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Metrologic MX001 Industrial Control Interface User Guide

1. India India Sales Office Tel 91 80 41256718 Fax 91 80 41256719 Email info in metrologic com Korea Korea Sales Office Tel 82 2 6205 5379 Fax 82 2 3444 3980 Email Scott lee kr metrologic com Japan Metrologic Japan Co Ltd Tel 81 3 3839 8511 Fax 81 3 3839 8519 Email info jp metrologic com Thailand Metrologic Thailand Tel 662 610 3787 Fax 662 610 3601 Email tawan jandang th metrologic com China Shanghai Tel 86 21 58356616 Fax 86 21 58358873 Email info cn metrologic com March 2004 Version 01 Printed in the USA 00 02173
2. 2 Disengage the clamp by pushing the lid down then move the clamp to the left and rotate it outward in a counterclockwise direction 3 Once the clamp is disengaged open the lid INTERNAL COMPONENTS The following illustration and list explain the parts that pertain to the installation and operation of the MX001 8 9 F2 Control Triac out 12V Power Transformer F2 Control Fuse Holder F1 TRIAC Fuse Holder Power Terminal Block Line Power Input TRIAC Terminal Block Controlled Power Output LED Status Indicators Voltage Selector Switch J1 Jumper J2 Jumper 10 Sensor Terminal Block 11 Protective Earthing Connectors ASL L A 3 c c c c Triac 9 J2 oooooeo 10 ae oez 8 O S 8 8 8 Common J1 jooooo o T7 Alnt Aln SIN S int D D4 12V Out SIN AIN 6 Figure 1 Supplies a stepped down and isolated voltage that produces the 12V DC power for the industrial control box and external sensor Contains the fuse that controls the 12V DC power in the industrial control box Contains the fuse that controls the power for the TRIAC output Provides the input connection point for the AC line that supplies power to the industrial control box Provides the output connection point for the scanner controlled power output switched by the TRIAC These light up when the 12V power supply TRIAC sensor or sensor alarm circuits are acti
3. Check sensor gain sensitivity adjustment for correctness Most sensors provide this adjustment to adapt to various sensing conditions Check to see if the gain sensitivity is not set too low in beam break type sensors or not set to high in diffuse proximity type sensors Review the documentation that came with your sensor to learn how to make this adjustment correctly Continuous Sensor Alarm Indication Red A IN LED continuously on 36 1 Review the documentation that came with your sensor to learn the type of alarm output the sensor provides Review the MX001 manual and find the set up procedure that applies to your sensor Check for proper connection of the sensor alarm output to the MX001 sensor terminal block plus proper positioning of the A Set Up jumper at J2 The MX001 expects to receive an active alarm output signal from the sensor source voltage current or switch closure when sensing conditions have become marginal If the sensor in use provides an alarm output only when sensor conditions are not marginal and cannot be configured otherwise contact Metrologic for special instructions on how to adapt to this type of sensor TROUBLESHOOTING Erratic Sensor Alarm Indication Red A IN LED blinks 1 2 Check the positioning of the sensor to make sure it is oriented correctly Check to see if the sensor is dirty and clean it if necessary Check sensor gain sensitivity adjustment for correctness Most sensors pr
4. If a short is found remove the short and check for proper TRIAC operation after installing a new F1 TRIAC fuse See item 5 Disconnect the normal TRIAC load and temporarily connect a 60W light bulb in a wired test socket to the TRIAC output If the bulb does not light when the red LED TRIAC indicator is on after a new fuse has been installed or if the bulb lights continuously with the red LED TRIAC indicator off then MX001 TRIAC circuit damage is indicated The Mx001 can be damaged if the TRIAC output is accidentally shorted NOTE TRIAC load refers to the device that is connected by the MX001 TRIAC 33 TROUBLESHOOTING TRIAC Output Active with Red TRIAC LED off Tests for AC power output from the TRIAC should only be made when a device or load is connected between the TRIAC OUT and NEUTRAL terminals of the TRIAC terminal block Attempting to measure output voltage with nothing connected to the TRIAC terminal block will result in a false output reading which may show partial or full line voltage present at all times This is due to the TRIAC snubber circuit in the MX001 that protects the TRIAC from surge damage due to inductive loads This circuit produces a small amount of AC output 5mA at the TRIAC terminal block that can be measured when no load is connected there but is of no consequence otherwise To test properly for AC power output from the TRIAC temporarily connect a 60W light bulb in a wired test socket to the TRIAC ou
5. if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Any unauthorized changes or modifications to this equipment could void the user s authority to operate this device This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Notice This Class A digital apparatus complies with Canadian ICES 003 Remarque Cet appareil num rique de classe A est conforme a la norme canadienne NMB 003 European Standard Warning This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Funksto reigenschaften nach EN55022 1998 Warnung Dies ist eine Einrichtung der Klasse A Diese Einrichtung kann im Wohnbereich Funkst rungen verursachen In diesem Fall kann vom Betreiber verlangt werden angemessene Massnahmen durchzuf hren Standard Europeo Attenzione Questo e un prodotto di classe A Se usato in vicinanza di residenze private potrebbe causare interferenze radio
6. A IN terminal screw to the COMMON terminal screw with a short piece of wire The red A IN LED should light and the scanner should emit a repetitive warning tone as long as this connection is maintained Disconnect then reconnect power to the scanner Enter scanner program mode by choosing Enter Program Mode from the HoloSet Main Menu Do not try to use the HoloSet bar code label at this time DISABLE all TECH options then re program the scanner This neutralizes the test program disabling the unconnected sensor inputs and turns the TRIAC output off If needed the scanner can now be programmed for your particular application 39 LIMITED WARRANTY The MX001 interface is manufactured by Metrologic at its Blackwood New Jersey USA facility The MX001 interface has a two 2 year limited warranty from the date of manufacture Metrologic warrants and represents that all MX001 interface is free of all defects in material workmanship and design and have been produced and labeled in compliance with all applicable US Federal state and local laws regulations and ordinances pertaining to their production and labeling This warranty is limited to repair replacement of Product or refund of Product price at the sole discretion of Metrologic Faulty equipment must be returned to the Metrologic facility in Blackwood New Jersey USA or Puchheim Germany To do this contact Metrologic s Customer Service Repair Department to obtain a Returned Ma
7. A set up jumpers at J1 and J2 Depends upon sensor type Check for proper HoloSet programming of the TRIAC To check TRIAC output temporarily program the scanner via HoloSet to support only the TRIAC with TRIAC Normally On This will activate the red TRIAC LED and the TRIAC output continuously TROUBLESHOOTING No TRIAC Output with Red TRIAC LED On 1 3 Check that the TRIAC load is properly connected to the TRIAC terminal block Wires must be stripped before insertion into the terminal block and terminal block screws must be tight clamping the stripped wire firmly in the block Check for AC power output between the TRIAC OUT and NEUTRAL terminals of the TRIAC terminal block when the TRIAC LED is on Check the fuse in the F1 TRIAC fuse holder F1 TRIAC Fuse Open 1 Review the section detailing the fuse installation procedure and check the F1 TRIAC fuse for correct rating 10 or 6 3 Amps Make sure one of the F2 CONTROL fuses have not been installed in place of the correct TRIAC fuse Check that the TRIAC load has been properly connected to the TRIAC terminal block and does not draw current greater than the rating of the F1 TRIAC fuse installed 10 Amp in USA or 6 3 Amp in Europe Asia Check that the TRIAC load does not draw an excessively large surge or start up current that is beyond the capabilities of the MX001 fuse rating Check to make sure the TRIAC load is not or has not been accidentally shorted
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9. che potrebbero richiedere all utilizzatore opportune misure Attention Ce produit est de classe A Dans un environnement domestique ce produit peut tre la cause d interf rences radio Dans ce cas l utiliseteur peut tre amen a predre les mesures ad quates 41 WORLDWIDE HEADQUARTERS Metrologic Instruments Inc 90 Coles Rd Blackwood NJ 08012 4683 Email info metrologic com Customer Service Tel 1 800 ID METRO Corporate Tel 856 228 8100 Fax 856 228 6673 Sales 856 228 1879 Marketing Fax 856 228 0653 Legal Finance USA Omniplanar Tel 856 537 6100 Fax 856 537 6116 Email info omniplanar com USA NOVODisplay Tel 856 537 6139 Fax 856 537 6116 Email info NOVOdisplay com METROLOGIC THE AMERICAS METROLOGIC EMEA METROLOGIC APAC USA Metrologic USA Headquarters Tel 1 856 537 6400 Fax 1 856 537 6474 Email info us metrologic com Mexico Metrologic Mexico S A DE c V Tel 55 5365 6247 Fax 55 5362 2544 Email info mx metrologic com South America Metrologic do Brasil Ltda Tel 52 55 11 5182 7273 Fax 52 55 11 5182 7198 Email info sa metrologic com South America Metrologic South America Tel 1 239 642 1958 Fax 1 239 642 1959 Email info sa metrologic com METROLOGIC EMEA Spain Metrologic Eria Iberica SL Tel 34 913 272 400 Fax 34 913 273 829 Email info es metrologic com Russia Metrologic Instruments
10. final application These steps are not required for proper installation and application programming of the MX001 box 1 38 Do not connect a sensor to the MX001 at this time Tighten each sensor terminal block screw by turning each screw clockwise Temporarily place both S and A SET UP jumpers J1 and J2 at positions 5 and 6 Connect a standard 60W light bulb in a wired test socket to the TRIAC terminal block at the TRIAC OUT and NEUTRAL terminals This lamp will act as a load for the TRIAC Do Not try to monitor TRIAC output without a load connected Connect the MX001 box to the scanner with the scanner link cable Apply power to both the MX001 and the scanner The green LED inside the MX001 should light If a volt meter is available measure the DC output voltage between the 12V OUT and COMMON terminals on the sensor terminal block This voltage should be between 11 5 and 12 5 volts DC Temporarily program the TECH options of the scanner using HoloSet for the following Support Line Sensor Support Line Sensor Alarm Support TRIAC TRIAC Normally On Activate on No Read After programming the MX001 s red TRIAC LED should light and the test light bulb should be on Short the S IN terminal screw to the COMMON terminal screw with a short piece of wire The red S IN LED should light and the test light bulb connected to the TRIAC output should flash off then back on TROUBLESHOOTING 10 11 12 Short the
11. has been sensed The easiest sensor to use with the MX001 is a low voltage a 10 30 volt DC self contained sensor The industrial control box can power this type of sensor with 12V DC at 200 mA maximum and will interface to either a PNP current sourcing or NPN current sinking output Current sourced or sunk 10 mA A switch closure relay type output is also supported All output types are expected to become active when an object has been sensed Additionally some sensors also provide an alarm output that warns the user when sensing conditions are becoming marginal This optional output is also supported through the MX001 The option forces the scanner to emit a repetitive warning tone when the sensor s alarm output becomes active How the sensor interacts with the scanner depends upon which sensor options were chosen in the HoloSet program Refer to that manual for further details 13 SENSOR SUPPORT Connecting the Sensor Reference the documentation that came with your sensor to determine the function of each sensor wire Then refer to one of the procedures on the following pages that apply to your sensor for information on how to hook up the appropriate wires and position the configuration jumper on the appropriate pins of its header If your sensor supports the alarm function begin looking for the procedure for your sensor on page 22 Temporarily Disabling the Sensor and or Sensor Alarm If during set up or
12. maintenance there is a need to disable the sensor and or sensor alarm inputs of the MX001 proceed as follows e To disable the sensor position the J1 S SET UP jumper on pins 2 and 3 of its header e To disable the sensor alarm position the J2 A SETUP jumper on pins 2 and 3 of its header These procedures disconnect the sensor s output signals from the MX001 s input circuitry without physically disconnecting any sensor wiring 14 SENSOR SUPPORT Sensors Powered Independently that Provide Either 12V 5V ora 10mA DC Output Signal 1 Make sure power is not being applied to the unit 2 Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires 3 Strip off 2 1 4 inches of the sensor cable s outer jacket 4 Strip the insulation off each cable wire 1 4 of an inch 5 Feed the sensor cable through the small strain relief 6 Insert the sensor s DC common or negative output wire into the S IN terminal block and secure the wire by turning the terminal s screw clockwise Refer to the MX001 box or Figure 6 for the order of the terminals for the sensor wires 7 Insert and secure the sensor s positive output wire to the S IN terminal 8 Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight 9 Depending upon your sensor s output perform one of the following steps e Fora 12V DC ou
13. outer jacket Strip the insulation off each cable wire of an inch Feed the sensor cable through the small strain relief Insert one of the sensors signal output wires into the COMMON terminal and secure the wire by turning the terminal s screw clockwise Refer to the MX001 box or to Figure 8 for the order of the terminals for the sensor wires Insert and secure the sensor s other signal output wire into the S IN terminal Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight Position the jumper on pins 5 and 6 of the J1 S SET UP header Refer to Figure 9 Figure 8 S SET UP Figure 9 17 SENSOR SUPPORT Low Voltage Self Contained DC Sensors with a Current Sinking Output 1 Make sure power is not being applied to the unit 2 Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires 3 Strip off 2 1 4 inches of the sensor cable s outer jacket 4 Strip the insulation off each cable wire 1 4 of an inch 5 Feed the sensor cable through the small strain relief 6 Inserts the sensor s DC common wire into the COMMON terminal and secure the wire by turning the terminals s screw clockwise Refer to the MX001 box or to Figure 10 for the order of the terminals for the sensor wires 7 Insert and secure the sensor s DC power input wire into the 12V OUT terminal 8 Inser
14. the COMMON terminal when the sensor sees the object to be scanned Remove any power applied to the MX001 in Step 100 and connect and secure the sense relay output wire previously determined to the S IN terminal The other sense relay output wire may be cut off or connected to the MX001 COMMON terminal if desired 27 SENSOR SUPPORT Universal Self contained Sensors That Provide Single Pole Double Throw SPDT Relay Outputs for Both Object Sensing and Sensor Alarm 12 13 14 15 16 28 Determine from the literature supplied with your sensor which sensor alarm relay output makes contact with its common terminal when sensing conditions become marginal If the output cannot be deter mined go on to Step 13 Otherwise skip to Step 14 Temporarily apply power to the MX001 box again to activate the sensor and try to make sensing conditions marginal by placing the object to be sensed at a greater than normal distance from the sensor or misalign the sensor to activate the sensor s alarm output Most sensors have a small indicator that shows when the alarm output is active by being either on or off depending upon the type of sensor Determine with a continuity tester or ohm meter which relay output the normally closed NC or the normally open NO output makes contact with the COMMON terminal when the sensor indicates that its alarm output is active Remove any power applied to the MX001 box in Step 1
15. the MX001 enclosure near the protective earthing symbol are intended to be used for ground connection of the AC power input cable and TRIAC controlled power output cable D POWER REQUIREMENTS FOR THE MX001 The MX001 control box neither supplies nor draws operating power from the scanner to which it is connected It contains an indepen dent regulated and totally isolated 12 volt DC power supply that is used to drive the optocoupled sensor and TRIAC signal circuit links to the scanner Therefore the MX001 must be powered from the AC line at all times to allow it to communicate with the scanner CONNECTING THE AC POWER INPUT CABLE Terminal Block Make sure power is not being applied to the power cable that is to be connected to the unit Open the terminals in the power terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 1 inches of the power cable s outer jacket Strip the insulation off each cable wire of an inch Feed the power cable through the first large strain relief on the left Connect each wire to the appropriate locations noted in the table below and secure the wires in the terminal block and protective earthing terminal by turning each screw clockwise Refer to the MX001 box or to Figure 4 for the order of the terminals for the power wires Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight Protective E
16. the scanner and will not light if that connection is broken Thus if lit the indicators also show the user that the inter connecting signal link cable between the scanner and the MX001 box is good CONFIGURING THE MX001 FOR 115 OR 230 VOLT OPERATION Before applying power to the MX001 it must first be configured for either 115 or 230 volt operation as required This is accomplished by using the voltage selector switch and the installation of the proper fuses Refer to one of the procedures on the following pages that apply to your voltage requirement to learn which fuses should be inserted into the F1 and F2 fuse holders Refer to Figure 3 If fuse replacement becomes necessary replace with the same type of fuse originally supplied Damage to the unit may result if the same type of fuse is not used F2 Control Figure 3 USA 115V Operation 1 Move the voltage selector to the right with a small screwdriver so that the 115V legend shows in the window 2 Open the fuse kit and remove the following e 2 Gray Fuse Holder Caps e 1 10 Amp 250V Fast Acting x 1 Inch Fuse e 1 1 8 Amp 250V Slow Blow X 1 1 4 Inch Fuse 3 Press the end of the 10 Amp fuse into one of the gray fuse holder caps until it seats 4 Insert the fuse and cap into the F1 TRIAC fuse holder with the screwdriver slot pointing toward the power transformer 5 Using a small screw driver press the cap down into the fuse holder body and
17. 2 of the J1 S SET UP header Refer to Figure 13 S SET UP Figure 13 19 SENSOR SUPPORT Universal Self Contained Sensors that Provide a Single Pole Double Throw SPDT Relay Output 1 10 11 12 20 Make sure the universal sensor can operate on 12 volts DC at 200mA or less If so then the MX001 box can supply the 12 volts necessary to power the universal sensor Make sure power is not being applied to the unit Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip 2 inches of the sensor cable s outer jacket Strip the insulation off each cable wire of an inch Feed the sensor cable through the small strain relief Insert the sensor s DC power input wire into the 12V OUT terminal and secure the wire by turning the terminal s screw clockwise Refer to the MX001 box or to Figure 14 for the order of the terminals for the sensor wires Insert the sensor s DC or common power input wire and the relay output common signal wire into the COMMON terminal and secure both wires Determine from the literature supplied with your sensor which sensor relay output makes contact with its common terminal when an object is sensed If the output cannot be determined go on to Step 10 Otherwise skip to Step 11 Temporarily apply power to the MX001 box to activate the sensor and then determine w
18. 3 and connect and secure the alarm relay output wire previously determined to the A IN terminal The other alarm relay output wire may be cut off or connected to the MX001 COMMON terminal if desired Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight Position the jumpers on pins 5 and 6 of the J1 S SET UP and J2 A SET UP headers Refer to Figure 25 Figure 25 CLOSING THE MX001 INDUSTRIAL CONTROL BOX Close the lid of the MX001 box Rotate the clamp clockwise while pushing down on the lid Then move the clamp to the right positioning it over the ledge on the lid Fasten the clamp in place by tightening its screw with a flat blade screwdriver CONNECTING THE MX001 TO THE SCANNER The supplied scanner link cable is used to connect the MX001 box to a TECH series scanner This one meter cable carries the MX001 s control signals and is terminated with an 8 and a 19 pin connector Other cable lengths are available contact Metrologic for details 1 Find the 8 pin male end of the scanner link cable and locate the wide connector key found above pins A and G Align this key with the corresponding key on the MX001 s signal connector Push in on the cable connector slightly and rotate its ring clockwise until the connector locks in place with a click Likewise the 19 pin female connector found on the other end of this cable is connected to the 19 pin male
19. Metrologic We really work for you METROLOGIC INSTRUMENTS INC MX001 Industrial Control Interface Installation and User s Guide Copyright 2007 by Metrologic Instruments Inc All rights reserved No part of this work may be reproduced transmitted or stored in any form or by any means without prior written consent except by reviewer who may quote brief passages in a review or provided for in the Copyright Act of 1976 Trademarks Metrologic is a registered trademark of Metrologic Instruments Inc Products identified in this document are hereby acknowledged as trademarks registered or otherwise of Metrologic Instruments Inc or their respective companies TABLE OF CONTENTS IntrOdUCHO Ms 4 erect eee eee erie Ae Nees shel eeoee a eas 1 Opening the MX001 Industrial Control BOX ceeeceeeeeeeeetteeeeeeneeees 2 Internal Component c ccccceceececeececeeeeeseeceeaeeeceeeeeseeeeneeeeeeeeeeeensaees 3 LED Status Indicators ccccccececeeseceeeeeeeeeeeeceaeeeeeeeeesesecnueeeeeseeeeeeeneed 4 Configuring the MX001 for 115 or 230 Volt Operation USA 115V Operation nccccvisien Glande evs ee eta 5 USA 230V Operation 20 5 sien lade ae iinoa eel adit ee etnies 6 Europe Asia 230V Operation cccccccccsecceceeeeeeeeeeeeneaeeeeeeesetensiaeeees 7 Europe Asia 115V Operation cccceccececeeeeeeeeeeeeecaeceeeeeeeseesncneeees 8 Locating the Three Strain Reliefs and the Signal Conne
20. OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR INDIRECTLY TO THE PRODUCT EXCEPT AS STATED IN THIS WARRANTY IN NO EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE ACTUAL AMOUNT PAID TO METROLOGIC FOR THE PRODUCT METROLOGIC RESERVES THE RIGHT TO MAKE ANY CHANGES TO THE PRODUCT DESCRIBED HEREIN CORPORATE HEADQUARTERS METROLOGIC EUROPEAN REPAIR CENTER NORTH AMERICA MERC Metrologic Instruments Inc Metrologic Eria Ib rica SL 90 Coles Rd C Alfonso Gomez 38 40 1D Blackwood NJ 08012 4683 28037 Madrid Customer Service Department Tel 34 913 751 249 Tel 1 800 ID METRO Fax 34 913 270 437 Fax 856 228 6673 Email info metrologic com MTLG AutTo ID INSTRUMENTS SHANGHAI CO LTD Suzhou Sales Office BLK A Room 03 03 04 No 5 Xinghan Street Xinsu Industrial Square China Singapore Suahou Industrial Park Suzhou PRC Tel 86 512 67622550 Fax 86 512 67622560 Email info cn metrologic com 40 NOTICES Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Class A Devices This equipment has been tested and found to comply with limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and
21. P and J2 A SET UP headers Refer to Figure 19 Figure 19 SENSOR SUPPORT Low Voltage Self Contained DC Sensors with Current Sinking Outputs and Sensor Alarm 1 Make sure power is not being applied to the unit 2 Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires 3 Strip off 2 1 4 inches of the sensor cable s outer jacket 4 Strip the insulation off each cable wire 1 4 of an inch 5 Feed the sensor cable through the small strain relief 6 Insert the sensor s DC common wire into the COMMON terminal and secure the wire by turning the terminal s screw clockwise Refer to the MX001 box or to Figure 20 for the order of the terminals for the sensor wires 7 Insert and secure the sensor s DC power input wire into the 12V OUT terminal 8 Insert and secure the sensor s signal output wire into the S IN terminal 9 Insert and secure the sensor s alarm signal output wire into the A IN terminal 10 Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight 11 Position the jumpers on pins 5 and 6 of the J1 S SET UP and J2 A SET UP headers Refer to figure 21 J2 T HALHAL Figure 20 SSERYR Figure 21 25 SENSOR SUPPORT Low Voltage Self Contained DC Sensors with Current Sourcing Output and Sensor alarm 1 Make sure power is not being applied to
22. PDT Relay Outputs for Both Object Sensing and Sensor Alarm 1 10 11 Make sure the universal sensor can operate on 12 volts DC at 200ma or less If so then the MX001 box can supply the 12 volts necessary to power the universal sensor Make sure power is not being applied to the unit Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 2 inches of the sensor cable s outer jacket Strip the insulation off each cable wire of an inch Feed the sensor cable through the small strain relief Insert the sensor s DC power input wire into the 12V OUT terminal and secure the wire by turning the terminal s screw clockwise Refer to the MX001 box or to figure 24 for the order of the terminals for the sensor wires Insert the sensor s DC or common power input wire and both the object sense and alarm relay output common signal wires into the COMMON terminal and secure all three wires Determine from the literature supplied with your sensor which sensor relay output makes contact with its common terminal when an object is sensed If the output cannot be determined go on to Step 10 Otherwise skip to Step 11 Temporarily apply power to the MX001 box to activate the sensor and then determine with a continuity tester or ohm meter which relay output the normally closed NC or the normally open NO output makes contact with
23. arthing Terminals Ee 2 O oO lt x pm Figure 4 NOTE Do not connect any wires to the first terminal Cable Color in USA Cable Color in and Canada in Europe Neutral White Blue Line In Black Brown Protective Cable Color in USA Cable Color in Earthing and Canada in Europe Terminals Ground Green Yellow Green 10 CONNECTING THE TRIAC CONTROLLED POWER OUTPUT CABLE The MX001 box contains a power line TRIAC that acts as an electronic power output switch operated by the scanner and capable of controlling a current load of 6 amps in the USA In Europe the maximum current load supported is 5 Amps The TRIAC controlled output voltage equals the line input voltage when the scanner activates the TRIAC How the TRIAC will operate is defined by the HoloSet Program 1 Make sure power is not being applied to the unit 2 Open the terminals in the TRIAC terminal block by turning each screw counterclockwise until there is enough space to insert wires 3 Strip off 1 inches of the power output cable s outer jacket 4 Strip the insulation off each cable wire 1 4 of an inch 5 Feed the power output cable through the second large strain relief 6 Connect each wire to the appropriate locations noted in the table below and secure the wires in the terminal block and protective earthing terminal by turning each screw clockwise Refer to the MX001 box or to figure 5 for the order of the terminals for the TRIAC
24. bject sensor input Status Indicators UL CSA and IEC Four LED s for 12V Power supply TRIAC sensor and sensor alarm UL and CUL listed CE Specifications are subject to change without notice 31 TROUBLESHOOTING No Operation Green LED off 1 3 Check power input wiring for correct connection and security at power terminal block Wires must be stripped before insertion into the terminal block and terminal block screws must be tight clamping the stripped wire firmly in the block Check for AC power input between LINE IN and NEUTRAL terminals of the power terminal block Check F2 Control fuse F2 Control Fuse Open 1 Review the MX001 manual detailing the fuse installation procedure and check the F2 Control fuse for correct rating Depends upon line voltage in use If a low voltage DC type sensor is connected to the MX001 and is using the MX001 as its power source 12V OUT in use make sure this sensor does not draw more than 200mA of current from the MX001 or that the sensor is incorrectly connected or shorted No Operation Sensor amp TRIAC with Green LED on other LED s do not light 1 32 Check that the scanner link cable is connected to the MX001 and scanner Check the connection of the MX001 internal link cable to the printed circuit board at J3 Lower right corner Check for proper connection of the sensor if used plus proper positioning of the S and
25. connector on the scanner case This connector is the one closest to the scanner window 29 CABLE PIN OUTS FOR THE 8 PIN AND 19 PIN CONNECTORS The standard scanner link cable length is 3 feet 1 meter Other scanner link cable lengths are available upon request Contact Metrologic Customer Service for additional details If there is a need to lengthen the scanner link cable use a cable with 26 wire The scanner link cable can be easily extended to 100 feet without signal difficulty The following are listings of the cable pin outs for the 19 pin female and the 8 pin male ends of the link cable Refer to Figures 26 and 27 19 Pin Female Mil Spec Connector Pin Function TRIAC 1 TRIAC1 L RESERVED SENSOR SENSOR SENSE ALARM SENSE ALARM S V RESERVED Figure 26 vuzzouv gt r 8 Pin Male Mil Spec Connector Pin Function TRIAC TRIAC SENSOR SENSOR SENSE ALARM AUX SENSE ALARM AUX RESERVED RESERVED Figure 27 ITA MMVUOAWDS 30 SPECIFICATIONS MX001 Specifications Application Industrial Control Interface __ _ L bracket with TECH scanner or independently Orientation mounted Dimensions 152mm L x 102mm W x 76mm D 6 x 4 x 3 Weight 1 36 Kg 93 Ibs Case Material Oil Tight J1C box Electrical 12 V at 200mA for low voltage DC type object sensor System Interfaces 6 Amp TRIAC output 5 Amp in Europe 12V 5V 10mA or switch closure o
26. ctor 9 Connecting External Wiring to the MX001 ee eceeeeeeeeeeeeeeteeeeeenteeeeees 9 Power Requirements for the MX001 00 e eecececceeeeeeeeeeeeeeeeeeeeeeeeeeaees 9 Connecting the AC Power Input Cable ceccecceeeeeenteeeeeetteeeeeeeaes 10 Connecting the TRIAC Controlled Power Output Cable ee 11 Temporarily Disabling the TRIAC Output eeeeeesteeeeeentteeeeeeaaes 12 Sensor OUPPOM anne aedeetae eid etic ce eas ede Sadi ade 13 Connecting the Sensor eyan aar EE A a 14 Temporarily Disabling the Sensor and or Sensor Alarm 008 14 Sensors Powered Independently that Provide either 12V 5V or a 10mA DC Output Signal eeeeeeeetteeeee 15 Sensors that Provide Switch Closures or Relay Type Output 17 Low Voltage Self Contained DC Sensors with a Current Sinking OUtDUt zerean ee etter ee a A RE A 18 Low Voltage Self Contained DC Sensors with a Current Sourcing Output csaak aieeaii a 19 Universal Self Contained Sensors that Provide a Single Pole Double Throw SPDT Relay Output 20 TABLE OF CONTENTS Sensors Powered Independently that Provide Either 12V ora 10mA DC Output Signal with a Sensor Alarm 5 22 Sensors that Provide Switch Closures or Relay Type Output with a Sensor Alarm 2 ccccceeeeeeeeeceececeeeeeeeseeseceeeeeeeeeeteees 24 Low Voltage Self Contained DC Sensors with Current Sinking Outputs and Sensor Alarm ceccceceeeeeeee
27. der body and turn the cap turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box CONFIGURING THE MX001 FOR 115 OR 230 VOLT OPERATION Europe Asia 115V Operation 1 Move the voltage selector to the right with a small screwdriver so that the 115V legend shows in the window 2 Open the fuse kit and remove the following e 2 Black Fuse Holder Caps e 1 6 3 Amp 250V Fast Acting High Interrupt 5 x 20mm Fuse e 1 125mA 250V Time Delay 5 x 20mm Fuse 3 Press the end of the 6 3 Amp fuse into one of the black fuse holder caps until it seats 4 Insert the fuse and cap into the F1 TRIAC fuse holder with the screwdriver slot pointing toward the power transformer 5 Using a small screwdriver press the cap down into the fuse holder body and turn the cap 1 4 turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box 6 Press the end of the 125mA fuse into the other black fuse holder cap until it seats 7 Insert the fuse and cap into the F2 control fuse holder with the screw driver slot pointing toward the power transformer 8 Using a small screwdriver press the cap down into the fuse holder body and turn the cap 1 4 turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box LOCATING THE THREE STRAIN RELIEFS AND THE SIGNAL CONNECTOR The
28. e MX001 s electronic switch or TRIAC allows the scanner to control an external device directly by switching a line voltage output signal off or on and can handle device loads of up to a maximum of 6 amps US and Canada 5 amps Europe The switching can take place in response to a good scan a no read scan or a mismatch between scanned label data and expected label data preprogrammed into the scanner for comparison purposes The scanner can also activate the TRIAC switch in response to a host system command sent through the RS 232 scanner host communications link This manual shows how to wire and configure the MX001 Industrial Control Box so that it will work properly when connected to its associated sensor output device and TECH series scanner Programming the associated TECH series scanner is necessary to define how the object sensor and TRIAC switch will operate Tech series industrial scanners are programmed by using Metrologic s HoloSet configuration software which operates through an RS 232 port of an IBM XT AT or compatible PC In order to program the scanner a HoloSet kit containing the necessary communications cable software and manual will be needed Please refer to that manual for further details on how to configure the scanner for use with the MX001 box OPENING THE MX001 INDUSTRIAL CONTROL BOX To open the MX001 box for wiring and configuration proceed as follows 1 Loosen the lid clamp screw with a flat blade screwdriver
29. e holder cap until it seats 7 Insert the fuse and cap into the F2 control fuse holder with the screwdriver slot pointing toward the power transformer 8 Using asmall screwdriver press the cap down into the fuse holder body and turn the cap 1 4 turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box CONFIGURING THE MX001 FOR 115 OR 230 VOLT OPERATION Europe Asia 230V Operation 1 Move the voltage selector to the left with a small screwdriver so that the 230V legend shows in the window 2 Open the fuse kit and remove the following e 2 Black Fuse Holder Caps e 1 6 3 Amp 250V Fast Acting High Interrupt 5 x 20 mm Fuse e 1 50ma 250V Time Delay 5 x 20 mm Fuse 3 Press the end of the 6 3 Amp fuse into one of the black fuse holder caps until it seats 4 Insert the fuse and cap into the F1 TRIAC fuse holder with the screwdriver slot pointing toward the power transformer 5 Using asmall screwdriver press the cap down into the fuse holder body and turn the cap 1 4 turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box 6 Press the end of the 50mA fuse into the other black fuse holder cap until it seats 7 Insert the fuse and cap into the F2 control fuse holder with the screwdriver slot pointing toward the power transformer 8 Using asmall screwdriver press the cap down into the fuse hol
30. e sensor s DC signal output voltage level One resistor is connected between the S IN input of the MX001 box and the sensor The other resistor is connected between the A IN input of the MX001 box and the sensor for the sensor alarm circuit Sensor Output Voltage 3V Approximate Resistance 10 mA If the source is a 12 V DC Signal A SET UP 6 Figure 17 23 SENSOR SUPPORT Sensors that Provide Switch Closures or Relay Type Output with a Sensor Alarm 1 2 10 24 Make sure power is not being applied to the unit Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 2 inches of the sensor cable s outer jacket Strip the insulation off each cable wire of an inch Feed the sensor cable through the small strain relief Insert one of the sensor s signal output wires and one of the sensor s alarm output wires into the COMMON terminal and secure the wires by turning the terminal s screw clockwise Refer to the MX001 box or to Figure 18 for the order of the terminals for the sensor wires Insert and secure the sensor s remaining signal output wire into the S IN terminal Insert and secure the sensor s remaining alarm output wire into the A IN terminal Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight Position the jumpers on pins 5 and 6 of the J1 S SET U
31. eeeeeneeeeseeneeeeeeeeaeees 25 Universal Self contained Sensors That Provide Single Pole Double Throw SPDT Relay Outputs for Both Object Sensing and Sensor Alarm ccccccceeeeeeeeeeeneeeeeeeneeeeeeeeaees 27 Closing the MX001 Industrial Control BOX cceeeeeeeeeeeeeeeeeenteeeeeenaes 29 Connecting the MX001 to the Scanner eee ceeeeseeeeeeeteeeeeeneeeeeeeaaes 29 Cable Pin Outs for the 8 Pin and 19 Pin Connectors s 30 SPECINCAllONS 2 iri sag acta Wie ee es eas 31 Troubleshooting eoan este deena hn eet ee Aa eet 32 Limited Warranty ccienan ainda in ae 40 NOCES lt 5 52 eit siete sorte ed a eet eee A eee eet beak 41 INTRODUCTION Metrologic s MX001 Industrial Control Interface enhances Metrologic s line of industrial laser scanners It does this by providing a way to connect an external object sensor to the scanner and a way for the scanner to control an external device through an electronic switch a TRIAC This enables the scanner to sense the presence of objects to be scanned and then provide a line voltage output signal if the scanned object meets preprogrammed conditions The MX001 can be configured to support any object sensor that can supply a 12V 5V or 10mA output signal It will also support switch closure relay type sensor output Additionally the MX001 can provide 12V DC power at 200mA maximum to a low voltage DC type sensor unit making external sensor power supplies unnecessary Th
32. ith a continuity tester or ohm meter which relay output the normally closed NC or the normally open NO output make contact with the COMMON terminal when the sensor sees the object to be scanned Remove any power applied to the MX001 in Step 10 and connect and secure the relay output wire previously determined to the S IN terminal The other relay output wire may be cut off or connected to the MX001 COMMON terminal if desired Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight SENSOR SUPPORT Universal Self Contained Sensors that Provide a Single Pole Double Throw SPDT Relay Output 13 Position the jumper on pins 5 and 6 of the J1 S SET UP header Refer to Figure 15 Figure 14 S SET UP Figure 15 21 SENSOR SUPPORT Sensors Powered Independently that Provide Either 12V 5V ora 10mA DC Output Signal with a Sensor Alarm 1 2 10 22 Make sure power is not being applied to the unit Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 2 inches of the sensors cable s outer jacket Strip the insulation off each cable wire of an inch Feed the sensor cable through the small strain relief Insert the sensor s DC common or negative output wire into the S IN terminal block and secure the wire by turning the terminal s screw cloc
33. itivity adjustments for correctness Most sensors provide this adjustment to adapt to various sensing conditions Review the documentation that came with your sensor to learn how to make this adjustment correctly If this adjustment is made incorrectly the sensor will act erratically 35 TROUBLESHOOTING Continuous Sensor Input Indication Red S IN LED continuously on 1 Review the documentation that came with your sensor to learn the type of output the sensor provides Review the MX001 manual and find the set up procedure that applies to your sensor Check for proper connection of the sensor to the MX001 sensor terminal block plus proper positioning of the S set up jumper at J1 Depends upon sensor type in use Check your sensor for output indication Most sensors have a small indicator on them or their controller that lights when the sensor output is active Make sure the sensor is not providing a continuous output Some sensors provide the option of output activation when they sense or do not sense an object Having the sensor set up to produce an output when it does NOT sense an object will result in continuous sensor output when the sensor is idle Review the documentation that came with your sensor to learn what type of output it provides and how to configure it The MX001 box expects to receive an active output signal from the sensor source voltage current or switch closure when an object to be scanned is being sensed
34. kwise Refer to the MX001 box or to Figure 16 for the order of the terminals for the sensor wires Insert and secure the sensor s positive output wire into the S IN terminal Insert and secure the sensor s alarm DC common or negative output wire into the A IN terminal and the sensor s alarm positive output wire into the A IN terminal Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight Depending upon your sensor s output perform one of the of the following steps Q zZ O O S Figure 16 SENSOR SUPPORT Sensors Powered Independently that Provide Either 12V 5V ora 10mA DC Output Signal with a Sensor Alarm e For 12V DC output signals position the jumpers on pins 1 and 2 of the J1 S SET UP and J2 A SET UP headers Refer to Figure 17 e For 5V DC output signals position the jumpers on pins 3 and 4 of the J1 S SET UP and J2 A SET UP headers Refer to Figure 17 e For 10mA DC output signals position the jumpers on pins 4 and 5 of the J1 S SET UP and J2 A SET UP headers Refer to Figure 17 Caution When configured fora 10mA DC source input the MX001 box expects a current limited 10 mA DC signal to be supplied by the sensor Failure to limit this current to 10 mA can damage the sensor input circuitry of the system Current limiting can be accomplished by using external limiting resistors of an appropriate value which are dependent upon th
35. n LED goes off when object is sensed 1 Some sensors provide the option of output activation when they sense or do not sense an object Having the sensor set up to produce an output when it does not sense an object will result in reversed sensing conditions The MX001 expects to receive an active output signal from the sensor source voltage current or switch closure when the object to be scanned is being sensed Review the documentation that came with your sensor to learn what type of output it provides and how to configure it Some sensors that provide switch closure type output provide both normally open NO and normally closed NC switched outputs If the sensor as connected is providing a reversed sensing condition switch closure when no object is being sensed disconnect the switched output used and connect the other switched output in its place If the sensor in use provides an output only when an object is not being sensed and cannot be configured otherwise contact Metrologic for special instructions on how to adapt to this type of sensor Erratic Sensor Operation 1 Check the sensor wiring for correct connection and security at the sensor terminal block wires must be stripped before insertion into the terminal block and terminal block screws must be tight clamping the stripped wire firmly in the block Check the positioning of the sensor making sure it is oriented correctly and not dirty Check sensor gain sens
36. ovide this adjustment to adapt to various sensing conditions Review the documentation that came with your sensor to learn how to make this adjustment correctly If this adjustment is made incorrectly the sensor may produce an erratic alarm output Scanner cannot be placed in program mode using HoloSet label 1 Disconnect then reconnect power to the scanner Enter scanner program mode by choosing Enter Program Mode from the HoloSet Main Menu If the scanner has been programmed for sensor support the scanner will not scan any label including the HoloSet label unless a sensor is connected to the MX001 box and activated If the scanner has been programmed to support DTR the scanner will not scan any label including the HoloSet label unless the DTR input is active Scanner cannot be placed in program mode using HoloSet menu 1 Disconnect then reconnect power to the scanner Retry entering program mode by choosing Enter Program Mode from the HoloSet Main Menu Check to see if the HoloSet communication cable is plugged into your PC correctly Make sure the correct COM option COM 1 or 2 as required is being used 37 TROUBLESHOOTING Operational Check Out Procedure for the MX001 Box The following procedure provides a basic test of the MX001 hardware and confirms effective communication with the HoloSet program This quick test should be preformed before the MX001 box has been configured by the HoloSet program for its
37. re are three strain reliefs and one 8 pin signal connector located on the bottom of the MX001 box The two large strain reliefs on the left side allow the use of flexible cordage for MX001 power input and controlled power TRIAC output in that order If your application requires the use of conduit for power wiring these two strain reliefs can be easily removed and standard conduit fittings can be used in their place The smaller strain relief is used to secure the signal power cable from the object sensor that is a user supplied part The 8 pin signal connector is used to connect the MX001 box to the scanner through the scanner link cable CONNECTING EXTERNAL WIRING TO THE MX001 External wiring is connected to the MX001 by means of lift clamp terminal blocks These blocks have an opening in their base that will accept a wire with inch of insulation removed Connections are made by first turning the terminal s binding screw counterclockwise with a small screwdriver which opens the terminal allowing it to accept the wire The stripped wire is then inserted into the opening in the terminal and then clamped in place by turning the associated terminal screw clockwise until tight There are two sets of terminal blocks inside the MX001 The larger set of 6 terminals on the left of the voltage selector switch handle the AC power wiring while the smaller set of 6 terminals on the right handle the sensor wiring Two terminals mounted on
38. t and secure the sensor s signal output wire into the S IN terminal 9 Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight 10 Position the jumper on pins 5 and 6 of the J1 S SET UP header Refer to Figure 11 S SET UP Figure 11 18 SENSOR SUPPORT Low Voltage Self Contained DC sensors with a Current Sourcing Output 1 Make sure power is not being applied to the unit 2 Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 2 inches of the sensor cable s outer jacket Strip insulation off each cable wire of an inch Feed the sensor cable through the small strain relief a a F w Connect a small jumper wire between the COMMON and the S IN terminals Secure the jumper wire in the S IN terminal by turning the terminal s screw clockwise Refer to the MX001 box or to Figure 12 for the order of the terminals for the sensor wires 7 Connect the sensors DC common wire to the COMMON terminal and secure the sensor and jumper wire by turning the terminal s screw clockwise 8 Insert and secure the sensor s DC power input wire into the 12V OUT terminal 9 Insert and secure the sensor s sourcing output wire into the S IN terminal 10 Secure the cable by turning the strain reliefs domed sealing nut clockwise until tight 11 Position the jumper on pins 1 and
39. terial Authorization RMA number In the event that it is determined that the equipment failure is covered under the warranty Metrologic shall as its sole option repair the Product or replace the Product with a functionally equivalent unit and return such repaired or replaced Product without charge for service or return freight whether distributor dealer reseller or retail consumer or refund an amount equal to the original purchase price This limited warranty does not extend to any Product which in the sole judgement of Metrologic has been subjected to abuse misuse neglect improper installation or accident nor any damage due to use or misuse produced from integration of the Product into any mechanical electrical or computer system The warranty is void if the case of Product is opened by anyone other than Metrologic s repair department or authorized repair centers THIS LIMITED WARRANTY EXCEPT AS TO TITLE IS IN LIEU OF ALL OTHER WARRANTIES OR GUARANTEES EITHER EXPRESS OR IMPLIED AND SPECIFICALLY EXCLUDES WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE UNDER THE UNIFORM COMMERCIAL CODE OR ARISING OUT OF CUSTOM OR CONDUCT THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS OR REMEDIES IN NO EVENT SHALL METROLOGIC BE LIABLE FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES INCIDENTAL DAMAGE DAMAGES TO PERSON OR PROPERTY OR EFFECT ON BUSINESS OR PROPERTY
40. the unit 2 Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 2 inches of the sensor cable s outer jacket Strip the insulation off each cable wire of an inch Feed the sensor cable through the small strain relief O ON E Connect a small jumper wire between the COMMON and the S IN terminals and secure the jumper in the S IN terminal by turning the terminal s screw clockwise Refer to the MX001 box or to Figure 22 for the order of the terminals for the sensor wires 7 Connect a small jumper wire between the COMMON and the A IN terminal and secure the jumper in the A IN terminal 8 Connect the sensor s DC common wire to the COMMON terminal and secure the jumpers and wire by turning the terminal s screw clockwise 9 Insert and secure the sensor s DC power input wire into the 12V OUT terminal 10 Insert and secure the sensor s signal output wire into the S IN terminal 11 Insert and secure the sensor s alarm output wire into the A IN terminal Secure the cable and turn the strain reliefs domed sealing nut clockwise until tight 12 Position the jumpers on pins 1 and 2 of the J1 S SET UP and J2 A SET UP headers Refer to Figure 23 PAGE 1 J2 J1 GALE I Figure 22 Figure 23 26 SENSOR SUPPORT Universal Self contained Sensors That Provide Single Pole Double Throw S
41. tput This lamp will provide a proper load for the TRIAC If the bulb lights when the red LED TRIAC indicator is OFF then MX001 circuit damage is indicated as the problem The unit can be damaged if the TRIAC output is accidentally shorted No Sensor Input Indication Red S in LED does not light 1 Review the documentation that came with your sensor to learn the type of output the sensor provides Review the MX001 manual and find the set up procedure that applies to your sensor Check for proper connection of the sensor to the MX001 sensor terminal block plus proper positioning of the S set up jumper J1 Depends upon sensor type in use 2 Check your sensor for output indication Most sensors have a small indicator on them or their controller that lights when the sensor output is active Make sure the sensor is active when expected 3 Check the positioning of the sensor making sure it is oriented correctly 4 Check sensor gain sensitivity adjustment for correctness Most sensors provide this adjustment to adapt to various sensing conditions Check to see if the gain sensitivity is not set too low in diffuse proximity type sensors or not set too high in beam break type sensors Review the documentation that came with your sensor to learn how to make this adjustment correctly 5 Make sure the MX001 scanner link cable is connected to both the scanner and the MX001 34 TROUBLESHOOTING Reversed Sensor Input Indication Red S i
42. tput signal position the jumper on pins 1 and 2 of the J1 S SET UP header Refer to Figure 7 e Fora5V DC output signal position the jumper on pins 3 and 4 of the J1 S SET UP header Refer to Figure 7 e Fora10mA DC output signal position the jumper on pins 4 and 5 of the J1 S SET UP header Refer to Figure 7 Figure 6 15 SENSOR SUPPORT Sensors Powered Independently that Provide Either 12V 5V ora 10mA DC Output Signal Caution When configured for a 10mA DC source input the MX001 box expects a current limited 10 mA DC signal to be supplied by the sensor Failure to limit this current to 10mA can damage the sensor input circuitry of the system Current limiting can be accomplished by using an external limiting resistor of the appropriate value which is dependent upon the sensor s DC signal output voltage level This resistor is connected between the S IN input of the MX001 box and the sensor Sensor Output Voltage 3V Approximate Resistance 10mA If the source is a 12V DC signal If the source is a 5V DC signal If the source is a 10mA DC signal S SET UP Figure 7 16 SENSOR SUPPORT Sensors that Provide Switch Closures or Relay Type Output 1 2 Make sure power is not being applied to the unit Open the terminals in the sensor terminal block by turning each screw counterclockwise until there is enough space to insert wires Strip off 2 inches of the sensor cable s
43. turn the cap 1 4 turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box CONFIGURING THE MX001 FOR 115 OR 230 VOLT OPERATION USA 115V Operation continued 6 Press the end of the 1 8 Amp fuse into the other gray fuse holder cap unitl it seats 7 Insert the fuse and cap into the F2 control fuse holder with the screwdriver slot pointing toward the power transformer 8 Using asmall screwdriver press the cap down into the fuse holder body and turn the cap 1 4 turn clockwise to the lock the cap in place This results in the cap slot pointing toward the top and bottom of the box USA 230V Operation 1 Move the voltage selector to the left with a small screwdriver so that the 230V legend shows in the window 2 Open the fuse kit and remove the following e 2 Gray Fuse Holder Caps e 1 10 Amp 250V Fast Acting x 1 1 4 Inch Fuse e 1 1 16 Amp 250V Slow Blow x 1 Inch Fuse 3 Press the end of the 10 Amp fuse into one of the gray fuse holder caps until seals 4 Insert the fuse and cap into the F1 TRIAC fuse holder with the screwdriver slot pointing toward the power transformer 5 Using a small screwdriver press the cap down into the fuse holder body and turn the cap 1 4 turn clockwise to lock the cap in place This results in the cap slot pointing toward the top and bottom of the box 6 Press the end of the 1 16 Amp fuse into the other gray fus
44. ve Used to configure the industrial control box to match the incoming line voltage Configures sensor input Configures the sensor alarm input Provides the connection points for the sensor To connect line cord protective earthing conductors to industrial control box enclosure 3 LED STATUS INDICATORS The LED light emitting diode status indicators are found just below the voltage selector switch They indicate the operating state of the 12V power supply the TRIAC and the status of the sensor and sensor alarm inputs An LED will glow when a circuit is active From these visual indications it can be determined if the MX001 box is active and what action the scanner and sensor are performing in your system The following list explains the function of each indicator They appear inside the box in the order illustrated in Figure 2 D1 D2 D3 D4 Ek E C Ek 12V TRIAC SIN AIN Figure 2 Green 12V D1 Indicates that the 12V control and sensor power supply is active Red TRIAC D2 Indicates that the TRIAC switched power output circuit is active Red S IN D3 Indicates that the sensor circuit is active because an object is being sensed Red A IN D4 Indicates that the sensor alarm circuit is active because the sensing conditions are marginal Note The red TRIAC S IN and A IN LED s perform two functions Besides circuit activity status these indicators also monitor the connection between the MX001 box and
45. wires Protective 4 Earthing E Terminals O Oo lt x H Figure 5 Note Do not connect any wires to the fourth terminal Terminal Block Cable Color in USA Cable Color in and Canada in Europe Neutral White Blue Line In Black Brown Protective Cable Color in USA Cable Color in Earthing and Canada in Europe Terminals Ground Green Yellow Green Caution Damage will occur to the unit if the TRIAC output is shorted 11 TEMPORARILY DISABLING THE TRIAC OUTPUT If during set up or maintenance there is a need to disable the TRIAC output of the MX001 simply remove the F1 TRIAC fuse This disconnects the AC line voltage from the TRIAC circuitry and output terminal block but leaves the TRIAC LED indicator active allowing checks to be made for TRIAC circuit activity without activating the TRIAC controlled device 12 SENSOR SUPPORT There are many different types of sensors available which will work with the MX001 control box Common types 1 Sensors powered independently which provide 12V 5V or a 10mA DC output signal sourcing type output 2 Sensors that provide switch closures or relay type outputs 3 Low voltage self contained DC sensors that provide current sourcing and or sinking type outputs 4 Universal self contained sensors that provide a single pole double throw SPDT relay output In all cases the sensor s output signal or switch closure is expected to become active when an object

Metrologic MX001 Industrial Control Interface User Guide

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