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1. K3 Be D 16 F1 2 T1 e lL o 1 L1 2 T1o Be o 3 L2 4 T20 eF o e 1 5 L3 6 130 d 5 o Eo M D A5 o K3 Ki A6 53 K11 K2 K3 K10 3 21 L 55 3 24 m 8 23 K10 K3 K1 N cl NE e 2 K 56 57 Ki o 0 M 7 S1 58 _ s D Ki Control voltage model dependent Remote control inputs Relay outputs Line contactor low speed Star contactor high speed 21 22 24 5 Motorterminals 6 Remote low speed startinput NOTE E Contactors K2 and K3 must be mechanically interlocked Parameter settings e Parameter 6D Input A Function e Select Motor SetSelect assigns Input A for Motor set selection e Sethigh speed performance characteristics using the primary motor settings e Setlow speed performance characteristics using the secondary motor settings e Parameter 7D Relay B Function e Select Trip assigns Trip function to Relay Output B ASAB 59 68 Z SANTERNO CARRARO GROUP NOTE If the ASAB trips on supply frequency parameter 16F Frequency when the high speed start signal 7 is removed modify the frequency protection settings 60 68 ASAB 10 10 1 10 2 Z SANTERNO CARRARO GROUP Troubleshooting Protection Responses When a protection condition is detected the ASAB will write this to the event l
2. orm ebb kibble R ppsa d 09174 B 4 inputs and outputs 13 14 21 22 24 33 34 A5 6 M A6 AS 6 NOTE If you are not using a thermistor do not short terminals 64 65 NOTE The DB9 connector on the soft starter should only be used to connect to a remote control panel Connecting other equipment to this port can damage the soft starter or the equipment 12 68 ASAB 4 3 4 4 4 5 4 6 CARRARO GROUP Z SANTERNO Control Voltage Different models require control voltage to different terminals e 12 10 120VAC A5 A6 e 12 220 240 VAC A4 A6 e 14 24VACNDC A5 A6 Control Wiring The ASAB has three fixed inputs for remote control These inputs should be controlled by contacts rated for low voltage low current operation gold flash or similar F mmen BET ee e 23 Three wire control BE cese eg ot ei fs is s E CAUTION Do not apply voltage to the control input terminals These are active 24 VDC inputs and must be controlled with potential free contacts Cables to the control inputs must be segregated from mains voltage and mo
3. 08725 B 1 Jop voltage model dependent 2 Remote controlinputs L3 Motorthermistor input LZ Relay outputs 55 41 24VDC output 21 22 24 Relay output B 33 34 Relay output C NOTE Different models require control voltage to different terminals e 12 110 120 VAC A5 A6 e 12 220 240 VAC A4 A6 e 14 24VACNDC A5 A6 NOTE ASAB 0255C current transformers are located on the output Bypass terminals are labelled T1B T2B and T3B 16 68 ASAB 5 Power Circuits 5 1 Motor Connection 2 SANTERNO CARRARO GROUP ASAB soft starters can be connected to the motor in line or inside delta also called three wire and six wire connection When connecting in inside delta enter the motor full load current FLC for parameter 1A The ASAB will automatically detect whether the motor is connected in line or inside delta and will calculate the correct inside delta current level The ASAB can be connected to a small motor for testing During this test the soft starter s control input and relay output protection settings can be tested This test mode is not suitable for testing soft starting or soft stopping performance The FLC of the test motor must be at least 2 of the soft starter s minimum FLC refer to Minimum and Maximum Current Settings on Models which are internally bypassed do not require an external bypass contactor 5 1 1 Testing the Installation pag
4. 33 7 34 71 ll Le 7 2 Standard Menu 73 Extended Men iiis Eed ted eas peer 37 7 4 Parameter Dee CH DOS aiam ertt 39 7 5 Adjustment Lock 1 6 Access Code 7 7 Setup KEEN 8 Logs Menu idis asata diaaa aiaia a i a i I B D B D E 2 8 AKARA 52 8 1 NP LOO EE 52 8 2 EVenELOQs oiii eie ai aad er i mandi MERE ERE EO Meere via ea 52 8 3 Performance 52 9 Application CO 9 1 Installation With Main C EE 9 2 Installation with Bypass Contactor 9 3 Emergency Run Operation c t eti et C EE denn lai 9 4 Awla td geleed 9 5 DC Brake with External Zero Speed Sensor 57 9 6 Soft Braking em 58 9 7 TWO Speed MOotra s dne cnni fed ENEE D ete hr e end 59 ASAB 1 68 10 10 1 10 2 10 3 11 111 112 11 3 11 4 12 Troubleshooting ET 61 Protectiori RESPONSES as on cane es has ta ee SE 61 eee EE a m ee ede set e I ed 61 EIERE 64 En EE Communication Mogtl e vin ro aito td iod tci to d a E p dia pm a a E a o a Eve Remote Control Panel RCP Finger Guard KEE o e Mian haa n re E e D HER e te a en ge EE Busbar Adjustment Procedure 67 2 68 ASAB ON Z SANTERNO CARRARO GROUP About This Manual The examples and diagrams in this manual are included solely for illustrative purp
5. 4 peser Wa am Semiconductor fuses optional BM JEU RENE 402 M 7 3 ge 5 83 6 T3 E o oe K1 04481 C 18 68 ASAB 5 1 5 5 1 6 CARRARO GROUP Z SANTERNO Inside delta installation internally bypassed Main contactor strongly recommended Si in 1 L1 J Be LI CNET UT p 36 Y Um U2 4 e I Li art vgl M was Ge Y W1 3 i W2 6 EE 5 L3 J CS s E 04479 D CAUTION When connecting the ASAB in inside delta configuration always install a main contactor or shunt trip circuit breaker Inside delta installation externally bypassed Non bypassed models have dedicated bypass terminals which allow the ASAB to continue providing protection and monitoring functions even when bypassed via an external bypass contactor The bypass contactor must be connected to the bypass terminals and controlled by a programmable output configured to Run refer to parameters 7A 7I K1 Main contactor strongly recommended Bypass contactor external Semiconductor fuses optional Ki Ut 1 U2 4 vi2 M was 3 W1 3 W 2 6 6 T3 deret Len 21 Ki 24 K2 08727 B NOTE The bypass ter
6. AOTOUR AOTOUR 5 AOTOUR AOTOUR AOTOUR AOTOUR AOTOUR AOTOUR 800 L AOTOUR 40650 AOSQUR XXX blade type Refer to Ferraz Mersen catalog for details Ferraz Mersen fuse R C semi conductor fuses 600 V Short cct rating 3 cycles t D30XXX0063 D30XXX0125 D30XXX0125 D30XXX0200 D30XXX0200 D30XXX0200 D30XXX0315 D30XXX0315 D30XXX0315 D30XXX0450 D30XXX0450 Not available 18 kA For 3 cycles D33XXX0630 30 kA D33XXX0700 For D33XXX1000 42 kA D33XXX1400 For 3 cycles D33XXX1400 D30XXX0450 D33XXX0700 D33XXX0700 D33XXX1000 Not available D33XXX1400 D33XXX1400 D33XXX1800 D33XXX2500 1 Models provided with a 3 cycle rating are suitable for use in a circuit with the prospective current noted when protected by any UL Listed fuses or UL Listed circuit breakers sized according to the NEC ASAB 25 68 SANTERNO CARRARO GROUP Y 6 Operation 6 1 The Keypad Four line display for status and programming details Z SANTERNO LOCAL REMOTE Toggle between Local and Remote control STATUS Open the status displays and scroll between different status Screens GRAPHS Open the performance graphs and scroll between different graph screens LOGS Open the logs Soft starter local control buttons START Start the motor STOP Stop the motor RESET Reset a trip Local mode only 4 Status LEDs see below for details
7. NOTE The reset counters function is protected by the access code 52 68 ASAB 9 1 2 Application Examples SANTERNO CARRARO GROUP A selection of Application Notes are available describing advanced installation or configuration of the ASAB for situations with specific performance requirements Application notes are available for situations including brake and jog operation pumping and advanced protection options Installation with Main Contactor The ASAB is installed with a main contactor AC3 rated Control voltage must be supplied from the input side of the contactor The main contactor is controlled by the ASAB Main Contactor output which by default is assigned to Output Relay A terminals 13 14 ELM UT pee dr 1 j Three phase supply a L O 2 Motor terminals m A Ka 39 Control voltage model dependent E 4 Remote control inputs ga pany 19A J P 5 thermistor input K Y 6 Relay outputs E Main contactor 15631 PE nS Semiconductor fuses optional a H KE Start stop contact EID Reset contact 13 14 Relay output A M 13 21 22 24 Relay output B o 33 34 Relay output C A5 14 AG o 21 K1 22 i a t 4 53 33 34 SC Oo 54 4 5 57 o 58 O e 64 eeng 68 Parameter settings e Parameter 7A Relay A Function e Sele
8. 5 Three phase supply 6 Motor terminals Line contactor Brake Brake delay timer Parameter settings e Parameter 6D Input A Function terminals 53 55 e Select Motor SetSelect assigns Input A for Motor set selection e Set starting performance characteristics using the primary motor set e Set braking performance characteristics using the secondary motor settings e Parameter 7G Relay C Function e Select assigns Trip function to Relay Output C NOTE If the ASAB trips on supply frequency parameter 16F Frequency when the braking contactor K2 opens modify the frequency protection settings 58 68 ASAB CARRARO GROUP Z SANTERNO 9 7 Two Speed Motor The ASAB can be configured for control of dual speed Dahlander type motors using a high speed contactor K1 low speed contactor K2 and a star contactor K3 NOTE B Pole Amplitude Modulated PAM motors alter the speed by effectively changing the stator frequency using external winding configuration Soft starters are not suitable for use with this type of two speed motor When the soft starter receives a high speed start signal it closes the high speed contactor K1 and star contactor K3 then controls the motor according to the primary motor settings When the soft starter receives a low speed start signal it closes the low speed contactor K2 This closes Input A and the ASAB controls the motor according to the secondary motor settings
9. 600 Default 400 Description Adjusts the upper limit of the performance graph 10H Graph Minimum Range 0 600 Default 0 Description Adjusts the lower limit of the performance graph 10 Mains Reference Voltage Range 100 690 V Default 400 V Description Sets the nominal mains voltage for the keypad s monitoring functions This is used to calculate motor kilowatts and kilovolt amperes kVA but does not affect the AS AB s motor control or protection 10 Display A or kW Options Current default Motor kW Description Selects whether the ASAB will display current amperes or motor kilowatts on the main monitoring screen 15 Restricted 15A Access Code Range 0000 9999 Default 0000 Description Sets the access code to control access to restricted sections of the menus Use the EXIT and MENU ENTER buttons to select which digit to alter and use the A and W buttons to change the value NOTE In the event of a lost access code contact your supplier for a master access code that allows you to re program a new access code ASAB 47 68 CARRARO GROUP Z SANTERNO 15B Adjustment Lock Options Read amp Write default Allows users to alter parameter values in the Programming Menu Read Only Prevents users altering parameter values in the Programming Menu Parameter values can still be viewed Description Selects whether the keypad will allow parameters to be changed via the Programming Menu
10. Menu navigation buttons EXIT Exit the menu or parameter or cancel a parameter change MENU ENTER Enter a menu or parameter or save a parameter change A W Scroll to the next or previous menu or parameter change the setting ofthe current parameter or scroll through the status or graph screens Remote input LEDs When on INPUT A Programmable input A is active START The remote start input is active STOP The remote stop input is active RESET The remote reset input is active Remote Inputs InputA Start Stop Reset 08728 A 6 2 Starter Status LEDs LEDnam On Flshng Ready The motor is stopped and the starter is ready to start The motor is stopped and the starter is waiting for the Restart Delay parameter 5A or Motor Temperature Check parameter 4F The motor is in run state receiving full voltage The motor is starting or stopping Th Seus actve los mebgmeusoe CSCS fthe starter is in remote control mode the Local LED will be off fall LEDs are off the starter is not receiving control voltage 6 3 Displays The keypad displays a wide range of performance information about the soft starter The bottom half of the screen shows real time information on current or motor power as selected in parameter 10 Use the STATUS button or A and W buttons
11. 15G Brake Torque Range 20 100 Default 20 Description Sets the amount of brake torque the ASAB will use to slow the motor 15H Brake Time Range 1 30 seconds Default 1 second Description Sets the duration for DC injection during a braking stop NOTE Parameter 15H is used in conjunction with parameter 21 Refer to Brake for details 151 Brake Torque 2 Range 20 100 Default 20 Description Sets the amount of brake torque the ASAB will use to slow the motor 15 Brake Time 2 Range 1 30 seconds Default 1 second Description Sets the duration for DC injection during a braking stop 16 Protection Action CAUTION Defeating the protection may compromise the starter and motor and should only be done in the case of emergency 16A 16M Protection Action Options Trip Starter default Warn and Log Log Only Description Selects the soft starter s response to each protection e 16A Motor Overload e 168 Current Imbalance e 166 Undercurrent e 16D Instantaneous Overcurrent e 16E Input A Trip e Frequency e 160 Motor Thermistor e 16 Excess Start Time e 16 Starter Communication e 16 Heatsink Overtemperature e 16K Battery Clock e 16L Network Communication e 16 Low Control Volts Adjustment Lock You can lock the Programming Menu to prevent users from altering parameter settings The adjustment lock can be turned on and off using parameter 15B To lock the programming menu Open the
12. Default 30 Description Sets the trip point for current imbalance protection 4B Phase Sequence Options Any Sequence default Positive Only Negative Only Description Selects which phase sequences the soft starter will allow ata start During its pre start checks the starter examines the sequence of the phases at its input terminals and trips if the actual sequence does not match the selected option 4C Undercurrent Range 0 100 Default 20 Description Sets the trip point for undercurrent protection as a percentage of motor full load current Set to a level between the motor s normal working range and the motor s magnetising no load current typically 25 to 35 of full load current A setting of 0 disables undercurrent protection 4D Instantaneous Overcurrent Range 80 600 FLC Default 400 Description Sets the trip point for instantaneous overcurrent protection as a percentage of motor full load current 4E Input A Trip Options Always Active default A trip can occur at any time when the soft starter is receiving power Operating Only A trip can occur while the soft starter is running stopping or starting Run Only A trip can only occur while the soft starter is running Description Selects when an input trip can occur 4F Motor Temperature Check Options Do Not Check default Check Description Selects whether the ASAB will verify the motor has sufficient thermal capacity for a success
13. e A short circuit has occurred Check and resolve this condition Related parameters None TINE QUERCURRENT The ASAB is internally bypassed and has drawn high current during running The 10A protection curve trip has been reached orthe motor current has risen to 60096 of the motor FLC setting Related parameters None UNDERCURRENT The motor has experienced a sharp drop in current caused by loss of load Causes can include broken components shafts belts or couplings or a pump running dry Related parameters 4C 5C 16C UNSUPPORTED The selected function is not available eg jog is not supported in inside delta configuration FUNCTION Related parameters None HOT AVAILABLE IH INSIDE DELTA FAIL Where X is 1 20r3 Internal fault PCB fault Contact your local supplier for advice This trip is not adjustable Related parameters None ASAB 63 68 Z SANTERNO CARRARO GROUP 10 3 General Faults This table describes situations where the soft starter does not operate as expected but does not trip or give a warning Starter Not Ready e Check Input A 53 55 The starter disable function may be active If parameter 6D is set to Starter Disable and there is an open circuit on 53 55 the ASAB will not start The soft starter does not respond to the e The soft starter may be in Remote control mode When the soft starter is in Remote START or RESET button on the control mode the Local LED on
14. 7 7K Low Current Flag and High Current Flag The ASAB has low and high current flags to give early warning of abnormal operation The current flags can be configured to indicate an abnormal current level during operation between the normal operating level and the undercurrent or instantaneous overcurrent trip levels The flags can signal the situation to external equipment via one of the programmable outputs The flags clear when the current returns within the normal operating range by 10 of the programmed flag value Parameter 7 Low Current Flag Range 1 100 FLC Default 50 Description Sets the level at which the low current flag operates as a percentage of motor full load current Parameter 7K High Current Flag Range 50 600 FLC Default 100 Description Sets the level at which the high current flag operates as a percentage of motor full load current 7L Motor Temperature Flag The ASAB has a motor temperature flag to give early warning of abnormal operation The flag can indicate that the motor is operating above its normal operating temperature but lower than the overload limit The flag can signal the situation to external equipment via one of the programmable outputs Range 0 160 Default 80 Description Sets the level at which the motor temperature flag operates as a percentage of the motor s thermal capacity 8 Analog Output The ASAB has an analog output which can be connected to associated equipment to mo
15. 7 2 213 8 4 248 9 8 296 11 7 293 11 5 278 10 9 301 11 9 362 14 3 08718 F Weight kg Ib NENNEN 41 9 0 4 9 10 8 13 6 30 0 146 32 2 64 8 108 0 62 5 137 8 A o a w 138 9 23 50 7 36 79 4 39 5 87 1 51 5 113 5 128 5 283 3 130 286 6 140 308 6 9 68 Z SANTERNO CARRARO GROUP Specifications Supply Mains voltage L1 L2 L3 200 VAC 525 VAC 10 380 VAC 600 VAC 10 in line or inside delta connection 380 VAC 690 VAC 10 earthed star supply system only AE 110 120 VAC or 220 240 VAC 41056 1596 600mA 24 VACNDC 2096 2 8A Mains frequency 45 Hz 66 Hz Rated insulation voltage to earth 600 VAC Rated impulse Withstand REI EE 4 kV Formidesignaliofi EES Bypassed or continuous semiconductor motor starter form 1 Short circuit capability Coordination with semiconductor fuses Type 2 Coordination with HRC fUSeS sssrin Type 1 ASAB 0023B ASAB 0220B prospective current 65 kA ASAB 0255B ASAB 1000B _ prospective current 85 kA ASAB 0255C ASAB 0930C prospective current 85 kA E EE prospective current 100 kA Electromagnetic capability compliant with EU Directive 89 336 EEC EMC Emissions IEC 60947 4 2 Class B and Lloyds Marine No 1 Specification S LES THAT DAT ERR REED SEDENS IEC 60947 4 2 Ere ENS EAC TP TC 020 2011 I
16. Acceleration 5 seconds Adaptive Control Late Deceleration 5 seconds Model dependent Constant Current 350 Model dependent Adaptive Control Constant Acceleration 20 seconds 30 seconds 20 seconds Model dependent Constant Current 5 seconds 400 Model dependen Constant Curren 5 seconds 450 Model dependent Constant Current 5 seconds 400 Adaptive Control Constant Deceleration 10 seconds Model dependent Constant Current 10 seconds 400 30 seconds 20 seconds Model dependent Constant Current 10 seconds 450 40 seconds 30 seconds ASAB 35 68 CARRARO GROUP Z SANTERNO 72 Standard Menu The standard menu provides access to commonly used parameters allowing the user to configure the ASAB as required for the application Default S etting 1 Motor Details 1A MotorFull Load Current Model dependent 2 Primary Start Stop Start Mode Current Limit Initial Current 2D StartRamp Time 2G Excess Start Time 2H Stop Mode 2 Stop Time Constant Current 35096 35096 00 10 mm ss 00 20 mm ss CoastTo Stop 00 00 mm ss 4 Protection Levels 4B Phase Sequence 4C Undercurrent 4D Instantaneous Overcurrent nput A Trip Any Sequence 20 FLC 400 FLC Always Active 5 Protection Delays 5C Undercurrent Delay nput A Trip Delay nput A Initial Delay nput A Function nput A Name Outputs A Relay A Function Relay A On Delay Relay A Off Delay Relay B Function
17. Press the MENU ENTER button to enter edit mode Press the MENU ENTER and EXIT buttons to select which part of the date or time to edit Use the A and W buttons to change the value 6 To save changes press the MENU ENTER button The ASAB will confirm the changes To cancel changes press the EXIT button Load Save Settings The Load S ave Settings menu requires an access code and allows users to e Load the ASAB s parameters with default values e Reload previously saved parameter settings from an internal file e Save the current parameter settings to an internal file In addition to the factory default values file the ASAB can store two user defined parameter files These files contain default values until a user file is saved To load or save parameter settings 1 the Setup Tools 2 Scroll to Load Save Settings and press the MENU ENTER button LOAD SALVE SETTINGS 3 Scrollto the required function and press the MENU ENTER button LOAD DEFAULTS LOAD USER SET 1 LOAD USER SET 2 4 At the confirmation prompt select YES to confirm or NO to cancel and then LOAT DEFAULTS MENU ENTER to load save the selection H YES When the action has been completed the screen will briefly display a confirmation message then return to the status screens Reset Thermal Models NOTE E This function is protected by the security access code The ASAB s advanced thermal modelling software constantly monitors the motor s perfo
18. Programming Menu Open the Extended Menu Select Restricted Enter the Access Code Select parameter 15B Adjustment Lock Select and store Head Only Douu FWY E ADJ LOCK IS ASAB 49 68 7 6 7 7 7 7 1 7 7 2 17 3 CARRARO GROUP Z SANTERNO Access Code Critical parameters parameter group 15 and higher are protected by a four digit security access code preventing unauthorised users from viewing or modifying parameter settings When a user attempts to enter a restricted parameter group the keypad prompts for an access code The access code is requested once for the programming session and authorisation continues until the user closes the menu To enter the access code use the EXIT and MENU ENTER buttons to select a digit and the A and W buttons to change the value When all four digits match your access code press MENU ENTER The keypad will display an acknowledgement message before continuing ENTER ACCESS CODE puras MENU ENTER ESS ALLOWED UPERUISOR ACC To change the access code use parameter 15A The default access code is 0000 Setup Tools Setup Tools includes maintenance options to configure the ASAB s date and time reset the thermal models or load a standard parameter set To access the Setup Tools open the Programming Menu then select Setup Tools Set Date and Time To set the date and time Open the Setup Tools Scroll to the date time screen
19. a 600957 B es 5007 B BN N 40075 a 1 Initial current parameter 2C 2 Start ramp time parameter 2D 3 Current limit parameter 2B 4 Full voltage current Current Yarotor full load current Adaptive Control for Starting In an adaptive control soft start the ASAB adjusts the current in order to start the motor within a specified time and using a selected acceleration profile CAUTION Adaptive Control cannot start the motor faster than a direct on line DOL start If the start ramp time parameter 2D is shorter than the motor s DOL start time starting current may reach DOL levels Every application has a particular starting profile based on characteristics of the load and the motor Adaptive Control offers three different starting profiles to suit the requirements of different applications Selecting a profile that matches the inherent profile of the application can help smooth out acceleration across the full start time Selecting a dramatically different Adaptive Control profile can somewhat neutralise the inherent profile The ASAB monitors the motor s performance during each start to improve control for future soft starts Adaptive Control To use Adaptive Control to control starting performance 1 Select Adaptive Control from the Start Mode menu parameter 2A 2 Setthe desired Start Ramp Time parameter 2D 3 Select the desired Adaptive Start Profile parameter 2 4 Seta start Current Lim
20. output busbars at the bottom of the unit and input busbars at both the top and bottom of the unit The AC supply can be connected Top in Bottom out or Bottom in Bottom out Internally bypassed models ASAB 0500B ASAB 1000B have input and output busbars at the top and bottom of the unit The AC supply can be connected Top in Bottom out in Top out Bottom in Bottom out or Bottom in Top out ASAB 00038 ASAB 0145B ASAB 0220B ASAB 0255B ASAB 0425B ASAB 0500B AS AB 1000B ASAB 01058 1 L1 3 L2 5 L3 2 4 12 6 13 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 111 3 L2 5 L3 AH ol le L A oce 2 T1 4 T2 6713 x nar Biren o Fe Er i9 AS 2 T1 4 T2 6 T3 1 1 3 L2 5 L3 2711 4 12 6 T3 15614 A a M oho eL leble ue 1 L1 3 L2 5 L3 2 T 4 T2 6 T3 Non bypassed Model ASAB 0255C ASAB 0255C has dedicated bypass terminals at the bottom of the unit 1L1 342 5413 The bypass terminals are T1B T2B T3B 515 S Z 15613 A o o o o o T1B 728 T3B 2 4 T2 6 T3 Non bypassed Models ASAB 0380C ASAB 1600C ASAB 0380C AS AB 1600C have dedicated by
21. state NOTE odels ASAB 0023B to ASAB 0053B and ASAB 0170B do not have a cooling fan Models with fans will operate the cooling fans from a Start until 10 minutes after a Stop Related parameters 16J HIGH LEUEL This is a name selected for a programmable input Refer to Input A trip is is a name selected for a programmable input Refer to Input A trip The soft starter s programmable input is set to a trip function and has activated Resolve the trigger condition Related parameters 4E 5E 5F 6D 6E 16E INSTANTANEOUS There has been a sharp rise in motor current probably caused by a locked rotor condition shearpin OWERCURRENT while running This may indicate a jammed load Related parameters 4D 5D 16D The ASAB has tripped on an internal fault Contact your local supplier with the fault code X Related parameters None Li FHASE During pre start checks the starter has detected a phase loss as indicated L2 PHASE In run state the starter has detected that the current on the affected phase has dropped below 2 of the LZ PHASE programmed motor FLC for more than 1 second indicating that either the incoming phase or connection to the motor has been lost Check the supply and the input and output connections at the starter and at the motor end Phase loss can also be caused by a failed SCR particularly an SCR that has failed open circuit A failed SCR can only be definitely diagnosed by replacing the SCR and checking the starter s performa
22. trip 8 is the oldest stored trip To open the Trip Log 1 Open the Logs Menu 2 Scroll to Trip Log and press MENU ENTER 3 Use the A and W buttons to select a trip to view and press MENU ENTER to display details To close the log and return to the main display press LOGS Event Log The Event Log stores time stamped details of the starter s 99 most recent events actions warnings and trips including the date and time of the event Event is the most recent and event 99 is the oldest stored event To open the Event Log 1 Open the Logs Menu 2 Scroll to Event Log and press MENU ENTER 3 Usethe A and W buttons to select an event to view and press MENU ENTER to display details To close the log and return to the main display press LOGS Performance Counters The performance counters store statistics on the starter s operation e Hours run lifetime and since counter last reset e Number of starts lifetime and since counter last reset e Motor kWh lifetime and since counter last reset e Number of times the thermal model has been reset To view the counters 1 Open the Logs Menu 2 Scroll to counters and press MENU ENTER 3 Use the A and W buttons to scroll through the counters Press MENU ENTER to view details 4 To reset a counter press MENU ENTER then use the A and W buttons to select Reset Do Not Reset Press MENU ENTER to confirm the action To close the counter and return to the Logs Menu press MENU ENTER
23. 0M6019 ASAB 1008 253000 17om6018 az ASAB OOC 450000 NOM ASAB MIOC 64000 II 0 E ASAB IGQC 1050000 meng Two parallel connected fuses required per phase Bussman Fuses British Style 6588 Supply Voltage Supply Voltage SCR FT A2S Supply Voltage Le 440 VAC lt 575 VAC lt 690 VAC 6016 2548 03806 320000 ASAB 21 68 5 7 3 Z SANTERNO CARRARO GROUP ASAB 0058 3200 mu TI E 320000 0 0 0 0 EH EH AsaB 05008 3200 m PO aa ASAB 0650C 1200000 DN om e AS AB 07008 781000 ENS OOLANNE ASAB 0790C 2530000 EE ASAB 0008 1200000 ASAB 0208 253000 2548 09306 450000 ASAB 10008 253000 ASAB OOC TI 450000 TI ASAB MIOC 648000 TI AsAB I0C Gu J Two parallel connected fuses required per phase Ferraz Mersen Fuses HSJ lt 440 VAC lt 575 VAC 690 VAC HSJ 350 HSJ 400 Not suitable HS 500 Not suitable Not suitable Two series connected fuses required per phase 22 68 ASAB 5 7 4 Z SAN Ferraz Mersen Fuses North American Style PSC 690 SCR FT A S Supply Voltage Supply Vo
24. 100 Curert Yarotor full load current m 5 10 20 30 40 50 60 70 80 90 100 Rotor speed full speed Stop Methods Soft starters offer a variety of methods for the control of motor stopping Stop Method Performance Result Coast To Stop Natural load run down TVR Soft Stop Extended run down time Adaptive Control Extended run down time according to selected deceleration profile Brake Reduced run down time Soft starters are often used in pumping applications to eliminate the damaging effects of fluid hammer Adaptive Control should be the preferred stop method for these applications Coast to Stop Coast to stop lets the motor slow atits natural rate with no control from the soft starter The time required to stop will depend on the type of load TVR Soft Stop Timed voltage ramp reduces the voltage to the motor gradually over a defined time The load may continue to run after the stop ramp is complete Timed voltage ramp stopping can be useful for applications where the stop time needs to be extended or to avoid transients on generator set supplies 30 68 ASAB 6 6 3 CARRARO GROUP Z SANTERNO 1 Stop time parameter 21 Voltage full voltage 04749 B Adaptive Control for Stopping In an adaptive control soft stop the ASAB controls the current in order to stop the motor within a specified time and using a selected deceleration profile Adaptive Control can be useful in ex
25. 15C Emergency Run Options Disable default Enable Description Selects whether the soft starter will permit emergency run operation In emergency run the soft starter will start if not already running and continue to operate until emergency run ends ignoring stop commands and trips Emergency run is controlled using a programmable input CAUTION Continued use of Emergency Run is not recommended Emergency Run may compromise the starter life as all protections and trips are disabled Using the starter in Emergency Run mode will void the product warranty 15D Current Calibration Range 85 115 Default 100 Description Calibrates the soft starter s current monitoring circuits to match an external current metering device Use the following formula to determine the necessary adjustment Calibration Current shown on ASAB display Current measured by external device eg 102 66A 65A NOTE This adjustment affects all current based functions and protections 15E Shorted SCR Action Options 3 Phase Control Only default PowerThrough Description Selects whether the soft starter will allow PowerThrough operation if the soft starter is damaged on one phase The soft starter will use two phase control allowing the motor to continue operating in critical applications e PowerThrough can only operate with internally bypassed soft starters e PowerThrough is only available with in line installations If the start
26. 33XXX1000 AO7OURD33XXX1000 AO70URD33XXX1000 ASAB 0650C 1200000 AO70URD33XXX1000 AO7OURD33XXX1000 AO70URD33XXX1000 ASAB 0700B 781000 A070URD33XXX0900 ASAB 0790C 2530000 AQTOURD33XXX1400 A070URD33XXX1400 AO70URD33XXX1400 ECG EES ASAB 0820B 1200000 A070URD33XXX1100 ASAB 0920B 2530000 A070URD33XXX1250 ASAB 0930C 4500000 AQTOURD33XXX1400 A070URD33XXX1400 AO7OURD33XXX1400 ASAB 1000B 2530000 A070URD33XXX1400 ES ASAB 1200C 4500000 A05URD3304250 TI ASAB 1410C 6480000 A055URD33XXX22350 eee Sa ee eee ASAB 1600C 12500000 XXX blade type Refer to Ferraz Mersen catalog for details Ferraz Mersen Fuses European Style PSC 690 SCR FT A S Supply Voltage Le 440 VAC ASAB 0023B ASAB 0043B 8000 6 9UR 6 9UR D30 D30 D11A0050 D11A0125 Supply Voltage lt 575 VAC 6 9URD30D11A0050 6 9URD30D11A0125 Supply Voltage 690 VAC 6 9URD30D11A0050 6 9URD30D11A0125 ASAB 0053B 15000 6 9URD30D11A0125 6 9URD30D11A0125 6 9URD30D11A0125 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR 6 9UR D30 D30 D30 D30 D30 D30 031 031 031 031 031 D33 D32 D33 D32 D32 D33 D33 D11A0160 D11A0200 D11A0200 D11A0315 D11A0315 D11A0315 D11A0450 D11A0450 D11A0450 D11A0450 D11A0550 D11A0700 D11A0630 D11A0700 D11A0700 D11A0800 D11A1000 D11A1000 6 9URD30
27. 90C 790 4 2x 6001 2 ASAB 0930C 930 3 2x 6001 2 ASAB 1200C 1200 ASAB 1410C 1410 4 EE 1x 75014 ASAB 1600C 1600 5 re ASAB 11 68 Z SANTERNO CARRARO GROUP 4 Installation 41 Physical Installation ASAB 0023B ASAB 0220B Allow 100 mm 3 94 inches ea between soft starters E W i B Ww 4 ASAB 0255B ASAB 1000B Allow 200 mm 7 88 inches m Ef 9 between soft starters ASAB 0255C Allow 100 mm 3 94 inches between soft Starters ASAB 0380C ASAB 1600C Allow 200 mm 7 88 inches between soft starters 2 ASAB 0023B ASAB 0220B Allow 50 mm 1 97 inches between the soft starter and solid surfaces ASAB 0255B ASAB 1000B Allow 200 mm 7 88 inches between the soft starter and solid surfaces ASAB 0255C Allow 100 mm 3 94 inches between the soft starter and solid surfaces ASAB 0380C ASAB 1600C Allow 200 mm 7 88 inches between the soft starter and solid surfaces 3 Soft starters may be mounted side by side with no clearance that is if mounted without communications modules 4 The soft starter may be mounted on its side Derate the soft starter s rated current by 15 Control terminations use 2 5mm plug in terminal blocks Unplug each block complete the wiring then reinsert the block 08719B 42 Control Terminals
28. A Scale 8C Analog A Maximum Adjustment 8D Analog A Minimum Adjustment Auto Reset 9A Auto Reset Action 9B Maximum Resets 9C Reset Delay Groups A amp B 9D Reset Delay Group C Display 10A Language 10B User Screen Top Left 10C User Screen Top Right 10D User Screen Bottom Left 10E User Screen Bottom Right 10F Graph Timebase 10G Graph Maximum Adjustment 10H Graph Minimum Adjustment 10 Mains Reference Voltage 10 Display A or kW Restricted 15A Access Code 15B Adjustment Lock 15C Emergency Run 15D Current Calibration 15E Shorted SCR Action 15F Jog Torque 15G Brake Torque 15H Brake Time 151 Brake Torque 2 15 Brake Time 2 Protection Action 16A Motor Overload 16B Current Imbalance 16C Undercurrent 16D Instantaneous Overcurrent 16E Input A Trip l6F Frequency 166 Motor Thermistor 16H Excess Start Time 161 Starter Communication 16 Heatsink Overtemperature 16K Battery Clock 16L Network Communication 16M Low Control Volts Main Contactor 00 00 mm es 00 00 mm es Run 00 00 mm es 00 00 mm es 100 00 00 mm ss 00 00 mm es 50 FLC 100 FL 80 CH Current FLC 4 20 mA 100 0 Do Not Auto Reset 1 00 05 mm es 5 minutes English Starter State Blank Hours Run Blank 10 seconds 400 0 400 V Current 0000 Read amp Write Disable 100 3 P hase Control Only 50 20 00 01 mm ss 20 00 01 mm ss Trip Starter Trip Starter Trip Starter Trip
29. ASAB 0620C ASAB 0650C ASAB 0700B ASAB 0790C ASAB 0820B ASAB 0920B ASAB 0930C ASAB 1000B ASAB 1200C ASAB 1410C ASAB 1600C SCR FT 626 1150 8000 15000 15000 512000 80000 125000 125000 320000 320000 320000 320000 202000 202000 320000 238000 320000 320000 781000 1200000 1200000 781000 2530000 1200000 2530000 4500000 2530000 4500000 6480000 12500000 Supply Voltage Le 440 VAC AJT25 AJ T50 AJ T60 AJ T80 T100 T125 T150 T175 T200 T250 T300 T300 1400 1450 1450 1450 1500 A4BQ800 A4BQ800 A4BQ800 A4BQ800 A4BQ1200 A4BQ1200 A4BQ1200 A4BQ1200 A4BT1100 A4BQ1200 A4BQ1600 A4BQ2000 A4BQ2500 A4BT 1800 SSeS SSS SSS Sell ce Supply Voltage 575 VAC ADS ATO AU AJ AT Amo ATDS ATO ATSO 7450 7450 7500 480800 A4BQ800 A4BQ800 A4BQ800 A4801200 A4801200 A4801200 A48Q1200 A4BT1100 A4801200 A4BQ1600 A4BQ2000 A4BQ2500 A48T1800 mm mmmm pmM mmm Supply Voltage 690 VAC Not suitable 24 68 ASAB Z SANTERNO CARRARO GROUP UL Fuse Selection and Short Circuit Ratings Two Short Circuit Current Ratings SCCR are available for UL compliant applications e Standard Fault Currents 600 VAC circuits The standard fault currents are determined with reference to UL508 section 51 table 51 3 This specifies the short circuit c
30. Adaptive Stop Profile Application Late Deceleration High head systems where even a small decrease in motor pump speed results in a rapid transition between forward flow and reverse flow Constant Deceleration Low to medium head high flow applications where the fluid has high momentum Early Deceleration Open pump systems where fluid must drain back through the pump without driving the pump in reverse The first Adaptive Control stop will be a normal soft stop This allows the ASAB to learn the characteristics of the connected motor This motor data is used by the ASAB during subsequent Adaptive Control stops ASAB 31 68 6 6 4 Z SANTERNO CARRARO GROUP NOTE Adaptive Control will control the load according to the programmed profile Stopping current will vary according to the selected deceleration profile and stop time If replacing a motor connected to a ASAB programmed for Adaptive Control starting or stopping or if the starter has been tested on a different motor prior to actual installation the starter will need to learn the characteristics of the new motor The ASAB will automatically re learn the motor s characteristics if parameter 1A Motor Full Load Current or parameter 2L Adaptive Control Gain is changed Brake Brake reduces the time required to stop the motor During braking an increased noise level from the motor may be audible This is a normal part of motor braking When brake is selected the ASAB uses DC injectio
31. C 1000 metres ASAB 0430C ASAB 0620C ASAB 0650C 5 09306 5 12006 5 14106 ASAB 1600C ASAB 0430C_ ASAB 0620C ASAB 0650C_ ASAB 0790C 1185A 1185A 1041A 850A ASAB 0930C ASAB OOC ASAB AMOC LASAB I00C ASAB 7 68 Z SANTERNO CARRARO GROUP Minimum and Maximum Current Settings The ASAB s minimum and maximum full load current settings depend on the model Inside delta connection Model Maximum Minimum 8 68 ASAB PZ SANTERNO CARRARO GROUP d 3 2 3 Dimensions and Weights Width mm inch ASAB 0023B ASAB 0043B ASAB 0053B 295 278 150 124 ASAB 0076B 11 6 10 9 5 9 4 9 ASAB 0097B ASAB 0100B ASAB 0105B ASAB 0145B ASAB 0170B 438 380 215 250 ASAB 0200B 17 2 15 0 10 8 9 8 ASAB 0220B 16 7 RC co Oc ASAB 0255B 440 392 424 ASAB 0350B 17 3 15 4 ASAB 0425B ASAB 0500B ASAB 0580B ASAB 0700B 640 600 433 320 ASAB 0820B 25 2 23 6 17 0 12 6 ASAB 0920B ASAB 1000B ASAB 0255C 460 18 1 400 15 7 390 15 4 320 12 6 ASAB 0380C ASAB 0430C ASAB 0620C 689 522 430 320 ASAB 0650C 27 1 20 6 16 9 12 6 ASAB 0790C ASAB 0930C ASAB 1200C 860 721 574 500 ASAB 1410C 33 9 28 6 22 6 19 7 ASAB 1600C Depth mm inch ENS ae 183
32. D11A0160 6 9URD30D11A0160 6 9URD30D11A0200 6 9URD30D11A0200 6 9URD30D11A0200 6 9URD30D11A0200 6 9URD30D11A0315 6 9URD30D11A0315 6 9URD30D11A0315 6 9URD30D11A0315 6 9URD30D11A0315 6 9URD30D11A0315 6 9URD3ID11A0450 6 9URD31D11A0450 6 9URD31D11A0450 6 9URD31D11A0450 6 9URD3ID11A0450 69URD31D11A0450 6 9URD3ID11A0450 69URD31D11A0450 ee eee 6 9URD33D11A0700 69URD33D11A0700 eee eee 6 9URD33D11A0700 69URD33D11A0700 1 eee 6 9URD33D11A1000 69URD33D11A1000 6 9URD33D11A1000 6 9URD33D11A1000 ASAB 23 68 Z SAN CARRARO ASAB 07008 mm G9URD33DIIAOQ0 ASAB 0790C 2530000 6 6URD33D11A1400 6 6URD33D11A1400 ASAB 08208 120000 G9URD3DIAIOO0 LASAB 09208 2530000 G9URD33DIIADDSO TERNO GROUP ES NER ASAB 0930C 4500000 6 6URD33D11A1400 6 6URD33D11A1400 ASAB I0B 253000 6 9URD33D11A1400 ASAB 1200C 4500000 6URD233PLAF2200 G6URD233PLAF2200 ASAB 1410C 6480000 6URD233PLAF2200 G6URD233PLAF2200 ASAB 1600C 12500000 6URD233PLAF2800 6URD233PLAF2800 Ferraz Mersen Fuses AJ T ASAB 0023B ASAB 0043B ASAB 0053B ASAB 0076B ASAB 0097B ASAB 0100B ASAB 0105B ASAB 0145B ASAB 0170B ASAB 0200B ASAB 0220B ASAB 0255C ASAB 0255B ASAB 0350B ASAB 0380C ASAB 0425B ASAB 0430C ASAB 0500B ASAB 0580B
33. Excessive starts per hour e Excessive throughput e Damage to the motor windings Resolve the cause of the overload and allow the motor to cool Related parameters 1A 1B 1C 1D 2A 2B 3A 3B 16A HOTOR CONNECTION Where X is 1 20r3 TH The motor is not connected correctly to the soft starter for in line or inside delta use e Check individual motor connections to the soft starter for power circuit continuity e Check connections at the motor terminal box This trip is not adjustable Related parameters None 62 68 ASAB Z SANTERNO CARRARO GROUP MOTOR The motor thermistor input has been enabled and e The resistance at the thermistor input has exceeded 3 6 for more than one second e The motor winding has overheated Identify the cause of the overheating and allow the motor to cool before restarting e The motor thermistor input has been opened NOTE If a valid motor thermistor is no longer used a 1 2 kO resistor must be fitted across terminals 64 65 Related parameters 16G HETHORE The network master has sent a trip command to the starter or there may be a network communication COMMUNICATION problem ey BETHEEH MODULE Check the network for causes of communication inactivity AND METHORK Related parameters 16L HO FLOW is is a name selected for a programmable input Refer to Input A trip PARAMETER OUT OF e A parameter value is outside the valid range FANGE The starter will load the defa
34. Relay B On Delay Relay B Off Delay Relay C Function Relay C On Delay 7 Relay C Off Delay 7 Low CurrentFlag 7K High Current Flag 7L Motor Temperature Flag nstantaneous Overcurrent Delay Motor Set Select Input Trip Main Contactor 00 00 mm ss 00 00 mm ss Run 00 00 mm ss 00 00 mm ss Trip 00 00 mm ss 00 00 mm ss 50 FLC 10096 FLC 80 FLC 10 Display 10A Language 10B User Screen Top Left 10C User Screen Top Right 10D User Screen Bottom Left 10E User Screen Bottom Right 10 Display A or kW English Starter State Blank Hours Run Blank Current 36 68 ASAB 73 CARRARO GROUP Z SANTERNO Extended Menu The Extended Menu provides access to all the ASAB s programmable parameters Default S etting 1 Motor Details 1A MotorFull Load Current Model dependent 1B Locked Rotor Time 00 10 mm ss 1C MotorFLC 2 Model dependent 1D Locked Rotor Time 2 00 10 mm ss 1E DualThermal Model Single 2 Primary Start Stop 2A Start Mode Constant Current 2B Current Limit 350 FLC 2C Initial Current 350 FLC 2D StartRamp Time 00 10 mm ss 2E Kickstart Level 500 FLC 2F Kickstart Time 0 ms 2G Excess Start Time 00 20 mm ss 2H Stop Mode CoastTo Stop 21 Stop Time 00 00 mm ss 2 Adaptive Start Profile Constant Acceleration 2K Adaptive Stop Profile Constant Deceleration 2L Adaptive Control Gain 15 3 Secondary Start Stop 3A Start Mode 2 Constant Current 3B Current Limit 2 350 FLC 36 Initi
35. SAB 1000B 664 A ASAB 1200C 1071 A ASAB 1410C 1114 A ASAB 1600C 1353 A Inside delta connection AC53b 3 0 10 350 AC53b 3 5 15 345 AC53b 4 0 20 340 AC53b 4 5 30 330 40 C 1000 metres 40 C 1000 metres 40 C 1000 metres 40 C 1000 metres ASAB 0023B 22 A AS AB 00438 44 A ASAB 00538 55 A 40 9C 1000 metres 40 C 1000 metres 40 9C 1000 metres 40 9C 1000 metres AS AB 0076B 70A ASAB 0097B 87A ASAB 01008 92 A ASAB 0105B 117A ASAB 0145B 136 A ASAB 01708 146 A ASAB 02008 200A ASAB 02208 223 A ASAB 0255B 264 A ASAB 0255C 264 A ASAB 0350B 366 A ASAB 0380C 449 A ASAB 0425B 458 A ASAB 0430C 464 A AS AB 05008 490 A ASAB 0580B 546 A 6 68 ASAB Z SANTERNO CARRARO GROUP ASAB 0620C 651A AS AB 0650C 683 A AS AB 07008 658A AS AB 0790C 868 A AS AB 08208 774A ASAB 09208 857 A ASAB 0930C 992 A AS AB 1000B 997 A ASAB 1200C 1606 A ASAB 1410C 1671 A ASAB 1600C 2030 A Current Ratings for Continuous Operation Not bypassed 351A AC 53a 35 15 50 6 Starts per hour On load duty cycle Start time Seconds Start current multiple of motor full load current Starter current rating amperes 40 9C 1000 metres 40 9C 1000 metres 40 9C 1000 metres 40 9C 1000 metres ASAB 0930C ASAB 100C ASAB MIOC ASAB l600C In line connection ASAB 0930C 5 12006 5 14106 ASAB 1600C Inside delta connection 40 9C 1000 metres 40 9C 1000 metres 40 9C 1000 metres 40 9
36. Starter Trip Starter Trip Starter Trip Starter Trip Starter Trip Starter Trip Starter Trip Starter Trip Starter Trip Starter 38 68 ASAB 7 4 741 7 4 2 Z SANTERNO CARRARO GROUP Parameter Descriptions 1 Motor Details NOTE Parameter 1B determines the trip current for motor overload protection The default setting of parameter 1B provides Motor Overload Protection Class 10 Trip Current 105 of FLA full load amperage or equivalent 1A Motor FLC Range Model dependent Description Matches the starter to the connected motor s full load current Set to the full load current FLC rating shown on the motor nameplate 1B Locked Rotor Time Range 0 01 2 00 minutes seconds Default 10 seconds Description Sets the maximum length of time the motor can sustain locked rotor current from cold before reaching its maximum temperature Set according to the motor datasheet 1C Motor FLC 2 Range Model dependent Description Sets the secondary motor s full load current 1D Locked Rotor Time 2 Range 0 01 2 00 minutes seconds Default 10 seconds Description Sets the maximum length of time the motor can sustain locked rotor current from cold before reaching its maximum temperature Setaccording to the motor datasheet 1E Dual Thermal Model Options Single default Dual Description Activates dual thermal modelling The dual thermal model is required only if the ASAB is controlling two physi
37. TION Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods Fine tuning Adaptive Control If the motor does not start or stop smoothly adjust the adaptive control gain parameter 2L The gain setting determines how much the ASAB will adjust future adaptive control starts and stops based on information from the previous start The gain setting affects both Starting and stopping performance e Ifthe motor accelerates or decelerates too quickly at the end of a start or stop increase the gain setting by 5 10 e ifthe motor speed fluctuates during starting or stopping decrease the gain setting slightly NOTE Changing the gain setting resets the starter s adaptive control learning The first start after changing the gain will use constant current Kickstart Kickstart provides a short boost of extra torque at the beginning of a start and can be used in conjunction with current ramp or constant current starting Kickstart can be useful to help start loads that require high breakaway torque but then accelerate easily for example flywheel loads such as presses 700 600 1 Kickstart level parameter 2E 2 Kickstart time parameter 3 Initial current parameter 2C 4 Start ramp time parameter 2D 5 Current limit parameter 2B 6 Full voltage current 500 400 300 i 200
38. a percentage of motor full load current e Calculated rise in motor temperature LAST START Bia 5 358 x FL A TEHP DS Date and Time The date time screen shows the current system date and time 24 hourformat For details on setting the date and time referto Set Date and Time on page 50 SCR Conduction Bargraph The SCR conduction bargraph shows the level of conduction on each phase Graphs The ASAB can display real time performance information for e Current e motor temperature e motor kW e motor kVA e motor power factor The newest information is displayed at the right hand edge of the screen Older data is not stored To access the graphs or to change which graph is shown press the GRAPHS button The graph can also be paused to allow past performance to be analysed To pause the graph press and hold the GRAPHS button for more than 0 5 seconds To unpause the graph press the GRAPHS button again NOTE The ASAB will not collect data while the graph is paused When graphing resumes a small gap will be shown between the old data and the new data ASAB 27 68 6 4 6 4 1 6 5 6 5 1 6 5 2 Z SANTERNO CARRARO GROUP Start Stop and Reset Commands The soft starter can be controlled in three ways e using the buttons on the keypad e via remote inputs e viaa serial communication link The LOCAL REMOTE button controls whether the ASAB will respond to local control via the keypad or remote control via
39. ain contactor to isolate the motor circuit in the event of a soft starter trip The shunt trip mechanism must be powered from the supply side of the circuit breaker or from a separate control supply 5 5 Earth Terminals Earth terminals are located at the back of the soft starter e ASAB 0023B ASAB 0105B have one terminal on the input side top e ASAB 0145B ASAB 1000B and ASAB 0255C ASAB 1600C have two terminals one on the input side top and one on the output side bottom 5 6 Power Factor Correction If power factor correction is used a dedicated contactor should be used to switch in the capacitors CAUTION Power factor correction capacitors must be connected to the input side of the soft starter Connecting power factor correction capacitors to the output side will damage the soft starter 5 7 Power Supply Fuses Semiconductor fuses can be used for Type 2 coordination according to IEC 60947 4 2 standard and to reduce the risk of damage to SCRs from transient overload currents HRC fuses such as Ferraz Mersen AJ T fuses can be used for Type 1 coordination according to IEC 60947 4 2 standard CAUTION Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods For applications using Adaptive Control to soft stop the motor with stop times greater than 30 seconds motor branch protection should be selected as fo
40. al Current 2 350 FLC 3D StartRamp 2 00 10 mm ss 3E Kickstart Level 2 500 FLC 3F Kickstart Time 2 0 ms 3G Excess Start Time 2 00 20 mm ss 3H Stop Mode 2 CoastTo Stop 31 Stop Time 2 00 00 mm ss 3 Adaptive Start Profile 2 Constant Acceleration 3K Adaptive Stop P rofile 2 Constant Deceleration 3L Adaptive Control Gain 2 75 4 Protection Levels 4A Current Imbalance 30 4B Phase Sequence Any Sequence 4C Undercurrent 20 FLC 4D Instantaneous Overcurrent 400 FLC 4E Input A Trip Always Active 4F Motor Temperature Check Do Not Check 4G Frequency Check Start R un 4H Frequency Variation 5 Hz 5 Protection Delays 5A Restart Delay 00 10 mm ss 5B Current Imbalance Delay 00 03 mm ss 5C Undercurrent Delay 00 05 mm ss 5D Instantaneous Overcurrent Delay 00 00 mm ss 5E Input A Trip Delay 00 00 mm ss 5F Input A Initial Delay 00 00 mm ss 5G Frequency Delay 00 01 mm ss 6 Inputs 6A Local Remote LCL RMT Anytime 6B Comms in Remote 6C Remote Reset Logic 6D Input A Function 6E InputA Name Enable Control in RMT Normally Closed N C Motor Set Select Input Trip ASAB 37 68 CARRARO GROUP Z SANTERNO 10 15 16 Relay Outputs 7A Relay A Function 7B Relay A On Delay 7C Relay A Off Delay 7D Relay B Function 7E Relay B On Delay TF Relay B Off Delay 7G Relay C Function 7H Relay C On Delay 7 Relay C Off Delay 7 Low Current Flag 7K High Current Flag 7L Motor Temperature Flag Analog Output 8A Analog Output A 8B Analog
41. approximately 50 75 of motor full load torque FLT depending on the motor The torque when the motor is jogged in reverse is approximately 25 to 50 of FLT Parameter 15F J og Torque controls how much of the maximum available jog torque the soft starter will apply to the motor NOTE Setting parameter 15F above 50 may cause increased shaft vibration 90 0 80 1 1 Motor FLT 70 2 J og forward maximum torque 60 ma 3 J og reverse maximum torque 50 H 40 30 20 10 0 Available torque 05723 D To activate jog operation use a programmable input parameter 6D If any other command is received when jogging the starter will stop and await a new command NOTE Soft start and soft stop are not available during jog operation og is only available for the primary motor CAUTION Slow speed running is not intended for continuous operation due to reduced motor cooling og operation causes the motor to heat faster than the rate calculated by the motor thermal model If you are using jog install a motor thermistor or allow sufficient restart delay parameter 5A Inside Delta Operation Adaptive Control og Brake and PowerThrough functions are not supported with inside delta six wire operation If these functions are programmed when the starter is connected inside delta the behaviour is as given below Adaptive Control Start The starter performs a constant current start Adaptive Con
42. ate for the application and that you are using the intended motor starting profile If parameter 6D is set to Motor Set Select check that the corresponding input is in the expected state The load may be jammed Check the load for severe overloading or a locked rotor situation Erratic motor operation e TheSCRs in the ASAB require atleast5 A of current to latch If you are testing the p soft starter on a motor with full load current less than 5 A the SCRs may not latch correctly Erratic and noisy motor operation e Ifthe soft starter is connected to the motor using inside delta configuration the soft starter may not be correctly detecting the connection Contact your local supplier for advice Soft stop ends too quickly e The soft stop settings may not be appropriate for the motor and load Review the settings of parameters 2H 21 3H and 31 e Ifthe motor is very lightly loaded soft stop will have limited effect Adaptive Control brake jog and e These features are only available with in line installation If the ASAB is installed inside delta these features will not operate 64 68 ASAB Z SANTERNO CARRARO GROUP After selecting Adaptive Control the motor e used an ordinary start and or the second start was different to the first PowerThrough does not operate when e selected Parameter settings cannot be stored e The first Adaptive Control start is actually Constant Current so that the starter can learn f
43. cally separate motors NOTE E The second thermal model is only active if parameter 1E Dual Thermal Model is setto Dual and the starter is using the secondary motor set a programmable input is set to Motor Set Select and the input is active 2 Primary Start Stop 2A Start Mode Options Constant Current default Adaptive Control Description Selects the soft start mode 2B Current Limit Range 100 600 FLC Default 350 Description Sets the current limit for constant current and current ramp soft starting as a percentage of motor full load current 2C Initial Current Range 100 600 FLC Default 350 Description Sets the initial start current level for current ramp starting as a percentage of motor full load current Setso that the motor begins to accelerate immediately after a start is initiated If current ramp starting is not required set the initial current equal to the current limit 2D Start Ramp Time Range 1 180 seconds Default 10 seconds Description Sets the total start time for an Adaptive Control start or the ramp time for current ramp starting from the initial current to the current limit ASAB 39 68 Z SANTERNO CARRARO GROUP 2E Kickstart Level Range 100 700 FLC Default 500 Description Sets the level of the kickstart current 2F Kickstart Time Range 0 2000 milliseconds Default 0000 milliseconds Description Sets the kickstart duration A setting of 0 disabl
44. connected to Input A terminals 53 55 Closing Input A causes the ASAB to run the motor and ignore certain trip conditions S 1 Three phase supply p L4 G 2 Motor terminals A 3 Control voltage model dependent 4 Remote control inputs H c PI Geh EAE 5 Motor thermistor input A Y 6 Relay outputs i i Start stop contact den OES js i G 6 8 Reset contact Emergency Run Contact ED 13 14 Relay output A 21 22 24 Relay output B A4 13 33 34 Relay output C D O A5 14 B a A6 21 o 22 40 d 24 4 59 33 S3 o Oo 34 o 54 T 56 A o 57 o 58 5 64 O 65 08879 B Parameter settings e Parameter 6D Input A Function e Select Emergency Run assigns Input A for Emergency Run function e Parameter 15C Emergency Run e Select Enable Enables Emergency Run mode NOTE Although the Emergency Run satisfies the functionality requirements of Fire Mode Santerno does not recommend its use in situations that require testing and or compliance with specific standards as itis not certified ASAB 55 68 CARRARO GROUP Z SANTERNO 9 4 Auxiliary Trip Circuit In normal operation the ASAB is controlled via a remote two wire signal terminals 56 57 Input A terminals 53 55 is connected to an external trip c
45. ct Main Contactor assigns the Main Contactor function to Relay Output A default setting ASA B 53 68 SANTERNO CARRARO GROUP 9 2 Installation with Bypass Contactor The ASAB is installed with a bypass contactor AC1 rated The bypass contactor is controlled by the ASAB Run Output which by default is assigned to Output Relay B terminals 21 22 24 4 et 1 j Three phase supply 2 Motor terminals 3 Control voltage model dependent F1 4 Remote control inputs 2 1 A 5E am 5 Motor thermistor input be ss Y 4 6 Relay outputs i Bypass contactor external 3 L2 AIT2 Semiconductor fuses optional F 60 4 Z K Start contact Se Stop contact 5 L3 X em Reset contact Ka t1 13 14 Relay output A L3B f a 21 22 24 Relay output B E 33 34 Relay output C So A4 13 O O 5 AG 21 o 40 22 d O 24 a 7 53 33 Oo moO Oo 54 4 0 o 57 Oo 58 64 Oo e 9 E Parameter settings e Parameter 7D Relay B Function e Select Run assigns the run output function to Relay Output B default value 54 68 ASAB CARRARO GROUP Z SANTERNO Emergency Run Operation In normal operation the ASAB is controlled via a remote two wire signal terminals 56 57 Emergency Run is controlled by a two wire circuit
46. e 15P0078B1 ASAB ADVANCED SOFT STARTER INSTALLATION AND PROGRAMMING INSTRUCTIONS Issued on 01 10 14 R 04 English This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses Elettronica Santerno is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno Elettronica Santerno assumes no responsibility for the consequences resulting from the use of non original spare parts Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected corrections will be included in new releases of the manual The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law SANTERNO CARRARO GROUP Elettronica Santerno S p A Via della Concia 7 40023 Castel Guelfo BO Italy Tel 39 0542 489711 Fax 39 0542 489722 www
47. e 8 NOTE value 5 1 2 In line installation internally bypassed K1 FA A aes PE Laem K Y PE MAC WU Y K H b ch 04478 C E K1 When testing the soft starter with a small motor set parameter 1A Motor Full Load Currentto the minimum allowable Main contactor optional Semiconductor fuses optional ASAB 17 68 CARRARO GROUP Z SANTERNO 5 1 3 In line installation externally bypassed Non bypassed models have dedicated bypass terminals which allow the ASAB to continue providing protection and monitoring functions even when bypassed via an external bypass contactor The bypass contactor must be connected to the bypass terminals and controlled by a programmable output configured to Run refer to parameters 7A 7 js Main contactor optional Bypass contactor external Semiconductor fuses optional SN P mm ac I E M i 16 A I je M E 6 13 Ko Lag AX 08726 B NOTE The bypass terminals on ASAB 0255C are 118 128 T3B The bypass terminals on ASAB 0380C ASAB 1600C are L1B L2B L3B The fuses can be installed on the input side if required 5 14 In line installation non bypassed Fi Main contactor optional
48. e tci D cert re cce 4 5 watts per ampere approx 10 68 ASAB Z SANTERNO CARRARO GROUP Certification IEC 60947 4 2 IEC 60947 4 2 Compliant with EU Directive 2002 95 EC EAC formerly 2051 care e cesa TP TC 004 2011 E MHR Lloyds Marine No 1 Specification Ure T UL 508 ASAB 0023B ASAB 0425B ASAB 0255C ASAB 16000 UL Listed ASAB 0500B ASAB 1000B UL Recognised ASAB 0023B ASAB 010BB corr mma enr erai tii ad IP20 amp NEMAT UL Indoor Type 1 ASAB 0145B ASAB 100 0C err nente EES IP00 UL Indoor Open Type Eeer IP 20 when fitted with optional finger guard kit For UL certification additional requirements may apply depending on the models For details refer to UL Compliant Installation on page 11 UL Compliant Installation This section details additional requirements and configuration settings for the ASAB soft starters to be UL compliant Refer to also UL Fuse Selection and Short Circuit Ratings on page 25 Models ASAB 0023B ASAB 0105B There is no additional requirement for these models Models ASAB 0145B ASAB 0220B e Use with applicable finger guard kit part no 995 09452 00 e Usethe recommended pressure terminal connector kit Refer to Models ASAB 0255B ASAB 0425B e Use with applicable finger guard kit part no 995 14791 00 e Usethe recomm
49. ed end should be outside the starter For output busbars the unthreaded hole should be outside the starter 14 Replace the dome washers with the flat face towards the busbar then tighten the bolts holding the busbars in place to 20 Nm 15 Place the current transformer assembly over the input busbars and screw the assembly to the body of the starter see note 16 Run all wiring to the side of the starter and secure with cable ties NOTE If moving the input busbars the current transformers CTs must also be reconfigured d Label the CTs L1 L2 and L3 L1 is leftmost when looking from the front of the starter Remove the cable ties and unscrew the CTs from the bracket 2 Move the CT bracket to the top of the starter Position the CTs for the correct phases then screw the CTs to the bracket For models ASAB 0380C ASAB 0930C the CTs must be placed on an angle the left hand legs of each CT will be on the top row of holes and the right hand legs will be on the bottom tabs ASAB 67 68 Z SANTERNO CARRARO GROUP 68 68 ASAB 300 280 01Z 15P0078B1
50. ed parameters 1A 1C 2B 2D 2G 3B 3D 3G 16H FIRIHG FAIL Pe Where X is phase 1 20r3 The SCR did not fire as expected The SCR may be faulty or there may be an internal wiring fault This trip is not adjustable Related parameters None The ASAB can support higher motor full load current values when connected to the motor using inside delta configuration rather than in line connection If the soft starter is connected in line but the programmed setting for parameter 1A Motor Full Load Currentis above the in line maximum the soft Starter will trip at start see Minimum and Maximum Current Settings on page 8 If the soft starter is connected to the motor using inside delta configuration the soft starter may not be correctly detecting the connection Contact your local supplier for advice Related parameters 1A 1C ASAB 61 68 Z SANTERNO CARRARO GROUP FREQUENCY The mains frequency has gone beyond the specified range Check for other equipment in the area that could be affecting the mains supply particularly variable speed drives and switch mode power supplies SMPS If the ASAB is connected to a generator set supply the generator may be too small or could have a speed regulation problem Related parameters 4G 4H 5G 16F HEAT SINE Check if cooling fans are operating If mounted in an enclosure check if ventilation is adequate WER TEMPERATURE Fans operate during Start Run and for 10 minutes after the starter exits the Stop
51. en performing service proper ESD equipment should be used to prevent possible damage from occurring All units are manufactured with input and output busbars at the bottom of the unit as standard The input and or output busbars can be moved to the top of the unit if required 1 Remove all wiring and links from the soft starter before dismantling the unit 2 Remove the unit cover 4 screws 3 Remove the keypad faceplate then gently remove the keypad 2 screws 4 Remove the control terminal plugs 5 Gently fold the main plastic away from the starter 12 screws 6 Unplug the keypad loom from CON 1 see note 7 Label each SCR firing loom with the number of the corresponding terminal on the backplane PCB then unplug the looms 8 Unplug the thermistor fan and current transformer wires from the model board 9 Remove the plastic tray from the starter four screws NOTE Remove the main plastic slowly to avoid damaging the keypad wiring loom which runs between the main plastic and the backplane PCB 10 Unscrew and remove the magnetic bypass plates models ASAB 0620C to ASAB 1600C only 11 Remove the current transformer assembly three screws 12 Identify which busbars are to be moved Remove the bolts holding these busbars in place then slide the busbars out through the bottom of the starter four bolts per busbar 13 Slide the busbars in through the top of the starter For input busbars the short curv
52. ended pressure terminal connector kit Refer to Model ASAB 0255C e Usethe recommended pressure terminal connector kit Refer to Models ASAB 0380C ASAB 1600C e Configure the busbars for line load terminals at opposite ends of the soft starter i e Top In Bottom Out or Top Out Bottom In e Usethe recommended pressure terminal connector kit Refer to Models ASAB 0500B ASAB 1000B These models are UL recognised components S eparate cable landing busbars may be required within the electrical cabinet when terminating cables sized according to the National Wiring Code NEC regulations erminal Connector Parts on page 11 for more information erminal Connector Parts on page 11 for more information erminal Connector Parts on page 11 for more information erminal Connector Parts on page 11 for more information Terminal Connector Parts For models ASAB 0145B ASAB 0425B and ASAB 0255C ASAB 1600C to be UL compliant you must use the recommended pressure terminal connector as detailed in the table below Models FLC A No of wires Recommended lugs part No ASAB 0145B 145 1 OPHD 95 16 ASAB 0170B 170 1 OPHD 120 16 ASAB 0200B 200 1 OPHD 150 16 ASAB 0220B 220 1 OPHD 185 16 ASAB 0255B 255 1 OPHD 240 20 ASAB 0350B 350 1 OPHD 400 16 ASAB 0425B 425 2 OPHD 185 16 ASAB 0255C 255 1 OPHD 240 20 ASAB 0380C 380 ASAB 0430C 430 ASAB 0620C 620 2 EE ASAB 0650C 650 ASAB 07
53. entary overcurrent events 5E Input A Trip Delay Range 0 00 4 00 minutes seconds Default 0 second Description Sets a delay between the input activating and the soft starter tripping 5F Input A Initial Delay Range 00 00 30 00 minutes seconds Default 0 second Description Sets a delay before an input trip can occur The initial delay is counted from the time a start signal is received The state of the input is ignored until the initial delay has elapsed 5G Frequency Delay Range 0 01 4 00 minutes seconds Default 1 second Description Slows the ASAB s response to frequency disturbances avoiding trips due to momentary fluctuations 6 Inputs 6A Local Remote Options LCL RMT Anytime LOCAL REMOTE button is always enabled LCL RMT When Off LOCAL REMOTE button is enabled when the starter is off Local Control Only All remote inputs are disabled Remote Control Only Local control buttons START RESET LOCAL REMOTE are disabled Description Selects when the LOCAL REMOTE button can be used to switch between local and remote control and enables or disables the local control buttons and remote control inputs The STOP button on the keypad is always enabled 6B Comms in Remote Options Disable Control in RMT Enable Control in RMT default Description Selects whether the starter will accept Start and Stop commands from the serial communication network when in Remote mode The Reset and Local Remote Control co
54. er is installed inside delta PowerThrough will not operate e PowerThrough remains active until 3 P hase Control Only is reselected A shorted SCR ora short within the bypass contactor will trip the starter on Lx Tx shorted If PowerThrough is enabled the trip can be reset and subsequent starts will use PowerThrough two phase control however not all features will be available The trip LED will flash and the display will indicate 2 Phase Damaged SCR CAUTION PowerThrough uses a two phase soft start technology and additional care is required when sizing circuit breakers and protection Contact your local supplier for assistance CAUTION The starter will trip on Lx Tx Shorted on the first start attempt after control power is applied PowerThrough will not operate if control power is cycled between starts PowerThrough operation does not support Adaptive Control soft starting or soft stopping In PowerThrough the ASAB will automatically select constant current soft starting and timed voltage ramp soft stopping If PowerThrough is enabled parameters 2C and 2B must be set appropriately 15 Jog Torque The ASAB can jog the motor at a reduced speed which allows precise positioning of belts and flywheels og can be used for either forward or reverse operation Range 20 100 Default 50 Description Sets the current limit for jog operation 48 68 ASAB 7 4 12 7 5 Z SANTERNO CARRARO GROUP
55. ernal option units The AC supply must be disconnected from the starter using an approved isolation device before any cover is removed from the starter or before any servicing work is performed WARNING ELECTRICAL SHOCK HAZARD Models ASAB 0500B ASAB 1600C The busbar and heatsink must be treated as live whenever the unit has mains voltage connected including when the starter is tripped or waiting for a command AVERTISSEMENT DANGER D ELECTROCUTION Mod les ASAB 0500B a ASAB 1600C Les barres de puissance et le radiateur doivent tre trait s comme tant des l ments sous tension si l appareil est reli au secteur y compris lorsque le d marreur s est mis en s curit ou s il attend une commande SHORT CIRCUIT The ASAB is not short circuit proof After severe overload or short circuit the operation of the ASAB should be fully tested by an authorised service agent GROUNDING AND BRANCH CIRCUIT PROTECTION Itis the responsibility of the user or person installing the ASAB to provide proper grounding and branch circuit protection according to local electrical safety codes gt gt BPE ASAB 3 68 2 2 2 2 1 23 2 SANTERNO CARRARO GROUP System Design and Safety of Personnel The starter is intended as a component for professional incorporation into complete equipment or a system If installed incorrectly the starter may present a safety hazard The starter uses high voltages and currents carries stored elect
56. es kickstart CAUTION Kickstart subjects the mechanical equipment to increased torque levels Ensure the motor load and couplings can handle the additional torque before using this feature 2G Excess Start Time Excess start time is the maximum time the ASAB will attempt to start the motor If the motor does not transition to Run mode within the programmed limit the starter will trip Set for a period slightly longer than required for a normal healthy start A setting of 0 disables excess start time protection Range 0 00 4 00 minutes seconds Default 20 seconds Description Set as required 2H Stop Mode Options CoastTo Stop default TVR Soft Stop Adaptive Control Brake Description Selects the stop mode 21 Stop Time Range 0 00 4 00 minutes seconds Default 0 second Description Sets the time for soft stopping the motor using timed voltage ramp or Adaptive Control If a main contactor is installed the contactor must remain closed until the end of the stop time Use a programmable output configured to Run to control the main contactor Sets the total stopping time when using brake 2 Adaptive Start Profile Options Early Acceleration Constant Acceleration default Late Acceleration Description Selects which profile the ASAB will use for an Adaptive Control soft start 2K Adaptive Stop Profile Options Early Deceleration Constant Deceleration default Late Deceleration Description Selects which
57. f the stop time is too short braking will not be successful and the motor will coast to stop 2 SetBrake Time parameter 15H to approximately one quarter of the programmed Stop Time This sets the time for the Full Brake stage 2 3 Adjust the Brake Torque parameter 150 so that the desired stopping performance is achieved If set too low the motor will not stop completely and will coast to stop by the end of the braking period 100 1 Stop time parameter 21 2 Brake time parameter 15H 3 Coast to stop time 75963 U El i D Sr Time CAUTION When using DC brake the mains supply must be connected to the soft starter input terminals L1 L2 L3 in positive phase sequence and parameter 4B Phase Sequence must be set to Positive Only NOTE For loads which may vary between braking cycles install a zero speed sensor to ensure that the soft starter ends DC braking when the motor stops This avoids unnecessary heating of the motor For more information on using the ASAB with an external speed sensor eg for applications with variable load during the braking cycle refer to DC Brake with External Zero Speed Sensor on page 57 32 68 ASAB 6 7 6 8 CARRARO GROUP Z SANTERNO J og Operation og runs the motor at reduced speed to allow alignment of the load or to assist servicing The motor can be jogged in either forward or reverse direction The maximum available torque for jog forward is
58. ful start The soft starter compares the motor s calculated temperature with the temperature rise from the last motor start and only operates if the motor is cool enough to start successfully 4G Frequency Check Options Do Not Check Start Only Start R un default Run Only Description Determines when and if the starter will monitor for a frequency trip 4H Frequency Variation Options 2Hz 5 Hz default 10Hz 15Hz Description Selects the soft starter s tolerance for frequency variation 42 68 ASAB 7 4 5 7 4 6 Z SANTERNO CARRARO GROUP 5 Protection Delays 5A Restart Delay Range 00 01 60 00 minutes seconds Default 10 seconds Description The ASAB can be configured to force a delay between the end of a stop and the beginning of the next start During the restart delay period the display shows the time remaining before another start can be attempted 5B Current Imbalance Delay Range 0 00 4 00 minutes seconds Default 3 seconds Description Slows the ASAB s response to current imbalance avoiding trips due to momentary fluctuations 5C Undercurrent Delay Range 0 00 4 00 minutes seconds Default 5 seconds Description Slows the ASAB s response to undercurrent avoiding trips due to momentary fluctuations 5D Instantaneous Overcurrent Delay Range 0 00 1 00 minutes seconds Default 0 second Description Slows the ASAB s response to overcurrent avoiding trips due to mom
59. hermistor circuit should be run in screened cable and must be electrically isolated from earth and all other power and control circuits ASAB 13 68 Z SANTERNO CARRARO GROUP 47 Power Terminations NOTE For personnel safety the power terminals on models up to ASAB 0105B are protected by snap off tabs When using large cables it may be necessary to break off these tabs NOTE Some units use aluminium busbars When connecting power terminations we recommend cleaning the surface contact area thoroughly using an emery or stainless steel brush and using an appropriate jointing compound to prevent corrosion Use only copper stranded or solid conductors rated for 75 9C or higher ASAB 0023B ASAB 0105B Cable size 6 50 mm AWG 10 1 0 Torque 4 Nm 2 9 ft lb Torx T20 x 150 10280 A Flat7 mm x 150 10281 A 10 5 mm 38 Nm 28 0 ft lb 38 Nm 28 0 ft lb 38Nm 28 0 ft lb PO 09866 B 66 Nm 48 7 ft lb 08355 B o I 3 14 68 ASAB 4 8 48 1 4 8 2 4 8 3 CARRARO GROUP Z SANTERNO Power Input and Output Configurations Internally Bypassed Models ASAB 0023B ASAB 1000B Models ASAB 0023B ASAB 0220B have power inputs at the top of the unit and outputs at the bottom of the unit Internally bypassed models ASAB 0255B ASAB 0425B have
60. ircuit such as a low pressure alarm switch for a pumping system When the external circuit activates the soft starter trips which stops the motor m IT i Ki u ee E IM Ad 1 Three phase supply mmm 2 Motorterminals Eas 39 Control voltage model dependent b K 4 Remote control inputs eee 5 Motorthermistor input Las 913 Es 6 Relay outputs SCH K Start stop contact ED Reset contact Auxiliary trip contact m 13 14 Relay output A 21 22 24 Relay output B A5 34 Relay output M elay output C A6 O eech 40 ot 41_ o en 5 2 55 O 54 91 S2 58 65 Parameter settings e Parameter 6D Input A Function e Select Input Trip N O Assigns the Input A to Auxiliary Trip N O function e Parameter 6E Input A Name e Selecta name eg Low Pressure Assigns a name to Input A e Parameter 4E Input A Trip e Setas required Forexample Run Only limits the input trip to when the soft starter is running only e Parameter 5E Input A Trip Delay e Setas required Sets a delay between the input activating and the soft starter tripping e Parameter 5 Input A Initial Delay e Setataround 120 seconds Limits operation of the input trip to 120 seconds after the start signal This allows time for pressure to build up in the piping before the low pressure input bec
61. it parameter 2B sufficiently high to allow a successful start The first Adaptive Control start will be a Constant Current start This allows the ASAB to learn the characteristics of the connected motor This motor data is used by the ASAB during subsequent Adaptive Control starts gt Adaptive start profile parameter 2J 1 Early acceleration 2 Constant acceleration 3 Late acceleration 4 Start ramp time parameter 2D Speed 04827 C Time How to Select the Adaptive Control Start Profile The best profile will depend on the exact details of each application Some loads such as submersible pumps should not be run at slow speeds An early acceleration profile will raise the speed quickly then control acceleration through the rest of the start NOTE Adaptive Control will control the load according to the programmed profile Start current will vary according to the selected acceleration profile and the programmed start time If replacing a motor connected to a ASAB programmed for Adaptive Control starting or stopping or if the starter has been tested on a different motor prior to actual installation the starter will need to learn the characteristics of the new motor The ASAB will automatically re learn the motor s characteristics if parameter 1A Motor Full Load Current or parameter 2L Adaptive Control Gain is changed ASAB 29 68 6 5 4 6 6 6 6 1 6 6 2 CARRARO GROUP Z SANTERNO CAU
62. llows e Standard HRC line fuses minimum 150 motor full load current e motor rated line fuses minimum rating 100 150 motor full load current e motor control circuit breaker minimum long time setting 150 motor full load current e motor control circuit breaker minimum short time setting 400 motor full load current for 30 seconds 20 68 ASAB 5 7 1 5 7 2 Z SANTERNO CARRARO GROUP NOTE Fuse selection is based on a 400 FLC start for 20 seconds in conjunction with standard published starts per hour duty cycle 40 C ambient temperature and up to 1000 m altitude For installations operating outside these conditions consult your local supplier These fuse tables contain recommendations only Always consult your local supplier to confirm the selection for your particular application Bussman Fuses Square Body 170M SCR FT A S Supply Voltage Supply Voltage Supply Voltage lt 440 VAC lt 575 VAC 690 VAC 1314 170 170 1319 1321 vomo DOMI ASAB 03508 20000 17005011 100504 ASAB 80C 32000 17006041 wen ASAB 0058 3200 1700604 ASAB M30C 3200 17006041 10M6008 ASAB 0008 78100 170515 wun 170 ASAB 02008 120000 170m5017 wem ASAB 09208 253000 170M607 watt 17
63. lose the circuit on the input NOTE Parameter 6A Local Remote controls when the LOCAL REMOTE button is enabled A reset does not occur after an e The remote 2 wire start signal must be removed and reapplied for a re start Auto Reset when using a remote two wire control Non resettable Thermistor Cct trip when e The thermistor input is enabled once a link is fitted and short circuit protection has there is a link between the thermistor input activated 64 65 or when the motor thermistor Remove the link then load the default parameter set This will disable the connected between 64 65 is permanently thermistor input and clear the trip removed Place a 1k2 Q resistor across the thermistor input Turn thermistor protection to Log only parameter 16G The soft starter does not control the motor Start performance may be unstable when using a low Motor Full Load Current setting correctly during starting parameter 1A This can affect use on a small test motor with full load current between 5 A and 50 A Power factor correction PFC capacitors must be installed on the supply side of the soft starter To control a dedicated PFC capacitor contactor connect the contactor to run relay terminals Motor does not reach full speed If the start current is too low the motor will not produce enough torque to accelerate to full speed The soft starter may trip on excess start time NOTE Make sure the motor starting parameters are appropri
64. ltage Le 440 VAC lt 575 VAC TERNO CARRARO GROUP Supply Voltage lt 690 VAC AS AB 0023B 1150 AO70URD30XXX0063 AO70URD30XXX0063 ASAB 0043B 8000 AO70URD30XXX0125 AO70URD30XXX0125 AO70URD30XXX0125 ASAB 0053B 15000 A070URD30XXX0125 A070URD30XXX0125 A070URD30XXX0125 ASAB 00768 15000 AQTOURD30XXX0160 AO7OURD30XXX0160 AO70URD30XXX0160 ASAB 00978 51200 AOTOURD30XXX0200 AO7OURD30XXX0200 AO7OURD30XXX0200 AO70URD30XXXO200 ASAB 0100B 80000 A070URD30XXX0200 A070URD30XXX0200 A070URD30XXX0200 ASAB 0105B 125000 A070URD30XXX0315 A070URD30XXX0315 A070URD30XXX0315 ASAB 0145B 125000 A070URD30XXX0315 A070URD30XXX0315 A070URD30XXX0315 LASAB 01708 TI 320000 A070URD300XX0315 AOTOURD3OXXX0315 AO7OURD3OXXXO3IS LASAB O2008 320000 ADTOURD3OXXX0450_ A070URD30XXX0450 AO7OURD3OXXXOASO ASAB 0255C 320000 AO070URD30XXXO450 A070URD30XXX0450 AO7OURD3OXXXOASO ASAB 0255B 320000 AO70URD30XXXO450 A070URD30XXX0450 AO7OURD3OXXXOASO HEIC PON ASAB 0255C ASAB 0350B 202000 A070URD31XXX0550 A070URD30XXX0315 A070URD30XXX0450 A070URD30XXX0450 A070URD30XXX0450 AS AB 0380C 320000 A070URD33XXX0700 AOQ70URD33XXX0700 AS AB 0425B 238000 AQ70URD32XXX 0630 ee ECG ASAB 0430C 320000 A070URD33XXX0700 AO70URD33XXO00 ASAB 0500B 320000 AO7OURD32XXxX0700 o o ASAB 0580B 781000 A070URD32XXX0800 Ee eee ASAB 0620C 1200000 AO70URD
65. meter 1A Motor Full Load Current to match the motor s nameplate full load current The suggested value is the starter s minimum full load current On the display the highlighted values are suggested values and the values enclosed in a box are the loaded values Application Suggested value Pump Centrifugal Pump Submersible Fan Damped Fan Undamped Compressor Screw Compressor Recip Crusher Rotary Motor Full Load Current Start Mode Adaptive Start Profile Start Ramp Time Stop Mode Adaptive Stop Profile Stop Time Motor Full Load Current Start Mode Adaptive Start Profile Start Ramp Time Stop Mode Adaptive Stop Profile Stop Time Motor Full Load Current Start Mode Current Limit Motor Full Load Current Start Mode Adaptive Start Profile Start Ramp Time Excess Start Time Locked Rotor Time Motor Full Load Current Start Mode Start Ramp Time Current Limit Motor Full Load Current Start Mode Start Ramp Time Current Limit Motor Full Load Current Start Mode Start Ramp Time Current Limit Stop Mode Adaptive Stop Profile Stop Time Motor Full Load Current Start Mode Start Ramp Time Current Limit Excess Start Time Locked Rotor Time Motor Full Load Current Start Mode Start Ramp Time Current Limit Excess Start Time Locked Rotor Time Model dependent Adaptive Control Early Acceleration 10 seconds Adaptive Control Late Deceleration 15 seconds Model dependent Adaptive Control Early
66. metres away from the starter for control and monitoring The starter can be controlled and programmed from either the remote keypad or the keypad on the starter Both displays show the same information The remote keypad also allows parameter settings to be copied between soft starters Finger Guard Kit Finger guards may be specified for personnel safety Finger guards fit over the soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP 20 protection when correctly installed NOTE Finger guards are required for models ASAB 0145B ASAB 0425B to be UL compliant Refer to UL Compliant Installation on page 11 for more information NOTE Finger guards can be used on soft starter models ASAB 0145B ASAB 1000B internally bypassed models only Different kits are required for different models PC Software WinMaster P C software provides monitoring programming and control of up to 99 soft starters A Modbus or USB communication module is required for each starter to use WinMaster 66 68 ASAB Z SANTERNO CARRARO GROUP 12 Busbar Adjustment Procedure The busbars on non bypassed models ASAB 0380C ASAB 1600C can be adjusted for top or bottom input and output as required NOTE Many electronic components are sensitive to static electricity Voltages so low that they cannot be felt seen or heard can reduce the life affect performance or completely destroy sensitive electronic components Wh
67. minals on ASAB 0255C are T1B 128 T3B The bypass terminals on ASAB 0380C ASAB 1600C are L1B L2B L3B The fuses can be installed on the input side if required CAUTION When connecting the ASAB in inside delta configuration always install a main contactor or shunt trip circuit breaker ASAB 19 68 Z SANTERNO CARRARO GROUP 5 17 Inside delta installation non bypassed Main contactor strongly recommended d S Semiconductor fuses optional 1 L1 201 XE 1 420 512 4 T2 vi M V2 5 3a M 5 1 3 6 T3 E D om xp O 04483 D CAUTION When connecting the ASAB in inside delta configuration always install a main contactor or shunt trip circuit breaker 5 2 Bypass Contactor Some ASAB soft starters are internally bypassed and do not require an external bypass contactor Non bypassed soft starters may be installed with an external bypass contactor Selecta contactor with an AC1 rating greater than or equal to the full load current rating of the connected motor 5 3 Main Contactor A main contactor must be installed if the ASAB is connected to the motor in inside delta format and is optional for in line connection Select a contactor with an AC3 rating greater than or equal to the full load current rating of the connected motor 5 4 Circuit Breaker A shunt trip circuit breaker may be used instead of a m
68. mmands are always enabled 6C Remote Reset Logic Options Normally Closed default Normally Open Description Selects whether the AS AB s remote reset input terminals 58 57 is normally open or normally closed ASAB 43 68 7 4 7 PZ SANTERNO 6D Input A Function CARRARO GROUP Options Description Motor Set Select default Input Trip N O Input Trip N C Local Remote Select Emergency Run Starter Disable og Forward Jog Reverse Selects the function of Input A The ASAB can be configured with two separate sets of motor data use the secondary motor data parameter 6D must be set to Motor Set Select and 53 55 must be closed when a start command is given The ASAB checks which motor data to use ata start and will use that motor data for the entire start stop cycle Input A can be used to trip the soft starter When parameter 6D is set to Input Trip N O a closed circuit across 53 55 trips the soft starter When parameter 6D is set to Input Trip N C an open circuit across 53 55 trips the soft starter Input A can be used to select between local and remote control instead of using the LOCAL REMOTE button on the keypad When the input is open the starter is in local mode and can be controlled via the keypad When the inputis closed the starter is in remote mode The START and LOCAL REMOTE buttons are disabled and the soft starter will ignore any Local Remote select command f
69. n to slow the motor ASAB braking e Does not require the use of a DC brake contactor e Controls all three phases so that the braking currents and associated heating are evenly distributed through the motor CAUTION If the brake torque is set too high the motor will stop before the end of the brake time and the motor will suffer unnecessary heating which could result in damage Careful configuration is required to ensure safe operation of the starter and motor A high brake torque setting can result in peak currents up to motor DOL being drawn while the motor is stopping Ensure protection fuses installed in the motor branch circuit are selected appropriately CAUTION Brake operation causes the motor to heat faster than the rate calculated by the motor thermal model If you are using brake install a motor thermistor or allow sufficient restart delay parameter 5A Braking has two stages e Pre brake provides an intermediate level of braking to slow motor speed to a point where full brake can be operated successfully approximately 70 speed e Full brake brake provides maximum braking torque but is ineffective at speeds greater than approximately 70 To configure the ASAB for brake operation 1 Setparameter 2l for the desired stopping time duration 1 This is the total braking time and must be set sufficiently longer than the brake time parameter 15H to allow the pre braking stage to reduce motor speed to approximately 70 I
70. nce Related parameters None Li Ti SHORTED During pre start checks the starter has detected a shorted SCR ora short within the bypass contactor as L2 T2 SHORTED indicated If the starter is connected in line with the motor consider using PowerThrough to allow Lz TZ SHORTED operation until the starter can be repaired NOTE PowerThrough is only available with in line installations If the starter is installed inside delta PowerThrough will not operate The starter will trip on Lx Tx Shorted on the first start attempt after control power is applied PowerThrough will not operate if control power is cycled between starts Related parameters 15E LOW CONTROL UOLTG The ASAB has detected a drop in the control voltage e Check the external control supply terminals A4 A5 A6 and reset the starter If the external control supply is stable e the 24V supply on the main control PCB may be faulty or e the bypass driver PCB may be faulty internally bypassed models only Contact your local supplier for advice This protection is not active in Ready state Related parameters 16M LOH LEVEL This is a name selected for a programmable input Refer to Input A trip LOM PRESSURE This is a name selected for a programmable input Refer to Input A trip MOTOR OVERLOAD The motor has reached its maximum thermal capacity Overload can be caused by MOTOR 2 OWERLOGD e The softstarter protection settings not matching the motor thermal capacity e
71. nitor motor performance 8A Analog OutputA Options Current FLC default Current as a percentage of motor full load current otor Temp Motor temperature as a percentage of the motor s thermal capacity otor kW Measured motor kilowatts as a percentage of maximum kW otor kVA Measured motor kilovolt amperes as a percentage of maximum kVA otor pf Motor power factor measured by the soft starter easured motor kW N3 x average current x mains reference voltage x measured power factor aximum motor kW N3 x motor FLC x mains reference voltage Power factor is assumed to be 1 easured motor kVA N3 x average current x mains reference voltage aximum motor kVA 13 x motor FLC x mains reference voltage Description Selects which information will be reported via the analog output 8B Analog A Scale Range 0 20 mA 4 20 mA default Description Selects the range ofthe analog output ASAB 45 68 Z SANTERNO CARRARO GROUP 8C Analog A Maximum Range 0 600 Default 100 Description Calibrates the upper limit of the analog output to match the signal measured on an external current measuring device 8D Analog A Minimum Range 0 600 Default 0 Description Calibrates the lower limit of the analog output to match the signal measured on an external current measuring device 7 4 9 9 Auto Reset The ASAB can be programmed to automatically reset certain trips which can help minimise operating d
72. nputs Tete un DEDE ER Active 24 VDC 8 mA approx Start 54 55 Normally O pen Stop 56 57 Normally Closed Reset 58 57 Normally Closed Programmable input 53 55 Normally Open Motor thermistor 6405 E Trip 23 6 reset lt 1 6kQ Outputs Ee un CN 10A 250 VAC resistive 5A 250 VAC 4615 pf 0 3 Programmable outputs Relay A 13 14 Normally Open Relay 8 Changeover Relay C 33 34 Normally Open Analog output 40 EE 0 20 mA or 4 20 mA selectable Maximum load 600 Q 12 VDC 20 mA ACCUIACY EE 5 24 VDC output 55 41 Ell RE 200 mA te elle 10 Environmental Protection EECHER IP20 EE TE AE IP00 Operating temperature 10 C to 60 C above 40 C with derating Storage Zuel 25 C to 60 C Operating Altitude 0 1000 m above 1000 m with derating Tre Dn 5 to 95 Relative Humidity Pollution degree ius Pollution Degree 3 Vibration ASAB 0023B ASAB 1000B 1r eme eren tee a ndr ie po epa to pa d IEC 60068 2 6 Heat Dissipation 4 5 watts per ampere During Run RETTEN EE lt 39 watts approx ERT lt 51 watts approx ASAB 0145B ASAB 0220B sse nitent lt 120 watts approx ASAB 0255B ASAB 0500B itin rm oie nene i dT lt 140 watts approx ASAB 0580B ASAB LOQ0B tiri meii er ex bodies iva i OR ed e HR x US lt 357 watts approx ASAB 0255C ASAB 1600C 11e in meter
73. ntly valid legislation 4 68 ASAB CARRARO GROUP Z SANTERNO 3 Introduction The ASAB is an advanced digital soft start solution for motors from 11 kW to 850 kW ASAB soft starters provide a complete range of motor and system protection features and have been designed for reliable performance in the most demanding installation situations 3 1 Feature List Extensive starting and stopping options e Adaptive Control Constant Current Current Ramp Timed voltage ramp soft stop Brake Models for all connection requirements e 23410 1600 A nominal 200 VAC to 525 VAC e 380 VAC to 690 VAC e Internally bypassed options e In line or inside delta connection auto detect Inputs and outputs e Remote control inputs 3 x fixed 1 x programmable e Relay outputs 3 x programmable e Analog output e Communication modules Ethernet Profinet Modbus TCP Ethernet IP Profibus DeviceNet Modbus RTU and USB 3 2 Specifications 3 2 1 Model Code ASAB Easy to read display with comprehensive feedback Multi language feedback Multiple status screens and performance graphs Date and time stamped event logging Operational counters number of starts hours run kWh Performance monitoring current voltage power factor kWh User programmable monitoring screen Customisable protection otor overload Excess Start Time Undercurrent nstantaneous overcurrent Current imbalance ains frequenc
74. og and may also trip or issue a warning The soft stater response depends on the Protection Action setting parameter group 16 Some protection responses cannot be adjusted by the user These trips are usually caused by external events such as phase loss or by a fault within the soft starter These trips do not have associated parameters and cannot be set to Warn or Log If the ASAB trips you will need to identify and clear the condition that triggered the trip then reset the soft starter before restarting To reset the starter press the RESET button on the keypad or activate the Reset remote input If the ASAB has issued a warning the soft starter will reset itself once the cause of the warning has been resolved Trip Messages This table lists soft starter s protection mechanisms and the probable cause of the trip Some of these can be adjusted using parameter group 4 Protection Levels and parameter group 16 Protection Action other settings are built in system protections and cannot be set or adjusted This message is displayed if the soft starter tripped on Lx Tx shorted during the pre start checks and PowerThrough is enabled It indicates that the starter now operates in PowerThough mode 2 phase control only Check for either a shorted SCR ora short within the bypass contactor Related parameters 15E BATTERY CLOCK A verification error has occurred on the real time clock or the backup battery voltage is low If the battery is l
75. omes active 56 68 ASAB 9 5 CARRARO GROUP Z SANTERNO DC Brake with External Zero Speed Sensor For loads which may vary between braking cycles there are benefits in using an external zero speed sensor to interface with the ASAB for brake shut off This control method ensures that the ASAB braking will always shut off when the motor has reached a standstill thus avoiding unnecessary motor heating The following schematic diagram shows how you can use a zero speed sensor with the ASAB to turn the brake function off at motor standstill The zero speed sensor A2 is often referred to as an under speed detector Its internal contact is open at zero speed and closed at any speed above zero speed Once the motor has reached a standstill 53 55 will open and the starter will be disabled When the next start command is given ie next application of K10 53 55 closes and the ASAB is enabled The ASAB must be operated in remote mode and parameter 6D Input A Function must be set to Starter Disable l 12789 C io T2 Pel 716 126 13 d E g 5 H D a 8 gG A o 5 HET ERN tarter Disable shown on starter display For details on configuring DC Brake refer to Brake page 32 CAUTION When using DC brake the mains supply must be connected to the soft starter input terminals L1 L2 L3 in positive phase sequence and parameter 4B Phase Sequence mus
76. oses The information contained in this manual is Subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment WARNING ndicates a hazard that may cause personal injury or death gt VERTISSEMENT ndique un risque pouvant provoquer des blessures ventuellement mortelles CAUTION ndicates a hazard that may damage the equipment or installation NOTE Provides helpful information Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage Itis the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the equipment to follow good electrical practice including applying appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as described in this manual NOTE The ASAB soft starter is not user serviceable The unit should only be serviced by authorised service personnel Unauthorised tampering with the unit will void the product warranty Electrical Shock Risk The voltages present in the following locations can cause severe electric shock and may be lethal e AC supply cables and connections e Output cables and connections e Many internal parts of the starter and ext
77. oses when the starter changes to run state The relay closes when the starter trips refer to parameter 16A to 16M The relay closes when the starter issues a warning refer to parameter 16A to 16M The relay closes when the low current flag activates while the motor is running refer to parameter 7 Low Current Flag The relay closes when the high current flag activates while the motor is running refer to parameter 7K High Current Flag The relay closes when the motor temperature flag activates refer to parameter 7L Motor Temperature Flag Selects the function of Relay A normally open 7B 7C Relay A Delays The ASAB can be configured to wait before opening or closing Relay A Parameter 7B Relay A On Delay Range Description 0 00 5 00 minutes seconds Sets the delay for closing Relay A Default 0 second 44 68 ASAB 7 4 8 CARRARO GROUP Z SANTERNO Parameter 7C Relay A Off Delay Range 0 00 5 00 minutes seconds Default 0 second Description Sets the delay for re opening Relay A 7D 71 Output Relays B amp C Parameters 7D 7I configure the operation of Relays B and C in the same way as parameters 7A 7C configure Relay A Refer to Relay A for details Relay B is a changeover relay e 7DRelayB Function Default Run e 7E Relay B On Delay e F Relay B Off Delay Relay C is normally open e 7GRelayC Function Default Trip e HRelay C On Delay 7 Relay C Off Delay
78. ow and the power is off date time settings will be lost The ASAB will continue to soft start and soft stop correctly Reprogram the date and time The battery is not removable In order to replace the battery the main control PCB must be replaced Related parameters 16K CONTROLLER This is a name selected for a programmable input Refer to Input A trip CURRENT IMBALANCE Current imbalance can be caused by problems with the motor the environment or the installation such as e An imbalance in the incoming mains voltage A problem with the motor windings A light load on the motor A phase loss on input terminals L1 L2 or L3 during Run mode An SCR that has failed open circuit A failed SCR can only be definitely diagnosed by replacing the SCR and checking the starter s performance Related parameters 4A 5B 16B CURREHT READ ERE Where X is 1 2 or 3 u Internal fault P CB fault The output from the CT circuit is not close enough to zero when the SCRs are turned off Contact your local supplier for advice This trip is not adjustable Related parameters None Excess start time trip can occur in the following conditions e parameter 1A Motor Full Load Current is not appropriate for the motor e parameter 2B Current Limit has been set too low e parameter 2D Start Ramp Time has been set greater than the setting for 2G Excess Start Time setting e parameter 2D Start Ramp Time is set too short fora high inertia load when using Adaptive Control Relat
79. owntime Trips are divided into three categories for auto reset depending on the risk to the soft starter Group A Currentimbalance Phase Loss Power loss Frequency B Undercurrent Instantaneous overcurrent Input A Trip C otor overload otor thermistor Heatsink Overtemperature Other trips cannot be automatically reset This function is ideal for remote installations using 2 wire control in Remote mode If the 2 wire start signal is present after an auto reset the ASAB will restart 9A Auto Reset Action Options Do Not Auto R eset default Reset Group A Reset Group A amp B Reset Group A B amp C Description Selects which trips can be auto reset 9B Maximum Resets Range 1 5 Default 1 Description Sets how many times the soft starter will auto reset if it continues to trip The reset counter increases by one each time the soft starter auto resets and decreases by one after each successful start stop cycle NOTE E If the starter is manually reset the resets counter will return to zero 9C Reset Delay Groups AGB Range 00 05 15 00 minutes seconds Default 5 seconds Description Sets the delay before resetting Group A and Group B trips 9D Reset Delay Group C Range 5 60 minutes Default 5 minutes Description Sets the delay before resetting Group C trips 7 4 10 10 Display 10A Language Options English default Portugu s Chinese Francais Espanol Italiano Deutsch Russian Description Selects which language the key
80. pad will use to display messages and feedback 46 68 ASAB 7 4 11 Z SANTERNO CARRARO GROUP 10B 10C 10D 10E User Programmable Screen Options Blank Displays no data in the selected area allowing long messages to be shown without overlapping Starter State The starter s operating state starting running stopping or tripped Only available for top left and bottom left positions on the screen Motor Current The average current measured on three phases Motor pf The motor s power factor measured by the soft starter Mains Frequency The average frequency measured on three phases Motor kW The motor s running power in kilowatts Motor HP The motor s running power in horsepower Motor Temp The motor s temperature calculated by the thermal model kWh The number of kilowatt hours the motor has run via the soft starter Hours Run The number of hours the motor has run via the soft starter Description Selects which information will be displayed on the programmable monitoring screen e 10B User Screen Top Left Default Starter State e 10C User Screen Top Right Default Blank e 10D User Screen Bottom Left Default Hours Run e 10E User Screen Bottom Right Default Blank 10F Graph Timebase Options 10 seconds default 30 seconds 1 minute 5 minutes 10 minutes 30 minutes 1 hour Description Sets the graph time scale The graph will progressively replace the old data with new data 10G Graph Maximum Range 0
81. pass terminals on the input busbars The bypass terminals are L1B L2B L3B The busbars on non bypassed models ASAB 0380C ASAB 1600C can be adjusted for top or bottom input and output as required Refer to Busbar Adjustment Procedure for step by step instructions All units are manufactured top in bottom out NOTE For models ASAB 0380C ASAB 1600C to be UL compliant these must be mounted Top In Bottom Out or Top Out Bottom In Refer to UL Compliant Installation on page 11 for more information 1 L1 8 12 5 L3 LIB 128 L3B 11 3 2 5 3 2 1 42 em LIB L2B L3B 5 2 11 4 T2 6 T3 xd 2 2 5 D He H TT eMe 15 Vo e E N N S o o a 5 2 2 o o al ET 5 Ts 2 1 4 T2 6 T3 2 T1 4 T2 em LIB L2B L3B LIB L2B L3B 1L1 812 5 3 11 3 L2 5 3 ASAB 15 68 4 9 SANTERNO CARRARO GROUP Y Schematic Diagrams Internally bypassed models Non bypassed models
82. profile the ASAB will use for an Adaptive Control soft stop 2L Adaptive Control Gain Range 1 200 Default 75 Description Adjusts the performance of Adaptive Control This setting affects both starting and stopping control NOTE We recommend leaving the gain setting at the default level unless performance is not satisfactory If the motor accelerates or decelerates too quickly at the end of a start or stop increase the gain setting by 5 10 If the motor speed fluctuates during starting or stopping decrease the gain setting slightly 40 68 ASAB 7 4 3 Z SANTERNO CARRARO GROUP 3 Secondary Start Stop Refer to the Primary Start Stop parameters for parameter details 3A Start Mode 2 Options Constant Current default Adaptive Control Description Selects the soft start mode 3B Current Limit 2 Range 100 600 FLC Default 350 Description Sets the current limit for constant current and current ramp soft starting as a percentage of motor full load current 3C Initial Current 2 Range 100 600 Default 350 Description Sets the initial start current level for current ramp starting as a percentage of motor full load current Setso that the motor begins to accelerate immediately after a start is initiated If current ramp starting is not required set the initial current equal to the current limit 3D Start Ramp Time 2 Range 1 180 seconds Default 10 seconds Description Sets the to
83. rical energy and is used to control equipment which can cause injury Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this guide carefully None of the starter functions must be used to ensure safety of personnel ie they must not be used for safety related functions Careful consideration must be given to the functions of the starter which might result in a hazard either through their intended behaviour or through incorrect operation due to a fault In any application where a malfunction of the starter or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk The system designer is responsible for ensuring that the complete system is safe and designed correctly according to the relevant safety standards STOP function The STOP function does not remove dangerous voltages from the starter the motor or any external option units Disposal Instructions Equipment containing electrical components may not be disposed of together with domestic waste It must be collected separately as electrical and electronic waste according to local and curre
84. rmance This allows the ASAB to calculate the 50 68 ASAB Z SANTERNO CARRARO GROUP motor s temperature and ability to start successfully at any time Ifthe ASAB is configured for use on two motors each motor s temperature is modelled separately The thermal model for the active motor can be reset if required 1 the Setup Tools 2 Scroll to Reset Thermal Models and press MENU ENTER RESET THERMAL MODELS Hl xXx H2 xx MENU ENTER TO RESET 3 Use W toselect Reset and press MENU ENTER to confirm HOT RESET RESET 4 When the thermal model has been reset the screen will display a confirmation message then return to the previous screen CAUTION Resetting the motor thermal model may compromise motor life and should only be done in the case of emergency ASAB 51 68 8 1 8 2 8 3 Z SANTERNO CARRARO GROUP Logs Menu The Logs Menu provides information on events trips and starter performance Press the LOGS button to open the Logs Menu To navigate through the Logs Menu e to open a log press the MENU ENTER button e to scroll through the entries in each log press the A and W buttons e to view details of a log entry press the MENU ENTER button e to return to the previous level press the EXIT button e toclose the Logs Menu press LOGS Trip Log The Trip Log stores details of the eight most recent trips including the date and time the trip happened Trip 1 is the most recent and
85. rom the motor characteristics Subsequent starts use Adaptive Control The starter will trip on Lx Tx Shorted on the first start attempt after control power is applied PowerThrough will not operate if control power is cycled between starts Make sure you are saving the new value by pressing the MENU ENTER button after adjusting a parameter setting If you press EXIT the change will not be saved Check that the adjustment lock parameter 15B is setto Read amp Write If the adjustment lock is set to Read Only settings can be viewed but not changed You need to know the security access code to change the adjustment lock setting The EEPROM may be faulty on the keypad A faulty EEPROM will also trip the soft Starter and the keypad will display the message Parameter out of range Contact your local supplier for advice Remote keypad shows message The keypad is not receiving data from the control PCB Check the cable connection awaiting data ASAB 65 68 11 111 112 113 114 CARRARO GROUP 2 SANTERNO Accessories Communication Modules ASAB soft starters support network communication via easy to install communications modules Each soft starter can support one communications module ata time Available protocols Ethernet P rofinet Modbus TCP Ethernet IP P rofibus DeviceNet Modbus RTU and USB Remote Control Panel RCP A remote mounted keypad can be installed with the ASAB The keypad can be mounted up to 3
86. rom the serial communications network To use Input A to select between local and remote control parameter 6A must be set to LCL RMT Anytime or LCL RMT When Off In emergency run the soft starter continues to run until stopped ignoring all trips and warnings refer to parameter 15C for details Closing the circuit across 53 55 activates emergency run Opening the circuit ends emergency run and the ASAB stops the motor The ASAB can be disabled via the control inputs An open circuit across 53 55 will disable the starter The ASAB will not respond to start commands If running the soft starter will allow the motor to coast to stop ignoring the soft stop mode set in parameter 2H Activates jog operation in a forward direction will operate only in Remote mode Activates jog operation in reverse direction will operate only in Remote mode 6E Input A Name Options Description 7 Relay Outputs Input Trip default Low Pressure High Pressure Pump Fault Low Level High Level No Flow Starter Disable Controller PLC Vibration Selects a message for the keypad to display when Input A is active 7A Relay A Function Options Description Off Main Contactor default Run Trip Warning Low Current Flag High Current Flag Motor Temperature Flag Relay A is not used The relay closes when the ASAB receives a start command and remains closed as long as the motor is receiving voltage The relay cl
87. santerno com info santerno com Contents 1 ST Dad EI 3 2 Caution Statements 21 Electrical Shock Risk 2 2 System Design and Safety of Personnel 2 3 Disposal INSMUCHONS Ee EE LERRA DOR EUR EES 3 s aaas 5 31 Feature List asc etie i ei Meal ete i dtc ae 5 32 nri E i 5 4 Installation 41 Physical Installation 4 2 Control Terminals 4 3 Control Voltage 44 Control Wiring 4 5 Relay Outputs 4 6 Motor Thermistors 47 4 8 Power Input and Output Configurations 4 9 N A 5 Ewert Ire nio fc c a an n OO AN VE ER Ha EATER 5 1 Motor Connection 5 2 Bypass Contactor 5 3 Main Contactor 5 4 Circuit Breaker 5 5 eee er Re 5 6 Power Factor Correction 5 7 Power Supply Fuses 6 rani rrr ra ii i EH E I I E I 4 4 6 1 Th Keypads antec vented eese de ho b e o deo ee b i o e 6 2 Starter Status LEDs 6 3 re eee te ee an b a a e t adr e let EE ede a ae 6 4 Start Stop and Reset Commands ENEE 28 6 5 Soft Start Methods Ax 6 6 Stop Methods x cure ee c ate EE 6 7 JOO peratiori coit aider e E reu boi e EROR Ee 6 8 inside Delta Operati EE
88. sing A or W once will increase or decrease the value by one unit If the button is held for longer than five seconds the value will increase or decrease ata faster rate e tosave changes press MENU ENTER The setting shown on the display will be saved and the keypad will return to the parameter list e to cancel changes press EXIT The keypad will ask for confirmation then return to the parameter list without saving changes You can access the Programming Menu at any time including while the soft starter is running Any changes to the start profile take effect immediately The Programming Menu contains four sub menus Quick Setup Menu Provides access to quick setup options for common applications Standard Menu The Standard Menu provides access to commonly used parameters allowing you to configure the ASAB to suit your application Extended Menu The Extended Menu provides access to all the ASAB s programmable parameters allowing experienced users to take advantage of advanced features Setup Tools Setup Tools includes maintenance options to configure the ASAB s date and time or load a standard parameter set 34 68 ASAB 7 1 Quick Setup Z SANTERNO CARRARO GROUP The Q uick Setup Menu makes it easy to configure the ASAB for common applications The ASAB selects the parameters relevant to the application and suggests a typical setting and you can adjust each parameter to suit your exact requirements Always set para
89. t be set to Positive Only ASAB 57 68 CARRARO GROUP Z SANTERNO 9 6 Soft Braking For applications with high inertia and or a variable load the ASAB can be configured for soft braking In this application the ASAB is employed with forward run and braking contactors When the ASAB receives a start signal pushbutton 51 it closes the forward run contactor K1 and controls the motor according to the programmed primary motor settings When the ASAB receives a stop signal pushbutton S2 it opens the forward run contactor K1 and closes the braking contactor K2 after a delay of approximately 2 3 seconds K1T K12 is also closed to activate the secondary motor settings which should be user programmed for the desired stopping performance characteristics When motor speed approaches zero the zero speed sensor A2 stops the soft starter and opens the braking contactor K2 doh gs bo o bo o 111 3 L2 5 L3 A4 A5 46 64 65 33 Kat 2 1 4 12 60136 53 5455 56 57 58 34 o o o 9 o K12 E 53 K12 82 ER A2 K2 K2T KiT 5 K1 vi K r 187 M OM KIN WK Zug E lr 2 2 Ki Ku kt eu a j 8 Run relay 1 Control voltage model dependent 2 Remote control inputs 3 Motor thermistor input 4 Relay outputs
90. tal start time for an Adaptive Control start or the ramp time for current ramp starting from the initial current to the current limit 3E Kickstart Level 2 Range 100 700 FLC Default 50096 Description Sets the level of the kickstart current 3F Kickstart Time 2 Range 0 2000 milliseconds Default 0000 milliseconds Description Sets the kickstart duration A setting of 0 disables kickstart 3G Excess Start Time 2 Range 0 00 4 00 minutes seconds Default 20 seconds Description Set as required 3H Stop Mode 2 Options CoastTo Stop default TVR Soft Stop Adaptive Control Brake Description Selects the stop mode 3I Stop Time 2 Range 0 00 4 00 minutes seconds Default 0 second Description Sets the stop time 3 Adaptive Start Profile 2 Options Early Acceleration Constant Acceleration default Late Acceleration Description Selects which profile the ASAB will use for an Adaptive Control soft start 3K Adaptive Stop Profile 2 Options Early Deceleration Constant Deceleration default Late Deceleration Description Selects which profile the ASAB will use for an Adaptive Control soft stop ASAB 41 68 7 4 4 Z SANTERNO CARRARO GROUP 3L Adaptive Control Gain 2 Range 1 200 Default 75 Description Adjusts the performance of Adaptive Control This setting affects both starting and stopping control 4 Protection Levels 4A Current Imbalance Range 10 50
91. tending the stopping time of low inertia loads NOTE Adaptive control does not actively slow the motor down and will not stop the motor faster than a coastto stop To shorten the stopping time of high inertia loads use brake CAUTION Adaptive Control controls the motor s speed profile within the programmed time limit This may result in a higher level of current than traditional control methods Every application has a particular stopping profile based on characteristics of the load and the motor Adaptive Control offers three different stopping profiles Choose the adaptive control profile that best matches your application requirements Adaptive Control To use Adaptive Control to control stopping performance 1 Select Adaptive Control from the Stop Mode menu parameter 2H 2 Setthe desired Stop Time parameter 21 3 Select the required Adaptive Stop Profile parameter 2K H Adaptive Control stop profile parameter 2K 1 Early deceleration 2 Constant deceleration 3 Late deceleration 4 Stop time parameter 21 Speed 04835 C Pump stopping The hydraulic characteristics of pump systems vary considerably This variation means the ideal deceleration profile and stop time will vary from application to application The table provides guidelines on selecting between Adaptive Control deceleration profiles but we recommend testing the three profiles to identify the best profile for the application
92. ter Constant Current Constant current is the traditional form of soft starting which raises the current from zero to a specified level and keeps the current stable at that level until the motor has accelerated Constant current starting is ideal for applications where the start current must be kept below a particular level 70001 BH B 60097 dcm 500 N 3 400 a N 1 Initial current parameter 2C N 2 Current limit parameter 2B a 3 Full voltage current v 20096 E 100 z N 0 S T T T T T T T T T 10 20 30 40 50 60 70 80 90 100 Rotor speed full speed Current Ramp Current ramp soft starting raises the current from a specified starting level 1 to a maximum limit 3 over an extended period of time 2 Current ramp starting can be useful for applications where e the load can vary between starts for example a conveyor which may start loaded or unloaded Set the initial current parameter 2C to a level that will start the motor with a light load and the current limit parameter 2B to a level that will start the motor with a heavy load e the load breaks away easily but starting time needs to be extended for example a centrifugal pump where pipeline pressure needs to build up slowly e the electricity supply is limited for example a generator set and a slower application of load will allow greater time for the supply to respond 28 68 ASAB 6 5 3 CARRARO GROUP 700
93. the remote inputs The ASAB can also be setto allow local control only or remote control only using parameter 6A Local Remote The Local LED on the keypad is on when the soft starter is in local control mode and off when the soft starter is in remote control mode The STOP button on the keypad is always enabled Control via the fieldbus communication network is always enabled in local control mode and can be enabled or disabled in remote control mode parameter 6B Comms in Remote Control via the serial communication network requires an optional communication module Using the Soft Starter to Control a Motor To soft start the motor press the START button on the keypad or activate the Start remote input The motor will start using the start mode selected in parameter 2A To stop the motor press the STOP button on the keypad or activate the Stop remote input The motor will stop using the stop mode Selected in parameter 2H To reset a trip on the soft starter press the RESET button on the keypad or activate the Reset remote input To stop the motor with a coastto stop regardless of the setting of parameter 2H Stop Mode press the local STOP and RESET buttons atthe same time The soft starter will remove power from the motor and open the main contactor and the motor will coast to stop Soft Start Methods Soft starters offer a variety of methods to control motor starting Each soft start method uses a different primary control parame
94. the starter is off Press the LOCAL REMOTE keypad button once to change to Local control The soft starter does not respond to e The soft starter may be in Local control mode When the soft starter is in Local commands from the control inputs control mode the Local LED on the starter is on Press the LOCAL REMOTE button once to change to Remote control e The control wiring may be incorrect Check that the remote start stop and reset inputs are configured correctly refer to Control Wiring on page 13 for details e The signals to the remote inputs may be incorrect Test the signalling by activating each input signal in turn The appropriate remote control input LED should activate on the starter The soft starter does not respond to a start e The soft starter may be waiting for the restart delay to elapse The length of the command from either the local or remote restart delay is controlled by parameter 5A Restart Delay controls e The motor may be too hot to permita start If parameter 4F Motor Temperature Check is set to Check the soft starter will only permit a start when it calculates that the motor has sufficient thermal capacity to complete the start successfully Wait for the motor to cool before attempting another start e The starter may be disabled via a programmable input If parameter 6D is set to Starter Disable and there is an open circuit on 53 55 the ASAB will not start If there 15 no further need to disable the starter c
95. to select the information shown on the top half of the screen e Starter status e Motor temperature e Current e Motor power e Laststart information e Date and time e SCR conduction NOTE Screens shown here are with the default settings 6 3 1 Starter Status The starter status screen shows details of the starter s operating status motor temperature and motor power READY Mi ops 26 68 ASAB 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 3 7 6 3 8 6 3 9 Z SANTERNO CARRARO GROUP Programmable screen The ASAB s user programmable screen can be configured to show the most important information for the particular application Use parameters 10B to 10E to select which information to display READY BEBE HRS Motor Temperature The temperature screen shows which motor data setis in use and the temperature of both motors as a percentage of total thermal capacity If the ASAB is configured for use on one motor the temperature for the secondary motor M2 will always show 0 PRIMARY MOTOR SET gt Hi aux Hz Baz Current The current screen shows real time line current on each phase PHASE CURRENTS Motor Power The motor power screen shows motor power KW HP and kVA and power factor Geb aH BAGAHE Last Start Information The last start information screen shows details of the most recent successful start e start duration seconds e maximum start current drawn as
96. tor cabling Relay Outputs The ASAB has three programmable relay outputs Operation of the programmable outputs is determined by the settings of parameters 7A 7I e lfassigned to Main Contactor the output activates as soon as the soft starter receives a start command and remains active while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop e lfassigned to Run the output activates when the soft start is complete when the starting current falls below 120 of the programmed motor full load current and remains closed until the beginning of a stop either soft stop or coast to stop e lfassigned to a trip function the output activates when a trip occurs e lfassigned to a flag the output activates when the specified flag is active parameters 7 7L CAUTION Some electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability Motor Thermistors Motor thermistors can be connected directly to the ASAB The soft starter will trip when the resistance of the thermistor circuit exceeds approximately 3 6 or falls below 20 No motor thermistors Thermistor input Motor thermistors 641 65 NOTE If no motor thermistors are connected to the ASAB thermistor input terminals 64 65 must be open If 64 65 are shorted the ASAB will trip The t
97. trol Stop The starter performs a TVR soft stop if parameter 21 Stop Time is gt 0 secs If parameter 21 is set to 0 secs the starter performs a coast to stop The starter issues a warning with the error message Unsupported Option The starter performs a coast to stop PowerThrough The starter trips with the error message Lx Tx Shorted NOTE When connected in inside delta current imbalance is the only phase loss protection that is active during run Do not disable current imbalance protection parameter 4A during inside delta operation CAUTION Inside delta operation is only possible with mains voltage 600 VAC ASAB 33 68 CARRARO GROUP Z SANTERNO Programming Menu The Programming Menu lets you view and change programmable parameters that control how the ASAB operates To open the Programming Menu press the MENU ENTER button while viewing the status or graph screens To navigate through the Programming Menu o scroll through parameter groups press the A or W button e to open a submenu press the MENU ENTER button e to view the parameters in a group press the MENU ENTER button e toretur to the previous level press the EXIT button e to close the Programming Menu press EXIT repeatedly or press the STATUS or GRAPHS button To change a parameter value e scroll to the appropriate parameter in the Programming Menu and press MENU ENTER to enter edit mode e to alter the parameter setting use the A and W buttons Pres
98. ult value for all affected parameters Press RESET to go to the first invalid parameter and adjust the setting Related parameters None PHASE SEQUENCE The phase sequence on the soft starter s input terminals L1 L2 L3 is not valid Check the phase sequence on L1 L2 L3 and ensure the setting in parameter 4B is suitable for the installation Related parameters 4B POWER LOSS e Starter is not receiving mains supply on one or more phases when a Start Command is given eck that the main contactor closes when a start command is given and remains closed until the end of a soft stop Check the fuses If testing the soft starter with a small motor it must draw at least 2 of its minimum FLC setting on each phase Related parameters None PUMF FAULT This is a name selected for a programmable input Refer to Input A trip STARTER e Thereis a problem with the connection between the soft starter and the optional communications CORMUNICE TION module Remove and reinstall the module If the problem persists contact your local distributor MODULE e Thereis an internal communications error within the soft starter Contact your local distributor AND SOFT STARTER Related parameters 16 STARTER DISABLE THERMISTOR CIRCUIT Check thata PT100 RTD is not connected to 64 65 The thermistor input has been enabled and e The resistance at the input has fallen below 20 Q the cold resistance of most thermistors will be over this value or
99. urrent that the starter must withstand based upon the soft starter model horsepower rating or Full Load Current FLC rating or Locked Rotor Amps LRA depending upon model If using the Standard Fault Current Ratings the fuse used must be in accordance with the information in the table below i e model and manufacture specific e High Available Fault Currents e 480 VAC circuits Itis possible to specify short circuit current ratings exceeding the minimum ratings set by the Standard Fault Currents see above when the soft starter is capable of withstanding the high available short circuit current in accordance with the UL 508 test If using the High Available Fault Current Ratings then a suitable fuse may be selected based upon Amperage and Fuse Class or L as applicable Model ASAB 0023B ASAB 0043B ASAB 0053B ASAB 0076B ASAB 0097B ASAB 0100B ASAB 0105B ASAB 0145B ASAB 0170B ASAB 0200B ASAB 0220B ASAB 0255B ASAB 0350B ASAB 0425B ASAB 0500B ASAB 0580B ASAB 0700B ASAB 0820B ASAB 0920B ASAB 1000B ASAB 0255C ASAB 0380C ASAB 0430C ASAB 0620C ASAB 0650C ASAB 0790C ASAB 0930C ASAB 1200C ASAB 1600C Short Circuit Ratings High Available Standard Fault Current Nominal 8 Max Fuse Ferraz Mersen fuse Rating A ating A Q 480 Rating A 600 Listed L or RKS Class VAC max VAC fuse class Fuse AOTOUR AOTOUR AOTQUR AOTOUR AOTOUR AOTOUR AOTOUR AOTOUR AOTOUR AOTOUR AOTOUR
100. y nput Trip otor thermistor Power circuit Phase sequence Control voltage 12 110 120 VAC or 220 240 VAC 14 224 VAC VDC Mains voltage 5 200 525 VAC 7 380 690 VAC Bypass B internally bypassed C non bypassed continuous connection 3 2 2 Current Ratings Nominal current rating Contact your local supplier for ratings under operating conditions not covered by these ratings charts Current Ratings for Bypass Operation 80A AC 53b 35 15 35 Off time seconds Start time seconds Start current multiple of motor full load current Starter current rating amperes NOTE Models ASAB 0255C ASAB 1600C must be externally bypassed ASAB 5 68 Z SANTERNO CARRARO GROUP In line connection AC53b 3 0 10 350 AC53b 3 5 15 345 AC53b 4 0 20 340 AC53b 4 5 30 330 40 C 1000 metres 40 9C 1000 metres 40 C 1000 metres 40 C 1000 metres AS AB 00238 15A ASAB 0043B 26 A ASAB 0053B 37A 40 9C 1000 metres 40 9C 1000 metres 40 9C 1000 metres 40 9C 1000 metres AS AB 00768 47 ASAB 00978 58 A ASAB 01008 61A ASAB 01058 78A ASAB 0145B 90A ASAB 01708 97 A AS AB 02008 134A ASAB 02208 148A ASAB 0255B 176 A ASAB 0255C 176 A ASAB 0350B 244 A ASAB 0380C 299 A ASAB 04258 305A ASAB 0430C 309A AS AB 05008 326 A ASAB 0580B 364A ASAB 0620C 434 ASAB 0650C 455 A ASAB 07008 438 A ASAB 0790C 579A AS AB 08208 516A ASAB 09208 571A AS AB 0930C 661 A A

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