Sure-Lites 3 Phase user manual 4.8 to 16.7kw
Contents
1. Function Description Keypad Text Voltage Input Measures the AC Input Voltage to the Inverter VIN Voltage Output Measures the AC Output Voltage from the Inverter V OUT Current Output Measures the AC Output Current from the Inverter If OUT optional Normally Off loads is connected it will read the sum of Normally On and Normally Off outputs Battery Voltage Measures Battery Voltage V BATT Battery Current Measures the Battery Current When in charge mode the BATT current will be positive When in Inverter mode the current will be negative VA Output Multiplication of the output voltage and output current VA OUT Inverter Watts Multiplication of the battery voltage and the battery current INV WATTS Inverter Minutes Total minutes the system has run on inverter INV MIN Temperature Measures the ambient temperature of the electronics TEMP enclosure System Days Total days the system has been in service SYS DAYS 113782 System Users Manual Control Functions Control functions are available by pressing CONTROL to get to the Control Menu and then pressing the desired function Table 5 3 Control Functions Function Keypad Text Test Log TEST LOG Event Log EVENT LOG Initiate Test TEST Alarm Log ALARM Buzzer Silence BUZZER TEST LOG View the Test Log of the last 75 monthly or Yearly Tests View the Date Time Duration Output Voltage Output Current Temperature and Fault Status2. 4 113782 System Users Manual Service and Support We are committed to outstanding customer service A service technician is available 24 hours a day 365 days a year Service is also available 24 hours a day to give you access to technical notes and product information You can also visit our web site NOTE Please have your unit s Serial and Model numbers available when you call this number is located behind the right door Contact SERVICE one of the following ways Service Number 610 868 5400 Service Fax 610 954 8227 T 5 113782 System Users Manua CHAPTER2 Environment Make sure the environment is a clean cool dry place with normal ventilation Storage Temperature Store the batteries in the system or battery cabinet at 18 to 40 C 0 to 104 F Batteries have a longer shelf life if they are stored below 25 C 77 F Keep stored batteries fully charged Recharge the batteries every 90 120 days The system or battery cabinet without
3. Use the left and right scroll key to change event number Use the ENTER key to select desired event number Use the left and right scroll key to view event information about the event Use the TEST LOG key to return to the event number EVENT LOG Identical to the TEST LOG except this log records the past 75 events TEST Pressing the TEST key will initiate a 1 minute test This test will be recorded in the Event log since it is not part of the scheduled monthly or yearly test ALARM View the Alarm log of the last 50 alarms View the Date Time and Alarm Use the left and right scroll key to change alarm number Use the enter key to select alarm number Use the left and right scroll key to view information about the alarm Use the ALARM key to return to event number BUZZER Pressing this key silences the audible buzzer from a fault condition or an intermittent beep when the inverter is under battery power If a fault caused the buzzer to alarm and the alarm is silenced the buzzer will return after 24 hours or after the fault is cleared Program Functions User Program Functions All program functions are password protected The password for user level is 1234 When the PROGRAM keypad is pressed the display will prompt the user for the password After the password is entered 1234 ENTER key the user can change the Date Time Month Test Date Month Test Time Yearly Test Date and Yearly Test Time Load Reduction Fault Low
4. 13 Cabinet Cooling Cable Entry Access Freestanding NEMA Type 1 Forced Air during emergency mode Top or Side Front 113782 System Users Manual CHAPTER MAINTENANCE AND SERVICE The Self testing feature of the inverter ensures that the system is tested at least once per month for 5 minutes and once per year for 90 minutes If there are any problems with the self tests the fault log shall indicate which faults occurred Please see the fault descriptions and troubleshooting guide A few simple maintenance operations performed periodically will help ensure many years of trouble free operation Battery terminals should be checked for tightness and corrosion If severe corrosion is evident maintenance is required to correct this situation Since the unit depends on unrestricted airflow for cooling of power handling components it is important to keep the air vents free of any obstruction If the environment tends to be extremely dusty occasionally blow away any accumulation of dust on components Please follow the shutdown procedure before cleaning CAUTION Follow the shutdown procedure See Chapter 3 before cleaning An authorized technician only should perform Service 14 113782 System Users Manual Table 7 1 Preventive Maintenance Schedule PERFORM SERVICE EVERY SERVICE TO PERFORM 3 MONTHS 6 MONTHS 12 MONTHS x 1 TEST UNIT NOTE Perform manual test o
5. VAC Alarm High VAC Alarm Ambient Temp Alarm and Near Low Battery settings Time is always in the 24 hour standard Example 4 00 PM is 16 00 113782 System Users Manual Table 5 4 Program Functions Parameter Format Factory Default MM DD YY Month Date Year Current Date HH MM Hours Minutes Eastern Stand Time 1 5 00 MM Month 01 Low VAC Alarm VVVV Volts High VAC Alarm VVVV Volts 999 9V Ambient Temp Alarm DDD Degrees Centigrade Near Low Battery VVVV Volts See Table 5 5 Near Low Battery Voltage is in VVVV Volts The last digit entered is after the decimal place I E 430 ENTER will register 43 0VDC Please refer to table 5 5 Load Reduction Fault is in AAAA Amps The last digit entered is after the decimal place 480 ENTER will register 48 0 Amps If the output current under battery power is 10 percent below this number the alarm will be set Low AC Voltage Alarm is in VVVV Volts The last digit entered is after the decimal place 1200 ENTER will register 120 0 Volts If the Input AC Voltage goes below this number the alarm will be set High AC Voltage Alarm is similar to Low AC Voltage Alarm Ambient Temperature Alarm is in DDD Degrees Centigrade I E 75 ENTER will register 75 deg C When the ambient temperature internal to the inverter enclosure goes above the set point the alarm will be set Table 5 5 Near Low Battery Voltage DC VOLTAGE NEAR L
6. batteries may be stored at 20 to 70 C 4 to 158 F Ventilation The air around the unit must be clean dust free and free of corrosive chemicals or other contaminants Do not place the system or batteries in a sealed room or container Operating Temperature System can operate from 20 to 30 C 68 to 86 F and up to 95 relative humidity The batteries service life is longer if the operating temperature stays below 25 C 77 F Batteries The temperature should be near 25 C 77 F for optimum battery performance Batteries are less efficient at temperatures below 18 C 65 F and high temperatures reduce battery life Typically at about 35 C 95 F battery life is half of what it would be at a normal temperature of 25 C 77 F At about 45 C 113 F battery life is one fourth of normal Make sure that heaters sunlight air conditioners or outside air vents are not directed toward the batteries These conditions can make the temperature within battery strings vary which can cause differences in the batteries voltages Eventually these conditions affect battery performance If the batteries are not in the system remember that the batteries should be installed as close as possible to the unit to reduce DC wiring costs and improve battery performance Do not allow tobacco smoking sparks or flames in the system location because hydrogen is concentrated under the vent cap of each cell of the battery Hydrogen
7. is highly explosive and it is hard to detect because it is colorless odorless and lighter than air Every type of battery can produce hydrogen gas even sealed maintenance free batteries The gas is vented through the vent caps and into the air mainly when the unit is charging the batteries The batteries produce the most hydrogen when maximum voltage is present in fully charged batteries the batteries do not produce hydrogen during float charging The amount of current that the charger supplies to the batteries not the battery ampere hour determines how much hydrogen is produced High Altitude Operation The maximum operating ambient temperature drops 1 C per 300m 2 F per 1000 ft above sea level Maximum elevation is 3000m 10 000 ft 6 113782 System Users Manual CHAPTER3 Startup and Shutdown Procedure Refer to the Installation Manual to secure the unit and install AC and DC wiring STARTUP PROCEDURE For the initial startup of the system follow the instructions in the Startup and Warranty Validation Form Failure to do so will void warranty CAUTION HAZARDOUS VOLTAGES ONLY QUALFIED SERVICE PERSONNEL SHOULD PERFORM PROCEDURE 1 Verify that the installation switch located on the inverter chassis is in the OFF position Verify that AC input is disconnected 2 Press and hold the DC Pre charge switch located on the inverter chassis for approximately five seconds and then install the battery fuse If a large fla
8. OW BATTERY 144VDC 130VDC 180VDC 162VDC 240VDC 216VDC 113782 System Users Manual CHA PTER6 SPECIFICATIONS Sure Lites 3 Phase General Specifications input Voltage Input Power Walk in Input Frequency Synchronizing Slew Rate Protection Harmonic Distortion Power Factor 120 208 or 277 480Vac 3 phase 4 wire 10 15 Limiting inrush current to less than 125 10 times for 1 line cycle 60Hz 3 50Hz Available upon request 1Hz per second nominal Input Circuit Breaker lt 10 5 lag lead Output Voltage Static Voltage Dynamic Voltage Harmonic Distortion Output Frequency Load Power Factor Inverter Overload Protection 120 208 or 277 480Vac 3 phase 4 wire Load current change 4 battery discharge 4 3 for 25 load step change 6 for a 50 load step change recovery within 3 cycles lt 3 THD for linear load 60Hz 05Hz during emergency mode 5 lag to 5 lead 115 for 5 minutes Output Cicuit Breaker Battery Type Charger Protection Disconnect Optional Runtimes Valve regulated sealed lead calcium Contact factory for additional battery types Microprocessor controlled for various battery types and temperature compensating recharge per UL924 spec Automatic low battery disconnect automatic restart upon utility return Fuse and Fuse Circuit Breaker above 24KVA Extended runtimes available Consult factory for additional information En
9. RY BATTERY FAULT PRESENT READY CHARGING POWER N 72 lan F AN FN CJ CJ EA N C AS NE YY N VIN V OUT rom f 5 2 METER L 2 V BATT BATT VA OUT 4 5 CONTROL TEST LOG EVENT LOG INV WATTS INV MIN TEMP 7 8 9 PROGRAM em SYS DAYS U CLEAR ENTER TEST ALARM BUZZER ll Figure 5 1 Front Panel Display 9 113782 System Users Manual Control Panel Keypads Table 5 1 Keypad Functions Key Name Description Meter Blue Pressing this key will activate Meter Functions Control Red Pressing this key will activate Control Functions Program Black Using this key you can enter passwords or change parameter values To enter passwords press PROGRAM enter the password and press ENTER NOTE A password must be entered to change parameters Enter Grey This key records or enters a task you perform using the control panel keys This key functions as Left scroll key This key functions as Right scroll key 0 This key works as a number key it is also used to display active alarms when in CONTROL Mode 1 through 9 These keys work as number keys Meter Functions Meter functions are available by pressing the METER keypad to get to the Meter Menu and then pressing the desired function keypad See figure 5 1 Table 5 2 Meter Functions
10. Sure Lites 3 Phase Inverter System 4 8 kW 16 7 kW Users Manual 113782 System User Manual CAUTION READ ENTIRE MANUAL AND REVIEW ALL DOCUMENTATION BEFORE ATTEMPTING SYSTEM INSTALLATION FOR SERVICE OR INSTALLATION INFORMATION TELEPHONE 610 868 5400 24 HR HOTLINE FAX 610 954 8227 FOR YOUR PROTECTION PLEASE COMPLETE AND RETURN WARRANTY REGISTRATION CARD IMMEDIATELY 1 113782 System Users Manual This unit contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside this unit IMPORTANT SAFEGUARDS When using electrical equipment you should always follow basic safety precautions including the following 1 READ AND FOLLOW ALL SAFETY INSTRUCTIONS 2 Do not install the system outdoors 3 Do not install near gas or electric heaters or in other high temperature locations 4 Use caution when servicing batteries Depending on battery type batteries contain either acid or alkali and can cause burns to skin and eyes If battery fluid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 5 Equipment should be mounted in locations where unauthorized personnel will not readily subject it to tampering 6 The use of accessory equipment not recommended by COMPANY may cause an unsafe condition and void the warranty 7 Do not use this equipment for other than its intended u
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12. ll types of lighting loads The batteries are sized and tested per UL 924 and Life Safety Code ANSI NFPA 101 providing emergency power for a minimum of 90 minutes If the duration of a power failure is greater than the batteries storage capability the inverter will automatically shut down when the battery voltage reaches 85 of the nominal DC voltage This feature protects the battery from being permanently damaged from a deep discharge that could cause cell reversal This battery protection feature is called Low Voltage Disconnect or L V D When the AC power is restored after a full discharge the system will be ready for another power failure within 24hrs If another power failure occurs before the 24 hour recharge time the run time will be decreased The front panel display incorporates an alphanumeric 2x20 LCD character display LED status indicators and a 4 x 4 keypad All user interface functions are available from the front panel assembly Utilizing a small footprint this unit is for use with any lighting load including quartz HID incandescent fluorescent and halogen HOW TO USE THIS MANUAL This manual tells you how to start operate and communicate with your unit and lets you know how to get more information for special situations Please record your unit s model number serial number and part number below You can find these numbers on the labels on the inside panel Model Number Serial Number Part Number
13. nly when critical load is connected but not required Output voltage should be present m Confirm operations of front panel indicators X 2 INSPECT BATTERIES m All connections are tight Connections have no corrosion Clean if necessary x CLEAN UNIT NOTE Unit must be shut down during this service uS Inspect air vents and clean if necessary Clean excessive dust from inside cabinet s ae Clean excessive dust from fan s X Indicates when to perform service Lines below the X are for the date of service 113782 System Users Manual TROUBLE SHOOTING CHART abeyon Jedoud 10 pe1oeuuoo JOU J8ul10JSUEJ uonounjjeul Jo pue J9JSUBIL 9 l99Jop 10 591195 SJJ90 JO Junowe UOJM 01 s 80 19M M A18eq ul MOT Ayloedeo A syyeg LL Ayuejod Aiayeg eigeordde ji Jeuiqeo Alsyyeq ui sesnj 3 uedo peuous sepoip peo paHoys pexoo q SJUSA ysy 00 e1njejeduie Jua quy pepeeoxe Bulag Hues e1eduie 3o4A 1ndino 19JJ9AMU1 96ejjoA indui 9Y ON 1891 5 uonisod 1JO ui UO U91IMS UONE EISU jueis
14. sconnected by some other means Circuit breaker open the AC Present LED would not be illuminated When the control circuit senses that the line has dropped below an acceptable level Black Out Brown Out or Transient the inverter will energize for at least one minute So if the power failure was a momentary glitch the AC present LED would be illuminated but the inverter would be running System Ready When the system has adequate battery voltage to transfer the System Ready LED will illuminate This feature prevents damage from multiple deep discharges of the battery Battery Charging When the AC Mains is connected to the line and the battery is charging under normal conditions the Battery Charging LED will illuminate Battery Power When the inverter is producing output power battery is being discharged the Battery Power LED will be illuminated Fault This is a Summary Fault indication When there is a fault condition present the Fault LED will illuminate To view which fault is present use the keypad and LCD display feature The front panel display will provide the user with a variety of information It has a full compliment of Meter functions Control functions and Program functions 8 113782 System Users Manual CHAPTERS5 Front Panel Display The Front panel consists of a 2 x 20 alpha numeric LCD display with LED Back lighting 5 Status LED indicators and a 4 x 4 keypad for user interface AC SYSTEM BATTE
15. se 8 Qualified service personnel must perform all servicing of this equipment SAVE THESE INSTRUCTIONS The installation and use of this product must comply with all national federal state municipal or local codes that apply If you need help please call Service 2 113782 System Users Manual User s Guide An on site permanent log of the inspection testing and maintenance of the emergency electrical power supply system shall be maintained in accordance with the Manufacturer s operating manual The log shall include The date on which the inspection testing and maintenance exercise was carried out The name of the person s who performed the inspection testing and maintenance A note of any unsatisfactory condition observed or discovered and the steps taken to correct the condition 3 113782 System Users Manual CHAPTERI INTRODUCTION Keep this manual and the Svstem Installation Guide in the folder mounted inside the unit This unit is a microprocessor controlled PWM Pulse Width Modulated pure sine wave based DC to AC power inverter utilizing IGBT technology It integrates a fully automatic 3 rate battery charger a solid state transfer system control circuitry self testing and recording digital meter display and maintenance free sealed lead calcium type batteries The system components are carefully matched to make the unit a completely self contained fully automatic standby power source for operation on a
16. sh occurs the batteries are not connected properly Call service immediately 9 Energize the Mains AC input by turning on the units input circuit breaker and or the Distribution Panel breaker located upstream from the inverter 4 Turn the installation switch to the On position The Front Panel display should now be illuminated and a slight hum should be heard from the inverter transformer The unit is now charging and the output should be energized SHUTDOWN PROCEDURE 1 Interrupt the AC Mains to the machine by the Distribution Panel Breaker or the machines input circuit breaker The Inverter should then start 2 Turn the installation switch located on the inverter chassis to the off position The inverter should stop 3 Disconnect the main battery fuse located on the inverter chassis CAUTION HAZARDOUS VOLTAGES STILL EXIST AT THE BATTERY TERMINAL BLOCK AND WITHIN THE SYSTEM AUTHORIZED SERVICE TECHNICIANS MUST DISCHARGE DC CAPACITORS AND TURN OFF UTILITY POWER BEFORE SERVICING EQUIPMENT CAUTION DO NOT LEAVE THE SYSTEM SHUTDOWN FOR A PROLONGED LENGTH OF TIME LEAD BASED BATTERIES WILL EXPERIENCE PERMANENT DAMAGE FROM LACK OF CHARGING AFTER A FEW MONTHS 7 113782 System Users Manual CHAPTER4 OPERATION The following is a description of the status LED s located on the front panel AC Present When the AC Mains is present the LED will illuminate If a power failure was long in duration or the AC mains was di
17. vironmental Altitude Operating Temperature Storage Temperature Relative Humidity lt 10 000 feet above sea level without derating 20 to 30 degree Celsius 20 to 70 degrees Celsius electronics only lt 95 non condensing General Design Generator Input Control Panel Metering Alarms Communications Manual Maintenance Bypass Alarm Contacts Warranty Factory Start up 5 Year Service Plan Stand By UPS PWM inverter type utilizing IGBT technology with 2mS transfer time Compatible with generators Microprocessor controlled 2 x 20 charactor Display with touch pad controls amp functions 5 LED indicators amp alarm with ring back feature Input amp Output Voltage Battery Voltage Battery amp Output Current Output VA Temperature Inverter Wattage High Low Battery Charger Fault Near Low Battery Low Battery Load Reduction Fault Output Overload High Low AC Input Volts High Ambient Temperature Inverter Fault Output Fault Optional Circuit Breaker Trip RS 232 port DB9 Standard Optional Summary Form C Contacts 1 year standard warranty includes all parts labor amp travel expenses within 48 contiguous states Up to 10 years prorated warranty on batteries Extended warranties preventative maintenance and customized service plans are available Purchase factory start up amp receive 1 additional year of warranty Purchase 5 year service plan amp receive free factory start up Physical
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