“USER`S MANUAL AND OPERATING INSTRUCTIONS”
Contents
1. INDOOR OUTDOOR PRODUCTS KEROSENE PORTABLE FORCED AIR HEATERS USER S MANUAL AND OPERATING INSTRUCTIONS US CLEERMORHEAL J MODEL KFA75L KFA125L KFA210L Before the first use of this heater please read this USER S MANUAL very carefully This USER S MANUAL has been designed to instruct you as to the proper manner in which to assemble maintain store and most importantly how to operate the heater in a safe and efficient manner Please keep this manual for future reference CONSUMER Retain this manual for future reference Questions problems missing parts Before returning to your retailer call our customer service department at 877 447 4768 8 30 a m 4 30 pm CST Monday Friday or email us at customerservice ghpgroupinc com COMPLIES WITH UL733 AND ANSI A10 10 199 CAN CSA B140 0 03 AND CSA B140 8 1967 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING A DANGER IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS FIRE EXPLOSION ELECTRICAL SHOCK AND OR CARBON MONOXIDE POISONING WARNINGS 1 RISK OF INDOOR AIR POLLUTION Use this heater only in well ventilated areas Provide at least a three square foot 2 800 sq cm opening of fresh outside air for each 100 000 BTU hr of heater rating People with breathing problems should consult a physician before using the heater e Carbon monoxide poi2. ITEM PAGE A PRECAUTIONS SAFETY GUIDE ener tenet 1 J INTRODUCTION Saa eet tue ipte nnt tete 2 D EE EE 2 3 UNPACKING AND ASSEMBLY 4 4 KEROSENE 1 OR NO 1 FUEL OIL tet ones 6 5 OVERVIEW OF HEATER DESIGN m T 6 FUELING YOUR HEATER 8 7 OPER ATION or X 8 8 LONG TERM STORAGE OF YOUR HEATER ee ENEE 9 9 MAINTENANCE mE RE 10 10 REPLACING FUSE Re eC EA SER VR ARE ERES ee Te E ERE SERT ES ERES AES VEN cere terre 14 1 1 TROUBLE SHOOTING GUIDE Me dera spen rior ey vast eeka riesce coqui rcd ven vo SA 15 12 WIRING DIAGRAM 16 13 7 SPECIFICATIONS mercem 18 14 EXPLODED PARTS DRAWING 19 amp 22 15 PARTS LIST ttt 2021 amp 23 24 1 INTRODUCTION Please read this USER S MANUAL carefully It will show you how to assemble maintain and operate the heater safely and efficiently to obtain full benefits from its many built in features 2 FEATURES Power Reset Switch Front Guard Hot Air Outlet Upper Shell Handle Fan Guard BTU Control Switch Lower Shell Fuel Tank Side Cover Cord Wrap Lamp Pressure Gauge Fuel Gauge Fuel Cap Thermostot
3. CN1 AC1 BLK EZ 4 B PHOTO CELL 3 POWER POWER LIMIT SWITCH CONTROL 8A 125VAC 1 G WIRE COLOR CAPACITOR BLACK 75L 15uF 230VAC BLACK WHITE 20uF 350VAC 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING B WIRING DIAGRAM KFA210L Model CONTROL PCB BLACK wBLACK SPARK PLUG e BES BLACK Z BLACK POWER LAMP Diese gt s Poe LED ei og WHITE Ke m GREEN THERMOSTAT CN2 AC2 WHT L 20uF 350VAC TEMP CONTROL H CN1 AC1 BLK SH ae DET PHOTO ROOM CELL BLACK SENSOR BLUE POWER LIMIT FUSE SWITCH CONTROL 8A 125VAC POWER ee Ce e To fa BLACK WHITE Des ei ves i 60Hz ELECTRIC REEN OUTLET EARTH EARTH 17 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 13 SPECIFICATIONS 32 0 813mm KFAT7SL Model VI 16 7 424mm 11 7 297mm 125L 210L 41 9 1 063 mm 47 4 1 205 mm 21 5 547 mm 23 1 587 mm KFA125L 210L Models MODEL KFA75L KFA125L 32 4 824 mm KFA210L HIGH BTU Hr LOW 75 000 125 000 210 000 55 000 100 000 170 000 HIGH LOW Fuel Consumption Gal Hr Hr 0 57 2 16 0 95 3 60 1 60 6 06 0 42 1 59 0
4. Page 12 Fan does not turn when heater is plugged in and power switch was in the ON Position Indicator Lamp is on or flickering Thermostat setting is too low Bad electrical connection between motor and Main PCB assembly Turn thermostat control knob to a higher setting Check electrical connections See Wiring Diagram Page 16 Indicator Lamp is flickering and room temp display indicates E2 Indicator Lamp is flickering and room temp display indicates E3 Room Temp sensor disconnected Sensor Failure Thermostat switch failure Reconnect sensor See Wiring diagram Page 16 Replace sensor See Wiring diagram Page 16 Replace switch See Wiring diagram Page 16 Heater will not turn on Indicator Lamp is off Temperature limit safety device is overheated No electrical power Blown fuse Bad electrical connection between temperature limit safety device and PCB board 15 Turn power switch to OFF and allow to cool about 10 min Check to insure heater cord and extension cord are plugged in Check power supply Replace safety fuse in PCB board Check electrical connections See Wiring Diagram Page 16 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 12 WIRING DIAGRAM A WIRING DIAGRAM KFA75L 125L Models CONTROL PCB e POWER LAMP LED THERMOSTAT CNA AC2 WHT ES TEMP CONTROL CNS
5. 24 19 Adjusting Screw See SP KFA10103 2 24 20 Bolt Flange 4329 0016 00 4 24 21 Intake Filter See SP KFA10052 1 25 Fan Assembly 2154 0007 00 1 26 Bolt Headless Hex Socket 4323 0004 00 27 Pressure Gauge 3740 0049 00 1 28 BTU Control Switch 2154 0070 00 1 29 Main P C B Assembly 215A 0047 00 1 30 Screw TH2S 4312 0046 00 2 3l Ignitor 39E0 0014 00 1 32 Side Cover Right 3121 0499 01 33 Power Switch 39A0 0191 00 1 34 Window Display 3231 0113 00 35 Flange Screw 4319 0015 00 4 36 Side Cover Left 3121 0329 00 1 37 Electric Outlet Assembly 39D0 0263 00 38 Cover Outlet 3231 0114 00 1 39 Screw Top Table 4319 0042 00 1 40 Flange Screw 4319 0015 00 4 Al Shell Upper 3111 0350 02 42 Fan Guard 3561 0078 00 43 Bushing Fan Guard 3351 0010 00 3 44 Flange Screw 4319 0015 00 8 KEY NO DESCRIPTION KFA210L Quantity Rotor kit SP KFA1022 2 Filter kit SP KFA1005 3 Plug Pump adjuster kit SP KFA1010 2 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST WHEELS AND HANDLE 1 KFA75L MODEL DESCRIPTION PART NO KFA75L Quantity Handle 3231 0073 00 Cord Wrap 3221 0041 00 Hardware Kit DESCRIPTION HW KFA1001 25 KFA125L KFA210L 1 Front
6. HOT 7 OPERATION A B NOTE NOTE Thermostat Power Reset Thermostat Power Reset Control Knob Switch Control Knob Switch VENTILATION RISK OF INDOOR AIR POLLUTION USE HEATER ONLY IN WELL VENTILATED AREAS Provide a fresh air opening of at least three square feet 2 800 sq cm for each 100 000 BTU Hr rating Provide extra fresh air if more heaters are being used Example A KFA210L heater requires one of the following a two car garage door raised six inches 15 24 cm a single car garage door raised nine inches 22 86 cm two thirty inch 76 20 cm windows raised fifteen inches 38 1 cm OPERATION TO START HEATER 1 Fill fuel tank with kerosene or No 1 fuel oil 2 Attach fuel cap 3 Plug power cord of heater into three prong grounded extension cord Extension cord must be at least six feet long Extension Cord Wire Size Requirements 6 to 100 feet 1 8 to 30 5 meters long use 16 AWG conductor 101 to 200 feet 30 8 to 61 meters long use 14 AWG conductor 4 Turn THERMOSTAT CONTROL knob to desired setting setting range 40 F 110 F 5 Push BTU control Switch to desired level High or LOW See Figure 8 6 Push Power Switch to ON position Power Indicator Lamp will light and heater will start Room Temperature display explanations are as follows KFA125L 210L Models only When the room temperature is less 0 F the LED display will show Lo e When room temp is betwe
7. Handle 3551 0023 00 3551 0022 00 2 Rear Handle 3551 0096 00 3551 0097 00 3 Wheel Support Frame 3551 0082 00 3551 0084 00 4 Wheel 3720 0017 00 3720 0017 00 2 5 Threaded Axle 3551 0088 00 3551 0089 00 6 3221 0042 00 3221 0042 00 2 7 Hardware Kit HW KFAI016 HW KFA1016 1 7 1 Screw INCLUDEDINHARDWAREKIT INCLUDED IN HARDWAREKIT 8 7 2 Flange Screw INCLUDED IN HARDWARE KIT INCLUDED IN HARDWAREKIT 4 7 3 Cap Nut S INCLUDED INHARDWAREKIT INCLUDED INHARDWAREKIT 4 7 4 Nut INCLUDED INHARDWAREKIT INCLUDED IN HARDWAREKIT 8 7 5 Bushing INCLUDED INHARDWAREKIT INCLUDEDIN HARDWAREKIT 2 7 6 Cap NutL INCLUDEDINHARDWAREKIT INCLUDEDIN HARDWAREKIT 2 Warranty LIMITED WARRANTY This limited warranty is extended to the original retail purchaser of this Forced Air Convection Radiant Heater and warrants against any defect in materials and workmanship for a period of one 1 year from the date of retail sale GHP Group Inc at it s option will either provide replacement parts or replace or repair the unit when properly returned to the retailer where purchased or one of our service centers as directed by GHP Group Inc within one 1 year of retail purchase Shipping costs labour costs etc are the responsibility of the purchaser DUTIES OF THE OWNER This heating appliance must be operated in accordance with the written instructions furnished with this heater This warranty shall not excuse the owner from proper
8. Knob Power Cord Piggy Back Figure 1 KFA75L MODEL 2 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Hot Air Outlet Shell Lower Fuel Gauge Fuel Cap BTU Control Switch Side Cover Pressure Gauge Lamp Thermostot Knob Room Temp Display Fan Guard Power Cord Power Reset Switch Piggy Back 10 Flat Free Wheel Fuel Drain Bolt Electric Outlet Front Handle Hot Air Outlet Shell Lower Fuel Gauge Fuel Cap Side Cover Lamp Thermostot Knob Room Temp Display BTU Control Switch Pressure Gauge Fan Guard Power Cord Power Reset Switch 10 Flat Free Wheel Fuel Drain Bolt Figure 3 KFA210L MODEL 3 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 3 UNPACKING AND ASSEMBLY 1 REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX Fig 4 and 5 NOTE Save the shipping carton and packing materials for future storage KFA75L KFADSL Hardware kit HW KFA1001 Hardware kit HW KFA1016 Figure 4 KFA75L MODELS Tus mg eeee Handl W Hardware Kit andle Cord Wraps HW KEA1001 Figure 5 KFA125L 210L MODELS Screws Flange Screws RT 9 Nuts CapNutsS Bushings Cap Nuts L oo o Q 8587 Hardware Kit HW KFA1016 Front Handle Rear Handle Wheel Support 4 Axle 4 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 2 ASSEMBLY For KFA75L Models only Handle Screw Front Guard Assemb
9. WILL GHP GROUP INC BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you CLAIMS HANDLED AS FOLLOWS 1 Contact your retailer and explain the problem 2 Ifthe retailer is unable to resolve the problem contact our Customer Service Dept detailing the heater model the problem and proof of date of purchase 3 Arepresentative will contact you DO NOT RETURN THE HEATER TO GHP GROUP INC unless instructed by our Representative This warranty gives you specific legal rights and you may also have other rights which vary from state to state TO REGISTER THE WARRANTY ON YOUR HEATER PLEASE FILL OUT THIS CARD COMPLETELY AND MAIL WITHIN 14 DAYS FROM DATE OF PURCHASE OR REGISTER ON LINE AT www ghpgroupinc com NAME PHONE EMAIL ADDRESS CITY STATE ZIP MODEL SERIAL DATE PURCHASED DEALER PURCHASED FROM TYPE OF STORE CITY amp STATE WHERE PURCHASED PRICE PAID Please Take a Minute To Give Us Your Answers To The Following Questions All Responses Are Used Solely For Market Research And Are Held In Strict Confidence Who primarily decided this purchase O Male Female 0 18 24 O 25 39 140 59 60 and over Purpose of Purchase Do you own
10. any other portable heaters L Yes L No If yes type brand How do you intend to use your new heater L Construction Site 0 Farm L1 Warehouse Commercial L Garage Outbuilding L Other How did you become aware of this heater O In Store Display 0 NewspaperAd Magazine Ad Friend Relative TV Commercial O Store Salesperson O Other What made you select this heater O Style L1Size Portability Price Package Brand Other Do you O own O rent Would you recommend this heater to a friend Yes Please give us your comments THANK YOU FOR COMPLETING THIS FORM Information will be held confidential WARRANTY REGISTRATION IMPORTANT We urge you to fill out your warranty registration card within fourteen 14 days of date of purchase You can also register your warranty on the internet at www ghpgroupinc com Complete the entire serial number Retain this portion of the card for your records GHP Group Inc 6440 W Howard St Niles IL 60714 3302 Tel 877 447 4768 www ghpgroupinc com SAVE THIS CARD Place Postage Stamp Here GHP Group Inc 6440 W Howard St Niles IL 60714 3302
11. heater Bulk fuel storage should be a minimum of 25 ft from heaters torches portable generators or other sources of ignition All fuel storage should be in accordance with federal state or local authorities having jurisdiction 3 RISK OF ELECTRIC SHOCK Useonly the electrical power voltage and frequency specified on the model plate of the heater e Use only a three prong grounded outlet and extension cord ALWAYS install the heater so that it is not directly exposed to water spray rain dripping water or wind e ALWAYS unplug the heater when not in use PROPOSITION 65 WARNING Fuels used in gas wood burning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm MASSACHUSETTS RESIDENTS Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire dept permit M E L C 148 Section 10A CANADIAN RESIDENTS Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139 NEW YORK CITY RESIDENTS For use only at construction sites in accordance with applicable NYC codes under NYCFD certificate of approval 5034 and 5037 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING CONTENTS OF USER S MANUAL
12. on the handles with the mounting hole on the Cord Wrap Insert Screws through Cord Wrap handles and attach nut finger tight after each screw is inserted 6 After all screws are inserted tighten nuts firmly NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING Front Handle Cap Nut S Hot Air Outlet Rear Handle Fuel Tank Flange Wheel Support Frame Wheel Wheel Bushing Cap Nut L Figure 7 Assembling Handle Wheel and Cord wrap A CAUTION DO NOT OPERATE heater without support frame assembled to tank NOTE Heater should be inspected before each use and at least annually by a qualified service person 4 KEROSENE 1 K For optimal performance of this heater it is strongly suggested that 1 K kerosene be used 1 K kerosene has been refined to virtually eliminate contaminants such as sulpher Which can cause a rotten egg odor during the operation of the heater However 1 diesel fuel oil may also be used if 1 K kerosene is not available Be advised that these fuels do not burn as clean as 1 K kerosene and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED KEROSENE NEVER STORE KEROSENE IN A RED CONTAINER Red containers are associated with gasoline NEVER store kerosene in the living space Kerosene should be stored in a well ventilated p
13. 1 0352 00 37 Flange Screw 4319 0015 00 4319 0015 00 4 38 Shell Upper 3111 0347 02 3111 0348 02 39 Clip Nut 3131 0182 00 2 40 Fan Guard 3221 0074 00 3221 0075 00 41 Flange Screw 4319 0015 00 4319 0015 00 8 42 Front Guard 3561 0066 00 KEY NO DESCRIPTION KFA75L KFA125L Quantity Rotor kit SP KFA1000 SP KFA1000 2 Filter kit SP KFA1005 SP KFA1005 3 Plug Pump adjuster kit SP KFA1010 SP KFA1010 2 FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT Phone 1 877 447 4768 21 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING KFA210L Model Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY MOTOR AND PUMP ASSEMBLY 22 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA210L Model Only KEY NO DESCRIPTION E EUM Quantity 1 Fuel Tank Assembly 2151 0029 00 1 2 Fuel Drain Bolt 4329 0072 00 1 3 Fuel Gauge 2156 0052 00 1 4 Fuel Filter Assembly 2155 0001 00 1 5 Fuel Cap 2151 0003 00 1 6 Cord Bushing 3712 0013 00 1 7 Power Cord 3980 0087 00 8 Thermistor 38C0 0054 00 1 9 Shell Lower 3111 0346 02 1 10 Flange Screw 4319 0015 00 4 11 Clip Nut 3131 0182 00 8 12 Bushing Grommet S 3231 0120 00 13 Bushing Grommet L 3231 0121 00 1 14 Air Line 3341 0002 00 1 15 Tem
14. 11 0343 02 3111 0344 02 1 10 Flange Screw 4319 0015 00 4319 0015 00 4 11 Clip Nut 3131 0182 00 3131 0182 00 8 12 Bushing Grommet S 3231 0120 00 3231 0120 00 13 Bushing Grommet L 3231 0121 00 3231 0121 00 14 Air Line 3341 0021 00 3341 0002 00 15 Temperature Limit Assembly 2153 0022 00 2153 0023 00 16 Flange Screw 4319 0015 00 4319 0015 00 17 Chamber Assembly 2152 0116 00 2152 0117 00 18 Bracket Photocell 3131 0159 00 3131 0159 00 19 Screw BHI 4311 0068 00 4311 0068 00 20 Photocell Assembly SP KFA1007 SP KFA1007 1 21 Burner Head Assembly 2152 0121 00 2152 0122 00 1 21 1 Burner Head 3531 0026 00 3531 0025 00 212 Nozzle SP KFA1027 SP KFA1003 21 3 Washer Nozzle Seal 4349 0016 00 4349 0016 00 2 21 4 Spring Nozzle Seal 3431 0010 00 3431 0010 00 21 5 O Ring 3311 0002 00 3311 0002 00 21 6 Nozzle Adaptor 3231 0178 00 3231 0179 00 21 7 Spark Plug SP KFA1008 SP KFA1009 21 6 Bolt Flange 4329 0079 00 4329 0079 00 22 Flange Screw 4319 0015 00 4319 0015 00 3 23 Fuel Line 3341 0024 00 3341 0025 00 24 Motor and Pump Assembly 2154 0074 00 2154 0075 00 24 1 3970 0210 00 3970 0211 00 24 2 Capacitor 3820 0257 00 3820 0258 00 1 24 3 Motor Support 3121 0481 00 3121 0482 00 1 24 4 Nut Hex 4331 0022 00 4331 0022 00 2 24 5 Capacitor Holder 3231 0182 00 1 24 6 Pump Body 3541 0022 00 3541 0022 00 24 7 Bolt BH Special 4321 0198 00 4321 0198 00 2 24 8 Rotor See SP KFA 1000 See SP KFA 1000 24 9 B
15. 76 2 90 1 30 4 92 Fuel Tank Capacity Gal e 5 0 18 9 10 0 37 9 13 0 49 2 HIGH Pump Pressure PSI kgf cni LOW 3 8 0 27 5 5 0 39 8 5 0 60 2 7 0 19 3 5 0 25 6 5 0 46 Volt Hz 120Vac 60hz 120Vac 60hz 120Vac 60hz Amps 1 6 2 5 37 Phase Size DxWxH Inch mm 320x11 7x16 7 813x297x424 41 9x21 5x324 1 063x547x824 47 Ax23 1x33 5 1205x587x850 Weight Lbs kg 26 9 12 2 18 54 524 62 4 28 3 33 5 850 mm NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 14 EXPLODED PARTS DRAWING KFA75L 125L Models Only NOTE SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS BURNER HEAD ASSEMBLY MOTOR AND PUMP ASSEMBLY NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA75L 125L Models Only PART NO KEY NO DESCRIPTION KFA75L KFAI25L Quantity Fuel Tank Assembly 2151 0027 00 2151 0028 00 2 Fuel Drain Bolt 4329 0072 00 3 Fuel Gauge 2156 0049 00 2156 0050 00 4 Fuel Filter Assembly 2155 0005 00 2155 0001 00 5 Fuel 2151 0003 00 2151 0003 00 6 Cord Brushing 3712 0013 00 3712 0013 00 7 3980 0177 00 3980 0177 00 8 Thermistor 38C0 0054 00 38C0 0054 00 9 Shell Lower 31
16. UIDE POSSIBLE CAUSE Wrong pump pressure Dirty Air Output Air Intake or Lint Filter Dirty Fuel Filter Dirt in Nozzle Dirty Photocell Lens Photocell Assembly not Properly installed Not seeing the flame Bad electrical connection between photocell and MAIN PCB assembly Defective Photocell CORRECTIVE ACTION See Pump Pressure Adjustment Page 13 See Air Output Air intake and Lint Filters page 10 See Fuel Filter Page 13 See Nozzle Page 11 Clean Photocell Lens Page 12 Make sure photocell boot 1s properly seated in bracket Page 12 Check electrical components See wiring diagram Page 16 Replace Photocell Page 12 Heater will not ignite but motor runs for a short period of time Indicator Lamp is flickering and room temp display indicates E1 No fuel in tank Wrong pump pressure Carbon deposits on spark plug and or improper gap Dirty fuel filter Dirt in Nozzle Water in fuel tank Bad electrical connection between ignitor and Main PCB assembly Ignition wire is not attached to spark plug Fill tank with kerosene See Pump Pressure Adjustment Page 13 See Spark Plug Page 12 See Fuel Filter Page 13 See Nozzle Page 11 Flush fuel tank with clean kerosene Page 9 Check electrical components See wiring diagram Page 16 Attach ignition wire to spark plug See Spark Plug
17. ade to motor shaft Slip fan blade off motor shaft Clean fan blade using a soft cloth moistened with kerosene or solvent Dry fan blade thoroughly Reinstall fan blade on motor shaft Place fan blade hub flush with end of motor shaft Place set screw on flat of shaft Tighten set screw Set Screw Flush 2 Motor Shaft firmly 40 50 inch pounds 4 5 5 6 N m Reinstall upper shell 10 Figure 13 Fan Assembly ei VU e 11 Air Intake Filter NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING E NOZZLE REMOVE DIRT IN NOZZLE AS NEEDED SEE PAGE 16 For KFA75L 125L Models Only Remove upper shell See page 10 Remove fan blade See page 10 Remove fuel and air line hoses from nozzle adaptor Remove ignitor wire from spark plug Remove spark plug from nozzle adaptor using medium phillips screwdriver Turn nozzle adaptor 1 9 turn 40 to counter clock wise and pull toward motor to remove See Figure 14 Place plastic hex body into vise and lightlry tighten Carefully remove nozzle from nozzle adaptor using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Reinstall nozzle into nozzle adaptor until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 40 45 inch pounds Reinstall nozzle adaptor to burner head Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Attach fuel a
18. ater EXTRA ELECTRIC OUTLET amp PIGGYBACK POWER CORD Cover WARNING SHOCK HAZARD Always cover electric outlet when not in use Don t plug and use a appliance Outlet more than 120V 60Hz 5A current in this outlet KFA210L Model Only KFA75L 125L Models only Figure 9 Electric Outlet 8 LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN 1 Drain fuel tank through fuel cap opening For KFA75L Models Only 2 Remove fuel drain bolt from rear bottom side of fuel tank using 3 4 socket or adjustable wrench and drain For KFA125L 210L Models Only See Figure 10 3 Using a small amount of kerosene swirl and rinse the inside of the tank NEVER mix water with the kerosene as it will cause rust inside the tank Pour the kerosene out making sure that you remove it all IMPORTANT Do not store kerosene over summer months for use during next heating season Using old fuel could damage heater 4 Reinstall fuel cap Properly dispose of old and dirty fuel For KFA75L Models Only Reinstall fuel drain bolt to Fuel tank and tighten firmly using 3 4 socket or adjustable wrench For KFA125L 210L Models Only See Figure 10 IMPORTANT Before reinstalling the fuel drain bolt make sure the seal is on the bolt If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak CA Figure 10 Fuel Drain Bolt 6 Store heater in dry well ventilated area Make sure storage place is free of dust and co
19. en 0 F and 99 F the number shown on the display is the current room temperature When room temperature is greater than 99 F the LED display will show Hi If heater does not start the thermostat setting may be too low turn thermostat Control Knob to higher position to start heater If heater still does not start turn power switch to OFF and then to ON position If heater still does not start see Troubleshootiong Guide on pagel5 User can Select to operate the heater on two different BTU levels High or Low The BTU level can be selected before turning the unit on or while it is in operation by pushing the BTU control switch Room Temp Display BTU Control Switch Control Switch Push to HIGH e lt Zr i 110 0 Push to LOW 281 La KFA75L Model KFA125L 210L Models Fan Guard Figure 8 Controls for All Models 8 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING NOTICE The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard If your heater fails to start check this fuse first and replace as necessary You should also check your power source to insure that proper voltage and frequency are being supplied to the heater TO STOP HEATER 1 Turn switch to OFF and unplug power cord TO RESTART HEATER 1 Wait 10 seconds after stopping heater 2 Repeat steps under to start he
20. lace outside the living area NEVER use any fuel other than 1 K kerosene 1 diesel and 1 oil are acceptable substitutes NEVER use fuel such as gasoline benzene alcohol white gas camp stove fuel paint thinners or other oil compounds in this heater These are volatile fuels that can cause an explosion or uncontrolled flames NEVER store kerosene in direct sunlight or near a source of heat NEVER use kerosene that has been stored from one season to the next Kerosene deteriorates over time OLD KEROSENE WILL NOT BUR N PROPERLY IN THIS HEATER NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 5 OVERVIEW OF HEATER S DESIGN Fuel System This heater is equipped with an electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle This fuel and air mixture is then sprayed into the combustion chamber in a fine mist Sure Fire Ignition The electronic ignitor sends voltage to a specially designed spark plug The spark plug ignites the fuel and air mixture described above The Air System The heavy duty motor turns a fan that forces air into and around the combustion chamber Here the air is heated and then forced out the front of the heater The Safety System A Temperature Limit Control This heater is equipped
21. lade See SP KFA 1000 See SP KFA 1000 4 20 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA75L 125L Models Only PART NO KEY NO DESCRIPTION KFA75L KFA125L Quantity 24 10 Insert See SP KFA 1000 See SP KFA 1000 24 11 End Pump Cover 3531 0027 00 3531 0027 00 1 24 12 Elbow 3231 0181 00 3231 0181 00 1 24 13 Lint Filter See 5 10052 See SP KFA1005 1 24 14 Bolt Flange 4329 0016 00 4329 0016 00 6 24 15 Output Filter See SP KFA 10052 See SP KFA 1005 24 16 End Filter Cover 3221 0076 00 3221 0076 00 24 17 Ball See SP KFA1010 See SP KFA1010 2 24 18 Spring See SP KFA1010 See SP KFA1010 2 24 19 Adjusting Screw See SP KFA1010 See SP KFA1010 2 24 20 Bolt Flange 4329 0016 00 4329 0016 00 4 24 21 Intake Filter See SP KFA1009 See SP KFA1005 25 Fan Assembly 2154 0009 00 2154 0004 00 26 Bolt Headless Hex Socket 4323 0004 00 4323 0004 00 1 27 Pressure Gauge 3740 0049 00 3740 0049 00 1 28 BTU Control Switch 2154 0070 00 2154 0070 00 29 P C B Assembly 215A 0046 00 215 0047 00 30 Screw TH2S 4312 0046 00 4312 0046 00 2 H Tenitor 39E0 0008 00 39E0 0005 00 32 Side Cover Right 3121 0497 00 3121 0498 00 33 Power Switch 39A0 0191 00 39A0 0191 00 34 Window Display 3231 0113 00 35 Flange Screw 4319 0015 00 4319 0015 00 4 36 Side Cover Left 3121 0350 00 312
22. ly maintaining this heater in accordance with the written instructions furnished with this heater A bill of sale canceled check or payment record must be kept to verify purchase date and establish warranty period Original carton should be kept in case of warranty return of unit WHAT IS NOT COVERED 1 Damage resulting from use of improper fuel Damage caused by misuse or use contrary to the owners manual and safety guidelines Damage caused by a lack of normal maintenance Fuses Use of non standard parts or accessories Damage caused in transit Freight charges on warranty parts or heaters to and from the factory shall be the responsibility of the owner 9o gt This warranty does not imply or assume any responsibility for consequential damages that may result from the use misuse or the lack of routine maintenance of this heating appliance A cleaning fee and the cost of parts may be charged for appliance failures resulting from lack of maintenance This warranty does not cover claims which do not involve defective workmanship or materials FAILURE TO PERFORM GENERAL MAINTENANCE INCLUDING CLEANING WILL VOID THIS WARRANTY THIS LIMITED WARRANTY IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE THE REMEDY PROVIDED IN THIS WARRANTY IS EXCLUSIVE AND IS GRANTED IN LIEU OF ALL OTHER REMEDIES IN NO EVENT
23. ly time for this product is 5 minutes Tools Required Wedged Portion Medium Phillips Screwdriver 1 Lift front guard for arrow direction and make ENT sure that guard s wedged portion fits into the slit Cord Wrap hole on the upper housing 2 Align the holes in the upper housing with two mounting holes on the handle as shown in Figure 6 3 Secure handle with Screws with provided 4 Insert cord wrap into the rectangle holes on the supporter and align the hole on the cord wrap with 2 2 Side Cover the mounting hole on the side cover as shown in NR crew Figure 6 5 Secure cord wrap with Screws with provided Figure 6 Assembling Handle amp Cord Wrap For KFA125L 210L Models only Assembly time for this product is 10 minutes Tools Required Medium Phillips Screwdriver 3 4 inch socket or adjustable wrench Assembling Handle amp Wheel and Cord Wrap 1 Slide threaded axle through the rear section of the wheel support frane 2 Slide one axle bushing on to each side of the axle Slide one wheel on to each side of the axle Attach one cap nut on to each side of the threaded axle and tighten well 3 Place heater on wheel support frame Align the holes on fuel tank flange with holes on wheel support frame 4 Position the Handles on top of fuel tank flange Insert screws through handles fuel tank flange and wheel support frames as shown in Figure 8 and attach nut finger tight after each screw is inserted 5 Align the hole
24. n See page 10 Remove ignitor wire from spark plug N Ignitor Wire ozzle Adaptor Remove spark plug from nozzle adaptor using medium phillips screwdriver Clean and regap spark plug electrodes to 3 5mm gap 0 138 Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Reinstall fan and upper shell For KFA210L Model Only Remove upper shell See page 10 Remove fan See page 10 Remove ignitor wire from nozzle adaptor S Remove spark plug from nozzle adaptor using medium Nozzle Adaptor 4 phillips screwdriver y Clean and regap spark plug electrodes to 3 5mm gap 0 138 ReInstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Reinstall fan and upper shell Spark Plug PHOTOCELL CLEAN PHOTOCELL ANNUALLY OR AS NEEDED Remove upper shell See page 10 Remove fan See page 10 Remove photocell from it s mounting Clean photocell lens with cotton swab TO REPLACE Remove side cover screws using medium phillips screwdriver Photocell Switch Wire Wires Disconnect switch wires from power switch and 6 remove side cover Disconnect wires from circuit board and remove 9 photocell Photocell Install new photocell and connect wires to circuit Install Photocell board Replace switch wires to power switch and side cover Replace fan and upper shell Incor
25. nd air line hoses to nozzle adaptor Reinstall fan blade and upper shell For KFA210L Model Only Remove upper shell See page 10 Remove fan See page 10 Remove fuel and air line hoses from nozzle adaptor Remove ignitor wire from spark plug Remove spark plug from nozzle adaptor using medium phillips screwdriver Turn nozzle adaptor 1 8 turn 45 to counter clock wise and pull toward motor to remove See Figure 15 Place plastic hex body into vise and lightly tighten Carefully remove nozzle from nozzle adaptor using 5 8 socket wrench Blow compressed air through face of nozzle this will remove any dirt in nozzle Reinstall nozzle into nozzle adaptor until nozzle seats Tighten 1 3 turn more using 5 8 socket wrench 40 45 inch pounds Reinstall nozzle adaptor to burner bracket Reinstall spark plug to nozzle adaptor Attach ignitor wire to spark plug Attach fuel and air line hoses to nozzle adaptor Reinstall fan blade and upper shell 11 Spark Plug 2 S ad Ignitor Wire ag me SA ozzle Adaptor Burner Head ANC Le EX dr PE AEN Nozzle Adaptor Bracket Burner Fuel Line Nozzle Face Figure 15 Nozzle Replacement NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING F SPARK PLUG G CLEAN AND EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED For KFA75L 125L Models Only Remove upper shell See page 10 Remove fa
26. ow BTU level KFA75L 3 8 psi 2 7 psi KFA125L 5 5 psi 3 5 psi KFA210L 8 5 psi 6 5 psi MODEL Flat blade Screwdriver Figure 20 Adjusting Pump Pressure NOTE USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of alternate or third party components will void any warranty and may cause unsafe operating condition 13 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 10 REPLACING FUSE NOTICE This heater is fuse protected If your heater fails to ignite DO NOT RETURN YOUR HEATER TO THE STORE Please follow the simple instructions below to inspect and change the fuse PROCEDURE FOR REPLACING FUSE A WARNING SHOCK HAZARD To prevent personal injury unplug the power cord before replacing fuse 1 Unplug heater 2 Remove side cover screws using medium phillips screw driver 3 Disconnect switch wires from power switch 4 Remove fuse from fuse holder See Figure 21 5 Replace fuse with enclosed fuse WARNING FIRE HAZARD To avoid fire Do not substitute with a higher or lower current rating 6 Replace switch wires to power switch 7 Replace side cover NOTE Specified fuse rating AC 125 8A Fuse Holder Figure 21 Replacing Fuse 14 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING TROUBLE Heater ignites but MAIN PCB assembly shuts heater off after a short period of time Indicator Lamp is flickering and room temp display indicates 1 1 TROUBLE SHOOTING G
27. perature Limit Assembly 2153 0024 00 16 Flange Screw 4319 0015 00 1 17 Chamber Assembly 2152 0119 00 1 18 Bracket Photocell 3131 0159 00 19 Screw BH1 4311 0068 00 2 20 Photocell Assembly SP KFA1007 21 Burner Head Assembly 2152 0124 00 1 21 1 Bracket Burner 3121 0477 00 21 2 Nozzle SP KFA1011 1 21 3 Washer Nozzle Seal 4349 0016 00 214 Spring Nozzle Seal 3431 0010 00 1 21 5 O Ring 3311 0002 00 1 21 6 Nozzle Adaptor 3231 0180 00 1 21 7 Spark Plug SP KFA1021 1 21 6 Bolt Flange 4329 0079 00 1 22 Flange Screw 4319 0015 00 4 23 Fuel Line 3341 0019 00 24 Motor and Pump Assembly 2154 0077 00 24 1 Motor 3970 0213 00 1 24 2 Capacitor 3820 0258 00 24 3 Supportor Motor 3121 0482 00 1 24 4 Nut Hex 4331 0022 00 2 24 5 Holder Capacitor 3231 0182 00 24 6 Pump Body 3541 0050 00 l 24 7 Bolt BH Special 4321 0198 00 2 248 Rotor See SP KFA1022 24 9 Blade See SP KFA1022 4 24 10 Insert See SP KFA1022 1 24 11 End Pump Cover 3531 0027 00 1 23 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 15 PARTS LIST KFA210L Model Only KEY NO DESCRIPTION M E Quantity 24 12 Elbow 3231 0181 00 1 24 13 Lint Filter See SP KFA10052 1 24 14 Bolt Flange 4329 0016 00 6 24 15 Output Filter See SP KFA10052 1 24 16 End Filter Cover 3221 0076 00 1 24 17 Ball See SP KFA10103 2 24 18 Spring See SP KFA10103 2
28. rect Correct LEY Figure 18 Photocell Replacement 12 NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING H FUEL FILTER Fuel Filter CLEAN OR REPLACE TWICE A HEATING c Fuel line SEASON OR AS NEED Remove side cover screws using medium phillips screwdriver Disconnect switch wires from power switch and remove side cover Pull fuel line off fuel filter neck Turn fuel filter 90 to counter clockwise and pull to remove KFA75L Models only Turn fuel filter 90 to clockwise and pull to remove KFA125L 210L Models only Wash fuel filter with clean fuel and replace in tank Attach fuel line to fuel filter neck Replace switch wires to power switch Reinstall side cover I PUMP PRESSURE ADJUSTMENT NOTE If the pump pressure needs to be adjusted make sure the heater is running on the HIGH BTU setting Push the BTU CONTROL Switch to HIGH See Operation page 8 KFA125L 210L Models only Remove Pressure Gauge Plug from End Filter Cover Install accessory Pressure Gauge KFA75L Model only Start heater See Operation page 8 Allow motor to reach full speed Adjust pressure Using a flat blade screwdriver Turn relief valve to clockwise to increase pressure Turn relief valve to counter clockwise to decreasepressure Stop heater See Operation page 8 q gt R 2 7 4 777 ONI 777 VA v 77 205 Y Pump Pressure High BTU level L
29. rrosive fumes 7 Store the heater in the original box with the original packing material and keep the USER S MANUAL with the heater NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 9 MAINTENANCE A WARNING NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR WHILE HOT USE ORIGINAL EQUIPMENT REPLACEMENT PARTS Use of third party or other alternate components will void warranty and may cause unsafe operating conditions A FUEL TANK Screw Upper Shell FLUSH EVERY 200 HOURS OF OPERATION OR 7 AS NEEDED SEE STORAGE PAGE 9 Air Intake Filter B AIR INTAKE FILTER WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED Remove screws along each side of heater using medium phillips screwdriver Lift upper shell off Remove fan guard Wash or replace air intake filter Reinstall fan guard and upper shell C AIR OUTPUT FILTER LINT FILTER REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR Remove upper shell and fan guard See Air Intake Filter Turn Air pressure gauge counter clock wise and remove Remove end filter cover screws using medium phillips screwdriver Remove end filter cover Replace air output and lint filter Reinstall end filter cover and air pressure gauge Reinstall fan guard and upper shell D FAN BLADES CLEAN EVERY SEASON OR AS NEEDED Remove upper shell See Air Intake Filter Use M6 allen wrench to loosen set screw which holds fan bl
30. soning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and or nausea If you have these signs the heater may not be working properly Get fresh air at once Have the heater serviced Some people are more affected by carbon monoxide than others These include pregnant women persons with heart or lung disease or anemia those under the influence of alcohol or those at high altitudes Never use this heater in living or sleeping areas 2 RISK OFBURNS FIRE EXPLOSION NEVER use any fuel other than 1 K kerosene 1 disel fuel oil in this heater NEVER use fuel such as gasoline benzene paint thinners or other oil compounds in this heater RISK OF FIRE OR EXPLOSION NEVER use this heater where flammable vapors may be present e NEVER refill the heaters fuel tank while heater is operating or is still hot A CAUTION Hot while in operation Do not touch Keep children clothing and combustibles away from heater Minimum Clearances Outlet 8 feet 250cm Sides top and rear 4 feet 125cm NEVER block air inlet rear or air outlet front of heater NEVER use duct work in front or behind of heater NEVER move handle service a hot operating or plugged in heater NEVER transport heater with fuel in it s tank When used with an optional thermostat or if equipped with a thermostat heater may start at any time ALWAYS locate heater on a stable and level surface ALWAYS keep children and animals away from
31. with a Temperature Limit Control designed to turn off the heater should the internal temperature rise to an unsafe level If this device activates and turns your heater off it may require service Internal Shut Off Temp Reset Temperature MODELS Plus Minus 10 Degrees Plus Minus 10 Degrees KFA75L 176 F 80 C 122 F 50 C KFA125L 230 F 110 C 194 F 90 C KFA210L 194 F 90 C 140 F 60 C Once the temperature falls below the reset temperature you will be able to start your heater B Electrical System Protection This heater s electrical system is protected by a fuse mounted to the PCB assembly that protects it and other electrical components from damage If your heater fails to operate check this fuse first and replace as needed FUSE TYPE All Models 125 volt 8 amps C Flame Out Sensor Utilizes a photocell to monitor the flame in burn chamber during normal operation It will cause the heater to shut off should the burner flame extinguish NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING 6 FUELING YOUR HEATER NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE FILL THE TANK OUTDOORS DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER The first time you light the heater it should be done outdoors This allows the oils etc used in manufacturing the heater to burn off outside A WARNING NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL
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