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1. Emitter Receiver SS E l TOP indicator l FLA Blue S de rep B E gm TEL STB indicator nw m E Green bd O Ol m m m m I O al o u a BTM indicator i Ur MUTE2 3 Pd Blue E IEDM E lema E DE E jg s E EMITTER 2 E RECEIVER Figure 21 Figure 22 V Confirm that there is no interrupting object in the detection zone before adjusting beams T a If the stable state indicator STB does not turn ON despite performing alignment check if the mounting surfaces of 2 the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional CHECK Laser Alignment Kit F39 PTJ makes alignment easier 7 Tighten the lightly tightened the hexagon socket head cap screws M3 x 18 of Intermediate Bracket 3 to prevent rotation Figure 23 If there are three or more Intermediate Brackets tighten the hexagon socket head cap screws M3 x 18 from the order of top bottom and middle brackets with a tightening torque at 0 54 Nem recommended oa Enlarged view Backside mounting Side mounting Tighten securely Ds Tighten X securely Jj CE securely Hexagon socket head cap screw
2. OO O 0 GG 290090 9 ci IM X X K2 ki T ae a o 2 K2 7 93 I 4 a Control La JP S ay b Circuit 5 ol6 AAA RS Ga Ga Gao O 69 69 69 62 Model G9SA 301 P Unblocked Blocked Muting input 1 Muting input 2 Safety output KM1 KM2 N O contact V I KM1 KM2 N C contact j V i 1 V External indicator F3SJ E B User s Manual 97 Input Output Circuit and Applications Connecting a F3SJ B to Four Muting Sensors F3SJ B settings 5 3 Muting system o Does not use external device monitoring function 5 2 G9SA 301 P settings Manual reset mode gt Using feedback loop Using emergency stop switch F39 JD DLIA D Communication line Gray E Communication 2 KM1 2 T 3 52 38 Bl h eles se 2 2 a E E8 28 l E woe 2828 8 2 2 2 DA E 2 3 m 0 t ug S a gle
3. Unit mm Dimensions A to C A C 159 B C 86 e 4 digit number of the type name protective height UA Bracket mounting procedure Mounting p 67 V Ifthe protective height is more than 1105 mm use Intermediate Brackets of the quantities and locations according to the dimensions described on page 47 When Using Top Bottom and Intermediate Brackets If the brackets described m above are not used ratings and performance cannot be met F3SJ E B 60 User s Manual Wiring Installation B Side mounting 4 Replacement Bracket 419 T F39 LJB4 pu 46 19 A 4 M5 N o i j Ie 2 fo 30 2 12 O A o E 3 3 1 2 5 E o 2 ol lt O a 23 o o 1 1 1 1 1 1 Replacement Bracket i F39 LJB4 lo y g e4 B i 8 y Y Unit mm Dimensions A to E and P A C 159 B C 86 C 4 digit number of the type name protective height UA Bracket mounting procedure Mounting p 67 V Ifthe protective height is more than 1105 mm use Intermediate Brackets of the quantities and locations according to the dimensions described on page 47 When Using Top Bottom and Intermediate Brackets If the brackets described M above are not used ratings and performance cannot be met F3SJ E B User s Manual 61 suoisueuiig 1eideu 62 B Dimensions of repla
4. A2 Safety output Muting input 1 Muting input 2 KM1 KM2 N O contact 1 I 1 1 T 1 1 1 1 1 1 L i Safety output 1 1 1 1 External indicator LI L Li Li T L LI L D L LI LI 4 Li LI L Li KM1 KM2 N C contact L t F3SJ E B 98 User s Manual Input Output Circuit and Applications Connecting a F3SJ B to Various Controllers B Connecting a F3SJ B to a G9SA 301 P F39 JD Communication line Grey Communication line Pink Emitter F3SJ B settings Auto reset mode Does not use external device monitoring function G9SA 301 P settings Manual reset mode Using feedback loop Using emergency stop switch Receiver F39 JDLIA D PLC 1 1 j 1 1 jkm i 1 1 1 1 1 1 1 2 of ef e s zs J a A F IN1 IN2 OUT El al al s E amp S El al a c S a a 56 Y m 328 2 S a 8 x 2 gal z al 8 2 a as 3 3 z s 9 8 2 2 31 El 8 st 3 8 3 l Y Eg lt a gt i2 gc o o 3 lt 2 Sl S y 8 we D oO D a 7 le km els T Feedback loop Saas KM2
5. F3SJ E B 28 User s Manual System Configuration and Functions B Installation example 2 of standard muting mode Using four muting sensors This installation example uses four through beam type photoelectric sensors as muting sensors The use of four muting sensors is useful when the length of the workpieces is constant or longer and the entrance and exit have enough space Muting can be performed from both directions in the Hazardous zone A1 F3SJ BB A2 arrangement as shown below 1 Before a workpiece passes through 2 2 o Lo E 12 LS g o o o O 3 O h mn Iz 2 Q O 3 o Workpiece V ro Wl Workpiece L B1 F3SJ B p2 a d2 Le d2 D3 d2 Maximum distances required for the muting sensor to keep the muting function enabled D3 Minimum distance required for the muting sensor to keep the muting function enabled All muting sensors are turned OFF and the safety function of the F3SJ B is working 2 The muting sensor is blocked and the safety function of the F3SJ B is disabled Hazardous zone A1 F3SJ BB A2 Workpiece Jae m m m m m a m m m B1 B2 When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of
6. Connector method M12 8 pin IP67 degree of protection for connector fitting dA For details about twisted pair wires single ended cable p 84 double ended cable p 85 F39 JDOA JDOB LA jns Extension cable gt on NE For details about total extension a page 31 cable length Number of wires 8 wires Cable diameter Dia 6 6 mm Allowable R36 mm bending radius Extension cable 30 m max Material Case Aluminum Cap ABS resin PBT Optical cover PMMA resin acrylic Cable Oil resistant PVC Weight packaged F3SJ ELILILILIN25 Weight g protective height x 2 6 800 F3SJ BOOOON25 Weight g protective height x 2 7 500 Accessories CD User s Manual Instruction manual Applicable standards NA Refer to Legislation and Standards on page i Safety related characteristic data EN 61508 2010 See http www fa omron co jp safety_6en F3SJ E B User s Manual o y E p _ A E 2 Q o o o O o r o t o gt o Overview and Specifications Model Current Consumption List B Easy Type o E Model Current consumption E Easy Type Number of beams Protective height mm ELE D m F3SJ ELILILIEIN25 E F3SJ E0185N25 8 185 29 0 mA 36 0
7. To extend the cable the following specifications must be satisfied le gt ES et 7 s i 3 Q lt Extension cable gt LA Refer to lt Extension cable gt on page 87 Wiring Method Basic Type Perform wiring according to the following procedure 1 Connect an emitter cable F39 JDLILI L gray sold separately to the emitter s connection cable gray 2 Connect a receiver cable F39 JDLILI D black sold separately to the receiver s connection cable black 3 Connect the 24 V line of the power supply directly to the protective earth PE B Single ended connector cable F39 JDDA sold separately Unit mm 39 5 LO S jo Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair M12 IP67 connector Cross section of conductor 0 3mm insulator diameter dia 1 15mm Se Mode Emitter cable Receiver cable L mm name F39 JD3A F39 JD3A L Gray cable F39 JD3A D Black cable 3000 F39 JD7A F39 JD7A L F39 JD7A D 7000 F39 JD10A F39 JD10A L F39 JD10A D 10000 F39 JD15A F39 JD15A L F39 JD15A D 15000 F39 JD20A F39 JD20A L F39 JD20A D 20000 F3SJ E B User s Manual Wiring Installation Internal wiring diagram F39 JDLIA L F39 JDLIA D Connected to connection cable or Emitt Recei double ended connector cable iid or 1 White White Interlock select input
8. I Safety output i 1 K3 N C contact K3 N O contact ov T JAJ K1 K2 N C contact K1 K2 N O contact I 1 ji i I KM1 KM2 N C contact _ I 1 KM1 KM2 N O contact Muting input 1 Muting input 2 4 External indicator e Enable reset switch S2 for long enough with the consideration of the operating time or recovery time of each relay that x youuse CHECK F3SJ E B 94 User s Manual Input Output Circuit and Applications B Muting system Does not use external device monitoring function Receiver F39 JDLIA L F39 JDLIA D Communication line Gray Communication line Pink 2 T g gr zr El SN 5 F T T 2 0 2 2 ku EIEXIc CL gt 5 3 5 gt gt S 5 N o my E g 2 2L 3 S PEZ 8 3 E 2 o 8 2 9 3 Q 5 S F o KM2 5 gt 7 5 ra E o o g E E E 2 g y BN AN s s27 E B 5 m nd 24 VDC 3 Power ae supply m o o e gt ov E 3 S1 External test switch connect to 24 V if a switch is not required a S2 Lockout reset switch connect to 0 V if a switch is not required P A1 Contact by muting senso
9. Receiver e F39 JDLIA L F39 JDLIA D DENM T i Communication line Gray KM1 Feedback loop Communication line Pink h KM2 hosed o A NE wes I s sol oc o 3 8 2 8 85 g i 88 58 2 2 Sr l l E m l z S og 8 4 2 5 z N gt a a a a o Sl gt e m in S 2 gt a s a a gt S m 5 3 3 o aj amp 8 3 o B al E kt ka gt I ka fka o S K3 E o E T E x o 7 ko 2 Oo z c Oo E E EE 000 D A e o e Ld e T 24 VDC Power supply 5 e e e e e e E e Q m S1 External test switch connect to 24 V if a switch is not required t S2 Reset switch 3 S3 Lockout reset switch connect to O V if a switch is not required o A1 Contact by muting sensor A1 p B1 Contact by muting sensor B1 K1 K2 K3 Safety relay with force guided contact G7SA TRAN ERAN KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor ML External indicator KM1 M 3 phase motor 1 Also used for override input kM 2 Under muting system connect to 24 V as the external device monitoring cannot be used K1 li Unblocked Pl Ly y K Blocked l l i K2 2 Reset switch S2 K3 K3 1 External test switch ee EEE S1 1
10. jl 2 Bracket mounting procedure Mounting p 67 RS A The alignment range of the Intermediate Bracket must be 30 CHECK F3SJ E B User s Manual Wiring Installation Mounting with one Intermediate Bracket Mounting with three Intermediate Brackets Mounting with four Intermediate Brackets A ry ry n ry n 4 A n n E E E E E E E e y e DOE N a N D N u 1 N n z 4 n 4 H i B a 9 4 N 2 1 o E o E Lu Ww e e o o y u u le t Y Y gt D 1 1 S i a o y Y o D ES 2 2 S o H Y H Yo o u uL o Oo 2 M5 t 3 i g E ems AY A DE 3 3 1 o 4 n 3 a w u 8 M5 ul o 3 2 w H u o Y gt T y y t 1 i i DB BD E E rel E E ryt E y Y Y Y I E Y Y Unit mm F3SJ E B 54 User s Manual When Using One touch Brackets B Backside mounting One touch Bracket F39 LJB3 M6 or F39 LJB3 M8 One touch Bracket F39 LJB3 M6 or F39 LJB3 M8 Dimensions C and F Cc 43 30 Wiring Installation gt 275 max 275 max l C Protective height 4 digit number of the type name protective h
11. sure that the response time of the machine has not changed CHECK B How to calculate the safety distance specified by International Standard ISO 13855 European Standard EN ISO 13855 Reference If a person approaches the detection zone of the F3SJ E B perpendicularly S KxT C Formula 1 Safety distance S eS Safety distance gt K Approach speed to the detection zone T Total response time of the machine and F3SJ E B e C Additional distance calculated by the detection capability Hazard of the F3SJ E B e gt EY p Q 5 o et E D m o 3 O O 2 Q zx o 2 o System that has detection capability of 30 mm or less Use K 2 000 mm s and C 8 x d 14 mm in formula 1 for the calculation S 2 000 mm s x Tm Ts 8 x d 14 mm S Safety distance mm Tm Machine s response time s Ts Response time of the F3SJ E B from ON to OFF s d Detection capability of the F3SJ E B mm Calculation example When Tm 0 05 s Ts 0 015 s and d 25 mm S 2 000 mm s x 0 05 s 0 015 s 8 x 25 mm 14 mm 218 mm If the result is less than 100 mm use S 100 mm If the result exceeds 500 mm use the following formula where K 1 600 mm s S 1 600 mm s x Tm Ts 8 x d 14 mm Formula 2 If the result of this formula 2 is less than 500 mm use S 500 mm F3SJ E B User s Manual 39 Wiring Installation If a person approaches t
12. CHECK 4 Tighten the screws that fix the Intermediate Bracket and the wall Figure 19 Tighten the screws to secure Tighten the screws to secure the Intermediate SS the Intermediate Brackets and the wall C Brackets and the wall i2 y EY p 12 Q O c 3 m 2 Q Backside mounting Side mounting 5 Tighten the hexagon socket head cap screw M3 x 12 of Intermediate Bracket 1 with the tightening torque at 0 54 Nem recommended Figure 20 Tighten securely Hexagon socket head cap screw M3 x 12 D Figure 20 A Tightening screws with a torque that considerably exceeds the recommended torque may cause failure CHECK F3SJ E B User s Manual 75 SununolA C1eideu Wiring Installation 6 Turn ON the sensor to perform beam alignment Move the emitter from side to side Figure 21 to align it to a center position where the stable state indicator STB is turned ON while checking the top beam state and bottom beam state with the top beam state indicator TOP and bottom beam state indicator BTM Figure 22 Next move the receiver from side to side Figure 21 to align it to a center position where the stable state indicator STB is turned ON Figure 22
13. OFF voltage 1 2Vs to Vs or open 3 source current 5 mA max External device monitoring input is ON voltage OV to 3V source current 3 mA max OFF voltage 1 2Vs to Vs 3 source current 5 mA max Overvoltage category II IEC 60664 1 Indicator LA Refer to Internal LED Indicator Display Pattern on page 4 Mutual interference prevention function Mutual interference prevention algorithm prevents interference in up to three sets Series connection function Number of connections Up to three sets Total number of beams Up to 192 Maximum connection cable length 7 m Test function Self test at power on and during operation External test light emission stop function by test input Safety related functions Interlock basic system External device monitoring basic system Muting muting system Override muting system 1 The load inductance is the maximum value when the safety output frequently repeats ON and OFF When you use the safety output at 4 Hz or less the usable load inductance becomes larger 2 These values must be taken into consideration when connecting elements including a capacitive load such as a capacitor 3 The Vs indicates a voltage value in your environment F3SJ E B User s Manual Overview and Specifications Item Model Easy Type Basic Type F3SJ EOOOON25 F3SJ BOOOON25 Protection circuit Output short circu
14. 104 107 Troubleshooting 108 Lockout State 108 Warning View 108 Troubleshooting Methods 110 Muting Error Indication 113 Optional Accessories Sold Separately 114 Glossary 119 Related Standards 121 International Standards 121 European Standards 121 US Occupational Safety and Health Standards 121 US Standards 121 Canadian Standards 122 SEMI Standards 122 JIS Standards 122 F3SJ E B User s Manual xiii f F3SJ E B XIV User s Manual Chapter1 Overview and Specifications Basic Configuration and Names Model Overview Easy Type Basic Type Internal LED Indicator Display Pattern SUOI EDIJID9dS pue MalAJ9AQ Laide Ratings Specifications o O B oouo N Model Current Consumption List F3SJ E B User s Manual Overview and Specifications Basic Configuration and Names This section describes the system configuration and part names of the F3SJ E B The picture below is a F3SJ B Beam center line mark Receiver Indicator Emitter Connection cable SOWEN pue uoeinbyuoy 91seg a1deyo Black Connection cable Gray Extension cable Component Model Description Emitter receiver F3SJ EOOOON25 O0 Select a type name based on the required protective height The model name can be understood as follows ESSE a OO ONES 1 23 4 1 Protective height mm 2 Output type N for NPN output type 1 3 Detecti
15. 60 ms max 140 ms max Safety output atety outpu yee SORE B Basic Type basic system ON Test input OFF 60 ms max e 140 ms max Sapa atety outpu ee OFF B Basic Type muting system ON Test input OFF mena Amar 140 ms max Safety output atety outpu E F3SJ E B User s Manual System Configuration and Functions Self test Function Easy Type Basic Type basic system Basic Type muting system Y The F3SJ E B performs the self test when power is turned ON within 2 seconds to check for errors Also it regularly performs the self test within a response time while operating This function cannot be cancelled ON Power supply OFF 2s max ON Self test OFF MEA Subsequently performs periodic test If an error is found in the self test the F3SJ E B enters lockout state keeps the safety output in the OFF state and indicates the error at the same time B Self test details The self test detects the types of errors described below Emitter Failure of emitter element or circuit CPU failure Disconnected or short circuited cable Receiver Abnormal external power supply voltage Failure of internal power supply circuit Failure of receiver element or detection circuit CPU failure Memory failure Incidence of disturbance light Failure of safety output circuit Disconnected or short circuited cable E Waveform of safety o
16. y f f i Supply 0 V ff CO i 5 i 1 i KM2 ae i i 11 21 s3 m fee ill D SAL 3 EAT Ke i sau asd 1 G B 392 69 6 GO GOOG E 9 6 4 i pEL 1 If an emergency stop switch is not used connect safety output 1 at K1 K2 ol4 to T12 terminal and safety output 2 to T23 directly Kote 4 o2 ja 3 S1 External test lockout reset switch k a Control HL 2 JP to 4 connect to 24 V if a switch is not required b Circui 5 ole S2 Interlock reset switch b K2 S3 Emergency stop switch force opening contact A165E A22E magnetic contactor M 3 phase motor PI 2 2 A B 14 24H34H42 Model G9SA 301 P I KM1 KM2 Safety relay with force guided contact G7SA or 1 Unblocked Blocked External test lockout reset switch S1 1 1 1 Interlock reset switch 1 I T I S2 Emergency stop switch S3 Safety output K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact KM1 KM2 N C contact F3SJ E B 96 User s Manual Input Output Circuit and Applications Connecting a F3SJ B to Two Muting Sensors F3SJ B settings Muting system 5 5 Does not use external device monitoring function E o G9SA 301 P settings 5 2 Manual reset mode Using feedb
17. 1 ON ON Om Orr ILockour Lockour POWER com TEST cre INTERNAL Lj p Lj E BTM E E BTM m amp le E E 63 EFI w Lu z a a m ug ew S ac o T EN J Emitter Receiver TOP ER od TOP LI e E LI eo eo Jg s Sa Sa WH CHA dn UJ STB z5 25 sra ON on QR Or kocour Lockour POWER com TEST cre ERROR pese MUTE Wo MUTE2 zZ zZ EDM E 3 3 BTA E E BTA E 8 Ff E A gh 86 oc ER Ba ui TT o Qo uo Lo 3 2 ex ex w w S S ac _ A S A 1 Top beam state indicator Blue 2 Stable state indicator Green ON OFF state indicator Green Red Lockout indicator Red Communication indicator Green Configuration indicator Green NO oO A o Internal error indicator Red 10 Bottom beam state indicator Blue 1 Top beam state indicator Blue Stable state indicator Green ON OFF state indicator Green Red Lockout indicator Red Communication indicator Green Configuration indicator Green Internal error indicator Red oN o oc KR OUN Interlock indicator Yellow 9 External device monitoring indicator Green 10 Bottom beam state indicator Blue Overview and Specifications Emitte
18. 24 V 2 o o o e K3 24 V 24 V LESS e e y Km Communication line Gray Feedback loop l i e 98 KM1 VS l ku2 l Communication line Pink 1 KM2 ACA K1 K1 le T E g 9 ag T S2 o gt S 3 53 2E 3 D a Es a gue z a o 3 gt gt x z 9 K2 K E a 3 h E td D ly Qj E K1 z K1 K3 K2 K3 K3 K3 K3 3 e e K2 aea si m p x E e e e 24 VDC Ke t Power o supply 3 ov oy S1 External test lockout reset switch connect to 24 V if a switch is not required S2 Reset switch K1 K2 K3 Safety relay with force guided contact G7SA KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor M 3 phase motor i i d L Unblocked t 1 Blocked 1 1 1 L Reset switch S2 1 bog LE UNE SU External test lockout reset switch jo XH T 1 82 I 1 1 LU U Safety output 1 1 1 bog I3 i K3 N C contact 1 1 T 1 D i L 1 1 K3 N O contact i t 1 1 L 1 1 1 K1 K2 N C contact pog og i K1 K2 N O contact f i Lu i Li KM1 KM2 N C contact bog rd i KM1 KM2 N O contact l S wu e Enable reset switch S2 for long enough with the consideration of the operating time or recovery time of each relay that x youuse CHECK F3SJ E B 92 User s Manual Using F3SJ B Only B Basic system Shield Emitter F39 JD Receiver Communication
19. 2s max Power supply voltage Vs SELV PELV 24 VDC 20 ripple p p 10 max Current consumption LA Refer to Model Current Consumption List on page 8 Light source Infrared LED 870 nm wavelength Effective aperture angle EAA Based on IEC 61496 2 Within 2 5 for both emitter and receiver at an operating range of 3 meters or more Safety output OSSD Two NPN transistor outputs Load current 200 mA max Residual voltage 2 V max except for voltage drop due to cable extension Leakage current 1 mA max Load inductance 2 2 H max 1 Maximum capacitive load 1 uF 2 Auxiliary output One NPN transistor output Load current 100 mA max Residual voltage 2 V max except for voltage drop due to cable extension Leakage current 1 mA max Output operation mode Safety output ON when receiving light Safety output On when receiving light Auxiliary output Basic system Reverse output of safety output Muting system ON during muting override Input voltage Test input and reset input are both ON voltage OV to 3V source current 3 mA max OFF voltage 1 2Vs to Vs or open 3 source current 5 mA max External device monitoring input is ON voltage OV to 3V source current 3 mA max OFF voltage 1 2Vs to Vs 3 source current 5 mA max Test input interlock selection input reset input and muting input are all ON voltage OV to 3V source current 3 mA max
20. All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEE
21. F3SJ E B continues normal operation Perform actions based on the Troubleshooting described later V Under the manual reset mode F3SJ E B keeps control output OFF Input the reset signal to release the Interlock A state R2 CHECK Bunoouse qno g1eideu5 F3SJ E B 1 8 User s Manual Easy Type Top beam state indicator Blue Stable state indicator Green ON OFF state indicator Green Red Lockout indicator Red Power indicator Green Test indicator Green Bottom beam state indicator Blue Basic Type Top beam state indicator Blue Stable state indicator Green ON OFF state indicator Green Red Lockout indicator Red Test indicator Green Muting error indicator Green Muting input 1 indicator Green Power indicator Green Muting input 2 indicator Green Bottom beam state indicator Blue Emitter Receiver T po TOP la B2 TOP Bj e e IU s o 3 53 ml al la Ta uj eu Ll STB 25 zs ST Hd 3 f i EJ as ILI ON JON m E E re ee T Lm E E E E 3 3 BTM E E BTM O es e O y E i 83 63 y E la z a a D uj 2 e a T i 7 Emitter Receiver T 7 TOP B2 A TOP i e
22. M3 x 18 Figure 23 eU a Tightening screws with a torque that considerably exceeds the recommended torque may cause failure CHECK Mounting is complete F3SJ E B User s Manual Wiring Installation B When using One touch Bracket lt Precautions on mounting the sensor using One touch Brackets gt When using two One touch Brackets to mount a sensor the combination of One touch M6 Bracket or One touch M8 Bracket and Intermediate Bracket at the both ends of the sensor must be positioned opposite each other When using three or more Brackets One touch M6 Brackets or One touch M8 Brackets and Intermediate Brackets at other positions than the both ends must be in the same orientation s gt EY Le sp o o o 1 gt m o E o Qu o c 5 m o o o 2 E E E te Good example 1 Good example 2 Bad example 1 Bad example 2 Mount One touch M6 Brackets or One touch M8 Brackets according to the mounting positions of the emitter and receiver The positions of Intermediate Brackets mounted to the emitter and receiver must be aligned with each other One
23. gt D fo 3 Sg 1 1 ulo ul o Lo 9 One touch Bracket i Q2 F39 LJB3 M6 or F39 LJB3 M8 f i oO 4 3 o I d Y II Y Y o 4 1 A 0 00 4 5 E 3 2 1 ei i A 1 1l e e N M gt G ae YY Y Y 1 1 M6 screw fixed gt M8 screw fixed Unit mm Dimensions C and F C 4 digit number of the type name protective height F Depends on the protective height See the table below Dimensions F Protective height Number of Intermediate Brackets Dimensions F 0185 to 1105 555 mm max 1185 to 1585 555 mm max 1665 to 2065 555 mm max VW i Bracket mounting procedure Mounting p 67 5 wu el The alignment range of the One touch Bracket must be 30 CHECK F3SJ E B User s Manual suoisueuiig 1eideu 58 Wiring Installation Mounting with three One touch Brackets F3SJ E B User s Manual A A 1 4 4 x x S NY 7 E E PA wo wo ba e e N N amp E Ed N o o u y Loto au M s 3m ur E EE x E N E 8 i e PA 2 lt M6 screw fixed gt x S E Lo pa N x S E rz pa N c2 Mounting with four One touch Brackets M8 screw fixed F FA x x 8 8 Q E E t wo r2 bai pa pa s N N S Y 1 T ry i 1 u u
24. o Y max S 8 a e 1 2 3 4 5 6 7 8 U 90 09690 o o Male When you need to use a cable that is not specified by OMRON use a cable that satisfies the following specifications Extension cable Easy Type 1 Emitter 5 wire 0 12 mm or larger x 1 pair 0 12 mm or larger x 3 conductor resistance 0 146 ohms m max Receiver 6 wire 0 12 mm or larger x 3 pairs conductor resistance 0 146 ohms m max 2 Emitter Communication lines and must be used as twisted pair lines Receiver Communication lines and safety output lines 1 and 2 must be used as twisted pair lines Basic Type 1 8 wire 0 3 mm or larger x 4 pairs conductor resistance 0 058 ohms m max 2 Braided shield 3 Connect the pin No 7 with the shield line 4 Communication lines and 24 V and 0 V lines must be used as twisted pair lines SM E a Do not use cables in the same conduit as high voltage or electric power lines z CHECK F3SJ E B User s Manual 87 F3SJ E B 88 User s Manual Chapter4 Input Output Circuit and Applications Input Output Circuit 90 Easy Type 90 Basic Type 91 Wiring Examples 92 Using F3SJ E Only 92 Using F3SJ B Only 93 Connecting a F3SJ E to Various Controllers 96 Connecting a F3SJ B to Two Muting Sensors 97 Connecting a F3SJ B to Four Muting Sensors 98 Connecting a F3SJ B to Various Controllers 99 Using a reduced wiring connector for F3SJ B 100 suoneoijddy pue n3119 ynd
25. 26 3 Supply y 4 Q m x o v o o e Model G9SA 301 P Unblocked Blocked External test switch 1 Interlock reset switch S2 Emergency stop switch S3 Safety output K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact KM1 KM2 N C contact PLC input 1 PLC input 2 PLC output N SA KM2 1 bof 1 ZZ M OPO 90906 3 tf 6 4 AA 1 If an emergency stop switch is not used connect safety k2 KE output 1 to T12 terminal and safety output 2 to T23 directly o1 i o 2 S1 External test switch koe 013 connect to 24 V if a switch is not required T t 27 O 4 S2 Interlock reset switch mm d Control Z JP ols S3 Emergency stop switch force opening contact bt k2 Circuit ol6 A165E A22E S4 Lockout reset switch connect to 0 V if a switch is not required KM1 KM2 Safety relay with force guided contact G7SA 2 n B G e 34H42 or magnetic contactor N KM3 Solid state contactor G3J OV M 3 phase motor wn Ku PLC Programmable controller Used for monitoring not related to safety system F3SJ E B User s Manual Input Output Circuit and Applications Using a reduced wiring connector for F3SJ B eA combination of a cab
26. D F39 JD1007BA Emission 10m Light Reception 7m Double Ended Cable F39 JD10B L Single Ended Cable F39 JD7A D F39 JD1010BA Emission 10m Light Reception 10m Double Ended Cable F39 JD10B L Single Ended Cable F39 JD10A D Note Also available is a combination of cables for an emitter and a receiver with other lengths than the above For details contact Omron 1 Double ended cable for an emitter and single end cable for a receiver e gt EY Series connection cable for extension two cables per set for emitter and receiver E Appearance Model Cable length Specifications O F39 JBR2W 0 2m Cap 8 pin o M12 connector 8 pin 3 E 2 a gt o 1 o nm o o o i G Muting Key Cap o Appearance Model Remarks P F39 CN10 Housing color Orange 3 For both emitter and receiver 2 D Spatter Protection Cover two pieces per set common for emitter receiver Available soon Model F39 HBOOOO Appearance Remarks t The suffix LILILILI in the model name indicates the same 4 digit number as the protective height the suffix LILILILI in the model name of the F3SJ E B When a spatter protection cover is attached operating range of F3SJ E B is reduced by about 10 Spatter protection cover with 1985 or higher of the LILILILI in the model is divided into two in combination to use F3SJ E B
27. F3SJ B is disabled F3SJ E B User s Manual 29 suomnoun J jo uoljdiiosag Zardeyo 30 System Configuration and Functions 3 The muting sensor is blocked and the safety function of the F3SJ B is disabled Hazardous zone A1 F3SJ B A2 E i y y Workpiece A ET B1 B2 Muting sensors A1 and B1 are turned OFF but A2 and B2 are ON so the muting function is still working Safety outputs 1 and 2 are turned ON Hazardous zone A1 F3SJ BB A2 4 The muting function is released Workpiece B1 B2 Muting sensor B2 is turned OFF the muting function is released and the safety function of the F3SJ B is enabled Installation distance The minimum distance D3 m required for muting sensors to keep the muting function enabled is D3 L Formula 3 L m Length of a workpiece The maximum distance d2 m required for muting sensors to keep the muting function enabled is VxT1min lt d2 lt VxT1max Formula 4 V m s Approach speed of a workpiece T1min s Muting input time limit value minimum It is set as 0 1 s T1max s Muting input time limit value maximum It is set as 3 s F3SJ E B User s Manual System Configuration and Functions To enable the muting function D3 and d2 must satisfy form
28. History A manual revision code appears as a suffix to the Catalog number at the bottom of the front and back covers of this manual Catalog number SCHG 733 C Revision code Revision code Date Revised contents A April 2011 First edition B November 2012 Added and modified dimensions and notes Modified the contents about EN 61508 Corrected errors in writing C July 2014 Corrected the model of the both end connector cable for extension Added the description of the F3SJ cable for Easy type Corrected the switch number in the wiring example Added the description of the switches in the remarks of the wiring diagram Updated the dates of effect for standards Changed the content of Terms and Conditions Agreement Added reduced wiring connectors and reduced wiring cables Changed the test rod as an optional accessory Minor correction Terms and Conditions of Sale OMRON Ti Qa 9 10 11 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in
29. Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone and no blind spot is generated when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SJ E B s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury To use the F3SJ E B in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ E B and the machine For details about PSDI refer to OSHA 1910 217 IEC 61496 1 and other relevant standards and regulations Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone suonipuo uonejejsu C1eideu Do not use the F3SJ E B in environments where flammable or explosive gases are present Doing so may cause an explosion The F3SJ E B cannot pro
30. Interlock Select White Muting input 1 Input Circuit Y Reset Input dy Yellow Reset input Circuit Y I l Not used 9 Red Muting input 2 i E Blue Black Safety output 1 Lo Yellow Auxiliary output Exte rnal Device o 3 El 3 Q 3 Oo El OV B Input circuit diagram by function The input circuit diagrams of the Basic Type by function are shown below lt Input circuit Test Reset or Interlock Select input gt gt 24 VDC Emitter Main Circuit Short circuit current 3mA gt OV lt Input circuit external device monitoring input gt gt 24 VDC Receiver 4 Main Circuit Short circuit current 5 mA ie i t I I I I T I I I I t OV I F3SJ E B User s Manual 2 y 0 Lo p 12 5 o c O lt vui o c et o o c 91 Input Output Circuit and Applications Wiring Examples Examples of a motor control system using the F3SJ E B are shown below This chapter shows examples equivalent to ISO 13849 1 Category 4 PLe Using F3SJ E Only my
31. Ke lt M5 screw fixed gt lt M8 screw fixed Unit mm Dimensions A to E and P A C 69 B C 42 2 C 4 digit number of the type name protective height D C 45 E Depends on the protective height See the table below P 20 Dimensions E Protective height Number of Intermediate Brackets Dimensions E 0185 to 1105 1185 to 1345 C 2 max 1425 to 2065 C 3 max We E jl z Bracket mounting procedure Mounting p 67 o If the protective height is 1105 mm or more use Intermediate Brackets of specified quantities and locations A according to the dimensions If the brackets described above are not used ratings and performance cannot be met SRECA When you use a sensor in a situation where the sensor is under a load add an Intermediate Bracket F3SJ E B User s Manual Wiring Installation B Side mounting 30 lt Top Bottom Bracket dia 9 TEE 65 19 F39 LJB1 gt M 2 M8 e Y 4 M5 w RI id 4 x 2 E n A A A U I d A ry 30 O Intermediate Bracket F39 LJB2 2 22 e El 5 g E of m o a mi g N Q3 ta S o i 8 T T wo 9 rt b p 3 AA o 2 M5 E 34 le x o Lu Lu a 42 Top Bottom Bracket F39 LJB1 A N Y rw i 4 VL 12 M5 screw fixed MB screw fixed Unit mm Dimensions A to E A C 69 B C 42 2 C 4 digit
32. S2 Lockout reset switch connect to 0 V if a switch is not required KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor K1 Load or PLC etc for monitoring 1 Use a switch for small loads input specifications 24 V 3 mA 2 F3SJ operates even when K1 is not connected F3SJ E B User s Manual Shield System Configuration and Functions Basic Type Muting System B Minimum wiring required to operate the F3SJ B Wiring for auto reset mode 5 gt s D gt z 3 ui d a 2 F39 JDLIA L F39 JDLIA D 2 Ea Gray Communication line e Pink N Communication line s S of 3 9 gS El E S9 Ss 9 9 v o eo o 5 TD y z gl l s s 2 amp 8 2 s a 2 amp o gt Sl m 7 KE m z T o gt ap Sz 2 G2 says a gt Og o 5 s 8 s gt gt 3 85 52 S5 a 3 El a 3 23 AE N QN g 32 eR o pl g ESIL 3303 9 9 9 3 non a a 20 So rh e ui 26 O o 5 5 ES 5 5 s 5 86 5 o o o o a o o a A O O O O O O O O O d 24 VDC Power e e ov supply B Wiring for muting function o o o F39 JDLIA L F39 JDLIA D Gray Communication line Pink Communication line 4 al 4 2 2 gt sy Ss DD Tcv S i es 8 s
33. Safety output 2 2 Brown Brown 24 VDC 24 VDC 3 Black Black Test input Safety output 1 00 4 Yellow Yello Resetinput Auxiliary output D 5 Gray Gray Communication line Communication line O amp 6 Pink Pink Communication line Communication line 7 Blue Blue OV OV Female 8 Red Red NC ERE EA Shield Shield Twisted pair wires are white and red brown and blue black and yellow and gray and pink B Double ended connector cable Cable for extension and for connection to F3SP B1P F39 JDLIB sold separately Unit mm 39 5 L 43 Body color Black Body color Black M12 IP67 connector Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3 mm insulator diameter dia 1 15 mm Ser mogel Emitter cable Receiver cable L mm name F39 JDR5B F39 JDR5B L Gray cable F39 JDR15B D Black cable 500 F39 JD1B F39 JD1B L F39 JD1B D 1000 F39 JD3B F39 JD3B L F39 JD3B D 3000 F39 JD5B F39 JD5B L F39 JD5B D 5000 F39 JD7B F39 JD7B L F39 JD7B D 7000 F39 JD10B F39 JD10B L F39 JD10B D 10000 F39 JD15B F39 JD15B L F39 JD15B D 15000 F39 JD20B F39 JD20B L F39 JD20B D 20000 Internal wiring diagram F39 JDLIB L F39 JDLIB D Connected to connection cable or Connected to single ended connector do
34. Timing chart gt a Og Muting input 1 B a uting inpu g inp OFF El Lo 0 ON o Muting input 2 3 OFF Sa m c ON Reset input a OFF o 5 7 ON Test input OFF Enabled Override state Disabled 1 l l 1 Hz Blinking l 7 blinking l t Auxiliary output OFF l l Unblocked Unblocked Blocked Blocked rt st ON afety output ibas OFF T1 Override Input Time Limit 0 3 s T2 Override Time Limit 60 s F3SJ E B User s Manual Chapter2 Description of Functions F3SJ E B User s Manual 36 Chapter3 Wiring Installation o 3 Installation Conditions 38 r1 12 Detection Zone and Approach 38 Safety Distance 39 Distance from Reflective Surfaces 41 Mutual Interference Prevention 41 Series Connection 43 E Connection Procedure 45 a Dimensions 46 S Difference between Easy Type and Basic Type 46 When Using Top Bottom and Intermediate Brackets 47 When Using Intermediate Brackets Only Free Location Mounting 51 When Using One touch Brackets 55 When Using Replacement Brackets 60 When Using Contact Mount Brackets 63 When Using Spatter Protection Cover 66 Mounting 67 Mounting Method 67 Number of Brackets Required 67 Mounting Procedure 68 Wiring 82 Wiring Precautions 82 Power Supply Unit 83 Wiring Method Easy Type 84 Wiring Method Basic Type 84 F3SJ E B User s Manual Wiring Installation Installation Conditions Detection Zone and Approach Re AWARNNG OO
35. User s Manual 115 Ajayesedag pjos seuosse oy jeuondo ga1deyo 116 Appendix Protect Bar one piece per set common for emitter receiver Available soon Appearance Model Remarks F39 PBLILILILI The suffix LILILILI in the model name indicates the same 4 digit number as the protective height the suffix LILILILI in the model name of the F3SJ E B Only one Protect Bar is included Common for emitter receiver Purchase two sets if both emitter and receiver require the Protect Bar Top Bottom Bracket Appearance Model Application Remarks o F39 LJB1 Top Bottom Bracket Four brackets per set two brackets for uf for F3SJ E B emitter two brackets for receiver Side mounting and backside mounting possible Intermediate Bracket Appearance Model Application Remarks F39 LJB2 Used in combination Two brackets per set T with Top Bottom Side mounting and backside mounting Bracket for F3SJ E possible B The same as the one used with One touch This can be usedas Bracket a bracket for Free Location mounting One touch Bracket Appearance Model Application Remarks F39 LJB3 M6 One touch M6 Two brackets per set bracket kit for F3SJ Side mounting and backside mounting E B possible The set includes the following F39 LJB2 2 pcs F39 LJB3 M6K 2 pcs F39 LJB3 M8 One touch M8 Two brackets per set F3SJ E B User s Manual
36. addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to
37. and Functions Wiring Diagrams Easy Type B Minimum wiring required to check the operation of the F3SJ E 0 V Blue Receiver Gray Communication line Pink Communication line E T amp o o 9 o z a m co ace A 2 gt gt e X Da A A De os 8 no c c o o o Q Q Q O O O i 24 VDC Power ov supply B Wiring when using test input line 0 V Blue Receiver Gray Communication line Pink Communication line Z c c v sl v S 8 6 S lt m B a a B El T 5 gt P WI we El amp 3 gg 8 c5 os Mo no RE d e E e e m 24 VDC rowa o o oy card S1 External test lockout reset switch connect to 24 V if a switch is not required KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor 1 Use a switch for small loads input specifications 24 V 3 mA F3SJ E B User s Manual suieJ6eiq Bull qo deu 11 suieJ6eiq BuulM C9 deu 12 System Configuration and Functions Basic Type Basic System B Minimum wiring required to check the operation of the F3SJ B Wiring for auto reset mode and deactivated external device monitoring Receiver F39 JDLIA L F39 JDLIA D Gray Communication line Pink Communica
38. and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c
39. device You must QD ensure safety using other method when these functions are operating Install the switch that uses hold to run device such as a spring return key switch Install the switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function E Override start conditions If all of the following conditions are present in the F3SJ B the override function starts The override function can be put into effect even when there is a muting error 1 If either muting input 1 or 2 is ON One or more muting sensors are turned ON by a workpiece 2 The F3SJ B is blocked and the output is OFF 3 Under the conditions of 1 and 2 shown above the reset input changes from ON to OFF and the test input changes from OFF to ON at the same time The changing time of these two inputs must be 0 3 s max F3SJ E B User s Manual System Configuration and Functions E Override end conditions When either of the following conditions is satisfied the function is released When 60 seconds has elapsed under the override status All muting sensors are turned OFF When the reset input is turns from OFF to ON and or the test input turns from ON to OFF SM A Override state can be also released when the sensor enters lockout Ie A CHECK E D lt
40. e U 8 NS RS 7 oF 5 gt 34 8 o liai qii o m Ze fe m 33 33 U ON JON V Lockout Locxour POWER com TEST cre es pau MUTE Lu MUTE2 z z EDM BTM E E BTM n 3 l m 84 E ui E E sz bu 2 a uj s e Ge J J TI Appendix Top beam state indicator Blue Stable state indicator Green ON OFF state indicator Green Red Lockout indicator Red Communication indicator Green Configuration indicator Green Internal error indicator Red Bottom beam state indicator Blue Top beam state indicator Blue Stable state indicator Green ON OFF state indicator Green Red Lockout indicator Red Burooys jqnosIL gieideuo Communication indicator Green Configuration indicator Green Internal error indicator Red Interlock indicator Yellow External device monitoring indicator Green Bottom beam state indicator Blue 109 F3SJ E B User s Manual Bunoouse qnoJj ga1deyo 11 0 Appendix Troubleshooting Methods Identify an error according to the combination of the indicators when the error occurs See the following troubleshooting tables to take measures A ON u Blink A OFF lt Indicator status at lockout gt N TU O m A 1 l EDM External device monitoring error N 5 5555 9 95 95 35 98 Communication error Combination of Indicators and Error Description Error Description TOP mi Cap
41. engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respe
42. error STB Ambient light error ON B OFF Safety output error INT B E AK nput wiring error LOCKOUT A mi COM Internal error Configuration error of emitter receiver combination CFG ON E OFF POWER B COM n INTERNAL Safety output error due to power supply voltage or noise Communication error due to power supply voltage or noise Internal error due to power supply voltage or noise Indicator status at warning The combination of indicators when an error occurs and description of warnings Warning description Malfunction due to uu STB ambient light or vibration LOCKOUT A POWER A C gt MUTING gt Muting error ERROR 9 F3SJ E B User s Manual Appendix Description Cap error Cause and measures A cap may be detached Attach the cap properly Communication error The communication line or other wiring may be broken or short circuited Check the wiring and cables A power cable may be detached Check connectors of the power cable If the wiring is extended with cables other than specified the cables used for extension may not have performance equivalent or greater than the specified cables Use cables with the same performance or more than the specified cables UA See Wiring in Chapter 3 Safety output error Safety output lines may be short circuited to each other or another signal line may be short circuited to
43. mA x F3SJ E0225N25 10 225 31 0 mA 36 0 mA amp F3SJ E0305N25 14 305 34 0 mA 37 0 mA i F3SJ E0385N25 18 385 37 0 mA 38 0 mA o F3SJ E0465N25 22 465 41 0 mA 40 0 mA F3SJ E0545N25 26 545 44 0 mA 41 0mA F3SJ E0625N25 30 625 47 0 mA 42 0 mA T F3SJ E0705N25 34 705 50 0 mA 43 0 mA F3SJ E0785N25 38 785 54 0 mA 44 0 mA F3SJ E0865N25 42 865 57 0 mA 45 0 mA F3SJ E0945N25 46 945 60 0 mA 46 0 mA F3SJ E1025N25 50 1025 63 0 mA 47 0 mA F3SJ E1105N25 54 1105 58 0 mA 48 0 mA B Basic Type Model Current consumption Basic Type Number of beams Protective height mm Um m F3SJ BEILILIEIN25 F3SJ B0185N25 8 185 41 0 mA 43 0 mA F3SJ B0225N25 10 225 43 0 mA 43 0 mA F3SJ B0305N25 14 305 46 0 mA 44 0 mA F3SJ B0385N25 18 385 49 0 mA 46 0 mA F3SJ B0465N25 22 465 52 0 mA 47 0 mA F3SJ B0545N25 26 545 55 0 mA 48 0 mA F3SJ B0625N25 30 625 58 0 mA 49 0 mA F3SJ B0705N25 34 705 62 0 mA 50 0 mA F3SJ B0785N25 38 785 65 0 mA 51 0 mA F38J B0865N25 42 865 68 0 mA 52 0 mA F3SJ B0945N25 46 945 71 0 mA 53 0 mA F3SJ B1025N25 50 1025 75 0 mA 54 0 mA F3SJ B1105N25 54 1105 69 0 mA 55 0 mA F3SJ B1185N25 58 1185 72 0 mA 57 0 mA F3SJ B1265N25 62 1265 75 0 mA 58 0 mA F3SJ B1345N25 66 1345 77 0 mA 59 0 mA F3SJ B1425N25 70 1425 80 0 mA 60 0 mA F3SJ B1505N25 74 1505 83 0 mA 61 0 mA F3SJ B1585N25 78 1585 85 0 mA 62 0 mA F3SJ B1665N25 82 1665 88 0 mA 63 0 mA F3SJ B1745N25 86 1745 91 0 mA 64 0 mA F3SJ B1825N25 90 1825 93 0 mA 65 0 mA F3SJ B1905N25 94 1905 96 0 mA 67 0 mA F3SJ B19
44. number of the type name protective height D C 45 E Depends on the protective height See the table below Dimensions E Protective height Number of Intermediate Brackets Dimensions E 0185 to 1105 0 1185 to 1345 1 C 2 max 1425 to 2065 2 C 3 max Value E must be 700 mm or less when not using value E obtained from the calculation above 2 Bracket mounting procedure Mounting p 67 Ar If the protective height is more than 1105 mm use Intermediate Brackets of specified quantities and locations A according to the dimensions If the brackets described above are not used ratings and performance cannot be met 48 lt CHECK F3SJ E B User s Manual When you use a sensor in a situation where the sensor is under a load add an Intermediate Bracket Wiring Installation B Dimensions of Top Bottom Brackets Ie 7 fo me sp 4 7 O J 3 o eo 2 E o o 5 a ha Material Stainless Unit mm B Dimensions of Intermediate Brackets backside mounting Material Zinc die cast Unit mm F3SJ E B User s Manual suoisueuiig 1eideu Wiring Installation B Dimensions of Intermediate Brackets side mounting 80 30 gt A 45 ir 15
45. of the F3SJ E B from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Tbm Additional time s If a machine has a brake monitor Tbm Brake monitor setting time Ts Tc If it has no brake monitor we recommend using 2096 or more of Ts Tc as additional time Dpf Additional distance According to ANSI s formula Dpf is calculated as shown below Dpf 3 4 x d 7 0 Where d is the detection capability of the F3SJ E B unit mm Calculation example When K 1 600 mm s Ts Tc 0 06 s brake monitor setting time 0 1 s Tr 0 015 s and d 25 mm Tbm 0 1 0 06 0 04 s Dpf 3 4 x 25 7 61 2 mm S 1 600 mm s x 0 06 s 0 015 s 0 04 s 61 2 mm 245 2 mm F3SJ E B User s Manual Wiring Installation Distance from Reflective Surfaces Install the sensor system so that it is not affected by reflection from a glossy surface Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Reflective ceiling Reflective surface Detection zone pp gt E NOCWSC WS NONO NO ON No SOARES REASON i2 y EY p Q 5 o et E D m o 3 O O 2 Q zx o 2 o Reflective floor Distance between an emitter and a receiver operating range L
46. safety system for pressing or shearing machines prescribed in Article 42 of that law 2 The F3SJ E B is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex V Item 2 3 EC Declaration of Conformity OMRON declares that the F3SJ E B is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC 4 The F3SJ E B is in conformity with the following standards 1 European standards EN 61496 1 Type 4 ESPE CLC TS 61496 2 Type 4 AOPD EN 61508 1 through 3 SIL3 EN 61000 6 4 EN ISO 13849 1 2008 Category 4 PL e 2 International standards IEC 61496 1 Type 4 ESPE IEC 61496 2 Type 4 AOPD IEC 61508 1 through 3 SIL3 ISO 13849 1 2006 Category 4 PL e 3 JIS standards JIS B 9704 1 Type 4 ESPE JIS B 9704 2 Type 4 AOPD 4 North American Standards UL 61496 1 Type 4 ESPE UL 61496 2 Type 4 AOPD UL 508 UL 1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 5 The F3SJ E B received the approvals of EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE and Type 4 AOPD from the EU accredited body TUV SUD Product Service GmbH 6 The F3SJ E B received the certificates of UL listing for US and Canadian safety standards Type 4 ESPE and Type 4 AOPD from the Third Party Assessment Body UL 7 The F3SJ E B is designed according to the standards listed below To make sure that
47. screws M3 x 12 with the tightening torque at 0 54 Nem recommended f 9 O M aj 0 0 Wi Tighten gt i i securel y d h Chil Hexagon socket te M NS JN a UT Screw Insert Intermediate M3 x 12 Bracket into One touch M6 Bracket One touch M8 Bracket Figure 28 F3SJ E B User s Manual Wiring Installation 5 Slide the Intermediate Bracket mounted at the top of the sensor to insert it into the One touch M6 Bracket or One touch M8 Bracket mounted to the aluminum profile and then tighten the hexagon socket head cap screws M3 x 12 on Intermediate Bracket 1 to secure the sensor Figure 29 Tighten the hexagon socket head cap screws M3 x 12 with the torque at 0 54 Nem recommended 1 Slide the Intermediate Bracket and insert it A PC Tighten securel e O SU Hexagon socket head A P cap screw M3 x 12 E DO p 0 i P 0 98 D M z pe o E e 5 NN Q MEAT Figure 29 V Tap the Intermediate Bracket
48. socket head cap screw M3 x 8 Figure 1 2 Adjust the Top Bottom Brackets to the mounting position of the wall surface and then tighten them with screws Figure 2 Tighten securely Backside mounting Side mounting Figure 2 A Screws to mount the brackets to the wall are not included CHECK F3SJ E B User s Manual Wiring Installation 3 Turn ON the sensor to perform beam alignment Move the emitter from side to side Figure 3 to align it to a center position where the stable state indicator STB is turned ON while checking the top beam state and bottom beam state with the top beam state indicator TOP and bottom beam state indicator BTM Figure 4 Next move the receiver from side to side Figure 3 to align it to a center position where the stable state indicator STB is turned ON Figure 4 Emitter Receiver TOP indicator Blue 5N A c me ji O b Bg 77 gt gl i n 3 sr a5 ee eB m STB indicator H4 n D i 0 O ri M Green 1 Co g g z D 0 e Ti D 0 d hi ra pus BTM indicator Mim Blue Eom BTM BTM ES Ne E e 5 E gt E EMITTER RECEIVER 5 Cy S HA dr Figure 3 Figure 4 Mw
49. the same model Series connection cables may have been short circuited broken or disconnected Check if series connection cables are connected properly Replace a series connection cable if it is broken Ambient light error The receiver may be receiving light emitted from another photoelectric switch or F3SJ E B See Mutual Interference Prevention in Chapter 3 LA p 41 F3SJ E B User s Manual Bunoouse qno g1eideu5 111 Bunoouse qno g1eideu5 1 12 Appendix Description Safety output error due to power supply voltage or noise Cause and measures The power supply voltage may have dropped temporarily when the F3SJ E B is in operation Check for temporary power supply voltage drop by about 12 VDC by the influence of the inductive load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Effect of noise may be excessive If other devices using the same power supply generate noise do not share the same power supply with other devices and use a separate power supply exclusively for the safety components The inductive noise tends to be induced especially if the power supply line of the machine guarded and the power supply line of the F3SJ E B are arranged in parallel Arrange the exclusive power supply near the F3SJ E B or lay the power supply line of the F3SJ E B away from the power supply line of the machin
50. times Check that the workpiece still remains H 9 Check that if the speed of the workpiece is too slow a Check that the muting sensors have been installed upstream and downstream of the light curtain with the size of workpieces taken into account Using four muting sensors Muting may have been released with muting input 1 and 2 remained ON after a workpiece M o passed through the light curtain Blinking Six t H Sng SK AMES Check that the workpiece still remains Check that the speed of the workpiece is too slow The next muting sequence may have started after muting was released but before the initial ars muting condition was established E Blinking Seven times Check that if a next workpiece has not entered before the current workpiece passes through the light curtain Check that if the interval between workpieces are too narrow F3SJ E B User s Manual Bunoouse qno g1eideu5 113 Ajayesedag pjos seuosse oy jeuondo gieideu 1 14 Appendix Optional Accessories Sold Separately Single ended Connector Cable Two cables per set for emitter and receiver Appearance Double ended Connector Cable For connection with F3SP B1P or cable extension two cables per set for emitter and receiver Model Cable length F39 JD3A 3m F39 JD7A 7m F39 JD10A 10m F39 JD15A 15m F39 JD20A 20m Specifications M12 co
51. tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions SYsSsMetL B SAFETY TECHNOLOGY amp INNOVATION OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Hoffman Estates IL USA e 847 843 7900 800 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON ARGENTINA SALES OFFICE Cono Sur 54 11 4783 5300 OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES 54 11 4783 5300 OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands 31 0 23 568 13 00 e www industrial omron eu A
52. two cables a double ended cable for an emitter F39 JDL1B and a single ended cable for a receiver F39 JDLIA D Used in combination with a reduced wiring connector optional F39 CN5 See the following page for details of a double ended cable for an emitter F39 JDLIB L and a single ended cable for a receiver F39 JDLIA D A Double ended connector cable p 85 A Single ended connector cable p 84 B Reduced wiring connector optional F39 CN5 PEPA 52 36 24 7 138 8 SPOT FACING 2 12 4 5 le x Oe s le 4 e ty f h d F3SJ E B User s Manual Wiring Installation Internal Wiring Diagram Optional F39 CN5 Connected to emitter s connection cable Connected to receiver s connection cable and Cable with connectors on both ends and Cable with connectors on both ends 1 White White 1 2 Brown e Brown 2 oO 3 Black Black 3 NA O 4 Yellow Yellow 4 O 5 Grey e Grey 5 6 Pink o Pink 6 Female 7 Blue Blue 7 Female 8 Red Red 8 s 3 ajl S ele e J 2 25 gt 25 8 2s Ec 28 e 8 2 Esl Ey gt 95
53. zone and a person If the muting function is activated by the detection of a person it may result in serious injury Use independent two input devices for muting inputs The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install the switch that uses hold to run device such as a spring return key switch and is installed in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function 1959 90 05 For wiring Connect the load between the output and 24 V line NPN output Connecting the load between the output and 0 V line will result in a dangerous condition because operation is reversed to ON when blocked Do not short circuit the output line to the O V line Otherwise the output is always ON Also the 24 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ E B to a DC power supply of more than 24 VDC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock or breakdown of the device Make sure to perform wiring while t
54. 2 Q O 3 o X When mounting a Cap or Muting Key Cap securely tighten the screw M3 cross shaped with the recommended A torque of 0 54 Nem Failure to do so may cause the cap to come loose leading to deterioration of the protective functions CHECK Attaching detaching of a Cap or Muting Key Cap may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector to the F3SJ B again lt Muting sensor gt The muting sensor is the sensor that is the trigger for temporarily disabling the safety functions of the F3SJ B You can use a photoelectric switch of transmission type or reflective type proximity switch or limit switch Recommendation OMRON E3Z series E2E series 3 wire type D4N series Use a 3 wire type NPN output or N O type contact Two wire type sensor cannot be used lt Muting lamp gt You may need a muting lamp depending on your application or as a result of a risk assessment Before determining the use of the muting lamp check laws and regulations of the country or region where the F3SJ B is used and make sure of full compliance with them The muting lamp can be connected to the auxiliary output nternal indicators of the F3SJ B gt Top beam state indicator Blinks during muting override Bottom beam state indicator Muting error indicator Blinks during a muting error Muting
55. 2 Q O 3 o 19 suomnoun J jo uoljdiiosag c 9 deu System Configuration and Functions Auxiliary Output Function Easy Type Basic Type basic system Basic Type muting system Y The auxiliary output is used to monitor the status of the F3SJ B This output can be connected to a device such as programmable controller Do not use the auxiliary output for safety applications Human body may not be detected when F3SJ B fails resulting in serious injury S Unblocked Unblocked Blocked Blocked 15 ms 4 70 ms 4 ON Safety output OFF 30 ms max oa 30 ms max ON Auxiliary output OFF LA For details on operations when muting function is used see the timing chart on page 24 F3SJ E B User s Manual System Configuration and Functions External Device Monitoring Function Easy Type Basic Type basic system Y Basic Type muting system The external device monitoring function cannot be used when the muting system is used This function detects malfunctions such as welding in external relays or contactors that control the hazardous part of a machine This function constantly monitors that a specified voltage is applied to the receiver s external device monitoring input line and the system enters lockout state when an error occurs The relay s operational delay can be up to 0 3 s without being evaluated as an error For example if t
56. 2 Red A1 B1 N O contact type switch B1 Nea A1 LL suomnoun y jo uoljdiiosag c 9 deu Nc l 4 Mb or A1 B1 Retro reflective 24 VDC BZ photoelectric switch B P ac NPN Output dd I N ON when Interrupted 0v PP X y A N iS A1 Reflector F3SJ B Two wire type muting sensor cannot be used Timing chart T3 max lee ON Muting sensor A1 OFF Timin to T1max I l ON A T3 max pe l Muting sensor B1 OFF 0 15 s max Enabled Muting state f I I Disabled l l 1 Hz Blinki l nuca outour Blinking picados uxiliary outpu OFF l l l l l Unblocked l F3SJ B Unblocked Blocked Blocked i ON i i Safety output l Qum OFF Variable Variable name Value Description Minami aire Minimum time difference between muting inputs 1 and 2 Timin ci g inp 0 1s If the time difference between muting inputs 1 and 2 is smaller minimum than this value a muting error occurs Mutina input time limit value Maximum time difference between muting inputs 1 and 2 T1max d P 3s If the time difference between muting inputs 1 and 2 is larger than maximum this value a muting error occurs This is the muting function continuation time T2 Muting time limit 60 ESSET 2 If muting state exceeds this time the function is canceled 13 Maximum muting input pulse 01s Maximum muting input time with allowable waveform cracks in duration i muting input 1 and 2
57. 2005 Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design SPJepuejs poyejay g1eideu5 US Occupational Safety and Health Standards OSHA 29 CFR 1910 212 General requirements for all machines OSHA 29 CFR 1910 217 Mechanical power presses US Standards ANSI B11 1 2009 Mechanical power presses ANSI B11 2 1995 R2005 Hydraulic power presses ANSI B11 3 2002 R2007 Power press brakes ANSI B11 4 2003 R2008 Metal shears ANSI B11 5 1988 R2008 Iron workers ANSI B11 6 2001 R2007 Lathes ANSI B11 7 1995 R2005 Cold headers and cold formers ANSI B11 8 2001 R2007 Drilling milling and boring machines ANSI B11 9 1975 R2005 Grinding machines ANSI B11 10 2003 R2009 Metal sawing machines ANSI B11 11 2001 R2007 Gear cutting machines IE ZW F3SJ E B User s Manual 1 21 Appendix ANSI B11 12 2005 Roll forming and roll bending machines ANSI B11 13 1992 R2007 Single and multiple spindle automatic bar and chucking machines ANSI B11 15 2001 Pipe tube and shape bending machines ANSI B11 16 2003 R2009 Metal powder compacting presses ANSI B11 17 2004 R2009 Horizontal hydraulic extrusion presses ANSI B11 18 2006 Machines and machinery systems for processing strip shee
58. 5 5 53 26 Material Zinc die cast Unit mm F3SJ E B User s Manual Wiring Installation When Using Intermediate Brackets Only Free Location Mounting B Backside mounting 30 Intermediate Bracket F39 LJB2 H n x 22 O 1 N Y o 1 A A o El 2 E gt i X fo 2 2 3 2 o i amp C9 w O o i i g Intermediate Bracket 15 3 F39 LJB2 i O E i p o 1 2 y Y o Y N o i y 4 i ox a i t E EE 4 M5 x T Y ov E n 22 Unit mm Dimensions C and F C 4 digit number of the type name protective height F Depends on the protective height See the table below Dimensions F Protective height Number of Intermediate Brackets Dimensions F 0185 to 0225 1 0305 to 1105 2 555 mm max 1185 to 1585 3 555 mm max 1665 to 2065 4 555 mm max Y Bracket mounting procedure Mounting p 67 S w A The alignment range of the Intermediate Bracket must be 30 CHECK F3SJ E B User s Manual 51 Wiring Installation e Mounting with one Intermedia
59. 85N25 98 1985 99 0 mA 68 0 mA F3SJ B2065N25 102 2065 101 0 mA 69 0 mA F3SJ E B User s Manual Chapter2 System Configuration and Functions o S E 12 N 2 How to Select a Model System 10 z Selection Flowchart 10 2 Function List 10 S Wiring Diagrams 11 a roS Wu uM UE Easy Type 11 Basic Type Basic System 12 Basic Type Muting System 15 2 Description of Functions 16 al External Test Function 16 Self test Function 17 2 Lockout Reset Function 18 Interlock Function 19 Auxiliary Output Function 20 External Device Monitoring Function 21 Muting Function 22 Override Function 34 F3SJ E B User s Manual wa sks japow e J99 9S 0 MOH g 9deyo 10 System Configuration and Functions How to Select a Model System Selection Flowchart The required system configuration depends on the functions to be used Use the following flowchart to determine the model system Do you use muting function NO Do you use interlock function Easy Type Do you use external device monitoring function Do you use auxiliary output function Do you use series connection Basic Type Basic system Basic Type Muting system Function List Russ Easy Type ao tad een Self test Y v Y External test Y Y Y Interlock Y External device monitoring Y Auxiliary output Y Y Muting Y Override Y Series connection v Y F3SJ E B User s Manual System Configuration
60. Allowable installation distance D 0 2to 3m 0 13 m More than 3 m L 2 x tan5 L x 0 044 m Mutual Interference Prevention Mutual interference is prevented in up to three sets using interference light detection and cycle shift algorithm If four or more sets of F3SJ E Bs are installed arrange them so that mutual interference does not occur If two sets are installed near each other reflection from the surface of the F3SJ E B may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ E B enters lockout state Combining countermeasures 1 to 3 shown below is effective 1 Install a physical barrier between two sets Emitter Receiver Emitter Receiver F3SJ E B User s Manual 41 Wiring Installation 2 Alternate the direction of emission between two sets alternation Aligned horizontally Aligned vertically Receiver Emitter Emitter Receiver Emitter Receiver a i Receiver Emitter Aligned fore and aft Receiver B fig Emitter PME E U Emitter fig Receiver i I If two sets of F3SJ E Bs are installed near each other reflection from the surfaces may cause mutual interfer
61. Basic system The default is set as basic system Functions external test lockout reset interlock external device monitoring auxiliary output and series connection Muting system Muting system can be used by replacing the cap with Muting Key Cap F39 CN10 Functions external test lockout reset auxiliary output muting override and series connection A For details on cap replacement refer to Upgrading F3SJ B for muting system on page 23 F3SJ E B User s Manual uJojjed Aejdsig 103e 2ipu q37 eu aju j e1deu5 Overview and Specifications Internal LED Indicator Display Pattern Easy Type 1 Top beam state indicator Blue 2 Stable state indicator Green 3 ON OFF state indicator Green Red 4 Lockout indicator Red 5 Power indicator Green 6 Test indicator Green 10 Bottom beam state indicator Blue Basic Type 1 Top beam state indicator Blue 2 Stable state indicator Green 3 ON OFF state indicator Green Red 4 Lockout indicator Red 5 Power indicator Green 6 Test indicator Green 7 Muting error indicator Green 8 Muting input 1 indicator Green 9 Muting input 2 indicator Green 10 Bottom beam state indicator Blue F3SJ E B User s Manual Emitter Receiver a TOP ES ES TOP Dl 2 2 Hj LJ lt 8 8 mum i i E 8 gt 5 gt 8 B O Sr fae HJ STB 5 E STB 0 s 33
62. Confirm that there is no interrupting object in the detection zone before adjusting beams If the stable state indicator STB does not turn ON despite performing alignment check if the mounting surfaces of lt CHECK the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional Laser Alignment Kit F39 PTJ makes alignment easier 4 Tighten the lightly tightened hexagon socket head cap screws M3 x 6 of the Top Bottom Brackets Figure 5 Tighten the hexagon socket head cap screws M3 x 6 with the torque at 0 54 Nem recommended Backside mounting Side mounting Enlarged view Tighten Tighten securely securel Hexagon socket head cap screw M3 x 8 Figure 5 V Tightening screws with a torque that considerably exceeds the recommended torque may cause failure lt CHECK Mounting is complete F3SJ E B User s Manual 69 SununolA C1eideu 70 Wiring Installation B When Using Top Bottom Intermediate Brackets 1 Loosen the hexagon socket head cap screws M3 x 18 of Intermediate Bracket 3 and change the direction of Intermediate Bracket 2 according to its mounting direction Figure 6 and 7 Next loosen the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 so that it can be mounted to the case of the sensor For side mounting the direction of Inte
63. Infrared laser diode F3SJ E B 650 nm wavelength 1 mW max JIS CLASS 2 IEC CLASS 2 FDA CLASS 11 Test rod Appearance Model name Diameter F39 TRD25 Dia 25mm tr To check operation before use purchase and use the test rod z CHECK Ajayesedag pjos seuosseo oy jeuondo ga1deyo F3SJ E B 1 1 8 User s Manual Glossary Appendix Term Description Allowable delay time The allowable amount of time from when a state of the safety output changes until a state of the external device monitoring input changes The F3SJ E B enters lockout if this time is exceeded Auto reset When the power is turned ON and the F3SJ B is blocked and then unblocked the safety output automatically turns ON Auxiliary output Basic type basic system gives inverted signal of safety output and Basic type muting system gives ON output at muting override Basic system Basic system indicates the F3SJ B with its default factory settings The basic system provides basic safety light curtain functions Most functions can be used without performing additional configuration Detection capability Minimum size of an object that can be detected in the protective height of the F3SJ E B Effective aperture angle EAA Range of angles for which the F3SJ E B can operate External device monitoring Function that detects malfunctions such as welding in external
64. ON OFF state indicators turn red Confirm that hazardous parts should stop while the machine is operating as shown below OWhen muting function is used installation condition of muting sensor must not be changed LIWhen muting function is used muting state can be checked from where a worker operates or adjust the machine ONeither connector nor bracket must be loose B Checking that hazardous parts stop while the machine operates LIThe hazardous parts are movable when nothing is in the detection zone OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at three positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SJ E B is turned OFF while nothing is in the detection zone S SI 429u 2 9IUBUSJUILIA Giaideuo B items to inspect every six months or when machine settings are changed In addition to inspection item at operation start following items must also be verified OThe outputs of the F3SJ E B and the machine are properly wired OThe total number of times that the control relays contactors have switched is significantly lower than their design lives LIThere is no disturbance light OWhen F3SJ B is connected again a secondary sensor far
65. St ne Omnon amp INNOVATION Safety Light Curtain F3SJ ELILILILIN25 F3SJ BLILILILIN25 Series User s Manual Cat No SCHG 733C Original instructions Introduction Thank you for purchasing the F3SJ E B Series Safety Light Curtain hereinafter referred to as the F3SJ E B This is the instruction manual describing the use of F3SJ E B Always heed the following points when using the F3SJ E B Be sure to have F3SJ E B be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this User s Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine Itis assumed that F3SJ E B will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Legislation and Standards 1 An F3SJ E B does not receive type approval provided by Article 44 2 of the Industrial Safety and Health Act of Japan Therefore the F3SJ E B cannot be used as a
66. T THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron rep
67. ack loop pM Using emergency stop switch F39 JD LIA D Communication line Gray lt N S aam edm es 9 wig zl al ication El 9 9 5 Z 2 T 3 322222 comua za F 2 e S x 8 8 a 458 S z gt ol 5 3 s s gt gt g8 8 El We KM1 a 2 a al oa 2 3 3 S 8 E A a 29 x g B 2 z 3 2 Egi 3 3 km2 3 F els t E 3 2 tf E 2 9 a 37 E 3 8 Q 1 S Ke b or S1 External test switch connect to 24 V if a switch is not required e S2 Interlock reset switch A S3 Emergency stop switch force opening contact A165E A22E S4 Lockout reset switch connect to 0 V if a switch is not required Muting KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor M 3 phase motor sensor pane NPN output ML External indicator 5 yr AS 1 Also used for override input Q 2 Under muting system connect to 24 V as the external device monitoring m cannot be used x 3 If an emergency stop switch is not used connect safety output 1 o Reflector to T12 terminal and safety output 2 to T23 directly 3 p o 24 VDCH T o Power Feedback loop Wiring for auto reset mode Supply 0 V on NO OK I L q i Jm 1 i 1 1
68. ackside mounting Side mounting Intermediate Bracket 1 Tighten lightly Intermediate Bracket 1 Optical surface Optical surface Intermediate Bracket 2 Intermediate Bracket 3 Intermediate Bracket 3 Sensor is secured by Intermediate Brackets Sensor is secured by Intermediate Brackets Intermediate Bracket 2 Figure 26 F3SJ E B 78 User s Manual Wiring Installation 3 Mount One touch M6 Brackets or M8 Brackets to the aluminum profile according to the position where the sensor is mounted The positions of One touch M6 Brackets or M8 Brackets mounted to the emitter and receiver must be aligned with each other To mount Brackets to the aluminum profile insert a T slide nut into the profile in advance with the recommended tightening torque of 11 0 Nem The T slide nut is user provided Using the T slide nut makes the mounting work easier One touch M6 M8 Bracket N T slide nut Optional Bununo y C1eideu Figure 27 The positions of Intermediate Brackets mounted to the emitter and receiver must be aligned with each other Tighten the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 to secure the sensor Figure 28 Insert the Intermediate Bracket which has been mounted at the bottom of the sensor into the One touch M6 Bracket or One touch M8 Bracket mounted to the aluminum profile Figure 28 Tighten the hexagon socket head cap
69. an be left right in reverse Backside mounting Hexagon socket head cap screw M3 x 12 Intermediate Bracket 1 Intermediate Bracket 2 Hexagon socket head cap screw M3 x 18 Intermediate Bracket 3 Figure 15 Side mountin 4 Change the direction of Intermediate Intermediate Bracket 2 and insert it Bracket 2 Z into Intermediate Bracket 3 Intermediate Bracket 1 Hexagon socket head cap screw M3 x 12 Hexagon socket head cap screw M3 x 18 Intermediate Bracket 3 Intermediate Bracket 3 Figure 16 2 Mount the Intermediate Bracket to the case and lightly tighten the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 Figure 17 Backside mounting Side mounting Intermediate Bracket 1 Tighten lightly Intermediate Bracket 1 Optical surface Optical surface Tighten lightly Intermediate Bracket 2 Intermediate Intermediate Bracket 3 Bracket 3 Sensor is secured by Intermediate Bracket 2 Sensor is secured by Intermediate Brackets Intermediate Brackets Figure 17 F3SJ E B User s Manual Wiring Installation 3 Slide the Intermediate Brackets to the mounting position of the wall Figure 18 eee Backside mounting Side mounting X Adjust to the mounting position E Figure 18 Screws to mount the brackets to the wall are not included
70. ar Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof F3SJ E B User s Manual Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult
71. ased Hazardous zone B1 F3SJ B Reflector Workpiece E A1 F3SJ B Reflector Muting sensor A1 is turned OFF the muting function is released and the safety function of the F3SJ B is enabled Installation distance The minimum distance D1 m required for muting sensors to keep the muting function enabled is D1 lt L Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting function enabled is VxTimin lt d1 lt VxTimax Formula 2 V m s Approach speed of a workpiece T1min s Muting input time limit value minimum It is set as 0 1 s T1max s Muting input time limit value maximum It is set as 3 s F3SJ E B User s Manual le 2 o Lo 1 s N U o o o o 3 o h mT z o o 7 27 System Configuration and Functions To enable the muting function D1 and d1 must satisfy formulas 1 and 2 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ B and muting sensors so that each workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor lt Wiring diagram gt Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor Muting Input 1 White Muting Input 2 Red Muting Input 1 White Muting Input
72. bracket kit for F3SJ E B Side mounting and backside mounting possible The set includes the following F39 LJB2 2 pcs F39 LJB3 M8K 2 pcs One touch M6 Bracket One touch M8 Bracket Appearance Model Application Appendix Remarks F39 LJB3 M6K Used for mounting Intermediate Bracket with one touch Comes with M6 hexagon socket low head cap screws M6 x 10 operation F39 LJB3 M8K Comes with M8 hexagon socket low head cap screws M8 x 14 Replacement Bracket Appearance Model Application Remarks F39 LJB4 Mounting bracket Four brackets per set two brackets for that is used when emitter two brackets for receiver replacing existing Side mounting and backside mounting area sensors F3SJ possible Aor F3SN with a F3SJ E B Contact mount Bracket Appearance Model Application Remarks F39 LJB5 Bracket to closely 2 for an emitter 2 for a receiver total of 4 contact the back side per set of the Sensor Control Unit Appearance Model Output Remarks G9SA 301 P Relay with three N O An F39 JDLIA single ended cable is and one N C required contacts An NPN type of F3SJ E B can be connected F3SJ E B User s Manual Ajo3euedes pjos seuosse oy jeuondo ga1deyo 117 Appendix Laser Alignment Kit Appearance Model Application Specifications F39 PTJ Beam alignment for
73. cement bracket 79 5 F3SJ E B User s Manual Material Stainless Unit mm When Using Contact Mount Brackets B Backside mounting Contact Mount 30 Bracket 32 A9 F39 LJB5 E 2 2 30 z S oO lt 9 2 9fo 2 S e E a ol amp a Contact Mount Bracket F39 LJB5 LO st n 10 75 lt M5 screw fixed gt o DO 30 Wiring Installation 2 M8 3 25 lt MB8 screw fixed Dimensions A to D A C469 B C 47 5 C 4 digit number in the Model name protective height D C 45 V The protective height of the F3SJ E B series that supports the contact mount bracket is limited A Protective height allowed for mounting 185 mm to 1 105 mm Y Brackets of other models such as F39 LJB1 cannot be used simultaneously CHECK F3SJ E B User s Manual suoisueuiig 1eideu5 Wiring Installation B Side mounting Contact Mount 30 Bracket F39 LJB5 2 M8 A eo 2 S o m sp o a C g 3 E Contact Mount 3 Bracket s F39 LJB5 o d bos LO i N e MB screw fixed MB screw fixed Dimensions A to D A C 69 B C 47 5 C 4 digit number in t
74. ct of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation Syst
75. d is inserted into the detection zone the stable state indicators STB turn off and the ON OFF output state indicators turn red OWhen the external test function is used ON OFF state indicators turn red when the test input line is short circuited to O V to 3 V When the external device monitoring function is used When the F3SJ B is blocked and the external device monitoring input terminal is open it enters a lockout state When the manual reset function is used After the F3SJ B is turned ON the ON OFF state indicators must remain red even if the F3SJ B is not blocked The reset input must turn the ON OFF state indicators to green After that when the F3SJ B is blocked and returned to unblocked state when the ON OFF state indicators are green the ON OFF state indicators remain red The reset input must turn the ON OFF state indicators to green LIWhen using muting lamp Under muting state a signal that indicates muting state is output to the auxiliary output Under override state a signal that indicates override state is output to the auxiliary output B Checking that hazardous parts stop while the machine operates OThe hazardous parts stop immediately when a test rod is inserted into the detection zone at three positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod OThe hazardous parts remain stopped as long as
76. d free of dirt or degradation LIThe test rod is not deformed LIWhen the manual reset function is used After the F3SJ B is turned ON the ON OFF state indicators must remain red even if the F3SJ B is not blocked The reset input must turn the ON OFF state indicators to green After that when the ON OFF state indicators are green block the F3SJ B and return it to unblocked state The ON OFF state indicators remain red The reset input must turn the ON OFF state indicators to green When the power of the F3SJ E B is turned ON while nothing is in the detection zone it must operate as follows When auto reset is used The power indicator and ON OFF state indicators turn green within 2 seconds after the F3SJ B is turned ON When manual reset is used The power indicator turns green and the ON OFF state indicators turn red within 2 seconds after the F3SJ B is turned ON LIWhen the power of the F3SJ E is turned ON while nothing is in the detection zone it must operate as follows The power indicator and the ON OFF state indicator turn to green within 2 seconds after the power is turned ON ONothing should exist in the detection zone and stable state indicators must turn ON at power on F3SJ E B User s Manual Checklists OThe test rod is detected when it is moved around in the detection zone as shown in the diagram below In other words when a test rod is inserted into the detection zone the stable state indicators STB turn off and the
77. d i Muting state Disabled 1Hz Blinking Muting sensor A2 l l Blinking l OFF l l Unblocked Blocked Blocked Auxiliary output suomnoun J jo uoljdiiosag c 9 deu Safety output I atety O PES OFF Variable Variable name Value Description Mutina input time lirit valie Minimum time difference between muting inputs 1 and 2 Timin s g inp 0 1s If the time difference between muting inputs 1 and 2 is smaller minimum j than this value a muting error occurs Mutha mbuktime limit valie Maximum time difference between muting inputs 1 and 2 T1max 9 P 3s If the time difference between muting inputs 1 and 2 is larger than maximum this value a muting error occurs This is the muting function continuation time T2 Muting time limit 60 ee 3 If muting state exceeds this time the function is canceled T3 Maximum muting input pulse nue Maximum muting input time with allowable waveform cracks in duration E muting input 1 and 2 lt Reference Preventing light interference of muting sensor gt When a photoelectric sensor is used as a muting sensor light interference may cause a muting error of F3SJ B The cause and measures for light interference are shown as follows Reflected light Direct light Light from other F3SJ B A1 B1 F3SJ B B2 A2 B1 F3SJ B B2 A2 EB M B1 F3SJ B B2 A2 1 Interference b
78. do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone The F3SJ E B cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s Install the F3SJ E B so that it is not affected by a reflective surface Failure to do so may hinder detection resulting in serious injury Details on installation distance from the reflective surface see Distance from Reflective Surfaces on page 41 When using more than one set of F3SJ E Bs install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets Make sure that the F3SJ E B is securely mounted and its cables and connectors are properly secured Do not use the sensor system with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle ojeeoboo Soe Reflector Reflector Position with retro reflection Position with detection zone bent at 90 F3SJ E B User s Manual v Perform an inspection for all F3SJ E B as described in Chapter 5 Checklists Install muting sensors so that they can distinguish between the object that is being allowed to be passed through the detection
79. e Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating Do not drop the product e Install the emitter and receiver to the same vertical direction Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used Make sure to tighten the connectors of the cables securely When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP54 or higher Be sure to route the input output lines for the F3SJ E B separate from high potential power lines or through an exclusive conduit To extend a cable length with a cable other than the dedicated cable use a cable with the same or superior specifictions The cable extension length must be within the specified length 30 m max n environments where foreign material such as spatter adheres to the F3SJ E B attach a cover to protect the F3SJ E B from the spatter PC Setting Support Software SD Manager F39 GWUM and Setting Console F39 MC21 are available only for F3SJ A series Do not use these setting tools for F3SJ E B series Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance B Storage conditions and installation environment Do not install use or store the F3SJ E B for a lo
80. e been turned ON with the light curtain being blocked Check the condition of the light curtains Muting input 2 may have been turned ON within T1min 0 1 sec after muting input 1 was turned ON Check that if the muting sensors are installed too close each other Check that if the speed of the workpiece is too fast It may have taken T1max 3 sec or longer for muting input 2 to be turned ON after muting H Blinking Twice input 1 was turned ON AN Check that if the muting sensors are installed too far each other Check that if the speed of the workpiece is too slow The light curtain may have been blocked after muting input 1 was turned ON but before muting input 2 was turned ON Check the condition of the light curtains The light curtain may have been blocked within 0 15 sec after muting input 1 and 2 were aa Lun normally turned ON Blinking Three t E nee ASS Check that if the muting sensor and light curtain are installed too close each other d Check that if the speed of the workpiece is too fast Muting may have been released after the light curtain entered the muting state but before a QUUM workpiece blocked the light curtain H Blinking kour times Check that the workpiece still remains Check that the speed of the workpiece is too slow The light curtain entered the muting state but muting may have then been released while a workpiece passes through the light curtain mm Blinkina Five
81. e guarded If the power supply for the F3SJ E B is located near the power supply of the machine guarded and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Power supply voltage may be outside the rated range Connect the F3SJ E B to a 24 VDC 20 power supply voltage Voltage fluctuation may have occurred due to insufficient power supply capacity Replace the power supply with one that has a larger capacity Instantaneous break or instantaneous stop may have occurred due to power sharing with other devices Do not share the power supply with other devices Connect the F3SJ E B to a power supply that is dedicated to electro sensitive protective devices for electro sensitive protective equipment such as the F3SJ E B safety controller etc Communication error due to power supply voltage or noise Communication error may have occurred due to noise Check the noise level in the environment around the communication line The power supply voltage may have dropped temporarily when the F3SJ E B is in operation Check for temporary power supply voltage drop by about 12 VDC by the influence of the inductive load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Internal error due to power supply voltage or noise The internal circuitry may be de
82. e of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http Awww omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particul
83. e safety outputs turn OFF The indication LED for each F3SJ B turns ON separately Number of connections Up to three sets Total number of beams Up to 192 beams Connection cable length between two F3SJ Bs in series connection 7 m max Ex Configuring an U shaped detection zone The terms used in this document to describe each F3SJ B in a series connection are shown below Secondary sensor 2 3CH Secondary sensor 1 2CH Primary sensor 1CH Easy Type cannot be series connected Y lt EZ CHECK F3SJ E B User s Manual uonooeuuo SILIDS esardeyo 43 Wiring Installation Properly connect an emitter to another emitter and a receiver to another receiver as shown below Do not series connect an emitter and Do not face different models of emitters receiver They will enter lockout state and receivers toward each other They will enter lockout state or will be unable to detect objects Secondary Secondary Secondary Secondary Primary EE Secondary sensor 1 sensor 1 sensor 1 ZP sensor 1 sensor 1 gU sensor 1 Emitter gt Receiver Emitter Receiver Emitter o Receiver SF he gt Primary Primary Primary Primary Secondary X sensor sensor sensor sensor sensor i Emitter TT Receiver Receiver Emitter Emitter gt dl Receive
84. ective devices IEC 61508 1 to 3 2010 Functional safety of electrical electronic programmable electronic safety related systems IEC 62061 2005 Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems ISO 13849 1 2006 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13855 2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body European Standards EN 61496 1 2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests CLC TS 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices EN 61508 1 through 3 2010 Functional safety of electrical electronic programmable electronic safetyrelated systems EN 415 4 1997 Palletisers and depalletisers EN 692 2005 A1 2009 Mechanical presses EN 693 2001 A1 2009 Hydraulic presses EN ISO 13855 2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body EN 1037 1995 A1 2008 Safety of machinery Prevention of unexpected start up EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 62061
85. eight F Depends on the protective height See the table below Dimensions F Protective height Number of Intermediate Brackets Dimensions F 0185 to 1105 2 555 mm max 1185 to 1585 3 555 mm max 1665 to 2065 4 555 mm max A Bracket mounting procedure Mounting p 67 CU The alignment range of the One touch Bracket must be 30 z CHECK lt M6 screw fixed gt lt M8 screw fixed gt Unit mm F3SJ E B User s Manual suoisueuiig 1eideu5 Wiring Installation Mounting with three One touch Brackets Mounting with four One touch Brackets 1 A A j e S 2 i gt EY i Le sp 7 i 2 oO o m s j o S A o sm 1 o 5 o i Y S 6 1 hd M6 screw fixed M8 screw fixed M6 screw fixed M8 screw fixed Unit mm F3SJ E B 56 User s Manual Wiring Installation B Side mounting One touch Bracket F39 LJB3 M6 or l l F39 LJB3 M8 A Ya 4 4 i 1 fp 4 E M TI 2 M6 2 M8 m N 1 N 1 N N o e e H 1 1 o Y o 1 1 gt U O 3 i i
86. ems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica
87. ence 3 Keep sufficient distance between the F3SJ E Bs so that mutual interference does not occur Emitter H _ f Receiver suonipuo uonejejsu C1eideu Emitter Receiver O ded I mx e l p 4 D Emitter Receiver 5 pS dy Emitter H L Receiver s ERA ES es J 0 2to3m 0 26 m More than 3 m L x tan5 L x 0 088 m When using four or more sets the installations shown below may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ E B enters lockout state Aligned horizontally Aligned vertically Emitter Receiver Emitter Receiver Emitter Receiver H Emitter Receiver Aligned fore and aft Emitter fig Receiver Emitter fi Receiver I l F3SJ E B 42 User s Manual Wiring Installation Series Connection Easy Type Basic Type basic system Basic Type muting system Y Up to three sets of F3SJ Bs can be series connected Series connection allows them to be used as a safety light curtain requiring only one set to be wired to a controller and preventing mutual interference If any one set of series connected F3SJ B is blocked both of th
88. ersed to ON when blocked Do not short circuit the output line to the 0 V line Otherwise the output is always ON Also the 24 V of the power supply must be grounded so that output does not turn ON due to grounding of the output line 2 y EY p Q 2 Q Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ E B to a DC power supply higher than 24 V 20 Also do not connect to an AC power supply Failure to do so may result in electric shock or breakdown of the device gt O O O gt o 24V o 24V Black White F3SJ E B Receiver F3SJ E B Receiver Black White 0v OV F3SJ E B User s Manual Wiring Installation Power Supply Unit For the F3SJ E B to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24 VDC 20 Must have tolerance against total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or enhanced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics Output holding time must be 20 ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circu
89. et head cap screws M3 x 6 M3 x 18 to prevent rotation of the Top Bottom Brackets and Intermediate Bracket Figure 14 Tighten the hexagon socket head cap screws M3 x 6 M3 x 18 with the torque at 0 54 Nem recommended Enlarged view Side mounting Tighten securel Backside mounting ee Hexagon socket head cap screw M3 x 8 Bununo y gieideuo ee Enlarged view Backside mounting Side mounting Tighten ecurely ya A p J Hexagon socket D head cap screw M3 x 18 Figure 14 C a Tightening screws with a torque that considerably exceeds the recommended torque may cause failure CHECK Mounting is complete F3SJ E B User s Manual 73 SununolA C1eideu 74 Wiring Installation B When using Intermediate Bracket Free Location Mounting 1 Loosen the hexagon socket head cap screws M3 x 18 of Intermediate Bracket 3 and change the direction of Intermediate Bracket 2 according to its mounting direction Figure 15 and 16 Next loosen the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 so that it can be mounted to the case of the sensor For side mounting the direction of Intermediate Bracket 2 that is inserted into Intermediate Bracket 3 c
90. ets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be met Do not install the F3SJ E B close to a device that generates high frequency noise Otherwise take sufficient blocking measures B Cleaning Do not use thinner benzene or acetone for cleaning because they affect the product s resin parts and paint on the extrusion B Object detection The F3SJ E B cannot detect transparent and or translucent objects F3SJ E B User s Manual ix F3SJ E B x User s Manual Contents Legislation and Standards i Terms and Conditions Agreement ii Precautions on Safety iv Precautions for Safe Use viii Precautions for Correct Use viii Chapter1 Overview and Specifications 1 Basic Configuration and Names 2 Model Overview 3 Easy Type 3 Basic Type 3 Internal LED Indicator Display Pattern 4 Easy Type 4 Basic Type 4 Ratings Specifications 6 Model Current Consumption List 8 Chapter2 System Configuration and Functions 9 How to Select a Model System 10 Selection Flowchart 10 Function List O Wiring Diagrams AA Easy Type 11 Basic Type Basic System 12 Basic Type Muting System 6 Description of Functions tg External Test Function 16 Self test Function 17 Lockout Reset Function tg Interlock Function 19 Auxiliary Output Function 20 External Device Monitoring Function 2 MutingFunct
91. etween muting sensors F3SJ E B 32 User s Manual System Configuration and Functions Use sensors with mutual interference prevention such as retro reflective E3Z RLILI series Use laser type sensors such as laser type E3Z LRO series Take distance from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Install a physical barrier Attach interference prevention filter provided for E3Z series as accessories Attach a slit to reduce light intensity provided for E3Z series as accessories Lower the sensitivity Reduce a distance between a workpiece and a muting sensor to prevent reflected light from a workpiece 2 Interference to a muting sensor from F3SJ B Take distance D from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Install a physical barrier Arrange sensors in alternation Lower the sensitivity 3 Interference to F3SJ B from a muting sensor Use a red LED type sensor such as retro reflective E3Z RLILI series Use laser type sensors such as laser type E3Z LRLI series Take distance D from a sensor causing the interference Displace beams for each other to prevent interference change installation height or place them crosswise Install a physical barrier Arrange sensors in alternation A
92. evices if it is connected to multiple devices OThe power supply unit provides 24 VDC while complying with the EMC Directive Low Voltage Directive output holding specification OThe power supply polarity is not connected in reverse OEmitter receiver cables are properly connected to the respective emitters receivers ODouble insulation is provided between input output and hazardous voltage commercial power Source etc OOutputs are not short circuited to O V line LlLoads are not connected to the 0 V line DAIl lines are not connected to commercial power source Model of emitter and receiver must be the same When two or more sets of F3SJ E Bs are used they are series connected or mutual interference prevention measures are taken OWhen two or more sets of F3SJ Bs are used in series connection a PNP type must not be connected to an NPN type and vice versa DA secondary sensor farthest from its power supply has either of the following Cap Key cap for muting ONeither connector nor bracket must be loose LlAuxiliary output must not be used as safety output F3SJ E B User s Manual Checklists OPower supply s 24 V must be grounded OWiring must not be bent cracked nor damaged B Operation check while the machine is stopped OThe test rod is not deformed Use a test rod with an appropriate diameter for inspection OThe sensor can detect a test rod wherever it is in the detection zone In other words when a test ro
93. f 2 m c S S ox o m z ED a zm a 2 mi s gt a z gt al S S J EJ gt 2 al 2 o 5 3 5 gt gt 3 5 e e 2 2 a g 5S 2 z o N E 2 E S sS gle S9 S S nr gt 8 8 38 2 x on o jo BIN A ST s2 3 ka con wa 3 3 E 4 Ww T I c SS 7 24 VDC En Power su e e e e e e ne S1 External test switch connect to 24 V if a switch is not required S2 Lockout reset switch connect to 0 V if a switch is not required A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor K1 Indicator or PLC etc for monitoring 1 Used as override input as well 2 When muting system is used connect it to 24 V as the external device monitoring function cannot be used 3 Use a switch for small loads input specifications 24 V 3 mA 4 F3SJ operates even when K1 is not connected F3SJ E B User s Manual 15 suomnoun J jo uoljdiiosag c 9 deu System Configuration and Functions Description of Functions External Test Function Easy Type Basic Type basic system Basic Type muting system This function stops the emission using an external signal It can be used to verify that a safety system should properly stop safety output turns OFF when F3SJ E B is interrupted To stop the emission apply 0 V to 3 V to the emitter s test input line B Easy Type ON Test input OFF
94. f a machine cannot be reached without passing through the detection zone of the F3SJ E B O The system is configured so that the F3SJ E B can always detect a worker who is working in the hazardous zone L1 The interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone L1 Safety distance has been calculated Calculated distance S mm O The actual distance is equal to or greater than the calculated distance Actual distance mm O Reflective surfaces are not installed in prohibited zones L1 Not installed in a reflective configuration L1 When muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ E B by mistake L1 When muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine L1 When muting function is used muting state can be checked from where a worker operates or adjust the machine L1 A muting sensor consists of two independent devices L1 Not used in flammable or explosive atmosphere Wiring check before power is turned ON Power supply unit must be dedicated to electro sensitive protective equipment such as F3SJ E B and safety controller and must not be connected to other devices It must have tolerance against total rated current of d
95. fective due to power supply voltage or noise Check the ambient noise environment Make sure that the power supply voltage is 24VDC 20 If the indicator still shows this error replace the F3SJ E B Malfunction due to ambient light or vibration An instantaneous beam shift may have occurred due to vibration or ambient light Check the installation condition Take necessary measures against mutual interference according to Mutual Interference Prevention in Chapter 3 LA p 41 Muting error F3SJ E B User s Manual Muting input may have been applied in the incorrect order The cause of a muting error can be determined according to the indicator display patterns LA For details on indicator display patterns see p 113 Appendix Muting Error Indication The cause of muting errors can be identified by display patterns of the internal indicator Internal indicator S 8 Muting error indicator Blinking Once Cause and measures Power supply may have been turned ON with muting input 1 or 2 being ON Check the condition of the muting sensors and light curtains Muting input 2 may have been turned ON before muting input 1 was turned ON Check the condition of the muting sensors Muting input 1 and 2 may have been turned ON at the same time Check the arrangement of the muting sensors Check if the wiring of muting input 1 and 2 is short circuited Ether muting input 1 or 2 may hav
96. he F3SJ E B in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ E B and the machine For details about PSDI refer to OSHA1910 217 IEC 61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly Do not use the F3SJ E B in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SJ E B Otherwise the system may fail to work properly resulting in serious injury Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SJ E B Oojeoo e F3SJ E B User s Manual vii Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product Do not install the F3SJ E B in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where oil mist or corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product may come into contact with water Areas with pollution degree 3 or harsher Areas where the product may get wet with oil that can solve adhesiv
97. he Model name protective height D C 45 V The protective height of the F3SJ E B series that supports the contact mount bracket is limited a Protective height allowed for mounting 185 mm to 1 105 mm a Brackets of other models such as F39 LJB1 cannot be used simultaneously F3SJ E B 64 User s Manual Wiring Installation B Dimensions of contact mount bracket Or I N a JF Material Stainless Unit mm suoisueuiig 1eideu5 F3SJ E B User s Manual suoisueuiig 1eideu Wiring Installation When Using Spatter Protection Cover B Dimensions of Spatter Protection Cover F39 HBOOOO Unit mm 32 32 gt Material PC Protection cover 21mm r I B Assembly Dimensions Unit mm 355 F3SJ E B User s Manual Mounting Mounting Method Mounting methods include use of Top Bottom Brackets Top Bottom Brackets Intermediate Brackets Intermediate Brackets only Free Location Mounting and use of One touch Brackets Any of these mounting methods allows the user to use the same bracket for the backside mounting and side mounting Number of Brackets Req
98. he detection zone of the F3SJ E B horizontally Use K 1 600 mm s and C 1200 0 4 x H in formula 1 for calculation Note that C must not be less than 850 mm 9o S 1 600 mm s x Tm Ts 1200 0 4 x H me FOR oe eS Safety distance mm Tm Machine s response time s Ts Response time of the F3SJ E B from ON to OFF s H Installation height of the F3SJ E B mm Note that H must satisfy 1000 gt H gt 15 d 50 mm Also you must include a hazardous condition under which a person may go carelessly through under a detection zone if it exceeds 300 mm 200 mm for other purpose than industrial use into risk assessment Calculation example When Tm 0 05 s Ts 0 015 s d 25 mm and H 500 mm S 1 600 mm s x 0 05 s 0 015 s 1200 0 4 x 500 mm 1 104 mm suonipuo uonejejsu C1eideu B How to calculate the safety distance specified by American Standard ANSI B11 19 reference If a person approaches the detection zone of the F3SJ E B perpendicularly calculate the safety distance as shown below S Kx Ts Tc Tr Tom Dpf eS Safety distance K Approach speed to the detection zone the value recommended by OSHA standard is 1 600 mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability Ts Machine s stopping time s Ts Response time
99. he normally closed N C contact does not close within 0 3 s after the safety outputs turn from ON to OFF and a specified voltage is not applied to the external device monitoring line it is evaluated as an error and the system enters a lockout state To utilize this function properly use safety relays and contactors that have force guided or mechanically linked contact structure 2 2 o Lo p 12 LS g o o o Lo O 3 O h mn Iz 2 Q O 3 o B Wiring Perform wiring so that a voltage of 0 V to 3 V is applied to the external device monitoring line via the external relay s normally closed N C contact When external device monitoring is not being used apply the auxiliary output to the external device monitoring input UA Wiring for external device monitoring function p 12 B Timing chart The sensor reads out a device monitoring input value a minimum of 0 5 s after the power of the F3SJ B is turned ON If the status of the safety outputs is changed back to the original status within the allowable delay time the F3SJ B will not enter the lockout state Unblocked Unblocked Blocked Blocked ON Lockout Safety output r OFF 0 3 s T 0 3s a Within 0 3 s lt ON External device monitoring input OFF F3SJ E B User s Manual 21 suomnoun J jo uoljdiiosag c 9 deu System Configuration and Functions Muting Function Easy Type Basic Type ba
100. he power supply is OFF Do not use the auxiliary output for safety applications Human body may not be detected when F3SJ B fails resulting in serious injury o e Peoe F3SJ E B VI User s Manual For the F3SJ E B to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24 VDC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics Output holding time must be 20 ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL 508 Refer to p 83 for details Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ E B is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger Other e EE OIN To use t
101. his manual thoroughly and understand the procedures of installation operation check and maintenance For machines Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury F3SJ E B IV User s Manual For installation Make sure to test the operation of the F3SJ E B after installation to verify that the F3SJ E B operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SJ E B at the safe distance from the hazardous part of the equipment Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install a protective structure so that the hazardous part of a machine can only be reached by a person that passes through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones eliminating areas where the sensors do not reach If a person is able step into the hazardous zone of a machine and remain behind the F3SJ E B s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to
102. i 1 i y Y i oi S 1 4 M6 i u u o i 1 Y af ry y 1 S Lao u pia i i Y Y o x E 8 oi wo E 1 8 amp pa Y N N nec Y i Y j lt M6 screw fixed gt x S E nz pa N 32 1 275 max lt M8 screw fixed gt Unit mm Wiring Installation Dimensions of One touch M6 Bracket MDimensions of One touch M8 Bracket dia 6 2 dia 8 2 dia 13 E B Dimensions of Intermediate Bracket One touch Bracket backside mounting dia 17 Material Stainless Material Stainless 2 y EY Lo p Q a 3 o gt 2 O gt o 30 53 Material Zinc die cast Unit mm B Dimensions of Intermediate Bracket One touch Bracket side mounting 80 4 32 1 32 1 gt dia 22 45 dia 22 46 Material Zinc die cast Unit mm F3SJ E B User s Manual 59 Wiring Installation When Using Replacement Brackets B Backside mounting 30 19 lt gt 6 5 19 Replacement Bracket F39 LJB4 62 I 2 C Protective height 4 Bo suoisueuiig 1eideu EL Replacement Bracket F39 LJB4 A 36 5
103. ie LK in interlock state a lockout due to a wiring error Tu Turns ON when an input is given Blinks when the F3SJ E B enters External device monitoring f S 9 indicator EDM v to external device monitoring a lockout due to an external input 2 device monitoring error Ti ON when the bottom b 10 Bottom beam state indicator BTM v 1 Y Ade A Blinks during muting override 1 1 The Easy Type does not have muting override and series connection functions 2 It turns ON when there is an external device monitoring input regardless of the availability of the external device monitoring F3SJ E B User s Manual 2 2 E Le sp 7 as gt et o gt D E m is 5 a Oo ES eb o a o S 9 lt U 9 o 3 suoleoyioeds sburjey taideu Overview and Specifications Ratings Specifications Model Item The model names of the F3SJ E B contain the 4 digits indicating the protective height mm Easy Type Basic Type F3SJ EOOOON25 F3SJ BOOOON25 Detection capability Opaque objects 25 mm diameter Beam gap 20 mm Number of beams 8 to 54 8 to 102 Protective height 185 to 1 105 mm 185 to 2 065 mm Lens diameter 5mm Operating range 0 2 to 7m Response time ON to OFF 15 ms max Response time when used alone or in 2 or 3 connected OFF to ON 70 ms max Response time when used alone or in 2 or 3 connected Startup waiting time
104. ime period from when the F3SJ E B is blocked until the safety output turns from ON to OFF Restart interlock F3SJ B enters interlock state when it is blocked F3SJ E B User s Manual 119 Aiesso 5 ga1deyo 120 Appendix Term Safety output OSSD Description The sensor outputs 24 V when it is unblocked Safety output can be used for safety applications Secondary sensor Name used for F3SJ E B other than the primary sensor when series connected SELV Stands for Safety Extra Low Voltage An ungrounded circuit separated by double insulation or equivalent from hazardous voltage and does 3 not generate voltage that exceeds ELV under normal conditions and under single fault conditions If the nominal voltage exceeds 25 VAC or 60 VDC protection for direct contact is required Standard muting mode This mode is used when there is enough space to install muting sensors at both ends of the F3SJ B Start interlock The sensor enters interlock after power is turned ON V Vs Voltage value in your usage environment F3SJ E B User s Manual Appendix Related Standards International Standards IEC 61496 1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC 61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic prot
105. input 1 indicator Turns ON when an input is given to muting input 1 Muting input 2 indicator Turns ON when an input is given to muting input 2 F3SJ E B User s Manual 23 suomnoun J jo uoljdiiosag c 9 deu System Configuration and Functions B Using muting function Turning muting inputs 1 and 2 ON sequentially enables muting function When a muting lamp is required as a result of a risk assessment connect a muting lamp to the auxiliary output line Start conditions If both of the following conditions are present for the F3SJ B muting is activated 1 No interrupting object is found in the F3SJ B s detection zone and safety output is ON 2 After muting input 1 is turned ON connected to 0 V to 3 V muting input 2 is turned ON connected to 0 V to 3 V within the muting input time limit of T1min to T1max 0 1 to 3 s Muting function can be enabled in up to 0 15 s after condition 2 is satisfied When condition 1 is satisfied but time condition of 2 is not a muting sequence error occurs and emitter s muting error indicator blinks However when there is a muting error the F3SJ B safety function operates and normal operation continues UA For muting error indication see page 113 Muting error can be released by any of following conditions 1 Correct muting initial condition continues for 0 1 s or longer 1 2 Power cycle under muting input 1 and 2 OFF state 1 The correct initial muting condition is shown as follo
106. ion 22 Override Function 34 Chapter3 Wiring Installation 37 Installation Conditions 38 Detection Zone and Approach 38 F3SJ E B User s Manual xi xii Safety Distance 39 Distance from Reflective Surfaces sss Mutual Interference Prevention 41 Series Connection eee Connection Procedure AB Dimensions 46 Difference between Easy Type and Basic Type 46 When Using Top Bottom and Intermediate Brackets 47 When Using Intermediate Brackets Only Free Location Mounting 51 When Using One touch Brackets 55 When Using Replacement Brackets 60 When Using Contact Mount Brackets 68 When Using Spatter Protection Cover 6 Mounting 67 Mounting Method 67 Number of Brackets Required 67 Mounting Procedure essing Wiring 82 Wiring Precautions 82 Power Supply Unit gg Wiring Method Easy Type BA Wiring Method Basic Type 8 Chapter4 Input Output Circuit and Applications 89 Input Output Circuit 90 EasyType O BasicType 8d Wiring Examples 92 Using F3SJ E Only 92 Using F3SJ B Only 983 Connecting a F3SJ E to Various Controllers 96 Connecting a F3SJ B to Two Muting Sensors 97 Connecting a F3SJ B to Four Muting Sensors 98 Connecting a F3SJ B to Various Controllers 99 Using a reduced wiring connector for F3SJ B 100 Chapter5 Checklists 101 Pre Operation Checklists 102 Checklists 102 Maintenance Checklists 0 F3SJ E B User s Manual Checklists Appendix
107. it defined by UL 508 Refer to remarks Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ E B is used Ex In EU the power supply must comply to the EMC Directive and the Low Voltage Directive Remarks o To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 As with secondary winding of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is limited to 8 A max including short circuit or circuit protection such as a fuse is used to limit the current which has a rating of 4 2 A max 24 VDC power supply Recommended power supply OMRON S8VS 30 W 60 W These products are approved by UL listing UL 508 class 2 power supply CE marking compatible EMC Low Voltage Directive Class 2 power supply unit complying with UL 1310 or a circuit using class 2 transformer complying with UL 1585 as a power supply F3SJ E B User s Manual Wiring Installation Wiring Method Easy Type Directly wire the single ended cable that is routed from the sensor lt F3SJ cable gt The figure shown below is the cable for the emitter B oce Insulated vinyl round cord dia 6 Emitter 5 wire Receiver 6 wire Cross section of conductor 0 15mm2 Insulator diameter 1mm
108. it protection and power supply reverse polarity protection Ambient temperature During operation 10 to 55 C non freezing During storage 25 to 70 C Ambient humidity During operation 35 to 85 RH non condensing During storage 35 to 95 RH Ambient light intensity Incandescent lamp 3 000 Ix max on receiving surface Sunlight 10 000 Ix max on receiving surface Insulation resistance 20 MQ or higher 500 VDC Dielectric strength 1 000 VAC 50 60 Hz 1 min Degree of protection IP65 IEC 60529 Vibration resistance Malfunction 10 to 55 Hz Multiple amplitude of 0 7 mm 20 sweeps each in X Y and Z directions Shock resistance Malfunction 100 m s2 1 000 times each in X Y and Z directions Pollution degree Pollution degree 3 IEC 60664 1 Power cable Prewired connector cable cable length 0 3 m EAP A Prewired cable cable length 3 m Connector type M12 8 pin Connector IP67 rated when mated Number of wires Emitter 5 wires receiver 6 wires 8 wires Cable diameter Dia 6 mm Allowable R5 mm bending radius Series connection cable F39 JBR2W Connection method Number of wires Cable diameter Allowable bending radius Prewired connector cable cable length 0 2 m Connector type M12 8 pin Connector IP67 rated when mated 8 wires Dia 6 mm R5 mm Extension cable Connection method
109. jno jndu praideuo F3SJ E B User s Manual Input Output Circuit and Applications Input Output Circuit Easy Type B Entire circuit diagram The entire circuit diagram of the Easy Type is shown below Emitter Main Circuit yn2415 yndynonndui AE Eo H 1 j A Q l i I I Receiver i Main Circuit 2 A White Safety output 2 Q I l Load i pL Black Safety output 1 I Receiver T i Main Circuit 1 i l l l I f I I l Indication 1 Fes i P O B Input circuit diagram by function The input circuit diagram of the Easy Type by function is shown below lt Input Circuit Test Input gt 14 gt 24 VDC Emitter Main Circuit 1 Short circuit current 3 mA gt OV E eR a at ee a a a Ge ed F3SJ E B User s Manual Basic Type B Entire circuit diagram The entire circuit diagram of the Basic Type is shown below The numbers in the circles indicate the connector s pin numbers The names in the brackets indicate signal names for muting system LG gt o Emitter Main Circuit Indication Receiver Main Circuit 2 Receiver Main Circuit 1 Input Output Circuit and Applications l A Brown 24 VDC 14 2 T i Test Input gt Black Test input Circuit Interlock select input
110. le for reduced wiring F39 JDLIBA and a reduced wiring connector F39 CN5 can be used for a reduced wiring system Receiver F39 CN5 F39 JDL1A D F39 JDL1B L ses ee e A e SiS i gl Q 5 210 5 S a S 8 EY o6 l rz a l w E v 2 Z sl s 2 D s g a 2 8 9 rq s g ed 2 3 2 2 w eje 2 g 5 alg a E Eo 50 8 9 24V DC y a lI Power 3 supply 3 OV o Safety controllers etc An example of a control unit connectable to F3SJ B Safety Controller Model Safety Relay Unit G9SA 301 P F3SJ E B 1 00 User s Manual Chapter5 Checklists Pre Operation Checklists 102 Maintenance Checklists 104 F3SJ E B User s Manual 1 SJS1 429u 2 uoneJjedo oaJd Gieideud 102 Checklists Pre Operation Checklists Make sure to test the operation of the F3SJ E B after installation to verify that the F3SJ E B operates as intended Make sure to stop the machine until the test is complete Unintended O function settings may cause a person to go undetected resulting in serious injury After installation the highest level administrator must use the following checklist to verify the operation placing a check mark in each of the boxes Checklists B Installation condition check L1 The machine itself does not prevent the operation of safety functions such as stopping L1 The hazardous part o
111. lightly with plastic hammer to the One touch M6 Bracket or One touch M8 Bracket to s maintain stable mounting state x Do not tap areas other than indicated in the figure CHECK Tapping position Intermediate Bracket One touch M6 Bracket BEEN UO P One touch M8 Bracket F3SJ E B 80 User s Manual Wiring Installation 6 Turn ON the sensor to perform beam alignment Move the emitter from side to side Figure 30 to align it to a center position where the stable state indicator STB is turned ON while checking the top beam state and bottom beam state with the top beam state indicator TOP and bottom beam state indicator BTM Figure 31 Next move the receiver from side to side Figure 30 to align it to a center position where the stable state indicator STB is turned ON Figure 31 Emitter Receiver l l TOP indicator _ Blue top A or El 3 E r3 B EH ail Es A O nE iim 3 aH STB indicator ees E EN Green m Loerou Locka a g 9 A o ms BTM indicator Lm s MUTE2 A Blue NN i IEDM Q e Ga E E js m 3 ui E a S a id uj e 4 EMITTER RECEIVER ii 1 x Figure 30 Figure 31 Vw Confirm that there is
112. line Gray Input Output Circuit and Applications Manual reset mode Using external device monitoring function aaa Ry es a I sl SX 35z259 Communication 89 2 2 Ag o 3 28 23 B line Pink B 32 8 28 52 m a Latas SIZ 3808 9 woe CIPS d 2135 5 7 39 gt gt 9 B b e z gt oa sl e o l 5 7 l 8 2 s 55 88 i MB Im 4 c 3 5 P BE km13 0 3 Ses 5n E e N I amp aL ap FA E um QD ALCM kz KM23 q M Y 24 VDC IN OUT Power Supply oy y 1 Unblocked T S1 External test switch connect to 24 V if a switch is not required Blocked S2 Interlock lockout reset switch External test switch S1 Reset switch S2 Safety output KM1 KM2 N O contact KM1 KM2 N C contact PLC input PLC output HH H ML M KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor PLC Programmable controller Used for monitoring not related to safety system Auxiliary output gives inverted signal of safety output F3SJ E B User s Manual sejduiex3 BuuilM piaideus Input Output Circuit and Applications B Muting system Does not use external device monitoring function
113. m alignment Move the emitter from side to side Figure 12 to align it to a center position where the stable state indicator STB is turned ON while checking the top beam state and bottom beam state with the top beam state indicator TOP and bottom beam state indicator BTM Figure 13 Next move the receiver from side to side to align it to a center position where the stable state indicator STB is turned ON Figure 13 Emitter Receiver l TOP indicator Blue is Fal y 5 jon 1 0 Year 2010 X No DOOD1Z10A Wil STB indicator Green NP I 130 j 0081 jt El F 3 ES Bc un BTM indicator bi uj wma Blue eu 6 2 BTM BTM 8 n en 8 B B n EMITTER RECEIVER EU Figure 12 Figure 13 Y Confirm that there is no interrupting object in the detection zone before adjusting beams A If the stable state indicator STB does not turn ON despite performing alignment check if the mounting surfaces of me the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional Laser Alignment Kit F39 PTJ makes alignment easier F3SJ E B T2 User s Manual Wiring Installation 7 Tighten the lightly tightened hexagon sock
114. mron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the us
115. ng time at a temperature or humidity out of the specified range This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference F3SJ E B can be used at altitudes up to 2 000 meters B Wiring and installation Make sure to perform wiring while the power supply is OFF Otherwise the F3SJ E B may fail to operate due to the diagnosis function Do not short circuit output lines to 0 V line Otherwise a fault of F3SJ E B may occur F3SJ E B VIII User s Manual When extending the communication line with a cable twisted pair wire other than the dedicated cable F39 JDLIL1 use a cable with the same or superior specifications Connect the shield to the OV line VA Cable specification extension cable p 87 Properly perform the wiring after confirming the signal names of all the terminals Be sure that there is nothing in the detection zone and the stable state indicator is turned ON after power is turned ON Do not operate the control system until 2 seconds or more after turning ON the power of the F3SJ E B Be sure to route the F3SJ E B cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching regulator power supply make sure to ground the FG terminal frame ground terminal If the protective height is more than 1 105 mm use intermediate brack
116. nitoring function p 14 B Manual reset When a reset input is given while no interrupting object exists in a detection zone the safety outputs turn ON This allows the machine to be manually reset using a reset switch after ensuring safety preventing unexpected startup EN 1037 Unblocked Unblocked Blocked Blocked ON 300 ms min OFF Reset input 500 ms max A ON Safety output y P OFF I Interlock state Interlock Release There are two types of interlock as follows The power is turned ON start interlock This is useful if you want to keep the machine stopped until start inspection is completed after the power is turned ON The F3SJ B is blocked restart interlock After the F3SJ B is blocked and the machine stops manual reset is effective when you want to restart the machine after an operator confirms a safe condition La Wiring when using manual reset mode and external device monitoring p 12 Wiring for manual reset mode and deactivated external device monitoring function p 13 To reset After applying a voltage of 0 V to 3 V for 300 ms or longer to the reset input line set it to open or to 1 2 Vs to Vs Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone F3SJ E B User s Manual 2 2 o Lo p 12 LS g o o o Lo O 3 O h mn Iz
117. nnector 8 pin 8 wires Shield Appearance Model Cable length Specifications F39 JDR5B 0 5m M12 connector 8 pin Di E F39 JD1B im M12 connector 8 pin F39 JD3B 3m F39 JD5B 5m F39 JD7B 7m F39 JD10B 10m F39 JD15B 15m F39 JD20B 20 m Reduced Wiring Connector Appearance Model name Note F39 CN5 This connector is used for a reduced wiring system in F3SJ E B User s Manual combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver Appendix Appearance Model name F39 JD0303BA Cable length Emission 3m Light Reception 3m Note Double Ended Cable F39 JD3B L Single Ended Cable F39 JD3A D F39 JD0307BA Emission 3m Light Reception 7m Double Ended Cable F39 JD3B L Single Ended Cable F39 JD7A D F39 JD0310BA Emission 3m Light Reception 10m Double Ended Cable F39 JD3B L Single Ended Cable F39 JD10A D F39 JD0503BA Emission 5m Light Reception 3m Double Ended Cable F39 JD5B L Single Ended Cable F39 JD3A D F39 JD0507BA Emission 5m Light Reception 7m Double Ended Cable F39 JD5B L Single Ended Cable F39 JD7A D F39 JD0510BA Emission 5m Light Reception 10m Double Ended Cable F39 JD5B L Single Ended Cable F39 JD10A D F39 JD1003BA Emission 10m Light Reception 3m Double Ended Cable F39 JD10B L Single Ended Cable F39 JD3A
118. no interrupting object in the detection zone before adjusting beams If the stable state indicator STB does not turn ON despite performing alignment check if the mounting surfaces of x the emitter receiver are parallel and if the mounting height of the emitter receiver is appropriate Using optional CHECK Laser Alignment Kit F39 PTJ makes alignment easier T Tighten two hexagon socket head cap screws M3 x 18 on Intermediate Bracket 3 to prevent rotation Figure 32 Tighten the hexagon socket head cap screws M3 x 18 with the torque at 0 54 N m recommended Enlargement Tighten secu Tighten securely Tighten i secu D D Hexagon socket 0 head cap screw M3 x 18 Figure 32 RU we e Securing the sensor with a torque that significantly exceeds the recommended value may result in failure CHECK Mounting is complete F3SJ E B User s Manual 81 Wiring Installation Wiring Wiring Precautions warns RN Apply double or enhanced insulation from hazardous voltage to all input and output lines Failure to do so may result in electric shock Connect the load between the output and 24 V line NPN output Connecting the load between the output and 0 V line will result in a dangerous condition because operation is rev
119. on capability mm 4 L for emitter D for receiver blank for a set of emitter and receiver 1 A hyphen is added instead of N for emitter Emitter receiver F3SJ BLILILILIN25 LI Select a type name based on the required protective height The model name can be understood as follows F3SJ BODOOON25 0 LIL LI 1 23 4 1 Protective height mm 2 Output type N for NPN output type 1 3 Detection capability mm 1 A hyphen is added instead of N for emitter 4 L for emitter D for receiver blank for a set of emitter and receiver 5 1 To distinguish between the emitter and receiver find the labels attached to the front of the F3SJ E B The label on the emitter reads EMITTER and the label on the receiver reads RECEIVER lt z CHECK F3SJ E B 2 User s Manual Overview and Specifications Model Overview There are two sensor types F3SJ E and F3SJ B as follows Easy Type The model name is represented as F3SJ ELILILILIN25 The Easy Type can be easily used as it limits functions available as external test and lockout reset with less wiring emitter 5 wire receiver 6 wire Basic Type The model name is represented as F3SJ BLILILILIN25 The Basic Type offers more functions than the Easy Type allowing you to select a system basic or muting according to your application Functions available for each system are as follows M89IAI9AQ 9POIN Laide
120. on socket head cap screws M3 x 6 prepare brackets for backside or side mountings and then lightly tighten them with the hexagon socket head cap screws M3 x 6 Figure 9 Hexagon socket head cap screws M3 x 6 Top Bottom Mounting Bracket SY Side mounting SununolA C1eideu Anti rotation hexagon Socket head cap screw M3 x 8 Anti rotation hexagon Socket head cap screw M3 x 8 Figure 9 4 Position the Top Bottom Brackets and the Intermediate Brackets to the mounting location on the wall and tighten the hexagon socket head cap screws M3 x 12 Figure 10 Tighten the hexagon socket head cap screws M3 x 12 with the torque at 0 54 Nem recommended Backside mounting Side mounting Tighten securely Adjust to the i mounting position m Figure 10 F3SJ E B User s Manual Wiring Installation 5 Tighten the screws to mount to the wall by the order of Top Bottom and Intermediate Brackets Figure 11 Tighten the screws to secure Tighten the screws to secure the Top Bottom Brackets the Intermediate Bracket 3 and the wall and the wall Figure 11 aur a Screws to mount the brackets to the wall are not included SununolA C1eideu5 CHECK 6 Turn ON the sensor to perform bea
121. r uonooeuuo SILIDS esardeyo f caps and series connection cables for extension are not connected properly the F3SJ B enters lockout when power is turned ON z CHECK F3SJ E B 44 User s Manual Wiring Installation Connection Procedure 1 Remove the caps from the primary sensor Loosen the screw M3 cross shaped to remove the cap 2 Use the F39 JBR2W series connection cable for extension to connect them 3 When changing the connection distance between the F3SJ Bs connect a F39 JDLIB double ended connector cable sold separately fe lt Secondary sensor gt Emitter s power supply cable end Receiver s power supply cable end ce Ga i2 y EY p Q o gt o o O o 3 2 O o a o 3 3 F39 JDOB F39 JBR2W N 8 dor 2 F39 JBR2W AY gd S Ca Primary sensor Cap Emitter s f power supply cable end Receiver s Es power supply wy cable end V When attaching a cable or cap securely fasten the screws M3 cross shaped 2 for each recommended torque a 0 54 Nem GREC Failure to do so may cause the cable cap to come loose leading to deterioration of the protective functions Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connecto
122. r No Internal indicator a pose ON Blinking Type Type Blinks during muting override or Ti ON when the top b 1 Top beam state indicator TOP v 4 Y pa W A when cap error or connection receiving light error occurs 1 Turns ON when incidence level is Blinks when the safety output is 2 Stable state indicator STB Y Y 170 or more of the output ON turned OFF due to disturbance threshold light or vibration N Green A a safety Red Blinks when the F3SJ E B 3 ON OFF state indicator OFF Y Y Red His ON when safety enters a lockout due to a output is OFF safety output error 4 Lockout indicator LOCKOUT Y Y Turns ON when the enr Blinks when the F3SJ E B enters enters a lockout on the receiver a lockout on the emitter Blinks when the F3SJ E B enters T ON while th f th 5 Power indicator POWER Y Y oe PS DR UNS a lockout due to power voltage emitter is ON noise 6 Test indicator TEST Y Y E Blinks when external test is being performed Blinks during a muting error 1 LE For details refer to M MUTING Muting Error Indication Y 7 Muting error indicator ERROR in Chapter 6 Troubleshooting on page 113 NV Turns ON when muting input 1 is v 8 Muting input 1 indicator MUTE1 ON under the muting system E m Turns ON when muting input 2 is 9 Mut t 2 indicat MUTE2 v A ON under the muting system T ON when the bottom b 10 Bottom beam state indicator BTM v 4 Y ee NASN eee Blinks during muting override 1 i
123. r A1 B1 Contact by muting sensor B1 KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor ML External indicator M 3 phase motor 1 Also used for override input 2 Under muting system connect to 24 V as the external device monitoring cannot be used Unblocked 4 ra a E Blocked I H H 1 L I i i t External test switch S1 5 i i i i i i 1 L i 1 D LU L 1 i 1 Muting input 114 1 i bot 1 I 1 i i i I 1 1 1 1 I I 1 Muting input 2 EE oot 1 ot i LU i 1 1 H i i 1 I i 1 t 1 1 i Safety output Eg 1o 1 1 1 i i i i I bo 1 LU pod 1 U 1 T T T KM1 KM2 N O contact AA MP bog pog ro 1 1 KM1 KM2 N C contact Ea 0d dg 1d 1b d T External indicator 1 11 l rot rod i 1 EE F3SJ E B User s Manual 95 Input Output Circuit and Applications Connecting a F3SJ E to Various Controllers B Connecting a F3SJ E to a G9SA 301 P Controller G9SA 301 P settings Manual reset mode Using feedback loop Using emergency stop switch Receiver Communication line Grey T E Communication E 2 a a a line Pink E a gt E a a al gt o 5 bs o 3 E 8 amp a 5 E 8 3 2 o D gt gt ts 3 3 o A 3 El 5 12 A ee hers eens eee 1 1 KM1 Feedback loop
124. r apply 1 2 Vs to Vs again Basic Type basic system Auto reset Open or apply 1 2 Vs to Vs to the reset input line yellow for 1 s or longer and then apply a voltage of 0 V to 3 V again Basic Type muting system suomnoun J jo uoljdiiosag QC 9deu 1 When there is an input wiring error at startup a lockout reset does not work Fix the wiring error and then turn ON the power again F3SJ E B 1 8 User s Manual System Configuration and Functions Interlock Function Easy Type Basic Type basic system Y Basic Type muting system The F3SJ B turns the safety outputs OFF when its power is turned on or its beam is interrupted and holds this state until reset input is applied This state is called interlock Two methods can be used to reset the interlock state auto reset and manual reset Auto reset automatically turns safety outputs ON when the interrupting object is removed Manual reset keeps safety outputs OFF until a reset signal is provided if the interrupting object is removed B Auto reset When the interrupting object is removed from the detection zone the safety outputs automatically turn ON Auto reset is used on machines where a worker is not able to enter the area between the detection zone and the hazardous part of the machine va Wiring for auto reset mode and external device monitoring function p 13 Wiring for auto reset mode and deactivated external device mo
125. r assembly Press the grommet to the bottom of the connector and attach the connector F3SJ B again F3SJ E B User s Manual 45 suoisueuiig 1eideu Wiring Installation Dimensions Difference between Easy Type and Basic Type The differences in appearance between F3SJ E and F3SJ B are the cable length and the shape of the cable end Each cable shape is shown as follows B Easy Type 3000 50 le ole gt o S ir M uH B Basic Type 7 300 42 8 3 c M12 IP67 connector plug Unit mm F3SJ E B User s Manual Wiring Installation When Using Top Bottom and Intermediate Brackets B Backside mounting 30 Top Bottom Bracket 19 dia 9 AEN F39 LJB1 43 6 5 y o Nee lc M 2 M8 o Y 4 M5 18 inm bt eo ES E A ry n 13 EY i I 30 30 E 9 22 E 7 i bs 22 22 Sg gt gt 4 oO Intermediate Bracket 2 wo e F39 LJB2 5 95 E e e O m O m i dal hol 9 gt S 6 A A A e o e lt P P 2 O e 2 M5 2 M5 a o a I a Ww El Y I I a Top Bottom Bracket 1 4 F39 LJB1 Na yoy Y y Y y y lu ela TIN L Y Y Y xi F a Y V Y V S lt 5
126. relays or contactors that control the hazardous zone of a machine by monitoring the operation of N C contacts External test Function that stops emission at any time to check that the safety output is being properly turned OFF Interlock Function that holds the safety outputs to OFF until safety is ensured and a reset input is applied Interlock reset Cancels the interlock state Key cap for muting Connector that is attached to the end cap of an emitter or receiver to use muting function Lockout Function that holds safety output OFF when an error is detected by the F3SJ E B Lower beams Indicate beams on F3SJ E B s power supply end Manual reset When the F3SJ B in the interlock mode is unblocked the safety output is turned ON by applying a reset input Maximum muting input pulse duration This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect Muting Function that temporarily disables the safety function of the F3SJ B keeping the safety output ON even if beams are being blocked lessol9 ga1deyo Muting error Occurs when muting input is not applied in the correct order As long as the F3SJ B is not interrupted safety output does not turn OFF and normal operation continues Muting input time limit value maximum This is the maximum value of the time difference between inputs of muting input 1 and 2 M
127. resentative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all
128. rkpiece passes through Hazardous zone B1 F3SJ B Reflector Workpiece v a The crossover point of muting sensors A1 and B1 must be located within the hazardous zone F3SJ B Reflector MNT d1 D1 L Length of workpiece d1 Maximum distance required for the muting sensor to keep the muting function enabled D1 Minimum distance required for the muting sensor to keep the muting function enabled The output state of muting sensors A1 and B1 are both OFF contacts A1 and B1 are open due to muting output and the safety function of the F3SJ B is working In this example where two muting sensors are used the crossover point of muting sensors A1 and B1 is in the hazardous zone This configuration prevents the muting function from being enabled by a person passing through the crossover point 2 Muting function started working Hazardous zone B1 F3SJ B Reflector N I I I I Workpiece C I I I I A1 F3SJ B Reflector When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of F3SJ B is disabled F3SJ E B User s Manual System Configuration and Functions 3 Muting function is working Hazardous zone B1 F3SJ B Reflector Workpiece TD A1 F3SJ B Reflector The F3SJ B is blocked but the safety function is disabled by the muting function and safety outputs 1 and 2 are turned ON 4 The muting function is rele
129. rmediate Bracket 2 that is inserted into Inermediate Bracket 3 can be left right in reverse Backside mounting Hexagon socket head cap screw M3 x 12 Intermediate Bracket 1 Intermediate Bracket 2 Hexagon socket head cap screw M3 x 18 Intermediate Bracket 3 Figure 6 Side mounting Change the direction of Intermediate Intermediate Bracket 2 and insert it Bracket 2 7 into Intermediate Bracket 3 Intermediate Bracket 1 Hexagon socket head cap screw M3 x 12 iy ST Hexagon socket head cap screw M3 x 18 Intermediate Bracket 3 Intermediate Bracket 3 Figure 7 2 Mount the Intermediate Bracket to the case and then lightly tighten the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 Figure 8 Backside mounting Side mounting Intermediate Bracket 1 Tighten lightly Optical surface Optical surface Intermediate Bracket 1 Tighten lightly Intermediate Bracket 2 Intermediate Intermediate Bracket 3 Bracket 3 Sensor is secured by Intermediate Bracket 2 Sensor is secured by Intermediate Brackets Intermediate Brackets Figure 8 F3SJ E B User s Manual Wiring Installation 3 Attach a Top Bottom Bracket and lightly tighten it using the included hexagon socket head cap screws M3x6 Tighten the hexagon socket head cap screws M3 x 6 with the torque at 0 54 Nem recommended Loosen the hexag
130. s seg B S S 9 KM2 o s F ale sjaa 2 zj Slo a FINE y 5 S 2 3 c N Algo 3 g E m 2 8 8 Sl 3H E gt 2 5 S mo 2 E o q le S1 External test switch connect 24 V if a switch is not required z 4 i S2 Interlock reset switch UO 4 S3 Emergency stop switch force opening contact A165E A22E S4 Lockout reset switch connect to 0 V if a switch is not required 2 Reflector KM1 KM2 Safety relay with force guided contact G7SA A N B1 2 or magnetic contactor M 3 phase motor s ML External indicator 1 Also used for override input Workpiece 2 Under muting system connect to 24 V as the external device monitoring 3 cannot be used e 8 If an emergency stop switch is not used connect safety output 1 m H to T12 terminal and safety output 2 to T23 directly x E A1 F3SJ B__A2 Wiring for auto reset mode 3 Li occ E o acc peu te uq o Feedback loop p24 VDC i F ZP i l i ower i y 1 t 1 Supply 0 V 1 Hi d d i 1 JKM1 1 i D 1 i n 1A 1 KM2 EM eee l 2 2 OLOR AH O STON fg pe U bl k d 1 L do di y Y II nblocke C 11 m 1 D D 1 x Blocked 1 L i i i J 1 1 1 1 ki 1 1 TE OA roid 1 L 1 t t i T b A1 Safety output Porra T T 1 1 aor og tori 1 LI bd i i pra 1 1 L re D pra B1 Safety output Por org 1 UNO EH METE T roti EE L re rt 1 l 1 Model G9SA 301 P B2 Safety output o FEE
131. s even when K1 is not connected F3SJ E B User s Manual Shield Shield B Wiring for auto reset mode and external device monitoring function System Configuration and Functions Receiver F39 JDLIA L F39 JDLIA D Gray Communication line Pink Communication line T T g Z E El 3 g T 2 a i 2 8 s s ss x v m gt a oOo 3 e m gt o o 3 8 s z gt 5 X x cp o 2 8 2 A amp l El S B a o 5 o z 8 8 D o o 2 d Sama 3 E E KM12 amp E g 3 Ena OOA 4 a KM2 2 a e e gt o gt o 24 VDC Power supply o amp gt o amp 0v S1 External test switch connect to 24 V if a switch is not required S2 Lockout reset switch connect to O V if a switch is not required KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor K1 Load or PLC etc for monitoring 1 Use a switch for small loads input specifications 24 V 3 mA 2 F3SJ operates even when K1 is not connected B Wiring for manual reset mode and deactivated external device monitoring function Receiver F39 JDLIA L F39 JDLIA D Gray Communication line Pink Communication line g 2 E E g v ql 3 el El 8 3 8 EI a
132. s receiving light 1 The Easy Type does not have muting override and series connection functions is receiving light Receiver E Basi No Internal indicator oe ae ON Blinking Type Type ia Blinks during muting override or 1 Top beam state indicator TOP v 1 Y Turns ON when the t p beam is when cap error or connection receiving light error occurs 1 Turns ON when incidence level Blinks when the safety output is 2 Stable state indicator STB Y Y is 170 or more of the output turned OFF due to disturbance ON threshold light or vibration eu Green bod pie safety Red Blinks when the F3SJ E B 3 ON OFF state indicator OFF Y Y Red Suma ON when safety enters a lockout due to a output is OFF safety output error DLoutihdicafer LOCKOUT Y Y Turns ON when the PES Blinks when the FISE enters enters a lockout on the emitter a lockout on the receiver Turns ON when communication Blinks when the F3SJ E B enters 5 Communication indicator COM Y Y between emitter and receiver is lockout ee communicanon error between receiver and established emitter Blinks when the F3SJ E B enters 6 Configuration indicator CFG Y Y lockout due to a model type error between receiver and emitter 7 Internal error indicator INTERNAL Y Y Blinks when the oe SUN a lockout due to an internal error m INT Turns ON when the F3SJ E B is Blinks when the F3SJ E B enters 8 Interlock indicator v e
133. sic system Basic Type muting system Y Muting function temporarily disables safety function of the F3SJ B keeping safety output ON even if beams are interrupted This makes it possible to install safety light curtains for AGV passage enabling both safety and productivity When muting the top beam state indicator TOP bottom beam state indicator BTM and external indicator if wired connected to the auxiliary output blink to notify people in the surrounding zone that the safety functions are disabled The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install muting sensors so that they can distinguish between the object that is being allowed to be passed through the detection zone and a person aD If the muting function is activated by the detection of a person it may result in serious injury F3SJ E B User s Manual System Configuration and Functions B Upgrading F3SJ B for muting system Loosen two cap screws M3 cross shaped of either an emitter or a receiver to remove the cap Replace the Cap with a Muting Key Cap and then tighten it with two screws M3 cross shaped Muting Key Cap Mode F39 CN10 Case color Orange Y cy Cap Case color Black 2 2 o Lo p 12 LS g o o o O 3 O h mn Iz
134. state can be also released when the sensor enters lockout CHECK B Installation standard for muting sensors Set the muting sensors so that they can detect all of the passing detection objects palettes automobiles etc Do not install in a position so that only the front or rear end of the detection object is detected Set the muting sensors so that they detect the objects even when they are loaded on palettes or other transport devices Also install the F3SJ B and muting sensors so that each object passes through all muting sensors before the next object arrives at the first muting sensor Also install all F3SJ Bs and muting sensors so that no person is able to accidentally enter the hazardous zone while the muting function is enabled If objects speeds can vary the allocation of muting sensors must be taken into consideration Install muting sensors so that they can distinguish between the object that is being allowed to be passed through the detection zone and a person F3SJ E B User s Manual suomnoun y jo uoljdiiosag Q9 deu 25 suomnoun J jo uoljdiiosag c 9 deu System Configuration and Functions B Installation example 1 of standard muting mode Using two muting sensors This is an example of two retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use two sensors when the length L of the workpieces are not constant or are insufficient 1 Before a wo
135. t or plate from coiled configuration ANSI B11 19 2003 R2009 Performance criteria for the design construction care and operation of safeguarding when referenced by the other B11 machine tool safety standards ANSI RIA 15 06 1999 R2009 Industrial robots amp robot systems safety requirements UL 1998 1998 Safety related software UL 508 1999 Industrial control equipment UL 61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests UL 61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active optoelectronic protective devices Canadian Standards CAN CSA C22 2 No 14 Industrial control equipment CAN CSA C22 2 No 08 Electronics integrated safety functions CSA Z142 Code for power press operation Health safety and guarding requirements CSA Z432 Safeguarding of machinery CSA Z434 Industrial robots and robot systems General safety requirements SEMI Standards SEMI S2 0706 Environmental health and safety guideline for semiconductor manufacturing equipment JIS Standards e JIS B 9704 1 2006 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests JIS B 9704 2 2008 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices spaepuejs pojela g1eideu5 F3SJ E B 122 User s Manual Revision
136. te Bracket Mounting with three Intermediate Brackets Mounting with four Intermediate Brackets 4 A A 1 4 A 4 A A 4 A T 1 x 1 x i i E E E 4 E i MEE 1 S e amp eas i oH i le R 1 E eJ l o S o 3 u u 22 uet 9 u u i X 1 1 m 1 3 98 31 3 i i i D E gt Q y o l i Y i 1 0 o u ui o 2 3 le a 4 lt oO o a 1 1 y i o i i i L 2 u u 8 M5 4 z m6 Fy i i i i u 1 1 4 1 n gt Ka F Ie i a y Fo F 1 E 1 y E 1 S E Y Y Y y Y Y Y Y Unit mm F3SJ E B 52 User s Manual Wiring Installation B Side mounting 45 JP 16 30 37 33 n 4 4o Intermediate Bracket T x T F39 LJB2 E i Bl e e N N i 1 t tty t ul 1 c zd E 3 2 O 5 z 2 o EY 1 5 Ke 9 2 me o 5 7 a B Fy wo E Q o Intermediate Bracket Q F39 LJB2 3 r o 3 u Ol y via o a ry y 5 oy a a n E El aq i o lo N N li N N Y Y Y Y j 7 eS Unit mm Dimensions C and F C 4 digit number of the type name protective height F Depends on the protective height See the table below Dimensions F Protective height Number of Intermediate Brackets Dimensions F 0185 to 0225 1 0305 to 1105 2 555 mm max 1185 to 1585 3 555 mm max 1665 to 2065 4 555 mm max VW
137. tect a person from a projectile exiting the hazardous zone Install protective cover s or fence s Make sure that the F3SJ E B is securely mounted and its cables and connectors are properly secured eocooco e Correct installation The hazardous zone of a machine can be reached While working a person is inside the sensor s only by passing through the sensor s detection zone detection zone Incorrect installation It is possible to reach the hazardous zone of a machine A person is between the sensor s detection zone without passing through the sensor s detection zone and the hazardous zone of a machine N F3SJ E B User s Manual Wiring Installation Safety Distance The safety distance is the distance that must be set between the F3SJ E B and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to relevant standards Make sure to secure the safety distance S between the F3SJ E B and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part O resulting in serious injury The response time of a machine is the time period from when the machine receives a stop signal to when the machine s hazardous part stops Measure the response time on the actual system Also periodically check to make
138. the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used European Standards EN415 4 EN692 EN693 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA 15 06 Canadian Standards Association CSA Z142 Z432 Z434 SEMI Standards SEMI S2 Japan Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 0731001 dated July 31 2007 For date of effect for these standards see Related Standards A Related Standards p 121 F3SJ E B User s Manual I Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by O
139. the safety output line Wire the safety output lines properly UA See Wiring Diagrams in Chapter 2 or Wiring in Chapter 3 Input wiring error Combinations of interlock select input line and reset input line may be wrong The reset input line may not have been properly wired when a muting key cap was mounted Perform correct wiring UA See Wiring Diagrams in Chapter 2 or Wiring in Chapter 3 External device monitoring error Emitter s and receiver s may be reversely connected to connectors on a controller Check the connecting positions with the connectors If the external device monitoring input line is short circuited to the auxiliary output line instead of a relay the auxiliary output line may be broken or short circuited to another line Relay may be welded Replace the relay The relay and external device monitoring input line may not be properly wired Check the wiring with the relay LA See Wiring Diagrams in Chapter 2 or Wiring in Chapter 3 The relay response time may be exceeding the allowable delay time 0 3 s Replace the relay with one that has an appropriate response time LA See Wiring Diagrams in Chapter 2 or Wiring in Chapter 3 Internal error An error may have occurred in the internal circuit Replace the F3SJ E B Configuration error of emitter receiver combination A model name does not match between emitter and receiver Check that the emitter and receiver are
140. the test rod is in the detection zone OThe hazardous parts stop when the power of the F3SJ E B is turned OFF OThe actual response time of the whole machine is equal to or less than the calculated value F3SJ E B User s Manual SJS1 429u 2 uoneJjedo aJd qexdeu 103 S SI 429u 9IUBUSJUILIA Giaideuo 104 Checklists Maintenance Checklists Perform daily and 6 month inspections for the F3SJ E B Otherwise the system may fail to work properly resulting in serious injury Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance Checklists B Inspection at startup and when changing operators OThere is no approach route other than through the detection zone of the F3SJ E B OPart of the operator s body always remains in the detection zone of the F3SJ E B when working around the machine s hazardous part OThe actual safety distance is equal to or greater than the calculated value OThere must be no dirt on or damage to the optical surface and spatter protection cover F39 HBOOO sold separately of the F3SJ E B LION OFF state indicators turn red when the test input line is short circuited to O V to 3 V When muting lamp is used a muting lamp must be clear an
141. thest from its power supply has either of the followings Cap Key cap for muting OPower supply s 24 V must be grounded OWiring must not be bent cracked nor damaged F3SJ E B User s Manual 105 ChapterD Maintenance Checklists F3SJ E B User s Manual 106 Chapter6 Appendix Troubleshooting 108 Lockout State 108 Troubleshooting Methods 110 Muting Error Indication 113 Optional Accessories Sold Separately 114 Glossary 119 Related Standards 121 International Standards 121 European Standards 121 S US Occupational Safety and Health Standards 121 E US Standards 121 e Canadian Standards 122 SEMI Standards 122 3 JIS Standards 122 zi F3SJ E B User s Manual 107 Appendix Troubleshooting Lockout State If any error is detected that prevents F3SJ E B to continue normal operation it keeps safety output OFF and transitions to lockout state Under lockout state the lockout indicators blink or are ON and other indicators blink based on the failure Perform actions based on the Troubleshooting described later Eliminate the cause of the problem Then turn the power ON again or reset the lockout state by providing a test input for Easy type or a reset input for Basic type to restart the F3SJ E B Warning View If an abnormality is detected that prevents F3SJ E B to continue normal operation STB or MUTING ERROR indicator is blinked to notify warning information based on the details of the abnormality
142. tion line o jus s S 3 2 3 e 3 s 2 o 8 gt x m 9 B es E amp ED See Lu o o 2 2 5 gt E 2 2 2 e a x of S gt 5 E Alas 3 g 2 8 z Eg 8 3 o D D St e o o s 8 g 2 a x ut S g 5 2 E Go 2 c c c o o o o o o o o 0 O O O c c C c o o o o o o o e ad B EE ES 24 VDC Power e py B Wiring when using manual reset mode and external device monitoring 9 o o 7 na F39 JDLIA L F39 JDLIA D Grey Communication line Pink Communication line 2 ad g Sg g S E 3 e 2 o o o e o o 5 lt m X E amp 3 o E m 7 am L gt m gt jo lt Net a a lt gt o c N o o gt a 5 3 bib o 8 e 8 BF 2 2 9 z X el 8 3 3 zZ D o m T E o o Es 8 9 B gt gt g a o 5 2 2 3 E KM1Z amp E EI si se S K1 KM1 KM2 eA KM2 9 gt uw e e e t 24 VDC Power supply o o e e e OV S1 External test switch connect to 24 V if a switch is not required S2 Interlock lockout reset switch KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor K1 Load or PLC etc for monitoring 1 Use a switch for small loads input specifications 24 V 3 mA 2 F3SJ operate
143. touch M6 Brackets One touch M8 Brackets o o S Aluminum profile i i g E nO nO Emitter Receiver Emitter Receiver lt Side view of the aluminum profile to be mounted gt lt Position of the bracket to be mounted to the sensor gt E F3SJ E B User s Manual Wiring Installation 1 Loosen the hexagon socket head cap screws M3 x 18 of Intermediate Bracket 3 and change the direction of Intermediate Bracket 2 according to its mounting direction Figure 24 and 25 Next loosen the hexagon socket head cap screws M3 x 12 of Intermediate Bracket 1 so that it can be mounted to the case of the sensor For side mounting the direction of Intermediate Bracket 2 that is inserted into Intermediate Bracket 3 can be right and left in reverse Backside mounting Hexagon socket head cap screw M3 x 12 Intermediate Bracket 1 Intermediate Bracket 2 Hexagon socket head cap screw M3 x 18 Intermediate Bracket 3 SununolA C1eideu Figure 24 Side mountin g Change the direction of Intermediate Intermediate Bracket 2 and insert it Bracket 2 into Intermediate Bracket 3 Intermediate Bracket 1 Hexagon socket head cap screw M3 x 12 Hexagon socket head cap screw M3 x 18 Intermediate Bracket 3 Intermediate Bracket 3 Figure 25 2 Mount the Intermediate Bracket to the case and lightly tighten the hexagon socket head cap screw M3 x 12 of Intermediate Bracket 1 Figure 26 B
144. ttach a slit to reduce light intensity provided for E3Z series as accessories Mutual interference between a muting sensor and F3SJ B in 2 and 3 above can be prevented by configuring D satisfying a formula shown below lf L 0 2 to 3 m D 0 26 m or larger If L 3 m or larger D L x tan5 L x 0 088 m or larger L Distance between an emitter and a receiver of the F3SJ B D Distance between a muting sensor and a F3SJ B F3SJ E B User s Manual 2 2 E p 12 NO g o Q Lo a O 3 O h EL c 2 o O gt o 33 System Configuration and Functions Override Function Easy Type Basic Type basic system Basic Type muting system Y The override function turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the F3SJ B as shown below causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection field of the F3SJ B However the override function will mute the safety outputs of the F3SJ B so that the conveyor can be restarted to move the workpiece out of the muting sensors and detection zone B1 F3SJ B Reflector Workpiece suomnoun J jo uoljdiiosag c 9 deu A1 F3SJ B Reflector The override function can be enabled for up to 60 s Z WARNING The muting and override functions disable the safety function of the
145. ubla ended connector cable cable double ended connector cable or controller F3SP B1P 1 White White 1 2 Brown Brown 2 O 3 Black Black 3 y 00 4 Yellow Yellow 4 eo O O 5 Gray Gray 5 9090 059 6 Pink Pink 6 2o 7 Blue Blue T Female 8 Red Red 8 Male Shield Shield Twisted pair wires are white and red brown and blue black and yellow and gray and pink F3SJ E B User s Manual 85 Wiring Installation If the length of the F39 JDLIA single ended connector cable is insufficient use 1 or more F39 JDLIB double end connector cables to extend the length as required The total cable extension length must be 30 m max Connection example Emitter Cable is gray Model F39 JDLIB L Gray Model F39 JDLIA L Gray Double ended connector cable Single ended connector cable Model F39 JDOB Model F39 JDLIA Receiver Cable is black Model F39 JDLIB D Black Model F39 JDL1IA D Black B Reduced Wiring Connector System A combination of a double ended cable for an emitter F39 JDLIB L a single ended cable for a receiver F39 JDLIA D and a reduced wiring connector optional F39 CN5 can be used for a reduced wiring system F3SJ F3SJ Emitter Receiver Reduced Wiring Connector F39 CN5 oo Cable with connector on one end 1 F39 JDL A D black Cable with connectors on both ends 39 JDLIB L grey B Cable for reduced wiring optional F39 JDLIBA A set of
146. uired The numbers of brackets required according to the protective heights of the sensor are as follows When Using Top Bottom Brackets Only gt p 68 When Using Top Bottom Intermediate Brackets gt p 70 Protective tenhi Number of Top ee of Bottom Brackets Intermediate Brackets 0185 to 1105 2 0 1185 to 1345 2 1 1425 to 2065 2 2 When Using Inter Protective height Number of Intermediate Brackets 0185 to 0225 1 0305 to 1105 1185 to 1585 1665 to 2065 2 3 4 mediate Brackets Only gt p 74 When Using One touch Bracket gt p 77 Protective height E E 0185 to 1105 2 1185 to 1585 3 1665 to 2065 4 Wiring Installation F3SJ E B User s Manual BununolN C1eideu SununolA C1eideu Wiring Installation Mounting Procedure B Using Top Bottom Bracket only 1 Attach Top Bottom Brackets and tighten them using the included hexagon socket head cap screws M3 x 6 Tighten the hexagon socket head cap screws M3 x 6 with the torque at 0 54 Nem recommended Figure 1 Loosen the hexagon socket head cap screws M3 x 6 prepare brackets for backside or side mountings and then lightly tighten them with the hexagon socket head cap screws M3 x 6 Hexagon socket head cap screws M3 x 6 Top Bottom Mounting Bracket SY Side mounting Anti rotation hexagon socket head cap screw M3 x 8 Anti rotation hexagon
147. ulas 3 and 4 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ B and muting sensors so that each workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor Workpiece Workpiece Workpiece Q Moving direction Moving direction gt lt Wiring diagram gt Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor T Ti E o 9 3 g eg E z E 2 2 a 2 a 3 c a o 2 D Ss 5 3 E gt 3 3 E A1 A2 B1 B2 is N O contact type switch A1 B1 A2 B2 Retro reflective 24 VDC photoelectric switch Bauer NPN Output ON when Interrupted OV supply Two wire type muting sensor cannot be used F3SJ E B User s Manual suomnoun J jo uoljdiiosag QC 9deu System Configuration and Functions lt Timing chart gt T3 0 1 s max ON Muting sensor A1 OFF T1min to T1max L T3 0 1 s max ON Muting sensor B1 OFF T3 0 1 s nae L l l ON I Muting sensor B2 I OFF l l i T3 0 1 s max le l ON I OFF A E A T2 max 0 15 s max pa gt Enable
148. uthorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC e Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision e Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors Measurement Sensors Ultrasonic Sensors Vision Sensors Industrial Components RFID Code Readers Relays Pushbuttons amp Indicators Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches F3SJ B F3SJ E Cat No SCHG 733C Note Specifications are subject to change 2014 Omron Electronics LLC Printed in U S A Printed on recycled paper Sy
149. uting input time limit value minimum This is the minimum value of the time difference between inputs of muting input 1 and 2 Muting sensor Input device such as photoelectric sensor or proximity sensor which sends a timing signal to start or end the muting function Muting system This refers to the F3SJ B when a key cap for muting is attached The muting function and override function can be used under this system Muting time limit This is the muting function continuation time The muting function is cancelled if the muting state continues for longer than this time limit under this system Output operation mode A state of signal sent from the safety output or auxiliary output Override Function that turns the safety output ON when the muting function is not working Override time limit The continuation time of the override function The override state is cancelled if it continues for longer than this time limit PELV Stands for Protected Extra Low Voltage A grounded circuit separated by double insulation or equivalent from hazardous voltage and does not generate voltage that exceeds ELV under normal conditions and under single fault conditions Normally protection for direct contact is required Primary sensor Name of the F3SJ E B connected nearest the power supply when series connected Reset Releases the interlock state lockout state Response time from ON to OFF T
150. utputs When the F3SJ E B is receiving light the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal due to short circuit etc the receiver diagnoses a failure in the output circuit or wiring and it enters lockout state Approx 15 to 30 ms gt OFF Safety output 1 ON Approx Ee to 15 ml Approx 15 to 30 ms 4 OFF Safety output 2 ON Approx 40 us max An OFF pulse signal of safety output may extend to a maximum of about 100us due to the effect of the connected load mostly capacitive load F3SJ E B User s Manual suomnoun y jo uoljdiiosag c 9deu System Configuration and Functions Lockout Reset Function Easy Type Y Basic Type basic system Basic Type muting system Y When the cause of the lockout is removed you can release the lockout by using either of the following methods 1 Cycle the power back ON Reset input Resetting methods differ as follows depending on the system used System Lockout reset Easy Tvpe Apply a voltage of 0 V to 3 V to the test input line black for 1 s or longer and then y yp open the input line or apply 1 2 Vs to Vs again Basic Type basic system Apply a voltage of 0 V to 3 V to the reset input line yellow for 1 s or longer and then Manual reset open the input line o
151. with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions F3SJ E B User s Manual Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SJ E B safely the precautions listed in this manual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indications and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Z WARNING Meanings of Alert Symbols S Indicates prohibited actions a Indicates mandatory actions AN Indicates the risk of electric shock Alert Statements in this Manual For users The F3SJ E B must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person An unqualified person may not be able to perform D these operations properly which may cause a person to go undetected resulting in serious injury Read t
152. ws Safety output of the light curtain is ON Muting input 1 and 2 are OFF End conditions If either of the following conditions is satisfied the muting state is released 1 Muting input 1 or 2 turns OFF for T3 0 1 s or longer 2 The muting continuation time exceeds the muting time limit of T2 60 s T3 max EN pa Muting input 1 a T1min to T1max z icd ON OFF Muting input 2 Enabled Disabled Muting state Blinking Auxiliary output OFF F3SJ B Unblocked Unblocked Blocked Blocked ON OFF Safety output F3SJ E B User s Manual System Configuration and Functions Variable Variable name Value Description Le m 0 1s Minimum time difference between muting inputs 1 and 2 Muting input time limit value MA T1min MS If the time difference between muting inputs 1 and 2 is smaller minimum than this value a muting error occurs m 3s Maximum time difference between muting inputs 1 and 2 Muting input time limit value M T1max If the time difference between muting inputs 1 and 2 is larger than maximum this value a muting error occurs T2 Mutina time limit 60s This is the muting function continuation time g If muting state exceeds this time the function is canceled 13 Maximum muting input pulse 0 1s Maximum muting input time with allowable waveform cracks in duration muting input 1 and 2 st a e Muting
153. z 9 8 m amp 3 2 a z E 5 5 2 gt oN E a a 5 gt gt 855 e o z amp E38 8 2 Z 3 3 g s 9 3 eod g 2 m o ra E 15 o 8 E E 2 E 0 77 o Es 2 s S2 a 0 8 Ea 1 1 E 2 uw e e e e e 24 VDC Power supply o o o o e o OV S1 External test switch connect to 24 V if a switch is not required S2 Interlock lockout reset switch KM1 KM2 Safety relay with force guided contact G7SA or magnetic contactor K1 Load or PLC etc for monitoring 1 Use a switch for small loads input specifications 24 V 3 mA 2 F3SJ operates even when K1 is not connected F3SJ E B User s Manual 13 2 2 o Le e 1 s N 2 ae Q 9 Q o 3 o suieJ6eiq BuuiM C9 deu 14 System Configuration and Functions B Wiring for auto reset mode and deactivated external device monitoring function Receiver F39 JDLIA L F39 JDLIA D Gray Communication line Pink Communication line ke E D Z g E T T 2 8 8 3 l 8 8 E g P z 8 8 a g Y 5 2 5 3 z El gt E Be bs N 2 e 8 2 y al 3 s 2 c e A 35 2 2a 2 5 9 S 90 8 3 z o o o T o o o E 2 Q D gt o Y E 5 5 cs 8 5 E 2 3 o 75 D o 1 1 e e e e e e Le 24 VDC Power supply o o e e e S1 External test switch connect to 24 V if a switch is not required

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