Zip HydroTap
Contents
1. 19 Warranty 20 NOTE All plumbing must comply with AS3500 4 1 amp AS3500 4 2 All electrical must comply with AS NZS3350 1 AS NZS3350 2 75 All refrigeration must comply with AS NZS3350 2 24 Page 2 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 The power point must be located within reach of its cable The appliance must be positioned so that the plug is accessable Zip Hydrotap undersink assembly The appliance must be placed in a horizontal position as shown above Note Always ensure the tubes are shortened so that any excess is removed and their route is the most direct line between the tap assembly and the HydroTap unit Do not allow the tubes to sag or droop so water is trapped within the hoses Always maintain a constant fall Positioning of the tap assembly must be within the following parameters The height between the base of the Hydrotap unit and the base of the Tap assembly cannot be greater than 900mm Read These Warnings First Safety Do not allow young children handicapped or infirm persons to use the Zip HydroTap without supervision Children should be supervised to ensure that they do not play with the appliance Refrigerant The Zip HydroTap Chilling unit contains 134A refrigerant under pressure No part of the unit should be exposed to a naked flame Maintenance of the refrigeration uni2. FUSE OOW COMPRESSOR TO FAN KIT FILTER CARTRIDGE KIT 9 FILTER HEAD KIT ITEM 15 15 16 1 1 18 8 19 9 0 zu A A 2 2 eco ro c o NINININININININI N N COUN Oo BY oN Page 14 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 Exploded View B C Boiler Module and Spare Parts DESCRIPTION CONTROL PANEL KIT CLIPS KIT STOP VALVE amp JOHN GUEST FITTING KIT FILTER 6 90618 ELEMENT1500WKIT 6 90147 ELEMENT 1800WKIT 8 96 PUMPKITHOT 9 90622 FILTER HEAD KIT CARTRIDGE FIVE MICRON TRIPLE ACTION EE Zip Hydro Tap Installation and Operating Instructions 81467 Page 15 of 20 Exploded View HT Series Boiling Only and Spare Parts Page 16 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 Exploded View Series Boiling Only Filtered and Spare Parts 7 KIT NO 65 0659 NOTE In the Boiling Only Unfiltered version the only items that are not in the spare part list are 62 ITEMS 13 and the double non return valve 0056 6 063 For Boiling Ambient Models BF60 and BFD6O 0189 units use a Double Solenoid Kit P No 90615 for 3 1241 CARTRIDGE FIVE MICRON TRIPLE ACTION Zip Hydro Tap Installation and Operating Instructions 81467 Page 17 of 20 ojojoj
3. gt c ojojoj gt lt gt POTD Ppp Aojjo ojojo edo co co co co co celo puro pur o 6 6 Page 18 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 Zip Hydro Tap Installation and Operating Instructions 81467 Page 19 of 20 Certain warranties may be implied by law into your contract with Zip The warranty provided below is additional to these implied warranties and nothing set out below shall limit your statutory rights or rights at law Zip Heaters Aust Pty Ltd warrants that should any part fail within 12 calendar months of installation that part will be repaired or replaced free of charge by Zip or its Distributor or Service Provider except as set out below provided the appliance is installed and used strictly in accordance with the instructions supplied and that failure is not due to accident misuse abuse unsuitable water conditions or to any alteration modification or repair by any party not expressly nominated by Zip Zip shall be the sole arbiter of whether there is a part failure intended to be covered by this warranty No costs are payable by you other than any mileage or travelling time charges incurred by a Zip Service Provider or the cost of removal carta
4. Installation and Operating Instructions Zip Filtered boiling and chilled drinking water for kitchens and tea rooms This Installation Instruction covers the following HydroTap models BC series B series HT series and their associated Disabled models Domestic models 30009 35676 HydroTap 37697 37677 30281 73165 38286 73168 HydroTap Boiling Only Unfiltered HydroTap Boiling Only HydroTap Boiling amp Ambient HydroTap Boiling amp Chilled Commercial Models BC150 175 series With 5 micron filter With sub micron filter 5 micron filter with disabled levers Sub micron filter with disabled levers BC100 125 series Wer 30271 73164 37276 73167 With 5 micron filter With sub micron filter 5 micron filter with disabled levers Sub micron filter with disabled levers BC 60 85 series 37671 73166 37676 73169 With 5 micron filter With sub micron filter 5 micron filter with disabled levers Sub micron filter with disabled levers 1 B150F series 38201 73171 4 38206 73174 With 5 micron filter With sub micron filter 5 micron filter with disabled levers Sub micron filter with disabled levers B100F series Disabled lever HydroTap 37201 73170 37206 7317 a 3173 With 5 micron filter With sub micron filter 5 micron filter with disabled levers Sub micron filter with disabled levers Zip Hydro Tap Installation and Operating Instr
5. Press adjust to start calibration The element will now cycle On and heat the water to 95 C maintaining it at that temperature for a short stabilization period Once stabilized the element will cycle On bring the water to boiling point and hold it there for a short period Boiling Water Lever Chilled Water Lever The unit now carries out a self calibration function to ensure correct temperatures are maintained During this period the Red LED on the Tap Head assembly flashes slowly until the calibration function is complete Once this step is complete approx 5 minutes the unit will default to normal operation When starting both Boiling and Chilled cycles activate similtaneously after calibration has taken place the descriptions below indicate what happens during each cycle Boiling The unit is now running in normal operating mode The Red LED will flash until usable temperature is reached Red Light White Light Blue Light Bolle Filter Before using the HydroTap wait 5 minutes after this point to allow adequate fill time The unit is now ready for use Test water delivery from the tap and check for appropriate temperatures Use cable clips to tidy and secure wiring Chilled When water and power is turned On the Blue LED flashes slowly on the Tap Head assembly The compressor activates and water begins to fill the chiller tank at the prescribed rate When the water is chilled to 10 C th
6. Once positioned a hole 13mm ID will need to be drilled to provide waste access to the drain line The snap on unit will require suitable sealant to keep it water tight against the waste pipe Finish by fitting the worm drive clamps tightly on either side of the spigot and fitting worm drive clamps to either end of the drain hose The drain hose from the Font must have constant fall Connect the Tap head Assembly supply hoses and vent as per the instructions contained in the installation procedure section of this document Zip Hydro Tap Installation and Operating Instructions 81467 Operating Blue Chilled Water Light On all the time This indicates that the temperature of the chilled water is within the usable temperature range Boiling Filter Change Chilled Flashing slowly This indicates that the chilled water is not at the right temperature Wait up to 20 minutes When the chilled water is at the right temperature the light will stop flashing Note The Zip HydroTap is designed to dispense chilled water in the temperature range 5 C to 10 C During heavy usage the temperature can rise out of this range Red Boiling Water Light On all the time This indicates that the boiling water is ready Flashing slowly This indicates that the boiling water is below useable temperature Filter Change Light Off This indicates the filter is operating within its normal dv specified lifespan Filter Change Light Flashin
7. The safety lock indicator light will now Child safety Lock extinguish To operate when the lock is ON depress both the Red lever and the safety lock simultaneously Child Safety Lock all boiling only models except HT models To activate the child safety lock go to the LCD display using menu or v scroll to the Safety Lock display To turn ON adjust to turn OFF adjust v button After about 10 seconds the screen will default to the selected mode When activated the LED on the safety lock will be illuminated If de activated the LED will be OFF To operate when lock is ON depress both the Red lever and the safety lock simultaneously Child Safety Lock HT boiling only models Pressing the safety lock rapidly three times will either activate or de activate the safety lock Indicator light ON means the lock is active indicator OFF means inactive Zip Hydro Tap Installation and Operating Instructions 81467 Page 9 of 20 Do not use strong corrosive spray or abrasive cleaners Clean with a soft cloth or brush and mild soap and water Do not spray water over the tap as it may damage the low voltage electronics Undersink units must never be located near or cleaned with water jets Replacing the Filter filtered models only The Zip HydroTap notifies when filter replacement is due The default setting is 6000 Ltrs but this can be set in increments of 1000Ltr from 1000Ltr to 10000Ltrs When a filter change is due the Chan
8. Boiling Filtered BD Boiling and Ambient Filtered B Boiling only unfiltered D Disabled lever controls optional order only models listed on P1 Wid Weight empty Kg s ai finch Ibs BC60 85 337 13 2 430 16 9 440 17 3 28 61 7 34 5 76 BC100 125 337 13 2 430 16 9 440 17 3 28 61 7 35 77 1 BC150 175 395 15 5 465 18 3 500 19 6 29 5 65 38 83 7 B100F 353 13 8 323 12 7 290 11 4 9 5 20 9 12 26 4 B150F 409 16 1 340 13 3 321 12 6 10 0 22 0 14 0 30 8 Installation Requirements Before installing ensure that the following have been provided at the installation site e Sufficient space in the cupboard to install the undersink unit in accordance with these Installation Instructions A table of dimensions is given above NOTE Add 65mm to the Depth of the undersink unit to allow for Water and Electrical connections e A water supply connection with isolating valve inside the cupboard within reach of the 750 mm flexible connection and positioned so that the connection point and the stop cock will not be obstructed when the undersink unit is installed Page 4 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 Installation Requirements continues e Power supply 220 240 Volt AC for connection to the heater via a 10 amp GPO e This switch must provide all pole disconnection and a contact separation of at least 3mm installed in accordance with wiring rules e
9. Cold water supply with a minimum working pressure of 70 kPa and a maximum working pressure of 700 kPa connected via an isolation valve If pressure is likely to exceed 700 kPa install a 500 kPa Pressure Limiting Valve The fitting of an air flow vent cut into the top half of the cupboard door concealing the HydroTap requiring a cut size of approximately 100mm circular to provide adequate warm air displacement In installations where high volume draw off will occur the fitting of the accessory exhaust fan is essential Important Do not proceed with the installation if these requirements are not met CAUTION In order to avoid a hazard due to inadvertenet resetting of the thermal cut out this appliance must not be supplied through an external switching device such as a timer or connected to a circuit that is regularly switched on and off by the utility Special tools required In addition to normal tools the following will be required 35mm diameter sheet metal hole punch for sink tops not supplied 35mm diameter hole saw for timber bench tops not supplied e Nut runner tube spanner supplied for fixing tap assembly When installing a Font unit e 108mm diameter sheet metal or hole saw to suit surface being cut Installation procedure Step A Installing the tap 1 Make sure that the tap location will allow the nozzle to drain into the sink p Tap 2 Install the 35mm hole in the bench sink top Black 3 Ensure the black
10. plastic spacer remains in place as this is the moisture Plastic seal against the bench sink top A light smearing of silicon sealant on Spacer the underside of the spacer will ensure a watertight fit All thread rod 4 Pass all three hoses through the 35mm hole and carefully locate the Head E Benchtop Assembly and black spacer on the bench sink area 4 f 5 From the underside of the bench sink area install the 5 5 washer and E N S S Spider Clamp by feeding each of the three tubes and electrical cable il Washer evenly in between the legs of the Spider Clamp Slide it up to meet the Spider All Thread and pass the All Thread through the center of the Spider SR Clamp Clamp Fixing nut 6 Hold the All Thread steady and fit the 6mm nut to the All Thread using the tube spanner supplied in the kit Check the Tap Head position before Note Steel Washers securing it tightly against the bench sink top supplied to go in between the Spider Clamp and the underside of the sink top See location as shown NOTE 1 The tap assembly must not be positioned more than 900mm above the base of the HydroTap unit Failure to do this may result in poor water delivery NOTE 2 Under no circumstances should the Tap be twisted after the installation is complete Zip Hydro Tap Installation and Operating Instructions 81467 Page 5 of 20 Installat
11. switch is levers are operated socket turned ON Tap loom is not connected to Check loom connection HydroTap unit Possible internal fault Contact local Zip Service Provider Program in OFF cycle Check LCD for information No water flow Water supply isolated Check water supply is on Water supply not connected Check to ensure plumbing connection is made Power supply not connected Check power plug is correctly fitted and switch is turned on Tap loom is not connected to Check for loom connection HydroTap unit Possible internal fault Contact local Zip Service Provider Program in OFF cycle Check LCD for information Slow water recovery after Filter may require replacement Check filter usage on LCD screen if filter use change is displayed follow instructions on page 13 Water not hot Unit is in Sleep Mode Touch Hot lever and wait for Red LED to stop Unit has just come out of OFF flashing cycle Wait for Red LED to stop flashing Possible internal fault Contact local Zip Service Provider Water not chilled Excessive use unit refilling or Wait for Blue LED to stop flashing chilling down to temperature Possible internal fault Contact local Zip Service Provider Alternating display messages More than one fault identified Record the number and type of faults at the same time Contact local Zip Service Provider of disposal The use of this crossed out wheeled bin logo indicates that this product needs to be dis
12. warranty To register your installation go to www zipheaters com and Condell Park NSW 2200 look under the heading Warranty Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com As Zip policy is one of continuous product improvement changes to Facsimile 02 9796 3858 specifications may be made without prior notice Images in this booklet have Telephone 02 9796 3100 been modified and may not be true representations of the finished goods Free Call 1 800 638 633 The standard cup referred to in this publication is 167 ml 6 fl oz The standard glass is 200 ml 7 fl oz y 4 The terms Zip and HydroTap are registered trade marks of Zip Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following zt patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 and US5099825 Other patents are in force and patent applications are pending Page 20 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 October 2007
13. e Blue LED on the Tap Head assembly stops flashing and stays illuminated The compressor continues to chill down to 5 when it will cycle Off Ensure that the clock matches your local time If not refer to page 15 If Energy Saver Settings are required the instructions for installing these are described on page 15 Setting the Energy Saver Timer Zip Hydro Tap Installation and Operating Instructions 81467 Page 7 of 20 Font installation procedure Cut a 10mm slot for stud Tap assy hole 35mm Hole required for Font recess 108mm Drain eloow View from underside Black Plastic Spacer p Font gt See note 4 4 All thread rod CE Spider Y Benchtop v V Spacer Under Font S S Washer Clamp Fixing nut Note A stainless steel washer is supplied to go in between the Spider Clamp and the underside of the benchtop See location as shown Page 8 of 20 1 N Position the Font template provided on the bench area Ensure the position you select is within the length of the supply tube and USB cable fixed to the Tap Head Assembly These cannot be extended Check again for correct positioning The supply hoses must have constant fall back to the tank assembly Cut the holes as shown on the template Once holes are cut locate the Font base in position from the unde
14. e Warnings continuea Frost Protection If this appliance is located where the ambient air temperature could fall below 5 C when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the connecting pipework and fittings Installation Environment Considerations This unit is intended for indoor use only and should never be installed outdoors or exposed to the elements of nature This unit must not be positioned in an area that may be cleaned by a water jet This unit must not be cleaned by a water jet NOTE Zip HydroTaps are designed to operate within 1 C to 2 C of boiling point and at 5 C to 10 C for chilled drinking water Domestic models covered by these instructions Height mm Depth mm Width mm Weight empty kg s Weight full kg s inch inch inch Ibs Ibs 30009 334 13 2 320 12 5 188 7 4 9 19 8 11 5 25 3 35676 37697 353 13 8 388 15 3 290 11 4 9 5 20 9 12 26 4 37677 337 13 2 430 16 9 440 17 3 28 61 7 35 0 77 1 Commercial models covered by these instructions Note The Cup measurement 167mls the Glass measurement 200mls These Installation Instructions cover the entire HydroTap range Use the chart BC 1 00 1 25 on the left to identify the model you are using Commercial Models Cups of Glasses of Model Boiling Water Chilled Water BC Boiling and Chilled Filtered per Hour Hour BF
15. ent the USB plug carefully and connect do not force the plug Once connected fix the cable to the wall ensure it is away from any possible water splashes and is off the floor Note When trimming any silicon tubes trim to minimum length do not loop any excess or allow kinking of the tubes When connecting slide the tube over the pipe at least 25mm There are black plastic clamps provided on the boiling and chilled hoses to choke the flow if required Only choke the flow if it is excessively strong Model B BD and HT boiling only models Measure and trim the red marked tube and or the blue marked tube and connect it to the hot water outlet and amblient outlet if a BD model on the top of the undersink unit Use spring clamps provided Measure and trim the unmarked tube and connect it to the vent outlet on the top of the undersink unit Use spring clamps provided NOTE All tubes must have a continuous fall back to the undersink unit Connect the tap USB connector to the USB port on the undersink unit Orient the USB plug carefully and connect do not force the plug Once connected fix the cable to the wall ensure it is away from any possible water splashes and is off the floor Zip Hydro Tap Installation and Operating Instructions 81467 Installation procedure Step D Connecting the water supply To prevent sediment from entering the Zip HydroTap at connection flush water through the supply line thoroughl
16. g slowly The light will flash slowly when the filter is Note On the Boil ly model the Chilled LED is blank TUN due for replacement and the LCD will show Filter Change Refer to Replacing the filter section of this document Boiling Water Lever Depressing the Red lever allows dispensing of Boiling water Pulling up the Red lever allows the tap to operate in a no touch mode Water will flow from between 5 and 15 seconds This is user adjustable To reset return the handle to the Off position and repeat the step The lever has to be manually returned to the Off position Chilled Water Lever Depressing the Blue lever allows dispensing of Chilled water Pulling up the Blue lever allows the tap to operate in a no touch mode Water will flow from between 5 and 15 seconds This is user adjustable To reset return the handle to the Off position and repeat the step The lever has to be manually returned to the Off position Child Safety Lock boiling chilled models The child safety lock can be activated to prevent boiling water flowing if the hot lever is inadvertently activated To activate first press the safety lock then depress the Blue Chilled water lever for a period of approximately ten seconds The safety lock indicator light will now be illuminated To de activate first press the safety lock then depress the Blue Chilled water lever 1 for a period of approximately ten seconds
17. ge Filter light will flash white once a minute and remain so until reset A filter status light is located between the Red and Blue Lights on the tap head assembly Depending on local water quality conditions and usage the filter may require changing anywhere from 1000 Ltrs to 10000 Ltrs You may also need to replace the filter if you notice unpleasant odours or tastes Some water may drip from the filter head socket during replacement Keep a bucket and towel handy to catch drips and mop up any spills To change the Filter 1 Scroll through the screen menu to Filter Flush Off this isolates the water supply 2 Relieve system pressure via the filter flush stop cock a quick open and close will do Grasp filter cartridge and twist right to left one quarter turn until it stops Ease cartridge downwards to detach it from the filter head socket Do not tilt the cartridge as dirty water may spill from it if tilted Aa Unpack replacement cartridge and write today s date where shown on the label 7 Avoid touching the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 8 Align cartridge tabs with the slots on the under side of the filter head 9 Slide cartridge upward into head and rotate left to right until it stops Locate the filter flush hose situated behind the filter cartridge and run to a container ready for flushing Open the flush h
18. ge and re installation of any component of the appliance if it needs to be returned for repair to Zip or its Distributor This warranty does not cover damage resulting from non operation of the appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appliance as cartridge life may vary according to water quality and the rate of water consumption Zip does not exclude restrict or modify any liability that cannot be excluded restricted or modified or which cannot except to a limited extent be excluded restricted or modified as between the owner or user and Zip under the laws applicable Furthermore this warranty does not displace any statutory warranty but to the extent to which Zip is entitled to do so the liability of Zip under any statutory warranty will be limited at Zip s option to the replacement of the appliance or supply of equivalent appliance the payment of the cost of replacing the appliance or acquiring an equivalent appliance or the payment of the cost of having the appliance repaired or the repair of the appliance Head Office Registering Your Purchase Zip Heaters Aust Pty Ltd Registering your Zip installation on the Zip website may help to establish date ABN 46 000 578 727 of installation should it become necessary to service the appliance under terms 67 Allingham Street of the Zip
19. imes rapidly the LED s will scroll from left to right 3 three times This operation confirms the activation 4 This isolates the boiling tap only The LCD shows isolation mode is active 5 To de activate press the Safety Lock 3 three times rapidy the LED s will scroll from right to left 3 three times This operation confirms de activation 6 The LCD will show Normal Operation 7 If de activation mode is required de activate by scrolling through the menu and selecting de activate when Hot isolation Mode is displayed on the screen Set the Hot amp Cold water dispensing times The ability to change the maximum dispensing time for both the Hot and Cold water has been introduced the default settings for the maximum dispensing times is 15 secs The ability to change both the Hot and Cold dispensing times between 5 and 15 secs in increments of 1 sec is accessible through the Menu screen on the LCD Scroll through the Menu until the Dispense Hot screed is displayed then use the adjust buttons to set the required dispensing time for the Hot water Follow the same procedure to access the Dispense Cold or Dispense Amb on boiling ambient models screens Page 12 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 Trouble Shooting Symptom Possible Cause Solution No LED display no tap head No power Check power supply TEE OS era DUE HO Plug is not located in power Ensure power plug is correctly fitted and
20. ion procedure NOTE New hose sets supplied with the unit should be used Do not use old hose sets amp 2 2 E This instruction is critical Note Included in the installation pack are adhesive backed silicon buffers If air vents are not installed in the cupboards housing the HydroTap the buffers must be placed on the inside edge of the cupboard door to create a slight gap ensuring a minimum airflow Failure to do this may cause the HydroTap to overheat and operate inefficiently Note A stainless steel washer is supplied to go in between the Spider Clamp and the underside of the sink top Position it here Vent Hot line Chilled line Fixing nut Black spacer Smear silicon on underside flat surface Spider clamp Hot Page 6 of 20 Step B Installing the undersink unit SPECIAL NOTE The HydroTap undersink units are heavy take note of the weights listed in the table on page 4 If you think you cannot lift the unit safely get help and avoid possible injury Before positioning the heater connect the braided water inlet hose supplied to the cold water inlet on the unit This is located at the rear of the unit Position the Zip HydroTap undersink unit as close as possible to directly beneath the Zip HydroTap tap head The connection tubes supplied with the tap head assembly CANNOT be lengthened Leave at least a 50 mm air gap without obstr
21. ntil the next OFF cycle Auxiliary Fan Attachment excluding HT boiling only models The HydroTap is equipped with an auxiliary fan connection point on the rear panel close to the cold water inlet flex and plug area The fan kit is available as a spare part The fan operates in parallel with the Condensor fan helping to Auxiliary fan remove heat from the cupboard space This fan should be purchased and connection 9 connected to the HydroTap if the airfow characteristics of the cupboard space are inadequate for the effective removal of hot air thereby adversly affecting the operation of the HydroTap connection Electrical The fan can be installed so that it extracts air from or forces air into the connections cupboard space whichever is the most effective for your installation Cold water Application of the fan is of paramount importance in situations where the cupboard space reaches temperatures greater than 35 ee ee 7 The exhaust fan kit must be fitted when supplied with the appliance Note The 150 175 models are supplied with the auxillary fan kit Boiling Water Isolation excluding HT boiling only models The HydroTap if equipped with a safety mode that allows protection against accidental operation by Infirmed or disabled persons 1 On the LCD scroll through the menu to Hot Isolation 2 Press adjust to activate 3 Now go to the Tap Head assembly and press the Safety Lock 3 three t
22. ose tap lever On the control panel press adjust this will start the water flushing the cartridge Allow at least 7 5 Ltrs of water to run through to activate the filter and then press adjust to stop the flow 11 Isolate the filter flush stop cock and re fit behind the filter cartridge 12 Wipe up any spills and dispose of spent filter cartridge and packaging thoughtfully 1 Scroll through the menu to Litres Filtered press adjust to reset litre counter Then it asks you sure Press adjust again to lock in the command After approx 10 seconds it will default to the selected mode Warning If the Zip HydroTap is switched off for a long period of time e g more than a weekend run water through the chilled water outlet for at least 5 minutes before consumption Page 10 of 20 Zip Hydro Tap Installation and Operating Instructions 81467 Zip Hydro Tap Installation and Operating Instructions 81467 e OUTLINE OF NEW FONT 108 HOLE FOR FON e CUI AWAY CLEAR Mo STUD UNDER 2 35 0 5 HOLE FOR TUBES FROM TO GO THROUGH Bu S ES y X X SCALE 0 300 uu 2 Ses fs o d Zip Hydro Tap Installation and Operating Instructions 81467 Setting the Energy Saver Timer products with this feature only Mode Plus Button Plus Adjust Button Mode Minus Button HYDROTAP Minus Adjust Bu
23. ou Sure will be displayed Press Adjust once and Litres Filtered will be reset to 0 Activating Sleep Mode This mode allows the HydroTap to go into Energy Saving mode In this mode the unit will go to sleep after a pre determined period of inactivity Press either Mode or Mode v button until Sleep Mode is displayed Press Adjust once to select 2 Hours or twice to select 4 Hours When the period of inactivity passes the display will show Sleep Mode During the Sleep Mode the Red LED on top of the tap lever will flash slowly To de activate the sleep mode momentarily operate the Hot lever and then allow sufficient time for the water to reach the set temperature Activating On Off Mode Press the Mode or Mode v button until Monday On is displayed To set the time for the unit to turn on press Adjust button until required time is reached To set the time for the unit to turn Off press Mode button once and Monday Off will be displayed Now press Adjust until required time is reached If each individual day is to have an On Off time these steps need to be repeated for each day and for each On Off time Zip Hydro Tap Installation and Operating Instructions 81467 Page 110f 20 Setting the Energy Saver Timer continued Note The Hydrotap may be temporarily activated during the On Off Mode By operating the levers the unit will go into normal operation and then remain in an ON cycle u
24. posed of separately to any other household waste Within each of the European Union member countries provisions have been made for the collection and recycling of unwanted electrical and electronic equipment Outside of the EU it will be necessary to dispose of this product at your local community waste collection or recycling centre m In order to help preserve our environment we ask that you dispose of this product correctly Please contact your local city council for collection centre details Zip Hydro Tap Installation and Operating Instructions 81467 Page 13 of 20 Exploded View B C Chiller Module and Spare Parts FOR BC 15095 Tj N a Ie e 216 ITEM KIT NO DESCRIPTION 90613 PLUMBING amp FITTINGS KIT 90614 SAFETY SOLENOID KIT 90615 DOUBLE SOLENOID KIT 4 90631 GASKET amp ELBOWS KIT COLD TANK DESCRIPTION LEVEL SENSOR KIT COLD TANK BC 100 125 LEVEL SENSOR KIT COLD TANK BC 150 175 RELAY COMPRESSOR KIT BC 100 125 RELAY COMPRESSOR KIT BC 150 175 COMPRESSOR KIT BC 100 125 COMPRESSOR KIT BC 150 175 FAN MOTOR KIT BC 100 125 DRYER FILTER KIT W NUT 8 TUBE 6 90632 EVAPORATOR KIT BC 100 125 6 90641 EVAPORATOR KIT BC 150 175 7 1 FAN MOTOR KIT BC 150 175 PUMP KIT COLD CAPACITOR KIT BC 100 125 i CAPACITOR KIT BC 150 175 LOOM LEVEL SENSOR KIT TRANSFORMER KIT AUXILLARY FAN LOOM SOLENOIDS 036mm CHASSIS PUNCH Sag 10Amp FUSE 2ag FUSE 2
25. r high usage applications this must be installed in the top half of the cupboard door as a matter of course An accessory exhaust fan kit is available and should be used to ensure adequate ventilation Make sure that the ventilation grilles of the undersink unit are not obstructed Included in the installation pack are adhesive backed silicon buffers If air vents are not installed in the cupboards housing the HydroTap the buffers must be placed on the inside edge of the cupboard door to create a slight ensuring a minimum airflow Failure to do this may cause the HydroTap to overheat and operate inefficiently Altitude not HT boiling only series The Zip HydroTap is equipped with a self calibrating program which caters for altitude adjustment Filter Control for filtered models The Zip HydroTap filter control is preset to 6000 Litres to provide trouble free flow and operation in most installations Local water quality conditions may require an alteration to this capacity In areas where the water has a high concentration of sediment the preset litre capacity may be shortened to avoid poor flow taste or odour situations In areas where the water quality is above average lengthening the preset capacity may be desirable but not essential If any of these changes is needed follow the instructions on page 11 or contact your Zip Service Provider Zip Hydro Tap Installation and Operating Instructions 81467 Page 3 of 20 Read Thes
26. rside lightly tighten the securing rod with the nut and washer provided Apply a light smear of silicon sealant to the underside of the black base ring this will provide a water tight seal against the Font base when clamped Ensure the plastic spacer is corectly located under the Font Now take the Tap Head Assembly Feed the hoses and USB cable through the Font base then through the plastic spacer that sits under the font base but on the bench top This stops warping of the base plate Ensure the Tap spout is directly centered over the Font drain Fit the Spider Clamp nut and washer onto the All Thread Have all the supply tubes and USB cable located evenly between the Spider Clamp legs When satisfied with the positioning tighten the fixing nut with the Tube Spanner provided in the kit Tighten the securing pin so the Font base is flush with the bench top NOTE The fixing nut above the drain elbow can be loosened to correctly position the direction of the elbow Ensure when the re positioning is complete the nut is re tightened to ensure a water tight seal Connect a drain hose 22mm ID from the Font base outlet elbow to the closest drain trap spigot available If a spigot is not available use the snap on spigot and worm drive clamps supplied in the kit Instructions and diagrams are supplied in the kit ref 81496 Ensure the positioning of the snap on spigot is on the sink side of the trap and not the waste side
27. t must be carried out by an accredited service provider or qualified refrigeration mechanic Qualifications If any power cord or plug is damaged it must be repaired only by a qualified technician To avoid hazards all installation procedures must be carried out by a suitably qualified tradesperson The power cord and general power outlet must be in a safe visible position for connection Venting Sometimes steam and or boiling water may discharge through a vent outlet at the mouth of the tap If the tap is not installed using the Font pedestal ensure the tap body is located so the tap outlet safely drains into the sink bowl area NOTE On startup the controls take the system through a calibration process which causes the unit to over boil for a period of 90 secs This is normal operation once this mode is completed the system reverts back to normal operation Lifting Take care when lifting the Zip HydroTap undersink unit Some units may exceed safe lifting limits Do not lift without assistance The weights of the units are given in the table under the heading Installation Requirements Do not lift the unit by the doors Airflow The ambient temperatures this unit should operate within are 5 C 35 C Proper air circulation must be provided The system will operate satisfactorily only if the recommended air gaps are provided these are 65mm min rear clearance and 50 side clearance An air vent is provided with each unit fo
28. tton Normal Operation not available on HT boiling only series Set Time To change time press either Mode or Mode v button until Set Time is on the display screen Press Adjust button to increase time or v Adjust button to decrease time Time increases or decrease in increments of one minute Hold the Adjust buttons down for rapid increases or decreases The time will be displayed in 24Hr mode Note Mode buttons Set Language option for EU models only change the EU models will have the default language set for German To select English as the default press screen options the v Adjust button To select German as the default Press Adjust button Set Day Adjust buttons Press either Mode or Mode v button until Set Day is displayed select the Press Adjust or v Adjust to select day screen options Filter Life factory set at 6000 Ltrs Press either Mode or Mode v button until Filter Life is displayed Press Adjust button to increase Filter Life or Adjust button to decrease Filter Life Filter Life increases in 1000 Ltr increments to a maximum of 10000 Ltrs Reset Litres Filtered This function is to reset the Filter Change display after a filter has reached the end of its life refer to Replace Filter Instructions section of this document Press either Mode or Mode v button until Litres Filtered is displayed Press Adjust once and Reset Counter will be displayed press Adjust button once and Are Y
29. uction on each side of the unit and 65mm at the rear Adjust both cupboard door hinges and attach the supplied rubber door buffers to the doors to create a 4 mm air gap between the doors and the cupboard This is the minimum ventilation requirement for low usage installations Proper air circulation must be provided for all Boiling and Chilled models The system will operate correctly only if the recommended air gaps are achieved during installation A ventilation hole measuring 100mm must be cut into the top half of the cupboard door to accommodate the air vent provided Make sure that the undersink unit ventilation grilles are not obstructed in any way Cupboard ventilation for Boiling only and Boiling Ambient models is recommended Step C Connecting the tap Model BC and HT boiling chilled models Measure and trim the blue tube and connect it to the chilled water outlet located on the top front right hand side of the undersink unit Use spring clamps provided Measure and trim the red marked tube and connect it to the hot water outlet located on the top center right hand side of the undersink unit Use spring clamps provided Measure and trim the unmarked tube and connect it to the vent outlet located on the top center left hand side the top of the undersink unit Use spring clamps provided NOTE All tubes must have a continuous fall back to the undersink unit Connect the tap USB connector to the USB port on the undersink unit Ori
30. uctions 81467 October 2007 Page 1 of 20 Read These Warnings First 3 Models covered by these instructions 4 Installation Requirements 4 Special tools required 5 Installation procedure 5 Step A Installing the tap 5 Step B Installing the undersink unit 6 See special note page 6 ventilation buffers Step C Connecting the tap 6 Step D Connecting the Water Supply 7 Step E Testing and commissioning 7 Font Installation procedure 8 Operating the Tap 9 Cleaning 2 RERe Se eee 10 Replacing the 10 Pull out Font Template pages 8 b d Setting the Energy Saver 11 Auxillliary Fan Attachment 12 Hot Safety Isolation 12 Trouble Shooting 13 Exploded view Chiller Module and Spares 14 Exploded view Boiler Module and Spares 15 Exploded view HT series boiler only 16 Exploded view B series boiler only 17 Intentionally blank 18 Intentionally
31. y before connection to the Zip HydroTap Open the access door and check that the filter is in place and secure Connect the water supply to the undersink unit using the attached flexible hose Turn on water and check for leaks If no leaks are evident turn the power on Step E Testing and commissioning applies to all models except HT boiling only Filter Flush Mode filtered models only The display screen will show which model you have Have a bucket or similar container not supplied at the ready to hold a quantity of water that is ejected while the Filter Flush Mode is in operation Open the filter access door on the front of the HydroTap and the filter cartridge will be exposed Located to the rear RHS of the cartridge is a fixed flush line approx 600mm long and the flush line stop cock Place the free end of the flush line into the bucket or container not supplied Use these buttons to scroll through the menu Use these buttons to activate and de activate the program selected Turn ON both water and electricity supplies and open the flush line stop cock The display will show Filter Flush Mode To activate press adjust Run at least 7 5 Ltrs of water through to activate the filter membrane Press the adjust button again to stop the Filter Flush Mode Turn OFF the Filter Flush stop cock and re locate the tube and stop cock in the filter compartment Turning OFF the Filter Flush Mode puts the HydroTap into calibration mode
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