Product Manual MODEL MVR1000 Series
Contents
1. PROTECTION amp RELIABILITY OPTIMIZATION INSTRUMENTS Product Manual MNAX10036 REV A MODEL MVR1000 Series Mini ViPR Multi Channel Monitoring System Delta 3N Kft 7030 Paks Jedlik u 2 Tel 36 75 510 115 3N Fax 36 75 510 114 KFT drnagyi delta3n hu www delta3n hu Contents Section Overview Mode 2 PENN 2 Mini ViPR Model Selection ccc ccc cece ccc eeeeeceeeeeaueaes 2 Section Il Installation POUL O EE 3 Electrical CGonnechons cece cece cece ceeeeeeeueeeeauneeeauneeeas 5 Section III Operation COMIGUNNg EU 6 PAN 7 Section IV Maintenance ET 11 E 8 WA E 8 Figures Figure 1 MVR Series Selection Guide 2 Figure 2 Mounting amp Groundmg 3 Figure S CONGUIL EMMY EE 3 Figure 4 Cable Entry Exit amp ower 4 FIGUS 5 INOUE Velo e EE 5 Foure 6 Relay VV gin e EE 5 MNX10036 REV A 6 15 2009 Section Overview Introduction This document contains information on the operation installation and maintenance of the PRO MVR1000 Series Multi Channel Monitoring System This manual is an overview of the system and references the specific component manuals User manuals are provided with the system for all configurable internal componenis Description The PRO MVR1000 Series system monitors a machine s condition based on its level of vibration The system can be integrated into a circuit to shutdown a machine when preset vibration levels are reached The system det2. screws are not included Note If you have purchased a MVR1000 Series System without cable entries provided you should add your own entry prior to mounting the enclosure Note CTC does not recommend putting holes in the top of the enclosure due to access and moisture concerns 4 Mounting Brackets Ground Lug Figure 2 Mounting amp Grounding Ensure the shield ground wire on the MVR1000 Series System is connected to earth ground Note The customer is required to supply the form of connection between the ground to shield ground lug located on the outside of the enclosure lf you are running conduit to your enclosure ensure the conduit cable entry enters from the bottom of the enclosure when mounted Note To ensure moisture will not flow into the enclosure a hole should be drilled at the lowest point in the conduit to provide drainage for any moisture MNX10036 REV A 6 15 2009 3 Correct Incorrect Drill Drain Hole Here Figure 3 Conduit Entry Cables enter and exit the enclosure through conduit fittings and or cord grips on the bottom of the unit All input and output wiring is connected to the terminal blocks and signal conditioners inside the unit All inputs routed through a 1 5 Conduit Fitting or cord grips 1 per ch Output wiring is routed through a 1 5 conduit fitting 110 VAC is needed to power the unit through the terminal on the right side of the enclosure A Le Conduit Fitti
3. ects high vibration energy being sensed by the input accelerometers and actuates relays based on alert and alarm set points The system will indicate the instantaneous vibration levels and relay status at each channel through the display meters The system supplies outputs for Dynamic Vibration data Waveforms transmitted by the accelerometers The waveforms are obtained from the BNC jacks located on the front of the enclosure or can be wired from screw terminals identified by Sensor Output Mini ViPR Model Selection The MVR1000 Series System has numerous options available to customize the Mini ViPR System to specific needs Below is a guide to help select which MVR1000 Series system fits your specific requirements Figure 1 Ordering Information MVR 1 000 disi bjo LI pag Enclosure Type input Channels input Source Output Enclosure Entry T Fiberglass 1 Channel S Vibration V Vibration enclosure Sensor 2 Channels Transmitter E P 8 Signal 3 Channels Conditioner conduit Gr ng for Fitting xam p e art 4 Channels Number Cord grips 1 per ch amp 1 2 conduit fitting MVR1 000 3S V0 CB for power power Figure 1 MVR Series Selection Guide MNX10036 REV A 6 15 2009 2 Section Il Installation Mounting The MVR1000 Series system is contained within a standard fiberglass enclosure NEMA 4X Rated Mounting brackets are provided for wall mounting the enclosure Wall anchoring
4. g to obtain the 4 20mA signal MNX10036 REV A 6 15 2009 7 Section IV Maintenance Once the system has been calibrated and installed it requires minimal maintenance Basic checks to ensure system integrity should be made periodically Visual Inspections should include examinations for the following e The displays are operational e No visible electrical burns or smoke inside the enclosure e Enclosure hinges are free from rust and securely latched e No moisture or condensation build up inside the enclosure General There are no customer replaceable parts It should provide trouble free continuous service under normal operating conditions Warranty lf any PRO product should ever fail we will repair or replace it at no charge as long as the product was not subjected to misuse natural disasters improper installation or modification which caused the defect CONTACT INFORMATION Connection Technology Center Inc CTC 7939 Rae Blvd Victor NY 14564 1 800 999 5290 US amp Canada 1 585 924 5900 International sales ctconline com www ctconline com MNX10036 REV A 6 15 2009 8
5. ller Manual Select relay operation and action desired for this example we will have LOC Latching Operation with Clear relays Then program Set 1 as 0 35 and Set 2 as 0 65 then program reset points TST 1 as 0 30 and rST 2 as 0 60 After relays have been programmed scaling must be set For this example we will use a 0 5 Volt input with a 0 1 IPS display Program inP1 as 0 00 then diS1 as 0 00 then inP2 as 5 00 then diS2 as 1 00 This will let us have an input of 0 00 Volts display of 0 00 IPS and at an input of 5 Volts 1 00 IPS will be displayed by the meter The system will now actuate the LOC Relay Relay 1 when the vibration level reaches 0 35 IPS pk and another LOC Relay Relay 2 when the vibration level reaches 0 65 IPS pk In order to reset the LOC relays the vibration level must fall below the reset point of 0 60 then press the ACK for relay 2 and once the vibration level falls below 0 30 press the ACK to reset relay 1 Analog Output The analog 4 20mA signal represents the amount of vibration energy present at each channel based on the internal transmitters full scale LE a 12 mA signal from a 0 gt 2 0 IPS transmitter represents a vibration level of 1 0 IPS To obtain the analog 4 20mA output manual adjustment of the internal transmitters may be needed upon installation Refer to PRO Signal Conditioner user manual for specific instructions Note CTC does not provide the wirin
6. ng is provided for AC power entry Figure 2 NOTE If there is no sensor wired to the sensor input terminal the corresponding transmitter for that channel will not power on This will cause the Output Display to read low or negative values Be sure to power the system on AFTER the sensor has been connected NOTE If the display fails to output a value after power has been turned on and the sensor has been wired turn off the unit wait several seconds and then reapply power The internal electronics require some time to ramp up and settle before they are fully operational Figure 4 Cable Entry Exit amp Power Vibration Waveform Level Outputs Displays 110 VAC Power Relay Outputs Sensor Inputs MNX10036 REV A 6 15 2009 4 Electrical Connections 1 Wire Sensor into terminals 13 amp 14 as shown Refer to PRO Signal Conditioner User Manual for specific instructions on wiring Wire Shield Wire Sensor Drain Here here Figure 5 Input Wiring 2 Wire relay output as shown Relay 1 Relay 2 Figure 6 Relay Wiring MNX10036 REV A 6 15 2009 Section Ill Operation Configuring Relays The input to the internal controller comes from the vibration transmitter They are built with a specific full scale range and frequency band The Full scale range of the transmitters must be Known in order for the controllers to display the correct vibration value The transmitter will not display an
7. y vibration energy present at frequencies outside the filtering range Refer to PRO Signal Conditioner User Manual for specific instructions on calibration and operation Example gt Full Scale 0 1 0 IPS Frequency Band 10 1000 Hz At 0 IPS 0 00 Volts flows from the transmitter to the controller At 0 50 IPS 2 5 volts flows from the transmitter to the controller At 1 0 IPS 5 0 Volts flows from the transmitter to the controller The monitoring channel provides 2 relay outputs The system comes from the factory with a specific vibration range in IPS or mm s To configure the relay set points this range must be known It is recommended that baseline and typical alarm values of vibration are also known before setup is attempted The relays provided by the internal controller are highly configurable Refer to PD765 User Manual for detailed programming instructions All of the following parameters can be adjusted e Relay Action Automatic Latching Auto Manual Reset Latch with Clear e Relay Operation Set and Reset points Hysteresis On and Off time Delays MNX10036 REV A 6 15 2009 6 Example Setup 1 A full scale range of 0 1 IPS has been specified Baseline Vibration on the machine to be monitored is 0 18 IPS pk Alarm and Shutdown levels of vibration are specified as 0 35 IPS pk and 0 65 IPS pk respectively reset points are specified as 0 30 IPS pk and 0 60 IPS pk Using the provided PD765 Process Contro
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