P1-S115 User`s Guide - Micropulse Linear Position Sensors
Contents
1. Safety Advisory Read this manual before installing and operating the BIW Transducer 1 1 Proper application The BIW transducer is intended to be installed in a machine or system Together with a controller PLC or a processor it comprises a position measuring system and may only be used for this purpose Unauthorized modifications and non permitted usage will result in the loss of warranty and liability claims 1 2 Qualified personnel This guide is intended for special ized personnel who will perform the installation and setup of the system 1 3 Use and inspection The relevant safety regulations must be followed when using the trans ducer system In particular steps must be taken to ensure that should the transducer system become de fective no hazards to persons or property can result This includes the installation of additional safety limit switches emergency shutoff switches and maintaining the per missible ambient conditions 1 4 Scope This guide applies to the model BIW1 A C E G transducer An overview of the various models can be found in section 6 Versions indicated on product label on page 6 Note For special versions which are indicated by an SA__ _ des ignation in the part number other technical data may apply affect ing calibration wiring dimensions etc 2 Function and Characteristics 2 1 Characteristics BIW transducers feature High resolution and re2. 0 4 6 Severity level 3 Magnetic fields EN 61000 4 8 Severity level 4 BALLUFF e Replaces edition 0908 No 837 922 726 E e 03 111450 e Edition 1004 specifications subject to changes 7
3. BALLUFF sensors worldwide BIW1 A C E G310 M P1 S115 User s Guide ddd Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Germany Phone 49 7158 173 0 Fax 49 7158 5010 Service Center 49 7158 173 370 service balluff de www balluff com BIW1 A C E G310 M_ _ _ _ P1 S115 Micropulse Linear Transducer in Profile Housing 1 Safety Advisory nannnnnnnenennnnnnn 2 1 1 Proper application 2 1 2 Qualified personnel 2 1 3 Use and inspection 2 1 4 SCOPE skipi 2 2 Function and Characteristics 10000 2 2 1 Characteristics 2 2 2 IPUINGCTION essen 2 3 Installation 22222222200022 3 3 1 Transducer installation 3 4 WHY ING uuuuuunnnnnnnnnnnnnnnnnnnnnnnnnn 4 5 Startup z unnnnnnnnnunnnnennnnnunnnnnnnee 6 5 1 Check connections 6 5 2 Turning on the system 6 5 3 Check output values 6 5 4 Check functionality 6 5 5 Fault conditions 6 6 Versions indicated on part label nunuununnnnnnnnnnnnne 6 6 1 Included in shipment 6 6 2 Available lengths 6 6 3 Accessories eeeeeeesannenneeneennn 6 7 Technical Data 7 7 1 Supply voltage 0 00 7 7 2 OUUPUTS za 7 7 3 Dimensions weights ambient conditions 7 BALLUFF 1
4. ed until the unit is reset or powered off on BALLUFF BIW1 A C E G310 M_ _ _ _ P1 S115 Micropulse Linear Transducer in Profile Housing 4 Wiring cont When routing the cable between the transducer controller and power supply avoid proximity to high volt age lines to prevent noise coupling Especially critical is inductive noise caused by AC harmonics e g from phase control devices against which the cable shield provides only limited protection A G 25m C E 100 m 6 to 8 mm Longer lengths may be used if construction shielding and routing are such that external noise fields will have no effect on signal integrity Cable length max Pin numbering for connector view of BIW side Fig 4 2 Pin arrangement BKS on BIW BKS SI15 PU ___BKS SI16 PU __ Cable Entry f PG 9 fitting straight BKS S115 20 Fig 4 3 Connector optional ee iin a j A d A ISBN amp Fig 4 4 Outgoing cable BKS S116 PU _ _ BALLUFF 5 6 BIW1 A C E G310 M_ _ _ _ P1 S115 Micropulse Linear Transducer in Profile Housing 5 Startup 5 1 Although the connections are polar ity reversal protected components can be damaged by improper con nections and overvoltage Before you apply power check the connec tions carefully Check connections 5 2 Note that the system may execute uncontrolled movements when firs
5. em and control cabi Reserved PK net must be at the same Output slope RD C ground potential D _ 0 10 V GN To ensure the electromagnetic BU compatibility EMC which Balluff gt GND C E warrants with the CE Mark the J 24 V DC BN E following instructions must be i oO strictly followed Dee N eee BIW transducer and the proces b sor control must be connected using shielded cable Shielding Copper filament braided 85 coverage The shield must be tied to the connector housing in the BKS connector Fig 4 3 see in structions accompanying the con nector The cable shield must be grounded on the control side i e connected to the protection ground Pin assignments can be found in Table 4 1 Connections on the controller side may vary according to the controller and configuration used Fig 4 1 BIW1 A310 M S115 with controller and BKS S115 PU05 Connection example Output slope To have the output voltage rise starting at the zero point jumper Pin 4 and Pin 1 To have the output voltage fall starting at the zero point leave Pin 4 unconnected Once the slope has been selected and applied and the slope selection connections removed reselecting programs the BIW again with the other slope This means the slope select connection must remain in place so that it stays the same even after the unit is powered off multiple times Note The slope selection is not appli
6. ht angle BKS S116 PU _ _ BIW1 A C E G310 M_ _ _ _ P1 S115 Micropulse Linear Transducer in Profile Housing 7 Technical Data The following are typical values at DC 24 V and room temperature Fully operational after power up with full accuracy after warm up Non linearity lt 0 02 Resolution A310 5 um o 0 15mV G310 5 um o 0 21mV C E310 5 um o 0 35yuA Hysteresis 1 resolution Repeatability 2 resolution Supply voltage sensitivity U U lt 0 1 mV V Warm up phase lt 5 min Temperature coefficient lt 20ppm K Shock loading 100 g 6 ms per EN 60068 2 27 Continuous shock 100 g 2 ms per EN 60068 2 29 Vibration 12 g 10 to 2000 Hz per EN 60068 2 6 1 Individual specifications as per Balluff factory standard Enclosure rating per IEC 60529 IP54 7 1 Supply voltage A external from Limited Energy Circuit as defined in IEC 61010 or Low Power Source IEC 60950 or Class 2 power supply as defined in NEC or CEC Supply Voltage U 24V 6V Current draw lt 80 mA typical Inrush lt 3A Polarity reversal protection built in Overvoltage protection Transzorb diodes Electric strength 500 V DC 7 2 Outputs Output voltage U BIW1 A310 0 10 V BIW1 G310 10 10 V Output noise lt 5 mV Output current lt 6mA Output current BIW1 C310 0 20 mA BIW1 E310 4 20 mA Output noise lt 10 pA Load resistance lt 500 Ohm Sampling rate typ 32 kHz 30 33 kHz Short circuit protect
7. ion built in Cable length A G lt 25m C E lt 100m The following patents have been granted in connection with this product US 2003 0206007 A1 DE 102 19 678 C1 7 3 Dimensions weights ambient conditions Nominal length lt 775 mm Dimensions w page 3 Weight approx 1 0 kg m Housing Aluminium Housing attachment Mounting brackets and screws max tightening torque 2 Nm Operating temp 20 C to 85 C Storage temp 40 C to 100 C Operating force on rod Horizontal lt 10N Vertical lt 10N UL approval U us File no LISTED E227256 The CE Mark verifies that our products meet the requirements of EU Directive 2004 108 EC EMC Directive and the EMC Law Testing in our EMC Laboratory which is accred ited by DATech for Testing Elec tromagnetic Compatibility has confirmed that Balluff products meet the EMC requirements of the following Generic Standards EN 61000 6 1 noise immunity EN 61000 6 2 noise immunity EN 61000 6 3 emission EN 61000 6 4 emission and the following product standard EN 61326 2 3 Emission tests RF Emission EN 55016 2 3 industrial and residential area Noise immunity tests Static electricity ESD EN 61000 4 2 Severity level 3 Electromagnetic fields RFI EN 61000 4 3 Severity level 3 Fast transients Burst EN 61000 4 4 Severity level 3 Surge EN 61000 4 5 Severity level 2 Line induced noise induced by high frequency fields EN 6100
8. orque 2 Nm Fig 3 1 Dimensional drawing BIW1 P1 S115 transducer Housing length A Nominal length 100 mm Mechanical zero point BO 0 2 mm BIW1 M0100 P1 S115 Electrical zero point BO 5 mm Electrical stroke mechanical stroke B Nominal length 10 mm Clamp spacing Nominal length lt 300 mm Nominal length 300 mm to lt 600 mm Nominal length gt 600 mm C Nominal length 20 mm C Nominal length 15 mm C Nominal length 10 mm Table 3 1 Dimensions Available nominal lengths w section 6 2 Nominal length 100 A 200 B 110 C 80 BIW1 M0360 P1 S115 Nominal length 360 A 460 B 370 C 345 BIW1 M0750 P1 S115 Nominal length 750 A 850 B 760 C 740 Table 3 2 Examples BALLUFF 3 BIW1 A C E G310 M_ _ _ _ P1 S115 Micropulse Linear Transducer in Profile Housing Pin BIW1 A310 BIW1 C310 BIW1 E310 BIW1 G310 Cable BKS Output signal 2 OV OV OV OV GY gray 5 0 10 V 0 20 mA 4 20 mA 10 410 V GN green Supply voltage 6 GND BU blue 7 24 V DC BN brown Output slope 1 Output slope YE yellow 4 Output slope RD red A Reserved leads must remain unconnected Reserved PK pink 8 Reserved WH white Table 4 1 Wiring assignment Note the following when mak Q tput slope pe YE e ing electrical connections OV GY Syst
9. peatability Immunity to shock vibration and RF fields Absolute output signal rising or falling selectable Guided sensor element 32 kHz sampling rate Potential free 2 2 Function The BIW transducer contains a sender receiver sensor element and an oscillator circuit sealed in an aluminum extruded housing The oscillator is attached to a rod which in turn is attached to the moving member of the machine whose position is to be determined The oscillator circuit is excited via the sender sensor element at a sampling rate of 32 kHz couples a signal into the receiver sensor element at the momentary position The position value is immediately available on the output and is an absolute signal BIW1 A C E G310 M_ _ _ _ P1 S115 Micropulse Linear Transducer in Profile Housing 3 Installation 3 1 Transducer installation Any orientation is permitted Mount the transducer on a level surface of the machine using the mounting brackets Observe the recommended spacing of the mounting brackets 1 Align transducer with sliding rod 2 Tighten mounting screws to a maximum of 2 Nm M12x1 Ensure that no strong electrical fields are present in the immedi ate vicinity of the transducer 19 5 J Mounting brackets and M4 x 20 cylinder head screws DIN 912 max tightening t
10. t turned on or when the transducer is part of a closed loop system whose parameters have not yet been set Therefore make sure that no haz ards could result from these situations Turning on the system 5 3 After replacing or repairing a trans ducer it is advisable to verify the values for the start and end position of the sliding rod in manual mode Check output values 5 4 Check functionality The functionality of the transducer system and all its associated com ponents should be regularly checked and recorded 5 5 When there is evidence that the transducer system is not operating properly it should be taken out of service and guarded against unau thorized use Fault conditions 6 Versions indicated on part label Supply voltage Type BIW1 A310 M0450 P1 S115 Lo Profile form factor 23 ome Nom length 4digits M metric in mm O G Interface A 0 10 V 5 C 0 20 mA u E 4 20 mA a G 10 410 V Ordering code BIW____ 6 1 Included in shipment 6 2 Available lengths Transducer with condensed guide and 2 mounting brackets BALLUFF The following nominal stroke lengths are available 0075 0100 0130 0150 0175 0225 260 0300 0360 0375 0400 0450 0500 0600 0650 0750 Other stroke lengths on request 3 DC 24 V potential isolated Electr connection with connector S115 6 3 Accessories optional Connectors w Fig 4 3 straight BKS S115 PU _ _ rig
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