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User Manual Commander C Series Models: C82

1. d T P TH TIONAL Commander C Series PB 4100040UM Rev B 06 10 Page 7 PowerBoss Inc Copyright 2010 PowerBoss DECLARATION CONFORMITY DECLARATION OF CONFORMITY D EG Konformitatserklarung entsprechend der EG Richtlinie 2006 42 EG COMMANDER C82 GB EC Declaration of Conformity according to Directive 2006 42 EC F D claration de conformit pour la CEE conforme la directive de la CEE 2006 42 CEE l Dichiarazione CE di Conformit ai sensi della direttiva CEE 2006 42 E CEE Declaraci n de Conformidad seg n la normativa de la CEE 2006 42 CE PowerBoss Inc erkl ren in alleiniger Verantwortung da das Produkt declare under our sole responsibility that the product d clarons sous notre seule responsabilit que le produit Dichiara sotto la propria responsabilit che il prodotto declaramos bajo responsibilidad propia que el producto Machine Commander C82 LP 3333750 Commander C82 DSL 3310500 D auf das sich diese Erkl rung bezieht den einschl gigen grundlegenden Sicherheits und Ge sundheitsanforderungen der EG Richtlinie 2006 42 EG sowie den Anforderungen 2004 108 EG entspricht Zur sachgerechten Umsetzung der in den EG Richtlinien genannten Sicherheits und Ge sundheitsanforderungen wurde n folgende Norm en und oder technische Spezifikation en herange zogen GB to whic
2. 2700 Ibs 1225 kg 3000 Ibs 1361 kg Minimum U turn 96 inch 244 101 inch 256 5 cm Page 6 SWEEPING SYSTEM C82 amp C82 Europe C90 Sweep path 42 inch 107 48 inch 122 cm Sweep Path W side broom 54 inch 137 cm 60 inch 152 cm broom 42 inch 107 48 inch 122 cm Side broom optional optional Hopper type manual dump manual dump Hopper volume 6 cu ft Hopper load capacity 200 Ibs 91 kg 250 Ibs 113 kg SCRUBBING SYSTEM Scrub 42 inch 107 48 inch 122 cm Scrub deck pressure 300 Ibs 136 kg 300 Ibs 136 kg Brush speed 250 rpmi enses 250 rpm Solution tank capacity 68 gal 257 L 100 gal 378 5 L Recovery tank capacity 65 gal 246 L 100 gal 378 5 L Squeegee width 44 inch 112 50 inch 127 cm Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 The Power of Clear PowerBoss I HTH OPTIONAL SIDE HEIGHT OVERHEAL 4 mV LL cu Y
3. rs Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SWEEPING AND SCRUBBING CONTROLS 31 BROOM CONTROL LEVER iiie Rx a 31 MAIN BROOM HANDLE 31 SIDE BROOM HANDLE 31 SCRUB HEAD SWITCH usus sisa e sans 33 SCRUB DECK GAUGE icre ceca saa 33 SOUEEGEE SWITCH 33 SOLUTION LEVER rossore Sa whee BRAG KA 33 SOLUTION TANK EMPTY INDICATOR 33 RECOVERY TANK FULL INDICATOR 33 IMPELLER LEVER 33 OPERATING PROCEDURES 34 PRE OPERATION CHECKS 22444 444 4 254 ssa 34 STARTING 22255056052 34 Gasoline or LP Power Units 34 Diesel Power 35 TRAVELING FORWARD OR BACKWARDS 35 z irau deena ea Red A do daba d dd cu 35 REVONSD si cies PIS dada dai dide 35 Page 11 PowerBoss SLOWING AND STOPPING 35 PREVENTATIVE MAINTENANCE 43 SWEEPING 1 1 1 ccc ccc eee n n 36 INTRODUCTION 43 REMOVING AND DUMPING HOPPER 36 SCHEDULED MAINTENANCE CHART 44 SCRUBBING 60 34 886 8 8 6096 068 e 37 PREVENTATIVE MAINTENANCE Operating the Scrub Brushes 37 INSTRUCTIONS aeu 48 Starting Solution Flow 37 ENGINE ka RE D
4. PowerBoss creeps in neutral Directional control pedal return spring is out of Perform the adjustment procedures adjustment See service manual Brushes do not turn or turn very Hydraulic system problem See Hydraulics System Problems in sony this section Control valve Gear pump Relief valve Brush switch not on Press to on position Foot pedal not depressed Press to forward position Little or no vacuum in brush Filters clogged Clean filters compartment Leak or clog in hose from impeller Repair leaks clear obstructions or replace hose Scrubhead wil not lower Commander C Series PB 4100040UM Rev B 06 10 Page 77 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART SOLUTION S Poor water pick up Recovery tank is full Empty the tank if foaming badly change detergent Replace squeegee Debris caught in squeegee or pick up tube Remove debris Leak or clog in hose from impeller Repair leak clear obstruction or replace hose Squeegee out of adjustment Adjust squeegee Solution not being delivered Solution flow valve not functioning Check broom switch amp pressure switches main pump Delivery lines clogged Fwd Rev Pedal not depressed Press pedal Solution valve out of lever adjustment Adjust Page 78 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART Scrubber unit not cleaning the
5. floor Need different type of brush or detergent Use manufacturer s recommended brushes detergent Debris caught in brush drive mechanism Clear obstruction Brushes out of adjustment Adjust Brush motor failure See Hydraulics System Problems Squeegee will not lower Loose or defective squeegee switch on Reconnect wiring or replace switch console Squeegee wil not raise in reverse or by console switch NOTE Power At The Waterman Valve Squeegee In The Up Position No Power At Valve Squeegee In Down Position Commander C Series PB 4100040UM Rev B 06 10 Page 79 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING Sweeper unit leaving debris Hydraulic control valve failure Page 80 Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss Hydraulic drive motor failure Hydraulic gear pump failure Damage due to entry of air into hydraulic Maintain correct hydraulic fluid level system in reservoir Keep suction hose fittings tight Commander C Series PB 4100040UM Rev B 06 10 Page 81 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Hydraulic variable displacement Pump leaking Replace seals pump failure Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunction Replace defective gears Control linkage out of adjustment Chec
6. 7 Repeat the broom adjustment test to see that the broom is properly adjusted Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PowerBoss Power of Clean Page 61 PovwerBoss V DOSS PREVENTATIVE MAINTENANCE Main Broom Taper Adjustment NOTE 2 Loosen the retaining bolt on the right side of the hex bar 3 Grasp the hex bar with a wrench and rotate it to raise or lower the left end of the main broom The right end of the broom remains fixed All adjustments affect the left end of the broom 4 After adjustment re tighten the bolt 5 Repeat the main broom adjustment test to see that the broom is properly adjusted Page 62 It is not usually necessary to perform this adjustment However if the main broom adjustment test shows a pattern that is tapered in length one end is wider than the other perform the procedures which follow Locate the hex shaped adjustment bar on the left rear wall of the broom chamber underneath the machine Correct Taper Pattern Incorrect Taper Pattern Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Main Broom Replacement NOTE Broom should be replaced if bristles worn to a length of 1 inch 2 54 cm or less 1 Turn the engine off and lock the parking brake 2 Push the broom switch to the off position 3 Open the left broom chamber door the door opposite the drive
7. attention should be paid to other persons in the work area and especially if small children are present Components can cause an explosion when operated near explosive materials or vapor Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorized use machine should be stored or parked with the key removed This machine is designed for level operation only Do not operate on ramps or inclines greater than 296 This machine is not suitable for picking up hazardous dusts Use caution when moving this machine into areas that are below freezing temperatures Page 17 PowerBoss SAFETY INFORMATION FOR SAFETY WHEN SERVICING OR MAINTAINING MACHINE To warn of immediate hazards which will result in Stop on level surface severe personal injury or death Disconnect the power to the machine when servicing Avoid moving parts Do not wear loose jackets shirts AWARNING or sleeves when working on machine To warn of hazards or unsafe practices which Avoid contact with battery acid Battery acid can could result in severe personal injury or death cause burns When working on or around batteries wear protective clothing and safety glasses Remove CAUTION metal jewelry Do not lay tools or metal objects on top To warn of hazards or unsafe practices which could result in minor personal injury of
8. 7T Examine the polished pattern made by the 1 2 Set the parking brake and put the brush switch broom on the test area in the on position NOTE Arectangular shape the length of the Push the broom control lever to the ON position main broom 2 5 08 cm wide indicates to activate the broom motor and open the the main broom is properly adjusted A throttle to the rabbit or tornado position pattern smaller then 2 5 08 cm indicates need for lower adjustment A pattern wider than 2 5 08 cm indicates a need for higher adjustment If pattern is tapered Allow about 45 seconds for the broom to from end to end instead of rectangular operate then deactivate the broom motor and see Taper Adjustment on the next page raise the broom Depress Fwd Rev pedal just enough to turn on brush motor Main Broom Test Pattern 2 5 08 cm Page 60 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE Main Broom Height Adjustment 1 Turn the machine off and lock the parking brake 2 Position the main broom lever in the NORMAL position NOTE The adjustment knob is located in the engine compartment on the broom rod pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wing nut 4 Turn the wing nut counter clockwise to allow space for adjustment 5 Make a lower or higher adjustment with the knob as required 6 Retighten the wing nut
9. Industrial liquid cooled engine Heavy duty radiator amp Tri phase air cleaner Hydraulics protection package 4 Core Radiator Industrial smooth ride tires for traction and reliability CHASSIS SYSTEM Massive One Piece unitized steel frame Page 15 PowerBoss ENVIRONMENTAL FRIENDLY FEATURES WATER CONSERVATION Aqua Stop saves water usage by 50 water is released through a pump system providing greater control of water usage than gravity systems CLEAN AIR High performance filter system dramatically reduces the release of dust and debris back into the air dust vacuum ensures that dust is put directly into the hopper bristle pattern on main broom increases dust control LOWER EMISSIONS All gas and LP engines meet Tier 2 specifications catalyst mufflers battery operated available diesel operated available bio diesel fuel can be used in Kubota engine Page 16 SAFER WORK ENVIRONMENT Orange machines are highly visible to others in the workplace simple controls reduce operator error one button scrub horn fire in hopper indicator effective braking system belly bar prevents operator from being pinned behind machine when in reverse parabolic squeegee picks up all water leaving the scrub path virtually dry for traffic seat equipped with safety shut off switch also available overhead guard back up alarm warning beacon CLEAN ENERGY Bio diesel fuel can be used in Kubota engines CLEAN ENERGY Aqua
10. NOTE Attach Tie Downs To The Frame amp Extension Bumper Only Pushing the Machine Push the machine from the front or rear using the bum pers only NOTE The propulsion pump is equipped with a tow valve located on the top of the pump To engage the tow valve 1 Turn the flat sided shaft at the top of the pump 90 42 MACHINE OPERATION 2 Valve must be returned to its original position for normal operation the machine ATTENTION Do not tow or push the machine a distance of more than 5 miles 80 kilometers or faster than one mile per hour 1 61 km Exceeding these restrictions may cause damage to the hydraulic system If towing will exceed the above restrictions the rear wheel must be raised or supported by a dolly Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss PREVENTATIVE MAINTENANCE INTRODUCTION Regular maintenance on your sweeper scrubber results in better cleaning faster cleaning and a prolonged service life for the equipment and components This section contains the following information to help you give your sweeper scrubber the maintenance attention it requires e A Scheduled Maintenance Chart Preventative Maintenance Instructions for Required Scheduled Maintenance Tasks Because it is extremely important to your safety you Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 will se
11. SYSTEM 214463402 ad BEC d Filling The Fluid Reservoir iiis l en Hydraulic Fluid Viscosity Specifications Maintaining Hydraulic Oil Cooler Efficiency Changing The Hydraulic Fluid Changing The Hydraulic Fluid Filter SWEEP COMPONENTS Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Broom Door Flap Inspection 59 Broom Door Flap Replacement and AGJUSHEDS0D uoces ua Edd 59 Main Broom Pattern Check 60 Main Broom Height Adjustment 61 Main Broom Taper Adjustment 62 Main Broom Replacement 63 Side Broom Angle Adjustment 64 Side Broom Height Wear Adjustment 65 Side Broom Lift Cable Adjustment 66 Side Broom Replacement 66 SCRUB amp WATER PICK UP COMPONENTS 67 Scrub Brush Replacement 67 Scrubhead Gauge Adjustment 67 Page 13 PowerBoss TABLE OF CONTENTS MAIN SQUEEGEE COMPONENTS 68 CHANGING SOLID TIRES 224230000560 RR 004 74 CHECKING and Adjusting the Rear FROME IO och ico Ree KR 74 Malh it sia PIS RIA Ead 68 Rear TEL 244168444 EET 74 Taming or Replacing the Rear squeegee Blade MISCELLANEOUS ADJUSTMENTS 74 Main Squeegee Tool Removal cesses 11 Anti Static Chain Adjustment 74
12. Stop saves chemical usage by 5096 pump system for water and chemical release allows for better control of chemical usage chemical metering system is available as an option and regulates chemical usage to the correct dose Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS Operators must read and understand this manual before operating or maintaining this machine Do not operate this machine in flammable or explosive areas This machine is designed solely for removing dirt dust and debris in an outdoor or indoor environment PowerBoss does not recommend using this machine in any other capacity The following information below may cause a potential hazard to the operator and equipment Read this manual carefully and be aware when these conditions can exist Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine Report any machine damage or faulty operation immediately Do not use machine if it is not in proper operating condition Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 FOR SAFETY DURING OPERATION Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place and operate properly All covers doors and latches must be closed and fastened before use During operation
13. The operator is trained and authorized to You are securely seated in the operator s seat operate the equipment and The parking brake is locked Before starting the engine make sure that 2 The equipment is free of malfunctions The directional control pedal is in neutral Malfunctioning equipment should be removed The throttle is in idle from service Hydraulic controls are in the OFF position Keep cigarettes matches and all other flame sources away from the sweeper Gasoline LP During operation gas and diesel fuel are highly flammable Lead Keep your hands and body clear of moving acid batteries are equally dangerous due to the parts especially when the hopper or lift arms highly explosive hydrogen gas they emit are partially or fully raised Make sure others in the area stay clear of the equipment and moving parts Never attempt to dump debris from a dock or mezzanine Dump from ground level only Page 22 Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss When leaving the sweeper unattended Place the controls in the OFF position Setthe parking brake Shut off the engine When servicing or repairing the fuel system Work in a properly ventilated area do not smoke or allow an open flame near the fuel system Never bypass safety components unless you are testing them Never bypass the fuel filter lock except when testing
14. battery Authorized personnel must perform repairs and maintenance Use PowerBoss supplied replacement He ATTENTION To warn of practices which could result in SAFETY SYMBOLS extensive equipment damage Five symbols are used throughout this manual to emphasize various levels of safety information These NOTE To direct your attention to important symbols and the meaning of each are listed below equipment information or special instructions for preventing damage to equipment Page 18 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss Symbols at the top of the list are the strongest warnings However all symbols represent important information which should be observed to protect coc injury and to prevent CAUTION For Your Safety And Safety Of Others Located in the drive compartment Part Number 301854 SAFETY DECALS DO NOT Operate Machine Decals directly attached to various parts of the unit Unless Operation Manual Is Read And Understood E Unless Authorized And Trained are highly visible safety reminders which should In Areas With Flammable Or Explosive Conditions be read and observed Make sure the decals are Without Adequate Ventilation replaced if they become illegible or damaged Do Not Use Flammable Cleaning Materials inspect Vehicle For Fuel Leakage Drive Slowly On Inclines And Slippery Surfaces Do Not Pow
15. fork assembly and steering link ball joints must be lubricated every 500 hours with grease The steering fork assembly has 1 grease point and the steering link has two ball joint with one grease point each STEERING LINK BALL JOINT LUBRICATION STEERING FORK ASSEMBLY LUBRICATION POINT Page 55 PowerBoss PREVENTATIVE MAINTENANCE Steering Cylinder Latches amp Hinges The steering cylinder must be lubricated every 500 The hinges and latches and all doors and covers hours with grease There are two lubrication point on should be lubricated with oil every 500 hours There each end of the cylinder are numerous hinges and latches make sure to lubricate all of the following Engine cover Top Gas Tank Cover Side Door and Latch Main Broom Doors Scrub Doors and Latches SeatHinge STEERING CYLINDER LUBRICATION POINTS Page 56 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss HYDRAULICS SYSTEM Filling The Fluid Reservoir NOTE The reservoir is located inside the machine and is accessible through the top side door 1 When the machine is cool remove the fill cap and check the dipstick at attached to the fill cap The hydraulic fluid should be at the notch on the dipstick A CAUTION DO NOT OVERFILL DO NOT USE TRANSMISSION FLUID HYDRAULIC OIL MUST MEET THE SPECIFICATIONS LISTED TO ENSURE PROPER PERFORMANCE Com
16. the center of the slot This will deactivate the side broom main broom and scrub brushes NOTE The main broom side broom and scrub brushes may be raised or lowered independently Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MAIN BROOM HANDLE The main broom handle to the immediate left of the instrument panel raises and lowers the main broom The handle has three control positions raise normal and float 1 Push the handle forward to the normal position for typical sweeping applications 2 Push the handle forward to the float position for surfaces that are extremely uneven NOTE Frequent use of this position will reduce the main broom life 3 Pull the handle back to the raise position lift the broom when not sweeping SIDE BROOM HANDLE The side broom handle to the immediate right of the instrument panel raises and lowers the side broom When not sweeping the side broom should remain in the RAISE position To lower the side broom push the handle forward to the LOWER position Page 31 PowerBoss MACHINE OPERATION BROOM CONTROL MAIN BROOM LEVER HANDLE IMPELLER LEVER SOLUTION TANK E EMPTY INDICATOR C VAR RECOVERY TANK 1 FULL INDICATOR SCRUB DECK GAUGE SQUEEGEE SWITCH LUTION T D AMSE SIDE BROOM HANDLE 5 SOLUTION sd d nu LEVER SCRUB HEAD SWITCH SWEEPING AND SCRUBBING CONTROL AND INDI
17. them and always reconnect them after testing Wear gloves to disconnect the tank coupling Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 During cleaning and maintenance Always stop the engine and set the parking brake before servicing Never use detergents or cleansers that are flammable or combustible Never inflate a pneumatic tire without using a safety cage Do not attempt any impeller adjustment unless you have shut off the engine Never place your hands near the intake hoses or inlet when the engine is running Always engage the safety arm before servicing the hopper Do not rely on the hydraulic cylinder to keep the hopper raised Never test for hydraulic hose leaks using your hand or any other part of your body High pressure leaks can be very dangerous and should only be checked using a piece or paper Page 23 PowerBoss A CAUTION Do not operate an LPG powered sweeper Observe all proper procedures for operation when any component in the fuel system is and maintenance of the unit as outlined in this malfunctioning or leaking manual 5 AWARNNG 4 CAUTION Replace any defective safety components Remain alert at all times to people and before operating the sweeper equipment in and around your area of operation CAUTION ATTENTION Travel slowly on grades Do not operate the 2 RTR lever before the 1 light illuminates A CAUTION ATTENTION Place a block
18. 42 CE y referentes a la seguridad y a la sanidad asi como a las exigencias de la dem s normativas de la CEE 2004 108 CE Con el fin de realizar de forma adecuada las exigencias referentes a la seguridad y a la sanidad mencionadas en las normativas de la CEE fu ron consultada s la s siguiente s normativa s y especificaci n es t cnicas s EN 60335 2 72 EN 55012 EN 61000 6 2 Date 5 19 2010 Steve Liew gt esident amp CEO Name der autorisierten Person die f r PowerBoss die technischen Unterlagen zusammenstellt Name of the person authorized for PowerBoss to compile the technical file Personne charg e du suivi du dossier technique Nome della persona autorizzata da PowerBoss a compilare il file tecnico Nombre de la persona autorizada por PowerBoss para la creaci n del fichero t cnico Jeff Pollack Commander C Series PB 4100040UM Rev B 06 10 Page 9 PowerBoss Inc Copyright 2010 PowerBoss TABLE OF CONTENTS PREFACE EAR dee thee abe RC es RUE 2 TECHNICAL SPECIFICATIONS 6 DIMENSIONS amp WEIGHT 6 SWEEPING SYSTEM en Rn 6 SCRUBBING SYSTEM 6 CE DECLARATION OF 8 COMMANDER 82 8 FEATURES a 246 ri Xe ieri 15 AIR MOVING SYSTEM 15 ERGONOMICS SYSTEM 15 DEBRIS HANDLING SYSTEM 15 D
19. 6 10 PowerBoss Inc Copyright 2010 Inner Squeegee Replacement The inner squeegee is a component of the rear squeegee assembly When the squeegee is down locked and the rear squeegee blade is flared check to see if the inner squeegee has become too worn to make proper even contact with the floor 1 Remove the main squeegee tool see removal instructions 2 Remove the nuts on the front of the inner squeegee frame 3 Remove the strap and the inner squeegee rubber 4 Install the new inner squeegee rubber 5 Position the strap and secure with the nuts Auto Squeegee Lift Mechanism Bearing Replacement If any binding occurs in the lift apparatus replace the bushings spacers and fiber glide bearings located on the squeegee lift assembly as necessary NOTE Bent components may cause binding Page 71 PowerBoss PREVENTATIVE MAINTENANCE HOPPER Flap Replacement Flaps located at the entrance lip of the hopper must be replaced when worn or damaged The flap panels may be replaced separately 1 Parkthe machine on a level surface and engage the parking brake 2 Raise the hopper Turn off the engine 4 Remove the flap retaining angle and worn or damaged flaps 5 Install new flaps 6 Replace the retaining angle Floor Clearance In order to perform properly the hopper on both the low and high dump models must maintain a distance of 372 8 89 cm from the floor to the rear hopper entrance lip The fr
20. Boss Inc Copyright 2010 PowerBoss lt PowerBoss 175 Anderson St e Example 1 0 Plate Aberdeen NC 28315 Made in USA V4 sav Machine Weight kg NE kW I Year 3937349 MACHINE DATA Fill out at installation Serial Number Engine Serial Number Sales Rep Date of Install All information contained in this catalog is current at the time of printing However PowerBoss reserves the right to make changes at any time without notice 2010 PowerBoss Inc Printed in USA Commander C Series PB 4100040UM Rev B 06 10 Page 5 PowerBoss Inc Copyright 2010 PowerBoss TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model Commander C Series Model No CSS90DSL CSS90DSLBR CSS90LP CSS90LPBR 3310500 3310500BR 3333680 3333680BR 3333750 3333750BR 3333815 3333815BR CSS82DSLCE CSS82LPCE DIMENSIONS amp WEIGHT C82 amp C82 Europe C90 95 5 inch 243 cm 98 inch 249 Length w side broom 109 inch 277 cm 111 5 inch 283 cm MGE doses 53 inch 135 59 inch 150 cm Width w side broom 56 inch 142 62 inch 158 cm Height opt 57 inch 145 63 inch 160 cm Height w overhead guard 87 inch 221 cm 87 inch 221 cm Height w cab 83 5 inch 212 cm 83 5 inch 212 cm Weight
21. CATOR LOCATIONS Page 32 Commander C Spies 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss SCRUB HEAD SWITCH The scrub head switch activates an actuator to raise and lower the scrub deck The scrub deck height can be adjusted using the scrub head switch The scrub deck gauge visually indicates the deck height SCRUB DECK GAUGE The scrub deck gauge indicates the position of the scrub deck not the scrub deck pressure on the floor SQUEEGEE SWITCH The squeegee switch raises and lowers the squeegee mechanism The squeegee height is mechanically adjustable and will need adjustment as the squeegee blade wear SOLUTION LEVER The solution lever control the amount of solution applied to the floor Push the lever forward to begin the flow adjusting to the desired amount of flow This is a gravity feed system with a maximum flow of 3 gpm Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SOLUTION TANK EMPTY INDICATOR The solution tank empty indicator is located on the front of the left side control panel and illuminates when the solution tank is empty RECOVERY TANK FULL INDICATOR The recovery tank full indicator is located on the front of the left side control panel and illuminates when the recovery tank is full IMPELLER LEVER The impeller lever activates and deactivates the vacuum and is located in the upper left corner on the control panel Push the
22. L GAUGE The fuel gauge indicates the amount of fuel remaining in the tank for gasoline amp diesel units Page 25 PowerBoss Power of Clean ENGINE OIL PRESSURE The engine oil pressure gauge ranges from 0 psi to 60 psi A reading below 7 psi indicates problems which may result in damage to the engine VOLTMETER AMP GAUGE A battery gauge is used on LP amp Gasoline units It indicates the voltage being sent to the battery by the alternator 13 5v is normal An Amp Gauge is used on diesel units It indicates a charge or discharge of current to the battery THROTTLE DIESEL The throttle adjusts the engine speed from idle to the operating speed 1 Press the button and pull the throttle out for normal operation to ensure proper broom speed 2 Press the button and push the throttle in for idle speed Page 26 MACHINE OPERATION MURPHY SWITCH DIESEL ONLY In the event that the engine water temperature rises above 226 degrees or oil pressure drops below 7 psi this switch will pop out and shut the engine off CAUTION When the Murphy switch is tripped it indicates a service issue that requires maintenance Please refer to TROUBLESHOOTING on page 75 Do not attempt to restart the engine GLOW PLUG BUTTON DIESEL ONLY The glow plug button when depressed will aid in cold starting The diesel V1505 is equipped with 4 glow plugs The ignition switch must be turned to the IGN position before pressin
23. Main Squeegee Tool Installation Ti Latch and Hinge Maintenance 74 Inner Squeegee Replacement gt n Cables DD ETT 74 Auto Squeegee Lift Mechanism 71 LETTERE RTT TU TTE TOIT TT 72 TROUBLESHOOTING 75 Flap Replacement 72 TROUBLESHOOTING 75 Floor Cleararie cossa gos dno ss gasas tusa 72 NOTES 83 Frame Seal Replacement 72 Front Frame Seal 72 WARRANTY 84 Side Frame 72 PARKING BRAKE csc starsat 73 Adjusting The Parking Brake Cable Length 73 Cable Adjustment for Standard brake 73 14 Commander C Series PB 4100040UM 06 10 PowerBoss Inc Copyright 2010 PowerBoss FEATURES AIR MOVING SYSTEM Shock mounted hydraulic impeller Engine area shielded from exhaust air ERGONOMICS SYSTEM Roomy open cockpit with extra comfort Adjustable high back seat with arm rests Power steering Comfortable pedal controls placement e Full instrumentation for all functions DEBRIS HANDLING SYSTEM Direct throw sweeping method e Quick change floating 42 main broom amp retractable side brooms Dual performance sweep mode Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 DRIVE TRAIN SYSTEM
24. PERATION DIRECTIONAL CONTROL PEDAL SPEED LIMITER The directional control pedal controls the speed and The sweeper is equipped with a speed limiter A stop is direction of the machine It is also used for slowing the mounted under the directional control pedal and can be machine or stopping raised to reduce the maximum speed To propel the machine forward apply pressure to the front of the pedal increasing pressure to increase speed To propel the machine backward apply pressure to the rear of the pedal To slow or stop the machine move the foot into neutral For emergency stops move the foot pedal past neutral and into the opposite position 4 CAUTION Use for emergency stops only Constant use of this braking method may result in damage to the drive components Page 30 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss SWEEPING AND SCRUBBING CONTROLS BROOM CONTROL LEVER The broom control lever activates or deactivates the brooms and scrub brushes The lever is the second lever to the left of the instrument panel The lever has three control positions 1 Push the lever forward to the brushes on position This activates the main broom side broom and scrub brushes 2 Pullthe lever back to the side broom off position This will deactivate the side broom The main broom and scrub brushes will be remain activated 3 Place the lever in
25. PERATION PowerBoss DRAINING THE RECOVERY TANK Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SOLUTION TANK AUTO FILL ASSEMBLY RECOVERY TANK 1 ox qu Park the machine on a level surface at an approved drainage site with the left rear of the machine beside the drain access Engage the parking brake Turn the machine OFF Open the left scrubhead access door Remove the flexible drain hose from its storage hook Pull out the drain hose for the required reach to the access Place the end of the drain hose on or in the approved drain access Loosen and remove the drain plug Drain the tank completely and reinstall the plug Reposition the drain hose on its storage hook Page 39 PowerBoss MACHINE OPERATION RECOVERY TANK 9 ACCESS CAP SOLUTION TANK 5 FILLCAP N Y f SOLUTION TANK RECOVERY TANK 9 ACCESS CAPS Page 40 Bsp 10 11 CLEANING THE RECOVERY TANK NOTE The Recovery Tank Should Be Cleaned After Every Shift Position the machine at an approved drain area Engage the parking brake Shut off the machine Remove the two 9 access caps at the rear of the unit Remove the drain hose and position it over the approved drain opening Loosen and remove the drain plug Spray the tank with clean water flushing all sludge out of the access ports Remove the ball and float Rinse and reinstall Drain the tank compl
26. Parkthe machine on a level surface and chock the wheels 2 Place the parking brake lever in the OFF position 3 Turn the knurled handle counter clockwise to loosen the tension as far as possible 4 Locate the cable clevis ends for the parking brake cables in the left front wheel well 5 Disconnect the clevis ends from the bar Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 6 T Loosen the jam nuts at the base of the clevis Turn the clevis clockwise three or four complete turns Tighten the jam nuts and re install the clevis ends onto the bar Adjust the knurled handle on the parking brake lever Cable Adjustment for Standard brake 1 Locate the parking brake cable in the top of the left wheel well opening Loosen the locking nut located against the hex bar Thread the cable end into the hex bar If threads are not sufficient for adjustment disconnect the springs move the cable bars to the next adjusting hole on the hex bar and reconnect the springs Retighten the locking nut against the hex bar This adjusts both sets of brake shoes Test the brakes Readjust if necessary Page 73 PowerBoss PREVENTATIVE MAINTENANCE CHANGING SOLID TIRES MISCELLANEOUS ADJUSTMENTS NOTE follow apply to Anti Static Chain Adjustment 3e 39 Each machine is equipped with an anti static chain bolted Front Tire to the back wall of the broom chamber This should 1 Remove the ti
27. RIVE TRAIN SYSTEM 15 CHASSIS SYSTEM oak haa nhau 15 Page 10 ENVIRONMENTAL FRIENDLY FEATURES 16 WATER CONSERVATION 16 CLEAN AIR debeo ded 16 LOWER EMISSIONS i sa a ga 16 SAFER WORK ENVIRONMENT 16 CLEAN ENERGY 16 CLEAN ENERGY c 5224408463 405686 e re 16 SAFETY INFORMATION 17 IMPORTANT SAFETY INSTRUCTIONS 17 FOR SAFETY DURING OPERATION 17 FOR SAFETY WHEN SERVICING OR MAINTAINING MACHINE 18 SAFETY SYMBOLS aep 18 SAFETY DECALS RACK Y Guess oun 19 BASIC POWERBOSS SAFETY 21 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 TABLE OF CONTENTS PowerBoss MACHINE OPERATION BASIC OPERATING CONTROLS AND INDICATORS ce sa ankarak ak x as ENGINE COOLANT TEMPERATURE GAUGE FUEL LEVEL GAUGE ENGINE OIL PRESSURE VOLTMETER AMP GAUGE THISOTTEEADIESEL MURPHY SWITCH DIESEL ONLY GLOW PLUG BUTTON DIESEL ONLY PARKING BRAKE Eu eu RT SEAT ADJUSTMENT THROTTLE GAS AND du 2234944 45 834 CHECK ENGINE INDICATOR GAS AND LP ONLY SPEED UMITER
28. Two hour cap Through engine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1 Year from Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75 of the published shop rate Commander C Series PB 4100040UM Rev B 06 10 Page 85 PowerBoss Inc Copyright 2010 The Power of Clean The Power of Clean PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities PowerBoss Inc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com A Member Of The Hako Group
29. VE MAINTENANCE Side Broom Replacement NOTE NOTE Broom should be replaced if bristles worn to a length of 3 inches 7 62 cm or less The side broom features a quick release mechanism which enables the operator to remove the brush in seconds Raise the side broom and lock in the RAISE position Turn the side broom by hand until the brush retainer bar is accessible Lift the bar and turn the broom clockwise about one eighth of a turn until the lock pins in the broom disengage from the drive plate Install the new broom by positioning the three drive pins into the pilot holes of the drive plate Lift and rotate the broom until the broom retainer bar springs into the locked position Check to make sure all thee drive pins are properly engaged Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss SCRUB amp WATER PICK UP COMPONENTS Never attempt to perform any service on the equipment or components until the machine is OFF the parking brake is LOCKED and the wheels are CHOCKED Scrub Brush Replacement The Power Dive scrub brush features a quick release mechanism which enables the operator to remove the brush in seconds NOTE Brushes should be replaced when the bristles are less than 1 2 12 77 mm long 1 Raise the scrubhead 2 Turn the scrub brush by hand until the brush locking spring is accessible 3 Squeeze the ends of the locking spring using
30. a downward motion and the brush will release from the driver Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Install the new brush by positioning the socket in the brush with the driver the on the scrub motor Lift the brush until the brush retainer springs over the driver locking it into position Check to make sure that the brush is properly engaged Scrubhead Gauge Adjustment 1 2 NOTE Raise the scrubhead to the full UP position Locate the linkage attached to the frame above the scrubhead Loosen the set screw the bolt running through the arm Turn the potentiometer shaft until the gauge needle points to the white dot at the left of the gauge Re tighten the set screw DO NOT OVER TIGHTEN A gauge that is nonfunctional does not indicate that the scrubhead is nonfunctional The scrubhead will continue to operate Page 67 Po vverBoss Wer DOSS PREVENTATIVE MAINTENANCE MAIN SQUEEGEE COMPONENTS CHECKING and Adjusting the Rear Main Squeegee Flare NOTE Perform check 18 before proceeding to P 2 Turn the machine off and engage the parking brake 3 Open the access doors to the disc scrub brushes 4 Locate amp remove the pull pins for the side squeegees remove the side squeegees 5 Lower the squeegee assembly 6 Release the quick disconnect at the back of the rear squeegee 7 Loosen the locking nut on the squeegee caster and screw the caster up until
31. ad oh Aa le 1 The Power of Clean User Manual Commander C Series PowerBoss Models C82 C82 Europe amp C90 Gasoline Lpg amp Diesel PowerBoss Inc A Member Of The Hako Group PB 4100040UM Rev B 06 10 PowerBoss PREFACE Thank you for your purchase of the now industry standard for sweepers PowerBoss takes great pride in offering the most dependable reliable and best value in industrial power sweepers and sweeper scrubbers We set the standard Our Publishing Department would like to hear from you If you see any errors omissions or something that needs clarification in this User Manual please let us know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please copy the form below fill out and comment on how you found our catalog Thank you Name Title Company Name Address Country Type of equipment or model number Page 2 Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PowerBoss Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Free 910 944 2105 Local E Mail techsupport powerboss com Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Page 3 PowerBoss This is the User Manual for the PowerBoss Commande
32. ather cap filter element x Replace hydraulic fluid and filter x Check functioning of directional control pedal and adjust as needed x Clean hydraulic fluid strainer in reservoir x Inspect hydraulic oil cooler fins and clean as needed if so equipped Blow out hydraulic oil cooler fins with compressed air if so equipped Commander C Series PB 4100040UM Rev B 06 10 Page 45 PowerBoss Inc Copyright 2010 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART SERVICE e To a SWEEPING COMPONENTS LX pectbroomsforwearand remove strings and debris from bristles and drive assembly x DX inspectbroom skits for wear and adjust or replace asneeded x DT Rotstemanbroomendtoend _ a Perom main broom adjustment test and ajustas LX irspectinesidebroomtorwearandadjustesneeded u Replace main and side brooms as needed Main Broom needs to be replace if bristles are 1 in length or less Side Broom needs to be replaced if bristles are 3 in length HOPPER X inspect the hopper flaps for wear or damage and replace as needed x T and frame seals for wear or damage Adjust or replace as needed STEERING steering oyinderrod ends T T T x steering forkassembly __ v j 46 Commander Series 4100040UM Rev B 06 10 PowerBo
33. draulic fluid NOTE Ten 10 gallons US of fluid are required 6 Check the dipstick to ensure the proper level is achieved 7 Install the filler breather cap assembly 8 Check the drain plug for leakage 6 Startthe machine shut it off then check for leakage Page 58 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss SWEEP COMPONENTS Broom Door Flap Inspection NOTE Perform this inspection when the machine is parked on a level surface 1 Turn the machine off and lock the parking brake 2 Inspect broom door flaps for wear and damage Flap clearance should be 3 18 mm above the floor 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Broom Door Flap Replacement and Adjustment The flaps are attached to the broom doors by a retainer bar hex bolts and nuts To remove the flaps remove the nuts bolts and retainer bar To adjust the flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nuts and bolts Page 59 PowerBoss PREVENTATIVE MAINTENANCE power of Clean Main Broom Pattern Check NOTE Test time will vary according to the test NOTE Perform this adjustment on a flat smooth surface used test surface 6 Drive the machine clear of the test site Drive the machine onto the test surface
34. e the following WARNING repeated throughout this section Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Page 43 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA X Pressure wash engine NOTE For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM LX fiter nnu lt n ge x O DT Crean air fiter NOTE Clean more often in dusty conditions 11 ELECTRICAL SYSTEM COOLANT SYSTEM X ercon masne _ _ x DT waaar ___ W Train and tush 44 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss SCHEDULED MAINTENANCE CHART DAILY 50 100 200 500 BY MAINTENANCE AREA x S3 Steering Cylinder 2 fittings Lubricate type grease x Steering Fork Assembly 3 fittings grease T x Hood Latches amp Hinges Lubricate ype ol IMPELLER IMPELLER x Check for hydraulic fluid leaks HYDRAULIC SYSTEM x Check hydraulic reservoir gauge and fill as needed x Replace bre
35. er Dump Hopper Unless Vehicle Is On A Level Surface Before Leaving Vehicle Lock Parking Brake Stop Engine And Remove Key Commander C Series PB 4100040UM Rev B 06 10 Page 19 api PowerBoss Inc Copyright 2010 PowerBoss SAFETY INFORMATION The Power of Clean Located on the shroud of the radiator Located at the Impeller Part Number 301733 Part Number 301729 AX WARNING WARNING Keep Hands Away From Vacuum Fan Inlet When Engine Is Running h Keep Away From Engine Fan Page 20 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss Power of Clear Located on the shroud of the radiator Located on the shroud of the radiator Part Number 301728 Part Number 301730 No Gasoline Keep Away Combustible Or From Fan Flammable Belt Drive Material In This Tank Commander C Series PB 4100040UM Rev B 06 10 Page 21 PowerBoss Inc Copyright 2010 PowerBoss SAFETY INFORMATION BASIC POWERBOSS SAFETY PowerBoss sweeper scrubbers should never be operated unless You have read and understand the User Manual 1
36. etely and reinstall the drain plug Return the drain hose to the storage hook at the left side scrub door area beneath the floor pan Replace the 9 access caps removed in step four Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION SQUEEGEE WAND OPTION This attachment allows the operator to vacuum spills and standing water in areas which the machine cannot maneuver 1 Ut Js N Remove the hose from the squeegee tool Attach the adapter to the squeegee hose Connect the squeegee wand to the adapter Turn on impeller Set the engine at a high speed and vacuum the spills or standing water BLOWER OPTION The blower can move debris from hard to reach areas into he path of the sweeper using forced air To operate With unit running high Rpm s and impeller on take the wand in hand and pull the blower control knob out Aim at desired debris Return wand and knob to normal position when done Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PovwerBoss Power of Clear Page 41 Po vverBoss Power of Clear TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle 1 Position the machine on the transport vehicle or trailer and apply the parking brake 2 Chain the machine down using the two 2 tie down holes in the frame in front of both front wheels and one 1 the rear center of the frame extension bumper
37. ex ECRIRE OR UR EE I 48 Lower The Squeegee 37 Air Intake System csse coe 48 FILLING THE SOLUTION TANK 38 Check Air Filter Service Indicator 48 DRAINING THE RECOVERY TANK 39 Air Filter Element Removal 49 CLEANING THE RECOVERY 40 Air Filler Cleanibd uada ced soe ded 50 SQUEEGEE WAND OPTION 41 Air Filter Inspection i4 ice sse 50 BLOWER OPTION 41 Air Filter Installation 50 TRANSPORTING THE MACHINE 42 ELECTRICAL SYSTEM 50 Using a Trailer or Transport Vehicle 42 Battery Cleaning tex 50 Pushing the Machine 42 Battery Replacement 2 022022 eser ere 51 Circuit Breaker 51 lt lt Loi Mete A dcdit de a 52 FUEL SYSTEM 2242402480484406 48308 done ddr 52 Commander C Series PB 4100040UM Rev B 06 10 Page 12 PowerBoss Inc Copyright 2010 TABLE OF CONTENTS PowerBoss COOLANT SYSTEM x 2 52280 sd dee 3894435442 ni Blowing Out Radiator Fins Reverse Flow Flushing 506046863 LUBRICATION i isst FREE ERE Gh x Ee Changing Engine LUBRICATION POINTS Steering Fork Assembly and Steering Link Ball JOIS 2252222480484484 Esq Steenng Cylinder cac asac sese Latches osa ese bz u Wake eee HYDRAULICS
38. g the glow plug button Press and hold the glow plug button for 10 to 20 seconds before starting the engine Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss The Power of Clean THROTTLE ENGINE OIL SOLUTION TANK VOLTMETER EMPTY INDICATOR DIESEL AMP GAUGE PRESSURE ENGINE COOLANT ls TEMPERATURE J B Xll DE LIGHT SWITCH RECOVERY TANK FULL INDICATOR GLOW PLUG HOUR BUTTON METER HORN IGNITION FUEL LEVEL GAUGE SWITCH MURPHY DIRECTION SWITCH In CONTROL 1 BRAKE PEDAL PARKING J BRAKE PEDAL X TEA SEAT DIESEL ENGINE CONTROL AND INDICATOR LOCATIONS LU F ADJUSTMENT Commander C Series PB 4100040UM Rev B 06 10 Page 27 PowerBoss Inc Copyright 2010 PowerBoss MACHINE OPERATION PARKING BRAKE The hand brake is engaged by lifting up on the lever The parking brake operates the mechanical drum brakes on the front two wheels and is engaged by the brake pedal BRAKE The brake is engaged by pressing down on the pedal it is used for stopping in normal operation of the unit SEAT ADJUSTMENT The drivers seat is adjustable to provide the most comfortable position for the operator The adjustment lever is at the bottom right of the seat While sitting in the seat push the lever to the right and pull forward or push back on the seat Release the lever when the seat is in
39. h this declaration relates corresponds to the relevant basic safety and health requirements of the Directive 2006 42 EC and to the requirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements mentioned in the Directives the following standard s and or technical specification s has have been respected Page 8 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 DECLARATION OF CONFORMITY PowerBoss F faisant l objet de la d claration est conforme aux prescriptions fondamentales en mati re de s curit et de sant stipul es dans la Directive de la CEE 2006 42 CEE ainsi qu aux prescriptions des autres Directives de la CEE tablies dans ce domaine 2004 108 CEE Pour mettre en pratique dans les r gles de l art les prescriptions en mati re de s curit et de sant stipul es dans les Directives de la CEE il a t tenu compte la des norme s et ou de la des sp cification s technique s suivante s I conforme ai requisiti essenziali di sicurezza e di tutela della salute di cui alla Direttiva CEE 2006 42 e sue successive modifiche nonch ai requisiti di cui alle seguenti Direttive CEE 2004 108 Per la verifica della Conformit di cui alle Direttive sopra menzionate sono state consultate le seguen ti Norme Armonizzate EN al cual se refiere la presente declaraci n corresponde a las exigencias b sicas de la normativa de la CEE 2006
40. iculty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Page 84 Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 WARRANTY PowerBoss mave tabor Pats Engine Extended Warranty Costs Walkberinds f JE om j P 2 years Parts Labor or 2000 Hours TF s S i Riders j j Battery scrubbers Ninety days Three years 2000 hrs 3 Years Parts Labor or 3000 Hours IC sweeper scrubbers Ninety days Two years 2000 hrs Two years 3000 hrs 2 years Parts Labor or 2000 Hours Ninety days Four years 3000 hrs Five years 3000 hrs 4 Years Parts 2 Years Labor or 4000 p p fay Ninety days One year 1000 hrs One year 1000 hrs 2 years Parts Labor or 2000 Hours Ninety days Two years 2000 hrs Two years 2000 hours 2 years Parts Labor or 2000 Hours Tank Bladders Eight years no additional labor Polypropylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement parts Ninety days
41. in the down position Impeller on drive the machine forward approximately two feet 61 meters and set foot brake Examine the flare in the squeegee rubber to see that it is uniform around the entire parabola If not go through Steps 4 17 Test unit for water pick up Raising the squeegee caster allows for more flare use the tilt adjustments to even the flare Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PovwerBoss Power of Clear Page 69 PowerBoss PREVENTATIVE MAINTENANCE Turning or Replacing the Rear Squeegee Blade The rear blade on the main squeegee frame has four different edges that may be used the front and back lower edge and the front and back upper edge When the edge in use becomes worn to the midpoint of thickness turn the rubber to an unused edge in the order indicated 1 Front Lower Edge 2 Opposite Lower Edge 3 Frontupper Edge and 4 Opposite Upper Edge Removal and replacement instructions follow This procedure can be performed with the squeegee tool on or off the machine NOTE Removal and replacement of the inner squeegee rubber is easier if the squeegee frame is removed from the machine 1 Unlatch the clamping strap at the center of the squeegee frame and remove the 2 outer knobs 2 Remove the metal strap the two back up strips and the outer squeegee blade Page 70 3 Turn the side ends of the squeegee blade 180 or turn the rubbe
42. intenance Chart in this manual Important additional maintenance requirements and instructions are explained in the engine manual which comes with your machine Page 48 PREVENTATIVE MAINTENANCE Never attempt to perform any service on the equipment or components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED Air Intake System Check Air Filter Service Indicator The air filter service indicator shows when to change the air filter element Check the indicator on a daily basis The red indicator gradually becomes visible as the air filter elements load with dirt It is not necessary to change the air filter elements until the red indicator reaches the top of the service indicator and locks into position 1 Lift engine cover 2 Inspect air filter service indicator Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss NOTE The indicator may return to the nonviable position when the engine is shut off To check reset indicator and turn on the engine if it locks in visible position again clean or change element Air Filter Element Removal 1 2 3 NOTE Turn off the engine and set the parking brake Lift the engine cover Locate the air filter and loosen the retaining clamp Remove the dust cup Pull the rubber plug out of the dust cup and empty the contents The Diesel engine has a wing nut holding the a
43. ir filter element in place remove the wing nut first Pull the air filter elements out of its housing Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 AIR FILTER SERVICE INDICATOR AIR FILTER lt gt AIR FILTER ELEMENT OUTER DUST CAP RETAINING CLAMPS Page 49 Po vverBoss Power of Clean Air Filter Cleaning 1 Once you have removed the air filter elements empty the dust cup and clean the interior of the air filter housing 2 Use an air hose to blow out the air filter elements Air pressure should be 100 psi or less Air Filter Inspection 1 After you clean the air filter elements check the elements for holes by passing a light bulb inside it Air Filter Installation 1 Wipe out the air cleaner housing with a damp cloth Be sure all dirt is removed 2 Install the cleaned replacement filter elements so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the rubber plug in the dust cup Page 50 PREVENTATIVE MAINTENANCE 4 Replace dust cup being sure embossed word top on cup is positioned correctly up Tighten the ring clamp or retaining clips Check the condition of intake hoses and clamps Close engine cover ELECTRICAL SYSTEM Battery Cleaning 1 Combine baking soda and water in a strong solution Brush the solution over the battery top including terminals and cable cla
44. it clears the floor With the squeegee straight up on the floor no flare adjust the caster until it clears the floor by 1 2 12 7 mm Use 1 2 12 7 shim Page 68 make adjustments Park the machine on a flat surface Lower the squeegee spacer of metal or wood as a feeler gauge for this procedure This is a starting reference Locate the squeegee lift arms on each side of the machine Loosen the bolt which attaches the upper squeegee lift arm to the squeegee mounting plate on each side Locate and loosen both jam nuts on each squeegee tilt adjustment link and back them away from the gussets The rear squeegee is now free to be aligned with the floor Lift the squeegee tool by hand and allow it to rest back on the floor this will seat the tool to the floor Again it should stand straight on the floor with no flare Check the squeegee rubber to make sure the squeegee makes contact with the floor all the way around At each squeegee arm mount turn the two jam nuts on the tilt adjusting link until they both make contact with the mounting plate on each side Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE 13 14 15 16 17 NOTE Tighten the jam nuts on each mount plate Then tighten the bolt on top of each of the two upper squeegee arms Tighten the nut on the caster Reattach the squeegee lift linkage With the squeegee
45. k to see if linkage is binding unfastened Charge pump gears worn or scored Replace defective gears Damage due to entry of air into hydraulic Maintain correct hydraulic fluid level system in reservoir Keep suction hose fittings tight Hydraulic system noisy Air in system Check fluid level in reservoir check for loose connections or leaks Relief valve dirty or damaged Clean or replace Tighten fittings Clogged section filter or pump inlet line Replace filter clear line change fluid in reservoir if dirty and flush system Internal pump or motor damage Inspect and repair Page 82 Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PowerBoss NOTES Commander C Series PB 4100040UM Rev B 06 10 Page 83 PowerBoss Inc Copyright 2010 PowerBoss WARRANTY Revision F Effective November 1 2008 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependen
46. lever forward to the on position to activate the vacuum Pull the lever back to the off position to deactivate the vacuum Vacuum provides suction to the hopper and the squeegee Page 33 Po vverBoss Power of Clear OPERATING PROCEDURES PRE OPERATION CHECKS Prior to starting the engine check the following 1 Engine oil level Engine coolant level Fuel level Hydraulic fluid level Brakes steering and directional controls The floor beneath the machine for signs of fluid leaks Fluid levels should be correct Brakes steering and directional controls should be functioning properly Hoses lines and tanks should be free of damage and leaks N Page 34 MACHINE OPERATION STARTING Gasoline or LP Power Units Before starting the engine sit in the operator s seat and make sure the parking brake is locked 1 Make sure the directional control pedal is in the neutral position 2 Make sure the throttle is in the idle position 3 Turn the ignition key to the start position to the right When the engine starts release the key 4 CAUTION If the engine fails to start do not continue cranking for more than ten seconds Allow the starter motor to cool between attempts 4 Release the parking brake Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss Diesel Power Units Before starting the engine sit in the operator s seat and make
47. mander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Hydraulic Fluid Viscosity Specifications SUS 100 F 510 560 SUS 210 F 78 84 Exxon XD 3 15W 40 or equal 2 Ifthe fluid level is not acceptable add hydraulic fluid Maintaining Hydraulic Oil Cooler Efficiency Your machine is equipped with a hydraulic oil cooler it is integrated with the radiator and utilizes exhausted radiator air from the engine fan to cool the hydraulic fluid To maintain its efficiency periodically blow out the radiator amp oil cooler fins with compressed air 100 p s i is maximum Page 57 PowerBoss PREVENTATIVE MAINTENANCE Changing The Hydraulic Fluid Changing The Hydraulic Fluid Filter 1 Turn off the engine and engage the parking 1 Turn off the engine and engage the parking brake brake 2 Place a drain pan on the floor below the 2 Unscrew the oil filter cartridge from the mount reservoir and discard in an approved manner 3 Remove the hose and fitting located on the 3 Apply a thin coating of fluid to the seal of a new bottom rear of the reservoir and allow the fluid to filter element drain 4 Thread onto the mount and hand tighten 4 Discard the fluid in an approved manner then 5 Tighten an additional one half turn beyond replace and reinstall the hose and fitting hand tight 5 Remove the filler breather cap located on NOTE Do not over tighten top of the reservoir and fill the reservoir with approved hy
48. mps Make sure the solution does not enter the battery Using a wire brush clean the terminal posts and cable clamps Apply a thin coating of petroleum jelly to the terminals and cable clamps Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss Battery Replacement 4 CAUTION Remove the negative battery cable before you remove the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury 1 Disconnect the negative cable and then the positive cable 2 Remove the battery 3 Install the new battery 4 Connect the positive battery cable first then the negative cable Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Circuit Breaker If a circuit breaker trips it can be reset by pressing the reset button in the center of the breaker The circuit breakers are located on the instrument panel below the steering wheel CIRCUIT BREAKER Page 51 PowerBoss PREVENTATIVE MAINTENANCE Fuses FUEL SYSTEM Fuses are located in the fuse panel under the engine cover on the fire wall upper right corner when facing the unit Never attempt to perform any service on the equipment or components until the engine is E OFF the parking brake is LOCKED and the wheels are CHOCKED Never operate an LPG powered sweeper CR MM when any component in the fuel system i
49. o keep from damaging the radiator apply air pressure slowly and carefully 6 Shutoffthe air pressure refill the radiator with water and reapply the air pressure You will need to repeat these steps until water flushed from the radiator runs out clear Page 54 7 Inspect and clean the radiator cap 8 Inspect and reconnect the hoses 9 Refill the radiator with coolant NOTE Use a 50 50 mixture of water and an anti freeze with an ethylene glycol base ATTENTION Plain Water Alcohol or Methanol base antifreeze is not recommended for use in the cooling system at anytime Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss LUBRICATION Gasoline and LPG Engines Use any SF or SG rated oil meeting API specifications and suited to seasonal temperatures Refer to the Engine Manufacturer s Operator Manual for these specifications Changing Engine Oil 1 Place a drain pan under the lowest end of the engine 2 Remove the drain plug and allow the oil to drain into the pan 3 Remove the used oil filter and replace with a new one 4 Dispose ofthe oil and oil filter in an approved manner 5 Remove the engine oil cap add oil in the amounts listed in the engine manual then secure the cap Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 LUBRICATION POINTS Steering Fork Assembly and Steering Link Ball Joints The steering
50. on the main broom handle at FLOAT the C82 amp C90 Use standard lifting practices on the handle slot when performing this 2 If desired lower the side broom push the handle forward to the LOWER position NOTE Early models have a single hopper 3 Activate the broom motors 1 Grasp the lifting handles the top of hopper activate both main and side brooms push the 2 Liftupwards approximately 3 0 for hangers to broom control lever forward to the BRUSHES ON clear frame position 3 Pull out and dump in an approve container To activate the main broom only pull the broom 4 Reverse method for installation control lever back to the SIDE BROOM OFF position 4 Turn the vacuum impeller Push the impeller lever forward to the on position 5 Drive the machine over the area to be swept Page 36 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss SCRUBBING Starting Solution Flow Operating the Scrub Brushes 3 Push the solution lever forward until the desired amount of solution is applied 1 Activate the scrub brushes by putting the broom NN id control lever in the ON position NOTE This is a gravity feed system Maximum 2 Lower the scrubhead to the floor with the Now IS scrubhead rocker switch located on the console 4 Tum on the vacuum impeller Push the impeller left of the operator Press to Lower Position lever forward to the on position Scrubhead is raised b
51. ont of the hopper should Page 72 be adjusted so that the front bumper aligns with the hopper frame where the two meet When properly adjusted the front edge of the hopper will be 5 12 7 cm to 6 15 24 cm from the floor Frame Seal Replacement Front Frame Seal The hopper frame seal bolts to the front edge of the engine pan Install a new seal by folding it in half to align the holes Doubled edge with holes goes on the bottom Support the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after Side Frame Seal The side frame seals should clear the floor by at least 3 18 cm If the bottom of a side seal measures 1 2 1 27 cm or more above the floor readjust it or replace it by removing the bolts on the inside of the wheel wells installing a new seal and securing it with the bolts The double edge with the holes goes toward the front Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss PARKING BRAKE Normal adjustment of the parking brake can be accomplished from the operator compartment Locate the knurled handle on the parking brake lever Turn the handle clockwise to increase brake tension NOTE Two or three turns is usually adequate DO NOT OVERTIGHTEN If this adjustment becomes ineffective it will be necessary to adjust the cable length Adjusting The Parking Brake Cable Length 1
52. oom is the optimum angle is 6 degrees 3 Tighten the lock nut M ANGLE _ Me ADJUSTMENT BOLT Page 64 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PovwerBoss Power of Clear 1 Stop the engine and lock the parking brake 2 Position the side broom handle in LOWER position 3 Loosen the side broom adjusting nuts located N Side Broom Height Wear Adjustment on exterior of the side broom arm assembly 4 Adjustthe side broom height be sliding the broom assembly up or down until proper floor contact is made in the 10 to 3 o clock position 5 After adjustment tighten the adjusting nut SIDE BROOM 10 00 Contact HEIGHT Ar ADJUSMENT FOIE NUTS Commander C Series PB 4100040UM Rev B 06 10 Page 65 PowerBoss Inc Copyright 2010 Po vverBoss power of Clean Side Broom Lift Cable Adjustment This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the side broom in the RAISED position This adjustment must be made with the hopper fully lowered F Pull the side broom lever into the RAISED position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn the threaded rod in or out to set the side broom in the maximum raised position 4 Secure the cable adjustment by tightening the locknut Page 66 PREVENTATI
53. or chock behind the wheels when Never push or tow a machine faster than 6 mph parking on inclines ATTENTION 4 CAUTION Engage tow valve before towing or pushing A CAUTION Use special care when traveling on wet surfaces Page 24 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 SAFETY INFORMATION PowerBoss MACHINE OPERATION BASIC OPERATING CONTROLS AND INDICATORS Location of controls and indicators vary on engine type and options purchase Some of the controls and indicator may not be on you unit IGNITION SWITCH The three position key switch is used to turn the machine s power on and off The ignition switch is located on the right side of the instrument panel next to the horn HORN The horn is activated by pressing the horn button located on the right side of the instrument panel Next to the ignition switch Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 LIGHT SWITCH The light switch located in the upper right of the control panel above the steering wheel The light switch turn on and off the lights HOUR METER The hour meter records the number of hours the machine has been operated providing a helpful guide for performing routine maintenance tasks ENGINE COOLANT TEMPERATURE GAUGE The engine coolant temperature gauge registers the temperature of the engine coolant Temperatures above 220 F indicate an overheating engine FUEL LEVE
54. r C Series Sweeper Scrubber This manual covers all Standard Commander C Series machine variations beginning May 2009 We believe this machine will provide excellent service for many years However the best results will be obtained if The machine is operated with reasonable care The machine is maintained regularly per the maintenance schedule provided in the User Manual The machine is maintained with PowerBoss Inc supplied or equivalent parts All right side and left side references to the machine except for engine are determined by facing the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear Be sure to use equivalent hardware when replacement becomes necessary The Model and Serial Number of your machine is shown on the 1 0 name plate This information is needed when contacting Technical Support or when ordering parts The 1 0 plate is mounted on the console of the machine left of the operator and adjacent the main broom adjustment access door Parts may be ordered by phone fax or e mail from any PowerBoss parts and service center Before ordering parts or supplies be sure to have your machine model number and serial number handy For your convenience Fill out the data block below for future reference Page 4 Commander C Series PB 4100040UM Rev B 06 10 Power
55. r s seat 4 Remove the knob on the main broom idler mount 5 Pull the main broom idler mount straight out to remove 6 Grasp the main broom by the plastic drive hub pull the main broom straight out and clear of the broom chamber Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 T 10 11 Depending on broom condition you can either rotate the old broom end to end and re install it or you can install a new broom Slide the main broom into the broom chamber and align the broom with the metal drive hub located at the far side of the broom chamber If a worn broom is being replaced install the new broom by first adjusting the broom arms up to better match the position of the drive hub with the hub on the new broom Once the broom is started onto the drive hubs rotate the broom counterclockwise while pushing lightly against the broom Once the broom is fully engaged replace the idler hub while aligning the seats in the idler hub with the broom s drive hub ears Install the retaining knob and tighten into position Perform a main broom adjustment test and adjust as needed Page 63 PowerBoss PREVENTATIVE MAINTENANCE Side Broom Angle Adjustment The angle adjustment is controlled with a bolt located on the inside of side broom arm assembly 1 Loosen the lock nut 2 Turn adjusting bolt until the br
56. r upside down to expose an unused edge Reposition the blade on the pins of the squeegee frame Reposition the first back up strip using the top holes Reposition the second back up strip using the bottom holes Reposition the metal strap and reattach the two outer knobs Attach the clamp straps at the center being careful not to bunch the blade NOTE Replace the back up strips only if they lose their elasticity Main Squeegee Tool Removal All machines are equipped with auto squeegee lift To remove the squeegee tool proceed as follows 1 2 Engage the parking brake and chock the wheels Lower squeegee amp pull the pin at the rear of the squeegee tool Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss 3 Remove the knobs at the square lift arms supports 4 Disconnect the vacuum hose from the squeegee 5 Lift the supports up off the pins on the squeegee frames and slide the squeegee away from the machine Main Squeegee Tool Installation 1 Atthe back of the machine push the squeegee under the machine into position 2 Attach the lift arms to the supports onto the pins on the squeegee frame 3 On each side of the squeegee attach the hand knobs one on each side to the squeegee frame supports 4 Connect the quick release pin to the squeegee 5 Connect the vacuum hose to the squeegee Commander C Series PB 4100040UM Rev B 0
57. re from the vehicle by removing remain in contact with the floor at all times Inspect the the five inner lug nuts chain every 200 operating hours Replace if at least one link does not drag the surface of the floor 2 Remove the ten hex head bolts and nuts 3 Press the tire from the rim Latch and Hinge Maintenance 4 Pressthe large rim half into the new tire Latches and hinges should be inspected after every 500 5 Mount the small rim half and secure with hex hours of use Retighten and oil if necessary head bolts Cables 6 Reinstall the tire on the machine Inspect all cables for wear every 500 hours Rear Tire The rear tire is a special traction rubber compound press on type tire Page 74 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss TROUBLESHOOTING This section provides information to assist in identifying maintenance trouble and provides possible causes and actions to correct the problem Problems with spark plugs ignition points Review engine manual at back of ignition coil ignition switch carburetor this manual for maintenance and regulator wiring harness troubleshooting procedures Tank valve not fully opened Open the valve slowly NOTE On machines with LPG Fuel tank type does not match fuel supply Use the correct tank type for the fuel fuel also check the following supply Fuel tank and lines are covered with frost Open shut off valve slo
58. s NS EAE malfunctioning or leaking lt i F 2 Never bypass safety components unless you BRE O are testing them FUSES Page 52 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 Replace any defective safety components before operation the sweeper PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean Under no circumstances should the fuel filter lock be bypassed except when testing After testing always reconnect lock Bypassing the fuel filter lock after testing creates a potential fire hazard During repair or servicing of the fuel system work in a properly ventilated area and do not smoke or allow an open flame near the fuel system Tier compliant fuel system Refer to P S I Service Manual When disconnecting the tank coupling always wear gloves LPG fuel can freeze bare hands Commander C Series PB 4100040UM Rev B 06 10 Page 53 PowerBoss Inc Copyright 2010 Po vverBoss ME DOSS PREVENTATIVE MAINTENANCE COOLANT SYSTEM Blowing Out Radiator Fins NOTE Make sure radiator is cool before blowing out the radiator fins with compressed air Use maximum compressed air pressure of 100 p s i to blow out radiator fins with Reverse Flow Flushing 1 At the engine disconnect the hoses 2 Make sure the radiator cap is on tight 3 Using a hose clamp attach a flushing gun onto the lower hose 4 Turn on the water and fill the radiator 5 T
59. ss Inc Copyright 2010 PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA PARKING BRAKE 11 heck tor proper functioning and adjustas needed TANKS Px Check squeegee tool and vacuum hose for clogs TIRES x Visually inspect for wear and damage Repair or replace as needed MISCELLANEOUS x Inspect latches and hinges Tighten and lubricate as needed X Check anti static drag chain on rear wall of broom chamber for damage or excessive wear Replace as needed x Check side broom lift cable and lift cable for wear SCRUB AND WATER PICK UP COMPONENTS Inspect disc scrub brushes and replace as needed Maximum wear 12 fx Inspect squeegee flare and adjust as needed Check the rear squeegee blade for wear Turn or replace as needed Commander C Series 4100040UM Rev B 06 10 Page 47 PowerBoss Inc Copyright 2010 Po vverBoss e Power of Clear PREVENTATIVE MAINTENANCE INSTRUCTIONS ENGINE Maintenance requirements and service instructions for your sweeper scrubber engine are outlined in the following parts of this Maintenance Section Air Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Ma
60. sure the parking brake is locked 1 Make sure the directional control pedal is in the neutral position 2 Make sure the throttle is in the idle position 3 the engine is cold turn the ignition key to the IGN position and press the Glow plug switch for 15 to 20 seconds 4 If equipped press and hold the Murphy switch then turn the ignition key clockwise to the start position When the engine starts release the key and the Murphy switch 4 CAUTION If the engine fails to start do not continue cranking for more than ten seconds Allow the starter motor to cool between attempts 5 Release the parking brake Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 TRAVELING FORWARD OR BACKWARDS Forward Apply pressure to the front of the directional control pedal increasing pressure to increase speed Reverse Apply pressure to the rear of the pedal increasing pressure to increase speed Exercise extreme caution when traveling across or turning on grades Do not exceed an 8 grade SLOWING AND STOPPING Allow the directional control pedal to move into neutral The machine will slow and coast to a stop Page 35 PowerBoss MACHINE OPERATION SWEEPINS REMOVING AND DUMPING HOPPER 1 Lower the main Broom push the handle forward to the NORMAL or FLOAT position A CAUTION NOTE When sweeping extremely uneven floors The hopper is manually lifted from the frame of positi
61. t on their use and care Parts not manufactured by PowerBoss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a diff
62. the proper location Page 28 THROTTLE GAS AND LP The throttle adjusts the engine speed from idle to the operating speed The throttle should be in the IDLE position when starting the engine and immediately before shutdown The throttle should be in the RUN position during normal operation to ensure proper broom speed CHECK ENGINE INDICATOR GAS AND LP ONLY The indicator will illuminate in the event that the engine water temperature rises above 226 degrees or oil pressure drops below 7 psi Shut down the unit and perform the required service A CAUTION When the check engine indicator illuminates it indicates a service issue that requires maintenance Please refer to TROUBLESHOOTING on page 75 Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE OPERATION PowerBoss SOLUTION TANK VOLTMETER ENGINE OIL CHECK ENGINE EMPTY INDICATOR AMP GAUGE s PRESSURE INDICATOR 2 ENGINE COOLANT RECOVERY TANK D Gl TEMPERATURE FULL INDICATOR GAUGE LIGHT SWITCH THROTTLE GAS AND LP HOUR METER soLuTION p HORN FUEL LEVEL IGNITION GAUGE gt SWITCH DIRECTION CONTROL PARKING JN BRAKE PEDAL 5 SEAT GAS AND LP ENGINE CONTROL AND INDICATOR LOCATIONS LAL IT ADJUSTMENT Commander C Series PB 4100040UM Rev B 06 10 Page 29 PowerBoss Inc Copyright 2010 PowerBoss MACHINE O
63. wly to 1 4 open start Defective vacuum lock off Replace or repair Commander C Series PB 4100040UM Rev B 06 10 Page 75 PowerBoss Inc Copyright 2010 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Engine overheats Low coolant level Supply coolant Fan blade installed incorrect Reinstall pusher type fan NOTE If coolant loss has not d radiat Flush radiator occurred check for malfunction 099648 radiator 3919101 of the temperature sending unit Loose fan belt Tighten belt Defective thermostat Replace thermostat PowerBoss moves slowly Parking brake is on Release brake or does not move Directional control pedal jammed damaged or Clear jam or adjust linkage not adjusted properly Tow valve in tow position Move to drive position Low hydraulic fluid level Add hydraulic fluid Hydraulic fluid temperature too high and too Use the proper weight oil for the thin caused by excessive load climbing high operation conditions check pump environment temperatures worn pump or improper fluid Hayes coupler failed Other problems with the hydraulics system See Hydraulics System pump failure motor failure relief valve leaking Problems in this section or stuck open Tow Valve improperly set Turn to correct position Page 76 Commander C Series 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART
64. y same switch Press to Lower The Squeegee Raise position 5 Press the squeegee switch to the Lower NOTE The scrubhead gauge is a visual indication Position of the scrub deck position and not the 6 Drive the machine over the area to be amount of pressure on the floor Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 scrubbed Page 37 PowerBoss MACHINE OPERATION FILLING THE SOLUTION TANK A CAUTION Never use detergents or cleaners that are flammable or combustible Always wear safety glasses and protective clothing when using chemicals of any kind It is recommended to use PowerBoss chemicals which are specially formulated for use in power scrubbers 1 Parkthe machine on a level area and lock the parking brake 2 Make sure the solution delivery valve is closed via the solution lever 3 Open the top door of the machine and remove the plug the Auto fill Assembly Connect a Page 38 garden hose to the AutoFill Assembly Turn on faucet for clean water solution The water will shut off when the proper level is achieved Disconnect garden hose replace the plug auto fill connector and close top door or Unscrew the smallest 6 inch cap located on the top of the solution tank Fill the tank with cleaning water solution When the tank is full close the door and replace the cap Commander C Series PB 4100040UM Rev B 06 10 PowerBoss Inc Copyright 2010 MACHINE O

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