USER`S MANUAL - EZ Safety Supply
Contents
1. 1910 146 and ANSI ASSE Z117 1 for use as a confined space entry retrieval and rescue device e RESCUE The Pro 3 Davit Arm base and winch may be employed as part of a system meeting the requirements of ANSI ASSE Z359 4 for the rescue of a fallen worker e FALL PROTECTION WHILE CLIMBING In situations where it is not practical to install and use a temporary or permanently installed PFAS the Pro 3 Davit Arm may be combined with a suitable Tuff Built Products mounting base and winch to guard against fall while climbing a ladder or other structure The winch line can be used as an extendable anchorage connector that moves up and down with the climber An energy absorbing lanyard installed between the winch line and the dorsal D ring on the climber s fall body harness absorbs fall energy and reduces the arresting forces in the event of a fall The winch must be operated so as to continuously eliminate any slack in the winch line as the climber moves up and down The winch operator must be specifically instructed in the use of such equipment All such installations must be designed installed and used under the supervision of a qualified person 6 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION PRODUCT APPLICATION INFORMATION continued e MATERIAL HANDLING The Pro 3 Davit Arm when combined with a suitable Tuff Built Products mounting base and winch may be used for the raising and loweri2. PRO 3 Base 75 PRO 3 Base HD 136 PRO 3 Base 54 a s Range of Opening Sizes for Pro 3 and Pro 3 HD Portable Bases By angling the base legs position the base around the opening being entered so as to achieve the best access to the opening for the entrant and the best working position for the attendant Level the Base Assembly using the 4 Base Leg Leveling Screws adjusting the base such that the legs angle slightly upwards as they go back to front 14 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall c om GUARDIAN FALL PROTECTION INSTALLATION INSTRUCTIONS continued e DAVIT INSTALLATION amp ADJUSTMENT Install the davit into the sleeve on the base as shown in the figure below and check that the davit rotates freely in the sleeve 2 PIECE 1 PIECE DAVIT DAVIT Installation of Pro I Davit Arm to Pro Ill Series Mounting Base Adjust the offset of the davit as required for the job at hand by loosening the Clamp Knob sliding the Boom Extension Tub to the required position and tightening the Clamp Knob to lock the Extension Boom in place Tighten the Clamp Knob until you hear amp feel the internal ratchet click at least twice to ensure proper engagement of the Overload Indicator Under normal working loads the Boom Extension Tub is locked in place when the Clamp Knob is tightened If system misuse applies excessive load to the system the Extension Tube slides back inside the Re
3. in conjunction with various accessories to meet different requirements These may include winches davits self retracting lifelines SRLs energy absorbers and fully body harnesses All installations must be approved by a Qualified Person 12 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION INSTALLATION INSTRUCTIONS continiued SET UP INSTALLATION OF MOUNTING BASES The Pro 3 Davit Arm is designed for use in many types of bases depending on the given application including service vehicle tow hitch mounted bases barrel mount bases counterweighted bases and various styles of clamp on and permanent bases Mounting bases must be set up or installed and used on an anchorage meeting strength requirements Bases other than the Tuff Built Products Pro 3 Series Protable Base must be set up or installed following the Manufacturer s set up or installation instructions provide with each base PRO 3 SERIES PORTABLE BASE If you are using a Tuff Built Products Pro 3 Series Portable Base with your Pro 3 Davit Arm assemble the base as shown in the figures below INSTALL LEGS ADJUST LEGS Assembling amp Adjusting Pro 3 Portable Base Typical 13 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION INSTALLATION INSTRUCTIONS continued NOTE For openings larger than 75 in diameter use the Model 30115 Pro 3 HD Portable Base
4. is required WE PUT OUR NAME ON THE PRODUCT BECAUSE YOU PUT YOUR LIFE ON THE LINE Guardian Fall Protection Inc 800 466 6385 26609 79 Ave S Kent WA 98032 www guardianfall com 18 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com
5. must ensure that each employee who might be exposed to fall hazards has been trained by a Competent or Qualified Person The training program must include the following e The ability to recognize the hazards of falling e The procedures to be followed in order to minimize these hazards e All Relevant Federal State and local regulatory requirements procedures and standards e Correct erecting maintaining disassembling and inspection of the fall protection systems being used e Use of personal fall arrest systems RESCUE PLAN The user is required to have a rescue plan and the means at hand to implement it when using the equipment The plan shall be project specific Employees shall be trained in self rescue or alternate means shall be provided for prompt rescue in the event of a fall DESCRIPTION OF PRO 3 SERIES DAVIT SYSTEM The Pro 3 Series Davit System is constructed of high quality aluminum tubing for light weight and features patented Tuff Klik pin less connections for easy set up and tear down The Pro 3 Davit System is principally constructed of powder coated 6061 T6 aluminum Steel hardware and connecting brackets are zinc plated and or powder coated Plating conforms to ASTM B633 85 Type Ill SC2 The Pro 3 Davit Arm may be equipped with a variety of Pro Series bases winches self retracting lifelines and other accessories to meet your needs 5 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUA
6. of direct sunlight in a cool dry area away from dust chemicals or other harmful material Always inspect before using equipment that has been stored for any extended period of time PARTS CONSIDERED NORMAL WEAR amp TEAR FOR WARRANTY PURPOSES Pullets rollers labels adjuster screws rubber pads where applicable and Tuff Klik Connectors are considered subject to normal wear and tear during use and are not covered under warranty except in cases of material or manufacturing defects INSPECTION The Pro 3 Davit Arm must be inspected before each use Any problems must be reported immediately to your supervisor and the equipment labeled to prevent further use until it has been repaired NOTE Any time a winch is returned to a factory authorized service center for repair please provide photocopies of all previous Inspection Log sheets for that winch to assist with diagnosis and processing of any warranty claims Please obtain a Returned Goods Authorization number form the service center before sending your winch for service 10 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION INSPECTION continued DAILY INSPECTION The Pro 3 Davit Arm must be inspected before each use Report any problems or concerns to your supervisor and do not use the equipment until they have approved doing so PHYSICAL DAMAGE Inspect the Pro 3 Davit System and all accessories for physical da
7. GUARDIAN FALL PROTECTION PERFORMANCE SAFETY GEAR Best Hoist Pro 3 Series Davit System USER S MANUAL DO NOT THROW AWAY THESE INSTRUCTIONS READ AND UNDERSTAND BEFORE USING EQUIPMENT 1 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION TABLE OF CONTENTS INTRODUCTION scesi NTA AANEEN AKNAS Page 3 USER INFORMATION essssssscsscscsscsseesesescscessescsscsssessesessssssesssssssscsesssssseesesesssssssescseesss Page 4 GENERAL SYSTEM SELECTION CRITERIA ccsccccceccescsssscesceececccessscssceeceecceeeessens Page 4 TRAINING REQUIREMENT sccssccscccccccccssscesceeccccccssscesceeceececcnsssscesceececccceeecesceees Page 5 RESCUE PLAN cea scccecevecacsencencascdenveescavayssskeeaucncacsadouvesunssscsannssoneseecseseksaseacavesaenasenseueatacseees Page 5 DESCRIPTION OF PRO 3 SERIES DAVIT SYSTEM ccccccssssscesceeceecccssscsscesceeeceeees Page 5 PRODUCT APPLICATION INFORMATION ccsccscccccccccscsssscssceececcccssssssceecencceeees Page 6 APPLICATION RESTRICTIONS eeesseessssccssseesseeccessseescceccescceeseeeccesceseceeeseeccesseseeseesesee Page 7 GENERAL SYSTEM REQUIREMENTS essssesssessesseseeccesccssceesceeceescesseeeeceescceseeeesessseese Page 8 MAINTENANCE CLEANING AND STORAGE esseessseeseesccsseecesceccesececeseeccesseseecceseee Page 9 INSPECTION secacvsancaececcccansiacsevacatusvwusevupscysnnsasionnsieeeeunsenncaianssaiacs
8. INCH SRL MOUNT BRACKET TYPICAL ENTRY AL ii k eer ett k t fi pal E a E 3 a F i poe Ra i N his W K MENE see a 5 i P k E j y PEE a BASE LEG 2 Tar a oe ar Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN USER INFORMATION Date of First Use _ Serial Trainer User GENERAL SYSTEM SELECTION CRITERIA Selection of fall protection shall be made by a Competent Person All fall protection equipment Shall be purchased new and unused The equipment is designed for use as a part of a personal fall protection system Components shall not be used for any other operation other than that which it has been designed and approved Fall Protection Systems shall be designed to comply with OSHA or applicable state regulatory limitations Systems must be used in a compliant manner This is not a fall arrest or fall restraint system and is not designed for use as an attachment point for a personal fall arrest system Consult a doctor if there is any reason to doubt a user s ability to withstand and safely absorb fall arrest forces or perform setup of equipment Age fitness and health conditions can seriously affect the worker should a fall occur Pregnant women and minors should not use this equipment 4 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION TRAINING REQUIREMENTS The employer
9. RDIAN FALL PROTECTION PRODUCT APPLICATION INFORMATION The Pro 3 Series Davit System has been specifically designed and carefully manufactured to provide reliable operation in many different safety at heights applications These include but are not limited to various combinations of e WORK POSITIONING This product may be equipped with a winch to be used for the suspension of a worker at an elevated position for the performance of a task When a worker is suspended in a work seat or harness a secondary personal fall arrest system must be used which meets applicable OSHA or other local requirements NOTE OSHA 29 CFR 1926 Subpart L considers this application to be a single point suspension scaffold and requires treatment as such e PERSONAL FALL ARREST This product is designed to be used with a variety of mounting base options to provide an engineered supporting structure for Personal Fall Arrest Systems PFAS Additionally with the addition of a winch the Davit Arm may be used as a rescue device to assist with the rescue of a worker who has fallen and is being suspended by his her PFAS e CONFINED SPACE ENTRY RETRIEVAL AND RESCUE The Pro 3 Davit Arm base and winch may be used as part of a system to facilitate access to and egress from a confined Space as well as non entry rescue in the event of an emergency When used with an approved Tuff Built Products mounting base and winch the Pro 3 Davit System meets the requirements of OSHA
10. ceiver Tube to effectively shorten the arm and reduce loading to protect other parts of the system 15 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION INSTALLATION INSTRUCTIONS continued IMPORTANT Movement of the Extension Tube under loading indicates that excessive force is being applied to the system and the activity causing the movement MUST be stopped immediately e WINCH SRL amp ACCESSORY INSTALLATION Please refer to the User s Manual provided with all Tuff Built Products Inc accessories at the time of purchase for detailed information on the installation of winches or SRL s onto the Davit System For accessories not supplied by Tuff Built Products Inc the Qualified Person responsible for the design installation and use of the system must provide detailed information regarding the installation of the winch or SRL onto the system Install any additional accessories required for the job at hand according to the appropriate User s Manual or other instructions as applicable e SYSTEM OPERATION Once all accessories have been properly installed onto the system accessory operation is as outlined in the applicable User s Manual Manuals for winches SRL s or other accessories provided by Tuff Built Products Inc are provided with the equipment at the time of purchase Replacement manuals are available from Tuff Built Products Inc or your local dealer No person
11. cting lifeline or other variable length connecting system is used ATTACH TO OVERHEAD ANCHORS SWING FALLS INCREASE FALL ARREST DISTANCE MAINTENANCE CLEANING AND STORAGE The Pro 3 Davit System has been designed to provide many years of trouble free service and requires little in the way or routine maintenance Any loose fasteners must be tightened and the equipment must be returned to a factory authorized service center for structural repair if necessary Basic cleaning should be performed at least annually as part of the annual inspection or more frequently as required when used under harsh conditions 9 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION MAINTENANCE CLEANING AND STORAGE continued CLEANING Use a solution of warm water and a mild detergent to clean the Pro 3 Davit System and its labels Do NOT use solvents or other cleaners to clean the equipment as this may result in damage to the powder coat finish LUBRICATION After cleaning and inspection lubricate Tuff Klik connectors with WD 40 or a similar moisture displacing penetrant as required and wipe away any excess with a clean cloth Do not apply oil grease or other lubricants that may attract and trap contaminants Wipe all sliding surfaces with a clean rag dampened with WD 40 or a similar moisture displacing penetrant STORAGE Store the Pro 3 Davit System and other related safety equipment out
12. e above the snaphook to eliminate any damage over time to any integral overload indicator in the snaphook itself 11 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION INSPECTION continued e ANNUAL INSPECTION At least annually and more frequently if subjected to harsh conditions or excessive use the Pro 3 Davit System MUST be given a detailed inspection by a Competent Person other than the user and the results recorded in an Inspection Log A sample Inspection Log is provided in this manual Please make photocopies of this sample to record all inspection results Following the instructions for Daily Inspection inspect the equipment for physical damage and record the results in the Inspection Log IMPORTANT Be sure to review any previous inspection records to be aware of any existing concerns and to allow for re inspection of any potential problem areas Cumulative findings may lead to the need for repair or replacement when looked at together NOTE Any time equipment is returned to a factory authorized service center for repair please provide photocopies of all previous Inspection Log sheets for that product to assist with the diagnosis and processing of any warranty claims or service issues Please obtain a Returned Good Authorization number from the service center before sending your equipment for service INSTALLATION INSTRUCTIONS The Pro 3 Davit Arm is designed for use
13. ed inspected and used according to the respective manufacturer s instructions FULL BODY HARNESS Use only a full body harness designed tested and approved for fall arrest when connecting a person to this winch Body belts or straps do not provide adequate support to the body to prevent serious injury or death in the event of a fall FALL PROTECTION Activities involving working at heights require the use of equipment to protect the worker in the event of a fall Suitable fall protection must be provided as required by applicable local regulations when using the Pro 3 Davit System and related equipment 8 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION GENERAL SYSTEM REQUIREMENTS continued e CONFINED SPACE SAFETY When thePro 3 Davit Arm is used as part of a system involving work in a confined space always follow an approved confined space safety plan meeting all local regulations e SWING ANGLE Care must be taken at all times to minimize the potential for swing fall when working at heights Swing falls occur when the anchorage point is not directly above the point where a fall occurs The force of striking an object in a swing fall may cause serious injury or death Minimize the risk of swing falls by working as close to the anchorage point as possible Do not permit a swing fall if injury could occur Swing falls will significantly increase the clearance required when a self retra
14. ed for use with a variety of accessories to perform many functions There are basic requirements common to all such systems that include but are not limited to the following ANCHORAGE STRENGTH The Pro 3 Davit Arm is designed to be set up or installed and used on a supporting surface anchorage capable of providing sufficient anchorage strength to support all applied loads with an acceptable margin of safety The standards governing different situations specify various minimum requirements depending on the application the work being performed and any other factors However at no time shall the anchorage provided any less than the greater of a 2 1 safety factor on the maximum arrest force MAF rating of any fall arrest system being used b 4 1 safety factor on personnel working loads applied to the system c 4 1 safety factor on material handling loads applied to the system All installations MUST be used under the supervision of a Qualified Person COMPATIBILITY OF CONNECTORS Connector used to connect components in the system must be compatible with each other to ensure sufficient strength and eliminate the risk of accidental disengagement or rollout during use Connectors supplied with products designed manufactured and or approved by Tuff Built Products Inc will meet applicable compatibility requirements for connectors Any connectors not supplied by Tuff Built Products Inc MUST be approved by a Qualified Person and install
15. mage bent parts loose or missing hardware or parts and missing or illegible labels Replacement labels are available from your dealer by ordering the part number shown on each label While minor cosmetic damage will not affect the structural integrity of the Pro 3 Davit System seriously damaged equipment MUST be removed from service and returned to an authorized service center for repair prior to further use Additionally inspect any accessories being used with the Davit System as instructed in the User s Manual provided by the respective manufacturer at the time or purchase DAVIT OVERLOAD INDICATOR OPERATION The Pro 3 Davit Arm is equipped with a unique overload protection feature that guards against damage to system components and provides a visual indicator of the structure having been subjected to greater than allowing loading Note Do not test Overload Indictator over an opening or where there is a chance of falling To inspect the Overload Indicator for proper engagement Fully extend and lock the Boom Extension Tube Install a winch or SRL on the structure as per the applicable instructions and Pull with your body weight on the lifeline and make sure there is no movement of the Extension Tube If using a SRL apply a sharp steady pull on the lifeline to engage the SRL brakes then pull on the lifeline to test the Overload Indicator Note When conducting this test with an SRL the test should be applied to the lifelin
16. ng of tools equipment and other material not exceeding the rated Working Load Limit of any system component NOTE Some jurisdictions may not allow the use of the same equipment to move personnel and material Be aware of and follow the regulations governing your workplace APPLICATION RESTRICTIONS There are restrictions and limitations that must be carefully considered in the selection installation and operation of this type of equipment Serious injury or death may result from failure to consider these factors e WORKING LOAD LIMIT The Pro 3 Davit Arm is designed and rated to a working load limit of one 1 person weighing a maximum of 310lbs including all clothing tools and equipment when used with an approved winch or Self Retracting Lifeline e SITE CHARACTERISTICS PHYSICAL AND ENVIRONMENTAL FACTORS Individual work sites have associated with them any number of hazards related to the site itself and the activities being carried out at that site These may include but are not limited to poisonous or explosive atmospheric conditions poisonous or corrosive chemical hazards hot surfaces electrical hazards sharp edges engulfment hazards or moving machinery All of these factors must be taken into consideration when selecting equipment for a given application 7 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION GENERAL SYSTEM REQUIREMENTS The Pro 3 Davit Arm is design
17. shall use this winch without receiving proper training Any user must fully read and understand this manual and any other instruction manual s related to the system being used or have the instructions explained to them before using this equipment 16 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION LABELS All labels must be present and legible on the Pro 3 Series Davit System Note Not all labels shown may be present on your equipment as some are related to standards and certifications that may not apply to your jurisdiction This product complies with This product complies with ANSI ASSE 2359 4 ANSI 2117 1 Pir 115255 Rev 00 Pit 115286 Rev 00 This product complies with This product complies with OSHA 1910 146 EN 1496 Pt 115287 Rev 00 av UU This product complies with Lubrication Please refer to Operator s EN 199 manual for instructions Pre 115292 Rev 0o Rev00 J Tuff Built Products Inc Model Date of Manufacture mm dd yy Part PO Serial Pee 115281 Ren 00 17 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION INSPECTION LOG USER MUST INSPECT EQUIPMENT BEFORE EACH USE COMPETENT PERSON TO INSPECT AND INITIAL AT LEAST EVERY 6 MONTHS Date of First Use ow afe iM afm fats als ol nw vp This is a permanent system and has no expiration date However regular semi annual inspection
18. suaneessvensuascsandessinenenaaencs Page 10 INSTALLATION INSTRUCTIONG cccccccccccsssssscescecceccccccsssscesceeceeceesescesceecescceensesens Page 12 DPR aiena a E EEE EEE EAN E AAA EEEE E Page 17 INSPECTION LOG cossirs EEEE EEEE EEE EEEREN Page 18 DO NOT e Do not alter or misuse this equipment unless approved by manufacturer e Donot use combinations of components or subsystems that may affect or interfere with the safe compatible function of each other e Do not expose the equipment to chemicals which may produce a harmful effect or degrade the equipment Consult manufacturer in cases where doubt exists e Donot use the equipment around moving machinery or electrical hazards unless specifically designed for such use e Do not use the equipment around sharp edges or abrasive surfaces unless intended for such use 2 Page Guardian Fall Protection Kent WA 800 466 6385 www guardianfall com GUARDIAN FALL PROTECTION Thank you for purchasing the Guardian Pro 3 Series Davit System This manual must be read and understood in its entirety and used as part of a training program as required by OSHA or any applicable state agency Please see the figure below for names and locations of components HEAD gt PULLEYS BOOM RECEIVER POCKET BOOM REAR CABLE EXTENSION RETAINER TUBE GUIDES REAR DAVIT BOOM CABLE p OUTER TUBE ROLLERS FRONT MOUNT CABLE REDIRECT ROLLER W
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