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Instruction Manual

1. i Basic screen Fr eo mm DAN 2 0 Initial screen i o c cc c g NPono ozosg amp 2 525 L 9 259589 SERDES g amp i 0552 9c g 555 OP OGESCE 208290 5 og e 9 otc z i 5 oc 5rY 998 X Sie SOF 5o2 9 gt 3 o 559 95v92 o5 68 cv952 BELO 2 i 2 E BPO 8885 G2 ge BS5 a 8 g zl o0 o00 vo 9 or oN YE o N N5g9 oS S9Ssb5co 929 9 75 gyva ou els 52723 Szo z coL BS l 26s agge oe 2983 go ogs EE coL g ESSES SLyEg 90959598 a a a Os e E Sa ae ade rU Be ee e E i ieg L898o959 clog Bo ZSLoScto d anas aAa an aA anae deran o ofc wesc TEERAA eer eS ie ue o9 Coe 5 o o0 Po9 5 7 9 oger a9 Bol S a go efsagle t P9Pog9 s2 23159 o 9 5 Do i e f oc o Z 9 oO 0 gt 8 2 c Co O pei 23 82g garaza SPREE polg SESP U EE Pas oog5 z g9oto S oo tSo5oc O E 9ec 928 79 29 Feacog Yoka 26089095 E i 36 29 E92 PSS5E0 o Oo 2g 2502902 EE 3902 z282g59 b5epects 95oz24 OSPVXEES 953 lot LoKH Looaolan mnoctoc F Rama amp os 3 lt N eo lt wo SEG g 2 g g g NEE Oo Oo o o o COLIN dear a vetet Oe mer NA e CR n UEM i z z z z z e 3 amp mls m ea E 5 a EN gt x es B pape w c3 apa 3 Rx E ag eg ar M EN US o PUN QR cr I ui uM x Mud ME M TEM C UE MEME n amp
2. AT 7 Hold signal HLD cd 8 Advance ADV ue ed 9 Start pattern external selection 2 bits PTN2 ao Af 10 Start pattern external selection 3 bits PTN3 27 11 Total unlatching L RS see 27 8 0 SOM STALE 28 eese teas techs seve REDDE 1 Conditions that trigger soft start 2 Conditions that cancel soft start 9 Causes and remedy of trouble and errors 28 9 1 Causes and remedy of trouble 28 9 2 Causes and remedy of errors sss 28 1 Abnormal measured input sse 28 2 Heater break loop alarm errors eese 28 10 Parameter setting record 29 11 Specifications eeereeeereeeeeeeeeee 31 1 Safety rules Safety rules precautions concerning equipment damage additional instructions and notes are written based on the following headings N WARNING Matters that could result in injury or death if instructions are not followed N CAUTION Matters that could result in equipment damage if instructions are not followed NOTE Additional instructions or notes WARNING The SRS10 Series digital controllers are designed to control temperature humidity and other physical amounts for general industrial equipment You should either take appropriate safety measures or avoid using for control that could have
3. To 0 0 Basic screen FIX control fixed value control setting 0 0 Basic screen er Setting related to multi SV target set values for fixed value control 1 0 FIX setting initial screen Displayed by pressing the key on the basic screen Fixed value for no programming function Set to multi SV fixed value control in using multiple target set values Can be switched to fixed value control if equipped with programming function Initial value on Setting range on oFF On fixed value control oFF Program control Execution SV No setting screen Displays execution SV No used by fixed value control Initial value 1 Setting range 1 3 Sets target set values used by fixed value control Initial value 0 Setting range Within SV limiter range Target set values SV2 setting screen Same as 1 3 screen above except SV2 instead of SV1 Sets target set values used by fixed value control To 1 5 screen 17 1 5 Target set values SV3 setting screen C Same as 1 3 screen above except SV3 instead of SV1 Sets target set values used by fixed value control To 1 0 screen PID setting PID setting screen group With the SRS10 Series you can have 3 types of PID constants In the case of fixed value control FIX target set values SV1 SV2 and SV3 correspond to PID1 PID2 and PID3 respectively In the case of program cont
4. Z ETT Initial values StX 5 amp Hed CN Setting range StX Att FEE amp E Sets whether to use StX or Att as the start characters of the communications format Valid only for Shimaden protocol 3 P Initial value Add t cuc 2 ACE Setting range non Add Add2 Xor Lre cr16 Process type of error detection BCC checking is set from the following table To 4 37 screen 21 BCC operation type Operation Description None Shimaden protocol Add operation Shimaden protocol 2 s complement after add operation Shimaden protocol Exclusive OR Shimaden protocol LRC MODBUS ASCII CRC 16 Modobus RTU Initial value 9600 bps Setting range 1200 2400 4800 9600 1920 3840 Sets communication speed 1200 9600 1200 bps 9600 bps 1920 19200 bps 3840 38400 bps Communication delay time setting screen Initial value 20 Setting range 1 100 Sets delay time from when communication command is received till transmission Delay time Setting value x 0 512 msec Communication memory mode setting screen Initial value EEP EE F Setting range EEP rAm e HA cE r amp Format for writing data in EEPROM and RAM during communication is set from the following table Writing process E E Writing entirely in EEPROM Writing entirely in RAM E Writing SV OUTI and OUT2 in RAM
5. Output type rating Contact EV I EV2 la x 2 points common EV3 1a independent 240V AC 2A resistive load Output updating cycle 0 25 seconds e Latching function ON OFF selection Output characteristics NO NC selection e Isolation Isolation for all m Programming function option e Number of patterns Max 4 can be set to 1 2 or 4 e Number of steps Max 8 4 patterns 16 2 patterns 32 1 pattern total number of steps 32 e Number of PID types Max 3 e Time setting 0 minutes 0 seconds 99 minutes 59 seconds per step Or 0 hours 0 minutes 99 hours 59 minutes per step e Setting resolution 1 minute or 1 second e Time accuracy setting time x 0 005 0 25 seconds e Setting pattern SV step time PID No for each step e Number of pattern Max 9999 executions e PV start ON OFF e Hold Front panel key input external control input or communication e Advance Front panel key input external control input or communication Power failure None Setting contents are maintained and elapsed compensation time execution step and number of executions are reset m External control input DI option e Number of inputs SRS11 SRS13 SRS14 Type of DI allocation Action input Minimum level holding time e Isolation Max 4 points Exclusive selection with 3 points CT input DI1 DD2 DI3 Exclusive selection with 1 point DIA control output 2 and event output EV3
6. Max 4 points Exclusive selection with 3 points DI1 DI2 DI3 Exclusive selection with 1 point DIA control output 2 and event output EV3 Selected for each DI from among the following 12 types No allocation EXE RUNI EXE2 RUN2 MAN AT ESV2 PROG HLD ADV PTN2 PTN3 L RS Non voltage contact or open collector Level action approx 5V DC 1 mA or less 0 25 seconds Isolated except during DI input system CT input m CT input option for heater break loop alarm e Types of current detection Target Current detection method e Current capacity Current setting range e Setting resolution Current display range e Display accuracy e Alarm action e Alarm output Minimum time for action confirmation e Alarm maintain mode e Standby action e Sampling cycle e Isolation m Communication function option e Type of communication Communication system Communication speed e Data format Communication delay time e Max number of connections Communication address Communication code Communication Protocol e Other Communication memory mode Communication master mode Start slave address setting End slave address setting Write in data address setting e Isolation Communication distance 2 point detection exclusive selection with DII DI2 and DI3 for SRS11 No exclusive selection for SRS13 and SRS14 Allocation for OUT1 and OUT2 is possible O
7. key on the 2 0 initial screen switches to the 3 0 initial screen of screen group 3 Further pressing the key switches to the basic screen Screen group 2 Screen group 3 2 0 PID setting screen 3 0 Initial screen For more information on the programming function see the Programming Function Instructions 7 Switching to screen group 4 Screen group 4 is the initial setting screen group Various settings are made prior to using the controller Pressing the key on the basic screen of screen group 0 for at least 3 seconds switches to 4 0 initial screen of screen group 4 Pressing the key on the 4 0 initial screen of screen group 4 for at least 3 seconds switches to the basic screen of screen group 0 Screen group 0 Screen group 4 0 0 Basic screen 4 0 Initial screen aig fence an At least 3 seconds SEE 8 Switching screens within screen group 4 Each time the key is pressed screen display switches from the initial screens to the next screen If pressed when the last screen is displayed returns to the 4 0 initial screen With screen group 4 each time the key is pressed the screen is switched in the reverse direction 4 0 Initial screen 4 1 screen 4 2 screen 9 Set data modification Data
8. Down slope signal For program control only Initial value 20 unit Setting range 1 999 unit Sets ON OFF hysteresis for event 1 Displayed when alarm type code is Hd Ld od id HA LA HC1 or HC2 Event 1 standby action code setting screen Initial value oFF Setting range oFF 1 2 3 Sets type of standby action for event 1 from code table Displayed when alarm type code is Hd Ld od id HA LA HC1 or HC2 Standby action code used by 4 9 and 4 14 Description of standby action No standby When power is applied STBY RST EXE RUN When power is applied STBY RST EXE RUN SV modification Control mode no standby For HCI HC2 only oFF or 1 can be selected Standby action only when power is applid Event 1 latching setting screen Initial value oFF Setting range oFF on ERUNT E N sta led on Latching function enabled With the event latching function the event continues to be output even if there are no event conditions after event action Event self hold Displayed when alarm type code is Hd Ld od id HA LA HCl HC2 Event 1 output characteristics setting screen Initial value no Setting range no nc no Normally open output conductivity for event ON nc Normally closed output conductivity for event OFF Ej Selects whether contact output for event action is conductive or nonconductive Event output for power OFF is nonconductive for bo
9. For power supply use wiring or cable with sectional area of at least 1 mm that offers the same performance as 600V vinyl Mount the noise filter on the grounded panel and make the wire connection between the noise filter output and power line terminals of the controller as short as possible Make this wire short Controller Noise filter 100 Orne 50 60Hz Ground P Current transformer CT connection method CT input optional To CT input terminal of controller no polarity Pass one of the load lines through the dedicated CT hole Wire from the CT secondary side terminal to the CT input terminal of the SRSIO Series There are 2 combinations of CT connection terminals for the SRS10 Series which can detect current for 2 heater combinations 3 5 Terminal layout Wire in accordance with the following terminal layout and terminal arrangement table SRS11 SRS13 SRS14 Tt T i pow x3 r ru A 24V DC 6W COM cowl 3 100 240VAC 24V DC 4W COM L 100 240VAC 7 24V AC cri Senet Beene RUE 50 60Hz14VA _50 60Hz 8VA EVI 3 z 50 60Hz 6VA ana ac Lond B s M2 4 EV2 r aad ac FS DW avers M3 Tis a cr2 4 20mA O 1 9 DI 3 2A240V AC Ava i 013946 TOD ru es Lo N4 meN IT p Lal Fj_ rli K5 1 3 1 DC r r 4 4 A4 it 17 OUTPUT 2 I E Bae OUTPUT2 A output t7 420m OC EV3 Dia 485 420m DCEV3 pj4 f K6 2A240V AC Y A output 2 mA12VDC E as cee od J l
10. Output limiter Output accuracy Output resolution Output updating cycle e Isolation m General specifications e Data storage Exclusive selection with communication for SRS11 1 point Select from among measured value target set values execution SV control output 1 and control output 2 4 20 mA DC max load resistance 300 2 0 10V DC max load current 2 mA 0 10mV DC output resistance 10Q Within measuring range or output range Inversed scaling possible Lower limit 0 0 99 9 higher limit 0 1 100 0 Lower limit value less than higher limit value 0 3 FS for display value Approx 0 0196 1 10000 0 25 seconds No isolation with control output P I and V Non volatile memory EEPROM Ambient conditions for operations Temperature 10 50 C Humidity Max 90 RH no dew condensation Elevation Max 2000 m above sea level Category I Pollution class 12 e Storage temperature 20 65 C e Supply voltage 100 240V AC 10 50 60Hz or 24V AC DC 10 Power consumption SRSII Max 11VA for 100 240V AC Input noise removal ratio Insulation resistance Dielectric strength Applicable standards Safety EMC e Material of case e External dimensions SRSII SRS13 SRS14 e Mounting e Panel thickness e Panel cutout SRSII SRS13 SRS14 e Weight SRSII SRS13 SRS14 4W for 24V DC 6VA for 24V AC SRS13 14 Max 14VA for 100 240V AC 6W for 24V DC 8VA for 24V AC Normal
11. Program time unit 1 Hal setting 4 54 oy m ime setting Measuring Range es setting 4 58 Sly jm liae Temperature unit z setting 4 59 ey i scaling lower limit value setting 4 60 22 H c n LE Lint Q RUN Input scaling higher limit value setting ut decimal point setting co RUN 4 0 Initial screen 5 2 Display when power is applied When power is applied the initial screen when power is applied displays each screen for about sec and switches to the basic screen of screen group 0 as shown in the following figure Series name Ser i i Se 2 5r iH Input type f x thermocouple F R T D amp amp Voltage mV H EH Voltage V For current mA input select voltage input after providing receiving impedance of 2500 externally Indicates control output 1 OUT1 output type 4 Contact Ft SSR drive voltage f Voltage amp Current Indicates control output 2 OUT2 output type 4 F B 1 Lower limit value of selected measuring range Higher limit value of selected measuring range 0 0 basic screen 0 screen group from here Measured value PV Switches to screen for setting various functions by operation key from 0 0 basic screen Target set value SV For screen sequence see parameter diagram on previous page 5 3 Switching screens Within 0 screen Screen group primarily set by end users Screen gro
12. Thermocouple PLII Platinel 4 Thermocouple WReS5 26 A product of Hoskins 5 Thermocouple U L DIN 43710 6 Thermocouple K Kelvin accuracy 7 Thermocouple Metal chromel AuFe Cr Kelvin accuracy Temperature range Temperature range 10 0 30 0K 2 0 FS CJ error x 20 K 1K 0 0 30 0K 0 7 FS CJ error x 3 K 1K 30 0 70 0K 1 0 FS CJ error x 7 K 1K 30 0 70 0K 0 5 FS CJ error x 1 5 K 1K 70 0 170 0K 0 7 FS CJ error x 3 K IK 70 0 170 0 K 0 3 FS CJ error x 1 2 K 1K 170 0 270 0 K 0 5 FS CJ error x 1 5 K 1K 170 0 280 0 K 0 3 FS CJ error x 1 K IK 270 0 350 0 K 0 3 FS CJ error x 1 K 1K 280 0 350 0 K 0 5 FS CJ error x 1 K 1K NOTE Unless otherwise specified the measuring range will be set as follows when shipped from the factory Input Standard rating Measuring range Multi input K thermocouple 0 0 800 0 C Voltage V 0 10V DC 0 0 100 0 no unit 23 8 Explanation of functions This section contains a description of operation not covered in 5 5 Screen group 0 setting 8 1 Events 1 Alarm action 1 Deviation alarm Sets alarm action points for deviation of measured values PV from target set values SV For example to trigger an alarm when measured value PV of 30 C or more when target set value is 20 C the higher limit deviation alarm is set to 10 C Or to trigger an alarm when measured value
13. 10 Remarks 0 None 9 With SRS13 SRS14 model code SRS13 8 Y Y 90 P 141250 1 Series SRS13 or SRS14 2 Input 8 Multi input thermocouple R T D voltage mV 6 Voltage V 3 Control output 1 Y Contact I Current P SSR drive voltage V Voltage 4 Control output 2 N None Y Contact l Current P SSR drive voltage V Voltage EV3 DIA E Event output 1 point EV3 D External control input 1 point D14 5 Power supply 90 100 240V AC 08 24V AC DC 6 Programming function N None P With 4 patterns max 32 steps 7 Event output 0 None 1 Event output 2 points EV1 EV2 8 Analog output 0 None 3 Voltage 0 10 mV 4 Current 4 20 mA 6 Voltage 0 10 V 9 CT input 0 None 1 CT input 2 points Can be selected if control output 1 or 2 is Y P 10 External control input 0 None 2 Control input 3 points DI1 DI2 DI3 11 Communication 0 None 5 RS 485 12 Remarks 0 None 9 With 2 Accessories check Instruction manual 1 copy Communication interface instruction manual if communication optional item added 1 copy Programming function instruction manual if programming function optional item added 1 copy Unit seals 1 sheet Note Receiving impedance for current input 250Q 0 1 current detector for heater break alarm CT and terminal cover are sold separately as optional items and are not included with the controller Note In the event you want to inquire about a product defect missing accessory or other matter
14. 13 2 Manual setting of control output sss 13 3 Auto tuning AT Ws 4 Standby STBY execution EXE 15 5 Vent setting cna nce een e HEROS 15 6 Multi SV target set values see 15 6 Screen explanation and setting items 16 7 Measuring range codes eeeeeeeeee 23 8 Explanation of functions 424 8 Events 7e og aant ene u ert 24 1 Alarm action 2 Event standby action selection 24 3 Event selection alarm action diagrams 24 4 Event status output action sw 24 8 2 BILD iiie tte ee ite ette eed 25 1 P Proportional action ssseeeeee 25 2 I Integral time 3 D Derivative time 4 MR Manual reset 8 3 Control output esssssssseseeeeneene 1 Lower limit and higher limit setting limiter 25 2 Proportional cycling time s 26 3 Control output characteristics wo 26 8 4 External control input DI sss 26 1 Controller action execution EXE1 RUNI 26 2 Controller action execution EXE2 RUN2 e 26 3 Manual output MAN sess 26 4 Auto tuning execution AT 26 5 SV external selection ESV2 25027 6 Program PROGQ
15. 2 i2 2 a 2 12 OUT2 PID D 2 d2 2 dz a 2 13 OUT2 dead band 2db2 Z al bz ad 2 14 OUT2 PID target value function 2SF2 2 5 F Z DET 2 15 OUT2 lower limit limiter 2oL2 gat c Gu 2 16 OUT higher limit limiter 20H2 Za HZ Ip PID No 3 2 0 Initial screen Pid3 F n ot X tt 2 1 OUTI PIDP 1P3 4 P 3 id 2 2 OUTI hysteresis IdF3 idF 3 eu 2 3 OUTI PIDI 1i3 ian 3 ied 2 4 OUTI PID D 1B Ci 3 au manual reset nr X Li 2 6 UTI PID target value function ISF3 45 F 3 Aid 2 7 OUT lower limit limiter 10L3 tin i 3 pro 2 8 OUTI higher limit limiter 1oH3 tia HM 2 IU 29 Screen No Parameter item screen Initial value Setting selection Record 2 9 OUT2 PID P 2 P3 2 OUT2 hysteresis 2dF3 Z d OUT2 PIDI OUT2 PIDD OUT2 dead band OUT2 PID target value function 2SF3 P AF OUT2 lower limit limiter 2oL3 Za OUT2 higher limit limiter Initial screen init a r Key lock setting LocK 4 Event 1 type _m E Event hysteresis iE Event 1 standby action ig Event latching LE Event 1 output characteristics Event 2 type Event 2 hysteresis 4 4 4 4 4 4 4 4 4 4 8 9 Event 2 standby action Communication master mode 4 10 Event 2 latching Bl E elk a EE 4 11 Event 2 output characteristics ELA E
16. PID operation output values When soft start time is changed to OFF When switched to manual mode When AT auto tuning is executed When P proportional band is changed to OFF When control output characteristics are changed When in standby mode 9 Causes and remedy of trouble and errors 9 1 Causes and remedy of trouble Problem D Error message is displayed Cause See Causes and remedy of errors Remedy See Error Codes Causes and Remedies Displayed measured value PV seems to be incorrect D Set measuring range code is different from that of Check if set measuring range code is correct for input signal input sensor input signal Cortect wiring to input terminals of sensor Erroneous wiring to input terminals of sensor Front panel display goes off and does not function QD Problem with power supply and or wiring D Inspect power supply wiring connections and check wiring connection Q Inspect repair or replace the instrument Q Something is wrong with the instrument D Key lock is in effect Communication is set to Com during communication Q Something is wrong with the instrument Keys do not work D Cancel key lock Set communication to local Loc Q Inspect repair or replace the instrument ON OFF action of control output is too fast ON OFF hysteresis range is too narrow Widen ON OFF h
17. a serious effect on human life The manufacturer shall not be liable for an accident that results if used without taking appropriate safety measures e The digital controller should be used so the terminal elements in the control box etc are not touched by humans e Do not remove the controller from its case or insert your fingers or electric conductors inside the case Doing so could result in electric shock or accident involving death or serious injury N CAUTION If there is danger of damage to any peripheral device or equipment due to failure of the controller you should take appropriate safety measures such as mounting a fuse or overheating prevention device The manufacturer shall not be liable for an accident that results if used without taking appropriate safety measures e Controller labels and alert mark N Alert marks N are printed on the terminal label of the case You could be shocked if you touch charged parts The alert marks are provided to call your attention to this e Provide a switch or breaker as a means of cutting off power for external power circuit connected to the power terminal of the controller Mount a switch or breaker near the controller where the operator can get to it easily and label it as an electrical breaker for the controller Use a switch or breaker that conforms to requirements of IEC60947 e Fuses The controller does not have a built in fuse Be sure to mount a fuse on the power circ
18. agent Cut a hole for mounting the controller in the panel by referring to external dimentions and panel cutout in section 3 3 The panel thickness should be 1 0 3 5 mm The controller is provided with tabs for mounting Insert as is from the front surface of the panel Controllers of the SRS10 Series are designed for mounting on the panel Be sure to mount on the panel If mounted in series provide ventilation so ambient temperature does not exceed 50 C due to temparature rise caused by heat generation 06000 3 3 External dimensions and panel cutout Panel cutout SRS11 45 06 rl los R 4 Joo EL l 3 z If mounted horizontally N Number of units r 48 4 62 XN 3 6 Unit mm ccc SRS13 69 Panel cutout 96 4 65 Min 130 C 2 ccc s m m m n coo o SI ILl OOo CT s G Im Unit mm SRS14 n A Panel cutout T E pu CIECIE en e FT NI e 0 92788 96 If mounted horizontally N Number of units Y Unit mm External dimensions of current detector for heater break alarm CT 0 30A CTL 6 S 0 5
19. and others in EEPROM 4 40 4 43 screens are displayed only when master mode is selected on the 4 33 communication address setting screen Initial value SV Setting range SV outl o1SC out2 o28C Select data for transmission to slave when in master mode Displayed only when in master mode Transmit execution SV value to slave Transmit output percentage value of outputl Transmit measuring range value for output percentage of output Transmit output percentage value of output2 Transmit measuring range value for output percentage of output2 Notel measuring range x output percentage lower limit value of measuring range is the actual transmission data when 01SC 02SC is selected 4 41 Communication master mode start slave address Xn y setting screen T ETE 24 277 Initial value 1 l Setting range bcAS 1 255 bcAs Broadcast Communication master mode end slave address setting screen Not displayed for bcAS broadcast Initial value 1 Setting range Start address start address 30 Communication master mode write in data address setting screen Initial value 0300 H Setting range 0000 H FFFF H Setting in hexadecimal notation Output 1 proportional cycling time setting screen Initial value Contact output 30 seconds SSR drive voltage output 3 seconds Setting range 1 120 seconds Sets control output 1 p
20. fulas moles E3 Pua 8 ue ba Pus ES Oa imi EI paha a Pp c3 2 Lie 2 C as ki LU a 4 E PT ML MER M MEN LE EMEN A Ne OL Ae eS Pek Jae i I ee Se I o T t J T I oe I 2 L3 L3 i S E gt x u 95 25 uw Oo 2g aj E cl oO o z o Sx D 0 gO og 3 c o Cte g Oo z o E 2E al 9 grae Elz e ol l 5 s 5 E Ej cE a EJZ Ee E18 all S28 29 E ha E Ein Se c os Qt O D 5 5 5 Lc Fe gt eE Eee Ee o i Q gt E SE E 1 jt i E ol la 2 D O o os B om 0 wid g g o a O 1 1 i o H u 5 Yas LS Pes LE 7 es LOLs c3 C es z 3 be fey LOU ka ey 2 Pa PY SS px es em qp rami aei gx ngea aed ds ES el n3 31 bh uL 3 La em UBER Sina ees d e SY EMI ow MI AML ALL EMIL I SI A D D i 118 c ES S i i 2 6 Zo i i co 5 E iJE g oD 2 i ip 3 EG e i i LL 7 7 l i i aus a z gt i E te P gm faa a I i9 We o El jm ee j Ter EE pee gt eee 3 s i360 ott inc eo e 2 S CREI IREI wa e Pee i5 c Ei i Ez Lo mee gag zi 9 9 Ss oti oti Bi Bi o BE 9i 9 9 iBE i58 o i99 o0 E iE9 i BS 125 s o gi i58 jee amp ito joo EE EE B 3 ae i UE c ERES eel ige i e 6 5 if 5 1 O 19 o icy i 2 S jae 26 Si 166 Igi 385 20 wo 1 oO g DA 2 a Sr S Mari i jes IBS S5 Sg te le Ei Er o c c ood eee tou 2o IND 22 22 BN gs m S 929 558 9 4 SoH Bo mS oS o gt gt i t ee gt oO Cl a c ss e Es
21. is modified on the various screens by pressing the or Y key The modified data is entered by pressing the key 12 5 4 Auto return function If no key operation is conducted for 3 minutes on the various screens with the exception of the 0 2 output 1 monitoring screen 0 3 output 2 monitoring screen 0 4 step No monitoring screen 0 5 remaining time of step monitoring screen 0 6 number of pattern execution monitoring screen 0 7 Execution PID No monitoring screen 0 10 heater current 1 monitoring screen or 0 11 heater current 2 monitoring screen the mode automatically returns to the 0 0 basic screen of screen group 0 auto return 5 5 Screen group 0 setting The flow is given in 6 Screen description and setting items This section however primarily contains a description of how to make settings As for the key operation method the gt key switches to the next screen The settings are selected with the 4 key or Y key on the various setting screens and entered with the key Pressing the amp key is however not required for modifying output values on the output monitoring screen for manual adjustment 1 Setting target set values SV 1 To set target set values SV press the A key or key on the 0 0 basic screen Pressing and holding the key causes the decimal point of the
22. ml DEP 2A240V AC B Fi L2 S dee P7 9 cow T 1 L M8 2AN AC rl 2a ac Ws Y JA M10 y m BR RS 485 l 244 B 6 Lo 12 Name of terminal 3 6 Terminal arrangement table Description code Terminal No SRS11 SRS13 14 Note Power supply 100 240V AC 24V AC L 24V DC 7 13 100 240V AC 24V AC N 24V DC 8 14 Input R T D A thermocouple voltage 4 22 Note2 current R T D B thermocouple voltage 5 23 current SRSII R T D B 6 24 Control output 1 Contact NO SSR drive voltage 9 15 voltage current Contact NO SSR drive voltage 10 16 voltage current Control output 2 Contact NO SSR drive voltage 11 17 optional voltage current SRS13 Contact NO SSR drive voltage 12 18 SRS14 voltage current Event output COM 1 19 optional EVI 2 20 EV2 3 21 EV3 11 12 17 18 CT input optional CTI input 13 14 7 8 CT2 input 15 16 9 10 External control COM 13 1 input DI DI1 14 2 optional DI2 15 3 DI3 16 4 DI4 11 12 17 18 Analog output 17 5 optional 18 6 Communication RS 485 17 11 optional RS 485 18 12 3 7 Operation preparations With thermocouple voltage current input shorting across B and B terminal will cause an error The following optional function of the SRS10 Series are limited to exclusive selection Only one among control output 2 event output 3 and external control input DI4 can b
23. mode With 1 output With 2 output e Type of control type rating both output 1 2 Control output resolution Control output accuracy Control output 1 Proportional band P Integral time I Derivative time D Target value function ON OFF hysteresis Manual reset Higher lower limit output limiter Proportional cycle By operating 5 front panel keys K W A m FR Same as measuring range except within setting limiter Measured value PV 7 segments red LED 4 digits Target set value SV 7 segments green LED 4 digits 0 2594FS 1digit Does not include cold junction temperature compensation tolerance of thermocouple input For details on accuracy see 7 Measuring Range Codes 23 C 5 C 18 28 C Differs according to measuring range 0 001 0 01 0 1 1 10 110 of measuring range Pt 200 600 C range is 240 680 C JPt 200 500 C range is 240 570 C 0 25 seconds 9 types LED lamp display Control output OUT1 OUT2 Green Event EVI EV2 EV3 Orange Auto tuning AT Green Manual control output MAN Green Action display RUN Green Communication COM Green high low individually set optional within measuring range lower limit value less than higher limit value No lock 3 stage setting Universal TC Pt mV or voltage V B R S K E J T N PLII WRe5 26 U L DIN43710 Metal chromel AuFe C
24. mode minimum 50dB 50 60 Hz Between input output terminals and power terminal Min 500V DC 20 MQ Between input output terminals and power terminal 2300V AC 1 minute Between input and output 500V AC 1 minute IEC61010 1 and EN61010 1 EN61326 PPO resin molding equivalent of UL94V 1 H48xW48xD66 mm in panel 62mm H96xW96xD69 mm in panel 65mm H96xW48xD66 mm in panel 62mm Push in panel one touch mount 1 0 3 5mm H45xW45 mm H922xW92 mm H92xW45 mm Approx 120g Approx 220 g Approx 160 g The contents of this manual are subject to change without notice Temperature and Humidity Control Specialists SHIMADEN CO LTD Head Office 2 30 10 Kitamachi Nerima ku Tokyo 179 0081 Japan Phone 81 3 3931 7891 Fax 81 3 3931 3089 E MAIL exp dept shimaden co jp URL http www shimaden co jp PRINTED IN JAPAN T0809ee
25. please contact your nearest Shimaden agent 2 2 Notes on use Do not press front panel keys with a hard or pointed object Press lightly with your fingertips To clean wipe lightly with a dry cloth Do not use solvents such as thinner 3 Installation and wiring 3 1 Installation site environmental conditions N CAUTION Do not use the controller in the following locations Doing so could lead to equipment failure damage or fire Environmental conditions for operations The controller is designed to be used under the following conditions Observe the following environmental conditions when using Places exposed to flammable or corrosive gases oil mist or excessive dust that could cause insulation to deteriorate Places subject to vibration or impact Places near strong electric circuit or places subject to inductive interference Places exposed to water dripping or direct sunlight Places where the controller is struck directly by air from heater or air conditioner CD Must be used indoors Q Max elevation 2000m Ambient temperature 10 to 50 C Q Ambient humidity Max 90 RH no condensation Transient over voltage category II Pollution class 2 IEC 60664 3 2 Mounting CAUTION In order to maintain safety and function do not remove the case from the controller If the case of the controller has to be removed for replacement repair contact your nearest Shimaden
26. related to measuring range 8 or a 9 wwe 9 30 F x f a o o oe 9 31 7r ss 9 1 c 9 31 Du a 1995 3097 K Cos 09 me C9 9 1xe ooo x or o we 9 10 F a p o mwe 9 9 B0 ER Dg a 995 209 8 8 9 3 6 9 299 E Des 9 339 36 9 299 7E wiesze a 12 9 239 3c 0 0g 1 3995 2000 C 8 4 9 99 c 9 197 00 3509 K K 6 0 K K 1 350 350 7 0 350 K 0 350 0 C C Thermocouple um PS Pm i Er nr B 2 9 X S AuFe Cr 150 0 6808 F 30 0 F 100 0 100 0 C 150 0 200 0 F 00 1200 F 00 4000 CF 30 10 F 0 C C Universal input 100 0 100 0 150 0 200 0 F 50 0 50 0 50 0 120 0 F 0 0 200 0 C 0 0 400 0 F 100 0 350 0 C 150 0 650 0 F JPt100 Initial value 0 0 100 0 Input scaling setting range 1999 9999 Span 10 10 000 count Decimal point position None 1 2 3 digits following 10 50mV decimal point Lower limit value is less than higher limit value 4091 0n NOTE For current input install input terminals of the specified receiving impedance 250 Q and use code 84 0 20 mA or 85 4 20 mA Thermocouple B R S K E J T N JIS IEC R T D Pt100 JIS IEC JPt100 Thermocouple B Accuracy guarantee not applicable to 400 C 752 F or below 2 Thermocouple K T U Accuracy of those readings below 100 C is 0 7 FS 3
27. the current value detected by CTI is lower than the setting Heater 1 loop break alarm action value setting screen Initial value oFF Setting range oFF 0 1 50 0 A Sets current value of heater loop alarm detected by CTI When control output is OFF an alarm is output if the current value detected by CTI is higher than the setting Heater 2 break loop alarm mode setting screen Initial value outl Setting range outl out2 Sets control output by which heater break loop alarm is output by current detection by CT2 Can be set only for control output Y or P Heater 2 break alarm action value setting screen Initial value oFF Setting range oFF 0 1 50 0 A Sets current value of heater break alarm detected by CT2 When control output is ON an alarm is output if the current value detected by CT2 is lower than the setting Initial value oFF Setting range oFF 0 1 50 0 A Sets current value of heater loop alarm detected by CT2 When control output is OFF an alarm is output if the current value detected by CT2 is higher than the setting Analog output settings Analog output type setting screen Initial value PV F kt Setting range PV SV EH outl a 2 ou aue e Item to be output as analog signal is set from among 4 items measured value PV target set values SV control output 1 outl and control output 2 out2 Eel 4 23 4 27 is not displayed if a
28. to manual Similarly changing one to auto also automatically changes the other to automatic as well If output of output 1 is 100 0 1 555 is displayed on the output 1 monitoring screen and the decimal point of i flashes If output of output 2 is 100 0 1 555 is displayed on the output 2 monitoring screen and the decimal point of i flashes If output is contact or SSR drive voltage and the proportional band P setting is OFF the output value is 0 0 or 100 0 If output is voltage or current and the proportional band P setting is OFF the output value is the lower limit value or higher limit value of the output limiter set NOTE1 Manual output cannot be changed while automatic tuning AT is being executed To change you must first cancel AT NOTE2 If MAN is selected in 4 28 4 31 DI mode setting screen external control input has a priority and manual output change cannot be conducted in 0 1 screen 0600 O Automatic output Manual output Manual output Automatic output 0 1 Output monitoring screen key 3 seconds 4 key key 3 seconds G5 S Teri rn an a keys and key 750 at a keys Sas MAN lamp off MAN lamp flashing MAN lamp flashing MAN lamp off 2 Supplementary explanation for use of manual control output The correlation of the 0 2 output 1 monitoring screen and 0 3 output 2 monitoring screen and aut
29. 0A CTL 12 S36 8 52 36 oss DI Ig d zu ag zx 3L 4 a c bes L2 al 19e 4 E Tru 15 Unit mm 30 V 93 5 30 El 40 40 3 4 Wiring N CAUTION e Be sure to turn off power before wiring Failure to do so could result in electric shock e After wiring do not touch terminal elements or other charged parts while conducting electricity Failure to do so could result in electric shock Take the following precautions when wiring check and make sure the wiring is correct Crimp type terminals fit M3 screws Use crimp type terminals that are no wider than 6 mm For thermocouple input use a compensating conductor that matches the type of thermocouple Input signal wires must not be accommodated with a strong electric circuit in the same conduit or duct Using shielded wiring single point grounding is effective for static induction noise Making input wiring short and twisting at regular intervals is effective for electromagnetic induction noise eoooooQ O insulated wiring Securely fasten the terminal element screw Fastening torque 0 5 N m 5kgf cm If the instrument appears to be easily affected by power supply noise use a noise filter to prevent malfunctioning eo Wire in accordance with the terminal layout of section 3 5 and the terminal arrangement table of section 3 6 After wiring For R T D input resistance for lead wires should be a maximum of 5Q per wire All 3 wires should have the same resistance
30. 16 screen is displayed if control output2 is selected as event output EV3 Event 3 action hysteresis setting screen Initial value 20 unit Setting range 1 999 unit Sets ON OFF hysteresis of event 3 just like EVI Displayed when alarm type code is Hd Ld od id HA LA HC1 or HC2 Event 3 standby action code setting screen Initial value oFF mrs Setting range oFF 1 2 3 Sets type of standby action for event 3 from the standby action code table of 4 4 just like EV1 Setting conditions are same as for EV1 Event 3 latching setting screen Initial value oFF meri Setting range oFF on Set just like EVI Event 3 output characteristics setting screen Initial value no Setting range no nc Set just like EVI To 4 17 screen Heater break loop alarm settings Can be used if event option and CT input option is eguipped Heater 1 break loop alarm mode setting screen Initial value out Setting range outl out2 Sets control output by which heater break loop alarm is output by current detection by CTI Can be set only for control output Y or P 4 17 4 22 will be displayed if output of control output 1 or 2 is Y or P and CT input is selected at the same time Initial value oFF Setting range oFF 0 1 50 0 A Sets current value of heater break alarm detected by CTI When control output is ON an alarm is output if
31. 2 A na 4 12 Event 3 type E3 m E 3 an 4 13 Event 3 hysteresis E3 d E 2 d cu 4 14 Event 3 standby action E3 i E 3 L em PF 4 15 Event 3 latching E3 L E 2 1 arr 4 16 Event 3 output characteristics E3 A E 2 A a 4 17 HB1 break loop alarm mode Hbml HM b H auk l 4 18 HB1 break alarm setting CIHb L Mh artt 4 19 HB1 loop alarm setting CIHL Z H art 4 20 HB2 break loop alarm mode Hbm2 HM be Az uk i 4 21 HB2 break alarm setting C2Hb Ect Hv atr 4 22 HB2 loop alarm setting C2HL E Z HL arr 4 23 Analog output type Ao m Flin PH 4 24 Analog output scaling lower limit Ao L A an ag 4 25 Analog output scaling higher limit Ao H Aa M aga 4 26 Analog output limiter lower limit AL L AL LL au 4 27 Analog output limiter higher limit AL H FL H UU 4 28 DII mode DI m 1 54 nan 4 29 DI2 mode D2 m etext rm nan 4 30 DI3 mode D3 m z 3 5 nan 4 31 DI4 mode D4 m z M A nan 4 32 Communication mode setting comm i A La 4 33 Communication address Addr eui 4 34 Communication data format dAtA dl H rt D E 4 35 Start character SchA Sir IR LE 4 36 IBCC operation protocol type ChK ht Hd 4 37 Communication speed bPS k FPS Fea Communication delay time dely sf EL 8 z Communication memory mode mem AEA gE ri re Z Start slave address S Ad amp Ma ala End slave address E_Ad E Fl Write in data address Output 1 proportional cycling time 1 writ r i Output 1 output chara
32. 5 5 _FIX event 3 EV3 setting value setting screen Same as 0 12 screen above except EV3 instead of EV1 Can be set if E event output point EV3 is selected for output2 of type code To 0 15 screen 0 15 li Auto tuning AT action control screen Initial value oFF Setting range oFF on AT is executed by on selection and is canceled by oFF selection This screen is not displayed for manual output or for output 1 proportional band P OFF setting Not displayed if STANDBY is set for 0 1 standby action setting screen During AT execution key operation other than AT cancel key lock setting and communication mode is not accepted For AT action see 5 5 3 Display screen for program operation Initial value 1 Setting range 1 2 3 4 Differs according to number of patterns max 1 2 4 Displays sets starting pattern No Unlatching screen Initial value rSt1 Setting range rStl rSt2 rSt3 ALL Note Displayed only when event latching is selected If event latching is ON even if event conditions no longer exist after event action the event continues to be output Event self hold Cancels self hold of the event Setting and corresponding event No rStl EVI rSt2 EV2 rSt3 EV3 ALL EVI EV2 EV3 If latching can be canceled the decimal point for the lowest digit on the concerned setting screen flashes Pressing the amp key cancels the concerned event
33. An At ESV2 ProG HLd AdV Ptn2 L rS Set just like 4 28 DII mode If ESV2 Ptn2 is assigned to DI2 DI3 cannot be selected DI3 mode setting screen Initial value non Setting range non EXE1 run1 EXE2 run2 mAn At ProG HLD AdV L rS Set just like 4 28 DII mode DI4 mode setting screen Initial value non Setting range non EXE1 run1 EXE2 run2 mAn At ProG HLD AdV L rS Set just like 4 28 DI1 mode Displayed when DIA is selected Displayed if D external control input 1 point DIA is selected for control output 2 Communication settings For communication function see the Communications Interface Instruction Manual Communication mode setting screen Initial value Loc 4 z local Setting range Loc Com Com Can be changed from Com to Loc with the front surface key Communication is made possible by mode displayed on bottom Addr 4 Initial value 1 E ET Setting range mASt 1 255 a Sets device No when multiple controllers are connected for communication Setting to mASt sets the master mode Initial value 7E1 Setting range 7E1 7E2 7n1 7n2 8E1 8E2 8n1 8n2 Sets data format for communications Stop bit Shima MODBUS Parity ASCII 1 bit 2 bits 1 bit 2 bits 1 bit 2 bits 1 bit 2 bits Even Even None gt None Even Even 3 DOT DOT RO None None m
34. Event settings 4 2 Event 1 EV1 type setting screen Initial value Hd higher limit deviation Setting range non Hd Ld od id HA LA So EXE run HC1 HC2 StPS PtnS EndS hoLd ProG u SL d SL Selected types of event are set in accordance with the code table on the next page To 4 3 screen 4 2 4 13 is not displayed when event output is not selected Event type code used by 4 7 and 4 12 Types of event Remarks No selection Hd Higher limit deviation EV 1 initial values Ld Ld Lower limit deviation EV2 initial values mud od Outside higher lower limit deviation if id Inside higher lower limit deviation HH HA Higher limit absolute value L Fl LA Lower limit absolute value Sm So Scaleover E i E EXE EXE signal fixed value For fixed value control only control being executed faac run RUN signal program For program control only being executed HU I HC1 Heater 1 break loop alarm Only when optionally equipped Hoe HC2 Heater 2 break loop alarm Only when optionally equipped Sk PS StPS Step signal For program control only Fk m 5 PtnS Pattern signal For program control only E nad 5 EndS Program end signal For program control only HL c HoLd Hold signal For program control only Pe if ProG Program signal For program control only ur 5L u SL Up slope signal For program control only d 5 L d SL
35. F 3 Control output characteristics Control output characteristics can be set independently for output 1 and output 2 For heating set to RA reverse action and for cooling set to DA direct action Output characteristics Control output with 2 output characteristics is as shown in the following figure D is heating cooling control and is heat heat control 2 output heating cooling action output characteristics 2 output heating cooling action output characteristics Controller output1 Controller output 2 Controller output Controller output 2 100 pn nnn Spsr sERa Eas PORNO 100 um error uicti e Control output 1 Solid line Control output 2 Dotted line 50 4 t E A Q 5 Q Q Q ni ud E E s 0 E Fi D 50 E E E b E b E b 5 E b K 4 0 0 DB DB 0 DB DB DB 0 DB A Target set values SV A DB dead band Dead band Shifts proportional band of control output2 for setting value 8 5 External control input DI Input must be retained for at least 250 ms to receive external control input of the SRS10 Series Assignment by DI input is conducted on the 4 28 4 31 DI mode setting screens Function assigned to DI cannot be conducted by key operation 1 Controller action execution EXE1 RUN1 You can toggle between controller action execution stop Level action DI input OFF Switches to standby reset SRS10 stops action DI input ON C
36. I is level action using 3 points only DII can be assigned set Assigning setting start pattern selection 3 bits to DI automatically assigns it to DI2 and DI3 as well so DI2 and DI3 cannot be selected DI3 DI2 D 1 Start pattern No SPT No 4 regardless of ON OFF Start pattern No 2 is executed if start pattern No 3 or No 4 is selected and number of pattern is set to 2 on 4 52 screen 0 0 0 0 0 1 0 1 1 0 1 xlol lolelo BERI 11 Total unlatching L RS Events can be unlatched from outside Edge action Once DI is turned ON all event output is unlatched Event output is however not unlatched if event output conditions have been satisfied 8 6 Soft start Soft start is a function that gradually increases control output by set time when power is applied standby is canceled and operation is normally reset from scaleover It is effective for preventing excessive current from being supplied to the heater etc 1 Conditions that trigger soft start D When power is applied in the automatic output mode standby is canceled or normal reset from scaleover Q When P proportional band is other than OFF on 2 1 2 9 proportional band setting screen When soft start time setting on 4 46 4 49 soft start time setting screen is not OFF 2 2 Conditions that cancel soft start D When soft start time has elapsed normally When output values of soft start are higher than
37. Output 2 monitoring Execution step No monitoring Remaining time of step monitoring Number of pattern executions Monitoring heater current 1 Monitoring heater current 2 Event 1 setting value setting Event 2 setting value setting Event 3 setting value setting AT action FIX initial screen FIX ON OFF SV No re SV1 setting 5 K AA 1 5 SV3 setting SV3 GH 3 LL PID No 1 2 0 Initial screen Pidi F n d 1 ARE 2 1 OUTI PID P EJYEPLAE i 2 2 UTI hysteresis dFl idF D e 2 3 OUTI PIDI bod 4 ied 2 4 OUTI PID D d tid amp ad 2 5 OUT1 manual reset mrl iar i ad 2 6 OUT PID target value function SF1 ard DEP 2 7 OUTI lower limit limiter oLl aL 4 ud 2 8 OUT higher limit limiter oHl fin M A iA 2 9 OUT2 PID P 2 pr g P D id 2 10 OUT2 hysteresis 2dFl g adf D e 2 11 OUT2 PIDI 2 iz x d ieu 2 12 OUT2 PID D 2d d d id 2 13 OUT2 dead band 2dbl zz 1 Dr 2 14 OUT2 PID target value function osFl zg SF 1 Gus 2 15 OUT2 lower limit limiter DoLl g aL D Gu 2 16 OUT 2 higher limit limiter 2oHI M D GA PID No 2 2 0 Initial screen Pid2 P Lue LEE 2 1 OUTI PID P 1 P2 4_ Pet id 2 2 OUTI hysteresis IdF2 df Fg eu 2 3 OUTI PIDI 12 fl zcg ied 2 4 OUTI PID D 1d2 4 te ad 2 5 OUTI manual reset Im 2 frie t Lu 2 6 UTI PID target value function 1SF2 45 P 2 Gu 2 7 OUTI lower limit limiter loL2 a z LL 2 8 OUT higher limit limiter 1oH2 fin HZ iu 2 9 OUT2 PID P 2 P2 7 P id 2 10 OUT2 hysteresis 2dF2 S d Fo it 2 11 OUT2 PID I
38. PV of 30 C or less when target set value is 100 C the lower limit deviation alarm is set to 70 C This is convenient if you want alarm action point to be in accordance with deviation from target set values The setting range is 1999 2000 unit 2 Absolute value alarm Sets alarm action point by absolute value Higher limit absolute value alarm and lower limit absolute value alarm can be set at any point within measuring range For example to trigger an alarm when measured value reaches 50 C or higher set the higher limit absolute value alarm to 50 C Or to trigger an alarm when measured value reaches 20 C or lower set the lower limit absolute value alarm to 20 C 3 Standby action If event standby action is set to 1 or 2 when power is applied an event is not output even if the measured value is in the alarm action area ON area for target setting value change or standby cancel Once outside the alarm action area OFF area and standby action is canceled an event is output when it once again enters the alarm action area 4 Non standby action If event standby action is set to OFF and 3 an event is always output when the measured value is within the alarm action area 5 Control mode If standby action is set to 3 alarm is not triggered during scaleover or standby 2 Event standby action selection The following are supplementary explanations of operation with 4 4 4 9 and 4 14 event code standby action sett
39. RUN signal HE heater 1 break loop alarm or MZ 2 heater 2 break loop alarm is selected event values cannot be set 2 Event values setting Event values are set on the 0 12 event 1 setting values setting screen 0 13 event 2 setting values setting screen and 0 14 event 3 setting values setting screen Type of event is displayed when one of the previously mentioned 6 types of events is selected Event values are set by selecting setting range by pressing the 4 key key on the 0 12 0 13 or 0 14 screen When the event value setting has been decided enter by pressing the key and the decimal point stops flashing Setting range Higher limit deviation or lower limit deviation 1999 2000 unit Outside or inside higher lower limit deviation 0 2000 unit Higher limit absolute value or lower limit absolute value Within measuring range Event values cannot be set during auto tuning AT execution AT must first be canceled 0 5 event 1 setting values setting screen ar key Decimal point flashes During Decimal point Enter modification stops flashing 6 Multi SV target set values 1 Multi SV You can set 3 types of target set values SV SVI SV2 SV3 SV values are set on the 1 3 1 5 FIX control SV1 SV3 setting screen and execution SV No is selected on the 1 2 execution SV No selection screen PID No during multi SV is SV1 PID1 SV2 PID2 and SV3 PID3 2 E
40. SRS10 SRS11 SRS13 SRS14 Series Digital Controller Instruction Manual Thank you for purchasing a Shimaden Digital Controller After making sure the product fits the desired description you should carefully read the instructions and get a good understanding of the contents before attempting to operate the equipment Request The instruction manual should be kept in a handy place where the end user can refer to it when necessary Preface The instruction manual was written for those who perform wiring installation and routine maintenance for the SRS10 SRS11 SRS13 SRS 14 Series The instruction manual contains a description of the operating method functions wiring mounting method and precautions when handling the SRS10 SRS11 SRS13 SRS14 Series hereinafter referred to as the SRS10 Series unless a separate description is required You should therefore keep it in a handy place to refer to when operating and handling the equipment Be sure to observe all precautions and adhere to the procedures provided in the manual The intsruction manual assumes that fixed value control is applied For information on programming function and communication optional items see the instruction manual for the individual function SHIMADEN Co LTD SRS10F 1BE Sep 2008 Contents REQUESE oc ccsccecssccdsiscessteicssseassdesassoessssstesscassscrocesvensosvesce I lur H I 1 Safety rules eese esee c
41. Selected SV No DI3 DI2 Selected SV No 0 0 0 0 1 0 1 1 0 1 1 0 2 1 0 2 1 1 3 1 1 3 SV No and PID No being executed correspond to SV1 PID1 SV2 PID2 and SV3 PID3 6 Program PROG You can switch FIX fixed value control and PROG program mode Level action DI input OFF FIX fixed value control mode DI input ON Program PROG mode 7 Hold signal HLD Program execution can be halted from outside Level action DI input ON Stops program step time 8 Advance ADV Edge action During program control execution once DI input is turned ON the current step is completed and operation forcibly advances to the next step 9 Start pattern external selection 2 bits PTN2 You can select the program start pattern DI is level action using 2 points Assigment to DI or DI2 can be set Assigning setting start pattern selection to DI automatically assigns it to DI2 as well so DI2 cannot be selected Assigning setting start pattern selection to DI2 automatically assigns it to DI3 as well so DI3 cannot be selected When assigned to DII When assigned to DI2 DI2 DI1 Start pattern No DI3 DI2 Start pattern No 0 0 1 0 0 Start pattern No 2 is executed if 0 1 1 0 1 1 start pattern No 3 is selected 1 0 2 1 0 2 and number of pattern is set to 2 1 1 3 1 1 3 on 4 52 screen 10 Start pattern external selection 3 bits PTN3 You can select the program start pattern D
42. ange oFF 0 01 1 00 C Same as output 1 target set value function setting screen This screen is not displayed when P oFF Initial value 0 0 96 Setting range 0 0 99 9 C Sets control output 2 lower limit value 2 16 Output 2 PID1 higher limit output limiter setting screen Initial value 100 0 Setting range 2oL1 setting value 0 1 100 0 Sets control output 2 higher limit value To 2 0 screen Initial settings screen Initial settings screen group Screen group 4 0 0 Basic screen Pressing and holding the key for at least 3 seconds on the 0 0 basic screen displays the 4 0 initial screen 23 seconds 4 0 Initial screen There are no setting items with this screen Pressing the key displays the initial setting screen 4 1 key lock setting screen and pressing the key displays the last screen 4 61 input decimal setting screen 4 1 Key lock setting screen Initial value oFF Setting range oFF 1 2 3 Locks items you don t want to be modified To unlock select oFF Data cannot be changed for a locked screen E Lock No and locked range are as follows Lock No Locked range oFF Unlock all data can be modified AII data locked except screen group 0 and communication mode AII data locked except SV and communication mode 3 Only key lock setting can be modified
43. cteristics Actl Fle Output 1 soft start time SoF1 ha Output 2 proportional cycling time o C2 x Output 2 output characteristics Act2 Ft Output 2 soft start time J SV limiter lower limit value ZUN SV limiter higher limit value Od a a b ps EA E ye Dx De HG Sea HY Gc a Deis of PE MEY Duis DOR BO PM RR Number of patterns setting o Time unit PV bias value PV gain compensation PV filter time Measuring range code 4 58 Input temperature unit Unit 1d e c 4 59 Input scaling lower limit Sc L 5z L1 Lu 4 60 Input scaling higher limit Sc H Ze H E a 4 61 Input scaling decimal point position dP ai aa 30 11 Specifications m Display e Digital display e Display accuracy e Range for maintaining display accuracy Display resolution Measured value display range Display update cycle e Action display color m Setting e Setting method e Target value setting range e Setting limiter e Key lock alnput e Type of input e Thermocouple Input resistance External resistance tolerance Burnout function Cold junction compensation accuracy e R T D Amperage Lead wire tolerable resistance e Voltage mV V Input resistance Input scaling function Scaling range Span Position of decimal point e Sampling cycle e PV bias e PV filter e PV gain e Isolation Control Control
44. ctric strength noise resistance and surge resistance could negatively affect the controller e The user should absolutely not modify or use the controller other than the way it was intended 2 Introduction 2 1 Preliminary check The controller has undergone sufficient quality control inspections but you should check the specification code appearance and make sure you have all the accessories to make sure nothing is missing or damaged Compare the specification code on the case with the following to make sure it is the product you ordered The SRS10 Series offers a selection of two codes SRS11 and SRS13 14 3 1 Model code check SRS11 model code SRS11 8 Y Y 90 P 1 1 1 0 1 Series SRS11 2 Input 8 Multi input thermocouple R T D voltage mV 6 Voltage V 3 Control output 1 Y Contact l Current P SSR drive voltage V Voltage 4 Control output 2 N None Y Contact l Current P SSR drive voltage V Voltage EV3 DIA E Event output 1 point EV3 D External control input 1 point DI4 5 Power supply 90 100 240V AC 08 24V AC DC 6 Programming function N None P With 4 patterns max 32 steps 7 Event output 0 None 1 Event output 2 points EV1 EV2 8 Analog output communication 0 None 3 Voltage 0 10 mV 4 Current 4 20 mA 6 Voltage 0 10 V 5 communication RS 485 9 DI CT input 0 None 1 CT 2 points input Can be selected if control output 1 or 2 is Y P 2 External control input 3 points
45. during program operation If ON is selected the step currently being executed is completed and the program forcibly jumps to the next step Heater current 1 monitoring screen Displayed if optionally equipped with heater break loop alarm displays current value of heater 1 CTI No setting item Because this is a monitoring screen auto return does not function Displayed when stable current value could not be read Heater current 2 monitoring screen Just as with the heater current 1 monitoring screen displays current value of heater current 2 CT2 FIX event values setting FIX event is an event of fixed value control FIX mode Program control event values are set by the program screen group Event No and type of event are displayed on the top Initial value Higher limit deviation value 2000 unit Lower limit deviation value 1999 unit Outside or inside higher lower limit deviation 2000 unit Higher limit absolute value Measuring range higher limit value Lower limit absolute value Measuring range lower limit value Setting range Higher limit deviation value or lower limit deviation value 1999 2000 unit Outside or inside higher lower limit deviation 0 2000 unit Higher limit absolute value or lower limit absolute value Within measuring range If equipped with event option displayed when EV1 alarm code Hd LA are assigned and action point of allocated alarm type is set For details see 5
46. e PID value in the memory simultaneously starts and the AT lamp stops flashing 0 15 AT action control screen gt B ea Pon Decimal point flashes Decimal point stops flashing AT execution AT lamp flashes nal Y m D 2 Cancellation of AT To cancel AT before it finishes select Y with the m F F key on the 0 15 AT action control screen When the w key is pressed AT is cancelled The decimal point and the AT lamp then stop flashing 0 15 AT action control screen 2 e 5 oFFa o Le Decimal point stops flashing AT execution Decimal point flashes Decimal point stops flashing AT canceled AT lamp flashes AT lamp flashes AT lamp stops flashing Note If AT is canceled before completeion PID value is not changed 3 AT cannot be executed AT cannot be executed under any of the following conditions D Control output is manual AT screen not displayed Standby AT screen not displayed Measured value PV is scaleover AT screen not displayed Control output 1 proportional band P is OFF AT screen not displayed If lock No 2 or 3 is set on the key lock screen 4 AT cancellation during execution AT is canceled during execution under any of the following conditions D If 200 continuous minutes elapse while output value is 0 or 100 When PV is scaleover When switched to standby acti
47. e selected Either CT input or external control input DI1 3 can be selected Either analog output or communication can be selected Only one among control output 2 event output 3 and external control input DI4 can be selected Before operating the controller you should first check the wiring and carry out the following by screen group setting method There is however no need to change the settings that have been set at the factory or already been made by the manufacturer 1 Wiring check Make sure the wiring to the connection terminals is correct Incorrect wiring could result in burnout 2 Power ON Turn on the operating power The displays etc light when power is supplied to the controller 3 Measuring range setting Select code from Measuring Range Codes of 4 57 Measuring range codes setting screen of 1 screen group and enter Select temperature unit of 4 58 Input unit setting screen of 1 screen group and enter For current voltage and mV input set lower limit value higher limit value and position of decimal point of display contents for input signal You should also select by 4 59 4 60 and 4 61 screens by code 4 Control mode PID setting For ON OFF 2 position action select OFF by 2 1 Output 1 PID1 proportional band setting screen of 2 screen group and enter Sets hysteresis by 2 2 Output 1 PID1 hysteresis setting screen If equipped with output 2 set by same method If us
48. el alela sie Lye Lich Gl TG a3 6G 2 aoe MEEA ea Poll ESO oo CiU Sl Lcd cmm d I 1 E ci alea eaf C oe MI COE ajea Doea D paka uw ger eni Ea AA ENS A i 60 pai Gn C E35 ee IXEXD 2E CIE w tans UM FEIERN EE i e Lu iw sme mpo nao ME d pura m cg SRL E SL SL ow SMT iei exi SM el 3 seconds tere A an 4 21 screen __setting oe ier 2 loop alarm __setting RUN Analog output type __setting bid og output scaling limit value setting RUN og output scaling jher limit value setting Y RUN log output limiter lower limit setting A RUN j un RUN Een N ommunication master mode setting ion master mode start slave address setting oe reet HEN xt aly Alm 4 42 scree 10 fd 4 screen group I Ii Communication master mode 1 a finish slave address setting BER j Communication master mode proportional ime setting haracteristics setting soft start time 4 52 ya d Fiz me Number of program E 4 patterssetting 4 53 ej t Eun
49. erature has fallen D Raise ambient temperature to the level provided in the environment CJLL of thermocouple input below 20 C conditions for the product If ambient temperature has not fallen below 20 C examine the controller 2 Heater break loop alarm errors Screen display Problem Cause Remedy Hh HH Heater current sensor CT input value has Excessive current D Reduce the current HbHH exceeded 55 0A Inspect the controller Reid Something is wrong with the instrument Something is wrong with the Inspect repair or replace the instrument HbLL instrument When the controller does not operate as intended and you suspect it may be broken read the instruction manual and inspect once again If there is something wrong with the controller or there is something you do not understand contact your nearest Shimaden dealer 28 10 Parameter setting record For the sake of convenience you should record your settings and selections Initial values for code 05 K are given here Screen No Parameter item screen Initial value Setting selection Basic screen SV Standby action FIX Reset action program Output 1 monitoring
50. esset eese eee ee e sS 2 Introduction e eeeeee eee eee esee seen een senses a D 2 1 Preliminary check 3 1 Model code check 2 Accessories check 2 2 Notes on use nennen nennen 3 Installation and wiring eere d 3 1 Installation site environmental conditions 4 3 2 Mounting tette eed 5 3 3 External dimensions and panel cutout 5 3e4 Wri sse ER deed 6 3 5 Terminal layout 6 3 6 Terminal arrangement table EVI 3 7 Operation preparations sessssseeeeee 7 4 Names and functions of parts on front panel 8 5 Parameter diagram and setting 0 5 Parameter diagram awd 5 2 Display when power is applied 11 5 3 Switching screens 11 1 Switching screens within screen group O 11 2 Switching between screen group 0 and screen group 1 11 3 Switching screens within screen group 1 11 4 Switching to screen group 2 5 Switching screens within screen group 2 6 Switching to screen group 3 ssessessessesessssrsessessesersessese 7 Switching to screen group 4 8 Switching screens within screen group 4 ed 9 Set data modification sse 5 4 Auto return function 5 5 Screen group 0 setting 1 Setting target set values SV sss
51. he basic screen RUN RST key Pressing and holding for at least 2 seconds in STBY RST status switches to EXE RUN Pressing and holding for at least 2 seconds during EXE RUN switches to STBY RST status Fixed value control FIX mode STBY Standby status EXE Control execution status Program control PROG mode RST Reset status RUN Program execution status 5 Parameter diagram and setting 5 1 Parameter diagram The overview of the parameter diagram is as follows The windows of the various screens are divided as follows The number at the top left of the window is the screen No Screen displayed when concerned optional item is added Screen always displayed by key operation etc Programming function communication function related screens Screens explained by respective function instruction manuals Screen to be shown or hidden according to the setting No monitor screen 3 minutes auto return L 4 screen group 3 screen group 2 screen group 0 screen group 1 screen group Jo C GARDE NEO 2 3 seconds ES i2 0 Initial screen
52. iation of PV value when it reached the targeted setting value SV or the proportional band Target value function is effective only when there is an integral operation PI PID operation SF OFF Expert PID does not function and normal PID operates SF 1 00 Minimize overshoot for expert PID contronl SF Small Overshoot preventing function works limitedly SF Large Overshoot preventing function works fully 8 4 Control output 1 Lower limit and higher limit setting limiter D Output limiter limits minimum and maximum values of control output and helps securing minimum temperature and suppress control overshoot 2 Lower limit value is given priority for output limiter setting If minimum value is set above the higher limit value the higher limit value forcibly becomes the lower limit value 1 Higher limit value cannot be set less than lower limit value 1 25 2 Proportional cycling time The correlation between proportional cycling time and control output are as shown in the following figure Output 20 Output ON During the time equivalent to 20 when proportional cycling time is 10096 output is ON and is OFF for the time equivalent of the remaining 8096 Output OFF K Proportional cycle time Output 60 Output ON During the time equivalent to 60 when proportional cycling time is 100 output is ON and is OFF for the time equivalent of the remaining 40 Proportional cycle time Output OF
53. ing auto tuning AT with other than ON OFF hysteresis this setting operation is not required 5 Control output characteristics setting Select RA for heating or DA for cooling according to output specification heating cooling on 4 45 Output 1 output characteristics setting screen and 4 48 Output 2 output characteristics setting screen of 4 screen group and enter 6 Event type setting If equipped with event select types of event on 4 2 4 7 and 4 12 Event type setting screen of 4 screen group and enter 7 Analog output setting If equipped with analog output select items to be output as analog signals on 4 23 Analog output type setting screen of 4 screen group and enter 8 Precaution concerning initialization by data modification Modifying measuring range code type of event or type of analog output initializes related setting values data The data must therefore be set again 4 Names and functions of parts on front panel r1 r1 r1 rT Measured value PV display CILLA Target set value SV display Action display m m m gt SII Operating keys 1 Measured value display LED red Displays current PV value on basic screen screen 0 0 Displays type of parameter on each respective parameter display screen 2 Target value display LED green Displays current PV value on basic screen screen 0 0 Displays setting values on each respective
54. ing range 1 999 unit Sets hysteresis for ON OFF action Displayed if P oFF is set on 2 1 screen Output 1 PID1 integral time I setting screen Initial value 120 seconds Setting range oFF 1 6000 seconds There is basically no need to set if auto tuning AT is executed For information on integral time see 8 3 2 This screen is not displayed when P OFF To 2 4 screen 2 4 Output 1 PID1 derivative time D setting screen Initial value 30 seconds Setting range oFF 1 3600 seconds There is basically no need to set if auto tuning AT is executed E3 This screen is not displayed when P oFF To 2 5 screen 2 5 Output 1 PID1 manual reset MR setting screen Initial value 0 096 2 output specification 50 0 96 Setting range 50 0 50 0 96 Offset is conducted when I oFF P PD action E This screen is not displayed when P oFF See 8 3 4 2 6 Output 1 PID1 target set value function SF setting screen Initial value 0 40 Setting range oFF 0 01 1 00 Used for suppressing overshoot and undershoot for expert PID O Overshoot for SF 1 00 is minimal With SF oFF there is ordinary PID action without expert PID This screen is not displayed when P oFF Output 1 PID1 lower limit output limiter setting screen Initial value 100 0 Initial value 0 0 Setting range 0 0 99 9 94 Sets control outpu
55. ing screen of screen group 4 D If using event output as an alarm set from 1 or 2 of standby action code table If using event output for control set 3 control mode If 3 is set however event output remains OFF for abnormal input If set to 1 standby action functions when power is applied or standby is cancelled 4 If set to 2 standby action functions when power is applied when standby is canceled and when execution SV is changed NOTE1 Standby action is canceled immediately if changed to OFF or 3 during standby action NOTE2 During scaleover standby action is canceled 3 Event selection alarm action diagrams The following are alarm action diagrams for selecting event EV1 EV2 EV3 A SV value A Alarm action point setting value H dl Higher limit deviation alarm L id Lower limit deviation alarm i cf Outside higher lower id Inside higher lower limit deviation alarm limit deviation alarm Action ON Action ON Action ON Action ON Hysteresis gt lt Hysteresis Action ON A A A Ls A H Ff Higher limit absolute value alarm Ff Lower limit absolute value alarm Scaleover Action ON Action ON Action ON Action ON I X X 10 PV value gt 110 4 Event status output action EXE signal Fixed value control FIX mode output during control action RUN signal Output during program execution during program control 24 r Dao 7 E X 2 H L 4 HC1 Out
56. input mode the manual input mode is canceled When the power is turned off while the controller is in standby mode standby mode continues when the power is turned back on If event standby action is specified when switching to execution mode EXE from standby mode StbY the specified standby action is executed If event latching is not engaged in the standby mode alarms Hd Ld od id HA LA are not output 5 Event setting Types of event must be set before setting event values Modifying the types of event code however initializes setting values data related to events 1 Types of event alarm type setting Select type code from among Hd Ld od id HA LA So EXE run HC1 HC2 StPS PtnS EndS hoLd ProG u SL d SL on the 4 2 event 1 type setting screen of screen group 4 with the A key Y key and enter the event type with the 9 key Set event 2 and event 3 on the 4 7 event 2 type setting screen and 4 12 event 3 type setting screen in the same manner The types of event for which event values can be set are the following 6 types Event type alarm type code 4 c higher limit deviation 4 x lower limit deviation outside higher lower limit deviation f inside higher lower limit deviation 1 higher limit absolute value 4 lower limit absolute value A n Ln n X Qu If recov none Si scaleover E E EXE signal i m ma
57. led when I OFF Lower limit 0 0 99 9 higher limit 0 1 100 0 Lower limit value less than higher limit value 1 120 seconds contact or SSR drive voltage output 31 Control output 2 option Proportional band P OFF 0 1 999 9 ON OFF action by OFF Integral time I OFF 1 6000 seconds P or PD action by OFF Derivative time D OFF 1 3600 seconds P or PI action by OFF Target value function OFF 0 01 1 00 ON OFF hysteresis 1 999 unit enabled when P OFF Dead band 1999 5000 unit Higher lower limit Lower limit 0 0 99 9 higher limit 0 1 100 0 output limiter Lower limit value less than higher limit value Proportional cycle 1 120 seconds contact or SSR drive voltage output Manual control Output setting range 0 0 100 0 Setting resolution 0 196 Manual auto switching Balanceless bumpless within proportional band range e Soft start Set separately for output 1 and output 2 OFF 1 100 seconds AT point SV value in execution Control output RA reverse characteristics DA direct characteristics characteristics front panel keys switch by communication Set separately for output 1 and output 2 RA reverse characteristics Heating DA direct characteristics Cooling e Isolation Contact output Isolation for all Not isolated for SSR drive voltage current voltage and during analog output Isolated for other however 1 way output not isolated during 2 way o
58. lowest digit to flash and the value is incremented or decremented When the desired target set value is reached enter by pressing the key 2 When the setting is entered the decimal point of the lowest digit of the target set value stops flashing Target values cannot be set while auto tuning AT is being executed To set target values you must first cancel auto tuning Example Set target set value to 500 0 C 0 0 Basic screen tr wm X Then press Decimal point flashes Decimal point flashes Decimal point stops flashing Enter 2 Manual setting of control output 1 Output monitoring screen OUT1 OUT2 and switching and setting automatic manual output To toggle between automatic and manual press and hold the key on the 0 2 output 1 monitoring screen or 0 3 output 2 monitoring screen or press the key and keys simultaneously During manual output the MAN lamp flashes and it goes off during the automatic output operation Pressing the 4 key or key on the output monitoring screen during manual output enables you to set the manual output values To return to automatic output press and hold the key for 3 seconds or press the and keys simultaneously Changing output action of either output 1 or output 2 to manual automatically changes the other
59. mA is selected K is displayed if measuring range code is 15 18 in kelvin Modification of unit is only possible when in standby mode A 59 Input scaling lower limit value setting screen Initial value 0 0 unit Setting range 1999 9989 unit Sets scaling lower limit value for linear input mV V Cannot be set by monitoring screen for sensor input a A 60 Input scaling higher limit value setting screen Initial value 100 0 Setting range Sc L setting value 10 Sc L setting value 10 000 Sets scaling higher limit value for linear input mV V Cannot be set by monitoring screen for sensor input BE Note If the difference between the higher limit value and lower limit value is less than 10 count or higher than 710 000 count the higher limit value is automatically changed to 10 count or 10 000 count The higher limit value cannot be set less than lower limit value 10 count or higher than 10 000 count A 61 Input decimal point position setting screen Initial value 1 digit following decimal point 0 0 Setting range No decimal point 0 3 digits following decimal point 0 000 Sets decimal point position for input scaling C Cannot be set by monitoring screen for sensor input To 4 0 screen 7 Measuring Range Codes Select measuring range from the following table Changing the code initializes all data
60. n 1 0 Initial screen 1 1 FIX on oFF 1 5 FIX SV3 11 4 Switching to screen group 2 Pressing the J key on the 1 0 initial screen switches to the 2 0 initial screen of screen group 2 Screen group 1 Screen group 2 0 0 Basic screen 2 0 Initial screen xum i 5 Switching screens within screen group 2 mr Dor wr The 2 0 initial screen in screen group 2 is the PID setting initial screen Each time the A key is pressed the setting initial screen switches PID2 PID3 PID1 Pressing the Y key switches PID1 PID3 PID2 Screen group 2 2 0 PID1 initial screen PID2 initial screen PID3 initial screen Each time the key is pressed the screen display switches from the various initial screens to the next screen If pressed when the last screen is displayed returns to the 2 0 initial screen With screen group 2 each time the key is pressed the screen is switched in the reverse direction 2 0 PID1 initial screen 2 1 screen 2 2 screen 6 Switching to screen group 3 Screen group 3 is the program screen group It is not displayed unless it is set as an optional item Pressing the
61. nalog output External control input DI settings DI1 mode setting screen Initial value non Setting range non EXE1 run1 EXE2 run2 mAn At ESV2 ProG HLd AdV Ptn2 Ptn3 L_rS Select allocate set according to usage objective of external input DI 4 28 4 30 is not displayed if DI external control input 3 points is not selected DI mode allocation type code used by 4 29 4 30 4 31 Allocation possible DI No External control input allocation type Pim No selection EE EXE STBY FIX fixed value 7 were 0 control 1 2 3 4 Level RUN RST program control E E EXE STBY FIX fixed value tu n control 1 2 3 4 Edge RUN RST program control m Flee MAN Manual output 1 2 3 4 Level HE AT Auto tuning execution 1 2 3 4 Edge E H2 ESV2 External selection 2bit 1 2 Level Pe ind ProG Program 1825374 Level HL d HLd Hold signal 12851574 Level Filii AdV Advance 1 2 34 Edge Pig Ptn2 Start pattern selection I2 Level 2bit Pi m 4 Ptn3 Start pattern selection il Level 3bit L r L rS Total unlatching 1 2 3 4 Edge If ESV2 Ptn2 is allocated to DI1 DI2 cannot be selected If Ptn3 is allocated to DII DI2 and DI3 cannot be selected A single type of code cannot be allocated to more than one DI To 4 29 screen 20 DI2 mode setting screen Initial value non Setting range non EXEl runl EXE2 run2 m
62. nalogue output is not selected alog output scaling lower limit value setting screen Initial value 0 0 For PV SV measureing range lower limit value outl out2 is 0 0 Setting range When PV or SV is selected within measuring range When out or out2 is slected 0 0 100 0 Minimum values of analog output signal 0mV 4mA 0V are set as scaling minimum value to be output To 4 25 screeen 4 25 l Analog output scaling higher limit value setting screen Deer Initial value 800 0 mnunm mn iwl DOR ERN For PV SV measureing range higher limit value outl out2 is 100 0 Setting range When PV or SV is selected within measuring range When out or out2 is slected 0 0 100 0 Maximum values of analog output signal 10mV 20mA 10V are set as scaling maximum value to be output Inverse scaling is possible for Ao L Ao H Min H L 1 count Characteristics by analog output scaling are as follows For Ao L lt Ao H For Ao L Ao H Analog output 100 Analog output 100 0 0 0 Ao L Ao_H 100 0 Ao_H Ao_L 100 1 1 1 Scaling range Scaling range Initial value 0 0 Setting range 0 0 99 9 Sets lower limit value of analog output Analog output limiter higher limit value setting screen LIH Initial value 100 0 Setting range AL L setting value 0 1 100 0 Sets higher limit value of a
63. nly when output type is contact or SSR drive voltage can be selected By CT sensor sold separately 30A 50A CT sensor sold separately OFF 0 1 50 0 A alarm action off when set to OFF 0 1A 0 0 55 0 A 2 0 A for sine wave 50 Hz Heater break detection when control output ON Alarm output ON Heater loop alarm detection when control output OFF Alarm output ON Output for event by event assignment 0 25 seconds for both ON and OFF each 0 5 second Latching function ON OFF Selection of no oFF or yes 1 Standby when power applied only 125 msec Isolated except during CT input input system and DI Exclusive selection with analog output for SRS11 EIA standard RS 485 2 line half duplex start stop synchronization system 1200 2400 4800 9600 19200 38400 bps Select from among 7E1 7E2 7N1 7N2 8E1 8E2 8N1 8N2 1 100 x 0 5 2 msec 32 including host 1 255 ASCII MODBUS RTU binary code only Shimaden standard protocol MODBUS ASCII RTU Start character and BCC operating method can be selected Select from among EEP RAM and E R Can be used as master device when using multiple unit communication Broadcast 1 255 Start address start address 30 0000H FFFFH Isolation for all Max 500 m differs according to conditions m Analog output option e Number of output points e Types of output Output signal rating Output scaling
64. omatic manual output is as follows D Output when automatic output is changed to manual is balanceless bumpless action and the output value prior to change value is displayed When manual is changed to automatic it becomes bumpless action except if measured value PV is outside the proportional band If power supply is cut off and turned back on control output action continues in automatic or manual mode whichever was set when the power was shut off Note You can switch to another screen in the manual mode as well but you should note that control output is also manual mode When the MAN monitor LED is flashing the controller is in manual mode G Manual output MAN is canceled in the following cases When range input unit input scaling higher limit or input scaling lower limit is modified 13 3 Auto tuning AT Function that automatically processes and sets parameter PID for PID control Processing time varies according to control 1 AT execution Pressing the A key on the 0 15 AT action control screen causes the i F F display at the bottom to change to i and the decimal point of the smallest digit to flash Pressing the J key then executes AT The decimal point stops flashing and the AT lamp flashes When AT is executed ON OFF hysteresis of output is repeated several times according to increment or decrement of measured values The PID value is saved in the internal memory and the action ends Control based on th
65. on 5 AT action for 2 output specifications With 2 output specifications AT action changes according to RA DA characteristics as follows D When OUT1 2 characteristics differ RA DA or DA RA PID constant is same value for both output 1 and output 2 RA characteristics for both OUT1 OUT2 or DA characteristics for both OUT1 OUT2 AT action is executed for output 1 only OUT2 during AT execution is 096 output or output limiter lower limit value NOTE During AT execution any setting change cannot be conducted except for cancellation of AT change to standby mode key rock setting and change of transmission mode 14 4 Standby STBY execution EXE The controller is equipped with a standby mode for temporarily halting controller execution This operation mode is switched on the 0 1 standby action setting screen In the case of fixed value control FIX mode STBY standby EXE execution is displayed In the case of program control PROG mode RST reset stop RUN program execution is displayed If EXEI RUNI or EXE2 RUN2 is selected on the 4 28 4 31 DI mode setting screen external control input DI is given priority and settings cannot be made on the 0 3 screen D The RUN lamp is lit green while the controller is operating and it goes off during standby Q Controller output for standby is 0 When standby is executed auto tuning AT is canceled When standby is executed in the manual
66. ontroller action is executed PID operation control is executed program control execution NOTE If DI is ON when power is applied controller action is executed immediately after power is applied 2 Controller action execution EXE2 RUN2 Execution stop is switched each time DI input is turned ON edge action NOTE If DI is ON when power is applied controller action is not executed immediately after power is applied 3 Manual output MAN Switches to manual output Level action DI input OFF Ordinary feedback control action is executed DI input ON Control output is executed manually feedback control is not executed 4 Auto tuning execution AT Auto tuning can be executed from outside Edge action Once DI input is turned ON auto tuning is executed If SV No is switched by DI during AT execution it is not applied until AT is finished AT in execution cannot be released by DI Front key is used for releasing AT in execution 0 15 screen 26 5 SV external selection ESV2 Setting values of SV1 SV3 can be switched to SV being executed DI is level action using 2 points Assignment to DI1 or DI2 can be set Assigning setting SV external selection to DI1 automatically allocates it to DI2 as well so DI2 cannot be selected Assigning setting SV external selection to DI2 automatically allocates it to DI3 as well so DI3 cannot be selected When assigned to DI1 When assigned to DI2 DI2 DI1
67. parameter setting screen Displays status of controller Q Action display RUN Action display LED green Off Standby or reset On Running by fixed value control Flashing Running by program AT Auto tuning LED green Off Auto tuning not executed On Auto tuning standby Flashing Auto tuning being executed MAN Manual control LED green Off Output by automatic control Flashing Output by manual control OUTI Control output 1 green OUT2 Control output 2 green For output by contact or SSR drive voltage Off Output is OFF On Output is ON For voltage current output Brightness changes according to the output ratio Light brightly if output is 100 and dimly if output is 0 EVI Event output 1 orange EV2 Event output 2 orange EV3 Event output 3 orange Off Event output is OFF On Event output is ON Note Always off if event output is not selected as an optional item COM Communications mode green Off Communications local mode On Communications COM mode D Measured value PV display Target set value SV display Parameter key Operating keys Displays the next screen in various screen groups Pressing and holding for at least 3 seconds on 0 0 screen displays 4 0 initial settings screen group Ww Down key Decrements setting values A Up key Increments setting values Enter key Enters setting values Displays various screen groups ifno SV values are being modified on t
68. put Does not function if oFF is set For details see 8 6 Displayed if Y I P V is selected for control output 2 SV limiter lower limit setting screen Initial value Lower limit value of measuring range Setting range Lower limit value of measuring range to higher limit value of measuring range 1 count If using setting range of target values below measuring range Set lower limit value Able to prevent incorrect setting in danger range etc SV limiter higher limit setting screen Initial value Higher limit value of measuring range Setting range Higher limit value of measuring range to lower limit value of SV limiter 1 count If using setting range of target values below measuring range Sets higher limit value E Able to prevent incorrect setting in danger range etc Note For SV limiter setting the lower limit value is given preference when SV limiter lower limit value is less than higher limit value Consequently higher limit cannot be set less than lower limit value 1 count If Sc L Sc H are changed the respective values are set for SV L SV H 4 52 Number of patterns setting screen programming function only Initial value 4 Setting range 1 2 4 Sets number of patterns used by programming function 4 53 Time unit setting screen programming function only Initial value Hm M A Setting range Hm mS 5 5 E Sets time unit used by programming function Hm Hou
69. put during alarm action of either heater 1 break loop Hh L z HC2 Output during alarm action of either heater 2 break loop t ik HP 5 STPS Step signal Ouput for 1 second each time step in program control execution is completed L LL s X PTNS Pattern signal Ouput for 1 second each time pattern in program control execution is completed ENDS Program end signal Output for 1 second when program control execution is completed HOLD Hold signal Output when holding temporary halt of program during program control PROG Program signal Output when set to program mode U SL Up slope signal Output during up slope step execution during program control D SL Down slope signal Output during down slope step execution during program control ax n I z Geo Q goeo 9 e pene FO Pa PEE PLL mH Y 8 2 Heater break loop alarm Heater break loop alarm can be used only in control output Y contact or P SSR drive voltage output Heater break loop alarm becomes effective if CT input or event output is equipped Heater break alarm outputs an alarm if the current value detected by CT when control output is ON is lower than the setting Heater loop alarm also outputs an alarm if the current value detected by CT when control output is OFF is higher than the setting In the SRS10 series 2 points of CT input is equipped if the CT input option is selected Any break of 2 heating stages control heater or three phase hea
70. r Min 500kQ Max 1000 Standard feature up scale Z2 C ambient temperature within 5 45 C 3 C when closely mounted is series Pt100 JPt100 3 wire type 10 25 mA Max 5Q per wire resistance for all wires must be equal 10 10 010 0 20 0 50 10 50 0 100mV DC 1 4 0 1 0 2 0 5 1 5 0 10 V DC Min 500kQ Current input 0 20 4 20 mA DC handled by external receiving impedance 2500 sold separately Scaling during voltage mV V possible 1999 9999 counts 10 10 000 counts None 1 2 3 digits below decimal point 0 25 seconds 1999 2000 units 0 9999 seconds 5 00 5 00 gain compensation possible Not isolated during input and system DI CT input Isolated for others Expert PID control with auto tuning function Expert PID control with auto tuning function PID output1 PID output2 Contact 1a 240V AC 2A resistive load 1 2A inductive load SSR drive voltage 12V 1 5V DC max load current 30 mA Current 4 20 mA DC max load resistance 6009 Voltage 0 10V DC max load current 2 mA Control output 1 Approx 0 012596 1 8000 Control output 2 Approx 0 596 1 200 Control output 1 1 0 FS Control output 2 2 0 FS OFF 0 1 999 9 ON OFF action by OFF OFF 1 6000 seconds P or PD action by OFF OFF 1 3600 seconds P or PI action by OFF OFF 0 01 1 00 1 999 unit enabled when P OFF 50 0 50 0 enab
71. r minute mS Minute second To 4 54 screen 4 54 PV bias value setting screen Used for compensating input error of sensors etc C When bias is applied control is also executed according to the compensated value Initial value 0 unit Setting range 1999 2000 unit 4 55 PV gain compensation value setting screen Initial value 0 00 Setting range 5 00 5 00 96 Used for compensating input gain error of sensors etc When gain compensation is applied control is also executed according to the compensated value Initial value 0 seconds Setting range 0 9999 seconds Used to alleviate the effect if input varies radically or noise is superimposed Filter does not function if set to 0 seconds Measuring range code setting screen Initial value Multi 05 voltage 86 Setting range Selected from Chapter 7 Measuring Range Codes Combination of input type and measuring range is set by the code Setting cannot be changed during control action Note Setting cannot be changed during control action on 4 57 4 61 screen Change setting with standby mode on 0 1 screen If the setting is modified all data related to measuring range will be initialized 4 58 Input unit setting screen Initial value c ur Setting range c F F Temperature unit for sensor input is set to C C or F F Not displayed if linear input mV V
72. ressing and holding the key for at least 3 seconds on the output 1 or output 2 screen or you can press the and A keys simultaneously e When either the output 1 or output 2 mode is changed to automatic or manual the other changes automatically eThe MAN lamp flashes during manual output For details see 5 5 2 Displays measured value PV at the top on the bottom the output 2 control output value is monitored when in automatic mode and setting is modified when in manual mode Manual output setting range 0 0 100 0 96 Displayed if optionally equipped with output 2 For details see 5 5 2 The following 0 4 0 6 0 8 0 9 0 16 screens are screens for optional programming function The screens are not displayed if not equipped with the programming function Execution step No monitoring screen Displays execution step No for program operation Displays remaining number of patterns executed for program operation 16 1 0 Initial screen 4 0 Initial screen PETEA SEE v 0 0 Basic Screen 3 0 screen 2 0 screen x M x lr war n n old execution setting screen You can turn hold ON OFF during program operation The program is temporarily halted by hold ON You can execute advance
73. rol an execution PID No is allocated to each step 1 0 FIX setting initial screen ENT Pressing the key on the 1 0 screen switches to the PIDI setting screen 2 0 PIDI PID setting screen PID2 PIDI T 2 1 screen 2 1 screen The numbers at the end of the upper display are PID No s that correspond to SV1 SV2 and SV3 respectively Pressing the key displays the screen in the order of PID1 PID2 PID3 PIDI Pressing the Y key displays the screen in the order of PID1 PID3 PID2 PIDI Pressing the a key on these screens switches to screen group 3 equipped with programming function or the basic screen There are no setting items for this screen Pressing the gt key displays the initial output 1 PID1 proportional band P setting screen Pressing the screen key displays the last output 2 higher limit setting Note Set PID2 and PID3 on the 2 0 2 16 screens just as with PID1 2 1 Output 1 PID1 proportional band P setting screen Initial value 3 0 Setting range oFF 0 1 999 9 There is basically no need to set if auto tuning AT is executed For information on proportional band see 8 3 1 If oFF is set ON OFF 2 position action is set Output 1 PID1 hysteresis dF setting screen Initial value 20 unit Sett
74. roportional cycling time Not displayed when output type is voltage or current For information on proportional cycling time see 8 3 2 Control output 1 characteristics setting screen Initial value rA y Fi xd Setting range rA dA uz Sets characteristics of control output rA Reverse characteristics for heating dA Direct characteristics for cooling For information on control output characteristics see 8 3 3 To 4 46 screen 4 46 Control output 1 soft start time setting screen Initial value oFF Setting range oFF 1 120 seconds Sets soft start time that gradually changes output C Does not function if oFF is set For details see 8 6 Output 2 proportional cycling time setting screen Initial value Contact output 30 seconds SSR drive voltage output 3 seconds Setting range 1 120 seconds Sets control output 2 proportional cycling time Ee Not displayed when output type is voltage or current Control output 2 characteristics setting screen Initial value rA y Ff e Sets characteristics of control output E r HL RA Reverse characteristics for heating if F DA Direct characteristics for cooling Displayed if Y I P V is selected for control output 2 Control output 2 soft start time setting screen Initial value oFF Setting range oFF 1 120 seconds Sets soft start time that gradually changes out
75. t 1 lower limit value For information on output limiter see 8 4 1 Output 1 PID1 higher limit output limiter setting screen Setting range loL1 setting value 0 1 100 0 96 Sets control output 1 higher limit value CP 2 PID1 proportional band P setting screen Initial value 3 0 Setting range oFF 0 1 999 9 94 Ee Same as output 1 proportional band setting screen Displayed if optionally equipped with output 2 SUPE 2 PID1 hysteresis dF setting screen Initial value 20 unit Setting range 1 999 unit Sets hysteresis for ON OFF action Ee Displayed if P oFF is set on 2 9 screen 2 11 Output 2 PID1 integral time I setting screen Initial value 120 seconds Setting range oFF 1 6000 seconds Same as output 1 integral time setting screen This screen is not displayed when P oFF Output 2 PID1 derivative time D setting screen Initial value 30 seconds Setting range OFF 1 3600 seconds Ee Same as output 1 derivative time setting screen This screen is not displayed when P oFF To 2 13 screen Output 2 dead band DB setting screen i0 Initial value 0 unit LE MEE Setting range 1999 5000 unit C Sets action position of output 2 for target set values For information on dead band see section 8 4 3 2 14 m Output 2 PID 1 target set value function setting screen Initial value 0 40 Setting r
76. ter can be detected by using two CT For 2 heating stages For three phase SRS10 Series SRS10 Series Heater 8 3 P I D 1 P proportional action Sets percentage at which control output varies for measuring range The size of control output varies according to ratio of PV value to SV value Slight proportional band variation results in strong proportional action If it is too slight control vibrates and the results of control are similar to ON OFF action 2 Integral time Function that corrects offset constant deviation produced by proportional band The longer the integral time the weaker the corrective action and the shorter the time the stronger the action is but control may vibrate due to integral hunting 3 D Derivative time Enhances stability by estimating change in control output and suppressing integral overshoot The longer the derivative time the stronger derivative action is but control results may be similar to vibration 4 MR Manual reset With PID action I is automatically offset but if I is OFF it is not offset If so it can be offset by manually increasing decreasing output This is called manual reset 5 SF Target value function This function determines the strength of the overshoot preventing function when operating expert PID Expert PID suppresses overshoot by conducting operation for predicting and canceling the amount of overshoot by referring to the PID value and the var
77. th no and nc Event 2 EV2 type setting screen 4 7 Initial value Ld lower limit deviation value Setting range non Hd Ld od id HA LA So EXE run HC1 HC2 StPS PtnS EndS HoLd ProG u_SL d_SL Types of events selected for EV2 are set from the event type code table of 4 2 just as with EV1 To 4 8 screen 19 Event 2 action hysteresis setting screen Initial value 20 unit Setting range 1 999 unit Sets ON OFF hysteresis of event 2 just like EV1 Displayed when alarm type code is Hd Ld od id HA LA HC1 or HC2 vent 2 standby action code setting screen Initial value oFF meri Setting range oFF 1 2 3 Sets type of standby action for event 2 from the standby action code table of 4 4 just like EVI Displayed when alarm type code is Hd Ld od id HA LA HC1 or HC2 For HC1 HC2 only oFF or 1 can be selected Event 2 latching setting screen Initial value oFF Setting range oFF on Set just like EVI Event 2 output characteristics setting screen Initial value no Setting range no nc Set just like EVI n Event 3 EV3 type setting screen Initial value EXE run Setting range non Hd Ld od id HA LA So EXE run HC1 HC2 StPS PtnS EndS hoLd ProG u_SL d_SL Types of events selected for EV3 are set from the event type code table of 4 2 just as with EV1 4 12 4
78. uit connected to the power terminal Provide a fuse between the switch or breaker and the controller Mount on the L side of the power terminal Fuse rating characteristics 250V AC 0 5A medium time lagged type or time lagged type Use a fuse that conforms to requirements of IEC60127 e Voltage current of load connected to the output terminal and EV terminal should be within the rating Using voltage current that exceeds the rating could shorten the life of the contoller by raising the temperature and could result in equipment failure For rating see 11 Specifications Connect equipment that conforms to requirements for IEC61010 to the output terminal e Do not apply voltage current other than rated input to the input terminal Doing so could shorten product life and lead to equipment failure For rating see 11 Specifications If the input is voltage or current connect equipment that conforms to IEC61010 to the input terminal There are draft holes in the controller for heat to escape from Do not allow foreign matter such as metal to get into the holes Doing so could result in equipment failure or fire e Do not allow the draft holes to become clogged with dust etc Doing so could shorten the life of the product due to temperature rise or insulation deterioration and could result in equipment failure or fire For space between instruments see 3 3 External dimensions and panel cutout e Repeating endurance tests such as diele
79. up 1 Target set value setting screen group multi SV Screen group 2 Screen group that sets PID constant Screen group 3 Displayed if equipped with programming function optional See Programming Function Instructions Screen group 4 Screen group primarily set by manufacturer equipment maker Initial setting screen group 1 Switching screens within screen group 0 Each time the key is pressed the screen display switches to the next screen If pressed when the last screen is displayed returns to the 0 0 basic screen 0 0 Basic screen 0 1 Standby screen 0 2 Output 1 monitoring 0 17 Latching release screen 2 Switching between screen group 0 and screen group 1 Pressing the key on the basic screen of screen group 0 switches to 1 0 initial screen of screen group 1 Pressing the J key on the 1 0 initial screen of screen group 1 switches to the initial screen of screen group 2 Screen group 0 Screen group 1 0 0 Basic screen 1 0 Initial screen gt ZG mize 3 Switching screens within screen group 1 Each time the key is pressed on the 1 0 initial screen in screen group 1 the screen display switches to the next screen If pressed when the last screen is displayed returns to the 1 0 initial screen With screen group 1 each time the key is pressed the screen is switched in the reverse directio
80. utput for SSR drive voltage voltage current and voltage output m Event output option max 3 point e Number of output points 3 points EVI EV2 and EV3 No exclusive selection for EVI and EV2 Exclusive selection of EV3 for control output 2 and DIA e Types of event Select from among the following 19 types for EVI EV2 and EV3 memo No selection LH Lower limit absolute value HM Higher limit deviation Zz Scaleover Lx Lower limit deviation E EXE signal mud Outside higher lower Heater 1 break loop limit deviation d Inside higher lower limit Wi Heater 2 break loop deviation HF Higher limit absolute value The following 8 types are valid for program mode only run RUN signal Mini of Hold signal Sk PS Step signal Print Program signal PEU Pattern signal ou 5L Up slope signal End Program end signal ot 5L Down slope signal e Event setting range Absolute value both higher lower limit within measuring range Deviation both higher lower limit 1999 2000 units Higher lower limit deviation inside outside 0 2000 units e Event action ON OFF action e Hysteresis 1 999 units e Standby action Selected from among the following 4 types No standby Standby 1 Standby when power is applied and when STBY RST switches to EXE RUN Standby 2 Standby when power is applied and when STBY RST switches to EXE RUN and standby when executed SV value changes No standby control action No alarm output for abnormal input
81. xternal selection switching of multi SV If equipped with external control input DI if ESV2 is allocated to DI execution SV can be selected from among SV1 SV3 by DI input Using 2 points of DI DI to be used for SV selection is allocated on 4 28 4 29 DI and DI2 mode setting screen See 8 4 External control input DI 15 6 Screen explanation and settin items basic screen Ej 3seconds Elt Initial values 0 or measuring range lower limit values Setting range Within measuring range within SV limiter Measured value PV is displayed at the top and target set value SV is displayed modified on the bottom For details see 5 5 1 Standby action setting screen Initial value EXE ES E Setting range StbY 5 iy 4 EXE Display only if the 4 28 4 31 DI mode setting screen is set to EXEI or EXE2 StbY standby Action stop EXE Selects execution action For program operation rSt i 5 amp reset run me rv run setting For standby action see 5 5 4 Output 1 OUT1 monitoring screen Displays measured value PV at the top on the bottom the output control output value is monitored when in automatic mode and setting is modified when in manual mode Manual output setting range 0 0 100 0 96 Output monitoring screens OUT1 OUT2 and automatic manual output e You can toggle between automatic and manual by p
82. ysteresis range 9 2 Causes and remedy of errors 1 Abnormal measured input Screen Problem Cause Remedy display HHHH Higher limit scaleover QD Break in thermocouple input D Check thermocouple input wiring for possible break If there is HHHH wiring nothing wrong with wiring replace thermocouple Break in R T D input A wiring Check R T D input A terminal wiring for possible break Q Input measured value exceeded If there is nothing wrong with wiring replace R T D higher limit of measuring range For voltage or current input check the measurement signal by 10 transmission unit Check if set measuring range code is correct for input signal LLLL Lower limit scaleover Input measured value fell below lower Check for measurement input wiring for reverse polarity or possible LLLL limit of measuring range by 10 break Ah Break in R T D input wiring QD Break in B wiring Check R T D input ABB terminal wiring for possible break If there b Q Multiple break in ABB wiring is nothing wrong with wiring replace R T D TMH Higher limit scaleover of cold junction CJ Ambient temperature has exceeded D Reduce ambient temperature to the level provided in the environment CJHH of thermocouple input 80 C conditions for the product If ambient temperature has not exceeded 80 C examine the controller Hae T A Lower limit scaleover of cold junction CJ Ambient temp

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