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1. 12 SCHEDULER How to set scheduled rules Below is a step by step description of how to turn off the lights at 20 00 each working day and turn them on again in the morning at 9 00 D From the home page enter the SCHEDULER gt RULE CONFIGURATION TIME BANDS gt DAILY gt menu enter the daily time bands for switching the light off or on in the example two time bands have been created called working day 09 00 20 00 and working night 20 01 08 59 O To set the night time band 21 00 06 007 it must be divided into two bands 21 00 23 59 and 00 00 06 00 From the TIME BANDS gt WEEKLY gt menu now create the weekly light On Off time bands in the example two bands have been created relating to day and night day lights on night lights off called working week day and working week night entering _ first the daily time bands created previously ZZZ on the days from Monday to Friday premises considered closed Saturday amp Sunday 39 040000021 rel 2 1 03 07 2009 Ep CAREL 12 SCHEDULER Return to the RULE CONFIGURATION gt ACTIONS gt SCHEDULED ACTIVITIES gt menu enter the desired actions on a Chaco the entire installation or just on some devices using the option for assigning the actions to the GROUPS Two actions have been created lights ON and lights OFF turning the lights on and off respectively2. 2 Return to the SCHEDULER and enter the GUARDIAN gt NOTIFICATIONS gt menu choose the fax number set previously in the PHONE BOOK from the list Return to the GUARDIAN and enter the ALARM PRIORITY gt menu select the type of alarm to be managed using the Guardian program in this case select Highest to have the alarms with the highest priority signalled via fax if the system does not manage them within 30 minutes 30 min is the time set by the user 43 040000021 rel 2 1 03 07 2009 How to configure email Below is a step by step description of how to configure the parameters to allow PlantWatchPRO to send email From the home page enter the SCHEDULER gt I O CONFIGURATION E MAIL CONFIGURATION gt E MAIL menu to access the parameter configuration screen Under SENDER enter the e mail address of the sender of the e mail The USER PASSWORD and SMTP fields should be completed with the data supplied by the ISP Warning the IP address and not the URL must be entered in the SMTP field This configuration should be completed by qualified personnel systems administrators Then enter the NUMBER OF ATTEMPTS to be made and the delay between attempts RETRY AFTER __ MINUTES field Under TYPE choose whether to access via LAN or via modem Provider If accessing via Modem i e Provider has been chosen inthe TYPE field the Dial Up also needs to be conf
3. O ba W lt _ LL LA semen MESE messe ie BA UU ive ita See Bra ep pe ala YHE z2 ers mm CAREL 16 TECHNICAL SPECIFICATIONS Power supply 110 to 240 V 50 60 Hz Power input 6 7 W typ 9 W max Operating conditions Storage conditions 5150 C 20 to 60 rH 20160 C 20 to 80 rH Index of protection IP65 Display resolution 240 x 320 pixels Type of LCD 5 7 TFT 12 o clock 262144 colours Other board functions RTC Watchdog 1000 ms JTAG Digital outputs 2 NO relays 5 A 30 Vdc 250 Vac 1 N Q relays 6 A 250 Vac Serial ports 2 RS232 serial ports on RJ45 connector 2 RS485 serial ports master hd opto isolated 19200 bps 1 RS485 serial port master hd opto isolated 19200 bps Digital inputs 2 opto isolated inputs at max 300 baud Backlighting White LEDs Buzzer Max 80 dB at 10 cm USB ports 2 standard HOST ports type A connector on front 1 standard HOST port type A connector internal Internal modem Internal battery Socket Modem PSTN V 34 33 6K data rate Lithium model CR2032 3V Internal fuse F11 25A Electromagnetic compatibility CEI EN 60950 CEI EN 55022 CEI EN 55024 Environmental pollution Conforms to RoHS directive Cover material Transparent polycarbonate Chassis
4. 03 07 2009 26 CAREL Ep 8 CONFIGURATION n How to differentiate a device or a group of devices from the standard An example of how to create another model of device with other features starting from the IR33 Fromthehomepage enterthe CONFIGURATION gt MODEL MANAGEMENT gt COPY MODELS gt menu from the ORIGINAL MODEL list choose the standard model to start from in the example IR33 and in the field TARGET MODEL field enter the name to be given to the new model in the example the new model has been called IR33modificato The model created is now identical to the one used as the starting point 2 Return to the MODEL MANAGEMENT gt MODEL CONFIGURATION menu to customise the new devices created changing the settings relating to e ALARMS e LOG GRAPH REPORTS e DESCRIPTION UNIT OF MEASURE A model can thus be created that is different from the one used as the starting point based on specific needs After having created the new model with different features from the standard IR33 na these types of devices can be installed rote Hane creta nre following the first steps in the sequence of operations presented in the TUTORIAL on the configuration of a simple line 2 040000021 rel 2 1 03 07 2009 When entering this menu a list is displayed showing all the devices available in the installation and their status the graphic LEDs next to the names of the devices
5. 040000021 rel 2 1 03 07 2009 CAREL 5 BOARD AND CONNECTIONS e Front USB only use standard USB cable less than 3 m long CAREL recommends the following wiring in the right opening the RS485 JP11 and JP12 modem UP14 Ethernet UP22 USB P20 and telephone lines UP15 in the left opening the power UP10 and relay cables P3 JP5 and JP6 CAREL 5 BOARD AND CONNECTIONS Terminals and connections JP3 relay 1 JPS relay 2 JP6 relay 3 JP15 telephone line JP10 power supply JP12 RS485 field line 2 JP11 RS485 field line 1 JP14 RS232 optional GSM GPRS modem JP13 RS232 service JP22 Ethernet LAN JP20 USB Warning the RESET procedure is reserved for qualified personnel only Input 110 240 V 50 60 Hz Max current 150 mA ll fu oP 1 Phone line Service 040000021 rel 2 1 03 07 2009 Gy CAREL 6 GRAPHIC INTERFACE Display Touchscreen keypad The following keypad will be made available on the touchscreen display whenever data needs to be entered letters numbers or symbols One of the main features of PlantWatchPRO is the user interface Web navigation also uses the same graphic interface identical to the touchscreen except for some functions that can only be accessed directly from PlantWatchPRO using a USB memory key these are highlighted in
6. 049 9716600 e mail CAREL CAREL com www CAREL com Agenzia Agency 040000021 rel 2 1 03 07 2009
7. 06 Rem Admin 2007 0728 11 36 01 040000021 rel 2 1 03 07 2009 34 CAREL 12 SCHEDULER I O configuration This menu is used to configure the number of attempts at an alarm signal if the previous was not successful and the interval between the one attempt and the next at the following signals e fax e SMS e e mail e PlantVisorPROremote O As regards the e mail addresses the data relating to the server and the Dial Up connection can be simply and intuitively configured on PlantWatchPRO In addition the procedure and time for resetting the buzzer and the three relays can also be set 35 Phone book Up to five fax recipients five SMS numbers five e mail addresses and one remote access connection can be configured Each recipient may have more than one number or address separated by semi colons as in the most commonly used e mail programs What is a rule For each alarm or group of alarms including from different devices a series of rules can be defined which may be a set of actions fax SMS e mail print activate relay buzzer remote access atime band e adelay If an alarm goes off the actions are performed If a delay is set the actions are performed after having waited the time set for the delay If the time band is set the actions are only performed if the alarm is activated within the time band Rule configuration Time bands Used
8. Rana wre Ane i ulega activities a Ww ETT i ED Then go to RULE CONFIGURATION gt SCHEDULED RULES gt enter the new scheduled rules that is one that acts in the A DECINE time band when the lights should be on Lights On dar activating the action that switches the lights Ae i 7 Lights OFF right TSS on this rule will be called lights on day together with another rule that switches the lights off thus activating the lights OFF action this rule has been called lights off night In four steps a scheduled activity has been set that automatically switches the lights on and off the same procedure can be used to create other rules acting on the installation entire installation or just some devices 040000021 rel 2 1 03 07 2009 40 CAREL Ep 12 SCHEDULER How to set the rules Below is a description of how to set PlantWatchPRO to notify a highest priority alarm activated in the night time time band 21 00 08 00 via SMS 1 From the home page enter the SCHEDULER gt RULE CONFIGURATION TIME BANDS gt DAILY gt menu create a time band that goes from 21 00 to 08 00 in the example this has been called night O Remember that to set the night time band 21 00 08 00 it must be divided into 21 00 23 59 00 00 08 00 Return to TIME BANDS gt WEEKLY gt E gt create a weekly time band in which the night daily band is ap
9. material Plastic A Warning Ifnecessary replace exclusively with an identical or compatible type Danger of explosion if an incorrect type of battery is used Dispose of used batteries according to the instructions e Only replace with an identical or compatible type Even when the fuse blows some parts of the system are still live and may represent a danger during maintenance e This is a class A product In domestic environments it may cause radio frequency disturbance In this event the user may need to adopt adequate measures e This equipment shall not be set up to make automatic calls to the Telecom Emergency Service The call log incorporated in this equipment does not record all answered calls The call log therefore may not agree with the Telecom account which may include calls not shown on the log e Do not set more than ten call attempts to the same number within any 30 minute period e This equipment must not to be used in any circumstances which may constitute a nuisance to other Telecom Customers 040000021 rel 2 1 03 07 2009 52 CAREL Dimensions mm wall mounting 53 040000021 rel 2 1 03 07 2009 Note CAREL CAREL INDUSTRIES Hqs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39
10. selected which allows the system to detect the network settings automatically The network settings should only be configured manually by qualified personnel 21 040000021 rel 2 1 03 07 2009 EP CAREL 8 CONFIGURATION Tree of the Configuration menu functions Line config Linet 2_ sf Devicelist lt Connection Model configuration y gt Alarms Import standard models Log graph HACCP main view Export model Description unit of measure Import model Copy model Removemodel Administrator Remoteuser gt List of normal users Floating Suction gt Rack 2 information ia 1 Configuration Reload configuration i Backup site configuration Update software ssid Restore site configuration Network configuration 040000021 rel 2 1 03 07 2009 22 CAREL Ep 8 CONFIGURATION Joe dei List of variables gt Variable detail gt List of device models gt List of device models List of variables List of device models List of variables Normal user details Rack detail Showcases Showcase detail Showcases gt lListof showcases showcase detail 23 040000021 rel 2 1 03 07 2009 Ep CAREL 8 CONFIGURATION How to configure a simple line First of all the user needs to configure PlantWatchPRO in relation to the devices in the specific instal
11. taken when handling these components Complete the connections as follows plug the telephone line into connector JP15 connect the lines for the devices in the installation to terminals JP11 amp JP12 line 1 to JP11 and line 2 to JP12 RS485 serial interface connect the three relays to terminals JP3 JP5 and JPG JP13 is the terminal for the RS232 serial interface reserved for the service connections JP14 is the terminal for the RS232 serial interface used to connect a GSM GPRS modem optional Use cables with a max length of 30m plug the network cable for LAN connection into the Ethernet connector JP220 connect the optional USB device to JP20 finally connect the power cable to terminal JP10 A Warning RS485 line observe the polarity GND e the maximum length must not exceed 1000 m do not make branches in the line or star connections the most distant terminal must be fitted with a 120 Ohm W resistor included with the product between and avoid laying the line near power cables e use shielded cable and connect the shield to the GND pole only CAREL recommends Belden cables code 8761 8762 or equivalent Ethernet use shielded cable Cat 5e SFTP 9 USB only use standard USB cable less than 30 m long to ensure correct operation of the USB connection CAREL recommends cables no longer than 5 m for longer cables signal repeater devices should be used
12. the text by A To switch from the main keypad upper case to the other keypads use the following buttons to shift to lower case IEE for the numeric keypad for symbols and punctuation 040000021 rel 2 1 03 07 2009 14 CAREL 6 GRAPHIC INTERFACE Navigation buttons BACK button used to return to the previous screen If pressed on the home page automatically returns to the login screen HOME button returns to the home page SILENCE button used to mute the alarm generated by the buzzer or the additional siren if installed HELP button pressing the Help button displays a brief explanation of the functions available in the current screen O To exit the Help screen press alain displays the list ofthe devices in the installation and the corresponding alarms When a device generates an alarm this button turns red WEEET until the alarm is acknowledged PV cancelled Canc or removed Rem by the user see chapter dedicated CN restarts the system software loading the changes made to the configuration if the changes require the new configuration to be loaded the button is red ML TE mam Until it is pressed to make the changes active The reload operation may take a few seconds To make the changes to the system configuration effective the software needs to be reloaded using EEEE after having confirmed the changes opens the window for setting the Guardian prog
13. to enter time bands for implementing the rules the DAILY WEEKLY SPECIAL EVENT submenu can be used to add or remove time bands of different durations that can be completely customised by the user Special event 040000021 rel 2 1 03 07 2009 CAREL 12 SCHEDULER Actions Notifications Configuration of the parameters for the notifications and the activation of the alarm channels E mail trehemoal offic Scheduled activities List of the scheduled activities the parameters controlling the various activities can be set where necessary assigning them to a certain group of devices set during the configuration procedure Reports Used to create and set a new scheduled action that sends a report by e mail and or prints a hard copy Rules Display the list of rules for notifying the alarms rules can be added removed or edited pressing the detail of the rule to open the special menu for setting the configuration parameters 040000021 rel 2 1 03 07 2009 O For correct data entry first create the time bands and the actions Scheduled rules Display the list of scheduled rules scheduled rules can be added removed or edited pressing the detail of the rule to open the special menu for setting the configuration parameters Sign of life this function can be used to enter a scheduled command that sends a sign of life notification action via one of the channe
14. B FROM A REMOTE PC PlantWatchPRO touchscreen display and access almost all the PlantWatchPRO functions PlantWatchPRO from a remote PC via a telephone connection Once the PC is running in Microsoft Windows any version from the Control panel create a new Internet connection as follows Access CONTROL PANEL gt NETWORK AND INTERNET CONNECTIONS Then choose CREATE A NEW CONNECTION 7 gt CONNECT TO THE INTERNET gt SET UP MY CONNECTION MANUALLY gt CONNECT USING DIAL UP MODEM Enter the name of the connection Enter the telephone number of the telephone line that PlantWatchPRO is connected to Choose from the options that allow the connection to be available to all users or only this specific user Enter PVRemote as the USER NAME and PD35010 as the PASSWORD The connection has been created now open a web browser Windows Internet Explorer version 7 or higher with the zoom window function available and enterfollowing IP address http 192 1 1 1 if PlantWatchPRO is connected to the PSTN telephone system or http 192 1 1 3 if PlantWatchPRO is connected to the GSM telephone system The window of the browser will automatically show the PlantWatchPRO screen allowing access in the same way as for the touchscreen version 040000021 rel 2 1 03 07 2009 bee Om O adam 48 CAREL 49 040000021 rel 2 1 03 07 2009 CAREL LLI LLJ ce lt
15. PlantWatchPRO CAREL supervisor for small medium installations Plant Waeech Ene User manual LEGGI E CONSERVA gt READ AND SAVE lt THESE INSTRUCTIONS am NO POWER g amp SIGNAL CABLES v TOGETHER READ CAREFULLY IN THE TEXT Integrated Control Solutions amp Energy Savings CAREL Content 1 PRESENTATION 5 2 KEY 7 3 INSTALLATION REQUIREMENTS 7 4 ASSEMBLY PROCEDURE 8 ASM rain 8 5 BOARD AND CONNECTIONS 12 6 GRAPHIC INTERFACE 14 SAY RR RR E E 14 Touchscreen KEY PA 14 Navigation DUttONS ecsssssssssssssccccssssssssssseesessecsesssssseee 15 MIRI 16 7 START UP 17 Configuration wizard sssssssssscccsssssssssssssssssccccensssssssessees 17 8 CONFIGURATION 18 Line CONFIGUFALON aacsaiscencsnnestiassisaexenisencnsshdeasnantdonsndesie 18 Model MaNagEMENt iiiiiie 18 SE TONTIT eiyan PE TAREI RIACE 19 UE EE ER 20 Foaling SUCIO rima 20 em Di ES aaa 20 Network configuration ssssssesssesccccsssssssssseeesesecessessssen 21 How to configure a simple lINe 24 How to differentiate a device or a group of devices from the Standard 27 9 INSTALLATION 28 10 REPORTS 30 CONIQUIETE PON arcani 30 200 10 0 PREF RR REA 30 PUNCICHOIE iaia ao 30 Display data IOB arosai 30 11 ALARMS EVENTS 32 ACNE AUIS siti 32 Conduded alats sare ao 32 Lilli 52 C EE E E RARE 32 Download alars uv eccecsseescssse
16. Seat cables in the same conduits Before performing any operations check that the PlantWatchPRO box contains the two plastic faceplates top and bottom the user manual the device itself four screws already inserted in position the terminals six already connected to the board two resistors inside the case CAREL 1 PRESENTATION PlantWatchPRO is the new solution from CAREL for the supervision of small medium installations Complete network and alarm configuration simple navigation and an attractive design are some of the features that make PlantWatchPRO the cutting edge product in its category A colour LCD touchscreen and the use of practical menus guide the user simply and intuitively without the use of a PC however a PC can be connected if necessary thus providing a practical solution for all those environments that do not have room for a computer Other innovative features of PlantWatchPRO include possibility to connect and control up to 100 devices e use of the CAREL or Modbus protocols e recording of around 100 variables sampled every 15 minutes for more than one year IP65 index of protection between the frame and the front panel e ready for connection to the PlantVisorPRO Remote supervisor system e a Guardian program that boosts and improves system reliability e 3 output relays for alarm signals or activating PiantWeateh lights and defrosts possi
17. ards disconnect wrapped in and place it on the bench power before performing any operations Electrical damage may occur to the electronic components as a result of electrostatic discharges A from the operator Suitable SERRA must De Open PlantWatchPRO from right to left side hinged therefore be taken when handling these by the yellow clamps making sure not to disconnect COMMONER the ribbon cable from the display a and the other cable that connects to the board from the front A Warning panel b disconnect power before handling the product avoid touching or nearly touching the electronic components fitted on the boards so as to avoid electrostatic discharges extremely dangerous from the operator to the components the materials must be kept inside their original package as long as possible absolutely avoid non antistatic plastic bags polystyrene or sponges never not pass the boards directly between operators to prevent from electrostatic induction and discharges using a different power supply from the one specified may seriously damage the system connection errors and connections other than those specified in this manual may endanger the safety of the users and cause faults to the instruments and the components connected Fit a cutout device outside of the appliance connected in series with the power supply Carel requires the use of a slow blow fuse with a rated current of 1 25 A The cutout device must be r
18. as shown in chapter 5 Board and connections 162 5 Warning to ensure the index of protection the screws used to fasten PlantWatchPRO to the wall must only pass through the four existing holes in the four corners of the frame 040000021 rel 2 1 03 07 2009 10 CAREL Ep 4 ASSEMBLY PROCEDURE O Once wiring has been completed close Finally fit the top and bottom plastic faceplates by PlantWatchPRO again making sure the two tabs click lightly pressing them into place into the corresponding slots es Then fasten the front to the rear using the four screws supplied Warning to ensure the IP65 index of protection the rubber gasket must be correctly positioned between the two parts of the PlantWatchPRO frame Warning if during the assembly operations the display cable is detached from terminal JZIF1 proceed as follows to connect it again lift the clip clap tab on the terminal connect the display cable holding it in place with two fingers finally lower the tab on the terminal until it clicks into place thus securing the cable 11 040000021 rel 2 1 03 07 2009 Wiring To safeguard operators and the boards disconnect power before performing any operations Electrical damage may occur to the electronic components as a result of electrostatic discharges from the operator Suitable precautions must be therefore be
19. ated to protect the product against temporary voltage surges higher than the maximum continuous voltage thermal overload due to leakage current fire and explosion in the event of short circuit Fit one or more disconnect switches outside of the appliance in an easily accessible position to disconnect the product form the mains power supply If using the PlantWatchPRO version with pre drilled frame code PWPROxxxxxxxx start assembly procedure from point l 040000021 rel 2 1 03 07 2009 8 CAREL 4 ASSEMBLY PROCEDURE Remove the board using a flat head screwdriver levering the two tabs 3a and 3b on the grill that secures it in place then fully place the board on the front part of PlantWatchPRO 3 c Now drill the plastic frame of PlantWatchPRO to make the opening for the connection cables holding it firmly by hand as shown in the figure Warning drill PlantWatchPRO using a step bit with amaximum diameter of 32 mm Then place the board in position and press until the locking tabs on the grill click into place 040000021 rel 2 1 03 07 2009 Ep CAREL 4 ASSEMBLY PROCEDURE Using the drilling template provided on the box Once PlantWatchPRO has been fastened to the wall drill the wall where PlantWatchPRO is to be mounted and the cables have been run through the holes in and then fasten it to the wall using four screws the frame the wiring can be completed
20. bility to export data alarms events system and model configurations and variable reports using a USBmemory key the data are downloaded in a format that is compatible with Microsoft Excel and Microsoft Word import new standard or custom devices display graphs proximity sensor that activates the display without the user needing to open the cover external buzzer management complete alarm configuration phone book for SMS contacts fax numbers e mail addresses active defrost management possibility for multiple users to access the system with different privileges administrator normal user user with privileges instrument suitable for technical environments no moving parts Key 1 touch screen 2 proximity sensor 3 Jalarm light 4 idevice on light 5 USB port 6 transparent cover 040000021 rel 2 1 03 07 2009 1 PRESENTATION General diagram of PlantWatchPRO connections PlantVisor Remote Internet Explorer 7 0 Key and product codes PlantWatchPRO PostScript enabled USB printer 09 PSTN analogue modem version PWPROM0000 only USB memory key PC via LAN 3 relay outputs Installation Modbus RTU line Installation CAREL line KO 00 ON Cn os GSM GPRS modem connection kit code PWOPMD0000 optional GSM GPRS modem code PLWOPGSMO0 O required to be able to use all the SMS functions usin
21. eated using the special Device Creator IDE package A USB memory key can also be used to install new updated versions of the PlantWatchPRO software The following functions are only accessible directly on PlantWatchPRO and only using the USB memory key highlighted in the manual by Zg e IMPORT MODEL e RESTORE SITE CONFIGURATION UPDATE SOFTWARE Other functions that require the USB memory key if using PlantWatchPRO yet are also accessible via web are EXPORT LOG REPORT EXPORT HACCP REPORT BACKUP SITE CONFIGURATION e EXPORT MODEL DOWNLOAD ALARMS The table below shows a list of the functions that use the USB memory key to save data the names of the directories created automatically by the software where the data are saved are listed with the corresponding addresses as well as the format the file is downloaded in Function File path File format DOWNLOAD G export site_name rtf HACCP REPORT report BACKUP SITE G export site_name CONFIGURATION config DOWNLOAD G export site_name csv ALARMS alarms EXPORT MODEL G export site_name xml models The USB key must be formatted with the FAT32 file system O G is the name that usually denotes the removable memory drive on the PC in this case the USB memory key Sitename is the name that assigned to the directory where the files will be saved and is the name that the user has assig
22. g modems other than the one supplied by CAREL will not guarantee correct operation of the appliance and technical service 040000021 rel 2 1 03 07 2009 CAREL CAREL Ep 2 KEY note highlights an important point in particular as regards the practical use of the various product functions warning warns the user of critical areas for the use and safety of PlantWatchPRO USB key indicates that the function can only be accessed directly from PlantWatchPRO not via web and using a USB memory key tutorial offers the user some simple configuration examples of the most common settings for the supervision of an installation OOP 3 INSTALLATION REQUIREMENTS The following are required to install PlantWatchPRO Q two screwdrivers one Phillips head and the other flat head Q adrill to make the holes required on the frame of PlantWatchPRO O screws for mounting the unit on the wall OD step bit max dia 32 mm In addition Before performing any operation check that the PlantWatchPRO box contains C the device itself Q the two plastic faceplates top and bottom O the terminals six already connected to the board O four screws already inserted in position O two resistors inside the case O the user manual 7 040000021 rel 2 1 03 07 2009 Gy CAREL 4 ASSEMBLY PROCEDURE Assembly 1 Remove PlantWatchPRO from the plastic bag it is To safeguard operators and the bo
23. have the following meanings green everything is working correctly e red the device has an alarm e blue device disabled e grey device off line In addition the main variables previously selected to be displayed from the CONFIGURATION MODEL MANAGEMENT gt CONFIGURATION MODELS gt LOG GRAPH HACCP MAIN VIEW DEVICE DETAIL menu are shown or alternatively the default variables and the corresponding values Accessing the detail of each device the alarms can be acknowledged both concluded and active and the graph of the trend of the variables displayed Configuration Reload name_site Alacra Guardian Lei Device Yariable Yalue Read only variables Favourites Displays the variables set as favourites All variables Displays all the variables Write parameters Favourites Displays the parameters set as favourites All parameters Displays all the parameters Group 1 Alarm configuration Displays the list of alarm configuration parameters Group 2 Control Displays the list of control parameters 040000021 rel 2 1 03 07 2009 CAREL 9 INSTALLATION Group 3 Control Displays the list of system clock parameters Other groups Group 4 Device configuration Displays the list of parameters relating to the configuration of the device in question Group 5 Functions Displays the list of parameters relating to the functions Active alarms Goes to the list of active ala
24. icrosoft Excel Tree of the Alarms events menu functions Alarm details Down alarms CAREL 11 ALARMS EVENTS G How to respond to alarm signals from PlantWatchPRO Below is a description of how alarms are shown on the PlantWatchPRO display and how to respond 1 If the ALARM button turnas red GT ee an alarm is active on one of the field devices Enter ALARMS EVENTS gt ACTIVE ALARMS gt to display the list of active alarms in the entire installation highlighted in four different colours depending on the level of priority e red highest orange high e yellow medium e white low O In the example a low priority alarm called Al timeout defrost evap2 is activated on the device called IR33 1 From the list of active alarms pressing the row showing the alarm in question accesses the page with the details of the alarm This highlights the date and the time when the alarm was activated plus three fields PV CANC and REM that are empty if the page is being accessed for the first time O Abbreviations PV PV acknowledge alarm Canc cancel alarm that is all the actions relating to the alarm are cancelled e g send SMS fax before being undertaken by PlantWatchPRO Rem remove alarm from the list of active alarms IR33 1 AI tmasut defrost avan From 2007 07 96 11 13 22 Pressing the button PlantWatchPRO record
25. igured From the home page enter theSCHEDULER I O CONFIGURATION gt E MAIL CONFIGURATION gt DIAL UP menu and enter the teleohone NUMBER to connect to when sending e mail the USERNAME and PASSWORD A arning the telephone NUMBER USERNAME and PASSWORD used on the Dial Up configuration page are supplied by the ISP After having completed these steps make sure that the e mail communication channel has been configured correctly using the special function from the home page go to SCHEDULER gt I O TEST and choose the desired e mail CHANNEL e mail address previously entered in SCHEDULER PHONE BOOK gt E MAIL 040000021 rel 2 1 03 07 2009 CAREL Se ee 00 F049 2842009 cre CAREL 13 USE OF THE USB MEMORY KEY PlantWatchPRO can transfer data to from a USB memory key specifically some functions are not accessible via web but only using PlantWatchPRO In fact the user can download the logged values of the selected variables the HACCP report the configuration of the complete site the changes made to various models to be then exported to others sites for reuse and the list of alarms activated in the installation The USB memory key can also be used to load new data to the PlantWatchPRO memory this is useful for example for importing the configuration of a previously configured site models created based on the default models or those available in the standard libraries or those cr
26. ing model some of the data will be overwritten Copy model Used to create new models based on an existing model then making the desired changes Updating the model used as the basis for others also changes all the models derived using the copy function Remove model To remove a model that is not used by the installation and thus free up part of the PlantWatchPRO memory Site information This is used to enter the information relating to the site where PlantWatchPRO is installed plus some information on technical service for support in the event of problems O The text entered in the MAINTENANCE TECH and TELEPHONE fields will be displayed when pressing the button from the login screen so as to indicate who to contact in the event of need The PASSWORD IDENT and CONFIRM password fields must be completed if a password needs to be set for the connection to PlantWatchPRO Remote 040000021 rel 2 1 03 07 2009 CAREL 8 CONFIGURATION Users Administrator Used to modify the password for the administrator user Normal user Used to create new users and assign them different privileges site configuration change parameters alarm management Remote service Used to configure the user for remote service For system security the remote service user is normally disabled and should be only enabled when remote service is required Floating suction Used to configure and activate the floating suction
27. lation From the home page enter the menu CONFIGURATION gt LINE CONFIGURATION gt LINE 1 gt DEVICES menu Progressively add all the devices featured in the installation and connected to line 1 assigning a specific description an address and if necessary add the device to a group up to five groups are available for applying one or more rules see the part of the manual corresponding to the SCHEDULER menu Each device on the same line must have a differentaddress from theothers otherwise dala fichi ada if the same address is assigned twice an E Dr we rapetionn error message will be displayed d Li R 33i 2 After having entered the devices go back and press the LINE 1 gt DEVICE CUSTOMISATION item Here the name of each individual device and each related variable can be customised Go back and choose the type of CONNECTION from the standard protocols proposed the connection speed BAUD RATE the number of DATA BITS the PARITY and the number of STOP BITS 4 Repeat 1 2 amp 3 for LINE 2 if used 040000021 rel 2 1 03 07 2009 24 CAREL 8 CONFIGURATION 5 Entering MODEL MANAGEMENT gt MODEL l I CONFIGURATION gt ALARMS and choosing alan Reload uacdia the devices on the two lines from the list one at Description Priority a time the alarms can be enabled or disabled FEPROM le and the priority set the priority of an alarm will be indicated in the list with a different colo
28. ls available I O test Test the correct operation of the Input Output channels CAREL 12 SCHEDULER Guardian Notifications Configuration of the notification parameters for the Guardian program the channels set are used by the Guardian to send notifications of any malfunctions on PlantWatchPRO to the technical personnel indicated Alarm priority Used to configure the priority of the alarms entering the settings in the respective fields If the type of the alarm is selected the Guardian program checks that the alarm is managed within the maximum time specified in the field If this is not the case notification is sent via the channels configured in the NOTIFICATIONS menu n 37 040000021 rel 2 1 03 07 2009 Ep CAREL 12 SCHEDULER Tree of the Scheduler menu functions I O config Fax config SMS config E mail config Remote config l Network config _ Relay details Phone book Fax Sms E mail Remote access Daily Daily details service gt Rile config Weekly Weekly details Special event _ Special event details Notifications La Notification details L gt gt Scheduled Scheduled activities activity details Reports Report details Rules Rule details Scheduled gt rule details Scheduled rules L Priority 040000021 rel 2 1 03 07 2009 38 CAREL Ep
29. mp larms Logfgraph HACCP main view Descriptionfunit of measure Export model P Check that there is free space on the USB memory key To export models CAREL 8 CONFIGURATION Import model The following models of devices can be imported e standard models downloaded from http ksa carel com e models exported from PlantWatchPRO e models created or modified using Device Creator Toimporta standard model e g newstandardmodel download the zip file from http ksa carel com and unzip the file into the main directory of a USB pen drive At the end of the procedure make sure that the models standard newstandardmodeN path has been created on the USB pen drive To import a model exported from PlantWatchPRO e g R33 make sure the xml the file is placed on the USB pen drive in export sitename models R33 xml sitename is the name of the site set on the Configuration gt Site information page in the PlantWatchPRO that the model was exported from if the model is exported directly to the USB pen drive the path is created automatically To import a model created or modified using Device Creator e g mymodelxml make sure the xml the file is placed on the USB pen drive in export mydirectory models mymodel xml mydirectory can be any name Important if the Device Creator version is lower than 3 0 the xml file must be located in models dcreator mymodel xml Portant if importing an exist
30. ned to the site under CONFIGURATION SITE INFORMATION Mair tenance tectttmassistance 1 Runa azgreseese nm 040000021 rel 2 1 03 07 2009 Ep CAREL 13 USE OF THE USB MEMORY KEY How to download an HACCP report from PlantWatchPRO Below is a description of the operations to be performed by the user to download a HACCP report from PlantWatchPRO using the USB memory key and then transfer the data to a PC For example download the daily report with the data shown every 30 minutes relating to 19 July 2007 From the home page enter the REPORT gt EXPORT REPORT gt EXPORT HACCP REPORT menu 2 As the START DATE enter the day the report should start therefore 2007 07 19 Select 1 day as the PERIOD O Choose 30 minutes as the FREQUENCY the other option for displaying the values of the HACCP variables is 12 hours 5 Insert the USB pendrive in the port Finally press the button and the OK button on the Warning message that appears to start the data transfer from PlantWatchPRO to the memory key After a short while a message box is shown confirming the operation or alternatively an error message if the memory key does not have enough space or has not been inserted correctly 040000021 rel 2 1 03 07 2009 46 CAREL 13 USE OF THE USB MEMORY KEY oe How to update the PlantWatchPRO software using a USB memory key How to update the PlantWatchPRO
31. pe HACCP and the list of the variables included ran HACCP If the report is defined as HACCP it may only include the HACCP variables forthe devices in the installation The definition of the device HACCP variables can be customised under Model configuration Edit report Edit description To modify the description of the report Edit configuration To modify the list of the variables in the report Copy report To generate a new report starting from an existing report Delete report To delete the report 040000021 rel 2 1 03 07 2009 CAREL 10 REPORTS Export report Export HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be downloaded Export log report Used to enter the values of the parameters starting date report name and period corresponding to the log report to be downloaded Print report Print HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be printed Print log report Used to enter the values of the parameters starting date report name and period corresponding to the log report to be printed PlantWatchPRO is compatible with any USB printer that supports PostScript language Via web PlantWatchPRO opens a dialogue box prompting for the directory used to save the HACCP report r
32. plied every day of the week this weekly time band has been called every night Return to the RULE CONFIGURATION gt ACTIONS gt NOTIFICATIONS gt menu enter the notification action send SMS selecting from the SMS list the telephone number of maintenance tech X to send the SMS to as the only notification channel 41 040000021 rel 2 1 03 07 2009 Gy CAREL 12 SCHEDULER O Return to the RULE CONFIGURATION gt RULES gt menu now create a rule called night SMS applying a DELAY of one minute enter 1 in the corresponding field from ALARM PRIORITY choose Highest from TIME BANDS every night band previously created in the corresponding menu and finally from ACTION send SMS With these settings as soon as a highest priority alarm is activated on any night of the week PlantWatchPRO waits one minute and if within this time interval the alarm has not concluded notification of a highest priority alarm will be sent via SMS to maintenance tech X 040000021 rel 2 1 03 07 2009 42 CAREL Ep 12 SCHEDULER How to configure the Guardian program Below is a description of how to send a fax to a certain number if a highest priority alarm is activated on a field device D From the home page enter the SCHEDULER gt PHONE BOOK gt FAX gt menu and enter the fax number to send the notification to with a short description
33. pressure control function Rack 1 or 2 Information For details on the operating status and information on the showcases and compressor racks Configuration To configure the compressor racks set the connected showcases the main parameters for the floating Suction pressure control function algorithm and reset the algorithm calculation period for one or more showcases 040000021 rel 2 1 03 07 2009 System pages Reload configuration This is the function that makes the changes made to the previous configuration effective No changes to the system will be active unless the gr eee button is pressed which remains red STEER as a reminder while the system is still in the previous configuration Only after having confirmed the changes on the reload page will the system be updated Backup Restore Backup site configuration Once an installation has been configured the configuration can be saved and exported and then used to configure another PlantWatchPRO O Operation also available via web Restore site configuration Import the system configuration from a USB key 7 Update software To update the PlantWatchPRO software see Chap 13 Use of the USB memory key 4 CAREL 8 CONFIGURATION Display Clock Control panel for the date time and display settings Network configuration Configuration of the network settings for the local network LAN connection By default the USE DHCP item is
34. ram the notification channels specified will be used by the Guardian to send any PlantWatchPRO malfunction warnings to the specific technical personnel This button like the previous two turns red RS eIENM when the program is activated CONFIRM button confirms the changes made to the screen scrolls the list upwards scrolls the list downwards scrolls the list to the previous device scrolls the list to the next device used to access the key to the graph of the variables on the corresponding screen add 0 0000000 remove To remove an object device time band action first press e and then select the object to remove 15 040000021 rel 2 1 03 07 2009 CAREL 6 GRAPHIC INTERFACE Main menu The PlantWatchPRO main menu features the clock the navigation buttons the information on the name of the site and five icons Installation Configuration Reports Alarms Events and Scheduler pressing each of these accesses other secondary menus with the lists of corresponding functions 040000021 rel 2 1 03 07 2009 16 CAREL 7 START UP Configuration wizard D When PlantWatchPRO is first started the following presentation screen will be displayed Pressing ka accesses the page for selecting the LANGUAGE and the TIMEZONE PlantWatch Welcome B Press the corresponding fields to select the desired items from the lists The selection is confirmed b
35. rms see Chapter 11 ALARMS EVENTS Concluded alarms Goes to the list of concluded alarms see Chapter 11 ALARMS EVENTS Graph Graph of the variables The horizontal axis shows the time scale while the vertical axis shows the values of the variable The colours have been set previously by the user in the CONFIGURATION menu use the amp lo buttons to scroll the time axis and the amp EB buttons to move from one device to another PlantWatchPRO can plot up to five values at the same time name_site A arm Reload Guardian CAREL L ENG 9 INSTALLATION name_site 2007 7524 Search To search for variables or parameters based on parts of the description or code Tree of the Installation menu functions Device list Read only gt Favourites List List Details Details 7 gt variables an gt List Details Write T Favourites gt List_ Details__ gt parameters Al gt List_ J Details GR1 P List Details ro _Jist_ Details IGR3__ _ list_ List Details Othergrps gt GR4_J gt List_ Details cs List J Active alarms gt List gt Details e Concluded lit gt alarms Graph Search gt Read only variables 29 040000021 rel 2 1 03 07 2009 Configure report Create report Used to create a report defining the name and description the ty
36. s the user who performed the operation IRIT 1 Al timeout defrost awaypi as the person acknowledging the alarm in addition the date and the time when the operation was performed are also recorded From 2007 072526 ilil i To Aek Admin T007 07 26 11 76 74 040000021 rel 2 1 03 07 2009 EP CAREL 11 ALLARMI EVENTI Pressing the button again records the time and date the alarm was cancelled and who performed the operation this may be a different user from the one who previously acknowledged the alarm Pressing a third time records the identity of the user who removed the alarm on PlantWatchPRO 1R33 1 Al timeout defrost avapi O Once the alarm has been removed it no longer appears in the list of ACTIVE ALARMS but rather can be seen in another screen with the list of CONCLUDED ALARMS O Once the alarm has been cancelled the MT Dutton turns blue again Frems 2000 07 26 11 12 22 Tos Ack DITE IERI DIO Pressing the row with the desired alarm again opens the detail screen showing the date time and name of the user who acknowledged cancelled and removed the alarm Frema 2007 07 26 11 12 22 S Ack Admin 2007 07 26 11 26 24 Cane admin 2007 07 26 11 27 08 Rem Admin 2007 07 26 11 26 01 Priority low iR33 1 Al timeout defrost evap TRTI 1 Al brepout defrost srap From 2007 07 06 11 17 27 Ta dick Admin 2007 07 26 11 36 24 Canc Admin 2007 07 06 11 37
37. software with new versions released by CAREL oo Check the software version currently installed Download the software update from the http ksa carel com website to the PC The file downloaded will be a compressed file such as Uxxxyyy zip Unzip the file to the USB memory key From the PlantWatchPRO home page access CONFIGURATION gt SYSTEM PAGES gt UPDATE SOFTWARE Insert the memory key and press the and the OK button on the Warning message that appears From the list that will be displayed on the new screen select the patch directory as the source for updating the software version Press the button and the OK button on the Warning message that appears to start the software update operation After this operation as highlighted by the Warning message PlantWatchPRO will be rebooted to make the software update effective This operation may take a few minutes Warning never remove the USB memory key until the software update has been completed and the system has been rebooted as both PlantWatchPRO and the key may be seriously damaged power must be available throughout the entire software update operation 47 040000021 rel 2 1 03 07 2009 PlantWatchPRO installed in any location can be monitored via an internet or telephone connection This function can be used to display on the PC s screen the exact same data that appears on the CAREL 14 NAVIGATION VIA WE
38. ssssssescssstsssssesessseesesseeen 32 e How to respond to alarm signals from Plan ET a assai nola 33 12 SCHEDULER 35 I O COMPIQUIATION eeeesssssssssssssssescssccccsssssssssseeesseececsensssen 35 Phone DOOR 35 Rule CONMSUFALION cirio 35 Ce 36 CE RR RR DOOR a7 How to set scheduled rules 39 How to configure the Guardian program 43 How to configure emall 44 13 USE OF THE USB MEMORY KEY 45 e How to download an HACCP report from PlantWatchPRO icccccccsssssssesssssssccccssssssssssesesseesssnsssen 46 How to update the PlantWatchPRO software using a USB memory key c c 47 14 NAVIGATION VIA WEB FROM A REMOTE PC 48 PlantWatchPRO from a remote PC via a telephone CONNETTO nin 48 15 FUNCTION TREE 50 16 TECHNICAL SPECIFICATIONS 52 040000021 rel 2 1 03 07 2009 ESD When handling care must be taken so that the devices are not damaged This product uses semiconductors that may be damaged by electrostatic discharge LN Damage due to inappropriate handling is not covered by warranty WARNING separate as much as possible the probe and digital input signal norower A Cables from the cables carrying inductive loads and power cables to avoid amp SIGNAL e I cases B possible electromagnetic disturbance TOGETHER e o READ CAREFULLY INTHETEXT MNKSAASLMNAULAIN LO lt 1 elet 0 ISS Latel U e lave Marearea oLa AVV Tg late Reato
39. tallation choose line 1 and then proceed in the same way for the second line if used Devices To add or where necessary remove gt devices to from the installation choose the type from those available in the PlantWatchPRO archive then assign a short custom description and assign the address this must be different for each device on the same line otherwise the program will display an error message a group can also be assigned up to 5 groups are available used to apply specific rules and enable or disable the device according to special needs Disabling a device means that any alarms it generates will not be managed name_site Description IR 33 l1 2 IR 33 fesdf Device customisation List of devices configured on the line this is used to display the variables and if necessary change the description Connection To set the protocol CAREL RS485 or Modbus RS485 and configure the serial port parameters 040000021 rel 2 1 03 07 2009 8 CONFIGURATION CAREL Configuration name_site Line configuration Model management Site information Users Floating suction System pages Model management Model configuration Used to configure the models corresponding to the instruments that is e Alarms priority and enable disable e Log graph HACCP main view e Description unit of measure custom description and unit of measure name_site Config models a
40. tf format compatible with Microsoft Word or log report csv format compatible with Microsoft Excel Display data log Directly displays the values of the logged variables CAREL Ep 10 REPORTS Tree of the Reports menu functions Lo j report gt Edit report W gt Copy report gt Delete report o List of reports_ gt Export report_ 7 Export HACCP report i Print log report _ Display data gt loc 31 040000021 rel 2 1 03 07 2009 Active alarms Displays the active alarms on the system key to alarm colours e red highest priority e orange high priority yellow medium priority e white low priority probe Alarm Concluded alarms Shows the list of concluded alarms Events List of the events saved by the system The icons have the following meanings e information event error event P warning event Dale Frid 040000021 rel 2 1 03 07 2009 CAREL 11 ALARMS EVENTS If the message in the EVENT column is too long to be displayed in full to read it select the corresponding row and open the details Relays Used to disable the relays activated by PlantWatchPRO Pressing the corresponding fields and confirming ld disables the relays Download alarms This saves the list of active alarms from a certain date onwards the data is saved to a file in csv format compatible with M
41. ur depending on the level O Then return to the previous menu and enter LOG GRAPH HACCP MAIN VIEW gt DEVICE DETAIL gt VARIABLE DETAIL gt a screen will be displayed for selecting the frequency for recording the value of the variable the colour used to draw the curve showing the trend of this variable on the graph and if required include the variable in the report and or on the graph O In the list of variables logged the columns have the following meanings Freq sampling frequency G variable displayed on the graph P variable included in the HACCP report M variable included in the main list of devices in the installation INSTALLATION menu O The data recording period depends on the sample time as shown in the table below Deascriplioti Sampling time Recording period 30 5 13 days 1 min 26 days 3 min 80 days 5 min 133 days 15 min 400 days 25 040000021 rel 2 1 03 07 2009 Ep CAREL 8 CONFIGURATION D DESCRIPTION UNIT OF MEASURE is used to change the name and unit of measure of the variables Fau p p 7 I a k la Foon i i Fi L 4 eT 5 F ica a i ah Sa De i ser e ili I eene 8 Reload the configuration using the button and the dedicated screen Fariabbe Yalue The line is thus configured and from the INSTALLATION menu all the settings defined thus far can be displayed under CONFIGURATION 040000021 rel 2 1
42. y moving to the following screen amp 2 button PlantWatch Select language and timezone language English ki timezone amsterdam KI ed e2 Now enter the date and time by selecting the corresponding fields O The date format is yyyy mm dd and the time format is hh mm PlantWatch Set date and hour date oos or hour oo oo O As the final phase in the program initialisation process the previous selections need to be confirmed by pressing the button or going back with the button and changing the settings A Warning check the settings carefully before pressing as once confirmed the other languages and time zones can no longer be recovered PlantWatch Verify your information and congratulation language English date 2009 01 01 timezone Amsterdam time 00 00 ep 5 A confirmation message then notifies the user that the settings have been saved and once the system has been rebooted the PlantWatchPRO main menu will be accessed A Warning the following default values are used when first logging in USER Admin PASSWORD empty once having logged in it is recommended to immediately change the Admin user password and keep it in a safe place losing this information may compromise access to the system 040000021 rel 2 1 03 07 2009 Line configuration Line 1 and Line 2 these are the two lines that can be configured for the ins
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