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TSX Micro PLC`s

1. 80 Up down counting TSX CTZ 1A 2A 2AA modules 82 Provisional diagram ssc eh 84 Up down counting on TSX CTZ 1A 2A 2AA modules 85 Provisional diagram 1 88 Provisional diagram 2 1 1 ete eee 89 Provisional diagram 3 1 6 diranta enu eh 90 Provisional diagram 4 91 How the EPSR is 92 Implementing up counting 93 is soe dece tr Recte od A heeded m remi ied 93 Number of channels managed by the TSX 37 94 Sensor and encoder types used 96 General features of the TSX CTZ 1A 2A 2AA modules 97 Counting 98 Chapter 11 Chapter 12 Chapter 13 Part Ill Chapter 14 Auxiliary input features 101 Pin configuration in the high density point SUB D 15 connectors 102 Pin configuration of a 20 pin HE10 type 104 Principle of connection for encoder type counting sensors 106 Example of module encoder connection with RS 422 line transmitter outputs 108 Example of PLC encoder connec
2. 159 Connecting the PCMCIA 163 Ata Glance CERE tem x E xt REG EAE 163 Connecting the TSX SCP 111 164 Connecting the TSX SCP 112 166 Point to point 167 Multipoint connection 0 0 llle RI 168 Dynamic performances 169 Connecting the TSX SCP 112 April 5000 7000 PLCs 171 Multidrop type link for the TSX SCP 112 173 Connecting the TSX SCP 114 card to the UNITELWAY network 177 Connecting the TSX SCP 114 card to the 179 RS 422 multi protocol asynchronous link 181 Connecting TSX FPP 20 182 Connecting TSX FPP 10 183 Connecting TSX 100 184 Connecting the TSX MBP 030 060 cable on the Modicon 990 NAD 230 00 con nection device side 1 0 e a E Ea teens 186 Summary of the link 188 Safety measures for connecting PCMCIA 190 PCMCIA card 191 Communi
3. TSX DM 37 33E 09 2000 185 Connection Connecting the TSX MBP CE 030 060 cable on the Modicon 990 NAD 230 00 connection device side Introduction 1 Identifying the wires set and preparing the cable 2 Connecting the wires to the Modicon unit The TSX MBP CE 030 060 cables are made up of distinct wires set with twisted shielded pairs and an external grounding shielded wire which makes a total of sev en wires For connection carry out the steps described below Identifying the wires e aset wire is labeled by white and orange colors with bare shielded wire e aset wire is labeled by white and blue colors with bare shielded wire e an external shielding cable Before connecting the wires to the appropriate terminals make sure that you cor rectly identify the wires set with twisted pairs as the two white wires are not inter changeable Preparing the cable Blue White wire GND White Orange wire cc e insert the wire in the terminal slot and hold it in place with a loop clamp e connect the wires following the directions in the figure below Illustration 990 NAD 230 Modicon branching device Ground wire external shielding cable clip TSX MBP CE 030 060 cable 186 TSX DM 37 33E 09 2000 Connection 3 Technique for connecting the wires to the unit terminals 4 Connecting the external shielding cable Caption label T
4. 57 Ata Glance 2 uuu LIES I YA Ur EAR e een 57 Introduction to the TSX ASZ 401 module 58 Output processing sss nn eae p EP P n PR ICE ed 59 Features of the analog module TSX ASZ 401 61 Connections for the analog module TSX ASZ 401 62 The analog output module TSX ASZ 200 63 Ata Glance iiu ku eiue LUE UE RR Ente 63 Introduction to the module TSX ASZ 200 64 Output processing 0 0 65 Features of the analog module TSX ASZ 200 66 Connections for the analog module TSX ASZ 200 67 Counter modules 69 Ata Glance adus Ens Rie sat aca Ice M oet DECR Rd d neus 69 Counter modules Introduction 71 Ata Glance ola rens t tie eee ee ee Rd ES DR 71 Counter modules 72 Physical description llle 74 Installation and assembly of the TSX CTZ 1A 2A 2AA modules 75 Counter modules Standard functions 77 sm Eta E ES 77 Down counter 78 Up counting function isena tees 79 Up down counting
5. Chapter Chaptername Page 1 General introduction to analog input output modules 13 2 General rules for implementing the analog input output 17 modules 3 Analog input output module error processing 23 4 The analog input modules TSX AEZ 801 802 25 5 The analog input module TSX AEZ 414 37 6 The analog output module TSX ASZ 401 57 7 The analog output module TSX ASZ 200 63 TSX DM 37 33E 09 2000 11 Analog modules 12 TSX DM 37 33E 09 2000 General introduction to analog input output modules 1 At a Glance Aim of this chapter What s in this Chapter This chapter gives an outline of the analog input output modules This Chapter contains the following Maps Topic Page General description of the analog modules 14 Physical description of analog modules 15 Input output analog modules catalog 16 TSX DM 37 33E 09 2000 13 Introduction to analog modules General description of the analog modules At a Glance Description The analog input output modules in the Micro range are half format modules equipped with a screw terminal block they can be positioned in all the available positions of the PLCs TSX 37 05 08 10 et TSX 37 21 22 except the first position in the base The maximum number of analog modules it is possible to use in a Micro configura tion is e 2 modules for a TSX 37 05 08 10 configuration positioned either in the base or
6. Master active Slave 1 passive sending receiving lue white SUPPLY 9 H i White Green 4 19 Blue white SUPPLY TSX SCP 112 Slave 2 passive TSX DM 37 33E 09 2000 175 Connection Example 4 Multidrop TSX SCP 112 master active TSX SCP 112 TSX SCP 112 meee White Blue SUPPLY 9 H White Green REClH9 Green White REC White Orange EMI PAP Blue white Master active sending receiving JBU0220 0250 Slave 2 passive 176 TSX DM 37 33E 09 2000 Connection Connecting the TSX SCP 114 card to the UNITELWAY network General Type of connection The TSX SCP 114 card with RS 485 physical support is connected to the UNI TEL WAY networkd using the TSX SCP CU 4030 cable via the TSX SCA 50 connection terminal block The connection terminal block is of the passive type and contains a printed circuit equipped with 3 sets of screw terminals It is used to connect a station to the main section of a UNI TELWAY bus via a branch It ensures the electrical continuity of the signals the shielding and the end of line adaptation function A termination device resistance Rt should be used to connect the line to its characteristic impedance Mounting this minimizes noise and reflec tions ensuring improved transmission quality The PCMCIA TSX SCP 114 card is connected to the UNI TELWAY bus by the bias of the TSX SCA 50 device Via its cable the PCMCIA card has
7. TSX DM 37 33E 09 2000 83 Standard functions Provisional diagram General The diagram below shows only a single 15 point sub D 15 connector In the case of the TSX CTZ 2A and TSX CTZ 2AA modules the second 15 points sub D connector relating to the second channel performs exactly the same functions High density sub D 15 connector points for connecting count sensor Pulse input counting up or down IA 5 VDC zc Eo O Tar IA 2 O O 18 H Supply reserved IZ 5 VDC 3 exclusively for encoder rollup of external PD SUV s supply connected to the 5 VDC HE10 connector OVDC 1 Encoder supply return EPSR He 9 signal 3 Encoder supply 5 VDC or 10 30VDC Channel 0 preset input Input count confirmation Channel Channel 0 capture input FE Auxiliary Channel 1 1 presetinput ft inputs Channel 1 1 input count confirmation JL Channel 1 1 capture input Auxiliary input sensor supply 24 VDC HE10 connector for connecting supplies encoders and sensors and auxiliary inputs preset confirmation etc 1 only on TSX CTZ 2A and TSX CTZ 2AA 84 TSX DM 37 33E 09 2000 Standard functions Up down counting on TSX CTZ 1A 2A 2AA modules Introduction The counter modules TSX CTZ 1A 2A 2AA allow for e 1 up down counter channel for the TSX CTZ 1A module e 2 independent up down counter channels for the TS
8. TSX DM 37 33E 09 2000 51 TSX AEZ 414 Cabling recommendations for thermoprobes Pt 100 and Ni1000 General Cabling Thermoprobes Pt100 and Ni1000 can be cabled in e 2wires e 4wires Cabling in 2 wires In order to avoid measurement errors e thermoprobe Pt100 must be connected using a cable with a 2 mm section and a maximum length of 5 m outward return e thermoprobe Pt100 must be connected using a cable with a 2 mm section and a maximum length of 50 m outward return Beyond these lengths the wire resistance causes a systematic delay of 0 1 C per meter for the Pt100 and 0 007 C for the Ni1000 This delay is doubled if the cable section is half the size that is 1 mm In order to compensate for this delay use ther moprobes mounted in 4 wires Cabling in 4 wires The use of 4 wires does not provoke any theoretical errors regarding measure ments no matter what the distance between the measure and the sensor Probe supply Input channel 0 Input channel 0 Input channel 1 YyOo q jeuiuue Input channel 2 4 Input channel 1 a Input channel 2 Probe supply 1 tessei The current source is shared by all thermoprobes which are mounted in series Therefore a fault in the cabling of the current source or of one of the thermoprobes leads to an error on all channels Such an error will appear as a range overshoot fault 52
9. Protection Permanent short circuit Maximum temperature deviation 0 096 10 C Standards IEC 1131 UL508 ANSI MC96 1 NF C 42 330 Range 0 10 V Full scale FS 10V Resolution 5mV Typical error between 0 and 60 C 0 35 PE 35 mV Maximum error at 25 C 0 15 PE 2 15 mV Maximum error between 0 and 60 C 0 55 55 mV Range 10 V Full scale FS 10 V Resolution 5mV Typical error between 0 and 60 C 0 45 PE 45 mV Maximum error at 25 C 0 25 PE 25 mV Maximum error between 0 and 60 C 0 65 PE 65 mV TSX DM 37 33E 09 2000 61 TSX ASZ 401 Connections for the analog module TSX ASZ 401 At a Glance This shows the connections for the analog module TSX ASZ 401 Connection The diagram below shows the cabling for the module TSX ASZ 401 Output channel 0 Shielding connection Output channel 1 Shielding connection Output channel 2 Shielding connection Output channel 3 Shielding connection Q G3 3 Shared channels Shielding connection Shared channels Shielding connection Shared channels Shielding connection Shared channels 62 TSX DM 37 33E 09 2000 The analog output module TSX ASZ 200 7 At a Glance Aim of this This chapter describes the TSX ASZ 200 analog output module its features and it
10. 3 indicates that internal compensation is being used in this case a preferential installation must be carried out Module TSX AEZ 414 Maximum temperature deviation Electric voltage range 10 V 0 10 V 0 08 96 10 C Electric current range 0 5 V 1 5 V 0 20 mA 4 20 mA 0 1 96 10 C 48 TSX DM 37 33E 09 2000 TSX AEZ 414 Connections for the analog module TSX AEZ 414 General Connection This shows the connections for the analog module TSX ASZ 414 The diagram below shows the cabling for the module TSX AEZ 414 Positive supply probe 2 Negative supply probe Shielding connection Input channel 0 Input channel 0 Shielding connection Input channel 1 Input channel 1 Shielding connection p Input channel 2 Input channel 2 Shielding connection Input channel 3 Input channel 3 Shielding connection Connection of current loops 0 20 mA and 4 20 mA Ranges 0 5 V and 1 5 V can be used in 0 20 mA and 4 20 mA with an external shunt of 250 0 1 96 1 2 Q 25 ppm C The 4 resistances with the module can be cabled to the module s terminal block TSX AEZ 414 or the intermediary block of the PLC cabinet The resistances can also be provided for separately in batches of 4 under reference TSX AAK2 TSX DM 37 33E 09 2000 49 TSX AEZ 414 Examples The diagrams below show examples of input cabling Note The use of covered cables i
11. Overshoot monitoring Digital analog conversion Refreshing out puts The outputs of the analog module TSX ASZ 200 have the following functions e write outputs e overshoot monitoring e digital analog conversion e refreshing outputs The application gives the outputs standardized values e 10000 to 10000 in the range 10 V e Oto 10000 in the 0 20 mA and 4 20 mA ranges the value corresponds to 4 mA in the range 4 20 mA In the 10 Vrange if the values provided by the application are less than 10000 or greater than 10000 the analog outputs saturate at 10 V or 10 V In the 0 20 mA and 4 20 mA range if the values provided by the application are less than 0 or greater than 10000 the analog outputs saturate at 0 and 20 mA in the 0 20 mA range and at 4 and 20 mA in the 4 20 mA range In all cases an overshoot bit the program can use is thus at 1 Digital analog conversion occurs on 11 bits sign 2048 to 2047 in the 10 V range and on 11 bits 0 to 2047 in the 0 20 mA and 4 20 mA ranges In all cases the module ensures rescaling in the dynamic of the converter The analog module TSX ASZ 200 outputs are refreshed at the end of the task they are assigned to TSX DM 37 33E 09 2000 65 TSX ASZ 200 Features of the analog module TSX ASZ 200 At a Glance This Section describes the general features of the analog moduleTSX ASZ 200 General feat
12. Top turn input Supply reserved exclusively for encoder rollup of external supply connected to the HE10 connector Encoder supply return signal HE10 connector TSX DM 37 33E 09 2000 89 Standard functions Provisional diagram 3 General Using two physical inputs an up counting input and a down counting input High density sub D 15 connector points for connecting count sensor team IA 5 VDC i 1 Pulse input counting up VIA 24 VDC t 3 1 g lA t Pulse input counting up IB 5 VDC 9 24 voc Gy B 2 5 VDC 3 Top turn input J1 42 24 VDC i z 2 t 1 Vi Supply reserved exclusively for encoder O gt 5 VDC H rollup of external supply connected to the e 0 VDC HE10 connector EPSR Encoder supply return signal H 13 HE10 connector 90 TSX DM 37 33E 09 2000 Standard functions Provisional diagram 4 General Using two physical inputs with shifted signals Pi 2 incremental encoder signals with the possibility to multiply by 1 or 4 e with multiplication by 1 the up down counting is done on the rising edge of the IB input e with multiplication by 4 the up down counting is done on the rising and falling edges of the IA and IB inputs Illustration High density sub D 15 connector points for connecting counting sensor Input signal A IB
13. 30VDC characteristics e output voltage 10 30VDC e output mailstop totem pole Diagram Illustration showing the 410 30VDC ModueCTZ principle Encoder Channel Illustration connection DIN connector diagram Encoder A B 7 EPSR SUB D 15 high level data point EPSR encoder supply return When the encoder does not have a supply return the EPSR input on the encoder side must be linked to the of the supply 1 make this link directly if the encoder is isolated from the ground TSX DM 37 33E 09 2000 109 Implementing up counting Example of PLC encoder connection with NPN open collector outputs Encoder characteristics Diagram showing the principle Channel connection diagram e supply voltage 5VDC e Output voltage 5VDC e output mailstop NPN open collector Illustration Illustration i EPSR encoder supply return When the encoder does not have a supply return the EPSR input on the encoder side must be linked to the of the supply 1 make this link directly if the encoder is isolated from the ground 110 TSX DM 37 33E 09 2000 Implementing up counting Example of PLC encoder connection with PNP open collector outputs Encoder e supply voltage 5VDC characteristics e output voltage 5VDC e output mailstop PNP collector Diagram Illustration showing ihe principle Channel Illust
14. Most frequently used encoders The TSX CTZ 1A 2A 2AA modules counting inputs can receive pulses generated by e inductive photoelectric or other detectors e 24 VDC supply voltage e 20r 3 PNP or NPN type wires e incremental encoders whose main features are described in the table below Sensors and encoders Table of features Supply voltage Output voltage Type of output mailstop 5V differential 5V RS 422 line transmitter 10 30V 10 30V Totem pole 10 30 V 1 differential 5V RS 422 line transmitter 1 encoders not very common yet 96 TSX DM 37 33E 09 2000 Implementing up counting General features of the TSX CTZ 1A 2A 2AA modules Table of features This chapter introduces the different features of the TSX CTZ 1A 2A 2AA modules Modules TSX CTZ 1A TSX CTZ 2A TSX CTZ 2AA Maximum frequency on the counting 40 kHz 40 kHz 500 kHz inputs Current used on the internal 5V 100 mA 120 mA 120 mA by the module on the internal 24 15mA 15mA 15mA Power dispersed in the module 2 6 W 4 5 4 5 Sensor supply check Yes Yes Yes Operational temperature 0 to 60 C 0 to 60 C 0 to 60 C Input ground or input and internal logic dielectric strength 1000 V effective 50 60 Hz 1 mn Insulation resistance gt 10 MQ under 500 VDC Hygrometry 5 to 95 without condensation Storage temperature 25 to 7
15. Note The length of the user cable 3 m means equipment can be connected to a TSX SCA 50 connection device within 3 meter radius of the card This length ensures a connection inside a standard cabinet The miniature 20 pin PCMCIA connector supports the signals Green White White Green Orange White 1 White Orange Brown White b e Important on a Modbus Jbus bus it is necessary to e Polarize the line generally in one place only generally on the master equipment with resistances of 470Q of pull down and pull up available of the PCMCIA card Connect R pull down to EMI D A and R pull up to EMI D B e Adapt the line on both end pieces of equipment with a resistance of 150Q be tween EMI and EMI the connection EMI has already been internally made by the card TSX DM 37 33E 09 2000 179 Connection Connecting Modbus to the TSX SCA 50 device Important to connect a TSX SCP 114 card to a Series 1000 81000 PLC must be connected to L Connecting without line termination TSX SCA 50 10 12 Green White tm t i EE White Green lt h D B ET 5v Pup 470r H nc ov Pdw 470 25 nc E ADP 150 9 3 nc 0 0 4 Note the jumper wire internal to the TSX SCA 50 device has no affect when wiring in the Modbus Jbus bus Connecting a SCA 50 with line termination TSX SCA 50 Green W
16. TSX DM 37 33E 09 2000 81 Standard functions Up down counting on TSX CTZ 1A 2A 2AA modules Introduction Up down counting signals Auxiliary input The counter modules TSX CTZ 1A 2A 2AA allow for e 1 up down counter channel for the TSX CTZ 1A module e 2 independent up down counter channels for the TSX CTZ 2A module the max imum counting frequency on each channel being 40 khz e 2 independent up down counter channels for the TSX CTZ 2AA module the max imum counting frequency on each channel being 500 khz The up down counting signals relating to a channel as well as the encoder supply which is able to generate these signals regroup on a high density 15 point Sub D Each up down counting channel can receive 5 VDC or 24 VDC signals The pulses are received on the inputlA 24 VDC auxiliary inputs reset to 0 counting set to the preset value down counting and up down counting validation as well as the external supplies regroup on a HE10 type connector which is common to both channels in the case of the TSX CTZ 2A and TSX CTZ 2AA modules e Reset to 0 up counter or preset down counter Resetting to 0 up counting or setting the preset value down counting can be carried out according to one of the methods described below e either when the input status is changed IPress rising or falling edge choice carried out in configuration e automatically as soon as the up counting preset value or the down counting
17. in the extension e 4modules for a TSX 37 21 22 configuration positioned either in the base or in the extension but with the following limitation a maximum of 2 modules TSX ASZ 200 can be positioned in the base because of their power usage Note When the internal cold junction compensation is used it is advisable to posi tion the modules TSX AEZ 414 in the positions situated in the low part of the PLC base or extension Note When an analog module is positioned in the mini extension rack of a PLC that is supplied alternatively this mini rack should be supplied with 24 VDC 14 TSX DM 37 33E 09 2000 Introduction to analog modules Physical description of analog modules At a Glance The physical description of the input output analog modules is given below Illustration The drawing shows an analog module in the Micro range Description The table below describes the different elements of the analog input output mod ules Number Description 1 Rigid metal body which enables the support e functions of the electronic grounding the module guiding the module into its slot Detachable screw terminal block for connection to sensors and pre activators Bolt to fix the module in position Access door with screw terminal block which is there both to support the address labeling of the terminal block and the channel labeling Dismountable c
18. proximity detector type counting sensors e Each TELEFAST 2 ABE 7CPA01 connection base comes with 65 labels which enable you to personalize the addressing of each base according to the way in which it is used e Anoptional ABE 7BV20 strip can be added to make a shared GND for example TSX DM 37 33E 09 2000 125 TELEFAST 2 ABE 7CPA01 Matching TELEFAST terminal blocks and 15 pin SUB D connector Correspondence This table shows the correspondence between a TELEFAST and a 15 pin SUB D table connector TELEFAST Standard 15 pin Signal activity type screw terminal SUB D connector block Terminal Terminal 1 2 lA 2 3 2 lA 4 9 IA 24VDC 5 6 7 8 3 22VDC 9 10 11 IB 11 12 13 14 12 IZ 24VDC 15 16 5 IZ 17 18 13 Encoder supply return EPSR 19 20 21 22 23 24 7 Encoder supply input 10 30 VDC 25 Encoder supply input O VDC 26 Sensor supply output 24 VDC 27 Sensor supply output 0 VDC 28 Sensor supply output 24 VDC 126 TSX DM 37 33E 09 2000 TELEFAST 2 ABE 7CPA01 TELEFAST Standard 15 pin Signal activity type screw terminal SUB D connector block Terminal Terminal 29 30 31 32 TSX DM 37 33E 09 2000 127
19. 0 10 V 0 20 mA the module detects a negative overshoot An error is signaled to 596 of the scale which allows a quicker diagnostic for imple mentation and in operation This monitoring is available in the range 4 20 mA An error is detected by the TSX AEZ 802 module configured in this range when the intensity of the current loop becomes less than 3 2 mA Note The non cabled channels of a TSX AEZ 802 module must ideally be param etered between 0 20 mA If this is not the case a sensor link error will be signaled by the module 30 TSX DM 37 33E 09 2000 TSX AEZ 801 802 Module behavior in the event of an overload Measurement filtering In the event of an overload or an overshoot on the upper 10500 or lower 10500 terminal the module signals a range overshoot error e ifthe overload is less than 14 VDC positive or negative the measurement string is saturated to the value of the terminal which has been overshot 10500 or 10500 The overshoot is not destructive to the module e ifthe overload is between 14 and 30 VDC positive or negative the measure ment given by the module is not significant The overshoot is not destructive to the module e ifthe overload is greater than 30 VDC positive or negative it can be irreversibly destructive for the module The range overshoot error is signaled while the mod ule is able to do so The filtering performed is a first order digital fil
20. 0 value has been reached this choice is made in configuration e directly by software e validation counting The up down counting is validated according to one of the methods described be low e on 1 status of the signal 24 VDC emitted the input IVAL e directly by software Note On counting the input IPres carries the denomination IReset in the PL7 Mi cro screens Line control This input which in general is recorded at the output supply return of an encoder input EPSR allows for checks to make sure the supply of this is normal If a line break should occur on the cable holding the voltage of the encoder supply the error caused is indicated and can be explored by the application program 82 TSX DM 37 33E 09 2000 Standard functions Flip flop outputs up down counter has flip flop outputs which can be associated via the program to physical outputs situated on output modules e Down counter functions a single flip flop output with predefined enabling and dis abling conditions e enabling when current value is reset to 0 e Disabling during the presetting e up counting function two flip flop outputs a flip flop output with predefined enabling and disabling conditions e enabling when setpoint value is returned to e disabling as the counter is reset to 0 a flip flop output with enabling and disabling conditions defined by the user in the coding matrix accessible from the adjustment function
21. 2A 2AA modules 24VDC signals table 24VDC signals Pins Channel 0 auxiliary inputs Preset IPres 0 Confirmation IVal 0 Capture ICapt 0 7 Channel 1 auxiliary inputs Preset IPres 1 9 Confirmation IVal 1 10 Capture ICapt 1 11 104 TSX DM 37 33E 09 2000 Implementing up counting Table of supplies Supplies Pins Encoder supply 5 VDC 1 0 VDC 2 10 30 VDC 3 Sensor supply 24 VDC 17 or 19 0 VDC 18 or 20 TSX DM 37 33E 09 2000 105 Implementing up counting Principle of connection for encoder type counting sensors Diagram show ing the principle In the case of the TSX CTZ 1A module only the elements relative to channel 0 are to be connected TSX CTZ 2 2 Channel 0 Incremental encoders Channel 1 0 TSX 2 1 cable or TSX CDP 3 2 cable sensor supply 4 TELEFAST 2 ABE 7H16R20 _ _ Connecting 24VDC to 10 30VDC sensor supply channel 0 and 1 preset sensors channel 0 and 1 count confirmation sensors channel 0 and 1 capture sensors 1 TSX CDP 102 length 1m TSX CDP 202 length 2 m TSX CDP 302 length 3m 2 TSX CDP 053 length 0 5 m TSX CDP 103 length 1m TSX CDP 203 length 2m TSX CDP 303 length 3 m TSX CDP 503 length 5 m Note e using a TELEFAST 2 connection base is not obligatory but is advised to fac
22. 37 05 10 PLCs TSX CTZ 2A and TSX CTZ 2AA TSX DM 37 33E 09 2000 73 Introduction Physical description Illustration Table of addresses TSX CTZ 1A TSX CTZ 1A 2A 2AA modules O B s U 2 TSX CTZ 2A and TSX CTZ 2AA addresses and descriptions Address Description 1 High density sub D 15 connector points for connecting from the counting sensors relating to the channel 0 TSX CTZ 1 2 2 modules from the encoder supply in the case of using this type of sensor returning from the encoder supply allowing to check that this is correctly supplied High density sub D 15 connector points for connecting from the counting sensors relating to channel 1 only on TSX CTZ 2A and TSX CTZ 2AA modules from the encoder supply in the case of using this type of sensor returning from the encoder supply allowing to check that this is correctly supplied HE 10 type 20 pin connector used for connecting auxiliary inputs e reset to 0 or set to the preset value e validation counting e capture external supplies e Encoder supply e supply of other sensors Bolt to fix the module in position Rigid metal body which assures the functions of electronic card mount grounding the module guiding the module into its slot 74 TSX DM 37 33E 09 2000 Introduction Installa
23. 4 KQ 3 4 KQ Response State 0 at 1 lt 250 us 2 lt 250 us 2 time State 1 at 0 lt 250 us 2 lt 250 us 2 Input type Current well Current well IEC 1131 conformity Type 2 Type 2 2 wire DDP compatibility Yes all 2 wire 24 VDC DDPs 3 wire DDP compatibility Yes all 2 wire 24 VDC DDPs 1 for U 11V 2 the auxiliary inputs are fast response time 250 us 50 us ou 25 us matching the maximum 40 kHz or 500 kHz counting input frequency permitted 3 when the supply sensor voltage disappears the fast inputs can be taken into ac count TSX DM 37 33E 09 2000 101 Implementing up counting Pin configuration in the high density point SUB D 15 connectors General Connector to be linked to the counting sensors and encoder supply e TSX CTZ module a SUB D 15 point connector e TSX CTZ 2A 2AA modules two SUB D 15 point connectors channels 0 and 1 Note In the case of the TSX CTZ 2A 2AA modules the pin configuration of the second connector is exactly the same Illustration This diagram shows the pin configuration of the SUB D 15 high density point con nector for connecting the counting sensor to channel 0 or 1 ji rplIA SVDC_ O Input signal A plA 24 VDC plA i FplB 5 VDC Input signal B plB 24 VOC pB LA FplZ 5 VDC G Input signal Z plZ 24 VDC 3 CE S F 4 10 30 VDC Encoder supply eC E VDC 7 3 Encoder
24. RS 485 RS 422A 3m UNI TELWAY cable TSX SCP CU 4030 Cable type RS 485 2 wire 3m Modbus cable TSX SCP CM 4030 RS 485 2 wire cable 3m Connection unit TSX SCA50 Unit connected by screw to the bus for RS 485 series link Connection unit TSX SCA 62 Unit connected by connector to the bus for RS 485 series link Converting device TSX SCA 72 RS 232D RS 485 converting device Summary table Cable type Product reference Designation FIPWAY FIPIO cable TSX PPCG 010 Connection cable 1m FIPWAY FIPIO cable TSX FPPCG 030 Connection cable 3 m Connection unit TSX FP ACC4 FIPWAY FIPIO connection unit Connection unit TSX FPACC 12 Low cost FIPWAY FIPIO connection unit 188 TSX DM 37 33E 09 2000 Connection TSX MBP 100 card Summary table Cable type Product reference Designation Modbus cable TSX MBP CE 030 Connection cable 3 m Modbus cable TSX MBP CE 060 Connection cable 6 m TSX DM 37 33E 09 2000 189 Connection Safety measures for connecting PCMCIA cards Important The PCMCIA cards in the host device TSX 37 central unit must be connected and disconnected when the device is switched off The ferule which is placed directly in contact with the PCMCIA card unit makes it possible to drain off the
25. TELEFAST 2 ABE 7CPA01 128 TSX DM 37 33E 09 2000 TELEFAST 2 connection base ABE 7H08R10 7H16R20 1 2 At Glance Aim of this chapter What s in this Chapter This chapter aims to introduce the TELEFAST 2 connection base ABE 7H08R10 7H16R20 This Chapter contains the following Maps Topic Page At a Glance 130 Availability of the signals on the TELEFAST screw terminal block 131 Correspondences between TELEFAST terminal blocks and HE10 connector 132 TSX DM 37 33E 09 2000 129 TELEFAST 2 ABE 7H08R10 7H16R20 At a Glance General The TELEFAST 2 ABE 7H08R10 and ABE 7H16R20 connection bases ensure the transformation of a HE10 type 20 pin connector into a screw terminal block con nector enabling the quick connection of sensors and supplies to the auxiliary inputs of TSX CTZ 1A 2A 2AA counting modules The choice of pre cabling base will depend upon the module used e TSX CTZ 1A use the pre cabling base ABE 7H16R20 or ABE 7H08R10 e SX CTZ 2A use the pre cabling base ABE 7H16R20 e TSX CTZ 2A use the pre cabling base ABE 7H16R20 Diagram Illustration showing the principle 1 TSX CTZ 1 I T I Channel 0 auxiliary input sensors TSX CDPeee 1 8 T 1 H ABE 7H16R20 1 qT 1 1 TSX CTZ 2A TSX CTZ 2AA Channel 0 and 1 auxiliary input sensors 1 TSX CDPe 2 cable or TSX CDP 3 cable 130 TSX DM 37 33E 09 2000 TELEFAST 2 A
26. TSX DM 37 33E 09 2000 TSX AEZ 414 Beyond these lengths the wire resistance causes a systematic delay of 0 1 C per meter for the Pt100 and 0 007 C for the Ni1000 This delay is doubled if the cable section is half the size that is 1 mm In order to compensate for this delay use ther moprobes mounted in 4 wires Note The best way to cable a 3 wire thermoprobe is to cable it as a 4 wire thermal probe See Examples p 50 between the module s terminal block and the well it self TSX DM 37 33E 09 2000 53 TSX AEZ 414 Cabling and installation recommendations for thermocouples General The cabling and installation recommendations for thermocouples are described here Cabling Cabling recommendations for thermocouples The following recommendations must be followed to obtain high quality measure ments and expedient use of the cold junction compensation e ininternal mode the thermocouples should be connected to the module terminal block by covered extension or compensation cables suited to the thermocouple type used Any intermediate connections should also be suited to the thermocou ple used e in external mode the thermocouples should be connected to the terminal block where the cold junction compensation is performed Covered extension or com pensation cables suited to the thermocouple type used should be used for this The connections use standard brass covered cables between the cold
27. card 144 TSX DM 37 33E 09 2000 Introduction to the PCMCIA cards 1 4 At a Glance Aim of this This chapter introduces the PCMCIA cards their description features and operating chapter norms What s in this This Chapter contains the following Maps Chapter Topic Page Introduction to the PCMCIA cards 146 Description of PCMCIA cards 149 Physical features 151 Operational standard 152 Compatibility 153 TSX DM 37 33E 09 2000 145 Introduction to the PCMCIA cards Introduction to the PCMCIA cards General Link cards TSX SCP 11 series TSX 37 2 PLCs are connected to networks buses and communication links via PC MCIA link cards The card to be connected consists of a metal terminal block whose dimensions con form to the PCMCIA type III extended format The cards are installed in the receptor slot on the central unit module of PLCs from the TSX 37 2 family CAUTION Connecting PCMCIA cards The PCMCIA cards must not be connected with the current on Failure to observe this precaution can result in injury or equipment damage Illustration Each PCMCIA TSX SCP 11 tolerates a different physical covering There are three products in this family of cards The three physical coverings the cards tolerate are only either e the RS 232 D link reference TSX SCP 111 e the current 20 mA loop link reference TSX SCP 112 e the RS 485 li
28. card to the JBU0220 and JBU0250 mod ules is made in series mode Important the TSX SCP 112 card must be configured in point to point mode in the PL7 con figuration screen whether the link is point to point or multidrop series Note The current loop allows a current of 20 mA when idle both in point to point and multidrop mode If a slave has no supply its transmitter can be passed and the line is available If the loop supply has been transferred to one of the slaves cutting off the slave s supply causes communication to be interrupted Illustration TSX SCP 112 9 SUPPLY White Blue JBUO220 0250 24 V 19 REC White Green REC White Green i i EMI PAP White Orange SUPPLY White Blue Passive slave or master Active slave or master TSX DM 37 33E 09 2000 171 Connection Point to point type link TSX SCP 112 card active Mixed station link Illustration TSX SCP 112 9 SUPPLY White Blue JBU0220 0250 REC White Green REC White Green EMI White Orange SUPPLY White Blue Passive slave or master Active slave or master Illustration TSX SCP 112 1S SUPPLY White Blue 1 White Green i 1 REC White Green JBU0220 0250 EMI White Orange SUPPLY White Blue Slave or master passive when receiving active when sending Slave
29. default bit associated with the channel is positioned to 1 and the I O LED is on In the event of an external error the module does not change state and continues the acquisition of input channels but they are signaled as not valid e Internal errors These errors are the result of the module test on its initialization or acquisition string test tested every 5 acquisition cycles in normal operation When an error of this type appears the module becomes unusable and remains so until it is switched off There is no acquisition of input channels The result of the check is contained in the module status word Note The absence of 24 VR voltage in the bottom of the basket is shown by an external error on the TSX AEZ 414 module Output modules When the PLC moves into STOP mode the outputs take the fallback value 0 4 mA in the range 4 20 mA or are maintained at the last value transmitted according to the choice made when the module was configured When dialog with the processor is no longer possible the outputs take the fallback value OV voltage range or 0 mA current range TSX DM 37 33E 09 2000 23 Analog module error processing Error display The analog module errors are accessible through the centralized display TSX mi cro PLCs TSX 3705 3708 3710 3720 Implementation manual Volume 1 Display panel 24 TSX DM 37 33E 09 2000 The analog input modules TSX AEZ 801 802 4 At a Glance Aim
30. electrical parasites carried by the link cords 190 TSX DM 37 33E 09 2000 Connection PCMCIA card consumption TSX SCP 111 card consumption TSX SCP 112 card consumption TSX SCP 114 consumption TSX FPP 10 and TSX FPP20 card consumption TSX MBP 100 card consumption Data table Voltage Typical current Maximum current 5 volts 140 mA 300 mA Data table Voltage Typical current Maximum current 5 volts 120 mA 300 mA Data table Voltage Typical current Maximum current 5 volts 150 mA 300 mA Data table Voltage Typical current Maximum current 5 volts 280 mA 330 mA Data table Voltage Typical current Maximum current 5 volts 220 mA 310 mA TSX DM 37 33E 09 2000 191 Connection 192 TSX DM 37 33E 09 2000 Communication via a Modem PCMCIA card 1 7 At Glance Aim of this chapter What s in this Chapter This chapter aims to describe communication via a Modem PCMCIA card This Chapter contains the following Maps Topic Page At a Glance 194 Description 195 Installing the TSX MDM 10 card 196 Connecting to the telephone network 197 Connecting the adapters 198 Electrical features and technical specifications 199 TSX DM 37 33E 09 2000 193 Communication via a Modem PCMCIA card At a Glance Genera
31. of this chapter What s in this Chapter This chapter gives an outline of the analog input modules TSX AEZ 801 802 as well as their characteristics and their connecting system This Chapter contains the following Maps Topic Page Introduction to TSX AEZ 801 802 modules 26 Input processing 28 Characteristics of TSX AEZ 801 802 analog modules 34 Connections for TSX AEZ 801 802 analog modules 35 TSX DM 37 33E 09 2000 25 TSX AEZ 801 802 Introduction to TSX AEZ 801 802 modules General Circuit diagrams Modules TSX ASZ 801 802 The modules TSX AEZ 801 et TSX AEZ 802 offer 8 high level analog inputs with a common point The module TSX AEZ 801 offers the range 10 V or 0 10 V for each of its inputs depending on the choice made in configuration The module TSX AEZ 802 offers the range 0 20 mA or 4 20 mA for each of its in puts depending on the choice made in configuration These input modules have the following functions e polling of input channels by static multiplexing and value acquisition e analog digital conversion 12 bits of input measurements These functions are then completed by the following treatments carried out by the PLC processor e The check on overshooting inputs e Filtering the measurements e adapting the input measurement to the user format for display in units which can be used directly 26 TSX DM 37 33E 09 2000 TSX AEZ 801 80
32. the input IPress if the direction of counting is or on the falling edge if the direction of counting is upcounting direction downcounting direction Physical input f f e onthe rising edge of the input IPres if the direction of counting is down or on the falling edge of the inputIPress if the direction of counting is upcounting direction downcounting direction PhysicainputlPress 1 I on status 1 of the input IPress the current value will not change as long as the status of the input is 1 Short cam on terminal preset is taken into account if the direction is up counting input in status 1 and Top turn input IZ rising edge if the direction is down counting input IPrese in status 1 and Top turn input IZ falling edge upcounting direction downcounting direction Physical input IPres J l ANNE 1 Zero marker input IZ Preset e onlong cam reference point 86 TSX DM 37 33E 09 2000 Standard functions Preset is taken into account on the first Top turn input IZ rising edge which follows the change to status 0 of the input IPress in increasing direction as well decreasing direction upcounting direction downcounting direction A o Physical input l ZEN Zero marker input IZ f 1 e directly by software e up down counting validation The up down counting is validate
33. 0 C Operational altitude 0 to 2000 meters TSX DM 37 33E 09 2000 97 Implementing up counting Counting input features Features for use in RS 422C Example of equivalent diagram for each counting input IA IB IZ 5 VDC 220 Q Optocoupler Line monitoring Optocoupler PS2701 1L x P The IA IB and IZ inputs used in RS422 are entirely compatible with the incremental encoders line transmitters at RS 422 outputs and with the encoders at complemen tary pushpull outputs with 5V supply There is line break monitoring for each input 98 TSX DM 37 33E 09 2000 Implementing up counting Features of the IB and IZ inputs with 5 and 24 VDC Table of features Inputs 5VDC counting 24 VDC counting TSX CTZ1A 2A CTZ2AA Logic Positive Positive Nominal Voltage 5V 24V values Current 18 mA 18 mA Sensor supply 19 30V possible up including ripples to 34V limited to 1 hour in 24 Thresholds Maximum Ue voltage lt 5 5 state 1 Ue voltage 2 2 4V 211V Current gt 7 gt 6 8mA gt for Ue 11V Ue 2 4V Ue 3V In state 0 Ue voltage x 1 2V lt 5V Current lt 1 mA for Ue 1 2V lt 2mA for Ue 5V Input impedance for nominal U 270 Q 1 4kQ Input impedance RS 422 compati gt 440 Q gt 3500 ble Ue 2 4 Ue 3V Resistive Resistive IEC 1131 con
34. 0 mA mode when idle Transmittals and receptions are wired in parallel The master should be set by the software Example of connecting the TSX SCP 112 n cards Station 1 Station 2 Station n SCP112 SCP112 SCP112 Function block 2 Function block 1 LR optional load resiliency Function block 2 Important the wires shielding must be connected to the shortest of the junction blocks 168 TSX DM 37 33E 09 2000 Connection Dynamic performances Introduction Point to point Multidrop The section and length of the cable used restrict the throughput of a current loop connection The two charts below show the performances the application can achieve The curves below are for a two pair shielded cable transmittal in one pair reception in the other respecting all safety measures Speed in Kbps Cable 1 mm 4500m max Cable 0 64 2 500m max 200 500 1000 2000 3000 4000 5000 length of the line in meters The chart below is for a shielded cable with conductors whose section is 0 34 mm Connection was carried out according to the parallel multidrop diagram above The quality of the signals transmitted improves when the conductors in the section above are used Illustration Number of connected stations 16 4800 bps 2400 bps 1000 1500 length of the line in meters TSX DM 37 33E 09 2000 169 Connection The performances of a multidrop link increase when the number of connected s
35. 10 11 ICapt 1 channel 1 capture 111 12 112 13 113 14 114 15 115 16 24 VDC 17 Sensor supply 0 VDC 18 24 VDC 19 0 VDC 20 1 All 2 terminals at 24 VDC 2 132 TSX DM 37 33E 09 2000 TELEFAST 2 ABE 7H08R10 7H16R20 TELEFAST 20 point Signal activity type screw termi HE10 con nal block nector Terminal no No of pin 3 All 2 terminals at 0 VDC 4 200 215 Connecting the shared sensors to 24 VDC if terminals 1 amp 2 are linked e OVDC if terminals 3 amp 4 are linked 300 315 On the optional ABE 7BV20 strip terminals can be used as a shared sensor TSX DM 37 33E 09 2000 133 TELEFAST 2 ABE 7H08R10 7H16R20 134 TSX DM 37 33E 09 2000 Wiring accessories for incremental encoder TSX TAP 515 13 At a Glance Aim of this chapter What s in this Chapter This chapter aims to introduce the wiring accessories for the incremental encoder TSX TAP 15 This Chapter contains the following Maps Topic Page Description 136 Mounting and measurements of the TSX TAP S15 05 24 138 Connecting an encoder with a TSX TAP S15 05 accessory 140 Connecting an encoder with a TSX TAP S15 24 accessory 141 Connection to modules with HE10 connectors 142 TSX DM 37 33E 09 2000 135 Wiring accessories for incremental encoder TSX TAP 515 Description General Precise information about the
36. 15905780301 TSX Micro PLC s TSX 3705 3708 37 10 3720 Implementation Manual Volume 3 TSX DM 37 33E eng Related Documentation Related Documentation At a Glance This manual comprises three volumes e Volume 1 Processors Implementation troubleshooting maintenance Process supplies and AS i e Volume 2 Discrete input output modules Discrete I O remote module e Volume 3 Analog Counting built into the bases Communication built into the bases Analog input output modules Counting module Communication by PCMCIA card TSX DM 37 33E 09 2000 Related Documentation 4 TSX DM 37 33E 09 2000 Table of Contents gt lt lt Part Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 About the 9 The analog input output 11 Ata Glance ete TI UE EV RPM a eR 11 General introduction to analog input output modules 13 Ata Glance Lut Sh aie E aM SY ee ee ERO IRR 13 General description of the analog modules 14 Physical description of analog modules 15 Input output analog modules catalog 16 General rules for implementing the analog input output modules I ta dee Gad ete 17 Ata Glaces Sires See ttn eru rie pr dad a pp eire aped 17 Analog input output module instal
37. 2 Diagram of the principle Opto couple Interf Opto Multiplexor Lr bus ontinuous continuous converter TSX DM 37 33E 09 2000 27 TSX AEZ 801 802 Input processing General The inputs of the analog module TSX ASZ 801 have the following functions e measurement timing e range selection and overshoot monitoring e sensor link monitoring e module behavior in the event of an overload e measurement filtering e measurement display Measurement Measurement timing depends upon the cycle used which is defined in configura timing tion e normal cycle The input polling cycle is fixed and has a value 32 ms independent of the number of inputs used Example of a polling cycle with only channels 0 1 7 Channel 0 0 Channel EM Channel 6 Channel 7 7 n 4ms ac dms o ams E 4ms Measuring cycle 32 ms e quick cycle Only the channels used are polled even if they are not consecutive which means that the channel polling cycle time is improved The channel polling cycle time is given by the formula T cy ms 24 ms x where N number of channels used lime cycle with 4 HOSTES used Channeli 1 Channel3 3 Channel5 5 Channel 7 4 ms __4ms_ 4ms 4ms Measuring cycle cycle 24x 4 16 ms 28 TSX DM 37 33E 09 2000 TSX AEZ 801 802 WARNING Usage precautions In quick cycle
38. 2 LED status unchanged 160 TSX DM 37 33E 09 2000 Implementation of PCMCIA cards Meaning of the different flashes of indicator lamp COM This table gives the status of communication on the PCMCIA card according to the status of indicator lamp COM Indicator lamp status Meaning 6 flashes per second Normal node operation Receiving and sending network token All nodes on an operational network flash in this way 1 flash per second The node is offline either just after the power up or after the 4 flash es per second mode In this situation the node searches the net work and creates a table of active words Having been in this state for 5 seconds the node attempts to reenter normal operating mode indicated by 6 flashes per second 2 flashes followed by a two second pause The node is detecting a token being sent between the other nodes but is not receiving the token Check for an open circuit or a faulty network termination 3 flashes followed by a 1 7 second pause The node cannot detect any token being sent between the other nodes It searches for the token at regular intervals but cannot find another node to pass it to Check for an open circuit or a faulty net work termination 4 flashes followed by a 1 4 second pause The node has detected a valid message from a node using an iden tical network address to its own The node will remain in this state as long as it can
39. 20 modules TSX DM 37 33E 09 2000 17 Implementing the analog modules Analog input output module installation precautions At a Glance The precautions taken when putting the modules and terminals into place are given in detail below Precautions WARNING Risk of modules deteriorating SroP The modules should always be assembled and dismounted when the PLC is turned off Failure to observe this precaution can result in severe injury or equipment damage WARNING Protection of the slots not used by a module The empty positions not occupied by a module must be protected by a cover which is sold in a set under the reference TSX RKA 01 Failure to observe this precaution can result in severe injury or equipment damage 18 TSX DM 37 33E 09 2000 Implementing the analog modules labeling of analog input output modules General The labeling of the analog input output modules is done by two labels accessible on the front of the module Illustration The drawing below shows the labeling of the analog modules 1 2 Description The table below describes the different elements of labeling of the analog modules Number Slot Type of labeling 1 On the front of the module A fixed module label indicates the reference and the type of the module Inside the terminal block shutter A removable terminal block label which serves as a
40. 3 Implementing up counting Connection principle for DDP type counting sensors Diagram Illustration showing the TSX CTZ 1A principle 24 VDC supply supply connection I sensor connections VCC auxiliary input sensors gt 114 j TELEFAST 2 TELEFAST 2 ABE 7CPA01 ABE 7H16R20 aa J 5 ETE IL Count sensor connections Connecting preset sensor count confirmation sensor capture sensor 114 TSX DM 37 33E 09 2000 Implementing up counting Label table This table describes the different labels in the above diagram Label Description 1 TSX CPP H15 cable of length 2 5m with high density 15 pin SUB D connectors and standard 15 pin SUB D connector for connecting the counting channel to the TELEFAST 2 connection base ABE 7CPA01 This cable transports the differ ent signals relative to the counting channel TELEFAST 2 connection base ABE 7CPA01 is used to connect of counting sensors and the supply for the particular channel TELEFAST 2 connection base ABE 7H16R20 with TSX CTZ 1A 2A module or ABE 7H08R10 with TSX CTZ 1A module TSX CDP 3 connection cable or TSX CDP 2 multi stranded sheathed cable This is used to connect the module auxiliary inputs to the ABE 7H16R20 or ABE 7H08R10 TELEFAST 2 connection base Note For TSX CTZ 2A 2AA modules the connection of channel 1 is completely identical to that of channel 0 of a TSX CTZ 1A modu
41. 5 VDC Input signal B IB 24 VDC D Top turn input 2 24 VDC OP M LL 10 30 VOCI Supply reserved exclusively for encoder rollup of external supply 5 VDC connected to the HE10 connector 0 VDC Li Encoder supply return signal EPSR 1 3 I 1 1 10 TSX DM 37 33E 09 2000 91 Standard functions How the EPSR is connected Counting up or down with an encoder with a send supply output Counting up or down with an encoder without a send supply output Counting up or down with inductive proximity detector type sensors ddp The EPSR input is connected to the send supply encoder output TSxcTz 1AA2AA oa mtd SUD D 15 High level data points The EPSR input is connected to the of the encoder supply as shown TSX CTZ High level data points The EPSR input is connected to the of the counting sensors supply the OVDC output is connected to the of the counting sensors supply Count sensor supply 24 VDC 0 VDC ESSI D D 15 High level data points 92 TSX DM 37 33E 09 2000 Implementing up counting 1 0 At a Glance Aim of this This chapter is about 40KHz or 500kHz implementing up counting on TSX CTZ 1A chapter 2A 2AA Wh
42. 6 in increasing order of filtering efficiency Filtering re Value to quired choose corresponding Filtering re sponse time Cut off rate Hz No filtering 0 0 0 Hardware filter ing see General characteristics p 46 Little filtering 0 750 1 815 0 0879 0 875 3 89 s 0 0409 Medium filtering 0 937 8 06 s 0 0197 0 969 16 4s 0 0097 Strong filtering 0 984 38s 0 0048 0 992 66 35 0 0024 Note Measurement filtering is suspended when the execution of the MAST task is interrupted at a stop point in debug phase When the stop point is suppressed filtering resumes ignoring inputs acquired during the stop This process means the display format used to send the measurements to the user program can be selected It is necessary to differentiate between the electric ranges and the thermocouple or thermoprobe ranges For electric ranges The user can choose between two display modes e standardized display default The values are displayed in standardized units e fora unipolar range 0 10 V 0 5 V 0 20 mA ou 4 20 mA they are displayed between 0 and 10000 0 g99 and 100009 e forthe bipolar range 10 V they are displayed between 10000 and 10000 10000 gg9 10000 0900 e user display The user can choose the range of values in which the measure ments are expressed by choosing e the minimum terminal corresponding to
43. A card references are as follows TSX SCP 111 multiprotocol card RS 232 D 9 non isolated signals TSX SCP 112 multiprotocol card current loop 20 mA TSX SCP 114 multiprotocol card RS 485 compatible RS 422 remote TSX FPP 20 FIPWAY network card TSX FPP 10 FIPIO Agent bus card TSX MBP 100 Modbus network card TSX DM 37 33E 09 2000 157 Implementation of PCMCIA cards PCMCIA card operational display General Two diagnostic LEDs are located on the front panel of the card They inform the user about the exchange operations between the device supporting the PCMCIA card and the connected device LED table LED Description ERR 1 Red indicates a fault COM 2 This communication LED shows line activity It is yellow for the TSX SCP 11 TSX FPP 10 and TSX FPP 20 cards green for the TSX MBP 100 card Diagram This diagram shows the LEDs on the front panel of the PCMCIA card 158 TSX DM 37 33E 09 2000 Implementation of PCMCIA cards Visual diagnostics of the PCMCIA card Introduction Cards TSX SCP 11 TSX FPP 10 FPP 20 The indicator lamps on the PCMCIA card display the mode of operation of the card s communication aswell as its diagnostics Indicator lamp status ERR COM Meaning Corrective action Device switched off 7 7 No dialog Check connection and supply Card inoperative Operating normally A i 1 Seri
44. BE 7H08R10 7H16R20 Availability of the signals on the TELEFAST screw terminal block Illustration The terminal block below represents the ABE 7H16R20 base terminal block In the case of the ABE 7H08R10 base the terminal block is restricted to terminals 1 to 4 et 100 to 107 BER 1 On base ABE 7H16R20 the position of the jumper wire defines the polarity of all the 2 terminals e jumper wire in 1 and 2 the 2 terminals are at the pole e jumper wire in 3 and 4 the 2 terminals are at the pole 2 On the ABE 7H16R20 base possibility of adding an optional ABE 7BV20O strip to create a second shared sensor or according to the user s choice TSX DM 37 33E 09 2000 131 TELEFAST 2 ABE 7H08R10 7H16R20 Correspondences between TELEFAST terminal blocks and HE10 connector Correspondence The following table shows the correspondences between TELEFAST and the HE10 table connector TELEFAST 20 point Signal activity type screw termi HE10 con nal block nector Terminal no No of pin 100 1 5 VDC Encoder supply 101 2 0 VDC 102 3 10 30 VDC 103 4 104 5 IPres 0 preset channel 0 Channel 0 auxil 105 6 IVal 0 counting channel 0 confirmation iary inputs 106 7 ICapt 0 channel 0 capture 107 8 108 9 IPres 1 preset channel 1 Channel 1 auxil 109 10 1 counting channel 1 confirmation iary inputs 1
45. CIA cards are implemented operated and maintained with the help of PL7 Micro or PL7 Junior programming and operation software for TSX 37 PLCs 148 TSX DM 37 33E 09 2000 Introduction to the PCMCIA cards Description of PCMCIA cards General Mechanical configuration Diagram PCMCIA type III E extended communication cards are built into a metal unit with the following dimensions e length 85 6 mm e width 51 mm e height 10 mm The card s front panel shows the physical network connection and a display of the communication operation The card s mechanical configuration must be adapted to the desired installation type using a removable cover e installation onto a PLC TSX 37 use the movable cover at bracket 2 see diagram using a screw to ensure that itis fixed to the PLC e installation onto a PC compatible device use the movable cover 1 see diagram This diagram shows a PCMCIA card and the two types of cover e Note The two covers 1 and 2 are provided with the PCMCIA card Connect to the network by attaching the link cord to the front panel of the card A polarization system prevents incorrect installation The product reference label in forms the user about the kind of physical cover the card supports TSX DM 37 33E 09 2000 149 Introduction to the PCMCIA cards Note Bracket covers mounted on PCMCIA cards prevent accidental extraction while the vol
46. DIN 12 point connectors The TSX TAP 15 cabling accessories are connecting devices for an incremental encoder with Totem pole or push pull outputs e TSX TAP S15 05 cabling accessory for an incremental encoder with a 5VDC supply e TSX TAP 515 24 cabling accessory for an incremental encoder with a 224VDC supply or 10 30VDC The TSX TAP 515 have 2 connectors e afemale 12 pin DIN connector which allows the encoder cable to be screwed in a clockwise direction the ring fastener is on the encoder cable e astandard 15 pin SUB D connector which allows the module counting inputs to be connected to the SUB D connector using a standard TSX CCP H15 cable These products TSX TAP 515 05 24 can be fixed onto a DIN rail using a set square supplied with the product or they can be fixed across the cabinet with a gas ket supplied with the product The number of these connector pins can be addressed in two different ways The majority of the encoders have a built in 12 pin DIN base addressing is carried out in an anti clockwise direction The TSX TAP S15 has a female 12 pin DIN base ad dressed in an anti clockwise direction All the user cables must be fitted with cou pling ports addressed in a clockwise direction which makes the pin numbers correspond one by one during wiring 136 TSX DM 37 33E 09 2000 Wiring accessories for incremental encoder TSX S15 Illustration Encoder with port Coupling ports
47. IA and IB are up counted whatever the synchronism of the sig nals e Fourth possibility see provisional diagram 4 See Provisional diagram 4 p 91 Using two physical inputs with shifted signals Pi 2 incremental encoder signals the up counting signals are received on the IA input for the A signals and on IB for the B signals In this case it is possible to choose a function in configuration which can be mul tiplied by 1 or 4 e for the TSX CTZ 1A 2A modules the maximum frequency of the physical counting inputs is 40 kHz multiplied by 1 and 40 kHz multiplied by 4 TSX DM 37 33E 09 2000 85 Standard functions Auxiliary inputs e for the TSX CTZ2AA modules the maximum frequency of the physical count ing inputs is 500 kHz multiplied by 1 and 125 kHz multiplied by 4 The auxiliary inputs of the two channels and the external supplies regroup on a HE10 type connector set to the preset value IPres 0 channel 0 IPres 1 channel 1 up counting or down counting validation IVal0 channel 0 IVall channel 1 cap ture the current value ICapt 0 channel 0 channel 1 These inputs are only up counted if the corresponding software confirmation is performed e Preset The presetting can be performed according to one of the methods described be low the choice is made in configuration e on changing the status the rising or falling edge of the input e on the rising edge of
48. OP al a oad ea Sea ae Rae tee ee D 135 At a Glance es netics acters Gidea ke 135 Description site oie arte eas Ey ee aeui ee ee ee 136 Mounting and measurements of the TSX TAP 515 05 24 138 Connecting an encoder with TSX TAP S15 05 140 Connecting an encoder with TSX TAP 515 24 141 Connection to modules with HE10 142 Communication via a PCMCIA card 143 Glance cerca aser ra Fa ehe LAC AERA ca 143 Introduction to the PCMCIA cards 145 Ata Glance ss eot E P ep Mv Los 145 Introduction to the PCMCIA 146 Description of PCMCIA 149 Physical features i2 ee ce e wer e exe A es 151 Chapter 15 Chapter 16 Chapter 17 Index Operational standard liiis 152 Compatibility rece m exer ur eee METRE 153 Implementation of PCMCIA cards 155 Ata Glance esse ded E p darme Re p ees wae v 155 Installing cards and cords for the TSX 37 2 156 PCMCIA card 157 PCMCIA card operational display 158 Visual diagnostics of the PCMCIA
49. SCP 114 card to the UNI TELWAY network 177 Connecting to the telephone network 197 Connection counting sensors and their supply 116 DDP counting sensors 114 sensors on auxiliary inputs and their supply 117 supply and sensors on auxiliary inputs 112 to modules with HE10 connectors 142 Connection of encoder type counting sensors 106 Construction mounting the ABE 7CPA01 124 Correspondences between TELEFAST terminal blocks and HE10 connector 132 Counter modules down counter function 78 general 72 Counting input features 98 Counting module assembly installation 75 Counting modules physical description 74 Counting signals on the TELEFAST ABE 7CPAO01 screw terminal block 125 TSX DM 37 33E09 2000 201 Index Cup down counting TSX CTZ 1A 2A 2AA 82 D Defining the shared mode between channels analog module TSX AEZ 414 45 Description of the TSX TAP 15 user accessories 136 Digital analog conversion analog module TSX ASZ 200 65 analog module TSX ASZ 401 59 F Features of the analog module TSX AEZ 414 46 Features of the analog module TSX ASZ 401 61 Features of the analog module TSX ASZ 4200 66 G General rules for the implementation of counting modules 118 Installing PCMCIA cards 156 Installing the TSX MDM 10 card 196 Introduction to TELEFAST 2 ABE 7H08R10 7H16R20 130 Introduction to TELEFAST 2 ABE 7CPA01 122 Introduction to the PCMCIA cards 146 L labeling of m
50. SX SCP CD 1030 1100 cable UNI TELWAY Modbus or character mode via Modem The TSX SCP 111 card is dedicated to character mode and its physical support is RS 232 D It is connected to the network using the TSX SCP CD 1030 1100 cable or a Modem and a telephone link The equipment to be connected is of the DTE to DTE data terminal equipment type e g terminal printer The reference of the cable needed for this connection is TSX SCP CD 1030 1100 The PCMCIA TSC SCP 111 card is directly connected to the connected equipment with the bias of the TSX SCP 1030 cable Both pieces of connected equipment are DTE Data Terminal Equipment Illustration connection between a card and a printer E TSX SCP CD 1030 length 3m m ES b TSX SCP CD 1100 length 10m Illustration the miniature 20 pin PCMCIA connector supports the signals SUB D 25 M connector RXD ATS CTS DTR The PCMCIA card is connected to the UNI TELWAY buses Modbus or character mode via a Modem and a telephone link DTE DCE type using reference cable TSX SCP CC 1030 164 TSX DM 37 33E 09 2000 Connection Type of connection Description of the TSX SCP CC 1030 cable The PCMCIA TSC SCP 111 card is directly connected to the connected equipment with the bias of the TSX SCP CC1030 cable The connected equipment is of the DCE Data Conversion Equipment type Example connecting the PCMCIA card with a converter TSX SCP 111 Mode
51. The measurement chain would probably saturate outside these terminals A bit the program can use l module voie err signals an overshoot error In the case of thermocouple ranges this bit is also set to 1 if a sensor link anomaly occurs Overshooting the range corresponds to e inthe case of the bipolar voltage 10 V range to a value outside the 105 format of the full scale e inthe case of unipolar voltage ranges to a value outside the 5 and 105 format of the full scale e incases of thermocouple temperature measurement either to the dynamic of the acquisition string being overshot or to the sensor s standardized zone being overshot or to the dynamic of the compensation temperature 5 C a 85 being overshot Using internal compensation a normative atmosphere 0 C a 60 C is com patible with the 5 C et 85 C thresholds e where temperature is measured by thermo probes either to the dynamic of the acquisition string being overshot due to a sensor or wiring anomaly or to the standardized zone of the sensor being overshot Electric ranges Range Lower terminal Upper terminal 4 10 V 10 5V 10 5V 0 10 V 0 5V 10 5V 0 5 V 0 20 mA 0 25 V 1 mA 5 25 V 21 mA 1 5 V 4 20 mA 0 8 V 3 2 mA 5 2 V 20 8 mA TSX DM 37 33E 09 2000 41 Thermocouple ranges Range Lower terminal 1 Up
52. X CTZ 2A module the maximum frequency on each channel is 40 kHz e 2 independent up down counter channels for the TSX CTZ 2AA module the maximum frequency on each channel is 500 kHz Up down There are several possibilities which can be used on each channel counting signals First possibility see provisional diagram 1 See Provisional diagram 1 p 88 When using a single physical up down counting input the direction up or down counting is defined by the application by positioning a status 0 or 1 bit object Each up down counting channel can receive 5VDC or 24VDC signals The up down counting pulses are received on the inputlA e Second possibility see provisional diagram 2 See Provisional diagram 2 p 89 When using a single up down counting physical input the direction up or down counting is defined by positioning the second input in status 0 or 1 The up down counting pulses are received on the inputlA Note The pulses on the IA input will be up counted if the IB input has been at 1 for more than 3 micro seconds the pulses on the IA input will be down counted if the input IB has been at 0 for more than 3 micro seconds e Third possibility see provisional diagram 3 See Provisional diagram 3 p 90 Using two physical inputs an up counting input and a down counting input the up counting pulses are received on the the down counting pulses are re ceived on the IBinput Note All pulses on
53. annels Thermocouple 15 V continuous Thermoprobe Compatible with the chaining of sensors to the current source High level seeShared mode between channels p 45 Shared mode voltage allowed when operat ing between channels and ground 100 V continuous or 250 V eff mode Voltage surge permitted in input differential 30 V continuous powered module without external resistance of 250 Q 15 V continuous non powered module and without external re sistance 250 Q tween channels Voltage surge permitted in mode shared be 20 V continuous powered module 5 V continuous non powered module tween channels Voltage surge permitted in mode shared be 25 mA continuous module using not using voltage and with ex ternal shunts 250 Q Linearization Automatic Cold junction compensation Internal and automatic External for the Pt100 on channel 0 between 5 C et 85 C 46 TSX DM 37 33E 09 2000 TSX AEZ 414 Module TSX AEZ 414 Current for thermoprobes Continuous 1 437 mA PLC norms IEC 1131 IEC 68 IEC 801 UL508 UL94 Sensor norms IEC 584 EC 751 DIN 43760 DIN 43710 NF C 42 330 Module TSX AEZ 414 Electric ranges 10 V 0 10 V 0 5 V 1 5 V 0 20
54. anti clockwise TSX TAP 515 05 24 User cord base F anti clockwise direction TSX DM 37 33E 09 2000 137 Wiring accessories for incremental encoder TSX TAP 515 Mounting and measurements of the TSX TAP 515 05 24 Mounting ona The set square supplied makes it possible to fix the TSX TAP S15 05 24 on an AM1 Telequick plate type perforated plate or on any other support Mounting Thanks to its rifle nut the TSX TAP 515 05 24 can be mounted through a cabinet through a Its seal means the area between the interior and the exterior is guaranteed to be wa cabinet tertight max width 5mm joint perforation 37mm in diameter 138 TSX DM 37 33E 09 2000 Wiring accessories for incremental encoder TSX S15 Size Illustration TSX DM 37 33E 09 2000 139 Wiring accessories for incremental encoder TSX 515 Connecting an encoder with a TSX TAP S15 05 accessory General Connecting an encoder using a TSX TAP S15 05 accessory as intermediary re quires a specific cable to be created between the accessory and the encoder Illustration The TSX TAP 05 pin configuration is shown below TSX CPP H15 B 5V Wire to be fitted to be fitted V Q7 G This type of connection is compatible with encoders supplied with 5 V Heidenheim e Hengstler e lvo Ideacod 140 TSX DM 37 33E 09 2000 W
55. as es bring back a potential to the ground that was distanced on the terminal block It is therefore imperative that the following rules be followed e this potential should be less than the security voltage 48 V is the limit for France e ifcreating a reference potential of a sensor point caused a leakage current it would be necessary to make sure that all the leakage currents did not disturb the application TSX DM 37 33E 09 2000 21 Implementing the analog modules The network to ground the RC has a value of 20 MOhms 4 7 nF which results in a leakage current of 2 4 micro A for a reference voltage of 48 V yoo q euru e Using the referenced pre sensors in connection to the ground There are no technical constraints specifically for referencing the pre sensors to ground For security reasons it is however preferable to avoid bringing a ground potential distanced on the terminal block this could be very different to the ground potential in proximity 22 TSX DM 37 33E 09 2000 Analog input output module error processing 3 Processing errors on the analog input output modules General Processing errors on the analog modules consists of e processing input errors external errors internal errors e processing output errors output fallback Input modules e External errors In the event of a measurement range overshoot a sensor link error or when an erroneous adjustment parameter is sent the 9el
56. at s in this This Chapter contains the following Maps Chapter Topic Page Number of channels managed by the TSX 37 PLC 94 Sensor and encoder types used 96 General features of the TSX CTZ 1A 2A 2AA modules 97 Counting input features 98 Auxiliary input features 101 Pin configuration in the high density point SUB D 15 connectors 102 Pin configuration of a 20 pin HE10 type connector 104 Principle of connection for encoder type counting sensors 106 Example of module encoder connection with RS 422 line transmitter outputs 108 Example of PLC encoder connection with Totem pole outputs 109 Example of PLC encoder connection with NPN open collector outputs 110 Example of PLC encoder connection with PNP open collector outputs 111 Connection of supply and sensors on auxiliary inputs 112 Maximum phase shifting between inputs IA and IB 113 Connection principle for DDP type counting sensors 114 Connection of counting sensors and their supply 116 Connection of sensors on auxiliary inputs and their supply 117 General rules for implementation 118 TSX DM 37 33E 09 2000 93 Implementing up counting Number of channels managed by the TSX 37 PLC General All the TSX 37 TSX 37 05 08 10 21 22 PLCs can manage several counting chan nels and according to the TSX 37 PLC type they can have e two 500 Hz counting channels on discrete inputs e two built in 10 kHz counting channels e o
57. cation via a Modem PCMCIA card 193 Ata Glance 4 eser RE EE VAR NUR EE gi tu eiua 193 Ata Glance iae edm VEM PVC NERO ER eer sa s 194 Description ze eer OEE PFs a MEA qued US ete E rss 195 Installing the TSX MDM 10 196 Connecting to the telephone network 197 Connecting the 5 198 Electrical features and technical 5 lt 199 aia ee aes eee Oe ea ew 20 About the book At a Glance Document Scope Revision History User Comments This manual describes the various standard functions of the TSX Micro It includes 6 sections 1 Analog built in to bases 2 Counter built into bases 3 Communication built into the bases 4 Analog input output modules 5 Counting modules 6 Communication by PCMCIA cards Rev No Changes 1 Initial version Hard TSX 37 Tome 3 We welcome your comments about this document You can reach us by e mail at TECHCOMM modicon com TSX DM 37 33E 09 2000 About the book 10 TSX DM 37 33E 09 2000 The analog input output At a Glance Aim of this part What s in this part This part introduces the range of analog input output modules on offer TSX 37 This Part contains the following Chapters
58. channels can be assigned in FAST task In this case it is recommended that not too many analog input modules be assigned to FAST task as the system overhead time for processing these modules can be quite large compared to the FAST task cycle time Failure to observe this precaution can result in severe injury or equipment damage TSX DM 37 33E 09 2000 29 TSX AEZ 801 802 Range selection and overshoot monitoring Sensor link monitoring Each module allows a choice of two ranges for each of its inputs e 10 V and 0 10 V with a TSX AEZ 801module e 0 20 mA and 4 20 mA with a TSX AEZ 802 module The module performs an overshoot check for the chosen range In other words it checks that the measurement is between the lower and upper terminals defined in the following tables Outside these terminals saturation of the measurement string is likely and an overshoot error is signaled by a usable bit by the program Imod uleechannel ERR Generally modules allow a range overshoot of 5 on the full scale TSX AEZ 801 analog module Range Lower terminal Upper terminal Integer values available by default 10V 10 5 V 410 5 V 10500 0 10 V 0 5 V 410 5 V 500 10500 TSX AEZ 802 analog module Range Lower terminal Upper terminal Integer values available by default 0 20 mA 1 MA 21 mA 500 10500 4 20 mA 3 2 mA 20 8 mA 500 10500 For unipolar ranges
59. connection base ABE 7H08R10 or ABE 7H16R20 This base is used for a quick connection of e the 24 VDC supply for sensors other than the encoder e the encoder supply e the sensors on the auxiliary inputs preset confirmation capture Type of base to use according to the counting module e TSX CTZ 1A module use the reference ABE 7H8R10 or ABE 7H16R20 e TSX CTZ 2A module use the reference ABE 7H16R20 e TSX CTZ 2AA module use the reference ABE 7H16R20 e TSX CDP 3 connection cable or a TSX CDP 2 multi stranded sheathed cable TSX DM 37 33E 09 2000 107 Implementing up counting Example of module encoder connection with RS 422 line transmitter outputs Encoder e supply voltage 5VDC characteristics e output voltage differential 5VDC e output mailstop RS 422 standard line transmitter Diagram Illustration showing the 5 VDC Module CTZ principle H L L I i L i Encoder amp d L L L L L SUB D 15 high level data points connector Channel Illustration connection _ gt diagram TSX CTZ 1A 2A 2AA Encoder Cable 1 connected to encoder TSX CTZ NIN OO gt P m u m EPSR encoder supply return 1 make this link directly if the encoder is isolated from the ground 108 TSX DM 37 33E 09 2000 Implementing up counting Example of PLC encoder connection with Totem pole outputs Encoder e supply voltage 10
60. d according to one of the methods described be low e either on status 1 of the signal emitted on input IVale e directly by software e Capture The capture command of the current value is given according to one of the meth ods described below e on changing the status rising edge of the input ICapt falling edge of the input ICapt only for the TSX CTZ 2AA module e Or directly by software e either during the presetting on the physical entry IPres mode capture before preset on IPres Line control This input which is generally connected to the supply return output of an encoder input EPSR allows for checks to make sure that the encoder s supply is normal If a line break should occur on the cable holding the voltage of the encoder supply the error caused is indicated and can be explored by the application program Counter outputs up down counter has two counter outputs which can be associated via the pro gram to physical outputs situated on output modules These two counter outputs with enabling and deenabling conditions defined by the user in the coding matrix accessible from the adjustment function Note the provisional diagrams in the following pages are not shown in their entire ly e inthe case of TSX CTZ 2A 2AA modules a second high density 15 point sub D connector allows connection to the counting sensor relating to channel 1 it is shown in exactly the same way e onthe provisional diagram
61. erminal Wire color Orange White GND Shielding of the 2 wires set White BLU Blue e to connect each wire pull back the plastic cap from the terminal figure A e insert the wire in the terminal slot figure B e replace the cap using a screwdriver press on it to secure the wire in the slot fig ure C One tool is specifically for this use reference AMP 552714 3 The figures below show the connection sequences E iT ck Install a terminal spade onto the external shielding wire either by soldering or tacking and fastening it Then connect this to the ground screw of the 990 NAD 230 Modicon branching device as indicated in the figure below TSX DM 37 33E 09 2000 187 Connection Summary of the link cables TSX SCP 111 card TSX SCP 112 card TSX SCP 114 card TSX FPP 10 and TSX FPP 20 cards Summary table Cable type Product reference Designation Modem cable TSX SCP CC 1030 Connecting cable via DTE DCE 9 Modem RS 232D signals 3m Standard cable TSX SCP CD 1030 TSX SCP CD 1100 DTE DTE connection cable RS 232D 3m or 10m Summary table Cable type Product reference Designation Current loop cable TSX SCP CX 2030 BC cable 20mA 3m Summary table Cable type Product reference Designation Universal cable TSX SCP CX 4030 Universal cable type
62. ernal module temperature is then acquired cold junction The measurements then proceed as follows Scan cycle 520 ms T channel available for channel New value available for channel n Temp o a o Temp o internal o o internal o c c c c c c c c c c c c t oO oO a C M en N O O The polling cycle is always the same even if some channels or the internal temper ature are not in use it is equal to 520 ms Time Abbreviation Value Channel acquisition time T channel 104 ms Polling cycle time Tcycle 520 ms Note Initializing the module can take up to 1 5 s In the meantime the channel s status word signals the channels are not ready 40 TSX DM 37 33E 09 2000 TSX AEZ 414 Range selection user can select one of the following ranges for each channel with software 10V 0 10 V 0 5 V 0 20 mA 1 5 V 4 20 mA Pt100 Ni1000 e thermocouple J L N R S T and U The module ensures cold junction compensation for thermocouple ranges Cold junction temperature measurement can nevertheless be performed at the mod ule terminal block using a probe internal to the module or remotely using an exter nal Pt100 class A probe not supplied on channel 0 Overshoot Overshoot monitoring occurs whatever range has been selected monitoring The module checks that the measurement is between an upper and lower terminal
63. formity E Type 2 2 wire DDP compatibility Yes 3 wire DDP compatibility 5 Yes TSX DM 37 33E 09 2000 99 Implementing up counting Features of counting sensor supply check encoder or DDP Illustration Count sensors return supplye OV count sensor Table of features Optocoupler PS2701 1 L Voltage without encoder supply or DDP error gt 2 5V Current with supply fault detected 0 5mA Thresholds Voltage 30V possible up to 34V limited to thr in 24 Current for 2 5V U 30V lt 100 TSX DM 37 09 2000 Implementing up counting Auxiliary input features Table of features This table shows the auxiliary input features Inputs 24 VDC auxiliaries preset confir mation capture TSX CTZ 1A 2A TSX CTZ 2AA Logic Positive Positive Nominal val Voltage 24 V 24 V ues Current 7 mA 7 mA Sensor supply including ripples 19 30 V up to 34V possible limited to 1hr in 24 Thresholds state 1 Voltage 211V 211V Current gt 6 mA 1 gt 6 mA 1 In state 0 Voltage lt 5V lt 5V Current lt 2mA lt 2mA Voltage OK gt 18V gt 18V monitoring Fault lt 14V lt 14V thresholds Voltage sen when 24 V appears 2 ms lt t lt 5ms 3 2 ms lt t lt 5ms 3 RON check re when 24 V disappears lt 10 ms 3 lt 10 ms 3 sponse time Input impedance 3
64. function which occupies 12 5Kwords of program memory space Failure to observe this precaution can result in injury or equip ment damage DANGER Plugging in unplugging when on Inserting or removing the TSX MDM 10 communication card is prohib ited when the PLC is on Failure to observe this precaution will result in death or serious in jury 196 TSX DM 37 33E 09 2000 Communication via a Modem PCMCIA card Connecting to the telephone network Procedure To connect to the switched telephone network carry out the following steps Step Action Illustration 1 Connect the RJ11 port to the telephone adapter if the former is required X Plug the RJ11 port or the telephone adapter into a port on your telephone line If a device is already connected to this port unplug it then plug in the tele phone adapter in its place Plug the de vice back in at the back of the telephone adapter Insertthe PCMCIA card in the processor housing which is made for this Screw the card onto the processor to avoid itbeing moved at all when the PLC is on DANGER Inserting removing the card The host processor must be switched off when the card is inserted or removed Failure to observe this precaution will result in death or serious in jury TSX DM 37 33E 09 2000 197 Communication via a Modem PCMCIA card Co
65. hapter Topic Page Installing cards and cords for the TSX 37 2 156 PCMCIA card references 157 PCMCIA card operational display 158 Visual diagnostics of the PCMCIA card 159 TSX DM 37 33E 09 2000 155 Implementation of PCMCIA cards Installing cards and cords for the TSX 37 2 General To installa PCMCIA card assemble the connection accessory the activity type of the cord depends on the type of transmission support to be used then screw the movable cover fitted with fixing brackets to the terminal block The cover allows the PCMCIA card to be fixed to the TSX 37 2 The connector attached to the PCMCIA is a 20 point connector How toinstallthe attach the transmission support to the card you must first remove the cover card and the screwed to the unit then do the following Step Action 1 Connect the cord 2 Place the appropriate cover onto the unit taking care to insert the protector into the section cut away for this purpose so that the cable is integrated with the card Screw the cover back on 4 Then insert the card into the allocated housing in the host device Screw the card in in order to prevent any movement caused by the voltage and to ensure that it will operate effectively Diagram Diagram of the principle 156 TSX DM 37 33E 09 2000 Implementation of PCMCIA cards PCMCIA card references General The PCMCI
66. his cable is connected to the Modicon branching unit local site tap 990NAD23000 Illustration Modicon branching device PCMCIA card 990 NAD 230 00 Local site Tap TSX MBP 100 C 2 NT TSX MBP CE 030 060 cable t Illustration E IS pad VAM External wire Loop clamp Important the main shielding of the cable is grounded by using a metal loop clamp as interme diary in contact with the shielding braid which is itself attached to the chassis which supports the rack The cable must be grounded even if the PCMCIA card is not present 184 TSX DM 37 33E 09 2000 Connection Grounding the The connection cable from the PCMCIA card to the Modicon branching unit must be TSX CE 030 grounded as shown in the figures below 060 cable Carry out the following steps Step Action 1 Please insert the loop clamp in the cable This loop clamp is delivered with the Modicon branching unit Local Site Tap reference 990 NAD 230 00 2 Attach the loop clamp and the cable to the chassis with the cable linked to ground Illustration TSX MBP 100 5 4 y i E a m TSX MBP CE 030 m 7 MBP 060 cable Loop clamp ESS
67. hite White Green 5 D B Orange White White Orange Brown White 180 TSX DM 37 33E 09 2000 Connection RS 422 multi protocol asynchronous link connection General Type of connection Description of the TSX SCP CX 4030 cable There are no particular accessories required to connect the TSX SCP 114 card in character mode The RS 485 RS 422 PCMCIA card link cord is referenced TSX SCP CX 4030 It is 3 meters in length The TSX SCP 115 PCMCIA card is connected pin to pin to an industrial calculator type standard RS 422 device industrial TSX SCP 114 calculator 5 m TSX SCP CX 4030 The miniature 20 pin PCMCIA connector supports the signals a H Green White White Green 4700 Ba White Orange Orange White 10082 Brown White 1000 p TSX DM 37 33E 09 2000 181 Connection Connecting TSX FPP 20 cards General The TSX FPP 20 PCMCIA cards are connected to the FIP network via a TSX FP ACC4 connector To link the PCMCIA card the ACC4 connector you can choose e either a 1m cable reference TSX FPCG 010 e 3m cable reference TSX FPCG 030 The opposite figure details the elements which are required for connecting TSX 37 21 22 PLC s to the FIPWAY network e TSX FPP 20 PCMCIA card e TSX FPCG 010 030 unit e SX FP ACCA connection unit Diagram Connection
68. ili tate the connection of supplies and sensors on the auxiliary inputs e TELEFAST 2 connection bases are described in the current manual 106 TSX DM 37 33E 09 2000 Implementing up counting Description of e 1 Connection of an encoder to the high density 15 pin SUB D connector the different found on the TSX CTZ 1A 2A 2AA modules Taking into account the different en connection coder types this connection is your responsibility and is made up of elements connector to be connected to the encoder generally a 12 pin female DIN connector but to be defined according to the encoder connection used a high density 15 pin SUB D male connector to connect to the 15 pin SUB D female connector of the TSX CTZ 1A 2A 2AA modules A component provided separately under the reference TSX CAP H15 a cable with twisted pairs gage 26 and shielding for an encoder with RS 422 stan dard line sender outputs multi conductors gauge 24 with shielding for an encoder with Totem Pole outputs The cable shielding will be tress and steel strip the tress and steel strip contact with each connector s ground must be ensured by tightening across the whole diameter of the cable The connection of this cable to these two connectors varies according to the encoder supply type 5 VDC or 10 30 VDC and the output type RS 422 To tem Pole For example some connection types are described in the present chapter e 2 TELEFAST 2
69. in SUB D con nectors of TSX CTZ 1A 2A 2AA modules with the encoder and sensor supplies present as there is a risk of destroying the encoder some encoders cannot cope with sudden simultaneous switching on or cutting off of signals and supplies Wire section Use wires which have a sufficiently section so as to avoid drops in voltage mainly at 5V and overheating Example of a drop in tension for encoders supplied with 5V with a 100 meter long cable Wire section Encoder consumption 50 mA 100 mA 150 mA 200 mA 0 08 mm gauge28 1 1V 2 2V 3 3 V 4 4 V 0 12mm gauge 26 1 4 V 8 0 22mm gauge 24 0 8V 2 0 34mm gauge 22 0 25V 0 5V 0 75 V 1V 0 5mm 047 V 0 34 V 0 51 V 0 68 V 1mm 0 09 V 0 17 V 0 24 V 0 34 V Connection cable All cables which carry the sensor supplies encoders DDP etc and the counting signals must e be away from the cables carrying high energies e be covered with shielding linked to the mechanical ground on both the PLC and the encoder side equally e never carry signals other than the counting signals and the supplies relative to the counting sensors The PLC encoder connection cable should be as short as possible to avoid loops which create coupling capacities which can disrupt operation Note Make sure that the outward and return trip of one signal is carried in the same cable with the supplies if necessary In order to this cables with
70. ing connection Shielding connection Channel 1 output voltage Shared channels Shielding connection Shielding connection Channel 1 output current T Shared channels G3 Shielding connection TSX DM 37 33E 09 2000 67 TSX ASZ 200 68 TSX DM 37 33E 09 2000 Counter modules At a Glance General What s in this part This chapter is about counter modules This Part contains the following Chapters Chapter Chaptername Page 8 Counter modules Introduction 71 9 Counter modules Standard functions 77 10 Implementing up counting 93 11 TELEFAST 2 connection base ABE 7CPA01 121 12 TELEFAST 2 connection base ABE 7H08R10 7H16R20 129 13 Wiring accessories for incremental encoder TSX TAP 515 135 TSX DM 37 33E 09 2000 69 Counter modules 70 TSX DM 37 33E 09 2000 Counter modules Introduction 8 At a Glance Aim of this chapter What s in this Chapter This chapter serves as a general introduction to TSX CTZ counter modules This Chapter contains the following Maps Topic Page Counter modules General 72 Physical description 74 Installation and assembly of the TSX CTZ 1A 2A 2AA modules 75 TSX DM 37 33E 09 2000 71 Introduction Counter modules General General Functions TSX CTZ 1A 2A and TSX CTZ 2AA c
71. iring accessories for incremental encoder TSX S15 Connecting an encoder with a TSX TAP S15 24 accessory General Connecting an encoder using a TSX TAP 515 24 accessory as intermediary re quires a specific cable to be created between the accessory and the encoder Illustration The TSX TAP 515 24 pin configuration is shown below TSX CPP H15 Wire to be fitted G This type of connection is compatible with encoders supplied with 24 V Heidenheim Hengstler lvo Ideacod TSX DM 37 33E 09 2000 141 Wiring accessories for incremental encoder TSX TAP 515 Connection to modules with HE10 connectors Strand pre wired with 20 wires gauge 22 0 34 mm Sheathed and clad connection cable gauge 25 0 08 mm Connection cable gauge 22 0 34 mm This is designed to allow the inputs outputs of the HE10 connector modules to be connected to sensors pre actuators or terminals easily directly and wire to wire This pre wired strand is made up of e an HE10 connector with 20 0 34 mm section sheathed wires molded onto it at one end e and free wires differentiated by color coding according to norm DIN 47100 at the other Note A nylon fiber built in to the cable means the sheath can easily be stripped off Two references are available e TSX CDP 301 3 meters long e TSX CDP 501 5 meters long This is designed for connecting the HE10 con
72. junction Inyternal mode m am Thermocouple External mode Terminal block Thermocouple i Intermediate isothermal terminal block 1 Compensated cables and or thermocouple cables 2 Standard brass cables 54 TSX DM 37 33E 09 2000 TSX AEZ 414 Installation Installation recommendations for thermocouples e Using the cold junction compensation When measurements are made by thermocouple AND with internal compensa tion and only then the following installation instructions are recommended e the PLC should not be ventilated but convection should be natural e the ambient temperature should be less than 5 C per hour e the TSX AEZ 414 module should be mounted in the lower slots e the minimum clearance of the PLC configuration should be 150 mm in height D et 100 mm in width d m B ifi Installation be performed in the open air in a cabinet or in box provided these recommendations are followed The module will still function if these installation instructions are not followed There is however a risk that the precision of the measurements at the configured inputs in thermocouple ranges will be compromised In stable ambient temperature conditions the measurement will simply be scaled down by a value which is itself stable These installation restrictions do not apply to thermocouple B as it is not sensitive to the c
73. kO Circuit diagrams This output module performs the following functions e taking into account digital values corresponding to analog values to be obtained at the output A PLC task which the channels are assigned to calculates these values e dialog error processing with the PLC and especially the fallback setting of the output e digital analog conversion of the output values Diagram showing the principle 1000 Veff insulation Transmission using 2 channels simultaneously eA 4 outputs Interf Opto bus ill i continuous EL 58 TSX DM 37 33E 09 2000 TSX ASZ 401 Output processing General The outputs of the analog module TSX ASZ 401 have the following functions e write outputs e overshoot monitoring e digital analog conversion e refreshing outputs Write outputs The application gives the outputs standardized values 10000 a 10000 Overshoot If the values the application provides are less than 10000 or greater than 10000 monitoring the analog outputs saturate at 10 V or 10 V Thus an overshoot bit the program can use is at 1 Digital analog Digital analog conversion is done on 11 bits sign 2048 to 2047 conversion Rescaling occurs in the dynamic of the converter TSX DM 37 33E 09 2000 59 TSX ASZ 401 Refreshing The analog module TSX ASZ 401 outputs are refreshed in pairs at the end of the outputs task they are assigned to For e
74. l The TSX DMZ 10 card makes it possible to connect to the switched telephone net work STN to access the remote stations following the UNI TELWAY protocols or character mode This type of communication is available by using the Modem PCMCIA card as an intermediary It can only be installed in the PCMCIA acceptance slot of a TSX Micro PLC TSX 37 21 22 Version V2 3 3 194 TSX DM 37 33E 09 2000 Communication via a Modem PCMCIA card Description Diagram The TSX MDM 10 product comprises the following elements Address table Description depending on addresses Address Description 1 a Modem PCMCIA card 2 a cable to link up to the switched telephone network 3 meters long 3 a RJ11 port to connect to a telephone adapter 4 or directly to a telephone port 4 atelephone adapter in conformance with the country in which it was bought en abling link up to the telephone network TSX DM 37 33E 09 2000 195 Communication via a Modem PCMCIA card Installing the TSX MDM 10 card Choosing the Illustration the TSX MDM 19 card can only be installed in the PCMCIA receptor processor and channel of the TSX 37 21 22 PLC slot type ini B Only the TSX 37 21 22 PLC s version V X 3 3 are compatible with the TSX MDM 10 card CAUTION Using a PCMCIA memory card We recommend that you use a PCMCIA memory expansion module The CALL MODEM communication
75. l 4 Shared channels Input channel 5 Shielding connection Input channel 6 Shared channels Input channel 7 G3 TSX DM 37 33E 09 2000 35 TSX AEZ 801 802 36 TSX DM 37 33E 09 2000 The analog input module TSX AEZ 414 At a Glance Aim of this chapter What s in this Chapter This chapter describes the TSX AEZ 414 analog input module its features and its connection system This Chapter contains the following Maps Topic Page Introduction to the module TSX AEZ 414 38 Input processing 40 Features of the analog module TSX AEZ 414 46 Connections for the analog module TSX AEZ 414 49 Cabling recommendations for thermoprobes Pt 100 and Ni1000 52 Cabling and installation recommendations for thermocouples 54 TSX DM 37 33E 09 2000 37 TSX AEZ 414 Introduction to the module TSX AEZ 414 General Module TSX AEZ 414 The TSX AEZ 414 module is a multi range acquisition string with 4 differential in puts For each of its inputs and depending on the choice made in configuration the TSX AEZ 414 module offers the range e thermocouple J L 5 TorU e thermoprobe Pt100 1000 in 2 4 yarns e high level 10 V 0 10 V 0 5 V 0 20 mA with an external shunt or 1 5 V 4 20 mA with an external shunt It should be noted that external shunts are delivered with
76. lation lt 18 labeling of analog input output modules 19 Precautions and general rules concerning the wiring to the analog input output mod UES PITA ee es iur ee ata qe eee RD ERES 20 Analog input output module error processing 23 Processing errors on the analog input output 23 The analog input modules TSX AEZ 801 802 25 At amp Gla Mec 25 Introduction to TSX AEZ 801 802 26 Inp t processing venice A 28 Characteristics of TSX AEZ 801 802 analog modules 34 Connections for TSX AEZ 801 802 analog 35 The analog input module TSX AEZ 414 37 Ata Glance E E tio e eR UNUS ee tutae e bes 37 Introduction to the module TSX 7414 38 Input PrOCESSING aeng pasa thee ae TR E DR SCR E ne 40 Features of the analog module TSX AEZ 414 46 Connections for the analog module TSX AEZ 414 49 Chapter 6 Chapter 7 Part Il Chapter 8 Chapter 9 Chapter 10 Cabling recommendations for thermoprobes Pt 100 and Ni1000 52 Cabling and installation recommendations for thermocouples 54 The analog output module TSX ASZ 401
77. le TSX DM 37 33E 09 2000 115 Implementing up counting Connection of counting sensors and their supply Diagram Illustration showing the principle TSX CPP H15 TSX CTZ 1A J 3 Connection 24 VDC supply Counting sensors m o TELEFAST 2 ABE 7CPAO1 Connections with 3 wire DDP at output PNP Connections with 3 wire DDP at output NPN Connections with 2 wire DDP 1 when the counting sensors are of type DDP the EPSR input must be polarized encoder supply return e EPSR terminal 18 to 24VDC of the sensor supply terminal 26 or 28 e 0 VDC of the sensor supply terminal 27 to 0 VDC encoder supply terminal 25 116 TSX DM 37 33E 09 2000 Implementing up counting Connection of sensors on auxiliary inputs and their supply General This connection is done using a TELEFAST 2 pre cabling base e ABE 7H08R10 or ABE 7H16R20 for a TSX CTZ 1A module e ABE 7H16R20 for TSX CTZ 2A and TSX CTZ 2AA modules Diagram Illustration showing the TSX CTZ 1A principle ABE 7BV20 shared IPreso Wald IPreat Walt iCaptt SE M E EE CE 3 wire DDP PNP TSX DM 37 33E 09 2000 117 Implementing up counting General rules for implementation Installation General cabling advice We advise against connecting or disconnecting the high density 15 p
78. le 1 the extreme values V max 12 6 V and V max 10 25 V are within the 15 V band Therefore the shared mode is correct The table below shows example no 2 Channel Range MD MC V max V max V V V V 2 MD 2 MC MD 2 0 Type J 60 mV 15V 15 03 V 14 97 V 1 4 20 mA 5 2 V 10 V 12 6 V 74V 2 10V 10 5V 12V 6 75 V 17 25V 3 Type J 60 mV 10V 9 97 V 10 03 V In example 2 the extreme values V max 15 03 V et V max 17 25 V are not within the 15 V band Therefore the shared mode is too large TSX DM 37 33E 09 2000 45 TSX AEZ 414 Features of the analog module TSX AEZ 414 At a Glance General characteristics This Section describes the general features of the analog moduleTSX AEZ 414 This table contains the general features of the moduleTSX AEZ 414 Module TSX AEZ 414 Number of channels 4 Analog digital conversion 16 bit 65535 point conversion XA Acquisition cycle time 520ms Digital filtering 13 order Definable time constant Hardware filtering Outage rate 255 Hz high level 169 Hz thermocouples 10 8 Hz thermoprobes Insulation between channels and ground 500 V eff Insulation between channels None Insulation between bus and channels 500 V eff Input impedance differential mode 10MO Shared mode volt age allowed when operating between ch
79. m LL V M TSX SCP CD 1030 length 3m J2 TSX 37 33E 09 2000 165 Connection Connecting the TSX SCP 112 card Point to point or multidrop connection between a TSX 37 21 22 PLC and a connec General tion loop with 20 mA current is possible using the PCMCIA TSX SCP 112 card Note In all cases a supply of 24V 20 external to the TSX SCP 112 card should provide the current needed to supply the current loop This type of connection is possible using the TSX SCP CX 2030 cable 3m long Description of the miniature 20 pin PCMCIA connector supports the signals the m DIU l TSX SCP CX Supply White Blue Orange White H i 1 Go o1 REC White Green Bees IEMI pa iW 2 pap White Orange Supply Blue White Note A screw terminal block must be implemented to connect the TSX SCP 112 card in multidrop mode 166 TSX DM 37 33E 09 2000 Connection Point to point connection Diagram Point to point wiring of the TSX SCP 112 current loop PCMCIA cards Point to point is only done in 20mA mode when idle Station 1 Station 2 SCP 112 SCP 112 White c LT E ME Function block 1 Function block 2 Important the wires shielding must be connected to the shortest of the junction blocks TSX DM 37 33E 09 2000 167 Connection Multipoint connection Diagram Multipoint is only carried out in
80. m 2 89 Provisional diagram 3 90 Provisional diagram 4 91 How the EPSR is connected 92 TSX DM 37 33E 09 2000 77 Standard functions Down counter function General Illustration The down counting function makes it possible to count down pulses for 24 bits sign from a preset value between 0 and 16777215 and indicates that the current value is equal to or less than 0 The down counting range is between 16777216 and 16777215 provisional diagram valid downcounting space current measure value or lt at 0 ey eT 16777216 0 preset 16777215 with automatic preset 78 TSX DM 37 33E 09 2000 Standard functions Up counting function General The up counting function counts the pulses on 24 bits sign from 0 value to a pre defined value known as the setpoint value The up counting range is between 0 and 16777215 The change to setpoint value is reported The current value of the counter is always compared with two adjustable thresholds threshold 0 and threshold 1 Illustration Provisional diagram valid counting space current value measure gt setpoint value current value measure gt 1 threshold value current value measure gt 0 value SSS ea eS b threshold threshold 1 setpoint H 16777215 with automatic reset to 0 ARZ TSX DM 37 33E 09 2000 79 Standard functions Up down counting function I
81. mA 4 20 mA Full scale FS 10 V 5V 4V 20 mA 16 mA Maximum error at 25 C 1 0 03 FS 0 04 0 06 FS 018 FS 0 22 FS Maximum format 0 error at 0 30 FS 0 3396 FS 0 4 FS 0 4796 FS 0 59 FS 60 1 Resolution 1 mV 500 uV 400 uV 2 uA 1 6u Key 1 The details for the electric ranges include the entire input dynamic Module TSX AEZ 414 Thermoprobe ranges Pt100 Ni1000 Maximum error at 25 C 1 0 7 C 0 000788 x M 0 2 C Maximum format 0 error at 60 C 1 1 7 C 0 003753 x M 0 7 C Resolution 0 1 C Key 1 The details for the thermoprobe ranges are given using measurement M with a 4 wire configuration Module TSX AEZ 414 Thermocouple ranges B E J K L No R S T U Maximum error at 25 C in C E 2 3 6 1 8 1 6 1 7 1 6 1 5 2 6 2 9 1 6 1 3 C 1 3 36 38 46 48 46 37 42 46 46 38 Maximum format 0 error at E C 2 19 1 4 5 5 4 6 4 5 2 6 1 14 1 16 2 5 5 4 7 60 C in C 1 LC 3 191 55 69 77 68 7 145 166 71 59 Resolution 0 4 10 1 0 2 0 1 TSX DM 37 09 2000 47 TSX AEZ 414 Module TSX AEZ 414 1 The details for the thermocouple ranges include internal or external cold junction compensation after a stabilization of 30 mn and are given in a standard range envi ronment 2 E C indicates that external compensation is being used via channel 0 used in Pt100 with a class A well
82. mechanical type III E e PCMCIA 2 01 e The protection index for PCMCIA cards is PI 40 The PCMCIA FIPWAY TSX FPP 20 cards and FIPIO agent TSX FPP 10 conform to the following communication standards e the FIP protocol connection network management e the PCMCIA standard e the XWAY communication standard The PCMCIA TSX SCP 111 112 114 cards conform to the following communication standards e the UNI TELWAY MODBUS protocol connection network management e the PCMCIA standard e the XWAY communication standard 152 TSX DM 37 33E 09 2000 Introduction to the PCMCIA cards Compatibility General The PCMCIA TSX SCP 111 112 114 cards ensure communication with TSX 7 1000 series and Modicon PLCs aswell as other products compatible to UNIT TELWAY MODBUS and character mode PCMCIA cards are also MODBUS JBUS compatible with series 1000 PLCs The TSX FPP 20 FIPWAY card is compatible with the following FIPWAY devices e Model 40 PLCs TSX 47 455 TSX 67 455 with more recent versions than 5 0 e PLC TSX 17 e Compatible PCs connected using TSX FPP10 and TSX FPP20 cards TSX DM 37 33E 09 2000 153 Introduction to the PCMCIA cards 154 TSX DM 37 33E 09 2000 Implementation of PCMCIA cards 1 5 At a Glance Aim of this This chapter deals with the implementation of PCMCIA cards chapter What s in this This Chapter contains the following Maps 2 C
83. ment measurement measurement measurement measurement Calcul ce P Filtering Module scan 7 D Channel n Channel n Channel n Channel n Channel n raw value raw value raw value raw value raw value 32 ms 32 ms x 32 ms p 32 ms will have taken 3 or 4 new gross values per channel into account before the MAST task reads the value of the measurement e ifthe MAST task cycle is 10ms the module will only provide a new valuever Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan Start of scan MAST task scan Ao eee eee Y y of measurement Available Available Available Available Available measurement measurement measurement measurement measurement 3 3 Filtering Module scan Channel n Channel n Channel n Channel n Channel n raw value raw value raw value raw value raw value 32 ms 32 ms 32 ms 32 ms every 3 or 4 cycles of the MAST task 32 TSX DM 37 33E 09 2000 TSX AEZ 801 802 Measurement display The measurement given to the application is directly usable by the user who can choose between e using standard display 0 10000 or 10000 for the range 10 V e parametering his her displa
84. n General Illustration The TELEFAST 2 ABE 7CPA01 connection base ensures the transformation of a standard female 15 pin SUB D connector into a screw terminal block connector with e 32 terminals on two rows which make it possible to connect different sensors and their supply e 4checkpoint terminals 2 GND terminals 2 specific checkpoint terminals e 4terminals for connecting the sensor supply It is used for a rapid connection of proximity detector type sensors on a counting channel of TSX CTZ 1A TSX CTZ 2A and TSX CTZ 2AA modules This diagram shows a TELEFAST 2 ABE 7CPA01 with TSX CTZ modules TSX CTZ 2A or TSX CTZ 2AA TSX CPP H15 Counting sensors The 9 pin SUB D connector allows information to be sent to an Altivar when this base is used with analog inputs outputs 122 TSX DM 37 33E 09 2000 TELEFAST 2 ABE 7CPA01 Cabling layout Diagram Illustration of the cabling layout showing the Sa IM M I C CECI D CE TIE principle TSX DM 37 33E 09 2000 123 TELEFAST 2 ABE 7CPA01 Construction and mounting Construction Illustration 67 58 e 15 Mounting The ABE 7CPA01 connection base should be mounted on a 35mm wide DIN mounting rail 124 TSX DM 37 33E 09 2000 TELEFAST 2 ABE 7CPA01 Availability of the counting signals on the TELEFAST screw terminal block Use with Illustration
85. n wiring Itis possible to group similar signals with the same reference to ground in multi pair cables Failure to observe this precaution can result in severe injury or equipment damage 20 TSX DM 37 33E 09 2000 Implementing the analog modules Sensors and pre sensors WARNING Routing the wiring It is advisable to keep as much distance between the TOR all or noth ing input output measuring wires mostly relay outputs and the wiring that carries power signals Failure to observe this precaution can result in severe injury or equipment damage e Reference of the sensors and pre sensors in connection to the ground For all the modules which possess non isolated channels between them it is bet ter to use sensors or pre sensors which are not referenced in connection to ground To ensure that the measurement chain works well itis recommended that the fol lowing precautions be taken e The sensors should be close to each other within several meters e all the sensors are referenced at the same point which is reconnected to the ground of the module d Inptt ch 0 I 1 1 4 Schielding connection Input ch 1 3 5 gi Schielding connection S Input ch 2 i 1 e Using the referenced sensors in connection to the ground If the sensors are referenced in connection to the ground this can in certain c
86. naked wires at the end which are to be connect ed to the terminal block inside the device TSX SCP 114 TSX SCA50 J1 TSX SCP CU 4030 Note Using the branching device configures the card s wiring system and a branch type connection system TSX DM 37 33E 09 2000 177 Connection Description of Illustration the miniature 20 pin PCMCIA connector supports the signals TSX SCA 50 the TSX SCP CU 4030 cable J1 4 7 k Q ORRERA oH 017 5v 516 ov na Connection viaa Diagram of the principle TSX SCA 62 device TSX SCP 114 TSX SCA 62 FH TSX SCP CU 4530 Description of The miniature 20 pin PCMCIA connector supports the signals the TSX SCP CU 4530 cable TSX SCA 62 device sv 47k 17 1 16 1m 0 VL D VL 15 pin sub D TSX DM 37 33E 09 2000 178 Connection Connecting the TSX SCP 114 card to the Modbus JBus Introduction Type of connection Description of the TSX SCP CM 4030 cable The PCMCIA TSX SCP 114 card is connected to the Modbus bus using the TSX SCP CM 4030 series link cord which is connected to the TSX SCA 50 branch termi nal block The PCMCIA TSX SCP 114 card is directly connected to the connected equipment with the bias of the TSX SCA 50 cable Via its cable the PCMCIA card has naked wires at the end which are to be connect ed to the terminal block inside the device TSX SCP 114 TSX SCA50 9 TSX SCP CM 4030
87. nds to an open circuit on the thermocouple input This is not taken into account exactly at the same time as it appears it can be delayed by a maximum of 3 module cycles e g 1560 ms The same occurs when the error disappears In the event of an overload or an overshoot on the upper 10500 or lower 10500 terminal the module signals a range overshoot error e ifthe overload is less than 15 VDC positively or negatively the interchannel cross talk is not modified The overshoot is not destructive to the module e ifthe overload is between 15 and 30 VDC positively or negatively the interchan nel cross talk disables all module inputs The overshoot is not destructive to the module e ifthe overload is greater than 30 VDC positive or negative it can be irreversibly destructive for the module The range overshoot error is signaled while the mod ule is able to do so Note A sensor link fault with a 2 wire thermoprobe can cause saturation of the giv en input at a voltage between 15 and 30 VDC thus making the module inputs un usable TSX DM 37 33E 09 2000 43 TSX AEZ 414 Measurement filtering Measurement display The filtering performed is a first order digital filtering with a modifiable filtering coef ficient from a programming console even when the application is in RUN mode The user can select from 7 possible filtering values in the software configuration these are numbered 0 to
88. ne or more counting channels on the TSX CTZ 1A 2A 40 kHz or TSX CTZ 2AA 500 kHz modules module compatible with processors of a version above 2 Maximum The maximum number of counting modules which can be installed on a TSX 37 PLC number of depends on the number of channels used when counting 500 Hz and 10 kHz not counting exceeding modules e 2 modules for a TSX 37 05 08 10 PLC e 4 modules for a TSX 37 21 or TSX 37 22 PLC This table shows the maximum number of counting channels and TSX CTZ 1A 2A 2AA modules supported by the different types of TSX 37 PLC PLC type Number of counting channels Maximum number of On discrete in Built in 10 On the TSX 2 1 Total of puts 500 Hz kHz 2A 40 kHz and TSX channels CTZ 2AA 500 kHz module TSX 37 05 08 10 0 4 4 2 1 1 4 5 2 1 2 4 6 2 1 TSX 3721 0 7 7 4 2 1 6 7 3 3 2 6 8 3 3 TSX 3722 0 0 7 7 4 2 1 0 6 7 3 3 2 0 6 8 3 3 0 1 6 7 3 3 0 2 6 8 3 3 1 1 6 8 3 3 2 1 5 8 3 4 1 2 5 8 3 4 2 2 5 9 3 4 1 2 TSX CTZ 2A 2AA modules 94 TSX DM 37 33E 09 2000 Implementing up counting 2 3 TSX CTZ 2A 2AA modules 1 TSX CTZ 1A module 3 3 TSX CTZ 2A 2AA modules 4 2 TSX CTZ 2A 2AA modules 1 TSX CTZ 1A module TSX DM 37 33E 09 2000 95 Implementing up counting Sensor and encoder types used Sensors which can be used on the counting in puts Illustration
89. nector module inputs outputs to con nection and adaptation interfaces with fast wiring called TELEFAST 2 This cable is made up of 2 HE10 connectors and a flat clad sheathed cable with 0 08 mm section wires As the wires section is small they should only be used at inputs or outputs with a low current 100 mA per input or output Three references are available e SX CDP 102 1 meter long e SX CDP 202 2 meters long e TSX CDP 302 3 meters long This is designed for connecting the HE10 connector module inputs outputs to con nection and adaptation interfaces with fast wiring called TELEFAST 2 This cable is made up of 2 HE10 connectors and a flat clad sheathed cable with 0 34 mm section wires permettant le passage de courants plus lev s 500 mA Five references are available e TSX CDP 053 0 5 meters long TSX CDP 103 1 meter long TSX CDP 203 3 meters long TSX CDP 503 5 meters long 142 TSX DM 37 33E 09 2000 Communication via a PCMCIA card At a Glance Aim of this tab What s in this part This tab aims to describe communication via a PCMCIA card This Part contains the following Chapters Chapter Chaptername Page 14 Introduction to the PCMCIA cards 145 15 Implementation of PCMCIA cards 155 16 Connecting the PCMCIA cards 163 17 Communication via a Modem PCMCIA card 193 TSX DM 37 33E 09 2000 143 Communication via a PCMCIA
90. nels and ground 1000 V eff Insulation between channels Shared pulse Insulation between bus and channels 1000 V eff Input impedance 2 2 MQ 250 Q Maximum voltage surge authorized on the 30 V direct 7 5 V 30 mA inputs Norms IEC 1131 DIN 43760 UL508 IEC 584 ANSI MC96 1 NF C 42 330 Electric range 10V 4 20 mA Full scale FS 10V 20 mA Resolution 6 mV 3800 pulses 6 uA 3800 pulses Max error at 25 C 0 16 16 mV 0 15 PE 30 uA Max error on the scale at 60 0 46 PE 46 mV 0 4 PE 100 pA Electric range 0 10 V 4 20 mA Full scale FS 10V 20 mA Resolution 6 mV 1900 pulses 6 uA 1900 pulses Max error at 25 C 0 1 10 mV 0 15 20 pA error the scale 0 C to 60 0 46 PE 46 mV 0 4 PE 100 uA Maximum temperature deviation 0 068 10 C 0 054 10 C 34 TSX DM 37 33E 09 2000 TSX AEZ 801 802 Connections for TSX AEZ 801 802 analog modules General Connection The analog modules TSX AEZ 801 and TSX AEZ 802 have the same terminal block cabling The diagram below shows the terminal block cabling for the TSX AEZ 801 802 modules Input channel 0 Shared channels Input channel 1 Shielding connection Input channel 2 Shared channels Input channel 3 Shielding connection Input channe
91. nk RS 422 compatible reference TSX SCP 114 The cards from the TSX SCP 11 family each offer communication protocols 146 TSX DM 37 33E 09 2000 Introduction to the PCMCIA cards The protocols which can be used for each PCMCIA card are e the Modbus Jbus protocol e the UNI TELWAY protocol e character or asynchronous mode PCMCIA card The PCMCIA TSX FPP 20 card tolerates the FIP physical covering FIPWAY TSX FPP20 network This means TSX 37 2 PLC can be connected to a FIPWAY network and to equip ment belonging to manufacturers who want to connect their products to the FIPWAY network The card is equipped with for channel connection switches 1 see the illustration below allowing network and station number encoding The PCMCIA cards can also be used on equipment with a type III receptor such as the CCX 17 FTX 417 40 consoles or third party equipment for example PC com patibles Illustration of a PCMCIA card with channel connection switches in evidence PCMCIA card A TSX 37 PLC can be connected to a FIPIO bus and to a FIPIO agent with a PCM FIPIO agent bus CIA TSX FPP 10 card It ensures a link to the TSX 47 107 and April 5000 PLCs TSX FPP10 TSX DM 37 33E 09 2000 147 Introduction to the PCMCIA cards Illustration Modbus A TSX 37 2i PLC can be connected to a Modbus network using the PCMCIA TSX network card MBP 100 card It ensures a link with Modicon type PLCs Note PCM
92. nnecting the adapters The different Telephone adapters in conformance with the country in which they were bought adapters make it possible to guarantee the connection between the RJ11 port of the TSX MDM 10 PCMCIA card and the wall port of the telephone network To use the TSX MDM 10 card in a different country all you need to do is change the telephone adapter They are available under the following references TSX MDM ADT F adapter for French telephone lines TSX MDM ADT G adapter for German telephone lines TSX MDM ADT B adapter for Belgian telephone lines TSX MDM ADT 5 adapter for Spanish telephone lines TSX MDM ADT T adapter for Italian telephone lines 198 TSX DM 37 33E 09 2000 Communication via a Modem PCMCIA card Electrical features and technical specifications Electrical features Communication protocols Operational features Maximum operational temperature CE labeling This table shows the consumption of a modem PCMCIA card Voltage Physical current 5V 195mA The TSX MDM 10 card supports the different ITU TV 32 communication protcols The TSX MDM 10 card supports the following features AT command emission Half and Full Duplex communication automatic calls and responses calls with dialing pulses or ringing tones no TSX FAN ventilation module 50 C max with TSX FAN ventilation module 60 C max The TSX MDM 10 card conforms to
93. ntroduction Up down counting mode Up down counting mode illustration In module mode The up down counting function carries out up and down counting pulses from the same counter on 24 bits sign from a preset value in the up down counting range The up down counting range is between 16777216 and 16777215 with the possi bility of defining two setpoints a high and a low setpoint The current value of the counter is always compared with two adjustable thresholds threshold 0 and threshold 1 Provisional diagram valid upcounting downcounting space Current value gt with high setpoint current value gt threshold 1 current value gt threshold 0 current value gt with low Ss sc NUT 4 6777216 preset threshold 1 16777215 low setpoint threshold 0 threshold 1 The Up down counting range is between 0 and the value of the modulo from 1 to 33 554 431 with the possibility of defining a low setpoint The current value of the counter is always compared with two adjustable thresholds threshold 0 and thresh old 1 80 TSX DM 37 33E 09 2000 Standard functions Modulo mode Provisional diagram illustration up downcounting space current value gt threshold 1 current value gt threshold 0 current value gt with low setpoint ae ay LI 0 0 L preset modulo o low setpoint threshold 0 1 33 554 434
94. odule analog modules 19 Link sensor monitoring analog module TSX AEZ 414 43 Matching TELEFAST terminal blocks 15 pin SUB D connector 126 Measurement display analog module TSX AEZ 414 44 Measurement filtering analog module TSX AEZ 414 44 analog modules TSX AEZ 801 802 31 Measurement timing analog module TSX AEZ 414 40 Analog modules TSX AEZ 801 802 28 Modem PCMCIA card electrical features technical specifications 199 Module label analog modules 19 Mounting and measurements of the TSX TAP 515 05 24 138 Multidrop links for the TSX SCP 112 cards 173 N Nature of the conductors analog modules 20 Number of counting channels 94 Operational standard 152 Overload analog module TSX AEZ 414 43 analog modules TSX AEZ 801 802 31 Overshoot monitoring analog module TSX ASZ 200 65 Analog module TSX ASZ 401 59 analog modules TSX AEZ 801 802 30 TSX analog module AEZ 414 41 PCMCIA card compatibility 153 PCMCIA card consumption 191 PCMCIA card diagnostics 159 PCMCIA card display 158 PCMCIA card dynamic performances 169 202 TSX DM 37 33E 09 2000 Index PCMCIA card references 157 Physical description of the analog modules 15 Physical features of the PCMCIA 151 Pin configuration in the high density point SUB D 15 connector 102 of 20 pin HE10 type connector 104 Pre sensors analog modules 20 Processing errors analog modules 23 R Range analog modules 16 Range selecti
95. old junction compensation between 0 and 70 C Using an external cold junction compensation If a thermocouple with external cold junction compensation is used the temper ature of the cold junction must be obtained using a class A Pt100 probe on chan nel 0 probe not supplied Channels 1 2 and 3 of the module can thus be used as thermocouples In this case there are no specific restrictions on installing the module TSX AEZ 414 However the Pt100 probe must be put near the cold junction terminal block this means compensated cables need not be used but covered standard cables brass can be TSX DM 37 33E 09 2000 55 TSX AEZ 414 56 TSX DM 37 33E 09 2000 The analog output module TSX ASZ 401 6 At a Glance Aim of this This chapter describes the TSX ASZ 401 analog output module its features and its chapter connection system What s in this This Chapter contains the following Maps 2 Chapter Topic Page Introduction to the TSX ASZ 401 module 58 Output processing 59 Features of the analog module TSX ASZ 401 61 Connections for the analog module TSX ASZ 401 62 TSX DM 37 33E 09 2000 57 TSX ASZ 401 Introduction to the TSX ASZ 401 module General Module TSX ASZ 401 The TSX ASZ 401 module has four shared point analog outputs each with an range of 10 V available without energy provision without external energy supply on a charge of at least 2
96. on analog module TSX AEZ 414 41 analog modules TSX AEZ 801 802 30 Refreshing outputs analog module TSX ASZ 200 65 analog module TSX ASZ 401 60 Resolution analog modules 16 Routing of the cables analog modules 20 RS 422 multi protocol asynchronous link connection 181 S Safety measures for connecting PCMCIA cards 190 Sensor and encoder types used 96 Sensor link monitoring analog module TSX AEZ 802 30 Sensors analog modules 20 Separation 113 Signals on the TELEFAST ABE 7H16R20 screw terminal block 131 Standard display analog modules TSX AEZ 801 802 33 Summary of the link cables 188 T Terminal block label analog module 19 Thermocouple cabling Analog module TSX AEZ 414 54 Thermoprobe cabling Analog module TSX AEZ 414 52 TSX CTZ 1A 2A 2AA features 97 TSX MDM 10 description 195 TSX SCP 111 connection 164 TSX SCP 112 connection general 166 with multipoint 168 with point to point 167 U Up down counting function 80 Up down counting on TSX CTZ 1A 2A 2AA 85 Up counting function 79 Usage precautions analog modules 20 User display analog modules TSX AEZ 801 802 33 W Write outputs analog module TSX ASZ 200 65 analog module TSX ASZ 401 59 TSX DM 37 33E 09 2000 203 Index 204 TSX DM 37 33E 09 2000
97. or master passive when receiving active when sending 172 TSX DM 37 33E 09 2000 Connection Multidrop type link for the TSX SCP 112 cards General The examples below describe the different wiring possibilities for the TSX SCP 112 card with the JBU0220 0250 modules Important The 24V supply of each TSX SCP 112 in the loop must be connected whether it is active or passive otherwise the link will not function These supplies should have no potential shared pins between them Do not connect the 24 V supplies to the ground Example 1 Multidrop TSX SCP 112 master active TSX SCP 112 t SUPPLY White Blue JBU0220 0250 EMI PAP White Orange EMI PAP Blue White i i 1 1 i 1 i i i i 1 i 1 1 i 1 i 1 i i i i i Slave 2 passive TSX DM 37 33E 09 2000 173 Connection Example 2 Multidrop JBU0220 0250 master active for sending receiving JBU02200250 JBU0220 0250 i Master active sending receiving 21 EMI PAP White Orangd White Blue SUPPLY TSX SCP 112 Slave 2 passive 174 TSX DM 37 33E 09 2000 Connection Example 3 Multidrop JBU0220 0250 master active for sending receiving TSX SCP 112 slaves TSX SCP 112 hessa White Blue SUPPLY 9 JBU0220 0250 1 i 1 i White Orange PAP Blue white SUPPLY 1
98. ounter modules are half format modules which means that pulses with a maximum frequency of 40 KHz and 500 KHz to be count ed They can be put in any of the available positions on a basic TSX 37 05 08 10 or TSX 3721 22 except positions 1 and 2 which can only receive one standard format module These modules can not be placed in a mini extension rack The number of TSX CTZ 1A 2A 2AA counter modules that be used in a TSX 37 module is limited to two for a TSX 37 05 08 10 PLC and 4 for a TSX 3721 or TSX 3722 PLC with certain limitations The TSX CTZ 1A 2A and TSX CTZ 2AA modules allow each channel to have up counting down counting or up down counting functions e achannel for the TSX CTZ 1A module e two channels for the TSX CTZ 2A 2AA module The sensors used on each channel can be e either 5 VDC or 10 to 30VDC static outputs encoders to line transmitters to RS 422 standards or totem pole in this case the maximum counting frequency can reach 40 kHz TSX CTZ 1A 2A modules or 500 kHz TSXCTZ 2AA module e or mechanical contact outputs in this case the immunity of the input receiving counting pulses is increased in order to suppress bounces on closing the contact 72 TSX DM 37 33E 09 2000 Introduction Illustration TSX counting modules and detectors Photoelectric detector Proximity detector Incremental encoder ARI M TSX37 05 10 PLC s fii Hb TSX
99. ous fault Change card Operational error on commu KON nication bus Check connection and configura tion Operational error Check configuration Key o LED on LED off LED blinking 1 LED status unchanged When the ERR indicator lamp of the TSX FPP 20 card is flashing an external fault has occurred The following type of external faults can occur e Line fault e Station already present on the network e Incorrect encoding in the network station address Channel connect switch en coding TSX DM 37 33E 09 2000 159 Implementation of PCMCIA cards TSX MBP 100 Indicator lamp status cards ERR COM Meaning Corrective action Device switched off Check connection and supply No dialog Card inoperative e 4 1 Operating normally amp 2 Serious fault Change card Operational error Configure card from O Card not configured com PL7 Micro PLC TSX Micro munication cannot be start PL7 Junior or PL7 Pro Premium ed on the network PLCs 1 Operational error Check configuration and connection Ry Ry to the Modbus network The way in which the COM indicator is flashing indicates the nature of the problem Key eo LED on QO LED off LED blinking 1 The way in which the LED COM is blinking indicates the operational state of the network normal operation faults etc
100. over which allows for captivity of the screws and for personal pro tection Module reference label TSX DM 37 33E 09 2000 15 Introduction to analog modules Input output analog modules catalog At a Glance Here is the input output analog modules catalog Catalogue The table below shows the input output analog modules catalog Type of module Half format inputs Half format outputs Illustration Number of channels 8 4 2 Range 10V 0 20 mA Thermoprobe 10V 10 V 0 10 V 4 20 mA Thermocouple 0 20 mA 10 V 4 20 mA 0 10 V 0 5 V 0 20 mA 1 5 V 4 20 mA Current used on 24 VR 60 mA 86 mA 90 mA 150 mA Current used on 5 V 30 mA 40 mA 30 mA Insulating channels Common point Differentials Common point Resolution 12 bits 16 bits 11 bits sign Connections Screw terminal block TSX reference AEZ 801 AEZ 802 AEZ 414 ASZ 401 ASZ 200 16 TSX DM 37 33E 09 2000 General rules for implementing the analog input output modules 2 At a Glance Aim of this This chapter presents the general rules for implementing analog input output mod chapter ules What s in this This Chapter contains the following Maps 2 Chapter Topic Page Analog input output module installation precautions 18 labeling of analog input output modules 19 Precautions and general rules concerning the wiring to the analog input output
101. per terminal 1 B 0 32 F 1802 C 3276 F E 270 C 454 F 812 1493 F J 210 346 F 1065 C 1949 F K 270 C 454 1372 C 2502 F L 200 328 F 900 1652 F N 270 454 F 1300 C 2372 F R 50 C 58 F 1769 C 3216 F S 50 C 58 F 1769 C 3216 F T 270 454 F 400 C 752 F U 200 C 328 F 600 1112 F Key The terminals are given for the following conditions with internal compensation the ambient temperature is 20 C with external compensation the cold junction temperature is 30 Thermoprobe ranges Range Lower terminal 1 Upper terminal 1 Pt100 200 328 F 850 1562 F Ni1000 60 C 76 F 110 C 230 F Note If the range is overshot the value provided saturates at the value of the over shot terminal TSX DM 37 33E 09 2000 TSX AEZ 414 Sensor link monitoring Module behavior in the event of an overload Example of range overshoot 4 20 mA range Displayed value Measured value Range overshoot Tolerated overshoots 20 mA 20 8 mA This monitoring only occurs in the case of thermocouple measurements Neverthe less a range overshoot in the 4 20 mA 3 2 mA range does not cause a sensor link fault The sensor link fault correspo
102. ration connection diagram EPSR encoder supply return When the encoder does not have a supply return the EPSR input on the encoder side must be linked to the of the supply 1 make this link directly if the encoder is isolated from the ground TSX DM 37 33E 09 2000 111 Implementing up counting Connection of supply and sensors on auxiliary inputs General This connection is done using a TELEFAST 2 pre cabling base e ABE 7H08R10 or ABE 7H16R20 for a TSX CTZ 1A module e ABE 7H16R20 for TSX CTZ 2A and TSX CTZ 2AA modules Diagram Illustration showing the TSX CTZ 2A 2AA 5 principle 0 TSX CDP cable or TSX CDP 3 cable ABE 7BV20 shared Connection Encoder supply Connect sensors Y uxiliary inputs p Encoder with supply IPresO IPrest Veit LR voltage 10 30VDC 1 1 1 1 Mechanical S T H contact 10 30 VDC 2 wire DDP Encoder with 5VDC supply voltage uw 3 wire DDP PNP 5 VDC 112 TSX DM 37 33E 09 2000 Implementing up counting Maximum phase shifting between inputs IA and IB General An incremental encoder connected to a TSX CTZ 1A 2A 2AA module gives count ing pulses which are separated by 90 The module input signals are not rigorously separated by 90 according to the length of the connection cables The maximum separation limits allowed between signals IA and IB are 45 TSX DM 37 33E 09 2000 11
103. reminder of the reference and the type of module as well as giving the wir ing of the terminal block This two sided la bel can be completed by user information TSX DM 37 33E 09 2000 19 Implementing the analog modules Precautions and general rules concerning the wiring to the analog input output modules General In order to protect the signal in relation to the exterior noises in series mode and noises in common mode it is advisable respect to the following precautions concerning the nature of the conductors shielding of cables the association of conductors in cables routing of the cables the reference to ground of the sensors and pre sensors potential j the use of referenced sensors and pre sensors in connection to the ground Wiring precautions WARNING Nature of the conductors It is advisable to use shielded twisted pairs with a minimum section of 0 28 mm Failure to observe this precaution can result in severe injury or equipment damage WARNING Cable shielding It is advisable to reconnect the cable shielding at each end to the shielded restart terminal blocks ground terminal blocks Refer to the remarks on the reference of the sensors and pre sensors in connection to the ground See Sensors and pre sensors p 21 Failure to observe this precaution can result in severe injury or equipment damage WARNING Association of conductors i
104. s chapter connection system What s in this This Chapter contains the following Maps 2 Chapter Topic Page Introduction to the module TSX ASZ 200 64 Output processing 65 Features of the analog module TSX ASZ 200 66 Connections for the analog module TSX ASZ 200 67 TSX DM 37 33E 09 2000 63 TSX ASZ 200 Introduction to the module TSX ASZ 200 General Circuit diagrams Module TSX ASZ 200 The TSX ASZ 200 module has 2 shared pulse analog outputs and can provide the following ranges for each without energy provision without external supply e 10 Vona load of 1 min e 0 20 mA on a load of 600 e 4 20 mA on a load of 600 max This output module performs the following functions e taking into account digital values corresponding to analog values to be obtained at the output A PLC task which the channels are assigned to calculates these values e dialog error processing with the PLC and especially the fallback setting of the output e selecting the range for each output voltage or current e digital analog conversion of the output values Diagram of the principle 1500 Veff insulation Transmission using 2 channels simultaneously Convert Amp current Amp voltage 2 outputs uui xd 10V us S Amp current and 0 20 mA Amp voltage ontinuous continuous E 64 TSX DM 37 33E 09 2000 TSX ASZ 200 Output processing General Write outputs
105. s 2 3 and 4 the HE10 connector is not shown see provisional diagram 1 TSX DM 37 33E 09 2000 87 Standard functions Provisional diagram 1 General Using a single physical up down counting input the direction up down counting be ing defined by the application High density sub D 15 connector points for connecting count sensor Pulse input counting up down j Top turn input Supply reserved exclusively for encoder rollup of external supply connected to the HE10 connector Encoder supply return signal Encoder supply 5 VDC or 10 30 VDC according to the encoder type 4 Channel 0 preset input Channel 0 capture input Channel 0 capture input Auxiliary inputs Channel 1 1 preset input t Channel 1 1 input confirmation J L Channel 1 1 capture input Auxiliary input sensor supply 24 VDC HE10 connector for connecting supplies encoders and sensors and auxiliary inputs preset confirmation etc 1 only on TSX CTZ 2A module 88 TSX DM 37 33E 09 2000 Standard functions Provisional diagram 2 General When using a single up down counting physical input the direction up or down counting is defined by positioning the second input in status 0 or 1 High density sub D 15 connector points for connecting count sensor Pulse input counting up down Input counting direction count up down Jcount ugcount dow
106. s recommended and the cover should be recon nected to the terminals intended for this purpose Shielding recovery Example 1 4 wire thermoprobe Positive supply probe i i Input channel 0 g E Input channel 0 i i S ic 4 wire thermal supply probe o robe Shielding connection a Example 2 2 wire thermoprobe Positive supply probe 3 4 Input channel 0 E bg 3 Input channel 0 i Negative 4 i 2 wire thermal supply probe 2 ic probe 9 Q Shielding connection Example 3 wire thermoprobe Positive supply probe 1 i 3 wire thermal probe CO O xoojq euru Shielding connection Example 4 2 4 wire thermoprobe Positive supply probe F 1 i 4 wire thermal probe connection 8 i gt 2 Input channel 1 gi Input channel 1 O 1 1 4 wire thermal Supply probe p Shielding connection i 50 TSX DM 37 33E 09 2000 TSX AEZ 414 Example 5 High level thermocouple encasing Input channel O 1 Input channel 0 High level Shielding connection 1 voltage Input channel 1 o ME Int channel 1 MM Shielding connection eEuruuJe Input channel 2 Input channel 2 Thermocouple Shielding connection 1 External shunt 250
107. still detect the duplicate address If the duplicate address is not detectable for 5 seconds the node changes mode and begins to flash once per second TSX DM 37 33E 09 2000 161 Implementation of PCMCIA cards 162 TSX DM 37 33E 09 2000 Connecting the PCMCIA cards 1 6 At Glance Aim of this chapter What s in this Chapter This chapter is about connecting the PCMCIA cards This Chapter contains the following Maps Topic Page Connecting the TSX SCP 111 card 164 Connecting the TSX SCP 112 card 166 Point to point connection 167 Multipoint connection 168 Dynamic performances 169 Connecting the TSX SCP 112 to April 5000 7000 PLCs 171 Multidrop type link for the TSX SCP 112 cards 173 Connecting the TSX SCP 114 card to the UNITELWAY network 177 Connecting the TSX SCP 114 card to the Modbus JBus 179 RS 422 multi protocol asynchronous link connection 181 Connecting TSX FPP 20 cards 182 Connecting TSX FPP 10 card 183 Connecting TSX MBP 100 card 184 Connecting the TSX MBP CE 030 060 cable on the Modicon 990 NAD 230 00 186 connection device side Summary of the link cables 188 Safety measures for connecting PCMCIA cards 190 PCMCIA card consumption 191 TSX DM 37 33E 09 2000 163 Connection Connecting the TSX SCP 111 card Point to point connection in character mode Type of connection Description of the T
108. supply Leesa T5 return signal LP 3 Table of the 5VDC signals 5VDC signals Pins IA input 1 IA input 2 IB input 10 IB input 11 12 input IZ input Encoder supply 5 VDC 15 0 VDC 8 Encoder supply return 13 102 TSX DM 37 33E 09 2000 Implementing up counting Table of 10 30 VDC signals 10 30 VDC signals Pins IA input 9 IA input 2 IB input 3 IB input 11 IZ input 12 IZ input 5 Encoder supply 10 30 VDC 7 0 VDC Encoder supply return 13 The encoder supply return signal must be connected to the module to prevent an error from arising TSX DM 37 33E 09 2000 103 Implementing up counting Pin configuration of a 20 pin HE10 type connector General Illustration A connector to connect the auxiliary inputs and the power supplies for encoders and other sensors Note In the case of TSX CTZ 2A 2AA modules this connector is shared by both channels Pin configuration diagram for the HE10 connector Rollup supply to Connector s SUB D 15 points 5VDC or 10 30VDC input sensor supply Channel 0 preset input Channel 0 input count confirmation Channel 0 capture input Auxiliary inputs Channel 1 1 preset input Channel 1 1 input count confirmation Channel 1 1 capture input Auxiliary input sensor supply 24 VDC 1 uniquely for TSX CTZ
109. ta tions is increased The line is more loaded which improves the quality of the signal transmitted When the connection is made according to the diagram above the number of sta tions can be increased artificially up to a maximum of 16 by loading the line at one end This can be done by incorporating a load resistance This load resistance can be connected to any junction block provided it is inserted between pins 17 and 19 of the TSX SCP 112 cards The value of resistance R simulating the load of N stations is determined by this formula R U N x 20 Rin U external supply voltage N number of stations to be simulated Example An installation physically contains 6 stations with multidrop connection according to the diagram above with an external supply of 24 V The line performances will be those of 10 stations simulating the load of 4 supple mentary stations via a resistance 24 4 x 20 0 3 Note The load resistance should not produce an inductive effect otherwise it could fail to function Use a thick layer type resistance 170 TSX DM 37 33E 09 2000 Connection Connecting the TSX SCP 112 to April 5000 7000 PLCs General Point to point type link JBU0220 or JBU0250 module active The PCMCIA card TSX SCP 112 20 mA current loop allows April communication modules of type JBU0220 and JBU0250 to be connected The multidrop connection of the PCMCIA TSX SCP 112
110. tage is switched on and ensure that the card will operate faultlessly 150 TSX DM 37 33E 09 2000 Introduction to the PCMCIA cards Physical features Diagram Description PCMCIA card This table describes the different labels in the above diagram Label Description Fitted card Zamak body PCMCIA connector Outer cover Movable cover Na Link cord with protector The movable cover 5 ensures that the card s operation can be displayed in its workspace The designation of the two LEDs is serigraphed onto the front panel of the movable cover The product reference label shows the type of PCMCIA card It is affixed to the outer cover 4 The metallic protector 6 attached to the end of the cord connected to the PCMCIA card prevents the cord from being pinched by the movable cover The protector elim inates the risk of bending the cord which could damage the quality of the connec tion TSX DM 37 33E 09 2000 151 Introduction to the PCMCIA cards Operational standard General PCMCIA cards connected to a TSX 37 conform to the standards of usage referred to below according to the applicable country Marine VB Veritas DNV GL LROS Petrochemistry FM Energy EDF ENEL e US Standards UL508 CEI 1131 2 e Canadian Standard CSA C22 2 142 e CEI 1131 e Conforms to rules FCC B e EC labeling e Standard PCMCIA
111. technique O FIPWAY ok gt receptor TSX FPCG 010 030 PCMCIA card Note To implement a FIPWAY network consult the FIPWAY network reference manual Important The TSX FPCG 010 and 030 cables can only be connected to and disconnected from the PCMCIA card when the PLC is off 182 TSX DM 37 33E 09 2000 Connection Connecting TSX FPP 10 card General The TSX FPP 10 PCMCIA cards are connected to the FIPIO bus via a TSX FP ACC4 or TSX FP ACC12 connector To link the PCMCIA card to the ACC4 ACC12 connector you can choose e either a 1m cable reference TSX FPCG 010 e ora3m cable reference TSX FPCG 030 The opposite figure details the elements which are required for connecting TSX 37 21 22 PLC s to the FIPIO remote input output bus e TSX FPP 010 PCMCIA card e TSX FPCG 010 030 cable e TSX FP ACCA connection unit Diagram Connection technique receptor PCMCIA card 2 TSX FPCG 010 030 Important The TSX FPCG 010 and 030 cables can only be connected to and disconnected from the PCMCIA card when the PLC is off TSX DM 37 33E 09 2000 183 Connection Connecting TSX MBP 100 card General Connection technique for the PCMCIA card Description of the TSX MBP CE 030 060 cable The TSX MBP 100 PCMCIA card is connected to the Modbus network by using a TSX MBP CE 030 3m long branching cable or a TSX MBP CE 060 6m long branching cable T
112. tering with a modifiable filtering coef ficient from a programming console even when the application is in RUN mode The mathematical formula used is as follows Mes 1 a x Val a x with a filter efficiency Val gross input value Mes 1 previous measurement delivered to the application Mes measurement delivered to the application In configuration the user chooses the filtering value from 7 possible values 0 to 6 This value can consequently be modified even when the application is in RUN mode Filtering required Value to choose yoppeonoviivy a Filtering response time Cut off rate Hz No filtering 0 0 0 Hardware filtering Little filtering 1 0 750 111 ms 1 431 2 0 875 240 ms 0 664 Average filtering 3 0 937 496 ms 0 321 4 0 969 1 01s 0 158 Strong filtering 5 0 984 2 03s 0 078 6 0 992 4 08 s 0 039 TSX DM 37 33E 09 2000 31 TSX AEZ 801 802 Note About measurement filtering e filtering is inhibited in quick cycle e the modules continue with their acquisitions and therefore their filtering calcula tions without considering the cycle time of the application task For example e ifthe MAST task cycle is 120 ms module used in normal cycle the module 120 ms Start of scan Start of scan MAST task scan i Acceptance of measurement Acceptance of measurement i i Available Available Available Available Available measure
113. the European Directive for Telecommunications DTTC 98 13 EC The guaranteed immunity level of the card in radiated electromagnetic fields is 3V m above this threshold communication faults may appear this conforms to the CEM 89 336 CEE Directive which is applied to residential commercial and light industry sites The TSX MDM 10 card conforms to the 73 21 CEE Low Voltage Directive modified by 93 68 CEE TSX DM 37 33E 09 2000 199 Communication via a Modem PCMCIA card 200 TSX DM 37 33E 09 2000 Index A ABE 7CPAO01 cabling 123 Analog module TSX AEZ 414 38 Analog module TSX ASZ 200 64 Analog module TSX ASZ 401 58 Analog modules 14 Analog modules catalog 16 Analog modules TSX AEZ 801 802 26 Association of the conductors analog modules 20 Auxiliary input features 101 C Cabling for the analog module TSX AEZ 414 49 Cabling for the analog module TSX ASZ 200 67 Cabling for the analog module TSX ASZ 401 62 Cabling of modules TSX AEZ 801 802 35 Characteristics of analog modules TSX AEZ 801 802 34 Connecting an encoder TSX TAP 515 05 140 an encoder with a TSX TAP 515 24 141 TSX FPP 10 183 TSX FPP 20 182 TSX MBP 100 184 TSX MBP CE 030 060 Modicon 990 NAD 230 00 connection device side 186 Connecting the adapters 198 Connecting the EPSR input 92 Connecting the TSX SCP 112 to April 5000 7000 PLCs 171 Connecting the TSX SCP 114 card to the Modbus Jbus 179 Connecting the TSX
114. the minimum of the range 09 or 10000 g99 e the minimum terminal corresponding to the minimum of the range 100000000 44 TSX DM 37 33E 09 2000 TSX AEZ 414 Shared mode between channels These minimum and maximum terminals are integers between 30000 and 30000 For thermocouple and thermoprobe ranges The user can choose between two display modes e Temperature display the values are provided in tenths of a degree by default in standardized units e tenths of degrees Celsius if the unit selected at configuration is C e tenths of degrees Fahrenheit if the unit selected at configuration is F e standardized display the user can select a standardized display 0 10000 e g 0 10000 g99 specifying the minimum temperatures corresponding to 0 and 10000 To define the shared mode between channels when they are configured in different ranges follow the rule below for each channel the size of the shared mode the size of the useful signals differ ential mode 2 must be within the 30 V band or again 15 V in relation to a central reference point The table below shows example no 1 Channel Range MD MC V4 max V max V V 2 MD 2 MD 2 0 60 mV 10V 10 03 V 9 97 V 1 4 20 5 2 V 10 V 12 6 V 74V 2 10V 10 5 V 5V 0 25 10 25 V 3 Type J 60 mV 10V 9 97 V 10 03 V In examp
115. the product Circuit diagrams This input module has the following functions selection of the input range for each channel polling of input channels by multiplexing and value acquisition analog digital conversion 16 bits of input measurements overshoot monitoring of input values in relation to the declared range linearization for thermoprobes Pt100 and Ni1000 linearization and internal or external cold junction compensation for thermocouples e user formatting of the input measurements for display in directly usable units physical units or user range e sensor link error detection in thermocouple ranges 38 TSX DM 37 33E 09 2000 TSX AEZ 414 Diagram showing the principle ES ES Multiplexing of inputs Opto Interf for int ontinuous continuous converter TSX DM 37 33E 09 2000 39 TSX AEZ 414 Input processing General The inputs of the analog modules TSX ASZ 414 have the following functions e measurement timing e range selection e overshoot monitoring e sensor link monitoring e module behavior in the event of an overload e measurement filtering e measurement display e shared mode determining between channels Measurement The cycle time of the module TSX AEZ 414 and consequently the sampling period timing are independent of the sector frequency 50 Hz or 60 Hz When 4 channels have been fully acquired the int
116. tion and assembly of the TSX CTZ 1A 2A 2AA modules Installation in a A TSX 37 05 08 10 PLC can receive a maximum of 2 counting modules TSX CTZ TSX 3705 08 10 1A TSX CTZ2A or TSX CTZ2AA These modules can be inserted in position 3 and PLC 4 of a TSX 05 10 PLC and position 5 and 6 of a TSX 08 PLC Illustration TSX 37 05 10 Installation of a A TSX 3721 or TSX 3722 PLC can receive a maximum of 4 counter modules within TSX 3721 22 PLC the limit of the number of channels generated by the PLC e 4TSX CTZ 1A modules e 3 TSX CTZ 2A 2AA modules 1 TSX CTZ 1A modules These modules can be inserted in the following positions 3 4 5 et 6 Illustration TSX DM 37 33E 09 2000 75 Introduction In a mini extension rack It forbidden to assemble the TSX CTZ 1A or the TSX CTZ 2A 2AA module in a mini extension rack Illustration 76 TSX DM 37 33E 09 2000 Counter modules Standard functions 0 Aim of this This chapter introduces the different standard features of the TSX CTZ 1A 2A 2AA chapter counter module What s in this This Chapter contains the following Maps Chapter Topic Page Down counter function 78 Up counting function 79 Up down counting function 80 Up down counting on TSX CTZ 1A 2A 2AA modules 82 Provisional diagram 84 Up down counting on TSX CTZ 1A 2A 2AA modules 85 Provisional diagram 1 88 Provisional diagra
117. tion with Totem pole outputs 109 Example of PLC encoder connection with NPN open collector outputs 110 Example of PLC encoder connection with PNP open collector outputs 111 Connection of supply and sensors on auxiliary inputs 112 Maximum phase shifting between inputs 113 Connection principle for DDP type counting sensors 114 Connection of counting sensors and their supply 116 Connection of sensors on auxiliary inputs and their supply 117 General rules for implementation 118 TELEFAST 2 connection base ABE 7CPA01 121 Ata Glance eb ce Feeder ele cA RENTUR UR Dx da M ids 121 Introduction 24 Sid WeYad yy 122 Cabling layouts rr or sr ERI rs CR ERE EE See XU 123 Construction and 124 Availability of the counting signals on the TELEFAST screw terminal block 125 Matching TELEFAST terminal blocks and 15 pin SUB D connector 126 TELEFAST 2 connection base ABE 7H08R10 7H16R20 129 Ata 5 E PSY M RE eer Yd se Xe 129 Ata GIANC TP 130 Availability of the signals on the TELEFAST screw terminal block 131 Correspondences between TELEFAST terminal blocks and HE10 connector 132 Wiring accessories for incremental encoder TSX TAP 515 T
118. twisted pairs should be used ideally 118 TSX DM 37 33E 09 2000 Implementing up counting Encoder and Encoder supply auxiliary sensor encoder must supply e be reserved exclusively for supplying the encoder to cut off parasitic pulses which could disrupt the encoders which contain sensitive electronics e be placed as near as possible to the TELEFAST 2 base to reduce drops in volt age and couplings with other cables e be protected against short circuits and overloading by fast blow fuses e have a good level of endurance to be able to cut off micro outages Important The polarity OVDC of encoder and auxiliary sensor supplies must be grounded as close to the supplies as possible The cables carrying supply voltages should have their shielding grounded TSX DM 37 33E 09 2000 119 Implementing up counting 120 TSX DM 37 33E 09 2000 TELEFAST 2 connection base ABE 7CPA01 1 1 At a Glance Aim of this This chapter aims to introduce the TELEFAST 2 connection base ABE 7CPA01 chapter What s in this This Chapter contains the following Maps Chapter Topic Page Introduction 122 Cabling layout 123 Construction and mounting 124 Availability of the counting signals on the TELEFAST screw terminal block 125 Matching TELEFAST terminal blocks and 15 pin SUB D connector 126 TSX DM 37 33E 09 2000 121 TELEFAST 2 ABE 7CPA01 Introductio
119. ures This table contains the general features of the moduleTSX ASZ 200 Module TSX ASZ 200 Number of channels 2 Module response time 300 us 400 us Digital analog conversion 11 bits sign 4096 pulses 11 bits 2048 pulses Insulation between channels and ground 1500 V eff Insulation between channels Shared pulse outputs Insulation between bus and 1500 V eff channels Voltage surge permitted on the 30 V direct Load limit 10 mA max load 1 kQ 600 max 12 V max min Protection Permanent short circuit Permanent open circuit Maximum temperature deviation 0 083 10 C 0 107 96 10 C Norms IEC 1131 UL508 ANSI MC96 1 NF C 42 330 Range 10V 0 20 mA 4 20 mA Full scale FS 10V 20 mA Resolution 5mV 10 uA Typical error between 0 and 60 C 0 4 FS 40 mV 0 5 FS 125 uV Maximum error at 25 C 0 5 FS 50 mV 0 57 FS 114 uV Maximum error at 60 C 0 58 FS 58 mV 0 83 FS 166 uV 66 TSX DM 37 33E 09 2000 TSX ASZ 200 Connections for the analog module TSX ASZ 200 At a Glance This shows the connections for the analog module TSX ASZ 200 Connection The diagram below shows the cabling for the TSX ASZ 200 module Channel 0 output voltage Shared channels Shielding connection Shielding connection Channel 0 output current Shared channels Shield
120. xample if channels 0 and 1 are assigned to the FAST task whose cycle time is 2 ms and channels 2 and 3 are assigned to the MAST task whose cycle time is 23 ms The channels will be refreshed as follows e e e e e e e e e e e e e e e End of End of End of End of End of End of End of End of End of End of End of 2ms 41 L 1 L E O E E E E FAST task cycle Refresh channel 1 Refresh channel 2 1 5 Refresh channel 3 MAST task cycle End of cycle End of cycle FM a 23 ms Note As channels 0 1 and 2 3 are together it is impossible to assign channels 0 and 2 to one task e g MAST and 1 and 3 to another e g FAST 60 TSX DM 37 33E 09 2000 TSX ASZ 401 Features of the analog module TSX ASZ 401 At a Glance This Section describes the general features of the analog moduleTSX ASZ 401 General features This table contains the general features of the moduleTSX ASZ 401 Module TSX CTC 401 Number of channels 4 Module response time 400 us Digital analog conversion 11 bits sign 4096 pulses Insulation between channels and ground 1000 V eff Insulation between channels Shared pulse Insulation between bus and channels 1000 V eff Voltage surge permitted on the outputs 30 V direct Load limit 5 mA max load 2 mini
121. y format giving the minimum and maximum values re quired Standard display The values are displayed in standardized units e fora unipolar range 0 10 V TSX AEZ 801 0 20 mA TSX AEZ 802 or 4 20 mA TSX AEZ 802 they are displayed from 0 to 10000 0 000 to 100000 00 e fora bipolar range 10 V TSX AEZ 801 they are displayed from 10000 to 10000 10000 o99 to 10000 User display The user can choose the range of values in which the measurements are expressed by choosing e the minimum terminal which corresponds to the range minimum 09 or 100000 000 e the maximum terminal which corresponds to the range maximum 100000 These minimum and maximum terminals are integers between 30000 and 30000 TSX DM 37 33E 09 2000 33 TSX AEZ 801 802 Characteristics of TSX AEZ 801 802 analog modules At a Glance This section describes the general features of the analog modulesTSX AEZ 801 802 General This table contains the general features of the modulesTSX AEZ 801 802 characteristics Modules TSX AEZ 801 TSX AEZ 802 Number of channels 8 Analog Digital conversion 12 bits 4096 pin successive approximation Acquisition cycle Normal cycle 32ms time Quick cycle 4ms x number of channels used Digital filtering 13 order Configurable time constant Hardware filtering 33Hz cut off rate Insulation between chan

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