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GilAir3-5

1. Display Dimensions GilAir 3 eee Dimensions GilAir 5 ee Weight GilAir 3 2 2 2 2 Weight GilAir 5 sse Power Supply Battery Packs cepe aves eva uin is Battery Charge Time eee Expected Battery Life T Estimated Battery Life 1 0 21 APPENDIX B SPECIFICATIONS Power Switch Flow Control all models plus MODE HOLD button Clock Model MODE HOLD PROG A amp VW buttons Program Model Display LCD Battery Green LED Fault Red LED 0 9999 Timing 0 9 Error Percentage LAST CAL SHUT OFF Clock amp Program Models E PC P1 P6 OLD Program Model 3 6 H x 3 9 W x 2 0 D 90 mm H x 100 mm W x 51 mm D 4 1 x 3 9 QW x 2 0 D 103 mm HD x 100 mm W x 51 mm D 21 oz 595 g 22 5 oz 638 g GilAir 3 4 8 volt 1 8 amp hour GilAir 5 6 volt 1 8 amp hour Rechargeable Nickel Cadmium or Nickel Metal Hydride 14 18 hours 300 500 charge discharge cycles 2 5 years 20 hours weekly use 1 5 2 5 years 20 39 hours weekly use 1 1 5 years 40 60 hours weekly use T1 Inactivity for extended periods may shorten nickel cadmium battery life Battery life estimates are based on proper battery maintenance Operating Specifications Constant High Flow Range Blow Control e ete ettet
2. NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data If you turn on the pump the LAST run data will be erased and replaced by new run data 4 The run time is displayed R and the percentage of time the last sampling run varied more than 596 from set flow rate Record the LAST run data at this time The display continues alternating between these two screens for 5 minutes then shuts off Battery Fault Flow Adj GilAir C Clock Timer C LRST eua Gilian Gilian GilAir C MODE HOLD GilAir C MODE HOLD o Clock Timer Clock Timer REF 360 0040 01 C 17 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 4 Pausing A Sampling Run Clock Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pump is running 2 The clock icon indicates the pump is taking a sample 3 Using a pointed instrument push MODE HOLD button for at least 1 second 4 The flashing hand icon along with the run time R and the percentage of time the last sampling run var ied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The flashing hand icon is removed pump resumes sampling and the run time clock begins again Battery Fault Flow Adj Clock Timer Gilian GilAir C Clock Timer Gilian GilA
3. Unscrew and remove the four filter housing screws 1 Remove the filter housing 2 Remove the large filter o ring 4 Remove the filter 3 Make certain the small center o ring 5 is properly seated inside the pump Place the new filter inside the filter housing 2 followed by the filter o ring 4 Install the filter housing 2 in the pump and secure with the four housing screws 1 REF 360 0040 01 C 25 APPENDIX A PARTS LIST Accessories Part Number Description 800518 GilAir 3 GilAir 5 Low flow Module Constant Flow 800519 GilAir 3 GilAir 5 Low flow Module Multi Flow 800149 Tube Holder Kit Single Tube Holder Assembly No Manifold 6 x 70 mm 800259 Tube Holder Kit Single Tube Holder Assembly No Manifold 7 10 x 110 mm 800148 Tube Holder Kit Dual Manifold Holders Ends Tubing 6 x 70 mm 801407 Tube Holder Kit Dual Manifold Holders Ends Tubing 10 x 110 mm 200484 Tubing 36 1 4 ID 800159 Tubing 36 1 8 ID with 1 4 ID adapter 200505 Tubing 36 1 8 ID Spare Parts Part Number Description 800320 2 GilAir 3 GilAir 5 Airboss and Restrictor Kit 380 0015 01 GilAir 3 GilAir 5 Tool Kit 800464 GilA
4. Multi Flow Module Calibration 5 35 Multi Flow Module Bag Sampling Installation 36 REF 360 0040 01 C A WARNINGS READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Failure to read understand and comply with ALL accompanying literature product labels and warnings could result in property damage severe personal injury or death Read and understand ALL applicable environmental health and safety laws and regulations Ensure complete compliance with ALL applicable laws and regulations before and during use of this product DO NOT remove cover or alter any label or tag on this product its accessories or related products UNDER NO CIRCUMSTANCES should this product be used except by qualified trained technically competent personnel DO NOT operate this product should it malfunction require repair or have a cracked or broken case DO NOT repair or modify except as specified in Operation Manual Service to be performed by Sensidyne Authorized Service Departments only Use ONLY specified Sensidyne parts when performing maintenance procedures described in this manual Intrinsic safety certifications become void by substitution of components unauthorized repair or alteration This product is intended for both indoor and outdoor use when protected from splashed or wind blown liquids The unit is not waterproof so NEVER submerge the unit in water Pump failure or faulting m
5. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE OR FOR A PARTICULAR PURPOSE WHICH ARE EXPRESSLY DISCLAIMED REF 360 0040 01 C 3 TABLE OF CONTENTS PREFACE 9 ees ad me Ut eer tected a e ey on ahd Ge ri i er tor 3 N ARININGIS Ee DE dede i ee RE 6 e cCertiticatiODs dab oie TE en atte tre usata eia dee OS eed 7 SECTION ONE INTRODUCTION COmponeDIS 1 a ee peg E edited dat Mae rat sated eed do M nd 9 SECTION TWO PUMP OPERATION 21 Setting Veritymng Flow Rate datatiseiotototeeieeesetaep Ten re ERU LIRE IRIURE ER 12 EQUIPMENt SECU 12 Field Calibration Flow 13 222 qTaking A Sample dete PORE REIR 15 SECTION THREE DISPLAY FEATURES 31 Stopping The Sampling Run Clock 16 3 2 Display Self lest Clock Model 3 2 etes oett etaed best 16 3 3 Retrieving LAST Run Data Clock 17 3 4 Pausing A Sampling Run Clock Model semen 18 3 5 Stopping The Sampling Run Program 99 9 19 3 6 Display Self Test Program Model 2 2 000 0000 19 3 7 Retrieving LAST Run Data
6. are properly seated 2 Place the Low Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Low Flow Module with the mounting screws 3 Do not overtighten Figure D 1 Installing The Constant Low Flow Module REF 360 0040 01 C 29 APPENDIX D CONSTANT LOW FLOW MODULE D 3 Constant Low Flow Calibration Set Up See Figure D 2 The front anti tamper cover plate should be open and rotated The pump should be off Set up the calibration equipment as shown Make certain that the sampling media A is properly installed as shown 1 2 3 4 5 Use a flat screwdriver to move the notch in the module valve 1 to the Off position Turn on the pump 2 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 Use a flat screwdriver to move the notch in the module valve 5 to the On position Using a fine screwdriver 6 adjust the flow rate at the module NOTE The built in rotameter does not indicate the flow rate through the sampling media 30 REF 360 0040 01 C APPENDIX D CONSTANT LOW FLOW MODULE Figure D 2 Constant Low Flow Module Calibration Set Up 31 REF 360 0040 01 C APPENDIX D CONSTANT LOW FLOW MODULE D 4 Bag Sampling Installation The module is provided with an internal Luer taper for bag sampling The unique feature of this
7. de Constant Flow Low Multi Flow Low Flow eee Operating Temperature Range GilAir 3 850 3000 cc min GilAir 5 850 5000 cc min External Flow Adjust 5 of set point 5 500 cc min to 25 0 640 mm Hg 1 750 to 18 3 H50 460 80 mm Hg 32 to 104 F 0 to 40 C PRESSURE RANGE Pump Flow 8 Hr Run Min H2O before fault LPM Gil ir 3 GilAir 5 GilAir 3 GilAir 5 0 85 20 20 25 35 1 25 25 30 35 2 26 35 2 5 15 20 3 8 23 10 30 4 15 15 5 5 5 360 0040 01 27 APPENDIX C TROUBLESHOOTING GUIDE Cause Remedy e When On Off switch is moved to On position display shows hand icon and E Software problem Move On Off switch to Off position and then back to On position Unusual Display when battery pack is installed Battery pack not properly installed Disconnect battery pack and re install it properly 28 REF 360 0040 01 C APPENDIX D CONSTANT LOW FLOW MODULE D 1 Overview The Constant Low Flow Module is suitable for sampling between 5 and 500 cc min and maintains a constant sampling flow despite load changes up to 25 H O D 2 Installing The Constant Low Flow Module NOTE Install the Low Flow Module in a clean environment with the pump turned off See Figure D 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5
8. more hours Figure 3 1 Programming Flow Chart Program Model REF 360 0040 01 C 23 SECTION FOUR MAINTENANCE 4 1 Battery Maintenance The GilAir 3 and GilAir 5 air sampling pumps use re chargeable Nickel Cadmium or Nickel Metal Hydride batteries that must be fully charged and properly maintained to achieve maximum pump run time The battery pack may be charged separately or while in stalled on the pump WARNING Do not clean open case charge or replace battery while in an explosive atmosphere Battery packs are charged through a built in jack on the side of the battery pack Note The charging plug is polarized to prevent improper insertion CAUTION Do not short the battery terminals or the charging jack Shorting will result in irreversible damage to the battery pack Memory Effect Nickel Cadmium batteries will develop reduced capac ity when they are not fully discharged and then fully recharged after sampling Memory effect takes time to develop and can usually be eliminated by performing two complete discharge recharge cycles on the pump e Leakage Current Nickel Cadmium and Nickel Metal Hydride batteries always have a small internal leakage current If the battery pack has been removed from the charger for more than two days without use it will require addi tional charging to restore it to full capacity This pro cess can be repeated two or three times without caus ing
9. GILAIR 3 amp GILAIR 5 AIR SAMPLING SYSTEMS OPERATION MANUAL Gi 14 r3 Flow Fault Personal Air Sampler WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals SEINIO Y TUE Battery Gi 14 r5 Flow Fault Personal Air Sampler WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 5 battery packs See Labeling for intrinsic safety approvals a a SEMI Y TUE SEI DIL 16333 Bay Vista Dr Clearwater Florida 33760 USA 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS PROPRIETARY NOTICE This manual was prepared exclusively for the owner of the Sensidyne GilAir Air Sampling System The material within this manual is proprietary information and is to be used only to understand operate and service the instrument By receiving this document the recipient agrees that neither this document nor the information disclosed within nor any part thereof shall be reproduced or transferred physically electronically or in any other form or used or disclosed to others for manu facturing or for any other purpo
10. Program 20 3 8 Pausing A Sampling Run Program 21 3 9 Programming The Pump Program 1 eee 22 4 REF 360 0040 01 C TABLE OF CONTENTS SECTION FOUR MAINTENANCE 4l Battery Maintenance uai een fusa o pedem atem e n dread fom atr ds 24 4 2 Eiter Maintenance csse emet cin ente ede ep ee e 25 SECTION FIVE APPENDICES e Appendix Parts Liste os eode ee ule eet pu bu 26 s Appendix Bi SpeciliCations cete t M PORA DR e Ae RED ts 27 Appendix C Troubleshooting Guide sss eene 28 Appendix D Constant Low Flow eme 29 Appendix E Multi Flow 33 APPEN E SOVICE ottenere ett at epe td rie tee 37 LIST OF FIGURES 11 Sampling Pump Front View GilAir 3 shown sese 10 2 1 Field Calibration Flow Verification Equipment Set Up 222 11 2 2 Field Calibration Flow Verifications rere tee em P e on 13 2 5 Samplig ere ei IDE eI E ap veles p Er OR ERI UC I A RD S 14 3 1 Programming Flow Chart Program 23 D 1 Installing The Constant Low Flow Module 2 sm 29 0 2 Constant Low Flow Module Calibration 5 31 D 3 Constant Low Flow Module Bag Sampling Installation sees 32 Installing The Multi Flow 1 33 2
11. Tamper Plate should be open and rotated 1 Make certain pump is running 2 Display shows that pump is taking a sample 3 Using a pointed instrument push MODE HOLD button for at least 1 second 4 The flashing hand icon is displayed along with the run time R and the percentage of time the last sam pling run varied more than 5 from set flow rate 5 To resume sampling again push the MODE HOLD button for at least 1 second 6 The display shows that the pump has resumed sampling Battery 1 Fault gz ROOD PROG J Gilian GilAir P MODE HOLD Program Timer va n COD Perel 2 PROG Gilian gt Gilian GilAir P MODE HOLD 527 GilAir P MODE HOLD lt A 55 ROO PROG Gilian gt Gilian GilAir P GilAir P MODE HOLD Program Timer 360 0040 01 21 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 9 Programming The Pump Side Anti Tamper Plate should be open and rotated Pump should be off See Figure 3 1 1 Using a pointed instrument press MODE HOLD button Display shows LAST 1A followed by screen showing current program number 1B fol lowed by screen showing the run time R and the percentage of time the last sampling run var ied more than 5 from set flow rate The three scr
12. Up 1 2 3 4 5 Use a GilAir 3 or GilAir 5 pump with a fully charged battery pack Attach tubing to the pump Connect the collection device to the tubing Connect the tubing from the collection media to a Gilibrator 2 Setup and turn on the Gilibrator 2 Figure 2 1 Field Calibration Flow Verification Equipment Set Up 12 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS e Field Calibration Flow Verification Field calibration flow rate verification must be per formed before sampling and when setting the flow rate See Figure 2 2 For Basic models skip to Step 4 Pump should be off 1 2 3 4 Use a small Phillips screwdriver to loosen the side anti tamper plate screw Rotate the side cover plate 180 Use a pointed instrument such as a ball point pen or paper clip bent 90 to press the MODE HOLD button twice CAL should appear on the display CAL allows you to run the pump without actually collecting run data 3A Clock model 3B Pro gram model Use a small Phillips screwdriver to loosen the front anti tamper plate screw 5 6 7 8 9 Rotate the front cover plate 180 Move On Off switch to the On position Make sure the Gilibrator 2 is on and working Set the pump flow rate by turning the flow adjust screw Clockwise for increased flow and coun terclockwise for decreased flow Use built in rota meter only as a flow indicator Us
13. ay result Possible static hazard Do not rub with dry cloth DO NOT clean open case charge or replace batteries in an explosive atmosphere This product uses rechargeable Nickel Cadmium or Nickel Metal Hydride batteries ALWAYS fully charge before use Use only battery pack and chargers specified in Operation Manual DO NOT insert any foreign objects into contact slot Shorting contacts will blow protective fuse DO NOT use BMS 200 charger to charge NiCd battery version ATEX pumps Some models of this product use Nickel Cadmium batteries which may not be disposed to normal landfill due to the Cadmium content Dispose of Nickel Cadmium batteries only according to local and federal regulations Maximum Allowable Charging Voltages Um GilAir 3 6 Vrms gt 250 mA 21 lt 250 mA GilAir 5 7 Vrms gt 250 mA 21 lt 250 mA If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised Examples of aggressive substances are acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Examples of suitable precautions are regular checks as part of routine inspections or establishing from material data sheets that it is resistant to specific chemicals DO NOT operate with a dirty or blocked inlet filter
14. e the Gilibrator 2 for actual calibration measurements When desired flow rate has been reached turn off pump and Gilibrator 2 The pump is now ready for sampling REF 360 0040 01 C 13 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 7 ze Clock Timer MODEIHOLD 62 MAC PROG Gilian GilAir P MODE HOLD Program Timer s 20457 Be Figure 2 2 Field Calibration Flow Verification Battery Faut Battery Fault Flow Adj 5 14 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 2 2 Taking A Sample Note for Basic Models Start and stop times must be recorded to determine sample time 1 Move the On Off switch to the On position 2 Place the pump tubing and cassette on your person as shown in Figure 2 3 3 When sampling is completed move the On Off switch to the Off position Record sample data Note for Clock and Program Models When the pump is shut off after a sample run the accumulated run time minutes are displayed for 5 more minutes along with R and the percentage of time the last sampling run varied more than 5 from the set flow rate If you wish to return to a blank display immediately perform a Display Self Test Clock Model Section 3 2 Program Model Section 3 6 Note Total Air Volume Liters Air Flow Rate cc min x Sample Time minutes 1000 cc Liter Battery Fault Batt
15. eens repeat NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data 2 Press the A or V buttons while LAST is dis played 2A to change the program number up ward or downward see 2B Continue to press the A or V buttons to further increase or decrease the program number Px where x be or a number from 1 to 6 3 Press the PROG button to view the current Delay Time represented by D icon in the display win dow 3AD The clock icon is flashing Press the or W buttons 3B to either increase or decrease the Delay Time 3C The Delay Time is the number of minutes after the pump is turned on before it actually starts sampling 4 Press the PROG button again to view the current Run Time represented by R icon in the display window 4A The clock icon is flashing Press the A or V buttons 4B to either increase or de crease the Run Time 4C The Run Time is the number of minutes the pump will sample before stopping and going into Run Delay mode 5 Press the PROG button again to view the current Run Delay Time represented by D amp R icons in the display window 5A The clock icon is flashing Press the or W buttons 5B to either increase or decrease the Run Delay Time 5C The Delayed Run Time is the number of minutes between successive Run Time intervals 6 Press the PROG button again to view the curr
16. ent Cycle Count represented by C icon in the dis play window 6A The clock icon is flashing Press the or W buttons 6B to either increase or decrease the Cycle Count 6C The Cycle Count variable defines the number of times that the Run Time intervals are executed 7 Press the PROG button again to accept the pro gram changes and return to the flashing Px dis play 7A This completes the programming phase for this selected program number NOTE If the Run Time and Cycle Count variables are large enough to result in a total run time of more than 9 999 minutes the unit will remain in the Cycle Count pro gramming mode with a flashing E in the small digit area until a value for Cycle Count is acceptable when the PROG button is pressed Once the pump is programmed it will default to the program number used for the last sampling run when the display is turned on 1 To switch to another program number without making any changes follow Steps 2A and 2B Continue press ing the PROG button only in Steps 3 through 6 until the display shows the flashing program number 7A 22 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS gt 125 D 2 Note The above sample delays the start by 18 Aans minutes runs four hours shuts off one hour and runs four
17. ery Fault Flow Adj Flow Adj L7 2 On On Off Figure 2 3 Sampling REF 360 0040 01 C 15 SECTION THREE DISPLAY FEATURES 3 1 Stopping The Sampling Run Clock Model Move the On Off switch to Off to stop the sampling run The run time is displayed R and the percentage of time the sampling run varied more than 5 from set flow rate Record the run data at this time The run data is displayed for 5 minutes then shuts off To immediately clear the display perform a dis play self test see Section 3 2 3 2 Display Self Test Clock Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 then back down to 1 Each icon is individually displayed from right to left followed by all the icons flashing twice before the dis play goes blank terminating the test The self test clears the pump s last run data 16 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 3 Retrieving LAST Run Data Clock Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pump is off 2 Using a pointed instrument push MODE HOLD Button one time 3 LAST is displayed
18. ery voltage is below its nominal value 7 2 Hold icon Appears on Clock and Program models when the MODE HOLD is pushed while the pump is running 7 3 D and D Delay interval prior to starting first sampling interval Program model only R Run time interval Clock amp Program models D R Pause interval between Run Time Intervals Program model only 7 4 Clock icon Non flashing pump is executing a sampling run Flashing pump is in programming mode Program model only REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 7 5 7 6 0 Indicates percent of time pump runs outside of 5 fault tolerance envelope during sampling run Maximum indication is 9 regardless of actual performance 4 Character Display Display letters and messages listed below Program model only unless otherwise noted Cycles The number of times the Run Time interval is performed PC Basic program which does the simple clock mode P1 User defined program P2 User defined program P3 User defined program P4 User defined program P5 User defined program P6 User defined program E Programming error LAST Flashes alternately with the run time R 7 3 and 0 7 5 icons displayed Clock amp Program models Old Flashes alternately with the run time R 7 3 and 0 7 5 icons displayed Re fers to run data prior to the LAST sam pling run Program model only SHUT OFF alter
19. hould be off Set up the calibration equipment as shown Make certain that the sampling media A B C or D is properly installed as shown D 2 3 4 5 Use a flat screwdriver to move the notch in the module valve 1 to the Off position Turn on the pump 2 Adjust the flow to between 1 0 and 1 5 LPM 4 using the flow adjustment 3 Use a flat screwdriver to move the notch in the module valve 5 to the On position Using a fine screwdriver 6 adjust the flow rate on the variable manifold for each manifold used NOTE The built in rotameter does not indicate the flow rate through the sampliing media 34 REF 360 0040 01 C APPENDIX E MULTI FLOW MODULE Figure E 2 Multi Flow Module Calibration Set Up REF 360 0040 01 C 35 APPENDIX E MULTI FLOW MODULE E 4 Bag Sampling Installation The module is provided with an internal Luer taper for bag sampling e See Figure E 3 1 2 3 4 6 7 8 Insert the Luer taper 1 Attach the tubing 2 to the taper Attach the adapter 3 to the variable manifold 4 Connect the tubing 2 to the adapter 3 Connect a short piece of tubing 5 to the variable manifold 4 Connect the tubing 5 to the sampling bag 6 Remove the variable manifold cap 7 Before sampling set the flow with a fine screwdriver 8 on the variable manifold 4 using a Gilibrator Figure E 3 Multi Flow Module Bag Sampling Insta
20. ir 3 Battery Pack UL NiCd 800869 GilAir 5 Battery Pack UL NiCd 783 0008 01 GilAir 3 Battery Pack ATEX NiMH 783 0009 01 GilAir 5 Battery Pack ATEX NiMH 298 0006 01 GilAir 3 amp GilAir 5 Single Unit 120 VAC Charger 401097 1 GilAir 3 Single Unit 230 VAC Charger euro plug 401225 1 GilAir 5 Single Unit 230 VAC Charger euro plug 201050 Filter package of 10 360 0040 01 Gilair 3 GilAir 5 Operation Manual GilAir 3 Sampling Pump 120V Input Chargers 230V Input CE Chargers Single Universal BMS Single Universal BMS 800508 800464 850086 850086 1 298 0006 01 850069 401097 1 850070 610 0201 01 783 0008 01 610 0202 01 bier 610 0203 01 GilAir 5 Sampling Pump 120V Input Chargers 230V Input CE Chargers Single Universal BMS Single Universal BMS Basic 800883 800885 800869 850086 850086 1 298 0006 01 850069 401225 1 850070 610 0101 01 783 0009 01 610 0102 01 hee 610 0103 01 See section Four regarding use of BMS chargers with NiMH batteries Do Not use BMS 200 850086 1 chargers with ATEX NiCd Packs Ref No 783 0001 01 and 783 0002 01 Use BMS 100 850089 1 26 REF 360 0040 01 C General Specifications Indicators teda atheist aetna ae Display Ranges
21. ir C MODE HOLD Clock Timer Gilian GilAir C Clock Timer 37 ROO Gilian GilAir C MODE HOLD oj Clock Timer 18 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 5 Stopping The Sampling Run Program Model Move the On Off switch to Off to stop the sampling run Display shows the run time R and the percentage of time the sampling run varied more than 5 from set flow rate Record the run data at this time Display continues to show the run data for 5 minutes then shuts off To immediately clear the display per form a display self test see Section 3 6 3 6 Display Self Test Program Model Side Anti Tamper Plate should be open and rotated Pump should be off Using a pointed instrument push the MODE HOLD button continuously for at least three seconds Display self test begins where all elements of the five digit positions are individually displayed followed by all five digits simultaneously counting from 1 through 9 then back down to 1 Each display Icon is individually displayed from right to left followed by all the icons flashing twice before the display goes blank terminating the test The self test clears the pump s last run data REF 360 0040 01 C 19 GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 7 Retrieving LAST Run Data Program Model Note Side Anti Tamper Plate should be open and rotated 1 Make certain pum
22. llation 36 REF 360 0040 01 C Domestic Service Sensidyne Inc 16333 Bay Vista Drive Clearwater Florida 33760 USA 800 451 9444 727 530 3602 727 539 0550 Main fax 727 538 0671 Service fax e mail info sensidyne com web www sensidyne com APPENDIX F SERVICE European Service Goffin Meyvis Analytical and Medical Systems Deliveries Ecustraat II 4879 NP Etten Leur the Netherlands Mail P O Box 251 4870 AG Letten Leur the Netherlands 31 0 76 5086000 31 0 76 5086086 fax e mail info goffinmeyvis com web www goffinmeyvis com REF 360 0040 01 C 37 Notes 38 REF 360 0040 01 C Manufactured by Authorized EU Representative Sensidyne Inc d Continental Disc Corporation 16333 Bay Vista Drive Energieweg 20 Clearwater Florida 33760 em d 2382 NJ Zoeterwoude Rijndijk USA ISO 9001 2000 Registered The Netherlands 800 451 9444 727 530 3602 727 539 0550 fax 31 71 5412221 31 71 5414361 fax www sensidyne com e info sensidyne com
23. nately Reminder message to turn the pump off It indicates that 5 minutes have elapsed since D a fault condition has terminated the sampling run or 2 a programmed sampling run has reached completion CAL Flashing prepared to run the pump without gathering sampling data Non flashing pump is running enables calibration of pump s air flow rate Clock amp Program models 8 MODE HOLD button Mode Change Hold Operation 9 PROG button Program Select Accept Variable or Value shown on display 10 A and V buttons Increase or decrease a value or scroll through a menu list 11 Rotameter Use as reference only Actual flow should be set using a Gilibrator or another flow calibration device 10 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS GilAir P Program Timer Gilian GilAir C Clock Timer Gilian GilAir Basic MODE HOLD 7 MODE HOLD GilAir3 Personal Air Sampler A WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals DEDI Y FUE Flow Adj Figure 1 1 Air Sampling Pump Front View GilAir 3 shown REF 360 0040 01 C 11 SECTION TWO PUMP OPERATION 2 1 Setting Verifying Flow Rate Equipment Set
24. or kinked tubing Pump failure or faulting may result Caution Both charger and battery become warm during charging If further translation is required please contact Continental Disc Corporation the Sensidyne EU Authorized Representative 6 REF 360 0040 01 C number of notified body responsible CERTIFICATIONS EUROPEAN ECONOMIC COMMUNITY GilAir intrinsically safe air sampling pump CE marking amp for production EEx ia IIC 4 SIRA O3ATEX2136 Explosion protection Il Equipment Group 2 Equipment Category G Hazardous Gases Vapors or Mists EEx Explosion Protected equipment in EC Type examination certification number compliance with CENELEC EN 50014 series Listed 17G9 GilAir 3 Sampler Intrinsically safe for use in hazardous locations Class Groups ABCD Class II Groups EFG amp Class Temp Code TSC Pat Pend ege Gilian Made in USA ia Intrinsic safety protection method Gas group T4 135 C maximum external surface temperature UNITED STATES LISTED 17G9 GilAir 5 Portable Air Sampling Pump Intrinsically safe for use in hazardous locations Class Groups A B C D Class Il Groups E F G amp Class Temp Code T3C Use only with Gilian Battery Pack PN 800869 lane Made in USA Class Flammable Gases Vapors or Liquids Division 1 Ignitable concentrations can exist all of the time Gro
25. p is off 2 Using a pointed instrument push MODE HOLD Button one time 3 LAST is displayed NOTES If CAL is displayed instead of LAST press the MODE HOLD button twice more to display the LAST run data If you turn on the pump the LAST run data will be erased and replaced by new run data If the On Off switch is set to On at this point to begin a new sampling run the LAST run data will replace the Old run data which will be lost at that time as the lastrun dala is cleared for the new sampling run data However you may retrieve the Old run data later by pressing the MODE HOLD button with the On Off switch in the Off position until the Old data are displayed 4 Display then shows the program number as Px where x can be the letter C or 1 through 6 5 The run time is then displayed R and the percentage of time the last sampling run varied more than 5 from set flow rate Record the LAST run data at this time The display continues alternating among these three screens for 5 minutes then shuts off CECA Fault PROG Gilian GilAir P MODE HOLD 5 Program Timer eo n Gilian GilAir P MODE HOLD GilAir P MODE HOLD GilAir P 8 Program Timer Program Timer Program Timer 20 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 3 8 Pausing A Sampling Run Program Model Note Side Anti
26. r 5 battery packs See Labeling for intrinsic safety approvals SEIDEL REF 360 0040 01 SECTION ONE INTRODUCTION COMPONENTS See Figures 1 1 GilAir 3 and 1 2 GilAir 5 All Models 1 On Off switch 2 Flow Adjustment requires slotted screwdriver 3 Rechargeable Battery Pack 4 Internal External Vent Control Use a flat head screwdriver to adjust the internal external vent The open circle position will vent the pump discharge external to the sampler case recommended for moist or corrosive sampling environments The closed circle will vent internally recommended for dust laden environments 6 Battery Charge Indicator Lights up when the pump is turned on and the battery pack is fully charged The indicator will normally turn off after the pump runs for a short period of time 6 Flow Fault Indicator Lights up if pump is unable to maintain flow rate within 5 of the set point Occurs if pump is operated outside its specified performance ranges or if battery pack has insufficient charge After about 30 seconds of continuous operation under fault conditions the pump will stop For Clock and Program models shutdown under fault conditions preserves the run time in the display e Clock and Program Models Only 7 Liquid Crystal display LCD Note All times are displayed in minutes 7 1 Battery icon A flashing icon indicates batt
27. se except as specifically authorized in writing by Sensidyne Inc COPYRIGHT NOTICE 2005 Sensidyne Inc All Rights Reserved No part of this document may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the prior written permission of Sensidyne Inc TRADEMARK NOTICE Sensidyne the Sensidyne logo Gilian and the Gilian logo are registered trademarks These trademarks are protected through use and registration in the United States The trademarks and servicemarks used in this document are the property of their respective companies and are used only for informational and explanatory purposes DISCLAIMER THE SELLER ASSUMES NO RESPONSIBILITY WHATSOEVER TO ANY PARTY WHOSOEVER FOR ANY PROPERTY DAMAGE PERSONAL INJURY OR DEATH RECEIVED BY OR RESULTING FROM IN WHOLE OR IN PART THE IMPROPER USE INSTALLATION OR STORAGE OF THIS PRODUCT BY THE USER PERSON FIRM ENTITY CORPORATION OR PARTY NOT ADHERING TO THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL OR OTHERWISE PROVIDED BY THE SELLER OR FROM NOT AD HERING TO ALL FEDERAL STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL HEALTH AND SAFETY LAWS AND REGULATIONS THE SELLER SHALL NOT BE LIABLE FOR DIRECT INDIRECT CONSEQUENTIAL INCIDENTAL OR OTHER DAMAGES RESULTING FROM THE SALE AND USE OF ANY GOODS AND SELLERS LIABILITY HEREUNDER SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF ANY GOODS FOUND DEFECTIVE
28. signs of memory effect e Chargers NOTE See Battery Charger compatibility matrix in Appendix A Parts List Single Station Charger A dual rate charger that can be switched from con stant rate charge to trickle charge Universal Multi Station Charger A dual rate charger offering five station timed con stant rate charging that automatically defaults to trickle charge BMS Multi Station Charger WARNING DO NOT use the BMS 200 charger to charge NiCd battery version ATEX pumps A five station charger offering timed charging that de faults to a trickle charge in either a constant rate charging mode or two diagnostic modes NOTE The BMS Multi Station Charger has a single and double discharge mode Single Evaluation and Double Evalua tion designed to enhance the performance of Nickel Cadmium batteries Excessive use of these discharge charge features will needlessly shorten battery life We recommend use of the Double Evaluation mode for maintenance only maximum once monthly for use with Nickel Cadmium batteries These modes offer no advan lage with Nickel Metal Hydride batteries 24 REF 360 0040 01 C GILAIR 3 amp GILAIR 5 AIR SAMPLING PUMPS 4 2 Filter Maintenance The inlet filter should be changed after six months of regular use or whenever the outer portion of the filter be comes discolored The filter center retains its original color as a reference 1 2 3 4 5 6
29. system is that it will automatically shut the flow off when the bag has been filled The maximum pressure within the bag is ap proximately 8 of water See Figure D 3 1 Insert the Luer taper 1 2 Attach the tubing 2 to the taper 3 Connect the tubing to the sampling bag 3 4 Before sampling set the flow with a fine screwdriver 4 using a Gilibrator Figure D 3 Constant Low Flow Module Bag Sampling Installation 32 REF 360 0040 01 C APPENDIX E MULTI FLOW MODULE E 1 Overview The Multi Flow Module is suitable for multiple tube sampling between 1 and 750 cc min and can be used in conjunction with the Gilian Universal Tube Holder System to perform multiple tube sampling E 2 Installing The Multi Flow Module NOTE Install the Multi Flow Module in a clean environment with the pump turned off e See Figure E 1 1 Remove the airboss cover on top of the pump 1 Make sure the o ring seals 5 are properly seated 2 Place the Multi Flow Module 2 onto the airboss opening Make certain the mating boss clears the case opening prior to securing 3 Secure the Multi Flow Module with the mounting screws 3 Do not overtighten Figure E 1 Installing The Multi Flow Module REF 360 0040 01 33 APPENDIX E MULTI FLOW MODULE Multi Flow Calibration Set Up See Figure E 2 The front anti tamper cover plate should be open and rotated The pump s
30. upA Acetelyene Group B Hydrogen GroupC Ethylene Group D Propane Class Il Combustible dusts Group E Metal Dust GroupF Carbonaceous Dust GroupG Grain Dust Class Ill Ignitable fibers amp flyings Temp Code 3 lt 160 C REF 360 0040 01 C FRONT NAMEPLATES UNITED STATES Battery qM L AIR Faut Personal Air Sampler WARNING Substitution of components may impair intrinsic safety Use only with Gilian battery pack PN 800464 or 800464 1 Patent Pending Made in USA Flow A WARNING impair intrinsic safety Use only Battery gt 0 YG H _ Fault MJ EUROPEAN ECONOMIC COMMUNITY Battery Gi r3 Personal Air Sampler Substitution of components may specified GilAir5 battery packs See Labeling for intrinsic safety approvals Pat Pending Made In USA 8 Gilian WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAir 3 battery packs See Labeling for intrinsic safety approvals DEDI FIVE Battery GilAir5 Personal Air Sampler N WARNING Possible static hazard Do not rub with dry cloth Substitution of components may impair intrinsic safety Use only specified GilAi

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