Enpac 2500 Data Collector Version 3.10 Release Notes
Contents
1. Support of Six Hierarchy Levels The Enpac 2500 data collector supports up to six hierarchy levels for each point The hierarchy levels are defined by the structure of the database in the Emonitor software Refer to the Emonitor online help for assistance in setting up the hierarchy levels Rockwell Automation Publication GMSI10 RN004B EN E August 2012 Enpac 2500 Data Collector Version 3 10 7 Corrected Anomalies This sections describes the anomalies corrected by the Enpac 2500 data collector firmware revisions 1 03 3 10 Table 3 Corrected Anomalies with Firmware Revisions 1 03 3 10 Operating System Version 3 10 Description CORRECTED In some instances the Bump Test and Recorder modules just get an hour glass but does not go into the program CORRECTED After incorrect installation the Runup Coast Down module does not Show Setup menu CORRECTED The gSE Time waveforms can appear smoothed when compared to the Datapac 1500 data collector CORRECTED Overlapping band alarms do not trigger correctly CORRECTED The Capture On Alarm only works with first point after the Magnitude point CORRECTED Filtered Orbits support up to 3x filtering all others will be taken and uploaded as Unfiltered CORRECTED The 1x RPM does not update cursors when in Continuous mode CORRECTED Occasionally gSE Time measurements are not taken correctly all 0s CORRECTED The gSE Time waveform2. Install Balance 18 Choose to install All Modules Yes to All or individually Yes No TIP We recommend that you select to install modules individually based on the modules you have activations for listed in the table Data Collector Modules on page 13 If you click Yes to All the modules that you have not purchased activations for will appear greyed and are unavailable After the Modules have been installed the OS Loader completes and tells you to wait for the Reboot Handheld Firmware Installer e J OS installation complete Wait for the unit to reboot Rockwell Automation Publication GMS110 RN004B EN E August 2012 18 Enpac 2500 Data Collector Version 3 10 Module Licensing Any Modules that were licensed prior to the upgrade will still be licensed Any Modules that are installed but which have not been licensed will appear greyed out as unavailable at DATA SETUP COLLECTION UTILITY FRE BUMP TEST FRF RECORDER ails 13 06 2012 Help About To active greyed out modules contact your contact your local Allen Bradley distributor or Rockwell Automation sales representative Use the table Data Collector Modules on page 13 to identify what modules you need to order IMPORTANT It will be necessary to re enter the date and time in the Enpac 2500 data collector TIP To confirm that the correct version was loaded press F3 About on the Main Screen The firmware version shou
3. 300000 Remember that this process can take some time You should see the firmware upgrade appear on the Enpac 2500 screen Once the programming of the new OS is complete you need to perform a Hard reset Cold reboot See Restarting the Data Collector on page 19 Handheld Firmware Installer e UA Please cold reboot your unit using the reset button in the battery compartment 13 Click OK 14 Disconnect the USB cable Handheld Firmware Installer 1 Once the reboot is complete please physically reconnect the USB cable and then press Ok to continue with Firmware upgrade 15 Reconnect the USB cable to re establish ActiveSync 16 Click OK If ActiveSync hasn t been reconnected within a few minutes the OS Loader will re prompt for suggested ways to re connect Handheld Firmware Installer Retry ActiveSync connection Make sure the device is connected via ActiveSync The following may aid to establish an ActiveSync connection Physically re connect the device Soft reboot 2 7 8 9 keys held down simultaneously No Rockwell Automation Publication GMS110 RN004B EN E August 2012 Enpac 2500 Data Collector Version 3 10 17 The OS Loader then completes the final stages of the upgrading the Firmware by automatically restoring any backed up files for example Calibration Data License Files and Module Data and Routes 17 Determine if you need to install any modules Installer Select
4. If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation Enpac Emonitor Dynamix Datapac LASERTACH and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell A
5. SD Card The Enpac 2500 data collector revision 3 0 supports printing screen shots to the SD memory card Bias Check The Enpac 2500 data collector revision 3 0 gives two options to check the bias voltage before data collection To configure Bias Checking select the desired setting in the Setup Utility Manual To manually check the bias voltage by pressing the 0 2 keys simultaneously while in the data collection screen Automatic Will automatically check and display the bias voltage for every point prior to data collection 2 0 Speed Reference Point This revision of the Enpac 2500 data collector has the ability to determine the speed using a frequency reference item in Emonitor SD Memory Cards Multiple Collection on a Single Point Diagnostic Frequency Cursor software This allows for machine speeds to be stored and retrieved dynamically The speed reference can be configured as a manual entry or a tachometer external or internal and its value is used by the frequency items to calculate the Fmax of the dependent measurements The speed reference frequency is set up in the Frequency Item pane in Emonitor Refer to the Enpac 2500 User Manual publication GMS110 UM002 for more information The SD memory card has been added as an option to the Route Memory parameter in the Instrument Setup You can use the SD card to load and unload lists from Emonitor software The Enpac 2500 data collector supports up to 4 GB in size and 60X speed The
6. data collector TIP To confirm which modules that are installed and the version by press F3 About on the Main Screen Table 6 Data Collector Modules Cat No Module Version 1441 PEN25 MOD BAL Balancing Upgrade 1441 PEN25 MOD BMP Bump Test 1441 PEN25 MOD FRF FRF Frequency Response Function 1441 PEN25 MOD RUCD RuCD RunUp CoastDown 1441 PEN25 MOD REC Recorder 1 After downloading the Enpac 2500 3 10 Upgrade zip file as instructed in Operating System Update Procedures on page 12 follow these instructions 2 Connect your data collector to your computer by using the USB connection 3 Start Microsoft ActiveSync to be connected to the data collector 4 Extract the zip file 5 Double click the OS Loader msi file 15 Welcome to the Enpac2500 OS Loader Setup Cay Wizard yx The installer will guide you through the steps required to install Enpac2500 OS Loader v3 10 12881 on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Rockwell Automation Publication GMSI10 RNO04B EN E August 2012 14 Enpac 2500 Data Collector Version 3 10 6 Use the default location i Enpac2500 OS Loader E iojxj Select Installation Folder
7. installer loader msi files from your computer before updating the Enpac 2500 data collector s operating system Refer to this table when completing the following upgrade sections to determine which Emonitor version and service release correspond to your Enpac 2500 operating system version Enpac 2500 Version Emonitor Version Service Release 3 10 3 5 Build 12 N A 3 0 3 4 N A 2 0 3 3 R070628 1 03 3 2 R060222 For instructions on how to upgrade you Emonitor software refer to one of the Emonitor Installation Instructions Table 5 Emonitor Installation Publications Publication Emonitor Gupta Single User Installation Manual Publication Number EMONTR INO01 Emonitor Gupta Multi User Installation Manual EMONTR INO02 Emonitor Oracle Multi User Installation Manual EMONTR IN003 Emonitor MSSQL Multi User Installation Manual EMONTR IN004 Update the Enpac 2500 Data Collector Operating System Firmware Version 3 10 Follow these instructions to update the data collector operating system TIP We recommend that you upload your data to Emonitor before you update the operating system just in case there is an error with the firmware installation such as a cable disconnect Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 Enpac 2500 Data Collector Version 3 10 13 Before performing the 3 10 firmware upgrade take note of the modules installed on the Enpac 2500
8. the DC offset should not affect overall measurements 1CM00000876 The data collector produces incorrect speed measurements for the following The percentage change between last and current reading is displayed incorrectly when Chinese language is selected This happens while measuring and during reviewing taken measurements The work around is to set the language to English and retake the measurement Eka 012 4K 444537067442 1849600000 0 020 1CM00000941 0 s 5 12 0 010 IPS Hor izontal Normal data rx d m BEC PA FAN 1 MTR OB HORIZ 1 When taking an integrated measurement using the Conservative Autoranging setting you may notice a measurement that is 15 lower than expected To avoid this lower reading use the Aggressive or Fixed Autoranging setting to get consistently correct results ICM00000942 The help file includes references to the Dynamix User Manual publication 1441 UM001 Enpac 2500 data collector users should reference the Enpac 2500 Data Collector User Manual publication GMS110 UM002D EN E Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 12 Enpac 2500 Data Collector Version 3 10 Operating System Update Download the Enpac 2500 zip upgrade file from Procedures http www rockwellautomation com support Click Downloads gt Firmware Updates gt Condition Monitoring IMPORTANT We recommend that you delete all older versions of the
9. you will not see the whole alarm band flashing as the untriggered alarm is painted over the triggered one ICM00000848 CORRECTED The frequency item order reference is not always the motor speed reference Although the time waveforms have the correct speed for the motor locations the speed increased or reduced locations have an incorrect speed on just the waveforms The ratio multiply relationship is not used and the waveform uses the motor speed for its rpm value This affects only the Enpac 2500 data collector ICM00000849 CORRECTED There is no power for accelerometer with velocity output when displaying reading in mils 1CM00000850 CORRECTED Options for printing to SD and Card is lost the printing option is available in firmware revision 3 00 RCS and is not available in firmware revision 3 00 RC7 1CM00000861 CORRECTED The data collector is unable to support DC Bias Trending in route mode when taking readings from a switch box These readings require the instrument to power the transducer 1CM00000862 CORRECTED If a store enter key is pressed before it starts the Initialize process the unit locks up and must be warm booted The lock up unit during Power Cycle if Fire key is pressed before Splash Screen has completed 1CM00000875 CORRECTED Help off Main Menu has orage Ca as the button name 1CM00000877 CORRECTED The Balancing Extension Module defaults to External Trigger a LASERTACH option is needed 1CM
10. 00000880 CORRECTED When a motor is going slow the rpm on the screen did not display the proper value When changing speeds the rpm did not change to match the motor speed 1CM00000882 CORRECTED Overall or Overall and Spec points can get marked with wrong speed ICM00000924 CORRECTED The data collector collects Unfiltered Orbits only but not 1st Order 2nd Order for example no filtered orbits ICM00000935 CORRECTED Having a Ov Spec or RSS Control Point which is it s own reference causes the point to not be taken 1CM00000938 CORRECTED When a machine is setup in Emonitor and using the Hz as a data collection point manual entry issues develops in the Enpac 2500 Amplitude over time does not work across the screen It becomes a straight line and the Enpac does not recognize the Hz on the screen 1CM00000940 Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 Enpac 2500 Data Collector Version 3 10 9 Table 3 Corrected Anomalies with Firmware Revisions 1 03 3 10 Operating Description System Version 3 10 CORRECTED Offroute does not take displacement from Accel in Time format 1CM00000921 l CORRECTED Using SD Card formatted as Fat32 you need to take 2 sets of data for the same route ICM00000933 CORRECTED Further to the Orbit issue there is another problem concerning Gap Voltage measurements from proximity probes The data collector always unloads a value of either 4 0882V
11. 12 Enpac 2500 Data Collector Version 3 10 5 Table 2 Enhancements with the Enpac 2500 data collector firmware revision 1 03 3 0 Operating Enhancement Description System Version 3 0 Speed Storage The Enpac 2500 can now save the cursor frequency value as speed The 1XRPM that appears during data collection can be used to set the machine speed based on cursor position The cursor value is stored in the Machine Speed column of the Data History screen in the Emonitor software Transducer Change The Enpac 2500 data collector revision 3 0 will display a warning message when moving between measurement points that are Notification configured for different sensors like moving between acceleration and velocity measurements This function can be activated or deactivated through the Transducer Change parameter in the Setup utility screen Do not Warn No message is displayed Warn Message is displayed when transducer is different than previous point Nuclear Requirement This function was implemented to meet the requirements of most Nuclear facilities where the sensitivity used by the Enpac 2500 Change Route Based must be typed in exactly as marked on the sensor This function gives the ability to change the sensitivity of sensors for route Sensor Calibration based measurements IMPORTANT If your facility does not require this function then it is not recommended that it be used Incorrect settings can affect measurement results Print to
12. AON AA The installer will install Enpac2500 OS Loader to the following folder To install in this folder click Next To install to a different folder enter it below or click Browse Eolder C Program Files Allen Bradley Enpac2500 OS Loader Browse Disk Cost Install Enpac2500 OS Loader for yourself or for anyone who uses this computer Everyone C Justme oen ee 7 Click Next 8 The installation procedure is ready click Next The Enpac OS Loader installs 9 From the Windows Start menu click Start gt Programs gt Allen Bradley gt Enpac2500 gt Enpac2500 OS Loader Allen Bradley Enpac 2500 OS Loader v3 10 build 12840 Installer thread started Waiting for RAPI connection to be established At the beginning of the upgrade process a message is shown saying that the upgrade can take a long time depending on the selections made Handheld Firmware Installer 10 Click OK The OS Loader automatically backs up any core files such as Calibration Data and License Files Rockwell Automation Publication GMS110 RN004B EN E August 2012 Enpac 2500 Data Collector Version 3 10 15 The option to Backup any Module Data for example Balance jobs or wav file recordings Installer Select 11 Decide if you need to backup data TIP We recommend that you click yes to backup your data Next you are given the option to backup any Routes TIP We recommend that be
13. RRECTED Downloading a route where the first point is unsupported and can give TourDB errors even though the invalid point is not downloaded and require a soft restart ICM00000904 CORRECTED If there is a point with a Magnitude and Spectrum collection and you are using an Analog Filter then it is possible for the Spectrum Peak to be much larger than the Overall especially if the measurement is Integrated 1 M00000905 2 0 CORRECTED The WinserDL download utility program did not correctly store the memory address labels in the registry CORRECTED Intermittently the Enpac 2500 did not recognize the memory card CORRECTED The data collector did not store the orbit measurements when the number of lines in the collection specification was greater than 400 CORRECTED Orbit readings taken from a Bentley Nevada panel did not display on the Enpac 2500 screen when you set the Auto Advance parameter to ON in the Instrument Configuration screen CORRECTED The data collector displays two time waveforms instead of an orbit plot when reviewing off route orbit data CORRECTED Improved the data collection performance 1 03 CORRECTED The Enpac 2500 may choose an incorrect full scale range when scaling the data for storage in the database CORRECTED If the battery level was extremely low the Enpac 2500 would not power off CORRECTED The full scale does not adjust fast enough at the low frequencies range on slow moving machines with low amplitude levels l
14. Release Notes Enpac 2500 Data Collector Version 3 10 Catalog Number 1441 PEN25 and 1441 PEN25 Z When to Use These Release Notes AB uy Allen Bradley These release notes correspond to the Enpac 2500 operating system update I firmware revision 3 10 The release notes provide the following information Topic Page Safety Information 2 Enhancements 3 i Corrected Anomalies 7 i Known Anomalies 11 E Operating System Update Procedures 12 IMPORTANT Usethese Enpac 2500 operating system versions with the indicated Emonitor software versions Enpac 2500 Operating System Version Emonitor Software Version p 3 10 3 5 3 0 3 4 2 0 3 3 1 03 3 2 IMPORTANT Ifyou send your Enpac 2500 data collector in for service our service department will upgrade the operating system to revision 3 10 Make sure you backup any of your data before sending the unit for service Allen Bradley gt Rockwell Software Rockwell Automation 2 Enpac 2500 Data Collector Version 3 10 Safety Information Be aware of these safety precautions IMPORTANT Avoid Water The Enpac 2500 data collector is splash and dust resistant However avoid direct contact with water wet surfaces or condensing humidity Keep this instrument away from wet locations for example laundry wet basements swimming pools If the data collector is subjected to these conditions adverse operation may result Before you use it let the ins
15. asurements have signature shown For measurements where the Signature is not shown the new Multi measurement Summary table is displayed filling in with each Point chi MTR OB HORIZ 0 003IPS MTR OB HORIZ 0 010gSE overall reading as the measurement is collected PA FAN 1 MTR OB HORIZ 1 Horizontal Done Retake Notes l Esc A multi line status bar appears in the display that avoids messages appearing over the signature trace The status bar uses color to show status Green taken Red taken in alarm or error x a y A MBFP S amp S 2 The overall bar beside signature shows overall reading for example the power bar indicator in the Emonitor 20 Manual software Errors are reported in the status bar and fewer pop ups are displayed for example an ICP Error 0i 2011 11 38 18 10 g s Last 20 0g s Last 20 0g s Change 50 0 MBFP S amp S 2 Manual None Done Edit Retake Notes The speed entry for Orbit untrig or X ch Phase is now integrated into the Main Collection screen it s not a pop up Triggered Alarm Bands are listed in the status bar when collecting and reviewing data This makes it easier to see which alarms are triggered The Enpac 2500 data collector version 3 10 supports the Secure Digital High Capacity SDHC storage cards that are supported by the Microsoft Windows CE driver Rockwell Automation Publication GMSI10 RNO04B EN E August 20
16. ather than showing a missed POINT count below the Route hierarchy The POINTS display in this format Taken X of Y where X is the number of points taken and Y is the total number of points in the route PA FAN DEMO 5 PLANT POWER STATION TRAIN Area 2 Level 3 MACHINE PA FAN 1 Location Y MTR OB VERT Position M1 Direction Vertical al The View Menu Options screen offers these settings View Options View selections a vie Fill Signature On e Cursor mode Cursor Mode Simple View FFT No Overall Grid on off Fill Sig on off The available settings change depending on the number of channels and the type of measurements you are taking Acquisition types have several View alternatives available for example with or without Overall bar Fill Sig has moved from the Configuration menu to the View Options Cursor Mode option duplicates the functionality of the 4 H key when viewing spectra The frequency item labels are now drawn vertically alongside the active frequency item marker previously shown above the signature plot Rockwell Automation Publication GMSI10 RN004B EN E August 2012 4 Enpac 2500 Data Collector Version 3 10 Table 1 Enhancements with Revision 3 10 Cat No 1441 PEN25 1441 PEN25 Z Enhancement The Addn Measts option on the Enpac 2500 data collector has been replaced by the Multi meas View on the Enpac 2500 data collector This is where you select which me
17. be both the data collector revision 2 02 disables ICP power When using OffRoute and coupling set to ICP the unit does not actually turn on ICP power 1CM00000894 CORRECTED If connected to a Speed Ref POINT the Spectrum POINT is downloaded with the wrong speed value This speed value is based on the previously uploaded Speed If this POINT is attached to a Speed Ref POINT it should update to the newly measured speed and then upload to the Emonitor software with the new value 1CM00000895 CORRECTED When you setup an OffRoute gSE POINT with Display Format Time and 2 kHz filter with 500 Hz Fmax the gSE time waveforms are inverted If you apply a Burst signal with a carrier of 1 kHz and Burst of 10 cycles and 50 ms 20 Hz you may see that the spikes in the time waveform are going negative rather than positive ICM00000896 CORRECTED The first time you delete a measurement from Review you get a TourDB error and it isn t deleted although the tick mark vanishes but if you delete it again it disappears 1CM00000897 CORRECTED When taking an Orbit measurement the default view shows the correct rpm If you change to the Time View using the View Menu then the incorrect rpm is shown The Orbit view is correct and is showing what is actually measured and stored ICM00000898 CORRECTED If you take a measurement with Frequency Items where the Speed is taken from a previous POINT for example rpm then the Frequency Items are i
18. d time on the data collector may not match the computer setting or programmed instrument setting ICM00000827 All foot per minute based equipment as in paper mills or similar equipment For any Hertz input variable speed equipment Any time waveform that does not use the inputted speed reference as its RPM 1CM00000832 Unit will load 12800 line TWF and appears to take reading The measurement produces an error on the data collector followed by a corruption at download 1CM00000839 Ft Min speed reference does not display properly in the Emonitor software for either spectrum or TWF measurements 1CM00000853 You have to press Enter instead of Fire in the transducer calibration screen Inconsistently it does not allow the Fire key to work in Sensor Calib menu The Enter and Fire keys are the same thing There is inconsistent key naming throughout the documentation On the Bias Check screen you must press the F2 OK button to continue the Enter Fire key does not work 1CM00000870 The gSE TWF displays above below zero As a result both the amplitude and offset are different than the Datapac values Because gSE TWF tends to be asymmetrical typically with some more or less widely spaced spikes it is not always clear that this is happening You may have the positive spikes sitting much higher than the troughs go low However this is a display issue only Any overall measurements are taken peak to peak so the presence or absence of
19. e Review Data screen Offtour and View These functions make it easier to review previously collected route and off route data The Offtour button displays a list of off route measurements collected for the route The Offtour function is present only if an off route measurement is collected The View button displays the overall FFT spectrum for the selected measurement It is present only if data is available for the selected measurement IMPORTANT If the point has more than one measurement you must press READ OK to view the additional measurements The Next and Previous functions are no longer available on the Review Data screen New Offfour Review Screen The Off Tour Review screen displays a list of previously collected off route measurements Click the Offtour button on the Review Data screen to access the Off Tour Review screen Highlight the off route measurement you want to review and click View The Enpac 2500 displays the Overall or FFT spectrum if it is available IMPORTANT If the point has more than one measurement you must press READ OK to view the additional measurements The Next and Previous functions are no longer available on the Review Data screen Support of Longer Character Names The Enpac 2500 supports up to 32 character names p7er hierarchy level The Emonitor software supports the following character lengths e Route up to 16 characters e Location up to 16 characters e Hierarchy up to 32 characters
20. fore you decide to backup any routes upload your data to Emonitor just in case there is an error with the firmware installation such as a cable disconnect Installer Select Backup Routes 12 Decide if you need to backup Routes After any requested backups have been completed the OS Loader will copy on the new NK bin file and begin programming the new OS Rockwell Automation Publication GMSI10 RNO04B EN E August 2012 16 Enpac 2500 Data Collector Version 3 10 At this stage you can see the OS programming occur on the unit Allen Bradley Enpac 2500 OS Loader v3 10 build 12840 DELETE_FILE RAPI Internal Disk System Extensions dll DELETE_FILE RAPI Internal Disk System Extensions bmp DELETE_FILE RAPI Internal Disk System Extensions Iri DELETE_FILE RAPI Internal Disk System Extensions txt DELETE_DIR RAPI Internal Disk pl302 DELETE_DIR RAPT Internal Disk Analyser DELETE_DIR RAPI Internal Disk ConfCheck DELETE_DIR RAPI Internal Disk Recorder DELETE_DIR RAPI Internal Disk SpindleTest DELETE_DIR RAPI Internal Disk RuCd DELETE_DIR RAPI Internal Disk Balance CHECK_DISK_SPACE NK bin Sufficient memory available for upgrade 28 2972MB COPY_FILE CMC400Boot exe RAPI Windows SOURCE_MUST_EXIST CMC400Boot exe COPY_FILE NK bin RAPT Internal Disk SOURCE_MUST_EXIST NK bin RUN_CMD RAPI Windows CMC400Boot exe silent exit noreboot internal Disk NK BIN
21. iption CORRECTED After installing Enpac 2500 data collector revision 3 Hotfix 2 if you collect data on a measurement point and then try to delete the reading the instrument errors out TourDBException cannot find signature tuple Review the data and delete all the points individually 1CM00000823 CORRECTED When you load a magnitude phase measurement point with a collection spec that has more that 8 orders and attempt to load to the collector it does not load the measurement point The error message Unsupported Measurement 1CM00000825 CORRECTED The data collector cannot extract speed from spectrum if magnitude reading is taken first To avoid this situation create a Location ID with a magnitude measurement point prior to a spectrum measurement point ICM00000834 CORRECTED When taking a reading with the wrong filter selected the OA Power Bar does not display when taking a reading ICM00000845 CORRECTED Cannot unload multiple readings via USB connection from the Enpac 2500 data collector revision 3 00 RC7 into the Emonitor software version 3 40 33 with HF090525 ICM00000846 CORRECTED While in Route mode the display listing of alarms and Band alarm status on the instrument needs to be improved The tabular listing of alarms are displayed on the Enpac 2500 data collector while in Route mode ICM00000847 CORRECTED If you have band alarms that are overlapping then if one is triggered but the overlapping is not
22. ld match the operating system file just loaded Rockwell Automation Publication GMSI10 RNO04B EN E August 2012 Enpac 2500 Data Collector Version 3 10 19 Resta rting the Data You should restart the Enpac 2500 data collector if the instrument locks up and Collector does not respond to any key presses including the On Off key When you need to reset the data collector you can perform a hard or soft reset A hard reset resets the defaults vales of the date time and time zone A soft reset keeps the current values A reset does not delete data or Routes Perform Soft Restart When doing a soft restart all files and programs present in memory remain in memory following the restart TIP Most of the time a soft restart will reset any anomalies you are having with the data collector With the data collector on simultaneously hold down the 2 7 8 and 9 keys for about a second The data collector restarts and the Main Screen appears Perform Hard Restart A hardware reset lets you to reconfigure the Enpac 2500 data collector back to the factory default setup Programs or data files stored in RAM are cleared but any programs or files stored in internal memory and any registry changes will be maintained The reset switch is located behind the battery access panel on the underside of the instrument The reset switch can only by pressed using a 1 16 in diameter pin or a straightened paper clip Reset Switch Rockwell Automatio
23. n Publication GMSI10 RN004B EN E August 2012 20 Enpac 2500 Data Collector Version 3 10 Follow these steps to replace the battery 1 Using a flat head screwdriver remove the two latch screws on the battery access panel 2 Remove the battery access panel 3 Press the Reset button using a 1 16th inch diameter pin or a straightened paper clip 4 Replace the battery access panel and tighten the two screws The Enpac 2500 data collector automatically powers on Allow at least thirty seconds for the instrument to reconfigure and activate the display after the Instrument Setup screen appears IMPORTANT The current date time and some status information will be lost and the backlight setting will be returned to the default setting following a hardware reset See the Enpac 2500 User Manual publication GMSI10 UM002 for information about setting the date and time IMPORTANT Any data held in internal memory is secure and will not be lost nor destroyed during a hardware reset Additional Resources These documents contain additional information concerning related products from Rockwell Automation Publication Description Enpac 2500 User Manual publication GMSI10 UM002 Provides information about how to use the Enpac 2500 data collector Industrial Automation Wiring and Grounding Guidelines Describes the general guidelines for installing a Rockwell publication 1770 4 1 Automation industrial system P
24. ncorrectly drawn in the FFT They appear to get correctly drawn after the POINT has been stored for example they are correct in Review 1CM00000899 CORRECTED The Machine Speed Auto setting should default to behave like Slow when the associated rpm has less than 600 rpm Auto may only behave like Slow when the speed drops below 200 rpm but this is too low 3 33 Hz 1CM00000900 Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 10 Enpac 2500 Data Collector Version 3 10 Table 3 Corrected Anomalies with Firmware Revisions 1 03 3 10 Operating Description System Version 3 0 CORRECTED When setting the following parameters OffRoute and applying a 60 Hz sine wave at 100 mV Pk with a 1V DC offset Accel g DC Coupling Peak Detection Filter OFF 400 Hz Fmax You will get these results e Overall 23 1 g e 0 Hzbin 20 1 g e 60Hzbin 1g ICM00000901 CORRECTED Orders based measurements collect as if the Fmax is based on the speed downloaded from the Emonitor software so changing the actual speed does not change the Fmax used for the measurement ICM00000902 CORRECTED Measurements are collected with the wrong Fmax for Orders points with speed set by a Control Point If a point is set up as Orders but with the speed coming from a Control Point then in many cases the measurement is taken with the incorrect Fmax that makes the frequencies labeled incorrectly ICM00000903 CO
25. ollection point taken prior to turning off the collector or exiting a route Review Data from Data Collection Screen The Review Data function is now available in the Data Collection screen This allows you to review collected data within the route Date Added to Main Menu The date set in the Instrument Setup screen is now displayed on the Main Menu screen This makes it easier to verify the date before you start collecting data Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 6 Enpac 2500 Data Collector Version 3 10 Table 2 Enhancements with the Enpac 2500 data collector firmware revision 1 03 3 0 Operating System Version 1 03 Enhancement Improved Route Navigation Description A Navigation parameter has been added to the Setup screen that allows you to choose how you move through routes in the Data Collection and Review Data screens The following choices are available Enpac The unit displays a Selection screen when the RIGHT ARROW key is pressed in the Data Collection or Review Data screen The Selection screen allows you to select the item that you want to collect or review DataPac The unit functions like a Datapac 1500 data collector in that it automatically advances to the next point train machine point in the route when the RIGHT ARROW key is pressed in the Data Collection or Review Data screen Improved Review Data Screen Two new functions have been added to th
26. rent Spectrum Measurement are also not supported by the Enpac 2500 data collector Refer to speed reference in the Enpac 2500 User Manual publication GMSI10 UM002 1CM00000795 CORRECTED The data collector does not recognize user defined units ICM00000755 CORRECTED The data collector freezes when collecting data on a Secure Digital SD card for two continuous hours ICM00000760 CORRECTED If no previous data is set with the Emonitor software configured as undefined for the speed reference the instrument may not calculate speed correctly for dependant points ICM00000785 ICM00000782 CORRECTED The increase from 3 to 6 levels of hierarchy can make the navigation more complex due to the amount of data that must be scrolled through to confirm the point ICM00000787 CORRECTED When trying to set a high Fmax to measure gear mesh frequencies for example up to 80 kHz the unit may let you take the reading if entering with numeric keys 1CM00000802 CORRECTED When the route is collected the first two channel measurement is collected without errors During the second two channel measurement the error message error retrieving information from database appears and the route locks up 1CM00000815 Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 8 Enpac 2500 Data Collector Version 3 10 Table 3 Corrected Anomalies with Firmware Revisions 1 03 3 10 Operating System Version 3 10 Descr
27. roduct Certifications website http www ab com Provides the declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication GMSI10 RNO04B EN E August 2012 Enpac 2500 Data Collector Version 3 10 21 Notes Rockwell Automation Publication GMSI10 RNOO4B EN E August 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance
28. s are inverted CORRECTED The Alarm overwrites the RPM section of the status area CORRECTED You can only review offroute orbits as orbits if the coupling is set to DC when collecting data CORRECTED Hardware Integration Time Only or Conservative Autoranging reads about 4 5 low CORRECTED Speed control points auto advance CORRECTED You can review offroute orbits only as orbits if the coupling is set to DC when collecting data CORRECTED Add ability to either use smaller Font Size or remove wrapping in the Hierarchy CORRECTED When using the overlapping band set and an analog filter the instrument may show dotted lines at the edges of the bands You could see no visible alarm level for any band for high alarms or a solid red from bottom to top of the spectrum for low alarm it may not flash When using the overlapping band set and a digital filter the instrument takes the overall first and then a spectrum that shows the bands correctly a solid color up down to the correct level and flashing if the level was exceeded You cannot see a flashing alarmed band that is overlapped or nested if it is being covered up with a solid non alarmed You may also see all non tripped alarms in solid red not shaded red or in the color associated with the alarm in the Emonitor software 1CM00000789 CORRECTED The Speed Reference function from a spectrum is not supported The Current Spectrum Measurement and Extract from Cur
29. t 006 ips CORRECTED For AC DC panel measurements the Enpac 2500 would apply a load to the panel if the DC bias is lt 2 volts CORRECTED The Enpac 2500 takes too long to settle when Trig Level is set to Auto and IEPE power is first applied to the instrument CORRECTED Turning the Enpac 2500 off and on while viewing a route on the PCMCIA card would cause a tuple error Rockwell Automation Publication GMSI10 RN004B EN E August 2012 Enpac 2500 Data Collector Version 3 10 11 Known Anomalies These anomalies have been identified with the Enpac data collector firmware l revision 3 10 Table 4 Known Anomalies with Firmware Revision 3 10 Cat No 1441 PEN25 1441 PEN25 Z Description The Enpac 2500 data collector does not store an Off Route Machine Name change The name appears to changed but does not store the change It reverts to original name when unloading ICM00000767 The largest manual entry FSR that is supported by Enpac 2500 is 100 000 If you need to manually enter values that are 7 digits do it in the Emonitor software From the Emonitor software 1 Create a numeric manual entry point 2 Load the route to the Enpac 2500 3 Enter the value 7 or more digits For example 33333333 4 Press Enter to store the data 5 On the Enpac 2500 go to review mode The FSR value appears as 33333333 0 ICM00000784 If the ActiveSync software has a partnership during daylight savings time perio
30. trument dry thoroughly before operating ATTENTION To avoid damage or injury place the Enpac 2500 data collector on a solid stable surface when not in use and do not place any heavy objects on it Use only the accessories recommended by Rockwell Automation Keep liquids and foreign objects away from the instrument and never operate it if any liquid or foreign object has entered it Optical Ports ATTENTION When the laser on the data collector is active viewing the laser beam can expose your eyes beyond the maximum permissible exposure recommendations and cause harm Laser Radiation Ports ATTENTION Class 1 laser product Laser radiation is present when the system is open and interlocks bypassed Only trained and qualified personnel should be allowed to install replace or service the instrument Rockwell Automation Publication GMSI10 RNOO04B EN E August 2012 Enpac 2500 Data Collector Version 3 10 3 Enhancements This section describes the new and updated software features provided in this revision Table 1 Enhancements with Revision 3 10 Cat No Enhancement 1441 PEN25 The Route Manager screen provides functions such as Delete Reset and Open a Route The screen displays the 1441 PEN25 Z routes you have loaded or have in internal memory I PA FAN DEMO MBFP S amp S 1 Config Reset Delete Esc l On the Route Data Collection screen a taken POINT count is shown in a caption bar r
31. unit also supports a PCMCIA to SD converter The Enpac 2500 data collector can now collect multiple readings for a single measurement point The data collector can store up to 10 additional measurements for the same measurement point These additional measurements can be uploaded to your database if so desired When you collect more than one spectrum for a point the unit can display the spectrum in a waterfall plot This enables you to view several measurements in relationship to each other To support the multiple collection features two new parameters have been added to the Instrument Setup Hist Data Collect and Hist Data Review These parameters allow you to set up how the additional data will be stored and reviewed in the data collector You can now use a special cursor to identify frequency items on a spectrum in the Enpac 2500 The frequency labels are downloaded from Emonitor with your route These diagnostic frequencies are the output items from the Frequency Items pane in Emonitor Peak Hold and Exponential Averaging Two additional averaging options are now supported peak hold and exponential averaging You can use these averaging options in your route and off route measurements Order Tracking The Enpac now supports the specification and collection of a spectrum with an Fmax defined in terms of number of orders for a varying machine speed Route Collection Enhancement The Enpac can now remember the last c
32. utomation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication GMSI10 RNO04B EN E August 2012 PN 135436 Supersedes Publication GMSI10 RNOO4A EN E October 2007 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
33. when collected with an Orbit or 4 0868V when collected as a separate measurement This is regardless of the fact that the actual gap voltage is for example 9 987 or 10 023 ICM00000936 3 0 CORRECTED The data collector skipped measurement points with STD Envelope filters CORRECTED The data collector inverted timewave forms The cause was unique to specific measurement ordering CORRECTED The data collector would not take GSE readings with user defined units CORRECTED When reviewing data the spectra plots would not be displayed CORRECTED Frequency items would not load when loading routes through the RS232 cable CORRECTED The data collector would not store data from temperature gun CORRECTED The data collector would not turn on ICP power for measurements using velocity sensors This would cause errors in resulting data CORRECTED When applying notes to spectra the data collector would zero out all amplitudes on the spectrum CORRECTED If you have band alarms that are overlapping then if one is triggered but the overlapping is not you will not see the whole alarm band flashing as the untriggered alarm is painted over the triggered one ICM00000848 CORRECTED gSE Time measurements may not be taken correctly the instrument has displayed all zeros when you follow this sequence e Restart the instrument Take a gSE Time Only point ICM00000893 CORRECTED When using a Velocity pro
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