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MT 728 Série D-E3 MT 732 Série D-E3 MT 928 Série D

1. cs 1 ES prohl sen o shod p vodn 2 N zev spolecnosti 3 Adresa 4 Technick dokumentace 5 Vyrobce nize uveden ho stroje 6 ProhlaSuje Ze tento stroj 7 Je v souladu s n sleduj c mi sm rnicemi a sm rnicemi transponovanymi do vnitrost tn ho pr va 8 Pro stroje v p loze IV 9 C slo certifik tu 10 Notifikacn organ 15 harmonizovan normy pouzity 16 Norem a technickych pravidel pouz vanych 17 Misto vyd n 18 Datum vyd n 19 Jm no podepsan ho 20 Funkce 21 Podpis da 1 EF Overensstemmelseserklaering original 2 Firmaet 3 Adresse 4 tekniske dossier 5 Konstruktor af nedenfor beskrevne maskine 6 Erklaerer at denne maskine 7 Overholder nedenn vnte direktiver og disses gennemf relse til national ret 8 For maskiner under bilag IV 9 Certifikat nummer 10 Bemyndigede organ 15 harmoniserede standarder der anvendes 16 standarder eller tekniske regler 17 Udfeerdiget i 18 Dato 19 Underskrivers navn 20 Funktion 21 Underskrift de 1 EG Konformit tserkl rung original 2 Die Firma 3 Adresse 4 Technischen Unterlagen 5 Hersteller der nachfolgend beschriebenen Maschine 6 Erkl rt dass diese Maschine 7 den folgenden Richtlinien und deren Umsetzung in die nationale Gesetzgebung entspricht 8 F r die Maschinen laut Anhang IV 9 Bescheinigungsnummer 10 Benannte Stelle 15 angewandten harmonisierten Normen 16 angewandten sonstigen technischen Normen u
2. 2 16 CA CAT O iscasng 2ndcasing 22 Filtration O Steering circuit bar HYDRAULIC MOVEMENTS Longitudinal stability alarm device Lifting motions boom retracted SSS S Telescoping motions boom raised Tilting movements SSS G Unladen digging s s Forward tilting unladen s s Speed of movement for lift truck in standard configuration on flat sround except particular conditions Front unladen km h km h A 7 4 1 km h km h Rear unladen km h km h km h km h Standard attachment Weight with forks Weight of forks each one Rated capacity with standard attachment Tipping load at maximum reach on stabilisers Distance from the centre of gravity from the load to the lug of the forks mm Standard lifting height mm Lift truck weight without attachment g Lift truck weight with standard attachment l At rated load g Weight per axle with standard attachment transport position l Rear unladen kg Front rated load Rear rated load Weight per axle with standard attachment boom extended Front rated load 830 Contact pressure on the ground for the whole surface of each stabilizer at maximum load when tilting Drag strain on the coupling hook Unladen sliding daN 6370 At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN 5330 kg cm2 2 17 CHARACTERISTICS MT 1030 S Turbo Serie 4 E3 Type Fuel Diesel Number o
3. MANITOU 2 28 60 61 5 ROUES 20 4 In 1 mme am 2 AA a cr R 3 80 295 1 68 SUIVANT NORME EN 1459 annexe B D1 2 30 MANITOU MT 932 Serie D E3 DIMENSIONS AND LOAD CHART 60 61 5 N 241090 6 5 4 3 2 1 Om 6 10 4 75 3 60 240 144 6 58 540 420 295 1 90 SUIVANT NORME EN 1459 annexe B NOTE For Australia see 5 SPECIFIC AUSTRALIA 2 31 DIMENSIONS AND LOAD CHART MT 1030 S Serie 4 E3 MT 1030 S Turbo Serie 4 E3 OU gt 31313 31313 3 3 O N H 3131313 m 3 3 3 N 3 21313 c 3 3 c N 3 31318 cc 3 3 2 32 60 61 1 91 96 5 15 2 34 1 60 SUIVANT NORME EN 1459 annexe B N 242184 2 33 INSTRUMENTS AND CONTROLS DESCRIPTION 1 DRIVER S SEAT 2 SAFETY BELT 3 CONTROL AND SIGNAL LIGHTS PANEL 4 LONGITUDINAL STABILITY ALARM 5 SWITCHES 6 LIGHT SWITCH HORN AND INDICATOR SWITCH 7 FRONT AND REAR WINDSCREEN WIPER SWITCH 8 IGNITION SWITCH
4. Condition of the rear view mirrors cee lt lt Structure cee lt lt lt O Soo C lt lt m r m 20 lt Air conditioning OPTION Longitudinal stability alarm device CT ce lt lt lt Condition of wiring harness and cables T C lt lt lt lt lt lt Lights and signals 1 lt lt lt lt lt Warning indicators C lt lt lt lt lt lt Front headlights Front wheels reducers pivots 020 34 G lt lt lt lt lt lt lt lt lt lt lt G C Front axle differential oil level 324 C lt lt lt lt lt lt lt lt lt lt lt Front wheels reducers oil level 324 C 1 C lt lt lt lt lt lt lt lt lt lt lt Front axle differential oil 1 330 V lt lt lt lt lt lt Front wheels reducers o 336 V lt lt lt lt lt Wear of front axle brake discs tt 1 C Front wheels reducers universal joint T T Front wheels reducers clearance er m gt gt gt lt r m Rear wheels reducers pivots 321 G G lt lt lt lt lt lt lt lt lt lt lt lt G C Rear axle oscillation 321 G G lt lt lt lt lt lt lt lt lt G C lt lt Rear axle differential oillevel S 34 C C lt lt lt lt
5. Lifting motions boom retracted S 11 1 A Unledenliting mm Ledenlif ing S m mn X Unldenlowering Ledenlowering Telescoping motions boom raised 1111 X Unldenexendng s m mn Laden extending s m m Unledenretracting X Ladenretracting Tilting movements O JUnldendiggng O s Ys X Forward tilting unladen S SPECIFICATIONS AND WEIGHTS Speed of movement for lift truck in standard configuration on flat sround except particular conditions X Hontunladen fh Eg A Rear unladen fh km h Weight of equipment kg Weight of forks each one Rated capacity with standard attachment Distance from the centre of gravity from the load to the lug of the forks mm Standard lifting height mm Lift truck weight without attachment kg Lift truck weight with standard attachment Unladen Kg At rated load Kg Weight per axle with standard attachment transport position Front unladen kg Rear unladen Front rated load Rear rated load Weight per axle with standard attachment boom extended Front rated load kg Rear rated load Contact pressure on the ground for the whole surface of each kg cm2 stabilizer at maximum load when tilting Drag strain on the coupling hook 1 Y Y O X Unladen sliding x 1 X At rated load transmission setting aN P
6. lt lt Fueltank 1 1 332 N lt lt lt lt lt lt Safety dry air filter cartridge 332 R lt lt lt lt lt lt engine silent blocks op C ee lt lt lt _ T C engine rates o o tt ee 7 Valves clearances o o ee C ee lt lt lt Cooling liquid 388 V lt Radiator lt lt 7 Water pump and the thermostat Dr lt lt Alternator and the startermotor ar lt lt lt Turbocompressor J Sree Fuel System 340 2 Jm lt o O 2 Oil levelgearbox_____________ 843 C C lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Transmission universal joint 347 G G lt lt lt lt lt lt lt lt lt lt lt lt 6 C Angle gear box oil level 1 323 C C lt lt lt lt lt lt lt lt lt lt lt Gear box oil filter 32 R R ses lt lt lt lt lt lt Gearboxol i 833 V V lt lt lt lt lt lt Gear box sump strainer 33 N N lt lt lt lt lt lt Angle gear box oil 334 V j j j V es cee Silentblocks inthe gear box cee lt lt Gear box controls cee lt lt Gear box pressures Te Converter pressure ot
7. 3 13 A8 BOOM PADS CLEAN GREASE To be carried out every 10 hours during the first 50 hours service then once at 250 hours Extend the boom completely With a brush apply a coat of grease see 3 MAINTENANCE LUBRICANTS AND FUEL on the 4 sides of the telescope s fig AS Telescope the boom several times in order to spread the coat of grease evenly Remove the surplus of grease If the lift truck is used in an abrasive environment dust sand coal Use lubricating varnish MANITOU reference 483536 In this respect consult your dealer MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 NOTE A boom sealing kit is available as an OPTION 3 14 3 15 B EVERY 50 HOURS SERVICE Carry out the operations described previously as well as the following operations B1 DRY AIR FILTER CARTRIDGE CHECK CLEAN In case of use in a heavily dust laden atmosphere there are pre filtration cartridges see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Also the checking and cleaning periodicity of the cartridge must be reduced If the clogging indicator light comes on this operation must be carried out as quickly as possible 1 hour maximum The cartridge must not be cleaned more than seven times after which the cartridge must be changed Never use the lift truck without an air filter or with a damaged air filter For the disassembly and reassembly of the cartridge
8. A DAILY OR EVERY 10 HOURS SERVICE 1 ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the 1 engine stopped and let the oil drain into the sump Open the I C engine bonnet Remove the dipstick 1 fig A1 Clean the dipstick and check the correct level between the two notches If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the filler port 2 fig A1 Check visually that there is no leakage or seepage of oil in the I C engine A2 COOLING LIQUID LEVEL CHECK Place the lift truck on level ground with the I C engine stopped and allow the I C engine to cool Open the I C engine bonnet Check the correct level in the middle of gauge 1 fig A2 If necessary add cooling liquid see MAINTENANCE LUBRICANTS AND FUEL Slowly turn the cap of the radiator 2 fig A2 up to the safety stop Allow the pressure and the steam to escape Press down and turn the cap so as to release it Add cooling liquid via filler port 3 fig A2 up to the middle of gauge 1 fig A2 Lubricate slightly the filler neck in order to facilitate the setting and the removal of the radiator cap Check visually that there is no leakage in the radiator and pipes To avoid any risk of spraying or burning wait until the 1 C engine has cooled down before removing the cooling circuit filler plug If the cooling liquid is very hot add only hot cooling liquid 80
9. Check that the cab door is closed Check that the forward reverse selector is in neutral Turn the ignition key to the position to activate the electrical system and the preheat Whenever you switch on the lift truck perform the automatic check on the longitudinal stability alarm system see 2 DESCRIPTION INSTRUMENTS AND CONTROLS Do not use the lift truck if it does not conform to the regulations Check the fuel level on the indicator Turn the ignition key fully the I C engine should then start Release the ignition key and let the 1 engine run at idle Do not engage the starter motor for more than 15 seconds and carry out the preheating between unsuccessful attempts Make sure all the signal lights on the control instrument panel are off Check all control instruments when the I C engine is warm and at regular intervals during use so as to quickly detect any faults and to be able to correct them without any delay If an instrument does not show the correct display stop the I C engine and immediately carry out the necessary operations DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS Operators attention is drawn to the risks involved in using the lift truck in particular Risk of losing control Risk of losing lateral and frontal stability of the lift truck The operator must remain in control of the lift truck In the event of the lift truck overturning do not try to leave the cabin during the
10. Reverse lights 154 F9 F10 Stop switch 154 F11 OPTION Blue front and rear working lights 10A B D OPTION AC F12 F13 F14 F15 F16 OPTION Electrovalve on boom head 10 B D E P OPTION Electrovalve on boom head attachment hydraulic locking F17 Security stabilizers 7 5A EF OPTION Working tail light 10A Rear windscreen wiper 7 54 Stop I C engine electrovalve 7 54 Revolving light 7 5A Wheel alignment 5A Longitudinal stability alarm 104 Forward neutral reverse selector 15 Control panel 5A Sound alarm 154 OPTION Boom head light 104 BDEF Indicators 10A Heating 30A OPTION OPTION OPTION Air conditioning 7 54 device 10A BDEF OPTION Electrical boom provision 10A B D E F OPTION Anti theft device provision 104 OPTION Anti theft system 104 OPTION Anti start system 104 OPTION Self cleaning fan 10A B D E F OPTION Electrovalve on boom head self cleaning fan 15 B D E P F18 F19 F20 F21 22 23 Sidelight indicator light 7 5A Control panel lighting 7 5A OPTION Number plate lighting 7 5A BDEF F24 F25 F26 F27 Low beam indicator light 154 Rear fog light 15 F28 Main beam lamp 154 F29 Roof light 154 OPTIONAL permanent 154 F30 F31 OPTION Front working head light 154A OPTION Rear window
11. Switch on lift truck ignition Push or pull lever 1 until green appears in display 2 indicating correct adjustment according to your weight NOTE To avoid any health problems it is recommended that the weight should be checked and adjusted before starting up the lift truck SEAT HEIGHT ADJUSTMENT FIG B When weight adjustment has been carried out you can then modify seat height Keep the ignition on in the lift truck Push or pull lever 1 until green appears and adjust the height of the seat while checking that the green in display 2 remains visible A To avoid causing any damage do not activate the compressor for over 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a comfortable position SEAT DEPTH ADJUSTMENT FIG D The depth of the seat may be adjusted to suit the individual Press the right hand button while raising or lowering the seat to find the desired position EXTENDING THE HEAD REST FIG E The height of the back rest can be adjusted by pulling it upwards the notches will click up to the stop The head rest can be removed by applying sufficient pressure to pull it off the stop 2 38 LUMBAR ADJUSTMENT FIG F This increases the comfort of the seat and the driver s freedom of movement Turn the handle either lef
12. 9 BRAKING OIL AND WINDSCREEN WASHER TANK ACCESS PANEL 10 ARMREST 11 CAR RADIO OPTION 12 FUSES AND RELAYS IN THE CAB 13 FUSES AND RELAYS UNDER THE ENGINE HOOD 14 ACCELERATOR PEDAL 15 SERVICE BRAKE PEDAL AND TRANSMISSION CUT OFF 16 GEAR LEVER AND TRANSMISSION CUT OFF 17 FORWARD NEUTRAL REVERSE GEAR SELECTION 18 PARKING BRAKE LEVER 19 STEERING SELECTION 20 HYDRAULIC CONTROLS AND TRANSMISSION CUT OFF 21 FUNCTION FILES 22 HEATER CONTROL 22 AIR CONDITIONING CONTROLS OPTION AIR CONDITIONING 23 CAB FILTER VENTILATORS 24 WINDSCREEN DEMISTER VENTS 25 HEATING VENTS 26 DOOR LOCK 27 LOCKING HANDLE FOR UPPER HALF DOOR 28 UNLOCKING BUTTON FOR UPPER HALF DOOR 29 HANDLE FOR REAR WINDOW OPENING 30 TOOL BOX AND DOCUMENT HOLDER 31 FRONT LIGHTS NOT ILLUSTRATED 32 REAR LIGHTS NOT ILLUSTRATED 33 FLASHING LIGHT NOT ILLUSTRATED 34 DOCUMENT HOLDER NET 35 LEVEL INDICATORS 36 SUN SHADE OPTION 37 INSIDE REAR VIEW MIRROR OPTION NOT SHOWN 38 ROOF LIGHT 39 HOOK 40 TOOL BOX OPTION NOT SHOWN NOTE All the terms such as RIGHT LEFT FRONT REAR are meant for an observer seated on driver s seat and looking in front of him 2 35 1 DRIVER S SEAT DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS LONGITUDINAL ADJUSTMENT Pull locking lever 1 towards the right Slide the seat to the required position Release the lever and b
13. MT 728 S rie D E3 MT 928 S rie D E3 Place the lift truck on level ground with the 1 engine stopped and the differential oil still warm A Dispose of the drain oil in an ecological manner Place a container under drain plugs 1 fig E10 and unscrew them Remove the level plug 2 fig E10 and the filler plug 3 fig E10 to ensure proper emptying Refit and tighten the drain plugs 1 fig E10 tightening torque 34 to 49 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 3 fig E10 The level is correct when the oil is level is flush with the edge of port 2 fig E10 Check for any possible leaks at the drain plugs Refit and tighten the level plug 2 fig E10 tightening torque 34 to 49 N m and the filler plug 3 fig E10 tightening torque 34 to 49 N m 3 35 E11 FRONT AND REAR WHEELS REDUCERS OIL DRAIN Place the lift truck on level ground with the 1 engine stopped and the reducers oil still warm A Dispose of the drain oil in an ecological manner Drain and change each front wheel reducer Place drain plug 1 fig E11 in position A Place a container under the drain plug and unscrew the plug Let the oil drain fully Place the drain port in position B i e in a level port Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by level port 1 fig E11 The level is correct when the oil level is flush with the edge of the hole
14. SMANITOU MANITOU BF BP 10249 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER 547998 EN 19 03 2010 MT 728 Serie D E3 MT 732 Serie D E3 MT 928 Serie D E3 MT 932 Serie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo Serie 4 E3 OPERATOR S MANUAL ORIGINAL INSTRUCTIONS See also the operator s manual supplement 647065 AU 07 03 2008 1ST DATE OF ISSUE 19 03 2010 UP DATING 1 3 16 1 10 1 12 1 14 1 21 1 23 2 3 2 32 2 42 2 47 2 53 2 54 2 58 2 59 2 66 2 67 2 68 3 3 3 6 3 9 3 10 3 11 3 27 3 30 3 40 3 44 43 4 18 ADDING 5 SPECIFIC AUSTRALIA 1 OPERATING AND SAFETY INSTRUCTIONS 1 2 TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A THE LIFT TRUCK S SUITABILITY FOR THE JOB B ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS C MODIFICATION OF THE LIFT TRUCK D FRENCH ROAD TRAFFIC RULES or see current legislation in other countries THE INSTRUCTIONS THE MAINTENANCE INSTRUCTIONS FOR THE OPERATOR PREAMBULE GENERAL INSTRUCTIONS A OPERATOR S MANUAL B AUTHORIZATION FOR USE IN FRANCE or see current legislation in other countries C MAINTENANCE D MODIFICATION OF THE LIFT TRUCK E LIFTING PEOPLE OPERATING INSTRUCTIONS UNLADEN AND LADEN BEFORE STARTING THE LIFT TRUCK DRIVER S OPERATING INSTRUCTIONS ENVIRONMENT VISIBILITY STARTING THE
15. he compressor has an oil level gauge fig F2 Never unscrew this gauge because it would depressurizes the installation The oil level is only checked when changing the oil in the circuit 3 39 G OCCASIONAL MAINTENANCE G1 FUEL SYSTEM BLEED These operations are to be carried out only in the following cases e A component of the fuel system replaced e A drained tank e Running out of fuel Ensure that the level of fuel in the tank is sufficient and bleed in the following order Open the I C engine bonnet Put the ignition on for three minutes on the lift truck to give the lift pump time to release air from the filter Switch off the ignition with the ignition key BLEEDING THE INJECTORS Remove the injectors cover 1 fig G1 1 Loosen high pressure connectors 2 fig G1 2 of all the injectors Activate the starter until the diesel fuel flows out free of air at high pressure connectors 2 fig G1 2 Do not engage the starter motor on a continual basis for more than 30 seconds and let it cool between unsuccessful attempts Tighten the connection while the diesel fuel is flowing out tightening torque 30 N m The 1 C engine is then ready to be started up Turn the I C engine over slowly for 5 minutes immediately after bleeding the fuel feed circuit in order to ensure that the injection pump has been bled thoroughly NOTE If the 1 C engine functions correctly for a short time then stops or
16. 1 44 1 61 1 59 1 68 2 99 2 56 2 61 203 AREA OF THE CONTACT SURFACE 3 gt HARD SOIL 111 120 165 187 280 290 296 S 3 S 485 w O E 00 00 IS 00 502 O OO O O 2 P O O O1 7 N 00 NO 2 8 S 486 2 00 CO co O IS O 5 5 55 761 765 4129 is p O O LOOSE SOIL 325 30 475 540 810 830 00 D 00 O O 00 7 1460 1470 1500 1510 2 5 295 116 825 1410 1420 67 825 8 1147 1162 1177 1275 1288 1515 1787 1795 1820 1828 O GOODYEAR 15 5 80 24 SGI 12PR TUBELESS 460 70R24 IT520 152A8 TUBELESS 445 70R24 IT510 1516 TUBELESS 15 5 25 SGL DL 2A 12PR TUBELESS PRESSURE bar gt gt LOAD kg 450 500 150 1600 1650 1700 2050 2100 2200 4550 4600 4750 4800 150 1600 1650 1700 2050 2100 2200 4550 4600 4750 4800 O1 O 00 150 1600 1650 1700 2050 2100 2200 4550 4600 4750 4800 150 1600 2100 4550 1650 2200 4600 O1 2 N PRESSURE ON THE CONTACT SURFACE 3 gt kg cm2 HARD SOIL 6 12 6 58 6 82 mu 7 62 7 86 7 94 8 63 8 57 8 72 12 04 TENET 12 43 12 53 6 70 8 33 8 51 8 65 8 25 8 41 9 15 9 25 9 44 11 94 11 91 11 90 5 63 5 87 7 08 7222 8 42 8 46 8 49 8 91 8 88 8 80 A 9 98 10 00 6 76 8 50 8 19 10 05 3 LOOSE SOIL
17. 2 6 2 8 2 10 2 12 2 14 2 16 2 18 2 20 2 24 2 26 2 28 2 30 2 32 2 34 2 58 2 60 EC DECLARATION OF CONFORMITY DOWN NNN NWN NNN NNN NNN NN NNN NIN NON NNN ANGANGANGANANANGANGANGANS ANS y DECLARATION CE DE CONFORMIT originale EC DECLARATION OF CONFORMITY original 2 La soci t The company MANITOU B F 3 Adresse Address 430 rue de l Aubini re 10249 44158 ANCENIS CEDEX FRANCE 4 Dossier technique Technical MANITOU 430 rue de l Aubini re 10249 44158 ANCENIS CEDEX FRANCE 5 Constructeur de la machine decrite ci apres Manufacturer of the machine described below 634 Turbo LSU S rie E E3 MLT 634 120 LSU S rie E E3 MLT 634 120 LSU POWERSHIFT S rie E E3 MLT 731 Turbo S rie E E3 MLT 735 Turbo LSU S rie 5 E3 MLT 735 120 LSU S rie 5 E3 MLT 735 120 LSU POWERSHIFT S rie 5 E3 MLT 741 120 LSU S rie 5 E3 MLT 741 120 LSU POWERSHIFT S rie 5 E3 MLT 1035 L Turbo LSU S rie 5 E3 6 Declare que cette machine Declares that this machine 7 Est conforme aux directives suivantes et a leurs transpositions en droit national Complies with the following directives and their transpositions into national law 2006 42 CE 8 Pour les machines annexe IV For annex IV machines 9 Numero d attestation Certificate number 10 Organisme notifie Notified body 15 Normes harmonis es utilis es Harmon
18. 21 Namntecknin M AON I ANIRE AAEE AE NAE MI MN AM E E ANE AN DEEE 2 5 IDENTIFICATION OF THE LIFT TRUCK As our policy is to promote a constant improvement of our products our range of telescopic lift trucks may undergo certain modifications without obligation for us to advise our customers When you order parts or when you require any technical information always specify NOTE For the owner s convenience it is recommended that a note of these numbers is made in the spaces provided at the time of the delivery of the lift truck LIFT TRUCK MANUFACTURER S PLATE FIG A 2 Model MANITOU Se ri es MANITOU BF 44158 ANCENIS CEDEX FRANCE Serial Nr Chassis Nr Year of manufacture For any further technical information regarding your lift truck refer to chapter 2 DESCRIPTION CHARACTERISTICS C ENGINE FIG B 1 C engine Nr GEAR BOX FIG C ee ee ee MANITOU reference Serial Nr ANGLE GEARBOX FIG D LL asas 6 MANITOU reference Serial Nr 2 6 FRONT AXLE FIG E SU ies Serial Nr MANITOU reference REAR AXLE FIG F LL a dis Serial Nr MANITOU reference CAB FIG G Type reia Serial Nr BOOM FIG H MANITOU reference Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT FIG 1 Model Serial Nr Year of manufacture MANITOU
19. I 1 je lt lt lt lt AJ m o Tyres pressure 40 AJ J 343 C C lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Wheel nuts torque 1 1 343 C C lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Condition of wheels and tyres o To ces lt lt Sw o IR BOOM Boom pads 3 A O 344 6 lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Boom J AJ TG G lt lt lt lt lt lt lt lt lt lt lt lt lt lt Boom pads war 1 1 1 ort lt lt lt lt Condition of boom unit 1 rt lt Bearings and articulation rings lt lt L lt g Es c O Hydraulic oil level e ce lt lt lt lt lt lt lt lt lt lt lt lt Hydraulic return oil filter cartridge 328 R lt lt lt lt lt lt Hydraulicoil_________ 3384 lt lt lt Suction strainer for hydraulic oil tank 334 J N lt lt lt lt lt lt Filter cap for hydraulic oiltank 3 3 834 lt lt lt lt Speeds of hydraulicmovements ort ee lt lt Hydraulic pump pipe filter lt lt lt lt Condition of hoses and flexible pipes lt lt lt Condition of cyli
20. Lifting and telescoping control lever B Lifting and tilting control lever C Transmission cut off button D Forward neutral reverse selector control button LIFTING THE LOAD Move lever A or B backwards to lift Move lever A or B forwards to lower TELESCOPING Move lever A to the right to extend Move lever A to the left to retract NOTE Only for MT 928 Serie D E3 When completely retracting the telescopes insistently operate the control so as to allow all the telescopes to retract fully TILT OF CARRIAGE Move lever B to the left to excavate Move lever B to the right to tip TRANSMISSION CUT OFF Button C see 2 DESCRIPTION 5 SWITCHES FORWARD REVERSE SELECTOR Switch D see 2 DESCRIPTION 17 FORWARD NEUTRAL REVERSE GEAR SELECTOR n N 5 2 51 MT 732 Serie D E3 MT 932 Serie D E3 A Lifting and telescoping control lever B Lifting and tilting control lever C Attachment cut off control lever D Transmission cut off control button E Forward neutral reverse selector control button LIFTING THE LOAD Move lever A or B backwards to lift Move lever A or B forwards to lower TELESCOPING Move lever A to the right to extend Move lever A to the left to retract NOTE Only for MT 932 Serie D E3 When completely retracting the telescopes insistently operate the control so as to allow all the telescopes to retract fully TILT OF CARRIAGE Move lever B to th
21. lt lt lt lt lt lt lt lt Rear wheels reducers oil level 34 C C lt lt lt lt lt lt lt lt lt lt lt lt Rear axle differential oil MT 732 932 MT 1030 330 V I V lt lt lt lt lt lt lt lt lt Rear axle differential oil MT728 MT928 335 V J I lt lt lt lt lt lt Rear wheels reducers oil 3 lt lt lt lt lt lt Wearing of rear axle brake dises J C Rear wheels reducers universal joint C Rear wheels reducers l d per A A lt lt A A A A Stabilizers 982123 G lt lt lt lt lt lt lt lt lt lt lt lt Structure lt lt lt Bearings and articulation rings op l1 1l 4 lt lt lt z gt L m 2 o AJA AJA AJA AJA AJA AJA Condition of attachments 2 ara lO D 5 o gt O gt gt gt gt gt gt A A A A A A TI AJ EG A 3 41 Transport the lift truck on a platform na 5 FF 27 2 Oc F ca c EC clo CO gt Lh gt Every 10 hours during the first 50 hours then once at 250 hours Consult your dealer PEA IAS pa 11
22. see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the filter and protective casing 3 20 B11 FRONT AND REAR WHEEL REDUCER PIVOTS GREASE Clean and lubricate the points 1 8 lubricators fig B11 with grease see MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B12 REAR AXLE OSCILLATION GREASE Clean and lubricate the points 1 2 lubricators fig B12 with grease see MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B13 STABILIZERS GREASE MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Nipples on stabilizer actuator shafts 4 nipples fig B13 1 2 Nipples on stabilizer actuator shafts 4 nipples fig B13 2 et B13 3 3 21 C EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations C1 FAN BELT TENSION CHECH ADJUST Open the I C engine bonnet Check the belt for signs of wear and cracks and change if necessary see MAINTENANCE FILTERS CARTRIDGES AND BELTS Loosen screw 1 fig C1 1 on the tension pulley Loosen lock nut 2 fig C1 1 and C1 2 and screw 3 fig C1 1 and C1 2 Tighten the screw 2 fig C1 1 and C1 2 until the belt is as close as possible to the groove of the pulley 4 fig C1 1 Make a mark on the head
23. to the right in order to completely lock the attachment on the carriage Close the valve in position B fig D that is to say the hydraulic circuit of the attachment locking closed Always close the valve in position B fig D after the locking of the attachment in order to avoid accidental unlocking and use the attachment safety HYDRAULIC RELEASING Put the valve in position A fig D that is to say the hydraulic circuit of the attachment locking open Lift up and push the lever of the distributor 1 fig E to the left in order to unlock the attachment LAYING AN ATTACHMENT Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure you place the attachment flat on the ground and in closed position C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE STANDARD MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 3 E3 MT 1030 S Turbo S rie 3 E3 OPTION MT 728 S rie D E3 MT 928 S rie D E3 TAKING UP AN ATTACHMENT Ensure that the attachment is in a position facilitating the locking to the carriage If it is not correctly oriented take the necessary precautions in order to move it safely Check that the locking pin and the clip are in position in the bracket fig A Place the lift truck with the jib lowered in front of and parallel to the attachment tilt the carriage forwards fig B Bring the carriage under the locking tube of the attachment slightly lift
24. 18 5 Litres Cooling liquid protection 25 TRANSMISSION ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER 62148 U 546332 GEAR BOX 16 6 Litres ee 546217 546195 720148 499237 MANITOU Oil 720184 ANGLE GEAR BOX 2 2 Litres SAEBOW9O 546330 Mechanical transmission 546221 546220 161589 120683 554974 499233 489670 MANITOU Grease TRANSMISSION UNIVERSAL JOINT BLUE multi purpose ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Grease 400 8 545996 1 kg 161590 BLACK multi purpose 5 kg 499235 161589 120683 554974 499233 489670 BOOM PADS MANITOU Grease GREASING OF THE BOOM BLUE multi purpose 3 8 HYDRAULIC ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil HYDRAULIC OIL TANK 128 Liters Hydraulic ISO VG 46 BRAKE ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 545500 582297 546108 546109 MANITOU Oil ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Grease CAB DOOR BLUE multi purpose 161589 120683 594974 499233 489670 1 490402 WINDSCREEN WASHER TANK Windscreen washer fluid 486424 FRONT AXLE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil FRONT AXLE DIFFERENTIAL 7 3 Liters Mp Special immersed brakes MANITOU Oil FRONT WHEELS REDUCERS 0 75 Liter SAESOW9O Mechanical transmission MANITOU Grease FRONT WHEEL RED
25. 2 30 222 Les 1 86 2 08 2 14 2 16 2 31 2 25 3 40 3 41 3 47 3 48 2 15 2 06 2 21 2 23 2 25 2 26 2 28 2 29 2 42 2 47 9 10 3 09 3 08 3 08 1 96 2 04 2 32 2 41 2 81 2 82 2 82 22983 2 92 291 3 28 329 So 2 50 2 832 2 92 3 34 AREA OF THE CONTACT SURFACE HARD SOIL 61 67 110 126 210 210 214 2 245 251 378 ES 382 S 00 Ww O 00 w 00 O O O1 O O O1 106 185 200 2 22 227 2 381 S 399 O 00 O O D O E O O1 O1 1 120 19 195 200 2 231 2 456 O1 O iN O O 474 478 1 1 239 454 00 LOOSE SOIL 219 242 IS E O 481 110 18 9 910 931 1340 1348 1370 1378 23 255 IS 403 710 T20 IS 6 g 1470 1488 1542 1559 29 2 00 N O 00 00 O 4 O 0 00 gt 2 364 570 586 601 700 113 155 1376 1389 1430 1443 O 56 F20 O O DIMENSIONS AND LOAD CHART MT 728 Serie D E3 i MANITOU ite 2 24 L Tr E LG 8S6 N gt aA TUR lt Dl oes h en A K V So J Ze un SUIVANT NORME EN 1459 annexe B 2 25 2 26 MANITOU MT 732 S rie D E3 DIMENSIONS AND LOAD CHART NOTE For Australia see 5 SPECIFIC AUSTRALIA 2 27 N 241089 DIMENSIONS AND LOAD CHART MT 928 Serie D E3 N
26. 2200 O 3 15 1600 4550 2100 150 2 20 Front unladen Front laden Rear unladen Rear laden 13 00x24 14PR L 2 TUBELESS GALAXY ALLIANCE GOODYEAR i IM MICHELIN 460 70R24 XMCL 159A8 TUBELESS 400 80 24 156A8 IND POWER CL TUBELESS 15 5R25 XHA TUBELESS PRESSURE bar 3 gt PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE LOAD kg cm2 cm2 kg 450 406 500 424 750 4550 2 90 1 53 1568 2962 I ke 650 4 84 2 21 DUNLOP ALLIANCE GALAXY 14 9X24 T35 STABILARGE 18PR 400 70 20 T37 150B 14PR TUBELESS 405 70 24 MPT SPT9 158A2 152 TUBELESS 18 19 5 1224 16PR TUBELESS 13 00x24 14PR L 2 TUBELESS PRESSURE bar 3 15 LOAD kg 450 500 150 1600 1650 1700 2050 2100 2200 4550 4600 4750 4800 130 1600 1650 2100 2200 4550 4600 450 500 1700 2050 4750 4800 150 1600 2100 4550 01 0 01 O O O 1600 1650 1700 2050 2100 2200 4550 4600 4750 4800 150 1600 2100 4550 gt PRESSURE ON THE CONTACT SURFACE kg cm2 2 HARD SOIL 4 15 4 22 4 55 4 19 2 1 3 09 5 74 621 6 27 6 47 9 35 9 42 9 54 9 98 5 26 536 1 39 1 14 10 172 10 76 1 60 1 68 2 12 ZO 3 29 29 3 41 3 80 3 89 299 9 95 0 02 6 13 6 17 LOOSE SOIL 1 42 1 45 1 585 1566 1 98 1529 2 00 2 14 2 16 2 22 12 L Sus 1 68 12 2 9f 2 48 3 37 3 38 0 67 0 71 0 89 1 00 1 42
27. 24 1 24 1 25 1 25 1 26 1 26 1 26 1 26 1 26 1 27 INSTRUCTIONS TO THE COMPANY MANAGER THE SITE Proper management of lift truck s area of travel will reduce the risk of accidents ground not unnecessarily uneven or obstructed excessive slopes pedestrian traffic controlled etc THE OPERATOR Only qualified authorized personnel can use the lift truck This authorization is given in writing by the appropriate person in the establishment with respect to the use of lift trucks and must be carried permanently by the operator On the basis of experience there are a number of possible situations in which operating the lift truck is contra indicated Such foreseeable abnormal uses the main ones being listed below are strictly forbidden The foreseeable abnormal behaviour resulting from ordinary neglect but does not result from any wish to put the machinery to any improper use The reflex reactions of a person in the event of a malfunction incident fault etc during operation of the lift truck Behaviour resulting from application of the principle of least action when performing a task For certain machines the foreseeable behaviour of such persons as apprentices teenagers handicapped persons trainees tempted to drive a lift truck operator tempted to operate a truck to win a bet in competition or for their own personal experience The person in charge of the equipment must take these criteria into a
28. A 905 al EET O 10 maxi Hg 800kg N 283812 N 283827 N 283885 5 maxi 5 maxi t AS 1418 1 Standard used AS 1418 19 Standard used AS 1418 19 5 3 LOAD CHART MT 1030 S Turbo Serie 4 E3 Z 10 maxi lt f OA 36km h Maxi gu PA S TER a 800kg 5 maxi Ground conditions solid surface B Okm h AN iji TEE E T N 283968 Standard used AS 1418 19 N AJ 11 one Y o SL ds 10 maxi 7 7 7 aq vn 7 36km h Maxi eis Ys do 10m s IR 10 maxi Ground conditions solid surface N 283829 Standard used AS 1418 19 36km h Maxi 10m s Ground conditions solid surface 0 3m Maxi a um em ui 12km h Maxi 3 33m s es aA 10 N 283888 5 maxi 5 maxi Standard used AS 1418 19 N 283829
29. Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through filler port 8 fig D1 6 Wait a few minutes to allow the oil to flow into the sump Start the I C engine and let it run for a few minutes Check for possible leaks at the drain plug and the oil filter Stop the I C engine wait a few minutes and check the level between the two notches on dipstick 9 fig D1 6 Top up the level if necessary D3 DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere there are pre filtration cartridges see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Also the checking and cleaning periodicity of the cartridge must be reduced up to 250 hours in a heavily laden dust atmosphere and with pre filtration Change the cartridge in a clean location with the 1 C engine stopped Never operate the lift truck with the air filter removed or damaged Open the I C engine bonnet Loosen the bolts and remove cover 1 fig D3 Gently remove the cartridge 2 fig D3 taking care to avoid spilling the dust Leave the safety cartridge in place he following parts must be cleaned with a damp clean lint free cloth e he inside of the filter and cover e he inside of the filter inlet hose e he gasket surfaces in the filter and in the cover Check pipes and connections between the air filter and the I C engine and the connection and state of the clogging indicator on the filter Befor
30. NUMBER 151547 151548 A MUST be used with a lift truck equipped with an operational hydraulic movement cut out device PART NUMBER 708544 Rated capacity 5000 kg Weight 120 kg ATTACHMENT SHIELDS FORK PROTECTOR BUCKET PROTECTOR NOTE Always ensure that the width of the protector you choose is less than or equal to the width of the bucket PART NUMBER 206734 206732 i 1375 mm 1500 mm amp PART NUMBER 235854 206728 206726 1850 mm 1950 mm 2000 mm PART NUMBER 293771 293773 206724 2050 mm 2100 mm 2150 mm PART NUMBER 206099 206722 293775 i 2250 mm 2450 mm 2500 mm 4 18 5 SPECIFIC AUSTRALIA See also the operator s manual supplement 647065 AU 5 2 LOAD CHART MT 732 Serie D E3 40 36km h Maxi 10m s Ground conditions CMO solid surface 10 maxi o gt Oo 36km h Maxi O 4 10m s 1096 maxi PSS 0 3m Maxi EF CA E En B gt 12km h Maxi 3 33m s Lt 7 T 22800k Ground conditions i AS YA solid surface al 4 3 2 N 283812 N 283826 5 maxi 5 maxi t AS 1418 1 Standard used AS 1418 19 Standard used AS 1418 19 MT 932 Serie D E3 36km h Maxi 10m s Ground conditions solid surface LASA 0 maxi 645 10m s 10 maxi ONE yu Xt 0 3m Maxi w E CL 450kg Ground conditions om solid surface II TT 6 5 2 1 0 7
31. Refit and tighten the drain plug 1 fig E11 tightening torque 34 to 49 N m Repeat this operation on each rear wheel reducer 3 36 3 37 F EVERY 2000 HOURS SERVICE Carry out the operations described previously as well as the following operations F1 COOLING LIQUID DRAIN MT 728 S rie D E3 MT 732 S rie D E3 MT 928 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 These operations are to be carried out if necessary or every two years at the beginning of winter Place the lift truck on level ground with the I C engine stopped and cold DRAINING THE LIQUID Open the I C engine bonnet Remove the shroud 1 fig F1 1 Set a container under drain valve 2 fig F1 2 on the radiator and drain plug 3 fig F1 3 of the engine block and loosen them Remove filler cap 4 fig F1 4 of the radiator Let the cooling circuit drain entirely while ensuring that the ports do not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE LIQUID Tighten the drain valve 2 fig F1 2 and drain plug 3 fig F1 3 tightening torque 40 N m Slowly fill up the circuit with cooling liquid see 3 MAINTENANCE LUBRICANTS AND FUEL to the middle of gauge 5 fig F1 4 through filler port 6 fig F1 4 Put back filler cap 4 fig F1 4 Run the I C engine
32. TRANSPORT POSITION UNLADEN AND LADEN Set the forks in transport position in front of the elevation Stay far enough away to have room for the jib to be raised Put the handbrake on and put the gearshift lever into neutral Set the two stabilizers on the ground and lift the two front wheels of the lift truck fig G1 while maintaining its transverse stability RAISE THE STABILIZERS WITH THE FORKS IN TRANSPORT POSITION UNLADEN AND LADEN Raise both stabilizers fully and at the same time SETTING THE STABILIZERS WITH THE JIB UP UNLADEN AND LADEN A This operation must be exceptional and performed with great care Raise the jib and retract the telescopes completely Set the lift truck in position in front of the elevation fig G2 moving very slowly and carefully Put the handbrake on and put the gearshift lever into neutral Move the stabilizers very slowly and gradually as soon as they are close to the ground or in contact with it Lower the two stabilizers and lift the two front wheels of the lift truck fig G3 During this operation transverse attitude must be permanently maintained the bubble in the level must be kept between the two lines SETTING THE STABILIZERS WITH THE JIB UP UNLADEN AND LADEN A This operation must be exceptional and performed with great care Keep the jib up and retract the telescopes completely fig G3 Move the stabilizers very slowly and gradually a
33. breeze breeze Strong breeze BEAUFORT scale wind speed at a height of 10 m from flat ground Effects on Land sea condition m s lt 0 3 Smoke rises vertically Sea like a mirror 0 3 1 5 The wind bends the smoke Ripples but without foam crests 1 6 3 3 DAS WAO Can DE TER ONTE Tare Small but evident wavelets shakes the leaves he wind continuously shakes the Large wavelets Perhaps scattered leaves and twigs white horses The wind raises dust and scraps of Small waves Fairly frequent white paper shakes the twigs horses Small waves form on inland waters 8 10 7 Leafy shrubs sway Moderate waves many white horses Speed kph 0 1 1 5 6 11 pa 12 19 5 5 7 9 Shakes thick branches metal wires 10 8 13 8 hum it becomes difficult to keep an umbrella open Large waves begin to form white foam crests probably spray Sea heaps up and white foam blown in streaks along the direction of the wind Whole trees sway it is difficult to 13 9 17 1 walk against the wind Breaks the branches of trees it is 17 2 20 7 almost impossible to walk against the wind Moderately high waves crests begin to break into spindrift High waves Dense foam along Causes slight damage to buildings the direction of the wind Crests of stacks tiles waves begin to roll over Spray may affect visibility Rare inland uproots trees causes Veryhigh waves with lon
34. change if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Check the belt tension between the pulleys of the crankshaft and of the compressor Under a normal pressure exerted with the thumb 45 N the tension should be approximately 10 mm Carry out adjustments if necessary Untighten screws 3 fig C3 2 by two to three thread turns Swivel the compressor assembly so as to obtain the belt tension required Retighten screws 3 fig C3 2 Put the protective guard back 2 fig C3 1 A If the compressor belt has to be changed check the tension again after the first 20 hours of operation a C4 ANGLE GEAR BOX OIL LEVEL CHECK Park the lift truck on level ground with the boom raised and the I C engine stopped Remove level plug 1 fig C4 Wipe the dipstick and check the correct level between the MINI and MAXI marks If necessary add oil see 3 MAINTENANCE E5 ANGLE GEAR BOX OIL C5 PARKING BRAKE CHECK ADJUST Place the lift truck on a slope less than 15 with the rated load in the transport position Check the tightening adjustment by locking the parking brake in position A fig C5 he adjustment is correct when the lift truck is held stationary on a slope Carry out adjustments if necessary Press and release the brake pedal then release the parking brake putting it in position B fig C5 Progressively tighten the end piece of the lever 1
35. cleaning and changing TRANSMISSION GEAR BOX OIL FILTER Part number 561749 Change 500 H HYDRAULIC RETURN OIL FILTER CARTRIDGE SUCTION STRAINER FOR HYDRAULIC OIL TANK Part number 236095 Part number 224726 Change 500 H Clean 1000 H FILTER CAP FOR HYDRAULIC OIL TANK Part number 62415 Change 1000 H CAB VENTILATION FILTER WITH AIR CONDITIONING Part number 225052 Clean 50 H Change 250 H CAB VENTILATION FILTER WITHOUT AIR CONDITIONING Part number 225052 Clean 500 H 3 6 3 1 LUBRICANTS AND FUEL USE THE RECOMMENDED LUBRICANTS AND FUEL For topping up oils may not be miscible For oil changes MANITOU oils are perfectly appropriate DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer a diagnostic analysis of engine gear box and axle oils may be requested depending on the rate of use RECOMMENDED FUEL SPECIFICATION Use a high quality fuel to obtain optimal performance of the 1 engine e N590 diesel fuel type Auto CO C1 C2 C3 C4 e BS2869 Class A2 e ASTM D975 91 Class 2 2DA US DF1 US DF2 US DFA e JIS K2204 1992 Grades 1 2 3 and Special Grade 3 ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER 661706 582357 ENGINE 11 Litres rs 582358 582359 490205 473076 470077 470078 554002 554003 554004 FUEL TANK 120 Litres Diesel fuel Cooling liquid protection 30 COOLING CIRCUIT
36. defrosting 154 OPTION Pneumatic seat 104A Front windscreen wiper and windscreen washer 104 OPTION Right sidelight 7 5A Left sidelights 7 54 Right indicators 7 54 Left indicators 7 54 Low beam 154 Main beam 154 Warning lights 154 Lights horn and indicator switch 25A Starter 254 2 47 A MT 728 S rie D E3 B MT 732 S rie D E3 C MT 928 S rie D E3 D MT 932 S rie D E3 E MT 1030 S S rie 4 E3 F MT 1030 S Turbo S rie 4 E3 EAS OPT OPT OPT F17 7 OPT 10A 10A 15 OPT OPT A EA 5A 10A 15 5A 15A FRET F2 15 10 304 AAAA 15A max 15A 15A max 10A max F22 F23 F24 on amp B gt 10A 15 75 75 75 D D 7 54 154 154 15A 25A KO OPTION Air conditioning A MT 728 S rie D E3 K1 OPTION B MT 732 S rie D E3 K2 Transmission cut off relay C MT 928 S rie D E3 K3 Reverse gear relay D MT 932 S rie D E3 K4 Forward gear relay E MT 1030 S S rie 4 E3 K5 Buzzer F MT 1030 S Turbo S rie 4 E3 K6 OPTION Electrovalve on boom head BDEF OPTION Electrical boom provision B D E F OPTION Electrovalve on boom head attachment hydraulic locking device B D EF OPTION AC K7 Cutting off simple hydraulic movements C OPTION Cutting off simple hydraulic movements B D E F O
37. fig C5 and recheck braking Repeat the operation until the correct braking adjustment is obtained 3 23 C6 CAB VENTILATION FILTER OPTION AIR CONDITIONING CHANGE Lift up protective casing 1 fig C6 Lift out cabin ventilation filter 2 fig C6 and fit new replacement filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the protective casing C7 HEATING BLOCK NON RETURN VALVE CLEAN Since non return valve 1 fig C7 is located under the cab it is possible for it to become obstructed with spattered mud for example Clean if necessary C8 FRONT AND REAR DIFFERENTIAL OIL LEVEL CHECK Place the lift truck on level ground with the 1 engine stopped Remove level plug 1 fig C8 The oil should be flush with the edge of the hole If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the filler port 2 fig C8 Replace and tighten the level plug 1 fig C8 tightening torque 34 to 49 N m Repeat this operation for the rear axle differential C9 FRONT AND REAR WHEELS REDUCERS OIL LEVEL CHECK Place the lift truck on level ground with the 1 engine stopped Check the level on each front wheel reducer Place level plug 1 fig C9 in the horizontal position Remove the level plug the oil should be flush with the edge of the hole If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the same hole Replace and tighten the level plug
38. made fast e That the unit to which it is connected wagon lorry etc will not shift e That this platform is prescribed for the total weight of the lift truck to be loaded e That this platform is prescribed for the size of the lift truck Never move onto a foot bridge floor or freight lift without being certain that they are prescribed for the weight and size of the lift truck to be loaded and without having checked that they are in sound working order Be careful in the area of loading bays trenches scaffolding soft land and manholes Make sure the ground is stable and firm under the wheels and or stabilizers before lifting or removing the load If necessary add sufficient wedging under the stabilizers Make sure that the scaffolding loading platform pilings or ground is capable of bearing the load Never stack loads on uneven ground they may tip over If the load or the attachment must remain above a structure for a long time there is the risk that it will rest on the structure because of the jib descending owing to the oil in the cylinders cooling down To eliminate this risk Regularly check the distance between the load or the attachment and the structure and readjust this if necessary If possible use the lift truck at an oil temperature as close as possible to ambient temperature In the case of work near aerial lines ensure that the safety distance is sufficient between the working area of the lift truck and the
39. must know its mass and its centre of gravity The load chart for your lift truck is valid for a load in which the longitudinal position of the centre of gravity is 500 mm from the base of the forks fig B1 For a higher centre of gravity contact your dealer For irregular loads determine the transverse centre of gravity before any movement fig B2 and set it in the longitudinal axis of the lift truck A It is forbidden to move a load heavier than the effective capacity defined on the lift truck load chart For loads with a moving centre of gravity e g liquids take account of the variations in the centre of gravity in order to determine the load to be handled and be vigilant and take extra care to limit these variations as far as possible C LONGITUDINAL STABILITY ALARM This device gives an indication of the lift truck s longitudinal stability Move the jib very carefully when approaching the authorized load limit see 2 DESCRIPTION INSTRUMENTS AND CONTROLS Always watch this device during handling operations When the device is in alert mode it is forbidden to perform so called AGGRAVATING movements these being A Extending the jib B Lowering the jib Tilt the carriage forwards Perform movements to relieve aggravation in the following order fig C if necessary raise the jib 1 retract the jib as far as possible 2 and lower the jib 3 to release the load DA x x The instru
40. must light to indicate their good working order If one of the red lamps or the buzzer does not function carry out the necessary repairs NOT USED NOT USED NOT USED NOT USED 2 42 RED GEAR BOX OIL PRESSURE WARNING INDICATOR LIGHT The lamp and buzzer come on when there is an abnormal drop in gear box pressure in forward gear Stop the C engine and look for the cause gear box oil level possible leak radiator etc NOTE The signal light operates in forward travel conditions only the signal should not be taken into account when the I C engine is running at idle or is stopped The lamp and buzzer come on when the gearbox oil temperature is abnormally high Stop the I C engine and look for the cause gear box oil level possible leak radiator etc O RED TRANSMISSION OIL TEMPERATURE FAULT INDICATOR LIGHT RED BRAKING OIL LEVEL WARNING INDICATOR LIGHT If the lamp and the buzzer come on when the lift truck is running stop the I C engine immediately and look for the cause braking oil level possible leak etc In the event of an abnormal dropping of the level consult your dealer RED PARKING BRAKE LAMP Q This lamp comes on when the parking brake is applied RED BATTERY CHARGE WARNING INDICATOR LIGHT If the lamp and the buzzer come on when the lift truck is running stop the C engine immediately and look for the cause electric circuit alternator belt alternator etc RED I C ENGINE OIL PRESSURE
41. of the attachment locking open Lift up and push the lever of the distributor 1 fig E to the left in order to unlock the attachment Stop the 1 C engine Remove the pressure ofthe attachment hydraulic circuit by using the lever ofthe distributor 1 fig E Disconnect the rapid connectors of the attachment Make sure that the rapid connectors are clean and protect the holes which are not used with the caps A provided LAYING AN ATTACHMENT Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure you place the attachment flat on the ground and in closed position TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE TFF 35 MT 1040 DL TFF 35 MT 1300 DL PART NUMBER 751543 751544 FLOATING FORK 4 10 PreaSmwna2e0s2 PFOASMMIAATOS2 Praasnmrassos2 STANDARDISED SIDE SHIFT CARRIAGE A Use is prohibited with the optional single side shift carriage TSDL Wt wei Eo STANDARDISED FORK PART NUMBER 415618 LOAD BACK REST PART NUMBER 556008 555325 556010 1470 mm 1580 mm 4 11 BUILDING BUCKET MT 728 Serie D E3 MT 732 Serie D E3 654472 697 1950 mm 330 kg PART NUMBER 654471 Rated capacity 814 MT 728 Serie D E3 MT 732 Serie D E3 ca 20012250 s2 CBR 00012502 Rated capacity 9041 9901 4 12 GRAIN BUCKET MT 728 Serie D E3 MT 732 Se
42. ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the platform Stop the lift truck see 1 OPERATING AND SAFETY INSTRUCTIONS DRIVING INSTRUCTIONS UNLADEN AND LADEN STOW THE LIFT TRUCK Fix the chocks to the platform at the front and at the back of each tyre fig G6 1 Fix also the chocks to the platform in the inside of each tyre fig G6 2 Stow the lift truck on the platform using sufficiently strong ropes At the front of the lift truck on the fastening points 1 fig G6 3 and at the back over the axle 2 fig G6 4 Tighten the ropes fig G6 5 3 43 MT 732 Serie D E3 MT 932 Serie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 LOAD THE LIFT TRUCK Block the wheels of the platform Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the platform Stop the lift truck see 1 OPERATING AND SAFETY INSTRUCTIONS DRIVING INSTRUCTIONS UNLADEN AND LADEN STOW THE LIFT TRUCK Fix the chocks to the platform at the front and at the back of each tyre fig G6 1 Fix also the chocks to the platform in the inside of each tyre fig G6 2 Secure the lift truck to the platform with sufficiently strong ropes At the front of the lift truck attach the ropes to the fastening points 1 fig G6 3 and at the rear to the to
43. rie 4 E3 MT 1030 S Turbo S rie 4 E3 Connect the brake hose to the provided brake unit 1 on the lift truck Make sure the trailer brakes are working properly and test the effects of braking before taking the trailer onto the public highway 2 59 DESCRIPTION AND USE OF THE OPTIONS 1 BATTERY CUT OFF MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 2 NUMBER PLATE MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 3 NUMBER PLATE LIGHTING MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 4 PREHEATING ELEMENT MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Enables the engine to be kept warm during prolonged periods of stoppage and thus improves engine starting SUPPLY CHARACTERISTICS OF PREHEATING SYSTEM e Rated range of power 220 240V 50 60Hz e Current consumed 4 5A e Equipment in class 1 e Equipment connectable only on feeder circuit TT or TN e Category of insulation 2 ENVIRONMENTAL CONDITIONS FOR USE e Maximum ambient temperature for using preheating 25 C e Pollution level 2 CONDITIONS FOR CONNECTION AND USE OF PREHEATING The preheating system should not be used for an external ambient temperature higher than 25 C It is essential that the power supply to the preheating system is e Effected with a cable that conforms to the ins
44. see 3 MAINTENANCE D3 DRY AIR FILTER CARTRIDGE Clean the filter cartridge using a compressed air jet max pressure 3 bar directed from the top to the bottom and from the inside towards the outside at a minimum distance of 30 mm from the cartridge wall Cleaning is completed when there is no more dust on the cartridge Y Respect the safety distance of 30 mm between the air jet and the cartridge to avoid tearing or making a hole in the cartridge The cartridge must not be blown anywhere near the air filter box Never clean the cartridge by tapping it against a hard surface Your eyes must be protected during this intervention Clean the cartridge seal surfaces with a damp clean lint free cloth and grease with a silicone lubricant MANITOU reference 479292 Check visually the outer condition of the air filter and its mounts Verify the condition of the hoses and their mounts also Never clean the dry air filter cartridge by washing it in liquid Do not clean by any means the safety cartridge located inside the filter cartridge change it for a new one if it is clogged or damaged B2 RADIATOR CORES CLEAN Y In a polluting atmosphere clean the radiator core every day Do not use a water jet or high pressure steam as this could damage the radiator fins Open the I C engine bonnet If necessary clean the suction grid on the engine hood Using a soft cloth clean the radiator cores in order to remove as much dirt as p
45. stopped the handbrake is on and the 1 C engine is switched off before performing the operation MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S Serie 4 E3 MT 1030 S Turbo S rie 4 E3 NOTE There is an OPTIONAL rear view mirror which allows the lift truck to be approached more closely to the trailer ring A PROJECTING HOOK MT 732 S rie D E3 MT 932 S rie D E3 COUPLING AND UNCOUPLING THE TRAILER To couple the trailer position the lift truck as close as possible to the trailer ring Put the handbrake on and switch off the 1 engine Remove the clip 1 lift the trailer pin 2 and place or remove the trailer ring Be careful not to get your fingers caught or crushed during this operation Do not forget to put clip 1 back in place When uncoupling make sure that the trailer is supported independently STANDARD MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 OPTION MT 732 S rie D E3 MT 932 S rie D E3 COUPLING AND UNCOUPLING THE TRAILER To couple the trailer position the lift truck as close as possible to the trailer ring Put the handbrake on and switch off the 1 engine Remove the clip 1 lift the trailer pin 2 and place or remove the trailer ring Be careful not to get your fingers caught or crushed during this operation Do not forget to put clip 1 back in place When uncoupling make sure that the trailer is supported independently 2 58 B COUPLING LADDER OPTIONAL MT 732 Serie D E3 MT 932 Ser
46. ta 19 Ainm an ts nitheora 20 Feidhm 21 S ni hu 1 CE megfelel s gi nyilatkozat eredeti 2 A v llalat 3 C m 4 m szaki dokument ci 5 Az al bbi g p gy rt ja 6 Kijelenti hogy a g p 7 Megfelel az al bbi ir nyelveknek valamint azok honos tott el r sainak 8 A IV mell klet g peihez 9 Bizonylati sz m 10 Ertes tett szervezet 15 felhaszn lt harmoniz lt szabv nyok 16 egy b felhaszn lt m szaki szabv nyok s el r sok hivatkoz sai 17 Kelt hely 18 D tum 19 Al r neve 20 Funkci 21 Al r s is 1 Samr misvottor ESB upprunalega 2 Fyrirt ki 3 A setur 4 T knilegar skr 5 Smi ur teekisins sem lyst er h r eftir 6 Sta festir a t ki 7 Samr mist eftirfarandi st lum og sta f rslu eirra me hli sj n af j arr tti 8 Fyrir t kin aukakafla IV 9 Sta festingarn mer 10 Tilkynnt til 15 samh f a sta la sem nota ir 16 nnur sta lar e a forskriftir nota 17 Sta ur 18 Dagsetning 19 Nafn undirrita s 20 Sta a 21 Undirskrift it 1 Dichiarazione CE di conformit originale 2 La societ 3 Indirizzo 4 fascicolo tecnico 5 Costruttore della macchina descritta di seguito 6 Dichiara che questa macchina 7 E conforme alle direttive seguenti e alle relative trasposizioni nel diritto nazionale 8 Per le macchine Allegato IV 9 Numero di Attestazione 10 Organismo notificato 15 norme armonizzate applicate
47. the operator s manual carefully The operator s manual must always be in good condition and in the place provided for it on the lift truck You must report any plates and stickers which are no longer legible or which are damaged AUTHORISATION FOR USE IN FRANCE or see current legislation in other countries Only qualified authorized personnel can use the lift truck This authorization is given in writing by the appropriate person in the establishment with respect to the use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person C MAINTENANCE The operator must immediately advise his superior if his lift truck is not in good working order or does not comply with the safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this purpose He must keep the lift truck properly cleaned if this is among his responsibilities The operator must carry out daily maintenance see 3 MAINTENANCE A DAILY OR EVERY 10 HOURS SERVICE The operator must ensure tyres are adapted to the nature of the ground see area of the contact surface of the tyres in the chapter 2 DESCRIPTION FRONT AND REAR TYRES There are optional solutions consult your dealer SAND tyres LAND tyres Snow chains Do not use the lift truck if the tyres are incorrectly inflated damage
48. while monitoring the longitudinal stability alarm see INSTRUCTIONS FOR HANDLING A LOAD C LONGITUDINAL STABILITY ALARM Position the load horizontally and release it by lowering and retracting the jib 1 2 to position the load correctly fig G10 Release the forks by alternating retracting and raising the jib 3 fig G11 If possible set the jib in transport position without moving the lift truck 1 19 H TAKING UP AND LAYING DOWN A SUSPENDED LOAD A WARNING Failure to follow the above instructions may lead the lift truck to loose stability and overturn A MUST be used with a lift truck equipped with an operational hydraulic movement cut out device CONDITIONS OF USE The length of the sling or the chain shall be as short as possible to limit swinging of the load Lift the load vertically along its axis never by pulling sideways or lengthways HANDLING WITHOUT MOVING THE LIFT TRUCK Whether on stabilisers or on tyres the lateral attitude must not exceed 1 and the longitudinal attitude must not exceed 5 the bubble of the level must be held at 0 Ensure that the wind speed is not higher than 10 m s Ensure that there is no one between the load and the lift truck TRAVELLING WITH A SUSPENDED LOAD Before moving inspect the terrain in order to avoid excessive slopes and cross falls bumps and potholes or soft ground Ensure that the wind speed is not higher
49. 1 fig C9 tightening torque 34 to 49 N m Repeat this operation on each rear wheel reducer 3 24 3 25 D EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations D1 I C ENGINE OIL DRAIN D2 I C ENGINE OIL FILTER CHANGE Place the lift truck on level ground let the 1 C engine run at idle for a few minutes then stop the I C engine DRAINING THE OIL Open the I C engine bonnet Remove access panel 1 fig D1 1 Place a container under drain plug 2 fig D1 2 and unscrew the plug 3 fig D1 3 Take drain hose 4 fig D1 4 Place the end of the drain hose in the container and screw fully the union on draining port 5 fig D1 5 Remove filler cap 6 fig D1 6 in order to ensure that the oil is drained properly A Dispose of the drain oil in an ecological manner REPLACEMENT OF THE FILTER Remove I C engine oil filter 7 fig 01 3 discard the filter and the filter seal Clean the filter bracket with a clean lint free cloth Lightly grease the new oil filter seal and refit the oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS on the filter bracket A Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn FILLING UP THE OIL Loosen clean and put back in place the drain hose 4 fig D1 4 Refit and tighten drain plug 3 fig D1 3 Refit access panel 1 fig D1 1
50. 16 altre norme e specifiche tecniche applicate 17 Stabilita a 18 Data 19 Nome del firmatario 20 Funzione 21 Firma It 1 CE atitikties deklaracija originalas 2 Bendrov 3 Adresas 4 Technin byla 5 emiau nurodytas jrenginio gamintojas 6 Parei kia kad is renginys 7 Atitinka toliau nurodytas direktyvas ir j nacionalinius teis s aktus perkeltas j nuostatas 8 IV priedas d l ma in 9 Sertifikato Nr 10 Paskelbtoji jstaiga 15 suderintus standartus naudojamus 16 Kiti standartai ir technines specifikacijas 17 Pasira yta 18 Data 19 Pasira iusio asmens vardas ir pavard 20 Pareigos 21 Para as Iv 1 EK atbilstibas deklar cija ori in ls 2 Uz mums 3 Adrese 4 tehnisk s lietas 5 T l k aprakst t s iek rtas ra ot js 6 Apliecina ka iek rta 7 Ir atbilsto a t l k nor d taj m direkt v m un to transpozicijai nacion laj likumdo an 8 lekartam IV pielikum 9 Apliecibas numurs 10 Registr ta organiz cija 15 lietotajiem saska otajiem standartiem 16 lietotajiem tehniskajiem standartiem un specifik cij m 17 Sast d ts 18 Datums 19 Parakst t ja v rds 20 Amats 21 Paraksts mt 1 Dikjarazzjoni ta Konformit KE ori inali 2 Il kumpanija 3 Indirizz 4 fajl tekniku 5 Manifattri i tal magna deskritta hawn isfel 6 Tiddikjara li din il magna 7 Hija konformi hija konformi mad Direttivi segwenti u ligijiet li jimplimentawhom fil li i n
51. 2 Refit and tighten the drain plug tightening torque 29 to 39 N m Fill the fuel tank with clean diesel filtered through the filler port Refit the filling cap E2 SAFETY DRY AIR FILTER CARTRIDGE CHANGE For the disassembly and reassembly of the dry air filter cartridge see 3 MAINTENANCE D3 AIR FILTER CARTRIDGE Gently remove the dry air filter safety cartridge 1 fig E2 taking care to avoid spilling the dust Clean the gasket surface on the filter with a damp clean lint free cloth Before mounting check the state of the new safety cartridge see 3 MAINTENANCE FILTERS AND BELTS Introduce the cartridge into the filter axis and push it in pressing the edges and not the middle NOTE The periodicity for changing the safety cartridge is given for information only It must be changed for every two changes of the dry air filter cartridge 3 32 E3 GEAR BOX OIL E4 GEAR BOX SUMP STRAINER Place the lift truck on level ground with the 1 engine stopped the gear box oil still warm DRAINING THE OIL Place a container under drain plug 1 fig E3 1 and under cover 2 fig E3 2 and unscrew the drain plug Remove cover plate 3 fig E3 3 Remove dipstick 4 fig E3 4 and unscrew filling plug 5 fig E3 4 in order to ensure that the oil is drained properly Dispose of the drain oil ecological manner CLEANING THE STRAINER Remove cover 2 f
52. 2 7 CHARACTERISTICS MT 728 Serie D E3 Type Number of cylinders Suction njection system enition sequence Capacit Bore and stroke Compression ratio Nominal rating loaded Rating slow unladen Max rating unladen Power ISO TR 14396 Power SAE J 1995 Maximum torque ISO TR 14396 Air cleaner Type of cooling Fan TRANSMISSION Gear box Type Forward reverse selector Torque converter Number of forward speeds Number of reverse speeds Angle gear box Differential Differential Switch for 2 4 drive wheels Size Pressure Size Pressure bar ELECTRIC CIRCUIT nr Standard Battery Option Alternator Service brake SS Type of brake AA oo Parking brake Typeofbrake Type of according to standard NF EN 12053 according to directive 2000 14 EC modified by directive 2005 88 EC Average weighted acceleration on driver s body according to standard NF EN 13059 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 m s2 2 8 HYDRAULIC CIRCUIT Hydraulic pump den la Forward tilting unladen 5 S SPECIFICATIONS AND WEIGHTS Speed of movement for lift truck in standard configuration on flat sround except particular conditions Weight of forks each one kg Rated capacity with standard attachment Kg nz m Telescoping motions boom raised Standard lifting height mm K K Contact pressur
53. 3 REVOLVING LIGHT The magnetic revolving light must be clearly visible on the roof of the cab and plugged in to socket 1 34 DOCUMENT HOLDER NET 35 SPIRIT LEVEL Enables the operator to check that the lift truck is in the horizontal position 36 SUN VISOR 37 INSIDE REAR VIEW MIRROR 2 55 38 ROOF LIGHT 39 HOOK 40 TOOL BOX OPTION MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 2 56 2 57 TOWING PIN AND HOOK Located at the rear of the lift truck this device is used to attach a trailer Its capacity is limited for each lift truck by the authorised gross vehicle weight tractive effort and maximum vertical force on the coupling point This information is given on the manufacturer s plate fixed to each lift truck see 2 DESCRIPTION IDENTIFICATION OF THE LIFT TRUCK To use a trailer see current regulations in your country maximum running speed braking maximum weight of trailer etc Verify the trailer s condition before using it tyre condition and pressures electrical connection hydraulic hose brake system Do not tow a trailer or attachment which is not in perfect working order Using a trailer in poor condition may effect the lift truck s steering and braking and hence safety If a third party helps in coupling or uncoupling the trailer this person must be permanently visible to the driver and wait until the lift truck has
54. 7 GEAR BOX OIL FILTER CHANGE Remove the cover plate 1 fig 07 1 Unscrew and discard gear box oil filter 2 fig D7 2 Carefully clean the filter head with a clean lint free cloth Slightly lubricate the new seal and fit the seal on the filter Fill up the new gear box oil filter see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS with oil see 3 MAINTENANCE LUBRICANTS AND FUEL Refit the filter making sure that the seal is correctly positioned and tightened A Tighten the gear box oil filter by hand pressure only and lock the filter in place by a quarter turn Put back the cover plate 1 fig 07 1 D8 HYDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE Stop the I C engine and remove the pressure from the circuits by acting on the hydraulic controls Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit Place a container under hydraulic drain filter 1 fig DS Unscrew the body of the filter Remove the hydraulic return oil filter cartridge and fit new replacement cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Make sure that the cartridge is correctly positioned and refit the body of the filter Tighten the body of the filter by hand pressure only and lock the body of the filter in place by a quarter turn D9 PARKING BRAKE LEVER MECHANISM GREASE Clean and grease articulatio
55. 756 76 761 ECE20 Set to 2 of the dipped beam in relation to the horizontal line of the headlamp ADJUSTING PROCEDURE Place the lift truck unloaded and in the transport position and perpendicular to a white wall on flat level ground fig G3 Check the tyre pressures See 2 DESCRIPTION CHARACTERISTICS Place the forward reverse selector in neutral and release the parking brake CALCULATING THE HEIGHT OF THE DIPPED BEAM H2 e h1 Height of the dipped beam in relation to the ground e h2 Height of the adjusted beam e Distance between the dipped beam and the white wall G4 LIFT TRUCK TOW A Do not tow the lift truck at more than 25 km h Place the forward reverse selector in neutral and the gear shift in neutral according to model of lift truck Release the parking brake Put the warning lights on If the I C engine is not running there will be no steering or braking assistance Operate the steering and pedal slowly avoiding sudden jerky movements G5 LIFT TRUCK SLING MT 728 S rie D E3 MT 928 Serie D E3 Take into account the position of the lift truck centre of gravity for lifting fig G5 1 mm B mm MT 728 S rie D E3 MT 928 Serie D E3 Place the hooks in the fastening points provided fig G5 2 and G5 3 3 41 MT 732 Se
56. C In an emergency you can use water as a cooling liquid then change the cooling circuit liquid as soon as possible see 3 MAINTENANCE F1 COOLING LIQUID FUEL LEVEL CHECK Keep the fuel tank full to reduce as much as possible any condensation due to the atmospheric conditions Remove cap 1 fig A3 Fill the fuel tank with clean fuel see 3 MAINTENANCE LUBRICANTS AND FUEL filtered through a strainer or a clean lint free cloth through filler port 2 fig A3 Put the cap back 1 fig A3 Check visually that there is no leakage in the tank and pipes Never smoke or approach with a flame during filling operations or when the tank is open Never refill while engine is running The fuel tank is degassed via the filler plug When changing it always use an original part with degassing hole NOTE A locking tank cap is available as an OPTION 3 12 A4 FUEL PRE FILTER CHECK Open the I C engine bonnet Check for the presence of water in the pre filter bowl 1 fig A4 and empty it out if necessary Place a receptacle under the drain plug 2 fig A4 and loosen it in two to three thread turns Allow the diesel fuel to flow out until it is free from impurities and water Retighten the drain plug while the diesel fuel is flowing out A5 CYCLONIC PRE FILTER CLEAN The cleaning interval is given as a guide however the pre filter must be emptied as soon as impurities reach the MAXI
57. E6 4 the oil level should be at the level of the red point Check for any possible leaks at the drain plugs Replace filler plug 2 fig E6 2 with a new filler plug see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS HYDRAULIC CIRCUIT DECONTAMINATION Let the I C engine run accelerator pedal at halfway travel for 5 minutes without using anything on the lift truck then for 5 more minutes while using completely the hydraulic movements except the steering system and the service brakes Accelerate the C engine at full speed for 1 minute then activate the steering system This operation makes a pollution abatement of the circuit possible through the hydraulic return oil filter E9 SEAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS Check the following points e Fixing of the anchoring points on the seat e Cleanness of the strap and the locking mechanism e Triggering of the locking mechanism e Condition of the strap cuts curled edges REELED BELT WITH TWO ANCHORING POINTS Check the points listed above together with the following points e The correct winding of the belt e Condition of the reel guards e Roller locking mechanism when the strap is given a sharp tug NOTE After an accident replace the seat belt A In no event should the lift truck be used if the seat belt is defective fixing locking cuts tears etc Repair or replace the seat belt immediately E10 REAR AXLE DIFFERENTIAL OIL
58. F6 Put the handbrake on and set the forward reverse selector to neutral Lift and extend the jib 1 2 until the load is above the pile while keeping an eye on the longitudinal stability alarm see INSTRUCTIONS FOR HANDLING A LOAD LONGITUDINAL STABILITY ALARM If necessary move the lift truck 3 forward fig F7 driving very slowly and carefully Place the load in a horizontal position and lay it down on the pile by lowering and retracting the jib 1 2 in order to position the load correctly fig FS If possible release the fork by alternately retracting and raising the jib 1 fig F9 Then set the forks into transport position If this is not possible reverse the lift truck 1 very slowly and carefully to release the forks fig F10 Then set them into transport position S X 1 17 G TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck You must not raise the jib if you have not checked the transverse attitude of the lift truck see INSTRUCTIONS FOR HANDLING A LOAD D TRANSVERSE ATTITUDE OF THE LIFT TRUCK REMINDER Make sure that the following operations can be performed with good visibility see OPERATIONS INSTRUCTIONS UNLADEN AND LADEN D VISIBILITY USING THE STABILIZERS The stabilizers are used to optimise the lift truck s lifting performances see 2 DESCRIPTION INSTRUMENTS AND CONTROLS POSITION THE STABILIZERS WITH THE FORKS IN
59. HAND LOCKING Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip HAND RELEASING Proceed in the reverse order of paragraph HAND LOCKING while making sure you put back the locking pin and the clip in the bracket fig A LAYING AN ATTACHMENT Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure you place the attachment flat on the ground and in closed position 4 6 B ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE OPTION MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 TAKING UP AN ATTACHMENT Ensure that the attachment is in a position facilitating the locking to the carriage If it is not correctly oriented take the necessary precautions in order to move it safely Check that the rods on the locking cylinder are retracted fig A Place the lift truck with the jib lowered in front of and parallel to the attachment tilt the carriage forwards fig B Bring the carriage under the locking tube of the attachment slightly lift the jib incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking HYDRAULIC LOCKING Put the valve in position A fig D that is to say the hydraulic circuit of the attachment locking open Lift up and push the lever of the distributor 1 fig E
60. KET CLOSED JAWS AND REVERSIBLE REMOVABLE BLADE MT 728 Serie D E3 MT 732 Serie D E3 Cm asso FDADR S4 PARTNUMBER om _ m 7 Jj 88 4 14 1100 mm 1100 mm mws mess _ PARTNUMBER t Rated capacity SO0Vi3004g 00 1300 Wan _ Weg _ SPOUT BUCKET ADAPTABLE ON FORKS NENNEN HYDRAULIC KIT TO OPEN THE SPOUT SPOUT BUCKET ADAPTABLE ON FORKS NA HYDRAULIC KIT TO OPEN THE SPOUT PART NUMBER esso ANA 5 4 15 MANURE FORK WITH GRAB MT 728 Serie D E3 MT 732 Serie D E3 G MUST be used with lift truck equipped with an operational hydraulic movement cut out device MT 1030 S Serie 4 E3 MT 1030 S Turbo Serie 4 E3 ww s PARTMUMBER _ Rated capacity 400 Weg som 40g bo ob op 4 16 600 kg 170 kg A MUST be used with a lift truck equipped with an operational hydraulic movement cut out device Rated capacity 4000 kg 1200 kg CRANE JIB WITH WINCH A MUST be used with a lift truck equipped with an operational hydraulic movement cut out device PT 600 MT S6 15 15 MULTI DIRECTIONAL CRANE JIB A MUST be used with a lift truck equipped with an operational hydraulic movement cut out device PO 600 L2500 S2 PO 1000 L1500 S2 PO 2000 L1000 S2 PART
61. LECTOR Switch G see 2 DESCRIPTION 17 FORWARD NEUTRAL REVERSE GEAR SELECTOR 21 FUNCTION FILES These files contain the description of the hydraulic controls and the load charts for the attachments used on the lift truck 2 52 22 HEATER CONTROL A HEATING FAN CONTROL This 3 speed control regulates warm or cold air through the heating ventilators HEATING TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted B1 With the valve closed the fan delivers fresh air B2 With the valve opened completely the fan delivers warm air The intermediate positions allow the temperature to be adjusted 22 AIR CONDITIONING CONTROLS OPTION AIR CONDITIONING The air conditioning only comes on when the forklift truck has been started up When using your air conditioning you must work with the doors and windows closed In winter So as to ensure correct operation and complete efficiency of the air conditioning unit start up the compressor once a week if only for a short spell so as to lubricate the internal seals In cold weather Warm the 1 C engine before switching on the compressor so as to allow the coolant that has collected in the liquid state at the lowest point of the compressor circuit to turn into gas under the effect of the heat given off by the 1 C engine as the compressor is liable to be damaged by coolant in the liquid state If your air conditioning does not seem to be working prope
62. LIFT TRUCK DRIVING THE LIFT TRUCK STOPPING THE LIFT TRUCK DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY or see current legislation in other countries INSTRUCTIONS FOR HANDLING A LOAD CHOICE OF ATTACHMENTS MASS OF LOAD AND CENTRE OF GRAVITY C LONGITUDINAL STABILITY ALARM D TRANSVERSE ATTITUDE OF THE LIFT TRUCK TAKING UP A LOAD ON THE GROUND F G H GQ TIT O TAKING UP AND LAYING A HIGH LOAD ON TYRES TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS TAKING UP AND LAYING DOWN A SUSPENDED LOAD TRAVELLING WITH A SUSPENDED LOAD PLATFORM OPERATING INSTRUCTIONS AUTHORISATION FOR USE SUITABILITY OF THE PLATFORM FOR THE JOB PRECAUTIONS WHEN USING THE PLATFORM USING THE PLATFORM ENVIRONMENT MAINTENANCE INSTRUCTIONS FOR USING THE RADIO CONTROL gt MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS MAINTENANCE LUBRICANT AND FUEL LEVELS HYDRAULIC ELECTRICITY WELDING WASHING THE LIFT TRUCK IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION PREPARING THE LIFT TRUCK PROTECTING THE 1 C ENGINE PROTECTING THE LIFT TRUCK BRINGING THE LIFT TRUCK BACK INTO SERVICE 1 3 la A BBRBRRRRR O1 QI OI O EGRE5500000m x00000 P P gt P P P i P P O O1 O 1 18 1 20 1 20 1 21 1 21 1221 1 21 1 21 1 27 1 22 1 23 1 24 1 24 1 24 1 24 1
63. MT 732 S rie D E3 MT732 TS O Q MT 732 TS AS 3T Q Y The load charts are given for use without forks and without attachments 36km h Maxi 10m s i e M N e 2 67 LOAD CHARTS AND FUNCTION SHEETS MT 932 Serie D E3 The load charts are given for use without forks and without attachments O MT932 TSAS3T O MT 932 TS AS 3T 36km h Maxi 10m s 1 44km h 0 4m s N 267861 N 267862 LOAD CHARTS AND FUNCTION SHEETS MT 1030 S Serie 4 E3 MT 1030 S Turbo Serie 4 E3 A The load charts are given for use without forks and without attachments m s 1030 TSAS ST O 1030 TS AS ST O LO o N z N 266914 2 68 3 MAINTENANCE 3 2 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT START UP CHECKLIST FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A DAILY OR EVERY 10 HOURS SERVICE B EVERY 50 HOURS SERVICE C EVERY 250 HOURS SERVICE D EVERY 500 HOURS SERVICE E EVERY 1000 HOURS SERVICE F EVERY 2000 HOURS SERVICE G OCCASIONAL MAINTENANCE 33 3 5 3 6 3 8 3 10 3 12 3 16 3 22 3 26 3 32 3 38 3 40 MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT OUR LIFT TRUCKS MUST BE SERVICED USING ORIGINAL MANITOU PARTS IF YOU USE PAR
64. PTIONAL Cutting off aggravating hydraulic movements K8 Safety system starting switch relay K9 Flashing unit Fi F2 F3 FA F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 RJ XX TE Le b m 10 10 75A 5A 104 154 5A 15 15Amax 10 25A max 25A max F17 F18 F19 F20 F21 F22 F23 F24 F27 F28 F29 F30 OPT os X Q on 8 B 2 gt 10 15Amax 15A 15 10Amax 10 Ama 754 754 75A fA tA tn S68LZbHZoN 13 FUSES AND RELAYS UNDER THE ENGINE HOOD Remove casing 1 and cover 2 for access to fuses and relays A Always replace a faulty fuse with another of equivalent rating Never use a fuse that has been repaired F40 Lift truck electrical equipment 40 F41 Lift truck electrical equipment 40 F42 Preheating I C engine 80A F43 Alternator 80A F45 OPTION Diesel decongealant 15 B D E F K16 Engine preheating relay K20 OPTION Diesel decongealant B D E F 2 48 14 ACCELERATOR PEDAL 15 SERVICE BRAKE PEDAL AND TRANSMISSION CUT OFF MT 728 S rie D E3 MT 928 S rie D E3 The pedal applies on the front and rear wheels by an hydraulic brake system and allows the lift truck to be slowed down and stopped Depending on the position of the transmission cut off switch it enables the free travel to cut off transmission s
65. TS WHICH ARE NOT ORIGINAL MANITOU PARTS YOU RISK Legally to be held responsible in the event of an accident Technically to generate operating failure or shorten the life of the lift truck BY USING ORIGINAL MANITOU PARTS FOR MAINTENANCE OPERATIONS YOU BENEFIT Through its network MANITOU provides the user with EXPERTISE Know how and competence The guarantee of high quality work Original replacement components Help with preventive maintenance Efficient help with diagnosis Improvements due to experience feedback Operator training Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance 3 4 START UP CHECKLIST A Oe E oz fuel tante 05 Radiator and cooling system 03 Fuel lines Filter 04 Injection or carburetion system Belts O 7 TRANSMISSION 01 Direction reversal system 02 Gear shift O3 Cut off pedal PR 04 Clutch AXLES TRANSFER GEAR BOX O 1 operation and seal 2 HYDRAULIC HYDROSTATIC CIRCUIT 01 Tank O 02 Pumps and couplings 03 Tightening of connections 06 Ti oyinders OT Telescope oyinders 0 1 e 01 Beam ana telescope s _ DINEM 08 Hnges _ 04 Carriage 01 Fred and mobile uprights O afores _ Oe _ P e P e I 04 Lif
66. The height of the back rest can be adjusted by pulling it upwards the notches will click up to the stop The head rest can be removed by applying sufficient pressure to pull it off the stop LUMBAR ADJUSTMENT FIG F This increases the comfort of the seat and the driver s freedom of movement Turn the handle either left or right to adjust the height or depth of the lumbar support ADJUSTMENT OF THE ANGLE OF THE BACK REST FIG G Support the back rest pull the lever and position the back rest to find the desired position A If you do not support the back rest when making adjustments it swings completely forwards LONGITUDINAL ADJUSTMENT FIG H Adjust the locking lever until you reach the position required This then locks and the seat will not shift into another position MAINTENANCE FIG 1 Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame A A rocking head rest increases the risk of an accident Avoid wetting the cushion fabric when cleaning Check the resistance of the fabric on a small hidden area before using any fabric or plastic cleaner 1 BASIC PNEUMATIC DRIVER S SEAT OPTION DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A It is advised that you adjust the seat according to your weight when sitting
67. UCING GEAR PIVOTS BLACK multi purpose REAR AXLE ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING PART NUMBER REAR AXLE DIFFERENTIAL 7 3 Liters nur a Special immersed brakes MANITOU Oil REAR WHEELS REDUCERS 0 75 Liter SAEBOW9O Mechanical transmission REAR WHEEL REDUCING GEAR PIVOTS MANITOU Grease REAR AXLE OSCILLATION BLACK multi purpose ORGANS TO BE LUBRICATED 161589 720683 554974 499233 489670 STABILIZERS MT 1030 S Serie 4 E3 MT 1030 S Turbo Serie 4 E3 MANITOU Grease BLUE multi purpose 3 9 545976 582391 546222 720149 499237 720184 546330 546221 546220 545996 161590 499235 545976 582391 546222 720149 499237 720184 546330 546221 546220 545996 161590 499235 SERVICING SCHEDULE 1 MANDATORY 500 HOUR OR 6 MONTH SERVICE This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start up of the machine whichever occurs first ADJUST CHECK G GREASE N CLEAN A Se Se S e gt gt gt P BLEED REPLACE V DRAIN 1 E loss SE 3 engine oil level 342 C C lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Cooling liquid level n 3422 C C lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Fuellevel 1 342 C C lt lt lt lt lt l
68. USPENDED LOAD The platform cannot be used as a crane or a lift for permanently transporting people or materials nor as jacks or supports The lift truck must not be moved with one or more person s in the platform It is forbidden to transport people on the platform using the hydraulic controls in the lift truck s driver s cab except in case of rescue The operator must not get in or out of the platform when it is not on ground level jib retracted and in the down position The platform must not be fitted with attachments that increase the unit s wind load Do not use ladders or improvised structures in the platform to gain extra height Do not climb onto the sides of the platform to gain extra height E ENVIRONMENT DISTANCE ABOVE THE A NOMINAL VOLTAGE GROUND OR THE FLOOR Operating the platform close to electricity cables is forbidden Maintain the specified IN METRES safe distances 50 lt U lt 1000 D 30 M 1000 lt U lt 30000 2 50 M 30000 lt U lt 45000 2 60 M 2 90000 lt U lt 150000 150000 lt U lt 225000 4 00 225000 lt U lt 400000 5 30 400000 lt U lt 750000 7 90 45000 lt U lt 63000 3 00 40 M 63000 U 90000 3 00 M 1 21 A Operation of the platform is strictly forbidden in the event of wind speeds of over 45 km h The following scale is given for an empiric evaluation of the wind speed Speed Type of wind knots 0 1 1 3 Light breeze
69. WARNING INDICATOR LIGHT If the lamp and the buzzer come on when the lift truck is running stop the C engine immediately and look for the cause engine oil level possible leak etc RED I C ENGINE WATER TEMPERATURE WARNING INDICATOR LIGHT If the lamp and the buzzer come on when the lift truck is running stop the C engine immediately and look for the cause coolant level possible leak radiator etc RED AIR FILTER OR HYDRAULIC RETURN FILTER CLOGGED INDICATOR LIGHT The lamp and buzzer come on when the air filter cartridge or the hydraulic return oil filter cartridge is clogged up Stop the engine and carry out the necessary repairs see cleaning and replacement requirements in chapter 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS GREEN DIRECTION INDICATOR LAMP GREEN SIDELIGHTS LAMP D GREEN LOW BEAM LAMP e BLUE MAIN BEAM LAMP 2 43 4 LONGITUDINAL STABILITY ALARM This device warns the operator that the lift truck is approaching the limit of longitudinal stability However lateral stability can reduce the load chart in the upper part and this reduction is not detected by the longitudinal stability alarm NOTE Since January 2010 Simple movement cut off is fitted as standard See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS A The operator must respect the lift truck s load chart OPERATION When the lift truck is switched on a control test is automaticall
70. adme tootja 6 Kinnitab et see toode 7 On vastavuses j rgmiste direktiivide ja nende riigisisesesse digusesse lev tmiseks vastuv etud igusaktidega 8 IV lisas loetletud seadmete puhul 9 Tunnistuse number 10 Sertifitseerimisasutus 15 kasutatud htlustatud standarditele 16 Muud standardites v i spetsifikatsioonides kasutatakse 17 V ljaandmise koht 18 V ljaandmise aeg 19 Allkirjastaja nimi 20 Amet 21 Allkiri fi 1 EY vaatimustenmukaisuusvakuutus alkuper iset 2 Yritys 3 Osoite 4 teknisen eritelm n 5 J ljess kuvatun koneen valmistaja 6 Vakuuttaa ett t m kone 7 T ytt seuraavien direktiivien sek niit vastaavien kansallisten s nn sten vaatimukset 8 Liitteen IV koneiden osalta 9 Todistuksen numero 10 Ilmoitettu laitos 15 yhdenmukaistettuja standardeja k ytet n 16 muita standardeja tai eritelm t 17 Paikka 18 Aika 19 Allekirjoittajan nimi 20 Toimi 21 Allekirjoitus ga 1 EC dearbh comhr ireachta bunaidh 2 An comhlacht 3 Seoladh 4 comhad teicni il 5 D ant ir an innill a thuairisc tear th os 6 Dearbha onn s go bhfuil an t inneall 7 Go gclo onn s le na treoracha seo a leanas agus a trasu mh isteach i ndl n isi nta 8 Le haghaidh innill an aguis n IV 9 Uimhir teastais 10 Comhlacht a chuireadh i bhfios 15 caighde in comhchuibhithe a s idtear 16 caighde in eile n sonra ochta teicni la a s idtear 17 D anta ag 18 D
71. aerial line You must consult your local electrical agency You could be electrocuted or seriously injured if you operate or park the lift truck too close to power cables In the event of high winds do not carry out handling work that jeopardizes the stability of the lift truck and its load particularly if the load catches the wind badly D VISIBILITY The safety of people within the lift truck s working area as well as that of the lift truck itself and the operator are depend on good operator visibility of the lift truck s immediate vicinity in all situations and at all times This lift truck has been designed to allow good operator visibility direct or indirect by means of rear view mirrors of the immediate vicinity of the lift truck while traveling with no load and with the jib in the transport position Special precautions must be taken if the size of the load restricts visibility towards the front moving in reverse site layout assisted by a person directing the maneuver while standing outside the truck s area of travel making sure to keep this person clearly in view at all times in any case avoid reversing over long distances Certain special accessories may require the truck to travel with the jib in the raised position In such cases visibility on the right hand side is restricted and special precautions must be taken site layout assisted by a person directing the maneuver while standing outside the tr
72. ar for example in 3rd gear may be lower than the forward speed that could be obtained with the r 1 gear in 2nd instead of 3rd In general we would advise you to use the following gears according to the nature of the work being carried out e On the road Set off in 3rd gear and go up to 4th if the conditions and state of the road permit it In hilly areas set off in 2nd gear and go up to 3rd if the conditions and state of the road permit it e With a trailer on the road Set off in 2nd gear and switch to 3rd if the conditions and state of the road permit it e Handling 3rd gear 2nd gear in restricted spaces e Loading reclaiming with bucket manure fork etc 2nd gear e Earth moving 1st gear 2 49 17 FORWARD NEUTRAL REVERSE GEAR SELECTION FORWARD Push the knob forward position A REVERSE Pull the knob backwards position B NEUTRAL The knob must be in the intermediate position to start the lift truck position C When operating this control the lift truck should be travelling at slow speed and not accelerating NOTE The reverse lights and an acoustic reversing alarm indicate that the lift truck is running in reverse SAFETY FOR MOVING THE LIFT TRUCK Authorisation to move the lift truck is controlled by an electronic unit The operator must observe the following sequence to move the truck forwards or backwards 1 sit down correctly in the driver s seat 2 release the parking brake engage forward or rev
73. ast puj cymi dyrektywami i odpowiadaj cymi przepisami prawa krajowego 8 Dla maszyn za cznik IV 9 Numer certyfikatu 10 Jednostka certyfikuj ca 15 zastosowanych norm zharmonizowanych 16 innych zastosowanych norm technicznych i specyfikacji 17 Sporz dzono w 18 Data 19 Nazwisko podpisuj cego 20 Stanowisko 21 Podpis pt 1 Declara o de conformidade CE original 2 A empresa 3 Morada 4 processo t cnico 5 Fabricante da m quina descrita abaixo 6 Declara que esta m quina Est em conformidade s directivas seguintes e s suas transposic es para o direito nacional 8 Para as m quinas no anexo IV 9 N mero de certificado 10 Entidade notificada 15 normas harmonizadas utilizadas 16 outras normas e especifica es t cnicas utilizadas 17 Elaborado em 18 Data 19 Nome do signat rio 20 Cargo 21 Assinatura ro 1 Declaratie de conformitate CE original 2 Societatea 3 Adresa 4 cartii tehnice 5 Constructor al ma inii descrise mai jos 6 Declar c prezenta ma in 7 Este conform cu directivele urm toare si cu transpunerea lor n dreptul national 8 Pentru ma inile din anexa IV 9 Num r de atestare 10 Organism notificat 15 standardele armonizate utilizate 16 alte standarde si specificatii tehnice utilizate 17 Intocmit la 18 Data 19 Numele persoanei care semneaz 20 Func ia 21 Semn tura sk 1 ES vyhl senie o zhode p vodn 2 N zov spolo nosti 3 Ad
74. at idle for a few minutes Check for any possible leaks Put back the shroud 1 fig F1 1 Check the level and refill if necessary The 1 C engine does not contain any corrosion resistor and must be filled during the whole year with a mixture containing 25 of ethylene glycol based antifreeze 3 38 F1 COOLING LIQUID DRAIN MT 1030 S Turbo S rie 4 E3 These operations are to be carried out if necessary or every two years at the beginning of winter Place the lift truck on level ground with the I C engine stopped and cold DRAINING THE LIQUID Open engine hood and lift the battery cover Place a container under hose 1 fig F1 1 on the radiator and drain plug 2 fig F1 2 of the engine block Remove the hose and loosen the drain plug Remove filling plug 3 fig F1 3 of the radiator Let the cooling circuit drain entirely while ensuring that the ports do not get clogged Check the condition of the hoses as well as the fastening devices and change the hoses if necessary Rinse the circuit with clean water and use a cleaning agent if necessary FILLING THE LIQUID Refit and tighten the hose 1 fig F1 1 and drain plug 2 fig F1 2 tightening torque 40 N m Slowly fill up the circuit with cooling liquid See 3 MAINTENANCE LUBRICANTS AND FUEL to the middle of gauge 4 fig F1 3 through filler port 5 fig F1 3 Put back filling plug 3 fig F1 3 Run the I C engine at idle for a few m
75. azzjonali 8 G all magni fl Anness IV 9 Numru tac certifikat 10 Entit nnotifikata 15 l istandards armonizzati u ati 16 standards tekni i u specifikazzjonijiet o ra u ati 17 Mag mul 18 Data 19 Isem il firmatarju 20 Kariga 21 Firma nl 1 EG verklaring van overeenstemming oorspronkelijke 2 Het bedrijf 3 Adres 4 technisch dossier 5 Constructeur van de hierna genoemde machine 6 Verklaart dat deze machine 7 In overeenstemming is met de volgende richtlijnen en hun omzettingen in het nationale recht 8 Voor machines van bijlage IV 9 Goedkeuringsnummer 10 Aangezegde instelling 15 gehanteerde geharmoniseerde normen 16 andere gehanteerde technische normen en specificaties 17 Opgemaakt te 18 Datum 19 Naam van ondergetekende 20 Functie 21 Handtekening no 1 CE samsvarserkl ring original 2 Selskapet 3 Adresse 4 tekniske arkiv 5 Fabrikant av f lgende maskin 6 Erkl rer at denne maskinen 7 Oppfyller kravene i f lgende direktiver med nasjonale gjennomf ringsbestemmelser 8 For maskinene i tillegg IV 9 Attestnummer 10 Notifisert organ 15 harmoniserte standarder som brukes 16 Andre standarder og spesifikasjoner brukt 17 Utstedt i 18 Dato 19 Underskriverens navn 20 Stilling 21 Underskrift pl 1 Deklaracja zgodno ci CE oryginalne 2 Sp ka 3 Adres 4 dokumentacji technicznej 5 Wykonawca maszyny opisanej poni ej 6 O wiadcza e ta maszyna 7 Jest zgodna z n
76. c 2 Front and rear drive wheels direction short steering lock Sa B3 Front and rear drive wheels in the same direction crab steering SWITCH FOR ALIGNMENT OF THE WHEELS This switch enables the use or not of the device for alignment of the wheels The indicator light indicates its use CONTROL FOR ALIGNMENT OF THE WHEELS Connect the switch signal light ON Shift the steering selection lever B into position B2 short steering lock Turn the steering wheel and bring the rear wheels into alignment until lamp A2 lights up Shift the steering selection lever B into position B1 highway traffic Turn the steering wheel and bring the front wheels into alignment until lamp A1 lights up Before driving on roads it is necessary to check the alignment of the rear wheels and to drive in front wheel steer The control of the alignment of the rear wheels must be regularly done with the help of the green lamps while driving the lift truck In case of anomalies consult your dealer 20 HYDRAULIC CONTROLS AND TRANSMISSION CUT OFF Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve In the event of suspected malfunction contact your dealer ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID A Use the hydraulic controls carefully without jerking to avoid accidents caused by shaking the lift truck MT 728 Serie D E3 MT 928 Serie D E3 A
77. c movements or not The cutting off of AGGRAVATING hydraulic movements is automatically enabled when the lift truck is started up WITH CUT OUT OF AGGRAVATING HYDRAULIC MOVEMENTS VISUAL INDICATOR A1 OFF Led B1 indicates that the lift truck has reached the authorized limit of longitudinal stability and all aggravating hydraulic movements are neutralised The sound alarm goes off at the same time To restart hydraulic movements only perform de aggravating hydraulic movements in the following order boom retracted and raised NOTE When the boom is retracted the function for switching off AGGRAVATING hydraulic movements is disconnected WITHOUT CUTTING OUT AGGRAVATING HYDRAULIC MOVEMENTS VISUAL INDICATOR A1 ON To allow the use of loading or earth moving buckets for example In this case the user is only informed by the longitudinal stability alarm system B see 2 DESCRIPTION 4 LONGITUDINAL STABILITY ALARM SYSTEM 2 64 15 PREARRANGED TRAILER LOCKING MT 732 Serie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Enables the hydraulic connection of a braked trailer see 2 DESCRIPTION TOWING PIN AND HOOK 16 CLEANFIX SELF CLEANING FAN MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 This system operated by switch 1 cleans the radiator core and the grille of the engine cover by reversing the air flow A Whe
78. ccount when assessing whether or not a person will makea suitable driver THE LIFT TRUCK A THE TRUCK S SUITABILITY FOR THE JOB MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator s manual with a STATIC test coefficient OF 1 33 and a DYNAMIC test coefficient OF 1 as specified in harmonized norm EN 1459 for variable range trucks Before commissioning the company manager must make sure that the lift truck is appropriate for the work to be done and perform certain tests in accordance with current legislation B ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS In addition to series equipment mounted on your lift truck many options are available such as road lighting stop lights flashing light reverse lights reverse buzzer alarm front light rear light light at the jib head etc The operator must take into account the operating conditions to define the lift truck s signalling and lighting equipment Contact your dealer Take into account climatic and atmospheric conditions of the site of utilisation Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for information 1 C engine filtration see MAINTENANCE FILTERS CARTRIDGES AND BELTS For operation under average climatic conditions e between 15 C and 35 C correct levels of lubricants in all t
79. ch on lift truck ignition Pull or push lever 1 briefly Adjustment is automatic NOTE To avoid any health problems it is recommended that the weight should be checked and adjusted before starting up the lift truck SEAT HEIGHT ADJUSTMENT FIG B When weight adjustment has been carried out you can then modify seat height Keep the ignition on in the lift truck Pull or push lever 1 and adjust the seat height A To avoid causing any damage do not activate the compressor for over 1 minute SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a comfortable position SEAT DEPTH ADJUSTMENT FIG D The depth of the seat may be adjusted to suit the individual Press the right hand button while raising or lowering the seat to find the desired position EXTENDING THE HEAD REST FIG E The height of the back rest can be adjusted by pulling it upwards the notches will click up to the stop The head rest can be removed by applying sufficient pressure to pull it off the stop LUMBAR ADJUSTMENT FIG F This increases the comfort of the seat and the driver s freedom of movement Press the raise and lower switches to adjust the curvature of the seat back to your requirements 2 40 ADJUSTMENT OF THE ANGLE OF THE BACK REST FIG G Suppo
80. d for less than 50 hours during the week A In the event of prolonged use in an extremely dusty or oxidising atmosphere reduce this interval to 10 working hours or every day Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease Lubricators of the boom axle 2 lubricators fig B5 1 Lubricators of the carriage axle 2 lubricators fig B5 2 Lubricator of the tilt cylinder foot axle 1 lubricator fig B5 3 Lubricator of the tilt cylinder head axle 1 lubricator fig B5 4 Lubricator of the lifting cylinder foot axle 1 lubricator fig B5 5 oer Lubricator of the lifting cylinder head axle 1 lubricator fig B5 6 Lubricator of the compensation cylinder foot axle 1 lubricator fig B5 5 pc Lubricator of the compensation cylinder head axle 1 lubricator fig B5 7 MIAMI IDEE ONOOIPwWNH 3 18 B6 HYDRAULIC OIL LEVEL CHECK Place the lift truck on level ground with the I C engine stopped and the boom retracted and lowered as far as possible Refer to gauge 1 fig B6 1 The oil level is correct when it is at the level of the red point If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL Remove cap 2 fig B6 2 Add oil by filler port 3 fig B6 2 A Use a clean funnel and clean the underside of the oil drum before filling Put the cap back Check visually tha
81. d or excessively worn because this could put your own safety or that of others at risk or cause damage to the lift truck itself The fitting of foam inflated tyres is prohibited and is not guaranteed by the manufacturer excepting prior authorisation D MODIFICATION OF THE LIFT TRUCK For your safety and that of others you must not change the structure and settings of the various components used in your lift truck hydraulic pressure calibrating limiters 1 engine speed addition of extra equipment addition of counterweight unapproved attachments alarm systems etc yourself In this event the manufacturer cannot be held responsible 1 6 E LIFTING PEOPLE The use of working equipment and load lifting attachments to lift people is e either forbidden e or authorized exceptionally and under certain conditions see current regulations in the country in which the lift truck is used The pictogram posted at the operator station reminds you that e Left hand column It is forbidden to lift people with any kind of attachment using a non PLATFORM fitted lift truck e Right hand column With a PLATFORM fitted lift truck people can only be lifted using platforms designed by MANITOU for the purpose MANITOU sells equipment specifically designed for lifting people OPTION PLATFORM lift truck contact your dealer 1 7 OPERATING INSTRUCTIONS UNLADEN AND LADEN A BEFORE STARTING THE LIFT TRUCK Carry out daily mainte
82. d with a trailer braking mechanism In this case do not forget to connect the trailer braking equipment to the lift truck The vertical force on the towing hook must not exceed the maximum authorised by the manufacturer consult the manufacturer s plate on your lift truck The authorised gross vehicle weight must not exceed the maximum weight authorised by the manufacturer consult the manufacturer s plate on your lift truck IF NECESSARY CONSULT YOUR DEALER 1 13 INSTRUCTIONS FOR HANDLING A LOAD A CHOICE OF ATTACHMENTS Only attachments approved by MANITOU can be used on its lift trucks Make sure the attachment is appropriate for the work to be done see 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE If the lift truck is equipped with the Single side shift carriage OPTION TSDL use only the authorised attachments see 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE Make sure the attachment is correctly installed and locked onto the lift truck carriage Make sure that your lift truck attachments work properly Comply with the load chart limits for the lift truck for the attachment used Do not exceed the rated capacity of the attachment Never lift a load in a sling without the attachment provided for the purpose as the sling risks to slip see INSTRUCTIONS FOR HANDLING A LOAD H TAKING UP AND LAYING DOWN A SUSPENDED LOAD B MASS OF LOAD AND CENTRE OF GRAVITY Before taking up a load you
83. e left to excavate Move lever B to the right to tip ATTACHMENT Raise lever C and turn to the left or right TRANSMISSION CUT OFF Switch D see 2 DESCRIPTION 5 SWITCHES FORWARD REVERSE SELECTOR Switch E see 2 DESCRIPTION 17 FORWARD NEUTRAL REVERSE GEAR SELECTOR N 258969 MT 1030 S Serie 4 E3 MT 1030 S Turbo S rie 4 E3 A Lifting and telescoping control lever B Lifting and tilting control lever E Attachment cut off control lever F Transmission cut off control button G Forward neutral reverse selector control button LIFTING THE LOAD Move lever A or B backwards to lift Move lever A or B forwards to lower TELESCOPING Move lever A to the right to extend Move lever A to the left to retract NOTE When completely retracting the telescopes insistently operate the control so as to allow all the telescopes to retract fully TILT OF CARRIAGE Move lever B to the left to excavate Move lever B to the right to tip L H STABILIZER Move lever C forwards to lower Move lever C backwards to lift NOTE The stabilizers can only be raised after the boom has been retracted R H STABILIZER The lever D forwards when lowering The lever D backwards when lifting NOTE The stabilizers can only be raised after the boom has been retracted ATTACHMENT Raise lever E and turn to the left or right TRANSMISSION CUT OFF Button F see 2 DESCRIPTION 5 SWITCH PANEL FORWARD REVERSE SE
84. e loading bucket CBR or any application placing abnormal stress on the structure of the TSDL risk of deformation which could cause the load to fall Depending on their size certain attachments may when the jib is lowered and retracted come into contact with the front tyres and cause damage to them if reverse tilt is activated in the forward tilt direction TO REMOVE THIS RISK EXTEND THE TELESCOPE TO A SUFFICIENT EXTENT FOR THE PARTICULAR LIFT TRUCK AND ATTACHMENT SO THAT THIS CONTACT IS NOT POSSIBLE Maximum loads are defined by the capacity of a lift truck taking account of the attachment s mass and centre of gravity In the event of the attachment having less capacity than the lift truck never exceed this limit 4 5 PICKING UP THE ATTACHMENTS A ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT Ensure that the attachment is in a position facilitating the locking to the carriage If it is not correctly oriented take the necessary precautions in order to move it safely Check that the locking pin and the clip are in position in the bracket fig A Place the lift truck with the jib fully lowered in front of and parallel to the attachment tilt the carriage forwards fig B Bring the carriage under the locking tube of the attachment slightly lift the jib incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking
85. e mounting check the state of the new cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Introduce the cartridge into the filter axis and push it in pressing the edges and not the middle Reassemble the cover guiding the valve downwards D4 FUEL PRE FILTER CHANGE Y Make sure the electrical contact on the lift truck is cut otherwise fuel will be released if the lift pump is on Open the I C engine bonnet Carefully clean the outside of the pre filter and its holder to prevent dust from getting into the system Place a container under the pre filter and drain it using drain plug 1 fig D4 Remove bleeder screw 2 fig D4 in order to ensure that the oil is drained properly Unscrew locking screw 3 fig D4 Remove housing 4 fig D4 and discard pre filter 5 fig D4 and its seals Clean the inside of the pre filter head and the housing using a brush immersed in clean diesel oil Refit the assembly with a new pre filter and new seals see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS If necessary bleed the fuel circuit see 3 MAINTENANCE G1 FUEL SYSTEM 3 21 xj ME ied M Y D5 FUEL FILTER CHANGE Make sure the electrical contact on the lift truck is cut otherwise fuel will be released if the lift pump is on E E pl y Open the I C engine bonnet Carefully clean the outside of the filter and its holder to prevent dust from getting into the s
86. e on the ground for the whole surface of each kg cm2 stabilizer at maximum load when tilting Pull strain with open carrier according to standard ISO 8313 daN K Weight per axle with standard attachment transport position K 2 9 CHARACTERISTICS MT 732 Serie D E3 Type Number of cylinders Suction njection system enition sequence Capacit Bore and stroke Compression ratio Nominal rating loaded Rating slow unladen Max rating unladen Power ISO TR 14396 Power SAE J 1995 Maximum torque ISO TR 14396 Air cleaner Type of cooling Fan TRANSMISSION Gear box Type Forward reverse selector Torque converter Number of forward speeds Number of reverse speeds Angle gear box Differential Differential Switch for 2 4 drive wheels Size Pressure ar Size Pressure bar 2200 Standard Option Battery 12 V 110 Ah 750 A EN 12 V 145 Ah 1000 A EN Alternator 12V 85A Ty Type Denso Ai115 12 V 3 2 kW pType Type BRAKE CIRCUIT Non servo hydraulic brake Type of brake Multidisk brake immersed in oil Type of control Foot operated for the front and rear axles Parking brake Mechanical Mechanica Type of brake Disk on gear box output Type of control Manual Level of sound pressure in the driver s cab LpA according to standard NF EN 12053 Level of sound power ensured in the LwA environment according to directive 2000 14 EC modified by directive 2005 88 EC Average weigh
87. e rods on the locking cylinder are retracted fig A Place the lift truck with the jib lowered in front of and parallel to the attachment tilt the carriage forwards fig B Bring the carriage under the locking tube of the attachment slightly lift the jib incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking HYDRAULIC LOCKING AND CONNECTING THE ATTACHMENT Put the valve in position A fig D that is to say the hydraulic circuit of the attachment locking open Lift up and push the lever of the distributor 1 fig E to the right in order to completely lock the attachment on the carriage Stop the 1 C engine Remove the pressure of the attachment hydraulic circuit by using the lever of the distributor 1 fig E Connect the rapid connectors according to the logic of the attachment s hydraulic movements Make sure that the rapid connectors are clean and protect the holes which are not used with the caps provided Close the valve in position B fig D that is to say the hydraulic circuit of the attachment locking closed Always close the valve in position B fig D after the locking of the attachment in order to avoid accidental unlocking and use the attachment safety HYDRAULIC RELEASING AND DISCONNECTING THE ATTACHMENT Close the attachment Put the valve in position A fig D that is to say the hydraulic circuit
88. e sure it returns to the lock position SEAT SUSPENSION ADJUSTMENT Refer to the seat s graduation Turn handle 2 depending on the driver s weight ADJUSTMENT OF THE ANGLE OF THE BACK REST Pull locking lever 3 upwards Slide the back rest to the required position Release the lever and be sure it returns to the lock position 1 DRIVER S SEAT OPTION DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A It is advised that the weight be adjusted when the driver is not sitting in the cab Refer to graduation 1 of the seat Turn handle 2 according to the driver s weight NOTE To avoid any health problems it is recommended that the weight should be checked and adjusted before starting up the lift truck SEAT HEIGHT ADJUSTMENT FIG B Raise the seat to the desired position until you hear the ratchet click If you raise the seat above the last notch stop the seat drops down to the lowest position SEAT BACK REST ANGLE ADJUSTMENT FIG C The back rest angle of the seat may be adjusted to suit the individual Press the left hand button while pushing on the seat or relaxing pressure on the seat to find a comfortable position 2 36 SEAT DEPTH ADJUSTMENT FIG D The depth of the seat may be adjusted to suit the individual Press the righthand button while raising or lowering the seat to find the desired position EXTENDING THE HEAD REST FIG E
89. ee 2 DESCRIPTION 5 SWITCH PANEL MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 The pedal applies on the front and rear wheels by an hydraulic brake system and allows the lift truck to be slowed down and stopped Depending on the position of the transmission cut off switch it enables the free travel to cut off transmission see 2 DESCRIPTION 5 SWITCH PANEL 16 GEAR LEVER AND TRANSMISSION CUT OFF In order to change speeds it is necessary to cut the transmission by pressing the button 1 on the lever 1st gear To the right backwards 2nd gear To the right forwards 3rd gear To the left backwards Ath gear To the left forwards USING THE GEARS ON THE GEAR BOX On these lift trucks with a torque converter it is not necessary to automatically start up in 1st speed and progress up the gears The choice of transmission gear ratio should be made carefully according to the nature of the work being carried out A poor choice may result in the extremely rapid rise of the transmission oil temperature through excessive slipping of the converter which could lead to serious damage to the transmission it is essential to stop and change the working conditions if the transmission oil temperature indicator light comes on This poor choice may also result in a reduction in the lift truck s performance in forward gear When the forward force increases the forward speed in the r ge
90. elease the parking brake Shift the forward reverse selector to the selected direction of travel and accelerate gradually until the lift truck moves off STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS Never leave the ignition key in the lift truck during the operator s absence When the lift truck is stationary or if the operator has to leave his cab even for a moment place the forks or attachment on the ground apply the parking brake and place the forward reverse selector in neutral Make sure that the lift truck is not stopped in any position that will interfere with the traffic flow and at less than one meter from the track of a railway In the event of prolonged parking on a site protect the lift truck from bad weather particularly from frost check the level of antifreeze close and lock all the lift truck accesses doors windows cowls INSTRUCTIONS Park the lift truck on flat ground or on an incline lower than 15 Set the forward reverse selector to neutral Apply the parking brake For lift trucks with gearboxes place the gear lever in neutral Retract entirely the jib Lower the forks or attachment to rest on the ground When using an attachment with a grab or jaws or a bucket with hydraulic opening close the attachment fully Before stopping the lift truck after a long working period leave the I C engine idling for a few moments to allow the coolant liquid and oil to lower the t
91. emperature of the I C engine and transmission Do not forget this precaution in the event of frequent stops or warm stalling of the I C engine or else the temperature of certain parts will rise significantly due to the stopping of the cooling system with the risk of badly damaging such parts Stop the I C engine with the ignition switch Remove the ignition key Lock all the accesses to the lift truck doors windows cowls 1 11 H DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY or see current legislation in other countries SAFETY INSTRUCTIONS Operators driving on the public highway must comply with current highway code legislation The lift truck must comply with current road legislation If necessary there are optional solutions Contact your dealer INSTRUCTIONS Make sure the revolving light is in place switch it on and verify its operation Make sure the lights indicators and windscreen wipers are working properly Switch off the working headlights if the lift truck is fitted with them Select the steering mode HIGHWAY TRAFFIC as model of lift truck see 2 DESCRIPTION INSTRUMENTS AND CONTROLS Retract entirely the jib and put the attachment at 300 mm from the ground Place the slope correctors in the central position e the transverse shaft of the axles parallel to the chassis as model of lift truck Lift up the stabilizers to the maximum and turn the blocks inwards as model of l
92. erse movement To stop the lift truck he must observe the following sequence 1 Set the forward reverse selector to neutral 2 engage the parking brake 3 get out of the lift truck NOTE If the operator leaves the driving cab with forward or reverse engaged a continuous alarm will sound While this alarm sounds the operator can simply sit back in the seat and continue advancing or reversing If the alarm becomes discontinuous the operator must sit back in the seat put the forward reverse selector back in neutral and select forward or reverse if he wishes to continue moving 18 PARKING BRAKE LEVER To prevent accidental loosening or release the lever is fitted with safety locking To apply the parking brake pull the lever backwards position A To loosen the parking brake release and push the lever forwards position B 2 50 19 STEERING SELECTION Before selecting one of the three possible steering positions bring the 4 wheels into alignment i e in the straight ahead position A GREEN WHEEL ALIGNMENT LAMPS These lamps come on to indicate the alignment of the wheels in relation to the lift truck Lamp A1 for the front wheels and lamp A2 for the rear wheels Before selecting one of the three possible steering positions bring all 4 wheels into alignment with regards to the lift truck axle Never change the steering mode whilst driving B STEERING SELECTION LEVER B1 Front drive wheels highway traffi
93. ess The controls must not be used for any other than their intended purpose e g getting in and out of the lift truck coat hanger etc Safety helmets must be worn The operator must always be in the normal operator s position It is prohibited to have arms or legs or generally any part of the body protruding from the basket Ensure that any materials loaded onto the platform pipes cables containers etc cannot fall out Do not pile these materials to the point where it is necessary to step over them D USING THE PLATFORM However experienced they may be operators must acquaint themselves with the emplacement and operation of all control instruments prior to operating the platform Check before operating that the platform has been correctly assembled and locked onto the lift truck Check before operating the platform that the access gate has been properly locked The platform should be operated in an area free of any obstructions or danger when it is lowered to the ground The operator using the platform must be aided on the ground by a person with adequate training You should stay within the limits set out in the platform load chart The lateral stresses are limited pressure see 2 DESCRIPTION CHARACTERISTICS It is strictly forbidden to hand a load from the platform or the lift truck jib without a specially designed attachment see INSTRUCTIONS FOR HANDLING A LOAD H TAKING UP AND LAYING DOWN A S
94. estart hydraulic movement proceed as follows Press the bottom of switch A visual indicator A1 comes on and indicates that the hydraulic movement cut out is disabled Only perform de aggravating hydraulic movements in the following order boom retracted and raised Re enable the hydraulic movement cut out by pressing the top of switch A visual indicator A1 will go out NOTE When the boom is retracted the function for switching off SIMPLE hydraulic movements is disconnected WITHOUT CUTTING OUT SIMPLE HYDRAULIC MOVEMENTS VISUAL INDICATOR A1 ON To allow the use of loading or earth moving buckets for example In this case the user is only informed by the longitudinal stability alarm system B see 2 DESCRIPTION 4 LONGITUDINAL STABILITY ALARM SYSTEM 14 CUTTING OFF AGGRAVATING HYDRAULIC MOVEMENTS The function which cuts hydraulic movements is used to automatically stop dangerous movement of the boom when you are close to the limit of longitudinal stability However lateral stability can reduce the load chart in its upper part and this reduction is not detected by the longitudinal stability alarm A The operator must respect the lift truck s load chart All attachments with a suspended load winch crane boom crane boom with winch hook etc MUST be used with a lift truck equipped with a working hydraulic movement cut out device OPERATION Switch A allows you to cut off AGGRAVATING hydrauli
95. f cylinders Suction Injection system Ignition sequence Capacit Max rating unladen Power ISO TR 14396 Power SAE J 1995 Maximum torque ISO TR 14396 Air cleaner Type of cooling TRANSMISSION gt Switch for 2 4 drive wheels Pressure bar Pressure bar 3 4 ELECTRIC CIRCUIT m Standard Option Alternator Starter eeaeee CF Manual SOUND AND VIBRAFION OO according to standard NF EN 12053 105 ensured according to directive 2000 14 EC modified by directive 2005 88 EC 105 ensured Average weighted acceleration on driver s body m s2 according to standard NF EN 13059 The average weighted acceleration transmitted to the driver s hand arm system m s2 lt 25 according to standard ISO 5349 2 2 18 CA CAT O SS 2ndcasing 22 Filtration O y O Steering circuit bar Lifting motions boom retracted SS Telescoping motions boom raised Tilting movements SS Unladen digging s s Forward tilting unladen s s Speed of movement for lift truck in standard configuration on flat sround except particular conditions km h km h km h Rear unladen km h 4 3 km h AO km h km h II Weight with forks Weight of forks each one Rated capacity with standard attachment Tipping load at maximum reach on stabilisers Distance from the centre of gravity from the load to the lug of the forks mm Standard lifting height mm Lift truck weight without attachment g Lif
96. functions irregularly check for possible leaks in the low pressure circuit If in doubt contact your dealer G2 WHEEL CHANGE A In the event of a wheel being changed on the public highway make sure of the following points For this operation we advise you to use the hydraulic jack MANITOU reference 505507 and the safety support MANITOU reference 554772 Stop the lift truck if possible on even and hard ground To pass on stop of lift truck see 1 OPERATING AND SAFETY INSTRUCTIONS DRIVING INSTRUCTIONS UNLADEN AND LADEN Put the warning lights on Immobilise the lift truck in both directions on the axle opposite to the wheel to be changed Unlock the nuts of the wheel to be changed Place the jack under the flared axle tube as near as possible to the wheel and adjust the jack fig G2 1 Lift the wheel until it comes off the ground and put in place the safety support under the axle fig G2 2 Completely unscrew the wheel nuts and remove them Free the wheel by reciprocating movements and roll it to the side Slip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Remove the safety support and lower the lift truck with the jack Tighten the wheel nuts with a torque wrench see 3 MAINTENANCE A DAILY OR EVERY 10 HOURS SERVICE for tightening torque 3 40 G3 FRONT HEADLIGHTS ADJUST h2 h1 1x 2 100 RECOMMENDED SETTING as per standard ECE 76
97. g overhanging Som 48 55 89 102 24 9 28 4 considerable damage to buildings crests Visibility affected Exceptionally high waves that may 103 117 Very fare causes extensive mide medium sized ships Visibility storm devastation affected The air is filled with foam and 12 Hurricane 64 118 32 7 Causes very serious catastrophes 68 driving spray Visibility very seriously affected F MAINTENANCE Your platform must be periodically inspected to ensure its continued compliance The inspection frequency is defined by the current legislation in the country in which the platform is used 75 88 20 8 24 4 1 22 INSTRUCTIONS FOR USING THE RADIO CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO CONTROL SAFETY INSTRUCTIONS This radio control consists of electronic and mechanical safety elements It cannot receive commands from another transmitter because the internal encoding is unique to each radio control If it is used improperly or incorrectly there is a risk of danger to The physical and mental health of the user or others The lift truck and other neighbouring items Everyone working with this radio control Must be qualified in line with current regulations and therefore appropriately trained Must follow this instruction manual as closely as possible The system is used to control the lift truck remotely via radio waves Commands are also trans
98. he circuits are checked in production For operation under more severe climatic conditions before starting up it is necessary to drain all the circuits then ensure correct levels of lubricants using lubricants properly suited to the relevant ambient temperatures It is the same for the cooling liquid A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher There are solutions consult your dealer Your lift truck is designed for outdoor use under normal atmospheric conditions and indoor use in suitably aerated and ventilated premises It is prohibited to use the lift truck in areas where there is a risk of fire or which are potentially explosive e g Refineries fuel or gas depots stores of inflammable products For use in these areas specific equipment is available ask your dealer for information Our trucks comply with Directive 2004 108 EC concerning electromagnetic compatibility EMC and with the corresponding harmonized norm EN 12895 Their proper operation is no longer guaranteed if they are used within areas in which the electromagnetic fields exceed the limit specified by that norm 10 V m Directive 2002 44 EC requires company managers to not expose their employees to excessive vibration doses There is no recognized code of measurement for comparing the machines of different manufacturers The actual doses received can therefore be measured only under actual ope
99. he fuel filter see 3 MAINTENANCE D EVERY 500 HOURS SERVICE Refit and set the tension in the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Reconnect the engine cut off solenoid Lubricate the lift truck completely see 3 MAINTENANCE SERVICING SCHEDULE A Make sure the area is adequately ventilated before starting up the lift truck Start up the lift truck following the safety instructions and regulations see OPERATING INSTRUCTIONS UNLADEN AND LADEN Run all the jib s hydraulic movements concentrating on the ends of travel for each cylinder 1 27 1 28 2 DESCRIPTION 2 2 TABLE OF CONTENTS EC DECLARATION OF CONFORMITY IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS CHARACTERISTICS CHARACTERISTICS CHARACTERISTICS CHARACTERISTICS CHARACTERISTICS FRONT AND REAR TIRES MT_728 S rie D E3 MT 732 S rie D E3 MT 928 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 DIMENSIONS AND LOAD CHART 728 S rie D E3 DIMENSIONS AND LOAD CHART 732 S rie D E3 DIMENSIONS AND LOAD CHART _ MT 928 S rie D E3 DIMENSIONS AND LOAD CHART 932 S rie D E3 DIMENSIONS AND LOAD CHART 1030 S S rie 4 E3 INSTRUMENTS AND CONTROLS TOWING PIN AND HOOK DESCRIPTION AND USE OF THE OPTIONS MT 1030 S Turbo S rie 4 E3 2 3 2 4
100. her buckets CBA CBC CBM CBR CB CBG and manure forks FFGR is forbidden Some particular uses require the adaptation of the attachment which is not provided in the price listed options Optional solutions exist consult your dealer All attachments with a suspended load winch crane jib crane jib with winch hook etc MUST be used with a lift truck equipped with a hydraulic movement cut out device In this case the movement cut out must be switched on and the transverse attitude perfectly horizontal Only attachments approved by MANITOU are to be used on our lift trucks see 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE TECHNICAL SPECIFICATIONS OF ATTACHMENTS The manufacturer s liability will be denied in case of modification or of attachment adaptation carried out without his knowing it The single side shift carriage TSDL is only compatible with the following attachments e floating fork carriage TFF e tilting fork carriage PFB e loading bucket CBR e concrete bucket BB BBG e spout bucket GL e crane jib and crane jib with winch P PT PO PC e winch H e fixed platform swivelling platform roofer s platform It is prohibited to use any other attachments on the TSDL Attachments authorised for use on the TSDL must comply strictly with the applications for which they are designed It is prohibited to use them for any other application for example earth moving excavation desurfacing back scraping etc for th
101. high speed setting D Front windscreen wiper intermittent setting REAR WINDSCREEN WIPER E Rear windscreen wiper off Rear windscreen wiper NOTE These functions will only work when the ignition is switched on 8 IGNITION SWITCH The key switch has five positions P Ignition off parking position O Ignition switched off and I C engine stopped Ignition on Il Heating III The 1 C engine starts return to position as soon as the key is released 9 BRAKING OIL AND WINDSCREEN WASHER TANK ACCESS PANEL Loosen screw 1 and lift up the braking oil and windscreen washer tank access panel See MAINTENANCE B EVERY 50 HOURS SERVICE 10 ARMREST 11 CAR RADIO OPTION 2 46 12 FUSES AND RELAYS IN THE CAB Lift up the fuse and relay access panel 1 NOTE A sticker on the inside of the access panel gives a clear display of the use of the components described below A Always replace a faulty fuse with another of equivalent rating Never use a fuse that has been repaired F1 OPTION AB CD F2 F3 OPTION Roof windscreen wiper 7 5A OPTION Side windshield wiper 7 5A F4 OPTION F5 F6 F7 Cutting off simple hydraulic movements 104 A C OPTION Cutting off simple hydraulic movements 10A B D E F OPTION Cutting off aggravating hydraulic movements 104 FS Transmission cut off 154 Reverse buzzer alarm 154
102. ie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 COUPLING AND UNCOUPLING THE TRAILER To couple the trailer position the lift truck as close as possible to the trailer ring Put the handbrake on and switch off the 1 C engine ON THE FIXED PIN Remove pin 1 remove rod 2 and raise latch 3 Insert or remove the trailer ring lower latch 3 and refit rod 2 Be careful not to get your fingers caught or crushed during this operation Do not forget to put clip 1 back in place When uncoupling make sure that the trailer is supported independently ON THE COUPLING LADDER Set the coupling fitting 4 according to the height of the trailer ring A Do not forget to put rods and clip back in place Remove the clip 5 lift the trailer pin 6 and place or remove the trailer ring Be careful not to get your fingers caught or crushed during this operation Do not forget to put clip 5 back in place When uncoupling make sure that the trailer is supported independently C REAR ELECTRIC SOCKET OPTION MT 732 Serie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Connect the male plug to the female socket 1 on the lift truck and make sure the lights of the trailer or the light bar are working properly A Left rear indicator B Rear fog lights C Earth D Right rear indicator E Rear lights Rear stoplight G Reversing light D CONNECTING THE BRAKE SYSTEM OPTION MT 1030 S S
103. ift truck Never move in neutral forward reverse selector or gear lever in neutral or transmission cut off button pressed to preserve the lift truck engine brake Failure to respect this instruction on a slope will lead to excessive speed which may make the lift truck uncontrollable steering brakes and cause serious mechanical damage 1 12 DRIVING THE LIFT TRUCK WITH A FRONT MOUNTED ATTACHMENT You must comply with current regulations in your country covering the possibility of driving on the public highway with a front mounted attachment on your lift truck If road legislation in your country authorizes circulation with a front mounted attachment you must at least e Protect and report any sharp and or dangerous edges on the attachment see 4 ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE ATTACHMENT SHIELDS e The attachment must not be loaded e Make sure that the attachment does not mask the lighting range of the forward lights e Make sure that current legislation in your country does not require other obligations OPERATING THE LIFT TRUCK WITH A TRAILER For using a trailer observe the regulations in force in your country maximum travel speed braking maximum weight of trailer etc Do not forget to connect the trailer s electrical equipment to that of the lift truck The trailer s braking system must comply with current legislation If pulling a trailer with assisted braking the tractor lift truck must be equippe
104. ift truck s forward reverse selector from a stationary position and never do so abruptly Do not drive with your foot on the brake pedal Always remember that hydrostatic type steering is extremely sensitive to movement of the steering wheel so turn it gently and not jerkily Never leave the 1 engine on when the lift truck is unattended Do not leave the cab when the lift truck has a raised load Look where you are going and always make sure you have good visibility along the route 1 10 Use the rear view mirrors frequently Drive round obstacles Never drive on the edge of a ditch or steep slope It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads since this operation requires particular precautions to be taken It must only be used exceptionally and after risk analysis The ignition switch has an emergency stop mechanism in case of an operating anomaly occurring in the case of lift trucks not fitted with a punch operated cut out INSTRUCTIONS Always drive the lift truck with the forks or attachment to the transport position i e at 300 mm from the ground the jib retracted and the carriage sloping backwards For lift trucks with gearboxes use the recommended gear See 2 DESCRIPTION INSTRUMENTS AND CONTROLS Select the steering mode appropriate for its use and or working conditions see 2 DESCRIPTION INSTRUMENTS AND CONTROLS as model of lift truck R
105. ig E3 2 and set aside the O ring joint and sealing washer Allow the rest of the oil to drain away Remove and clean the strainer using a compressed air jet Clean the magnetic section on the plate Refit the assembly and tighten up plate 2 fig E3 2 tightening torque 18 to 31 N m FILLING UP THE OIL Refit and tighten drain plug 1 fig E3 1 tightening torque 34 to 54 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 5 fig E3 4 and refit the filler cap Start the I C engine and let it run for a few minutes Check any possible leaks from the drain plug or cover Stop the I C engine and within 5 minutes of the I C engine being stopped check on the dipstick 4 fig E3 4 the correct level between the two MIN and MAX marks Top up the level if necessary Put back the cover plate 3 fig E3 3 3 33 E5 ANGLE GEARBOX OIL DRAIN Place the lift truck on level ground with the I C engine stopped the angle gear box oil still warm Place a container under drain plug 1 fig 5 1 and unscrew the plug Remove dipstick 2 fig E5 2 and unscrew filler cap 3 fig E5 2 in order to ensure that the oil is drained properly A Dispose of the drain oil in an ecological manner Refit and tighten drain plug 1 fig E5 1 tightening torque 20 to 29 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 3 fig E5 2 and refit the fi
106. ight WITH BOOM HEAD ELECTROVALVE PREARRANGED HYDRAULIC ATTACHMENT LOCKING SINGLE SIDE SHIFT CARRIAGE Move the lever to left or right ATTACHMENT Set the valve to position A hold down button 1 and move the lever to left or right PREARRANGED HYDRAULIC ATTACHMENT LOCKING Set the valve to position B hold down button 1 and move the lever to left or right 2 66 20 LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE Follow the instructions given in the instruction manual see 1 OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS FOR HANDLING A LOAD Theliftingringmustbe used WITHOUT FORKSANDATTACHMENTS but the angle of inclination of the carriage must be same as when the forks are used in the horizontal position Do not change the angle of the carriage while using the lifting ring The lifting hook the chains and slings shall have a minimum capacity of 3000 kg with a factor of safety against breakage of 4 JE v8cG9CN HANDLING WITH NO MOVEMENT OF THE LIFT TRUCK Whether on stabilisers or on tyres the lateral attitude must not exceed 1 and the longitudinal attitude must not exceed 8 75 5 The bubble of the level indicator must remain within the outer circle and be centred in the longitudinal direction HANDLING WITH MOVEMENT OF THE LIFT TRUCK The lateral attitude must not exceed 8 75 5 The bubble must remain within the outer circle LOAD CHARTS AND FUNCTION SHEETS
107. incident YOUR BEST PROTECTION IS TO STAY FASTENED IN THE CABIN Observe the company s traffic regulations or by default the public highway code Do not carry out operations which exceed the capacities of your lift truck or attachments Always drive the lift truck with the forks or attachment to the transport position i e at 300 mm from the ground the jib retracted and the carriage sloping backwards Only carry loads which are balanced and properly anchored to avoid any risk of a load falling off Ensure that palettes cases etc are in good order and suitable for the load to be lifted Familiarise yourself with the lift truck on the terrain where it will be used Ensure that the service brakes are working properly The loaded lift truck must not travel at speeds in excess of 12 km h Drive smoothly at an appropriate speed for the operating conditions land configuration load on the lift truck Do not use the hydraulic jib controls when the lift truck is moving Never change the steering mode whilst driving Do not manoeuvre the lift truck with the jib in the raised position unless under exceptional circumstances and then with extreme caution at very low speed and using gentle braking Ensure that visibility is adequate Take bends slowly In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently never abruptly Only use the l
108. inutes Check for any possible leaks Check the level and refill if necessary The engine does not contain any corrosion resistor and must be filled during the whole year with a mixture containing 25 of ethylene glycol based antifreeze F2 AIR CONDITIONING OPTION CLEANING INSPECTION CLEANING CONDENSER AND EVAPORATOR COILS CLEANING CONDENSATE TRAY AND RELIEF VALVE COLLECTING COOLANT TO REPLACE FILTER DRIER REFILLING WITH COOLANT AND CHECKING THE THERMOSTATIC CONTROL AND PRESSURE SWITCHES NOTE When opening the evaporator unit remember to replace the cover seal CONSULT YOUR DEALER CAUTION DO NOT ATTEMPT TO REPAIR ANY PROBLEMS YOURSELF ALWAYS REFER TO YOUR DEALER WHEN REFILLING CIRCUITS AS THEY HOLD THE CORRECT SPARE PARTS AS WELL AS HAVING THE NECESSARY TECHNICAL KNOWLEDGE AND TOOLS Do not open the circuit under any circumstances as this would cause the coolant to be lost The cooling circuit contains a gas which can be dangerous under certain conditions This gas coolant R 134a is colourless odourless and heavier than air Y e f this gas is inhaled take the victim into fresh air give oxygen or artificial respiration if necessary and call a doctor f the gas is in contact with the skin wash it immediately under running water and remove any contaminated garments If the gas is in contact with the eyes rinse them in clear water for 15 minutes and call a doctor
109. ised standards used 16 Normes ou dispositions techniques utilisees Standards or technical provisions used 17 Fait a Done at Ancenis 18 Date Date 29 12 2009 19 Nom du signataire Name of signatory Christian CALECA 20 Fonction Function Directeur G n ral Adjoint 21 Signature Signature NNNNNNNNNNNNNNNNNNINNNINNNINNNNNNINNNNNNNNNNNNNNNINNNINNNNNNNNNNNNNNNNNNNNNNNNNNNNNNANES lt N ON 2 4 N 505056 coca 5 555 RAA bg 1 CE 2 3 4 5 6 7 Ha 8 IV 9 10 15 16 17 18 19 20 21
110. itted lift trucks Installation of the platform on the lift truck is only possible if the shields operating the platform of the lift truck and the platform are identical see 2 DESCRIPTION OPERATING THE PLATFORM A AUTHORISATION FOR USE Operation of the platform requires further authorisation in addition to that of the lift truck B SUITABILITY OF THE TRUCK FOR USE MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator s manual with a STATIC test coefficient of 1 25 and a DYNAMIIC test coefficient of 1 1 as specified in harmonised standard EN 280 for mobile elevating work platforms Before commissioning the company manager must make sure that the platform is appropriate for the work to be done and perform certain tests in accordance with current legislation PRECAUTIONS WHEN USING THE PLATFORM Wear clothes suited for operating the platform avoid loose clothes Never operate the platform when hands or feet are wet or soiled with greasy substances Always pay attention when using the platform Do not listen to the radio or music using headphones or earphones For increased comfort adopt the correct position at the platform s operator station The platform s guard rail exempts the operator from wearing a safety harness under normal operating conditions As a result you are responsible deciding whether to wear a safety harn
111. l warm A Dispose of the drain oil in an ecological manner Place a container under drain plugs 1 fig D12 and unscrew the plugs Remove level plug 2 fig D12 and filler plug 3 fig D12 in order to ensure proper emptying Refit and tighten drain plugs 1 fig D12 tightening torque 34 to 49 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL through filler port 3 fig D12 The level is correct when the oil level is flush with the edge of port 2 fig D12 Check for any possible leaks at the drain plugs Refit and tighten level plug 2 fig 012 tightening torque 34 to 49 N m and filler plug 3 fig 012 tightening torque 34 to 49 N m 3 30 3 31 E EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations El FUEL TANK CLEAN A While carrying out these operations do not smoke or work near a flame Place the lift truck on level ground with the C engine stopped Inspect the parts susceptible to leaks in the fuel circuit and in the tank In the event of a leak contact your dealer Never try to carry out a weld or any other operation by yourself this could provoke an explosion or a fire Place a container under drain plug 1 fig E1 1 and unscrew the plug Remove filling plug 2 fig E1 2 in order to ensure that the oil is drained properly Rinse out with ten litres of clean diesel through filler port 3 fig E1
112. l easily pass under the load Lift and extend the jib 1 2 until the forks are level with the load moving the lift truck 3 forward if necessary fig F1 moving very slowly and carefully Always think about keeping the distance necessary to fit the forks under the load between the pile and the lift truck fig F1 and use the shortest possible length of jib Stop the forks in front of the load by alternately extending and retracting the jib 1 or if necessary moving the lift truck forward 2 fig F2 Put the handbrake on and set the forward reverse selector to neutral Slightly lift the load 1 and incline the carriage 2 backwards to stabilize the load fig F3 Tilt the load sufficiently backwards to ensure its stability Watch the longitudinal stability alarm see INSTRUCTIONS FOR HANDLING A LOAD C LONGITUDINAL STABILITY ALARM If it is overloaded replace the load in the place from which it was taken If possible lower the load without shifting the lift truck Lift the jib 1 to release the load retract 2 and lower the jib 3 to bring the load into the transport position fig F4 If this is not possible back up the lift truck 1 manoeuvring very gently and carefully to release the load Retract 2 and lower the jib 3 to bring the load into the transport position fig F5 1 16 LAYING A HIGH LOAD ON TYRES Approach the load in the transport position in front of the pile fig
113. level on the tank Loosen nut 1 fig A5 remove cover 2 fig A5 and empty the tank Clean the pre filter unit with a clean dry cloth and reassemble the unit A When cleaning take care not to let impurities into the dry air filter A6 GEAR BOX OIL LEVEL CHECK Park the lift truck on level ground with the boom raised the I C engine cold and stopped Carry out the control within 5 minutes of the I C engine being stopped Remove the plastic cap 1 fig A6 Remove the dipstick 2 fig A6 Wipe the dipstick and check the correct level between the two MIN and MAX marks If necessary add oil see 3 MAINTENANCE E3 GEAR BOX OIL Check visually that there is no leakage or seepage of oil in the transmission A7 TYRES PRESSURE AND WHEEL NUTS TORQUE Check the condition of the tyres to detect cuts protuberances wear etc Check the torque load of the wheel nuts Non compliance with this instruction can cause damage and rupture to the wheel bolts and distortion to the wheels Wheel nuts tightening torque e Front tyres 630 N m 15 e Rear tyres 630 15 Check and adjust the tyre pressures if necessary see 2 DESCRIPTION FRONT AND REAR TYRES Check that the air hose is correctly connected to the tyre valve before inflating and keep all persons at a distance during inflation Respect the recommended tyre pressures given NOTE There is an OPTIONAL wheel toolkit and anti puncture kit
114. ller cap Check the correct level between the MINI and MAX marks on dipstick 2 fig E5 2 Check for any possible leaks at the drain plug E6 HYDRAULIC OIL DRAIN E7 SUCTION OIL STRAINER FOR HYDRAULIC OIL TANK CLEAN ES FILTER CAP FOR HYDRAULIC OIL TANK CHANGE Place the lift truck on level ground with the 1 engine stopped and telescope boom retracted and lowered as far as possible Before any intervention thoroughly clean the area surrounding the drain plugs and the suction cover on the hydraulic tank DRAINING THE OIL Place a container under drain plug 1 fig E6 1 and unscrew the plug Remove filler cap 2 fig E6 2 in order to ensure that the oil is drained properly A Dispose of the drain oil in an ecological manner CLEANING THE STRAINER Remove suction cover 3 fig E6 3 Remove and clean the strainer using a compressed air jet check its condition and replace if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the strainer and tighten the suction cover 3 fig E6 3 tightening torque 81 N m making sure the seal is in the correct position 3 34 FILLING UP THE OIL Clean and refit drain plugs 1 fig E6 1 tightening torque 29 to 39 N m Fill up with oil see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 4 fig E6 2 A Use a clean container and funnel and clean the underside of the oil drum before filling Observe the oil level on dipstick 5 fig
115. ment reading may be erroneous when the steering is at its maximum limit or the rear axle oscillated to its limit Before lifting a load make sure that the lift truck is not in either of these situations 1 14 D TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal Raising the jib reduces the lift truck s lateral stability The transverse attitude must be set with the jib in down position as follows 1 LIFT TRUCK WITHOUT SLOPE CORRECTOR USED ON TYRES Position the lift truck so that the bubble in the level is between the two lines see 2 DESCRIPTION INSTRUMENTS AND CONTROLS 2 LIFT TRUCK WITH SLOPE CORRECTOR USED ON TYRES Correct the slope using the hydraulic control and verify the horizontality via the level The bubble in the level must be between the two lines see 2 DESCRIPTION INSTRUMENTS AND CONTROLS 3 LIFT TRUCK USED ON STABILIZERS Set the two stabilizers on the ground and raise the two front wheels of the lift truck fig D1 Correct the slope using the stabilizers fig D2 and make sure the truck is horizontal by checking the level The bubble of the level must be between the two lines see 2 DESCRIPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground E TAKING UP A LOAD ON THE GROUND Approach the lift truck perpendicular to the l
116. mitted if the lift truck is out of sight behind an obstacle or a building for example this is why e After stopping the truck and removing the key button only possible when it is stationary always place the transmitter in a safe dry place e Before performing any installation servicing or repair work always switch off power sources in particular electric welding devices and electric head units on hydraulic distributors must be disconnected at each section e Never remove or alter the safety devices such as the hand guard frame key emergency stop button etc A Never drive the lift truck if it is not continuously and perfectly within view of the operator Before leaving the transmitter the operator must make sure that it cannot be used by an unauthorized third person either by removing the key button from the transmitter or locking it in an inaccessible place The user must ensure that the instruction manual is accessible at all times and that operators have read and understood it INSTRUCTIONS Take up position in a stable place with no risk of slipping Before using the transmitter make sure there is nobody within the working area Only use the transmitter with its carrying device or installed correctly on the platform A When you remove the transmitter remove the accumulator and key button so that it cannot be used accidentally or deliberately by anyone else PROTECTIVE DEVICES The lift truck will be immobilised
117. mn 12 1 12 7 Laden extending s m mn 12 3 12 9 Unladen retracting s m mn 9 4 16 6 Tilting movements Laden retracting s m mn 9 1 17 1 7 7 Unladen digging 5 S 2 7 46 5 Forward tilting unladen s S 2 6 48 3 3 Speed of movement for lift truck in standard configuration on flat ground except particular conditions 4 4 Weight of forks each one kg Lift truck weight with standard attachment S Atratedload Kg 110955 Weight per axle with standard attachment transport position o oOo o j Frontratedload Kg O Front rated load kg Rear rated load kg o 6O Contact pressure on the ground for the whole surface of each m NE kg cm2 Stabilizer at maximum load when tilting Unladen sliding daN 2 15 CHARACTERISTICS 1030 S rie 4 E3 Type Fuel Diesel Number of cylinders Suction Injection system Ignition sequence Capacit 3 TRANSMISSION gt Switch for 2 4 drive wheels Pressure bar Pressure bar 3 4 ELECTRIC CIRCUIT m Standard Option Alternator Starter eeaeee CF Manual SOUND AND VIBRAFION OO according to standard NF EN 12053 105 ensured according to directive 2000 14 EC modified by directive 2005 88 EC 105 ensured Average weighted acceleration on driver s body m s2 according to standard NF EN 13059 The average weighted acceleration transmitted to the driver s hand arm system m s2 lt 25 according to standard ISO 5349 2
118. n afterwards must be performed by your dealership PREPARING THE LIFT TRUCK Clean the lift truck thoroughly Check and repair any leakage of fuel oil water or air Replace or repair any worn or damaged parts Wash the painted surfaces of the lift truck in clear and cold water and wipe them Touch up the paintwork if necessary Shut down the lift truck see OPERATING INSTRUCTIONS UNLADEN AND LADEN Make sure the jib cylinder rods are all in retracted position Release the pressure in the hydraulic circuits PROTECTING THE 1 C ENGINE Fill the tank with fuel see 3 MAINTENANCE A DAILY OR EVERY 10 HOURS SERVICE Empty and replace the cooling liquid see 3 MAINTENANCE F EVERY 2000 HOURS SERVICE Leave the I C engine running at idling speed for a few minutes then switch off Replace the I C engine oil and oil filter see MAINTENANCE D EVERY 500 HOURS SERVICE Add the protective product to the engine oil Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away from the cold after charging it to a maximum Remove the injectors and spray the protective product into each cylinder for two seconds with the piston in low neutral position Turn the crankshaft once slowly and refit the injectors see 1 engine REPAIR MANUAL Remove the intake hose from the manifold or turbocharger and spra
119. n axles 1 fig D9 with grease see 3 MAINTENANCE LUBRICANTS AND FUEL 3 29 D10 CAB VENTILATION FILTER CLEAN Remove protective casing 1 fig 010 Lift out cabin ventilation filter 2 fig 010 Clean the filter using a compressed air jet Check its condition and change if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Refit the filter and protective casing D11 FRONT AXLE DIFFERENTIAL OIL DRAIN Place the lift truck on level ground with the I C engine stopped and the differential oil still warm A Dispose of the drain oil in an ecological manner Place a container under drain plugs 1 fig D11 and unscrew the plugs Remove level plug 2 fig D11 and filler plug 3 fig D11 in order to ensure proper emptying Refit and tighten drain plugs 1 fig D11 tightening torque 34 to 49 N m Fill up with oil See 3 MAINTENANCE LUBRICANTS AND FUEL through filler port 3 fig D11 The level is correct when the oil level is flush with the edge of port 2 fig D11 Check for any possible leaks at the drain plugs Refit and tighten level cap 2 fig D11 tightening torque 34 to 49 Nm and filler port 3 fig D11 tightening torque 34 to 49 N m 012 REAR AXLE DIFFERENTIAL OIL MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Place the lift truck on level ground with the 1 engine stopped and the differential oil stil
120. n in use beware of the risk of projection into the eyes Position A The indicator light is on the fan operates in self cleaning mode for a few seconds once every 3 minutes Position B The indicator light is off the fan is in normal operating mode 18 ATTACHMENT CIRCUIT WITH QUICK RELEASE COUPLERS MT 728 S rie D E3 MT 928 S rie D E3 Enables the use of a hydraulic attachment OPERATION Raise lever 1 and turn to the left or right 2 65 19 SINGLE SIDE SHIFT CARRIAGE TSDL MT 1030 S Serie 4 E3 MT 1030 S Turbo Serie 4 E3 The single side shift carriage TSDL is only compatible with the following attachments e floating fork carriage TFF e tilting fork carriage PFB e loading bucket CBR e concrete bucket BB BBG e spout bucket GL e crane boom and crane boom with winch P PT PO PC e winch H It is prohibited to use any other attachments on the TSDL If it is being used with a loading bucket CBR the single side shift carriage MUST be centred and no side shift operations performed WITH COUPLER ON BOOM HEAD SINGLE SIDE SHIFT CARRIAGE Put the valve in position B and used hydraulic control of the attachment of the lift truck ATTACHMENT Put the valve in position A and used hydraulic control of the attachment of the lift truck WITH BOOM HEAD ELECTROVALVE SINGLE SIDE SHIFT CARRIAGE Move the lever to left or right ATTACHMENT Hold button 1 down and move the lever to left or r
121. nance see 3 MAINTENANCE A DAILY OR EVERY 10 HOURS SERVICE Make sure the lights indicators and windscreen wipers are working properly Make sure the rear view mirrors are in good condition clean and properly adjusted Make sure the horn works B DRIVER S OPERATING INSTRUCTIONS Whatever his experience the operator is advised to familiarize himself with the position and operation of all the controls and instruments before operating the lift truck Wear clothes suited for driving the lift truck avoid loose clothes Make sure you have the appropriate protective equipment for the job to be done Prolonged exposure to high noise levels may cause hearing problems It is recommended to wear ear muffs to protect against excessive noise Always face the lift truck when getting into and leaving the driving seat and use the handle s provided for this purpose Do not jump out of the seat to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Never operate the lift truck when hands or feet are wet or soiled with greasy substances For increased comfort adjust the seat to your requirements and adopt the correct position in the driver s cab A Under no circumstances must the seat be adjusted while the lift truck is moving The operator must always be in his normal position in the driver s cab It is prohibited to have arms or legs or generally a
122. nd Spezifikationen 17 Ausgestellt in 18 Datum 19 Name des Unterzeichners 20 Funktion 21 Unterschrift el 1 AnAwon cuuu pooonga CE 2 H eTa pela 3 AEUBUVON 4 TexviKO 5 Karaokeu orpia rou EENG rieprypao pevou 6 AnA vet OTL AUTO ro unx vnya 7 Eivai tiq EENG odnylec Kal tiq ripooappoy q roug Ovik Sikalo 8 Ta IV 9 Ap du c nAwong 10 Kowvoromu vocs 15 evapuovicu va nou XPNOLNOTIOLOUVTAL 16 TEXVIKOUG KAV VEG XPNOLNOTIOLOUVTAL 16 Eivat oupwvo e EENG Kal TEXVIKEG 17 Ev 18 Huepounv a 19 Ovoua tou 20 Ogon 21 es 1 Declaraci n DE de conformidad original 2 La sociedad 3 Direcci n 4 expediente t cnico 5 Constructor de la m quina descrita a continuaci n 6 Declara que esta m quina 7 Est conforme a las siguientes directivas y a sus transposiciones en derecho nacional 8 Para las m quinas anexo IV 9 N mero de certificaci n 10 Organismo notificado 15 normas armonizadas utilizadas 16 Otras normas o especificaciones t cnicas utilizadas 17 Hecho en 18 Fecha 19 Nombre del signatario 20 Funci n 21 Firma et 1 EU vastavusdeklaratsioon algup rane 2 ri hing 3 Aadress 4 Tehniline dokumentatsioon 5 Se
123. nders leakage shafts ee lt lt Hydraulic circuit pressures lt lt Hydraulic circuit outputs lt HHydrauicoilltank ee 7 D pa e Ss g 8 3 ADJUST C CHECK G GREASE N CLEAN A Ba de 338 22 ls e se 26 SE TES S gt 5 2 P BLEED REPLACE V DRAIN zr 5 ES 558 les 7 BRAKE Brake oil level o y y ag e c lt e lt lt lt lt lt lt eco Parking brake BCA CA ce ce lt lt lt Parking brake lever mechanism 32 G G lt lt lt lt Parking brake mechanism on the transmission G lt Brake off VX lt lt Brake system Pe lt lt lt Brake system pressure ee Bake a lt lt STEERING Steering icc TT Steering swivel joints Windscreen washerliquid level U 320 C C lt lt lt lt lt lt lt lt lt lt lt lt lt Cab door 320 G G lt lt ce cee lt lt lt Cab ventilation filter OPTION Air conditioning 320 24 R N R lt lt lt lt lt lt Heating block non return vave N IN lt e lt e lt lt lt lt lt Cab ventilation filters N Seat bel 1 1 deas lt lt
124. nition sequence O Bore and stroke ompression ratio Nominal rating loaded Rating slow unladen Max rating unladen Power ISO TR 14396 O Ono 0 CD c o 5 52182308 5 3 3 O D ON gt m E O O Z Maximum torque ISO TR 14396 gt D O T Type of cooling Fan TRANSMISSION Gear box Type Forward reverse selector Torque converter Number of forward speeds Number of reverse speeds Angle gear box Differential Differential Switch for 2 4 drive wheels Size Pressure Size Pressure bar a S Standard Battery Option Alternator Starter Service brake SS Type of brake A pe of control Parking brake Typeofbrake SS Typeofcontro 000000000 O according to standard NF EN 12053 according to directive 2000 14 EC modified by directive 2005 88 EC Average weighted acceleration on driver s body m s2 according to standard NF EN 13059 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 m s2 2 12 HYDRAULIC CIRCUIT Hydraulic pump Max rating capacity unladen wc s Flowrate at 1600 rpm gt Filtration ARA j Maximum service pressure gt Telescoping circuit Titeircut o ba Attachment circuit Steering er bar Longitudinal stability alarm
125. nladen 2100 2200 1700 1700 Rearladen 750 500 450 PRESSURE 400 70 20 T37 Frontunladen 1600 1650 2050 2050 z 150B 14PR Frontladen 7 4550 4600 4750 4800 a TUBELESS Rearunladen 2100 2200 1700 1700 al O O Ml ells IS Mu ete 5 O1 O a ets ti tici MMN aiaa UNan Rear laden 1600 4550 2100 15 Front unladen Front laden Rear unladen Rear laden 405 70 24 MPT SPT9 158A2 152 TUBELESS 2050 4750 1700 2050 4800 1700 o 1600 4550 2100 ES 1650 4600 2200 Front unladen Front laden Rear unladen Rear laden 15 5 80 24 SGI 12PR TUBELESS O Ol O O EM 2050 4750 1700 2050 A800 1700 S 4 1 2050 4800 1 00 450 1600 4550 2100 1650 4600 2200 Front unladen Front laden Rear unladen Rear laden 445 70R24 MPT IT510 1516 Front laden TUBELESS Rearunaden _ Rearladen PRESSURE 15 525 SGLDL2A Frontunladen _ __ 12PR _ Frontladen TUBELESS Rearunladen _ Rearladen 18 19 5 Front unladen 1224 16PR Frontladen TUBELESS Rear unladen Rear laden 460 70R24 IT520 152A8 TUBELESS O A 4 1 2050 4750 1700 0 1600 4550 2100 50 1650 4600 2200 O1 O 1650 4600 2200 1600 4550 2100 190 IM 2050 4750 1700 500 2050 A800 1700 45 1600 4550 2100 1650 4600
126. nsion current passing through the alternator Never carry out welding or work which gives off heat on an assembled tyre The heat would increase the pressure which could cause the tyre to explode If the lift truck is equipped with an electronic control unit disconnect this before starting to weld to avoid the risk of causing irreparable damage to electronic components WASHING THE LIFT TRUCK Clean the lift truck or at least the area concerned before any intervention Remember to close and lock all accesses to the lift truck doors windows cowls During washing avoid the articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents components susceptible of being damaged particularly electrical components and connections and the injection pump Clean the lift truck of any fuel oil or grease trace FOR ANY INTERVENTION OTHER THAN REGULAR MAINTENANCE CONSULT YOUR DEALER 1 25 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period For these operations we recommend the use of a MANITOU protective product reference 603726 Instructions for using the product are given on the packaging A Procedures to follow if the lift truck is not to be used for a long time and for starting it up agai
127. ny part of the body protruding from the driver s cab of the lift truck The safety belt must be worn and adjusted to the operator s size The control units must never in any event be used for any other than their intended purposes e g climbing onto or down from the lift truck portmanteau etc If the control components are fitted with a forced operation lever lock device it is forbidden to leave the cab without first putting these controls in neutral It is prohibited to carry passengers either on the lift truck or in the cab 1 8 C ENVIRONMENT Comply with site safety regulations If you have to use the lift truck in a dark area or at night make sure it is equipped with working lights During handling operations make sure that no one is in the way of the lift truck and its load Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load When using the lift truck on a transverse slope before lifting the jib follow the instructions given in the paragraph INSTRUCTIONS FOR HANDLING A LOAD D TRANSVERSE ATTITUDE OF THE LIFT TRUCK Travelling on a longitudinal slope e Drive and brake gently e Moving with load Forks or attachment facing uphill Take into account the lift truck s dimensions and its load before trying to negotiate a narrow or low passageway Never move onto a loading platform without having first checked e That it is suitably positioned and
128. oad with the jib retracted and the forks in a horizontal position fig E1 Adjust the fork spread and centering in connection with the load fig E2 optional solutions exist consult your dealer Never lift a load with a single fork A Beware of the risks of trapping or squashing limbs when manually adjusting the forks Move the lift truck forward slowly 1 and bring the forks to stop in front of the load fig ES if necessary slightly lift the jib 2 while taking up the load Bring the load into the transport position Tilt the load far enough backwards to ensure stability loss of load on braking or going downhill FOR A NON PALLETIZED LOAD Tilt the carriage 1 forwards and move the lift truck slowly forwards 2 to insert the fork under the load fig E4 block the load if necessary Continue to move the lift truck forwards 2 tilting the carriage 3 fig E4 backwards to position the load on the forks and check the load s longitudinal and lateral stability 1 15 TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the jib if you have not checked the transverse attitude of the lift truck see INSTRUCTIONS FOR HANDLING A LOAD D TRANSVERSE ATTITUDE OF THE LIFT TRUCK REMINDER Make sure that the following operations can be performed with good visibility see OPERATIONS INSTRUCTIONS UNLADEN AND LADEN D VISIBILITY TAKING UP A HIGH LOAD ON TYRES Ensure that the forks wil
129. of screw 3 fig C1 1 and C1 2 and tighten turning it 5 times Tighten the lock nut 2 fig C1 1 and C1 2 Retighten screw 1 fig C1 1 on the tension pulley When changing the fanbelt tighten screw 3 fig C1 1 and C1 2 by one and a half turns having allowed the 1 C engine to idle for 30 minutes C2 ALTERNATOR CRANKSHAFT BELT TENSION CHECK ADJUST Open the I C engine bonnet Unscrew the fastening screws 1 fig C2 1 Lay down the protective guard 2 fig C2 1 Checkthe belt for signs of wear and cracks and change if necessary see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS Check the belt tension between the pulleys of the crankshaft and of the alternator Under a normal pressure exerted with the thumb 45 N the belt should move approximately 10 mm Carry out adjustments if necessary Untighten screws 3 fig C2 2 by two to three thread turns Swivel the alternator assembly so as to obtain the belt tension required Retighten screws 3 fig C2 2 tightening torque 22 N m Put the protective guard back 2 fig C2 1 A If the alternator belt has to be changed check the tension again after the first 20 hours of operation 3 22 C3 COMPRESSOR BELT TENSION OPTION AIR CONDITIONING CHECK ADJUST Open the I C engine bonnet Unscrew the fastening screws 1 fig C3 1 Lay down the protective guard 2 fig C3 1 Checkthe belt for signs of wear and cracks and
130. on Hold button 1 down the lever controls another hydraulic function 12 BOOM HEAD ELECTROVALVE HYDRAULIC ATTACHMENT LOCKING MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 The addition of these two options enables the combining of several hydraulic functions 2 63 13 CUTTING OFF SIMPLE HYDRAULIC MOVEMENTS The function which cuts hydraulic movements is used to automatically stop dangerous movement of the boom when you are close to the limit of longitudinal stability However lateral stability can reduce the load chart in its upper part and this reduction is not detected by the longitudinal stability alarm NOTE Since January 2010 Simple movement cut off is fitted as standard A The operator must respect the lift truck s load chart All attachments with a suspended load winch crane boom crane boom with winch hook etc MUST be used with a lift truck equipped with a working hydraulic movement cut out device OPERATION Switch A allows you to cut off SIMPLE hydraulic movements or not The cutting off of SIMPLE hydraulic movements is automatically enabled when the lift truck is started up WITH CUT PUT OF SIMPLE HYDRAULIC MOVEMENTS VISUAL INDICATOR A1 OFF Led B1 indicates that the lift truck has reached the authorized limit of longitudinal stability and all hydraulic movements are neutralized The sound alarm goes off atthe same time To r
131. ossible Clean the cores using a compressed air jet aimed in the same direction as the cooling air flow fig B2 Clean with the fan running for best results MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 NOTE An OPTIONAL straw defector and self cleaning fan can also be fitted B3 CONDENSER CORE OPTION AIR CONDITIONING CHECK CLEAN In a polluting atmosphere clean the radiator core every day Do not use a water jet or high pressure steam as this could damage the condenser fins Remove the protective grid 1 fig B3 and clean it if necessary Visually check whether the condenser 2 fig B3 is clean and clean it if necessary Clean the condenser using a compressed air jet aimed in the same direction as the air flow fig B3 NOTE So as to enhance the cleaning carry out this operation with the fans running 3 16 B4 TRANSMISSION UNIVERSAL JOINT GREASE Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease 1 Lubricators of the universal joint engine Angle gear box 2 lubricators fig B4 1 2 Lubricators of the universal joint Transmission Front axle 3 lubricators fig B4 2 Lubricators of the universal joint Transmission Rear axle 3 lubricators fig B4 3 3 17 B5 BOOM GREASE To be carried out weekly if the lift truck has been operate
132. pecified for this purpose Do not fill the fuel tank to the maximum level Do not smoke or approach the lift truck with a flame when the fuel tank is open or is being filled HYDRAULIC Any work on the load handling hydraulic circuit is forbidden except for the operations described in part 3 MAINTENANCE Do not attempt to loosen unions hoses or any hydraulic component with the circuit under pressure BALANCING VALVE It is dangerous to change the setting and remove the balancing valves or safety valves which may be fitted to your lift truck cylinders These operations must only be performed by approved personnel consult your dealer The HYDRAULIC ACCUMULATORS that may be fitted on your lift truck are pressurized units Removing these accumulators and their pipework is a dangerous operation and must only be performed by approved personnel consult your dealer ELECTRICITY Do not short circuit the starter relay to start the IC engine If the forward reverse selector is not in neutral and the parking brake is not engaged the lift truck may suddenly start to move Do not drop metallic items on the battery Disconnect the battery before working on the electrical circuit 1 24 WELDING Disconnect the battery before any welding operations on the lift truck When carrying out electric welding work on the lift truck connect the negative cable from the equipment directly to the part being welded so as to avoid high te
133. rating conditions at the user s premises The following are some tips for minimizing these vibration doses e Select the most suitable lift truck and attachment for the intended use e Adapt the seat adjustment to the operator s weight according to lift truck model and maintain it in good condition as well as the cab suspension Inflate the tires in accordance with recommendations e Ensure that the operators adapt their operating speed to suit the conditions on site e As far as possible arrange the site in such a way as to provide a flat running surface and remove obstacles and harmful potholes 1 4 C MODIFICATION OF THE LIFT TRUCK For your safety and that of others you must not change the structure and settings of the various components used in your lift truck hydraulic pressure calibrating limiters 1 engine speed addition of extra equipment addition of counterweight unapproved attachments alarm systems etc yourself In this event the manufacturer cannot be held responsible D FRENCH ROAD TRAFFIC RULES or see current legislation in other countries Only one certificate of conformity is issued It must be kept in a safe place THE INSTRUCTIONS The operators manual must always be in good condition and kept in the place provided on the lift truck and in the language used by the operator The operators manual and any plates or stickers which are no longer legible or are damaged must be replaced immediatel
134. rder to optimise hydraulic movements cut off transmission to the hydraulic controls lever e Starting up on a slope NOTE In all cases transmission cut off can be effected using the gear lever I REVOLVING LIGHT J OPTION FRONT AND REAR WORKING LIGHTS K OPTION MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S Serie 4 E3 MT 1030 S Turbo S rie 4 E3 OPTION Boom head light L REAR WINDOW DEFROSTING OPTION M SIDE WINDSCREEN WIPER ROOF WINDSCREEN WIPER OPTION N OPTION O OPTION P OPTION MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 OPTION Attachment hydraulic locking device See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS Q OPTION 2 45 6 LIGHT SWITCH HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms A All lights are off the direction indicators do not flash B The right hand direction indicators flash C The left hand direction indicators flash D The sidelights and the rear lights are on E The dipped headlights and the rear lights are on F The main beam headlights and the rear lights are on G Headlight signal Pressing the switch sounds the horn NOTE The positions D E F G can be carried out without the ignition being 7 FRONT AND REAR WINDSCREEN WIPER SWITCH FRONT WINDSCREEN WIPER A Front windscreen wiper off B Front windscreen wiper low speed setting C Front windscreen wiper
135. resa 4 technickej dokument cie 5 V robca ni ie op san ho stroja 6 Vyhlasuje Ze tento stroj 7 Je v s lade s nasleduj cimi smernicami a smernicami transponovan mi do vn tro t tneho pr va 8 Pre stroje v pr lohe IV 9 C slo certifik tu 10 Notifika n org n 15 pou it harmonizovan normy 16 pou it in technick normy a predpisy 17 Miesto vydania 18 D tum vydania 19 Meno podpisuj ceho 20 Funkcia 21 Podpis sl 1 ES Izjava o ustreznosti izvirna 2 Dru ba 3 Naslov 4 tehni ne dokumentacije 5 Proizvajalac tukaj opisanega stroja 6 Izjavlja da je ta stroj 7 Ustreza naslednjim direktivam in njihovi transpoziciji v dr avno pravo 8 Za stroje priloga IV 9 Stevilka potrdila 10 Obvestilo organu 15 uporabljene harmonizirane standarde 16 druge uporabljene tehni ne standarde in zahteve 17 V 18 Datum 19 Ime podpisnika 20 Funkcija 21 Podpis sv 1 CE f rs kran om verensst mmelse original 2 F retaget 3 Adress 4 tekniska dokumentationen 5 Konstrukt r av nedan beskrivna maskin 6 F rs krar att denna maskin 7 verensst mmer med nedanst ende direktiv och inf rlivandet av dem i nationell r tt 8 F r maskinerna i bilaga IV 9 Nummer f r godk nnande 10 Organism som underr ttats 15 Harmoniserade standarder som anv nts 16 andra tekniska standarder och specifikationer som anv nts 17 Uppr ttat i 18 Datum 19 Namn p den som undertecknat 20 Befattning
136. rie D E3 _ 001245052 Rated capacity 19021 4801 wan 350mm Weg a C ECC GRAIN BUCKET MT 728 S rie D E3 MT 732 S rie D E3 cms cmoseumess _ PART NUMBER gms mm Rated capacity 19981 25081 _ wan gm asom Weg a GRAIN BUCKET REVERSING AND DISMOUNTABLE CUTTING EDGE MT 728 S rie D E3 MT 732 S rie D E3 CBA 1500 12450 LDR S3 CBA 2000 L2450 LDR S3 CBA 2500 12450 LDR S3 PART NUMBER 570548 570552 570554 Rated capacity 1502 1998 2508 2450 mm 2450 mm 2450 mm 585 ke 678 ke 772 BUCKET 4X1 MT 728 S rie D E3 MT 732 S rie D E3 Rated capacity 700 850 9 MULTIPURPOSE BUCKET REVERSING AND DISMOUNTABLE CUTTING EDGE MT 732 S rie D E3 PART NUMBER as _ _ Rated capacity sosm ooo o Wan 250mm Gam a J o o o Wes mo 4 13 GRAB BUCKET MT 728 Serie D E3 MT 732 Serie D E3 Rated capacity 1 ma 1 26 m3 Weight 535 NENNEN RE GRAB BUCKET NON HAZARDOUS INDUSTRIAL WASTE MT 732 S rie D E3 PARTNUMBER 659016 6500 _ 7 8 8 Gs GRAB BUCKET GRAB CLOSED MT 732 S rie D E3 PART NUMBER ess Rated capacity 12m wan 2300mm _ went yA GRAB BUC
137. rie D E3 MT 932 Serie D E3 Take into account the position of the lift truck centre of gravity for lifting fig G5 1 A 1456 mm B 1104 mm MT 732 S rie D E3 A 1459 mm B 1101 mm MT 932 S rie D E3 Place the hooks in the fastening points provided fig G5 2 and G5 3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Take into account the position of the lift truck centre of gravity for lifting fig G5 1 A 1213 mm 1477 mm MT 1030 S Serie 4 E3 A 1208 mm B 1482 mm MT 1030 S Turbo Serie 4 E3 Place the hooks in the fastening points provided fig G5 2 and G5 3 3 42 G6 LIFT TRUCK ON A PLATFORM TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck see 2 DESCRIPTION CHARACTERISTICS Ensure that the platform has got dimensions and a load capacity sufficient for transporting the lift truck Check also the pressure on the contact surface allowable for the platform in connection with the lift truck For lift trucks equipped with a turbo charged engine block off the exhaust outlet to avoid rotation of the turbo shaft without lubrication when transporting the vehicle MT 728 Serie D E3 MT 928 Serie D E3 LOAD THE LIFT TRUCK Block the wheels of the platform Fix the loading
138. rie D E3 MT 932 S rie D E3 OPERATION Hold down button 1 and move the lever to the left or right MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 OPERATION Hold down button 1 and move the lever to the left or right 2 61 8 QUICK RELEASE COUPLER ON ATTACHMENT CIRCUIT MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 9 EXTERIOR DRAIN BACK MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Enables connection of an attachment for which drain back is required 10 HYDRAULIC ATTACHMENT LOCKING MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 Enables attachment locking to be controlled on the carriage and the use of a hydraulic attachment on the same hydraulic circuit see 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE PICKING UP THE ATTACHMENTS 2 62 11 ELECTROVALVE ON BOOM HEAD Enables use of two hydraulic functions on the attachment circuit To make connection of the rapid connectors easier decompress the hydraulic circuit by pressing button 1 on the electrovalve MT 732 S rie D E3 MT 932 S rie D E3 OPERATION Without pressing Button 1 the lever controls a hydraulic function Hold button 1 down the lever controls another hydraulic function MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 OPERATION Without pressing Button 1 the lever controls a hydraulic functi
139. rly have it examined by your dealer see 3 MAINTENANCE F EVERY 2000 HOURS OF SERVICE Never try to repair any possible problems by yourself DESCRIPTION OF THE AIR CONDITIONING CONTROLS A Air conditioning system ON OFF control switch with indicator lamp Only works when control switch C set 1 2 or B Air temperature control C Air flow and fan speed control When this control is set to 0 the air conditioning system will not work NOTE Possible losses of water under the lift truck are due to condensate discharges caused by the drying effect of the installation especially with high outside temperatures and high relative humidity For the air conditioning to perform properly the air intakes must not be blocked by frost snow or leaves When the facility is running at least one of the cab air grilles must be open so as to avoid any risk of freezing to the evaporator HEATING MODE The controls must be adjusted in the following way A Control with signal light off At the required temperature C To the desired position 1 2 or 3 CONDITIONED AIR MODE The controls must be adjusted in the following way A Control with signal light on At the required temperature C To the desired position 1 2 or 3 DEMISTING MODE The controls must be adjusted in the following way A Control with signal light on At the required temperature C To the desired position 1 2 or 3 NOTE Direct the ventila
140. rt the back rest pull the lever and position the back rest to find the desired position A If you do not support the back rest when making adjustments it swings completely forwards HORIZONTAL SHOCK ABSORBER FIG H In certain conditions e g driving with a trailer it is advised that a horizontal shock absorber be used The driver s seat is thus better able to absorb jerks in the direction of travel Position 1 Horizontal shock absorber fitted Position 2 Horizontal shock absorber removed DAMPING FIG l The damping of the seat can be adjusted to suit the nature of the terrain The comfort of the seat is thus adjustable to suit your requirements Position 1 Soft damping Position 2 Hard damping LONGITUDINAL ADJUSTMENT FIG J Adjust the locking lever until you reach the position required This then locks and the seat will not shift into another position MAINTENANCE FIG K Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame A A rocking head rest increases the risk of an accident Avoid wetting the cushion fabric when cleaning Check the resistance of the fabric on a small hidden area before using any fabric or plastic cleaner 2 SAFETY BELT Sit correctly on the seat Check that seat belt is not twisted Place the seat belt at hip level At
141. s soon as they are in contact with the ground and when they leave the ground During this operation the transverse attitude must be permanently maintained the bubble in the level must be kept between the two lines Raise both stabilizers completely Release the parking brake and reverse the lift truck 1 very slowly and carefully to release it and lower the forks 2 into transport position fig G4 1 18 TAKING UP A HIGH LOAD ON STABILIZERS Make sure the forks will fit easily under the load Check the position of the lift truck with respect to the load and make a test run if necessary without taking the load Raise and extend the jib 1 2 until the forks are at the level of the load fig G5 Block the forks in front of the load by alternately using the controls to extend and lower the jib 1 fig G6 Lift the load slightly 1 and tilt the carriage 2 backwards to stabilise the load fig G7 Monitor the longitudinal stability alarm see INSTRUCTIONS FOR HANDLING A LOAD C LONGITUDINAL STABILITY ALARM If it is overloaded set the load down in the place from where it was taken If possible lower the load without moving the lift truck Raise the jib 1 to release the load retract 2 and lower the jib 3 to set the load into transport position fig G8 LAYING A HIGH LOAD ON STABILIZERS Raise and extend the jib 1 2 until the load is above the elevation fig G9
142. sly Faulty operation All leds and the sound alarm function intermittently stop the lift truck and consult your dealer never attempt a repair yourself D STRAIN GAUGE Disassembly or adjustment of the strain gauge is prohibited this must only be done by specially trained personnel consult your dealer 5 SWITCHES NOTE The location of the switches may vary depending on the options A OPTION MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 OPTION Electrical boom provision See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS OPTION 2 44 C WHEEL ALIGNMENT LAMPS D WARNING LIGHTS E REAR FOG LIGHT OPTION MT 732 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 OPTION Self cleaning fan See 2 DESCRIPTION DESCRIPTION AND USE OF THE OPTIONS G STEERING SELECTION H TRANSMISSION CUT OFF The switch selects transmission cut off to the service brake pedal or the hydraulic controls lever Position 1 Indicator light on transmission cut off to service brake pedal effected Position 2 Indicator light off transmission cut off to hydraulic control lever effected USE OF TRANSMISSION CUT OFF Transmission cut off to brake pedal position 1 e When loading Transmission cut off to hydraulic controls lever position 2 e When driving e For inching and continuous stopping and starting delicate handling In o
143. ssary Stop the I C engine and remove the ignition key when an intervention is necessary Read the operator s manual carefully Carry out all repairs immediately even if the repairs concerned are minor Repair all leaks immediately even if the leak concerned is minor Make sure that the disposal of process materials and of spare parts is carried out in total safety and in a ecological way Be careful of the risk of burning and splashing exhaust radiator engine etc MAINTENANCE Perform the periodic service See 3 MAINTENANCE to keep your lift truck in good working conditions Failure to perform the periodic service may cancel the contractual guarantee MAINTENANCE LOGBOOK The maintenance operations carried out in accordance with the recommendations given in part 3 MAINTENANCE and the other inspection servicing or repair operations or modifications performed on the lift truck or its attachments shall be recorded in a maintenance logbook The entry for each operation shall include details of the date of the works the names of the individuals or companies having performed them the type of operation and its frequency if applicable The part numbers of any lift truck items replaced shall also be indicated LUBRICANT AND FUEL LEVELS Use the recommended lubricants never use contaminated lubricants Do not fill the fuel tank when the I C engine is running Only fill up the fuel tank in areas s
144. t lt lt lt lt lt lt lt lt lt lt lt Fuel prefilter 313 C C lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt _ Cyclonic prefilter 343 N N lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Dry airfiltercartridge 346 27 R C N lt lt lt R lt lt lt lt lt lt lt lt Radiator cores O 346 N N lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt __ Condenser core OPTION Air conditioning 346 C N C N lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Fan belt tension 1 322 A lt lt lt lt lt lt lt lt lt lt lt lt Alternator crankshaft belt tension 322 A C A lt lt lt lt lt lt lt lt lt lt lt Compressor belt tension OPTION Air conditioning 323 A C A lt lt lt lt lt lt lt lt lt lt lt lt LC engneol V 1 666 lt lt engine oil filter o 326 R 6 lt lt lt lt lt lt Fuel prefilter 3827 R lt lt lt lt lt lt lt lt lt _ Fuelfiler 1 828 R 1 lt lt lt lt lt CLEANFIX compressor filter OPTION 328 R lt lt lt lt lt
145. t cylinder s s P DIR P O d 3 5 1 Missing 2 Incorrect ac mmo 62 era coupling 109 CABIN PROTECTOR ELECTRIC GIRGUIT u 62 Dastiboard and rado Sound and visual alam safey system 04 Heating Ar conditoris 05 Windscreen wiper windscreen washer ICI orfres oo osfr n ans 30 Rotting beacon tight a amer uo Rm Sd Oa we Pese aa 2 FRAMEANDBODYWORK aia GENERAL OPERATION sas OPERATOR S MANUAL sas _GUSTOMERINSTRUCTIONS FILTERS CARTRIDGES AND BELTS I C ENGINE OIL FILTER Part number 476954 Change 500 H e ALTERNATOR BELT SSH Part number 702974 DRY AIR FILTER CARTRIDGE Part number 563416 FAN BELT Clean 50 H Part number 257524 Change 500 H SAFETY DRY AIR FILTER CARTRIDGE COMPRESSOR BELT Part number 563415 OPTION AIR CONDITIONING Change 1000 H Part number 244237 FUEL FILTER CARTRIDGE CYCLONIC PRE FILTER Part number 605013 Part number 224713 Change 500 H Sa Clean 10 H FUEL PRE FILTER Part number 06497 Change 500 H AUTOMATIC VACUUM CLEANING PRE FILTER OPTION Part number 226611 CLEANFIX COMPRESSOR FILTER OPTION Part number 781443 Change 500 H AUTOMATIC VACUUM CLEANING PRE FILTER OPTION Part number 223510 This periodicity is given for information only see 3 MAINTENANCE SERVICING SCHEDULE for
146. t or right to adjust the height or depth of the lumbar support ADJUSTMENT OF THE ANGLE OF THE BACK REST FIG G Support the back rest pull the lever and position the back rest to find the desired position A If you do not support the back rest when making adjustments it swings completely forwards HORIZONTAL SHOCK ABSORBER FIG H In certain conditions e g driving with a trailer it is advised that a horizontal shock absorber be used The driver s seat is thus better able to absorb jerks in the direction of travel Position 1 Horizontal shock absorber fitted Position 2 Horizontal shock absorber removed LONGITUDINAL ADJUSTMENT FIG 1 Adjust the locking lever until you reach the position required This then locks and the seat will not shift into another position SERVICING FIG J Dirt may adversely affect the correct functioning of the seat For this reason make sure your seat is always clean To clean or change the cushions simply remove them from the seat frame A A rocking head rest increases the risk of an accident Avoid wetting the cushion fabric when cleaning Check the resistance of the fabric on a small hidden area before using any fabric or plastic cleaner 2 39 1 DELUXE PNEUMATIC DRIVER S SEAT OPTION DESIGNED FOR MAXIMUM COMFORT THIS SEAT CAN BE ADJUSTED AS FOLLOWS WEIGHT ADJUSTMENT FIG A It is advised that you adjust the seat according to your weight when sitting Swit
147. t there is no leakage in the tank and pipes Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank 7 BRAKE OIL LEVEL CHECK Place the lift truck on level ground Loosen screw 1 fig B7 1 and remove the access panel for braking oil tank and windscreen washer tank 2 fig B 7 1 The level is correct when it is at the MAX level in tank 3 fig B7 2 If necessary add oil see 3 MAINTENANCE LUBRICANTS AND FUEL by the filler port Pivot the tank fig B 7 2 to access the filler cap 4 fig B 7 2 Check visually that there is no leakage in the tank and pipes A If the braking oil level is abnormally low consult your dealer 3 19 B8 WINDSCREEN WASHER LIQUID LEVEL CHECK Loosen screw 1 fig B8 1 and remove the access panel for braking oil tank and windscreen washer tank 2 fig B8 1 Check visually the level If necessary add windscreen washer liquid see 3 MAINTENANCE LUBRICANTS AND FUEL by filler port 3 fig B3 2 B9 CAB DOOR GREASE Clean and lubricate the points 1 4 lubricators fig B9 with grease see MAINTENANCE LUBRICANTS AND FUEL and remove the surplus of grease B10 CAB VENTILATION FILTER OPTION AIR CONDITIONING CLEAN Lift up protective casing 1 fig B10 Lift out cabin ventilation filter 2 fig B10 Clean the filter with a compressed air jet Check its condition and change if necessary
148. t truck weight with standard attachment l At rated load g Weight per axle with standard attachment transport position VE Rear unladen kg Front rated load Rear rated load Weight per axle with standard attachment boom extended Front rated load Contact pressure on the ground for the whole surface of each w Sia kg cm2 Stabilizer at maximum load when tilting Drag strain on the coupling hook Unladen sliding daN 6340 At rated load transmission setting daN Pull strain with open carrier according to standard ISO 8313 daN 5330 4 1 A 1 65 80 100 2 19 FRONT AND REAR TIRES PRESSURE bar MT 728 MT 732 MT 928 MT 932 MT 1030 S M S rie D E3 S rieD E3 S rieD E3 S rie D E3 S rie 4 E3 Muro TYRE LOAD S rie 4 E3 kg PRESSURE 34 34 3 4 460 70R24 Frontunaden 1600 1650 XMCL159A8 Frontladen 4550 4600 TUBELESS Rearunladen 2100 2200 Rearlden 750 500 450 PRESSURE 27 400 8024 Frontunladen 1600 1650 156A8 IND POWER CL Frontladen 4550 4600 TUBELESS Rearunaden 2100 2200 Rearladen 750 500 450 PRESSURE 35 35 15 5R25 Frontunladen 1600 1650 2050 XHA Frontladen 4550 4600 4750 TUBELESS Rearunaden 2100 2200 1700 Rearladen 750 500 450 PRESSURE Frontunladen 1600 1650 2050 2050 Frontladen 4550 4600 4750 4800 Rearu
149. tach the seat belt and check that it locks Adjust the seat belt to your body shape without squeezing your hip and without over slack A In no event should the lift truck be used if the seat belt is defective fixing locking cuts tears etc Repair or replace the seat belt immediately 2 41 3 CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A 1 ENGINE WATER TEMPERATURE Temperature zone AT Blue zone 0 50 Use the lift truck with moderation wait for temperature to increase before normal operation A2 Green zone 50 100 Use lift truck normally White red zone 100 105 Use lift truck with moderation monitor the temperature A4 Red zone 105 120 Stop the lift truck look for the cause of overheating NOTE Red indicator light comes on between zone A3 and A4 B HOUR METER C FUEL LEVEL Red zone C1 indicates that you are using the reserve supply and that time of use is limited D CLOCK SIGNAL LIGHTS A permanently lit or flashing warning lamp with the engine running is the sign of an operating fault The lighting of some lamps may be accompanied by an audible signal Do not ignore this warning consult your dealer without delay If one of the warning lamps comes on while the lift truck is in motion stop the lift truck under the safest possible conditions When activating the electrical system of the lift truck all the red lamps and the panel s buzzer
150. tallation standards in force and contains a protective earth conductor e Contains an appropriate sectioning system e Incorporate an appropriate safety system against short circuits fuses or circuit breaker and a differential circuit breaker with 30 mA sensitivity Only connect to and disconnect from the power supply while the unit is off and the I C engine is stopped 2 60 5 MODCOD ANTI THEFT SYSTEM OPERATION Switch on the lift truck the red indicator 1 will flash Enter your user code followed by V to validate the green indicator 2 will come on Start the lift truck within the next 60 seconds otherwise the anti theft system will be reactivated and the red indicator 1 will flash NOTE If you make a mistake when entering the code press key A to cancel and re enter the code in full If you wait more than 5 seconds between key presses or do not complete entering the code the anti theft system will be reactivated and the red indicator will flash 6 FINTRONIC ANTI START SYSTEM OPERATION Switch on the lift truck and set the black key A next to the antenna B maximum 80 mm Wait a few seconds for red LED C to go out before starting the lift truck NOTE You can restart the lift truck within 20 seconds of stopping it after this time the anti start system reacts and LED C flashes red 7 ELECTRICAL PROVISION ON BOOM Enables an electrical function to be used at the head of the boom MT 732 S
151. ted acceleration on driver s body according to standard NF EN 13059 The average weighted acceleration transmitted to the driver s hand arm system according to standard ISO 5349 2 dB dB 2 10 m s2 m s2 8 104 measured 105 ensured 25 CT CAT O Retun o 15 Longitudinal stability alarm device Lifting motions boom retracted ss Unladen lifting s m mn 1 2 37 6 Laden lifting s m mn 1 2 37 6 ing Oo O Tilting movements SS G O Forward tilting unladen s s Speed of movement for lift truck in standard configuration on flat sround except particular conditions 4 4 4 4 L Telescoping motions boom raised 7 7 7 7 7 7 7 7 Unladen lowering s m mn 5 5 49 2 Laden lowering m mn 5 8 46 6 Weight of forks each one kg Rated capacity with standard attachment kg Standard lifting height mm Lift truck weight with standard attachment 1 SS K K Front unladen kg 3160 Rear unladen g 4170 Front rated load Kg 9060 Rear rated load Kg 1470 Weight per axle with standard attachment boom extended Be Front rated load kg 7830 Rear rated load kg Contact pressure on the ground for the whole surface of each 6155 K Weight per axle with standard attachment transport position K 6155 Pull strain with open carrier according to standard ISO 8313 daN 2 11 CHARACTERISTICS MT 928 Serie D E3 Number of cylinders njection system e
152. than 10 m s The lift truck must not travel at more than 0 4 m s 1 5 km h i e one quarter walking speed Drive and stop the lift truck gently and smoothly to minimise swinging of the load Carry the load a few centimetres above the ground max cm the shortest possible jib length Do not exceed the offset indicated on the load chart If the load begins to swing excessively do not hesitate to stop and lower the jib to set down the load Before moving the lift truck check the longitudinal stability alarm device See 2 DESCRIPTION INSTRUMENTS AND CONTROLS only the green LEDs and possibly the yellow LEDs should be lit During transport the lift truck operator must be assisted by a person on the ground standing a minimum of 3 m from the load who will limit swinging of the load using a bar or a rope Ensure that this person is always clearly in view The lateral attitude must not exceed 5 the bubble in the level must be kept between the two MAX marks The longitudinal attitude must not exceed 15 with the load facing uphill and 10 with the load facing downhill The jib angle must not exceed 45 If the first red LED of the longitudinal stability alarm device See 2 DESCRIPTION INSTRUMENTS AND CONTROLS comes on while travelling gently bring the lift truck to a stop and stabilise the load Retract the telescope to reduce the offset of the load 1 20 PLATFORM OPERATING INSTRUCTIONS For PLATFORM f
153. the jib incline the carriage backwards in order to position the attachment fig C Lift the attachment off the ground to facilitate locking HAND LOCKING AND CONNECTING THE ATTACHMENT Take the locking pin and the clip on the bracket fig A and lock the attachment fig D Do not forget to refit the clip Stop the I C engine Remove the pressure of the hydraulic circuit by using the lever of the distributor 1 fig E Connect the rapid connectors according to the logic of the attachment s hydraulic movements Make sure that the rapid connectors are clean and protect the holes which are not used with the caps provided HAND RELEASING AND DISCONNECTING THE ATTACHMENT Proceed in the reverse order of paragraph HAND LOCKING AND CONNECTING THE ATTACHMENT while making sure you put back the locking pin and the clip in the bracket fig A LAYING AN ATTACHMENT Proceed in the reverse order of paragraph TAKING UP AN ATTACHMENT while making sure you place the attachment flat on the ground and in closed position D HYDRAULIC ATTACHMENT AND HYDRAULIC LOCKING DEVICE OPTION MT 732 Serie D E3 MT 932 Serie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 TAKING UP AN ATTACHMENT Ensure that the attachment is in a position facilitating the locking to the carriage If it is not correctly oriented take the necessary precautions in order to move it safely Check that th
154. tors onto the cab s windows for increased efficiency 2 53 23 CAB FILTER VENTILATORS See MAINTENANCE D EVERY 500 HOURS SERVICE 24 WINDSCREEN DEMISTER VENTS For optimum effectiveness close the heating ventilators 25 HEATING VENTS These heating vents enable the air to be directed to the interior of the cabin and onto the side windows 26 DOOR LOCK Two keys are provided with the lift truck to enable the cabin to be locked 27 LOCKING HANDLE FOR UPPER HALF DOOR 28 UNLOCKING BUTTON FOR UPPER HALF DOOR 29 HANDLE FOR REAR WINDOW OPENING EMERGENCY EXIT Use the rear window as an emergency exit if it is impossible to leave the cab by the door NOTE There is an OPTIONAL rear window stay 30 DOCUMENT HOLDER Ensure that the operator s manual is in its place in the document holder NOTE An OPTION waterproof document holder exists 2 54 31 FRONT LIGHTS Left front indicator Left front dipped headlight Left front main beam Left front sidelight Right front indicator Right front dipped headlight Right front main beam Right front sidelight I 65 7 M0 O D gt 32 REAR LIGHTS A Left rear indicator B Left rear stoplight C Left tail light D Left rear reverse light E Left rear fog light Right rear fog light G Right rear reverse light H Right tail light Right rear stoplight J Right rear indicator 3
155. uck s area of travel If visibility of your road is inadequate ask someone to assist by directing the maneuver while standing outside the truck s area of travel making sure to keep this person clearly in view at all times Keep all components affecting visibility in a clean properly adjusted state and in good working order e g windscreens windows windscreen wipers windscreen washers driving and work lights rear view mirrors 1 9 E STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS A The lift truck must only be started up or maneuvered when the operator is sitting in the driver s cab with his seat belt adjusted and fastened Never try to start the lift truck by pushing or towing it Such operation may cause severe damage to the transmission If necessary to tow the lift truck in an emergency the transmission must be placed in the neutral position see 3 MAINTENANCE G OCCASIONAL MAINTENANCE If using an emergency battery for start up use a battery with the same characteristics and respect battery polarity when connecting it Connect at first the positive terminals before the negative terminals Failure to respect polarity between batteries can cause serious damage to the electrical circuit The electrolyte in the battery may produce an explosive gas Avoid flames and generation of sparks close to the batteries Never disconnect a battery while it is charging INSTRUCTIONS Check the closing and locking of the hood s
156. ull strain with open carrier according to standard ISO 8313 daN 2 13 CHARACTERISTICS MT 932 Serie D E3 Type Fuel Diesel Number of cylinders Suction Injection system Ignition sequence Bore and stroke mm Compression ratio Nominal rating loaded rpm Rating slow unladen rpm Max rating unladen rpm Power ISO TR 14396 cv kW Power SAE J 1995 cv KW Maximum torque ISO TR 14396 Nm Air cleaner um Type of cooling TRANSMISSION Gear box Type Forward reverse selector Torque converter Number of forward speeds Number of reverse speeds Front axle Differential Rear axle Differential Drive wheels Switch for 2 4 drive wheels No Front tyres Size Pressure Size AAA Pressure 3 ELECTRIC CIRCUIT m Standard Option Alternator Starter eeaeee CF Manual SOUND AND VIBRAFION OOO according to standard NF EN 12053 105 ensured according to directive 2000 14 EC modified by directive 2005 88 EC 105 ensured Average weighted acceleration on driver s body according to standard NF EN 13059 The average weighted acceleration transmitted to the driver s hand arm system m s2 lt 25 according to standard ISO 5349 2 m s2 2 14 CA CAT O steasing 2ndcasing 5 LAI Filtration 52 Flow rate at 1600 rpm mn Filtration gt Longitudinal stability alarm device w SS S i Lifting motions boom retracted Telescoping motions boom raised IA Unladen extending 5 m
157. wing pin 2 fig G6 4 Tighten the ropes fig G6 5 1030 eco L 1030 S 3 44 4 OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 4 2 TABLE OF CONTENTS INTRODUCTION PICKING UP THE ATTACHMENTS TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4 3 4 5 4 6 4 10 4 18 4 4 INTRODUCTION Your lift truck must be used with interchangeable equipment These items are called ATTACHMENTS A wide range of attachments specially designed and perfectly suitable for your lift truck is available and guaranteed by MANITOU The attachments are delivered with a load chart concerning your lift truck The operator s manual and the load chart should be kept in the places provided in the lift truck For standard attachments their use is governed by the instructions contained on this notice We would remind users that the MT 928 S rie D E3 MT 932 S rie D E3 MT 1030 S S rie 4 E3 MT 1030 S Turbo S rie 4 E3 are lift trucks essentially intended for handling Occasional use with the buckets CBC 800 900 and CBR 900 1000 is authorised but under no circumstances is intensive use for difficult applications quarry waste cereals agriculture etc permissible In addition use of the lift truck with the buckets CBC 800 900 and CBR 900 1000 should be with the jib completely retracted in order to reduce the constraints on the jib head Use ot
158. within 450 milliseconds approx 0 5 second at most e f the transmitter emergency stop button 50 milliseconds or the one on the lift is pressed e f the transmission distance of the radio waves is exceeded e f the transmitter is faulty e f an interfering radio signal is received from elsewhere e f the accumulator is removed from its housing in the transmitter e f the accumulator reaches the end of its autonomy e f the transmitter is switched off by turning the key button to stop hese protective devices are provided for the safety of personnel and property and must never be altered removed or bypassed in any way whatsoever he hand guard frame prevents external action on a manipulator if the transmitter falls for example or if the operator leans on a guard rail An electronic safety device prevents radio transmission from being initiated if the manipulators are not mechanically and electrically at rest and if the internal combustion engine speed selector is not set to idle In an emergency press the transmitter emergency stop button immediately then follow the manual s instructions see 2 DESCRIPTION INSTRUMENTS AND CONTROLS 1 23 MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS Ensure the area is sufficiently ventilated before starting the lift truck Wear clothes suitable for the maintenance of the lift truck avoid wearing jewellery and loose clothes Tie and protect your hair if nece
159. y THE MAINTENANCE Maintenance or repairs other than those detailed in part 3 MAINTENANCE must be carried out by qualified personnel consult your dealer and under the necessary safety conditions to maintain the health of the operator and any third party Your lift truck must be inspected periodically to ensure that it remains in compliance The frequency of this inspection is defined by current legislation in the country in which the lift truck is used 1 5 INSTRUCTIONS FOR THE OPERATOR PREAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS WARNING BE CAREFUL YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK The risk of accident while using servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction Only the operations and manceuvres described in these operator s manual must be performed The manufacturer cannot predict all possible risky situations Consequently the safety instructions given in the operator s manual and on the lift truck itself are not exhaustive At any time as an operator you must envisage within reason the possible risk to yourself to others or to the lift truck itself when you use it Failure to respect the safety and operating instructions or the instructions for repairing or servicing your lift truck may lead to serious even fatal accident GENERAL INSTRUCTIONS A OPERATOR S MANUAL Read
160. y carried out Correct operation All leds and the sound alarm function continuously for 2 seconds Faulty operation All leds and the sound alarm function intermittently stop the lift truck and consult your dealer never attempt a repair yourself A VISUAL ALARM A1 4 green leds There is a large reserve of longitudinal stability A2 2 yellow leds The lift truck is approaching the limit of longitudinal stability move carefully AS 1 red led The lift truck is very near at the limit of longitudinal stability The alarm sounds simultaneously with a slow intermittent sound Move very carefully A4 1 red led The lifttruckis atthe authorized limit of longitudinal stability The alarm sounds simultaneously with a speed intermittent sound Only make de aggravating hydraulic movements in the following order retract and raise the boom B SOUND ALARM Used to switch off the sound alarm when using the lift truck with loading and earth moving buckets When it is switched off the red led B1 indicates that the sound alarm has been cut off and only the visual alarm is working Under other operating conditions the sound alarm must be switched on C TEST SWITCH Press the switch to verify at any time that the longitudinal stability alarm is working NOTE This test does not verify that the alarm is correctly set this must be checked at every periodic service Correct operation All leds and the sound alarm function continuou
161. y the protective product into the manifold or turbocharger Cap the intake manifold or turbocharger hole with waterproof adhesive tape Remove the exhaust pipe and spray the protective product into the exhaust manifold or turbocharger Refit the exhaust pipe and block the outlet with waterproof adhesive tape NOTE The spray time is noted on the product packaging and must be increased by 50 for turbo engines Open the filler plug spray the protective product around the rocker arm shaft and refit the filler plug Cap the fuel tank using waterproof adhesive tape Remove the drive belts and store them in a safe place Disconnect the engine cut off solenoid on the injection pump and carefully insulate the connection PROTECTING THE LIFT TRUCK Set the lift truck on axle stands so that the tyres are not in contact with the ground and release the handbrake Protect cylinder rods which will not be retracted from corrosion Wrap the tyres NOTE If the lift truck is to be stored outdoors cover it with a waterproof tarpaulin 1 26 BRINGING THE LIFT TRUCK BACK INTO SERVICE Remove the waterproof adhesive tape from all the holes Refit the intake hose Refit and reconnect the battery Remove the protection from the cylinder rods Perform the daily service see MAINTENANCE A DAILY OR EVERY 10 HOURS SERVICE Put the handbrake on and remove the axle stands Empty and replace the fuel and replace t
162. ystem Place a container under the filter and drain it through drain plug 1 fig D5 1 Loosen the body of filter 2 fig D5 1 Remove the filter cartridge by pressing cartridge 3 fig D5 2 down against the pressure of the spring and turn it to the left to extract it Insert a new cartridge see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS by pressing cartridge 3 fig D5 2 down against the pressure of the spring and turn it to the right to lock it into the body of the filter Place the new seal 4 fig D5 2 onto the body of the filter and lightly lubricate the contact surface of the seal using clean motor oil Refit the body of the filter onto its holder hand tighten it only and lock it with a quarter turn Close drain plug 1 fig D5 1 and remove the container Before starting the C engine leave the ignition on for three minutes on the lift truck to give the lift pump time to release air from the filter Start up the I C engine and make sure there is no leakage lf necessary bleed the fuel circuit see 3 MAINTENANCE G1 FUEL SYSTEM D6 CLEANFIX COMPRESSOR FILTER OPTION CHANGE Open the C engine bonnet Remove compressor securing nut 1 fig D6 1 Remove clip 2 fig D6 2 Replace filter 3 fig D6 2 with a new one see 3 MAINTENANCE FILTERS CARTRIDGES AND BELTS and correctly refit clip 2 fig D6 2 Refit the compressor securing nut 1 fig D6 1 3 28 D

MT 728 Série D-E3 MT 732 Série D-E3 MT 928 Série D

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MT 728 S&eacute;rie D-E3 MT 732 S&eacute;rie D-E3 MT 928 S&eacute;rie D

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MT 728 Série D-E3 MT 732 Série D-E3 MT 928 Série D