HER040 Add-on box with Ethernet connectivity, two
Contents
1. cceeeeeeeeeeeees 13 1 HERO40 Configuration software cece cece cece eee e ee eeeneeeeees 13 Di DCU S a animes bh aecnan sad E E E E N 14 a Internet service provider and modem SettingS 006 14 DROUET SChUINGS sisiusccutessanceatauctoctauitenassep tavern aradanieane 14 CHAPTER 5 APPLICATION NOTES cccccccseeeeeeeeeeeeeeeeneeees 16 1 Qutput WINO eseese EANN ENEA 16 Zi ADUE WIID cerere E E E E 16 De ENCIM TTO are A E E mibeben kan ebsana 17 Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited maestro empowering wireless Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited empowering wireless SAFETY PRECAUTIONS General The user must operate the product according to the specifications described in this User Manual Make sure the ratings and performance characteristics of the product are sufficient for the systems machines and equipment Warnings Do not attempt to unplug the product from the Main Unit when the latter is being supplied power Do not attempt to disassemble modify or repair the product Any attempt to do so may result in malfunction or fire Provide safety measures in external circuit to ensure safety in the system in case of abnormality occurs due to malfunction of the product or another external factor affecting the product s operation Safety measures in2. 2 Plug in the add on Align the connector end of HER040 and slide it into the mounting slot The ribs on the connector end guide the sliding action Push until the connector goes all the way in The action is normally very smooth Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited maestro 3 Fasten screws Use the 2 screws sized M2x6 and 2 spring washers supplied together with HERO4O to secure the two units in position ij nso es ann eae 2 7 k a Pai ic ed gant BULD a En WOOD Ssajai cussew MMAM puoso AZE SOC Suey O96COOOCOBETTSE g A 3 n E ih Se a Are E e JVLUYIH OYLSIVIN NSCGOW E E ee e E i B E i T 4 Fasten screws when using DIN Rail Clip Use the 2 screws sized M2x10 and 2 spring washers supplied together with DIN Rail Clip to secure the two units in position The screw threads are to go through 2 mounting holes on the Clip before fastening the two units LS re C 0700 50 wO WD RE QD Q N a a ows O Og Yor oo E ev o or z p _ _ _ _ nf _ _ m _ GSM MODEM MAESTRO HERITAGE Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited empowering wireless 5 Install the SIM card please refer to HERO1O Manual for more detail
3. S232 cable than run a HyperTerminal or any equivalent software session on this computer and connect to the modem using the following settings then type the following command That should return To check the good configuration send the following command That should return Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited 12 empowering wireless CHAPTER 4 SOFTWARE CONFIGURATION 1 HERO40 Configuration software The Ethernet add on board is easily set up using the provided software by Maestro Wireless Solutions Before proceeding please make sure the board has been set set up as recommended in the previous chapter i e both boxes assembled and secured supply cable antenna Ethernet cable 14 pins to DB9 cable plugged SIM card inserted The configuration software being written in Java the host computer needs to have Java installed If this is not done yet please download the latest version of Java on the website http www java com The software will first ask you to choose on which COM port is the board connected make sure no software is already using the COM port then will fetch the settings of the board and display them Make the modifications required then save them or just discard the changes to quit the software S HER040 Con Serial Ports COMI ha First step is to choose the COM port connected to the HERO40 Confidential the whole
4. clude but not limited to Emergency stop circuits interlock circuits and limit circuits The digital outputs may remain ON or OFF in case the OptoRelay is damaged As a counter measure for such problem external safety measures must be provided to ensure safety in the system Construct a control circuit so that the power supply for the I O circuits does not come ON before power supply for the Heritage Main Unit If there is risk of high voltage surge appearing on I O circuits then use a different power supply for the I O circuits from the one for the Heritage Main Unit The 2 power supplies will need to be isolated Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited maestro y empowering wireless CHAPTER 1 Introduction HER040 is an optional add on box for the Maestro Heritage Main Unit ordering code HERO10 The functions of which are then extended by adding 2 digitals inputs and 2 digitals outputs to the system The HER040 also extends the functionalities of the Main unit by providing 10 100BASE T Ethernet connectivity 1 Overview of HER040 A Expansion connector to main unit B C D Nuts for locking Ethernet connector I O and configuration connector Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited empowering wireless 2 VO Characteristics a Ethernet connector This is a standard 8P8C conne
5. ctor wired for Ethernet communication it can accept any Ethernet cable b 14 pins connector The HERO40 14 pins connector is used for configuration diagnostic and provides two inputs and outputs for custom applications Pin Type _ __ Electrical_ NNote __ 31 RS 232TD Joo Diagn amp Config 2 RS 232DTR iin amp config _ 3 RS 232 RTS Diagn amp Config RS 232 RD Diagn amp Config RS 232 DSR _ _ Diagn amp config _ RS 232 CTS Diagn amp config Not connected o G 10 11 12 13 14 Opto relay Output Common Reference for output 1and2 Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited empowering wireless CHAPTER 2 Specifications tem flammability Input port Opto Relay x2 for driving relays Output port Operating voltage 32V DC Max Current carrying Capacity 600mA max continuous Ethernet Standard RJ 45 LEDs Green for connection status Yellow for RX TX Operating Temperature 40 to 85 deg C Storage Temperature 40 to 85 deg C 59 S 759 Overall Dimension 100 L x75 W x28 H mm Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited maestro NY empowering wireless CHAPTER 3 Install HER040 on the Main Unit 1 Remove the dust cover on Main Unit HER010 This will expose the mounting slot the connector pins can be seen inside the slot
6. ed cable to connect the unit s 14 pins connector to a computer then refer to chapter 4 for software configuration The 14 pins connector is protected by a rubber cover Remove the cover first it will remain attached by its base so that you can not loose 1t then plug in the provided cable Plug the other end of the cable to a host computer for configuration 9 Connect the DC power supply please refer to HER010 Manual for more details Connect the open ending of the inducted power cord to a DC supply Refer to the following for power supply requirement Input voltage range 5V 32V Rated current 500 mA AC DC Adaptor or battery I Ss H gt Solder wire Connect the connector to the modem The modem will turn on automatically The status indicator on the modem will be lit when power on After a few seconds it will go flashing slowly 10 Connect the Ethernet cable You can use an Ethernet cable to connect the modem amp P8C socket to external controller computer machine local network Once both end of the cable are plugged LEDs should turn on on the modem connector Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited 11 empowering wireless 11 Configure the HERO10 In order to have HERO40 work with the Heritage main unit this last one has to be specifically configured Make sure the HEROIO is connected to a computer using R
7. eeeegas 4 gcd ee er en ee er Te ee 4 War 3 vation EEE E cues oa E es eee en eens 4 CHAPTER FATOU CION vacirtiiecetapuiiciaentietioni rm T E ne 5 1 Overview Of HERO4O ccc cece eeeeseeeeeeeeeeetesseeeetesaneeseaags 5 2 I O Characteristics cccccc cece cece eee e ee eeee eee eeeeeeeeseneeeesannnenes 6 a Ethernet CONNECCOS cccccee eee e sees ee eeeeseeeeeegeeeetegaeeetseaes 6 D14 PINS COMME ClO sctraenegresenwiteacie nsaarasiiser NET 6 CRAPTER Z SDCCHICQNONS iterwxttrcpeusihidcapotieietndaeueelieeiains 7 CHAPTER 3 Install HER040 on the Main Unit ccc eae 8 1 Remove the dust cover on Main Unit HERO10 8 2 Plug IN TNE AAA ON ccc cece cece cess eee e eee eee eeaeeeeeteuaeeetseganegs 8 3 Fasten SCFOWS ccc cece cc eee c cence eee e ence anne eee eeeneeseneeseenenantenaaes 9 4 Fasten screws when using DIN Rail Clip ceeeee eens 9 DS AOStall Che SIC al ean a E S 10 6 Connect the external antenna SMA type cceeeeeeeee es 10 7 Connect the main unit to computer optional 45 10 8 Connect the add on board to computer optional 11 9 Connect the DC power supply cece cece cesses cece eeeeeeeeeeees 11 10 Connect the Ethernet cable sesessssrersrsrererererererern 11 11 Configure the HEROLO ccc cccc cece eeeeeeeeeeeeeeneneas 12 CHAPTER 4 SOFTWARE CONFIGURATION
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9. ge router for an Ethernet LAN Using such system one can easily connect a computer a machine or even a whole local network to Internet This section summarizes the setup of the heritage unit with AT commands in order to have the gateway work Note these are just guidelines please refer to HEROIO manual for full detail of the commands We assume the following setup is done assembling HER010 and HERO40 SIM card installation power supply antenna RS232 to computer and Ethernet cable connection Run a HyperTerminal or any equivalent software session on the computer connected with RS232 and connect to the modem using the following settings The HERO4O is factory configured to act as a router You now have to enter the APN parameters that are provided by your phone operator This is done by sending commands through the RS232 link as follow if you have not done that already Your operator can have different settings Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited 17 empowering wireless Finally reboot the modem After initialisation the LEDs on the Ethernet connector should light on and the device connected should have access to Internet Should you have to input customs parameters for LAN such as DHCP subnet mask default IP DNS etc please refer to chapter 4 of this document Confidential the whole present document is the sole property of Maestro Wir
10. maestro empowering wireless HERO40 Add on box with Ethernet connectivity two digital inputs and two digital outputs USER MANUAL Rev 0 2 www maestro wireless com Email contact maestro wireless com Tel 852 2869 0688 Fax 852 2525 4701 Address Room 3603 3609 36 F 118 Connaught Road West Sheung Wan Hong Kong empowering wireless REVISION HISTORY Rev Date Details Originated by ____ 0 2 31 Oct 2008 Fine tuned the AT Pierre Emmanuel Surga commands in section 5 3 Fixed schematics Pierre Emmanuel Surga and temperature ranges Pp a a Suge This manual is written without any warranty Maestro Wireless Solutions Ltd reserves the right to modify or improve the product and its accessories which can also be withdrawn without prior notice Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited empowering wireless Besides our company stresses the fact that the performance of the product as well as accessories depends not only on the proper conditions of use but also on the environment around the places of use Maestro Wireless Solutions Ltd assumes no liability for damage incurred directly or indirectly from errors omissions or discrepancies between the modem and the manual TABLE OF CONTENTS REVISION FAST OR oniar EA A E A R AEE EET 1 TABLE OF CONTEN T rreraren rrn A EEE 2 SAFETY PRECAUTIONS ccccccceceee cece esse ee eeeeeeeeeeeneeetseen
11. present document is the sole property of Maestro Wireless Solutions Limited 13 maestro y empowering wireless 4 HERO4O Configuration Utility maestro empowering wireless OOOOOO000000 192 168 0 1 192 168 0 1 250 200 2500 203 142 496 241 203 142 596 242 Then the software will present the parameters which can be edited and saved Changes are only taken into account when the Save button is pressed 2 Settings a Internet service provider and modem settings ISP Username Set connection username used to login onto your ISP ISP Password Sets connection password used to login onto your ISP b Router settings Default IP Default IP for the HERO40 on the LAN side Set it to 192 168 0 1 0 0 0 0 if the address is to be resolved via an external DHCP server Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited 14 empowering wireless DHCP Pool size Sets number of addresses to be allocated in the IP pool of 10 HERO40 DHCP server Range from 1 to 255 but if set to O the DHCP server will be deactivated IP Gateway Gateway IP address If set to 0 0 0 0 and if the default IP is 192 168 0 1 also set to 0 0 0 0 this address will be resolved via DHCP Subnet Subnet mask address If set to 0 0 0 0 and if the default IP is 255 255 255 0 also set to 0 0 0 0 this mask will be resolved via DHCP DNS server 1 Primary DNS server DNS ser
12. s Use a ball pen or paper clip to press the SIM holder eject button The SIM holder will come out a little Then take out the SIM holder Note DO NOT pull out the SIM holder without pushing the ejector Put the SIM card to the tray make sure it has completely sat on the tray Put the tray back into the slot 6 Connect the external antenna SMA type please refer to HERO1O Manual for more details Connect this to an external antenna with SMA male connector Make sure the antenna is for the GSM 900 1800 or GSM 850 1900 frequency with impedance of 50ohm and also connector is secured tightly Note Please use antenna designed for GSM 900 1800 or GSM 850 1900 MHz operation Incorrect antenna will affect communication and even damage the modem SMA male connector of antenna Secure tightly 7 Connect the main unit to computer optional please refer to HERO1O Manual for more details If you need to configure or diagnostic the Heritage main unit you can use the RS232 cable to connect the modem s Sub D connector to an external computer Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited 10 empowering wireless Connection example using RS232 cable J SUI Fs gt F i oooO Heritage Sub D 9 pin DB 9 RS 232 Port of PC 8 Connect the add on board to computer optional If you need to configure the HER040 add on board you can use the provid
13. ver 2 Secondary DNS server Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited 15 empowering wireless CHAPTER 5 APPLICATION NOTES 1 Output Wiring Circuit examples Characteristics Use DC type Relay is inductive mechanical relay to There is already a extend the output diode inside the board circuit for driving to protect against heavier load flyback voltage so there is no need to add an external one 2 Input Wiring Circuit examples Characteristics The input port is Voltage driving the switched ON when a_ input ports must be DC voltage between DC 5V to 32V is applied HEROMO Make sure the polarity is correct and input port voltage does not exceed 32V Confidential the whole present document is the sole property of Maestro Wireless Solutions Limited empowering wireless A leakage current can To prevent a false ON cause false ON input insert a bleeder inputs This could resistor in the circuit happen when using to reduce the input bleeder HEROUO resistor sensors that have a impedance small leakage in OFF State When connecting an Connect a diode e g inductive load to an 1N4007 in parallel input with the load as shown to prevent 1N4007 HEROYO flyback voltage from damaging the input port 3 Ethernet router The HERO40 box used with the Maestro Heritage can form a system that will act as GPRS Ed
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