Global 55 CF Global 55XT CF
Contents
1. yes 1 07 Replace batteries Measure battery voltage lt 5 5V replace preventative lt 4 8V appliance works no longer Replace batteries INSTALLATION MANUAL Appendix 2 Tables Table 1 Parts included with the delivery Part Number Wood set 1x Installation manual 1x User manual 1x c Installation instructions conventional class 1 chimney 1x m Sealing tape 1x Cellular rubber 1x Debris shield 1x Spare self tapping screws for mounting glass panes nx Socket spanner 8 mm 1x Remote control with receiver 1x 9V block battery 1x Penlite battery AA type 4x only in Great Britain lt un DI c LL INSTALLATION MANUAL Ga Product name Global 55 CF Global 55XT CF Type of appliance Built in Combustion Open combustion Supply and discharge system 100 mm 3m Flame protection version Oxypilot with thermocouple 2nd thermocouple safety yes Atmosphere safety yes Explosion hatch no Ventilation hole chimney breast 200 cm Type Biias Global 55XT CF Type of gas G20 G25 G25 3 G31 Burner pressure mbar 11 4 14 2 29 0 Nominal heat input Hs kw 3 9 3 7 4 0 Nominal heat input Hi kw 5 7 5 4 5 6 Nominal output kw 5 1 4 9 5 1 Consumption L h 533 575 205 Consumption on low output L h 279 300 109 Burner injector mm 7x 0 78 7x 0 782. If the external control system has an intelligent clock function and or thermostat function the remote control supplied with the appliance should have the manual mode in order to prevent interruption of these functions 2 Clock thermostat mode This mode of the remote control is active and will be responsible for the clock function and thermostat function The external control system is able to control the functions for high low position ignition and switching off Ifthe appliance is switched off the pilot flame included manually or by one of the safeguards ignition of the appliance will be blocked for a period of 3 minutes for reasons of safety lfitis no longer possible to operate the appliance with the external control system you must switch it off and then switch it on again with the supplied remote control 7 Final inspection In order to check whether the appliance is working properly and safely you must perform the following inspections before the appliance is used 7 1 Gastightness ICaution All connections must be gastight Check the connections for gastightness The gas control can be subjected to a maximum pressure of 50 mbar 7 2 Gas pressure line pressure The burner pressure is set at the factory see data plate ICaution The line pressure in house installations must be checked because it can be wrong Check the line pressure see Appendix 3 fig 41 for the measuring nipple on the gas control Con
3. Flames suffocating lack of air You see dancing flames on burner seeking for air See 2 15 Flame picture restless Indication of too much draught Check adjustment of appliance damper and air inlet guides vertical flue length allowed lt 12 m window glass not mounted gas tight PowerVent Check Possibly too much draught Check Pressure difference set too high Silicon pressure measurement hoses leaking Consult PowerVent installation manual for more info of some permanent magnetism English English INSTALLATION MANUAL Start 1 01 Does receiver beep yes no 1 02 Receiver Batteries missing or empty Replace by 4x AA After replacing batteries short beep No beep receiver defective Replace by new one Replace rechargeables by alkaline batteries Communication code between remote and receiver has to be re set Press reset button on receiver until brief beep followed by long beep Release reset button and press flame low button on remote within 20 seconds Then 2 short beeps and brief noise of servomotor to confirm that communication code was set succesfully Remote control Battery 9Vempty see indication on display Several After switching off going out the remote set is locked for 120 sec older versions 60 sec Wait 2 minutes before reigniting gt 1 03 One lo
4. t Glenal Global 55 CF Global 55XT CF G20 G25 G25 3 Natural gas G31 Propane English a ee i br ee el oe le eo o BA Installation manual UK IE nn Store this document in a safe place C gt EC DRU15798 585944 EN 0914 2 956 000 00 UK lt n Dd c Lu INSTALLATION MANUAL 1 Introduction 2 CE declaration 3 SAFETY 3 1 General 3 2 Regulations 3 3 Precautions safety instructions during installation 3 4 Second thermocouple safety 3 5 Oxypilot safety 4 Removing the packaging 5 Installation 5 1 Type of gas 5 1 1 Reconstruction to different type of gas 5 2 Connection 5 2 1 Gas connection 5 2 2 Electric connection 5 3 Placing the appliance 5 4 Placing a built in appliance 5 5 Placing the chimney breast 5 6 Placing the control hatch 5 7 Flue gas discharge system in appliances with open combustion 5 7 1 General 5 7 2 Connection flue gas discharge system 5 8 Flue gas discharge combustion air supply system in appliances with closed combustion 5 8 1 General 5 8 2 Construction of the concentric system 5 8 3 Placing the concentric system 5 8 4 Connection existing chimney 5 9 Additional instructions 5 10 Placing the appliance 5 10 1 Connecting the appliance 5 10 2 Connecting the flue gas discharge system 5 11 Setting the appliance 5 12 Glass pane 5 12 1 Removing the glass pane 5 12 2 Placing the glass pane 5 13 Placing the wood set 5 14 Placing replacing the rece
5. 1 20 Low setting injector mm 61 40 61 40 01 05 Efficiency class Code 2 2 2 Global 55XT CF Type of gas G20 G25 G25 3 G31 Burner pressure mbar 15 3 19 0 29 0 Nominal heat input Hs kw 4 5 4 2 4 4 Nominal heat input Hi kw 6 7 6 4 6 6 Nominal output kw 6 0 5 8 6 0 Consumption L h 637 684 245 Consumption on low output L h 284 302 115 Burner injector mm 7x 0 78 7x 0 78 1 30 Low setting injector mm 61 40 61 40 01 05 Efficiency class Code 2 2 2 INSTALLATION MANUAL Table 3 Line pressure when using G31 Country mbar NL DK FI NO SE HU BA GR 30 FR BE IT PT ES GB IE 37 D 50 D c LLI Permissibility and conditions concentric system with wall terminal Table 4 Conditions for setting the appliance Total number Total number of meters See Figure Air inlet guide Restrictor slide Distance of of meters horizontal pipe length restriction in mm vertical pipe excluding wall length terminal N A N A N A N A N A N A INSTALLATION MANUAL lt n o c LLI Table 5 Determining the permissibility of a flue gas discharge system when using a roof terminal G20 G25 Total number of meters G25 3 G31 horiz pipe length no bends 0 2 bends 0 1 2 3 4 5 3 bends 0 1 2 3 4 5 4 bends 0 1 2 3 4 5 5 bends D Situation is not permissible
6. Ifyou want to use an adapter only an adapter supplied by DRU will guarantee a proper operation of the receiver 6 1 1 Placing replacing the receiver s batteries Follow the procedure below when placing the batteries Pick up the receiver and slide off the cover Place or remove the 4 penlite AA type batteries Observe the and poles of the batteries and the receiver Use alkaline batteries rechargable batteries are not allowed Batteries are regarded as small chemical waste and may therefore not be disposed with the household rubbish Slide back the cover Place back the receiver 6 2 Setting the communication code Prior to putting the application into operation a communication code must be set between the remote control and the receiver If the receiver or the remote control are replaced a new code will have to be set Follow the procedure described below If necessary place the batteries in the receiver s battery holder see section 6 1 1 If necessary place the 9V block battery in the remote controle see User Manual Hold down the reset button on the receiver until you hear two consecutive sound signals see Appendix 3 fig 40 After the second longer signal let go of the reset button Press the small flame button on the remote control for 20 seconds until you hear two short sound signals this is the confirmation of a good communication b small flame large flame Engli
7. gt ICaution gt ICaution ITip ICaution gt VNNNN ICaution VNNNN 5 13 Placing the wood set The appliance is supplied with a wood set Strictly observe the following instructions to prevent unsafe situations Only ever use the supplied wood set Place the wood set exactly as described Make sure the pilot burner and the surrounding space remain free see Appendix 3 fig 17 A Make sure the 2nd thermocouple and the surrounding space remain free see Appendix 3 fig 18 The wood set consists of a number of logs black chips see Appendix 3 fig 19 and glow material see Appendix 3 fig 20 Identify logs A to C see Appendix 3 fig 21 Use the burn stains on the logs for identification Place log A at the back of the appliance use the positioning cams and distribute part of the chips see Appendix 3 fig 22 Place log B on the appropriate bracket see Appendix 3 fig 23 Place log C in the appliance use the positioning cams see Appendix 3 fig 24 Fill the vermiculite tray with chips evenly distribute the chips Do not place chips on the burner If required spread the glow material over the burner The areas around the ignition pilot flame as well as the 2nd thermocouple should remain free from glow material Fasten the glow material under the chips and or wood set 5 14 Placing replacing the receiver s batteries The batteries should be placed in the special battery holder and not
8. 1 min length 3 m angles in vertical direction of flue gas discharge system allowed bends not sharper than 45 Total no of meters vertical and or sloping pipe length 3 14 5 6 7 s8 9 w n v Table 6 Conditions for the adjustment of the appliance with a roof terminal G20 G25 G25 3 G31 Situation G20 G25 G25 3 G31 A 55 55 60 B 74 74 80 See Appendix 3 fig 16 INSTALLATION MANUAL Appendix 3 Figures 1 550 English al 539 38C 2041 0 714 gt Geha o z E i GEN 3 Global 55XT CF Global 55 CF INSTALLATION MANUAL INSTALLATION MANUAL 19 38p 0023 38P 0028 1 21 38P 0490 0 B English INSTALLATION MANUAL English 38P 0492 0 38P 0493 0 INSTALLATION MANUAL 38p 0179 41 3
9. Volatile components from paint materials etc which evaporate in the first hours will affect the flame picture If the chimney breast has been made of stone like materials or has a plaster finish the appliance may only be put into operation 6 weeks after the chimney breast has been placed in order to prevent shrinkage cracks Check whether the flame picture is acceptable Consult the malfunction search diagram Appendix 1 if the flame picture is not acceptable INSTALLATION MANUAL ICaution lt n Dd c Lu ICaution ICaution gt ICaution gt The appliance must be inspected once per year by a skilled installer in the field of gas fired heating and repaired if necessary Check at least whether the appliance is working properly and safely Always close the gas tap during maintenance work Check the gastightness after repair After replacing thermocouple 1 you should first tighten the gland nut by hand and then give it another quarter turn with a suitable spanner You are not allowed to turn the pilot flame lower by using the settings on the gas control If required clean the following components the pilot burner malfunction search diagram Appendix 1 the space surrounding the pilot burner the glass pane s Remove place the glass pane s as described in section 5 10 Remove the deposit on the inside of the glass pane s with a damp cloth or a non abrasive detergent such as copper polish or
10. a ceramic hot plate cleaner Avoid remove fingerprints on the glass pane s since otherwise they will burn into the surface Replace a broken and or cracked glass pane s as described in section 5 10 If necessary replace the wood or pebble set correctly for this see section 5 12 Inspect the flue gas discharge system You must always perform a final inspection Perform the inspection as described in chapter 7 8 1 Parts Parts requiring replacement can be obtained from your supplier INSTALLATION MANUAL 9 Delivery You must explain to the user how to operate the appliance You must give him her instructions on putting it in operation the safety measures the operation of the remote control and annual maintenance see the User Manual ICaution Tell the user to close the gas tap immediately and contact the installer in case of malfunctions poor operation This to prevent unsafe situations Indicate the location of the gas tap Point out the precautions in the user manual against unintended ignition by other wireless remote controls such as car keys and garage door openers Instruct the user about the appliance and the remote control When the appliance is started for the first time point out that In order to avoid cracks in a chimney breast made of stone like materials or finished with plaster it should dry for at least 6 weeks prior to putting the appliance into operation When the appliance is st
11. air Check flue system permissible proper flue terminal used make should be DRU terminal correctly sited on roof or wall relative to obstructions integrity of flueing system no interruptions not barred cobwebs air inlet guides flue restrictor damper throttle rings See manual for specific requirements PowerVent Possibly not enough draught Check if pressure difference set too high Consult PowerVent installation manual Pilot burner Pilot burner dirty Weak pilot flame being drawn away by flames main burner Clean with compressed air See 2 04 2 17 Check Flames too low Supply pressure does not 2 19 Replace gas control thermo electric valve does not shut down quick enough because drop away as main burner or other appliances in the building light causing flames to shorten Burner pressure too low False air Check soundness glass window gasket soundness of the connection ofthe glass panes of two three sided appliances no slots allowed Flames too high 5 Line pressure Burner pressure Flames no even distribution or out on part of the burner s Position of logs or pebbles Burner holes locally blocked Remove vermiculite dust Vermiculite not distributed evenly across burner s Adjustment of throttle ring s Flames too blue too yellow or sooting Air inlet guides Flue restrictor damper Adjustment of throttle ring s
12. in the receiver Strictly observe this to avoid damages to the receiver The battery holder is placed under the lower decorative strip Remove the batteries as follows Remove the self tapping screw of the vertical decorative strip and remove the decorative strip by tilting it sideways at the top and lifting it out do the same at the other side see Appendix 3 fig 5 Remove the lower decorative strip by grabbing it in the groove and lifting it out see Appendix 3 fig 6 Remove the battery holder from the holder see Appendix 3 fig 7 Remove the screw of the cover from the battery holder Slide the cover off Remove and or place the 4 penlite type AA batteries Prevent short circuit between the batteries and metal objects components Observe the and poles of the batteries and the holder Use alkaline batteries Batteries are regarded as small chemical waste and may therefore not be disposed with the household rubbish Slide back the cover Fasten the cover with the screw Place back the battery holder Place back the lower decorative strip Place back the vertical decorative strips and fasten them with the self tapping screws INSTALLATION MANUAL 6 Control ICaution ITip ICaution ICaution VN VV The appliance is supplied with a wireless remote control Controlling the flame height igniting and switching off take place through a remote control controlling a receiver Chapter 4
13. the concentric system Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or ceiling If the system is built in for instance a cove it should be made with non combustible material all around it A Use heat resistant insulation material when passing through combustible material The rosette of the wall terminal is too small to seal the opening when passing through combustible material That is why you should first apply a sufficiently large heat resistant intermediate sheet to the wall Then the rosette is mounted on the intermediate sheet The roof terminal can end in a sloping and a flat roof The roof terminal can be supplied with a glue plate for a flat roof or with a universally adaptable tile for a sloping roof Some heat resistant insulation materials contain volatile components that will spread an unpleasant smell during a longer period these are not suitable Place the concentric system as follows Build the system up from the flue spigot of the appliance Connect the concentric pipe pieces and if necessary the bend s On each connection apply a clip binding with silicon sealing ring Use a self tapping screw to fix the clip binding to the pipe on locations that cannot be reached after installation Apply sufficient wall brackets so that the weight of the pipes does not rest on the appliance Attach the wall terminal from the outside by means of four screws Determi
14. the pilot flame should ignite smoothly English When checking whether the main burner continues to burn it is possible that it still switches off after 22 seconds This happens because the appliance is equipped with a second thermocouple and the glass window has not been placed In this case you may presume that the main burner will continue to burn A During the ignition process you are not allowed to operate control button B on the gas control manually A Always wait 5 minutes after the pilot flame has gone out before you re ignite the appliance You are not allowed to turn the pilot flame lower by using the settings on the gas control 7 3 2 Main burner The pilot burner should ignite the main burner within a couple of seconds and without popping The main burner s must cross the full burner smoothly and without popping and continue to burn Check operation of the main burner from a cold condition pilot flame off After opening the gas valve the main burner should burn within a few seconds When the gas valve is opened the motor will start to run this is audible The flame picture and a good flame transfer can only be properly judged if the glass window is installed Use the malfunction search diagram Appendix 1 if the ignition of the main burner does not comply with the abovementioned requirements 7 4 Flame picture The flame picture can only really be assessed when the appliance has been burning for several hours
15. the test certificate via www druservice com MJ M Gelten General manager Postbus 1021 6920 BA Duiven Ratio 8 6921 RW Duiven www dru nl English lt un DI c LL INSTALLATION MANUAL 3 SAFETY ICaution VV VV V VVVVVVVV ICaution 3 1 General A Please observe the generally applicable regulations and precautions safety instruction in this manual A First check the exact technical version of the appliance to be installed in Appendix 2 Table 2 3 2 Regulations Please install the appliance in accordance with the applicable national local and constructional installation regulations 3 3 Precautions safety instructions during installation Carefully observe the following precautions safety regulations You should only install and maintain the appliance if you are a certified and competent installer in the field of gas fired heating Do not make any changes to the appliance If you are installing an appliance that must be built in use non combustible and heat resistant material for the chimney breast including the top of the chimney breast the material inside the chimney breast and the back wall against which the appliance will be placed For this you can use both sheet material and stone like materials A take sufficient measures to prevent high temperatures of the wall behind the chimney breast including the materials and or objects that are behind the wall comply w
16. 8p 0181 42 38p 0182 43 43b English 00000000 atteries NE usibus _ _ p INSTALLATION MANUAL English lt n DI c LLI DRU Verwarming B V The Netherlands Postbus 1021 NL 6920 BA Duiven Ratio 8 NL 6921 RW Duiven
17. VV 5 9 Additional instructions This appliance has been provided with an on off switch This switch can be used at all times to switch off the appliance see Appendix 3 fig 43b Check whether the on of switch is set to the on position to start up the appliance 5 10 Placing the appliance A Place the appliance on non combustible and heat resistant material Place the appliance in a chimney breast or existing fireplace also see sections 5 4 5 5 and 5 7 use non combustible and heat resistant material A Use heat resistant finishing materials such as plastering material around the appliance see Appendix 3 fig 45 A fthe built in appliance is less than 150mm above the floor you should provide non combustible and heat resistant material in front of the appliance see Appendix 3 fig 45 B Keepa minimum 15 mm distance between the appliance and the back and side walls Place the appliance as follows Paste the sealing tape on the edge of the appliance see Appendix 3 fig 2 B this will reduce the transfer of heat from the appliance to the chimney breast A high temperature of the chimney breast will cause cracks Determine the location of the appliance taking into account the dimensions of the appliance and the free space around the appliance see Appendix 3 fig 1 and 2 Determine the construction height of the appliance If necessary adjust the appliance and connect the flue gas discharge system see sect
18. Wireless remote control in the User Manual describes the operation of the appliance and how you should use the remote control Do not ignite the appliance before the gas and discharge connections have been fully installed first observe the procedure described in chapter 7 3 Below we will describe how the receiver is connected 6 1 Connecting the receiver Your appliance is equipped with an electronic ignition through the remote control The receiver should be connected to the appliance before the batteries are installed Connect the receiver according to Appendix 3 fig 38 Bend the antenna N out of the clips and place it erect Appendix 3 fig 39 The plugs have different sizes that correspond with the connectors of the eye corresponds with the size of the screw The colours of eye and screw correspond as well Place the batteries as described below in section 6 1 1 Do not place the ignition cable over and or along metal stone or concrete parts this will weaken the spark Make sure the cable is hanging freely Make sure that the wires of thermocouple 2 cannot come into contact with hot parts Keep the ignition cable at least 10 cm away from the antenna in order to avoid damaging the receiver Avoid formation of dust on or in the receiver cover it when performing work Place the receiver in its intended holder under the appliance or in the control hatch according to Appendix 3 fig 39
19. breast correctly For 2 or 3 sided appliances that cannot be adjusted we would like to refer you to chapter 5 9 Additional instructions do not ignite the appliance before the gas and discharge connections have been fully installed first observe the procedure described in chapter 7 3 5 5 Placing the chimney breast if applicable In order to provide proper heat discharge there should be sufficient space around the appliance The chimney breast should be ventilated sufficiently by means of ventilation holes incoming and outgoing J Usenon combustible and heat resistant material for the chimney breast including the top of the chimney breast the material inside the chimney breast and the back wall of the chimney breast A Make sure that the appliance is not carrying the weight of the chimney breast when using stone like materials The passage of the ventilation holes outgoing which are placed as high as possible is stated in Appendix 2 Table 2 When placing the chimney breast you should take the following into account see Appendix 3 fig 2 the location of the control hatch this must be placed as low as possible the dimensions of the control hatch see Placing the control hatch section 5 6 the Dru control hatch is not supplied with all appliances Nevertheless we recommend only using a Dru control hatch if available exept in the case of Bi 15 gs appliances If you decide not to take this option you will have t
20. ded here Prevent dirt from an existing chimney from entering the flue gas discharge Prevent false draught by carefully closing the space between the existing chimney and the discharge material Bends of more than 45 degrees are not allowed in the flue gas discharge system unless indicated otherwise A Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or ceiling If the system is built in for instance a cove it should be made with non combustible material all around it A Use heat resistant insulation material when passing through combustible material Usea flue gas discharge system with the correct diameter and which is provided with the CE mark Some heat resistant insulation materials contain volatile components that will spread an unpleasant smell during a longer period these are not suitable Place the flue gas discharge system as follows Connect the pipe pieces or flexible SS discharge Make sure that the right insertion length is maintained A Secure the connections on locations that are impossible to reach after installation by means of self tapping screws 5 8 Flue gas discharge combustion air supply system in appliances with closed combustion 5 8 1 General The appliance s type of discharge system is stated in Appendix 2 Table 2 The appliance will be connected to a combined flue gas discharge combustion air supply system hereafter to be referred t
21. ed for ignition cable and ignition electrode Pilot flame too weak dirty Remove injector remove gland nut and the pilot tube See that it does not fall away Clean with compressed air Rectify Retry d no 2 07 Pilot out when servomotor starts to run Check the thermocouple system Measure thermocouple voltage in mV just after servomotor starts to run and the voltage goes down Measure between red dot on receiver and earth point on gas control fig 42 0mV 2 3 mV 3 5 mV 6 mV and higher Requirement after rectification actions thermocouple voltage should be 6 mV at least just after motor starts running Voltage 0 mV Thermocouple defective Check by replacing or measuring voltage at end whilst heating tip with a lighter Short circuiting or interruptions in circuit Check thermocouple tight in interruptor interruptor tight in gas control black wires yellow red end connected to interruptor receiver interruptor mount thermocouple directly in gas control and ignite in Manual Mode see 2 04 If pilot stays on interruptor defective Voltage 2 3 mV Check pilot flame Too small pilot dirty Clean up see 2 04 check for pilot gas tube tightness pilot tube kinks or dirt inside line pressure too low Tip thermo couple not in correct pilot flame Bend into flame Voltage 3 5 mV Appliance may work but is too critica
22. imum temperature of these components maximum 55 C The gas control is mounted under the appliance at the burner mounting plate It must be taken out and placed in the control hatch at a later time For placing the gas control in the control hatch see section 5 6 Follow the procedure described below Disconnect the pipes from the gas control flexible gas pipe aluminium pilot burner pipe and thermocouple 1 The red wire of thermocouple 2 if applicable must remain connected to the gas control Disconnect the gas control from the burner mounting plate by unscrewing the self tapping screw Carefully unwind the red and black wire of thermocouple 2 if applicable Carefully lay the gas control together with the wires of thermocouple 2 the ignition cable the flexible gas hose the aluminium pilot burner pipe and the type plate plus chain in the direction of the control hatch Prevent dirt in gas pipes and connections A Avoid kinks in the pipes INSTALLATION MANUAL ICaution gt gt Tip ICaution ICaution ICaution ITip Make sure the ignition cable cannot come into contact with other wires The data plate should remain attached to the chain Set the height of the appliance using the adjustable feet if applicable Make the appliance level at the same time The construction frame for most 2 or 3 sided appliances can be adjusted This will allow you to connect the construction frame to the chimney
23. ions 5 10 2 and 5 11 Provide a gas connection on site see sections 5 2 and 5 10 1 Create a roof terminal for the flue gas discharge system with the following diameter see section 5 7 110 mm for a roof terminal through non combustible material 200 mm for a roof terminal through combustible material Level the appliance on its destined location Fasten the appliance using the holes in the flange at the front Remove the glass pane see section 5 12 1 Connect the appliance see section 5 10 1 Do not ignite the appliance until it is fully installed Place the wood set see section 5 13 Place the glass pane see section 5 12 2 5 10 1 Connecting the appliance Connect the gas pipe to the gas tap under the burner mounting plate proceed as follows Remove the vermiculite tray from the appliance see Appendix 3 fig 10 Remove the profile from the front of the combustion chamber by removing the screws and taking out the profile see Appendix 3 fig 11 Remove the self tapping screws from the burner mounting plate and remove the burner mounting plate plus accessories from the appliance see Appendix 3 fig 12 Cut a cross in the centre of the grommet to allow the gas supply pipe to pass through Create a gas supply through the grommet Later on a gas tap will be connected to this see Appendix 3 fig 13 If necessary blow clean the gas pipe Disconnect the gas tap from the burner plus accessories and connect it
24. ith the minimum required internal measurements of the chimney breast vent the chimney breast by means of ventilation holes with a combined passage as stated further down in the text When placing an appliance with open combustion type B 11 as gs no chimney breast ventilation is required as there is an existing chimney with a brickwork fireplace that is sufficiently able to absorb the heat use heat resistant electric connections and make sure that they do not make contact with the appliance If you are installing an appliance with open combustion please use a suitable flue gas discharge system provided with the CE label and make sure there is sufficient ventilation of the room where the appliance is installed according to legislation if you are installing an appliance with a closed combustion only use the concentric systems supplied by DRU if you are installing a free standing appliance place the appliance away from the back wall by the minimum distance stated further down in the text make sure you observe the minimum distance in relation to the side wall s and the space above the appliance see Appendix 3 fig 2 do not cover the appliance and or do not wrap it in an insulation blanket or any other material make sure that combustible objects and or materials have a distance from the appliance of at least 500 mm only use the accompanying wood pebble set and place it exactly as described the space surrounding the pilot b
25. iver s batteries 6 Control 6 1 Connecting the receiver 6 1 1 Connecting the receiver 6 1 2 Placing replacing the receiver s batteries 6 2 Setting the communication code 6 3 Alternative operation 7 Final inspection 7 1 Gastightness 7 2 Gas pressure line pressure 7 3 Ignition pilot and main burner 7 3 1 First ignition of the appliance after installation or adjustments 7 3 2 Main burner 7 4 Flame picture 8 Maintenance 8 1 Parts 9 Delivery 10 Malfunctions Appendix 1 Diagnosis of malfunctions Appendix 2 Various tables Appendix 3 Figures INSTALLATION MANUAL 1 Introduction gt ITip DRU a manufacturer of gas fired heating appliances develops and produces products that comply with the highest quality performance and safety requirements This appliance has a CE label which means that it complies with the essential requirements of the European gas appliance directive The appliance is supplied with an installation manual and a user manual As an installer you must be certified and competent in the field of gas fired heating The installation manual will give you the information you need to install the appliance in such a way that it will operate properly and safely This manual discusses the installation of the appliance and the regulations that apply to the installation In addition you will find the appliance s technical data as well as information on maintenance possible malfunctions that might occur and what may cause
26. l Perform actions as described for 2 3 mV Voltage 6 mV and higher Voltage OK so different cause Receiver defective Check by dismounting black red and yellow control cables from receiver and link together Ignite fire in Manual Mode see 2 04 Pilot stays on receiver defective Gas control defective if receiver is not defective Replace gas control 2 09 Ignition procedure Oval knob on gas control is on MAN Set to ON and restart Retarded ignition of main burner s Gas to main burner opens ca 3 5 seconds after servo motor operating the gas valve starts running sound of motor Aft er this the main burner is to ignite at least partially within 10 seconds and not with a firm noise WHOOF If not no or delayed cross lighting of main burner Hazardous situation Stop ignition procedure straig away and first check for Position of logs or pebb Burner holes locally blocked ht les Remove vermiculite dust Vermiculite missing Chips on burner Vermiculite not distributed evenly across burner s PowerVent if present Burner does not light Consult PowerVent installation manu al how to carry out the checks below Check and fan Silicon pressure measurement hoses swapped leaking or barred 230 V to fan controller unit Pressure difference set too high Resistance of flue system too high adjustment of a
27. mocouple by hand and Then tighten it a quarter turn using a suitable spanner The pilot burner pipe must be protected against possible corrosive influences as a result of for example humidity cement that has fallen down dirt that has fallen down from the chimney etc The pilot burner pipe should remain permanently free from the ground and the walls of the room in which the appliance is built in When installing in an existing fireplace or if it is not possible to keep the pipes free the pipe should be protected against corrosion by means of a jacket Prevent dirt in gas pipes and connections Connect the gas pipe to the gas tap Bleed the gas pipe Place the receiver in the holder 3 for connecting see section 6 1 Place the data plate in its intended clamp 6 Fix the outer frame with door 4 to the inner frame using 2 socket cap screws 5 You can place the outer frame in such a way that the door turns to the left or to the right 5 7 Flue gas discharge system in appliances with open combustion For connection to an existing chimney without a discharge pipe or flexible SS discharge only allowed in Great Britain the instructions provided in the separately supplied booklet Fitting into a conventional class 1 chimney apply In addition to the installation instructions this booklet also contains supplementary tests In this situation we recommend using a stainless steel flexible discharge pipe over the complete length
28. n ICaution gt gt ICaution ICaution gt ICaution gt gt gt ICaution 5 2 2 Electric connection In case of a 230 Volt electrical connection provide proper grounding if applicable Place this electrical connection away from the appliance as low as possible in the chmney breast This has to do with the temperature development in the chimney breast If possible place the receiver after any building work has been completed If this is not possible Protect the receiver against dust and moisture created during the building process 5 3 Placing the appliance A Always place the appliance with a minimum distance of 500 mm from combustible objects or materials A Place the discharge pipes in such a way that situations with risk of fire can never occur Always place the appliance in front of a wall of non combustible and heat resistant material A Always maintain a minimum distance between appliance and back wall if indicated in the dimensional drawing Appendix 3 fig 2 Take sufficient measures to prevent high temperatures of a possible wall behind the chimney breast including the materials and or objects that are behind the wall Donot cover the appliance and or do not wrap it in an insulation blanket or any other material A Make sure that the appliance to be installed has a stable position Attach the appliance if applicable to the wall using the wall brackets and or fasten the extending leg
29. n using a wall terminal may have a maximum length that you can find in Appendix 2 Table 4 The minimum vertical pipe length when using a wall terminal can be found in appendix 2 table 4 The total horizontal pipe length when using a wall terminal may have a maximum length that you can find in Appendix 2 Table 4 without wall terminal see Appendix 3 fig 4 English INSTALLATION MANUAL lt un DI c LL ICaution ICaution VNNNNNN ICaution When using a roof terminal the following applies The construction of the chosen system when using a roof terminal must be permissible according to Appendix 2 Table 5 See the method of working described below The working method below indicates how the permissibility is determined of a concentric system when using a roof terminal 1 Count the number of 45 and 90 bends required Count the total number of whole metres of horizontal pipe length Count the total number of metres of vertical and or sloping pipe length roof terminal excluded In the first 2 columns of Table 5 look for the number of bends required and the total horizontal pipe length In the top row of Table 5 look for the required total vertical and or sloping pipe length If you end up in a box with a letter the concentric system chosen by you is permissible Use Table 6 to determine how the appliance should be adjusted QU D N 5 8 3 Placing
30. ne the remaining length for the wall or roof terminal and cut it to size make sure the correct insertion length is maintained Place the wall terminal with the groove folded seam at the top When using the wall terminal place the terminal with a downward slope of 1 cm metre towards the outside in order to prevent rain water from raining in INSTALLATION MANUAL 5 8 4 Connection to an existing chimney It is possible to connect the appliance to an existing chimney A flexible SS pipe is placed in the chimney with a fitting diameter at the flue gas discharge pipe for the discharge of flue gas The surrounding space is used to supply combustion air The following requirements apply when connecting to an existing chimney only allowed when used in combination with the special DRU chimney kit The installation regulation is also supplied the internal dimensions should be at least 150 x 150 mm the vertical length has a maximum of 12 metres the total horizontal pipe length may have a maximum length that you can find in Appendix 2 Table 4 the existing chimney has to be clean theexisting chimney has to be tight English For adjusting the appliance the same conditions instructions apply as for the concentric system described above lt un DI c LL INSTALLATION MANUAL ICaution ICaution VVVV V WV VVVV VV aution VVVV V NN ICaution Tip ICaution VVVVVVVV
31. ng 5 second beep possibly preceded by 7 short beeps yes 1 04 Check All appliances If there is an on off switch make sure it is set to on 8wire cable between receiver and gas control not connected poor contact or one wire loose in connector check by pulling wire by wire Wiring of thermocouple circuit interrupted or poor contact Check thermocouple thermocouple interrupter and wiring Sie box 2 05 Microswitch on gascontrol defective The on off switch is defective Check by bridging the connection points Appliances with 2nd thermocouple only 2nd thermocouple not cooled down sufficiently Wait till cooled down voltage 0 8 mV measure between black extension wire and earth Wiring of 2nd couple interrupted Check black and red extension wire of 2nd couple to be connected to 2nd thermocouple both wires receiver black wire can be forgotten at installing earth red wire Else receiver defective Replace gt Short sound signals 1 sec after Malfunction search diagram atmospheric gas fired heating appliance with electronic ignition Starting up cycle 1 05 each other followed by the clicking noise of the gasvalve opening T 1 06 3 swift beeps 1 sec after each other when motor turns or 3 brief short beeps within 1 sec at end of ignition cycle Turn two pages backwards and continue with box 2 01
32. ntil it comes off A large passage will remain B Do not deform the ring the restrictor should be flat Place the restrictor back in the flue spigot 5 12 Glass pane Avoid damaging the pane during removal placing 5 12 1 Removing the glass pane Observe the following actions to remove the glass pane see Appendix 3 fig 5 to 9 Remove the self tapping screw of the vertical decorative strip and remove the decorative strip by tilting it sideways at the top and lifting it out do the same at the other side Remove the lower decorative strip by grabbing it in the groove and lifting it out Remove the central self tapping screw from the upper glass strip and remove the glass strip Tilt the glass pane from the top away from the appliance Prevent the glass pane from making an angle that is too large and could damage the glass pane Grab the glass pane at both sides and remove the glass pane Store the glass pane on a safe place 5 12 2 Placing the glass pane Place the glass pane at the bottom of the holders Tilt the glass pane from the top against the appliance Place the central glass strip and fasten it in the middle by means of a self tapping screw Avoid remove finger prints on the glass pane as they will burn into the glass Place back the lower decorative strip Place back the vertical decorative strips and fasten them with the self tapping screws lt un DI c LL INSTALLATION MANUAL ICaution
33. o as the concentric system The passage to the outside can be made with both a wall terminal and roof terminal If necessary you can also use an existing chimney see section 5 8 4 Only use the concentric system supplied by DRU This system has been tested in combination with the appliance DRU cannot guarantee a proper and safe operation of other systems and does not accept any responsibility or liability for this For connecting to an existing chimney you should only use the chimney kit supplied by DRU The concentric system is constructed from the flue spigot of the appliance If due to constructional circumstances the concentric system is placed first it is possible to connect the appliance by means of a telescopic pipe piece 5 8 2 Construction of the concentric system Depending on the construction of the concentric system the appliance will have to be further adjusted with possibly a restrictor slide or air inlet guide See Tables 4 and 6 for determining the correct adjustment and section Adjustment of the appliance for the method of working The concentric system with wall or roof terminal has to comply with the following conditions In appendix 2 table 4 or 5 you can find whether a concentric pipe should be connected and what the minimum vertical length would have to be A Determine the permissibility of the required discharge When using a wall terminal the following applies The total vertical pipe length whe
34. o make a 100 cm ventilation hole that is placed as low as possible for the benefit of the incoming ventilation the location of the ventilation holes V outgoing maintain a minimum 30 cm distance between the top of the ventilation hole outgoing and the ceiling of the house the measurements of the glass pane so that it can be placed removed after placing the chimney breast the protection of the gas control and the pipes against cement and plaster If possible you should place decorative strips frames etc after any required structural work has been completed Avoid the use of painter s tape If this is not possible please use good quality painter s tape and remove it immediately after plastering or painting work has been completed You should preferably apply the ventilation holes outgoing on both sides of the chimney breast You can use DRU ventilation elements Prior to completely closing the chimney breast check whether the discharge concentric system is placed correctly whether the channels fixing brackets and possible clip bindings which cannot be reached after installation are fastened by means of self tapping screws If applicable do not plaster on or over the edges of the construction frame because the heat of the appliance could cause cracks itwill no longer be possible to remove place the glass pane When using stone like materials and or a plaster finishing allow the chimney breast
35. oked up for the first time volatile components evaporate from paint materials etc First read chapter 3 of the User Manual as well When evaporating the appliance should preferably be set to the highest level Theroom should be well ventilated Give the manuals to the user all manuals should be stored near the appliance 10 Malfunctions In Appendix 1 you will find an overview of malfunctions that might occur the possible causes and the remedies English English INSTALLATION MANUAL Start yes 2 01 Can pilot be lit lE 2 02 Sparking E 2 03 Only one spark a yes Loosen and retighten earthing screw on gas control If this does not work replace receiver Appendix 1 diagnosis of malfunctions Fires with electronic ignition fault finding Ignition and burning 2 06 Pilot can be lit Does it stay alight 2 08 Does main burner ignite immediately yes 2 10 Do es main burner s ignite smoothly and across its their full length after first ignition by pilot burner fre ye 2 04 Check Receiver Replace missing weak or rechargeable batteries not enough power to open thermoelectric valve Presence of gas on pilot burner Check pilot on presence of gas at normal ignition cycle or in Manual Mode turn oval knob on gas control to MAN and keep safety shut off val
36. ppliance damper and air inlet guides flue length or number bends too large dirty e g cobwebs Operation of the fan of Operation of solenoid gas valve Operation of fan controller unit Operation of pressure Measurement gauge 2 11 No proper cross lighting of main burner s Go to box 2 09 and take actions act as described for retarded ignition of main burner INSTALLATION MANUAL 2 12 Does appliance switch off exactly 22 sec after servomotor starts running no 2 14 Does main burner go out after some time no 2 16 Is flame picture OK yes yes 2 18 Can fire be switched off 2 20 Perfect You have a well functioning fire Vs fro fro 2 13 Check cross lighting main burner and 2nd thermocouple system Measure voltage of 2nd thermocouple Voltage 0 mV Voltage lt 1 8 mV Voltage gt 1 8 mV Cross lighting of main burner too slow Measure the time in sec from start running of servomotor till the flame reaches the 2nd couple Requirement the flame must be in position at the 2nd couple lt 10 sec If not check Check voltage in mV 22 sec after servomotor starts to run c q just before fire goes out Glass window to be mounted Measure between black wire earth point on gas control Requirement voltage gt 5 mV after rectification actions 2nd couple defective Cross lig
37. pplicable see Appendix 2 Table 2 Ifthe appliance is provided with an oxypilot safety you need to know that it will intervene the pilot flame and the gas supply to the main burner will be switched off if insufficient combustion air oxygen is supplied and or if the discharge system has insufficient thermal draught Once the supply of combustion air is sufficient again the appliance can be restarted The supply of fresh air can be controlled by installing opening ventilation holes in the room where the appliance is installed 4 Removing the packaging Note the following items when removing the packaging Remove all packaging materials Remove all supplied components in on and or at the appliance Check the appliance and accessories for damages during transport If necessary contact your supplier Never install an appliance that is damaged Remove any screws that are used to fix the appliance to a platform or pallet VNNNNN ICaution Heat resistant glass is a ceramic material Very small irregularities in the glass pane s cannot be avoided but are within the required quality standards ICaution Keep plastic bags away from children In Appendix 2 Table 1 you can see which parts you should have after removing the packaging Contact your supplier if you do not have all the parts after you finished removing the packaging Dispose of packaging in accordance with local regulations 5 Installation Read this manual ca
38. refully to ensure the proper and safe installation of the appliance ICaution Install the appliance in the order described in this chapter Please install the appliance in accordance with the applicable national local and constructional installation regulations Observe the regulations instructions in this manual 5 1 Type of gas The data plate indicates for which type of gas gas pressure and for which country this appliance is intended The data plate can be found on the appliance or can be attached to a chain to which it should remain attached ICaution Check whether the appliance is suitable for the type of gas and the gas pressure used at the location 5 1 1 Reconstruction to different type of gas If you want to convert this appliance into a different type of gas please contact DRU s service department and ask what is possible Reconstructions should only be performed by authorized gas installers 5 2 Connection 5 2 1 Gas connection Place a gas tap in the gas pipe in accordance with the applicable regulations ICaution Make sure there is no dirt in gas pipes and connections The following requirements apply to the gas connection usea gas pipe with the correct dimensions so that no pressure loss can occur the gas tap must be approved in the EU this will be the CE mark you should always be able to reach the gas tap English lt un DI c LL INSTALLATION MANUAL ICaution ICautio
39. s with self tapping screws When installing an appliance that has to be built in take the following into account The minimum construction dimensions according to Appendix 3 fig 1 and 2 Provide a gas connection at the location For details see section 5 2 Make a passage for the flue gas discharge system or the concentric system with the following diameters for details see section 5 7 or 5 8 the pipe diameter 10 mm for a passage through non combustible material the pipe diameter 100 mm for a passage through combustible material Starting at section 5 9 you will find additional instructions that are specifically needed for the installation of your appliance 5 4 Placing a built in appliance if applicable Not all DRU built in appliances are supplied with a control hatch If not included in the delivery this control hatch is available separately In case of appliances with closed combustion type C11 C31 we always recommend using the Dru control hatch In case of appliances with open combustion type B asygs a control hatch is not required In this section we assume an application with control hatch If you do not use a recommended Dru control hatch please strictly observe the safeguards and necessary instructions stated in chapters 5 4 to 5 6 If you are not using the control hatch please take the following into account as well the accessibility of components that are normally placed in the control hatch the max
40. sh lt n Dd c Lu INSTALLATION MANUAL ITip ITip 6 3 Alternative operation Appliances made with an electronic ignition and radio remote control can be connected to an alternative external control system e g Domotics For this purpose there are 4 connection points at the side of the receiver see Appendix 3 fig 44 For connecting an external control unit you will need a Domotics connection cable for GV60 Consult DRU s service website The following contacts are possible Ignition connect both contacts 1 3 for one second if there is a 2nd thermocouple the appliance should burn at full power for at least 20 sec before the required position can be chosen Flame high er briefly close contact 1 once per step or 12 seconds for the highest position Flame low er until switch off pilot flame remains on briefly close contact 3 once per step or 12 seconds for the lowest position Completely switching off the appliance pilot flame included close all three contacts 1 2 3 for one second The appliance will always continue to respond to the radio remote control supplied with it The external control system is able to use one of the two modes of this remote control 1 Manual mode This mode of the remote control is passive and will not take any action unless it is operated The external control system is able to control the functions for high low position ignition and switching off
41. tact the gas company if the line pressure is not correct INSTALLATION MANUAL ICaution ICaution ICaution gt gt ITip ICaution gt gt 7 3 Ignition pilot and main burner For igniting the pilot and main burner see the User Manual chapter 4 section 4 2 Remote control 7 3 1 First ignition of the appliance after installation or adjustments After installation or after work has been performed you should ignite the appliance for the first time without the glass window If necessary bleed the gas pipe Follow the procedure described below If required remove the glass window Start the ignition procedure according to chapter 4 in the User Manual If the pilot flame does not ignite repeat the ignition procedure until the pilot burner ignites consult the malfunction search diagram Appendix 1 if this does not happen after a few attempts After igniting the pilot flame the main burner will ignite during the ignition procedure Check whether the main burner continues to burn If the main burner does not continue to burn repeat the ignition procedure until the main burner continues to burn consult the malfunction search diagram Appendix 1 if this does not happen after a few attempts Switch off the appliance Then mount the glass window as described in chapter 5 10 Repeat the ignition procedure a few times and perform the checks described in chapter 7 3 2 From now on
42. them The figures can be found at the back of this booklet in the appendix Please read and use this installation manual carefully and completely prior to installing this appliance If you use the DRU Powervent system or the DRU Smartvent system you must carefully and fully read and use the accompanying installation manual as well prior to its installation The following symbols are used in the manual to indicate important information Work to be performed Suggestions and recommendations ICaution You will need these instructions to prevent problems that might occur during installation and or use ICaution You need these instructions to prevent fire personal injury or other serious damages After delivery you should give the manuals to the user 2 CE declaration We hereby declare that the design and construction method of the gas fired heating appliance issued by Dru complies with the essential requirements of the gas appliance directive Product gas fired heating appliance Type Global 55 CF Global 55XT CF EEC directives 2009 142 EC Standards NEN EN 613 NEN EN 613 A1 Internal precautions at the company will guarantee that appliances produced in series comply with the essential requirements of the EC directives in force and the standards derived from them This declaration will lose its validity if adjustments are made to the appliance without prior written permission by DRU You will be able to download a copy of
43. ting main burner very slow Take actions Cross lighting too slow see below before taking any further action Cross ligting main burner too slow Take actions Cross lighting too slow see below before taking any further action 2nd couple barred Check 2nd couple free of vermiculite chips or pebbles position of logs or pebbles burner holes under 2nd couple open 2nd couple defective cross lighting OK but voltage creeps up too slow Flames instable see 2 15 Rectify before any other action is taken Burner pressure too high or too low 2nd couple not positioned correctly in flame Bend into correct position see fig 43 2nd thermocouple positioned correctly see manual Bend into flame only if cross lighting and flame picture are OK See 2 17 Receiver defective Replace 2nd couple free from vermiculite chips or pebbles position of logs or pebbles burner holes locally blocked Remove vermiculite dust vermiculite missing or not evenly distributed across burner s chips on burner lack of combustion air See 2 15 cross lighting in low setting possible when thermostat function is used 2 15 Check Gass yes upply Supply pressure does not drop away as main burner or other appliance lights causing pilot flame to shorten Burner pressure too high or too low Flames instable suffocating lack of air Dancing flames on burner Lack of combustion
44. to dry for at least six weeks prior to using the appliance in order to prevent cracks English lt un DI c LL INSTALLATION MANUAL ICaution ICaution ICaution 5 6 Placing the control hatch if applicable The control hatch also see paragraphs 5 4 and 5 5 is placed as low as possible in the chimney breast The bottom of the control hatch may not be placed higher in the appliance than the burner surface A Place control hatch and bracket with gas control and accessories indoors in a dry place only A number of components are placed in the control hatch such as data plate gas control receiver belonging to the remote control and if applicable the components belonging to the DRU Powervent system Place the control hatch as follows see Appendix 3 fig 3 for details Make an opening in the chimney breast as described in the manual for the control hatch Place the inner frame 1 unscrew bolts 5 for this When the chimney breast is made of bricks the inner frame can be built with bricks at the same time When using a different material you can glue the inner frame or fix it with four flush screws Mount the gas control to the brackets of the inner frame 2 Check whether pipes and connections are free from dirt Reconnect the pipes to the gas control Avoid kinks in the pipes Tighten the flexible gas pipe and the pilot burner pipe until they are gastight A First tighten the ther
45. to the gas supply Make sure the grommets are mounted properly so that they provide a good seal Make sure the gas tap is at 45 so that the tap can be easily closed during maintenance The tap will then be within reach by removing the service plate under the vermiculite tray It is also necessary to place a gas tap outside of the appliance see section 5 2 1 Place the burner mounting plate plus accessories back in the appliance and fasten it with the self tapping screws Remove the service plate by removing the self tapping screw and taking out the plate Connect the pipe of the burner plus accessories to the gas tap under the burner mounting plate Bleed the gas pipe Check gas tightness see section 7 1 Check line pressure see section 7 2 Place back the service plate and fasten it with the self tapping screws Place the batteries in the battery holder and place the holder in the intended bracket see section 5 14 Connect the receiver and place it in the intended holder see section 6 1 and Appendix 3 fig 13 Set the communication code between receiver and remote control see section 6 2 INSTALLATION MANUAL ICaution gt gt ICaution VON V WV ICaution gt gt ICaution gt VVV WV A aution VV VV V A aution VV Do not ignite the appliance until it is fully installed Place the profile back in the appliance and fasten it with the self tapping screws Place the vermic
46. ulite tray back in the appliance Position the vermiculite tray correctly by means of the stop edges as far as possible to the front 5 10 2 Connecting the flue gas discharge system In case of a newly to be constructed chimney breast see section 5 7 Connect the pipe pieces or the flexible stainless steel discharge pipe In case of an existing fireplace see section 5 7 In case of an existing fireplace plus chimney the flexible stainless steel discharge pipe can be connected from the inside Remove the self tapping screws from the sealing plate and remove this plate from the appliance see Appendix 3 fig 14 Remove the self tapping screws that are used to fasten the flue spigot and remove the flue spigot via the top of the appliance see Appendix 3 fig 15 Connect the flexible stainless steel discharge pipe to the flue spigot and place it back in the appliance with the self tapping screws Place the sealing plate back in the appliance and fasten it with the self tapping screws English 5 11 Setting the appliance The appliance has to be set in such a way that it works correctly in combination with the used concentric system In case of a flue gas discharge system that is shorter than 6 metres the restrictor in the flue spigot must be adapted see Appendix 2 tables 5 and 6 Remove the restrictor from the flue spigot see Appendix 3 fig 16 R Break the small ring A from the restrictor by moving it back and forth u
47. urner 2nd thermocouple or ionisation pins must remain free make sure there is no dirt in gas pipes and connections place a gas tap in accordance with applicable regulations prior to putting into operation check the complete installation for gastightness if your appliance is provided with explosion hatches on its top you must make sure that they cannot be blocked and check whether they fit well onto the sealing surface prior to building in the appliance do not ignite the appliance before the gas and discharge connections have been fully installed first observe the procedure described in chapter 7 3 replace broken or torn glass panes In case of broken or torn glass panes the application may not be used 3 4 Second thermocouple safety if applicable see Appendix 2 Table 2 It is possible that the appliance to be installed has 2 thermocouples Thermocouple 1 is always next to the pilot burner thermocouple 2 is always elsewhere above the main burner If the appliance is provided with a second thermocouple safety on the main burner you need to know that it will intervene if no proper transfer has taken place from the pilot burner to the main burner or from the main burner itself The gas supply will be interrupted after 22 seconds In order to solve a poor or non existent transfer from the pilot burner to the main burner please use the malfunction search diagram in Appendix 1 INSTALLATION MANUAL 3 5 Oxypilot safety if a
48. ve opened with a screwdriver and ignite pilot with a lighter Pilot flame not on Step 1 Pilot flame on Step 2 Step 1 Pilot has no gas Check Gas tap open Gas at gas control line pressure at measuring point on gas control Gas flowing out of gas control by loosening pilot tube at gas control If not check adjustment screw pilot flame under black cover sealing not to be broken Sealing broken screw should be fully open 2 05 Check Ignition cable Present and connected Being free from metal parts or concrete Too long cut away all excessive length at receiver end and reconnect Shorting out to earth replace ignition cable Spark in wrong position slide rubber sleeve on ignition cable over ceramic of electrode Replace electrode if neccessary Ignition electrode Straight electrode oxidation roughen electrode with file or sand paper position 4 mm from pilot burner Cracks in ceramic not always visible replace electrode Starting procedure After switching off going out the remote is locked for 120 sec older versions 60 sec Wait 2 minutes before reigniting Blocking of pilot tube kink or dirt If this does not help replace gas control Step 2 Pilot has gas but no ignition Electrode with 90 bended tip bend tip 1 mm higher Spark too weak thin and reddish Act as if no spark in box 2 05 and perform actions describ
49. with a draught increasing hood 5 7 1 General The connection dimensions and the minimum length of the discharge system are indicated in Annex 2 table 2 The appliance should be connected in accordance with the applicable national local and constructional installation regulations You should only install the appliance in a well ventilated room which complies with the applicable national local and constructional installation regulations in order to guarantee sufficient air supply When the appliance is installed in a house with a mechanical air extraction system and or an open kitchen with cooker hood you will need a permanent ventilation hole in the room where the appliance is installed please observe the gas installation regulations and the local regulations for dimensions and other required provisions No ventilation of the chimney breast is required in case of an existing chimney with a masonry fireplace that is sufficiently able to absorb the heat Therefore the ventilation hole in the chimney breast does not apply to the class 1 chimney in the UK INSTALLATION MANUAL ICaution ICaution gt ICaution ICaution 5 7 2 Connection of flue gas discharge system ifa class 1 chimney is not applicable For connection to an existing chimney a flexible stainless steel discharge pipe is required over the complete length for the discharge of the flue gases unless indicated otherwise A draught increasing hood is recommen
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