Catalog VPInstruments (Global version)
Contents
1. UN 0 1 14 30 95 Krona man mani min mn En thar 1 estes TE VERE T cum PECORE Miss Ge 41424 VPVision CAT VP UK 1501 2015 VPINSTRUMENTS VPVision VPVision offers you the complete monitoring solution for compressed air and technical gases It makes energy Savings easy quick and rewarding Using the latest web technology VPVision enables you to view data anywhere anytime VPVision analyzes flow data and makes your savings potential transparent VPVision can be expanded to receive and consolidate data such as electric demand compressor kW and dew point VPVision can also be fully integrated into a plant s existing SCADA system and linked to the Internet to allow access by designated company staff from anywhere With VPVision you can Maintain your efficiency Allocate costs Track and monitor leak level Generate automated reports in PDF Expand and adapt the system VM Follow your system via Smart PH tablet and web browser gt Centralize benchmark different plants on different locations gt Track Maintenance need points Product highlights Web based interface Built in reporting tools Early alert on leakage Customizable screens Interactive P amp ID SQL connections Direct insight in costs Based on standardized hardware V N N NV CAT VP UK 1501 TH VPVISION VPINSTRUMENTS VPVision2. CAT VP UK 1501 INTRODUCTION VPINSTRUMENTS Compressed air applications Virtually any production plant utilizes compressed air Applications are packaging machines offset presses transport of granulate and food ingredients cooling of products and tank aeration gt Ceramic factories gt Life sciences gt Glass production gt Automotive gt Cement and construction products gt Steel production gt Paper gt Food production beverage and breweries Other markets and applications Our products are used successfully in various industrial applications for example Aeration monitoring in water treatment plants Airflow monitoring in large ducts General test and measurement applications such as universities OEM applications Combustion air mixing Technical gas mixing Welding gas packaging gas CO2 consumption metering VM VM VM MM CO2 exhaust metering 2015 VPINSTRUMENTS INTRODUCTION VPINSTRUMENTS Application examples and start kits We offer start kits which can be directly applied to your application Each start kit contains all the items you need for the job Portable audit tools The VPFlowScope measures mass flow pressure and temperature and features a built in two million point data logger The device has a built in display with keypad for configuration no need to bring a computer on site The start kit is delivered in a heavy duty weather proof transport case Com
3. a Cm E A CE gt P gt 2A ad rd ju B d E CAT VP UK 1501 O 2015 VPINSTRUMENTS Measure Lord Kelvin CAT VP UK 1501 2015 VPINSTRUMENTS VPFlowScope The VPFlowScope measures mass flow temperature and pressure simultaneously It s the ultimate compressed air audit tool used by leading auditors worldwide The bright blue display provides real time information and with the built in data logger recording is as easy as taking a picture VPStudio software can be used for real time measurements on your PC to process data and to print reports The VPFlowScope product family consists of a wet and a dry air flow meter which are fully interchangeable and compatible with the VPFlowScope display modules Applications gt Air audits gt Demand side monitoring sub metering of compressed air gt Ring networks bi directional gt Air Nitrogen Carbon Dioxide Argon gt Mass Flow Pressure amp Temperature and any other dry and non corrosive gt Display data logger module for easy gases recording of data gt Bi directional measurements optional We offer the VPFlowScope for both wet and dry compressed air You can combine either sensor module with the same display module That s why the VPFlowscope is such an exceptional instrument for air auditors With the VPFlowScope you can measure virtually any compressed air
4. Energy Nr solutions 1 VPINSTRUMENTS COM INSTRUMENTS VPVision Kikkoman Europe CAT VP UK 1501 2015 VPINSTRUMENTS CAT VP UK 1501 INTRODUCTION VPINSTRUMENTS Our mission VPInstruments develops produces and supplies energy management solutions for compressed air and industrial gases We show you where when and how much you can save Our solutions cover both supply side and demand side We offer a unique product range consisting of gt Insertion and in line flow meters and other sensors for compressed air and technical gases gt Energy Management Software for compressed air and all other utilities gt Easy to use tools for installation VPInstruments is one of the most innovative companies in its industry Our products and solutions are often unique in the market easy to use sustainably produced and designed with two eyes for detail which is reflected in our logo Our products are sold through skilled distributors worldwide Thanks to their skills and expertise they help you to get the most out of our products We take quality and traceability very seriously Our calibration systems are traceable to the National Standards at NMi Dutch Institute of Standards and Metrology Our quality management system is certified to ISO 9001 2008 Proudly serving leading companies worldwide Through our distributors and dealers we serve clients worldwide to save on com pressed air energy costs small sele
5. im TW i ty Ee USB interface Order codes Flow Range Option Display Option Connector VPS RO80 M050 0 32 80 m hr no display 65 5 pin M12 VPS R250 M100 0 88 250 m hr D10 Display C8 8 pin M12 for remote display VPS RO1K M200 2 86 1000 m hr D11 Display 2 M point logger Only available for VPFlowScope in line DO Basic Features Display features Connector types Thermabridge Flow sensor 3 Line display M12 5 pin for standard application Pressure and temperature sensor Multi session datalogger M12 8 pin for remote display function 4 20 mA or Pulse output switchable Keypad for configuration RS485 Modbus RTU USB Cable included not available for VPFlowScope DO Calibration options VPA 0009 001 ISO Calibration report 0 5 FSS VPA 5000 911 Bi directional measurement option Tubing kits VPA 1200 005 0 5 inch in and outlet tubes VPA 1200 010 1 inch in and outlet tubes VPA 1200 020 2 inch in and outlet tubes Accessories DO D10 and 11 version VPA 5000 005 Cable 5m 16 4 ft with M12 5pin connector on one side open wires on other side VPA 5000 010 Cable 10m 32 9 ft with M12 5pin connector on one side open wires on other side VPA 0000 200 Power supply 12V 5pin VPFlowScope Accessories DO version only VPA 5001 205 Interface box JB5 with 5m 16 4 ft cable 12 VDC power supply includes USB converter VPStudio software SFT 5003 300 Licensed edition VPS amp VPT CAT VP UK 1501 2015 VPINSTRUMENTS C
6. Display Connections Keyboard Ultrasonic sensor External sensors Data logger Measuring Range Accuracy Measuring resolution Lowest signal level Band width Frequency range Battery pack Operating temperature Temperature measurement range Storage temperature Housing Weight Dimensions 2015 VPINSTRUMENTS Leak Detector The VP Leak Detectoris a practical tool for any leak detection program Simple to use find compressed air leaks and prevent machinery failure with this unique instrument Leak detectors are a beneficial addition to mass flow meters for your leakage man agement program The two instruments together make your leakage management system efficient Measure and manage your ROI when repairing leaks Use your flow me ters to establish a leakage level before you repair the leaks and report the savings after Ultrasound is generated due to friction caused by the flow of gases liquids and solids in pipes and leakages These ultra sonic signals are recorded by the VP Leak Detector their intensity is shown on the display screen and made audible through speakers or headphones Leak detector basic Leak detector for leaks and Application examples bearings basic gt Compressed Air Leak Detection Leak detector with data logger Pressure and Vacuum Leak Detection for leaks and bearings Exhaust system leaks Tanks pipes Leak testing Vw NE NW Electrical Inspection Multifunctional detector
7. air When properly applied it can be used in the discharge of the compressor The VPFlowScope dP is fully compatible with the standard VPFlowScope which means that it is easy to install and operate without additional training Typical applications gt Wet air untreated compressed air gt High temperature up to 150 C LU LU 302 F gt High velocity applications undersized pipes gt Extreme resistance to pollution and water drops gt Mass Flow Pressure amp Temperature gt Display data logger module for easy recording of data 1 The VPFlowScope dP can be used up to a high water content saturated air However as it s based on the Pitot principle some limitations apply The rangeability is smaller no vertical lines no overflooding with water See user manual for details CAT VP UK 1501 O 2015 VPINSTRUMENTS 2 VPFLOWSCOPE DP VP INSTRUMENTS Specifications VPFlowScope dP Flow sensor Measuring principle Flow range Accuracy Reference conditions Gases Pressure sensor Pressure sensor range Accuracy Temperature sensor Temperature sensor range Accuracy Data outputs Digital Analog Display data logger Technology Back light Data logger Mechanical amp environmental Probe lengths Process connection Pressure rating Protection grade Ambient temperature range Wetted materials Corrosion resistance Electrical Connection type Power supply Power cons
8. RH 40 60 C 40 140 F 450 barg max Temperature compensated across operating temperature range IP65 NEMA4 Stainless steel L 132mm x 227mm 5 2 x 1 1 HDPE Guard lt 10 um 5 8 18 UNF DIN connector Product highlights gt 2 wire loop powered connection gt gt gt gt IP66 NEMA AX Excellent sensor protection Fast response time VPA 8000 1013 2 C 3 6 F dew point lt 10 sec typical 90 of the step change 4 20 3 wire 8 30VDC 9mA load current 0 005 RH V 95 RH non condensing 30 70 C 22 158 F 20 barg maximum 0 05 C IP65 NEMA 4 Nickel coated brass L 85mm 624mm max 3 3 x 0 9 HDPE front filter G1 2 1 2 BSP 2m 6 5 Feet Dew point or ppm moisture content 140 F dew point 25 26 CAT VP UK 1501 M 242 VPSENSORS VPINSTRUMENTS Current sensors The VPLog i measures AC currents up to 3200A true RMS on a single phase power cable The VPLog i is very easy to use just wrap around one of the three phases and close the snap fitting It offers the best solution for your mobile power measurements The VPLog i is the only sensor on the market that offers both 4 20mA and pulse outputs Product highlights Very easy and quick installation gt Plug and play Forfixed and mobile measurements gt Both 4 20mA and pulse output gt Loop powered Usage Easy does it Just open the
9. Real Time measurement VPFlowScope VPFlowTerminal Real time measurement VPFlowMate Scheduler for display VPFlowTerminal CSV Studio Free edition basic configuration only Evaluation version is valid for one month from date of activation 2015 VPINSTRUMENTS VPStudio Software With VPStudio you can configure all VPInstruments products view real time measurements and retrieve data log sessions VPStudio enables you to view data in any unit both SI and Imperial You can schedule your data log session set logging intervals and adjust flow meter parameters VPStudio communicates via your PC s USB port Applications gt configuration tool for all VPInstruments products gt To read saved data log sessions gt extract recorded data to CSV files gt Optional real time data logging on PC which can be saved as CSV SFT 5003 300 SF T 5003 400 CAT VP UK 1501 Manage Tk T NE Ben Franklin 2015 VPINSTRUMENTS 32 TH VPVISION VPINSTRUMENTS VPVision illi Fra ar Lh eye bj4m4 Voda a Parum 1 mini T3 Lar ie TIS rak 3 478 A a rie TJ Las
10. a Wheatstone bridge The heater keeps the sensor ona constant temperature The Wheatstone bridge is used for temperature control and direction measurement Direction sensitivity Invented by VPInstruments The VPFlowScope combines an extremely large measurement range with integrated direction sensitivity This patented feature enables you to measure in loop networks and in systems with air receivers These situations used to be very difficult to assess With the VPFlowScope flow direction is no longer a mystery Modbus the industry standard The VPFlowScope provides a Modbus RTU interface which opens the door to many energy management software packages and building management systems No secret protocols or expensive configuration tools needed Sensing the future Since 1974 the founders of VPInstruments have invested over 40 years in research and development We will continue to do so to enhance our products and our technology in our effort to provide the best possible solutions for mass flow measurement of compressed air and technical gases The unique Thermabridge sensors combine a heating element with a Wheatstone bridge Flow from left No flow Flow from right The left part is cooled down the right Everything in balance Vice versa Now the left part is heated part of the bridge is heated up up and the right part is cooled down CAT VP UK 1501 2015 VPINSTRUMENTS CAT VP UK 1501 INTRODUCTION VPINSTRUMENTS IF you c
11. mA signals can be patched to DCS 2015 VPINSTRUMENTS INTRODUCTION VPINSTRUMENTS Service programs Our service programs provide you with a time and money saving solution for your VPFlowScope in line flow meters and insertion probes With the VPInstruments service programs your equipment will retain their high quality standard and the accuracy you need for your process Our pressurized calibration systems are state of the art strictly maintained under the ISO 9001 certified Quality Management System VPInstruments understand the importance of continuity in your production processes and production data We use the latest lean process improvement techniques to speed up our service processes Our fully automated calibration process and our 99 97 first pass parts order fill rate are constantly helping to minimize your service order turnaround time Our unique back up and restore offering keeps your settings secure and reduces your set up time after the service to zero VPA 0001 920 Standard service subscription A three or five year contract that includes Parts replacement Repair Preventive maintenance Hardware and software upgrades For one fixed price VPA 0001 940 Exchange service subscription A three or five year contract Receive annually a calibrated instrument and exchange it for the instrument in your prossession Lifetime warranty extension No service waiting time UH E P ma a
12. project examples Food production In a Kikkoman soy sauce factory a VPVision system has been installed to monitor the demand side of the compressed air system All individual cost centers are monitored by flow meters VPVision logs all data and provides real time feedback on actual use Cookie factory Bolletje a Dutch manufacturer of cookies and bakery products invested in a VPVision system to allocate costs to various production lines The system is linked to 3rd party energy monitoring and reporting software VPVision was part of a compressed air optimization project which resulted in a cost reduction of 25 Steel factory In a large steel plant VPVision is used to monitor 10 compressor stations It guards Savings program which exceeds 250 000 Euro per annum and helps to make the right decision on where to save next Metal parts production Astrum a leading manufacturer of casted steel parts in the UK invested ina VPVision system to monitor the overall compressed air supply and demand The VPVision system is part of a complete compressed air system re design with an ROI of less than 3 years prepare e Flow data Goal Continuous O Pressure data improvement Temperature data of energy m efficiency Analyze 2015 VPINSTRUMENTS SiS 34 CAT VP UK 1501 TH vevisioN VPINSTRUMENTS Part numbers overview The following table provides an overview of the available hardware and software Pl
13. required air quality Clean compressed air is important for the life span of your compressed air installation Choose the right quality carefully for specific processes whenever possible as higher air quality results in higher energy costs 5 Reduce offload hours Electricity consumption of a compressor in offload stage costs 10 35 of the consumption during load hours At gt 80 use of the capacity the offload load control is considered efficient Choose the right control system 6 Manage your leakage In general there is 20 40 of leakage in a compressed air installation VPVision can be used as a global leakage management system and helps you to rank the leaks on savings potential Invest in an ultrasound leak detector to find the leaks 7 Balance your system Is your compressor oversized In some applications the compressor is bigger than necessary for instance after changes in the production process The payback time of the investment in a smaller compressor is often short 8 Reduce the pressure Every bar pressure reduction gives an instant win of 7 on your energy consumption Invest in pressure regulators per production area use buffer vessels and reduce pressure swings in your network 9 Think of alternative uses Compressed air is 8 times more expensive than electric power However compressed air is often used simply because it is present The VPFlowScope offers insight in the usage and helps you to select the right so
14. the exact inner pipe diameter It is important to know the exact wall thick ness especially in smaller pipes In the table below we show the influence of 1mm 0 04 inch error on your flow meter reading for various pipe diameters Features gt Capable of performing measurements on a wide range of materials including metals plastic ceramics and glass gt High accuracy gt Integrated data logger gt One universal probe for a wide measuring range gt Includes transport case Disclaimer The VP Thickness Gauge is only to be used to measure wall thickness not integrity or composition of the material DIAMETER MM INCH ERROR 50 2 4 100 4 2 150 6 1 30 200 3 1 250 10 0 80 300 12 0 70 Specifications VPA 8001 1001 Measuring range steel 0 6 400 mm 0 02 16 inch depending on probe type Accuracy MEM 0 1 mm 4 1000 Working temperature 510 az 90 C 1715 s 12276 Display Back lit display 128 x 64 pixel Connections USB probe Power supply 2 x LR6 primary cell Operating time 40 hours backlight off Data logger m Max 10 000 readings Protection class Device IP65 NEMA 4 Probe IP67 NEMA 6P Software Software included Windows CAT VP UK 1501 2015 VPINSTRUMENTS 38 CAT VP UK 1501 TOOLS amp ACCESSOIRES VPINSTRUMENTS Order codes VPA 8000 1009 VPA 8000 1010 VPA 8000 1011 Function
15. 01 2015 VPINSTRUMENTS CAT VP UK 1501 243 VPFLOWSCOPE VPINSTRUMENTS Specifications VPFlowScope in line Flow Sensor Measuring principle Range and diameter VPS RO80 M050 VPS R250 M100 VPS RO1K M200 Reference conditions Gases Sensors Flow Accuracy Pressure PN16 Pressure PN35 Accuracy Temperature Accuracy Display Technology Memory optional Data outputs Analog Serial 10 USB Mechanical VPS R080 M050 VPS R250 M100 VPS RO1K M200 IP grade Ambient temperature Total length with pipes 1 2 Electrical Connection type Power supply Power consumption CE 2015 VPINSTRUMENTS Thermabridge mass flow sensor Flow 51 Flow IM Size 0 32 80 m hr 0 19 50 SCFM 0 5 inch 0 88 250 m hr 0 52 150 SCFM 1 inch 2 86 1000 m hr 1 68 600 SCFM 2 inch 0 C 1013 25 mbar 32 F 14 65 psi Compressed air Nitrogen or any other inert non condensing gases Range SI Range IM Thermabridge mass flow sensor 0 5 FSS with calibration report under calibration conditions with air 5 FSS without calibration report O 16 bar gauge 250 psi gauge 0 35 bar gauge 500 psi gauge xz T5bF5510 60 T55F9513225 150 60 C 32 4 140 F 1 from 10 mn sec and up At zero flow conditions temperature reading increases due to self heating by the flow sensor Features LCD 3 line display 2 million points data logger
16. 20 mA output selectable via software to indicate flow pressure or temperature Liquid Crystal LCD Blue with auto power save 2 million points 400 mm 15 inch other lengths on request Compression fitting 0 5 inch PN16 PN35 IP52 NEMA 12 when mated to display module avoid upside down installation IP63 NEMA 4 when mated to connector cap avoid upside down installation 10 50 C 14 122 F Avoid direct sunlight or radiant heat Higher ambient temperatures consult factory Anodized Aluminum Stainless steel 316 Glass Epoxy Highly corrosive or acid environments should be avoided M12 5 pin connector female 12 24 VDC 10 Class 2 UL 2 4 Watt no flow 4 8 Watt full flow 10 100 mA no flow 200 mA full flow 10 24VDC 14 AZ Industrial Control Equipment EN 61326 1 EN 50082 1 14 4 gt VPFLOWSCOPE VPINSTRUMENTS Technical drawings Flow meters VPS R150 P400 KIT VPS R150 P400 D11 VPS R150 P400 flow range table SCHEDULE 40 STANDARD SEAMLESS CARBON STEEL PIPE SCHEDULE 10 STANDARD SEAMLESS CARBON STEEL PIPE Accessories VPA 5000 005 VPA 5001 105 VPA 5001 900 VPS R150 P400 D10 VPS R150 P400 D2 Other probe lengths VPFlowScope start kit for air audits complete with software P300 290 mm 11 5 P400 390 mm 15 4 P600 590 mm 23 3 VPFlowScope with 2 million point data logger display module for auditors and permanent installa
17. 4 20 mA or pulse selectable via installation software Modbus RTU Mini USB interface for configuration display version only Size Weight 135 mm x 49 mm x 85 mm 5 31 x 1 93 x 3 35 0 7 Kg 1 54 Ibs 135 mm x 54 mm x 91 mm I 5 31 x 2 12 x 3 58 0 7 Kg 1 54 Ibs 150 mm x 88 mm x 124 mm 5 9 x 3 46 x 4 88 1 6 Kg 3 53 Ibs IP65 NEMA 4 when mated to connector at room temperature direct rain and sunlight should be avoided Extreme temperature fluctuations may affect the IP grade over time 0 50 C 323 140 F Length Pipe weight 304 mm 12 0 3 Kg 0 66 Ibs 501 mm 19 7 1 0 Kg 2 20 Ibs 750 mm 29 5 3 2 Kg 7 04 Ibs M12 5 pin connector female and optional USB mini connector 12 24 VDC 10 CLASS 2 2 4 Watt no flow 4 8 Watt full flow 10 100 mA no flow 200 mA full flow 10 24VDC EN 61326 1 2006 Class A EN61000 6 1 2007 25 24 27 CAE 5 VPFLOWSCOPE VPINSTRUMENTS Smart simple and complete The VPFlowScope in line provides not just one but all required parameters flow pressure and temperature are measured at the same time at the same point It also features an optional built in 2 Million point data logger This means no more hassle with external loggers just plug in press record and go Crystal clear display Two million point data logger Thermabridge flow sensor Pressure sensor Temperature sensor R5485 Modbus RTU 20 C Pulse
18. 50 mm 13 8 7 mm 0 28 35 mm 1 38 26 7 x 41 4 x 13 6 mm 1 1 x 1 6 x 0 6 inch 95 condensing 9 84 10 250 9 84 10 250 9 84 10 250 9 84 1 250 9 84 Monitor If you monitor you know when where and how much you can save 28 AN VPFLOWTERMINAL VPINSTRUMENTS For VPFlowTerminal VPT 5110 000 VPFlowTerminal The VPFlowTerminal is a plug amp play wall mount display with built in power supply and 2 million point data logger The VPFlowTerminal has five sensor inputs one input for a VPFlowScope in line or VPFlowScope insertion meter and four generic analog inputs It can record up to 8 channels This makes the collection and analysis of your compressed air data easier and quicker Product highlights gt Two million point data logger gt MPFlowScope input gt 4 analog input channels Applications Efficiency monitoring the efficiency of your compressor system Measure with the VPFlowScope in the main pipe line of your system and use 4 power meters to measure the power consumption of each compressor Air audits the VPFlowTerminal can be used for air audits since you collect all data within one data logger This makes the data collection read out and analysis very convenient Total package Measure flow together with dew point pressure and power consumption VPFlowTerminal for VPFlowScope Including display with built in data logger Pre mounted connector
19. ADP KIT VPS R200 PADP D11 VPS R150 P400 D10 VPS R200 P4DP D2 Other probe lengths Accessories VPA 5000 005 VPA 5001 105 VPA 5001 900 VPS R200 P4DP flow range table SCHEDULE 40 STANDARD SEAMLESS CARBON STEEL PIPE SCHEDULE 10 STANDARD SEAMLESS CARBON STEEL PIPE VPFlowScope dP start kit for air audits complete with software VPFlowScope dP with 2 million point data logger display module for auditors and permanent installation stand alone VPFlowScope with three row display VPFlowScope dP with connector cap For Modbus networks Only available in 400 mm probe length Cable M12 5 pole for permanent connection Interface box JB5 with 5 m 16 4 ft cable 12 VDC power supply Connector cap with M12 socket for VPFlowScope sensor module EEE EEE 2 50 21 52 5 92 917 156 1 559 2 2 54 8 100 999 170 1 697 3 30 3 1 779 202 2 021 343 3 434 233 32 8 228 2 282 388 3 877 4 100 4 0 102 3 348 3 481 591 5 913 4 3 108 2 390 3 897 662 6 621 6 150 6 1 154 1 790 7 899 1 342 13 420 6 4 161 5 868 8 678 1 474 14 743 3 200 3 0 202 7 1 368 13 678 2 324 23 238 3 3 211 6 1 490 14 897 2 53 25 309 10 250 10 2 259 1 2 234 22 341 3 796 37 957 10 4 264 7 2 332 23 316 3 961 39 612 12 300 11 9 303 2 3 060 30 604 5199 51 994 12 4 314 7 3 296 32 965 5 601 56 006 16 400 15 0 381 0 4 832 48 316 3 209 82 087 15 6 396 8 5 242 52 420 8 906 89 058 20 500 18 8 477 8 7 599 75 994 12 911 129 110 19 6 496 9 8 219 82 191 13 964 139 638 The ranges apply only to com
20. AT VP UK 1501 2432 VPSENSORS VPINSTRUMENTS Dew point sensors Maintaining the dew point of your air or gas system will prolong the lifetime of your equipment Permanent monitoring enables you to detect and prevent problems on time VPInstruments dew point transmitters are designed for ease of use incorporating all the features needed to make installation and operation as simple as possible The calibrated transmitters can be instantly incorporated into VPVision or they can be connected to your air or gas management and control system APPLICATION DEW POINT CONNECTION ORDER CODES VPA 8000 1003 VPA 8000 1013 extreme dry air moderate dry air Performance Measurement range Accuracy dew point Response time Electrical output input Output signal Supply voltage Current consumption Supply voltage influence Operating conditions Operating humidity Operating temperature Operating pressure Temperature coefficient Mechanical specifications Ingress protection Housing material Dimensions Filter Process connection Connection 2015 VPINSTRUMENTS 21015 55219 4E m ED us IE Dur TIE 4 20 2 wire 4 20 3 wire VPA 8000 1003 100 20 C 148 68 F dew point 40 60 C 40 2 C 3 6 F dew point 5 mins to T95 dry to wet 20 mA 2 wire current source configurable over the entire range 12 28VDC 20mA max 0 005 RH V 0 100
21. Graphical display with background lighting and Menu control Ultrasonic sensor temperature sensor headphone USB interface USB 2 0 8 function digits Internal and external Sound level noise level dBA Memory for 250 single and longtime tests with max 21 000 datasets 10 dByV to 70 dByV 1 0 5 dBuV dBuV 5 dBuV typical 3 dB 2 kHz 40 kHz 20 60 kHz width 2 kHz increments Batteries R6 with a nominal voltage of 1 5V are used 10 C to 60 C to 800 C 20 C to 60 C Shock proof plastic with wiping resistant keyboard foil Approx 650 g 190 x 110 x 85 mm CAT VP UK 1501 TOOLS amp ACCESSOIRES VPINSTRUMENTS Bs Savings tips 1 Shut off sections and machines that you do not use A simple manual or motorized valve can save you thousands of euros dollars Make sure that air is not lost through leaks or machines standing in idle mode Flow meters help to determine to which sections air is flowing 2 Breathe cool fresh and clean air A compressor converts 90 of its power into heat The compressor room heats up while a compressor uses less energy to compress cold air 3 C cooler air already results in 1 energy savings 3 Invest in an efficient control system Have insight in your compressed air usage profile so you can optimize your compressor control system Ask an air audit specialist to perform an air audit and make an improvement plan based upon the results 4 Think about the
22. UMENTS 10 bar 145 psi higher pressure ratings on request 16 mm 0 6 inch 345 mm 14 inch 17 mm x M10 0 7 inch x M10 Hot tap drill The hot tap drill is the universal tool to install your insertion flow meter in any compressed air system In only 30 minutes you can drill a hole and install your flow meter Using a hot tap saddle and a hot tap drill you can create a new installation point without depressurizing your installation Compared to low cost electrical hot tap drills which are prone to jamming and breaking of the drill head our hot tap drill is safe and easy to operate See our instruction video for details Note Hot tapping is a skilled task Famil yourself with this task VPInstru ments also offers you training to become skilled Once trained you will be able to make process connections quickly safe and economically The average time to install is only 30 minutes Features gt For application up to 10 bar gt 1 Hot tap drill size gt All accessories included gt Explorer transport case included Benefits gt Make an installation point without taking the pressure off your system gt Hand operated no power tool needed on site gt Safe and easy operaion gt Versatile For stainless and carbon Steel TOOLS amp ACCESSOIRES VPINSTRUMENTS 57 Thickness gauge The ultrasonic thickness gauge is used to measure wall thickness which is key information to calculate
23. VP UK 1501 2015 VPINSTRUMENTS VPFlowScope In line With the three in one VPFlowScope in line VPInstruments sets the new standard for compressed air measurement Flow Pressure and Temperature measured at the same time at the same point with a single instrument makes measuring child s play All key performance indicators of your compressed air system are finally measured together the way they should be It s time to reveal and unleash the real savings potential of your factory The VPFlowScope in line is your best choice to move forward with creating better efficiency levels in your com pressed air and technical gas systems Now you have an instrument that provides you with flow pressure and Mass Flow Pressure amp Temperatu re temperature measurement in one single gt Bi directional measurements optional device for point of use applications gt 2 million point data logger optional Again the VPFlowScope in line shows you when where and how much you can save The advanced features of the VP FlowScope in line complete the product family and it is just as easily integratable as the VPFlowScope probe General applications Point of use measurement Cost allocation Sub metering of compressed air Ring networks bi directional Leakage monitoring N VM V Consumption metering of Nitrogen Carbon Dioxide Argon Helium or any other dry non corrosive and inert gases CAT VP UK 15
24. an measure it you can Improve It Measure Use mass flow meters for e gt Supply side air pre treated wet oily dirty air gt Demand side air clean dry air PO gt Piping systems from 0 5 up to 20 measuring and recording mass flow 4 f temperature and pressure in a single measuring instrument gt Air audits system checks Monitor Leave measuring equipment in place to gt Continually know what is happening in your system Proactively control leaks gt gt Plan your maintenance based on real time actions gt Monitor dew point power consumption and pressure loss to prevent downtime Manage With VPVision you can Track and manage your leakage Allocate compressed air costs to individual departments Deliver cost evaluation and savings reports Benchmark different plants around the world on efficiency and costs VM NV Produce necessary documentation for utility incentives Install We offer a line of tools and accessories for gt Hot tapping Installation of flow meters under pressurized conditions gt Leak detection gt Measuring pipe wall thickness 2015 VPINSTRUMENTS p11 p31 p35 INTRODUCTION VPINSTRUMENTS Measure Discover and Save Compressed air Is a very expensive energy Compressed air consumption Production source In fact it is nearly 10 times more Leaks Ds Artificial demand expensive than electricity Inappropriate use Studie
25. building management system Analogue and Modbus to Ethernet converter with power supply Power supply module with an analogue and a Modbus converter to combine analog sensors with up to 8 VPFlowScope sensors Built in IP65 plastic enclosure With this converter you can transfer Analogue and Modbus signals over Eth ernet to the VPVision M unit or an existing building management system Additional measurement points implemented in the software The software is designed to display up to 8 flow meters in a convenient way Above 8 channels are grouped together Ask us for a project specific quotation in this case Additional visualiation P amp ID overview of your compressed air system Alarms module With the alarm module vou can pre set trigger levels and e mail an alarm message if signals are out of bounds The ideal tool for maintenance management and leakage alerts Virtual channel sensor extension paid per channel Add subtract multiply avarage sensor values into a new unit display SQL data base connection to transfer data to an overlay or parent system Data available every hour in 15 minute or hourly averaged blocks Contact your local dealer for Job Sizing Template 2015 VPINSTRUMENTS Install CAT VP UK 1501 2015 VPINSTRUMENTS 36 CAT VP UK 1501 TOOLS amp ACCESSOIRES VPINSTRUMENTS VPA 8001 1002 Max pressure Drill shaft diameter Drill shaft length Drill diameter 2015 VPINSTR
26. ction of end users Astrum UK Steel castings Bolletje Food GSK Medicines Kikkoman Foods Libbey Glass Mars Food Nedstaal Steel production Nestl Food O amp I Glass Philips Consumer goods Rexam Glass Toyota Automotive Since 1974 the founders of VPInstruments have invested over 40 years in research In 1999 VPInstruments is founded by Pascal van Putten and wins the McKinsey New Venture 98 competition In 2007 The VPFlowScope product line is launched For the first time mass flow pressure and temperature can be measured with a single probe In 2009 VPVision is introduced The complete solution for compressed air energy management In 2011 The VPFlowScope Differential Pressure flow meter is introduced Now you can perform air audits in wet condensing air conditions In 2013 VPInstruments again sets the standard with a three in one in line flow sensor In 2014 VPInstruments celebrates their 15 year anniversary 2015 VPINSTRUMENTS 4 INTRODUCTION VPINSTRUMENTS Tecnnology Thermabridge leading sensor technology since 1974 Our co founder Anton Van Putten invented the world s first solid state thermal mass flow sensor back in 1974 We are proud to continue the heritage of making cutting edge products based upon this unique and patented sensor technology Working principle The unique Thermabridge sensors are integrated circuits just like computer chips They combine a heater with
27. ease use the project preparation form which can be supplied by vour local distributor This form is used to determine the complete list of required hardware and software for your project VPV 6001 M00 VPV HMI2 010 optional VPA 5030 020 VPA 5030 011 VPA 5030 111 VPA 5030 211 VPA 5030 311 5 6001 01 SFT 6001 M05 SF T 6001 M07 SFT 6001 M10 SFT 6001 M11 VPVision M Main unit with VPVision software database webserver built in power supply pre configured to display up to 8 VPFlowScope sensors Can be read out on your own PDA Tablet PC or touch screen via the network Powder coated steel enclosure IP65 10 panel mount touchscreen Modbus junction box IP65 Add one per VPFlowScope for a Modbus RS485 multidrop network Modbus extension module with power supply Din rail mounted power sup ply module built into IP65 plastic enclosure With this module you can suppy power to another 8 VPFlowScopes in a daisy chain Power supply module with Ethernet converter for 8 additional VPFlowScope sensors Built in IP65 plastic enclosure With this converter you can transfer Modbus signals over Ethernet to the VPVision M unit or an existing building management system Analogue to Ethernet converter with power supply Power supply module with 4 20 mA analogue inputs Built in IP65 plastic enclosure With this converter you can transfer analogue signals over Ethernet to the VPVision M unit or an existing
28. for VPFlowScope Built in power supply Includes black connector cap with cable 10m 32 9ft 4 Analogue inputs for VPFlowTerminal Data will be logged simultaneously Configuration and read out with VPStudio CAT VP UK 1501 2015 VPINSTRUMENTS CAT VP UK 1501 MW VPFLOWTERMINAL VPINSTRUMENTS Technical drawings VPT 5110 00X Specifications VPFlowTerminal Input voltage Housing type Display Back light Data logger Signal inputs Sensor power supply Maximum sensor current Data outputs Ethernet interface Basic configuration Flow meter connection Additional connections Dimensions Weight 2015 VPINSTRUMENTS 100 240 Vac mains pre wired Painted Aluminum IP65 NEMA4 Liquid Crystal LCD 3 lines Blue with auto power save Two million point data logger VPFlowScope 4 optional 4 20 mA sensors non isolated loop powered 24 VDC 4 x 25 mA for analog sensors 1 x 150 mA for VPFlowScope USB for configuration and data retrieval Modbus TCP port Via key pad M12 8 pin Cable glands for analog inputs Ethernet connection Ixbxh 230x 130 x 75 mm 91 x 5 1 x 2 95 1 6 KG 3 53 Lbs 29 30 CAT VP UK 1501 ADVANCED ADVANCED FULL SEE DON VPFLOWMATE VPFLOWSCOPE EVALUATION 5 5003 200 1 2 AN VPSTUDIO VPINSTRUMENTS Configure Measure Analyze 0 Order codes Flowmeter configuration all types Download data log sessions Data Export V
29. lution 10 Choose the right pipe size and material A proper pipe system is crucial to limit your pressure drop Iron pipes tend to rust Too small piping creates pressure loss Use angular feed ins on the main header to reduce pressure loss 2015 VPINSTRUMENTS Corporate Headquarters 2012 2015 Van Putten Instruments Van Putten Instruments BV Subject to change without prior notice All dimensions stated in drawings are indicative For actual Buitenwatersloot 335 specifications always consult factory Our core intellectual property and brand names are protected by 2614 GS Delft The Netherlands DURS US and international patents rights copyrights and exclusive licenses All artwork and 3D images in this catalog are copyright material and exclusively made for promotion of VPInstruments Violators will be prosecuted to the maximum extent possible by the respective owners Nothing from this catalog may be re printed or reused in any way without prior permission Our general terms and F 3115 2130669 conditions of sale apply on all sales transactions A copy can be downloaded from our website Email info vpinstruments com T 43115 2131580 USA Service Center In the USA please contact our authorized service center T 614 729 8135 Email info Qvpinstruments com VPinstruments only sell and distribute through authorized dealers Your local dealer N ST R U M E N TS www vpinstruments com
30. nd an AC current sensor With an optional dew point sensor you can also monitor the dew point to make sure it is within the specified range VPT 5110 000 VPFlowTerminal for VPFlowScope Including display with built in data logger Pre mounted connector for VPFlowScope Built in power supply Includes black connector cap with cable 10m 32 9ft 4 Analogue inputs for VPFlowTerminal Data will be logged simultaneously Configuration and read out with VPStudio Flow meters VPS R200 P4DP Flow pressure temperature measurement for wet air VPS R150 P400 Flow pressure temperature measurement for dry air Current sensors VPA 8000 2100 VPLog i AC current sensor 100A rms VPA 8000 2200 VPLog i AC current sensor 200A rms VPA 8000 2400 VPLog i AC current sensor 400A rms VPA 8000 2800 VPLog i AC current sensor 800A rms VPA 8000 21K5 VPLog i AC current sensor 1500A rms Dew point sensors APPLICATION DEW POINT CONNECTION ORDER CODES Adsorption dryer 100 20 148 68 F 4 20 mA 2 wire VPA 8000 1003 Refrigerant dryer 40 4607C 20 wire VPA 8000 1013 Example VPFlowTerminal for local data logging 1 VPFlowScope 3 parameters on local display gt gt gt Up to 8 parameters to be logged gt Example 4 analog inputs 4 20 mA gt 2 Current clamps Amps gt 7 Pressure sensor Air treatment DP gt 1 dew point meter Air treatment Quality gt VPFlowScope and all 4 20
31. plete with a portable power supply adapter cables and VPStudio software VPFlowScope VPS R150 P400 KIT VPFlowScope start kit for dry air VPS R200 P4DP KIT VPFlowScope start kit for wet air high temperature Demand side measurement For small compressors demand side and point of use measurement we offer the VPFlowScope in line three in one mass flow meter with built in two million point data logger and USB interface We offer three models that fit virtually all demand side applications Qmin Qmax Qmin Qmax l 1 DN Thread Models m hr scfm scfm 24 15 17222 VPS RO80 M050 2 60 0 2 35 25 7 VPS R250 M100 0 88 200 0 52 120 50 Qu VPS RO1K M200 353 1000 2 08 590 1 All models supplied with BSP thread straight For US NPT an adapter is available 2 SCFM values are rounded off Power supply and interface options All power supplies are rated for 90 to 230 V input with 12 to 24 V output and supplied with correct plug for the country of destination ORDER CODES DESCRIPTION APPLICATION VPA 0000 200 Power supply with M12 connector Light industrial portable use VPA 5000 005 M12 cable 5 meter Fixed installations control panels CAT VP UK 1501 2015 VPINSTRUMENTS CAT VP UK 1501 INTRODUCTION VPINSTRUMENTS Compressed air supply monitoring For overall efficiency and cost monitoring we provide a complete solution It consists of the VPFlowTerminal wall mount display the VPFlowScope a
32. pressed air and nitrogen Contact us for other gases The field accuracy of an insertion probe is typically 5 due to installation conditions Insertion probes may not be used for official compressor testing CAT VP UK 1501 2015 VPINSTRUMENTS 27 2 VPFLOWSCOPE DP VP INSTRUMENTS The VPFlowScope is super easy O 6 anc d allows Me to SNOW ES Frank Moskowitz Draw Professional Services 2015 VPINSTRUMENTS 20 INTRODUCTION VPINSTRUMENTS Get the complete picture Measure monitor and manage your compressed air system to reduce your energy consumption Our flow meters are used to establish baseline air flows and energy use VPVision warehouses and analyzes flow data It becomes the cornerstone of an energy management system for any plant seeking to sustain the energy efficiencies they have achieved CAT VP UK 1501 2015 VPINSTRUMENTS INTRODUCTION VPINSTRUMENTS 21 Monitor efficiency No more assumptions We offer total solutions for monitoring the efficiency of your compressors Measure energy loss Monitor your pressure loss over the entire air treatment and take timely action Get a grip on quality Monitor dew point to check the performance of your air dryer Make sure that the air quality meets your standards Monitor demand side Use VPVision to check where when and how much air is being used and allocate costs Drawing not to scale CAT
33. s show that up to 50 of generated compressed air is still lost due to leakage Incompetent use and overdue maintenance Our products enable you to chart these losses easily In many cases compressed air demand can be reduced by optimizing the compressed air system with proper air management pressure control piping configurations and air leak control Fact Only 50 of the generated compressed air is used usefully The other 50 is being spilled A management system will help you to reduce this waste of energy and money and helps you to maintain your consumption as low as possible Maximize your Your return on investment can be a matter of months Take look at customer Savings success stories on our website and read how our products have helped companies save energy year after year ANNUAL ELECTRICITY BILL SAVINGS POTENTIAL 109 500 16 425 19 710 4 928 591S 365 37 162 060 24 309 29 171 7 293 8 751 247 55 240 900 36 135 43 362 10 841 13 009 166 125 547 500 32125 98 550 24 638 29 565 73 250 1 095 000 164 250 197 100 49 275 59 130 37 Equipment investment 5 000 Leakage savings potential 30 F a Did vou know that a 2 inch in line meter guards a cash flow of more than E 10 000 Euro per year The ROI is in general a matter of months See our KW price 0 15 website for more savings examples and calculators CAT VP UK 1501 2015 VPINSTRUMENTS
34. sensor and wrap around the power cable you want to measure The LED on the device blinks when the VPLog i is powered The rate at which it blinks is proportional to the output current You can use one of the two outputs to get accurate measurement results Max Voltage Pulse rate Coil length ORDER CODES MAX CURRENT RMS FREQUENCY PULSES AH COIL LENGTH MM INCH VPA 8000 2100 100 A VPA 8000 2200 200 VPA 8000 2400 400 VPA 8000 2800 800 VPA 8000 21K5 1500 A 2015 VPINSTRUMENTS Power supply Power consumption Current input Coil diameter Coil bend radius Housing Wx H xD Operation temperature range Operational relative humidity 50 60 Hz Outputs 4 20mA The analogue output is proportional to the measured input and ranges from 4 to 20mA Pulse The pulse output generates a pulse frequency propor tional to the current measured This allows the VPLog i to be used as a simple power meter Application examples gt Power consumption of compressors gt General purpose power measurement gt Electricity sub metering The current sensor measures the input power of your compressors electric motor When combined with a flow meter it can be used to determine the actual efficiency of the compressor Accuracy 1 full scale 6 30 Vdc 4 20mA 100 3200 A rms 50Hz current Insulated cables only On open bus bars max 300 Volt 0 2 66 Hz 170 mm 6 7 250 mm 9 8 3
35. system using a single instrument CAT VP UK 1501 2015 VPINSTRUMENTS CAT VP UK 1501 243 VPFLOWSCOPE VPINSTRUMENTS Specifications VPFlowScope Flow sensor Measuring principle Flow range Accuracy Reference conditions Gases Gas temperature range Pressure sensor Pressure sensor range PN16 Accuracy Pressure sensor range PN35 optional Temperature sensor Temperature sensor range Accuracy Data outputs Digital Analog Display data logger Technology Back light Data logger Mechanical amp environmental Probe lengths Process connection Pressure rating Protection grade Ambient temperature range Wetted materials Corrosion resistance Electrical Connection type Power supply Power consumption eU CE 2015 VPINSTRUMENTS Thermabridge Thermal Mass Flow sensor 0 0 5 150 sec 0 500 sfps Bi directional option calibrated in positive direction only 2 of reading under calibration conditions Please refer to the user manual for details Recommended pipe diameter 25 mm 1 inch and up C 1013 25 mbar 32 F 14 65 psi Compressed air Nitrogen and inert non condensing gases 60 C 0 4140 F 16 bar O 250 psi gauge 1 5 FSS Temperature compensated 35 bar 0 500 psi gauge 60 C 0 4 140 F gt 10 1 1 8 lt 10 5 1 8 F RS485 MODBUS RTU protocol 4
36. tion stand alone VPFlowScope with three row display VPFlowScope with connector cap For modbus networks The standard P400 probe is acceptable for most air audits and installations We offer P300 and P600 probes on request Cable M12 5 pole for permanent connection Interface box JB5 with 5m 16 4 ft cable 12 VDC power supply Connector cap with M12 socket for VPFlowScope sensor module I ELE 77 Tur pc goa m hr m br ONE pues s m hr EE 2 50 21 52 5 2 688 1169 2 2 54 8 2 749 1202 3 80 31 77 9 5 11508 9 2 576 EE 82 8 6 1712 10 2 908 L 100 4 0 102 3 9 2 610 15 4 435 4 3 108 2 10 2 923 17 4 966 E 150 64 154 1 20 5 924 34 10 065 161 5 22 6 508 37 11 057 8 200 80 2027 34 10 259 58 17429 8 3 NE 37 11 173 88 18 982 10 250 10 0 2591 EDU o 28468 10 5 250 7 58 17 487 99 29 709 12 300 119 3032 70 255 130 380995 12 3147 82 24 724 PO I 16 400 150 3810 EE gt 05 61 565 BE 396 8 131 39315 223 66 794 20 500 188 4778 190 56996 323 96 832 19 6 496 9 205 616443 349 104 729 The ranges apply only to compressed air and nitrogen Contact us for other gases The field accuracy of an insertion probe is typically 5 due to installation conditions Insertion probes may not be used for official compressor testing CAT VP UK 1501 2015 VPINSTRUMENTS 243 VPFLOWSCOPE VPINSTRUMENTS The VPFlowScope Air Energy Management UK VPFlowScope dP The VPFlowScope dP is designed for wet
37. umption UL CUL GE 2015 VPINSTRUMENTS Differential pressure 20 200 m sec 65 650 sfps Bi directional measurement 2 of reading over 1 10 range under calibration conditions Please refer to the user manual for details Recommended pipe diameter 50 mm 2 inch and up C 1013 25 mbar 32 F 14 65 psi Wet compressed air Dry compressed air Nitrogen and Inert gases 16 bar O 250 psi gauge 1 5 FSS Temperature compensated 40 150 C 40 302 F Icing should be avoided 1 C 1 8 F RS485 MODBUS RTU protocol 4 20 mA output selectable via software to indicate flow pressure or temperature Liquid Crystal LCD Blue with auto power save 2 million points 400 mm 15 inch other lengths on request Compression fitting 0 5 inch PN16 IP52 NEMA 12 when mated to display module IP63 NEMA 4 when mated to connector cap do not mount upside down 10 50 C 14 122 F Avoid direct sunlight or radiant heat Higher ambient temperatures consult factory Anodized Aluminum Stainless steel 316 Epoxy Highly corrosive or acid environments should be avoided M12 5 pin connector female 12 24 VDC 10 Class 2 UL 1 Watt 10 50 mA 10 24VDC constant over the entire flow range 14 AZ Industrial Control Equipment EN 61326 1 EN 50082 1 18 id VPFLOWSCOPE DP VP INSTRUMENTS 74 Technical drawings Flow meters VPS R200 P
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