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CAR-4010 Manual R1.2_CW

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1. ca ypass _ Es LED mm nm Copper Ethernet Interface ACT Link Speed LED LED o m a Fiber SFP Ethernet Interface 3 SFP LED indicator On 1 The Ethernet port 1s receiving power 2 Good linkage between the Ethernet port and 1ts supporting hub Cie n 1 The adapter and switch are not receiving power ACT LINK Or Off 2 No connection between both ends of network cable O hem 3 The drivers of Ethernet have not been loaded or does not function correctly Dai The adapter 1s sending or receiving network data The frequency of the S flashes varies with the amount of network traffic 4 Bypass LED LED Status green red Joh O Bypass Mode Status normal bypass mode triggered by power off in normal or bypass mode WDT expirino mode which is defined by customer CAR 4010 Series User s Manual Chapter 2 Getting Started This section describes how the hardware installation and system settings should be done 2 1 Included Hardware The following hardware is included in package CAR 4010 Communication Appliance System Board e One null serial port cable 2 2 Before You Begin To prevent damage to any system board It is important to handle it with care The following measures are generally sufficient to protect your equipment from static electricity discharge When handling the board use a grounded wrist strap designed for static discharge elimination an
2. Dual channel DDR3 with four 240 pin DIMM sockets Supports DDR3 1333 1066 up to 16 GB 5 Power Optional 80Plus 250Wfull range ATX SUPRA Optional 275W Redundant Optional 250W DC48V Input Full range ATX PSU with total 300 350W power output will be required depends on power budget Power Budget Refer to System Power Budget Table of sec Il 4 ERD should provide related data AC On Off switch is required e Certification CE UL 3C Operating Mode AT with power switch ATX with power button CAR 4010 Series Users Manual A CA Detailed Description Dimension 1U single PSU 81 5 W x 150 D x 40 5 H mm Chassis e Form factor 1U rack mount chassis with a rear supporting bracket trail system kit To accommodate M B EZIO G300 EZIO G400 PSU one 3 5 HDDs advanced Ethernet I O module ABN 458 ABN 494 ABN 522 PCI E card which is connected through backplane e Chassis depth 1U w single PSU lt 18 7 PCI E One PCI E x8 and one PCI E x16 1 PCI E x8 1 PCI E x4 from Intel Bromollow to on Architecture board slot for directly connecting with proprietary PCI E add on modules ABN series e Four PCI E x2 from Intel amp Cougar Point Ethernet 8 GbE RJ45 ports or 4 GbE RJ45 ports 4 GbE SFP ports Expansion e 1 PCI E x8 Golden Finger Caswell interface amp 1 PCI E x8 1 PCI E x4 Standard slots interface SATA Two SATA Interfaces on board with lo
3. Damage to the processor can occur in seconds 5 Do not block air vents Minimum 1 2 inch clearance required CAR 4010 Series User s Manual 2 3 Hardware Configuration Setting 2 3 1 CAR 4010 System Board Jumper In general jumpers on CAR 4010 system board are used to select options for certain features Some of the jumpers are configurable for system enhancement The others are for testing purpose only and should not be altered To select any option cover the jumper cap over Short or remove NC it from the jumper pins according to the following instructions Here NC stands for Not Connecteo Jumper settings and connector functions default setting x y gu E t CAR 4010 Series User s Manual 8 JI ATX2x2P 12V Power Connector 12 gt J12 gt J31 SYS FAN Connector CT TE O J10 MJ SATA3Comecor Ci J5 CRConnector O 0 000 0 JO gt J11 Fiber Cage 2x1 Connector H3 CPUFANConmmeetor O J14 RIS Connector ForIPMI E o J20 J23 JI6 J17 SATAR Connector JI9 RJA5 Console USBx2 Connector 201 PMIVGAHeder 32 BCH VGA Header pp 24 KB MS Header pp 125 ATX24PPowerConneetor 06 COM Header pp 27 JUSBHeder 0 Q8 Debug 80 port Header Cid 29 TM Header pp 30 ZOCometo 0 J32 Reserve Header pp 333 PCIEx16Golden Finger 34 PCIEx8Golden Finger JPl JP2 Digital Vcore Power CHiL D
4. no Ti L CL d zn N AIN gt Remove all cables from board Remove all cables from board c A h 1 i AX Remove the screws from PSU Remove the screws from PSU Complete remove power supply CAR 4010 Series User s Manual ZO 2 15 Remove DC Power Supply The following is the remove step instruction of power supply 1 Remove all power cables from main board 2 Remove the screws from PSU Remove the screws from PSU R 4010 Series User s Manual When install DC PSU Only allow qualified persons to install CAR 4010 with DC power by the rules of NEC code a 14AWG rolling green yellow earthing wire shall be screwed together with a hex nut and Spring or Star washer to a bolt in the metal enclosure b Installation sequence gt considered clause 2 6 5 3 Please note that must connect ground first before connect positive or negative c If want remove DC PSU module please follow step as below 1 Turn off DC power supply 2 All equipment must be off and then remove power cables from CAR 4010 by screwdriver d For DC power supply The DC power supply cable shall be used with UL approved 14AWG min and suitable terminals or UL approved wire connector The Circuit Breaker provide to DC PSU with rating 20A 36V 72V Note1 Switching or disconnecting devices shall not be in the earthed circuit conductor between the d c source and the point of connection of the earthing electrode c
5. Parity fone Stop Bits Terminal Type VT100 Console Redirection Enable ar Disable X sglect Screen lv Select Item Enter Select Change Opt Fl General Help F2 Previous Values IF3 Optimized Defaults FA Save ESG Exit Version 1 24 1115 Copyright C 2008 American Megatrends Console Redirection Enabled Default COMO Disable or enable the BIOS remote access feature here CAR 4010 Series User s Manual 35 Console Redirection Setting Select the baud rate want the serial port to use for console redirection WT om fom m Flag Termii Bh E Tue ph Dus Ioh Erdo Galp om Data STARTLE d altel als EEE JE e jelsi Advanced GONO lEmulation ANSI Console Redirection Settings Extended ASCII char set IvTIOD ASCII char set i IVTIDU Extends vTIOD En Bits per second 9600 Ieupp rt color function Data Bits 8 Ikeys ete VT UTFB Uses Parity None UTFS encoding to map Stor Bits 1 Unicode chars onto or Flow Control None more bytes Recorder Made Disabled Resolution 100x31 Disabled jet Select Screen Legacy OG Redirection 80x24 w Select tem Enter Select Change Opt General Help gi Previous Values Fa Optimized Detaults C4 Save ESC Exit A Meet Cea ler dk Ge EGNE BOS Pret a Ig B ENT ANT in I Ei c oe 1 100 REL dis Samad L rand S Kel dE cb ci ch up ER EET mig mu Pai opened Coa P
6. Phane number FO Connect using Direct to Cam Al eer ba Com 4 Please make the port settings to Baud rate 19200 Parity None Data bits 8 Stop bits 1 CAR 4010 Series User s Manual 28 COM1 Properties Port Settings Eits per second 19200 M Data bits Parity Stop bits lt Flow control Hardware lt Advanced Restore Defaults 5 Turn on the power of CAR 4010 system after following screen was shown port Hyper T erminal File Edit Xiew Call Transfer Help r 4 k Connected 0 00 75 Auto detect Auto detect E CROLL CAPS NUM Capta Z 6 You can then see the boot up information of CAR 4010 ep HyperT erminal File Edit View Call Transfer Help Amaral Modul ar BIOS b ABPC An Enerov Star REI Copyright IL i 1904 2481 Award Gat tus arte I ri Portwell Inc PPAP Z8A8 0105 Version AL AR MN TATY RAN Hain Processor Intel pend iu EL HBHEB MH 133x6 HB Henore Testing PETIZ HK IHZYR Shared Menors Hain Hemors Clock is 158 Fire Frinars Taster PUL EHE Di k llr Hes rla h dha 19a Pri mars Glave Hone Germar Master lt Home Gecatnlacs 138 awe Bun Connected 0 00 13 Auto detect 19200 amp N 1 SCROLL CAPS NUM Capture 7 When message Hit lt DEL gt if you want to run Setup appear during POST after turning on or rebooting the computer press lt Tab gt key immediately to enter BIOS setup program This is the end of
7. 0 Series User s Manual 7 Alignment key Gold triangle mark 6 Close the load plate A then push the load lever B until it snaps into the retention tab AN The CPLI fits in only one correct orientation DO NOT force the CPU into L N the socket to prevent bending the connectors on the socket and damaging the CPU Configure Processor Speed The system was designed to self detect its CPU speed So it does not require any system adjustment 2 7 Remove and Install DIMM Follow these steps to upgrade RAM module A Make sure to unplug the power supply before adding or removing DIMMs or other system components Failure to do 50 may cause severe damage to both the motherboard and the components 1 Installs DIMM based on the Slot order CAR 4010 Series User s Manual 2 Unlock a DIMM socket by pressing the retaining clips outward 3 Align a DIMM on the socket such that the notch on the DIMM matches the break on the socket DDR DIMM notch Unlocked retaining clip A DDR DIMM is keyed with a notch so that it fits in only one direction DO NOT force a DIMM into a socket to avoid damagina the DIMM 4 Firmly insert the DIMM into the socket until the retaining clips snap back in place and the DIMM is properly seated Locked Retaining Clip Follow these steps to remove a DIMM 1 Simultaneously press the retaining clips outward to unlock the DIMM CAR 4010 Se
8. 6 gt CPU Configuration Use this screen to select options for the CPU Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option Els Ehi Taw Lre Pah jeb R re fab CPU Configuration Socket 1 CPU Information Max Processor Speed Min Processor Speed Processor Speed Processor Cores iwi HT Technology Hyper threading Active Processor Core Limit CPUID Maximum Execute Disable Bit Hardware Prefetcher Adjacent Cache Line P Version 2400 MHz 1596 Miz ai MHz Supported Supported Enabled ALI Disabled Enabled Enabled Enabled rrignt 16 2008 Amer Rek nt specific CPU Information ee Select screen y select Item Enter Select Change Opt Fl General Help F2 Previous Values F Optimized Defaults FA Save ESC Exit d e e Ode AE E De E AE N dE di i mms a pe en Dt y gne can Megatrends Note The CPU Configuration SDS screen varies EE on the installed processor gt Boot Settings Select the G tab from the setup screen to enter the Boot BIOS Setup screen Main Boat Configuration Setup Prompt Timeout CSM16 Module Verizon GateA20 Active Option KOM Messages Interrupt 19 Capture Set Boot Priority Ist Boot nd Boot ord Boot 4th Boot 5th Boot 6th Boot Version 1 T 1115 CAR 4010 Series User s Manual 37 Upon Request Force BIOS Disable
9. CAR 4010 Series Communication Appliance User s Manual Revision 1 2 ASWELL ar a gt Complete Your Selution eT BB6 2 7705 2088 F 886 2 7731 6098 8 E mail info cas well com ISO 9001 dit Table of Contents Chapter T Introduction ia 2 1 1 O A RI 2 1 2 vene E sea eenden 2 1 3 Technical SPP NONA DN ae 2 1 4 BOTA LWOU ai 3 1 5 TAB 4 1 6 PrOOUCLSPECHCANONS eee 4 1 7 LED SONG SNE 6 Chapter 2 Getting Started ani 7 2 1 e e AA a NE 7 2 2 Berre VOU BOQI m 7 2 3 Hardware Configuration Setting iii 8 2 4 VE 15 25 DANE NT 15 2 6 ASTM DI eren FIOCESSO una E 16 2 7 FICIMOVE ANG INSTAN DIMM sheet di eee 18 2 8 Remove and Install Compact Flash Card esses esae enne nnns 20 2 9 Renove ana NSA BEEN PAN 20 2 10 NI MAA Pr E no H OPPR 21 2 11 NANNA 22 2 12 ESF MOUNE ISIE IAS Tel RN 23 2 13 ROE ENN EG annet enen do 24 2 14 Remove POWer SUNN REA 25 2 15 Remove DG FOWE SUNN sa 26 2 16 HEMOVE NAN DONO ae 27 2 17 VEN CNN AR 28 Chapter 3 BIOS SeHINd O 31 CAR 4010 Series User s Manual Chapter 1 Introduction 1 1 About This Manual This manual contains all required information for setting up and using the CAR 4010 series CAR 4010 provides the essential platform for delivering optimal performance and functionality in the value communications appliance market segment This manual should familiarize you with CAR 4010 operations and functions CAR 4010 series provide up to
10. al 31 Ihe lt F1 gt key allows you to display the General Help screen Press the P 1 gt key to open the Genera Help screen General Help Select Screen Select ltem Change Screen Go to Sub Screen Next Page Previous Paga Go to Top af the Screen Go to Bottom of Screen Change Colors Discard Changes Load Failzafe Defaults Load Optimal Defaults Gente and Exit Exit The FlO key allows vou to save ary changes you have made and exit Setup Press the lt F10 key to save vour changes The followme screen will appear cave configuration changes and exit nos Ok Cancel Press the lt Enter gt kev to save the confisuraton and exit You can also use the lt Armnow gt Kev to select Cancel and then press the lt Enter gt key to abort this function and return to the previous screen The lt Esc gt key allows you to discard amy changes you have made and exit the Setup Press the Esc kev to exit the setup without saving your changes The following screen will appear Discard changes and exit setup now Ok Cancel Press the Enter key ta discard changes and exit You can also use the lt Arrow gt key to select Cancel and then press the lt Enter gt key to abort this function and retur to the previous screen Ihe Enter key allows you to display or change the setup opion listed for a particular setup item Ihe Enter key can also allow vou to display the setup sub screens CAR 4010 Series User s Manual 32
11. ckable connectors B6210691 Interfaces Storage e HDD System is equipped default with fixed HDD Space for one 3 5 SATA HDD or two 2 5 SATA HDD is required On board CF socket for CF card Power e There should be an on off switch on PSU itself or a separated on off switch attached to On Off PSU to turn the PSU on off this switch is for AT mode operation operation e There should be a toggle switch pin header to allow ATX model operation e There is an always on item in the BIOS System will be powered up automatically while power is resumed if it is on before power failed Customer can use OS command to shut down system power e More detailed Power on off mode to be determined IPMI e Reserve IPMI circuit via PCI interface 14 Front Panel e 1 Power LED e 1 HDD Status LED e 2 Bypass LED e 1 Power button e 1 F D button e 1 RJ45 console 2 USB 2 0 ports LCD Module Options from 1 of EZIO 300 400 G500 types 4 RJ45 LAN ports Serial number from left to right 0 1 2 3 4 SFP LAN ports Serial number from left to right 4 5 6 7 or 8 RJ45 LAN ports Serial number from left to right 0 1 2 3 4 5 6 7 15 Rear Panel amp PSU Power Inlet 4 PSU FAN e 3 System FAN e Reservation for expansion port Chassis Standard Pantone Black UC Color Environmental __ Operating Storage X Transportation fee omen 55dB HEBE 0 C to 40 C 20 C to 75 C Relative 20 to 90 RH 5 to 95 RH Humid
12. d gt Runtime Error Logging SATA Configuration USB Configuration gt Info Report Configuration Super 0 Configuration gt H W Monitor gt Serial Port Console Redirection roa 1115 Version gt SATA Configuration Setup Enable or Disable Boot Option for Legacy Network Devices XX Select Screen vi Select tem Enter Select Change Opt Fl General Help F2 Previous Values F3 Optimized Defaults FA Save ESC Exit From the IDE Configuration screen press lt Enter gt to access the sub menu Use the up and down lt Arrow gt keys to select an item The settings are described on the following pages nb Elil ut betere Dak gt is Hdr i Antic Satins Advanced SATA Configuration SATA Port0 SATA Porti SATA Port SATA Port3 SATA Port SATA Portb NDC WD5003ABYX 500 1GB Not Present Not Present Not Present Not Present Not Present SATA Porti Configuration ESATA Port Support SATA Port Configuration ESATA Part Support SATA Part Configuration Disable Disable 008 Amer ei ley rare C 2008 American Megatrends H can Mega Inc i IDE Mode 12 AHCI Made 3 RAID Mode N e EE EH TE 24 Select Screen v Select ten Enter Select Change Dot F1 General Help 1F2 Previous Values F3 Optimized Defaults F4 Save ESO Exit trends CAR 4010 Series User s Manual 34 gt SUPER IO CONFIGURATION Super lO Co
13. d USB CD DVD Rom USB HardDisk inl Disk WDC WDS Network Device LBA CD DVD Rom us Floppy alae Setup VUES pa E IW 2008 rde L SHD Inc Mii E Save Senate Disables drets Boot option 2 Select Screen v Select tem Enter Select Change Opt IFI General Help F2 Previous Values F3 Optimized Defaults F4 Save ESC Exit dd EC EE E gt BOOT SETTINGS CONFIGURATION SCREEN Boot Settings Configuration Use this screen to select options for the Boot Settings Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen is shown below Aptio Setup lain Advanced Quiet Boot Set this value to allow the boot up screen options to be modified between POST messages or OEM logo The Optimal and Fail Safe default setting is Enabled Option ROM Display Mode Set this option to display add on ROM read only memory messages The Optimal and Fail Safe default setting is Force BIOS An example of this is a SCSI BIOS or VGA BIOS Interrupt 19 Capture Set this value to allow option ROMs such as network controllers to trap BIOS interrupt 19 CAR 4010 Series User s Manual 38 gt BOOT DEVICE PRIORITY Hard Disk Boot Device Priority Use this screen to specify the order in which the system checks for the dev
14. d touches a grounded metal object before removing the board from the antistatic bag Handle the board by its edges only do not touch its components peripheral chips memory modules or gold contacts When handling processor chips or memory modules avoid touching their pins or gold edge fingers Restore the communications appliance system board and peripherals back into the antistatic bag when they are not in use or not installed in the chassis Some circuitry on the system board can continue operating even though the power is switched off Under no circumstances should the Lithium battery cell used to power the real time clock be allowed to be shorted The battery cell may heat up under these conditions and present a burn hazard WARNING CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS This guide is for technically qualified personnel who have experience installing and configuring system boards Disconnect the system board power supply from its power source before you connect disconnect cables or install remove any system board components Failure to do this can result in personnel injury or equipment damage uh N 3 Avoid short circuiting the lithium battery this can cause it to superheat and cause burns if touched 4 Do not operate the processor without a thermal solution
15. de Main Menu When user enters the Setup Utility user see the Main setup screen User can always return to the Main setup screen by selecting the Main tab There are two Main Setup options They are described in this section Ja gis Setu it ity Copyright 2008 American ine ain NE Adv UNDSET Security Save amp Exit ______ re q System Language Eng ish ime System Date Time Use this option to change the system time and date Highlight System Time or System Date using the Arrow keys Enter new values through the keyboard Press the lt Tab gt key or the Arrow keys to move between fields The date must be entered in MM DD YY format The time is entered in HH MM SS format CAR 4010 Series User s Manual 33 gt Advanced BIOS Setup Select the Advanced tab from the setup screen to enter the Advanced BIOS Setup screen Select any of the items in the left frame of the screen such as SuperlO Configuration to go to the sub menu for that item It will display an Advanced BIOS Setup option by highlighting it using the lt Arrow gt keys All Advanced BIOS Setup options are described in this section The Advanced BIOS Setup screen is shown below The sub menus are described on the following pages Lo Da Lu Epica De gt ob Es drew Halp Legacy OpROM Support Launch Storage OpROM gt POI Subsystem Settings gt ACP Settings gt Trusted Computing GPU Configuration Enable
16. e rec HH gt USB Configuration Use this screen to select options for the USB Configuration Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen IS ed below USB Configuration enables Legacy Sp support AUTO option USB Devices disables legacy support Keyboard Mouse If no USB devices are connected DISABLE Enal nption will keep USB ERGI Hand of f enabled devices available only Device Reset timeout 20 sec for EFI applications Controller Timeout 20 sec d select Screen select tem Enter Select Change Opt Il General Help F2 Previous Values F Optimized Defaults FS Save ESE Exit I I Version 1 24 1115 Copyright C 2008 American Megatrends eban USB Support Legacy USB Support refers to the USB mouse and USB keyboard support Normally if this option is not enabled any attached USB mouse or USB keyboard will not become available until a USB compatible operating system is fully booted with all USB drivers loaded When this option is enabled any attached USB mouse or USB keyboard can control the system even when there is no USB drivers loaded on the system Set this value to enable or disable the Legacy USB Support The Optimal and Fail Safe default setting is Disabled CAR 4010 Series User s Manual 3
17. ebug Program Only Header BE or VCC3 43 3V Jumper Select For 8 bit GPIO Header JP9 I A JP ICMB 485 amp IPMB SMB For PM JPlO VCCSA VID Control Header JPIl Protected RTC Jumper Header JPI2 Configure Recovery Jumper Header JPI3 2050 ROMA Jumper Header For PMP O O O JP14 Watch Dog Timer WDT Select Header JPI5S CPLDHeaderForPM Ci JPI6 RS232BMCHeadrForIPMI 0 JP17 Exema SM BUS Header JPB PWRSWHeadr pp JP20 Nen Auto Power On Programming Header For MPU o Bas ED D3 D8 Fiber LED CAR 4010 Series User s Manual DM Powerstatus amp HDD LED o U36 SPI Flash Socket For BIOS U39 SPI Flash Socket For IPMI SWL Power Button Switch SW2 Default Switch LR ATXI 15V amp 12V Power Connector only output B Jl ATX 2x2P 12V Power Connector definition B J2 gt Jl2 gt J31 SYS FAN Connector definition B j4 7 J16 J17 SATA Connector definition 1 JGD gt EM IE B O J5 CF Connector definition PIN SignalName PIN SignalName 6 pata gt 8 Ground gt 9 Grond CAR 4010 Series User s Manual MN gt 26 NC gt 24 2 4 DCS 3 C 6 C 0 2 6 EQ 0 S REQ PDIAG N N D D N R PDIAG D B 33 CPU FAN Connector definition 2 B 21 J22 IPMI amp PCH VGA Header defi
18. four on board Ethernet ports to serve communication applications like Firewall requiring four Ethernet ports to connect external network internet demilitarized zone and internal network CAR 4010 series overview Two proprietary PCle2 0 extension slots Compatible with Caswell s 10G and 1G expansion modules with copper and fiber interface Support IntelR LGA1155 XeonR CPU Support One Expandable with 8 GbE ports RJ45 or SFP Support IPMI module 4 DIMMs DDR3 Dual channel 5GT s DMI data rate Intel total solution 9098980989 1 2 Manual Organization This manual describes how to configure your CAR 4010 system to meet various operating requirements It is divided into three chapters with each chapter addressing the basic concept and operation of this system Chapter 1 Introduction This section describes how this document is organized It includes brief guidelines and overview to help find necessary information Chapter 2 Hardware Configuration Setting and Installation This chapter demonstrated the hardware assembly procedure including detailed information It shows the definitions and locations of Jumpers and Connectors that can be used to configure the system Chapter 3 Operation Information This section provides illustrations and information on the system architecture and how to optimize its performance Any updates to this manual would be posted on the web site htip www cas well com 1 3 Technical Support Informat
19. ice to boot from To access this screen select Boot Device Priority on the Boot Setup screen and press lt Enter gt The following screen displays Specifies the Boot CSMIG Module Verison 07 62 Device Priority sequence from available Hard GateA20 Active Upon Request Drives Option ROM Messages us B105 interrupt 19 Capture Disabled Set Boot Priority ist Boot USB Floppy 2nd Boot USB CD DVD Rom srd Boot USB HardDisk 4th Boot Hard Disk WDC WD5 5th Boot Network Device IBA J 6th Boot CD DVD Rom Tth Boot USB CD DVD Rom select Screen select tem ter Select Ghange Opt General Help KIEZ Previous Values gt Ha F3 Optimized Defaults gt NETWORK Device BBS Priorities x F4 Save ESC Exit RE RE e E ME E Version 1 24 1115 Copyright C 2008 American Megatrends Diu Tue ptcer Dya Pook Es Ay Hale Aptio Setup Utility Copyright C C 2008 American Megatrends Inc Hard Disk Drive BBS Priorities jets the system boot order gt lt Select screen vi Select tem Enter Select Change Opt Fl General Help F2 Previous Values F3 Optimized Defaults FA Save ESC Exit Version 1 24 1115 Copyright C 2008 y rican Megatrends gt Exit Menu Select the Exit tab from the setup screen to enter the Exit BIOS Setup screen Display an Exit BIOS Setup option by highlighting it using the lt Arrow gt keys All Exit BIOS Setup options are described in this section The Ex
20. ided screws to secure the module in place 4 Slide the tray back into the bay NIP 51040 kit di i ar Li ma m 8 El 1 wi Es m ES mai Fil A TV EN Bien uu ums Po an mar e Put the LAN module on bracket and flat push The LAN module is on fixed then locks the the module to screw fixed screws CAR 4010 Series User s Manual M And then lock the LAN module on the bay 2 12 Ear Mount Kit Installation The CAR 4010 series shipped with 2 ear mount kits The following is the installation instruction of these ear mounts Take out the L shape ear mount kits One ear mount fits on one side of the chassis Placing the side with four holes agonists the chassis and the side with two holes face outward 3 Fasten five screws on each side Fasten the screws to the side CAR 4010 Series User s Manual 23 2 13 Remove EZdIO LCD The CAR 4010 series support EZIO modules The following is the remove instruction of these EZIO LCD modules 1 Remove all cables from EZIO Fig 2 14 Remove the cable from EZIO Fig 2 15 After remove the cable from EZIO 2 Remove the screws from chassis Fig 2 17 Remove screws from chassis EZIO CAR 4010 Series User s Manual 24 2 14 Remove Power Suppl The following is the remove step instruction of power supply 1 Remove all power cables from main board 2 Remove the screws from PSU rn pa ES n
21. ion Users may find helpful tips or related information on Caswell s web site http www cas well com A direct contact to Caswell s technical person is also available For further support users may also contact Caswell s headquarter in Taipei or local distributors Taipei Office Phone Number 886 2 77058888 CAR 4010 Series User s Manual 2 1 4 Board Layout ra l a a ae MT z z TELELLELLLCLJ aanrennen 4 1 2 M X 1 q M M ke uo En El la a m I aqu CAPIUNT DET Figure 1 1 Board Layout of CAR 4010 M B CAR 4010 Series User s Manual 1 5 System Block Diagram TRR Gala PCMEX8 PCIExd ECC support Firgas DNV x4 SATA 1 2 USB PCIE x8 Bon Cougar Point POLE 8 Gold BIOS Finger 4 PCIE x PCI Gen J Jo pE AST2050 Be R il Pin Header Copper Copper Copper Copper Fiber Fiber Fiber Fiber r 1 GbE GbE GbE GbE GbE GbE GbE GbE Figure 1 2 CAR 4010 Basic Block Diagram 1 6 Product Specifications 4 Feature Detailed Description 1 System CAR 4010 system series is 1 chip solution based on Intel Sandy Bridge processors and Description Intel Cougar Point chipset with optional configuration to meet market requirements Supports LGA 1155 Xeon E3 series CPUs 3 CPU Board e Intel LGA1155 Xeon E3 series CPU Intel C206 Cougar Point PCH with DMI 5GT S 4 System 4 DIMM slots M TUM
22. it BIOS Setup screen is shown below CAR 4010 Series User s Manual 39 B DE Els DA DE SIOE WA LO EFI TM a8 n VER EIGEN El Ed han Lee NE LE LE K do en Eric TELE E ATI Ama FIE 1 A l r Saving Changes and Exit When completed the system configuration changes select this option to leave Setup and reboot the computer so the new system configuration parameters can take effect Select Exit Saving Changes from the Exit menu and press Enter Discard Changes and Exit Select this option to quit Setup without making any permanent changes to the system configuration Select Exit Discarding Changes from the Exit menu and press Enter Discard Changes Select Discard Changes from the Exit menu and press Enter Restore Defaults Automatically sets all Setup options to a complete set of default settings when select this option Select Load Optimal Defaults from the Exit menu and press Enter CAR 4010 Series User s Manual 40
23. ity O 1 12 N 0 5 Sine shock 10G 0 5 sine shock Shock peak 10 3 ms on one 50G peak on axis each surface Vibration 0 25G Peak 5 500 Hz 1 5G 5 200 Hz at 15 sec at each of 3 axis each of 3 axis H 4010 Series User s Manual 00 1 7LED Signaling Standard 1 Power and Data access LED PWR 5 Powerstatus Green Qi No power System oi On Power good system on Fuge Baa Access Off no data access through IDE or SATA channel On data is in transition through IDE or SATA channel 2 Ethernet LED ACT LINK Green on 1 The Ethernet port is receiving power 2 Good linkage between the Ethernet port and its supporting hub 1 The adapter and switch are not receiving power 2 No connection between both ends of network cable 3 The drivers of Ethernet have not been loaded or does not function correctly Green Flashing The adapter is sending or receiving network data The frequency of the flashes varies with the amount of network traffic SPEED Yelow On ACT LNK LED must on then this LED show the operating at 1000 Mbps If ACT LINK is off and this function will be disable Gee On ACT LNK LED must on then this LED show the operating at 100 Mbps If ACT LINK is off and this function will be disable or ACT LNK LED must on then this LED show the operating at 10 Mbps If ACT LINK is off and this function will be disable ACT Link Speed LED LED
24. nfiguration Use this screen to select options for the Super l O settings Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen is oo below do Tl Terras B Eli Eer EU fonr TR is QV Aptio Setup Utility m C 2008 American Megatrends Inc Advanced Super n configurati an super 10 Chip Winbond N33677DHG gt Serial Port configuration Set Parameters of Serial Port Q COMA 25 Select Screen v Select tem weak Select Change Opt E General Help F2 Previous Values Fi Optimized Defaults Fa Save ESG Exit a ale ei an NO TE A A AN I cc Version 1 24 1115 Copyright 6 Ine gt EAE PORT CONSOLE REDIRECTION OO Serial Port Console Redirection Use this screen to select options for the Serial Port Console Redirection Use the up and down lt Arrow gt keys to select an item Use the lt Plus gt and lt Minus gt keys to change the value of the selected option The settings are described on the following pages The screen is shown below ma Eli uw ipi Arch Beter Zak gt Console Redirection Settings COMI m Console Redirection Disabled gt Console Redirection Settings Serial Port for Dut of Band Management Windows Emergency Management Services LEMS Console Redirection Enabled Out of Band Mgmt Port Aud Data Bits
25. nition 6 DDCDATA 8 Ground 9 HSYNC B 724 KB MS Header definition 5 ND GND HV gt 8 HSV 9 Mouse CLOCK 10 Keyboard CLOCK CAR 4010 Series User s Manual B J26 COM Header definition 6 CIS gt 8 RE 9 GND B J7 USB Header definition 6 USB 8 GND Le Rev o B 728 Debug 80 port Header definition 6 LFRAME 8 CLOCK LX ie 4 B 729 TPM Header definition KE i 8 LAD O oO Teo B JPS VCC or VCC3 Jumper Select For 8 bit GPIO Header definition 1 2 Short VCCG5V 2 3 Short VCC3 43 3V CAR 4010 Series User s Manual B JP6 s bit GPIO Header definition 6 GPO3 gt 8 GP gt JP5 B JP CMOS Clear Header definition B JPS ICMB_SW Header For IPMI definition B JPI Protected RIC Jumper Header definition B JP12 Configure Recovery Jumper Header definition B JPI4 Watch Dog Timer WDT Select Header definition 1 2 Short Enable WDT Function Disable WDT Function CAR 4010 Series User s Manual B JP 7 External SM BUS Header definition B JP18 Power Switch Header definition 1 2 Short Power Off B JP20 New Auto Power On Programming Header For MPU definition 1 2 3 4 Short CAR 4010 Series User s Manual 14 24 The Chassis The system is integrated in a customized 1U chassis Fig 2 1 Fig 2 2 On the front panel you will find eight LAN ports two USB po
26. onductor Note2 This product is used in Restricted Access Location and most people cannot be used must be installed by a technician persons or qualified persons Note3 Installation should be performed by qualified service personnel only in accordance with the National Electrical Code or applicable local codes 2 16 Hemove main board The following is the remove step instruction of main board 1 Remove all cables and heatsink from main board 2 Remove all screws from main board Remove all cables and heatsink from main board Complete remove main board CAR 4010 Series User s Manual 27 2 17 Use a Client Computer Connection Using Hyper Terminal If users use a headless CAR 4010 system which has no mouse keyboard and VGA output connected to it the console may be used to communicate with CAR 4010 To access CAR 4010 via the console Hyper Terminal is one of many choices Follow the steps below for the setup Note Terminal software may need to update for correct console output 1 Execute HyperTerminal under C Program Files Accessories HyperTerminal 2 Enter a name to create new dial Connection Description Ei Sg New Connection Enter a name and choose an icon for the connection Name port Icon 3 For the connection settings make it Direct to Comi Connect To Ei S port Enter details for the phone number that you want to dial Country code United States of America 1 lt Area code
27. ries User s Manual 19 DDR DIMM notch 2 Remove the DIMM from the socket 28 Remove and Install Compact Flash Card 1 Insert the Compact Flash Card into the CF interface 7 Compact Flash Card Insert Compact Flash Card into the CF Interface 2 The completed installation of Compact Flash Card is shown as Completion of Compact Flash Card connection 29 Remove and Install Batte CAR 4010 Series User s Manual 20 Press the metal clip back to eject the button battery E i k F TTE Els 3 4 q a dad Eject the battery Restore the batter 2 10 Install HDD The system has an internal drive bay for one 3 5 SATA hard disk drive If the HDD is not pre installed you can install it by yourself Follow the steps below to install the HDD 3 5 HDD Kit Fix the hard disk drive on the HDD Bracket with four screws Fix the hard disk drive on the HDD Fasten the two screws to lock Hard disk fixed plate Bracket with four screws and chassis Connect Power cable and HDD cable to CAR 4010 system board CAR 4010 Series User s Manual 21 2 11 Install And on Card a n libia HT T a dip ci LE 1 Hh MH zi SI I i E A en NT ad x ES Fix the Riser Card on the chassis with four screws The system is equipped with one LAN module bays 1 Remove the LAN module tray out 2 Place the LAN module into the tray making sure the connector side of the module is at the rear side of the tray 3 Use the prov
28. rts and a COM port CAR 4010 Fig 2 1 Front view of the chassis Fig 2 2 Rear view of the chassis 2 5 Open the Chassis 1 Loosen the 6 screws of the chassis two on each side and the rest two on the back to remove the top lead Fig 2 3 Fig 2 3 Take off screws 2 The top lead Fig 2 4 can be removed from the base stand Fig 2 5 CAR 4010 Series User s Manual 15 f ra PT a ME LS NU Midi HELE dc Hosen Fig 2 4 The top lead Fig 2 5 The base stand 2 6 Install a Different Processor To install a CPU 1 Local the CPU socket on the motherboard CPU socket 1156 Before installing the CPU make sure that the socket box is facing towards you and the load lever is on your left 2 Press the load lever with your thumb A then move it to left B until it is released from the retention tab CAR 4010 Series User s Manual 16 PnP cap This side of the socket box should face you To prevent damage to the socket pins do not remove the PnP cap unless you are installing a CPU 3 Lift the load lever in the direction of the arrow to a 135 angle 4 Lift the load plate with your thumb and forefinger to a 100 angle A then push the PnP cap from the load plate window to remove B Load plate 5 Position the CPU over the socket making sure that the gold triangle is on the bottom left corner of the socket The socket alignment key should fit into the CPU notch CAR 401
29. this section If the terminal did not port correctly please check the previous steps CAR 4010 Series User s Manual 29 CAR 4010 Series User s Manual 30 Chapter3 BIOS Setting BIOS Setup Information Power on the system press the lt Del gt to run BIOS setup After press the lt Delete gt key the main BIOS setup menu displays User can access the other setup screens from the main BIOS setup menu such as the Chipset and Power menus The BIOS setup utility uses a key based navigation system called hot keys Most of the BIOS setup utility hot keys can be used at any time during the setup navigation process These keys include lt F1 gt lt F10 gt lt Enter gt lt ESC gt lt Arrow gt keys and so on BIOS Setup Utility Left and Fight Keys to Select a Setup screen SCreens Screen 1 Screen 2 Screen 3 Screen 4 Seren 5 Tab Kev to y Select Fields Items d rs jele jet sje jets Control Keys Key Function In Mawn The Up and Down lt Arrow gt keys allow user to select a setup item or sub gt The Left and Right lt Arrow gt keys allow user to select a setup screen For example Main screen Advanced screen Chipset screen and so on The Plus and Minus lt Arrow gt keys allow user to change the field value of a Plus Minus particular setup item For example Date and Time The lt Tab gt key allows user to select setup fields CAR 4010 Series User s Manu

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