92749A TC90STC90B COV-BC.indd
Contents
1. 8 Disconnect the GREEN ground wire from the cabinet 9 Itis not necessary to remove any wires from the new control panel 10 Replace the complete control panel with part number RPTC90 4000 2 Power Switch Refer to Complete Control Panel 1 Note the location of each wire connected to the power switch marking if necessary Also note the orientation of the switch body of each terminal 2 Remove wires from switch 3 Depress tabs on switch body and push it out through the control panel 4 Install new switch part number RPC13 375 5 Reconnect wires to correct terminals 6 Thermometer Refer to Complete Control Panel 1 Remove the screw retaining the bulb to the inner liner 2 With control panel disconnected remove the grommet on the upper left inside corner of the cabinet Push the thermostat bulb first then the thermometer bulb through the hole in the cabinet side and out through the bushing in the outer wrapper Replace thermometer with part number RPC 13 109 Carefully uncoil new tubing and bulb and feed through the bushing in the cabinet side CAUTION DO NOT make sharp bends or kinks in the capillary tubing 3 Seal the hole around the capillary tubing in the inside of the cabinet with a FDA grade silicone sealant If inner grommet is damaged replace with part number RPCO7 044 7 Theromstat Refer to Complete Control Panel PARTS TO BE REPLACED REPLACEMENT PROCEDURE PARTS TO2. DO NOT DETACH 3 Main factor that led to your decision to purchase this product a b d e Product operating and functional features Q Overall quality Price Availability A Other 4 Three sources that led to the purchase of this product in the order of their impact 1 a b d e f being most impact 3 being least impact Trade Journal Ad Trade Show Q Sales Call A Direct Mail Previous Purchase A Other 5141915 GALINN AHL NI AAV al AHVSS3O3N 39vLiSOd ON d avis 8966 9028 Vd 3HHV amp S3X IIM V Od 3OIAHHS HANOLSNI N LIV NOILVHOdHOO SJIHLSNANI OULINHALNI A8 GlVd 38 FOVLSOd Vd ZHHVE SINTIM 121 ON 193158 SSFINIVLSV10 LSHI4 Ald3d SSANISNG HOVL3G LON OG 3H3H C104 STAPLE HERE STAPLE HERE Vil SERVICE NOTES Vil SERVICE NOTES 101 144 InterMetro Industries Corporation Rev H 10 10 North Washington Street Wilkes Barre PA 18705 For Product Information Call 1 800 992 1776 Visit Our Web Site www metro com
3. e Side mounted lift handles e Adjustable door mounted vent Il OPERATING INSTRUCTIONS A SLIDE RACKS The slide racks provided with your cabinet are nickel chrome plated to insure years of corrosion free service The racks are already in place when the cabinet is shipped to you They can be removed for cleaning by first lifting up on the rack and then swinging the bottom towards the center of the cabinet B 12 2 3 The slide spacing is 25 s to accommodate lip loaded pans for TC90S bottom loaded pans for TC90B The following pans may be used 9 pans 12 x 20 x 21 4 TC90S 9 pans 12 20 x 25 TC90S 9 pans 18 x 26 1 TC90B CABINET START UP A nine foot three wire grounded lead cord is supplied fixed to the cabinet The cord cannot be separated from the cabinet NOTE Before operating your cabinet be sure to unwrap the lead cord completely from bracket CAUTION With the POWER switch OFF plug the lead cord into a standard grounded 15 amp 125 VAC receptacle Set the thermostat dial to setting 10 2 HIGH Snap the POWER switch to ON The red POWER light will now glow as will the yellow indicator light indicating that power is on and that the heating elements are activated and heating up 4 Allow the cabinet to PREHEAT FOR APPROXIMATELY 45 MINUTES After that time the thermostat can be lowered to a setting of 6 or 7 In a room of average temperature 72 F this should p
4. InterMetro Industries Corp Wilkes Barre PA 18705 METRO InterMetro Industries Corporation Wilkes Barre PA 18705 12 CUT ALONG DOTTED LINE Thank you for purchasing a Metro Mobile Heated Cabinet We are certain you will be more than satisfied with its quality and performance Please fill in the warranty information space below so we may register your warranty Also so that we may learn more about our customers and hopefully be of continued service in the future please take a moment to fill in the customer information space below Thank You CUT ALONG DOTTED LINE CUSTOMER INFORMATION 1 Which one of the following best describes your establishment a b d e f 9 h Full Service Restaurant Fast Food Restaurant Hotel Motel A Hospital Nursing Home A College University A School Employee Feeding Other Please indicate the two product benefits that were of major interest to you a b a Accessibility to controls without opening door LJ All components within cabinet removable for cleaning Better control of conditions in cabinet Q Aesthetic quality styling Q Other in addition to above two 13 WARRANTY INFORMATION Cabinet Model No Module Serial No Slide Rack Model No Date Purchased Customer Name Address Phone No For warranty coverage this card must be returned to Metro FOLD HERE
5. See Complete Door for adjustment 9A Hinge Pin 1 Replace with part number RPFO7 050A 10 Complete Door 1 Open door and swing open to 180 to clear cabinet hinge pins Lift door off hinges 2 Replace with part number RPTC90S 300G TC90S RPTC90B 300G TC90B NOTE Be certain to check door gasket seal is equal all around door before tightening the hinge screws When door is properly adjusted it will close properly when simply swung closed No hand pressure PARTS TO BE REPLACED REPLACEMENT PROCEDURE 11 Door Gasket 1 Remove door Refer to Complete Door page 5 step 10 2 Lay complete door on flat surface place cardboard or equivalent down first so as not to scratch or mark door surface Remove fasteners retaining inner door panel and vent and retain Lift inner panel off and remove damaged door gasket Carefully replace gasket with part number RPC06 325 for TSC90S RPCO6 325A for TSC90B Place inner panel over new gasket and fasten Do not overtighten See Complete Door for adjustment 12 Strike Plate 1 Remove damaged strike plate and replace with part number RPTC90S 3400 13 Door Vent 1 Remove fasteners retaining Assembly vent 2 Remove the wing nut and vent components 3 Replace damaged vent with part number RPC11 206 14 Hinge 1 Remove door Refer to Complete Door page 5 step 10 2 Remove damaged hinge and replace with part number RPHINGE 4001 3 Replace door 1
6. op nel 13 Kick Latch 1 Remove cotter pin THE TUBE CLEAR OF ANY Spring 2 Remove clevis pin ELECTRICAL TERMINALS 3 Replace spring with part Seal the hole around the number 10 013 capillary tubing in the inside of 14 Cotter Pin 1 Replace with part number the cabinet with a FDA grade 7 066 silicone sealant 15 Clevis Pin 1 Replace with part number RPFOS 017 complete control panel Refer to Complete Control Panel Remove strain relief Note and record wire locations on terminal block and grounding stud Remove damaged cord and replace with part number RPC13 108 9 Strain Relief 1 Using pliers squeeze the strain relief from the inside and push it out through the mounting hole Replace with part number RPC 13 110 Install new relief onto the cord squeeze and insert into mounting hole Be certain that the flats on the relief match the flats on the hole E NOISNULX3 lee OL 5 N3349 co 1 NO MAYIS ONNOHUD OL IN3W313 HOLIMS U3MOd 39018 TVNINY3L HOLVOIANI H3MOd IVISOMNYyY3H L Fe TE Beel TEEN A n CD MO113A LH5I1 HOLVOIQNI 1 IN3W313 ONIIV3H JILVWAHIS Al 10 CLEANING INSTRUCTIONS ALL MODELS Your TC90 series cabinet has been listed by the National Sanitation Foundation NSF which means that it
7. please record the cabinet model number LOCATION OF and serial number on the Warranty Card SERIAL NUMBER found on the back of this manual Be sure to complete the remainder of the Warranty Card and return it to Metro within fifteen 15 days of delivery of the cabinet Once you have located and recorded these numbers refer to the sample numbers given below to identify the components of your 905 or TC9OB cabinet SAMPLE TC90S OR B BunPans Cabinet Series Steam Pans Model No NOTE Please read this manual thoroughly before using your Serial No cabinet If you should have questions please contact Metro customer service department B FEATURES BOTH MODELS In order to utilize your cabinet to its full potential take a minute to identify the following features which have been provided for your convenience e Cabinet is shipped in one carton e Temperature range is 120 F to 180 F e Analog type thermometer to allow temperature monitoring when unit is disconnected from power SOUICE e 15 amp service e 3 300 watt heating elements e Totally insulated with high temp rigid board fiberglass insulation e Kick latch for hands off opening e Magnetic door latch e Adjustable hinges and strike e Removable slide racks e Stainless steel internal liner e Closed loop thermal break to reduce heat transfer Outside shell brushed aluminum Non marking 5 neoprene casters two with brakes
8. water should be sufficient to keep the unit clean 2 HEAVIER SOIL If cleaning has been postponed solvent or emulsion type cleaners that can be applied with bare hands will give excellent results Such cleaners are available under various brand names and detergent suppliers can recommend materials appropriate for use on natural and epoxy coated aluminum and stainless steel interior liner NOTE For every cleaning method best results are always obtained when the cleaner and technique are matched to the soil conditions involved To ensure using the proper cleaner for natural and epoxy coated aluminum and stainless steel contact your detergent representative VI MAINTENANCE A CABINET MAINTENANCE ALL MODELS Your TC90 series cabinet has been designed to require very little maintenance With normal use cleaning is the only form of maintenance that need be done on a regular basis Keeping the casters free of dirt build up will go a long way in prolonging their life If your cabinet is rolled over rough surfaces or transported over the road the various threaded fasteners i e screws and nuts should be periodically inspected and tightened if necessary particularly the transport latch hinge and caster fasteners B CONTROL PANEL MAINTENANCE The control panel of your cabinet has also been designed to require very little maintenance With normal use cleaning is the only form of maintenance that need be done on a regul
9. BE REPLACED REPLACEMENT PROCEDURE 1 2 Remove the screw retaining the 10 Travel Latch bulb to the inner liner With control panel disconnected remove the grommet in the cabinet inner liner and carefully push the 1 Remove control panel See Complete Control Panel page 8 2 Remove hardware retaining latch and replace with part number 9 028 thermostat bulb through 11 Kick Latch the hole in the cabinet side Replace grommet with part number 7 044 and thermostat with part number 1 Remove control panel Refer to Complete Control Panel page 8 2 Remove cotter pin and clevis pin Replace kick latch with RPC13 1 13 Attach wires to art number 9 027 correct terminals 12 Magnetic 1 Remove control panel Refer to Carefully uncoil new tubing Door Latch and bulb and feed through the bushing in the cabinet side CAUTION DO NOT make sharp bends or kinks in the capillary tubing Replace control panel being careful not to pinch the capillary Also coil the unused portion of the capillary tube Complete Control Panel page 8 2 Remove old latch by pinching the top and bottom of the magnet housing from the inside of the control panel Push the part out through the front 3 Replace with part number RPC14 041 by inserting from front of control panel 8 Power Cord 1 Uncoil cord remove 4 Replace control panel
10. CO6 222 9 Cabinet Hinge RPHINGE 4000 Thermostat Bulb Clamp 6 221 9A Door Hinge Pin RPFO7 050A Vertical Thermal Break 6 323 Hoz Thermal Break 905 RPC06 324 Hoz Thermal Break TC90B 6 324 TC90S TC90B Series Cabinet Replacement Parts Diagram INNER DOOR PANEL OUTER DOOR PANEL REPLACEMENT PARTS LIST 4 0 Complete Door Assembly TC90S RPCT90S 300G TC90B RPCT90B 300G 11 Door Gasket TC90S RPCO6 325 TC90B RPCO6 325A 12 Strike Plate RPTC90S 3400 13 Door Vent Assembly RPC11 206 14 Door Hinge RPHINGE 4001 TC90S TC90B SERIES CABINET REPLACEMENT PROCEDURE CHART CAUTION Before any repair replacement pf parts be certain to disconnect cord from power source PARTS TO BE REPLACED REPLACEMENT PROCEDURE 1 Remove door and slide racks Refer to Complete Door 2 Remove control panel Refer to Complete Control Panel 3 Remove thermostat and thermometer bulb clamp located on the inside top front surface Remove bushing and then push both bulbs long thermostat bulb first through the hole located on the upper left corner of the cabinet Be careful not to bend sharply or kink the capillary tubes 4 Disconnect the RED amp WHITE wires from the terminal block of the control panel NOTE Record the location of the wires so as to reconnect correctly 5 Remove the outer wrapper fasteners located at the perimeter of the cabinet and retain NOTE If replacin
11. TC90S TC90B USER MANUAL FOR THE METRO TC90 SERIES INSULATED TRANSPORT CABINET METRO InterMetro Industries Corporation amp Wilkes Barre PA 18705 570 825 2741 EMERSON TABLE OF CONTENTS OPERATING LOCATION OF INSTRUCTIONS MODEL NUMBER LABEL SECTION PAGE Introduction A Identifying Your Cabinet 1 B Features een 2 Il Operating Instructions A Slide 2 B Cabinet 2 Replacement Parts and Procedures A CADIMGN antr d 3 6 Boo inercia nieta cian 3 6 B Control Panel 7 9 IV Wiring Schematic 10 V Cleaning Instructions 11 VI Maintenance 11 VII Service Notes 15 16 Vill Warranty and Warranty Card 12 I INTRODUCTION A IDENTIFYING YOUR CABINET Your cabinet has been shipped to you in one carton The carton contains the cabinet with the slide racks already in place inside the cabinet There are two component numbers you should record for future reference the cabinet model number and serial number Refer to the photos at right to locate these numbers It is recommended that these numbers be recorded in an appropriate place such as the inside of this manual for easy future reference Also
12. TC90S TC90B Control Panel Replacement Parts Diagram REPLACEMENT PARTS LIST 1 Complete Control Panel 2 Power Switch RPC 13 375 Indicator Lights Red RPC 13 246 Yellow RPC13 245 RPCO6 313 RPC 13 096 RPC13 108 RPC13 110 9 028 9 027 RPC 14 041 RPC 10 013 Power Cord Strain Relief Transport Latch Kick Latch Magnetic Door Latch Kick Latch Spring RPTC90 4000 Termostat Knob Terminal Block Thermometer Thermostat RPC 13 109 RPC 13 113 Cotter Pin Clevis Pin RPFO7 040 RPFO5 017 TC90S TC90B CONTROL PANEL REPLACEMENT PROCEDURE CHART CAUTION Before any repair replacement pf parts be certain to disconnect cord from power source REPLACEMENT PROCEDURE PARTS TO BE REPLACED REPLACEMENT PROCEDURE PARTS TO BE REPLACED 1 Complete 1 Open door and remove rack on 3 Indicator Lights Control Panel control panel side Refer to Red or Yellow Heat Element Replacement page 5 step 7 2 Place a cardboard sheet down and lay the cabinet on its back Remove the screws holding the control panel to the chassis On underside of chassis 3 Stand cabinet up and remove the two screws holding the control panel to the cabinet at the top of the cabinet 4 Remove the two clamps holding the thermostat and the thermometer to the underside Refer to Complete Control Panel 1 Note the location of each wire connected to the pilot
13. ar basis No maintenance is required on the electrical components Warranty WARRANTY EXCLUSION OF WARRANTIES AND LIMITATION OF LIABILITY InterMetro Industries Corporation hereinafter referred to as Seller warrants to the original purchaser that all products in its catalog or custom products delivered hereunder will be free from defects in workmanship and material THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS IMPLIED OR STATUTORY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE This Warranty shall be for a period of one 1 year from the date of shipment from Seller s warehouse or factory If any product delivered hereunder does not meet the Warranty specified above providing the product has not been altered in any way by anyone other than Seller s factory authorized representative and assuming normal and proper use and maintenance Seller will at its option repair or replace any part or material it determines upon inspection to be defective provided however that a charge for labor will be made except during a period of one 1 year from the date of original shipment from Seller s warehouse or factory No product or part thereof is to be returned to Seller without prior written approval from Seller s factory All exchanges and replacement shipments will be F O B Seller s factory Warranties for equipment or articles not manufactured by the Seller are solely
14. ends of the wires and attach a UL recognized spade terminal 9 Attach the element wires to the terminal block of the control panel at the prenoted locations and reattach the control panel and door to the cabinet 2 Caster without 1 Lay cabinet over onto its back Brake and remove mounting hardware 2 Replace with part number B5DN 3 Caster with 1 Lay cabinet over onto its back Brake and remove mounting hardware 2 Replace with part number B5DNB 4 Thermometer 1 Remove clamp and replace with Bulb Clamp part number 6 222 5 Thermostat 1 Remove clamp and spacer and Bulb Clamp replace with part number RPCO6 221 Clamp RPC 11 129 Spacer 6 Thermal Breaks 1 Refer to Heat Element for procedure Replace with part number RPCO6 323 for vertical thermal break For horizontal thermal break replace with part number RPCO6 324 for TC90S RPCO6 324A for TC90B Lift straight up until bottom of rack clears lower bracket and swing bottom out Drop straight down to clear top brackets Replace with part number RPTC90S RACK TC90S RPTC90B RACK TC90B Remove thermometer and thermostat bulb clamps and carefully push the bulbs out through the grommet being certain not to bend or kink the capillary tubes Pry out the bushing and replace with part number RPCO6 189 7 Slide Racks 8 Star Bushing 9 Hinges 1 Remove damaged hinge and replace with part number RPHINGE 4000
15. g one or both of the side elements only it is not necessary to remove the fasteners at the bottom of the door opening nor the fasteners located at the underside of the rear of the cabinet Remove them only if the bottom element is to be replaced 6 Remove the fasteners holding the outer wrapper to the chassis and retain 7 Carefully lift the outer wrapper vertically off of the chassis being careful to feed the RED amp WHITE wires through the bushing in the wrapper Note that the black thermal break strips located around the perimeter of the cabinet opening are free to fall out of position should this happen reposition them when reinstalling the outer wrapper 8 Before removing the fasteners retaining the element covers note the position of the RED amp WHITE wires of the element Remove the element cover and damaged element To replace the element with part number RPC13 112 first tape or wire tie the new element wires to the existing element wires then tie a wire or string to the banded wire ends and while placing the outer wrapper over the inner liner slowly draw the wires through the lower starburst bushing located on the outer wrapper side Be certain not to pinch any wires during assembly of the cabinet Once the outer shell is in place 1 Heat Element PARTS TO BE REPLACED 1 Heat Element continued REPLACEMENT PROCEDURE cut the new wire to the same length as the existing wires and then strip the
16. has been designed and constructed in a way that promotes a sanitary condition i e sanitary materials and easy cleanability To maintain a sanitary condition and obtain the best cabinet performance Metro strongly suggests that the cabinet be thoroughly cleaned on an adequate regular basis daily if necessary A REMOVAL OF INTERIOR COMPONENTS FOR CLEANING All interior components are removable without tools for thorough unobstructed cleaning 1 CAUTION AT NO TIME SHOULD THE CABINET BE WASHED OR FLOODED WITH WATER OR LIQUID SOLUTION NEVER STEAM CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT 1 Turn off master switch 2 Disconnect the unit from its power source ALLOW THE UNIT TO COOL BEFORE CLEANING AS THE INTERIOR OF THE CABINET MAY BE HOT ENOUGH TO BURN 3 If necessary the door may be removed by simply lifting it from its cabinet mounted hinges Do not place the door against an object that may scratch the door or damage the gasket 4 The slide racks may be removed by lifting them from their respective brackets 5 After cleaning simply reverse the above steps to reassemble the cabinet B SPECIFIC CLEANING INSTRUCTIONS 1 Do not immerse the cabinet when cleaning Instead use a damp cloth and a drying towel BE SURE TO THOROUGHLY DRY THE UNIT BEFORE RETURNING IT TO USE C GENERAL CLEANING INSTRUCTIONS 1 LIGHT SOIL If routine daily cleaning is practiced a mild soap and warm
17. lights Mark them if necessary 2 Disconnect the pilot wires from the terminal block 3 Using a small screwdriver pry oose the retaining clip from the ight body Pull the light and wires through the control panel 4 Install new spade terminals part number RPC 13 027 to the wire ends 5 Install new pilot light Red part number RPC 13 246 Yellow part number RPC 13 245 of the cabinet top and retain 4 Thermostat Uncoil power cord Knob 5 Carefully lift the control panel h Pull knob from shaft of thermostat and replace with part number RPCO6 313 vertically off the outer wrapper brackets After the initial movement note the notch in the control panel and the bracket mounted to the cabinet 6 With the panel clear of the brackets remove the grommet in the inner wall and push the two bulbs through the hole at the cabinet side wall Thermostat bulb first Longer Bulb 7 Note and mark RED amp WHITE wire locations and remove the wires from the terminal block 5 Terminal Block Refer to Complete Control Panel 1 Note the location of each wire connected to the terminal block and the terminal block orientation Mark the wires if necessary Disconnect all wires from the block 2 Remove damaged block by removing retaining screws located at rear of control panel and retain 3 Install new speed nuts part number RPFO2 068 into terminal block and replace block with part number RPC13 096
18. rovide 150 F to 170 F Adjustments to the temperature may be made as necessary NOTE The POWER red light will glow as soon as the POWER switch is switched ON and will continue to glow until switched OFF The yellow indicator light will go on and off as the thermostat cycles If the yellow light is not illuminated this indicates that the cabinet has achieved the preset TEMPERATURE level NOT that the unit has been switched OFF It is not necessary at the end of the operating day to disrupt the temperature setting in order to turn the unit OFF By switching the POWER switch to OFF the unit is no longer operating By switching the POWER switch to ON when resuming operations the cabinet will attain the preset level Ill REPLACEMENT PARTS AND PROCEDURES A CABINET 1 Refer to TC90S TC90B Series Cabinet Replacement Parts Diagram to identify the part s to be replaced 2 Refer to TC90S TC90B Cabinet Replacement Procedure Chart on pages 5 and 6 for replacement instructions TC90S TC90B Series Cabinet Replacement Parts Diagram CONTROL PANEL HEAT ELEMENT COVER LIFT HANDLE CHASSIS REPLACEMENT PARTS LIST 1 Heating Element 13 112 7 Slide Rack 905 905 Caster Without Brake B5DN Slide Rack TC90B RPTC90B RACK Caster With Brake B5DNB 8 Star Bushing 6 189 Thermometer Bulb Clamp RP
19. the warranties of the manufacturers thereof and they are hereby assigned to the purchaser without recourse to the Seller SELLER S LIABILITY FOR ANY CLAIM OF ANY KIND WHETHER BASED ON CONTRACT NEGLIGENCE OR STRICT LIABILITY IN TORT AND BY WHOMEVER MADE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL LOSS DAMAGE OR INJURY RESULTING TO THE PURCHASER OR ANY THIRD PARTIES arising out of connected with or resulting from this Agreement or from the performance or breach thereof or from the manufacture sale delivery resale installation inspection repair or use of any product covered by or furnished under this Agreement WHETHER OR NOT CAUSED BY SELLER S NEGLIGENCE SHALL IN ALL EVENTS BE EXCLUSIVELY LIMITED TO THE COST OF CORRECTING DEFECTIVE DAMAGED OR NON CONFORMING PARTS OR MATERIAL AS HEREIN PROVIDED and upon the expiration of one 1 year all such liability shall terminate SELLER DOES NOT AUTHORIZE any person to assume for it any obligations or liabilities greater than or different than those set forth in this Warranty The terms under which any of Seller s products may be resold must be limited in accordance with this Warranty THIS AGREEMENT and all the rights and obligations arising hereunder shall be construed in accordance with and be governed by the law of the Commonwealth of Pennsylvania U S A TO INSURE WARRANTY implementation return the completed registration card within 15 days of cabinets receipt to
Download Pdf Manuals
Related Search