DFR-8310-C - Ross Video
Contents
1. Installation Before You 0 R EEEN Installing a DFR 8300 Series Frame DFR 8300 Series Frame Overview Rear Support Bars and Brackets nnnee0eneeeeeenenee0nnne Installing the Rear Support Bars and Brackets iss sa ab rasASa a aneis sagas Power Supply PS 8300 and Power Cable Power Supply Connectors PSU1 Installing the Frame Power Supply Power Cable 62060110 Fault ANG O WE ha SOAM RPE E Ventilation and Cooling DFR 8310 Series Frames nnneeeeeeeeeeeeeeee DFR 8321 Series Frames nnneeeeeeeeeeeeenee Rear Module Installation eeeese iii Network Connections 7 DFR 8310 Series Setup Rear Modules for the DFR 8310 Series Frames SMPTE Fault Reporting 690110 Frame Connections 4 DELAS asas aids ande EO Di E ga Boo IIIS IG AE CSc RR RR Installing the Cooling Fan Module Cooling Fan Functions and User Controls Specifications for the DFR 8310 Series Frames DFR 8321 Series Setup Rear Modules for the DFR 8321 Series Frames Full Rear 100 Split Rear Cooling 0 a Dani edad ais ae Cooling Fan Functions and User Controls Replacing the CFM 8321 Cooling Fan Module Specifications for the DFR 8321 Series Frames DFR 8300 Series Frames User Manual Iss 03 Service In2. G J MADE W FAHAGA ROpSE 1ot Figure 4 1 Full Rear Module Ten BNC Connectors Split Rear Module This module features two card connectors and can include up to 10 BNCs or a combination of BNC AES and fiber optic connectors Each card connector is routed to a column of five BNCs This module can only be used in a DFR 8321 series frame A Split Rear Module occupies two slots in the frame but provides connectors for two openGear cards Up to 20 cards can be installed in the frame using this type of rear module Figure 4 2 mp A i _ E r i hi 5 al 5 Ti a i 6 Soe aoa A E O par Gea e A Pop a if 9 la uM om i rT li 4 E Fi i r o sy ayy i aot ce E Figure 4 2 Split Rear Module Ten BNC Connectors 4 2 DFR 8321 Series Setup DFR 8300 Series Frames User Manual Iss 03 Cooling Features The DFR 8321 series frames come standard with the Cooling Fan Module installed as original equipment from the factory However if you need to replace the ventilation in a DFR 8321 series frame door the optional CFM 8321 Cooling Fan Module is available as a field installation kit Cooling Fan Functions and User Controls The DFR 8321 series frames includes Fault LEDs and the Alarm mute button on the front of the frame door For details on the LED functions refer to Table 2 2 For operational details for your
3. Ross Video Limited DFR 8300 Series Frames User Manual openhear Live Production Technology DFR 8300 Series Frames User Manual e Ross Part Number 8300DR 005 03 e Release Date March 22 2011 Printed in Canada The information contained in this manual is subject to change without notice or obligation 2011 Ross Video Limited All rights reserved Contents of this publication may not be reproduced in any form without the written permission of Ross Video Limited Reproduction or reverse engineering of copyrighted software is prohibited This product is protected by the following US Patents 4 205 346 5 115 314 5 280 346 5 561 404 7 034 886 7 508 455 7 602 446 7 834 886 This product is protected by the following Canadian Patents 2039277 1237518 1127289 Other patents pending The material in this manual is furnished for informational use only It is subject to change without notice and should not be construed as commitment by Ross Video Limited Ross Video Limited assumes no responsibility or liability for errors or inaccuracies that may appear in this manual ROSS is a trademark of Ross Video Limited e Ross ROSS ROSS and MLE are registered trademarks of Ross Video Limited e openGear is a registered trademark of Ross Video Limited e DashBoard Control System is a trademark of Ross Video Limited e All other product names and any registered and unregistered trademarks mentioned in this gui
4. in the frame Ross Video recommends that you periodically clean the filter in the frame door to maintain optimal airflow and cooling through the frame Open the door for no longer than 5 minutes and use a vacuum to clean the filter Never use water or other cleaning agents to wash the filter DFR 8310 Series Frames For applications that require greater heat dissipation or where the card power consumption is greater than 40W it is necessary to use the DFR 8310 C frame with Cooling Fan Module installed or to install the CFM 8310 Cooling Fan Module field upgrade option When the Cooling Fan Module is installed the frame and PS 8300 can supply up to 120W of card power Under these ventilated conditions there is no requirement for extra spacing between the frames The DFR 8310 C or DFR 8310 with CFM 8310 option can be stacked one on top of the other a feature that is highly desirable in densely crowded rack frame environments opened for longer than 5 minutes when using the Cooling Fan Module option on frames loaded with more than 40W 0 Notice For reliable performance it is recommended that the frame door not be For More Information e on installing the CFM 8310 Cooling Fan Module in the DFR 8310 series frames refer to the section Installing the Cooling Fan Module on page 3 4 DFR 8321 Series Frames The DFR 8321 series frames come standard with a Cooling Fan Module The frame and PS 8300 can supply up to 120W
5. Limited factory representative Therefore any unauthorized attempt to repair this product by anyone other than an authorized Ross Video Limited factory representative will automatically void the warranty Please contact Ross Video Technical Support for more information In Case of Problems Should any problem arise with your DFR 8300 series frame please contact the Ross Video Technical Support Department Contact information is supplied at the end of this publication A Return Material Authorization number RMA will be issued to you as well as specific shipping instructions should you wish our factory to repair your DFR 8300 series frame If required a temporary replacement frame will be made available at a nominal charge Any shipping costs incurred will be the responsibility of you the customer All products shipped to you from Ross Video Limited will be shipped collect The Ross Video Technical Support Department will continue to provide advice on any product manufactured by Ross Video Limited beyond the warranty period without charge for the life of the equipment DFR 8300 Series Frames User Manual Iss 03 Service Information 3 Contact Us Contact our friendly and professional support representatives for the following e Name and address of your local dealer e Product information and pricing e Technical support e Upcoming trade show information General Business Office and Technical Support als After Hours Emerg
6. MFC 8300 series controller card refer to the MFC 8300 Series User Manual Power Supply LEDs openGear DER A3221 e 0 Door Latch Door Latch Fault LEDs Alarm Mute Button Figure 4 3 DFR 8321 Series Frame Door Features Replacing the CFM 8321 Cooling Fan Module This section includes instructions on installing the CFM 8321 Cooling Fan Module Replacement Kit The CFM 8321 Cooling Fan Module Replacement Kit includes the fan board and filter pre installed in a new DFR 8321 series frame door Use the following procedure to replace the CFM 8321 Cooling Fan Module 1 Carefully remove the door from the frame as follows e Gently pull the side door tabs towards the center of the door releasing the door from the frame The door extender arms prevent the door from falling Using both hands pull the door towards you e Tilt the door upward until the arms match the cutout e Gently push the door extender arms in and over the retaining bolts and unhook from the frame Remove the door and place it on a clean flat static free surface 2 On the new frame door of the CFM 8321 Cooling Fan Module verify that the Alarm Mute button pushes in and out without binding 3 Install the CFM 8321 Cooling Fan Module in the frame as follows Using both hands with the door tilted up slide the new door into the frame while pushing the extender arms in and over the retaining bolts e Pull and release the door tabs to ensure the frame
7. Modules Rear modules can be ordered with cards and are easy and quick to install The DFR 8310 series frame is available pre installed with ten 10 BNC rear modules and the flexibility of independent rear BNC connector modules For most applications which use BNC connectors the DFR 8310 series frame configuration allows any openGear card using only BNC connectors to be installed into any slot without restrictions Installation of separate Rear Modules is not required Unused slots can be pre wired into a facility and installation of cards can be done at any time without accessing the rear of the frame The DFR 8321 series frame offers the flexibility of independent rear modules for connectivity to a wide array of interfaces such as BNC twisted pair audio and fiber The DFR 8321 series frame offer a full rear module that offers 10 connections per module or a high density split rear module that offers five connections per module Using the split rear module allows for up to 20 independent openGear solutions to be installed Robust Power Supplies The DFR 8300 series frame can accommodate two front loaded PS 8300 power supplies Although a single power supply can fully power a loaded frame the addition of a second optional power supply gives the frame full power redundancy Each power supply is fed by a separate power cord which is held in position to guard against accidental power loss Each frame comes standard with one PS 8300 power s
8. of card power Under these ventilated conditions there is no requirement for extra spacing between the frames The DFR 8321 series frames can be stacked one on top of the other a feature that is highly desirable in densely crowded rack frame environments A Notice For reliable performance it is recommended that the frame door not be opened for longer than 5 minutes on frames loaded with more than 40W For More Information e on the Cooling controls and monitoring features for the DFR 8321 series frames refer to the section Cooling Fan Functions and User Controls on page 4 3 DFR 8300 Series Frames User Manual Iss 03 Installation 1 Rear Module Installation If you received a Rear Module for your openGear card you will need to install the module in your DFR 8300 series frame before you can connect cables If you are installing an openGear card in a DFR 8310 C BNC or DFR 8310 BNC frame skip this section Use the following procedure to install a Rear Module in a DFR 8300 series frame 1 2 3 Power down the frame Ensure that the frame is properly installed If you are installing a Rear Module in a DFR 8310 series frame e On the rear of the DFR 8300 series frame locate the card frame slot If you are installing a Rear Module in a DFR 8321 series frame When installing a Full Rear Module you must select an even numbered slot such as 2 4 or 6 When installing a Split Rear Module remember that this module s
9. product are intended to protect the operator and service personnel from hazardous voltages For continued safety replace all barriers after servicing Warning This product contains safety critical parts which if incorrectly replaced may present a risk of fire or electrical shock Components contained within the product s power Supplies and power supply area are not intended to be customer serviced and should be returned to the factory for repair Warning This product includes an Ethernet Port which allows this product to be connected to a local area network LAN Only connect to networks that remain inside the building Do not connect to networks that go outside the building gt PD Pe gt lt BP EMC Notices United States of America FCC Part 15 This equipment has been tested and found to comply with the limits for a class A Digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case users will be required to correct the interference at their own expense Notice Changes or modifi
10. rated for a minimum 10A at 250V and certified for the country of use Use the following procedure to connect the power cables for a DFR 8300 series frame 1 Connect the cable s female IEC connector to the frame socket marked PSU 1 Figure 2 2 and Figure 2 3 2 Ifthe Redundant Power Supply option is installed plug the second IEC connector into PSU 2 Figure 2 2 and Figure 2 3 3 Each AC connector includes a PowerLock which is designed to retain the power cable connector Clip the PowerLock over the shoulder of the inserted AC cable end 4 Connect the supplied power cable s three prong male connector to an AC outlet This completes the procedure for connect the power cables to a DFR 8300 series frame DFR 8300 Series Frames User Manual Iss 03 Installation 9 Fault Reporting If the optional CFM 8310 module 1s installed the error conditions listed in Table 2 2 will trigger the SMPTE 269M fault reporting circuit and the signal will be sent to the SMPTE Alarm BNC on the back of the frame The SMPTE 269M fault reporting option is only available for the DFR 8310 frames Table 2 2 Status LED Descriptions When lit this LED indicates that an alarm condition is occurring on a card This comes standard for the DFR 8321 rame oot ae series frames and with the CFM 8310 option in the DFR 8310 series frames When lit this LED indicates that a fan on the frame or on the PS 8300 is stalled This comes standard for the DFR 832
11. side of the openGear frame using the supplied screws in the four locations as shown in Figure 2 1 e Fasten one bar to each side of the openGear frame e Six different installation positions are possible by aligning the screw hole patterns in the bars with the four screw locations in the frame e Use only the supplied screws 3 Mount the openGear frame to the front rails of the rack cabinet using four rack screws fastened through the front mounting flanges 4 At the rear of the cabinet slide the bracket slots over the rear of the support bars 5 Secure to the cabinet rear rails with two rack screws each This completes the procedure to install the rear support bars and brackets 2 4 Installation DFR 8300 Series Frames User Manual Iss 03 COMM I O Overview The COMM I O includes all the communication connectors for the DFR 8300 series frame control and frame wide references The COMM I O 18 located at the back of the frame near the power supplies 100 240V 47 63Hz 190W 69 caution O RISK OF SHOCK DO NOT OPEN openGear 10 100 ETHERNET openBUS Figure 2 2 DFR 8310 Series Frames COMM I O openfear DFR 8321 REF 1 REF 2 LOOP LOOP 69 caution O RISK OF SHOCK DO NOT OPEN 100 240V 47 63Hz 190W ETHERNET ce Figure 2 3 DFR 8321 Series Frames COMM I O 1 PSU1 Power Supply Connector 3 SMPTE Alarm BNC 5 Ethernet Communication Port 2 PSU2 Power S
12. 1 aL series frames and with the CFM 8310 option in the DFR 8310 series frames Green When lit green this LED indicates that the PS 8300 is operating normally When flashing red this LED indicates e there is an output over or under voltage conditions on the PS 8300 e there is no power assuming that the second supply is operating normally Power Supply For More Information e onthe SMPTE 269M fault reporting option in a DFR 8310 series frame refer to the section SMPTE Fault Reporting Option on page 3 3 2 10 Installation DFR 8300 Series Frames User Manual Iss 03 Ventilation and Cooling This frame has been specially engineered to minimize internal heat buildup and thus improve card reliability However for long term reliability and increased product life of the DFR 8310 frame without the Cooling Fan Module installed it is recommended that the total power dissipation of all cards installed in the frame should not exceed 40W and to leave an empty 1RU panel space above and below the frame for improved heat dissipation For information on the power dissipation of openGear cards refer to the openGear Product Catalog or visit our website For applications using less than 40W in a non ventilated frame but where the individual card power consumption is greater than 8W the cards should be evenly distributed in the frame This will prevent the creation of concentrated heat or unbalanced heat rise areas
13. Align the Fan PCB with the fans up so the LED pipes pass through their board holes Ensure the Alarm Mute button clears its door hole and that the Fault and Fan Fail LEDs clear their door holes while you slowly press the Fan PCB 8310A 016 down onto the 8 mounting bolts Refer to Figure 3 3 for details on these item locations 10 On the frame door check that the Alarm Mute button pushes in and out without binding 11 Tighten the 8 nuts until they just make contact with the rubber grommets on the Fan PCB Do not over tighten 12 Reconnect the door to the frame extender arms with the two screws from step 4 This completes the procedure to install the Fan Board component of the CFM 8310 module Next you will learn about the CFM 8310 functions and user controls Cooling Fan Functions and User Controls The CFM 8310 provides LED and Alarm switching controls to the front edge of the DFR 8310 frame door For details on the installing and using the MFC 8310 N controller card refer to the MFC 8300 Series User Manual Power Supply LEDs Fault LEDs Alarm Mute Button Figure 3 4 DFR 8310 Series Frame Door Features DFR 8300 Series Frames User Manual Iss 03 DFR 8310 Series Setup 5 Specifications for the DFR 8310 Series Frames This section includes the technical specifications for the DFR 8310 series frames Table 3 1 DFR 8310 Series Technical Specifications Category Specification 100 240VAC 47 63Hz 190W Sum of both outputs n
14. Support Bars and Brackets Under normal conditions mounting the frame to the front of the rack with four rack screws should be sufficient to carry the load including the weight of accompanying cables The optional Rear Support Bars and Brackets FSB 8310 or FSB 8320 are specifically engineered to compensate for extra load stress associated with certain applications such as mobile truck installations to also support the rear of the frame Two Rack Unit 2 RU Rack Cabinet Mounting Frame Rear View Cabinet Side View Cabinet Cabinet Cabinet Front Vertical Rear Vertical Left Rear Vertical Right Rear Vertical Mounting Rail Mounting Rail Mounting Rail Mounting Rail T 7110 209 Bracket 7 Select a mounting position lo ei Bar that allows Rear Support Bars PP to slide into slots of Brackets es A 0 500 Allow approximately 0 500 of the end of the Rear Support Bar to project beyond the Bracket Figure 2 1 Rear Support Bars and Brackets Diagram Installing the Rear Support Bars and Brackets The rear support bars can be attached to the openGear frame in six possible positions refer to Figure 2 1 Use the following procedure to install the rear support bars and brackets 1 Choose the position that suits the cabinet depth that will give approximately an 0 5 projection beyond the rear vertical mounting rails 2 Install a Rear Support Bars to each
15. ain hazardous substances that could impact health and the environment To avoid the potential release of those substances into the environment and to diminish the need for the extraction of natural resources Ross Video encourages you to use the appropriate take back systems These systems will reuse or recycle most of the materials from your end of life equipment in an environmentally friendly and health conscious manner The crossed out wheeled bin symbol invites you to use these systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration You can also contact Ross Video for more information on the environmental performances of our products Ross Video Incorporated P O Box 880 Ogdensburg New York USA 13669 0880 1 613 gt 652 e 4886 1 613 e 652 e 4425 1 613 652 o 4886 1 613 e 349 e 0006 techsupport rossvideo com solutions rossvideo com http www rossvideo com Company Address RO 5 5 Ross Video Limited 8 John Street Iroquois Ontario Canada KOE 1K0 General Business Office Fax Technical Support After Hours Emergency E mail Technical Support E mail General Information Website Contents Contents Introduction e s ss Rt Ee TERE 7 DFR 8310 Series Frames ccc ceeeeeseseeeeees DFR 8321 Series 78108 cece eeeeeseeeeee ees Documentation Terms and Conventions
16. amage or a situation which could place the equipment in a non compliant operating state Warning Hazardous Voltages This symbol is intended to alert the user to the presence of uninsulated dangerous voltage within the product enclosure that may be of sufficient magnitude to constitute a risk of shock to persons ESD Susceptibility This symbol is used to alert the user that an electrical or electronic device or assembly is susceptible to damage from an ESD event p gt gt lt D Important Safety Instructions Read these instructions Keep these instructions Heed all warnings Follow all instructions Warning The safe operation of this product requires that a protective earth connection be provided A grounding conductor in the equipment s supply cord provides this protective earth To reduce the risk of electrical shock to the operator and service personnel this ground conductor must be connected to an earthed ground Use only power cords specified for this product and certified for the country of use Do not defeat the safety purpose of the grounding type plug A grounding type plug has two blades and a third grounding prong The third prong is provided for your safety If the provided plug does not fit in to your outlet consult an electrician for replacement of the obsolete outlet Protect the power cord from being walked on or pinching particularly at plugs convenience receptacles and point where they exi
17. cations to this equipment not expressly approved by Ross Video Limited could void the user s authority to operate this equipment CANADA This Class A digital apparatus complies with Canadian ICES 003 Cet appariel numerique de la classe A est conforme a la norme NMB 003 du Canada EUROPE This equipment is in compliance with the essential requirements and other relevant provisions of CE Directive 93 68 EEC INTERNATIONAL This equipment has been tested to CISPR 22 1997 along with amendments A1 2000 and A2 2002 and found to comply with the limits for a Class A Digital device Notice This is a Class A product In domestic environments this product may cause radio interference in which case the user may have to take adequate measures Maintenance User Serviceable Parts Routine maintenance to this openGear product is not required This product contains no user serviceable parts If the module does not appear to be working properly please contact Technical Support using the numbers listed under the Contact Us section on the last page of this manual All openGear products are covered by a generous 5 year warranty and will be repaired without charge for materials or labor within this period See the Warranty and Repair Policy section in this manual for details Environmental Information The equipment that you purchased required the extraction and use of natural resources for its production It may cont
18. de are used for identification purposes only and remain the exclusive property of their respective owners Copyright Patents Notice Trademarks Important Regulatory and Safety Notices Before using this product and any associated equipment refer to the Important Safety Instructions listed below to avoid personnel injury and to prevent product damage Products may require specific equipment and or installation procedures to be carried out to satisfy certain regulatory compliance requirements Notices have been included in this publication to call attention to these specific requirements Symbol Meanings This symbol on the equipment refers you to important operating and maintenance servicing instructions within the Product Manual Documentation Failure to heed this information may present a major risk of damage or injury to persons or equipment Warning The symbol with the word Warning within the equipment manual indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution The symbol with the word Caution within the equipment manual indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Notice The symbol with the word Notice within the equipment manual indicates a situation which if not avoided may result in major or minor equipment d
19. door is securely locked to the DFR 8321 series frame This completes the procedure for replacing the CFM 8321 Cooling Fan Module DFR 8300 Series Frames User Manual Iss 03 DFR 8321 Series Setup 3 Specifications for the DFR 8321 Series Frames This section includes the Technical Specifications table for the DFR 8321 series frame Table 4 1 DFR 8321 Series Frame Technical Specifications Category Specification 100 240VAC 47 63Hz 190W Sum of both outputs not to exceed 150W maximum EE Rack Frame 7 Weight with 1 PS 8300 Number of Slots 20 Max Power 12V Rail 2 0A 24W Frame Card Slots Max Power 7 5V Rail 0 2A 1 5W Total 120W total power consumption not to exceed 24W maximum per card slot Max Power 12V Rail 1 5A 18W Frame Controller and Max Power 7 5V Rail 0 2A 1 5W Max Power 12V Rail 0 24 2 4W Comm I O J Max Power 7 5V Rail 0 2A 1 5W Controller Number of Inputs 2 looping Level 1Vpp nominal Sional Analog video sync black burst or tri level or Reference 5 AES EBU DARS Inputs OD Ambient temperature 0 C to 40 C Environmental 215 Specifications are subject to change without notice 4 4 DFR 8321 Series Setup DFR 8300 Series Frames User Manual Iss 03 Service Information In This Chapter This chapter contains the following sections Troubleshooting Checklist Warranty and Repair Policy DFR 8300 Series Frames User Manual Iss 03 Service Information 1 Tro
20. ency 613 349 6 General Information solutions rossvideo com E MAIL Technical Support techsupport rossvideo com 8 John Street 613 652 4886 Ross Video Limited Iroquois Ontario Canada POSTAL eer SERVICE P O Box 880 Ross Video Incorporated Ogdensburg New York USA 13669 0880 Visit Us Please visit us at our website for e Company information e Related products and full product lines e On line catalog e News e Testimonials WW a ces VIGEO COM Ross Part Number 8300DR 005 03
21. ent e Aluminum construction reduces overall weight e Two independent looping Reference Inputs feed all card slots e Can house any mix of analog digital video and audio cards in the same frame e Available with individual card specific modules for connector flexibility e Ethernet port for optional network control Robust 150W Power Supply with integral cooling fan Optional redundant power supply is hot swappable for 24 7 operation e Power switch is accessible from front of the rack frame e Power supplies are replaceable from the front of the frame without requiring rear frame access e Separate power cords to each supply for power feed redundancy e PowerLock cord retainer mechanism guards against accidental power loss e Optional Cooling Fan Module for increased ventilation and enhanced reliability e Fan Fail and Error Indicator LEDs on front of the frame available with optional Cooling Fan Module e Optional Ethernet based Frame Controller for remote setup monitoring and control e 5 year transferable warranty DFR 8310 Series Frames In addition to the standard features the following additional features are available on the DFR 8310 series frame e 2RU Frame houses up to 10 cards e Heavy duty hinged front door lowers to allow easy card insertion e Durable powder coat paint finish e SMPTE alarm interface for simple monitoring DFR 8321 Series Frames In addition to the standard features the following additional featur
22. es are available on the DFR 8321 series frames e 2RU Frame houses up to 20 cards e Supports all existing rear modules designed for the DFR 8320 series frames e Removable hinged front door for easy card insertion and removal and flexibility in servicing the cooling fans Rack mount ears are steel for extra strength e Removable door with durable powder coat paint finish DFR 8300 Series Frames User Manual Iss 03 Introduction 3 Documentation Terms and Conventions The following terms and conventions are used throughout this manual Frame refers to any openGear frame within your video system All references to the DFR 8300 series frame also includes all version of the 10 slot DFR 8310 series and 20 slot DFR 8321 series frame series frames and any available options unless otherwise noted All references to the MFC 8310 N Network Controller Card also includes the MFC 8310 NS unless otherwise indicated All references to the MFC 8320 N Network Controller Card also includes the MFC 8320 NS unless otherwise indicated Network Controller Card refers to the MFC 8310 N MFC 8310 NS MFC 8320 S MFC 8320 N and MFC 8320 NS unless otherwise indicated Operator and User refer to the person who uses the DFR 8300 series frame Board and Card refer to openGear terminal devices within openGear frames including all components and switches System and Video system refer to the mix of
23. es instructions on installing the Fan Board component of the CFM 8310 module and an outline of the Functions and User Controls of the module After you install the CFM 8310 module you must install the MFC 8310 or the MFC 8310 N controller card Installing the Cooling Fan Module Refer to Figure 3 3 when installing the Fan Board component of the CFM 8310 MFC 8310 Frame Controller Card Fan Board 8310A 016 Fan Filter S958 006 located under Fan Board 8 Nuts 8 Washers Power Supply LED Pipes Figure 3 3 CFM 8310 Cooling Fan Module 3 4 DFR 8310 Series Setup DFR 8300 Series Frames User Manual Iss 03 Use the following procedure to install the Fan Board component of the CFM 8310 1 Open the CFM 8310 package and remove the components Verify that all necessary components are included Fan PCB 8310A 016 e Fan Filter S985 006 e 8 nuts 650 007 e 8 washers 960 025 e MFC 8310 N Controller Card 2 Turn frame power off Open the frame door 4 Carefully remove the door from the frame by unscrewing the two screws that attach the door to the extender arms Place the frame door inside up on a clean antistatic workspace Install the Fan Filter as follows e Insert the Fan Filter with the panhandle over the smaller fan vents and the cut corner adjacent to the LED pipes already on the door e Gently push the filter down so the mounting bolts pass through cleanly Place a washer on each of the 8 mounting bolts
24. fer to the document ANSI VSMPTE 269M 1999 available from SMPTE Details The fault report contacts are closed when the card detects an internal failure or a power loss condition The fault report contacts are closed for about 2 milliseconds every 16 ms to report any error for which SMPTE fault reporting has been enabled Some internal failures may include e Hardware failure of any card or power supply e Loss of AC power to any power supply Soft errors from any card setup to detect and report such errors DFR 8300 Series Frames User Manual Iss 03 DFR 8310 Series Setup 3 Cooling Features The standard DFR 8310 frame can be also be ordered as the DFR 8310 C version with the Cooling Fan Module installed as original equipment from the factory However for customers wishing to increase the ventilation on their standard DFR 8310 frames the optional CFM 8310 Cooling Fan Module is available as a field upgrade kit The CFM 8310 module consists of a fan board which installs in the frame door and a controller card which installs in a designated frame slot The controller may be either an MFC 8310 which provides fan control and local alarm monitoring or an MFC 8310 N which provides fan control alarm monitoring and support for remote monitoring and control via Ethernet Installation instructions are provided in this chapter for both types of controller cards Installing the Cooling Fan Module This section includ
25. formation 5 Troubleshootine Checklist sa aaa Gas asd acacia hated Ace ieee seve anes 5 2 Watranty and Repair POC 7 5 3 Contents DFR 8300 Series Frames User Manual Iss 03 Introduction In This Chapter This chapter contains the following sections e Overview e Features e Documentation Terms and Conventions A Word of Thanks Congratulations on choosing an openGear DFR 8300 series frame Your DFR 8300 series frame is part of a full line of Digital Products within the openGear Terminal Equipment family of products backed by Ross Video s experience in engineering and design expertise since 1974 You will be pleased at how easily your new DFR 8300 series frame fits into your overall working environment Equally pleasing is the product quality reliability and functionality Thank you for joining the group of worldwide satisfied Ross Video customers Should you have a question pertaining to the installation or operation of your DFR 8300 series frame please contact us at the numbers listed on the back cover of this manual Our technical support staff is always available for consultation training or service DFR 8300 Series Frames User Manual Iss 03 Introduction 1 Your DFR 8300 series frame is a 2RU modular frame designed to accommodate any openGear card A complete list of available openGear cards 15 available on our website Modular Frame Architecture The DFR 8300 series frame supports module dependent Rear
26. have a Network Controller card installed and configured in your DFR 8300 series frame Consult your IT Department before configuring any network settings For More Information e on installing and configuring your Network Controller card refer to 110 0 Series User Manual on installing and using DashBoard refer to the DashBoard Control System User Manual 2 14 Installation DFR 8300 Series Frames User Manual Iss 03 DFR 8310 Series Setup In This Chapter This chapter provides information on using the DFR 8310 series frames The DFR 8310 is a 2RU modular frame designed to accommodate up to 10 cards of our openGear Multi Definition product family The following topics are discussed e Rear Modules for the DFR 8310 Series Frames e SMPTE Fault Reporting Option e Cooling Features e Specifications for the DFR 8310 Series Frames Note The power dissipation of each product installed in this frame is indicated in the section Specifications of the documentation provided with each card For long term reliability and increased product life it is recommended that the total dissipation of all modules installed in a DFR 8310 series frame should not exceed 40W total without the CFM 8310 and 120W total with the CFM 8310 In addition frames without the CFM 8310 should be provided with one rack unit of empty space above and below each frame for ventilation Refer to the section Ventilation and Cooling on page 2 11 for fu
27. interconnected production and terminal equipment in your environment The Operating Tips and Note boxes are used throughout this manual to provide additional user information DFR 8300 Series Frames User Manual Iss 03 1 4 Introduction Installation In This Chapter This chapter provides basic instructions for installing the DFR 8300 series frame The following topics are discussed e Before You Begin e Installing a DFR 8300 Series Frame Rear Support Bars and Brackets e COMM I O Overview e Power Supply PS 8300 and Power Cable Fault Reporting e Ventilation and Cooling e Rear Module Installation e Network Connections DFR 8300 Series Frames User Manual Iss 03 Installation 1 Before You Begin Before proceeding with the instructions in this chapter ensure that you read the following sections Static Discharge Throughout this chapter please heed the following cautionary note ESD Susceptibility Static discharge can cause serious damage to sensitive A semiconductor devices Avoid handling circuit boards in high static environments such as carpeted areas and when synthetic fiber clothing is worn Always exercise proper grounding precautions when working on circuit boards and related equipment Unpacking Unpack each DFR 8300 series frame you received from the shipping container and ensure that all items are included If any items are missing or damaged contact your sales representat
28. is used to exchange information with an external monitoring or control system over an Ethernet network Refer to Table 2 1 for wiring information Note Use CAT5 Fast Ethernet cable or better up to 100m to connect the frame to an external Ethernet hub or switch The Ethernet port has its RJ45 connector wired as a Network Interface Card NIC The Ethernet port does not provide Power over Ethernet PoE Table 2 1 Ethernet Port Pinouts Shorted 75ohm to Ground Shorted 75ohm to Ground DFR 8300 Series Frames User Manual Iss 03 2 6 Installation 6 Reference Connectors Two sets of looping BNC inputs are provided to accept two independent reference signals supporting the following reference signal types e Analog black e Tri level sync e AES DARS reference This feature distributes one or two reference signals to all cards in the frame Cards which need an external reference use this master reference signal in place of taking the signal from one of the card BNCs This provides for ease of installation and reduction in reference cabling requirements If this signal is required it will be mentioned in the Installation section of the card User Manual If only one reference type is required for the frame connect it to the REF 1 BNC If the reference is not being looped to another frame or device ensure that the Loop Ref BNC is terminated DFR 8300 Series Frames User Manual Iss 03 Installation 7 Power Su
29. ive or Ross Video directly 2 2 Installation DFR 8300 Series Frames User Manual Iss 03 Installing a DFR 8300 Series Frame This section outlines how to install a DFR 8300 series frame The same procedure is used to install a frame regardless of the model of frame unless otherwise noted DFR 8300 Series Frame Overview The DFR 8300 series frame mounts in the rack frame by means of four rack screws fastened through the front mounting ears This should normally be sufficient to carry the load including the weight of accompanying cables However in certain applications such as mobile truck installations it may be desirable to also support the rear of the frame The optional Rear Support Bars and Brackets are specifically engineered to compensate for extra load stress Refer to the section Rear Support Bars and Brackets on page 2 4 for bracket installation instructions Note that the frame installs in a standard 19 rack e Rack Units 2 RU e Height 3 5 8 89cm e Depth DFR 8310 frames 15 625 40cm DFR 8321 frames 17 43 18cm e Width 19 48 26cm Install the frame for maximum stability during operation and in such a way as to allow adequate ventilation Ensure that adequate space exists behind the frame and on the right side of the frame for airflow exhaust The location of the frame should be accessible dry and dust free DFR 8300 Series Frames User Manual Iss 03 Installation 3 Rear
30. ot to exceed 150W maximum SE iF GR Rack Frame Mechanical Depth 0000000 15 625 39 69cm eee ae with a PS 8300 Max Power 12V Rail 1 0A 12W Frame Card Slots Max Power 7 5V Rail 0 2A 1 5W Total 120W total power consumption not to exceed 12W maximum per card slot Max Power 12V Rail 1 5A 18W Frame Controller and Max Power 7 5V Rail 0 2A 1 5W openBus Max Power 12V Rail 2 0A 24W total frame power not to exceed 150W Remote Power total Number of Inputs 2 looping Sional Analog video sync black burst or tri level or Reference 5 AES EBU DARS Inputs er Alarm Indicator ANSI SMPTE 269M 1999 contact closure Reporting Max Voltage 24V DC 3 6 DFR 8310 Series Setup DFR 8300 Series Frames User Manual Iss 03 Table 3 1 DFR 8310 Series Technical Specifications Category Specification Loss of AC input power DC output voltage error DC output voltage DC output current Critical temperature PS 8300 fan failure Backplane rail voltage Cooling fan failure Ambient temperature System fault LED Fan failure LED Frame controller audio alarm Frame door audio alarm Alarm Conditions PS Monitored Parameters C version only SMPTE Fault Reporting Frame Monitored Parameters C version only Alarm Indicators C version only Ambient temperature 0 C to 40 C Environmental 215 lt 95 Humidity non condensing Specifications are subject to change wi
31. power supply supports all worldwide AC power voltages and no power adjustments are required The secondary redundant power supply if ordered is already installed in the frame Use the following procedure to install the power supply 1 Carefully unpack the power supply from its box and retain all packing material for future use if required 2 Align the power supply into an unused power slot on the right side of the frame 3 Push the power supply in firmly to ensure a tight connection at the rear of the frame The PS 8300 is a power factor corrected supply capable of working with all world AC standards 100 240V The supply has an indicator LED on the front and an error detection circuit that will indicate the conditions described in Table 2 2 2 8 Installation DFR 8300 Series Frames User Manual Iss 03 Power Cable Connection This section includes information for connecting the power cables for the DFR 8300 series frames Warning Hazardous Voltages The safe operation of this product requires AN that a protective earth connection be provided This protective earth is provided by the grounding conductor in the equipment s supply cord reduce the risk of electrical shock to operator and service personnel this ground conductor must be connected to an earthed ground Warning In some countries it may be necessary to supply the correct mains supply cord Use only an approved IEC 320 6 13 type A C line cord
32. pply PS 8300 and Power Cable The DFR 8300 series frame comes standard with one PS 8300 power supply with a second optional power supply available for redundancy For redundancy and in applications where the equipment is used in a critical signal path we recommend that two power supplies be used in the DFR 8300 series frame One A C power cable has been provided with each power supply ordered Notice To improve performance and reliability the PS 8300 has an on board fan Under high load conditions gt 40W the optional CFM 8310 Cooling Fan Module must be added for increased ventilation For further redundancy each power cord should be connected to a separate power source for protection against failure of the A C power circuit In the event of one power supply failure the frame load is seamlessly transferred to the other redundant power supply Although the power supply is hot swappable turning the power supply off before inserting or removing it from the frame will increase the life span of the connectors Power Supply Connectors PSU1 PSU2 There are two power supply connectors located on the back of the DFR 8300 series frame e PSU1 This connector is designated as the AC Connector for the main power supply e PSU2 This connector is designated as the AC Connector for the redundant power supply Installing the Frame Power Supply The power supply plugs into the right hand section of the chassis The universal
33. rther information and options for higher load applications requiring greater heat dissipation DFR 8300 Series Frames User Manual Iss 03 DFR 8310 Series Setup 1 Rear Modules for the DFR 8310 Series Frames Depending on the frame model you purchased there may be variations in the Rear Modules connected to it If the frame was ordered with cards requiring a Rear Module the appropriate modules will be installed at the factory or included with the card modules You must have a Blank Rear Module RI BLANK installed when the slot does not have an openGear card installed This helps to ensure proper frame cooling and ventilation e DFR 8310 and DFR 8310 C frames come without pre installed rear modules e DFR 8310 BNC and DFR 8310 C BNC frames come with pre installed with ten 10 BNC Rear Modules Consult the installation section of each card s manual for Rear Module cabling designations Each card also comes with the required Rear Module Label to place on the Rear Module Rear Module with Standard Rear Module 6 BNCs and with 10 BNCs 4 AES Connectors Figure 3 1 Examples of DFR 8310 Rear Modules For More Information e onthe Rear Module required refer to the User Manual for your specific openGear card e on installing Rear Modules refer to the section Rear Module Installation on page 2 12 3 2 DFR 8310 Series Setup DFR 8300 Series Frames User Manual Iss 03 SMPTE Fault Reporting Option The SMPTE 269M Fault Repo
34. rting system also known as a SMPTE alarm provides an indication if one or more frame cards encounter a fault or an abnormal condition This option is available when an MFC 8310 or MFC 8310 N is installed in the Frame Controller Slot of a DFR 8310 frame The MFC 8310 is included if the frame has cooling fans in the front door The individual card s can report fault conditions to the MFC 8310 N frame controller card which in turn drives a BNC connector on the DFR 8310 series frame When the frame connection 1s interfaced with a customer designed system of LEDs or audible alarms faults can be traced to a specific frame when a card fault occurs within that frame For additional information on alarm system design refer to the SMPTE document ANSISMPTE 269M 1999 Frame Connections The SMPTE 269M Fault Reporting connection on openGear DFR 8310 series frames is provided by the FAULT BNC connector for interfacing with a customer designed alarm system Refer to Figure 3 2 for the connector location PSU 2 DFR 8310 PSU 1 A CAUTION O RISK OF SHOCK SMPTE DO NOT OPEN Alarm BNC 6 100 240V 47 63Hz 190W openkear 10 100 ETHERNET openBUS Figure 3 2 SMPTE 269M Alarm Reporting Frame Connections The SMPTE Alarm BNC connector may be wired to an external alarm system for reporting alarms in SMPTE 269M format The circuit can drive a 20mA alarm load For more details on this type of system re
35. t from the apparatus Warning Indoor Use WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT EXPOSE THIS APPERATUS TO RAIN OR MOISTURE Do not use this apparatus near water Do not expose this equipment to dripping or splashing and ensure that no objects filled with liquids such as vases are placed on the apparatus Do not block any ventilation openings Install in accordance with manufacturer s instructions Do not install near heat sources such as radiators heat registers stoves or other apparatus including amplifiers that produce heat Only use attachments accessories specified by the manufacturer Unplug this apparatus during lightning storms or when unused for long periods of time Clean only with a dry cloth Warning Refer all servicing to qualified personnel Servicing is required when the apparatus has been damaged in any way such as power supply cord or plug damage liquid has been spilled or objects have fallen into the apparatus the apparatus has been exposed to rain or moisture does not operate normally or has been dropped Warning Certain parts of this equipment still present a safety hazard with the power switch in the OFF position To avoid electrical shock disconnect all A C power cords from the chassis rear appliance connectors before servicing Caution To reduce the risk of fire replacement fuses must be the same type and rating Caution Service barriers within this
36. thod for localizing problems to individual units 5 2 Service Information DFR 8300 Series Frames User Manual Iss 03 Warranty and Repair Policy The DFR 8300 series frame is warranted to be free of any defect with respect to performance quality reliability and workmanship for a period of FIVE 5 years from the date of shipment from our factory In the event that your DFR 8300 series frame proves to be defective in any way during this warranty period Ross Video Limited reserves the right to repair or replace this piece of equipment with a unit of equal or superior performance characteristics Should you find that this DFR 8300 series frame has failed after your warranty period has expired we will repair your defective product should suitable replacement components be available You the owner will bear any labor and or part costs incurred in the repair or refurbishment of said equipment beyond the FIVE 5 year warranty period In no event shall Ross Video Limited be liable for direct indirect special incidental or consequential damages including loss of profits incurred by the use of this product Implied warranties are expressly limited to the duration of this warranty This DFR 8300 series frame User Manual provides all pertinent information for the safe installation and operation of your openGear Product Ross Video policy dictates that all repairs to the DFR 8300 series frame are to be conducted only by an authorized Ross Video
37. thout notice DFR 8310 Series Setup 3 7 DFR 8300 Series Frames User Manual Iss 03 3 6 DFR 8310 Series Setup DFR 8300 Series Frames User Manual Iss 03 DFR 8321 Series Setup In This Chapter This chapter provides information on setting up and using the DFR 8321 series frame The DFR 8321 is a 2RU modular frame designed to accommodate up to 20 openGear cards and support up to 10 high density openGear fiber cards The following topics are discussed e Rear Modules for the DFR 8321 Series Frames e Cooling Features e Specifications for the DFR 8321 Series Frames DFR 8300 Series Frames User Manual Iss 03 DFR 8321 Series Setup 1 Rear Modules for the DFR 8321 Series Frames If your DFR 8321 series frame was ordered with cards requiring Full Rear Modules or Split Rear Modules the appropriate modules are installed at the factory or included with the cards Blank Rear Modules R2 BLANK are installed when the slot does not have an openGear card installed This helps to ensure proper frame cooling and ventilation Full Rear Module The Full Rear Modules features a single card connector and can include up to 10 BNCs or a combination of BNC AES and fiber optic connectors Each module occupies two slots in the frame and the openGear card must be installed in an even slot number such as slot 2 or 4 Up to 10 cards can be installed using this rear module type Figure 4 1 EEE A a a E a
38. till requires two slots Seat the bottom of the Rear Module in the seating slot at the base of the frame back plane Figure 2 4 Screw Hole Module Seating Slot Figure 2 4 Rear Module Installation DFR 8310 series frame Align the top screw of the Rear Module with the screw hole on the top edge of the DRF 8300 series frame back plane Figure 2 4 Ensure the module aligns with the desired card slot before tightening the screws Note Verify that the card aligns with the Rear Modules before tightening the slot DFR 8300 Series Frames User Manual Iss 03 5 6 T 2 12 Installation 8 Using a Phillips screwdriver and the supplied screw fasten the Rear Module panel to the DFR 8300 series frame back plane Do not over tighten 9 Install the rear module label supplied with each card 10 Ensure proper frame cooling and ventilation by having all rear frame slots covered with Rear Modules or blank metal plates This completes the procedure for installing a Rear Module Rear Module in a DFR 8300 series frame For More Information e on installing your DFR 8300 series frame refer to the section Installing a DFR 8300 Series Frame on page 2 3 e on the rear module cabling required by your openGear card refer to the card User Manual DFR 8300 Series Frames User Manual Iss 03 Installation 3 Network Connections To monitor and control openGear cards via DashBoard Control System you must
39. ubleshooting Checklist Routine maintenance to this openGear product is not required In the event of problems with your DFR 8300 series frame the following basic troubleshooting checklist may help identify the source of the problem If the frame still does not appear to be working properly after checking all possible causes please contact your openGear products distributor or the Technical Support department at the numbers listed in the section Contact Us 1 Visual Review Performing a quick visual check may reveal many problems such as connectors not properly seated or loose cables Check the card the frame and any associated peripheral equipment for signs of trouble 2 Power Check Check the power indicator LED on the distribution frame front panel for the presence of power If the power LED 18 not illuminated verify that the power cable is connected to a power source and that power is available at the power main Confirm that the power supplies are fully seated in their slots If the power LED is still not illuminated replace the power supply with one that is verified to work 3 Input Signal Status Verify that source equipment is operating correctly and that a valid signal is being supplied 4 Output Signal Path Verify that destination equipment is operating correctly and receiving a valid signal 5 Unit Exchange Exchanging a suspect unit with a unit that is known to be working correctly is an efficient me
40. upply Cooling The DFR 8300 series frame has been designed with an advanced cooling architecture to increase ventilation An intelligent fan controller adjusts fan speed with changes in frame power loading Particular attention has been paid to frame acoustics 1n order to keep fan noise to a minimum For applications where the total card load 15 less than 40W the DFR 8310 series frame can be used without cooling fans Frames should be mounted with 1RU empty space between frames For applications where frames are mounted directly above or below other equipment or where the total card power load is greater than 40W an optional cooling fan kit must be added These front door mounted fans provide forced air cooling for all cards and additional cooling for the power supplies The DFR 8321 series frame has been designed with an advanced cooling architecture to increase ventilation These front door mounted fans provide forced air cooling for all cards and additional cooling for the power supplies Additional Frame Accessories To help reduce mechanical stress due to cable weight a rear frame support bracket FSB 8310 is available for the DFR 8310 series frames The rear support bracket FSB 8320 is for the DFR 8321 series frames DFR 8300 Series Frames User Manual Iss 03 Overview 1 2 Introduction Features The following features make the DFR 8300 series frames the best solution for standard and high definition terminal equipm
41. upply Connector 4 openBus Communication Port 6 Reference Connectors DFR 8300 Series Frames User Manual Iss 03 Installation 2 5 1 501 Power Supply Connector This connector is the AC Connector for the main power supply 2 PSU2 Power Supply Connector This connector is the AC Connector for the redundant power supply 3 SMPTE Alarm BNC DFR 8310 Series Frames only The SMPTE 269M Fault Reporting connection on openGear DFR 8310 series frames is provided by the FAULT BNC connector for interfacing with a customer designed alarm system Refer to the section SMPTE Fault Reporting Option on page 3 3 for details 4 openBus Communication Port DFR 8310 Series Frames only This feature is not implemented Do not connect to this port 5 Ethernet Communication Port An optional Network Controller card is required to bridge the external Ethernet network to the local communication bus for monitoring and control of cards installed in the DFR 8321 frame Only cards having the Communication bus interface will be able to be monitored and controlled this way For details on installing and configuring a Network Controller Card refer to the MFC 8300 Series User Manual Note The MFC 8310 N and MFC 8310 NS do not support Auto MDIX The Ethernet Connector is an RJ45 connector is used to connect the optional Network Controller card to an external Ethernet network This standard 10 100Base TX RJ45 Ethernet connector
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