User`s ManUal
Contents
1. 30006292 Blockage in the burner or gas system Corroded burner Improper air shutter opening Excessively fatty foods Grease buildup Electrode fouled Electrode improperly gapped Electrode cracked Lead wire is disconnected Lead wire is cracked Battery dead or installed wrong Confirm that the venturi tubes are not blocked by insects or other debris Use a special venturi brush to clean Fig 15 Use a wire brush or toothpick to probe the orifice in the gas valve Never enlarge the orifice Use a small nail or toothpick to clean the burner ports Fig 16 Corrosion of a gas burner can cause the solid mate rial between the gas ports to deteriorate resulting in uneven burning See your retailer for the appropriate replacement burner Your Grill should burn with a predominantly blue flame If the flame is mostly yellow check the venturi tubes for obstruction and clean as shown on Page 18 If yellow flames still persist adjust the opening on the air shutter of the venturi tube located under the front console of the Grill Fig 18 Trim all excess fat from meat before cooking Confirm the sear plate and drip tray are clean and properly installed Remove excess grease from the burn chamber Turn down the heat Wipe the electrode with a soft clean cloth The electrode should be located 1 8 to 3 16 from the burner and positioned to spark to the edge of a gas port If the gap is incorrect or2. USER S MANUAL for VC Series Gas Barbecue Grills Propane Gas Natural Gas Ay DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or fire department Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death 1 Do not store or use gasoline or other flammable liquids and vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance 3 Do not operate barbecue without the grease pan installed Includes all colors This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when using the appliance Keep this manual for future reference WARNING Grills may only be converted from Propane to Natural Gas or Natural Gas to Propane when using a certified conversion kit 30006292 1 13 Rev 1 En Table of Contents Table f Contents ER o o ny rane mre nr ere terre er erty 2 Parts Identification rre 3 Safety important Warnings nereareri isso aian 4 Clearance Requirements saiicciicsidiotdio
3. 350 F 325 350 F 400 450 F 325 350 F 325 350 F 325 350 F 325 350 F 6 8 min 30 35 min 20 30 min 25 35 min 6 8 min side 6 8 min 40 45 min 15 20 min 50 60 min 30 40 min 5 7 min 6 8 min side Cut off ends of stems Lay across the grills Wrap in foil with butter or marga rine Turn over once Cook directly on the grill Soak in cold water for 15 minutes Cook with husk on Cut into slices and coat with oil Cook directly on the grill Wrap in foil Turn over once during cooking Remove charred skin before eating Wrap in foil Turn over once Cut off top of bud and lightly coat with Olive oil Wrap in foil Cut in half and coat in Olive oil Cut into slices and coat with oil 30006292 Care amp Maintenance Care amp Cleaning h WARNING Figure 15 Always perform the following periodic inspections and preventive maintenance procedures to prevent flashback fires from occurring and to assure that your Grill will operate properly T Figure 16 Always inspect all of the burners frequently and clean them as Always inspect the air shutter screen periodically to confirm that Loosen the burner attachment screws from inside to allow the Use a wire brush or toothpick to clean the ports all around the Reinstall the burners properly over the valves Fig 20 Always allow sufficient time fo
4. Immediately activate the Igniter Refer to Page 13 The selected burner should light within five seconds Light the burners sequentially from either left to right or right to left A IF THE SELECTED BURNER DOES NOT LIGHT immediately turn the burner control knob to the OFF position to prevent gas buildup Wait five 5 minutes for the gas to clear and then repeat the preceding starting procedure If the burner will not light when using the Igniter follow the match lighting instructions Refer to Page 15 6 Confirm that the burner is properly lit and the flame pattern is as desired Refer to Figures 9a 9b amp 9c for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting Guide on Page 30 for corrective action T Always preheat the grill before starting cooking A light coating of cooking oil on the cooking grids before heating the Grill will prevent foods from sticking to the Grill Light all burners and adjust them to the HIGH position for 5 to 10 minutes Before placing any food on the Grill clean the cooking grids with a brass wire brush 8 Adjust the Controls to a medium setting for most cooking requirements Figure 8 Figure 9b Figure 9c Normal Soft blue flames Out of Adjustment Noisy hard blue Poor Combustion Wavy yellow flames flames indicate too much air indicate too little air 14 30006292 Operation Turning the Burners Off 1 Always turn the burner control k
5. This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment if it is used in accordance with the Warnings and Operating Instructions contained in this Manual A Always comply with all of the Warnings and Operating Instructions contained in this manual to prevent personal injury or property damage SIGNAL WORDS The Signal Words used in this Manual and their intended meanings are as follows DANGER Indicates that a failure to observe the safety instructions could result in death or cata strophic bodily injury WARNING Indicates that a failure to observe the safety instructions could result in serious bodily injury CAUTION Indicates that a failure to observe the safety instructions could result in property dam age or minor bodily injury NOTICE Designates important information relating to the safe use of the Grill IMPORTANT WARNINGS Since this outdoor cooking appliance is movable is fueled by natural or propane gas generates very high temperatures for cooking and emits carbon monoxide as a by product of combustion prudent precautions must be taken to assure its safe use This Grill has been designed for OUTDOOR use only Never use this outdoor Grill inside any building garage shed breezeway or any other enclosed area to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation This outdoor cooking gas appliance is not intended to be installed in o
6. or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon mon oxide poisoning or asphyxiation Never attempt to light the Grill while the lid is closed to prevent the accumulation of gas and a possible fire or explosion Never stand directly over the Grill while lighting it to avoid exposure to a possible flare up Always confirm that this Grill is not positioned under a combustible object e g an awning or umbrella or in a covered area e g a porch or gazebo before lighting it to prevent a possible fire Always confirm that this Grill is not positioned under the overhang of a house a garage or other structure be fore lighting it An overhang will serve to deflect flare ups and radiated heat into the structure itself which could result in a fire Always confirm that this Grill is positioned more than away from any combustible materials or surfaces before lighting it and that no gasoline or other volatile substances are stored in the vicinity of this Grill The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustibles or volatile substances Always locate this Grill where there will be ample combustion and ventilation air but never position it in the direct path of a strong wind Never allow the Grill to operate while unattended to prevent uncontrolled grease fires from erupting Never attempt
7. before opening the gas supply 3 Always turn on the propane gas supply valve at the tank 1 to 2 turns 4 Insert a lit match using the holder provided through the cooking grate and heat plates Position lit match close to burner Fig 10 5 Turn the Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise Repeat for each burner 6 If the burner will not light within five 5 seconds turn off the gas wait a few minutes to clear the gas before trying to light the grill again Never store flammable or easily combustible objects matches butane lighters cloths etc in the pull out food warming drawer if equipped 30006292 15 Operation Rotisserie Setup optional accessory NOTICE The rotisserie assembly includes a counterweight for large or irregular foods using the counterweight reduces strain on the motor which is rated to turn a maximum of 12 Ibs 1 Attach the Rotisserie Motor Bracket to the left side of the base by aligning the holes and securing the pieces together using the two 2 bolts and two 2 lock nuts provided Fig 12a 2 Remove the warming rack A flat noncombustible pan can be placed directly on the center cooking grates to catch drip pings Never use the main burner directly under the pan Figure 12b 3 Insert the ends of the Rotisserie Support into the slots of the right cooking grate so the edge of the Counterweight Location suppo
8. the Rating Label on the back of the Grill to confirm that it has been configured to burn Natural Gas Always utilize a qualified service agency to perform all required gas supply plumbing In the U S the supply connection must be made in accordance with local code or in the absence of local codes with the national fuel gas codes ANSI Z223 1 NFPA54 In Canada the supply connection shall be carried out in accordance with the provincial authorities having jurisdiction and in accordance with the require ments of the CSA 1 B149 1 installation code A shutoff value must be installed between the gas grill and the main supply For natural gas use a 3 8 or 1 2 natural gas supply line capable of an input of at least 100 000 BTUs depending on the model Always disconnect the Grill and close its individual manual shutoff valve when conducting pressure tests of the gas supply piping system at pressures which exceed 1 2 psi 3 5 kPa Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve when conducting pressure tests of the gas supply piping system at pressures equal to or less than 1 2 psi 3 5 kPa Always conduct the following test for gas leaks before attempting to light the Grill to prevent a possible fire or explosion 1 Always confirm that all burner control knobs are in the OFF position 2 Always connect the gas supply hose first and then open the gas shutoff valve 3 Always us
9. the unit is not properly sparking gently bend the electrode tip into position Use caution so the ceramic insulator does not crack If the ceramic insulator on the electrode is cracked it may short out Replace the electrode Confirm that the lead from the Igniter module to the elec trode is well seated on the termination of the module Acrack in the lead wire may result in shorting Replace the wire The battery in the Igniter Button may be dead or installed incorrectly Correct position is positive end down 27 Limited Lifetime Warranty 10 Year Warranty Stainless steel main burners Stainless steel cabinetry lid side shelves burned through or rusted through 5 Year Warranty e Cast iron cooking grates Burn through or Rust through e Stainless steel heat plates Burn through or Rust through 3 Year Warranty Porcelain Coated Warming Rack Burn through or Rust through 1 Year Warranty All Painted Parts Limited Lifetime Warranty is applicable to original owner The warranty is nontransferable The warranty does not cover failures due to misuse or improper installation or main tenance The warranty is for replacement or repair of defective parts only Vermont Castings Group will not be responsible for incidental or consequential damages or any labor costs This limited warranty does not cover damage due to chipping and scratching of porcelain or painted surfaces nor does it cover cor
10. to move this Grill while it is in operation or while it is still hot to prevent possible personal injury Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity of any other heat generating appliances because of the danger of starting a fire Always confirm that the installation of this Grill conforms with the requirements of all local Codes or in the absence of any applicable local Codes with either the National Fuel Gas Code ANSI Z223 1 NFPA54 Storage and Handling of Liquefied Petroleum Gases ANSI NFPA 58 or Natural Gas and Propane Installation Code CSA B149 1 Propane Storage and Handling CSA B149 2 30006292 Safety B SAFE USE OF PROPANE LP GAS Never install a propane cylinder that is more than 80 full as the contents may lack adequate room for expansion when exposed to heat Propane vapor may then be vented through the pressure release valve which could accumulate in a pool and later result in a fire or explosion Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 96 full An empty cylinder will weigh about 19 Ibs while a properly filled cylinder should weigh no more than 39 Ib Never store a spare Propane Cylinder in the cylinder compartment of this Grill Exposing a disconnected cylinder to heat could result in the venting of propane vapor through the pressure release valve and the resu
11. al Codes with the National Electrical Code ANSI NFPA No 70 or the Canadian Electri cal Code CSA C22 1 when an external electrical source is being utilized for the Rotisserie Motor Never immerse the power cord or power plug in water or in any other liquid to protect against electric shock Always unplug the power cord from the outlet when not in use and before cleaning the Grill Always allow the unit to cool before installing or removing any Rotisserie components Always contact the manufacturer for necessary repair services if the unit has malfunctioned or has been damaged in any manner and never attempt to operate the unit with a damaged power cord or power plug Never allow the power cord to contact a hot surface or to hang over the edge of a table where it might sustain damage Never use this Grill for any purpose other than the ones specifically intended by the manufacturer Always connect the power cord to the Grill first and then plug it into the power outlet Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter GFI Never remove the 3 pronged grounded power plug from the existing Rotisserie Motor power cord and never connect the 3 pronged grounded power plug to a 2 pronged adapter If it is necessary to use an extension cord always select one that has a 3 pronged grounded power plug that is adequate for the power rating of the unit and that has
12. alve is closed Always stabilize a cylinder so that it cannot move when it is being transported in a car trunk Never transport a propane cylinder in the passenger compartment of a car or truck Never store a Gas Grill indoors unless the propane cylinder has first been disconnected and removed from the Grill Never expose a propane cylinder to any heat source and never apply heat directly to a cylin der Never store a spare cylinder in the vicinity of this Grill Never paint a propane cylinder a dark color as this can cause the cylinder and its contents to overheat Always install the LP cylinder in an upright position with the valve at the top to facilitate va por withdrawal as shown in Figure 3 NOTICE Always have a certified propane gas supplier inspect and re qualify your refillable propane gas cylinder prior to each refilling in accordance with DOT or TC requirements for propane cylinders 10 30006292 Gas Connection Connecting the Propane LP Gas Supply CONNECTING THE GRILL TO A PROPANE LP GAS CYLINDER 1 Always secure the propane tank in the tank locator hole in the bottom pan of the cylinder compart ment Portable gas grill only 2 Always confirm that all burner control knobs are in the OFF position before activating the gas supply 3 Always connect the gas supply regulator by first insert ing the nipple of the valve coupling into the tank valve and then tightening the connection co
13. been approved for outdoor use and has a W A marking 10 Keep any electrical supply cord and the fuel supply hose away from any heated surface 11 Electrical Grounding Instructions This outdoor cooking gas appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three pronged receptacle Do not cut or remove the grounding prong from this plug F BATTERY HANDLING Replacing the battery incorrectly might result in an explosion Replace the battery only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to your local environmental guidelines 30006292 Safety PROPANE GAS FUEL Never use Natural Gas in a Grill that has been configured to burn Propane Gas to avoid possible bodily injury Always consult the Rating Label on the back of the Grill to confirm that it has been configured to burn Propane Gas Always install the pressure regulator and Type 1 propane gas supply coupling and hose that has been provided with your Propane Grill as pictured in Figure 2 e Always install a standard 20 Ib propane cyl Check hose for breaks or wear inder that has been equipped with a Type I before each use F To Main BERE AF valve outlet as shown in Figure 3 and that is cr abis 12 in diameter and 18 in height Always use a propane cylinder that has been constructed Figure 2a and marked i
14. burner control valves Push and hold the burner igniter As you push and hold the Igniter Button you will hear a series of clicks as the igniter module generates an ignition spark to the burners The burner should light within five seconds The system is powered by a single AAA battery Ensure the battery has been installed before using the igniter To remove or replace the battery turn the push button knob counterclockwise and carefully pull out the spring and battery Ensure the positive end of the battery is in the down bottom position before replacing the knob Backlighting Button Burner Igniter Figure 7 30006292 13 Operation Lighting the Main Burners NOTICE When lighting the grill for the first time burn with the h WARNING main burners on HIGH tor at least 30 minutes to burn off any i i manufacturing residues Never stand directly over the Grill when lighting the main burners to avoid exposure to possible flare ups 1 Always open the Hood completely and always inspect the Grill and burners before lighting the main burners 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas sup ply 3 Turn on the Propane Tank Valve at the tank 1 to 2 turns Fig 8 or turn on the main natural gas supply valve 4 Turn the selected Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise 5
15. cated under the burner pan in the bottom of the Grill body are provided to catch excess cooking fats and juices Figure 17 The drip tray is accessible from the rear of the Grill Itis necessary to use the handle while pulling it out Fig 18 T Always confirm that the grill has cooled to a safe temperature before removing the drip tray and grease cup Check it for accumulations in the grease cup after each use of the Grill and clean it as necessary Use lightly abrasive or nonabrasive products only for cleaning the drip tray STAINLESS STEEL PANELS Stainless steel is very durable and should last indefinitely with a minimum of care Stainless steel is rust resistant not rust proof Minor surface rust may occur in the presence of salt ocean water or some clean ing agents that contain chlorine Due to the nature of its brushed surface minor scratches may appear with normal use and handling These may be removed with the use of a fine to medium grade Scotch Brite or similar polishing pad Apply gentle even pressure while rubbing with the grain of the steel Do not rub against the grain as damage to the finish can result Never use steel wool on the stainless steel Periodic cleaning with a nonabrasive cleaning compound specifically formulated for stainless steel will ordinarily remove any dirt grease cooking residue or discoloration that may develop CAUTION Whenever possible avoid the use of abrasive cleaning agents
16. d on the porcelain cooking grids directly over the burners This may be done with the grill hood either open or closed In the Indirect cooking method food is placed on the grill offset from the heat source With the grill lid closed reflected heat surrounds the food cooking it more evenly and gently This approximates the action of a convection oven where heat is circulated by the use of a fan to achieve a similar result This method is perfect for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide variety of foods Indirect cooking on your grill is accomplished using one of the main burners and placing the food on the porcelain cooking grid above the opposite burner or on the warming rack burner The grill hood should always be closed when employing the indirect cooking method PREPARING FOOD FOR THE GRILL Always observe safe food handling and safe food preparation practices when using this Grill to prevent food borne illnesses Always cook foods adequately Undercooked foods can retain bacteria especially if thawed or exposed to warm conditions prior to cooking Always use a meat thermometer to confirm that foods have been fully cooked Always use separate plates and utensils for the handling of raw food Never place raw food and cooked food on the same plate and never place cooked food on a plate that was used for handling raw food Always carefully wash all plates and utensils used to handl
17. e a brush or spray bottle to apply a 50 50 solution of liquid soap and water to all connection points as illustrated in Figure 5 to test for gas leaks Never use a match or open flame for that pur pose 4 Always look for bubbles to appear as the appearance of bubbles will indicate a gas leak Always turn off the gas immediately at the gas supply valve and tighten the connection if you find that a leak ex ists 5 Always repeat this procedure until no further gas leaks are found to exist before lighting the Grill 6 Never attempt to light this Grill however if a leak cannot be stopped Always call your gas supplier promptly to obtain assistance 12 30006292 Operation Control Functions PROPANE TANK VALVE A Always open the Propane Tank Valve immediately before lighting the Grill and always close it im mediately after cooking has been completed h WARNING Never open the Propane Tank Valve unless the Grill is being prepared for use to prevent the pooling of propane vapor Always open the Valve immediately before lighting the Grill and always close it immediately after cooking has been completed BURNER CONTROL VALVES Fig 7 On VC323 series three valves independently control gas flow to each burner The OFF position is indicated above each knob A full range of flame adjustment is available from High to Low by turning a knob counterclockwise Activating the Igniter ELECTRONIC IGNITION SYSTEM Turn on one or more
18. e raw food before using them to handle cooked food Always wash all vegetables seafood and poultry before cooking Always leave uncooked foods in the refrigerator until you are ready to start cooking Always marinate meat in the refrigerator Always dispose of the excess marinade and never reuse it Always preheat your Grill for 5 to 10 minutes before cooking and always remove all grease and food residue before using the cooking grids 18 30006292 Cooking Grilling Tips A few helpful hints will ensure that your grilling results are perfect every time Apply a light coating of cooking oil to your cooking grids before grilling to prevent foods from stick ing Cook similar portion sizes together so they all cook evenly Use tongs to turn foods on the Grill Never pierce foods while they are cooking on the Grill as this will dry them out On foods such as pork chops and steak slit the fat strip to prevent the meat from curling during cook ing Turn foods infrequently Some chefs say that a good steak should never be turned more than once Apply sugar based sauces such as commercial barbecue sauces only during the latter stages of cook ing to prevent charring Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning Also soak the wooden skewers that you intend to use for kebabs for several minutes before using them for cooking Use a disposable aluminum tray filled w
19. enicsasciaidneniidieiidandendees 5 Salty E E ee teuenceiseciieesaseeees ete 6 mi zc eree E A E 9 Gas Hookup Connecting the Gas Supply scsidisiaticosinscianctccduesaadacdiandladdec 11 LP Gas Supply Connection icssssusssuscineasacnddonoaoaducuamtsandianens 11 Natural Gas Supply Connection 2 2 2 21250 anon da Gau npn xa 12 Test tor Leaks ee rS 12 Operation Control FUNCIONS soxodicpdc acd o3 ad op MOMS eM Nb Ir edbMd 13 Lighting the Main Burners sccs i5 aisesiveiiendcectecnsaecdaeronicandcents 14 T rning the Burners Off lett e 15 Flare UPS PNEU 15 Match Lighting the Main Burner can cui o too abt betiE pei posito Rods 15 Rotisserie Setup addetti nE cu Sepa Qe axi Te doa ans RoRUKI ERA dU 16 Cooking Methods of Cooking zuseutsedceniub i veda EeetE tania b bacc cad qs 18 Preparing Food for the Grill dieu tuts Its ei panipesi ts 18 EDU e ttc 19 Cooking Time Chart iussione mniutesuiete oaia 20 Care amp BUIBIS oxide Ute Meiste lcm Bad LAMPAMSN e 23 Maintenance Cooking Grids ENERO TE 24 BDP TAY ME EP 24 Stainless meer fll m 24 Porcelain Enamel Castings uus dais emat etri panieseUt 24 Burrier du SITIBFIL iaaciasciss eere reno do dou ni en oen des Dam iiS 25 Troubleshooting Guide Mc 26 Warranty TT mme 28 30006292 Parts Identification Warming Rack Cooking Grates Side Shelf Side Shelf Tool Towel Holder Tool Towel Holder Burner Control Knobs Backlight Button 30006292 Warnings
20. grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result Keep any electrical supply cord and the fuel supply hose away from any heated surface Electrical Grounding Instructions This outdoor cooking gas appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 30006292 17 Cooking Methods of Cooking With its combination of burners and accessories your gas grill can provide for virtually every conceivable style of cooking The powerful Main burners deliver the middle and high range of temperatures desired for traditional barbecuing This includes searing and finishing steaks hamburgers pork chops and the like or grilling chicken parts sausages or kebabs with more moderate heat Fig 14 Figure 14 One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two common methods of cooking Direct and Indirect cooking In the Direct cooking method food is placed directly above the heat source This method is used in searing for example where you require high and immediate heat to quickly brown the outside layer of meats thereby sealing in their juices to enhance flavor On the grill this is accomplished using one or more of your main burners and placing the foo
21. i brush to clean Fig 15 Use a wire brush or toothpick to carefully probe the orifice in the gas valve Never enlarge the orifice Look under the front control panel and re insert the gas injector into the venturi tube if required Fig 18 Tighten the regulator s plastic collar onto the cylinder valve Hand tighten only Fig 4 For safety the regulator coupling on your barbecue is equipped with a flow control mechanism This device limits gas flow in the event of a sudden change in the demand for gas This may be engaged inadvertently if a burner control knob should be left ON when you open the propane cylinder valve Rapidly opening the valve can also engage flow control To resolve the problem close your cylinder valve Confirm that all burner control knobs are in the OFF position Open the cylinder valve slowly about 1 to 2 turns and wait 5 seconds Finally turn a single burner ON and try relighting it Always shelter your Grill from strong winds Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Weigh your propane cylinder A standard 20 Ib cylinder will weigh about 19 Ib when it is empty and 39 Ib when it is 8096 full AAWARNING Never take a propane cylinder indoors for any purpose 30006292 Troubleshooting Guide PROBLEM POTENTIAL CAUSE ACTION REQUIRED Uneven burn pat tern or Flashback fire Excessive yellow flame Flare up Igniter does not spark
22. ing outdoor propane Grill in an island configuration i e where it is enclosed in any type of construction to prevent a fire or gas explosion a Never store a spare LP Gas Cylinder under or near this appliance b Never fill the cylinder beyond 80 full and c Always comply with these warnings to prevent a fire causing death or serious injury Always confirm that all opening in the cylinder compartmet of this Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent any leaked propane vapor which is heavier than air from pooling Pooled propane vapor is a hazard as it could explode if ignited Always handle propane cylinders with great care as the contents are under high pressure After first closing the grill control knob on the grill console always close the propane cylinder valve promptly after each use of the Grill Always store propane cylinders outdoors in an upright secure position out of direct sunlight away from living quarters and in a well ventilated cool dry area NEVER STORE A CYLINDER IN A BUILDING GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA Always keep cylinders out of reach of children Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed whenever a propane cylinder has been disconnected Always transport a propane cylinder in an upright secure position after confirming that its v
23. ith water fruit juice wine or a marinade to add extra flavor and moisture to slow cooked foods like roasts whole chickens turkeys or ducks Place the tray on top of the sear plates below the Grill surface and immediately under the foods being cooked This will buffer the heat from below thereby slowing the cooking process and protecting the bottom of the food from overcooking Check the tray periodically during cooking and keep it filled with liquid Never let the disposable aluminum tray boil dry as any fat or grease that may have collected in the tray could then start a grease fire Always trim excess fat from your foods to reduce the occurrence of flare ups during cooking 30006292 19 Cooking Time Chart Weight Cookin Type of Food g Cooking Time Type ofFood Thickness Temperature Beef Burgers Roasts Blade Sirloin Tip Steaks Porterhouse Rib Ribeye Sirloin T Bone Filet Mignon Poultry Chicken Parts Chicken Whole Chicken Breasts Boneless Cornish Hens Duck Turkey Fish amp Seafood Fish Fillets Steaks Whole Fish Seafood Lobster Shrimp 20 Rare 4 7 min Medium 7 10 min Well Done 10 12 min 400 450 F Rare 18 20 min Ib Medium 20 25 min Ib Well Done 25 30 min Ib Rare 4 7 min Medium 7 10 min Well Done 10 12 min 1 inch Maximum To sear 400 450 F To finish Rare 15 17 min Medium 17 19 min Well Done 19 22 min 2 inche
24. llar by turning it clockwise with one hand while holding the regulator with the other as shown in Figure 4 Always conduct the gas leak test described on Page 12 before attempting to light this Grill to prevent a possible fire or explosion 1 Never store or use gasoline or any other volatile substance in the vicinity of this Grill 2 Never store a spare propane cylinder in the vicinity of this Grill or in the vicinity of any other potential heat source NOTICE Always consult your local gas supplier for professional assistance before attempting to connect this Grill to a fixed pipe bulk Propane LP gas supply system Figure 4 Figure 5 50 50 Solution of liquid soap and water 30006292 11 Gas Connection Connecting the Grill to the Natural NG Gas Supply CONNECTING THE GRILL TO THE MAIN GAS SUPPLY TO CONNECT 1 Retract the Sleeve on the Socket as shown in Figure 6a Figure 6a 2 Insert Plug and release the Sleeve Fig 6b 3 Push the Plug until Sleeve snaps forward to lock the Plug in A BE the Socket TO DISCONNECT 1 Push Sleeve back and pull the Plug out a p e Never use Propane Gas in a Grill that has been configured to Figure 6b Release Sleeve burn Natural Gas and never use Natural Gas in a Grill that has been configured to use Propane Gas to avoid possible bodily injury Always consult
25. lting pooled vapor could cause a violent fire No hazard is posed by the connected cylinder if it is not overfilled however as it tends to refrigerate itself while it is being used Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent any leaked propane vapor which is heavier than air from pooling Pooled propane vapor is a hazard as it could explode if ignited Always store your spare Propane Gas Cylinders in an outdoor area that is well ventilated shady cool and removed from any heat source Always store those cylinders in an upright position Never store a spare oylinder in the vicinity of this Grill or in the vicinity of any other heat generating appliance Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never operate the Grill with propane gas if it has been configured to use natural gas to prevent hazardous overheating Always confirm that there are no gas leaks before lighting this Grill Turn on the main gas valve while the burner valves are set to the OFF position Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles If bubbles appear a leak is indicated Turn off the gas supply and repair the leak Repeat this test until no bubbles appear Neve
26. mak ing further adjustments Always allow sufficient time for the Grill to cool to a safe tem perature before handling or cleaning any of its components If burners are removed for cleaning or adjustment always confirm that they have been reinstalled correctly over the valve outlets Fig 20 The valves should extend into the burner venturis 1 4 minimum 30006292 Care amp Maintenance Figure 18 Turn Shutter Clockwise to Open Figure 20 Venturi Tube Valve Outlet 25 Troubleshooting Guide PROBLEM POTENTIAL CAUSE ACTION REQUIRED Burner will not light Unit won t heat up LP Unit won t stay lit 26 Gas supply turned off Out of propane Blockage in the gas system Misalignment of the gas valve to the venturi tubes of the burner Improper attachment of the pro pane hose and regulator Control knob left open at startup or turning gas on too quickly or cold climate or windy conditions Wind Running out of fuel Turn on fuel supply and retry Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Allow gas to clear before attempting to relight Weigh your propane cylinder A standard 20 Ib cylinder will weigh about 19 Ibs when it is empty and 39 Ibs when it is 80 full AAWARNING Never take a propane cylinder indoors for any purpose Confirm the venturi tubes are not blocked by insects or other debris Use a special ventur
27. n conformance with either the Type 1 Connector specifications for LP Gas Cylinders of the U S Department of Transportation or the specifi p gt cations in the National Standard of Canada RSEN 2 2 g ince CAN CSA B339 Cylinder Spheres and Tube A Lo Optional Side Burner of for Transportation of Dangerous Goods as ein MONGI applicable Always confirm that your propane cylinder is equipped with a shutoff valve terminating in a Type propane cylinder valve outlet connection and that it has been provided with a collar to protect the cylinder valve Never install a propane cylinder in this Grill unless it is equipped with a listed Overfill Protection Device OPD Always have a new propane cylinder properly purged of air by your certified propane gas dealer Since a new cylinder is initially filled with air the air must first be purged before it is filled with propane Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement hose and regulator obtained from the manu facturer prior to lighting this Grill Always place a dust cap on the cylinder valve outlet whenever the cylinder is not in use and always install the dust cap that was provided with the cylinder valve The use of an incorrect dust cap could result in leakage of propane 30006292 9 Safety PROPANE GAS FUEL continued Never install a freestand
28. nob s to the OFF position before turning off the main supply valve when cooking has been completed 2 Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line 3 Close the Hood of the Grill FLARE UPS Flare ups sometimes occur when food drippings fall onto the hot sear plates or burners and ignite Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods Control ling the intensity of the flare ups is also desirable however in order to avoid burned or unevenly cooked foods and to prevent the possibility of an accidental fire Never allow the Grill to operate while unattended to prevent uncontrolled grease fires from erupting Always monitor the Grill carefully while cooking and turn the flame level down LOW or OFF if flare ups intensify MATCH LIGHTING THE MAIN BURNERS Never stand directly over the Grill when lighting the main burners to avoid exposure to possible flare ups 1 a Always open the Hood completely and inspect the Grill and burners before lighting the main burners b Make sure the grease cup is empty and grease tray is clean c Always visually inspect the gas supply line for fraying cracking or rodent damage before lighting the grill and if necessary install a replacement obtained from the manu facturer prior to lighting the grill 2 Always confirm that all of the burner control knobs are in the OFF position
29. pply and repair the leak Repeat this test until no bubbles appear Never use a match or open flame to test for gas leaks Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill If necessary install a replacement before lighting this Grill This procedure requires the open ing of a door or doors in the Grill Keep the fuel supply hose away from any heated surface s D PREVENTION OF BURNS Always keep children and pets under close supervision when using this Grill and never permit them to come near the Grill while it is in use as the exterior surfaces will be extremely hot Always wear insulated protective mitts when working at the Grill or when attempting to close a gas supply valve after cooking has been completed to prevent possible burns Always use insulated pot holders when handling containers of hot food This appliance will be hot during and after use Use insulated oven mitts or gloves for protection from hot surfaces or splatter from cooking liquids Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity of any other heat generating appliance 30006292 7 Safety E ELECTRICAL SAFETY COND Oi Always confirm that this Grill has been grounded in accordance with applicable local Codes or in the absence of loc
30. r on boats any vessels This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles This outdoor cooking appliance is not for commercial use Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel through the pressure release valve Since propane vaporis heavierthan air ittends to pool and ifignited could produce a violent fire or explosion Never install a propane cylinder in this grill if it is more than 80 full as the contents may lack adequate room for expansion when exposed to heat Never store a spare Propane Gas Oylinder in the cylinder compartment of this Grill because it will be exposed to high temperatures when the Grill is in use The use of alcohol prescription or non prescription drugs may impair the ability to properly as semble or safely operate this appliance This appliance is not intended for and should never be used as a heater The essential Warnings and Safety Instructions are located throughout the pages of this Manual but some of the principal ones have been summarized as follows for your conve nience 4 30006292 A SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL Never install a free standing outdoor propane Grill in an island configuration i e where it is enclosed in any type of construction to prevent a fire or gas explosion Warnings e Never use this outdoor Grill inside any building garage shed or breezeway
31. r the Grill to cool to a safe tempera ture before handling or cleaning any of its components often as is necessary it is clear of food residue spider webs or other insect debris A clogged venturi tube can cause a fire to occur beneath the Grill due to a flashback of gas Fig 15 burners to be pulled away from the valves far enough for a venturi Spider Web brush or suitable cleaning device to be inserted into the burner and Debris venturi to clean away debris Fig 15 Be careful not to damage the electrode ceramics Venturi sides of the burner Fig 16 It is normal for some surface rust to S Screen Brush appear on the burner Severe rusting can enlarge the gas ports however which could cause changes in the Grill s performance An impairment of flow through the venturi tube could cause a fire to occur beneath the Grill due to a flash back of gas Always keep all ports on the sides of the burner open Fig 16 by periodically cleaning them with a wire brush or toothpick OOOOOOOOOOOOOOOOOO0O0O00 30006292 23 Care amp Maintenance Cooking Grids The cooking grids have been porcelain enameled for durability and ease of cleaning These Grills may be cleaned with any nonabrasive cleaning agent formulated for kitchen use or a brass wire brush CAUTION Always handle the grids with care as porcelain enamel is very susceptible to chipping DRIP TRAY The drip tray and grease cup lo
32. r use a match or open flame to test for gas leaks Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill If necessary install a replacement hose and regulator obtained from the manufacturer before lighting this Grill This procedure requires the opening of a door or doors in the Grill C SAFE USE OF NATURAL NG GAS Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never attempt to operate the Grill with natural gas if it has been configured to use propane gas and never attempt to use propane gas if it has been configured to use natural gas to prevent possible bodily injury Always employ a qualified service agency to install all necessary natural gas supply plumbing for safety reasons and to assure compliance with all applicable Codes 6 30006292 Safety C SAFE USE OF NATURAL NG GAS continued Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists because of the danger of fire or explosion Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles If bubbles appear a leak is detected Turn off the gas su
33. rosion or discoloring due to misuse lack of maintenance hostile environments accident alterations abuse or neglect This limited warranty does not cover any scratches dents corrosion or discoloring by heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any components used in the installation of the gas grill Please retain your bill of sale for future warranty claims or inquiries A receipt and se rial number is required for warranty service Vermont Castings Group 149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com 28 30006292
34. rt is approximately 1 from the if necessary right casting and the top groove is in line with the rotisserie spit hole in the left casting Fig 12b 4 Engage the Motor Bracket to the left side of the base as per Rotisserie Rotisserie i Motor instructions 5 Engage the Rotisserie Motor in the Motor Bracket Fig 12b 6 Assemble the spit and meat forks Adjust the retainer bushing to keep the spit in place Fig 12b 7 Tighten the thumbscrews with small pliers 8 Insert the Spit Rod into the Rotisserie Motor Fig Forks 25 The rotisserie assembly includes a counterweight for large or irregular foods using the counterweight reduces the strain on the motor To keep unbalanced foods turn ing smoothly assemble the counterweight outside of either rotisserie fork Fig 12b Adjust the weight to the opposite side of the heavy side of the food as needed Fig 12d 16 Rotisserie Rotisserie Motor Bracket Figure 12a Counterweight Location if necessary Bushing Rotisserie Support Figure 12c Spit Rod Motor End Figure 12d Set Amount of Counterweight Set Angle of f V Counterweight 30006292 Operation Rotisserie Setup continued Never use the Rotisserie Motor in the rain and never use it if it has become wet Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the
35. s Maximum To sear 400 450 F To finish 30 45 min 20 min Ib 325 350 F 3 4 Ib 325 350 F 12 15 min 45 60 min 18 20 min Ib 20 min Ib 1 2 Ib 325 350 F 1 117 Ib 325 350 F 4 5 Ib 325 350 F 13 25 Ib 325 350 F 1 112 inch 400 450 F 1 2 Ib 325 350 F 2 4 Ib 325 350 F 112 2 Ib 400 450 F Large 325 350 F 30006292 Cooking Time Chart Type of Food Weight Cooking Cooking Time Thickness Temperature Pork Chops 1 inch 400 450 F 25 30 min Ham Steak 1 inch 400 450 F 12 15 min Whole ham 12 14 Ib 325 350 F Medium 20 25 min Ib Bone in Well Done 25 30 min Ib 4 5 b 325 350 F 50 60 min Boneless Ribs Back Side 5 6 Ib 325 350 F Medium 25 27 min Ib Roasts Well Done 27 30 min Ib Butt Loin 3 5 Ib 325 350 F 1 1 hrs Shoulder Tenderloin 375 400 F Medium 30 35 min Ib Well Done 35 40 min Ib Sausage 325 350 F 12 20 min Lamb Chops Loin Rib 400 450 F Rare 7 9 min Shoulder Medium 10 13 min Well Done 14 17 min Roast Crown Roast 325 350 F 40 45 min Ib Leg 325 350 F 30 35 min Ib 30006292 21 Cooking Time Chart Cooking Cooking Vegetables Asparagus Beans Carrots Corn on the Cob Eggplant Mushrooms Onions Peppers Potatoes Roasted Garlic Tomatoes Zucchini 325 350 F 325 350 F 325 350 F 325 350 F 325 350 F 325
36. scouring pads or other abrasive materials to clean the stainless steel panels to avoid scratching the surfaces If abrasive materials must be used as a result of heavy accumulated smoke or grease build up always rub with the grain of the stainless steel never against the grain PORCELAIN ENAMEL CASTINGS Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces look ing new Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean the porcelain enamel castings Treat it as you would a porcelain sink Dishwasher safe CAUTION Never use abrasive cleaning agents or abrasive materials to clean the porcelain enamel castings as they will permanently scratch the porcelain enamel surfaces 24 30006292 Maintenance BURNER ADJUSTMENT NOTICE It may be necessary to adjust the burners periodically to com pensate for variables in gas characteristics If you notice the burner flame pattern is irregular Refer to Page 14 Figures 9a 9b amp 9c it may be necessary to adjust the air shutter opening at the front of the venturi tubes The shutters are accessible under the control panel at the front of the Grill Fig 18 Use a screwdriver to loosen the locking screws Open the shutter just enough to achieve the desired soft blue flames Make adjustments in small increments and allow the burner to come up to operating temperature 10 min before
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