NMK Operating Manual.pub
Contents
1. Season the outside with Grill Spice and cook on meat forks or in a basket at approxi mately 30 minutes per pound at 170 c Use a meat thermometer and remove when temperature 90 c sprinkle with black pepper or Grill Spice to taste Cut into portions PORK STRIPS Cut belly into strips spice with Grill Spice or seasoned breadcrumbs and cook in a basket for approximately 20 minutes at 170 c CUMBERLAND SAUSAGE SAUSAGES Place sausages on cold baking trays approx 25mm 1 apart secure Cumberland sausage rings with a skewer or satay stick Turn sausages half way if required JACKET POTATOES Wash amp cook evenly sized white baking potatoes in baskets cook potatoes open for hard skins wrap in tin foil to keep skins soft Cook for 1 hr at 180 C or until soft check with a knife or skewer2. chicken on each meat fork or a cross section over the full oven load and record the temperatures in a temperature log book If there are any doubts close the oven door and cook for a further 5 10 minutes then re test Product Unloading Prepare unloading tray trolley unloading pliers oven gloves tongs etc Open oven door fully amp stop rotation using rotation switch Remove meat forks using unloading pliers remove baskets using oven gloves Further cooking Empty fat drawer after EVERY COOK If you intend to cook again immediately allow oven to pre heat before loading Cleaning Clean accessories and removable parts at regular intervals between cooks Clean glass doors at regular intervals between cooks allow glass to cool before cleaning DO NOT USE ABRASIVE OR CORROSIVE CLEANING MATERIALS 10 COOKING TIMES COOKING TIMES amp TEMPERATURES GUIDE ONLY The use of a digital thermometer is strongly recommended to ensure product safety Product Temperature Time min Or to Internal Temp Per KG LB C CHICKEN Trimmed 180 55 25 85 90 C PORK 170 55 25 85 90 C BEEF To taste according to finished 60 75 C requirement Refer to thermometer LAMB 180 66 30 80 C TURKEY 180 55 25 85 90 C PASTRY Frozen Pie 200 35 45 mins 70zZ 195g Fresh Pies 190 25 mins 70Z FRESH DOUGH Danish Pastry 180 4 5 mins 5 60z 170g Cake Products 180 12 mins 8 90Z 275g Bread Rolls 190 3 4 mins 2 502 70g USING A
3. to the oven interior surfaces and help reduce cleaning times ANTI STICK spray must only be applied to a COLD CLEAN DRY oven be fore connecting to the power supply Spray onto stainless steel side panels oven base and rotor discs DO NOT SPRAY oven glass doors quartz lamps elements or element cover panel Clean accessories and removable parts at regular intervals between cooks Allow meatforks baskets etc to soak in a hot solution of grill clean Scrub clean with a stiff nylon brush Spare sets of accessories are available to provide for advance preparation and cook continuity 11 OPERATIONAL GUIDELINES Oven Pre heat Always preheat the oven before loading with product Do not cook mixed products IE Large amp small chickens at the same time Do not cook with baskets amp meat forks at the same time Load Oven Load meat forks or baskets into the oven one at atime starting amp stopping the rotation with the rotor switch Load oven as quickly as possible to prevent excessive heat loss use the timer to set a cook time after loading Clean down Clean down and sanitise preparation tables and utensils sanitise oven door handle amp any areas that have been in contact with raw product mop up any spillage s Temperature Probe Check Always use probe wipes and a digital thermometer to check the product internal tempera ture to ensure product safety Refer to page 7 Cooking Guide Check at least one
4. BKI EUROPE Equipment 4 This warranty shall be construed in accordance with English Law YOUR NEW ROTARY OVEN BKI is justly proud of its international reputation as a leader in the catering equip ment field Our name on this oven assures you of the finest design and engineer ing It has been built and designed with care and dedication to give you many years of quality cooking and dependability and to ensure the highest return on your invest ment When located and used as it is intended it is a silent salesman merchandising your product to its fullest advantage Read these instructions carefully familiarise yourself with the controls and cooking instructions and look after it well It will always be an asset to your business UNPACKING AND SETTING UP The oven has been completely assembled and tested before shipment It has been packed for safe shipment to your premises Before connecting to the power supply ensure that all fittings and packaging have been removed ELECTRICAL SUPPLY Because of the high output it is essential that is is connected to the correct power supply by a qualified electrician An electrical rating plate is located on each oven See Installation Instructions Our warranty is only effective if connected to the correct power supply by a qualified person NOTICE SAFETY CUT OUT For added safety all Rotary ovens have a built in thermal cut out to pro tect against over heating through component failu
5. ION SWITCH OVEN LIGHT SWITCH PILOT LIGHT MAINS SWITCH THE CONTROLS Timer when fitted Thermostat Rotation Switch Oven Light Switch Note The position Pilot Light of the controls i i may vary on Mains Switch ROEA The Timer is used to indicate the end of the cooking cycle To use wind clockwise through 3600 and then wind back to the length of cooking time required The thermostat controls the temperature inside the oven Set to temperature required The thermostat will Maintain this temperature by automatically switching The heat elements on amp off This enables you to load and unload products by stopping and starting the rotating discs This operates the light on the customers side of the oven Indicates Mains Power to the machine is on Controls electrical supply to the oven DAILY CLEANING SCHEDULE BKI GRILL CLEAN GRILL CLEAN is a non caustic food safe heavy duty degreasing cleaner for mulated for use in ovens GRILL CLEAN can be used diluted with water or used un diluted on stainless steel surfaces Under normal conditions and with good working practices this product is consid ered Non Hazardous BKI GRILL CLEAN is user and environmentally friendly and bio degradable The use of rubber gloves and eye protection is recommended BKI ANTI STICK SILICONE SPRAY ANTI STICK SILICONE SPRAY will help prevent fats and cooking by products from sticking
6. MEAT THERMOMETER FOR EVEN BETTER RESULTS A meat thermometer will help you combine art with science It will tell you pre cisely when the food is cooked to your requirements help minimise weight loss and maximise moisture content Recommended Thermometer Readings when cooked C PORK 85 90 POULTRY 85 90 LAMB 80 HAM ROAST 75 VEAL 75 BEEF WELL DONE 75 BEEF MEDIUM 65 BEEF RARE 60 7 RECIPES BARBECUE CHICKEN Whole Birds Trimmed up to 1 3kg 3lb Trim excess skin from neck and remove giblets and feathers If trussed do NOT remove ties Moisten chicken and rub on Dry Barbecue Seasoning Place a small amount of seasoning inside cavity Place on meat forks see accesso ries for instruction or in baskets Baskets are recommended for chicken portions amp whole chicken above 1 3kg 3lb See Cooking Guide for times and temperature Make sure chickens are well cooked It is better to over cook chickens a little than to under cook them Trussed or tied chickens will need more cook time than trimmed birds The use of a meat thermometer is strongly recommended ROAST BEEF Meat should be prepared according to method of serving required Large rolled amp tied joints can be cooked on meat forks small joints in baskets Cook at 170 c to taste well medium or rare Always be guided by meat ther mometer probe and remember to allow to cool before refrigeration or if meat is to be sliced on a cook meat machine ROAST PO
7. Operating Manual NMK Rotary Oven Fresh ideas in foodservice equipment BKI Europe Theale Technology Centre Station Road Theale Reading West Berks RG7 4AA Printed in England CJM NMKOPM06006 Theale Technology Centre Station Road Theale Reading West Berks RG7 4AA Phone 0870 990 4242 Fax 0870 990 4243 www bkideas com ISSUE APRIL 2006 CONTENTS SECTION PAGE 1 WARRANTY cgesiocesecccetctscsssccredsicnssesecedetssetice 3 2 INTRODUCTION taccesessiststcccetescoacetsetcustieaceennesantieacsd 4 3 ACCESSORIES HOW TO USE THEM c0cs00000 5 4 THE CONTROL S ssc ossa sais cecuasentecscesendeacsneencteeauhanecvocs 6 5 COOKING GUIDE ecasccesenccnotetinuiatouravoesacauidensdauni ers 7 6 RECIPES enonse seri tandierendiatadennnaine 8 9 7 OPERATIONAL GUIDELINEG 00 sccceeeeeeeeeees 10 8 DAILY CLEANING SCHEDULE cccccssseeeee 11 12 9 REMOVABLE PARTS cccsessssccsseseseessenseneeseenees 13 10 TROUBLESHOOTING cccccsssseeeeeesseeeeseeees 14 Pde Spare ParlS esou 15 BKI ROTARY OVENS ARE MANUFACTURED ACCORDING TO THE FOLLOWING STANDARD BS EN 60 3835 2 42 2002 NOTICE SAFETY CUT OUT For added safety all Rotary Ovens have a built in thermal cut out to protect against over heating through component failure or incorrect use If for any reason the thermal cut out operates the oven will automatically shut down and should
8. RK Prepare pork with correct spice either Lemon Pepper or Grill Spice If bone has been removed string in neat ties with not more than 2 between each string Some seasoning can be added to the cavity where the bone was removed for extra flavour If on the bone score the rind with a sharp knife in a criss cross fashion to create diamond effect and rub in spice Place meat joint in the bas ket bone down or rind up If rind is removed ensure fatty part of joint is on top Insert meat thermometer so that point is at centre joint If on the bone ensure probe does not touch the bone as this will give a false reading Cook at 170 c until internal meat probe is at 90 c and remove from oven If meat is to be sliced when cold leave to cool before placing in the chiller do not remove probe until meat is cold RECIPES SPARE RIBS Season the sheet of spare rib with BKI Grill Spice and cook at 170 c Do not over cook as it tends to dry out When meat pulls away from bone this is a good indication that the ribs are done always check with temperature probe Immediately before removing from the oven brush both sides with Barbecue sauce This adds good colour and a delicious barbecue flavour Leave in for short while to allow the full flavour of the sauce to be absorbed STUFFED BELLY ROLLS Season the inside of the belly with Barbecue King Grill Spice Spread on a layer of finely chopped onion Roll the whole belly and tie with individual ties
9. Warranty the Manufacturer will provide free replacement of defective materials and other components within a period of 12 months from delivery where any defective part or component is reasonably attributable to faulty materials or workmanship and provided that the equipment or alleged defective part is forwarded pre paid to the manufacturer Except for quartz and halogen lamps bulbs and glass doors which are not covered by this warranty 2 The Manufacturer shall not be under any liability under this warranty if the equipment or any part thereof shall have been altered in any way or oper ated from the incorrect voltage circuit or used in a manner inconsistent with the Manufacturer instructions or otherwise neglected or misused or if any parts not supplied or approved by the Manufacturer shall have been fitted to the equipment 3 The Manufacturer s liability is limited to the terms of this warranty which is given in consideration of the Purchaser s agreeing that it shall be so limited and that the Manufacturer shall be under no liability for any direct or conse quential loss or for any personal injury or damage to property caused by any defect in the equipment or any part therof howsoever the same may occur and whether or not the same may occur and whether or not the same is due to the negligence of the Manufacturer Except for the forego ing no warranty or condition whether express or implied by common law statue or otherwise shall apply to any
10. be switched OFF disconnected from the mains and allowed to cool NOTE THE THERMAL CUT OUT WILL NOT RESET AUTOMATICALLY The oven must not be re used until it has been checked by a Qualified electrician or BKI Appointed Service Agent SPARE PARTS AB24100300 Fat Drawer AB24100800 Door Assy Operator c w Handle AB24100900 Door Assy Customer Plain ASY045 Drive Motor Asy Parvalux c w 2 Pully ASY112 Rotor Assy Complete 3 spit AT002 Basket Carrier BA010 Basket CA055 Calrod Element 900W CP002 Capacitor 2 5uf CR002 Shaft Support Bearing CT004 Element Clip Push on DS003 Door Seal FT001 Rubber Foot FU010 Fuse 500mA Motor H0110 Door Hinge KN019 Knob Timer LI016 Neon Clear QT001 Quartz Tube 1000W Tab end QT010 Quartz Tube Holder Ceramic SNO06 Spring Rotor Disc ST001 Element Carrier Customer side ST002 Element Carrier Operator side SW001 Switch Main C17 6 pole SW019 Switch Rocker T1018 Timer 720 mins TMO11 Thermostat Variable TM012 Thermostat Hi Limit VB004 V Belt A42 For further information please contact sales on 44 0870 990 4242 15 TROUBLESHOOTING Read and understand the Operating Instructions Clean the oven at the end of each working day Refer to the troubleshooting guide if oven does not operate properly NOTICE ALL ELECTRICAL REPAIRS MUST BE PERFORMED BY AUTHORISED SERVICE PERSONNEL ONLY TROUBLESHOOTING PROBLEM 1 Chickens Take too long t
11. o cook 2 Chickens Overcooked or burning 3 Chickens Undercooked White spots on legs REASON ACTION A Oven not Pre Heated B Thermostat set to low C Oven lamp failed or off D Door seal failed E Oven over loaded increase cook time cook less chickens or reduce product size A Thermostat set to high B Cook time to long C Too much seasoning A Thermostat set to low B Cook time to short C Oven not Pre Heated D Chickens legs touching E Chiller set too low F Chicken cooked from frozen Do Not cook Chicken or Meats from frozen in this oven check chiller set ting products should not be loaded into oven below 1 C 4 Oven Smokes A Fat Grease on elements B Inadequate cleaning C Oversize products dripping fat on to elements during cooking D Thermostat set to high reduce oven temperature when cooking small loads WARRANTY IMPORTANT NOTES The installation and maintenance of the appliance should be carried out by a suitably qualified professional in accordance with safety legislation and standards Installation and maintenance undertaken by non qualified personnel may invali date the warranty We accept no responsibility for the consequences of work car ried out by unqualified personnel All BKI EUROPE equipment is supplied to the following warranty from Standex International Ltd T A BKI EUROPE hereinafter called the Manufacturer ie Subject to the other terms of this
12. re or incorrect use If for any reason the thermal cut out operates the oven will automatically shut down and should be switched off disconnected from the mains and allowed to cool NOTE THE THERMAL CUT OUT WILL NOT RESET AUTOMATICALLY The oven must not be re used until it has checked by a qualified electrician or BKI service agent REMOVABLE PARTS 1 Centre Shaft amp Rotor Disc Assembly 2 Fat Drawer l A a 13 DAILY CLEANING SCHEDULE Clean down oven after last cook of the day as follows Turn thermostat down to zero turn customer light OFF Remove accessories and allow to soak in a hot solution of grill clean and water Turn mains switch OFF and disconnect oven from power supply Remove the centre shaft and rotor disc assembly Empty the fat drawer and replace in the oven Clean element cover panels with a mild solution of grill clean using a damp cloth Clean the oven interior with un diluted grill clean scouring pads may be used on stainless steel surfaces Work in the direction of the grain Wash away all traces of grill clean with hot water down into the fat drawer and wipe clean Empty fat drawer and wash out with grill clean Clean oven glass doors Turn mains switch OFF disconnect from power supply and allow glass to cool Clean glass with a dilute solution of warm water and grill clean using a soft cloth Rinse
13. thoroughly with clean water and dry with tissue or paper towels use a Clear liquid glass cleaner for a smear free finish Thoroughly dry oven interior and removable parts re assemble oven and spray stainless steel panels with ANTI STICK Spray Wipe over oven exterior with a weak solution of detergent and warm wa ter on a damp cloth only AVOID GETTING EXCESS WATER OVER THE CONTROL PANEL OR VENTILATION SLOTS OF THIS OVEN DO NOT ATTEMPT TO CLEAN THE HEAT ELEMENTS OR HEAT LAMPS DO NOT USE A WATER JET OR STEAM CLEANER DO NOT USE ABRASIVE OR CORROSIVE CLEANING MATERIALS ACCESSORIES AND HOW TO USE THEM STANDARD MEATFORKS These are ideal for chicken and poultry Fold wings back place chicken on its back with legs towards you With the handle to the right hand side facing up run pointed ends of meat fork through sides of chicken under wings and through thighs breast up and legs down Ensure that legs of adjacent birds DO NOT PRESS TIGHTLY TOGETHER this will cause the area of contact to be under cooked Load meat forks into oven from the control side Locate pointed ends into left hand disc push against spring then locate handle ends into right hand disc BASKETS Baskets can be used for large chickens or other meats After loading simply locate pins in the holes on the discs or hooks onto basket hangers BAKING TRAYS Baking trays are available for pies and other pastry products THERMOSTAT ROTAT
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