User Manual
Contents
1. E at acta 10 T 10 PZ Filling level ERES 10 D ei bata pa saei Dai basti ea mila epu un tu A 10 7 4 Cleaning fluid 00 2 eee ce cc cecceeec cece eeeeeeaeeeeeeseeeeeeeeeeseeeseeeseesseesaeeseeesaeeseesseeeseeteeegeeeaees 10 TT EP 10 7 6 Cleaning of the transparent 10 TA IES STM NPIS rou Ioh ed Eoo fb i 11 7 8 Replacement parts see also product description page 4 5 11 12 9 Instructions for waste ceres eere eene nnn 12 HEEEREESSSSCqU ZC Z2 ZaU ooi ier rre rer eco a oar Eie CE GP CE S Fe E og CE ase E Hae E oua E er Roa rere n Een eeeen 13 11 Circuit diagram of the electric control unit 14 12 Declaration D D M M 15 bio x T700 160416 Page 2 of 15 Issued 10 2010 User Manual 1 Safety instructions This use2. Accessories Description number Concentrate bio x mixing proportion 1 4 5 litre canister 183543 Set concentrate for initial filling and refills 4 x 5 litre canisters 187609 Cleaning fluid bio x 20 litre canister 130032 Cleaning fluid bio x 200 litre drum 161524 Set for initial filling and refills 5 x 20 litre canisters 130030 7 8 Replacement parts see also product description page 4 5 Transparent pane with sealing Transparent pane of hood 186914 Filter housing Fine filter 161718 160703 Replaceable sieve insert 200um 162522 bio x T700 160416 Page 11 of 15 Issued 10 2010 User Manual DENIOS 8 Optional Accessories Accessories Description Part number Resi Adapter for fuse protection for the appliance 177335 esidual current device Tri 30 mA adapter rigger current mA Protective system 1 44 with extra long gauntlet internally padded with cotton fabric 163613 Length 640mm Protective gloves Size 10 1 pair EN388 4121 Resistance good protection against detergents alkali oil and grease Chemical protection gloves in accordance with EN 420 4 1 2 1 and 176234 EN 374 Gauntlet gloves Material PVC 1 pair Polyurethane colour red brown Length approx 70 cm Size 9 10 Filter The additional fine filter can be installed between the pump and 161718 return flow Filter screen type 454 Can be used as an alternative for filter screen 12 161047 Filter 80 um Compressed nice ciel
3. Control unit 190379 with software version V1 12 and later The pump run time can be preselected with fixed values This is reasonable for automatic cleaning e g when the optional immersion basket set or the spray unit is used For this purpose 5 10 15 or 60 basic setting minutes are available During the reduced pump run time 5 10 15 minutes the remaining run time is displayed in minutes Settings 1 Press the multi function button for a Ifthe set pump run time is reached number 05 will be long time 10 s displayed After 3 s 00 is displayed while the first digit is flashing continue to press and hold the multifunction button 2 Press the multi function button for a gt Set the pump run time in the steps of 5 10 15 60 short time minutes 3 Press the multi function button for 2 for gt 2s The setting will be accepted The set pump run time is then used for the following cleaning processes The pump is automatically switched off after the time period has passed After the unit has been switched off pulling of the plug or after power failure the basic setting of 60 minutes will be active again bio x T700 160416 Page 9 of 15 Issued 10 2010 User Manual DENIOS 7 Maintenance A Caution Before starting work on the cleaning table fixtures switch off the electrical system and unplug the unit Make sure that the device is disconnected Sieve plate filter 7 1 Filter The washstand is equipped w
4. With a hose and connector assembly installed in the upper part of 160419 the parts cleaning unit it speeds up the drying of the cleaned parts An additional storage area on the back wall of the upper part can be 161640 Stainless steel storage connected without tools To protect the work surface of the cleaning table 169227 Perforated metal insert Makes it possible to work without tilting Interior lighting Protective tube light IP67 1x24W 160425 Rolling cart For the portable use of the parts cleaning unit 154288 For cleaning nooks and corners prevents signs of fatigue when 172560 Offset brush working for a long time Stainless steel brush To remove heavily crusted dirt from insensitive parts 173926 Wet vacuum cleaner Type SV 6 16 To completely empty the tank also suitable for sludge 123224 opray unit Spray unit for preliminary cleaning 187665 Immersion basket set Allows soaking of heavily polluted parts 186506 9 Instructions for waste disposal Cleaning fluid The relevant waste code number for a contaminated substance depends on the type of dirt removed and not on the type of detergent The applicable waste code number can be found in the European Waste Catalogue Contaminated substances can often be disposed off with other hydrous systems Unused fluids can be fed into waste water treatment plant while taking into account local regulations regarding waste water disposal bio x T700 160416 Page 12 of 15 I
5. can also switch on off 30 the demister unit of the transparent hood Reach for the cleaning equipment through the gauntlets Depending on the type of dirt the vario nozzle can be adjusted from point to surface jet and by moving forward or back to low density By pressing the foot switch you turn on the feed pump and you can start cleaning After you have finished cleaning press the foot switch again to turn off the feed pump The water pump automatically switches off after about 60 minutes The Parts Cleaning Unit can also be switched on and off by pressing the multi control button on the control panel Take out the cleaned parts Note When interrupting work switch off the water pump only and do not disconnect the unit from the mains so the detergent remains warm The micro organisms in the detergent require heat and oxygen to degrade the oil and grease For this reason the heating system maintains the temperature of the detergent at 41 C and an aerator ensures oxygen is permanently fed to the micro organisms If the unit is switched off or it breaks down for a long period of time the micro organisms become inactive bio x T700 160416 Page 8 of 15 Issued 10 2010 User Manual DENIOS 6 1 Energy saving mode The unit can be switched to energy saving mode during downtimes such as night time weekends or company holidays as long as you like The temperature is maintained at 30 C in energy saving mode The micro o
6. the details on the identification place of the appliance Caution The mains supply must be fitted with a residual current protective device RCD in compliance with to DIN VDE 0100 See section 2 bio x T700 160416 Page 7 of 15 Issued 10 2010 User Manual DENIOS 5 Control panel Display Multi control button LED heater 5 1 Function indicators on the display Function Indicator Warming up process Display 41 flashing LED heater on Rising horizontal bars Operating temperature reached Display 41 LED heater off Heater off Operating temperature reached Display 41 LED heater on heater on Excess temperature Temperature indicator flashing when T gt 41 C Energy saving mode Display 30 Controllable pump run time Display xx remaining run time is displayed with 5 10 15 minutes run time Error messages Display LO F1 to F8 see section 6 2 Error messages 6 Operation During the cleaning process with the Vario nozzle 17 the hood should be closed otherwise you must wear the appropriate protective clothing protective goggles If you are working with a brush you may also clean with the hood open Place the parts to be cleaned in the Parts Cleaning Unit The maximum admissible load may not be exceeded Connect the Vario nozzle or the cleaning brush with the high speed coupling to the cleaning hose Close the cover necessary turn on the light with the on off switch 9 You
7. to be placed on the lower part of the appliance with back and side walls and a removable work surface Load capacity 200 kg Usable work surface 750x900x550 mm Designation Function or description Filter screen 600um For filtering out coarse particles 135256 Wash brush For manual cleaning 168024 Compressed air nozzle optional For fast drying of the cleaned workpieces 168250 To hold the nozzles and the brush 168767 Work surface fold away shelf 161846 SET Vario nozzle and wash brush 162496 with hose system Nozzle To blow clean the hood 163366 for demister bio x T700 160416 Page 4 of 15 Issued 10 2010 User Manual DENIOS Hood Material PE HD Transparent pane Polycarbonate scratch proof coated Surround seal lock and reach through gauntlet gloves Mem Designation _ Hood with transparent pane 189654 sealing hook rails 160262 27 Gasket 162482 24 Reach through gauntlet gloves 168036 27 Transparent pane with sealing 186914 bio x T700 160416 Page 5 of 15 Issued 10 2010 Cleaning position bio x T700 160416 Page 6 of 15 Issued 10 2010 User Manual DENIOS 4 Commissioning After removing the packaging check the unit casing and operating components for any possible damage caused in transit If such damage is found do not connect the unit to the mains Report damage immediately to the carrier who delivered the unit and to DENIOS AG at the service number indicated above The o
8. DENIOS Parts Cleaner DIO DENIOS AG Dehmer Stra e 58 66 D 32549 Bad Oeynhausen Phone 49 0 5731 7 53 122 Fax 49 0 5731 7 53 95 951 Email customerservice denios de You can find your local contact person on our Internet site www denios com 010 2010 _ User Manual DENIOS Table of Contents 3 Mmeeteemee 3 eu seu su a 4 Sq dpIeded US Genesee itenim io Meade Mecca PPM sienna 4 A COMIGO eo 4 0 DU m 7 4 1 ing ith Cleaning Legi e He PH OE ML 7 4 2 Electrical vies eee ao enean tienes de me RUBER 7 00 MEER UTI 8 5 1 Function indicators on the display cccccccccceecceeceeeeeeeeeeeeeseeceeeseeseeeeeeseeeeeseeseeseenees 8 O E E E 8 o T Ererdgy sSaving Tno 6 s 0 2 CONMOlaD DUNO FUN iiit
9. es Please get it checked by a qualified electrician In accordance with the German BGV A3 electrical equipment has to be examined in regular intervals The device must be placed horizontally on a stable surface Detergents which contain highly flammable substances must not be used Use only detergents approved by DENIOS for this unit 2 Technical Data Dimensions W x D x H Total height with open hood Net weight Power consumption Electrical connection Back up fuse on site Working height Load capacity Tank Maximum fill capacity Minimum fill capacity Usable work surface Heating system Level switch Temperature sensor Pump Sound pressure level 1100mm x 910mm x 1725mm 2400 mm approx 80 kg 1 1 kW when heating turned on 1 N PE 230V min 10 A 950 mm 200 kg material PE LD 1201 60 750 900 mm x 550 mm Stainless steel 1 4541 tubular heating element output 1 kW Minimum fill level approx 551 default setting is 41 C approx 240l h approx 6 bar 70 dB A The function of the demister requires a compressed air connection Input pressure 6 8 5 bar Pumping capacity 350 l min bio x T700 160416 Page 3 of 15 Issued 10 2010 User Manual DENIOS 3 Product description 3 1 Intended use The bio x parts cleaning unit is used to clean oil and grease from work pieces in an efficient environmentally sustainable way using exclusively cleaning fluids authorised by DENIOS Other detergents such a
10. ied harmonized standards EN 349 EN 12100 1 2 EN 60204 1 EN 12981 1 2 DENIOS AG 04 01 10 IIlICUUUI DI CUUNCI Person responsible for documentation Executive board Dr Ing Adensteat Head of engineering bio x T700 160416 Page 15 of 15 Issued 10 2010
11. ith two filters as standard A stainless steel perforated filter on the washstand surface and a synthetic filter for impurities underneath It is recommended to clean these filters on a daily basis To do so remove the filters from the unit and rinse with water For maintenance purposes the work surface can be lifted inside the tank and lent against the back wall of the upper part 7 2 Filling level Check the fill level against the markings on the tank wall regularly so you can refill to make up for any losses through evaporation and removal If the fill level falls under a minimum of 60 litres lowest marker line the pump and the heating system switch off automatically for safety reasons In such a case LO is shown on the display Re fill the detergent until the top marker line is reached The message will disappear once there is enough detergent in the tank 7 3 Suction filter 6 In order to prevent the pump from losing pressure the suction filter inside the tank should be cleaned at regular intervals For this purpose the suction filter can be moved to an elevated position and with the help of the cleaning nozzle set to surface jet freed from deposits If the suction filter is so dirty that it can no longer be cleaned in this way it has to be replaced 7 4 Cleaning fluid The cleaning fluid has to be replaced if there is a significant fall in the cleaning performance when checking the fill level there are notable sediment de
12. mperature sensor faulty ipie temperature 1 Fill level fallen below Refill with detergent Heating system and wash pump minimum level not working 2 Float switch dirty and in the 2 Clean the float switch wrong position mechanism Overheating If the maximum permitted temperature 41 C is exceeded the current temperature will be shown as a flashing warning message on the display If such a case arises switch off the parts cleaner immediately Then check the temperature sensor PT 100 is in the correct position 3 The equipment is fitted with a temperature limiter to prevent damage from overheating This switches the heating system off if the maximum temperature is exceeded If overheating is not caused by the temperature sensor being in the wrong position a service technician must be called in to find the cause and make necessary repairs bio x T700 160416 Page 13 of 15 Issued 10 2010 User Manual DENIOS 11 Circuit diagram of the electric control unit steuerung leilereiniger E 07 c z or F1 F2 B F bb ddd bbb age ect rs CU T nat Ll bio x T700 160416 Page 14 of 15 Issued 10 2010 User Manual DENIOS 12 EC Declaration of Conformity EC Declaration of Conformity We hereby declare that the product type Parts Cleaner bio x T700 complies with the following directives EC Directives 2006 42 EC 2004 108 EC Appl
13. posits on the floor of the tank or the suction filter is frequently blocked The drain tap can be used to drain the fluid When there is only a small amount of residual fluid left in the container the suction filter hose on the container floor can be released brass screw connection and it is possible to practically empty it completely Please follow the same process when inserting the new fluid as for the initial operation 7 5 Fine filter The optional fine filter which can be fitted on the left hand side of the unit should be checked weekly and cleaned if necessary Release the filter cover by turning it anti clockwisely Remove the filter cartridge and rinse it thoroughly under running water or replace it with a new cartridge Reinsert the cartridge and screw the casing firmly back into place Ensure the seal is in the correct position 7 6 Cleaning of the transparent pane Avoid scratching the transparent pane the hood is dusty never rub it dry Drain tap For cleaning use a mild washing up liquid in lukewarm water a soft cloth sponge or wash leather also for drying Never use scouring agents caustic cleaning agents degreasing rinsing agents spray cleaners for glass windows Never use solvents such as acetone paint thinner alcohol compounds with more than 5 alcohol Never use scouring cleaning crags or brushes bio x T700 160416 Page 10 of 15 Issued 10 2010 User Manual DENIOS 7 7 Refill units
14. r manual has been created for the parts cleaning unit bio x 700 It contains all details needed regarding correct commissioning proper operation and maintenance The instructions in this user manual must be carefully followed and adhered to If the instructions are strictly followed in accordance with the user manual we accept liability within the scope of our conditions for guarantees National regulations and safety regulations must be observed No changes extensions or modifications may be made to the product without the manufacturer s authorisation No liability is accepted for changes made without the manufacturer s authorisation with the warranty ceasing to be valid in such a case If you have any further questions please contact us on our service hotline on 0800 753 000 2 This unit can only be used safely if you read this user manual carefully and strictly follow the instructions it contains This user manual is an integral part of this unit and must be available to the personnel who operate the unit at all times Such staff must be familiarised with the user manual with particular attention being paid to prohibitions and hazard warnings The mains supply connection has to be in accordance with the corresponding regulations VDE 01000 Association of German Electricians For safety reasons the device may only be operated when if a Residual Current protective Device RCD with a release current of 30 mA is connected in seri
15. rganisms remain active at this temperature and optimum oil and grease degradation is guaranteed Settings 1 Press the multi function button for gt 3 gt A 2 digit number appears in the display time period for S the energy saving mode last set value the first digit is flashing 2 Pressthe multi function button for a T Short time The flashing digit will count up 0 will follow after 9 3 iem the multi function button for gt 2 The 2nd digit flashes 4 Press the multi function button fora gt flashing digit will count up 0 will follow after 9 short time 5 Press the multi function button for gt 2 gt set time is displayed alternately with the 30 for the S energy saving mode The display of the hours refers to the remaining time until the unit is switched on again hour or part thereof If the operator does not set any time the displayed value will be taken over automatically after 10 s If the value 00 is set the time control function is not used and the energy saving mode must be terminated by pressing the multi function button for a short time After the energy saving mode has been terminated the unit heats the cleaning fluid up to 41 C The warm up stage takes about an hour depending on the ambient temperature Once this temperature is reached and 41 is shown continuously on the display the unit is ready for operation with optimum cleaning assured 6 2 Controllable pump run time
16. riginal packaging should be kept Place the unit in a dry stable location as required The floor must be level If necessary level out any uneven surfaces with suitable shimming material 4 1 Filling with the cleaning fluid Open the hood 24 and take out the shelf 21 from the unit The bio x cleaning fluid is available as a ready mix or in concentrated form Fill the tank with the ready to use liquid of 100 i e 5 canisters each of 20 or 4 canisters of concentrate each with 5l and add 80 water Connect the unit to the mains On will be shown on the display for 3 seconds The heating system switches on automatically The warming up process can take up to 2 5 hours depending on the initial temperature The operating temperature is set at 41 C in the factory and cannot be changed When the operating temperature is reached 41 will appear on the display The aerator will work continuously after the unit is switched on Place the shelf 21 back into the unit The parts cleaning unit is then ready for operation The aerator will work continuously after the unit is switched on The two detergents should not be mixed together as far as this is possible Other detergents such as degreasers or alkali cleaning agents must be used 4 2 Electrical connection The unit is connected to the customer s mains supply via the power cable and plug Pay attention to correct mains voltage The voltage of the power source has to comply with
17. s degreasers or alkali cleaning agents must not be used Solvents disinfectants alkali or acidic fluids carburettor and diesel fuels or turpentine must not be poured Q into the appliance 3 2 Configuration Base part Material PE Maximum fill capacity 1201 Minimum fill capacity 60 Function or description Designation Electrical compact control With on off switch and 2 digit 7 segment display 190379 El Tubular heating element output Version with central connection and firmly sealed cable 3x1 5mm 478986 1kW 3 PT 100 temperature sensor Temperature control 41 C 135266 Recording the minimum fill level plastic version with firmly sealed Level switch PVC cable 3x0 34mm 135274 Electrical aerator BW Oxygen supply for the bacteria in the cleaning device 138281 6 Suction filter 350um Protection against contamination in the feed pump inlet 168159 Feed pump Three compartment membrane pump with dry operation protection 460253 temperature monitored operating pressure approx 6 bar flow rate 4 l min 8 Foot switch button optional For turning the cleaning function and the demister On and Off 150097 9 On Off switch lighting For turning the internal light on off optional 162245 Feed cable with plug 160517 To drain the used cleaning fluid 162221 On Off switch demister for switching the demister unit 162245 When replacing the connections of the hose line seal with a Teflon tape PPT part Material PE
18. ssued 10 2010 User Manual DENIOS Appliance According to the electronic and electrical appliance regulations owners of disused appliances are legally required to dispose of such items separately Please help to protect the environment by not disposing of disused appliances with household waste 10 Error messages Caution Before starting work on the fixtures of the table switch the electrical system off and unplug the unit Display Cause Action screen Detergent cold heating system not Heating system plug Check plug contacts to working contacts are loose ensure connected properly 1 Heater is not connected or is 1 Connect heating system faulty replace if necessary Detergent cold heating system not 2 Fuse faulty 2 Replace fuse 3 Temperature limiter has 3 Have unit checked been triggered temperature monitor must be activated 1 The pump is not connected Connect wash pump Wash pump not working or is faulty replace if necessary 2 Fuse faulty Replace fuse 1 Aerator is not connected or Connect aerator replace if Aerator not working is faulty necessary 2 Fuse faulty 2 Replace fuse Level switch not working Level switch not connected Connect level switch Short circuit in level switch Level switch faulty Replace level switch F6 Detergent cold temperature Temperature sensor not Connect temperature sensor not working connected sensor EN Short circuit in temperature sensor Te
Download Pdf Manuals
Related Search