shaft 59 Gasket Wave type 23x 17 0 5 30 Housing Auger RH Reduce 62 Pulley Assembly 2 Bolt Carriage 5 16 18 13 8x8x4 dk 18 64 Nut Hex Look3 8 16 S 14 NOTE Sno
6. and Upper RH 3 Screw Carriage 5 16 18x51 dk 18 4 Screw Self tapping 1 4 20x20 1 38 S 11 5 Screw Shoulder 10 24x34 Dykexp9 6 Nut Hex Look 10 24 S 9 5 7 Handle Upper RH 8 Hand Gel 9 Nut Flange Locking Hexagon 1 4 20 S 10 0 Handle Upper LH 21 Handle Clutch Look RH 2 Handle Clutch Look LH 3 Hand Upper LH 4 Nut Flange Locking Hexagon 1 4 20 S 10 5 Connecting Block Stall lines 6 Pin Cotter ST10 14x13 S 8 7 Rubber Plug Buffer 8 Significant Tailgate 9 Nut Flange Locking Hexagon 5 16 18 S 12 5 0 Bolt Shoulder 1 Flat Padp20x10 5x2 2 Spring Compresion 2 7x 20x20 3 Nut Flange Lock 5 16 18 S 12 5 34 Lever Shift Speed 5 Supporter 6 Rotation Axis 7 Washer Bellp24x913x2 8 Ring E Type GB T894 2 12 9 Locked Washer Saddle 0 Spring Compression p0 8xP18 5x17 41 Bushing NOTE Snow thrower features and components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 22 PARTS LIST 23 7 Friction Disc Wheel 6 U Washer Saddle 8 Hex Screwp31x20x1 6 NX AJ Nut Hex Look 5 16 18 S 12 5 4 Washer Beltp24xp8x2 Spacer 5 Wheel Assembly Complete Support Bracket Ass y Friction Wheel 5 Spring Shift Lever gt 9 Friction Disc Wheel 8 Nut Hex Look 1 4 20 S 10 0 Ring E Type GB T896 1986 15 9 Regulating Position Flat 50 Screw Self Tapping ST1 4 20x16 99 40x2 8 11 Bearing 6203 RSNRC 3 913 7x2 S 9 5 E E 54
7. arting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing zQ Operation 1 10 11 12 13 14 15 16 17 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet The auger impeller control lever is a safety device Never bypass i
8. curely over the metal tip on the spark plug e Make certain both the auger control and drive control are in the disengaged released position e Move throttle control up to MAX position Insert ignition key into slot Make sure it snaps into place Do not attempt to turn the key e Move the fuel valve lever to the ON position NOTE The engine cannot start unless the key is inserted into ignition switch Electric Starter on models so quipped e Determine that your home s wiring is a three wire grounded system Ask a licensed electrician if you are not certain A A CAUTION If your home s wiring system is not a three wire grounded system do not use this electric starter under any conditions WARNING The optional electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter WARNING If your home electrical system is grounded but a three hole receptacle is not available do not use your snow thrower s electric starter A If you have a grounded three prong receptacle proceed as follows e Plug the extension cord into the outlet located on the engine s surface Plug the other end of extension cord into a three prong 120 volt grounded AC o
9. ding Emissions To avoid serious injury or death do not modify engine Engines which are certified to comply with California in any way Tampering with the governor setting can and federal EPA emission regulations for SORE Small lead to a runaway engine and cause it to operate at Off Road Equipment are certified to operate on regular unsafe speeds Never tamper with factory setting of unleaded gasoline and may include the following engine governor emission control systems Engine Modification EM and Three Way Catalyst TWC if so equipped SAFETY LABELS FOUND ON YOUR SNOW THROWER 44 DANGER ADANGER BE ADANGER KEEP AWAY FROM ROTATING IMPELLER AND AUGER CONTACT WITH IMPELLER OR AUGER CAN AMPUTATE HANDS AND FEET USE CLEAN OUT TOOL TO UNCLOG DISCHARGE CHUTE DISENGAGE CLUTCH LEVERS STOP ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING MACHINE TO AVOID THROWN OBJECTS INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTRA CAUTION WHEN OPERATING ON e NEVER PUT HAND IN CHUTE CONTACT WITH GRAVEL SURFACES AVOID MAURY EOM ROTATING AUGER A CAN AMPUTATE FINGERS KEEP HANDS FEET e SHUT OFF ENGINE AND WAIT UNTIL ALL AND CLOTHING AWAY MOVING PARTS HAVE STOPPED BEFORE READ OPERATOR S MANUAL CLEAN OUT TOOL EN e USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE SECTION 2 ASSEMBLING YOUR SNOW THROWER Q gt itt
10. down the plum plastic head bolt make the locked equipment stress block and regulating rod of chute tightness combined and press the throwing snow rotating shaft NOTE f necessary the lower bracket can be adjusted Refer to Chute Bracket Adjustment CAUTION Prior to operating your snow A thrower refer to Auger Control Test Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Tire Pressure Before operating check tire pressure and reduce pressure in both tires to between 15 psi and 20 psi NOTE f the tire pressure is not equal in both tires the unit may not travel in a straight path and the shave plate may wear unevenly NOTE The detailed instruction is attached in User s Manual SECTION 3 KNOW YOUR SNOW THROWER Drive Control Gas Cap Chute Assembly 0 Clean out Tool um TI e Oil Fill Skid Shoe Augers all instructions and warnings on the machine and in this manual before operating 1 WARNING Read understand and follow NOTE For detailed starting instructions and more information on all engine controls refer to the Engines manual packed separately and Starting The Engine on this manual Shift Lever iE E E E 1 1 I 21112345 6 B The shift lever is located in the center of the handle panel Place the shift lever into any of eig
11. efects or DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Training 1 7 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown
12. egulate the speed through the 3 holes position of the regulating piece When the regulating cable connect with the first hole the walking speed is fastest connect with the second hole the walking speed is more slowly connect with the third hole the walking speed is the most slowly Tire Pressure e Before operating check tire pressure and reduce pressure to between 15 psi and 20 psi NOTE f the tire pressure is not equal in both tires the unit may pull to one side or the other Chute Assembly The distance snow is thrown can be adjusted by changing the angle of the chute assembly To do so stop the engine by removing the ignition key and loosen the plastic wing knob found on the left side of the chute assembly Pivot the chute upward or downward before re tightening the wing knob See Figure 3 Figure 3 Drive Control When the drive control is released and in the disengaged up position the cable should have very little slack It should NOT be tight Check the adjustment of the drive control as follows 1 With the drive control released push the snow thrower gently forward The unit should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should not roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 position several times There should be no resistance in the
13. embly during operation proceed as follows to safely clean the chute assembly and chute opening e Release both the Auger Control and the Drive Control e Stop the engine by removing the ignition key Remove the clean out tool from the clip which secures it to the rear of the auger housing Use the shovel shaped end of the clean out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembly WARNING Never use your hands to clean A snow and ice from the chute assembly or auger housing Refasten the clean out tool to the mounting clip on the rear of the auger housing reinsert the ignition key and start the snow thrower s engine e While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow and ice from the chute assembly Drift Cutters on models so equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions On models so equipped drift cutters are assembled to the auger housing inverted Remove the carriage bolts by unthreading the hex nuts which secure them and reinstall the drift cutters in their proper position before operating the snow thrower See Figure 2 A Carriage Screws Hex Nuts Figure 2 If your unit is not equipped with drift cutters contact Customer Support as instructed for information regarding price and availability Ti
14. entilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables SECTION 8 TROUBLE SHOOTING GUIDE Trouble Possible Cause s Corrective Action Engine fails to start Fuel tank empty or stale fuel Blocked fuel line fuel valve not trun ON position Faulty spark plug Ignition key not present Spark plug wire disconnected Engine not primed Fill tank with clean fresh gasoline Fuel will not last over thirty days unless a fuel stabilizer is used Clean fuel line Turn the fuel valve lever to the On position Clean adjust gap or replace Insert key into ignition switch Connect spark plug wire Refer to the Tecumseh engine manual or Starting the Engioe page 10 of this manual for instructions on the engine primer Engine runs erratic Unit running on CHOKE Blocked fuel line or stale fuel Water or dirt in fuel system Carburetor out of adjustment Move choke control to OFF position Clean fuel line fill tank with clean fresh gasoline Fuel will not last over thirty days unless a fuel stabilizer is used Drain fuel tank Refill with fresh fuel Refer to the Tecumseh engine manual Loss of power Spark plug wire loose Gas cap vent hole plugged Exhaust port plugged Connect and tighten spark plug wire Remove ice and snow from cap Be certain vent hole is clear C
15. ervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Do not modify engine Notice regar
16. ht positions to control the direction of travel and ground speed Forward There are six forward F speeds Position one 1 is the slowest and position six 6 is the fastest Reverse There are two reverse R speeds One 1 is the slower and two 2 is the faster Gas Cap Unthread the gas cap to add gasoline to the fuel tank Oil Fill Engine oil level can be checked and oil added through the oil fill wae Shift Lever Auger Control Chute Directional Control Control Fuel Valve Lever Recoil Starter Handle The choke control is found on the rear of the engine and is activated by rotating the knob clockwise Activating the choke control closes the choke plate on the carburetor and aids in starting the engine Throttle Control THROTTLE LEVER The throttle controls located on the engine It regulates the speed of the engine Primer Depressing the primer forces fuel directly into the engine s carburetor to aid in cold weather starting Auger Control a AUGER CONTROL N 4 _ oO The auger control is located on the left handle Squeeze the control grip against the handle to engage the augers and start snow throwing action Release to O Aa stop Drive Control O DRIVE CONTROL The drive control is located on the right handle Squeeze the control grip against the handle to engage the wheel drive Release to stop Chu
17. ine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage all control levers and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections 18 19 20 Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc If situations occur which are not covered in this manual use care and good judgment Contact your dealer Maintenance amp Storage 1 10 11 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual Before cleaning repairing or inspecting machine disengage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting Check bolts and screws for proper tightness at frequent int
18. lean following the engine manual Engine overheats Carburetor not adjusted properly Refer to the Tecumseh engine manual packed with your unit or have carburetor adjusted by an authorized service dealer Excessive vibration Loose parts or damaged auger Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts Make all necessary repairs If vibration continues have unit serviced by an authorized service dealer Unit fails to propel itself Incorrect adjustment of drive control cable Drive belt loose or damaged Adjust drive control cable Replace drive belt Unit fails to discharge snow Chute assembly clogged Foreign object lodged in auger Incorrect adjustment of auger control cable Drive belt loose or damaged Stop engine immediately Clean chute assembly and inside of auger housing with chute clean out tool Stop engine immediately Remove object from auger Adjust auger control cable Replace drive belt NOTE For repairs beyond the minor adjustments above contact your local authorized service dealer 20 SECTION 9 14 12 13 PARTS LIST 21 Washer Bell 20x 10 5x2 Shells PadM10 Hex Screw 3 8 16x27 44 S 14 Screw Self tapping5 16 18x19 S 12 5 Washer Bell Crank Assembly Chute Nut Flange Locking Hexagon5 16 18 S 12 5 Plastic ball Handle Lower Snow 0 Nut Plum Plastic 1 Bolt Plum Plastic 2 H
19. ne to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel Fuel left in engine for extended period deteriorates and will cause serious starting problems A A If unit is to be stored over 30 days prepare for storage as follows Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine e Run engine until fuel tank is empty and engine stops due to lack of fuel IMPORTANT NEVER replace the auger shear pins with anything other than OEM Part No 738 04124 replacement shear pins Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower s warranty e Drain carburetor by pressing upward on bowl drain located below the carburetor cover NOTE Fuel stabilizers such as STA BIL are an acceptable alternative in minimizing the formation of fuel gum deposits during storage Do not drain carburetor if using a fuel stabilizer e Wipe equipment with an oiled rag to prevent rust Remove spark plug and pour one ounce of engine oil through spark plug hole into cylinder Cover spark plug hole with rag Crank engine several times to distribute oil Replace spark plug e Follow the lubrication recommendations found in the Maintenance Section Always store the snow thrower in a clean dry area When storing any type of power equipment in an unv
20. nually start the engine Electric Starter Button if so equipped Pressing the electric starter button engages the engine s electric starter when plugged into a 120V power source Electric Starter Outlet if so equipped Requires use of a three prong outdoor extension cord packed with the snow thrower and a 120V power source wall outlet O SWITCHCORD e TO STARTER SWITCHBOX STARTER BUTTON POWERCORD e 120V A C APPLICATION TO OUTLET Augers When engaged the augers rotate and draw snow into the housing SECTION 4 OPERATING YOUR SNOW THROWER Before Starting T WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating Gas amp Oil Fill Up Service the engine with gasoline and oil as instructed in the Engines manual packed separately with your snow thrower Read instructions carefully WARNING Use extreme care when A handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition e Asmall plastic cup may be located inside the fuel fill opening beneath the gas cap Remove and discard this cup before filling up the tank Staring The Engine Attach spark plug wire to spark plug Make certain the metal loop on the end of the spark plug wire inside the boot is fastened se
21. ontrol cable adjustment on page 14 fails to correct the problem the friction wheel may need to be replaced Follow the instructions below Examine the friction wheel for signs of wear or cracking and replace if necessary e Place the shift lever in third Forward F3 position e Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Carefully pivot the snow thrower up and forward so that it rests on the auger housing 1 a Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it b Remove the right hand wheel by removing the screw and bell washer which secure it to the axle c Locate the hex shaft and E ring on the right side of the snow thrower frame about two inches from the wheel axle c Using a suitable tool carefully remove the outer E ring which secures the hex shaft to the snow thrower frame and lightly tap the shaft s end to dislodge the ball bearing from the right side of the frame 2 a Slide the hex shaft downward and to the left while carefully un meshing the lower gears on the hex shaft from the upper gears on the wheel axle b Set the hex shafts gears aside c Carefully remove the inner E ring from the hex shaft and slide the friction wheel assembly off the hex shaft NOTE If you re replacing the friction wheel assembly as a whole discard the worn part and slide the new part onto the hex shaft Follow the step
22. queeze the auger control against the left handle Release to stop the augers Auger Control Test IMPORTANT Perform the following test before operating your snow thrower for the first time and at the start of each winter season Check the adjustment of the auger control as follows When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight e Ina well ventilated area start the snow thrower engine as instructed earlier in this section under the heading Starting the Engine Make sure the throttle is set in the FAST position e While standing in the operator s position behind the snow thrower engage the auger e Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times e With the throttle control in the FAST rabbit position and the auger control in the disengaged up position walk to the front of the machine e Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control Chute Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Should snow and ice become lodged in the chute ass
23. re Chains on models so equipped Tire chains should be used whenever extra traction is needed If your unit is not equipped with tire chains contact Customer Support as instructed for information regarding price and availability Operating Tips NOTE Allow the engine to warm up for a few minutes after starting The engine will not develop full power until it reaches operating temperature WARNING The muffler engine and A surrounding areas become hot and can cause a burn Do not touch e Discharge snow downwind whenever possible e Slightly overlap each previous swath Set the skid shoes 1 4 below the scraper bar for normal usage The skid shoes may be adjusted upward for hard packed snow Adjust downward when using on gravel or crushed rock e Avoid possible starter freeze up Clean the snow thrower thoroughly after each use NOTE It will damage the belt if snow thrower is working in the idle sitation for a while SECTION 5 MAKING ADJUSTMENTS A WARNING Never attempt to make any adjustments while the engine is running except where specified in operator s manual Shift Cable Adjustment If the full range of speeds forward and reverse cannot be achieved refer to the figures to the right and adjust the shift rod as follows 1 Rotate the shift arm clockwise as far as it will go 2 Thread the ferrule up or down the shift rod until it aligns with the hole in the shift lever behind the handle panel R
24. s above in reverse order to reassemble components If youre disassembling the friction wheel and replacing only the rubber ring proceed as follows 3 Remove the four screws which secure the friction wheel s side plates together Remove the rubber ring from between the plates e Reassemble the side plates with a replacement rubber ring IMPORTANT Tighten each screw only one rotation before turning the wheel clockwise and proceeding with the next screw Repeat this process several times to ensure the plates are secured with equal force e Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble components Augers The augers are secured to the spiral shaft with four shear pins and cotter pins If the auger should strike a foreign object or ice jam the snow thrower is designed so that the pins may shear Refer to Figure 8 e Ifthe augers will not turn check to see if the pins have sheared One set of replacement shear pins has been provided with the snow thrower When replacing pins spray an oil lubricant into shaft before inserting new pins SECTION 7 OFF SEASON STORAGE WARNING Never store the machine or fuel container indoors where there is an open flame spark or pilot light such as on a water heater furnace clothes dryer or other gas appliances WARNING Drain fuel into an approved container outdoors away from open flame Allow engi
25. shift lever Auger Control Refer to Auger Control Test on Page 11 to adjust the auger control Skid Shoes The space between the skid shoes and the ground can be adjusted See Figure 5 For close snow removal on a smooth surface raise skid shoes higher on the auger housing Use a middle or lower position when the area to be cleared is uneven such as a gravel driveway CAUTION Loose gravel can be picked up A and thrown by the auger causing injury to the operator and bystanders and or damage to the snow thrower and surrounding property e Adjust skid shoes by loosening the four hex nuts two on each side and carriage bolts Move skid shoes to desired position Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes Retighten nuts and bolts securely Figure 5 SECTION 6 MAINTAINING AND SERVICING YOUR SNOW THROWER WARNING Before lubricating repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop A Engine Refer to the separate POWERLAND Engines manual packed with your unit for all engine maintenance Lubrication Engine Refer to the separate POWERLAND ngines manual packed with your unit for all engine lubrication instructions Gear Shaft The gear hex shaft should be lubricated at least once a season or after every 25 hours of operation Remove the lo
26. te Directional Control CHUTE DIRECTIONAL CONTROL N DISCHARGE RIGHT DISCHARGE LEFT W ADJUSTABLE CHUTE TILT N Regulate the plum plastic head nut to the rightside of the direction cover can regulate the height of direction cover through loosing nut To adjust the chute in the middle push the shaft toward north and them turn left See diagram 1 if more the shaft toward northwest the chute will turn to the right Chute Assembly Snow drawn into the auger housing is discharged out the chute assembly Fuel Valve Lever Fuel valve Allows fuel to enter engine FUEL VALVE LEVER Clean Out Tool 1 WARNING Never use your hands to clear a clogged chute assembly Shut off engine and remain behind handles until all moving parts have stopped before unclogging The chute clean out tool is fastened to the top of the auger housing with a mounting clip The tool is designed to clear a clogged chute assembly Refer to Operating Your Snow Thrower section for more detailed information regarding the chute clean out tool NOTE This item is fastened with a cable tie to the rear of the auger housing at the factory Cut the cable tie before operating the snow thrower Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces Recoil Starter Handle The recoil starter handle is used to ma
27. to pull the rope slowly allow the rope to recoil Pull the starter handle with a firm rapid stroke IMPORTANT Do not release the handle and allow it to snap back Keep a firm hold on the starter handle and allow it to slowly recoil As the engine warms slowly rotate the choke control to the OPEND position If the engine falters quickly rotate the choke control back to the CLOSEDposition and then slowly into the OPEND position again Stopp ng The Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine To help prevent possible starter freeze up proceed as follows Electric Starter on models so equipped 1 2 Nod Connect extension cord to the electric starter outlet on the engine then to 120 volt AC outlet With the engine running push the starter button and allow the starter for spin for several seconds The noise made by the starter is normal The engine s starter is not being harmed When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Move throttle control to MIN position Turn the fuel valve lever tothe OFF position Remove the ignition key Wipe all snow and moisture from the carburetor cover in the area of the drive control and auger control Also engage and release the controls several times Recoil Starter 1 akon With engine running pull starter rope
28. ts operation Doing so makes the machine unsafe and may cause personal injury The control levers must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged chute assembly Keep all safety devices in place and working Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up If the mach
29. ubject to wear They should be checked periodically and replaced when necessary e To remove skid shoes remove the four carriage bolts and hex flange nuts which secure them to the snow thrower Reassemble new skid shoes with the four carriage bolts two on each side and hex flange nuts Refer to Figure 5 e To remove shave plate remove the carriage bolts and hex nuts which attach it to the snow thrower housing Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely WARNING Before servicing repairing or inspecting disengage all controls and stop Auger Belt Replacement To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws e Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Carefully pivot the snow thrower up and forward so that it rests on the auger housing 2 Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it 3 Roll the auger belt off the engine pulley 4 Unhook the support bracket spring from the frame e Loosen and remove the shoulder screw which acts as a belt keeper Remove the belt from around the auger pulley and slip the belt between the support bracket and the auger p
30. ulley e Reassemble auger belt by following instructions in reverse order IMPORTANT Do NOT forget to reinstall the shoulder screw and reconnect the spring to the frame after installing a replacement auger belt Drive Belt Replacement To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws e Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Carefully pivot the snow thrower up and forward so that it rests on the auger housing 2 Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it 3 a Grasp the idler pulley and pivot it toward the right b Insert a screw driver through aligning holes in both the idler bracket and the engine c Roll the auger belt off the engine pulley d Lift the drive belt off engine pulley 4 Slip the drive belt off the pulley and between friction wheel and friction wheel disc Remove and replace belt in the reverse order Friction Wheel Removal If the snow thrower fails to drive with the drive control engaged and performing the drive c
31. utlet in a well ventilated area e Rotate choke control to CLOSED choke position cold engine start NOTE f the engine is already warm place choke control in the OPEND position instead of CLOSED e Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown e Push starter button to start engine e Once the engine starts immediately release starter button e As the engine warms slowly rotate the choke control to the OPEND position If the engine falters quickly rotate the choke control back to CLOSED and then slowly into the OPEND position again When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Recoil Starter e Rotate choke control to CLOSED choke position cold engine start NOTE f the engine is already warm place choke control in the OPEND position instead of CLOSED e Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown NOTE Additional priming may be necessary if the temperature is below 15 Fahrenheit e Grasp the recoil starter handle and slowly pull the rope out At the point where it becomes slightly harder
32. w thrower features and components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 28
33. wer frame cover by removing the two screws which secure it e Apply a light coating of an all weather multi purpose grease to the hex shaft See Figure 7 a l Figure 7 IMPORTANT Keep lubricant off the friction wheel and drive plate Wheels e Atleast once a season remove both wheels Clean and coat the axles with a multipurpose automotive grease before reinstalling wheels Chute Directional Control e Once a season the spiral end on the chute directional control should be greased with multipurpose automotive grease Auger Shaft e Atleast once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 8 Bearing Bearing Spacers Shear Pins NOTE 30 inch Auger Shown Shear Pins Figure 8 Gear Case The auger gear case has been filled with grease at the factory If disassembled for any reason lubricate with two ounces of grease Part Number 737 0168 IMPORTANT Do not overfill the gear case Damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure engine Wait until all moving parts have come to a complete stop Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are s
34. y NOTE References to right or left side of the snow thrower are determined from behind the unit in the operating position standing directly behind the snow thrower facing the handle panel NOTE This Operators Manual covers several models Snow thrower features vary by model Not all features referenced and pictured in this manual are applicable to all snow thrower models AN A E J wey CAUTION Prior to operating your snow EI xl A thrower refer to Auger Control Test gt oh k Read and follow all instructions carefully and fl gt perform all adjustments to verify your snow throweris operating safely and properly Securing the Handle Based on the strength of the travelling cable insert the travelling cable and snow throwing cable to the proper plugs and check if machine works properly Attaching the Chute Assembly and Directional Control 1 2 3 Install the chute to the correct holes of outer shell s back Use the bolt and nut to fix the chute and bearing to the support base of chute After install the chute direction control then make it drill through rotary shaft let the chute direction control istall to the chute Use nut to fix the chute direction control to the chute and istall one gasket to the chute raised step Install the plum plastic head bolt locked equipment bush locked equipment stress blockand spring to the throwing snow rotating shaft Screw
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