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EN - Installation and Use Manual

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1. 108 mm 8540780 29 06 2015 Rev 23 Figure 10 35 English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SIGNALS Master MI Figure 11 MCM recognised 15 15 Writing loading diagram to from MCM card mines ases MSD requesting connection MSD requesting connection slave module or node number Flashes quickly not correct ref System composition MSD requesting connection slave module missing or not ready Flashes quickly OFF OFF OFF OFF ref System composition MSD connected M1 stopped OF OF OF ON OF OF Red OF Table 17 Opening Screen LA 9 o T ON MI NORMAL connected to OPERATION INPUT condition ON RED with OFF otherwise MASTER ENABLET output OFF waiting for IIDIDIDIDPLLLLL and MASTER ENABLE2 RESTART OUTPUT active condition OFF GREEN Flashing output ON Figure 11 MI otherwise NO feedback Table 18 Dynamic Screen 36 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LL EL E 10 3 d d ON HUN 99695 coo Gn J BE a a 1 51 1 E E NJ N AA E E 11
2. Retriggerable selected the time is reset each time the input status changes 8540780 29 06 2015 Rev 23 115 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MUTING FUNCTION The Muting function generates a temporary automatic interruption of safety device operation in order to permit normal transit of material through the guarded opening In other words when the system recognizes the material and distinguishes between this and any operator ina potentially dangerous situation it is enabled to bypass the safety device temporarily allowing the material to pass through the guarded opening MUTING OPERATORS max number 4 Concurrent MUTING A Property The activation of the Muting function occurs T m following interruption of the sensors 51 and 52 beam the order does not matter within a time range from 2s and 5s decided by the operator or Timeout 5 MUTING gt 5 1 5 10 D S3 and S4 with material that is moving in the v With Enable direction opposite Enable Type Enable Only w The MUTING operator with Concurrent logic v With Muting Out performs muting of the input signal through Direction sensor inputs S1 S2 S3 and S4 BIDIR v a 2 Muting Closing Preliminary condition The Muting cycle BERN can only start if all the sensors are O e ind Time 250 ms w FALSE and inputs ar
3. 29 Example of MR2 module connection with static OSSD outputs of a module 30 Switching Operation timino diagrami 30 TECHNICAL FEATURES 31 GENERAL SYSTEM CHARACTERISTICS 31 safety 31 LM 31 PIG VCS 32 Mi 32 5 A 32 8540780 29 06 2015 23 3 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MIS MI Deine evi beri brc tree 33 IIT DOO S E 33 MO2 lt PUE 33 MR2 MRA THOOUIG S 33 MVO MV1 MV2 rRodules n rd aeu dava eet 34 MORF MOR458 MOO ubt i prx v Petra vk Wok DUE 35 MECHANICAL DIMENSIONS Eee o uou HE E aao D ERE Rd a au sex Deut du UE rv BOR 35 SIGNALU S m 36 Master MI Figure aaia 36 Figure pa area 37 MIS CEIGUES T a 38 MLZ TS el 68 14 Ny ea R E N 39 GUI Gs ES
4. DI DEAE 75 E GATE safety Gate eVIC8 acea Ou MOI arare E Eau red 76 SINGLE E GATE safety gate nne 78 EO GREE DBA MR TTE 79 ENABLE enable KEV eue dui iet aqu 80 ESPE optoelectronic safety light curtain laser scanner 81 FOOTSWITCH Safety 82 MOD SEL safety Selector 84 PHOTOGELE safety cedar re er EE RE ERI ERE Moe te rue Ua Dese cus 84 TWO HAND bimanual Control ciet euro eR iC TROU Ut ME 85 SENSOR Are 87 SSMAT rs Ho YF en eee ene 88 SWC a RENDIR RAN OPORTERE ONERE REN 89 ENABLING GRIP SWITCH sssseeeseee I eI III I hmm hn enne rrr rr retener 90 TESTABLE SAFETY DEVICE x rok cnet 9 SOLID STATB DEVICE nM ISO ALIS AINE M er D AEST 93 zia Mw no PEPPER 94 94 COMMENTS cendres te sere ne ndash ors ew ae cbr 94 EE 94 SPEED CONTROL TYPE FUNCTION BLOCKS
5. E 56 5 56 PC SOFTWARE requirements corsu E t ee ridi d 56 How to Install MSD a 56 F ldarmmebtals ssec 57 SEAN 58 WO XE Desv Goa 59 Create a new project configure the MOSAIC 59 EDIT CONFIGURATION composition of the various modules 60 Change user edidic erem due rou ea sa Pii en cado ava od ved du 60 OBJECTS OPERATOR CONFIGURATION tool 61 Creating the farte 62 Use MOUSE DUTON sesacccancesacacashadansusenessatacsisazacesasenenueseensiaemacareneaes 63 Example Old FO CCU 64 Project validati ON eon UT 64 PEO GOCE TeDOELU ACE pet UO ies UD EN RR nud Nn DR 65 TETTE CUT TET 66 Sending the configuration to the 202 02 22 66 Download a configuration file project from Mosaic MI 66 Contigurgtlon eios MI arenes 66
6. 112ms 112ms Figure 9 ifa relay module is connected the response time of the OSSD linked must be increased of 12ms 30 8540780 29 06 2015 Rev 23 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TECHNICAL FEATURES GENERAL SYSTEM CHARACTERISTICS Safety level parameters Parameter Value Standard See the technical data tables for each module SIL 3 SFF 99 8 IEC 61508 2010 HFT 1 Safety standard Type B SILCL 3 IEC 62061 2005 Type 4 EN 61496 1 2013 PL DCavg High aur en 50 100 ee Category 4 Device lifetime 20 years Pollution degree 2 General data Max number of inputs 128 Max number of outputs 16 Max number of slave units 14 excluding MR2 MR4 Max number of slave units of the same type 4 excluding MR2 MR4 Rated voltage 24VDC 20 Supply from class II LVLE Over voltage category Digital INPUTS PNP active high EN 61131 2 OSSD M1 MI8O2 MO2 MO4 PNP active high 400mA 24VDC max each OSSD Digital OUTPUTS PNP active high 1OOmA 24VDC max Master 10 6 12 6 lInput filter MI 1 Slave 11 8 26 5 linput filter time mS ms M1 2 Slaves 12 8 28 7 Tinput_fi
7. 1 3 36 10 99 6 2105 14 98 9 2 15 1 1 09 09 2105 14 2 15 1A 8 19 11 99 7 28549 13 97 5 tcycle3 1 00E 10 28549 13 tcycle3 tcycle1 300s 1 commutation every 5 minutes tcycle2 3600s 1 commutation every hour tcycle3 1 commutation every day PFHd according IEC61508 MTTFd and DCavg according ISO13849 1 MV1 MV2 modules Condition gt SPEED CONTROL TYPE FUNCTION BLOCKS Overspeed Stand still Window speed Safe state Overspeed NO Stand still Out of Window speed Model MVO MV1 MV2 PFHa 5 98 09 PFHa TTL 7 08 09 MVIT 8 18 09 MV2T PFHa sin cos 7 94E 09 MVIS 9 89 09 MV2S PFHa HTL24 6 70E 09 MV1H 7 42E 09 MV2H PFHa TTL internal power supply 7 82E 09 MVITB 9 66E 09 MV2TB Rated Voltage 24VDC 20 Dissipated power max 3W TTL MVIT MVI TB MV2T MV2TB models HTL MV1H MV2H models sin cos MV1S MV2S models Encoder Interface English Encoder connections RJ45 connector Encoder input signals electrically insulated in accordance with EN 61800 5 Rated insulation voltage 250V Overvoltage category Il Rated impulse withstand voltage 4 00 kV Max number of encoders 1 2 Max encoder frequency 500KHz HTL 300KHz Encoder adjustable threshold range 1Hz 450KHz Proximity type
8. In IA DOE un E Qi P e RESI 16 ENCODER CONNECTIONS WITH RJ45 CONNECTOR MV1 MV2 21 Example of connection of Mosaic to the machine control system 23 CHEGKEIST AFTER INSTALLATION 23 OPERATING DIAGRAM 24 SIGNALS C 25 DOTS cc 25 MASTER ENABLE T 25 WIOJBIO INT PP 25 PROXIMITY INPUT FOR SPEED CONTROLLER 7 2 26 Configuration With Interleaved Proximity Figure 5 26 RES ARAB 27 OUTPUT c 28 OUT STATUS m 28 28 OSSD Mig IMIS OZ 28 OSSDXMO2 MOA 28 SAFETY RELAYS MR2 NIRA cocctedieivestukt ea itai d wo aiv ev V ueri ie erudi 29 Characteristics of the output ITCU It evi bbres seta Iu Ea EV Os Phuc 29 MR2 MR4 internal contacts
9. switch type PNP NO ref Interleaved proximity gt page 25 Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used Gear Ratio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the Same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis 90 represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switching as the input changes Hysteresis 1 100 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Zero speed limit Enter in this field the maximum speed value above which the Output of the function block ZERO will be O FALSE If the measured speed is less than the set value the output ZERO of the function block will be 1 TRUE Frequency zero speed t shows the maximum calculate
10. The opening screen shown below is displayed A Mosaic Safety Designer Project File Project Edit Communication Options BREER e 9 dad 7 v gt g Company 7 amp v moSR C A Items Property Input v Output v Comments Operator v Logic v Memories v Counters Press v Timer Configuration 1 Master 8 input 2 o Visual Configuration 100 Mosaic Not present State Unconnected Ver 1 2 0 Figure 32 You are now ready to create your project 8540780 29 06 2015 Rev 23 57 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Standard tool bar The standard tool bar is shown in Figure 33 The meanings of the icons are listed below BREER d EE ALAE lt Figure 33 CREATE A NEW PROJECT CHANGE CONFIGURATION composition of different modules CHANGE USER PARAMETERS name company etc SAVE THE ACTUAL PROJECT LOAD AN EXISTING PROJECT FROM THE PC 8 PRINT THE PROJECT SCHEMATIC 7 gt PRINT PREVIEW 8 gt PRINTING AREA 9 gt 7 PRINT THE PROJECT REPORT 10 _ UNDO CANCEL THE LAST COMMAND 11 gt REDO RESTORE THE LAST CANCELLATION 12 gt VALIDATE THE PROJECT 13 gt 77 CONNECT TO MOSAIC 14 gt SEND PROJECT MOSAIC 15 gt DISCONNECT FROM MOSAIC 16 gt X DOWNLOAD EXISTING PROJECT FROM MOSAIC 17 gt MONITOR Real time I O status
11. 90 8540780 29 06 2015 Rev 23 English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Table mode 1 device 2NO 1NC POSITION 1 enabling grip fully released Mode Select POSITION 2 enabling grip pressed to middle position EEE POSITION 3 enabling grip fully pressed 1 1 3 only with 1NO 1NC Enable Error Out If selected reports fault detected by the function block Item description Permits insertion of a descriptive text of the function of the component This text will be displayed in the top part of the symbol TESTABLE SAFETY DEVICE The TESTABLE SAFETY DEVICE functional block Property checks the status of the Inx inputs of a single or double safety sensor both NO and NC Refer to the Dec Double tables below to check type of sensor and behaviour EI Reset Type Monitored single NC single NO No Test Input 1 No Test Input 2 StartUp Test Filter ms 3 With Contemporaneity Contemporaneity ms 10 v Enable Error Out Item Description double NC NO IN1 IN2 OUT Simultaneity error IN1 IN2 OUT Simultaneity error 0 h F J X tT pt of JX X pt 1 __ O 11110 Simultaneity error the maximum time between switching of the single contacts has been exceeded Parameters Manual Reset If se
12. Digitalinput3 Input according to EN61131 2 20 Input Digitalinput 4 Input according to 611312 21 INPUT5 input Digitalinput 5 Inputaccordingto EN61131 2 22 INPUT6 input Digitalinput Input according to EN61131 2 23 INPUT7 input Digitalinput 7 Inputaccordingto 61131 2 24 INPUTS Digital input 8 Input according to EN 61131 2 Table 2 16 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MIS PTION 1 24VD 24VDCpowrsuppy S 2 NODESELO Input Input type according to EN 61131 2 Node selection 3 NODE SEL1 Input 4 GND OvVDCpowrsuply TERMINAL SIGNAL DESCRI Short circuit detected output PNP active high OUT TEST3 Output Short circuit detected output PNP active high 12 OUT Output Short circuit detected output PNP active high 13 INPUTS Input Digitalinput5 to EN61131 2 _ 14 INPUT Input Digitalinput nputaccordingto EN61131 2 08 INPUTA Digital input 4 Input according to EN 61131 2 11 15 INPUT7 Digital input 7 Input according to EN 61131 2 16 INPUTS Digital input 8 Input according to EN 61131 2 Table 3 1 24vDC 24VDCpowersuply gt O L 2 None 580 input o Node selection Input type B according to EN 61131 2 Node selection 3 NODE SELL Input
13. MOSAIC Configuration Memory memory chip for MOSAIC accessory MSC MOSAIC Safety Communication proprietary bus for expansion units MSD MOSAIC Safety Designer MOSAIC configuration SW running in Windows OSSD Output Signal Switching Device solid state safety output MTTFd Mean Time to Dangerous Failure PL Performance Level PFHa Probability of a dangerous failure per Hour SIL Safety Integrity Level SILCL Safety Integrity Level Claim Limit Software Applicable standards MOSAIC complies with the following European Directives 2006 42 Machinery Directive e 2004 108 EC X Electromagnetic Compatibility Directive e 2006 95 Low Voltage Directive and is built to the following standards CEI EN 61131 2 Programmable controllers part 2 Equipment requirements and tests Safety of machinery Safety related parts of control systems General principles for design EN 61496 1 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61508 1 Functional safety of electrical electronic programmable electronic safety related systems General requirements Functional safety of electrical electronic programmable electronic safety IEC 61508 2 related systems Requirements for electrical electronic programmable electronic safety related systems Functional safety of electrical electronic programmable e
14. 1 Contact NC to terminal corresponding to 2 Manual reset selected this enables the request to reset each time the safety pedal is activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to 0 is verified 82 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MANUAL MONITORED CONNECTION EXAMPLE ONE CONTACT t2 250ms E t 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by pressing and releasing the footswitch to run a complete function te
15. AUTOMATIC Without ext Restart fbk K1 K2 control ext Restart fbk Without ext Restart fbk K1 K2 control Table 14 8540780 29 06 2015 Rev 23 27 English English Lj RE E R MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OUTPUTS OUT STATUS The OUT STATUS signal is a programmable digital output that can indicate the status of e An input e An output e node of the logic diagram designed using the MSD OUT TEST The OUT TEST signals must be used to monitor the presence of short circuits or overloads on the inputs Figure 6 ihe Rare SRS The maximum number of controllable inputs for each output OUT TEST is 2 INPUT parallel connection M1 MI802 MI8 MI12T8 4 INPUT parallel connection MI16 gt The maximum allowed length for OUT TEST signal connections is 100m Figure 6 OSSD M1 MI8O2 The OSSD static semiconductor safety outputs are short circuit protected cross circuit monitored and supply e n the ON condition Uv 0 75V Uv where Uv is 24V 20 e Inthe OFF condition OV 2V rms The maximum load of 400mA 24V corresponds to a minimum resistive load of 600 The maximum capacitive load is 0 82uF The maximum inductive load is 30mH OSSD MO2 MO4 The OSSD static semiconductor safety outputs are short circuit protected cross circuit monitored and supply e
16. Applicable Standards section carefully Perform an in depth risk analysis to determine the appropriate safety level for your specific application on the basis of all the applicable standards Programming configuration of the Mosaic is the sole responsibility of the installer or user The device must programmed configured in accordance with the application specific risk analysis and all the applicable standards Once you have programmed configured and installed the Mosaic and all the relative devices run a complete application safety test see TESTING the system page 70 Always test the complete system whenever new safety components are added see the TESTING the system section page 70 ReeR is not responsible for these operations or any risks in connection therewith Reference should be made to the handbooks and the relative product and or application standards to ensure correct use of devices connected to the Mosaic within the specific application The ambient temperature in the place where the system is installed must be compatible with the operating temperature parameters stated on the product label and in the specifications WA For all matters concerning safety if necessary contact your country s competent Safety authorities or the competent trade association 8540780 29 06 2015 Rev 23 7 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Abbreviations and symbols
17. English 24 LJREER OPERATING DIAGRAM MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Mechanical fastening Electrical connections between the Mosaic modules and with the external sensors Designing the diagram Validation sw YES Connection via USB with PSW Downloading the diagram to 1 Configuration check including complete system TEST at page 54 on MI OK YES End of connection via USB System startup 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SIGNALS INPUTS MASTER ENABLE The MOSAIC master has two inputs MASTER ENABLE and MASTER ENABLE2 These signals must both be permanently set to logic level 1 24VDC for the MOSAIC to operate If the user needs to disable the MOSAIC simply lower these inputs to logic level OVDC NODE SEL The NODE SELO and NODE SELI inputs on the SLAVE units are used to attribute physical address to the slave units with the connections shown in Table 13 oJ NODE SEL1 Terminal 3 NODE SELO Terminal 2 NODEO O or not connected O or not connected NODE1 or not connected 24VDC NODE2 24VDC O or not connected Table 13 gt tis not allowed to use the same physical address on two units of the same type 8540780 29 06 2015 Rev 23 25 English English Lj RE E R MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC PROXIMITY INPUT FOR SPEED CONTROLLER MV Con
18. Mud cau ated tta bue esa Camden 127 SPECIAL APPLICATIONS qu esae rata entrata ubi Mora ti Ead 128 Output delay iesus eae XI Hl teni Sti o ens 128 MOSAIC 129 ACCESSORIES AND SPARE nnmnnn nnna 130 WARRANTY ites nse re citer a wm we mnt ne oct al ma ain sel as a NBM eR TR 131 6 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER INTRODUCTION Contents of this handbook This handbook describes how to use the MOSAIC programmable safety module and its expansion units SLAVES it includes adescription of the system e method of installation e connections e Signals e troubleshooting e use of the configuration SW Important safety instructions WA This safety alert symbol indicates a potential personal safety hazard Failure to comply with instructions bearing this symbol could pose a very serious risk to personnel gt This symbol indicates an important instruction The MOSAIC is built to the following safety levels SIL 3 SILCL 3 PLe Cat 4 Type 4 in accordance with the applicable standards However the definitive SIL and PL of the application will depend on the number of safety components their parameters and the connections that are made as per the risk analysis Read the
19. PNP NPN 3 4 wires Proximity connections Terminal blocks Proximity adjustable threshold 1Hz 4KHz range Max number of proximity 2 Max proximity frequency 5 KHz Max number of axes 2 Stand still overspeed frequency Min gap between tresholds gt with tresholds gt 1 M1 connections via MSC 5 way ReeR proprietary bus 34 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOR4S8 module LJREER Model MOR4 MOR4S8 PFHa IEC 61508 2010 2 9E 9 2 94E 9 Rated voltage 24VDC 20 Dissipated power max 3W max Switching voltage 240 VAC Switching current 6A max N O contacts 4 INPUT FBK RESTART description 4 control possible Automatic or Manual operation with RESTART button Digital OUTPUT No description 8 Programmable output PNP active high Response time 12ms Mechanical life of contacts gt 40 x 10 Connessione per utilizzatore Terminal blocks Connection to M1 via MSC 5 way ReeR proprietary bus MECHANICAL DIMENSIONS 99 mm 22 5 114 5 mm
20. a Property SPEED CONTROL Axis Sensor Type Linear Rotational 5 T Measuring device Encoder proximity L Enable Direction Direction decision Bidirectional v Thresholds number One Threshold y Pitch 1 mm revolution 1 pulse revolution Verification Proximity Resolution lt 200 1 pulse revolution Gear Ratio 1 1 to 100 step 0 1 Enable Error Out Example of CLOCKWISE axis rotation 2 threshold settings Threshold no 20 Speedi Speed 2 In2 4 threshold settings Threshold no 220 Speedi Speed 2 20 Speed3 Speed 4 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Proximity choice t allows you to choose the type of No Proxy proximity sensor from PNP NPN Normally Open NA and Normally Closed NC with 3 or 4 wires ie ert NPN 3 wire NC In order to ensure a Performance Level PLe use a proximity PNP 4 wire NC NO switch type PNP NO ref Interleaved proximity page 26 2 YP i i p y pag PNP NPN 4 wire NC NC PNP NPN 4 wire NO NO Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used Gear Ra
21. BIANCHI Qin Output E GATE OSSD Status Output Input w Text Operator w Logic Muting Memory w Counter w Timer Configuration 1 Master 8 input 2 MI16 Expansion 16 Input MO4 Expansion 4 output Visual Configuration Msd Not found Ver 0 0 12 15658 Figure 40 At the end of the project design stage or at intermediate steps you can save the current configuration using the icon SAVE on the standard tool bar Project validation gt Now the finished project must be verified Execute the VALIDATE command Icon the standard toolbar If the validation is successful a sequential number is assigned to the input and output of the project Then this number is also listed in the REPORT and in the MONITOR of MSD Only if the validation is successful we will proceed to send the configuration The validation function only verifies the consistency of programming with respect to the characteristics of the MOSAIC system It does not guarantee that the device has been programmed to meet all the safety requirements for the application 64 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Project report 7 Print of the System composition with properties of each block Icon on the standard J mosric BREER MOdular SAfety Integrated Controller Via Carcano 32 10153 Torino Italia Project Report generated
22. RESTART FBK2 Input Feedback Restart 2 Input according to EN 61131 2 12 OUT STATUS2 Output Programmable digital output PNPactivehigh 13 OUT TEST1 Output Short circuit detected output PNPactivehigh 14 OUT TEST2 jOutput Short circuit detected output PNP active high 2 15 OUT Short circuit detected output PNPactivehigh 16 OUT TESTA jOutput Short circuit detected output PNP active high 18 INPUT2 Input Digitalinput2 Input according to EN 61131 2 19 INPUT3 Digitalinput 3 Input according to EN 61131 2 20 INPUTA Input Digitalinput 4 Input according to EN 61131 2 21 1INPUT5 9 Input Digitalinput5 Input according to EN 61131 2 22 INPUT6 Input Digitalinput Input according to EN 61131 2 23 INPUT7 Input Digitalinput7 Input according to EN 61131 2 24 INPUT8 j Input Digitalinput 8 Input according to EN 61131 2 14 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC USB input The MOSAIC master M1 includes a USB 2 0 connector for connection to a Personal Computer where the MSD MOSAIC Safety Designer configuration SW resides A USB cable of the correct size is available as an accessory CSU TECHNICAL DATA LABEL MCM LABEL Figure 3 MCM Ml gt Figure 2 USB 2 0 f
23. The actual PL of the entire application and the relative parameters must consider data for all the devices connected to the Mosaic system within the scope of the application This must only be performed by the user installer 8540780 29 06 2015 Rev 23 65 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Connect to Mosaic After connecting M1 to the PC via CSU cable USB use the icon EJ for the connection A window appears to request the password Enter the password see Password protection Enter Password 8 Level Level Password Annulla Figure 41 Sending the configuration to the MOSAIC To send the saved configuration from a PC to use the icon on the standard toolbar and wait the execution will save the project in its internal memory and if present in MCM memory Password Required level 2 This function is possible only after project validation with OK result Download a configuration file project from Mosaic M1 To download a project from MOSAIC M1 to MSD use the icon on the Standard toolbar MSD will display the project residing in M1 Sufficient Password level 1 f the project must be used on other modules MI verify the components effectively connected ref System composition on page 67 Then perform a Project Validation page 64 and a System Test page 70 Configuration LOG Within the configuration file project a
24. This test is performed by pressing the two buttons within 500 msec and releasing them to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on 8540780 29 06 2015 Rev 23 85 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Filter ms This is used to filter the signals coming from the mode selector The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 86 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SENSOR The SENSOR function block verifies the status of the input of a sensor not a safety sensor If the beam of the sensor is occupied sensor output FALSE the output is FALSE Otherwise with the beam clear and an output of 1 TRUE then the output is 1 TRUE Parameters Manual reset If selected this enables the request LJREER Property SENSOR Manual Reset Reset Type Monitored Output Test INo Test v Input 1 StartUp Test Filter ms to reset each time the area protected by the sensor is occupied Otherwise enabling of the o
25. 250ms STATUS signal output STATUS output NOT SAFETY OUTPUT makes it possible to monitor any point on the diagram by connecting it to the input The output returns 24Vdc if the input is 1 TRUE or OVdc if the input is FALSE WA WARNING The STATUS output is NOT a safety output FIELDBUS PROBE Element that permits display of the status of any point EET of the scheme on the fieldbus FieldBus PROBE Up to 16 probes can be inserted and the bit on which status is represented must be entered for each States are represented with 2 bytes on the fieldbus For more detailed information consult the fieldbus manual on the MSD CD ROM WARNING the PROBE output is NOT a safety output 8540780 29 06 2015 Rev 23 71 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC RELAY The Output relay is a N O relay output Relay outputs are closed when the input M is equal to 1 TRUE otherwise they are open FALSE Parameters Category There is a choice of 3 different relay Property output categories RELAY Category Category 1 Category 1 Outputs with single Category 1 relay Each MOR4 S8 unit have up to 4 of these outputs Feat ures v Enable e Internal relays are monitored able e EDM feedback check of FBK 1 4 not used not Item Description requested for Category 1 Each output can be set as AUTO or MANUAL RESTART Example with external relay Examp
26. LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC EDIT CONFIGURATION composition of the various modules The change of the system composition is obtained with the icon o8 The configuration window is showed again Figure 33 Change user parameters The change of user parameters is obtained with the icon 2 The dialog user identification request appears Figure 37 To accomplish this operation is not necessary to Log out from Mosaic Generally it serves when a new user must create a new project even using a previously created WRETI Item Ell InfoUser Window w Input Company Your Company w Output User Your Name Comments Project Name Project Name Figure 37 60 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER OBJECTS OPERATOR CONFIGURATION tool bars Four large tool windows are displayed to the left and right of the main window Shown in Figure 38 Mosaic Safety Designer Project 5 Items w Input w Output w Comments w Logic Memories Counters Timer Mi Master 8 input 2 out 2 Expansion 8 input 2 A EAD MO4 Expansion 4 output Visual Configuration Mosaic Not present State Unconnected 4 0 9 26747 Figure 38 A 1 gt OBJECT TOOL WINDOW This contains the various function blocks that will mak
27. Return to confirm PASSING MAKE set time the output changes to O FALSE CONTACT 0 01 When there is an input falling edge the timer Expo Pms is cleared Retriggerable Out Parameters Time The delay be set to between 10 ms and 109333 s Retriggerable selected the time is not reset when there is an input falling edge The output stays 1 TRUE for all the selected time When there is a new input rising edge the timer restart again 114 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER DELAY DELAY operator applies a delay to a signal by setting the output to 1 TRUE after the set time against a change in the level of the input signal nie me 0 01 Property DELAY Pa rameters 2 seconds mseconds Retriggerable Leading Edge Time The delay can be set to between 10 ms and 1093 3 5 Rising edge selected the delay starts on the input signal s rising edge at the end of which the output changes to 1 TRUE if the input is 1 TRUE where it remains for as long as the input stays at 1 TRUE Out If not selected the logic is inverted the output is set to 1 TRUE on the input signal s rising edge the delay starts on the input signal s falling edge at the end of the set time the output changes to O FALSE if the input is O FALSE otherwise it remains 1 TRUE
28. To activate deactivate the monitor use the icon Password Required level 1 The color of links Figure 33 allows you to view the diagnostics in real time with RED OFF GREEN ON DASHED ORANGE Connection Error DASHED RED Pending enable for example RESTART Placing the mouse pointer over the link you can display the diagnostics Mosaic Safety Designer Proyecto GREER 537 Nomore IIIS Ri A Oggetti w Input v Output v Note A Operatore v Logici v Memorie Contatori v Timer v Muting Configurazione Diagnostica Digout 1 Master 8 ingressi 2 fH Mi Configurazione visuale Mosaic Presente Stato Connessione Monitor Ver 1 0 12 17929 MSD 1 0 12 beta pe Documento2 Micros Mosaic Safety Design Figure 46 graphic monitor 68 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Password protection The MSD requests a password in order to upload and save the project gt The password entered as default must be modified to avoid manipulation level 2 password or so that the configuration loaded on Mosaic level 1 password is not visible Level 1 password All operators using the M1 system must have a Level 1 PASSWORD This password allows only to view the LOG file composition of the system and MONITOR in real time and upload operations The first
29. Use with RESTART Automatic A or Manual B Category 2 Relay A Relay 8 RSTL PS Restart Logic Connect the EDM feedback Not shown in this drawing Figure 49 Category 4 Outputs with two Category 4 relays Each E MOR4 S8 unit can have up to 2 of these outputs ECT With this output the relays are controlled in pairs Y Features e 2 double channel outputs Double internal relays are monitored p e Each output can be set as AUTO or MANUAL RESTART Item Description gt In order to not affect the outcome of the calculation of the PL the inputs sensors or safety devices must be of a category equal to or higher than the other devices in the chain Example of use with only the internal relay and Example of use with external contactors with feedback monitored solenoid valves M1 MOR4 1 MOR4 8540780 29 06 2015 Rev 23 73 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC External K delay ms Select the Maximum delay the external contactors are allowed to introduce This value can be used to check the maximum delay between switching of the internal relays and switching of the external contactors during both activation and deactivation Manual Reset If selected this enables the request to reset each time the IN input signal falls Otherwise the output is enabled directly according to the condition of t
30. and Normally Closed NC with 3 or 4 wires In order to ensure a Performance Level PLe use a proximity switch type PNP NO ref Interleaved proximity gt page 26 Measurement Enter this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used 98 A Property WINDOW SPEED CONTROL No Proxy PNP 3 wire NC PNP 3 wire NO NPN 3 wire NPN 3 wire PNP 4 wire NPN 4 wire NC NO 4 PNP NPN 4 wire Proximity choice 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Gear Ratio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the Same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis represents the percentage hysteresis value below which the speed change is filtered Enter a valu
31. graphic 18 gt MONITOR Real time 1 0 status textual 19 gt L DOWNLOAD LOG FILE 20 gt 7 SHOW SYSTEM CONFIGURATION 21 gt CHANGE PASSWORD HELP ON LINE PASSWORD RECOVERY 56 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Textual tool bar Optionally the textual tool bar shown below is also available drop down File Project Edit Communication Options EAREER AGI ay SEO OM Figure 34 Create a new project configure the MOSAIC system Select icon CREATE Figure 33 from the standard tool bar to start a new project The user authentication window is displayed Figure 35 ARER Bao f ida v e Item L InfoUserWindow w Input Company Your Company v Output User Your Name w Comments Project Name Project Name Figure 35 Next the MSD displays a window showing the 1 only You may add the various units needed to create your system using the pull down menus at the top of the screen select slave and at the bottom to select the relative node 0 3 SELECT SLAVE to add to your configuration Configuration M1 MO Firmware version E 3 Ka ode 0 Inputs 8 Outputs 8 Updating from Disabled lt Figure 36 SELECT NODE from 0 to 3 Select to disable MCM operations 8540780 29 06 2015 Rev 23 59
32. possible to remove the material that is obstructing the guarded opening Timeout 5 900 Override Mode The operator must be connected after the Muting operator Muting OUTPUT directly to the Override With OverOut PUT With Request The operator permits override of the directly connected Muting Input Override can be activated only if Muting is not active INPUT 0 and at least one Muting sensor is occupied or the light curtain is occupied Override ends when the light curtain and sensors are cleared and the Output switches to logical FALSE Override can be set to pulsed or maintained action mode Override with maintained action control This function must be activated maintaining the Override command active OVERRIDE 1 during all subsequent operations However a new Override can be activated de activating ad re activating the command When the light curtain and sensors are cleared gap free or on expiry of the timeout Override ends without the need for further commands Override with pulsed action This function is enabled activating the Override command OVERRIDE 1 Override ends when the light curtain and sensors are cleared gap free or on expiry of the timeout The function can be restarted only if the Override command is re activated OVERRIDE 1 Parameters With sensors occupied Must be selected with T sequential simultaneous muting with L muting must not be selected gt O
33. v Enable Error Out enabling of the output directly follows the Item Description input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from O to 1 and then back to O is verified MANUAL MONITORED tl gt 250ms t 250ms t2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by opening the mobile guard or safety gate to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total re
34. 21 Opening Screen INPUT condition NODE SELO 1 signal table Table 22 Dynamic Screen 8540780 29 06 2015 Rev 23 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 41111111111 fal ppr ERIS EUN Figure 14 12 8 8540780 29 06 2015 23 MI12T8 Figure 15 NORMAL OPERATION OFF if the unit is waiting for the first communication from the MASTER FLASHES if no INPUT or OUTPUT requested by the configuration ON if INPUT or OUTPUT requested by the configuration Table 23 Opening Screen Table 24 Dynamic Screen Shows the NODE SELO 1 signal table INPUT condition 39 English English LJREER H LLL 1 1 4 1 4 1 N 11 1 1141 1114 H H4 Hr LLL 1 14 41 71 44 Figure 15 MII6 40 MI16 Figure 15 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OFF if the unit is waiting for the first communication from the MASTER FLASHES NORMAL if no INPUT or OUTPUT requested by the OPERATION configuration ON if INPUT or OUTPUT requested by the configuration Table 25 Opening Screen INPUT condition Shows the NODE SELO 1 signal table Table 26 Dynamic Screen 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MO2 Figure 16 11 1 141114 ON HUN LLL OD T ERE Ee eee eee 1 1 1 FA
35. Copy of the original instructions MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC rr V 1 D jon and use LJREER 32 via Carcano 10153 Torino Italia www reer it 5 8540780 29 06 2015 23 LJREER 4 Dichiarazione CE di conformita EC declaration of conformity Torino 18 06 2014 REER SpA via Carcano 32 10153 Torino Italy dichiara che il controllore integrato MOSAIC costituisce un dispositivo di sicurezza realizzato in conformita alle seguenti Direttive Europee declares that the integrated controller MOSAIC is a safety device complying with the following European Directives Direttiva Macchine 2006 42 CE ees A UN Machine Directive Direttiva Compatibilita Elettromagnetica 2004 108 Ma Electromagnetic Compatibility Directive Direttiva Bassa Tensione 2006 95J CE Low Voltage Directive ed conforme alle seguenti norme and complies with the following standards EN 61131 2 Controllori programmabili Parte 2 Specifiche e prove delle apparecc
36. Input type B according to 61131 2 4 GND OvVDCpowerspply 5 INPUT1 input Digitalinput Inputaccordingto EN 61131 2 6 INPUT2 Input Digitalinput2 Inputaccordingto EN 61131 2 Digital input 3 8 INPUTA Input Digitalinput4 nputaccordingto EN61131 2 9 OUT 1 Output Short circuit detected output PNP active high 10 OUT TEST2 Output Short circuit detected output PNP active high 11 OUT TEST3 Output Short circuit detected output PNP active high 12 TESTA Output Short circuit detected output PNP active high 13 INPUT5 input Digitalinput 5 Inputaccordingto EN 61131 2 14 INPUT6 Input Digitalinput6 Inputaccordingto 611312 15 INPUT7 Input QDigitalinput7 Input accordingto EN61131 2 16 INPUT8 Input Digitalinput 8 Inputaccordingto EN61131 2 18 OUT TEST6 Output Short circuit detected output PNP active high 19 OUT TEST7 Output Short circuit detected output PNP active high 20 OUT TESTS Output Short circuit detected output PNP active high 21 INPUT9 Input Digitalinput9 Inputaccordingto EN 61131 2 22 INPUTIO Input Digital input 10 Inputaccordingto EN61131 2 23 INPUT11 Input Digitalinput 11 Inputaccordingto EN 61131 2 24 INPUTI2 Input Digitalinput 12 Inputaccordingto EN 61131 2 Ta
37. MIS MOSAIC input expansion unit 8 inputs 1100020 Mi6 MOSAIC input expansion unit 16 inputs 11000231 MO2 1 MOSAIC output expansion unit 2 double OSSD 1100030 MO4 MOSAIC output expansion unit 4 double OSSD 110003 MR2 MOSAIC safety relay unit 2 relays 110040 MR4 MOSAIC safety relay unit 4 relays 110004 MOR4 MOSAIC safety relay expansion unit 4 relays 1100042 MBP MOSAIC PROFIBUS DP interface unit 1100050 MBD MOSAIC DeviceNet interface unt 110008 MBC MOSAIC CANopeninterfaceunit 11000522 MBE MOSAIC ETHERNET IP interface unit 1100084 MBEP MOSAIC PROFINET interface unit 1100055 MBMR MOSAIC MODBUS RTU interface unit 1100082 MBEM MOSAIC MODBUS interface unit 1100083 MOSAIC connector for 5 way communication 1100061 MH MOSAICHTLexpansionunit 1100071 MVis MOSAICSIN COSexpansionunit 1100072 MV2H MOSAIC HTL expansion unit 2 encoders 110074 MV2S MOSAICSIN COS expansion Unit 2 encoders 11006 130 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER WARRANTY ReeR warrants that all of its MOSAIC units shall be free from defects in material or workmanship for a period of 12 twelve months from the date of shipment This warranty applies to
38. MOSAIC RE REE EE se HHH HH BE REREE LEER LL E LLLLT T g 1 Ba ip Figure 31 MV2 8540780 29 06 2015 Rev 23 MVO MV1 MV2 Figure 30 Internal fault Compatibility error Encoder INTERNAL error Proximity INTERNAL error Error on node detection circuit Same type of slave with same address detected Encoder not connected but requested from the configuration Proximity not connected but requested from the configuration OFF OFF OFF OFF OFF OFF OFF OFF OFF NOT PRESENT ON MVO MODULE Shows the physical address of the unit LJREER Return the unit to ReeR to be repaired Firmware version not compatible with M1 return to ReeR for FW upgrade Change the encoder Return the unit to ReeR to be repaired Change the proximity Return the unit to ReeR to be repaired Return the unit to ReeR to be repaired Change the unit s address see NODE SEL OFF e Verify encoder Verify input frequency connection and power supply in range OFF e Verify proximity e Verify input frequency connection in range Table 47 Troubleshooting MV1 MV2 WITH FAULT OF A SINGLE CHANNEL THE SIGNAL IS PRESENTED IN TWO TEMPORAL WINDOWS IN THE FIRST IS SHOWED TE FAULT IN THE SECOND IS SHOWED THE CORRECT CHANN
39. Ovdc 24vdc OUT 24vdc 05501 24 05502 24 t1 t2 WA For the correct installation of each external sensor component refer to their installation manual WA This test must be performed for each safety component in the project 70 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER OBJECT FUNCTION BLOCKS OUTPUT OBJECTS OSSD safety outputs The OSSD semiconductor safety outputs require no maintenance Output and Output2 supply 24Vdc if the input is 1 TRUE ae whereas they supply OVdc if the input is 0 b aT FALSE 00 58 Manda v Enable Status gt Fach pair of OSSD has an entrance on RESTART FBK This input must always be Item Description connected as described in paragraph RESTART Parameters Manual reset If selected this enables the request to reset each time the input signal falls Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 MANUALE MONITORATO If Monitored is selected the double 2 transition from to 1 and then back to O is verified RESET RESET Enable status If checked enables the 0550 OSSD connection of the current status of the OSSD with a STATUS 55 gt tl gt 250 5 t 250ms t2
40. System COMDOS IION een ase eot 67 4 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER DISCONNECTING Or Id tdv tire 67 MONITOR I O status in real time 2 2 2 0 1 68 MONITOR I O status in real time textual graphic 68 PassWord IDFOUECUON NE TT TTD 69 Da sou t uus ava diu dens cf cre 69 69 Password Change s esmissun iu te 69 TESTING 5 6 EDbIISE 70 OBJECT FUNCTION BEOGEKS siccscuciccadsncastecasisecvaseashaanstacestasabccunedvncasecnassaksecescaees 71 OUTPUT OBIECT o ud een OE Me 71 OSSD Salely OULD UES MED a RE PE ER RP DU EET 71 STATUSA SIONA 71 FIELDBUS PROBE crient Ide CE 71 RELA TEE RE 72 Use with RESTART Automatic A Manual Category 2 73 52 75 ESTOP emergency StoD issecst seii toute ctis vede IRL
41. axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis 90 It represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switching as the input changes Hysteresis 1 Zero speed limit Enter in this field the maximum speed value above which the output of the function block ZERO will be O FALSE If the measured speed is less than the set value the output ZERO of the function block will be 1 TRUE Speed 1 2 3 4 Enter in this field the maximum speed value above which the function block output OVER will be O FALSE If the measured speed is less than the set value the function block output OVER will be 1 TRUE Frequency zero speed Frequency1 Frequency2 it shows the maximum calculated frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas KEY 1 Rotary axis rotary sensor The
42. filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 29 06 2015 Rev 23 79 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ENABLE enable key ENABLE function block verifies a manual key device Input status If the key is not turned the e ME output is O FALSE Otherwise the output is 1 Input Type TRU E Double NO 7 Manual Reset In il Reset Type Parameters b gt In Monitored v Input type QUIDUE TES Single NO Allows connection of No Test Mill Input t components with one NO contact No Test Input 2 Double NO Allows connection of Z StartUp Test components with two NO contacts Enable reset f selected this enables the v With Contemporaneity request t
43. g input function blocks or results of logical combinations 5 Output can be connected freely in the diagram Output is 1 TRUE when the IN input is 1 TRUE and the function block has been restarted Parameters Enable Reset Network when selected this allows the distribution network to reset the function block If not enabled the function block can only be reset via the local Reset In input Enable error out if selected this enables the presence of the Error Out status signal Example of application Emergency Stop Emergency Stop 3 Master J Master Reset Reset Net in _ Net_in Net l gt Ge Emergency Stop Emergency Stop Muster Master 4 __Reset 77 Reser 1 Net Net in Net Net in _ Network data flow The RESET commands must be installed outside all the danger areas of the network in positions where the danger areas and the entire work areas are clearly visible gt The maximum number of MASTER modules that can be connected in network configuration is equal to 10 Each Master module a maximum of 9 expansion modules connected 124 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Condition 1 With reference to the figure at power on 1 OUTPUTs the various nodes a
44. move and use the arrow keys on your keyboard e If the scheme is very complicated and requires a connection between two elements very far use the Interpage component The element nterpage out must have a name which invoked by the corresponding Interpage allows the desired link a Property a Property A Interpage Out Interoage In sc heme Connection name Connection name sc heme side SX er side SX e When you need to duplicate an object select it and press CTRL C CTRL V keys on your keyboard e When you need to delete an object or a link select it and press DEL key on your keyboard 62 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Use of mouse right button ON BLOCK INPUT OUTPUT Copy Paste Delete Delete all the assigned pins Alignment with other functional blocks multiple selection On line Help Monitor Mode Show Hide Properties window The block Status pin input enable disable logical negation ON BLOCK OPERATORS Copy Paste Delete Alignment with other functional blocks multiple selection On line Help On input pin activate deactivate logical negation Monitor Mode Show Hide Properties window ON TERMINALS e Alignment with other blocks ON CONNECTION WIRES e Delete e Display full path of the connection network I Mosaic Safety Designer Project Name A Se EO 6 Erish united Your Comp
45. n 1 MASTER n 2 MASTER n 3 Lr MASTERA 488ms 164ms Condition 3 With reference to the figure when the IN input of the NETWORK function block of one of the 4 nodes moves to condition O FALSE The local OUTPUT moves to condition O FALSE The RUN signal continues to be sent via the Network out lines The states of the remaining nodes remain unchanged In that case local reset must be used The Reset in LED flashes to indicate this condition This condition is signaled by the corresponding LED flashing Reset In entrance The affected node will be restarted with its own reset poem The Reset in and Network in inputs and the Network out output can only be mapped to the I O pins of the MASTER 8540780 29 06 2015 Rev 23 125 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Master M1 signals with Network operative LED FAIL EXT IN 1 STATUS IN 3 OFF BLINKING RED GREEN BLINKING BLINKING BLINKING 1 Corresponding to the input where is wired Network IN 2 Corresponding to the input where is wired Network OUT 3 Corresponding to the input where is wired Reset IN Figure 51 Example of use of the NETWORK block 126 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER INTERPAGE IN OUT If the scheme is very complicated and requires a connection between two elements very far use the Interpage component INTERPAGE OUT
46. n the ON condition Uv 0 75V Uv where Uv is 24V 20 e n the OFF condition OV 2V r m s The maximum load of 400mA 24V corresponds to a minimum resistive load of 600 The maximum capacitive load is 0 82uF The maximum inductive load is 30mH gt t is not allowed the connection of external devices to the outputs except as expected in the configuration performed with the MSD software Each OSSD output can be configured as shown in Table 15 The output is activated according to le configurations set by the MSD SW only if the corresponding RESTART FBK input is conected to 24VDC The output is activated according to le configurations set by the MSD SW only if corresponding 5 FBK input FOLLOWS A LOGIC TRANSITION OF O 21 Monitored The output is activated according to le configurations set by the MSD SW only if the corresponding RESTART_FBK input FOLLOWS A LOGIC TRANSITION OF gt 1 gt 0 Table 15 26 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER _ 250ms t1 5s t2 250ms SAFETY RELAYS MR2 MR4 Characteristics of the output circuit The MR2 MR4 MOR4 MOR4S8 units use guided contact safety relays each of which provides two N O contacts and one N C contact in addition to the N C feedback contact The MR2 unit uses two safety relays and the MR4 MOR4 MOR4S8 uses four 17 31 VDC Minimum switchable voltage 10 VDC Minimum switchable cu
47. single flexible and expandable device The system must consist of just one Master 1 and a number of electronic expansions that can range from 0 to a maximum of 14 not more than 4 of which of the same type There is no limit to the number of relay modules that can be installed With 14 expansions the system can have up to 128 inputs 16 dual channel safety outputs and 16 status outputs The MASTER and its SLAVE units communicate via the 5 way MSC bus ReeR proprietary bus physically arranged on the rear panel of each unit Furthermore 8 inputs and 16 outputs probe controllable by Fieldbus are available With the MI16 and 12 8 Mosaic expansion units the number of inputs in the system can be increased to allow more external devices to be connected The 12 8 also provides 8 OUT TEST outputs The MO2 and MO4 Mosaic expansion units provide the system respectively with 2 and 4 OSSD Output Signal Switching Device pairs for controlling devices connected downstream of the MOSAIC The MI802 has 8 inputs and 2 OSSD outputs The MR2 and MR4 Mosaic expansion units provide the system with 2 and 4 N O guided contact safety relay outputs respectively with the related external relay feedback N C contact The expansion units in the MB series permit connection to the most commonly used industrial fieldbus systems for diagnostics and data transmission 8540780 29 06 2015 Rev 23 9 English English LJREER MOD
48. the OUTPUT signal is set to 0 and the guard is unlocked LockOut output after a time UnLock Time configurable as parameter This output goes to FALSE even when error conditions are present eg open door with lock locked Feedback Time that exceeds the maximum allowed 5 Lockout signal controls the locking unlocking of the guard Parameters Unlock Time s The time that must pass between the UnLock cmd input reaching and the real guard unlock Lockout output 5 1 5 100 ms 1 55 10 5 Step 0 5 5 15 5 25 5 5 5 Feedback Time s Maximum delay accepted between LockOut output and Lock fbk input must be the one shown on the lock data sheet with appropriate gap decided by the operator 10ms 100 5 Step 10 ms 150 ms 1 s Step 50 ms 1 5 5 3 5 Step 0 5 5 Interlock Spring The guard is locked passively and released actively i e the mechanical force of the spring keeps it locked The guard thus continues to be locked even when the power supply is disconnected 8540780 29 06 2015 Rev 23 109 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Manual Reset There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to 0 is verified MANUAL MONITORED tl gt 250 ms t 250 ms t2 25
49. to be installed Fix the train of connectors thus obtained to the Omega DIN 35mm EN 5022 rail hooking them at the top first Fasten the units to the rail arranging the contacts on the base of the unit on the respective connector Press the unit gently until you feel it snap into place To remove a unit use a screwdriver to pull down the locking latch on the back of the unit then lift the unit upwards and pull Figure 1 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Calculation of safety distance of an ESPE connected to MOSAIC Any Electro sensitive Protective Equipment device connected to MOSAIC must be positioned at a distance equal to or greater than the minimum safety distance S so that the dangerous point can be reached only after stopping the dangerous movement of the machine The european standard SO 13855 2010 EN 999 2008 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body provides the elements to calculate the proper safety distance Carefully read the installation manual of each device for specific information on the correct positioning Remember that the total response time depends on MOSAIC response time ESPE response time response time of the machine i e the time taken by the machine to stop the dangerous movement from the moment in which the stop signal is transmitted Elect
50. with slave Slave unit error Figure 23 MI 8540780 29 06 2015 Rev 23 Table 39 Troubleshooting 1 LJREER Return the unit to ReeR to be repaired Check the OSSD1 2 connections If the problem persists return the M1 to ReeR to be repaired Restart the system If the problem persists return the M1 to ReeR to be repaired Restart the system Check which unit is in FAIL mode 47 English 2 LJREER LI LII LI i Figure 24 MISO2 46 Internal fault Compatibility error OSSD output error Error in communication with master Error on other slave or M1 Same type of slave with same address detected Node detection circuit error MI80O2 Figure 24 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OFF e Firmware version not compatible with M1 return to ReeR for FW upgrade Check OSSD1 2 connections e If the problem persists return the Shows the 8 2 to ReeR to be physical repaired address of the Restart the system If the problem persists return the 8 2 to ReeR to be repaired unit Restart the system Check which unit is in FAIL mode Change the unit s address see NODE SEL e Return the unit to ReeR to be repaired Table 40 Troubleshooting MI8O2 8540780 29 06 2015 Rev 23 LJREER MODULAR SAFETY INTEGRATED CONTROLLER
51. 0 ms Important for Manual reset always use the input immediately after those used by the function block E g if inputs 1 and 2 are used for the function block use input 3 for Reset Enable error out This can be selected to enable a signal Error Out to indicate a lock malfunction When Error Out 1 TRUE there is a fault in the lock 110 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER COUNTER OPERATORS COUNTER operator is a pulse counter that sets output to 1 TRUE as soon as the desired count is reached COUNTER max number 16 Property The operator COUNTER is a pulse counter HUE x x down There are 3 operationg modes S Hua 1 AUTOMATIC courting 2658 2 MANUAL Bouble edge 3 AUTOMATIC MANUAL Counter Ta Tite Counter value is 6 for all examples 1 The counter generates a pulse duration equal to the system response time as soon as the set count is reached If the CLEAR pin is not enabled this is the default mode a LITERAL OutQ Internal 2 3 4 zi ei a counter 2 The counter leads to 1 TRUE the output as soon as it reaches the set count The output goes to FALSE when the signal CLEAR is activated Internal 1 i si
52. 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER ENCODER CONNECTIONS WITH RJ 45 CONNECTOR MV1 MV2 123545676 12545678 EIA TIA 568A PIN MVT MVTB MVH MVS 1 5VDC N C N C N C TWISTED 2 EXT EXT OV EXT OV EXT OV 3 N C N C N C N C TWISTED 2 5 E INPUT 6 N C N C N C N C 7 B B B B TWISTED 8 B B B B POWER SUPPLY 5VDC 24V DC EXT OV ENCODER TTL O O ENCODER TTLB OO 5VDC 24VDC YELLOW YELLOW ENCODER TTL M12 8 POLES CONNECTOR MV MODULE RJ45 CONNECTOR MV MODULE RJ45 CONNECTOR ENCODER TTLB M12 8 POLES CONNECTOR POWER SUPPLY POWER SUPPLY 5VDC 24V DC EXT OV ENCODER HTL gulls ENCODER SIN COS A O 5VDC 24VDC YELLOW YELLOW ENCODER HTL M12 8 POLES CONNECTOR MV MODULE RJ45 CONNECTOR ENCODER SIN COS M12 8 POLES CONNECTOR MV MODULE RJ45 CONNECTOR 8540780 29 06 2015 Rev 23 21 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 1 2 4VDCpowersupply 00 00 2 NODE SEL1 Input 3 NODE SEL2 Input Input type according to EN 61131 2 4 OVDC OOvDCpowersuply 5 REST FBK1 Input Input secondo EN 611312 6 REST FBK2 Input Feedback Restart2 secondo EN 61131 2 7 REST FBK3 Input Feedback Restart3 Input secondo EN 61131 2 8 R
53. 1 1 4 41 lt E ee et T o LLL iii T 6 T T T T m ii L E E li w E ial mi id Figure 12 MISO2 LJREER MI 802 Figure 12 Poweron initial TEST on on o o ON Rd o o Table 19 Opening Screen NORMAL OPERATION 8540780 29 06 2015 Rev 23 OFF if the unit is waiting for the first communication from the MASTER OFF INPUT condition RED with output FLASHES OFF if no INPUT or OUTPUT Shows the requested by the OFF NODE SELO I configuration signal table GREEN with output ON ds if INPUT or OUTPUT requested by the configuration Table 20 Dynamic Screen ON waiting for RESTART Flashes NO feedback OUTPUT condition 37 English English LJREER BEER ERE TL TTL LL S I D AVW LITT IT 1 11144 1 UN HUN LII Dg EER RRR _ EAI EM Figure 13 MI8 38 MI8 Figure 13 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC NORMAL OPERATION OFF if the unit is waiting for the first communication from the MASTER FLASHES if no INPUT or OUTPUT requested by the configuration ON if INPUT or OUTPUT requested by the configuration Table
54. 1 2 20 INPUTI2 Input Digitalinput 12 Input according to EN 61131 2 21 INPUT13 Input Digitalinput 13 Input according to EN 61131 2 M aw unm ee INPUT 15 Input Digital input 15 Input according to EN 61131 2 INPUT16 Digital input 16 Input according to EN 61131 2 Table 5 Se 7 1 24VDCpowersuppy Note selection HRU Cipe according Node selection 3 NODESELl Input 4 GND OVDCpowrsuply 5 OSSA Output ic output i 6 OSSD1B Output 8 OUT STATUSI Output Programmable digital output PNPactivehigh OSSA ouput 2 10 OSSD2B Output 11 RESTART_FBK2 Input _ Feedback Restart2 Inputaccordingto 61131 2 12 OUT_STATUSZ2 Output Programmable digital output PNP active high OB 24VDC za 24VDC power supply 24VDC outputs power supply GND OVDCpowrsupy BENE Static output 4 18 OSSDAB Output 19 RESTART_FBK4 Input _ Feedback Restart 4 Input according to EN 61131 2 20 OUT_STATUS4 Output Programmable digital output PNPactivehigh static output 3 PNP active hih 22 05503 Output j 23 5 FBK3 Input Feedback Restart 3 Input according to EN 61131 2 24 OUT STATUS3 Programmable
55. 22 5 55 56 Output Programmable output status 6 PNP active high 22 SYSSTATUS7 Output 24 SYSSTATUS8 Output PNP active high PNP active high Programmable output status 7 Programmable output status 8 Table 12 22 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Example of connection of Mosaic to the machine control system 24VDC EXTERNAL CONTACTORS _ MI pe SS ES _ 4 GND T KI K2 O OSSD2 B 1 _ 2 2 OUT_STATUS 2 Figure 4 CHECKLIST AFTER INSTALLATION The MOSAIC system is able to detect the faults that occurs in each own module Anyway to have the system perfect operation perform the following checks at start up and at least every one year Operate a complete system TEST see TESTING the system Verify that all the cables are correctly inserted and the terminal blocks well screwed Verify that all the leds indicators light on correctly Verify the positioning of all the sensors connected to MOSAIC Verify the correct fixing of MOSAIC to the Omega rail Verify that all the external indicators lamps work properly HDuAWN gt English 8540780 29 06 2015 Rev 23 23
56. 40 MOZ Figure 4 42 NOR 35 nat 43 56 mei E HH ER 44 X FIgUEe 20 ne DE Svp ou Dh UIN VENE ron a IE 45 MR2 Figure 21 7 MR4 Figure 22 exa Fr LER erar 46 TROUBLESHOOTING eludet dI Para e ierra 47 Master MEXEIGUES 2 chau es auditi tse Eu EPA ped I CoD ore Do tees sop 47 MISO2 FIQUIG 24 ossis se otra qu dr tin ode tcr Does s Saccus tds 48 DIIS CFG UN S 49 MIEZ TS FIGUE ZO MES 50 MIT6 Figure 27 aa EUER V D Ea ade d Bia Pays uses 51 MO2 7 MO4 FIgUES 28 52 AKO 53 MORASS AFIGUES 54 MV2 FIGUEe 30 55 MOSAIC SAFETY DESIGNER 56 the SOPtWAFEG
57. 5 and 52 subsequently 53 and S4 sensors without Redd N 4 19 time limit If the pallet proceeds the opposite m direction the correct sequence is S4 S3 S2 51 27 uting Enable Only The MUTING operator with Sequential logic Z With Muting Out performs muting of the input signal through E sensor inputs 51 S2 S3 and 54 BIDIR v Muting Closing CURTAIN v Preliminary condition The Muting cycle can only start if all the sensors are 0 Blind Time 250 ms v FALSE and the inputs are 1 TRUE barrier free Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled here are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to FALSE in order to enable a new rising edge for the next Muting cycle Direction The order in which the sensors are occupied can be set If set to BIDIR they ca
58. 6 with RESTART MANUAL The USER RESTART MONITORED operator is Property used to save the restart signal according to USER RESTART MONITORED the following truth table v Enable Clear Clear Restart 06 1 x xj 0 X x 0 USER RESTART MONITORED In _ L 0 Rising edge 1 Keep memory Parameters Clear enable f selected enables the saving process to be reset 108 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER GUARD LOCK OPERATORS max number 16 GUARD LOCK The GUARD LOCK operator controls SUARD LOCK locking unlocking of an ELECTROMECHANICAL GUARD LOCK Reset GUARD LOCK by analysing consistency between itera the Lock command and the status of an E GATE Unlock Time s and a FEEDBACK The main ouput is 1 TRUE when x the guard lock is closed and locked idi 0 01 v Interlock Spring Enable Error Out Operating principles The function acts as a gate safety lock 1 The GATE input must always be connected to an E GATE lock input guard feedback 2 The Lock fbk input must always be connected to a LOCK FEEDBACK feedback coil lock input element 3 The UnLock cmd input can be connected freely in the diagram and determines the request to unlock when in LLI state 4 The OUTPUT signal of this element is 1 TRUE if the guard is closed and locked When an unlock command is applied to the UnLock cmd input
59. 8 PNP active high according to EN 61131 2 8 to check for short circuits overloads OSSD No description Digital OUTPUTS No description 2 programmable PNP active high 2 pairs solid state safety outputs PNP active high 400mA 24VDC max Connection to M1 via MSC 5 way ReeR proprietary bus 32 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI8 MI16 modules LJREER Model MIS MI16 PFH IEC 61508 2010 4 45E 9 4 94E 9 Rated voltage 24VDC 20 Dissipated power 3W max Digital INPUTS No description 8 16 PNP active high according to EN 61131 2 Test OUTPUT No description 4 to check for short circuits overloads Connection to M1 via MSC 5 way ReeR proprietary bus MI12T8 module IEC 61508 2010 5 56E 9 Digital INPUTS No description Rated voltage 24VDC 20 Dissipated power 3W max 12 PNP active high according to EN 61131 2 Test OUTPUT No description 8 to check for short circuits overloads Connection to M1 via MSC 5 way ReeR proprietary bus MO2 MO4 modules OSSD No description Model MO2 MO4 PFHd IEC 61508 2010 4 09E 9 5 84E 9 Rated voltage 24VDC 20 Dissipated power 3W max Digital OUTPUTS No descripti
60. 95 WARNING CONCERNING 5 0 95 SPEED GOIN IDA CI ALL 96 WINDOW SPEED CONTROL ti vec pu Debe ER Bou oe uu tried 98 STANDS TEL ciuem citu to du NEUE 100 STAND STILL AND SPEED 102 OPERATOR FUNCTION BLOCKS 236 Dur cu v vaut Es Wee ed co tT ORE e ER emdd 104 LOGICALOPERA E S UNDA 104 AND 104 ee 104 NOT PRSETER 105 E 105 NOR 105 XM J E 106 ANOR 106 gt e 106 8540780 29 06 2015 Rev 23 5 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MEMORY OPERATORS c a 107 D FLIP FLOP number 16 i e aer hop EE UR dens 107 Oe Ac E UH 108 USER RESTART MANUAL max number 16 with RESTART MONITORED 108 USER RESTART MONITORED
61. AFETY INTEGRATED CONTROLLER MOSAIC Enclosure Description Electronic housing max 24 pole with locking latch mounting Enclosure material Polyamide Enclosure protection class IP 20 Terminal blocks protection class IP 2X Fastening Quick coupling to rail according to EN 60715 Dimensions h x I x d 108 x 22 5 x 114 5 M1 module IEC 61508 2010 6 86E 9 Rated voltage 24VDC 20 Dissipated power 3W max Unit enable No description 2 PNP active high type B according to EN 61131 2 8 PNP active high according to EN 61131 2 INPUT FBK RESTART No description Digital INPUTS No description 2 EDM control possible Automatic or Manual operation with RESTART button Test OUTPUT No description 4 to check for short circuits overloads Digital OUTPUTS No description 2 programmable PNP active high OSSD No description 2 pairs solid state safety outputs PNP active high 400mA 24VDC max SLOT for MCM card Available Connection to PC USB 2 0 Hi Speed Max cable length 3m Connection to slave units via MSC 5 way ReeR proprietary bus 8 2 module IEC 61508 2010 5 68E 9 Rated voltage 24VDC 20 Dissipated power 3W max Test OUTPUT No description Digital INPUTS No description
62. ATED CONTROLLER MOSAIC STAND STILL The StandStill function block monitors the speed of a device generating the Zero to 1 TRUE output when the speed is lower than a selected value Parameters Axis type t defines the type of axis controlled by the device It will be Linear in the case of a translation and will be Rotary in the case of motion around an axis Sensor Type n the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected curii PME to the module inputs It can be Rotary e g shaft encoder or bu estan Linear e g optical array This choice allows to define the wae 652 fe 0 159 0 159 following parameters Enable Error Out tem Description Measuring device defines the type of sensor s used possible choices are Encoder Proximity Encoder Proximity Proximityl Proximity2 Encoderl Encoder2 Pitch f the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled PNP 3 wire NO NPN 3 wire NO _ m NPN 3 wire NC Proximity choice t allows you to choose the type of proximity PNP 4 wire NC NO sensor from PNP NPN Normally Open NA and Normally Closed die A NC with 3 or 4 wires PNP NPN 4 wire NO NO _ In order to ensure a Performance Level PLe use a proximity
63. EL 55 English English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MOSAIC SAFETY DESIGNER SOFTWARE The MOSAIC SAFETY DESIGNER application software can be used to configure a logic diagram of the connections between the MOSAIC Master expansions and the components of the system being developed The MOSAIC and its SLAVE units will thus monitor and control the connected safety components The MSD uses a versatile graphic interface to establish the connections between the various components as described below Installing the software PC HARDWARE requirements RAM 256 MB adequate to run Windows XP SP3 Framework 4 0 e Hard disk gt 500Mbyte of free space USB connector 1 1 2 0 or 3 0 CD ROM drive PC SOFTWARE requirements Windows XP with Service Pack 3 installed or higher OS gt Microsoft Framework 4 0 or higher must be installed the PC How to install MSD Insert the installation CD Wait for the auto run installer to request the SW setup program Alternatively follow the path D e Double click on the SetupDesigner exe file When the installation procedure is complete a window is displayed asking you to close the setup program 8540780 29 06 2015 Rev 23 56 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Fundamentals Once the MSD has been correctly installed it creates an icon on the desktop To launch the program double click on this icon gt
64. EST FBK4 Input Feedback Restart 4 9 ANO 10 1 Output NO contact channe Node selection 12 2 Output 13 ANO3 Output AO contact Channel 3 14 BNOS Output 16 B NO4 N O contact Channel 4 Table 11 TERMINAL SIGNAL DESCRIPTION OPERATION 1 2490 24VDC power supply es Input type 5 12 Input t 9 4 owe VDC power supply 5 _ Input Feedback Restart 1 secondo 61131 2 6 REST FBK2 input Feedback Restart2 secondo EN 61131 2 7 REST FBK3 input Feedback Restart 3 secondo EN 61131 2 8 REST FBK4 input Feedback Restart 4 secondo EN 61131 2 9 ANO Output contact Channel 1 Input type B according ANO 16 BNO4 Output NO contact Channel 4 Programmable output status 1 j 18 SYS STATUS2 Output Programmable output status 2 7 19 SYS STATUS3 Output Programmable output status 3 20 SYS STATUS4 Output Programmable output status 4 BNO Oupu 11 ANO Output 2 12 BNO2 Oupu 222 213 Output d Oupu p PNP active high 221 5 55 55 Output Programmable output status 5
65. Error to INI Contact NC to terminal corresponding to IN2 Item Description Enable reset If selected this enables the request to reset each time the mobile guard safety gate is activated Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to is verified MURUS MONITORED tl gt 250ms t2 250ms 76 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC gt WARNING If the Manual Reset is active consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by opening the mobile guard or safety gate to run a complete function test and enable
66. H LLLI T Power initial TEST ON ON ON Rd ON _ Table 27 Opening screen OFF if the unit is waiting for the first RED ON communication from the MASTER with output waiting for FLASHES OFF RESTART Shows the NORMAL if no INPUT or OUTPUT requested by OUTPUT NODE_SELO 1 signal OPERATION configuration n mu condition with output ON Flashes NO feedback ON if INPUT or OUTPUT requested by the configuration Table 28 Dynamic screen TT TTT TT Figure 16 MO2 English 8540780 29 06 2015 Rev 23 41 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MO4 Figure 17 Power initial TEST ov o Rd ON ON Table 29 Opening screen OFF if the unit is waiting for the first RED ON communication from the MASTER with output waiting for NORMAL shows the or enun OUTPUT if no INPUT or OUTPUT requested by NODE SELO 1 signal OPERATION the configuration table GREEN condition Flashes ON with output NO feedback if INPUT or OUTPUT requested by the ON configuration Table 30 Dynamic screen Figure 17 MO4 42 8540780 29 06 2015 Rev 23 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MORA Figure 18 Poweron initial TES ON o a ON ING 1 Figure 18 MO
67. INTERPAGE IN a Property a Property Interpage Out Interpage scheme Connection name Connection name scheme side SX m side SX The element Interpage out must have a name which invoked by the corresponding Interpage allows the desired link English 8540780 29 06 2015 Rev 23 127 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SPECIAL APPLICATIONS Output delay with manual If you need to have two OSSD output with one of them delayed in MANUAL mode use the following scheme Mosaic Safety Designer Projet BREER 737 CEEA Soci t Nom Items Property Input Enable Manual Reset v Output Reset Type Automatic v Comments C Enable Status Item Description A Operator v Logic v Memories v Counters Timer A Configuration M1 Master 8 input 2 Visual Configuration Reset Zoom 87 Mosaic Not present State Unconnected Ver 1 1 4 Figure 52 Two outputs with one delayed in MANUAL mode Whereas the operating mode of the logical DELAY see DELAY paragraph the application must be the following The two outputs have to be programmed with RESET TYPE automatic using the USER MANUAL RESTART function 128 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MOSAIC FAIL CODES In case of malfunction the Mosaic system transmits to the MSD software a code corresp
68. ITCH function block verifies the input status A PRG of a pushbutton or switch NOT SAFETY SWITCH SWITCHES If the pushbutton is pressed the output is 1 TRUE Otherwise the output is 0 FALSE gt Reset m Output Test Parameters a v Input 1 Manual reset selected this enables the request v Startup Test to reset each time the device is activated ine Otherwise enabling of the output directly follows Enable Out Error the input conditions Item Description There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from O to 1 and then back to O is verified MANUAL MONITORED tl gt 250ms t 250ms t2 2 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 is used for the fuctional block then Input 2 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the switch This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up If selected this enables the test at start up of the switch This test is performed by opening and closing the switch contact
69. MOSAIC MI8 Figure 25 return to ReeR for FW upgrade If the problem persists return the MI8 to ReeR to be repaired e Return the unit to ReeR to be repaired Firmware version not compatible with M1 Check which unit is in FAIL mode e Change the unit s address see NODE SEL e Return the unit to ReeR to be repaired Restart the system Restart the system i 9 ON xt un Table 41 Troubleshooting Compatibility error Error in communication with Error on other Same type of slave with same address detected Node detection circuit error Internal fault slave or M1 ALLL Bo Hean o E BERR RRR 14141411414114141 2 BERR RRR RRR LLL Sg D Hrt AAA HH HHHH H Pe LL OL LLL BRR RRR ee 1 4811 1 1 1 41 4 1 1 141 111 114111 SRR 8 Figure 25 NE 8540780 29 06 2015 Rev 23 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI 12T8 Figure 26 AREER ON Internal fault Return the unit to ReeR to be repaired FF Firmware version not compatible with M1 Compatibility error return to ReeR for FW upgrade 111 141
70. N Muting active Muting active Blind Time Only with Muting Close Curtain blind time is enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the input to FALSE During blind time the input remains 1 TRUE Blind Time can range from 250 msecs to 1 second Sensors Time Sets the maximum time between 2 and 5 seconds between activating two muting sensors 8540780 29 06 2015 Rev 23 117 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MUTING L The activation of the Muting function occurs d following interruption of the sensors 51 and S2 beam the order does not matter within a time pear range from 2s and 5s decided by the operator The state of the Muting ends after the liberation of v With Enable the guarded opening Enable Type Enable Only The MUTING operator with L logic performs v With Muting Out muting of the input signal through sensor Sensor Time inputs S1 and S2 E End Mutina Time 255 gt Preliminary condition The Muting cycle Blind Time can only start if 51 and 52 0 FALSE 250 ms v and the inputs are 1 TRUE barrier free Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable f sel
71. NTROLLER MOSAIC LJREER MISCELLANEOUS FUNCTION BLOCKS SERIAL OUTPUT The Serial Output operator outputs the status of up to 8 Ea AL CUTPUT inputs serialising the information 2 number gt in SERIAL OUTPUT gt In2 an Synchronous Operating principles This operator outputs the status of all the connected inputs in two diffe rent Ways d duration ms 100 B Bit duration ms Asynchronous serialisation 1 The status of the line in the idle condition is 1 TRUE 2 The start data transmission signal is 1 bit 2 FASLE 3 Transmission of n bits with the status of the connected inputs encoded using the Manchester method Status O rising edge of the signal at the centre of the bit Status 1 falling edge of the signal at the centre of the bit 4 Intercharacter interval is 1 TRUE to allow synchronisation of an external device start 0 1 1 0 1 0 Output Therefore with the Asynchronous method the Clock output is not present Synchronous serialisation 1 The output and the clock in the idle condition are FASLE 2 Transmission of n bits with the input status using OUTPUT as data CLOCK as the timing base 3 Intercharacter interval is O FALSE to allow synchronisation of an external device Parameters Number of inputs Defines the number of inputs of the function block which ma
72. R4 ON if INPUT or OUTPUT requested by the configuration with contact closed W E p bL LE d 4 Table 31 Opening screen ALTE n Bn ALLI 11 1 gb Bn RELAY 1 1 1 1 1 1 JA _ HE HE OFF ee oe if the unit is waiting RED ON for the first with contact waiting for 9 95 communication from openga RESTART the MASTER 1 1 1 1 1 1 HAHHA PAS Shows the HHHH NORMAL OPERATION if no INPUT or operation OK operation ok NODE SELO 1 i F OUTPUT requested by 4 signal table the configuration mH GREEN FLASHES EEHEEHE External contactors feedback error 8540780 29 06 2015 Rev 23 Table 32 Dynamic screen 43 English English Figure 19 MOR4S8 44 See eee ee SL JT tt NG AL EERTE LLITT See eee eee Seiwa LLLI LI E I LLLI 11 141 114 11414141414111 t tp MORASS Figure 19 Power on initial TEST Table 33 Opening screen MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC NORMAL OPERATION OFF if the unit is waiting for the first communication from the MASTER FLASHES if no INPUT or OUTPUT requested by the configurati
73. T Logical NOT inverts the logical status of the input OR Logical OR returns an output of 1 TRUE if at Property least one of the inputs is 1 TRUE OR 2 inputs number Parameters Number of inputs this is used to set between 2 and 8 inputs NOR Logical NOR returns an output of O FALSE if at least one of the inputs is 1 TRUE 2 Inputs number Parameters Number of inputs this is used to set between 2 and 8 inputs 8540780 29 06 2015 Rev 23 105 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC XOR Logical XOR returns an output O FALSE if the inputs number at 1 TRUE is evenor the inputs are all O FALSE Parameters Number of inputs this is used to set between 2 and 8 inputs XNOR Logical XNOR returns an output 1 TRUE if the inputs number at 1 TRUE is even or the inputs all O FALSE dni Output Property XNOR 2 INumber of Inputs Parameters Number of inputs this is used to set between 2 and 8 inputs MULTIPLEXER Logical MULTIPLEXER forwards the signal of ie le the inputs to the output according to the Sel E selection If the SEL1 SEL4 have only one bit Four Input set the selected is connected to the Output If the SEL inputs are more than one 1 TRUE none 1 TRUE the output is set to FALSE independently from the n values Parameters Number of inputs this is used to set betw
74. TROLLER MOSAIC LJREER MODULAR SAFETY INTEGRATED CONTROLLER CONTENTS 7 CONTENTS OF TMIS gt Erb ET bere IEEE 7 Important safety 5 7 ADDreviations and SyYMDO IS issspi 8 Applicable standards sorsoran iy c etas 8 OVERVIEW c 9 PRODUCT COMPOSITION Macer sad nds CERO II Fun US 11 5 5 12 Mechanical fastening pee baa leaf da 12 Calculation of safety distance of an ESPE connected to MOSAIC 13 FIC CTE 9 13 Instructions concerning connection cables 14 M 15 MOSAIC Configuration Memory 15 15 RESTORE T liCtIODundan isis
75. ULAR SAFETY INTEGRATED CONTROLLER MOSAIC The MBEI MBEI2B MBEP MBEM and MBEC also have an ethernet connection The MBU permits connection to devices with a USB port The MCT1 and MCT2 Mosaic units are used to connect the to other slave units installed at a distance 50 m Two MCT units installed at the required distance can be connected using a shielded cable ReeR MC25 50 or other cable with the characteristics set out in the cable data sheet The MVO MV1 and MV2 Mosaic expansion units can be used to control the following up to PLe e Zero speed Max speed Speed range e Direction of movement rotation translation Up to 4 speed thresholds can be set for each logic output axis Fach unit incorporates two logic outputs that can be configured using the MSD software and is thus capable of controlling up to two independent axes The MOR4 and MORASS are safety units provided with 4 independent safety relay outputs and the corresponding 4 inputs for the external feedback contacts EDM There are two possible output settings configured using the MSD configuration software e wo pairs of connection contacts 2 N O contacts per output with 2 corresponding feedback inputs e Four independent single connection contacts 1 N O contact per output with 1 corresponding feedback input Only the MOR4S8 unit has 8 programmable signal outputs The MSD software is capable of creating complex logics using logical ope
76. Y INTEGRATED CONTROLLER MOSAIC MR2 TERMINAL SIGNAL DESCRIPTION OPERATION 1 24VDC 24VDC power supply LLL Ru _ power supply O a 1 31 OSSD1 B Control ZONE 1 PNP active high 7 FBKKLK21 Output FeedbackKIK2 ZONE1 9 A NC1 Sh 13 __ 1 Output a NO1 contact ZONE 14 BNO Output 15 12 Output 16 12 Output Table 9 MVO 1 MV2 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 1 24VDC 24VDC power supply 2 NODE SELO Input Input type according to 61131 2 Node selection Input type according to 3 NODE SEL1 Input EN 61131 2 4 GND OVDC power supply 5 PROXI1 24V Output Power supply 24VDC to PROXII 6 PROXI1 REF Output P ly OVDC to connections OWE SUPE 9 7 PROXI1 IN1 3 WIRES Input ref PROXIMITY INPUT FOR SPEED PROXII NO input CONTROLLER MV2 gt 26 8 PROXI1 IN2 4 WIRES Input PROXI1 NC input Output 9 PROXI2 24V p PROXIMITY 2 Power supply 24VDC to PROXI2 10 PROXI2 REF Output Power supply OVDC to 2 11 PROXI2 IN1 3 WIRES Input ref PROXIMITY INPUT FOR SPEED PROXI2 NO input 12 PROXI2 IN2 4 WIRES Input PROXI2 NC input 13 N C 14 Not connected 15 N C 16 N C Table 10 20 8540780 29
77. anging this L5 ee 3 value will increase decrease the number of thresholds that 1 o Sped3 can be entered from a minimum of 1 to a maximum of 4 In the case of thresholds greater than 1 the input pins for the selection of the specific threshold will appear in the lower part of the function block Example of CLOCKWISE axis rotation 2 threshold settings Pitch f the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled 102 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Proximity choice allows you to choose the type of proximity TERN sensor from PNP NPN Normally Open NA and Normally Closed PNP 3 wire NO i NPN 3 wire NO NC with 3 or 4 wires NPN 3 wire NC PNP 4 wire NC NO NPN 4 wire NC NO In order to ensure a Performance Level PLe use a proximity PNP NPN 4 wire NC NC switch type PNP NO ref Interleaved proximity gt page 26 PNP NPN 4 wire NO NO Proximity choice Measurement Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the sensor used Verification Enter in this field the number of pulses revolution in the case of rotary sensor or um pulse linear sensor relating to the second sensor used Gear Ratio This parameter is active if there are two sensors on the selected
78. any Your CM i Oe a Item Property E GATE Input 2 Input Type input type ESPE Double NC EM PROPERTIES E Gate 5 Reset T 1 lido uL 07 Wi N DOW Photocell Output Test amp E Stop No Test v 5 Enable No Test Operator startup Test v Logic Filter ms 3 w Memory y With Contemporaneity w Counter Item Description v Timer Connection Muting start point Configuration Master 8 input 20 MI16 Expansion 16 Input D ESI G N MO4 Expansion 4 output Visual Configuration AREA Msd Not connected Ver 1 0 1 13373 Figure 39 8540780 29 06 2015 Rev 23 63 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Example of a project Figure 40 shows an example of a project in which the M1 unit only is connected to two safety blocks E GATE and E STOP The MI inputs 1 2 3 for connecting the contacts of the safety components are shown on the left in yellow The MOSAIC outputs from 1 to 4 are activated according to the conditions defined in E GATE and E STOP see the E GATE E STOP sections By clicking on a block to select it you enable the PROPERTIES WINDOW on the right which you can use to configure the block activation and test parameters see the E GATE E STOP sections lS Mosaic Safety Designer at id 2 5 REER
79. ble ON Encoder connected and operative ON Proximity connected and operative OFF Axis in normal speed range ON Axis in stand still BLINKING Axis in overspeed NOT PRESENT ON MVO MODULE Table 36 Dynamic screen 45 English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MR2 Figure 21 MR4 Figure 22 aD gt U g9 4 gt gt gt gt U 4 4 gt 4 gt gt Table 37 MR2 Dynamic screen Table 38 MR4 Dynamic screen NORMAL OPERATION NORMAL OPERATION OL 1 1 1 TL TL 1 44 L eT Lr BERR 14141414114141114114141141141414141414 Bi BERR RRR RRR Errrilesgee eee 11 4 144144 4 4441 414111 4 11411411411 LLP 1 114141 OL GL TG G LG 1 1 1 41 BERR RRR RRR ee eee Be BEER RRR RRR LR SRR eee BR RRR RRR ARR Dee BERR RRR RRR RRR Za 1 1 1 1 1 1 BERR RRR eee Be BERR RRR RRR RRR LR DR eee BRR RRR RRR RAR Ree 11 1 1411 1 4111111111111111111411111111111141111111111111 Figure 22 MR4 Figure 21 MR2 8540780 29 06 2015 23 46 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC TROUBLESHOOTING Master M1 Figure 23 Internal fault OSSD output error Error in communication
80. ble 4 8540780 29 06 2015 Rev 23 17 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MI16 TERMINAL SIGNAL DESCRIPTION OPERATION 24VDC 24VDC power supply Input type according to EN 61131 2 2 NODE_SELO N lection p NODE SEL1 Oo rc Input type according to EN 61131 2 power supply INPUT1 Input Digital input 1 Input according to EN 61131 2 6 NPUT2 bigtalinputz input according to EN GTIST2 7 INPUT3 Input Digitalinput3 Inputaccordingto EN 61131 2 8 INPUTA Digitalinput 4 Inputaccordingto EN 61131 2 9 OUT 1 Output Short circuit detected output PNPactivehigh 10 OUT TEST2 Output Short circuit detected output PNPactivehigh 11 OUT TEST3 Output Short circuit detected output PNP active high 12 OUT TEST4 Output Short circuit detected output PNPactivehigh 13 INPUTS Input Digitalinput 5 Input according to EN 61131 2 14 INPUT6 Input Digitalinput6 Input according to EN 61131 2 15 INPUT7 Input Digitalinput 7 Input according to EN 61131 2 16 INPUT8 Input Digitalinput 8 Input according to EN 61131 2 18 INPUTIO Input Digitalinput 10 Input according to EN 61131 2 19 INPUT11 Input Digitalinput 11 Input according to EN6113
81. by Mosaic Safety Designer version 1 2 0 http www reer it Project Name Sch24 SOLID STATE DEVICE User Greco Company Reer Date 07 11 2011 1428 48 Schematic CRC 3A4BH Mosaic Configuration Module Configured Firmware version gt 1 0 Module 802 Node 0 Module MI8C2 Node 1 Module MO4 Node 0 Module 4 Mosaic Safety Information s PFHd according IEC 61508 2 42 E 008 1 h MITFd according EN ISO 13849 1 85 years DCavg according to EN ISO 13849 1 98 04 Resources Used INPUT 22 8 36 Functional Blocks 3 Timing 6 1 16 Total number blocks 5 3 64 OSSD 50 5 10 STATUS 20 2 10 Elec tical diagram 550 Functional Black 1 Filter 3 Contemporaneity 10 Reset Type Automatic StartUp Test True Connections AAT INPUT Terminall7 AAT INPUT2 Terminall amp SSD Functional Block 2 Filter ms 100 Contemporaneity ms 500 Reset Type Manual StartUp Test False Connections A BO INPUT Terminall 7 A BO INF UTZ Terminall amp ABO INPUTS Terninall 55D Functional Black 3 Filter lt 250 Contemporaneity ms 1000 Reset Type Monitored StartUp Test False WA This definition of PL and of the other related parameters as set forth in ISO 13849 1 only refers to the functions implemented in the Mosaic system by the MSD configuration software assuming configuration has been performed correctly
82. ch sensor pitch _ speed m min 1000 60 pitch mm rev f Hz Re solution pulses rev 3 Linear axis linear sensor The frequency obtained is fTHz speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM green fm red 8540780 29 06 2015 Rev 23 97 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC WINDOW SPEED CONTROL The Window Speed Control function block monitors the speed of a device generating the Zero to 1 TRUE output when the speed is within a prefixed range Parameters Axis type t defines the type of axis controlled by the device It will be Linear in the case of a translation and will be Rotary in the case of motion around an axis Sensor the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Linear e g optical array This choice allows to define the following parameters Measuring device it defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity Proximityl Proximity2 Encoderl Encoder2 Pitch the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled Proximity choice It allows you to choose the type of proximity sensor from PNP NPN Normally Open NA
83. circuit ReeR to be repaired Figure 29 MOR4 Table 45 Troubleshooting MOR4 8540780 29 06 2015 Rev 23 53 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOR4S8 Figure 30 detected see NODE SEL External contactors feedback error on ON Category 4 relay e Verify connections 5 6 7 8 d Internal fault OFF d w e Firmware version not tibility error OFF compatible with M1 DIBDHOOUIS EID return to ReeR for FW as upgrade e If the problem persists return the Relais output error OFF oe Io Roo ro bs 1 j repaired an Shows the e Restart the system wi Error in physical If the problem as T communication with OFF address of persists return the master the unit module to ReeR to be 4 JE x oreo OFF ea ae in ae slave or 1 as FAIL mode H ee Same type of slave Change the unit s with same address OFF address LES e Return the module to ReeR to be repaired Error on node EBEHEENEEEEEEEN detection circuit ore a Short circuit or overload detected on OFF OFF Figure 30 458 ee eee e Verify output status connections Table 46 Troubleshooting MOR4 54 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER
84. d frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas 1 Rotary axis rotary sensor The frequency obtained is rpm rev min f Hz a Resolution pulses rev 2 Linear axis rotary sensor The frequency obtained is speed m min 1000 60 pitch mm rev f Hz Re solution pulses rev 3 Linear axis linear sensor The frequency obtained is f Hz speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM green fm red 8540780 29 06 2015 Rev 23 LJREER KEY f frequency Rpm rotational speed Resolution measurement Speed linear speed Pitch sensor pitch 101 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC STAND STILL AND SPEED CONTROL The StandStill and Speed Control function block monitors a Property the speed of a device generating the Zero to 1 TRUE STAND STILL AND SPEED CONTROL output when the speed is lower than a selected value In misses v Rotators CONTROL addition it generates the Over O FALSE output if the measured speed exceeds a predetermined threshold Parameters Axis type t defines the type of axis controlled by the Meses device It will be Linear in the case of a translation and will P
85. dicated above ReeR shall not therefore accept claims to pay damages for expenses interruption of work or other factors or circumstances in any way related to failure of the product or any parts thereof Please visit the website www reer it for the list of the authorised representative of each Country Precise complete compliance with all standards instructions and warnings in this handbook is essential for the correct operation of the device ReeR therefore declines any responsibility for all and anything resulting from failure to comply with all or some of the aforesaid instructions Characteristics are subject to change without prior notice No part of this document may be reproduced unless authorised by ReeR 8540780 29 06 2015 Rev 23 131 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER ReeR S p A 32 via Carcano 10153 Torino Italia Tel 39 0112482215 r a Fax 39 011859867 Internet www reer it e mail info reer it 132 8540780 29 06 2015 Rev 23
86. digital output PNP active high Table 6 18 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MO2 TERMINAL SIGNAL TYPE DESCRIPTION OPERATION 1 24VD 24VDCpowesuply 2 NODE SELO Input type B according to EN 61131 2 Node selection 3 NODESE1 Reu Node selection Input type B according to EN 61131 2 OVDC power supply EDLA Output static output PNP active hion _ __6 OSSDLB Output 8 OUT_STATUS1 Output Condition of outputs 1A 1B PNP active high _ 058025 output PNP active high 7340 OSSD2 B i PNP active high 11 RESTART 2 Input Feedback Restart 2 Input according to EN 61131 2 001220 OUT_STATUS2 Condition of outputs 2A 2B PNP active high 13 24VDC 24VDC power supply 24VDC output power supply 15 OVDC power supply OVDC output Table 7 This terminal must be connected to the power supply for the unit to work properly TERMINAL SIGNAL DESCRIPTION OPERATION 24VDC 24VDC power supply _ OVDC power supply 402 PARLA OSSD1 B Control ZONE 1 PNP active high 7 FBK K1 K2 1 Feedback K1K2 ZONE 1 A NC1 NC1 NC contact ZONE 1 NOI contact ZONE 1 NC contact ZONE 2 Control ZONE 2 PNP active high ANOI Output NO2 contact ZONE 1 2 BNOI2 Output NO2 contact ZONE 2 8540780 29 06 2015 Rev 23 19 English English LJREER MODULAR SAFET
87. ds max 8 characters Click OK At the end of the operation disconnect to restart the system If MCM is present the new password is also saved in it Change Password Old Password Password Level Password Retype Mew Password Figure 47 8540780 29 06 2015 Rev 23 69 LJREER TESTING the system MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC WA After validating and uploading the project to the M1 and connecting all the safety devices you must test the system to verify its correct operation This is done by forcing a change of status for each safety device connected to the MOSAIC to check that the status of the outputs actually changes The following example is helpful for understanding the TEST procedure Mosaic Safety Designer BREER 5 d 97 Item w Phisycal Figure 48 In the normal operating condition E GATE closed Inputl is closed Input2 is open and the output of the E GATE block is set to high logic level in this mode the safety outputs OSSD1 2 are active and the power supply to the relative terminals is 24VDC t2 When the E GATE is physically opened the condition of the inputs and thus of the outputs of the E GATE block will change OUT OVDC gt 24VDC the condition of the OSSD1 OSSD2 safety outputs will change from 24VDC to OVDC If this change is detected the mobile E GATE is connected correctly 1 24 In2
88. e Double selector Allows connection of two way mode selectors Triple selector Allows connection of three way mode selectors Quadruple selector Allows connection of four way mode selectors Filter ms This is used to filter the signals coming from the mode selector The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol PHOTOCELL safety photocell The PHOTOCELL function block verifies the A Property status of the inputs of an optoelectronic safety PHOTOCELL photocell If the beam of the photocell is v Manual Reset occupied photocell output FALSE the output is Reset Type FALSE Otherwise with the beam clear and an output of 1 TRUE the output is 1 TRUE pm ouput Test No Test Input 1 Parameters Z StartUp Test Manual reset If selected this enables the wm request to reset each time safety photocell is activated Otherwise enabling of the output rns directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected th
89. e 1 TRUE barrier free Sensor Time JS Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable f selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled here are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to O FALSE in order to enable a new rising edge for the next Muting cycle Direction The order in which the sensors are occupied can be set If set to BIDIR they can be occupied in both directions from S1 amp S2 to 53454 and from 53454 to S1 amp S2 if set to UP they can be occupied from S1 amp S2 to S3 amp S4 and if set to DOWN from S3 amp S4 to S1 amp S2 Muting Close There are two types CURTAIN and SENSOR If you select CURTAIN muting closes when the input signal rises if you select SENSOR it closes when the third sensor has been cleared 116 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Select CURTAI
90. e Figure 36 gt n order to be used the expansion units must be addressed at the time of installation see the NODE SEL section Each time is used carefully check that the chosen configuration is the one that was planned for that particular system Try again a fully functional test of the system composed of Mosaic plus all devices connected to it see the TESTING the system section 1 224VDC 24vDCpowerspply gt o 2 RODE SELO input Node selection 0 Input type according to EN 61131 2 Node selection 3 SEL1 Input 4 GND OvDCpowesuppy 00595 00 ODLA Output Static output Np active high _ 6 OSSDIB Output 8 OUT STATUSI Output Programmable digital output PNP active high 2 05502 A __ Output Static output2 ENP active high _ __ 10 OSSD2B Output ET 11 FBK2 Input Feedback Restart2 Input according to EN 61131 2 12 OUT STATUS2 Output Programmable digital output PNP active high 13 OUT TEST1 Output Shortcircuit detected output PNP active high Si 14 OUT TEST2 Output Short circuit detected output PNP active high Si 15 OUT TEST3 Output Short circuit detected output PNP active high Si 16 OUT 4 Short circuit detected output PNP active high 18 INPUT2 Input Digitalinput2 Input according to EN61131 2 19 INPUT3 Input
91. e di impianti elettrici elettronici programmabili legati alla sicurezza Definizioni e abbreviazioni 2010 Functional safety of electrical electronic programmable electronic safety related systems Definitions and abbreviations Reti di comunicazione industriali Profili Parte 3 Sicurezza funzionale dei bus di campo Norme generali e profilo IEC 61784 3 definizioni Industrial communication networks Profiles Part 3 Functional safety fieldbuses General rules and profile definitions Sicurezza del macchinario Sicurezza funzionale dei sistemi di comando e controllo elettrici elettronici e programmabili EN 62061 correlati alla sicurezza 2005 epe d c D I I pU Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems raggiungendo il livello di sicurezza pari a SIL 3 SILCL 3 PL e Cat 4 Tipo 4 v standard corrispondenti reaching a safety level corresponding to SIL 5 SILCL 3 PL e Cat 4 Type 4 see related standards ed identico all esemplare esaminato ed approvato con esame di tipo CE da and is identical to the specimen examined and approved with a CE type approval by TUV S D Rail GmbH Ridlerstrasse 65 D 80339 Muenchen Germany Carlo Pautasso Simone Scaravelli Direttore Tecnico Amministratore Delegato Technical Director Managing director JE ote MODULAR SAFETY INTEGRATED CON
92. e double transition from O to 1 and then back to O is verified MANUAL MONITORED CONNECTION EXAMPLE OSAIC MODULE M tl gt 250ms t2 250ms gt An output test signal is mandatory and can be selected from the 4 possible Test Output 1 4 84 8540780 29 06 2015 Rev 23 t 250ms MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER gt If the Manual Reset is active a consecutive Input have to be used Example Input 1 is used for the functional block then Input 2 have to be used for the Reset Input gt The response time of the photocell must be gt 2ms and 20ms Output test This is used to select which test output are to be sent to the photocell test input This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by occupying and clearing the photocell to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affect
93. e function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 29 06 2015 Rev 23 87 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC S MAT safety mat The S MAT function block verifies the status of the inputs of a safety mat If a person stands Fe ii a on the mat the output is O FALSE Otherwise with the mat clear the output is 1 TRUE Manual Reset Reset Monitored Parameters Manual reset Ilf selected this enables the ime No Test 1222 request to reset each time the mobile No Test Input 2 guard safety gate is activated Otherwise v StartUp Test enabling of the output directly follows the Filter ms input conditions a There are two types of reset Manual and Z Enable Out Error Monitored When Manual is selected the system Item Description only verifies the signal s transition from 0 to 1 If Monitored is selected the double transition from 1 and then back to is verified MANUAL MONITORED CONNECTION EXAMPLE R p 4 L tl gt 250ms t2 250ms gt the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Rese
94. e other than 1 to avoid continuous switching as the input changes Hysteresis 1 High speed Enter in this field the maximum speed value above which the output of the function block WINDOW will be O FALSE If the measured speed is less than the set value the output WINDOW of the function block will be 1 TRUE Low speed Enter in this field the minimum speed value below which the output of the function block WINDOW will be O FALSE If the measured speed is more than the set value the output WINDOW of the function block will be 1 TRUE Frequency It shows the maximum calculated frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas 1 Rotary axis rotary sensor The frequency obtained is KEY f Hz Boc Resolution pulses rev f frequency 60 Rpm rotational speed Resolution measurement 2 Linear axis rotary sensor The frequency obtained is Speed linear speed em Pitch sensor pitch f Hz Re solution pulses rev 60 pitch mm rev 3 Linear axis linear sensor The frequency obtained is speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM green fm red 8540780 29 06 2015 Rev 23 99 English LJREER MODULAR SAFETY INTEGR
95. e up your project these blocks are divided into 3 different types physical Inputs outputs comments 2 gt OPERATOR TOOL WINDOW This contains the various function blocks for connecting the objects in point 1 these blocks are divided into 6 different types logical muting memories counters timers 3 gt CONFIGURATION TOOL WINDOW This contains the description of your project composition 4 gt CONFIGURATION TOOL WINDOW view This contains the graphic representation of your project composition 8540780 29 06 2015 Rev 23 6 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Creating the diagram Once you have selected your system composition you are ready to configure the project The logic diagram is created using a DRAG amp DROP function e Select the objects as required from the windows described previously each single object is described in detail in the following sections and drag it into the design area Now when you select the object the PROPERTIES window is enabled where you must fill in the fields as required When you need to set a specific numerical value with a slide eg filter use the left and right arrows on your keyboard or click the sides of the slider of the slide Connect the objects by moving the mouse over the required pin and then dragging it onto the pin to be connected e If the scheme requires the PAN function moving working area in the window select the object to
96. ected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled here are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to O FALSE in order to enable a new rising edge for the next Muting cycle Sensors Time Sets the maximum time between 2 and 5 seconds between activating two muting sensors End of Muting time sets the maximum time from 2 5 to 6 seconds that must elapse between the release of the first sensor and the release of guarded opening The end of this time determines the end of the Muting function Blind Time enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the input to O FALSE During blind time the input remains 1 TRUE Blind Time can range from 250 msecs to second 118 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Sequential MUTING Property The activation of the Muting function occurs MUTING Seq following sequential interruption of the sensors 51 Timeout
97. een 2 and 4 inputs 106 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MEMORY OPERATORS MEMORY operators can be used if you decide to save any data TRUE or FALSE from other project components Status changes are performed according to the truth tables shown for each operator D FLIP FLOP max number 16 The D FLIP FLOP operator saves the previously set status on output according to the Property following truth table D FLIP FLOP Enable Preset Enable Clear 01011 Keep memory _0 O 1 1 0 0 Risngedge O 0 Parameters Preset f selected enables output to be set 1 TRUE Clear selected enables the saving process to be reset 8540780 29 06 2015 Rev 23 107 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SR FLIP FLOP SR FLIP FLOP operator brings output Q at 1 Property with Set O with Reset SR FLIP FLOP See the following truth table x SET RESET 0 ar _0 0 Keep memory BENE MEE a The USER RESTART MANUAL operator saves Property the restart signal according to the following USER RESTART MANUAL truth table Enable Clear Clear Restart 0 1 Nub 0 jJRisingedge 1 O Falling edge Parameters Clear enable f selected enables the saving process to be reset USER RESTART MONITORED max number 1
98. equal to 1 one Absence of encoder or proximity Absence of one or more wiring from encoder proximity Absence of encoder power supply only model with TTL external power supply Error of congruence frequencies between signals from encoder proximity Phase error between signals from the encoder or duty cycle error of a single phase Property ISTAND STILL Axis type Sensor Rotational Rotational Measuring device STAND STILL IHwsteresis 20 Zero speed limit 60 1 Enable Error Qut tem Liesc ription Figure 50 Example of speed control functional block with Error Out enabled English 8540780 29 06 2015 Rev 23 95 LJREER SPEED CONTROL The Speed Control function block monitors the speed of a device generating an output O FALSE when the measured speed exceeds a predetermined threshold In the case in which the speed is below the predetermined threshold the output will be 1 TRUE Parameters Axis type t defines the type of axis controlled by the device It will be Linear in the case of a translation and will be Rotary in the case of motion around an axis Sensor Type the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Linear e g optical array This choice allows to define the followin
99. es the maximum permissible time msec between switching of two different signals from the sensor Enable Error Out If selected reports a fault detected by the function block Item description Permits insertion of a descriptive text of the function of the component This text will be displayed in the top part of the symbol 92 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SOLID STATE DEVICE The SOLID STATE DEVICE functional block checks A Property SOLID STATE DEVICE SOLID STATE Manual Reset DEVICE cce S mpm al Gutput Monitored the status of the Inx inputs If the inputs are at 24VDC the Output will be 1 TRUE otherwise the OUTPUT will be O FALSE gt v StartUp Test Filter ms Parameters Manual Reset If selected enables the reset request Simultaneity ms after each safety function activaction Otherwise 5 d enabling of the output follows directly the v Enable Error Out conditions of the inputs Reset may be of two types Manual and Monitored Selecting the Manual option only transition of the signal from O to 1 is checked If Monitored is selected double transition from O to 1 and return to O is checked MANUAL Uo SEN tl gt 250ms t2 250ms WA WARNING if Reset is enabled the input consecutive to those used by the functional block must be used For example if inputs 1 and 2 are used
100. figuration With Interleaved Proximity Figure 5 When an axis of the MV modules is configured for a measurement with two proximity switches these can be configured in interleaved mode Under the conditions listed below the system reaches a Performance Level PLe e Proximity switches must be fitted such that the recorded signals overlap e Proximity switches must be fitted such that at least one is always activated Figure 5 In addition e The proximity switches must be PNP type e he proximity switches must be NO type Output ON when detecting metal e With the above conditions fulfilled the DC value is equal to 90 e The two proximity switches must be of the same model with MTTF gt 70 years 26 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER RESTART FBK RESTART FBK signal input allows the MOSAIC to verify EDM External Device Monitoring feedback signal series of contacts from the external contactors and to monitor Manual Automatic operation See the list of possible connections in Table 14 WA if the application requires it the response time of the external contactors must be verified by an additional device The RESTART command must be installed outside the danger area in a position where the danger area and the entire work area concerned are clearly visible It must not be possible to reach the control from inside the danger area MODE OF ext Restart fbk
101. for the functional block input 3 must be used for Reset Power on test If selected enables the power on test of the safety device This test requires activation and de activation of the device in order to run a complete functional check and enable the Output terminal This test is required only at machine start up power on of the module Filter ms Permits filtering of signals from the safety device This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the filter affects calculation of module total response time Simultaneity ms Determines that maximum permissible time msec between switching of two different signals from the device Enable Error Out If selected reports a fault detected by the function block Item description Permits insertion of a descriptive text of the function of the component This text will be displayed in the top part of the symbol 8540780 29 06 2015 Rev 23 93 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC FIELDBUS INPUT Element that permits insertion of a non safety input whose status is modified via the fieldbus Up to 8 virtual inputs can be inserted and the bit on which status is to be modified must be selected for each Item Description They are represented with one byte on the fieldbus For more detailed information consult the fieldbus manual on the MSD CD ROM WARNING the FIELDBUS INPUT is NOT a safety i
102. frequency obtained is f frequency Rpm rotational speed Resolution measurement Speed linear speed Pitch sensor pitch rpm rev min f Hz Resolution pulses re v 2 Linear axis rotary sensor The frequency obtained is speed m min 1000 60 pitch mm rev f Hz Re solution pulses rev 3 Linear axis linear sensor The frequency obtained is f Hz speed mm s 1000 Resolution um pulse 4 Hysteresis To be changed only if fM green fm red 8540780 29 06 2015 Rev 23 103 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC OPERATOR FUNCTION BLOCKS All the input of these operators could be inverted logical NOT It could be done clicking with the right mouse key on the input to be inverted A little circle will be showed on the inverted input To cancel the inversion simply click another time on the same input pin gt The maximum number of user blocks is 64 LOGICAL OPERATORS AND Logical AND returns an output of 1 TRUE if all the inputs are 1 TRUE Property AND 2 Inputs number Parameters Number of inputs this is used to set between 2 and 8 inputs NAND Logical NAND returns an output of O FALSE if all the inputs are 1 TRUE Property NAND 2 Inputs number Parameters Number of inputs this is used to set between 2 and 8 inputs 104 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER NO
103. g parameters Measuring device It defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity 1 Proximity2 Encoderl Encoder2 Enable direction Enabling this parameter the DIR output is enabled on the function block This output will be 1 TRUE when the axis rotates Counterclockwise and will be O FALSE when the axis rotates Clockwise Direction decision t defines the direction of rotation for which the set thresholds are made active The possible choices are Bidirectional Clockwise Counterclockwise If Bidirectional is selected the excess of the set threshold is detected whether the axis rotates clockwise counterclockwise Selecting Clockwise or Counterclockwise this is detected only when the axis rotates in the selected direction Threshold number t allows you to enter the number of thresholds for the maximum value of speed Changing this value will increase decrease the number of thresholds that can be entered from a minimum of 1 to a maximum of 4 In the case of thresholds greater than 1 the input pins for the selection of the specific threshold will appear in the lower part of the function block Pitch f the Axis Type chosen was linear this field allows you to enter the sensor pitch to obtain a conversion between sensor revolutions and distance travelled 96 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
104. he IN input There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to is verified Enable status If selected this enables the connection of the current status of the relay outputs to a STATUS Enable reading of external K When this is selected it enables reading and verification of external contactor switching times e With Category 1 control of external contactors cannot be enabled e With Category 4 control of external contactors is mandatory always enabled 74 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER INPUT OBJECTS E STOP emergency stop Pro E STOP function block verifies an emergency stop sor device inputs status If the emergency stop button era has been pressed the output is FALSE If not the output IS 1 0 0 wis Type Parameters Output Test X No Test Input 1 No Test Input 2 Input type eren Single NC allows connection of one way Filter ms 3 emergency stops J Double NC allows connection of two way emergency stops ied Out Error Manual reset If selected this enables the request to Item Description reset each time the emergency stop is activated Otherwise enabling of the output directly follows t
105. he input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to is verified MANUAL MONITORED tl gt 250ms t2 250ms t 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input Output test This is used to select which test output signals are to be sent to the emergency stop mushroom pushbutton This additional test makes it possible to detect and manage any short circuits between the lines This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up If selected this enables the test at start up of the external component emergency stop This test is performed by pressing and releasing the pushbutton to run a complete function test and enable the output This test is only requested at machine Start up when the unit is switched on 8540780 29 06 2015 Rev 23 75 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Filter ms This is used to filter the signa
106. hiature 2007 Programmable controllers Part 2 Equipment requirements and tests EN ISO 13849 1 Sicurezza del macchinario Parti dei sistemi di comando legate alla sicurezza Parte 1 Principi generali per la progettazione 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 61496 1 Sicurezza del macchinario Dispositivi Elettrosensibili di protezione Parte 1 Requisiti generali e tests 2013 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests SS EN 61508 1 Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza Requisiti generali 2010 Functional safety of electrical electronic programmable electronic safety related systems General requirements 000000 Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza EN 61508 2 Requisiti per impianti elettrici elettronici programmabili legati alla sicurezza 2010 Functional safety of electrical electronic programmable electronic safety related systems sss Requirements for electrical electronic programmable electronic safety related systems EN 61508 3 Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza Requisiti Software 2010 _ Functional safety of electrical electronic programmable electronic safety related systems Software requirements EN 61508 4 Sicurezza funzional
107. ht curtain is occupied Otherwise enabling of the output directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from O to 1 and then back to O is verified CONNECTION EXAMPLE INPUT r INPUT n4 1 tl gt 250ms t2 250ms t 250ms gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input OUT TEST signals cannot be used in case of safety static output ESPE because the control is carried out from the ESPE 8540780 29 06 2015 Rev 23 81 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Test at start up f selected this enables the test at start up of the safety light curtain This test is performed by occupying and clearing the area protected by the safety light curtain to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the safety light curtain The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the uni
108. le CANOPEN Scanning Figure 44 Disconnecting System To disconnect the PC from M1 use the icon when the system is disconnected is resetted and it starts with the sent project If the system is not composed of all modules provided by the configuration after gt the disconnection M1 indicates the incongruity and does not starts See SIGNALS 8540780 29 06 2015 Rev 23 67 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MONITOR 1 status in real time textual To activate the monitor use the icon Password Required level 1 A pop up window will appear in real time with Status of the inputs when the object has two or more input connections to Mosaic the MONITOR will show as active only the first see the example in figure Inputs Diagnostics OSSD State OSSD Diagnostics Status of digital outputs OUT TEST diagnostics Monitor Ses ol G80 OP nodale eras diagnostic diagnostic diagnostic Module block Type INPUT State Enable INT OFF M1 OSSD1 OFF X 1 T1 IN2 M1 T2 X MO4 0 OSSD2 OFF 0 STATUS OFF T3 Enable IN4 MO4 0 OSSD3 OFF 0 STATUS2 OFF 1 T4 Enable INS MO4 0 OSSD4 OFF 0 STATUS3 OFF Enable IN6 4 0 05505 4 0 STATUS4 OFF Enable IN7 Enable IN8 Figure 45 textual monitor MONITOR 1 status in real time textual graphic
109. le with the internal relay only 1 1 MOR4 Category 2 Outputs with single Category 2 relay with OTE outputs Each MOR4 S8 unit can have up to 4 of these outputs Property RELAY Features e Internal relays are always monitored e Monitored EDM feedback The output can be configured to Manual or Automatic restart The EDM feedback monitor cannot be activated Category Category 2 Manual Reset Reset Type Automatic v Enable Status with the manual restart To monitor the EDM feedback must be confi gured automatic restart In this case if pedis cia you want to use the manual restart shall be provided a jiem dedicated logic Refer to the following note Output Test Equipment OTE Output Test Equipment is activated this is necessary with configurations of category 2 for the reporting of hazardous failures in accordance with EN 13849 1 2006 under development OTE output normally ON In case of fault of internal feedback or EDM gt OFF This permits to inform the machine logic with the aim of stopping the dangerous movement or at least signaling the fault to the user OTE The OTE Output Test Equipment output is normally 1 TRUE exept in the case of an internal error or a fault associated with feedback from the external contactors FALSE 72 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER
110. lected enables the reset request after each activation of the device Otherwise enabling of the output follows directly the conditions of the inputs Reset may be of two types Manual and Monitored Selecting the Manual option only transition of the signal from O to 1 is checked If Monitored is selected double transition from O to 1 and return to O is checked 8540780 29 06 2015 Rev 23 91 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MANUAL MONITORED tl gt 250ms t 250ms t2 250ms gt WARNING if Reset is enabled the input consecutive to those used by the functional block must be used For example If inputs 1 and 2 are used for the functional block input 3 must be used for Reset Power on test If selected enables the power on test of the device This test requires activation and de activation of the device in order to run a complete functional check and enable the Output terminal This test is required only at machine start up power on of the module Filter ms Permits filtering of signals from the device This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the filter affects calculation of module total response time With simultaneity If selected activates control of simultaneity between switching of signals from the device Simultaneity ms s active only if the previous parameter is enabled Determin
111. lectronic safety IEC 61508 3 related systems Software requirements IEC 61784 3 Digital data communication for measurement and control Functional safety fieldbuses Safety of machinery Functional safety of safety related electrical electronic IEC 62061 and programmable electronic control systems Table 1 amp 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER OVERVIEW MOSAIC is a modular safety controller It consists of a master unit M1 which can be configured using the MSD graphic interface and a number of expansion units connected to the M1 via the proprietary MSC bus The 1 can also be used as a Stand alone device It has 8 safety inputs and 2 independent programmable dual channel outputs The following expansions are available I O expansions MI8O2 input only expansions MI8 MIL2T8 MI16 MVO MV1 and MV2 output only expansions 2 and MO4 guided contact safety relay output modules MR2 MR4 MORA and MORASS and diagnostic connections to the main fieldbuses MBP PROFIBUS MBC CanOpen MBD DeviceNet MBEI ETHERNET IP MBEI2B ETHERNET IP 2PORT MBEP Profinet MBEC ETHERCAT MBMR Modbus RTU MBEM Modbus TCP MOSAIC is capable of monitoring the following safety sensors and commands optoelectronic sensors safety light curtains scanners safety photocells mechanical switches safety mats emergency stops two hand controls all managed by a
112. ls coming from the emergency stop The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the emergency stop Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the emergency stop Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol E GATE safety gate device E GATE function block verifies a mobile guard or safety gate device input status If ee the mobile guard or safety gate is open mene the output is O FALSE Otherwise the Double NC Output is 1 TRUE v Manual Reset bint O O NJ Reset Type Parameters Pin 2 Monitored Input type Output Test Double NC Allows connection of No Test Input 1 components with two NC contacts Double NC NO Allows connection of RI components with one NO contact and one 3 V With Simultaneity With inactive input block with Output FALSE connect Contact NO to terminal corresponding Simultaneity ms 10 Enable Out
113. lter This response times depends on the following M1 3 Slaves 13 9 30 8 lInput filter parameters E 1 Number of Slave modules installed 15 33 input filter 2 Number of Operators 5 Slaves 16 35 linput filter 3 Number of OSSD outputs For the right response time refer to the one calculated by M1 7 Slaves 18 2 39 5 Tinput_filter the DSD software see Project report 1 8 Slaves 1 9 Slaves 20 4 43 8 Tinput_filter Failure Response time ms This parameter corresponds to the response time M1 11 Slaves 22 5 48 1 lInput filter with the exception of MV modules with Encoder Proximity MI 12 Slaves 23 6 50 3 linput filter interface where is 2s M1 13 Slaves 24 7 52 5 Tinput_filter M1 14 Slaves 25 8 54 6 Tinput_filter 1 gt module connection Connection cable cross section ReeR proprietary 5 pole bus MSC 0 5 2 5 mm AWG 12 30 solid stranded Max length of connections 100m Operating temperature 10 55 C Max surrounding air temperature 55 C UL Storage temperature 20 85 C Relative humidity 10 95 Max altitude above sea level 2000 m 8540780 29 06 2015 Rev 23 3 English English LJREER gt fiter max filtering time from among those set on project inputs see INPUTS section MODULAR S
114. max number 16 with RESTART MANUAL 108 GUARD LOCK OPERATORS max number 16 109 GUAR DAO decr 109 COUNTER OPERATORS TIRE 111 COUNTER max number T6 111 TIMER OPERATORS max number 16 113 S dc EK PE 113 2 TE 113 PASSING MAKE eode ae nU 114 DELAY We a 115 MU TANG FUNCHON solde da bos 116 MUTING OPERATORS max number 4 cesse m mn 116 Concurrent MUTING ci aid 116 TRING can rrt 118 5 119 eR 120 MUTING OVERRIDE max number 4 0 4 44 121 MISCELLANEOUS FUNCTION I II I mI emnes 123 SERAL Niro nebat eN 123 NETWORK a eI D DS DPA CE MEM 124 acca ne
115. n Error in communication with Restart the system OFF Shows the physical OFF If the problem persists return the MI12T8 address of the unit to ReeR to be repaired Error on other OFF OFF Restart the system slave or 1 Check which unit is in FAIL mode Same type of slave with Same address detected OFF OFF Change the unit s address see NODE SEL Node detection circuit error e Return the unit to ReeR to be repaired Table 42 Troubleshooting MI12T8 se ee LE an aw oe mm LJ on se Ap ae LI ae LE ue LEJ LE mm LE 111111111112 Figure 26 MI12T8 50 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 1 1 1 141 HUN Figure 27 MII6 16 Figure 27 MI16 Internal fault Compatibility error Error in communication with master Error on other slave or M1 Same type of slave with same address detected Node detection circuit error Shows the physical address of the unit Table 43 Troubleshooting MI16 8540780 29 06 2015 Rev 23 OFF LJREER Return the unit to ReeR to be repaired Firmware version not compatible with return to ReeR for FW upgrade Restart the system e If the problem persists return the MI16 to ReeR to be repaired Restart the system e Check which unit i
116. n be occupied in both directions from S1 to S4 and from 54 to 51 if set to UP they can be occupied from S1 to S4 and if set to DOWN from 54 to 51 Muting Close There are two types CURTAIN and SENSOR If you select CURTAIN muting closes when the input signal rises if you select SENSOR it closes when the third sensor has been cleared Select CURTAIN Muting active 8540780 29 06 2015 Rev 23 119 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Select SENSOR S1 S2 S3 S4 Muting Muting active Blind Time Only with Muting Close Curtain blind time is enabled if you know that after the complete transition of the pallet muting cycle close some protruding objects could still occupy the light curtain and send the input to FALSE During blind time the input remains 1 TRUE Blind Time can range from 250 msecs to second MUTING T The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam the order does not matter within a time range from 2s and 5s decided by the operator The state of the Muting ends after the liberation of at least one of the two sensors Property MUTING T 5 v With Enable Enable Type Enable Only x The MUTING operator with T logic performs v With Muting Out muting of the input signal through sensor een inputs 51 and 52 E v Preliminary condition The Muting cycle can only
117. n the Relay 3 and 4 used in Category 4 CONTACTORS 133D Proxil From a module MV2 MVI or MVO 140D Proxi2 over frequency detected on Proximity input TRE INPUT ee ree MUST RE S 136D Encoder1 From a module MV2 MVI or MVO encoder THE DUTY CYCLE MUST BE 50 33 OF THE PERIOD HTL TTL 143D Encoder2 input signals not Standard duty cycle phase THE PHASE DISPLACEMENT MUST BE 90 33 HTL TTL displacement not applicable to SIN COS 138D Encoder1 From a module MV2 MVI or MVO THE INPUT FREQUENCY MUST BE 145D Encoder2 over frequency detected on Encoder input lt 500KHz TTL SIN COS lt 300KHz HTL CHECK THE OSSDI CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSDI ERROR CHECK THE OSSD2 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSD2 ERROR CHECK THE OSSD3 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSD3 ERROR CHECK THE OSSD3 CONNECTIONS RELATIVE TO THE MODULE IN Errors solid state output OSSD3 ERROR All other codes are related to errors or an internal malfunction Please replace the module that gave the error or return to Reer for repair and or debugging 8540780 29 06 2015 Rev 23 129 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ACCESSORIES AND SPARE PARTS MI 7 MOSAIC main unit 8 inputs 2 double OSSD 1100000 MIBO2 MOSAIC 1 0 expansion unit 8 inputs 2 double OSSD 1100010
118. nable Error Out Mode selection 1 Parameters Type of inputs Double NO Permits connection of an enabling grip with 2 NO contacts Double NO 1NC Permits connection of an enabling grip switch with 2 NO contacts 1 NC contact Test outputs Permits selection of the test output signals to be sent to the enabling grip This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Power on test If selected enables the power on test of the external component Enabling Grip To run the test the device must be gripped and released to carry out a complete functional check and enable the Output terminal This control is required only at machine start up power on of the module Simultaneity ms always active Determines that maximum permissible time msec between switching of the various signals from the external contacts of the device Filter ms Permits filtering of signals from the device control This filter can be set to between 3 and 250 ms and eliminates any rebounds on the contacts The duration of the filter affects calculation of module total response time Table mode 1 device 2NO 1NC POSITION 1 enabling grip fully released Mode Select POSITION 2 enabling grip pressed to middle position Mode 1 POSITION 3 enabling grip fully pressed 1 1 3 only with 2NO 1NC
119. nput LLO LL1 These allow a predefined logical level to be entered on a component s Property input LLO gt logical level 0 LL1 gt logical level 1 IMPORTANT LLO and 111 cannot be used to disable the logical ports in the diagram COMMENTS Property This allows a description to be entered and placed in any point of the diagram TITLE Company Company Automatically adds the name of the manufacturer the designer the project name and the CRC cinta Schematic CRC User Name 94 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER SPEED CONTROL TYPE FUNCTION BLOCKS WARNING CONCERNING SAFETY external error or malfunction deriving from encoder proximity or its wiring does not necessarily involve a change of safety status of the normal output i e Zero of the function block Failures or malfunctions of encoder proximity switch or its wiring are then recognized by the module managed and specified via the diagnostic bit on every function block Enable Error Out ensure the safety features the diagnostic bit has to be used in the configuration program created by the user to cause a possible deactivation of the outputs if the axis is working In absence of encoder proximity external anomalies Error bit will be equal to O zero V in presence of encoder proximity external anomalies error out bit will be
120. o reset each time the command is Contemporaneity ms activated Otherwise enabling of the output T M directly follows the input conditions Que En There are two types of reset Manual and Descripbon Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from O to 1 and then back to O is verified gt WARNING If the Manual Reset is active a consecutive Input have to be used Example Input 1 and Input 2 are used for the fuctional block then Input 3 have to be used for the Reset Input CONNECTION EXAMPLE TWO CONTACTS _ tl gt 250ms o 2 250ms 2x Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component This test is performed by opening and activating the enable key to run a complete 80 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER function test and enable the output This test is only requested at machine start up when
121. on programmable PNP active high 2 4 Solid state safety outputs PNP active high 400mA 24VDC max Connection to M1 via MSC 5 way ReeR proprietary bus MR2 MR4 modules Model MR2 MR4 Rated voltage 24VDC 20 Dissipated power 3W max Switching voltage 240 VAC Switching current 6A max N O contacts 2 N O 1 4 N O 2 FEEDBACK contacts 1 2 Response time 12ms Mechanical life of contacts gt 20 x 10 Connection to output module 8540780 29 06 2015 Rev 23 Via front panel terminal strip no connection via MSC bus 33 English MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MR2 MR4 TECHNICAL DATA CONCERNING SAFETY FEEDBACK CONTACT PRESENT FEEDBACK CONTACT MISSING PFHd SFF MTTFd DCavg PFHd SFF MTTFd DCavg 3 09E 10 99 6 2335 94 98 9 1 9 46 10 2335 93 1 8 53E 11 99 7 24453 47 97 7 tcycle2 DC13 2A 1 08E 10 24453 47 2 DC13 2A 6 63E 11 99 8 126678 49 92 5 tcycle3 6 75E 11 126678 5 tcycle3 8 23E 09 99 5 70 99 99 0 1 4 60 07 70 99 1 7 42E 10 99 5 848 16 99 0 tcycle2 AC15 3A 4 49E 09 848 15 2 15 1 07 10 99 7 12653 85 98 4 tcycle3 1 61E 10 12653 85 tcycle3 3 32E 09 99 5 177 38 99 0 1 7 75E 08 177 37
122. on ON if INPUT or OUTPUT requested by the configuration OFF operation OK OFF operation OK Shows the NODE SELO 1 signal table RED with contact opened ON waiting for RESTART GREEN with contact closed OUTPUT condition FLASHES wrong feedback external contactors Table 34 Dynamic screen 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LL LIT LLL T LLLI JT JG EEN a 11861 H LLLI Eee eee SEE LLLA LL 4 1 See LLLA Ee eee LLLA Eee LLLA Eee 1 1 4 L1 14 1 1 4 4 4 1 EERE 1 4 1 4 1 41 LLLA 1 1 1 4 4 4 4 EERE 1 1 4 1 1 4 1 1 1 14 4 4 4 1 4 4 1 LLL LL LENU 1 1 41 4 1 1 ERR Re 4 4 1 1 1 LLL LINE LT E E Figure 20 MVI MV2 8540780 29 06 2015 Rev 23 MV1 MV2 Figure 20 LJREER Power on initial TEST ON ON ON ON ON ON ON Table 35 Opening screen NORMAL OPERATION OFF if the unit is waiting for the first communication from the MASTER FLASHES if no INPUT or OUTPUT requested by the configuration ON if INPUT or OUTPUT requested by the configuration OFF operation OK OFF operation OK Shows the SELO 1 signal ta
123. onding to the error detected by the master M1 To read the code proceed as follows connect the Master M1 indicating FAIL by led to the PC using the USB cable launch the software MSD use the icon for the connection a window appears to request the password enter the password a window appears with the error code occurred The following table lists all possible errors detected and their solution CODE FAIL RESOLUTION The two MI microcontrollers do not see the CHECK CORRECT INSERTION OF M1 AND EXPANSION MODULES same hw sw configuration CONNECTORS MSC POSSIBLY REPLACE THE CONNECTORS 2 or more same expansion modules with th CHECK THE CONNECTIONS PIN 2 3 EXPANSION MODULES same node number 68D 7 Exceeded max expansion modules number DISCONNECT THE MODULES IN EXCESS MAX14 One or more modules have detected a 7w CHECK THE CONNECTIONS OF PIN 2 3 EXPANSION MODULES 27 module has detected an external CHECK THE ERROR CODE ON MODULE FOR MORE INFORMATION 96D 101D Errors related to memory MCM REPLACE MCM MEMORY from a MOR4 458 CHECK THE CONNECTION OF THE EXTERNAL FEEDBACK 137D EDM error on the couple RELAY 2 used in Category 4 CONTACTORS from MOR4 MORASS 147D EDM error on the Relay 2 and 3 used in Category 4 157D from a form or MOR4S8 EDM error CHECK THE CONNECTION OF THE EXTERNAL FEEDBACK o
124. particularly Electro sensitive devices eg light curtains safety mats or pressure sensitive floors and bimanual control It contains a rule to determine the placement of safety devices based on approach speed and the stopping time of the machine which can reasonably be extrapolated so that it also includes the interlocking guards without guard locking 8540780 29 06 2015 Rev 23 13 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Instructions concerning connection cables Wire size range AWG 12 30 solid stranded UL Use 60 75 C copper Cu conductor only We recommend the use of separate power supplies for the safety module and for other electrical power equipment electric motors inverters frequency converters or other sources of disturbance Cables used for connections of longer than 50m must have a cross section of at least 1mm2 AWGI6 Connections of each single MOSAIC system unit are listed in the table below DLP OO TERMINAL SIGNAL DESCRIPTION OPERATION eT C24VDC power supply MASTER 1 Input Master Enable Input type B to EN 61131 2 EX MASTER ENABLE2 Master Enable 2 Input EHE CIEN to GND __ _ __ __OVDC power supply _ 5 OSSDIA Output fouti 8 OUT STATUSI Programmable digital output PNP active high 9 OSSD2A ais osep2B yp seg 11
125. rators and safety functions such as muting timer counters etc All this is performed through an easy and intuitive graphic interface The configuration performed on the PC is sent to the M1 via USB connection the file resides in the M1 and can also be saved on the proprietary MCM memory chip accessory The configuration can therefore quickly be copied to another M1 unit 10 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER PRODUCT COMPOSITION The MOSAIC M1 is supplied with e CD ROM containing the free MSD SW this PDF multi language handbook and other product literature e Multi language installation sheet gt NB the rear panel MSC connector and memory can be ordered separately as accessories The expansion units are supplied with Multilingual Installation sheet Rear panel MSC connector not present in the MR2 and MR4 which are connected via terminal blocks only NB to install an expansion unit excluding relays you will need the MSC connector supplied with the unit plus another MSC for the connection to the M1 This can be ordered separately as an accessory 8540780 29 06 2015 Rev 23 11 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC INSTALLATION Mechanical fastening Fix the MOSAIC system units to a 35mm DIN rail as follows l 2 Connect the same number of MSC 5 pole rear panel connectors as the number of units
126. re in the 0 FALSE condition 2 The STOP signal is sent via the Network_out line 3 When the RESET command is pressed one of the nodes all the nodes that are present are started when the START signal is sent 4 As the end result the OUTPUT of all the connected nodes is in condition 1 TRUE if the various IN inputs are in condition 1 TRUE 5 The RUN signal is sent via the network of the 4 nodes present Condition 2 With reference to the figure when the emergency stop is pressed in one of the four nodes The OUTPUT moves to condition O FALSE The STOP signal is sent via the Network out line The next node receives the stop code and deactivates the output The stop command generates the stop code for all Network in and Network out lines As the end result the OUTPUT of all the connected nodes is in condition FALSE When the emergency stop is restored to the normal position all the nodes can be restarted by sending the START signal with a single reset The latter condition does not occur when ENABLE RESET NETWORK is not enabled In that case the local reset method must be used The system will employ about 4s to restore all the outputs of the blocks that make up the network c o Response Time The max response time of the network starting from emergency stop is given by the formula t 212 ms x n Master 260ms The max number of connected Master must be 10 MASTER n 4 Pressione MASTER
127. re included the creation date and CRC 4 digit hexadecimal identification of a project that are stored in MI This logbook can record up to 5 consecutive events after which these are overwritten starting from the least recent event The log file can be visualized using the icon Li in the standard tool bar Password Required level 1 Log File OIX 09 11 10 09 11 10 04 11 10 04 11 10 09 11 10 Figure 42 66 8540780 29 06 2015 Rev 23 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC System composition The check of the actual composition of the MOSAIC system is obtained using the icon 9 Password Required level 1 A pop up window will appear with Connected modules Firmware version of each module Node number physical address of each module System Installed Firmware Recognized Modules version Notes Function Present FW 1 0 Reading from enabled Module M1 1 0 Module MM 2T amp 8 Node 0 0 0 FieldBus 0 3 Module CANOPEN Scanning Figure 43 If the modules found are not correct the following window will appear e g 12 8 node number not correct displayed in red color text System Installed Firmware Minimum Required Recognized Modules rn Notes Function Required Modules Firmware version Present FW 1 0 Reading from enabled Module M1 10 Module MIT2T8 Node 0 0 0 Module MIT2T8 Node 2 0 0 FieldBus 0 3 Modu
128. rical connections The MOSAIC system units are provided with terminal blocks for the electrical connections Each unit can have 8 16 or 24 terminals Each unit also has a rear panel plug in connector for communication with the master and with the other expansion units 13114115116 11181920 MR2 MR4 are connected via terminal blocks only gt Terminal tightening torque 5 7 0 6 0 7 Nm install safety units in an enclosure with a protection class of at least IP54 Connect the module when it is not powered The supply voltage to the units must be 24Vdc 20 PELV in compliance with the standard EN 60204 1 Chapter 6 4 Do not use the MOSAIC to supply external devices The same ground connection OVDC must be used for all system components Describe the methods that designers can use to calculate the minimum safety distance from a specific dangerous point for the safety devices
129. ront panel connector MOSAIC Configuration Memory MCM A backup memory called MCM optional can be installed in the MOSAIC master M1 and used to save the SW configuration parameters The MCM is written each time a new project is sent from the PC to the M1 gt Always switch the off before logging on to logging off from the MCM Insert the card in the slot in the rear panel of the 1 in the direction shown in Figure 3 MULTIPLE LOAD function To perform the configuration of several M1 modules without using a PC and the USB connector you can save the desired configuration on a single MCM and then use it to download data on the modules M1 to be configured if the file contained in the is not identical to the one contained in M1 an overwrite operation that will permanently delete the configuration data contained in M1 will be performed WARNING ALL DATA PREVIOUSLY CONTAINED M1 WILL BE LOST 8540780 29 06 2015 Rev 23 English English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC RESTORE function If the M1 unit is damaged you can replace it with a new one having already saved all the configurations on the MCM all you need to do is insert the MCM in the new M1 and switch on the MOSAIC system that will immediately load the backup configuration In this way the work interruptions will be minimized The LOAD and RESTORE functions can be disabled via SW se
130. roximity Resclution 200 7 4 pulse revolution be Rotary in the case of motion around an axis Sensor Type n the event that the previous parameter is Linear the Sensor Type defines the type of sensor connected to the module inputs It can be Rotary e g shaft encoder or Linear e g optical array This choice allows to define the following parameters Measuring device defines the type of sensor s used The possible choices are Encoder Proximity Encoder Proximity 1 Proximity2 1 Encoder2 Enable direction Enabling this parameter the DIR output is enabled on the function block This output will be 1 TRUE when the axis rotates Counterclockwise and will be FALSE when the axis rotates Clockwise Direction decision t defines the direction of rotation for which the set thresholds are made active The possible choices are Bidirectional Clockwise Counterclockwise If Bidirectional is selected the excess of the set threshold Threshold no is detected whether the axis rotates clockwise 0 Speedi 0 counterclockwise Selecting Clockwise or Counterclockwise this is detected only when the axis rotates in the selected direction 4 threshold settings Ini Threshold no Threshold number t allows you to enter the number of Speedi 0 0 Speed 1 thresholds for the maximum value of speed Ch
131. rrent Maximum switchable voltage DC 250VDC Maximum switchable current 6A Responetim 1206 0 Mechanical life of contacts Table 16 To guarantee correct isolation and avoid the risk of premature ageing of or damage to the relays each output line must be protected using a fast acting 4A fuse and the load characteristics must be consistent with those specified in Table 12 See the MR2 MR4 section for further details on these relays MR2 MRA internal contacts diagram MOSAIC MR4 INTERNAL DIAGRAM MOSAIC MR2 INTERNAL DIAGRAM FBK 2 2 Figure 7 8540780 29 06 2015 Rev 23 29 English English LJREER Example of MR2 module connection with static OSSD outputs of a module 1 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Figure 8 Switching operation timing diagram 24VDC OSSD1_A OVDC OSSD1_B 7 N O CONTACT OPEN 7 CLOSED OPEN A
132. s in FAIL mode Change the unit s address see NODE SEL e Return the unit to ReeR to be repaired 51 English LJREER SRR RRR p MES N re FAB EEX LLLTLLLTL TI 1 ON BELHENBLHEEEFABEENEENEEL HNENELSHENEEKFAEEBEEENENERF 1 SP A BEC 1 1119 11 11 1 3 11 1 1 6 LE tet 1 1 11 441 4 4 14 1 1 14 4 4 14 1141 1 EU EOU H FH FH H FH FH English 52 MO2 MO4 Figure 28 Internal fault Compatibility error OSSD output error Error in communication with master Error on other slave or M1 Same type of slave with same address detected Power supply missing on OSSD 3 4 MO4 only Error on node detection circuit Shows the physical address of the unit Table 44 Troubleshooting MO2 MO4 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC Return the unit to om or ReeR to be repaired e Firmware version not compatible with M1 return to ReeR for FW upgrade Check 05501 2 connections If the problem persists return the MO2 4 to ReeR to be repaired Restart the system If the problem persists return the MO2 4 to ReeR to be repaired Restart the system Check
133. s the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol TWO HAND bimanual control The TWO HAND function block verifies the hla Status of the inputs of a two hand control switch Only if both the press buttons are Double NO v pressed within 500 msec the output is 1 TRUE Otherwise the output is FALSE Output Test No Test Input 1 Input type No Test Input 2 Double NO Allows connection of two hand switch with one NO contact for each button EN 574 III A dh Quadruple NC NO Allows connection of two hand switch with a double NO NC contact for each button EN 574 III C StartUp Test V Enable Out Error Item Description gt With inactive input block with Output FALSE connect Contact to terminal corresponding to 1 Contact NC to terminal corresponding to IN2 Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up f selected this enables the test at start up of the external component
134. sei l gi gi dioi BI ii Bi 31 2 5 ei gi sis counter 8540780 29 06 2015 Rev 23 111 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 3 The counter generates a pulse duration equal to the system response time as soon as the set count is reached If the CLEAR signal is activated the internal count goes back to O JUL In Clear Internal 14i 2 3 4 51 07 11 20101 oi Bi 4 gt counter Parameters Clear Enable f selected this enables the request to clear in order to restart the counter setting output Q to O FALSE It also offers the possibility of enabling or not enabling Automatic Enable automatic operation with manual reset If this is not selected operation is automatic Once the set count is reached output Q is set to 1 TRUE and stays in this condition for two internal cycles after which it is resetted Ck down Enables counting down Two way If selected it enables counting on both the rising and falling edges 112 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER TIMER OPERATORS max number 16 TIMER operators allow you to generate a signal TRUE or FALSE for a user definable period CLOCKING CLOCKING operator generates a clock signal Property CLOCKING output with the desired period if
135. sponse time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 78 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER LOCK FEEDBACK The function block LOCK FEEDBACK verifies the lock status of the guard lock device for Input Type LOCK FEEDBACK Double NC mobile guard or safety gate In the case where the inputs indicate that the guard is locked Output Test the Output will be 1 TRUE Otherwise the p No Test output is O FALSE No Test Input 2 Filter ms Parameters 02 AM Single NC Allows connection of un 2 components with one NC contact aol cite Double NC Allows connection of Item Description components with two NC contacts Double NC NO Allows connection of components with one NO contact and one NC With inactive input guard unlocked connect Contact NO to terminal corresponding to IN Contact NC to terminal corresponding to IN2 Output test This is used to select which test output signals are to be sent to the component contacts This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Filter ms This is used to
136. st and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 29 06 2015 Rev 23 83 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOD SEL safety selector The MOD SEL function block verifies the status oa of the inputs from a mode selector up to 4 inputs If only one input is 1 TRUE the ME v corresponding output is also 1 TRUE In all bins mE Fiter ms other cases and thus when all inputs are FALSE more than one input is 1 TRUE all e ji v Enable Out Error the outputs are O FALSE Item Description Parameters Input typ
137. start if 51 and 52 are 0 FALSE and the inputs are 1 TRUE barrier free Parameters Timeout sec Sets the time between 10 secs and unlimited within which the Muting cycle must end If the cycle is not complete at the end of this time Muting is immediately discontinued Enable f selected it enables the possibility of enabling or not enabling the Muting function Otherwise the Muting function is always enabled There are two Enable modes Enable Disable and Enable Only If Enable Disable is selected the Muting cycle cannot start if Enable is fixed at 1 TRUE or O FALSE but is only activated with a rising edge To disable muting set Enable to O FALSE In this mode the falling edge disables Muting regardless of the condition If Enable Only is selected Muting cannot be disabled but Enable must be set to O FALSE in order to enable a new rising edge for the next Muting cycle Sensors Time Sets the maximum time between 2 and 5 seconds between activating two muting sensors 120 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER MUTING OVERRIDE max number 4 P The OVERRIDE function must be used when the machine quo DE stops due to incorrect Muting activation sequences with the material obstructing the guarded opening MUTING Sa 2aca MUTING Reset OVERRIDE Reset Type Monitored This function activates the OSSD outputs making it With Occupied Sensors
138. t Input gt Two output test signals are mandatory Each output OUT TEST can be connected to only one input S MAT it is not allowed parallel connection of 2 inputs gt The function block S MAT can not be used with 2 wire components and termination resistance Output test This is used to select which test output signals are to be sent to the s mat contact This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test signals are mandatory Test at start up f selected this enables the test at start up of the external component This test is performed by pressing and releasing the safety mat to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block 88 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC LJREER Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol SWITCH SW
139. t s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the safety light curtain Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the safety light curtain Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol FOOTSWITCH safety pedal The FOOTSWITCH function block verifies the le status of the inputs of a safety pedal device If TI the pedal is not pressed the output is O Double NC FALSE Otherwise the output is 1 TRUE 7 Manual Reset gt 0 0 Reset Type Parameters gt Monitored w Output Test Input type No Test Input 1 Single NC Allows connection of pedals No Tea with one NC contact StartUp Test Single NO Allows connection of pedals with one NO contact Double NC Allows connection of pedals With Contemporaneity with two NC contacts Contemporaneity ms Double NC NO Allows connection of 10 pedals with NO contact and one NC Enable Out Error Item Description gt With inactive input block with Output FALSE connect Contact NO to terminal corresponding to
140. the input In is 1 TRUE Parameters GU im im ee eee 2 seconds mseconds Time The period can be set to between 10 ms and 1093 3 5 MONOST ABLE The MONOSTABILE operator generates a level 1 TRUE output activated by the rising edge of the input and remains this condition for the set time Property MONOSTABLE MONOSTABLE 0 01 seconds mseconds Parameters z Retriggerable Time The delay can be set to between 10 ms v Leading Edge and 1093 3 s Rising edge If selected the output is set to 1 TRUE on the input signal s rising edge where it remains for the set time which can be extended for as long as the input stays at 1 TRUE Out If not selected the logic is inverted the output is set to 0 FALSE on the input signal s falling edge where it remains for the set time which can be extended for as long as the input stays at O FALSE English 8540780 29 06 2015 Rev 23 113 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC AMI fo Out Retriggerable selected the time is reset each time the input status changes PASSING MAKE CONTACT A Property PASSING MAKE CONTACT In the PASSING MAKE CONTACT operator the output follows the signal on the input However if this is 1 TRUE for longer than the Time
141. the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 29 06 2015 Rev 23 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC SINGLE E GATE safety gate device SINGLE E GATE function block verifies a mobile iani d guard or safety gate device input status If the Manual Reset mobile guard or safety gate is open the Reset output is O FALSE Otherwise the output is 1 Monitored v TRUE 9 0 ie No Test Input 1 Parameters Enable reset If selected this enables the request to reset each time the mobile guard safety gate is activated Otherwise
142. the products under normal conditions of use If the product proves to be defective during the warranty period ReeR will repair or replace any faulty parts without any charge for material or labour ReeR S p A may at its discretion replace the defective equipment with the same type of equipment or with equipment having the same characteristics rather than repair it This warranty is subject to the conditions listed below The customer must inform ReeR of the fault within twelve months from the date of delivery of the product The equipment and all components must be in the condition as they were at the time of delivery by ReeR The fault or defect must not been caused either directly or indirectly by Improper use Failure to comply with the instructions for use Carelessness misuse incorrect maintenance Repairs modifications adaptations not performed by ReeR tampering etc Accidents or collisions also during transportation and as a result of force majeure Other causes for which ReeR cannot be held liable The defective equipment must be delivered or shipped to ReeR s works to be repaired the warranty does not cover costs of transport or the risk of damage to or loss of the equipment during shipment which shall be borne by the customer All products and components that are replaced become the property of ReeR ReeR shall not be held liable under any other warranties or rights except for those expressly in
143. the unit is switched on Filter ms This is used to filter the signals coming from the external contacts The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time With Simultaneity If selected this activates the test to verify concurrent switching of the signals coming from the external contacts Simultaneity ms This is only active if the previous parameter is enabled It defines the maximum time in msecs between the switching of two different signals from the external contacts Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol ESPE optoelectronic safety light curtain laser scanner ESPE function block verifies an optoelectronic Property safety light curtain or laser scanner inputs ESPE state If the area protected by the light curtain v Manual Reset is occupied light curtain outputs FALSE the Reset Type Monitored output is O FALSE Otherwise with the area clear and outputs to 1 TRUE the output is 1 TRUE i Simultaneity ms StartUp Test Filter ms Parameters Item Description Enable reset f selected this enables the request to reset each time the area protected by the safety lig
144. therwise a Warning is displayed in the compilation phase and in the report gt The user must adopt additional safety measures during the Override phase Conditions to be checked for activation of Override With sensors sensor light Override Override selected Siint alre request output E E lt r __ X 0 1 X 0 j Timeout sec Used to set the time between 10 sec and infinity by which the Override function must end Override mode Used to configure the type of Override pulsed or maintained action 8540780 29 06 2015 Rev 23 121 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC With OverOut Used to activate an Override active signalling output active when high With Request Used to activate a signalling output active when high indicating that the Override function can be activated Manual Reset e Should the INPUT be active TRUE the reset enables the output of the function block e Should the INPUT be not active FALSE the output of the function block follows the OVERRIDE request There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from to 1 and then back to is verified MANUAL MONITORED 122 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CO
145. time the system is initialised the operator must use the password ENTER key Designers who know the level 2 password can enter a new level 1 password alphanumerical max 8 characters Operators who know this password are enabled to upload from M1 to PC modify or save the project Level 2 password Designers authorised to work on the creation of the project must know a Level 2 PASSWORD The first time the system is initialised the operator must use the password SAFEPASS all capital letters Designers who know the level 2 password can enter a new level 2 password alphanumerical max 8 characters This password enables the project to be uploaded from PC to M1 modified and saved In other words it allows total control of the PC 2 MOSAIC system gt When new project is UPLOADED the level 2 password could be changed gt Should you forget either of these passwords please contact ReeR which will provide an unlock file when the unlock file is saved in the right directory the icon lt will appear on the toolbar When the icon is activated the password level 1 and level 2 are restored to their original values This password is only given to the designer and can only be used once Password Change To activate the PASSWORD Change use icon 7 after connecting with Level 2 Password A window appears Figure 47 allowing the choice of the new password insert the old and new passwords in the appropriate fiel
146. tio This parameter is active if there are two sensors on the selected axis This parameter allows you to enter the ratio between the two sensors If both sensors are on the same moving parts the ratio will be 1 otherwise the number corresponding to the report must be entered E g there are an encoder and a proximity switch and the latter is on a moving part that due to a gear reduction ratio rotates at twice the speed of the encoder Therefore this value must be set at 2 Hysteresis It represents the percentage hysteresis value below which the speed change is filtered Enter a value other than 1 to avoid continuous switching as the input changes Hysteresis 96 l Speed 1 2 3 4 Enter in this field the maximum speed value above which the function block output OVER will be O FALSE If the measured speed is less than the set value the function block output OVER will be 1 TRUE Frequency It shows the maximum calculated frequency values fM and fm decreased by the hysteresis set If the displayed value is GREEN the calculation of frequency gave a positive result If the displayed value is RED it is necessary to change the parameters given in the following formulas 1 Rotary axis rotary sensor The frequency obtained is ans f frequency _ rpm rev min Rpm rotational speed Hz 60 Resolution measurement Speed linear speed 2 Linear axis rotary sensor The frequency obtained is Pit
147. to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the switch The filter can be configured to between 3 and 250ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports a fault detected by the function block Item description This allows a description of the component s function to be entered The text is displayed in the top part of the symbol 8540780 29 06 2015 Rev 23 89 LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC ENABLING GRIP SWITCH The ENABLING GRIP functional block checks the status of the Inx inputs of an enabling grip If this is not gripped position 1 or is gripped completely position 3 the OUTPUT will be O FALSE If it is gripped to middle position position 2 the OUTPUT will be 1 TRUE Refer to truth tables at the bottom of the page gt The ENABLING functional block requires that the assigned module has a minimum Firmware version as Table below Property ENABLING GRIP SWITCH Input Type Double NO 1 Manual Reset wi Reset Type Monitored v Output Test No Test Input 1 No Test w Input 2 No Test Input 3 v StartUp Test Filter ms 3 Simultaneity ms 20 1 E
148. utput directly follows the input conditions There are two types of reset Manual and Monitored When Manual is selected the system only verifies the signal s transition from O to 1 If Monitored is selected the double transition from 0 to 1 and then back to 0 is verified Item Description MANUAL tl gt 2505 t2 2505 gt WARNING If the Manual Reset is active a consecutive Input have to be used Input 1 is used for the fuctional block then Input 2 have to be used for Example the Reset Input Output test This is used to select which test output signals are to be sent to the sensor This additional control permits detection and management of any short circuits between the lines To enable this control the test output signals must be configured amongst those available Test at start up If selected this enables the test at start up of the sensor This test is performed by occupying and clearing the area protected by the sensor to run a complete function test and enable the output This test is only requested at machine start up when the unit is switched on Filter ms This is used to filter the signals coming from the sensor The filter can be configured to between 3 and 250 ms and eliminates any bouncing on the contacts The length of the filter affects the calculation of the unit s total response time Enable Error Out If selected reports fault detected by th
149. which unit is in FAIL mode Change the unit s address see NODE SEL Connect 13 and 1 4 pin to power supply Check STATUS connections e Return the MO2 4 to ReeR to be repaired 8540780 29 06 2015 Rev 23 MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC MOR4 Figure 29 LJREER Internal fault OFF OFF OFF Return the unit to ReeR to be repaired e Firmware version compatible with 1 J Compatibility error OFF OFF return to ReeR for FW upgrade H If the problem persists Relais output error OFF OFF OFF return the module to H ReeR to be repaired EHA Error in Shows the e Restart the system hysical address i prr A communication with OFF OFF he tni OFF OFF AE prooem PERSIS LA of the unit return the module to master ReeR tob ired ue eeR to be repaire A Restart the system Se iid OFF OFF OFF OFF e Check which unit is in FAIL mode TTL Same type of slave T EENEN with same address OFF OFF OFF 2 SEL detected address see LELTS External contactors feedback error on ON OFF 56 ie Category 4 relay TILL Error on node Return the module to 2 OFF OFF OFF OFF TETTETETT detection
150. y be 2 8 asynchronous or 3 8 synchronous Bit length ms Enter the value corresponding to the length of each single bit input n in the pulse train that makes up the transmission 40 ms 200 ms Step 10 ms 250ms 0 95 5 Step 50 ms Intercharacter interval ms Enter the time that must pass between the transmission of one pulse train and the next 100 ms 2 5 5 Step 100 ms 35 65 Step 500 ms 8540780 29 06 2015 Rev 23 123 English LJREER MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC NETWORK The Network operator is used to distribute Stop and Reset commands via a simple local network Use Property Network_in and Network_out to exchange START Z Abilita Reset Network STOP and RUN signals between the different nodes lecho Enable Error out Operating principles This operator allows stop and reset commands to be distributed simply in a local Mosaic network The Network operator requires the following 1 the Network In input connected to a single or double input must be connected to the Network Out output of the preceding unit in the local network 2 the Network Out output connected to a STATUS signal or OSSD output must be connected to the Network in input of the next unit in the local network 3 the Stop In and Reset In inputs must be connected to input devices that act as Stop e g E STOP and Reset e g SWITCH respectively 4 the In input can be connected freely in the diagram e

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