Firefly PedGen User Manual
Contents
1. Unfold the stand by placing it upright on its rubber feet then holding with one hand while pulling out each leg in turn until they reach the end of their travel and locate into position Kinectrics PedGen User Manual v1 1 Page 4 lI Move the generator into position It will hinge out and stop in the fully outward position 2 Positioning l For safety it is essential that the unit is always be placed on a flat even amp level surface There should be enough clearance around the unit and bicycle to ensure that nothing can interfere with or get caught in the moving parts 3 Attaching the bicycle l Once unfolded and positioned ensure that the unit is stable lI We recommend the bicycle is fitted with supplied rear quick release skewer for maximum stability Firefly is not responsible for any problem caused by using your own skewer Quick release skewer A wheel axle device which allows mounting disengaging the wheel without any tool If not using the supplied skewer please refer to appendix 1 IIl Turn the Hub Handle counter clockwise to ensure there is enough clearance between the couplings You should almost fully open the coupling to allow easier wheel installation IV Insert the left side opposite the chain skewer or hub nut into the left side coupling first If using a quick release skewer the lever must be inserted into the cut out on the coupling to hold the bike stable Turn the coupling to adjust the cut ou2. BBC Sky Greenpeace Friends of the Earth and Solar Aid Firefly Solar provides temporary stand alone power for the events broadcast and construction industries permanent stand alone power for rural locations and telecommunications and back up UPS power with extended run times for locations with intermittent grid connectivity Firefly Solar power generating equipment is zero emission true silent running and eliminates the need for inflammable fuel Kinectrics PedGen User Manual v1 1 Page 3 Getting Started Section 1 Storage l When not in use it is recommended that the unit is stored in a cool dry place to optimise the lifetime of the unit and its internal components It is recommended that all cables are removed from the unit when not in use to minimise the chance of dam age to the unit s connectors Section 2 Transportation amp Handling 1 Transportation l To ensure that the unit remains in good condition It is recommended that the unit is always transported in a flight case Flight cases are available from Firefly Solar as an optional extra If not using a flight case be sure that the unit is located securely and that the regulator box and its connectors are not damaged 2 Removing from packaging l The unit should always be lifted and positioned by holding the metal frame Do not lift by the regulator box or generator as this may cause damage Section 3 Setting Up amp Positioning 1 Setting Up
3. It is best to remain seated while pedalling at a smooth even pace Avoid putting great sideways pressure on the bicycle as it is being ridden IV A variation in resistance will be felt while pedalling as the electrical load on the unit increases or decreases this is normal if the bicycle is equipped with gears it may be necessary to select suitable gears while experiencing vary ing loads to achieve a comfortable riding pace V Firefly Solar can provide a bicycle suitable for use with the PedGen Based on a standard off the shelf bicycle The PedGen Bicycle has been modified to ensure that it integrates perfectly with the Kinectrics PedGen Kinectrics PedGen User Manual v1 1 Page 11 Appendix 1 Skewer and Axel Types l Both right and left side couplings are designed to suit the supplied quick release skewer The left side coupling must fit perfectly in the skewer head to give correct stability A skewer with an end located lever or that will not be bent over right angle cannot be used on the unit 5 _ lI If your bike wheel is equipped with a standard hub nut type axle rather than a quick release skewer remove the black plastic grommet from the adjustable coupling for better and safer fitting Please note that if your bicycle has a standard hub nut type axle it is possible to replace the axel with one which will accept a quick release skewer Kinectrics PedGen User Manual v1 1 Page 12 Appendix 2 Unregulated Outp
4. Kinectrics PedGen User Manual 2013 C Kinectrics PedGen User Manual v1 1 Page 1 Foreword Thank you for purchasing a Firefly Kinectrics PedGen Pedal Power Generator The Kinectrics PedGen converts human kinetic energy into electrical energy which can be utilised to charge a Firefly Portable Solar Generator or power 12 Volt electrical items suitable for plugging into a conventional vehicle s power outlet The purpose of this manual is to help you understand the processes of setting up and operating a Kinectrics PedGen The man ual will also help you with fault finding and offers an insight into the basics of how the system works what each component is doing and why Conventions Terminology The following terms are used in this manual to provide greater clarity The Kinectrics PedGen will be referred to as Unit The black enclosure attached to the metal frame will be referred to as the Regulator Box Any items that consume power will be referred to as Consumers Standards amp Regulations The Kinectrics PedGen conforms to the follow standards and regulations LVD 73 23 EEC EN 61000 6 1 EN 61000 6 3 EN 55014 IP44 WEEE Directive RoHS Directive Disposal amp Recycling The Kinectrics PedGen comprises of components that must disposed of responsibly Many of the components within the unit can be recycled or reused For more information on safe and proper decommissioning of your Kinectrics PedG
5. en please contact the manufacturer Kinectrics PedGen User Manual v1 1 Page 2 Firefly Solar Contact Details Firefly Solar Generators Ltd 20 Cliffe Industrial Estate South Street Lewes East Sussex BN8 6JL Tel 44 0 1273 40 95 95 Fax 44 0 1273 40 95 96 E mail info fireflysolar net Web www fireflysolar net About Firefly Solar Firefly Solar is a European leader in the design and manufacture of off grid portable and permanent solar powered generators Our green energy products and services meet the needs of environmentally concerned individuals and organisations who are looking to reduce the carbon emissions caused by the use of fossil fuels and diesel powered equipment Firefly Solar generators harness energy supplied by the sun using photovoltaic PV cells storing it for when it s needed Addi tionally multi charge inputs allows kinetic and wind energy to be stored for convenient use We are specialists in green energy storage systems our expertise in batteries electronics and software has enabled our generators to overcome many of the problems of intermittency which can be associated with renewable energy sources Firefly Solar generators can provide an uninterrupted electrical supply even in the absence of light or other charging input Our award winning products which include the Cygnus Pictor and Pyxis models have been widely used by well known brands such as Coca Cola Enterprises the
6. epth of around 3 4mm Note Tyre to roller contact will eventually wear both the tyre and roller this is normal Kinectrics PedGen User Manual v1 1 Page 8 Section 4 Connecting The Kinectrics PedGen 1 Regulated 12 volt output only available on regulated versions of the PedGen l The unit s regulated output uses Multi Contact MC3 connectors which are widely used in the renewables indus try due to their high quality and reliability lI A handlebar mounted MC3 to car cigar lighter socket adapter is available separately This provides a regulated 12 volt output which is ideal for charging mobile phones hand held computer games consoles and other small electronic devices IIl Insert and unplug the connectors one at a time and avoid twisting while doing so EEM IV Never connect or disconnect either end of the cable while the unit is being used V Note Only use the correct type of connectors or damage will occur Please contact the manufacturer if you are unsure or have special requirements for the 12 volt output VI The units are factory calibrated to 12 volts It is possible to set the unit to a different voltage Please contact the manufacturer for further details VII It is possible to use both the regulated and unregulated outputs simultaneously Kinectrics PedGen User Manual v1 1 Page 9 PA Unregulated 0 60 Volt output l The unit s unregulated output uses a 50A Anderson connector which is widely
7. t position prior to tightening the hub handle Kinectrics PedGen User Manual v1 1 Page 5 V While holding the bike in this position turn the hub handle clockwise to engage the opposite side skewer end or hub nut and hold the rear wheel Once the rear wheel hub is completely engaged between the couplings and you see the frame starts opening stop tightening VI Turn the hub handle two more rotations Do not try to over tighten the Hub Handle Note Over tightening may cause damage to both the unit and the bike frame Under tightening may cause the bike to come out of the unit during use Kinectrics PedGen User Manual v1 1 Page 6 5 Adjusting the roller I Adjustments must only be made when the rear wheel is not turning lI The transverse position of the roller should be set so that there is approximately 5 10mm clearance between the side of the bicycle s rear tyre and the side of the generator IIl If the position needs adjusting use a 5mm Allen Key to loosen the generator plate slide it to the correct posi tion and retighten Kinectrics PedGen User Manual v1 1 Page 7 IV Once the generator is in position horizontally the pressure that the roller exerts onto the tyre should be set This is performed by means of the black roller pressure adjustment knob V Proper roller pressure ensures maximum life of both the generator and tyre The best position is when the roller compresses the tyre only slightly to a d
8. the tyre as the wheel is rotating and check whether the tyre is moving in and out of the rim If this is the case deflate the tyre to the point that the tyre s seating can be adjusted by hand Once the tyre is reseated reinflate the tyre The tyre should run evenly with very little undulation Punctured tyre The tyre pressure is set too low al Tyres should be inflated to around 30 35 psi 2 2 5 lowing the tyre to rotate onthe rim bar This causes the rim to cut through the valve stem A smell is detected coming from Tyre is rubbing on the side of the gen Check the gap between the side of the tyre and erator the generator is set between 5 10mm and adjust as necessary Refer to Section 3 Part 5 The bicycle is moving in the stand Check that the bicycle is secured correctly and not allowing the tyre to rub against the moving while being peddled side of the generator Refer to Section 3 Part 3 If secured correctly the rider should pedal less vigorously There has been a malfunction with Contact the manufacturer to troubleshoot further the regulating circuitry and to arrange a replacement regulator box if nec essary There has been a malfunction with Contact the manufacturer to troubleshoot further the generator and to arrange a replacement generator if neces Sary Kinectrics PedGen User Manual v1 1 Page 15
9. used in the renewables industry due to its high quality and reliability This output is primarily designed to output to a Portable Solar Generator Firefly can supply a range of wiring solutions to connect from one to 40 PedGen units This connector is also used for the Kinectrics Power Challenge and battery bank charging Please contact Firefly Solar for further infor mation if you are using this item on non Firefly Solar supplied equipment lI When inserting the connector the cutout in the outer weatherproofing sleeve should face towards the regulator box Push the connector fully home until the top of the outer weatherproofing sleeve reaches the centre of the lower screw head and a positive click is felt la ll Never connect or disconnect either end of the cable while the Kinectrics PedGen is being used IV We only recommend the use of wiring looms and distribution units supplied by the manufacturer Contact us if you have any special requirements V It is possible to use both the regulated and unregulated outputs simultaneously Kinectrics PedGen User Manual v1 1 Page 10 Section 5 Operating The Kinectrics PedGen 1 Once set up the bicycle can be ridden as with any other bicycle Please note the following l Keep children and pets at a safe distance from the unit and rear wheel of the bicycle Il Avoid using the rear brake and especially harsh braking Riders should only brake with high force in an emergen CY LE
10. ut Options l Wiring looms are available for directly connecting either a single or two PedGen units to a Firefly Portable Solar Generator s SPEC Pak connector lI For greater output a range of distribution units are available separately which can accept inputs from between three and forty PedGen units Kinectrics PedGen User Manual v1 1 Page 13 Appendix 2 Specification Regulated output Output voltage 12 5V DC Output current 12A Output current limit factory set 17A 10 The output voltage is factory set Output voltages of 4 5 30 are available as factory options Unregulated output Output voltage OV 60V DC Output power 250W Max Bike wheel size 24 700c 28 An adapter is available for smaller wheel sizes Bike tyre pressure 30 35 psi 2 2 5 bar Stand weight 9kg Stand dimensions folded 525mm W x 180mm H x 470mm D Kinectrics PedGen User Manual v1 1 Page 14 Appendix 2 Troubleshooting Guide The unit is not generating power The roller is not exerting enough pres Check the tyre is being depressed 3 4mm by the sure on the tyre roller Adjust as necessary Refer to Section 3 Part 5 The unit is working correctly but The roller pressure is set too high Check and adjust the roller pressure as necessary is noisy Refer to Section 3 Part 5 The tyre pressure is set too high Tyres should be inflated to around 30 35 psi 2 2 5 bar The tyre is not seated correctly Carefully view
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