Productivity 3000/ C
Contents
1. Automation Page 4 o Optional If you would like to reference the keyboard shortcuts Open Help Menu Click on Index e Type Keyboard Shortcuts o Note most Direct soft Hot Keys are available for use in the Productivity 3000 software o Return to ladder window Press F2 for NO Contact normally open e Use the Tag you created called Start Pump 1 Notice predictive typing searches the Tag Database and displays the closest match to what you are typing even before you finish This feature saves time and is convenient for programs with many Tags e Click on column 2 or press right arrow key Press F3 for NC Contact normally closed or could be safety interlocks e Start typing tag name Sto now select Stop Pump 1 from list shown then click OK To create space for an OR branch press ENTER or carriage return Press F2 for NO Contact e Start typing the tag name Man now select Manual Pump 1 from list shown then click OK Complete OR branch by drawing wires press and hold CTRL key and arrow right then arrow right then arrow up This should complete the OR branch Note to erase wires press and hold the CTRL and Shift keys and arrow over wire to be erased Click on Zoom double arrow once to fit to screen Click on END coil e Press F4 for OUT coil o Type Pum then select Pump 1 from list OK Go to Rung 2 Now you will program a simple timer e F2 fo2. Position it left of all the Pump Indicator Lights www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 9 o Size to 8 wide by 22 top of Pump 1 to bottom of Pump 3 Timer Reset Control C Control V and move to left of 1 one Tag name Tank Level 2 Click on label Tank 2 OK Move everything to the top left of the page see below O O O o File Save Project Your screen should look like this Send Project to Panel o Transfer type Ethernet then Browse o Click to highlight auto discovered C more panel o Click on the Change IP Address at the bottom left Inthe Change IP Address window e Change Panel Name to Tank Pump Application e Click on Use the following IP Address o 192 168 1 101 e Click on Subnet Mask field o 255 255 255 0 e OK Click to highlight C more panel e OK Click Transfer Button on Step 3 Project Transfer Page e Adjust to Original Resolution if necessary OK www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 10 Time to have fun and use the switches on your simulator input module and make sure everything works o Don t forget about the LED on the Analog Module Press and hold SEL button until the desired display title is shown e Display units Volts and release o By turnin
3. bottom right field called BEEP Click OFF OK File Import Tag Name Database Click Browse button find your P3000 Tank Pump application Click on it Click on open then click Import e Import Complete OK From Object Library e Drag indicator light to display O O O O O Change Name text Off Text amp On Text to Pump 1 Change Tag Name to Pump 1 Leave as default colors Click on object and drag to desired spot on screen change size to 5 vertical by 7 horizontal Control C then Control V to make 3 identical objects Double click on 2 and 3 objects and change text and tag name to Pump 2 and Pump 3 respectively e Drag Numeric Display to your page O O O O O O O Tag Name to Pump 2 Delay Time Change fractional digits to 2 OK Move and size just left of Pump 2 Control C then Control V to make duplicate object and place left of Pump 3 Double click and change tag name to Pump 3 Delay Time Change Fractional Digits 3 Note msec timer OK e Drag Pushbutton to page O O O O 0 Change Name text Off Text amp On Text to Pump 3 Timer Reset Change tag name to C more Pump 3 Timer Reset Object type click Momentary On OK Size and position below Pump 3 e Drag Bar Meter to page O O O Tag name Tank Level 1 Click on label Tank 1 Click on Show Digital Display OK
4. Productivity 3000 C More Demo Productivity o Programmable Automation Controller Seeee gn AL Ad wo EE Vag 5 d E Quantum Automation uantum Automation Ethernet Configuration Go to Start Settings gt Network Connections or Start Control Panel gt Network Connections D Hetwork Connections File Edit Wiew Favorites Tools Advanced Help Back j E p Search Key Folders Heb Address e Network Connections LAN or High Speed Internet Network Tasks m aew aacueeien am Local Area Connection wireless Network Connection Connected Firewalled RB Mot connected Firewalled Y Set up home or small LA Realtek PCIe GBE Family Cont Te Dell Wireless 1510 Wireless N office network Change Windows Firewall 1394 Connection settings Connected Firewalled CA 1594 Net Adapter i gt Double click on Local Area Connection Click Properties e Scroll down until you see Internet Protocol TCP IP then double click on it Connect using Eg Realtek PCle GBE Family Controller This connection uses the following tems 35 NwLink NetBIOS a 3 NWLink IFSP NetBIOS Compatible Transport Prot Click use the following IP address gt Click on Use the following IP address and enter these settings e IP address 192 168 1 100 e Subnet mask 255 255 255 0 Demo e OK Let s begin Clear PAC memory o Put switch into STOP mode Page 2 C
5. ags OK e Click on Rung 4 1 o F2 for NO contact Off OK o Define Tag opens confirm tags OK Note this tag is a never on dummy i e our timer will only be counting up e Click on Rung 4 2 F2 for NO contact Pump 3 Timer Reset OK Press ENTER Note created space for rung 4 3 F2 for NO contact C more Pump 3 Timer Reset OK Press and hold CTRL and arrow right to draw wire arrow up to complete OR branch e Click on Rung 5 o F2 for NO contact Pump 3 Timer Done OK o Click on END F4 for OUT coil Pump 3 OK Now you will convert the 0 10V analog input signals to engineering units In this case a 0 100 scale will be used to simulate the percentage of volume used in two tanks e Inthe Instruction List find Application Functions Drag Scale Linear to end of Rung 6 o Input Tank Level 1 Raw Output Tank Level 1 In Min O In Max 65535 this is the largest 16 bit binary number which is equivalent to 10V for the P3 8AD4DA 2 module Out Min 0 Out Max 100 Click OK o Define Tags dialog OK e Highlight the SCALE LINEAR block at the end of Rung 6 o Use Ctrl C to copy it O O O O O O O O O O www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 6 o Use right click or ctrl v to paste it to the end of Rung 7 o Double click the
6. g the Potentiometer you should see the voltage changing on the analog module LED from 0 10V e Display units Decimal and release o By turning the Potentiometer you should see the Decimal change from 0 65535 depicting 16 bit resolution Thank you for your time You are now ready to program the Automation Direct Productivity 3000 Programmable Automation Controller the C more Human Machine Interface use the Pen Drive to Data Log to a CSV file and import to PC directly opening up an Excel Spreadsheet Congratulations Now it s time to talk about your application www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803
7. ing units USB functionality Note Sandisk pen drives are the only ones approved tested by ADC www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 7 O O O O O 0 Put Pen Drive into USB OUT port Application Tools Monitor amp Debug Data Logger double click e Click Event Data Logging e Type a tag into Event Bit Tag Name Data Log Trigger e USB Device File Name Customer first name e Tag names to Log Tank Level 1 e Tank Level 2 e Start Pump 1 e Start Pump 2 e Start Pump 3 e Apply X out File Save Project File Transfer Project To PAC Stop Mode Transfer Note when modifying ladder runtime edits are allowed This download actually modified CPU configuration which requires a Stop Mode Transfer Now to log some data The Data Logger triggers on the rising edge off on of a Boolean tag in your case Data Log Trigger It can also occur at regularly scheduled intervals O O O O O O Change value off to on in switch 1 then flip switch 9 on then off Change value on to off in switch 1 then flip switch 9 on then off Change value off to on in switch 2 then flip switch 9 on then off Change value on to off in switch 2 then flip switch 9 on then off Change potentiometer 1 then flip switch 9 on then off Change potentiome
8. lick PAC Remove PAC project see WARNING remove PAC project File new project No use PC project Fit ladder to size of window using zoom and click on double arrow Now we will make sure our program knows what hardware it is being used with Go to Setup Hardware Config o Double click on local base group o Read configuration this reads the PAC to find out what base is being used and which modules are currently installed o Base Mismatch Yes to all Note With the Read Configuration function the software automatically senses your hardware setup but if you are programming without a PAC next to you modules can be added from the list to the right just drag the module into the rack o Go back to local base group again Double click on P3 550 CPU www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 3 e Click to enable project transfer to from USB drive e Click on Ethernet Tab o Click on Use the following IP Address 192 168 1 102 e Click on the tab labeled Serial Ports Notice the color coding of the ports and the e Click OK to exit o Nowyou will assign Tag Names to the hard I O points that will be used in this demo Double click on 1 input module e This is where we can change the tag names of the IO points e Let schange the 1 point DI 0 1 1 1 to Start Pump 1 e 2nd point to Stop Pump 1 3
9. pasted box and change only the following Input Tank Level 2 Raw Output Tank Level 2 o Click OK o Define Tags dialog OK e Save Program o File Save Project Tank Pump Application Save e Transfer to PAC o File Transfer Project To PAC e Run the application o Flip switch on PAC to RUN mode o Click Monitor Mode in the Gray portion of Ladder window Move switch 1 to on position turns on pump 1 Move switch 2 to on position turns pump 1 off Move switch 3 to on position turns pump 1 on Move switch 4 to on position starts pump 2 delay timer Move switch 5 to on position starts pump 3 delay timer Move switch 6 to on position resets pump 3 delay timer o Inthe Application Tools pane open Data View Click Add Tags o Note for those familiar with C more this is the same look and feel instructions to the right navigation to the left Add the following Tags by clicking the empty space in the Tagname column and Typing the name note predictive typing can be used here too e Start Pump 1 e Start Pump 2 e Start Pump 3 e Pump 1 e Pump 2 e Pump 3 e Pump 2 Delay Time e Pump 3 Delay Time e Tank Level 1 Raw e Tank Level 1 e Tank Level 2 Raw e Tank Level 2 Observe status by switching the simulator input module Observe analog values by turning potentiometers e note raw vs engineer
10. point to Manual Pump 1 4 point to Start Pump 2 5 point to Start Pump 3 6 point to Pump 3 Timer Reset 9 point to Data Log Trigger Note this module is Hot Swappable if we enable it e Click OK Double Click module 2 Change DO 0 1 2 1 to Pump 1 2 point to Pump 2 3 point to Pump 3 e Click OK Double Click on module 3 e This is where we configure our Analog module e Point out the configurability of the module 0 10V or 0 5V o Each point can have a different range Click Input Range of each tag to change it o Goto P3 User Manual to differentiate module configurability Note P3 08AD can be configured to read current and voltage on the same module and the same for the P3 06DAS also can be configured on a point to point basis e De select ALL and select the first 2 channels of the module to be updated o Change the tag name AIS32 0 1 3 1 to Tank Level 1 Raw o 2 point to Tank Level 2 Raw o Click OK X out of hardware configuration Note You do not have to change the default Tag Names if you don t want to They will function the same either way o Application Tools Note read them all to familiarize yourself with the navigating tools Application Tools Setup Set PAC time date PC Time Apply X out Now we can start programming www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum
11. r NO contact Start Pump 2 OK e Drag Simple Timer from Instruction List to End of Rung 2 o Type Preset Value to 500 5 seconds o Tab or click to the next field Current Value Pump 2 Delay Time o Tab or click to the next field Done Pump 2 Delay Done o Click OK o Define Tag Dialog will pop up showing because you have created two new Tags The pop up displays the New Tag Names Description and Data Type click OK to confirm e Click on Rung 3 o F2 for NO contact Pump 2 Delay Done o Click on END of rung 3 and press F4 for OUT coil Pump 2 o Click OK www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 5 o Now Resize if necessary Now we will program a complex timer e F2 for NO contact on rung 4 Start Pump 3 OK e Drag Timer from Instruction List to End of Rung 4 Type Preset Value to 5000 Tab or click to Current Value Pump 3 Delay Time Tab or click to Preset Pump 3 Timer Done Click on lt Preset Pump 3 Timer Enable Note This is equivalent to an AB T4 5 EN for enable bit of timer o Click on gt Preset Pump 3 Timer Done Note This is the same tag name that we used for Preset because it will give us the status when Timer is gt or to preset o Change Time Base to msec ie 5000 msec 5 sec o Click OK o Define Tag dialog box opens confirm t
12. ter 2 then flip switch 9 on then off Etc On the physical P3 550 CPU press the menu button down arrow to M8USB DRV then press ENT button to access the USB drive options O O Put CPU switch in STOP position Press ENT to select SAVE gt PEN to save program to USB stick note this function only works when CPU switch is in STOP position The LED should say PASSWORD 0000 Press ENT when ready Arrow down to Remove Press ENT Message should read REMOVE PEN DRIVE NOW Take USB stick and put it in PC USB port O You should have a LOGS directory and a P3 550 directory LOGS should read customer name and date and time e Double click on the file and it will be in EXCEL P3 550 is the saved project for your backup records C more programming O Open C more software must be V2 53 or greater see Help About File Start Project e Make New Project Type Project Name Tank Pump Application www quantumautomation com 4400 East La Palma Ave Anaheim CA 92807 P 714 854 0800 F 714 854 0803 Quantum Automation Page 8 e Specify HMI type EA7 XXX OK Function Double click panel manager e Click on DEVOO1 o Change PLC protocol O Automation Direct Productivity 3000 Ethernet e All tags associated with this device mode will be set as Internal Do you want to proceed Yes Type IP address 192 168 1 102 OK e Click to highlight Panel EA7 XXX O Go to
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