User manual - SurA Chemicals GmbH
Contents
1. with a diameter of 2 5 to 3 mm and coating thickness between 1 4 and 1 5 mm 3 4 Guidelines for exposure time Type Coating thickness Surface Approximate time Label 1 0 2 0 mm 1 10 cm 5 min Label 1 5 2 0 mm 1 100 cm 7 min Text 1 5 2 5 mm bis 60 mm height 5 min Text 1 5 2 5 mm gt 60 mm height 1 1 5 min Surface 1 0 2 0 mm d lt 60 mm 5 min Surface 1 5 2 5 mm d gt 60 lt 150 mm 1 1 1 5 min 2 Always experiment to check out that these examples of application apply to the current case Check curing by pressing a fingernail into the coated surface If the pressure mark is no longer visible after a short time the curing is complete In case of doubt cut sar SurA Chemicals Phone 49 36 41 35 29 0 Ami Posener Weg 2 Fax i 49 36 41 35 aan P hemicals D 07751 Bucha b Jena Germany wwwsurachemicasde SS User manual through the label to ascertain that it is hard throughout If this is not the case the curing time must be extended a minute at a time Over curing by setting the time too long will do no harm Note where bigger surface areas are involved the curing time can be divided up to avoid damage to the surface Example 7 minutes 1 1 1 4 minutes The principle for the curing process is that a section has been completely cured if further exposure no longer alters the degree of hardness of that area and the surface is no longer sticky 3 5 General Notes At the end of the expo2. User manual SurALux Light Curing Box 8201 Updated 15 July 07 1 0 SurACer 4450 specifications in brief see Product Information The SurACer 4450 makes it possible to upgrade advertising materials innovatively with its combinations of materials and processes e Components with no isocyanates skin irritation and environmental hazards eliminated e Cured under light rapidly hardened e Stable when mixed easy to handle e Highly transparent 3 dimensional in effect e Resistant to weather and UV light suitable for outdoor use e Highly adhesive enduring bond e Very flexible multiple applications Under the SurALux curing light 8201 SurACer 4450 hardens so quickly that the material is ready for delivery much sooner and thus more cheaply than has been the case for earlier comparable products The advantages include environmentally friendly storage and disposal and the fact that transport by mail services is risk free SurACer 4450 is distributed in convenient reasonably priced quantities which involve no additional costs 2 0 SurALux Light Curing Box 8201 The Sur ALux Light Curing Box 8201 is the means of curing coatings made with SurACer 4450 The result will be see through coating of the substrate crystal clear and highly flexible The substrate may have been produced by silkscreen printing inkjet dye sublimation or printed transfers SurACer 4450 will coat all these The material of the s
3. es also to the lights and fuses 2 incorrect assembly or the insertion of parts not obtained from the manufacturer 3 claims for replacement of materials consequential damage or loss of production 5 4 Damage sustained during transport and anything missing from the goods supplied must be notified immediately in writing to the supplier whose fax number is 49 3641 352929 sar SurA Chemicals sie aa aes x Fax 49 36 41 35 29 29 Am P sener Weg 2 h Is t online d hemicals D 07751 Bucha b Jena Germany wwwsurachemicalsde o SS User manual The damage and incompleteness must also be reported to the delivery company and the seller For the rest the sellers terms and conditions of business and guarantees will apply 5 5 If it is necessary to return the box to the supplier this is only permitted in the original packing and on a disposable palette with functional transport safety devices The box must be placed upside down i e with the adjustable feet facing upwards on the pallet If the original packing is not used by the customer for return of the box any damage during transport will be charged to the customer and invoiced accordingly Exchange or replacement of accessories or repair will be organised via the seller curl SurA Chemicals Phone 49 36 41 35 29 0 A Fax 49 36 41 35 29 29 el Am Posener Weg 2 mail chemicals t online d hemicals D 07751 Bucha b Jena Germany wwwasurachemicalsde S
4. f the timer 4 1 Reading out how long the lamps have been in use 1 Switch the box on 2 Then press the AZ key 3 The period of use appear on the display in hours minutes and seconds 4 2 Re setting the total period of lamp use to zero 1 Plug in the box 2 Press and hold down the AZ key 3 Switch the box on 4 Now release the AZ Symbol einf gen key The box is ready for use 4 3 Pressing the AZ key while the lamp is on 1 The lamps are functioning 2 If the AZ key is pressed the box will switch itself off and the curing process will be interrupted 3 A P will appear on the display to signify Parking The figure after the P is the exposure time which has been set After the dot the remaining exposure time is displayed 4 When the Start Stop p Symbol einfigen key is pressed exposure will continue If continuous curing is the plan this method of switching on and off is not recommended 4 4 Electricity cut 1 Switch off the box 2 When the electricity returns switch the box on again The display will show 5 5 3 Do the necessary programming for the curing process and press the Start Stop key sar SurA Chemicals sie aa ae x Fax 49 36 41 35 29 29 Am P sener Weg 2 h Is t online d hemicals D 07751 Bucha b Jena Germany wwwsurachemicalgde SS User manual 4 5 Resetting 1 The box is switched off 2 Press down the AZ key 3 Switch on the box by using the On Off key 4 After a sho
5. rALux 8201 i EEEE Tray of the shunt On Off switch Timer sets the curing time Fig 1 Controls of the SurALux 8201 Light Curing Box Fig 2 SurALux 8201 Light Curing Box with tray of the shunt pulled to open position curl SurA Chemicals Phone 49 36 41 35 29 0 Fax 49 36 41 35 29 29 Am Posener Weg 2 mail chemicals t online d hemicals D 07751 Bucha b Jena Germany wwwsurachemicaisde S User manual 3 1 Using the timer to set the curing time i mim ee STANT sTor Fig 3 SurALux 8201 timer Using the and keys set the curing time desired The maximum curing time that can be set is 10 minutes 3 2 Starting and stopping the curing process Start the timer by pressing the Start Stop key This starts the curing process Whatever the set time it is possible to interrupt the curing process by pressing this key again at any moment The internal cooling fan will start up automatically after approximately 3 minutes and will remain in action up to the start of the next curing cycle The decreasing curing time is displayed When the curing process is finished 5 5 appears on the display and there will be an auditory signal 3 3 Factors that influence the necessary curing time the thickness of the coat to be cured e the size of the area to be cured the type of film used 2 the temperature of the SurACer 4450 Try out the curing of SurACer 4450 on labels
6. rt time release the AZ key All current values are deleted apart from how long the lamps have been in use 4 6 Changing the tubes 1 Switch off the box and disconnect the plug from the mains 2 Warning The box heats up during the curing process 3 Before being opened to have the tubes replaced the box must without fail be allowed to cool sufficiently 4 Turn the box through 180 and lay it carefully down on its upper side 5 Carefully unscrew the bolts for the lower part of the box and remove the bottom section of the housing 6 Pull out the shunt remove the clips and take the tubes out of their sockets 7 Putin the new tubes and reassemble the box in reverse order of the instructions above Note tube replacement If only one of the lights is being replaced the total numbers of hours registered by the timer should not be reset If there is an electricity cut the procedure as in 4 4 must be followed when the box is next used 5 0 Guarantee transport 5 1 The SurALux light curing box 8201 is guaranteed for 24 months from the date of purchase For repair or replacement it must be returned to the manufacturers at the purchaser s cost 5 2 The guarantee covers 1 faults in the box such as defective materials functions or workmanship 2 damage to the box during transport 5 3 The guarantee does not cover 1 faults caused by faulty operation improper use abuse of the equipment or wear and tear which appli
7. sary air pressure prepare to press the foot control but do not do until so the cartridge is aimed at the label with the power of the needle at the label centre The shot of doming material will diffuse to the edge on its own if required more can be added to achieve the right coating thickness correct incorrect It is possible to make the SurACer 4450 material a little more runny by warming it first in warm water curl SurA Chemicals Phone 49 36 41 35 290 Fax 449 36 41 35 29 29 i Am Posener Weg 2 mail chemicals t online d hemicals D 07751 Bucha b Jena Germany wwwsurachemicals de S User manual Air may get into the SurACer 4450 material in the course of application Prick any bubbles with a knifepoint or other metal or glass pointed object If the SurACer 4450 material overshoots the edges of the label slightly it will retreat Larger scale overflows can be removed with a suitable tool such as a spatula or stylus If large quantities of SurACer 4450 are spilt they can be blotted up and wiped away with absorbent cloth or paper The coating task will have to be started anew SurAChem 5380 should be used for cleaning up the surface as it may be destroyed by other cleaners The intensity of the exposure may decrease after a certain time If the curing time exceeds 10 minutes it is recommended that the lamp be replaced Always act in accordance with the product description 4 0 Further important functions o
8. sure time pull the shunt open until it meets the stop The ventilation will continue and so dissipate the heat from the exposure cavity If there is too much heat in the exposure cavity the coating material will be reactive on insertion It is therefore necessary always to ensure adequate heat dissipation by leaving the box open for long enough The tray of the shunt should thus stay open at least until the next curing process is started At the end of a period of operation the SurALux Light Curing Box 8201 should be fully cooled before the On Off switch is turned to Off Never attempt to cure without using cold or at most lukewarm backing sheets made of aluminium or glass There must be a space left between the backing sheet and the bottom of the shunt The backing sheets supplied must be sprayed with have to be treated with removable spray fixative before film is placed on it The film from which the squared backing foil has been removed is placed on the backing sheet To coat it with SurACer 4450 doming material connect the DG 8301 applicator to the mains connect the airline between the KK 8440 compressor and the applicator and then between applicator and cartridge Seal the end of the cartridge with the needle plug fill the SurACer 4450 with coating material insert the piston and close it with the variable cartridge grip Then hold the cartridge pointing upwards remove the needle plug and insert a dosing needle Set the neces
9. ubstrate may be polyester PVC sheets metallic films moulded aluminium or other moulded shapes All these can be given an aesthetically attractive gloss by being printed and then domed with SurACer 4450 2 1 Technical data Input voltage Working voltage Size Exposure time Area treated Standards UV light Fuse Scope of delivery sit hemicals 230 V AC 12 VDC 545 x 520 x 215 mm between 5 and 8 minutes depending on size of motif and thickness of coating up to A3 500 x 400 mm CE mark ten 36 Watt tubes giving UVA exposure and visible light 5 amp One SurALux 8201 core apparatus see Fig 1 One 220 V cable with plug Two A4 backing sheets One user manual Phone 49 36 41 35 29 0 SurA Chemicals Fax 49 36 41 35 29 29 Am Posener Weg 2 e mail sura chemicals t online de D 07751 Bucha b Jena Germany www surachemicals de User manual 3 0 Commissioning e Remove transport safety devices from the shunt and check the box for visible defects and for completeness of contents e Plug the cable into a 230 V socket e Switch on the box with the On Off switch e 5 5 appears on the display The 5 on the right indicates the curing time pre set by the manufacturer 5 minutes e Pull the shunt open until it meets the stop e The coated sheets must be attached to the backing sheet by means of spray fixative e Place the backing sheet into the tray of the shunt and push it closed Su
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