Home

MANUEL DE REPARATION - aixam-mega

1. 4 too 4 Maintenance ii Imm mmm 5107 SN 7 AGB indication OR IR 8 OCS NUT ON etes 8 Indicators and warning lights function 9 Waring MONTS UNCION mm 10 DIESEL engine preheating function 11 Controlling interior lighting is 12 Beno O TUGU c 13 a 13 JE ei a SAR a BB Sl E 13 13 B0 mmm 14 RE OR SC EIR TERRE 15 16 Description of input and output connectors and 17 to 18 Summary of the different models 19 REPAIR MANUAL ELECTRICITY INSTRUMENTS Tachometer Analog display with needle and stepper motor Pulse sensor of the Hall type by COMEX assembled on the intermediate shaft of the reducing gearbox with 8 pulses per shaft revolution The pulse sensor is supplied by the dashboard If the dashboard receives no pulse for 1 second the needle returns to the indication O If the pulse frequency is excessive the needle maintains a maximum indication It the car is reversing the speed indicated is O km h Odometer and tripmaster Pulse sensor of the Hall type Same sensor as that used by the tachometer Odometer with 6 digits and maximum
2. Embedded combustion chamber 1 Damaged revolution sensor phonic wheel pt Fautyhyarautic push rogs 5 11 1 L L LI Es J now contact on fuel pump connector _ Emme 0 00 000 0500 00 L L ES LEMwenmmew g 80000 Ld tT Lmeytmiassupnaed 00000 REPAIR MANUAL Reverser bridge ReverSer TYLANSMISSION 4 Regulator set VSP 2000 LP2 version 2 REPAIR MANUAL Reverser bridge REVERSER BRIDGE REPAIR MANUAL TRANSMISSION 3 TRANSMISSION e 6 TS 1 1 1 HSS REGULATOR ASSEMBLY REGULATOR ASSEMBLY VSP 2000 LP2 VERSION 2 Be KAPAT NN NN RT Wrist assa na ans Tools required for handling Vs COUO ft Installing the pulleys on the Tightening SF Removing the pulleys from the vehicle 2 Inspecting the Removing and refitting the pulleyS eos RI I REPAIR MANUAL 3 EN REPAIR MANUAL 3 REGULATOR ASSEMBLY IMPORTANT All installation servicing and repair operations must be performe
3. qne _ ETMACK MUESHADE UE ww ew DT TT TS REPAIR MANUAL METAL GREY A 707 SPIES HECRER Color Owner AIXAM From To Years 1999 2000 Paint Code A707 Brand Panel 78704 Color Name GRIS Lead Free Y Quality 285 285 PERMAHYD PERLMUTT BASISLACK Color Variance Coat 2 COAT BASECOAT Formulation Date Oct 03 2001 S M P Ind P Quantity To Mix 1 0LTR 100 Fill Display Units GRAMS VVB891 018 PERLVVEISS 746 0 746 0 WB817 HO18 MICROSILBER EXTRA 248 7 994 7 er WB827 H018 LASURSCHWARZ 1069 3 REPAIR MANUAL METAL GREY A 707 STANDOX Color Owner AIXAM From To Years 1999 2000 Paint Code A707 Brand Panel 839110 Color Name GR S Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance S H Coat 2 COAT BASECOAT Formulation Date Jun 03 2008 S M P Ind P Quantity To Mix L OLTR 100 Fill Display Units GRAMS E Accum WB339 S017 SAPHIRBLAU 371 7 371 7 VVB302 S017 GELB 265 0 636 7 WB313 S017 MONDSILBER 182 8 819 5 919 5 941 10261 10703 0715 REPAIR MANUAL STEEL GREY A 708 ARZO NOBEL SIRRENS SIKKENS reference AlX 708 Compositions Autowave MM 645 971 663 5 685 1 335 12 5 3 9 159 7 744 864 3 888CC 913 6 888EC 1025 6 REPAIR MANUAL Formula Standard EU Stock Alt Color Name Formula Owner Region Formulation Date Coat EU Alt Color Change Col
4. Hi 1 iii coo 4 ELE E EPM HELLE i 3 EP10 Waning 00 0 507 25 2 8 9 20 A2 Al 84 e Relni de COMBINE DE BORD COMMODO FEUX COMMODO FEUX avrage 2 EP6 29 23 10 21 1517 3 26 22 4 272812 181413 6 AS B3 B BI 3 E L H T EP14 cis ONTACTEUR 4 TOP E CD c 3 EPM EPM 2 3 Feux de Position EPM Feux de Croisement Feux de Route EPM Clignotant av G ANOS xn 4 Feux de Position 12 C18 bis ONTACTEUR STOP EPM M Feux de Croisemen EPI3 Fee de Route Un EF PRESSION D HUILE C4 TEMPERATURE ITB INO LIA ap Wd ap Jegua ap xna4 SIN D EAU MV 2212 anssa ap ase gne Mmamouss 2 MMA BANI JOV 930 orpe ome 4344 WV pepo xn 4 npour acie moria 9045 Na WON SK Interconnexion Moteur Tableau de bord Engine harness C28 Cde lave glace ci Anvertisseur Antibrouillard AV C90 Chznctant drost c91 Feux position droit Feux de croisement feux de route droit Clignotant gaucbe c71 Fe
5. Color Variance 3 COAT EUROPE 3 COAT Coat UNDERCOAT Farmulation Date 18 2012 S M P Ind 2 Ingredients Quantity To Mix 1 LTR 100 Fill Display Units GRAMS Ingredient Description Amount Accum Amount WB3TS SONNENGELE 791 0 791 0 WE380 GELB 261 1 1052 1 WB382 KUPFER 45 4 1058 9 WWE 364 SCHWARZTONER 45 5 1145 4 Color Owner AIXAM From To Years 2013 2013 Faint Code A103 Brand Panel 892470 Color Name JAUNE Lead Free Y Quality STANDOHYD BASECOAT Color Variance 3 COAT EUROPE 3 COAT En Coat BASECOAT Formulation Date Det 19 2012 5 Ind Ingredients Quantity To Mix 1 0LTR 100 Fill Display Units GRAMS Ingredient Description Amount Amount 393 TRANSPARENT 936 6 936 6 VWB324 HELLGRU EN 35 0 971 6 GELB 1028 4 GELB 3 0 1031 4 mw 9 AIXAM PAINT GRIS TITANE A710 DUPONT Color Owner From To Years 2012 2013 Pamt Code 710 Brand Panel Color Name GRIS TITANE Lead Free Y Quality Color Vanance Coat 2 COAT BASECOAT Formulation Date Aug 23 2012 5 Ind M 1 100 Fill Display Units GRAMS Accum LOW VISCOSITY BINDER 1550 WB HIGH VISCOSITY BINDER 1535W COARSE BRIGNT ALUMINUM T BLACK BLUE SHADE 1427W 20 REPAIRMANUAL 20 REPAIRMANUAL PAINT GRIS TITANE A710 STANDOX Color Owner ATXAN From To Years 2012 2013 Pamt Code 710 Brand Panel 5 806670 Color Name GRIS TI
6. k t CHENS 9 RR pressure b FR pressure b 5 EN REPAIRMANUAL REPAIRMANUAL VVHEELS BRARE Hand brake CAN REPAIRMANUAL 0 o REPAIRMANUAL VVHEELS BRARE Summary for aluminium wheels 2010 DIAL 14 MONTUPET 14 4 5Jx14 ET17 4 5Jx14ET17 6AGO080 6AA080 200 kg 300 kg Static load CROSSLINEVSPSL PX CROSSLINE TQM SL X WE DRAW YOUR ATTENTION TO THE FACT THAT THE 6AG080 WHEEL CANNOT BE FITTED ON THE CROSSLINE VSP AND TOM BECAUSE OF THE STATIC LOAD INDEX REPAIRMANUAL o REPARMANUAL BODY Front frame dimensions CITY 000000 00 een 2 Aluminum cell dimensions 0 0 1 mH 3 to 5 Front frame dimensions 10 Aluminum cell dimensions 4 2 11 to 13 Aluminium cell dimensions 0 0 0 1 2 1 11 to 13 BO QEON 18 REPAIRMANUAL REPARMANUAL BODY Front frame dimensions CITY 11792 968 7 2 6392 482 8 24032 220 8 NN di 5 9 669 422 CAN REPAIRMANUAL REPAIRMANUAL BODY Aluminium cell dimensions CITY 2 D 15106 2 _ REPAIRMANUAL REPAIRMANUAL BODY Al
7. The engine moving parts seem to be seized Repair or change Irregular fuel injection Hepair or change the injection pum Insufficient power P oo Faulty injector Repair or change the injector Change the cylinder head gasket tighten Repair or change Lack of compression the cylinder head screw the glow plug and injector holder The cutting gap is set in the same direction Modify the location of the cutting gap for all piston rings Worn or stuck oil control ring Worn piston ring groove Change the piston Excessive oil consumption Worn valve stem and guide Change Worn crankshaft main bearings or trunnion bearings sealing PQ RUBOTA Z402 and Z602 engines REPAIR cont d Anomaly Possible cause Solution Worn injection pump plunger Change the pump element or pump lubrication oil Water mixed with lubrication oil Too much running gap of a crankshaft Chanae bearing Low oil pressure i Too much running gap of a connecting Chande rod head bearing much running of a push rod Change bushing Clogged oil passage Inappropriate type of oil Use the type of oil specified Faulty oil pump Repair or change Inappropriate type of oil Use the type of oil specified righ ol pressure Faulty discharge valve Low motor oil Top up Fan belt broken or loose Change or adjust Radiator honeycomb or fins clogged Corroded radiator interior Clean or change
8. 145 70 R13 155 65 R14 kas CAN REPAIRMANUAL REPAIRMANUAL VVHEELS BRARE Brake fluid 0000 REPARMANUAL o REPAIRMANUAL WHEELS BRAKE Brakes Brakes The braking system is of the hydraulic non powered type The circuit is in X This means the front right wheel circuit is the same as the rear left wheel This type of circuit ensures optimum safety in case of failure Service brake The system is composed of Master cylinder Piping Rear braking pressure corrector Calliper Drum brake VVvVV VV Tandem master cylinder 1 Body 2 Pressure chamber 3 Outlet to circuits 4 Fluid tank ap JE La 5 Th t d ee cj 0 0 Le e i rust ro Lee RE ET 6 Intermediate piston 7 Central valve 8 Central valve stop 9 Intermediate cup 10 Main cup 11 Compensation hole REPARMANUAL o REPAIRMANUAL WHEELS BRAKE Rear braking pressure corrector The corrector is divided into two separate parts to ensure the braking circuit is safe The latter is designed to restrict braking pressure to 18 bars maximum Body of the limiter Cap of the limiter Copper gasket Main gasket o 7 Piston Secondary gasket Rating spring 4 NOOR D SN uw LEN In BEER NS ins D uit il 7 AN wd 222222 2222222
9. Pull it out and change the lamp Rear light and stop light lamp Indicator light lamp Backup light lamp 4 Rear fog light lamp GO N Changing the interior lighting lamp Unclip the interior lighting from the dome light to change the lamp REPAIR MANUAL ELECTRICITY INSTRUMENTS ELECTRIC DIAGRAMS Dashboard harness cis Interconnexion Moteur Tableau de bord C18 Contacteur 19 Inter ventilateur pomt neutre Moteur Ventilateur g le gt gt 5 8 E 5 Er E E E a 3 5 8 3 5 5 Ci gt 5 Feu de recul Cde plafonmer only BG i de only HG PER MY ainssaynses C23 Eclairage cde C20 Eclairage cde chauffage 2 chauffage 1 Feu am re Wad 955294 Wa um O A ann DOV M id 3344 Moua ARU Id Vs ontacteur frem man D grvrage AR 1 Essme glace AR DH 242 WJ FE 5 5 ds 2 ay g 5 churage 6 C6 3 FEUX DE EPM gt STOP 3 la T 2 6 4 1 2 s
10. lt Q lt J REPAIR Table of probable anomalies according to symptoms Guineu esioN uonduunsuoo MO 2114 15 Guiuuni 89u0 uodn 54015 eu 54015 eu Buiuuni Buiuuni ajpi ejgeisun JOJOLU Durueis YNA ues 104 y l LLLI L ar o 5 5 0 1111 eakonthemaid 000 1 14 1 1 fuefypd 5 050 o 0 _ LLL The pressure reguiator stays open 07 _ Pet J The pressure reguiator stays closed LET 800000 L 0118 _ Lid ebd Rainer 002 pt j Portege 5 5 ll L _ Lee short circuit spark plug cable 00000 _ Spark plugs too cold SSS 0 1 EE 1 P eaks on the 1 1 4 l 0 _ 1 1 LL 110 valve sealing guide S
11. ELECTRICITY INSTRUMENTS AIXAM CENTRALIZED LOCKING CONNECTION 12V locking output 12V power supply input Ground input 12V unlocking output 12V after contact input 12V indicator output 12V indicator 2 output AO BW USING REMOTE CONTROL BUTTON 1 LOCRING Press this button once the doors are loched the indicators flash once BUTTON 1 BUTTON 2 DEIN DOOR UNLOCKING 1 short pulse 1 5 s the doors are unlocked the indicators flash twice Ref 8AG101 REMOTE CONTROL PROGRAMMING TABLE Please apply the procedure below to enter the programming mode A Insert the key into the Neiman e B Turn the key 5 times from the OFF position to the Contact Ignition position Switching from OFF to contact must be performed in less than 3 s At the last key turn stay in the Contact position for 3 s e C The indicators will then be lit for 2 s programming a remote control Please refer to the table below to program a remote control N Number Programmabl After the N key turns the indicators flash e function 3 TIMES e After the 5th key turn key on ACC the indicators are lit steady for 2 s Before 10 s press the remote control you wish to code on the vehicle he indicators flash twice to validate this new remote control Restart the operation for the other remote controls before 10 s e After 10 s or key set to OFF you quit the
12. Standardized torque Newton metre 21 10 28 421054 To tighten the leading pulley lock the engine rotation with a screwdriver or any other tool while ensuring you do not damage the parts Do not forget to remove the opening screw from the led pulley flask Otherwise the pulley could be unbalanced Before removal identify the rotation direction of the belt so that it turns in the same direction again upon refitting Remove the screw 5 from the leading pulley and the screw 9 from the led pulley Unscrew the nut holding the leading pulley in the closed position Use a 30mm socket na Avoid dropping the cap and blocks Removing free parts is preferable 3 Use the OE13 leading pulley puller and if necessary use the EO17 led pulley puller the led pulley may sometimes be removed manually REGULATOR ASSEMBLY REPAIR MANUAL tens X 1 For the leading pulley Insert the rod of the X 1 20A puller inside the shaft and screw the X 1 20C adapter at the end of the shaft pressurize it by a half turn Although not recommended by CVTech a few slight hammer strokes on the puller may help to separate the leading pulley shaft from the flywheel For the led pulley screw the 17 adapter inside the shaft ocrew the puller screws until the pulleys leave their location 3 REGULATOR ASSEMBLY LES REPAIR MANUAL INSPECTI
13. ms 79092 08010056 941115 11000115 Nominal diameter 98 770206 18 21 29510275 io 89210451 401045 48 1 0559 491957 6280726 641074 75t0902 791092 The material grade is indicated by numbers engraved on the heads of screws and bolts Always check the numbers indicated below before tightening Number engraved Material grade of the screw or bolt 9941 S20C screw and bolt S43C S48C special screw and bolt 7 refined ES 2402 and 2602 endines AIXAM g TIGHTENING TORQUES Z602 Tightening torques for screws bolts and nuts for particular use For screws bolts and nuts marked in the table smear the threading and seats with motor oil before tightening The letter of dimension x pitch means that the dimension of the screw bolt or nut relies on the metric System The dimension is the nominal outer diameter of the threadings in mm The pitch is the nominal distance in mm between two threads Dimension x pitch Pounds feet 117 7 to Fan drive pulley screw M12 x 1 5 127 5 12 0 to 13 0 86 8 to 94 0 Injector nose support A 34310392 350040 25 3 to 28 9 Starter B terminal fastening nut electromagnetic drive 7 8 t0 9 8 0 8 to 1 0 5 8 to 7 2 1 Starter B terminal fastening nut planetary gear 5910118 0 6 to 1 2 4 3 to 8 7 reduction type Alternator pulley nut 17777 58 310 78 9 5 95 to 8 05 43 0 to 58 2 R
14. place the vehicle on a lift and check the status cleanliness sealing of the ring on the transmission Electric problem within the beam between the sensor and the master cylinder gt check with the ohmmeter the continuity of the circuit between the sensor socket to unplug The blue socket next to the master cylinder make sure to connect to the correct wire Need two persons to detect the origin of the failure one to shake the harness at various points and the other one to detect potential failures of the harness with the ohmmeter Check electric power supply permanent after ignition and masses Check the information displayed by the brake light switch positive supply REPAIR MANUAL Wiring diagram EE 20 20 23 M qr Al gerek eg dd A C 108 NS ate Els A ANS 30 1 QN REPAIRMANUAL o X REPARMANUAL DESIGNATION MARK DESIGNATION EP8 Splice Number 8 C18 Brake light switch C37 Gray connector 30 channels instrument panel C38 Red connector 16 channels instrument panel C102 Rear left ABS sensor Rear right ABS sensor C108 Locating connector terminals of the ABS unit C108 oe NI oO AJW Fuse location 40 REPAIR MANUAL PAINT INDEX BANTENG m 2 3 REPAIRMANUAL o MANUAL PAINT Preparation of parts
15. Akzo Code AlA 103 Description Jaune Metal Car Code 103 A103 Color Type Pearl Twocoat Product Autowave MM Laver 1 Amount 1 Liter Cumulative 1 Liter Amount 1 Liter Cumulative 1 Liter Advised minimum amount 0 12 Liter Advised primer 25 Message Must be verified by spray out not aligned to ABP because PIGMENT MOLDED IN PLASITIC BEC ColorMap Location Grade of Match Nelly Delubriat mw 9 AIXAM PAINT Jaune metal A103 DUPONT Color Omer di LE A Pa From To Years 2013 014 Paint Cade A103 Brand Panel 4 Color Nama JAUNE Laad Free Y salt CRONAX Color Varlanca CODAT EUROPE SAIF Ind 5 Ingredients To Mix 1 OLTR 109055 Fil Display Units SANS Ingradiant Dascriptian Ammeunt Amount 162 DB Low BINDER Eds HIGH TY BINDER 181 4 BOT 1 144414 YELLOW 130 5 Bar 148254 YELLOW OXIDE 75 5 18 14 1 148444 RED OXIDE 10 6 1024 7 TEINTE Col Owner Al X AM FromiTo Years 21113 2013 Paint Brand Color Marre JAUNE Lead Free Quality CROMA Calor Variance i EUROPE 1 COAT C oat Formulation Daig Diet 13 20 12 3 Ind ingredients Guantity Mix T DLTR Fill Display Units GRAMS ingredient Description Amount ACCUM Amaournd 154 LO BINDER BE 4 RES 18 VISCOSI
16. C28 Centrale de verrouillage H Ci2 Allume Onlv HG cigare 1 C17 interconnection Porte droite nterconnexion Porte gauche Era a SR FE Jauge a T D B Only HG Only HG carburant EPM E3 Clignotant ES Antibrouillard 4 EPM pissure de masses mI I EPM 7 E17 EPM descente vitre D D gt L 11 DROIT Antbrouillard 5 EPM E4 Clignotant P 8 C 3 JX AR C9 INTERCO HAYON Contacter Feux de recul REPAIR MANUAL ELECTRICITY INSTRUMENTS ALTERNATEUR BATTERIE n ee C23 Ma C19 Essuie gl 12 BOUGIE DE dem Essute glace RECHAUFFAGE C102 NO C100 MR Moss suie glac p lave glace EPM Epissure de masses 1 4 2 3 5 TET 1 27 RELAI DE gt PRECHAUFFAGE ya NSS TTE EM C40 Boite fusibles TM APC MOTEUR Li B6 B5 B2 C26 COMMDO ESSUIE GLACE B3 B4 A6 gt op See I 21436174 6 w n Nn 111111 EP4 4444 ik 11 i LLL 4 I pr EPM 1 CONTACT Hv Der 38 COMBINE DE BORD EPM
17. Heserve Neutral Brake pad Oil temperature Defrosting top range Warning Hear fog Diesel preheating VV VV VV FACOMSA Make FACOMSA Type LCD 2 Make FACOMSA Type LCD 2 Make FACOMSA Type LCD 2 Right LCD Dome light control AM8KMO7A 80 Km h amp pefrosting control 50 mph Front fog light lamp Injection failure lamp 80 km h Front fog light lamp Injection failure lamp AMSKOTA BOkm n Front fog light lamp Injection failure lamp 120 km h Front fog light lamp AK amp 70 mph Injection failure lamp REPAIR MANUAL ELECTRICITY INSTRUMENTS FUSES BOXE im mg ALLOCATION OF THE FUSES Allocation Non allocated Centralised locking power windows system YELLOW Rear window defrosting YELLOW Engine stop Horn car radio cigarette lighter High beam 15A 15A Position lights rear fog lights 10 Warning lights control panel Dome light position A e FB mo ma Hs _ me me _ m FA Alternator preheating relay Control panel centralised locking defrosting relay F17 RELAY ALLOCATION Allocation Starting safety relay Preheating relay Engine stop relay Rear window defrosting relay CAUTION When you change a fuse always use the same amperage risk of fire REPAIR MANUAL
18. the bar flashes 2 Hz and the reserve indicator lights up When a circuit is open all bars are lit one after the other in a cycle at a frequency of 2 Hz Clock The clock function is still present The dashboard maintains maintenance counting by time The clock is displayed on the right hand LCD The clock can be of two types 12 hours am pm or 24 hours If the work unit is km then the clock works with the 24 hour style If the work unit is miles then the clock works with the 12 hour style am pm The two points between the hours and minutes are fixed Clock precision 1 second per day The clock maintains time counting for maintenance 1 year After connecting the battery the clock displays 12 00 am pm if the dashboard is in miles Setting the clock Setting the clock is possible only when the vehicle is stopped f the clock is being set with the vehicle running the setting is cancelled To enter the hour setting hold the right hand button pressed 53 seconds the hours flash Set the hours by short pressing on the right hand button Hold the right hand button pressed 53 seconds to enter the tens of minutes setting the tens of minutes flash Set the tens of minutes by short pressing on the right hand button Hold the right hand button pressed gt 3 seconds to enter the minutes setting the minutes flash Set the minutes by short pressing on the right hand button Exit
19. Corroded coolant circuit Clean or change Low electrolyte Fill distilled water and charge the battery Slipping fan belt Adjust belt tension or change it Battery discharges too fast Fuel mixed with Overheating engine REPAIR MANUAL LOMBARDINI 523 MPI engine COOLING SYSTEM Thermostatic valve Cylinder block Coolant temperature indicator thermostat Circulation pump Ventilation helix Radiator iub ar a a Quantity of coolant 2 litres Pressure switch Rocher stud Connecting rod head stud Oil filter cartridge Main bearing stud Oil change plug Oil gauge Vent Oil fill plug 10 Camshaft 11 Oil pressure adjust valve 12 Oil pump 13 Crankshatt 14 Oil suction filter 15 Hydraulic push rod D Oil quantity with filter 1 3 litres Oil quantity without filter 1 2 litres REPAIR MANUAL LOMBARDINI 523 MPI engine INJECTION SYSTEM Filling pipe Tank Fuel pump gauge plant Filter Supply duct Injector supply pipe Injector Pressure regulator Injector holding spring Pressure regulator return pipe Supply pipe fastening screw CO CO O1 B D REPAIR MANUAL LOMBARDINI 523 MPI engine TIGHTENING TORQUES The following tables indicate the tightening torques for standard screws and main components The tightening torques are also indicated vvith the tigh
20. Fresgruppe SDB Nummer 33 Basistarbe 200g 0 51 11 1 142 9 369 5 1392 2 99 04 57 1 5173 1034 5 Schicht 2 SDB Nummer 99 Pos 200g 0 51 11 1 M 65 0 163 4 326 8 2 M3 103 6 423 6 BATT 3 M319 Ti 443 1 886 3 4 132 A76 3 5526 5 8 3 AST 1 994 1 6 A323 438 6 9972 f 499 6 9992 B Mi 1 3 30259 1005 5 PAINT 11 OCT 13 Modell Jahr 2012 2013 Van ante 00 Auxcode Glasurit Fab Nr 2 1478 5 2069 8 2658 9 2331 7 2337 5 301 818 991 Circa Cong Farbton Information Hersteller Colorcode 103 Name OR NACRE Sitd Number Color ID CL302686 Losungs Information 30 EUR Solution ID CL65 0503 Au Ganzlacklerung Forme Schicht 1 Preisgruppe Hasi te 1 2 3 En da hi En j Cn gt 38 REPAIR MANUAL 200g 83 9 113 8 2 3 Erstellt 23 1 13 Geandert 23 13 Dl 11 266 1 332 2 6267 12534 6340 12681 0 51 11 293 5 387 1 A40 B 8815 3232 10464 2409 10817 2432 10865 SDB Mummer 89 0 51 11 22 6 45 1 4876 9753 492 3 3846 495 6 8912 496 3 933 8 30072 10005 3022 10044 11 61 13 Modell Jahr 2042 2042 Vanante 00 Auxcode Glasurit Fab 2 1064 4 206 3 2336 2 1174 2 1763 1 2092 8 2163 5 21723 2 90 2 1954 5 1963 1 1982 1387 1536 5 3760 3 1761 4 2644 5 3133 3
21. Layer 2 55 9 10098 6660 998 6 Autobase plus Layer 1 Layer 2 2 9 9 3 36 7 100 7 311 0070 9145 20 REPAIR MANUAL METAL ORANGE A 202 DUPONT UNDERCOAT Color Ovvner AIXAM From To Years 2010 2010 Paint Code A202 Brand Panel Color Name ORANGE Lead Free Y Quality CROMAX CROMAX Color Variance Coat 3 COAT EUROPE 3 COAT UNDERCOAT Formulation Date Dec 04 2009 S M P Ind 5 Quantity To Mix 1 OLTR 100 Fill Display Units GRAMS 1640WB LOW VISCOSITY BINDER 692 3 692 3 1650WB HIGH VISCOSITY BINDER 122 1 814 4 1445W TRANSPARENT YELLOW 1472 961 6 1453W ORANGE 1003 4 1443W BRIGHT YELLOW 1007 5 1407W BLACK L S 1011 3 SHADE Color Owner AIXAM From To Years 2010 2010 Paint Code A202 Brand Panel Color Name ORANGE Lead Free Y Quality CROMAX CROMAX Color Variance Coat 3 COAT EUROPE 3 COAT BASECOAT Formulation Date Dec 04 2009 S M P Ind P Display Units GRAMS Quantity To Mix 1 0LTR 10096 Fill 1640WB LOW VISCOSITY BINDER 032 2 032 2 mM na REPAIR MANUAL METAL ORANGE A 202 SPIES HECRER UNDERCOAT Color Owner AIXAM From To Years 2010 2010 Paint Code A202 Brand Panel 951136 Color Name ORANGE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT EUROPE 3 COAT UNDERCOAT Formulation Date Nov 30 2009 S M P Ind 5 WM _ BOHNARZIONER 69 Mme _ SHADE Color Owner AIXAM From To Yea
22. display of 999 999 km or miles When it reaches 999 999 it is blocked The odometer value displayed is preceded with the non used zeroes e g 000234 Tripmaster with 4 digits 3 plus 1 decimal place Maximum value 999 9 km or miles The tripmaster value is not preceded with zeroes e g 31 2 km When the tripmaster reaches 999 9 km or miles it returns to O The work unit km or miles is displayed next to the odometer value The odometer and tripmaster are saved when the ignition is cut to preserve the EEPROM Memorization is guaranteed in case of sudden battery cut Display on LCD cluster 1 The odometer and tripmaster are displayed on the left hand LCD Selection between the odometer and tripmaster is performed by a short press 3 sec on the left hand button Resetting the tripmaster is performed only when it is displayed by a long press 3 sec on the left hand button Display on LCD cluster 2 The general odometer is displayed on the right hand LCD The tripmaster is displayed on the left hand LCD Resetting the triomaster is performed by a long press gt 3 sec on the left hand button EN REPAIR MANUAL ELECTRICITY INSTRUMENTS Changing from km to miles or vice versa With the left button pressed and then turn the ignition on The dashboard changes from km to miles or vice versa Fuel level indicator and reserve indicator LCD bar graph display 6 bars fuel pump symbol When 1 bar remains lit
23. level and tightening of the lugs REPAIR MANUAL General WORK TO BE PERFORMED AT SERVICING INTERVENTIONS AND CHECKS TO First servicing at Servicing at 5000 km or Additional works at PERFORMED UPON SERVICING 1000 km or 1 year 1 year and every 5000 km 10000 km and every 10000 km engine oil draining and renewal with oil filter change draining the reverser oil change oil level check on the reverser axle top up if 5 necessary check of the level of coolant top up if necessary check sealing of the cooling circuit check of the level of brake fluid top up if necessary check sealing of the brake circuit check operation of the brakes including the handbrake cleaning and dust removal of the brakes change the linings if required 9 check of the level of battery electrolyte top up with demineralised water if required 0 Adjustment of the reverser lever 0 grease the battery terminals check the condition of the belts and change if necessary 0 removing dust on entire regulator check of regulator gap and replacement main bearings if required check screw tightening wheels engine change or clean the air filter cleaning change fuel filter tire pressure check including the spare wheel Check sealing of shock absorbers 0 Check the condition of suspension pins engine 0 exhaust Check the condition of the bellows joints and 0 steering ra
24. not connected circuit open or if the sensor is in short circuit there is no display REPAIR MANUAL ELECTRICITY INSTRUMENTS AGB indication function This function determines whether the car is in reverse R gt forward D gt neutral N gt The display is made on the left hand LCD Brightness setting function There are two backlighting modes day mode and night mode Day mode The car has its lights off Only the LCD is lit In this mode no setting is possible and light intensity is set to maximum Night mode he car has its lights on The LCD and tachometer are lit This mode allows to select 8 levels of light brightness Light intensity setting By a short press on the right hand button Intensity increases by one step whenever the button is pressed and after the eighth time it loops back to the lowest intensity This setting is possible only if the clock setting is not activated Protection function If battery voltage exceeds 16 Volts the lighting switches off and is restored when the voltage drops below 15 7 Volts EN REPAIR MANUAL ELECTRICITY INSTRUMENTS Indicators and warnina lights function Right indicator two 21W lamps 1 5W lamp with detection of one or two burnt 21W lamps The indicator is accompanied with a beep Left indicator two 21W lamps 1 SW lamp with detection of one or two burnt 21W lamps The indicator is accompanied with a beep Warning light
25. programming mode the indicators flash 3 times REPAIR MANUAL ELECTRICITY INSTRUMENTS GUARANTEE OF CLARION RADIO UNITS We inform you that due to a new Clarion Policy the warranty procedure for the car radio 8 060 has been modified Warning this new warranty procedure concerns the car radio only the multimedia station is still covered with the procedure you will find in Appendix below down this page As from now on in the case a car radio is defective we kindly ask you to proceed like for any other standard warranty claim You perform the diagnosis and confirm the defect If the defect requires replacement then you order the part to AIXAM MEGA aftersales part 4 8 060 You replace the part and then submit the warranty claim on the website and indicate in the comment zone your diagnosis Warning do not throw the car radio away as it is subject to part return REPAIR MANUAL ELECTRICITY INSTRUMENTS ALAN PRIOR EXCHANGE OR RETURN REQUEST FORM FOR PREPARATION OF A PRODUCT UNDER amp OUT OF GUARANTEE Please return to Clarion France by fax at 0033 0 3 83 49 57 24 PRIOR EXCHANGE RETURN FOR REPAIR 1 Information on requester Point of sales Contact Phone no Fax No Lo Email address if exists oe Exact address P Postal code ES 2 Information on client end consumer Name Address Town 22 20 Postal code sd 3 Information o
26. speed reaches the maximum the centrifugal force applied to the regulator becomes higher than that applied by spring 4 the control rod moves to a flow reduction Upon engine stop The engine stop lever pushes lever 3 in min flow position the force applied to the lever is important enough to completely compact the idle spring hence cutting engine injection REPAIR MANUAL RUBOTA Z402 and Z602 endines AIXAM g TIGHTENING TORQUES Z402 The screws bolts and nuts must be tightened at the torque specified using a torque wrench Several screws bolts and nuts such as those on the cylinder head must be tightened in a specific sequence and torque 1 Tightening torques for screws bolts and nuts for particular use For screws bolts and nuts marked in the table smear the threading and seats with motor oil before tightening The letter gt of dimension pitch means that the dimension of the screw bolt or nut relies the metric system The dimension is the nominal outer diameter of the threadings in mm The pitch is the nominal distance in mm between two threads Elemnt j Dimensionxpich 0 2 lightening torques for screws bolts and nuts for general use When tightening torque values are not specified tighten the screws bolts and nuts at the values specified in the following table Standard screws and Special screws and bolts 4 bolts 7 Unt Nm Mm
27. sufficient FONCTIONS ACTIONNEURS 01 01 2013 00 13 01 01 2013 00 13 Identification calculateur Purge de l ABS Lecture codes d faut L Purge de l ABS environ 30min ecture parametres Purge de l ABS 1 Connexion Gestion effacement 2 Pr purge 3 Purge 4 Evacuation des bulles d air 5 D connexion sauvegarde Activer Deleting the defaults codes Managing and deleting the default codes will help you resetting the calculator 1f needed FONCTIONS 01 01 2013 00 14 SERVICES Identification calculateur 01 01 2013 00 14 Lecture codes d faut Effacement des d fauts Lecture param tres Purge de l ABS Gestion effacement REPAIR MANUAL SERVICES SERVICES 01 01 2013 00 14 01 01 7013 Effacement des d fauts Effacement des d fauts Ex cuter Save the data Saving the data will help you retrieving the information from the calculator to the DTAM tool so that you can download them later on on your computer FONCTIONS Sauvegarde 01 01 2013 00 15 01 01 2013 00 15 Identification calculateur Lecture codes d faut We Sauvegarde termin e Lecture param tres Purge de l ABS Gestion effacement sauvegarde REPAIRMANUAL o X REPARMANUAL Diagnosis Several problems may occur Caution the ABS sensors cannot be diagnosed with a standard ohmmeter you must use the DT AM tool Faulty ABS sensor gt replace the ABS sensor Ring annular gear dirty or unsealed front wheel
28. the interior Open the windows before engaging the air conditioning system to remove the maximum amount of heat and then close them as soon as you switch the air conditioning on In order to prevent sore throats do not aim the vents directly at the face To ensure correct performance of the system is maintained reduce refrigerant leaks and ensure the air conditioning system is well maintained run the air conditioning system for at least 15 minutes each week regardless of external temperatures Center Dash Vent TXP to Compressor Hose Low Pressure gt A Footwell Vent ES gt 2 3 Drier to TXP Hose el High Pressure Evaporator A P Thermal Expansion Valve TXP to Compressor Hose Low Pressure ompressor to Condenser Hose High Pressure Pressure Switch Compressor ondenser with Motor Fan Condenser to Drier Hose Drier Filter High Pressure Fresh Air Inlet In the left door frame The front wing and the dash panel completely isolates the fresh air intake from the engine rt nt TENES Windshield Engine Bay Fresh Air or Recirculation Hose x Dash Panel Blower Unit Outside or Recycling Thermal Expansion Valve TXV to Compressor Hose Airhose Low Pressure 3 ways Flap Valve Ayr Inlet Hose Drier toTXV Hose High Pressure Recirculation Inlet Compressor to condenser Hose a LOW ESS Compressor TXV to Compressor Hose 4 4 r Condens
29. to be painted Recommendations of use of parts to be painted Do not use solvent or diluent it would permanently damage the body part Step 1 Sanding Lightly sand the item to paint with an abrasive nylon hand pad 1200 to improve the adherence and break the surface of PMMA Step 2 Smooth cleaning of the surface to paint Use only isopropyl alcohol to clean the whole surface to be painted Step 3 Priming Apply a primer coating adhesion layer preferably a special plastic hydro sand if necessary Step 4 Paint the element Apply a layer of paint preferably hydro base varnish or 2 layers lacquer Paint line up to 80 C max REPAIR MANUAL BODY COLORS ARZO NOBEL AIXAM SIRRENS DUPONT SPIES HECKER ISTANDOX reference reference lreference reference blue A 507 EE Page 132 Page 133 Page 134 orange A 202 Page 135 Page 136 Page 137 Page 138 black A 409 Page 139 Page 140 Page 141 Page 142 white A 408 Page 143 Page 144 Page 145 Page 146 grey A 707 Page 147 Page 148 1 3 6 Page 150 a D CO Satin black roof rage 14 Fage 140 Steel grey A 708 Page 15 Page 15 A 411 2 m Aluminum structure black IA 410 Page 15 Page 159 Page 160 Page 161 Page 156 Page 157 REPAIR MANUAL NAVY BLUE A 507 DUPONT Color Owner AIXAM From To Years 2010 2010 Paint Code A507 Brand Panel Color Name NAVY BLUE Lead Free X Quality CROMAX CROMA
30. transporting persons 176 Materials making up the body thermoformed ABS e Number of seats 2 light quadricycle category L6e 4 heavy quadricycle category L7e e Seats 2 and bench seat Heavy quadricycle category L7e e Number of doors 2 e Nature of materials used for windows Windshield laminated glass Side windows tempered glass Rear window tempered glass LIGHTING AND SIGNALING e Headlights indicators 12V 21W position lights 12V 21W low and high beam 12V 50W 60W e Rear lights rear and stop lights 12V 21W 5W fog lights 12V 21W backup lights 12V 21W e Front fog lights fog lights 12V 35W e Day lights LED lights 12V 4W A REPARMANUAL REPAIRMANUAL General CHECRS PERFORMED BEFORE VEHICLE DELIVERY Check of closing and locking of all closing panels doors windows hood liftback glove compartment Check of the board tooling Level check engine oil reverser axle oil washer fluid brake fluid coolant and antifreeze protection check eSealing check brake circuit cooling circuit pressure check including the spare wheel Check tightening of wheels ball joints engine regulator reverser bridge and screws in general eCheck operation of electrical and lighting devices Adjustment of idle Check of parallelism Vehicle test Cleaning the vehicle interior and exterior eCheck of the starting battery charge
31. 0 seconds The message On or OFF gt is displayed in the left hand LCD This message means the diesel preheating function is activated This message means the diesel preheating function is inhibited REPAIR MANUAL ELECTRICITY INSTRUMENTS Interior lighting control function dome light This function is available only on models with 2 LCD 8AJ033 8AJ033A 8AG033A 8AG033B and 8ME033B This function controls interior lighting on 5VV lamp Switching on and off is progressive This function can be controlled differently otate no 1 If the dome light is off with the door closed When the door is opened The dome light lights up progressively over 5 seconds It switches off after 30 seconds otate no 2 State no 1 ignition Progressive extinction of the dome light over 5 seconds with the door open otate no 3 State no 1 door closed The dome light switches off after 10 seconds otate no 4 State no 2 door open The dome light lights up progressively over 5 seconds It switches off after 30 seconds otate no 5 State no 3 ignition Progressive extinction of the dome light over 5 seconds with the door closed This function can be activated or inhibited using the buttons on the dashboard To change the state of this function ON OFF or OFF ON hold the right hand button pressed and then turn ignition on The message P On gt or OFF 5 is displayed in the left hand LC
32. 00 10 yr CENTS OTT cit ens trae aaa da jajan a Ba a ens E a nan E a aa a aa daa an a aa 22 Guarantee on CLARION radio Unit ccceccececcecsccececcccncaccececcececcececececesacauaucaeoncevancecaececeecesaesecaeancarancess 23 to 26 Sch E EN NE NE KE 27 28 29 to 33 PN eee a baa ere ee a RS RA OS 34 to 38 GROUP 9 PAINT Sina o0 Dm 2 3 REPAIR MANUAL General General terms of warranty iii 2 Technical characteristics Light quadricycles category L6e cem 3 4 Heavy quadricycles category A 5 6 Checks to perform before delivering the vehicle 7 OkO DOC 8 Vehicle identification RL Ra 9 BEPARMANUAL i MANUAL GENERAL TERMS OF WARRANTY 1 All new vehicles in the AIXAM range are guaranteed for a period of two years from their delivery to the client against all defects or manufacturing flaw All spare parts or accessories sold by AIXAM are guaranteed against any defect or manufacturing flaw for a period of one year from the date of delivery to the customer 2 The following is required to benefit from the AIXAM guarantee The user manual must be filled with the vehicle identification name and address of th
33. 30523 TE Vol 637 826 845 8 0 893 899 1000 BASF i A Hersteller AI Colorcode A708 GRIS ACIER MET Sitd Number Calor ID CL713862 L sungs Information Reihe EUR Solution ID CL 1959985 Ar nd HA Formel Schicht 1 Pus 200g 1 138 4 280 2 85 4 85 E 74 5 5B T 26 14 20 20 0 51 3531 A2T 6 443 5 504 4 311 0 313 3 Erstellt 08 04 SDB Mummer 89 11 T11 3 8552 838 3 9426 979 0 1008 8 1021 9 1027 7 THOK T 13 Modell Jahr 2004 2008 Vanante 00 Auxcode Glasurit Fab Mr 2 1422 7 de 1 885 2 1957 3 2017 6 2043 8 2055 5 al 2134 0 2063 7 2635 7 28211 2335 3 3026 5 3065 8 3083 2 704 875 917 353 Tv Farbton Information rode ATOT GRIS MET Sid Number Color ID 595546 Losungs information Reihe 90 EUR Erstellt 12 JUL 0 Solution ID CL1217148 SDB Nummer 89 200g D51 11 132 3 33768 679 6 13 3 371 6 1432 9 6 396 2 1323 84 4175 8343 17 1 461 2 222 3 480 6 9512 2 1 493 7 887 4 6 6 5105 10209 Modell Jahr 2000 240408 Vanante 00 Auxcode Glasurit Fab 2000 REPAIRMANUAL 2000 REPAIRMANUAL PAINT h 11 21 13 Farbton Informaton Hersteller Madell Jahr 2010 2111 Colorcode
34. 3259 4 l 135 3 2925 8 2953 7 23735 2381 5 3001 4 3013 3 TO Val 22b 985 1000 TO vol 281 865 3r3 TO al
35. 3600 5000 TECHNICAL CHARACTERISTICS MOVEMENT TRANSMISSION Gear type continuous variable transmission e Clutch type centrifugal Control mode automatic Transmission type Engine regulator reverser reducer axle wheels e Maximum speed 45km h light quadricycle category e Maximum speed 75km h heavy quadricycle category L7e SUSPENSION Front independent wheels pseudo Mac Pherson type double effect hydraulic telescopic shock absorbers and helical springs Rear independent wheels with pulled arms double effect hydraulic telescopic shock absorbers and helical springs STEERING Steering type rack BRAKING CHARACTERISTICS FRONT REAR 2 Service brake The front and rear linings are driven by hydraulic pistons controlled by a double circuit master cylinder This master cylinder which includes a brake fluid tank in its upper section is controlled from inside the vehicle by a pedal within reach of the driver s right foot A limiter allows automatic reduction of braking effectiveness on the rear axle Emergency brake A lever located near the driver s right hand between both vehicle seats actuates the rear brakes by means of a cross bar with two cables This brake is adjusted mechanically by a screw on the level of each rear wheel or the cross bar A pawl allows to hold this brake in the applied position BODY Body light engine powered quadricycle 166 heavy engine powered quadricycle intended for
36. 410 Brand Panel 839666 Color Name NOIR Lead Free Y Quality 280 280 PERMAHYD BASISLACR Color Variance Coat 2 COAT TINTED CLEAR BASECOAT TC Formulation Date Apr 08 2010 S M P Ind S 4 9 REPAIR MANUAL 9 ALUMINUM STRUCTURE BLACR A 410 STANDOX Color Owner AIXAM From To Years 2010 2010 Paint Code A410 Brand Panel 866639 Color Name NOIR Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT TINTED CLEAR BASECOAT TC Formulation Date Apr 08 2010 S M P Ind S mw 9 AIXAM PAINT Rouge nacr A308 AKZO NOBEL SIKKENS R f rence SIKKENS AIX 308 Compositions Autowave MM sur 100grs Couche de fond 4 00 66 85 0 12 CBP040 2 mw 9 AIXAM PAINT Rouge nacre A308 LECHLER R f rence LECHLER AIX308 AIX 308 Compositions sur 100 Gr Couche de fond 485 26 45 256 8 4 186 1 32 390 4 2 221 7 93 089 2 43 45 67 mw 9 AIXAM RINT Noir Brillant A412 NOBEL SIKKENS Manufacturer Akzo Code AIX412 Description Noir Brillant Car Code 412 A412 Color Type Solid Product Autocoat BT LV351 Layer 1 Colorant umulative 1 Liter B315 1033 0 033 0 Advised minimum amount 0 1 Liter Advised primer Message Must be verified by spray out NEEDS DEEP BLACK BGE 500H2 mw 9 AIXAM RIVE Noir Brillant A412 DUPONT Color Owner FromiTo Years 2013 2013 Paint Code A412 Brand Panel Color Name NOIR BRILLANT Load Free
37. AMS O wo o 5 on 77 REPAIR MANUAL PEARL WHITE A 408 STANDOX UNDERCOAT Color Owner AIXAM From To Years 2008 2009 Paint Code A408 Brand Panel 890123 Color Name BLANC Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT EUROPE 3 COAT UNDERCOAT Formulation Date Feb 17 2009 S M P Ind S SHADE Color Owner From To Years 2008 2009 Paint Code A408 Brand Panel 890123 Color Name BLANC Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT EUROPE 3 COAT BASECOAT Formulation Date Feb 17 2009 S M P Ind P es REPAIR MANUAL METAL GREY A 707 AKZO NOBEL SIRRENS SIKKENS reference AlX 707 Compositions Autobase 334VVA 633 6 933 639 3 990 644 9 400 654 4 6 3 9 333DF 986 REPAIR MANUAL METAL GREY A 707 DUPONT Formula Standard 253428 Years Used 1999 2000 EU Stock Alt M6081 0 Lead Pb Free Y Color Name GRIS PCP N Formula Owner Region EUROPE Quality CROMAX CROMAX Formulation Date Nov 06 2001 Value Shade 4 Coat BASECOAT Paint Code A707 EU Alt Color Change Overall Repair Color Owner AIXAM Asia Color Variance Quantity To Mix L OLTR 100 Fill Display Units GRAMS Accum Quality Description Amount Amount 1640WB Low VISCOSITY BINDER 616 8 616 8 1650WB VISCOSITY BINDER 108 8 725 6 Ingredient MEDUMENEALUMNUM _ jamus wo
38. ASOT Vanante 00 BLEU MARINE NACRE Auxcode Std Number Glasurit Fab Nr Colar ID CL885803 Losungs Information Reihe 30 EUR Erstellt 28 JUL 11 Solutian ID Geandert Formel Schicht 1 Fresgruppe 208 99 Pos Basistarbe 200g 051 11 21 31 vol 1 127 4 323 5 5470 12940 19410 640 2 E440 8 0 343 8 13791 20626 674 3 M399 21 27 350 5 1010 14021 21031 685 4 346 438 3 17334 26301 853 5 926 123 470 1 9402 18804 28205 320 6 43 480 9 8618 19236 28855 942 7 Mi 10 6 5079 10159 20317 30476 1000 Kommentar 20 REPAIRMANUAL 20 REPAIRMANUAL PAINT Preece Somn 1 05 13 Farbton Information Hersteller Modell Jahr 2012 2013 Colorcode 412 Vanante 00 Name Aum code S1d Number Glasurit Fab Nr Color ID CL303635 Reihe 30 EUR Erstellt 24 13 solution ID CL6571080 Geandert SDE Nummer 99 Basistarbe 200g 051 1 2 31 1000 Vol 1 4 142 9 358 1 7161 14322 21483 108 2 90 1250 37 1 301 3 10025 2005 1 300 7 5 1000 REPAIR MANUAL PAINT 11 OCT 13 Farbton nformation Hersteller Modell Jahr 2010 2010 Colorade 409 Vanante 00 NOIR Auxcode Sid Number Glasurit Fab Nr Color ID CL86r417 Losungs information Reihe 90 EUR Erstellt 28 10 Solution ID CL4088547 Geandert Ba
39. D This message means the dome light control function is activated This message means the dome light control function is inhibited Protection function The dome light lamp is protected If battery voltage exceeds 16 Volts the function is inhibited and is restored when the voltage drops below 15 7 Volts EN REPAIR MANUAL ELECTRICITY INSTRUMENTS Defrosting control function This function is available only on models with 2 LCD 8AJ033 8AJ033A 8AG033A 8AG033B and 8 Operates by short presses pulses on the defrosting control Ignition on and pulse on the defrosting command control of the defrosting relay starts for 12 minutes 720 seconds with the associated lamp lit except for the electric model which has a timeout of 4 minutes 240 seconds If an additional pulse is produced or if ignition is switched off control is cancelled and the lamp switches off Protection function The defrosting output is protected If battery voltage exceeds 16 Volts the function is inhibited and is restored when the voltage drops below 15 7 Volts Engine off control When the ignition is off the dashboard activates the engine off relay for 8 seconds Then the dashboard falls asleep The engine off relay is controlled by ignition off Lights on alarm If ignition is off the car lights are lit when opening the door the dashboard emits a signal at a frequency of 2581 Hz This sound signal overrides the war
40. EGULATOR ASSEMBLY REGULATOR PARTS The regulator is composed of three main elements gt Leading pulley 3 gt Led pulley 7 gt Belt 10 Flywheel Gearbox Leading pulley Lock washer Hex head screw fastening Key Led pulley Lock washer Hex head screw fastening Belt gt gt Installing the led pulley Fit the led pulley 7 onto the gearbox shaft 2 while adding the key 6 REPAIR MANUAL REGULATOR ASSEMBLY 3 INSTALLING PULLEYS ON THE VEHICLE First of all For a initial fitting on the vehicle the installer must have the layout drawing This drawing includes all specifications of the vehicle the numbers of the pulleys and belt as well as the dimensional geometry of the complete assembly Cleanliness is required on all components No lubrication product must be used Installing the leading pulley and the belt To ensure easier fitting of the leading pulley and belt an opening screw no 0080 0055 M6x1 0 may be used to open the flasks of the led pulley and hence loosen the belt Fit the leading pulley 3 by passing it in the belt 10 and then onto the flywheel shaft 1 REPAIR MANUAL 3 REGULATOR ASSEMBLY TIGHTENING THE SCREWS Once the leading and led pulleys as vvell as the belt installed screw the two screws of the pulleys using a torque wrench to apply standardized torque Nominal screw diameter Grade
41. EPAIR MANUAL RUBOTA Z402 and Z602 engines REPAIR Possible cause Solution Change the fuel and repair or change the supply system Clogged fuel filter Clean or change Fuel or oil viscosity too high Use the fuel or motor oil specified Low hexadecane index fuel Use the fuel specified Water in the supply circuit Fuel leak due to bad tightening of a fastening nut on the injection duct Tighten the nut Bad injection timing Adjust Camshaft wear ag not start Camshaft wear Change Bad operation of the injection pump Repair or change Seized crankshaft camshaft piston cylinder jacket or main bearing Repair or change Change the cylinder head gasket tighten No compression in the cylinder the cylinder head screw change the glow plug and injector holder Bad timing Readjust or change the timing gear The starter is inoperative Faulty key switch Repair or change REPAIR MANUAL RUBOTA Z402 and Z602 engines REPAIR cont d Clogged or dirty fuel filter Clogged air filter Sloan or Clean or change Fuel leak due to bad tightening of a fastening nut on the injector duct The engine does not run regularly Bad operation of the injection pump Repair or change Wear or sticking of a piston ring anda Exhaust gases Clogged air filter Clean or change Bad injection timing
42. ER Color Owner AIXAM From To Years 2009 2009 Paint Code A407 Brand Panel 827838 Color BLANC Lead Free Y Quality 280 280 PERMAHYD BASISLACR Color Variance Coat 2 COAT BASECOAT Formulation Date Jun 17 2009 S M P Ind S Quantity To Mix L OLTR 100 Fill Display Units GRAMS VVB801 VVEISS 1148 5 1148 5 REPAIR MANUAL PURE VVHITE A 407 STANDOX Color Owner AIXAM Paint Code A407 Color Name BLANC PUR Quality STHYD STANDOHYD BASECOAT Coat 2 COAT BASECOAT S M P Ind S Quantity To Mix 1 0LTR 100 Fill WB370 WEISS WB384 OXIDROTTONER WB364 SCHW ARZTONER From To Years 2009 2009 Brand Panel 883827 Lead Free Y Color Variance Formulation Date Jun 17 2009 Display Units GRAMS Amount Accum Amount WB378 SONNENGELB REPAIR MANUAL ALUMINUM STRUCTURE BLACR A 410 ARZO NOBEL SIRRENS SIRRENS reference AIX 410 Compositions Autowave MM 245 Autobase plus REPAIR MANUAL ALUMINUM STRUCTURE BLACR A 410 DUPONT Color Owner AIXAM From To Years 2010 2010 Paint Code A410 Brand Panel Color Name NOIR Lead Free Y Quality CROMAX CROMAX Color Variance Coat 2 COAT TINTED CLEAR BASECOAT TC Formulation Date Mar 31 2010 S M P Ind P Language ALL Region 555 EUROPE ENGLISH OVERALL REPAIR COLOR NEEDS FLAT 955 DRE EUROPE ENGLISH CLEARCOAT REPAIR MANUAL ALUMINUM STRUCTURE BLACR A 410 SPIES HECRER Color Owner AIXAM From To Years 2010 2010 Paint Code A
43. LOW VISCOSITY BINDER 795 8 795 8 1405W JET BLACK BLUE SHADE 884 5 1427W GREEN SHADE BLUE H S 930 1 REPAIR MANUAL METAL BLACR A 409 SPIES HECRER Color Owner AIXAM From To Years 2009 2009 Paint Code A409 Brand Panel 837273 Color Name NOIR Lead Free Y Quality 280 280 PERMAHYD BASISLACR Color Variance Coat 2 COAT BASECOAT Formulation Date Dec 16 2009 S M P Ind P Quantity To Mix 100 Fill Display Units GRAMS Accum Amount WB803 SPEZIALSCHWARZ 729 3 729 3 WB815 LEUCHTSILBER 789 3 Ingredient Description Amount REPAIR MANUAL METAL BLACR A 409 STANDOX Color Owner AIXAM From To Years 2009 2009 Paint Code A409 Brand Panel 827337 Color NOIR Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT BASECOAT Formulation Date Dec 16 2009 S M P Ind P Quantity To Mix OLTR 100 Fill Display Units GRAMS Ingredient Description Amount Accum Amount WB372 SPEZIALSCHWARZ 726 4 726 4 REPAIR MANUAL PEARL WHITE A 408 AKZO NOBEL SIRRENS SIKKENS reference AlX 408 Compositions REPAIR MANUAL PEARL WHITE A 408 DUPONT UNDERCOAT Color Owner AIXAM Quality CROMAX CROMAX Paint Code A408 Lead Pb Free Y Color Name BLANC Owner Region EUROPE Coat 3 COAT UNDERCOAT EU Stock Alt X7216 0 Formula Standard Hiding 16 Formulation Date Mar 24 2009 Value Shade 2 NEW FORMULA Ingredient ingr Quality Description Amount Accum Amo
44. NG THE BELT 50 D The belt must be inspected to avoid breakage likely to cause personal and or material damage gt Change the belt when cracks appear when turning the belt inside out gt Change the belt when it reaches a width of 28 5 mm i e about 2 mm narrower than the new belt REPAIR MANUAL REGULATOR ASSEMBLY 3 REMOVING AND REFITTING THE PULLEYS Leading pulley Fixed flange Spacing vvasher Sliding flask Lower main bearing opacing washer 2mm opacing washer 1mm opacing washer 0 5mm Spring Spacing vvasher 1 21mm 10 Spacing vvasher 0 68mm 11 Upper main bearing 12 Retaining vvasher 13 Countenveight 14 Centrifugal block 15 Assembled centrifugal block 16 Cap 17 Flat vvasher 18 Nut 19 Lock washer 20 Fastening screw NO 5 REPAIR MANUAL REGULATOR ASSEMBLY Removing the leading pulley Removing the cover and centrifugal blocks Remove the nut 18 and washer 17 The cover and centrifugal blocks are now released Inspection recommended e Damage to centrifugal blocks e Wear of flanges by belt friction Removing the sliding flask Using the OMDP17 removing tool is indispensable to avoid sudden removal of the sliding flange spring effect Although less securing a table press see illustration or a drill press may be used REPAIR MANUAL REGULATOR ASSEMBLY After removing the sliding flange from the f
45. REPAIR MANUAL CONTENTS GROUP 0 GENERAL General waranty aaa Technical characteristics Light quadricycles category QUES OOo Heavy quadricycles category 76 Checks to perform before delivering the venicle VV Work to perform during servicing aaa aaa a N Beseit aan a aa a aa a a ar a a aa GROUP 1 ENGINE KUBOTA 2402 2602 engines RN OE E da E dated ken GS GN NE ee ed LOMBARDINI 523 MPI engine RUN E KE RNg ER NE KA E RN x iie I Eu DNE A LA GROUP 3 REVERSER AXLE Reverser esas 2 an la a ii a ea 3 Regulator assembly VSP 2000 LP2 version 2 444800 01010 4 to 23 GROUP 4 FRONT AXLE Front axle adjustment dimensions GROUP 5 REAR AXLE Hear axle adjustment dimensions GROUP 6 WHEELS BRAKES GROUP 7 BODY Front frame ifghbde 2 Aluminum cell dimensions 3105 Front frame dimensions 008080808080
46. Refitting the fixed flange To refit the flange vve recommend using a press and a tube 32 mm inner diameter and length 125 mm As per the illustration Insert the bearing 1a Insert the tightening ring 1b Ensure you have perfect contact between the shaft shoulder bearing and tightening ring without applying pressure with the press to prevent damaging the components Before fitting the sliding flange 3 onto the fixed flange 1 it is important to fit the spacing washer 2 REPAIR MANUAL REGULATOR ASSEMBLY Fitting the sliding flange onto the fixed flange P Cale Shim shaft 4 Ensure you properly centre the spacing washers 5 6 and 7 on the shaft upon assembly Fitting the cover and centrifugal blocks Fit the three blocks as shown in the illustration Tightening the pulley To tighten the pulley use a torque wrench with a 30 mm socket Apply a tightening torque of 95 to 108 Newton metre REPAIR MANUAL REGULATOR ASSEMBLY 3 Led pulley 1 Fixed flange 2 Sliding flask 3 Cam pad 4 Spring 5 Rey 6 Cam 7 Retaining washer Removing the led pulley Please note that the spring position must be observed carefully in the sliding flange and cam When refitting the pulley the positions must be the same as upon removal to avoid impacting the performance of the pulley Localisation ressort Spring localisation 3 Removing the cam D Using the OMDP17 rem
47. TANE Lead Free Y 1 STANDOHYD BASECOAT Calor Variance 2 BASECOAT Formulation Date Aug 23 201 M 1 OLTR 100 Display Units GRAMS Description APPROXIMATE ONLY EUROPE FINNISH YIYLLINEN T VAADITTU EUROPE FREI FORMULE APPROCHANTE PAINT rip nn Farbton Information Hersteller AX Colorcode M306 Name ROUGE VIF Sid Number Color ID CL718544 Reihe 80 EUR Solution ID M5382263 20 REPAIRMANUAL 20 REPAIRMANUAL Erstellt 31 JUL 00 Geandert 051 11 5017 8050 1006 7 1013 3 1013 8 11 OCT 13 Modell Jahr 2004 2004 Vanante 00 2 1203 4 1611 3 2013 4 2026 5 2027 6 Glasunt Fab Nr l 1805 0 24173 3020 0 3039 8 3041 3 000 Voi 20 REPAIRMANUAL 20 REPAIRMANUAL PAINT Cou Farbton Information Hersteller Colorade 10 Name GRIS ACIER MET 51td Number Color ID CLS03696 L sungs Information Reihe 80 EUR Solution ID CL6571684 Hur Ganzlackle Forme Schicht 1 25 1 13 051 11 222 0 544 0 342 8 683 6 3532 7184 4223 644 6 434 9 853 8 AAT 5 835 1 453 0 918 0 4615 5238 3087 10174 11 OCT 13 Madell Jahr 2012 2013 Vanante 00 Auxcode Glasurit Fab Nr 2 1287 3 1371 1 1436 3 1689 2 1739 6 1790 1 1836 1 1847 7 2034 3 l 19313 2056 7 21553 25338 2609 5 2685 2 2754 1 2771 5
48. TY RINDER 5 1 51 4 150514 PEARL 235 8 amp 4 3 15617 SATIN GREEN PEARL 23 1 1004 4 144549 TRANSPARENT tv ELL 1 8 1005 5 REPAIR MANUAL PAINT Jaune m tal A103 SPIES HECKER TEINTE DE FOND Color Owner From To Years 2013 2013 Faint Code A103 Brand Panel BrD324 Color Name JALINE Lead Free Y Quality 280 BASISLACK Color Variance 3 COAT EUROPE 3 COAT TL Coat UNDERCDAT Formulation Date Cet 19 2012 S M F Ind 3 Ingredients Quantity To Mix 1 0LTR 10056 Fill Display Units GRAMS Ingredient Description Amount Amount WEES1 GELB 787 8 7878 WEES LASURROETLICHGELE 260 1 1047 9 WEES 1 LASUROXID 46 7 1084 6 WBR25 SCHWARZLASLIR 46 3 1140 9 Color Owner From To Years 2013 2013 Paint Cade 103 Brand Panel 870924 Color Name JAUNE Lead Free Y Quality 280 PERMAHYD BASISLACK Color Variance E 3 COAT EUROPE 3 COAT Coat BASECOAT Formulation Date Oct 19 2012 S M P Ind F ingredients Quantity To Mix 1 01 100 Fill Display Units GRAMS ingredient Description Amount Accum Amount WBSSB TRANSPARENT 232 8 932 9 FERLGOLD 6 989 5 FERLGRUEN 34 8 1024 3 WBSZ3 LASURROETLICHGELB 3 0 1027 3 20 REPAIRMANUAL 20 REPAIRMANUAL PAINT Jaune m tal A103 STANDOX TEINTE DE FOND Color Owner From To Years 2013 2013 Faint Code A103 Brand Panel 892470 Calor Name JAUNE Lead Free Y Quality
49. X Color Variance Coat 2 COAT BASECOAT Formulation Date Oct 14 2010 S M P Ind P Quantity To Mix OLTR 100 Fill Display Units GRAMS 2 Accum 1640VVB LOW VISCOSITY BINDER 493 9 493 9 1650VVB HIGH VISCOSITY BINDER 164 6 658 5 130N BLUESHADEGREENHS 97 1562 SOTA PEARL 68 0014 1448W BRIGHTNESS ADJUSTER 579 059 3 1405W JET BLACK BLUE SHADE 401 0994 1541W VERY COARSE ALUMINUM 203 110197 REPAIR MANUAL NAVY BLUE A 507 SPIES HECRER Color Owner AIXAM From To Years 2010 2010 Paint Code A507 Brand Panel 850338 Color Name BLEU MARINE Lead Free Y Quality 280 280 PERMAHYD BASISLACR Color Variance Coat 2 COAT BASECOAT Formulation Date Oct 14 2010 S M P Ind P Quantity To Mix 1 0LTR 100 Fill Display Units GRAMS WB856 DUNKELVIOLETT 1027 3 Text 858 SH EUROPE DANISH KUN TIL HELLAKERING REPAIR MANUAL NAVY BLUE A 507 STANDOX Color Ovvner AIXAM From To Years 2010 2010 Paint Code A507 Brand Panel 833850 Color Name BLEU MARINE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 2 COAT BASECOAT Formulation Date Oct 14 2010 S M P Ind P Quantity To Mix 1 0LTR 100 Fill Display Units GRAMS Ingredient Description Amount Accum Amount a ima 858 SX EUROPE FRENCH FORMULE APPROCHANTE REPAIR MANUAL 361 44 527 568 Q065 Q326 Q160 Q271 Q348 METAL ORANGE A 202 ARZO NOBEL SIRRENS SIRRENS reference AIX 202 Compositions Autowave MM Layer 1
50. Y Quality CROMAX Color Variance Coat 2 COAT BASECOAT Formulation Date Oct 09 2012 S M P ind 5 Tomum 731 Quantity Mix 1 0 TR 10054 Fill Display Units GRAMS Ingrediant Description Amount Accum Amount 157 8 LOW VISCOSITY BINDER 3253 325 3 tes VE HIGH VISCOSITY BINDER d25 3 850 8 1405 JET BLACK BLUE SHADE 356 0 1006 6 Messages Language ALL R gion Code Raglan Language Text 858 EUROPE ENGLISH OVERALL REPAIR REPAIR MANUAL 9 AIXAM T Noir Brillant A412 SPIES HECKER Coler Qwner ARXAM FromiTo Years 2013 2013 Paint Code AS Brand Panel 870889 Color Name NOIR BRILLANT Lead Free Y Quality 280 PERMAH YD BASISLACK Color Variance Coal 2 COAT Forrnulation Date Oct 09 2012 S M P Ind 5 Quantity To Mix 148 TR 100 Fill Display Units GRAMS ingredient Description Amo unt Accum Amount 02 TIEFS CHWARZ 1011 0 1011 0 REPAIR MANUAL AIXAM PAINT Noir Brillant A412 STANDOX Color Owner AIXAM From To Years 2013 2013 Paint Code 412 Brand Panel 886970 Color Name NOIR BRILLANT Lead Free Y Quallty BASECOAT Color Variance Coat 2 COAT BASECOAT Formulation Date Oct 08 2012 S M P ind 5 Quantity To Mix 1 0LTR 1005 Fil Display Units GRAMS ingredient Description Amount Accum Amount WB362 JET BLACK 1006 5 1906 5 20 REPAIRMANUAL MAN 20 REPAIRMANUAL PAINT Jaune m tal A103 NOBEL SIKKENS Manufacturer Aixam Mega
51. ate use of FACOMSA RIGHT INDICATOR input Activated by ground connection SPEED SENSOR pulse input Input of open manifold type Ground for OUTSIDE TEMPERATURE CTN gauge Supply 4 for SPEED SENSOR Free BATTERY CHARGE input Activated by ground connection Input OUTSIDE TEMPERATURE CTN gauge Ground for FUEL gauge DOOR input Activated by ground connection BRAKE PADS input Activated by ground connection Free Not used on this model MOLEX connector 65 FRAMA TOME connector PIN 1 GROUND GND PIN 2 GROUND GND PIN 3 BATTERY POSITIVE 12V PIN 4 BATTERY POSITIVE 12V PIN 5 LEFT INDICATOR output PIN 6 LEFT INDICATOR output PIN 7 RIGHT INDICATOR output PIN 8 RIGHT INDICATOR output PIN 9 DOME LIGHT control output PIN 10 DOME LIGHT control output PIN 11 DEFROSTING RELAY output PIN 12 DIESEL PREHEATING RELAY output PIN 13 ENGINE STOP RELAY output PIN 14 WATER TEMPERATURE Input Activated by ground connection PIN 15 Free J3 8 pin connector Do not use this connector EN REPAIR MANUAL VSP AIXAM MEGA 8AG033 80km h mi BG model 1 Diesel engine VSP AIXAM 80km h HG model 2 400D AIXAM Luxe oL Diesel engine VSP AIXAM 80km h HG 400D AIXAM Sport R Diesel SAG033B model 3 8AJO33A model 4 gasoline Lamps present on all models Right indicator Left indicator High beam Low beam Water temperature Braking Battery charge
52. ceivrinverter Spiralock nut M12 5 woo A TO Oo SEATS BELT BRAKES STEERING ed FRONT 8 REAR AXLE RE RE BIS a I O O 0 REPAIR MANUAL RUBOTA Z402 and Z602 engines INDEX RUBOTA 2402 and 2602 engines SS EU RUNNA a Na a TERRE EU 2 lubrication 3 zelum Tm 4 to 7 a 8 ZA LOTS OO 0101 25 LO 270 000 9 ZR TR 10 to 12 LOMBARDINI 523 MPI engine Cooling System 13 yg 14 an 15 TO E 16 17 pui 18 REPAIR MANUAL RUBOTA Z402 and Z602 engines Cooling system Forced circulation cooling system with water pump Temperature regulation is ensured by a thermostat fastened on the upper water manifold of the cylinder head The thermostat is controlled as defined below Start of thermostat valve opening 69 5 to 72 5 Full opening of the thermostat valve The water pump is centrifugal and driven by the accessory belt 1 Radiator 2 Water pump 3 Fan 4 Thermostat 5 Cylinder head 6 Engine block A Thermostat closed short circulation enhancing engine temperature build up B Thermostat open long circulation to cool the engine Quantity of coolant 2 litres REPAIR MANUAL RUBOTA Z402 and Z602 engines Rocker Lubrication system Pressure swit
53. ch Rocker ramp 2 3 Eb n Valve NA on 400 Cb a Distribution Crankshaft Oil pump 9 Strainer 10 Overpressure valve 11 Oil filter 12 Push rod 13 Indexed push rod 14 Camshaft 15 Injection pump 16 Piston R D A Filter OR B Clogged filter Quantity of Z402 oil 1 80 litres Quantity of Z602 oil 2 50 litres REPAIR MANUAL RUBOTA Z402 and Z602 engines Injection system The injection pump delivers the quantity of fuel required to meet the driver s demand The injection pump preserves the engine of any overspeeding and ensures idle running stability The injection pump controls engine stopping when requested It is divided into four separate parts Low pressure High pressure Regulation Control The low pressure circuit comprises the 1 Fuel tank 2 Strainer 3 Fuel pre filter 4 Supply pump 5 Main filter The high pressure circuit comprises the 6 Injection pump 7 Injectors REPAIR MANUAL RUBOTA Z402 and Z602 engines Adjusting and tuning The basic adjustments are located on the injection pump or injection pump housing Engine Stop Min acc stop Max acc stop Acceleration lever ldle adjust screw Engine stop lever Max load adjust screw Idle adjust Idle adjustment is made from screw 5 However idle speed must be reduced by 50 rpm by the min acceleration st
54. ck Reprogram the maintenance indicator 0 0 0 check the charging circuit check proper operation of the lighting and M electrical instrumentation Cleaning the fins of the cooling radiator 0 check and adjust parallelism vehicle test CAUTION Maintenance work to perform regularly in addition to servicing recommended Annually renew the brake circuit fluid Every two years renew the coolant Never use super fuel as antifreeze in diesel fuel Use the products recommended in stores A REPARMANUAL O REPAIRMANUAL General VEHICLE IDENTIFICATION 1 SERIAL NUMBER COLD PUNCH The serial number is punched on the right hand cross member inner side of the car under the right hand seat slider 2 MANUFACTURER PLATE The manufacturer plate is riveted to the right hand stringer on the inner side of the car next to the engraved serial number EN REPAIR MANUAL TIGHTENING TORQUES Torque in Nm upper screw lower screw Steering joint cardan M8 35 nylstop Steering rack M10 60 Q m Ti M8 35 e N N O h 27122 ATR IN NIN SE e IN TM O 21 Nylstop M10 1 25 M12 torx 18 20 8725 Banjo bolt limiter Thin thread banjo bol M 6 x 16 716 20 UNF 6 30 CIU GE M10 50 Nylstop Nylstop M12 1 25 Nylstop M10 1 00 Nylstop M12 ar shock absorber upper sci M10 65 Nylstop M10 65 nilstop M10 1 25 TRANSMISSION Re
55. d in such a way preventing to establish the actual mileage with an altered serial number or engine number Expenses resulting from the immobilisation of the vehicle including direct or indirect or commercial loss incurred by the owner or usual user of the vehicle 9 Documentations relative to the warranty servicing and driving All benefactors of the AIXAM warranty receive a user manual delivered with the new vehicle The application of the terms of warranty is subject to the presentation of this user manual 10 In any case the AIXAM vehicle benefits from the legal warranty against hidden flaws in compliance with the provisions of articles 1641 and following of the Civil Code REPAIR MANUAL General TECHNICAL CHARACTERISTICS Light quadricycle category L6e GENERAL CITY CROSSLINE DIMENSIONS mm CITY CROSSLINE Front track width 1345 1345 Rear track width 1345 1345 400 Tt Total On front axle On rear axle Number of strokes 4 Maximum corresponding engine speed rpm EN REPAIRMANUAL MANUAL TECHNICAL CHARACTERISTICS Heavy quadricycle category L7e GENERAL CROSSLINE DIMENSIONS pU E Wheelbase 2000 _ 9 Rear overhang WEIGHT kilograms Gross vehicle weight rating MEM 1 Maximum load On front axle 350 On rear axle 500 Empty vehicle curb weight 2 7 On front axle 4 me Bore mm Maximum power engine speed rpm
56. d only by skilled personnel D This symbol identifies operations with a risk of severe injury if the instructions are not observed This symbol identifies a step with a risk of damaging parts or malfunction of the components waives any liability for any damage or injury resulting from bad comprehension of the text inappropriate use of the regulator or the tools recommended The tightening torques indicated must be observed rigorously SERVICING FREQUENCY The regulator requires no lubrication It is designed to run dry Hence certain cleanliness rules are applicable upon handling to prevent contact of any products with the regulator components To increase the lifetime of the regulator we recommend performing the following checks Upper main bearing 10 000 km change as Led pulley Visual General condition 10 000 km Sliding llast LA Visual Dimensional 10 000 Em REPAIR MANUAL REGULATOR ASSEMBLY TOOLS REQUIRED FOR HANDLING Flat blade screwdriver Retaining ring pliers m ON nt 7 52 Tbe TA VD EN tr 74 gt 7 Socket 17mm and 30mm Three legged puller Besame dili ed ae Pulley removal tool OMDP17 Led pulley puller 17 Leading pulley puller OE 13 is Please note that the use of impact tools is not recommended CON REPAIRMANUAL MANUAL R
57. e user customer and the stamp of the approved dealer The AIXAM approved distributor registers the guarantee on the Internet on the day of sale 3 The guarantee may be requested from any approved dealer in the AIXAM network The customer will present his user manual bearing the stamp of the vehicle seller the date of delivery to the customer and stamp of the AIXAM approved dealer having performed servicing and check between 500 and 1 000 km planned by the manufacturer 4 Under pain of losing the benefit of the guarantee the customer will present his vehicle between 500 and 1 000 km to his approved AIXAM dealer The latter will perform free of charge except consumables and small supplies the labour operations required for checking adjusting tightening planned by the manufacturer at that mileage After performing these operations the AIXAM approved dealer will apply his stamp in the appropriate box while indicating the date and exact mileage 5 The guarantee includes replacement or repair according to manufacturer instructions of the part recognised faulty with labour required by this replacement or repair free of charge Repair on site or towing fees are not included 6 Interventions within the warranty will not extend its period However the use of the warranty does extend its period for a time equal to that necessary for the performance only of the works under warranty provided the said works require inevitably an immobilisation
58. eases When the gas passes into the condenser as it is warmer than outdoor air it lost heat J and becomes liquid The liquid passes into the bottle desiccant that the filter removes moisture serves as a buffer reservoir The high pressure liquid passes through the thermal expansion valve its pressure and temperature fall quickly to reach about 2 bars and 0 C In passing through the evaporator the fluid picks up heat to the air entering the passenger compartment and vaporizes The air entering the cabin is well cooled and dried by condensation of moisture it contained The gas then goes back to the compressor inlet For the compressor to engage requires that the driver presses the air conditioning the interior fan motor is at least on the first speed the pressure switch gives a high pressure value between 2 and 29 bars and that the probe evaporator gives a temperature greater than 3 C When the pressure switch detects a high pressure of at least 15 bar it switch on the condenser cooling fan motor and stop it when the pressure drops to 12 bars OPERATION CHECK UP Control that the compressor clutch sticks when air conditioning is turned on otherwise check the resistance of the coil and the power supply If the pressure in the circuit is less than 2 bars this means that lack of the gas in the installation thus the pressure switch cuts off power DIRECTIONS Try parking in the shade to reduce the need for air conditioning to help cool
59. er to Drier Hose Low Pressure Hah Pressure Pressure Switch Condenser Drier toTXV Hose x N High Pressure Fan gt a 4 ST 1 ais Que X REPAIRMANUAL REPAIRMANUAL Operating mode gt Role of ABS Anti lock Braking System gt Prevent blockages of any wheel to keep control of the vehicle whatever the external conditions are either by limiting the braking pressure or reducing it necessary gt Optimize braking distances by avoiding wheel lockup Role of the EBD Electronic Brake force Distribution gt Ensure the distribution between front rear braking gt Optimize the rear braking power in real time gt If ABS light only is on e The ABS 16 deactivated as a major failure as occurred on the system EBD is still working so the vehicle will remain stable under braking The ABS and EBD functions are deactivated as a major failure has occurred on gt If ABS light and braking light on at a time the system The vehicle must be stopped as the stability of the vehicle is no longer guaranteed and the rear brakes will be in full capacity risk of blockage REPAIRMANUAL o X REPARMANUAL DTAM Diagnostic tool Connection Connect the diagnostic tool to the OBD socket of the vehicle switch on the ignition key in the vehicle Once contact is established select the vehicle and the functi
60. g Red Rear fog Yellow Right indicator Green Lowbeam Green ELECTRICITY INSTRUMENTS Serigraphy on each model Models 8AG033 single LCD Model 8AG033A REPAIR MANUAL Model 8AGO33B Model 8AJ033 and 8AJ033A REPAIR MANUAL ELECTRICITY INSTRUMENTS Description of input and output connectors and signals There are three connectors J1 J2 and J3 J1 30 pin connector PIN 10 PIN 11 PIN 12 PIN 13 PIN 14 PIN 15 PIN 16 PIN 17 PIN 18 PIN 19 PIN 20 PIN 21 PIN 22 PIN 23 PIN 24 PIN 25 PIN 26 PIN 27 PIN 28 PIN 29 PIN 30 MOLEX connector Or FRAMATOME connector Free NEUTRAL input see AGB function ENGINE TEMPERATURE CTN gauge input Diesel preheating FUEL gauge input WARNING switch input Activated by ground connection POSITION LIGHTS input Activated by connection to positive Positive input of the KEY DEFROSTING switch input Activated by ground connection LEFT INDICATOR input Activated by ground connection Ground for SPEED SENSOR Free Not used on this model REAR FOG input Activated by connection to positive LOW BEAM input Activated by connection to positive HIGH BEAM input Activated by connection to positive BRAKING input Activated by ground connection Free OIL TEMPERATURE input Activated by ground connection AGB REVERSE input see AGB function Do not use Do not connect cable Priv
61. gots enter their housings do not touch the glass part of the lamp with your fingers Fold its locking wire and press it by sliding it to the left Reposition the sealing lens onto the lamp socket Engage the lens on the rear face of the headlight CAUTION do not omit the two previous operations otherwise water may enter the headlight and damage it Engage the protection cover on the seal while ensuring the cut for passing the electric harness is vertical otherwise the clip cannot be engaged and you may lose the cover Indicator light lamp owivel the lamp holder by a quarter turn to the left and pull it out Press the lamp by pivoting it to the left and pull it out Fit the new lamp onto the holder by aligning the spigots facing the cuts in the holder press the latter while turning it to the right Refit the lamp holder onto the headlight while positioning its spigots one large one medium one small opposite the appropriate cuts in the headlight Press the lamp holder and turn it by a quarter turn to the right REPAIR MANUAL ELECTRICITY INSTRUMENTS Changing a lamp on a fog light Remove the lamp holder by turning it to the left The lamp is fully part of the holder Refit the lamp holder while ensuring the fastening spigots match those on the rear face ot the headlight and turn it to the right Changing a lamp on a rear light Open the rear window Push the custode lining away Release the connector
62. hing the lt key gt symbol and 1 year for 5 seconds If the mileage for maintenance is exceeded the LCD displays the key symbol on the left hand display permanently If the time before maintenance is exceeded the LCD displays the key gt the 1 year symbol on the left hand display permanently Additional function After ignition to see the time remaining before the next maintenance press the two buttons on the display simultaneously REPAIR MANUAL ELECTRICITY INSTRUMENTS ARAN Maintenance Reset Maintenance can be reset at any time except when the maintenance mileage or time has been exceeded To perform a reset Turn the ignition and wait for the dashboard to be in normal operation do not exceed 15 sec Right after hold the two buttons pressed right and left for 6 seconds The rESEt message appears on the left hand display Outside temperature indication function The outside temperature operates from a resistive sensor CTN with a nominal resistor R25 5K 1 and a constant B25 50 3470K 1 Displaying the outside temperature is possible only on models with two LCD It appears in the right hand LCD The display unit is always degrees Celsius PC The display on the right hand LCD has the negative sign 2 digits the C symbol Display accuracy is 1 C Warning when outer lower temperature below 3 C In this condition the display flashes If the sensor is
63. ith the fluid to lubricate the joints The water problem PAG oils are very hygroscopic i e they have a strong tendency to absorb moisture from the air The drier the moisture but retains its capacity is limited 3 grams of water max The circuit is supposed to be sealed and pressurized water can come from an insufficient degree of vacuum before the refrigerant charge REPAIR MANUAL AIR CONDITIONING SCHEMATIC AND COMPONENTS C Filter Drier i Pressure Switch DA O1 ral 4 Thermal 11 Fan Shroud 16 Engine Expansion Valve compartment TXV HP Liquid Outside Air LP Service Port Cooled Air Compartment fan HP Service Port Passenger Outside or Compartment recycled air COMPONENTS LOCALISATION Passenger Compartment 1 Compressor 2 Condenser 3 Filter Drier Fixation and Belt adjustment bolts amp i uii dir Passenger compartment 7 Evaporator Radiator 6 TXV 21 Evaporator probe Evaporator Radiator is one assembly A Jo mim 6 5 HP Service Port 8 LP Service Port The ports are behind the dashboard passenger side EM 7 10 NAN M uw rr SUE 211111 Mas NENNEN Na WRAY Y OPERATION The compressor increase the gas pressure from low about 2 bars to high pressure about 7 15 bars thereby the temperature of the gas incr
64. ixed flange shaft position the latter on the removal tool in order to lower the upper main bearing 11 Lower the upper main bearing 11 to be able to remove the retaining ring 12 with a flat blade screwdriver Hise the sliding flange slowly to remove it Avoid dropping parts if removing is performed with a table press According to the pulleys adjustment please note that you must carefully observe the quantity and position of the spacer washers 5 6 and 9 10 to avoid modifying the initial yield of the pulley Cleaning the sliding parts with a degreaser is indispensable to maintain optimum performance Inspection Damage to the main bearings 4 and 11 e Wear of the flange by belt friction e Damage to the spring 8 REPAIR MANUAL REGULATOR ASSEMBLY Removing the fixed flange if required 1 Fixed flange 1a Bearing 1b Tightening ring Using a puller is required to prevent damaging the parts which do not require changing Removing the bearing 1a Inspection e Shaft damage inside and outside e Wear of the flange by belt friction Change the bearing 1a if required REPAIR MANUAL 3 REGULATOR ASSEMBLY Refitting the leading pulley Refitting the sliding flange Refitting the sliding flange is performed by reversing the removal sequence see removing the sliding flange Please note to return the spacing vvashers to their original position
65. llackierung Forme Schicht 1 Presgruppe SDB Nummer 99 Fos Basistarbe 20009 0 51 11 21 31 1 M 138 3 348 5 6972 1343 20915 650 2 34 337 2 1144 1428 21432 705 3 MINI T 3594 1181 14363 21544 108 4 A934 A2 8 467 0 9341 18681 28022 929 5 AM 14 7 3040 10081 20161 30242 1000 REPAIR MANUAL PAINT ha ie a Farbton Information Hersteller Colorcode 408 Name BLANC NACRE Sitd Number Color ID CLB42474 Lo sungs Information Reihe 90 EUR Solution ID CL3332240 827 115 4 1 1 200g 96 9 115 0 16 1 28 46 Erstellt 17 09 Geandert 28 11 0 51 263 6 631 4 534 3 637 5 11 3272 1252 8 1263 8 1275 1 0 5 1 144 2 PME Step 2 midcoat must clearcoat 11 288 4 Bru 3 552 3 9198 383 8 1013 1 11 OCT 13 Modell Jahr 2008 2008 Vanante 00 Auxcode Glasurit Fab Hr 2 1054 5 2322 6 2320 1 2 316 8 1141 8 1905 0 1951 6 1979 5 2026 1 l 1581 7 37884 38252 8655 3 26128 29274 29693 TO Vol 221 989 285 86 341 975 1000 20 REPAIRMANUAL 20 REPAIRMANUAL BASF 4 Farbton Information 4erstella AL Colorcode A308 ROUGE CAND Y NACRE Sid Mumber Color ID CLS03691 Losungs Information Reihe Erstellt 03 10 Solution ID CL Geandert 23 1 13 A Forme Schicht 1
66. n product Exact reference Serial no 14 characters 0 Date of registration Antitheft code if exist 1 Fitted by private individual reseller REPAIR MANUAL ELECTRICITY INSTRUMENTS AIXAM Form 4 Conditions of occurrence of the problem Description Status Failure upon Under guarantee Out of guarantee unpacking F Intermittent requency Permanent Engine condition Running Stopped Other On certain radio stations Upon connecting When starting the vehicle Vehicle electronic consumption 5 Information on the vehicle Make 7 Model IMPORTANT All the fields appearing in bold characters must be filled for the prior exchange request to be validated by our services Nevertheless we also prompt you to fill in the optional fields non bold characters in order to provide us with maximum information allowing us to improve our service constantly In addition we draw your attention to the fact that entering your email address allows virtually instant issuance of the exchange approval I the undersigned certify having read the terms of prior exchange of Clarion products and commit hereby to pay the invoice issued by Clarion France invoicing in usual condition plus a penalty of 48 in case o non return of the faulty product within 10 days after receiving the product overhauled or excluded from the guarantee invoicing within 45 days due t
67. ning lights beep Buzzer function See indicator function page 9 oee warning light function page 10 Protection function The buzzer is inhibited if the battery voltage exceeds 16 Volts It is restored when the voltage drops below 15 7 Volts EN REPAIR MANUAL COMES Ses RIGHT INDICATOR Green BATTERY CHARGE Red BRARING Red RESERVE Yellow 1 7 HIGH BEAM Blue NEUTRAL Green LOW BEAM Green BRARE PADS Yellow DEFROSTING Yellow WARNING LIGHTS Red i FRONT FOG LIGHT Green INJECTION FAILURE Yellow TEMPERATURE Red DIESEL PREHEATING Yellow FREE WATER TEMPERATURE Red REAR FOG LIGHT Yellow Indicators not activated Injection failure Yellow Front fog Green Free Indicators for models 8AJ033 8AG033A 8AG033B Left indicator Green Brake pads Yellow Battery charge Red Oil temperature Red Fuel reserve Yellow Defrosting Yellow Neutral Green Diesel preheating Yellow Warning lights Red High beam Blue Water temperature Red Braking Red Rear fog Yellow Right indicator Green Lowbeam Green Indicators for models 8AG033 8MD033CA and 8MD033BA Left indicator Green Brake pads Yellow Battery charge Red Oil temperature Red Fuel reserve Yellow Neutral Green Diesel preheating Yellow Warning lights Red High beam Blue Water temperature Red Brakin
68. o improper installation abnormal use or non compliant maintenance by the end consumer Date Signature and company stamp Fax Clarion France After sales 0033 0 3 83 49 57 24 REPAIR MANUAL ELECTRICITY INSTRUMENTS Clarion PF SUMMARY OF THE PROCEDURE APPLICABLE BEFORE EXCHANGING A PRODUCT UNDER amp OUT OF GUARANTEE To offer a high quality service please follow systematically the procedure below in the presence of a faulty Clarion product After having observed the symptom described by the consumer fill in the appropriate form while ensuring all fields in bold characters are filled 2 Send this duly filled form to the Clarion national operator fax no 00 33 3 83 49 57 24 or by Email service24 Eclarion fr 3 If your request is accepted you then receive in the shortest times a form with the authorization no as well as the details related to the product exchange reference serial no 4 You receive within 48 H an overhauled product with the same reference packaged in a specific packing 5 You repackage the faulty product in this specific package while sticking the pre printed label supplied onto the said package shipping costs paid by Clarion CAUTION when sending several products the authorization no must match the product concerned Also the product must always be returned bare without accessory 6 From then you are given 10 days to return the faulty product under guarantee This shipping i
69. of the hammer Fitting the spring onto the sliding flange Position the spring 4 in the sliding flange 2 at the position noted during removal Position the key 5 on the shaft of the fixed flange 1 REPAIR MANUAL REGULATOR ASSEMBLY Fitting the cam Fitting the cam 6 is performed in the reverse sequence of removal e Position the spring in the cam at the position noted upon removal e Engage the cam 6 onto the shatt of the fixed flange 1 and onto the key the same time e With the fixed flange 1 locked in rotation turn the sliding flange 2 by one third 1 3 turn counter clockwise _ Vis de blocage e Lower the cam 6 to engage it Lock screw onto the cam sliders 3 e Fit the retaining washer 7 REPAIR MANUAL FRONT AXLE 4 Front axle adjustment dimensions See 2 REPAIRMANUAL o REPARMANUAL FRONT AXLE Front axle adjustment dimensions City b 0 5 4 1 Crossline b 0 5 1 City 5 8 1 Crossline c 5 8 1 REPAIR MANUAL Roar axlo AU ai QD E ER cr da D x tta uit 2 REPAIR MANUAL Rear axle adjustment dimensions City lb 0 0 5 1 Crossline b 0 0 5 1 VVHEELS BRARE REPAIR MANUAL 6 INDEX E do dodo dd 2 Renewing brake fluid 3 Kei 4 5 6 Summary of aluminum wheels 2008 7 REPAIRMANUAL U REPAIRMANUAL
70. of the vehicle during at least 7 consecutive days Act of 18 January 1992 Art 4 7 The manufacturer is the rightful owner of the parts removed within the warranty 8 Elements not covered by the warranty Any part and equipment which is not an original AIXAM component e Servicing operations including balancing and adjustment of parallelism of the wheels engine and headlight tuning changing glow plugs ignition plugs lamps belts transmission belts parts required for maintenance of regulators brake pads and linings brake discs and drums lubricants and fluids e Damage breakdowns and damage resulting from abuse accidents theft fire vandalism industrial fallout acid alkaline chemical resin bird droppings salt hail storms lighting and others non observance of servicing programs at the planned periods improper intervention interventions outside the AIXAM network use of non original parts use of improper fuel or lubricant or containing foreign bodies or fuel other than recommended Overloading even temporary The entire vehicle if the latter was subject to modifications or transformations not planned by the manufacturer particularly when the vehicle no longer matches the original homologation criteria Normal wear of any element including the exhaust belts and shock absorbers as well as ageing of the trims upholstery paint and wheel covers Any vehicle with an odometer which was changed or modifie
71. on you want to use Coupe 04 03 7013 09 24 Syst mes de freinage Identification With the identification you can control the version and the serial number of the ABS calculator mounted on the vehicle FONCTIONS amp IDENTIFICATION 01 01 2013 00 11 01 01 2013 00 12 Identification calculateur Identification Lecture codes d faut ABS Lecture param tres H de s rie Purge de l ABS Hardware Gestion effacement sauvegarde REPARMANUAL o X REPAIRMANUAL Display of the default codes With this function you can read the potential default codes listed on the calculator FONCTIONS CODES DEFAUT 01 01 2013 00 12 01 01 7013 00 12 Identification calculateur Information Lecture codes d faut Rucan nds dera Lecture param tres Purge de l ABS Gestion effacement sauvegarde Settings The setting menu gives you the speed measured on each of the wheels of the vehicle FONCTIONS PARAMETRES 01 01 2013 00 13 01 01 2013 00 13 Identification calculateur avant gauche Km h Lecture codes d faut Roue avant droite Lecture param tres Purge de l ABS Gestion effacement Roue arri re gauche Roue arriere droite sauvegarde REPARMANUAL o X REPAIRMANUAL Bleeding the circuit with the DTAM tool The bleeding of the ABS must be done with the DTAM tool whenever the hydraulic unit 1s replaced For other interventions a standard bleeding will be
72. op 2 and compensated with the idle adjust screw 5 to avoid untimely engine stalling Load adjust Max load adjustment is done with screw 7 However modifying this adjustment is not authorized Adjustment of this screw is highly sensitive and may cause excessive smoke or lack of power In case of problem linked with this adjustment and once all other causes have been eliminated call after sales REPAIR MANUAL RUBOTA Z402 and Z602 engines Regulation principle 1 Accelerator lever 2 Starting spring Regulation lever Regulation spring 3 4 5 Intermediate regulation lever 6 Centrifugal regulator 8 9 0 Pump camshaft 11 Idle spring 12 Accelerator control 13 Flow control rod Q eea KUBOTA Z402 and Z602 engines Upon starting Spring 2 drives lever 3 to the maximum flow position the control rod is in the maximum flow position When the engine starts the centrifugal force applied to the regulator is stronger that the cold start spring hence lever 3 is pushed to the minimum flow position and the control rod pushes the idle spring 11 At idle Centrifugal force applied to the regulator is sufficient to maintain lever 3 and the control rod on idle spring 11 The spring 11 ensures idle running stability At full load Upon acceleration request lever 1 applies a tension on spring 2 which drives lever 5 Lever 5 drives lever 3 and moves the flow control rod in max load position When
73. or Owner Asia Color Variance STEEL GREY A 708 DUPONT 757844 X2066 0 GRIS EUROPE Nov 25 2004 BASECOAT AIXAM Years Used Lead Pb Free PCP Quality Value Shade Paint Code 2005 2005 Y N CROMAX CROMAX 708 Quantity 1 0LTR 100 Fill Display Units GRAMS Ingr 1640WB LOW VISCOSITY BINDER 385 8 385 8 1650WB HIGH VISCOSITY BINDER 256 8 642 6 1535W COARSE BRIGHT ALUMINUM 222 894 8 Description Accum Amount ous CO ow wines a vam murs REPAIR MANUAL RED M 306 ARZO NOBEL SIRRENS SIRRENS reference AIX 306 Compositions First layer Autobase REPAIR MANUAL PURE VVHITE A 407 ARZO NOBEL SIRRENS SIRRENS reference AIX 306 Compositions Autowave MM 1161 4 1162 1 1162 6 1165 5 1161 6 REPAIR MANUAL PURE VVHITE A 407 DUPONT Color Owner AIXAM From To Years 2009 2009 Paint Code A407 Brand Panel Color Name BLANC PUR Lead Free Y Quality CROMAX CROMAX Color Variance Coat 2 COAT BASECOAT Formulation Date Mar 30 20090 S M P Ind S Quantity To Mix 1 0LTR 100 Fill Display Units GRAMS Accum Amount 1640WB VISCOSITY BINDER 386 4 386 4 1650WB VISCOSITY BINDER 165 6 552 0 Ingredient Ingr Quality Description Amount REPAIR MANUAL PURE VVHITE A 407 SPIES HECR
74. oving tool is indispensable to avoid sudden removal of the sliding flange spring effect Adjust the locking screw to prevent the pulley from turning Vis de blocage Lock screw Vis de blocage Lock screw Lower the cam 3 to 4 mm maximum to release the retaining washer Hemove the retaining ring using appropriate pliers REPAIR MANUAL 3 REGULATOR ASSEMBLY Carefully refit the cam to release the shatt Inspection e Cam deterioration e Spring deterioration e Visual inspection of the components Removing the sliding flask The cam sliders can be removed using a flat blade screwdriver Inspection e Changing the cam sliders 3 is required following the wearing of half the initial thickness X e Wear of the flange by belt friction e Wear of inner bushings of the flange Parts non replaceable without damaging the flange Cleaning the inner bushings with a degreaser is indispensable to maintain optimum performance REGULATOR ASSEMBLY arran 3 REPAIR MANUAL Fixed flange The fixed flange 1 is not removable without damaging the parts Just perform an inspection Inspection Shaft deterioration internal and external 6 Wear of the flange by belt friction 1 Visual inspection Refitting the led pulley Fitting the cam sliders on the sliding flash Fitting cam sliders 3 can be performed using a hammer x Ensure you do not damage the sliders by excessive use
75. reserves the right to resort to a product return for repair when various conditions do not allow prior exchange within the lead time allocated The point of sales is then informed of this situation in the shortest possible times and may in no event dispute this decision All included costs for exchanging products out of guarantee Preliminary exchange also applies to products out of guarantee within the limit of the stocks available and in all inclusive conditions available upon your request The lump sum variable according to the type of device includes the return shipping costs Established in on For AIXAM REPAIR MANUAL ELECTRICITY INSTRUMENTS CHANGING A LAMP Changing a lamp on a light 1 2 3 Old model New model Position light lamp owivel the lamp holder by a quarter turn to the left and pull it out Hemove the lamp by pulling to change it Refit the lamp holder while ensuring the locating pins one large one small is opposite the corresponding notches on the back of the projector Turn it by a quarter turn to the right while pressing it to push the seal Low beam high beam lamp Remove the headlight cover To unlock press the upper clip and remove it Hemove the sealing lens on the rear face of the headlight and pull on it to remove it from the lamp socket Press the lamp locking wire by sliding it to the right and lowering it Pull out the lamp Refit the new lamp while ensuring its spi
76. rs 2010 2010 Paint Code A202 Brand Panel 881136 Color Name ORANGE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT EUROPE 3 COAT BASECOAT Formulation Date Nov 30 2009 S M P Ind P REPAIR MANUAL METAL ORANGE A 202 STANDOX UNDERCOAT Color Owner AIXAM From To Years 2010 2010 Paint Code A202 Brand Panel 951136 Color Name ORANGE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT EUROPE 3 COAT UNDERCOAT Formulation Date Nov 30 2009 S M P Ind 5 wms 000 77 6 SHADE Color Owner AIXAM From To Years 2010 2010 Paint Code A202 Brand Panel 951136 Color Name ORANGE Lead Free Y Quality STHYD STANDOHYD BASECOAT Color Variance Coat 3 COAT EUROPE 3 COAT BASECOAT Formulation Date Nov 30 2009 S M P Ind P REPAIR MANUAL METAL BLACR A 409 ARZO NOBEL SIRRENS SIRRENS reference AIX 409 Compositions Autowave MM 245 486 888EC 494 3 527 5 971 588 9 342 773 3 974 1012 6 Autobase plus Q766 327 3 Q160 351 5 Q811U 380 6 Q140 540 3 Q550 45 8 2065 968 6 REPAIR MANUAL METAL BLACR A 409 DUPONT Color Owner AIXAM From To Years 2009 2009 Paint Code A409 Brand Panel Color Name NOIR Lead Free Y Quality CROMAX CROMAX Color Variance Coat 2 COAT BASECOAT Formulation Date Feb 01 2010 S M P Ind M Quantity To Mix 1 0LTR 10096 Fill Display Units GRAMS Ingredient Description Amount Accum Amount 1640WB
77. s four 21W lamps two 5W lamps without burnt lamp detection plus a beep The dashboard lamp flashes with the warning lights Indicator in normal operation 100 strokes per minute with a 5096 cyclic ratio 300 ms on and 300 ms off The dashboard lamp flashes with the indicator When the indicator is lit a beep is emitted with a frequency of 2857 Hz and lasting 7 ms TICK sound simulation When the indicator switches off a beep is emitted with a frequency of 2 581 Hz and lasting 4 ms TACK sound simulation Indicator in burnt lamp operating mode 200 strokes per minute with a 5096 cyclic ratio 150 ms on and 150 ms off The dashboard lamp flashes with the indicator When the indicator is lit a beep is emitted with a frequency of 2857 Hz and lasting 7 ms TICK sound simulation When the indicator switches off a beep is emitted with a frequency of 2 581 Hz and lasting 4 ms TACK sound simulation Warning lights 100 strokes per minute with a 5096 cyclic ratio 300 ms on and 300 ms off The dashboard lamp flashes with the three dashboard lamps right indicator left indicator and warning When the warning is lit a beep is emitted with a frequency of 2857 Hz and lasting 7 ms TICK sound simulation When the warning switches off a beep is emitted with a frequency of 2 581 Hz and lasting 4 ms TACK sound simulation REPAIR MANUAL ELECTRICITY INSTRUMENTS Automatic vvarning lights activation function Thi
78. s function controls the vvarning lights automatically according to sudden speed variations This function can be activated or inhibited using the buttons on the dashboard To change the state of this function ON OFF or OFF ON Turn the ignition on and wait for the dashboard to switch to normal operation Then hold the right hand button pressed for 10 seconds The message On or OFF is displayed in the left hand LCD This message means the automatic warning lights function is activated This message means the automatic warning lights function is inhibited REPAIR MANUAL ELECTRICITY INSTRUMENTS Diesel engine preheating function The temperature sensor sends the signal to the thermostat unit Whenever the ignition is activated the preheating relay and preheating lamp are controlled as per the follovving calibration tables Engine ature Ohms amp timeout Seconds Plug timeout Seconds 9052 4651 2865 20 66 5 30 4198 3 6 If the dashboard detects an open circuit or short circuit it takes the default value of 10 seconds for the lamp and 16 seconds for the glow plugs This function can be activated or inhibited using the buttons on the dashboard only on 8AJ033A models To change the state of this function ON OFF or OFF ON Turn the ignition on and wait for the dashboard to switch to normal operation Then hold the left hand button pressed for 1
79. s performed thanks to the shipping bill you received with the exchanged product A phone number will allow you to call the carrier to organize collection of the said product Reshipping the faulty product must be performed within a maximum time of 10 days otherwise the product will be billed to you in the following conditions gt Product returned out of time billing with 6096 discount in respect of usual conditions by credit note plus 48 penalties gt Product not returned billing in usual conditions plus 48 penalty Period and coverage of the guarantee Products distributed by Clarion Europe S A S are covered by a legal two year guarantee on parts and labour applicable from the date of purchase by the end user for all products sold after 1 January 2002 Products marketed and installed in pre equipment by AIXAM in the vehicles of its make are covered by this same guarantee for a time of three years The application of this legal guarantee will be effective only in the presence of the date of 1 registration Therefore this date must always be filled upon the exchange request This legal guarantee excludes products damaged following improper installation abnormal use or maintenance not conforming with the instructions of use supplied by Clarion Europe S A S e g products faulty following improper connection intervention by a non approved technician Return for repair To provide a high quality consumer service Clarion Europe S A S
80. tening methods and sequences in the indications of fitting of components and or the plant TABLE OF TIGHTENING TORQUES OF STANDARD SCREWS wide pitch Resistance class R Dimensions Nu Nm Nm Nm Nm Nm Nm Nm Nm os oz os os 1 4 19 23 23 3 28 45 6 85 17 38 5 47 63 75 10 v 26 1 2 3 4 MO 2 s s9 j 4 M2 sa 5 6 8 15 1 e w 15 190 20 79 0 98 19 198 20 25 55 M20 0 256 308 580 56 75 70 94 250 Mao 600 zo 100 1200 160 220 2700 REPAIR MANUAL LOMBARDINI 523 MPI engine TIGHTENING TORQUES Table of tightening torques for the main components DIAMETER x PITCH DESCRIPTION mm TIGHTENING TORQUE Nm Connecting rod Connecting rod 000 8x1 40 Rockercover 9 omall closing flange Revolution sensor holder fastening screw M6x Oil pressure switch Fywheelserew 80 30 1 Lubricate the lower part of the screw and pulley centre with some Molysilp 2 For more precise information see Fitting the cylinder head Air supply Fuel supply Engine and mechanical Damaged cylinder head gasket Electrical equipment Faulty battery elements ISAJL129 SIUM REPAIR MANUAL gt i
81. the setting mode by long pressing on the right hand button 53 seconds REPAIR MANUAL ELECTRICITY INSTRUMENTS Maintenance indicator function Maintenance indication can be performed in two ways per mileage or per time Maintenance calibration for all models 1 maintenance 1000 km 621 mi or 1 year 2 and subsequent maintenance Every 5000 km 3107 mi or 1 year Days counter for maintenance per time The time counter is activated after the first 10 km Viewing the maintenance state After ignition the maintenance symbol key appears for 5 seconds on the left hand display Viewing the mileage has priority over viewing the time remaining If the mileage exceeds 200 km before maintenance the LCD displays the mileage remaining the key symbol for 5 seconds If the mileage is less than 200 km before maintenance the LCD displays the mileage remaining flashing the key gt symbol for 5 seconds If the total mileage before maintenance has been exceeded the LCD displays the mileage in negative flashing the key gt symbol for 5 seconds If the mileage remaining before maintenance exceeds 200 km and the time remaining is less than 20 days the LCD displays the number of days flashing the key symbol the 1 year symbol for 5 seconds REPAIR MANUAL ELECTRICITY INSTRUMENTS If the total time days before maintenance has been exceeded the LCD displays the mileage in negative flas
82. tion of the parts to be glued sand the part and clean it with degreasing agent on the area that will receive the primer Then immediately apply the primer on the frame Apply the primer on the side of the joint 4 attachment screw and on the faces in contact with the liner and the window Apply the primer on the liner ka lt OMN REPAIRMANUAL REPAIRMANUAL BODY Step 2 Gluing elements Apply glue to the liner and to the aluminum frame being careful not to spill over the primer Step 3 Setting up the frame Set the armature in the liner making sure that the elements are in contact at the gluing points REPAIR MANUAL BODY Step 4 Assemble Joints head 7 102 Rivet the frame adding a vvasher nitrile vvith lining at the que REPAIR MANUAL ELECTRICITY INSTRUMENTS INDEX Instrument cluster 2 to 20 21 QT m 22 Guarantee of the CLARION radio unit iii 23 to 26 State O ee ee 27 28 Electric 29 10 33 25 TU MM 34 REPAIR MANUAL ELECTRICITY INSTRUMENTS Instrument cluster INDEX ic enc ee ace ee cc eed eed nee ced need DEE EE eed 3 Odometer and trip 3 ZEE Si les ae RE GE to MILES ca OD ap 4 Fuel level indicator
83. uminium cell dimensions CITY 2 2 2 REPAIR REPAIRMANUAL BODY REPARMANUAL o X REPAIRMANUAL BODY Front frame dimensions CROSSLINE 11792 968 7 2 6392 482 8 240 37 220 8 NN di 5 9 669 4 REPAIR MANUAL e BODY CROSSLINE Aluminium cell dimensions REPAIRMANUAL REPAIRMANUAL BODY Aluminium cell dimensions CROSSLINE 1788 2 F 13833 2 _ 946 2 1352 2 HL Ses 1 2 1020 REPAIRMANUAL o X REPARMANUAL BODY Aluminium cell dimensions CROSSLINE REPAIRMANUAL o X REPARMANUAL BODY Aluminium cell dimensions COUPE REPARMANUL o X REPAIRMANUAL BODY Aluminium cell dimensions COUPE ri 1 i T MM rm Fr xr REPAIRMANUAL o X REPARMANUAL BODY Aluminium cell dimensions COUPE FE REPAIR REPAIRMANUAL BODY Bodywork servicing REPAIR MANUAL BODY Gluing REPAIR MANUAL BODY Frame tailgate 7ARO80 mounting process Materials needed Tools Components 1 glue gun 7AR460 1 City TAILGATE DOOR INNER PANEL Primer machine 7K102A 2 UPPER JOINT HEAD 1 riveting machine 4 Rivets 4 8X16 2 nitrile washers 7AG358 BODY GLUING KIT 7AG359 WINDSHIELD GLUING KIT Step 1 prepara
84. unt ww Lowvecosmvenven 2754 508 ww ser wow Bus _ os SHADE Color Owner AIXAM Quality CROMAX CROMAX Paint Code A408 Lead Pb Free Y Color Name BLANC Owner Region EUROPE Coat 3 COAT BASECOAT EU Stock Alt X7216 0 Formula Standard Hiding 0 Formulation Date Mar 24 2009 Value Shade 0 NEW FORMULA Ingredient orQualiy Description Amount Accum Amount OWVSCONTYBNDER 7651 7 HIGHVSCOSTYBNDER 151 02 ss GATNWHTEPEA saw _ ws as 388 3956 _ 62 REPAIR MANUAL PEARL VVHITE A 408 SPIES HECRER UNDERCOAT Color Owner AIXAM From To Years 2008 2009 Paint Code A408 Brand Panel 823901 Color Name BLANC Lead Free Y Quality 280 280 PERMAHYD BASISLACR Color Variance Coat 3 COAT EUROPE 3 COAT UNDERCOAT Formulation Date Feb 17 2009 S M P Ind S SHADE Color Owner From To Years 2008 2009 Paint Code A408 Brand Panel 823901 Color Name BLANC Lead Free Y Quality 280 280 PERMAHYD BASISLACK Color Variance Coat 3 COAT EUROPE 3 COAT BASECOAT Formulation Date Feb 17 2009 S M P Ind P Quantity To Mix 10090 Fill Display Units GR
85. ux position gauche Feux de croisement feux de route gauche gt x 7 lt gt Tr lt z lt 1 lt Q LL APC bolle E ble re oo hao lae permaneat Sorhe altema eu ec he ma leche el mah bouten Sonde jn 4 Hotovent ka cle Conde ns REPAIR MANUAL AIR CONDITIONING Warning When working on air conditioning systems containing refrigerant and requires emptying or opening the circuit the emptying or opening of the system it is mandatory that the engineer is qualified and holds the relevant license and that the business premises has also achieved a Certificate of compliance It is prohibited to discharge refrigerant into the atmosphere HOW TO OPERATE THE AIR CONDITIONING a Fan speed controler b A C commutator c Air recirculation speed CHARACTERISTICS Type of Gas R134A Gas Qty 400g Oil type ZXL 200 PG Oil Qty Compressor coil resistance 3 5 O Compressor belt tension MAINTENANCE Every 2 years check the charge of the gas Every 4 years replace the Filter Drier Main factors of risks The loss of gas The system is supposed to be tight but to limit the risk of loss of air conditioning gas must rotate at least every 15 days especially in winter at least for 1 4 hours to improve the flow of oil pending w

MANUEL DE REPARATION - aixam-mega

Contents

Download Pdf Manuals

Related Search

Related Contents