fx3uc (d, ds, dss) series programmable controllers
Contents
1. When grounding the shield ensure that no loops are accidentally created When reading analog values EMC induced errors can be smoothed out by averaging the readings This can be achieved either through functions on the analog special adapter block or through the user s program in the FX3UC Series PLC main unit Incorporated Items Verify that the following product and items are included in the package Included Items B Main units FX2NC 100MPCB 1 m 3 3 three wire 1 cable FX3UC LILIMT D FX3UC 16MR D T FX2NC 100BPCB 1 m 3 3 two wire 1 cable Manuals Japanese English 1 manual FX3UC LILIMT DSS FX2NC 100MPCB FX3UC 16MR DS T 1 m 3 3 three wire Manuals Japanese English 1 manual B Input output extension blocks FX2NC 10BPCB1 0 1 m 3 93 double ended FX2NC LIDIEX DS FX2NC 16EX T DS FX2NC DIBEYT FX2NC HIHIEYT Dss Product 1 unit FX2NC 16EYR T FX2NC 16EYR T DS 1 Outline 1 cable FX2NC LILIEX FX2NC 16EX T 1 cable 1 4 Part names Front panel Under side 5 11 7 2 9 15 2 4 5 6 7 8 9 10 11 12 13 14 15 1 2 Left side Right side 2 6 5 Display LED Green Green Red Red Name Memory cassette dummy cover Special adapter connecting hooks Special adapter connector cov2. and laboratory use General requirements suitable enclosure which meets the requirements of IEC 1010 1 1990 A1 1992 Compliance to BSEN61010 1 is claimed through virtue of direct compliance to IEC1010 1 and Amendment 1 Models MELSEC FX2N series manufactured from July 1st 1997 FX2N 16EYR ES UL from August 1st 2005 FX2N 8ER ES UL FX2N 8EYR ES UL from September 1st 2010 FX2N 8EYR S ES UL For the products above PLC s manufactured before March 31st 2002 are compliant with IEC 1010 1 PLC s manufactured from April 1st 2002 to April 30th 2006 are compliant with EN61131 2 1994 A11 1996 A12 2000 PLC s manufactured after May 1st 2006 are compliant with EN61131 2 2007 Standard Remark IEC1010 1 1990 The equipment has been A1 1992 assessed as a component for Safety requirements for electrical equipment for measurement control and laboratory use General requirements EN61131 2 1994 2007 A12 2000 A11 1996 Programmable controllers Equipment requirements and tests fitting in a suitable enclosure which meets the requirements of IEC 1010 1 1990 A1 1992 The equipment has been assessed as a component for fitting in a suitable enclosure which meets the requirements of EN61131 2 1994 A11 1996 A12 2000 2007 Caution for Compliance with EC directive Installation in Enclosure Programmable logic controllers are open type devices that must be installed and used within conduct
3. T using the dedicated connector For the details of wiring work refer to Section 2 4 For the power supply wiring of the FX2NC input extension blocks refer to the Subsection 3 3 3 Use a 24 V DC 20 15 DC power supply whose ripple p p is within 5 The allowable range of the 24 V DC power supply may be narrower when special function units blocks are connected For more details refer to the FX3UC Series User s Manual Hardware Edition 24 V DC 20 96 Fuse Class D 15 Lx grounding Breaker Circuit hate protector Fuse etc 1 3 2 for details Emergency stop Power supply for loads connected to PLC output terminals 3 2 Grounding Ground the PLC as stated below e Perform class D grounding Grounding resistance 100 or less e Ground the PLC independently if possible If it cannot be grounded independently ground it jointly as shown below Other Other Other O O O O O O Independent grounding Shared grounding Common grounding Best condition Good condition Not allowed e Position the grounding point as close to the PLC as possible to decrease the length of the ground wire 3 3 Input specifications and external wiring For more details refer to the FX3UC Series User s Manual Hardware Edition 3 3 4 Input specifications Item Input specification 24 V DC FX3UC 16MT D SS FX3UC 16MR D S T Number of input 32 points points 48 points FX3UC LILIMT D SS I
4. fire equipment failures or malfunctions NCAUTION Be sure to remove the dust proof sheet from the PLC s ventilation port when installation work is completed Failure to do so may cause fire equipment failures or malfunctions Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices extension blocks connector conversion adapter extension power supply units special adapters and FX Series terminal blocks Battery and memory cassettes When a dust proof sheet is supplied with an extension unit block keep the sheet applied to the ventilation slits during installation and wiring work To prevent temperature rise do not install the PLC on a floor a ceiling or a vertical surface Install it horizontally on a wall as shown in section 2 2 Keep a space of 50 mm 1 97 or more between the unit main body and another device or structure section 2 2 part A Install the unit as far away as possible from high voltage lines high voltage devices and power equipment 2 4 Generic specifications Main unit Item Specification Ambient 0 to 55 C 32 to 131 F when operating and 25 to temperature 75 C 13 to 167 F wh
5. power supply externally If the PLC is transported with the BAT LED on or the battery i manufactured Failure to do so may cause electric shock e Before modifying or disrupting the program in operation or running the PLC carefully read through this manual and the associated manuals and ensure the safety of the operation An operation error may damage the machinery or cause accidents exhausted the battery backed data may be unstable during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in Section 2 1 Failure to do so may cause failures in the PLC After transportation verify the operations of the PLC FX3S FX3G F X3GC Explains the specifications FX3U FX3UC Series JY997D16801 for positioning control of User s Manual MODEL CODE FX3S FX3G FX3GC F X3U Positioning Control 09R620 FX3UC Series and Edition programming procedures from May 1st 2005 from June 1st 2005 FX3U FLROM 16 FX3U 232ADP FX3U 485ADP FX3U 4AD ADP FX3U 4DA ADP FX3U 4AD PT ADP FX3U 4AD TC ADP FX3U FLROM 64 FX3U FLROM 64L 3 from April 1st 2007 FX3U 232ADP MB FX3U 485ADP MB from September 1st 2007 FX3UC MT D FX3UC MT DSS Where x x indicates 16 32 64 96 from October 1st 2007 FX3UC 1PS 5V FX2NC EX FX2NC EYT FX2NC XEX DS FX2NC xEYT DSS Where x x indicates 16 32 FX2NC 16EX T FX2NC 16EX T DS from December 1st 2007 FX3U 4AD PTW ADP FX3U 4AD P
6. protector Fuse etc FX3UC OOMT D FX3UC 16MR D T Class D grounding 1 1 The grounding resistance should be 100 Q or less 2 Examples of sink input wiring FX3uC LILIMT DSS FX3UC 16MR DS T Breaker Circuit protector Fuse etc OOMT DSS FX3UC 16MR DS T Class D grounding 1 FX2NC OOEX T DS 1 The grounding resistance should be 100 or less 2 In FX3UC 64MT DSS or FX3UC 96MT DSS units the COMO COM 1 and COM terminals are not connected internally Wire the COMO COM1 and COM2 terminals respectively 3 Examples of source input wiring FX3uC LIL IMT DSS FX3UC 16MR DS T Breaker Circuit protector Fuse etc FX3UC LILCIMT DSS FX3UC 16MR DS T Class D grounding 1 Three EP Wire Sensor NPN FX2NC LILIEX T DS 1 The grounding resistance should be 100 or less 2 In FX3UC 64MT DSS or FX3UC 96MT DSS units the COMO COM 1 and COM2 terminals are not connected internally Wire the COMO COM1 and COM terminals respectively 3 4 Output specifications and example of external wiring For more details refer to the FX3UC Series User s Manual Hardware Edition 3 4 1 Transistor output specifications Output specification Transistor SS SS Item Number of output points Output connecting type connector FX3uc LIL IMT D Sink FX2NC LIDEYT Output form FX3uc OOMT pS Source FX2NC LIDEYT DSS Exte
7. sure cutting or wire debris does not enter the ventilation slits Failure to do so may cause fire equipment failures or malfunctions Make sure to properly wire to the terminal block European type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product The disposal size of the cable end should follow the dimensions described in the manual Tightening torque should follow the specifications in the manual Twist the end of strand wire and make sure that there are no loose wires Do not solder plate the electric wire ends Do not connect more than the specified number of wires or electric wires of unspecified size Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed Input output wiring 50 to 100 m 164 1 to 328 1 long will cause almost no problems of noise but generally the wiring length should be less than 20 m 65 7 to ensure the safety Extension cables are easily affected by noise Lay the cables at a distance of at least 30 to 50 mm 1 19 to 1 97 away from the PLC output and other power lines 3 1 Power supply specifications and example of external wiring For more details refer to FX3UC Series User s Manual Hardware Edition 3 1 41 Power supply specifications The specifications for the power supply of the main unit are shown i
8. the handling and operating the product Make sure to learn all the product information safety information and precautions And store this manual in a safe place so that it can be taken out and read whenever necessary Always forward it to the end user Registration The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company Effective May 2013 Specifications are subject to change without notice 2013 Mitsubishi Electric Corporation Safety Precaution Read these precautions before use This manual classifies the safety precautions into two categories and ACAUTION Indicates that incorrect handling may cause NWARNING hazardous conditions resulting in death or severe injury and other equipment STARTUP AND MAINTENANCE NCAUTION PRECAUTIONS DISPOSAL Turn off the power to the PLC before attaching or detaching the memory cassette If the memory cassette is attached or detached while the PLC s power is on the data in the memory may be destroyed or the memory cassette may be damaged Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric distributor Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do so may cause equipment failures or malfunctions Turn off the power to the PLC b
9. 16ML1 2 000 to X017 use adjustable digital filter values When setting the input filter for X000 to X005 to 5 us or capturing pulses of a 50 to 100 kHz response frequency with a high speed counter wire the terminals as stated below The wiring length should be 5 m 16 4 or less Connect a bleeder resistor of 1 5 KQ 1 W or more to the input terminal so that the sum of the load current of the open collector transistor output on the connected device and the input current of the main body is 20 mA or more 3 3 2 Handling of input terminal 1 FX3uc LILIMT D FX3uc 16MR D T FX2NC LILIEX T Inputs turn ON when the input terminal and COM terminal are electrically connected with a no voltage contact or NPN open collector transistor 2 FX3uc L IL IMT DSS FX3UC 16MR DS T FX2Nc LILTEX T DS e Sink input Inputs turn ON when the 24 V DC 3 terminal and COMA terminal or COM terminal are connected and the input terminal and 24 V DC terminal are electrically connected with a no voltage contact or NPN open collector transistor e source input Inputs turn ON when the 24 V DC 2 terminal and COMA terminal or COM terminal are connected and the input terminal and 24 V DC 9 terminal are electrically connected with a no voltage contact or PNP open collector transistor Where A indicates 0 to 2 12 3 3 3 Example of input wiring 1 Examples of input wiring FX3UC LILIMT D FX3UC 16MR D T Breaker Circuit
10. 411 Cables for e PLC side Two 20 FX A32E 3m connecting the A pin connectors in 300CAB 9 10 Series Model 16 point units User s Manual Hardware Edition A6TBXY36 e Terminal block side connector A dedicated terminal block connector FX A32E 5m conversion unit e One common 500CAB 16 4 and input output connector type terminal covers 32 input output terminals 3 Connectors for user made input output cables available from Mitsubishi Users should provide electric wires and a pressure bonding tool Applicable electric wire UL 1061 are recommended and tool Model name and composition of input output connector Pressure Electric bonding tool wire size made by DDK Ltd 357J 4674D Details of part made by DDK Ltd Our model name Solderless AWG28 ae connector 0 1 mm2 Main body flat cable 1 27 pitch 357J 4664N 20 core Attachment Housing HU 200S2 001 Solderless contact HU 411S FX2c I O CON S for bulk wire 357 5538 Housing HU 20082 FX2c I O 001 CON SA l Sodales 357J 13963 for bulk wire contact HU 411SA 4 Certified connectors commercially available connectors Connectors made by DDK Ltd shown in item 3 2 6 Connection to input output terminal block 2 6 1 Cable 1 Applicable cable Type Wire size Single wire 0 3 mm to 0 5 mm2 AWG22 to 20 Double wire 0 3 mm2 AWG22 X2 2 Termination Strip the coa
11. Damped oscillatory wave EN61131 2 2007 Programmable Compliance with all relevant aspects of the standard controllers EMI Equipment e Radiated Emission requirements and tests Conducted Emission EMS e Radiated electromagnetic field e Fast transient burst e Electrostatic discharge e High energy surge e Voltage drops and interruptions e Conducted RF e Power frequency magnetic field Requirement for Compliance with LVD directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Directive for Low Voltage 2006 95 EC when used as directed by the appropriate documentation Type Programmable Controller Open Type Equipment Models MELSEC FX3UC series manufactured from September 1st 2010 FX3UC 16MR D T FX3UC 16MR DS T Standard EN61131 2 2007 Programmable controllers Equipment requirements and tests Remark The equipment has been assessed as a component for fitting in a suitable enclosure which meets the requirements of EN61131 2 2007 A Models MELSEC FX2NC series manufactured from August 1st 1999 FX2NC 16EYR T DS from October 1st 2007 FX2NC 16EYR T Standard Remark IEC1010 1 1990 The equipment has been assessed A1 1992 as a component for fitting in a BSEN61010 1 1993 Safety requirements for electrical equipment for measurement control
12. NK ADP from June 1st 2009 FX3U 3A ADP FX3U CF ADP from September 1st 2010 FX3UC 16MR D T FX3UC 16MR DS T from May 1st 2011 FX3U FLROM 1M from February 1st 2012 FX3U ENET ADP Standard EN61131 2 2007 Programmable controllers Equipment requirements and tests Remark Compliance with all relevant aspects of the standard EMI e Radiated Emission e Conducted Emission EMS e Radiated electromagnetic field e Fast transient burst e Electrostatic discharge e High energy surge e Voltage drops and interruptions e Conducted RF e Power frequency magnetic field Models MELSEC FX2NC series manufactured from March 1st 1999 FX2NC EX DS FX2NC xEYT DSS Where x x indicates 16 32 from August 1st 1999 FX2NC 16EX T DS FX2NC 16EYR T DS from October 1st 2007 FX2NC EX FX2NC EYT Where x x indicates 16 32 FX2NC 16EX T FX2NC 16EYR T Standard EN61000 6 4 2007 Generic emission standard Industrial environment EN50081 2 1993 Electromagnetic compatibility Remark Compliance with all relevant aspects of the standard e Emission Enclosure port e Emission Low voltage AC mains port e Emission Telecommunications network port EN61000 6 2 2005 Generic immunity standard Industrial environment Compliance with all relevant aspects of the standard e Radio frequency electromagnetic field Amplitude modulated e Fast transients e Electrostatic discharge e Surges e Voltage dips e Vo
13. Side JY997D50501A B a JAPANESE ENGLISH 2 TRANSPORTATION MAINTENANCE AND STORAGE PRECAUTIONS PRECAUTIONS Do not change the program in the PLC from two or more e When transporting lithium batteries follow required peripheral equipment devices at the same time i e from a transportation regulations l programming tool and a GOT For details of the regulated products refer to FX3UC Series Doing so may cause destruction or malfunction of the PLC User s Manual Hardware Edition program Use the battery for memory backup correctly in FX3UC Series User s Manual Hardware Edition Use the battery only for the specified purpose Connect the battery correctly Do not charge disassemble heat put in fire short circuit STARTUP AND MITSUBISHI Certification of UL cUL standards ELECTRIC PROGRAMMABLE CONTROLLERS MELSEGF FX3uc D DS DSS SERIES PROGRAMMABLE CONTROLLERS HARDWARE MANUAL NCAUTION NWARNING FX3UC series main units FX3U series special adapter extension power supply unit and FX2N FX2NC series input output extension blocks supporting UL cUL standards are as follows UL cUL file number E95239 Models MELSEC FX3U C series manufactured FX3UC MT D FX3UC MT DSS Where x x indicates 16 32 64 96 FX3UC 16MR D T FX3UC 16MR DS T FX3U 232ADP MB FX3U 485ADP MB Associated manuals How to obtain manuals Manual Number JY997D50501 Revisi A co
14. YT ESS UL FX2N 8EX UA1 UL FX2N 16EX ES UL FX2N 16EYR ES UL FX2N 16EYT ESS UL FX2N 16EYS Compliance with EC directive CE Marking This document does not guarantee that a mechanical system including this product will comply with the following standards Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user manufacturer For more details please contact the local Mitsubishi Electric sales site Requirement for Compliance with EMC directive The following products have shown compliance through direct testing of the identified standards below and design analysis through the creation of a technical construction file to the European Indicates that incorrect handling may cause PRECAUTIONS NCAUTION Directive for Et omenete Compatibility 2004 108 EC when CAUTION hazardous conditions resulting in medium or FXCPU Structured JY997D34801 Application functions used as directed by the appropriate documentation PI tact a certified elect te d l P Manual pp slight personal injury or physical damage iiri ORAA xi I x diis vane EUM dS ee fa teats anual MODEL CODE provided in structured Attention ste LLL ME E 09R927 projects of GX Works2 e This product is designed for use in industrial applications Depending on the circumstances procedures indicated by NCAUTION may also cause severe injury It is important to follow all precautions for personal safety When disposing of
15. act SZS 0 4x2 5 3 Power supply input output specifications and examples of external wiring DESIGN PRECAUTIONS NWARNING Make sure to have the following safety circuits outside of the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents 1 Most importantly have the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as normal vs reverse rotation and an interlock circuit to prevent damage to the equipment at the upper and lower positioning limits Note that when the PLC CPU detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the PLC CPU occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machinery operation in such a case Note that when an error occurs in a relay triac or transistor output device the output could be held either on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machinery operation in such a case DESIGN PRECAUTIONS NCAUTION e Do not bundle the control line together with or lay it close to the main circuit or power line As a guideline lay the control line at least 100 mm 3 94 or mo
16. batteries separate them from other waste according to local regulations For details of the Battery Directive in EU countries refer to FX3UC Series User s Manual Hardware Edition Explains N N link parallel JY997D16901 link computer link no MODEL CODE protocol communication 09R715 by RS instructions FX2N FX Series User s Manual Data Communication Note e Manufactured by Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo 100 8310 Japan e Manufactured at STARTUP AND Edition 2321F a i Mitsubishi Electric Corporation Himeji Works MAINTENANCE NWARNING TRANSPORTATION TETTE INE Tem um 840 Chiyoda machi Himeji Hyogo 670 8677 Japan PRECAUTIONS AND STORAGE NCAUTION 3S FX3G FX3GC escribes specifications Authorized Representative in the European Community e Do nottouch any terminal while the PLC s power is on PRECAUTIONS FX3U FX3UC Series User s Manual JY997D16701 for analog control and MODEL CODE programming methods for Mitsubishi Electric Europe B V Gothaer Str 8 40880 Ratingen Germany Doing so may cause electric shock or malfunctions e Before transporting the PLC turn on the power to the PLC to Analog Control 09R619 FX3s FX3G FX3GC F X3U Type Programmable Controller Open Type Equipment e Before cleaning or retightening terminals cut off all phases of check that the BAT LED is off Edition FX3UC Series PLC Models MELSEC FX3U C series and FX2NC series the
17. ctured by Molex Japan Co Ltd Crimp style terminal For main unit Housing For input extension block 51030 0230 manufactured by Molex Japan Co Ltd 2 5 Connection to input output connector The input output connectors of the Main units Connector type conform to MIL C 83503 Refer to Chapter 4 for the I O connector pin arrangement o0 o0 o0 oo o0 o0 o0 o0 o0 o0 0000000000 0000000000 1 Compliant connectors commercially available connectors Use a 20 pin 1 key socket connector conforming to MIL C 83503 Confirm in advance that the connectors do not interfere with other parts including connector covers 2 Input output cables available from Mitsubishi Input output cables with attached connectors are available names e Single wire FX 16E 5m General purpose Wire color red 500CAB S 16 4 input output cable e PLC side A 20 pin connector FX 16E 1 5m 150CAB 4 11 Cables for e Flat cables FX 16E 3m _ connecting the with tube 4 FX Series 300CAB 9 107 e A 20 pin connector terminal block thathaends FX 16E 5m with input eee 500CAB 16 4 output FX 16E 1 5 m connectors 150CAB R 4 11 Forterminal block Sip connection refer Round multicore FX 16E 3 to FX3UC Series cables 300CAB R 9 10 e A 20 pin connector FX 16E 5m at both ends 500CAB R 16 4 FX A32E 1 5m e Flat cables with tube 150CAB
18. duce noise and extend the product life a DC circuit Connect a diode in parallel with the load Use a diode for commutation having the following specifications Reverse voltage 5 to 10 times of the load voltage Forward current Load current or more b AC circuit Connect the surge absorber combined CR components such as a surge killer and spark killer etc parallel to the load Select the rated voltage of the surge absorber suitable to the output used Refer to the table below for other specification Electrostatic capacity Approx 0 1 uF Approx 100 to 200 Q Resistance value 3 Interlock Loads such as contactors for normal and reverse rotations that must not be turned on simultaneously should have an interlock in the PLC program and an external interlock 4 Common mode Use output contacts of the PLC in the common mode 4 Terminal Layout 4 1 Main units 4 1 1 FXsuc LILIMT D The I O wiring is different in the FX3UC LILIMT DSS Refer to Sections 3 3 and 3 4 for the details FX3UC 16MT D FX3UC 32MT D YA y14ly lt lt NIN o lt lt wj o x x Se Kee WIN lt lt Se Kee WN EEEERE ROT ROP N2 N2 N2 NO NIDIA BY Go NO dis OI GO GO Co NIDIA FERRE NINININININ NJ OO On BY Go PO ER w aoje EE os Kee NIO Notch KAA ECAA Notch Pe e IL 1s 4 1 2 FXsuc LILIMT DSS 4 2 FX2NC input output extension blocks The I O wiring is d
19. efore attaching or detaching the following devices Failure to do so may cause equipment failures or malfunctions Peripheral devices extension blocks connector conversion adapter extension power supply units special adapters and FX Series terminal blocks Battery and memory cassettes Manual name Description FX3UC Series JY997D28701 User s Manual MODEL CODE Hardware Edition 09R519 Explains FX3UC Series PLC specification details for I O wiring installation and maintenance FX3S FX3G FX3GC Describes PLC FX3U FX3UC Series JY997D16601 programming for basic Programming Manual MODEL CODE applied instructions STL Basic amp Applied 09R517 SFC programming and Instruction Edition devices MELSEC Q L F Structured Programming Manual Programming methods specifications functions etc required to create Fundamentals structured programs FXCPU Structured JY997D26001 Devices parameters etc Programming Manual MODEL CODE provided in structured Device amp Common 09R925 projects of GX Works2 FXCPU Structured Programming Manual Basic amp Applied Instruction SH 080782 MODEL CODE 13JWO06 JY997D34701 Sequence instructions MODEL CODE provided in structured 09R926 projects of GX Works2 FX2NC 16EYT DSS FX2NC 32EYT DSS FX2NC 16EX T DS FX2NC 16EYR T DS Models MELSEC FX2N series manufactured FX2N 8ER ES UL FX2N 8EX ES UL FX2N 8EYR ES UL FX2N 8EYR S ES UL FX2N 8E
20. en stored Ambient humidity 5 to 95 RH no condensation when operating Fre Accel Ed Sweep quency eration tude Count for X Vibration Hz m s2 mm Y Z 10 resistance times 1 When 10to57 0 035 go min in installed each on DIN 259 4 9 direction Shock o resistanc 147 m s2 Acceleration Action time 11 ms 3 times 1 by half sine pulse in each direction X Y and Z Noise By noise simulator at noise voltage of 1 000 Vp p noise width of 1 us rise time of 1ns and period of 30 resistance to 100 Hz Dielectric 500 V AC for one withstand l voltage minute Between batch of all terminals and ground terminal Insulation 5 MQ or more by resistance 500 V DC megger Class D grounding grounding resistance 100 Q or Grounding less Common grounding with a heavy electrical system is not allowed 2 Working Free from corrosive or flammable gas and excessive atmosphere conductive dusts Working altitude 2000 m 3 1 The criterion is shown in IEC61131 2 2 For common grounding refer to section 3 2 3 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage 2 2 Installation Location Install the PLC in an environment conforming to the generic specifications section 2 1 installation precautions and notes For more details refer to FX3UC Series User s Manual Hardware Edition Installation location in enclosure 7 Space in e
21. er DIN rail mounting hooks On while power is on the PLC On while the PLC is running Lights when the battery voltage drops ERRLED Flashing when a program error occurs ERR LED Lights when a CPU error occurs FX2NC FX3UC Extension block connecting hooks Input LED Output LED Input connector T indicates terminal block type Output connector T indicates terminal block type Peripheral device connecting connector RS 422 RUN STOP switch FX2NC FX3UC Extension block connecting connector cover Power connector for main unit Battery cover External dimensions weight Main units Connector type Unit mm inches 90 3 54 Main units Terminal block type Unit mm inches 90 3 54 13 FX2NC 16EX T ooofoooooooooo OOOoOOOOcO en 15 Lw obo 742 91 T MASS Type Model name i Weight inches kg Ibs FX3UC 16MT D SS 34 0 1 34 0 2 0 44 Main units Fx3uc 32MT D SS 34 0 1 34 0 2 0 44 Connector type FX3UC 64MT D SS 59 7 2 36 0 3 0 66 FX3UC 96MT D SS 85 4 3 37 0 35 0 77 Main units Terminal FX3UC 16MR D S T 34 0 1 34 0 25 0 55 block type input output FX2NC 16EX DS 14 6 0 57 0 15 0 33 re FX2NC 32EX DS 26 2 1 03 0 2 0 44 OCKS Connector FX2NC 16EYT DSS 14 6 0 57 0 15 0 33 type FX2NC 32EYT DSS 26 2 1 03 0 2 0 44 Input output FX2NC 16EX T DS 20 2 0 57 0 15 0 33 extens
22. er from the lower connector when performing crossover wiring for the later block In case of the FX2NC OOEX T DS removal of the connector cover is unnecessary Removal of the power cable 1 Turn the power supply OFF 2 Pinch the power cable connector a and disconnect itin the direction of the arrow see figure on the right Press here Power Cable types A and B are supplied with the main unit while type C is supplied with the FX2NC LILIEX FX2NC 16EX T and FX2NC FX3UC series special function blocks Type Application Model Length Cable E FX3UC LILIMT A Power cable for main oe 1m D SS unit CE 3 3 FX3UC 16MR D S T Input power cable for FX2NC series input FX2NC B extension blocks and 100BP FX2NC FX3UC series CB special function blocks 1m FX3uc OOMTID 3 3 FX3UC 16MR D T FX2NC LILIEX FX2NC 16EX T Input power crossover cable for FX2NC series input extension and FX2NC FX3UC series special function blocks blocks and FX2NC FX3UC series special function blocks The crossover cable type C can skip up to 4 16 point output blocks to connect units If more blocks should be skipped to supply power to an input block use cable type B Self made power cable To use self made power cables use the following wire and connector suggestions Wire size AWG24 0 2 mm2 1602 0069 manufactured by Molex Japan Co Ltd 51030 0330 manufa
23. g two COMCO terminals outside Max the PLC make sure that the load total load current of 8 resistance load points is 8A or less 80 VA For the product life of relay Inductive load contacts refer to the FX3UC Series User s Manual Hardware Edition Min load 5 V DC 2 mA reference value Open circuit leakage current Response OFF ON Approx 10 ms time ON gt OFF Approx 10 ms Item Output specification Relay Output circuit insulation Mechanical insulation LED on panel lights when power is Output operation display applied to relay coil 3 4 5 Handling of relay output circuit Output terminal Main units FX2NC input output extension blocks have 4 or 8 relay output points per common Two COM x terminals connected to each other inside the FX2NC 16EYR T DS are provided for outputs Connect two COM terminals outside the PLC so that the load applied to each COM terminal is smaller Where x indicates 1 or 2 3 4 6 Example of relay output wiring FX3UC 16MR D S T FX2NC 16EYR T DS 1 As for the number of COM1 terminals FX3UC 16MR D S T is one 3 5 Cautions in input and output wiring e The derating curve below shows the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature Use the PLC within the simultaneous input or output ON ratio range shown in the figure Derating curve simultaneous ON ratio Supply voltage 24 V DC When extension
24. has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi Electric e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN
25. ifferent in the FX3UC LILIMT D Refer to Sections 3 3 and 3 4 for the details FX3UC 16MT DSS 4 2 1 FX2nc LILIEX DS FX3UC 32MT DSS FX2NC 16EX FX2NC 32EX Lower Lower AEA ESEA FX3UC 64MT DSS FX2NC 16EX DS FX2NC 32EX DS Notch D pes Lower Lower EAEN 4 2 2 FX2Nc OOEYT DSS FX2NC 16EYT FX2NC 32EYT Notch ENEA Y5 EARS FX2NC 16EYT DSS FX2NC 32EYT DSS Lower Upper Lower lt N C1 lt lt lt lt lt lt WD GO OO GD GO CO NIJO B Go RO Notch is xs vas vss D E E 2 Notch MEE E ps Y5 4 1 3 FX3uc 16MR D S T TAEA YO O COM 4 2 3 FX2Nc 16EX T DS FX2Nc 16EYR T DS FX2NC 16EX T DS FX2NC 16EYR T DS Lower Lower Upper Upper COM2 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi opportunity loss or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties e This product
26. in the figure on the right Push the DIN rail mounting hooks as shown in the figure on the right 2 2 2 4 Connection of power supply connector Use the dedicated built in power connector to supply power to the main unit The power should be supplied to the main unit FX2NC Series I O extension blocks and FX2NC FX3UC Series special extension blocks Some FX2NC LILIEX T of FX2NC Series I O extension blocks require power cable types B and C shown on the right while others FX2NC LILIEX T DS do not require them For details refer to FX3UC Series User s Manual Hardware Edition When connecting two or more extension blocks which require power cables B and C shown on the right perform crossover wiring between the extension blocks using two upper and lower power connectors The figure below shows the pin numbers of the power connectors Main unit Input extension block Output extension block iih dE P Extension Blook Input extension block p Red H 1 Red 2O Black L en 26 Black 3 Ground P Green Two power connectors of each extension block are connected in parallel inside the block Accordingly there is no discrimination between the entrance side and the exit side of the power supply Either upper or lower connector can be connected At shipment from the factory a resin cover is attached to the lower connector Connect the upper connector first Remove the resin cov
27. ion blocks Terminal block type FX2NC 16EYR T DS 24 2 0 95 0 2 0 44 2 INSTALLATION PRECAUTIONS INSTALLATION PRECAUTIONS INSTALLATION PRECAUTIONS General specifications and Installation For more details refer to the FX3UC Series User s Manual Hardware Edition NWARNING Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product NCAUTION Use the product within the generic environment specifications described in section 2 1 of this manual Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Cl2 H2S SO2 or NO2 flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions Install the product securely using a DIN rail or mounting Screws Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits Failure to do so may cause
28. ive control boxes Please use the FX3uc D DS DSS Series programmable logic controllers while installed in conductive shielded control boxes Please secure the control box lid to the control box for conduction Installation within a control box greatly affects the safety of the system and aids in shielding noise from the programmable logic controller Caution for Analog Products in use The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive However for the very best performance from what are in fact delicate measuring and controlled output device Mitsubishi Electric would like to make the following points As analog devices are sensitive by nature their use should be considered carefully For users of proprietary cables integral with sensors or actuators these users should follow the manufacturers installation requirements Mitsubishi Electric recommends that shielded cables be used If no other EMC protection is provided then users may experience temporary loss of accuracy between 10 10 in very heavy industrial areas However Mitsubishi Electric suggests that when adequate EMC precautions are followed with general good EMC practice for the users complete control system Sensitive analog cables should not be laid next to or bound with high voltage cabling Where possible users should run analog cables separately Good cable shielding should be used
29. ltage interruptions e Radio frequency common mode e Power frequency magnetic field Models MELSEC FX2N series manufactured from July 1st 1997 FX2N 16EX ES UL FX2N 16EYR ES UL FX2N 16EYT ESS UL from August 1st 2005 FX2N 8ER ES UL FX2N 8EX ES UL FX2N 8EYR ES UL FX2N 8EYT ESS UL from September 1st 2010 FX2N 8EYR S ES UL For the products above PLC s manufactured before March 31st 2002 are compliant with EN50081 2 EN61000 6 4 and EN50082 2 only PLC s manufactured from April 1st 2002 to April 30th 2006 are compliant with EN50081 2 EN61000 6 4 and EN61131 2 1994 A11 1996 A12 2000 PLC s manufactured after May 1st 2006 are compliant with EN61131 2 2007 Standard Remark EN61000 6 4 2007 Generic emission Compliance with all relevant aspects of the standard standard Industrial e Emission Enclosure port environment e Emission Low voltage AC mains Electromagnetic e Emission Telecommunications compatibility network port EN50082 2 1995 Electromagnetic Compliance with all relevant aspects of the standard compatibility e RF immunity Generic immunity e Fast Transients standard Industrial e ESD environment e Conducted e Power magnetic fields EN61131 2 1994 Compliance with all relevant aspects A11 1996 of the standard A12 2000 e Radiated electromagnetic field Programmable e Fast transient burst controllers e Electrostatic discharge Equipment requirements and tests
30. n the following table Item Specification 24 V DC 20 15 1 Ripple Voltage p p 5 9o or less Supply voltage Operation can be continued Allowable instantaneous power upon occurrence of an failure time instantaneous power failure for 5 ms or less Power fuse 125 V 3 15 A Rush current 30 A max 0 5 ms 24 V DC FX3UC 16MT D SS FX3UC 16MR D S T Power consumption FX3UC 32MT D SS 8W 1 FX3UC 64MT D SS 11 W FX3UC 96MT D SS 14 W FX3UC 16MT D SS 5V DC FX3UC 16MRID S T 900 mA puiin FX3UC 32MT D SS 560 mA power supply 2 FX3UC 64MT D SS 480 mA FX3UC 96MT D SS 400 mA 1 Input output extension blocks and special function units blocks are not contained in power consumption For power consumption of the FX2NC input output extension blocks refer to the following table Refer to the FX3UC Series User s Manual Hardware Edition For the power consumed by the special function units blocks refer to the appropriate manuals 6W Model names Power consumption FX2NC 16EX T DS 2 2W FX2NC 16EX DS 2 2W FX2NC 32bEX DS 4 2 W FX2NC 16EYR T DS 2 2W FX2NC 16EYT DSS 0 35 W FX2NC 32EYT DSS 0 7 W 2 Cannot be used to supply power to an external destination This power is supplied to input output extension blocks special extension blocks and special adapters only 3 1 2 Example of external wiring power type Supply 24 V DC power to the main unit and FX2NC LILIEX
31. nclosure Extension devices can be connected on the left and right sides of the PLC main unit If you intend to add extension devices in the future keep extra space on the left and right sides open Configuration without extension cable FX2NC 16EYT Main unit O m x lt LL Other equipment FX3U 4AD ADP FXON 65EC FXON 30EC Other equipment 2 3 Procedures for installing to and detaching from DIN rail The main unit can be installed on a DIN46277 rail 35 mm 1 38 wide For detail refer to the following manual Refer to FX3UC Series User s Manual Hardware Edition 2 3 1 Installing methods 1 Turn the power supply OFF 2 Push the DIN rail mounting hooks QD of all connected units blocks as shown in the figure on the right A 3 Align the upper side of the DIN rail mounting groove with the DIN rail in the figure on the right 4 While pressing the main unit onto the DIN rail lock the DIN rail mounting hooks as shown in the figure below B 2 3 2 Removal methods 1 Turn the power supply OFF 2 Disconnect all connected cables including the power cable and I O cable 3 Insert a flathead screwdriver to the DIN rail mounting hook CD in the figure on the right x amp Lever the screwdriver slightly RO toward direction to pull out the DIN rail mounting hooks allowing them to come off the DIN rail Remove the main unit from the DIN rail
32. nder light loads provide a dummy resistor to increase the load current 3 3 4 2 Handling of transistor output circuit Output terminal The main unit and FX2NC input output extension block have 16 transistor output points per common Two COM x or VA terminals connected to each other inside the PLC are provided for outputs Connect two COM or VA terminals outside the PLC so that the load applied to each COM x or VA terminal is smaller Where x indicates 1 to 3 Where A indicates O to 2 Output current The ON voltage of the output transistor is approx 1 5 V When driving a semiconductor element carefully check the input voltage characteristics of the applied element 3 4 3 Example of transistor output wiring 1 Examples of sink output wiring FX3UC LILIMT D FX2NC LILIEYT Emergency stop FX3UC LILIMT DSS FX2NC LILIEYT DSS 3 4 4 Relay output specifications For more details refer to the FX3UC Series User s Manual Hardware Edition Item Output specification Relay FX3UC 16MR D S T 8 points FX2NC 16EYR T DS 16 points Terminal block 30 V DC or less or 240 V AC or less 250 V AC or less when the unit does not comply with CE UL or cUL standards When using one COMO terminal make sure that the total load current of 4 or 8 resistance load points is 4A or less Number of output points Output connecting type External power supply Resistance load p When connectin
33. nnect reversely weld swallow or burn the battery or apply For the necessary product manuals or documents consult with FPXSU CF ADP TAE ii RENE excessive forces vibration impact drop etc to the battery your local Mitsubishi Electric representative FX3U 4AD ADP FX3U 4DA ADP 3 UC May 2013 Do not store or use the battery at high temperatures or FX3U 3A ADP FX3U 4AD PT ADP FX3U 4AD PTW ADP FX3U 4AD PNK ADP FX3U 4AD TC ADP FX3UC 1PS 5V expose to direct sunlight Associated manos FX3uc D DS DSS Series PLC main unit comes with this document hardware manual For a detailed explanation of the FX3UC Series hardware and Models information on instructions for PLC programming and special extension unit block refer to the relevant documents Do not expose to water bring near fire or touch liquid leakage or other contents directly Incorrect handling of the battery may cause heat excessive generation bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunctions of facilities This manual describes the part names dimensions mounting cabling and specifications for the product This manual is extracted from FX3UC D DS DSS Series User s Manual Hardware Edition Refer to FX3UC Series User s Manual Hardware Edition details Before use read this manual and manuals of relevant products fully MELSEC FX2NC series manufactured FX2NC 16EX DS FX2NC 32bX DS to acquire proficiency in
34. nput connecting FX2NC LILIEX DS type FX3UC 16MR D S T FX2NC 16EX T DS MT D FX3UC I FX3UC 16MR D T FX2NC LILIEX FX2NC 16EX T 8 points connector Terminal block Sink Input form FX3UC LILMT DSS FX3UC 16MR D S T FX2NC CIDEX DS FX2NC 16EX T DS Sink Source Input signal 24 V DC 20 15 96 voltage Ripple Voltage p p 5 96 or less X000 to X005 3 9 KQ Input X006 X007 3 3 kO impedance X010 or more 1 mm Input extension blocks Item Input specification 24 V DC X000 to X005 6 mA 24 V DC Input signal X006 X007 7 mA 24 V DC current X010 or more 1 5 mA 24 V DC Input extension blocks X000 to X005 3 5 mA or more ON input X006 X007 4 5 mA or more sensitivity current X010 or more 1 Input extension blocks 3 5 mA or more Input OFF 1 5 mA or less current Input response Approx 10 ms 2 time FX3UC LILIMT D No voltage contact FX3UC 16MR D T input FX2NC LILIEX NPN open collector FX2NC 16EX T transistor e Sink input No voltage contact input Input signal form NPN open collector FX3uc LILIMT DSS FX3UC 16MR D S T transistor FX2NC LILIEX DS FX2NC 16EX T DS Source input No voltage contact input PNP open collector transistor Input circuit Photocoupler insulation insulation Input operation LED on panel turns ON when photocoupler is display driven 1 Does not apply to FX3UC
35. out at the output element or the PC board To prevent this a protection fuse should be included at the output Use a load power supply capacity that is two times or more the total rated capacity of the fuses connected to the load circuit N Contact protection circuit for inductive loads When an inductive load is connected connect a diode for commutation in parallel with the load as necessary The diode for commutation must comply with the following specifications Reverse voltage 5 to 10 times of the load voltage Forward current Load current or more Interlock Loads such as contactors for normal and reverse rotations that must not be turned on simultaneously should have an interlock in the PLC program and an external interlock 2 3 5 3 Cautions on relay output wiring For more details refer to FX3UC Series User s Manual Hardware Edition 1 Protection circuit for load short circuits A short circuit at a load connected to an output terminal could cause burnout at the output element or the PC board To prevent this a protection fuse should be included at the output X Protection circuit of contact when inductive load is used An internal protection circuit for the relays is not provided for the relay output circuit It is recommended to use inductive loads with built in protection circuits When using loads without built in protection circuits insert an external contact protection circuit etc to re
36. re away from the main circuit or power line Noise may cause malfunctions e Install module so that excessive force will not be applied to peripheral device connectors power connectors or input output connectors Failure to do so may result in wire damage breakage or PLC failure Simultaneously turn on and off the power supplies of the main unit and extension devices Even if the power supply causes an instantaneous power failure for less than 5 ms the PLC can continue to operate If a long time power failure or an abnormal voltage drop occurs the PLC stops and output is turned off When the power supply is restored it will automatically restart when the RUN input is on WIRING PRECAUTIONS e Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product NWARNING WIRING PRECAUTIONS NCAUTION Connect the DC power supply wiring to the dedicated terminals described in this manual If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Do not wire vacant terminals externally Doing so may damage the product Perform class D grounding grounding resistance 100 or less to the grounding terminal on the main unit Do not use common grounding with heavy electrical systems refer to section 3 2 When drilling screw holes or wiring make
37. rnal power supply 5 to 30V DC Output specification Transistor Y000 to l Make sure that the total load current Y004 or 4 Alpoint of 8 resistance morg load points is 0 8 A z 1 or less des OOEYT 1 Y000 to 7 2 W point Make sure that the Y003 24 V DC total load of 16 inductive load Y004 or 2 4 W point points is 38 4 W more 24VDC 24V DCorless FX2NC LIDIEYT DSS 2 4 Wipoint 24 V DC Max load Open circuit leakage current 0 1 mA orless 30 V DC Y000 to 5 us or less 10 mA or more Y002 5 to 24 V DC 2 OFF Y003 or 0 2 ms or less 100 mA or more ON more at 24 V DC 3 FX2NC LILIEYT 0 2 ms or less 100 mA or more Resp DSS at 24 V DC onse Y000 to 5 us or less 10 mA or more Y002 5 to 24 V DC 2 time ON Y003 or 0 2 ms or less 100 mA or more OFF more at 24 V DC 3 FX2NC LILIEYT 0 2 ms or less 100 mA or more DSS at 24 V DC Output circuit insulation Photocoupler insulation LED on panel turns ON when ouput operation display photocoupler is driven 1 When the two COMO terminal are connected outside the PLC resistance load is 1 6 A or less 2 When using an instruction related to pulse train output or positioning make sure to set the load current to 10 to 100 mA 5 to 24 V DC The transistor OFF time is longer under lighter loads For example under a load of 24 V DC 40 mA the response time is approx 0 3 ms When response performance is required u
38. ting of strand wire and twist the cable core before connecting it or strip the coating of single wire before connecting it An alternative connection is to use a ferrule with insulating sleeve Reference Manufacturer Caulking tool CRIMPFOX 6 1 AL0 S BWH or CRIMPFOX 6T F 2 1 Old model name CRIMPFOX ZA 3 Phoenix Contact 2 Old model name CRIMPFOX UD 6 e Stranded wire solid wire e Bar terminal with insulating sleeve Insulating sleeve Contact area Crimp area Termination of cable end When using a stick terminal with an insulating sleeve choose a wire with proper cable sheath referring to the above outside dimensions otherwise the wire cannot be inserted easily 2 6 2 Tightening Torque Tighten the screws to a torque of 0 22 to 0 25 Nem Do not tighten terminal screws exceeding the specified torque Failure to do so may cause equipment failures or malfunctions Tool To tighten terminals use a With purchased small sized screwdriver straight tip whose head is straight and is not sonte widened as shown in the right 0 4mm 25mm figure 0 02 T 0 1 Note If the diameter of screwdriver grip is too small tightening torque will not be able to be achieved To achieve the appropriate tightening torque shown in the table above use the following screwdriver or an appropriate replacement grip diameter approximately 25 mm 0 98 lt Reference gt Manufacturer Phoenix Cont
39. units blocks are connected When only the main unit is used without extension units blocks applicable 40 C 45 C 55 C Ambient temperature 3 5 4 Instructions for input devices The input current of this PLC is 5 to 7 mA 24 V DC Use input devices applicable to this minute current If switches for larger current are being used contact failure may occur For more details refer to FX3UC Series User s Manual Hardware Edition 1 In the case of input devices with built in series diodes The voltage drop of the series diode should be approx 4 V or less When lead switches with a series LED are used up to two switches can be connected in series Also make sure that the input current is over the input sensing level while the switches are ON ex Lead switches with a series LED N In the case of input device with built in parallel resistance Use a device with a parallel resistance of 15 kQ or more When the resistance is less than 15 kQ connect a bleeder resistor 2 In the case of 2 wire proximity switch Use a two wire proximity switch whose leakage current is 1 5 mA or less when the switch is off When the current is 1 5 mA or more connect a bleeder resistor 3 5 2 Cautions on transistor output wiring For more details refer to FX3UC Series User s Manual Hardware Edition 1 Protection circuit for load short circuits A short circuit at a load connected to an output terminal could cause burn
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