DVL EF Insert Owner`s Manual
Contents
1. eceeeeeeeeeeeeees 12 Remote Control Operation ccccceeeeseeeeeees 24 Electrical Connection ceeeeeeeeeeeeeeeeeeeeeeeaeee 16 Safety Label saiae aon rai eaiail 30 Face Dimensions see chart under Clearances 9 Safety Precautions 0 cccceceeeeeeeeeeeeeeeeeeeeeaee 4 Face Installation see instructions included w face Starting The Pilot 0 ccceeeeeeeeeeeeeeeeeeeeeeeeeaaee 23 Facing Requirements see Insert Clearances 9 Starting the Heater for the First Time 24 Finalizing the Installation 0 eeseeeeeesneeeees 17 Thermostat Operation ereenn 24 Floor Protection Hearth c eeeeeeeeeeeees 8 Turning the Heater On and Off cceeeeeeees 24 PUG ss ir PET ea etent TE aene cat E al 4 Vent Length 00 ccecceeceeeeeeeeceeeeeeeeceeeeeeeeneeeees 12 Gas Control Valve Location eeeeeeee 22 Vent Part NUMbEIS ce eeeeeeeeeeeeeeaeeeeeeeaaee ees 12 Gas Inlet PreSSUIe cceeeeeeeeeeeeeeeeeeeeeeeeeees 10 Vent Requirement ceeecccseeeeeeneeeeeeaaeeees 11 Gas Line Connection 00 ccceceeeeeteeeeeeeeeeees 10 WalminQS aaiae aa vied 4 Gas Line Install 0 cccccceeeeeeeeeeeeeeeaeeeeeeeeeeeees 10 Warranty 32s1 0 ivi eee eat Mie ai 31 Gas Smell See Inst on Cover Water on Glass see Condensation 05 24 Glass Installation and Removal cee 17 What Preven2. The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes It is used to fine tune the flame for differences in altitude and vent configuration There are two air shutters on this fireplace adjust both air shutters to obtain the correct flame Move the controls left or right until the flame Rear Air Front Air Shutter looks correct The rear air shutter affects Shutter Control Control the rear portion of the burner the front air Snutter tl ff fronit poruon of ii i umer ushing to the ri ives the flame less air making it more Srangey Dishing to ihe eft gives the flame more air making it more ue NOTE If the air control is all the way open e the flames remain sooty shut off gas to he fireplace and contact a qualified gas service technician NOTE The be i installed correctly to monitor the i e While adjusting the ar shutter S Mus J oT EO eo Correct Not Enough Air Too Much Air Flames should be blue at the If the flames are over 14 tall or sooty on If the flames are all blue and base yellow orange on the top the ends open the air shutter short close the air shutter If the air shutter is in its fully open position yet the flames remain sooty shut off gas to the heater and contact the Travis Dealer for instructions If the vent configuration is installed incorrectly
3. Additional Items Required for Installation _ e 6 5 8 to 3 amp 4 Co Linear Adapter W Flashing Travis Part 98900124 e Face e Gas Hookup Equipment e Surround Panels Optional see Installation without Surround Panels e 3 and 4 Diameter Gas Liner e Direct Vent Cap Simpson Duravent Part 991 Packing List e DVL Insert e 8 Pipe Inlet 3 8 dia e Log Set Log Set Coals and Embers e Door Latch Key e Owner s Manual e Block Off Plate e Two Leveling Bolts e 2 Fireback Clips for ceramic firebacks only e Propane Conversion Kit e Fireplace Altered tag attach to the fireplace Items Packed with the Face e Face with attachment hardware e Face Installation Instructions Order of Installation If the heater is to use propane install the propane conversion kit see page 32 Install gas line into the fireplace do not connect to unit Position the heater see Insert Placement Connect the gas line and gas vent to the appliance Install the optional surround panels and trim Attach the on off switch Follow the instructions under Finalizing the Installation on pages 17 through 21 oahoOndD Travis Industries 4041028 1100 01151 8 Installation for qualified installers only Insert Placement e Insert must be placed within a code conforming masonry fireplace or tested and listed zero clearance metal fireplace Fix any fireplace damage prior to installation e Because the
4. Travis Industries 4041028 1100 01151 Check the burner for cracks deterioration or warping Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service _ Check the walls and ceiling of the firebox for ts deterioration Check the biner Before Disassembly Check holes the pilot flame It should touch l the thermocouple and thermopile Thermopile Pilot Hood Make sure the burner Thermocouple is not warped or damaged Replace the log set Replace the glass Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align If the glass or glass frame is damaged replace it Inspect behind the access door Clean if necessary Check the gas control valve and gas lines If damage is found discontinue use and contact dealer for service Clean the air channels and ducts Start the pilot and turn on the main burner The flames should be orange yellow and not touch the top of the firebox If the pilot or main burners do not burn correctly contact your dealer for service Monitor the blower operation Remove any debris or vegetation near the vent termination Contact your dealer if any sooting or deterioration is found near the vent termination Maintenance 27 Troubleshooting Table Problem Pilot Will Not Light Main Burn
5. k i Remove the screws on both Sige Fireback Clip side walls of the firebox Make sure the notches on the side firebacks fit into the grooves on the firebox floor Secure the side firebacks by attaching the fireback clips to the firebox with the screws removed in step e 4 Replace the baffle removed in step 2 Travis Industries 4041028 100 01151 36 Optional Equipment Ceramic Firebacks Part 98500638 Turn the gas control valve to OFF prior to conducting any service 1 Remove the baffle at the top of the firebox following the directions below Loosen the two bolts at the back of the firebox Lift the baffle up to remove it e 7 16 Wrench Travis Industries 4041028 1100 01151 Optional Equipment 37 2 Install the firebacks following the directions below _ a Remove the screws on both side walls q of the firebox NY Place the lower rear fireback on the 8 ledge on the rear wall of the firebox Rest the upper rear fireback on top of the lower rear fireback and hold in place The rear fireback rests on this ledge at the rear of the firebox Attach the clips included with insert e to secure the side firebacks use the screws removed in step a Slide the side firebacks into place pinning the rear fireback in place Ember Shelf Place the floor fireback on the ember shelfs Ember 3 Rep
6. 1998 CSA 2 33 M98 Vented Gas Fireplace Heater Standard as tested by OMNI Test Laboratories Inc Beaverton Oregon Travis Industries 4041028 1100 01151 Installation for qualified installers only T Installation Warnings Failure to follow all of the requirements may result in property damage bodily injury or even death This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances This appliance must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 in the USA and B 149 in Canada In Manufactured or Mobile Homes must confirm with In USA Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 In Canada CSA Z240 4 and Gas Equipped Recreational Vehicles and Mobile Housing This appliance may be installed in Manufactured Housing only after the home is site located The DVL Insert is designed to operate on natural gas NG or propane LP All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure Notify your insurance company before hooking up this heater The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation
7. Disconnect the on off switch from the red and brown wires leading from the heater Insert the switch into the hole in the upper right of the panel trim until it locks in place Re attach the red and brown wires orientation does not matter a Travis Industries 4041028 1100 01151 15 EEEa i S EE E E RERI REER Z BERREK RRE EE SERS AE P eitatotetetitins ETT EEE ELLA LOI DY SEE en i EEH a E SE Eee annneeee POE Sy Pee CEE ee phi oconpn er tence bebo nan EER REE ER RE S SE e E R A AFT F A R TFET A EEEE sper AE Installation for qualified installers only rey OS The manifold is shipped attached to the insert but may be removed to facilitate especially tight Remove the manifold and place it within the fireplace see the instructions on the following page the excess flex vent Temporarily attach the flex vent to the top of the chimney leave extra slack installations See the directions below for installation 4 Place the manifold in an upright position so it rests on the manifold legs and have a partner pull on 2 Route the flex vent through the chimney from above leave an extra 3 914 mm at the top 3 Attach the flex vent to the manifold seal with silicone and attach with screws 5 Slide the insert into place guiding the convection top ov
8. be detected once it enters the firebox ensuring gas does not build up Turn on gas to the heater Leak test all gas joints prior to starting the appliance Start the pilot see page 23 Warning When lighting or re lighting the pilot the glass must be removed see page 23 for the full set of instructions on starting the pilot Replace the glass see page 17 Start the main burner Leak test all gas joints again Install the faceplate following the instructions included with the face shut off the insert if necessary ACID WASH WARNING Before installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar If not properly neutralized with an ammonia solution the gold or nickel face may develop a permanent tarnish when the acid evaporates over time Contact your dealer if uncertain your facing has been properly neutralized Check the pilot flame to make sure it looks like the illustration below Adjust the pilot flame if necessary The pilot flame must contact the thermocouple and e thermopile see the illustration below Adjust the pilot up or Standard down as necessary Screwdriver Finalizing the Installation 9 Let the heater burn for fifteen minutes Adjust the air shutter if necessary to achieve the correct looking flame see the illustration below
9. between the sides and top of the face and the fireplace for Face Dimensions age 9 ventiliation Wire mesh screen may be placed over this gap 9 page 4 a Use a knife to cut out the on off switch hole the label covers a square hole in the bracket Use a lock tie or Disconnect the on off switch from lt ya rda oo the red and brown wires Insert b ndle the Min 3 8 the switch into the hole until it locks in place Re attach the red and brown wires orientation does not matter excess wire Then tuck it below the piezo igniter to keep it from coming in contact with the xX burner pan Keep the jumper wire in place while installing Surround Panel Installation PANEL SIZE WIDTH HEIGHT 8 x 10 Rectangular 44 3 16 33 3 8 Arched 8 x 10 44 3 16 33 3 8 10 x 13 Rectangular 48 3 16 36 3 8 1 Follow the Pea instructions to the right for installing the side panels Line up each side surround panel and insert two screws from the inside to secure in place Pre thread the holes on the surround panels with the screws included in the surround panel kit C 5 16 Nutdriver Run the wires from the on off switch and the power cord behind the surround panel cut the lock tie holding the on off switch in place Travis Industries 4041028 100 01151 14 Installation for qualified installers only Surround Panel Installation continued 2 Foll
10. s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized TRAVIS dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The installer must ensure the appliance is burning as per the rating tag at the time of installation Over firing operation above the listed BTU rate of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized TRAVIS retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals The unit is subject to submersion in water or prolonged periods of dampness or condensation Any dam
11. the chimney and terminate above the chimney top Be careful not to crimp or rupture the liner when bending it into chimney offsets e When installed the vent must meet all of the vent manufacturer s requirements e Make sure to order the following 4 UL 441 Gas Liner for Exhaust 3 UL 441 Gas Liner for Air Inlet 6 5 8 to 3 amp 4 Co Linear Adapter amp Flashing Travis Part 98900124 Vertical Termination Cap Dura Vent pt 991 Exhaust t Fal Inlet 4 dia te 3 dia Max Ht 35 Altitude Considerations Min Ht 8 This heater has been tested at altitudes ranging from sea level to 8 000 feet 2 400 M In this testing we have found that the heater with its standard orifice burns correctly with just an air shutter adjustment If local codes require resizing the orifice in the U S A refer to ANSI 223 1 Appendix P in Canada B 149 1 or B 149 2 Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you Suspect an improperly adjusted air shutter offset Vent Restrictor WARNING Restrictor adjustment should only be done by a qualified installer 1 4 Nutdriver Only those installations determined to be over drafting require this adjustment The best indication of over drafting is a hyper active flame pattern flames that move too quickly If the air shutter is constr
12. the vent may cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the heater and contact the dealer for information on remedying the problem This heater has been tested at altitudes up to 8 000 feet In this testing we have found that the heater with its standard orifice burns correctly with just an air shutter adjustment Failure to properly adjust the air shutter may lead to improper combustion and a safety hazard Consult your dealer if you suspect an improperly adjusted air shutter N N Burner Pan A A d y Burner Ports n a wa holes N lt The flames should burn right off If the flames are lifting yet the If the flames are ghosting yet the the top of the burner ports if they vent configuration is correct vent configuration is correct are too blue adjust the air control contact your dealer contact your dealer Turn the flame adjust knob to its highest position the flames should be approximately 12 tall Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact the Travis Dealer for instructions Give this manual to the home owner and fully explain the operation of this heater Travis Industries 4041028 1100 01151 22 Operation Before
13. 1000 01151 8 Installation for qualified installers only Features Installation Options Works During Power Outages millivolt system High Efficiency Residential or Mobile Home Optional Thermostat or Remote Control Ember Fyre Burner for Wood Fire Look Fireplace Insert Quiet Blower for Effective Heat Distribution Hason ot Zoro Clearance Convenient Operating Controls Variable Rate Heat Output Metal Fireplace Low Maintenance Heating Specifications Natural Gas Propane Approximate Heating Capacity in square feet 600 to 2 000 600 to 2 000 BTU Input Per Hour on high 40 000 40 000 BTU Output on Low 20 700 17 900 Efficiency with blowers on 78 9 81 0 AFUE Annual Fuel Utilization Efficiency 71 0 73 7 Heating capacity will vary with floor plan insulation use of power heat vent and outside temperature kk Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system See the section Vent Requirements 23 3 4 for vent location 33 3 8 8x10 Arch Rect Panels 36 3 8 10x13 Rect Panels N 44 3 16 8x10 Arch Rect Panels 48 3 16 10x13 Rect Panels 4 Includes trim amp standoffs 16 va pa 1 5 8 Fuel This heater is designed either for natural gas or for propane Check the sticker on top of the gas control valve or check with the installer to verify gas use Compliance This unit has passed the ANSI Z21 88
14. Blower Speed The internal blower helps transfer the heat from the heater into the OFF gt Blower Knob room It will not turn on until the 7 Turn the knob all the way counter clockwise to turn heater is up to temperature LO the blower off One click clockwise turns the blower to high speed Turning the knob clockwise Gt Geshe it lts eae BLOWER from the high position decreases the speed of the ung gt n CONTROL blower for instructions on adjusting the blower speed Normal Operating Sounds Blower Pilot Flame This heater uses a blower to push heated air The pilot flame into the room You will hear the sound of air which remains on movement that increases as the speed is makes a very slight increased whisper sound The appliance will creak SO with change of temperature Extinction Pops It is not unusual especially on Propane LP appliances to experience a pop when the burner is shut off Gas Control Valve As the gas control valve is turned on Blower Snap Disk and off you will hear a dull clicking This part can produce a clicking sound This is the valve opening up sound as it turns the blower on and shutting down and off Normal Operating Odors This appliance has several areas that reach high temperatures Dust or other particles on these areas may burn and create an odor This is normal during start up You may notice the smell is more acute if the appliance was left
15. DVL EF Insert Owner s Manual Featuring the TRAVIS INDUSTRIES re HOUSE OF FIRE Ww EMBER GAS GETS REAL Burner Tested and Listed by il ba OMNI Test Laboratories Inc Beaverton Oregon ANSIZ21 88 1998 CSA 2 33 M98 CAN CGA2 17 M81 U L 307b e Direct Vent Fireplace Insert e Masonry or Factory Built Metal Fireplace e Residential or Mobile Home WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Installation must be performed by a qualified installer service agency or the gas supplier IF YOU SMELL GAS e Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installer After installation give this manual to the home owner and explain operation of this heater Travis Industries Inc 4800 Harbour Pointe Blvd SW Copyright 2005 Travis Industries Inc 10 00 100 01151 Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of a Travis DVL In
16. NS component that eliminates the possibility l of gas buildup inside the firebox o 2 Travis Industries 4041028 100 01151 Thermocouple The thermocouple generates a small amount of electricity If the pilot flame goes out the gas valve automatically shuts off all gas Gas Valve This high technology valve automatically shuts off all gas if it does not receive a signal External Shut Off Valve from the thermocouple If any component is This valve is placed on the gas line damaged or sensing a malfunction or if the to shut off gas to the appliance wiring is damaged it will shut off all gas during maintenance procedures Ceramic Glass The glass in your heater is the most durable glass available It has been tested to be extremely resistant to breakage from temperature changes Maintenance 29 Wiring Diagram Thermocouple Thermopile Piezo Igniter Red ee ee Brown On Off Switch Copper Co Axial Wire Orange Spark Electrode _ _ e Chassis Blowo Ground p creen Motor Black a white 120 Volt Grounded A C ia j Power Supply White White e LA 120 V Blower Blower Blower Thermodisk Rheostat Circuit Replacement Parts List Travis Industries 4041028 100 01151 Label Safet label is on 30 Tiaa or E DVL Insert Minimum Clearances to Combustibles OWN Tet Laborator
17. You Begin Read this entire manual before you use your new heater especially the section Safety Precautions on pages 4 amp 5 Failure to follow the instructions may result in property damage bodily injury or even death Location of Controls See explanation below The Pilot Flame can be found below the back log An instruction card for operating the fireplace is attached to the inside of the fireplace here Replace it for easy reference ON OFF Switch The on off switch is located on the upper right corner of the surround Open the access door to view th controls panels PILO IGNITER Gas Control Knob Flame Adjust Knob Pilot Igniter Blower Knob Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the heater on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame Gas Control Knob This knob is used to control gas to the heater and for starting the pilot There are three positions ON OFF amp PILOT The pointer directly below the knob indicates the position this knob is in Flame Adjust Knob This knob controls the flame height from low LO to high HI The poin
18. age to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation Ps Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that for which the unit is configured Units are shipped for natural gas and must be converted to propane using the included conversion kit Confirm fuel configuration with your installer 9 Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this wa
19. ce the LP ED label on the base near the gas ye control valve SE The pilot flame must contact the thermocouple and Sr eEE thermopile see the illustration below Adjust the pilot up or Standard down as necessary Screwdriver 4041028 1000 01151 34 Optional Equipment Cast Aluminum Firebacks Brick Pattern 98500737 Classic Pattern 98500743 Turn the gas control valve to OFF prior to conducting any service 1 Attach the lower brick retainers following the directions below Lower Brick Retainer Remove the ember shelfs Attach the lower brick retainers to the ember shelf with the included screws Loosen the two bolts at the back of the firebox Lift the baffle up to remove it 7 16 Wrench Travis Industries 4041028 1100 01151 Optional Equipment 35 3 Install the firebacks following the directions below Secure the upper rear fireback by installing the upper rear fireback clip over the bolts do not tighten the bolts until the baffle is replaced Rest the upper rear fireback on top of the rear fireback brace Slide the rear fireback brace over the lower rear b fireback note how the joggle tilts forward Place them against the back wall of the firebox and attach with the screw removed in step a a Remove the screw on the back wall of the firebox 5 16 Nutdriver The rear fireback rests on this ledge at the rear of the firebox
20. ces pilot gas Exclusions 9 Firebox Assembly line piezo ignitor Convection Heat Exchang t Adjustable Air Restrictor Pressure Relief Mechanisms Glass Lonvection neat excnanger Frame and Latch Ceramic Glass EA y lass breakage from thermal shocl H f Electrical Assembly atag Re Installation Allowance Wiring harness snap discs Blower Blower Rheostat Ceramic Logs Log Set Coals Ember Strip Steel Fiber One Way Freight Allowance Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS amp LABOR Firebox Assembly Convection Heat Exchanger Adjustable Air Restrictor Pressure Relief Mechanisms Glass x Frame and Latch One Way Freight Allowance Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Accessories Fireback Panels Faceplate Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Adjustable Air Restrictor Pressure Relief Mechanisms Glass Frame and Latch Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Convection Heat Exchanger Accessories Fireback Panels Faceplate Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 1 This new gas appliance must be installed by a qualified gas appliance technician It must be installed operated and maintained at all times in accordance with the instructions in the Owner
21. e pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity The thermopile provides power for the ON OFF switch remote control or thermostat see the illustration below Because the thermopile generates the electricity needed to turn the heater on and off this heater can be operated when the power is out although the blower will not run When heated the thermopile This electricity is generates electricity a very small used to operate the amount measured in Millivolts main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner yo S oc wi Z oc gt m zZ lt What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses when the pilot flame is lit If the pilot flame goes out this thermocouple no longer generates electricity causing the gas valve to automatically shut off all gas to the heater preventing the pilot from spilling gas into the firebox Pilot Flame P 8 The pilot flame is a time proven FA
22. eeeeeeeeeaeeeeees 11 Cast Aluminum Firebacks 02 0 cceeeeeeeeeeeeeeeees 34 Vent Location iesean aneto eaae 12 Ceramic Firebacks cceeereeeeeeeeeeeneteeaeeeeaerenens 36 Vent Configurations cceeeeeeeeeeeeeeeeeeeeeeeeeeees 13 Installation Without Surround Panels ee 14 Index Surround Panel Installation cccccccccccecccccccecececececs 15 INGOX an iaro attend tab ewan in E nce eaaea toute 38 Manifold Removal and Installation eeeeeeeees 16 Finalizing the Installation Glass Removal c ecceeeeeeeeeeeeeeeeee esse eeeeeneeees 17 Log Twig and Ember Installation eeee 19 Purge and Leak Test the Gas Line 0eceeeees 20 Pilot Flame Inspection 20 Air Shutter Adjustment cceeeeeeeeeeeeee eee eee renee 21 Flame Inspection eccceceeeeeceeeeteeeeeeseeeeseeeeeees 21 Explain Heater Operation to OWne 0 eeeeee trees 21 Travis Industries 4041028 100 01151 Travis Industries e IF YOU SMELL GAS Safety Precautions Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor s house if not reached call fire department This unit must be installed by a qualified installer to prevent the possibility of an explosion Your dealer will know the requir
23. ements in your area and can inform you of those people considered qualified The room heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing Look for this label For LPG only Pout 11 W C If the label is present the heater is equipped for LP propane If the label is absent the heater is equipped for NG natural gas Contact your local building Officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as well It is imperative that control compartments screens or circulating air passageways of the heater be kept clean and free of obstructions These areas provide the air necessary for safe operation Do not store or use gasoline or other flammable liquids in the vicinity of this heater 4041028 This heater is either approved for natural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob
24. ent Cap Configurations a part 991 Exhaust m 1 4 dia 6 5 8 to 3 amp 4 Colinear Gas Liner Adapter amp Flashing a a Dae lt Travis Part 98900124 mT m Inlet azl gt 3 dia Gas Liner reh ae Heed at Ey Any cracks or Ey damage inside the V chimney must be repaired ne a ae se eS eit oe ras SD ey The block off plate mus seal the intake to the chimney space This way air is drawn down the chimney for combustion air aoe iter cree aS San a E Recommended Block Off Plate non combustible metal and or insulation sS t Prevents odors from A chimney entering room Suggestion m Paint the fireplace cavity Ee with latex paint to eliminate the possibility of odors from the fireplace circulating into the room gt tee hey tee a eee a ree a ite ep EER a ad a fe te a z eae Pe Block Off Plate non combustible materials Inlet Z C Metal firebox Masonry Fireplace NOTE You may use either re line configuration with a masonry or zero clearance fireplace Travis Industries 4041028 1100 01151 Instal lation for qualified installers only 13 Installation Without Surround Panels The insert may be installed without surround panels if a 3 8 gap is F g allowed
25. ented gas fireplace heater is not for use with air filters LP gt Keep bumer and control compartment clean See installation and operating instructions accompanying appliance Input Rate on HI BTU H 000 40 000 40 000 Minimum Inlet Pressure inches WC ss00 1 55 This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions Use only Input Rate on LO BTU H Brut 29 000 24 500 Maximum Inlet Pressure inches WC 13 r jal di the m the tor See gt ual f ed of venti LC Reen osc rca a ed Vani TE aen AN 10 a enor S aS con TOODE a a a vna Main Bumer Orifice DMS csc 2 55 945 Manifold Pressure on HI inches WC 10 35 WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL This appliance is equipped for installation at 0 2000 ft In USA for altitudes above 2 000 feet the vent configuration orifice or combination of both may need to be changed See the owner s manual for information on making these changes CAUTI ON a Hot while in operation Do not touch Severe burns may result Keep children clothing furniture gasoline and o
26. er the insert until fully in place 6 After removing any slack from the flex vent attach the manifold to the appliance 7 Remove any excess slack in the flex line then attach the vent termination Manifold Removal and Installation 1 PET a anneo Sate LR Se SRE EET TEE Sgr ees E Hronn bette E EE EEEE EEE EEEE RR Z 100 01151 4041028 Travis Industries 16 Installation for qualified installers only Manifold Removal and Installation Continued Remove the glass see the instructions on page 17 Follow the directions below to remove the manifold NOTE When replacing the manifold use the convection top to guide the manifold You may also reach through the exhaust ducts to guide the manifold forward to the appropriate location Convection Top Manifold Remove the three screws holding the convection top to the insert 5 16 Nutdriver SSI Remove the four bolts inside the firebox Slide the manifold 7 16 Socket Shim the manifold legs if installing into a fireplace with a raised hearth NOTE when installing the manifold make sure the gaskets sealing the inlet and exhaust ducts are in place If a gasket is loose use high temperature silicone to secure it to the manifold Electrical Connection e Plug the power cord into a grounded 120 Volt outlet do not remove the grounding pin Travis Industries 4041028 1100 01151 Finalizing the Installati
27. ers Will Not Start Remote Control Does Not Work Thermostat Does Not Work Heater Will Not Distribute Heat Pilot Goes Out Once A Month Or More Flames Are Too Blue Flames Are Too Short Under 6 Thin Layer of Soot Covers the Glass Travis Industries Possible Cause The igniter wasn t pressed repeatedly No Propane in Tank The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF The thermostat is disconnected or set too low The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF The remote is too far away from the heater The remote control receiver is turned Off One of the two remote control batteries is dead The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF The thermostat is set too low The heater is not getting electricity The heater is not up to temperature The gas supply has been shut off The heater has just been started Improper air shutter adjustment The flame height may be turned too low The logs or coals are placed incorrectly Improper air shutter adjustment 4041028 Don t Call for Service Until You Check all gas shut off valves See Starting the Pilot Light Step C See Starting the Pilot Light Step C See Starting the Pilot Light Step C Check Tank Level See Starting the Pilo
28. gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak test this area after the heater is installed gas is connected and the main burner is lit 8 Make the gas line connection bleed the gas line if applicable start the heater and thoroughly leak test all gas connections and the gas control valve Check the pilot Adjust if necessary WARNING When lighting or re lighting the pilot the glass must be removed see page 17 To adjust the pilot flame turn this screw Clockwise lowers the flame while counter clockwise raises it Travis Industries Use a hex wrench to unscrew the orifice 5 32 Hex Remove the orifice and replace with the LP orifice Screw the orifice all the way in and replace the pilot hood Orifice Identification LP Propane Orifice 35 NG Natural Gas Orifice 62 NOTE when re attaching this pin lines up with the notch in the pilot hood Remove and discard the three screws using a slotted screwdriver of Torx T 20 Slotted screwdriver or T 20 Torx Ky Remove and discard the regulator diaphram spring and center post Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque S Slotted n screwdriver or T 20 Torx NOTE Make sure the regulator gasket is correctly aligned before installation Pla
29. icted the flames become short and yellow yet still very active Over drafting may affect the pilot but this is not the best way to determine over drafting Over drafting is most likely in tall venting configurations especially if using an Exhaust Only Re Line Do not To Adjust the Restrictor Rotate the Screw adjustment plate to change he restrictor position Adjustment or ay Plate N8 9 G A Pivot Point Index Holes Odi CG This restrictor is in Bositon 3 NOTE position 1 is the fully open position over restrict the vent this leads to 7 ghosting or lifting flames reduce the esticter mazmum two posone al a ime P restrictor setting 2 Remove the screw with a 4 4 nutdriver or screwdrive er 3 Rotate the adjustment plate clockwise until the correct hdax hole is below the pivot point 4 Insert the screw into the correct index hole and tighten Travis Industries 4041028 1100 01151 12 Installation for qualified installers only Vent Installation Apply high temperature Termination Cap silicone to the liners on Simpson Part 991 both ends and secure with 2 screws Exhaust 4 6 5 8 to 3 amp 4 Co Linear Adapter Travis Part 98900124 za Inlet Exhaust n Ne Center Line Inlet 3 Dia Vent Location Exhaust 4 Dia Fireplace Opening Inlet amp Exhaust Re Line Exhaust Only Re Line Vent ai recommended irect V
30. idle for a long period Travis Industries 4041028 1100 01151 26 Maintenance Maintaining Your Heater s Appearance Fingerprints or other marks left on the optional gold or nickel surface may become etched in place if they are not wiped clean prior to turning the stove on Clean the gold or nickel with denatured alcohol and a soft cloth make sure the heater is cool Other cleaners may leave a film that may become etched into the gold or nickel Yearly Service Procedure Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation We recommend the following procedures be done by a qualified technician Check the pilot flame It should touch approximately 3 8 of the top of the thermopile and touch the top of the thermocouple see illustration below If it does not contact your dealer for service Shut off gas to the heater by turning the gas control knob to OFF see step A under Starting the Pilot on page 23 Let the heater cool for 15 minutes Remove the faceplate see instructions included with face and glass see page 17 Remove the log set NOTE the logs are very fragile see page 19 If severely deteriorated replace Check the logs for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the heater will require adjustment Contact your dealer 4 Clean the burner especially the burner holes and inspect the following
31. insert uses a circulation blower clean the fireplace smoke shelf and chimney prior to installation We recommend painting the interior surface of the fireplace with latex paint to further eliminate dust e This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location For tight fits under 28 you may remove the manifold See the section Removing the Manifold Zz Min 38 1 4 Includes 6 for gas line installation Attach the This fireplace has been altered plate to the fireplace use two screws or other suitable Min 23 3 4 method You may wish to place it in a location where it will be covered by the surround panels The DVL inserts 16 into the fireplace Use the leveling bolts for i fireplaces with recessed floors The gas line and shutoff Run the power cord to either valve should be installed side of the insert along the face prior to insert placement Run the on off switch wires to the right behind the surround panels Zero Clearance Metal Fireplace Requirements e The damper A and grate with log set B must be removed see the illustration below e The smoke shelf C internal baffles D screen E masonry lining or refractory G amp I and metal or glass doors F may be removed if applicable NOTE If any internal baffle is cut bent or removed the fireplace mus
32. ios ne Vented Gas Fireplace Heater Faceplate to Adjacent Wall 6 155mm Faceplate to Mantel from top of insert face 10 255mm e OA Hearth Extension in Front n n o 12 305mm Faceplate to Front Facing 0 ccseceeeeee 8 5 215mm Hearth Extension to Sides of Faceplate O Omm FlueVent ccc cece eee eee ee eee Tested to ANSI Z21 88a 2000 Vented Gas Fireplace Heater and UL 307b 1995 Gas Burning Heating Appliances for Manufactured Homes This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 Installation in Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 blowers This vented gas fireplace heater is equipped at the factory for use with natural gas If conversion to propane LP is desired the optional Ba TTT Upto 81 bl on factory conversion kit must be used BOW Dectrical Rating TIS V 1 3 AMPs OU FZ ToU watts f Output Capacity RAUNg Up to 32 400 blowers on This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details This appliance is not convertible for use with other gases unless a certified kit is used This v
33. ipment LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 17 Remove the logs coals and ember strips if installed A page 19 X a Remove the ember 2 Remove the shelfs Note when in burner see place thereis agap illustration below between the shelf and the burner Lift slightly on the burner and slide it to the left so the mixing tubes slide off the orifices Slide both air shutters all the way to the right Make sure this pin inserts into the hole in the bottom of the burner when re installing 3 Follow the directions below to install the LP propane orifices Slide the air shutters to provide Use a 1 2 open end wrench to The LP orifices have 55 better access to the orifices unscrew the burner orifices stamped on them A L Apply thread sealant to pe 1 2 Wrench C W the new orifice and WO install The NG orifices have O 45 stamped on them NOTE Screw the LP orifice in so the orifice shoulder protrudes 5 16 indicating full insertion Travis Industries 4041028 100 01151 Optional Equipment 33 4 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice Lift the pilot hood off the pilot assembly 5 Install the logs and embers 6 Replace glass and face 7 Remove the regulator from the front of the
34. lace the baffle removed in step 1 Travis Industries 4041028 100 01151 38 Approved Vent ConfigurationS cce 12 Installation Options cceeeeeeeeeeeeeeeeeeeeeeaeaaes 6 Adjusting the Blower Speed ccccsseeeees 25 Items Required for Installation 0 ccccceeeeees 7 Adjusting the Flame Height eee 24 Leaking Gas 0 0 eseeeeeee rene See Inst on Cover Air Shutter Adjustment cseeseeeeeeeee ee eee 21 Listing Information ceceeeeeeeeeeeeeeeeeeeeeeees 30 Altitude Considerations c eeseeeeeeeeeeeeeee 11 Location of Controls c eeeeeeeeeaeeeeeeeeeeeeees 22 Blower Gontro ienaat 25 Log Set Installation and Removal 008 19 BTW Utes ieee theta cine 6 Maintenances sopas a n 26 BIW QUPUt naini a aaan idia 6 Mantel Requirements 9 Cap see vent installation cccccecseeeeeeeeeees 12 Maximum Vent Length c cseeeeeeeeeeeeeees 11 Chimney Cap see vent installation 12 Noise see Normal Operating Sounds 25 Chimney Installation see vent installation 12 Normal Operating SOUNS cceeeeeeeeeeeeees 25 CICAPANCES e aa e Ta a Aa Sa EAN 9 Packing Steen a AAA 7 Condensation on Glass eeaeee 24 Pilot Flame Inspection 20 DIMENSIONS a R E RENES 6 Piping Installation see Gas Line Install 10 Dura Vent part nUmberS
35. lled with the C glass frame in place or removed Insert the spring pin into this bracket with the pins aligned vertically Push in slightly and twist 1 4 turn With this pin horizontal the spring pin will remain in place Travis Industries 4041028 1100 01151 Finalizing the Installation e f converting this unit to propane do so now see the instructions on page 32 2 Install the log set kibbles optional and embers if using the decorative fireback install it prior to the log set page 36 Place the rear log on the two a platforms at the rear of the firebox Place the left and right logs b The pins on the burner insert into the holes on the logs Place the twig over the rear log The pins on the log insert into the holes on the twig On newer untis an ember chunk is Dh included with the heater instead of X cast into the burner Place it in the _ O location shown it should not cover any burner holes Place the embers over the front and side edges of the burner do not place them over the burner holes Place them in a random pattern Travis Industries 4041028 100 01151 20 To adjust the pilot flame turn this screw Clockwise lowers the flame while counter clockwise raises it Travis Industries 4041028 100 01151 Finalizing the Installation We recommend you purge the gas line at this time with the glass removed This allows gas to
36. nition Young children should be supervised when they are in the same room as the heater Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off 4041028 5 Light the heater using the built in piezo igniter Do not use matches or any other external device to light your heater Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices Allow the heater to cool before carrying out any maintenance or cleaning The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Plug the heater into a 120V grounded electrical outlet Do not remove the grounding plug Don t route the electrical cord in front of over or under the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s
37. o installation from the center of the appliance Gas Control Valve N B V ii UI elon 2 440 8 Gas Inlet Pipe shipped with the insert in the accessory pack Shutoff Valve Fuel This heater is designed for natural gas but can be converted to propane Check the sticker on the top of the gas control valve to make sure the correct fuel is used Gas Inlet Pressure Standard Input Pressure Natural Gas 7 W C 1 74 KPA 13 W C 2 73 KPA If the pressure is not sufficient make sure the piping used is large enough and the total gas load for the residence does not exceed the amount supplied The supply regulator the regulator that attaches directly to the residence inlet or to the propane tank should supply gas at the suggested input pressure listed above Contact the local gas supplier if the regulator is at an improper pressure Travis Industries 4041028 100 01151 Installation for qualified installers only 11 Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap The illustrations below show how the flex liners should be attached e The exhaust vent must reline the entire length of
38. o turn the heater on and off If this is the case leave the ON OFF switch ON Turning the Heater On and Off After the pilot has been started For systems with wall thermostats use this switch to control the temperature right See the instructions included with the remote for details on 1 operation is hotter left cooler Some O systems require the on off switch to be on f See the instructions Use this switch to included with the turn the main burner remote for changing on and off manually the battery EXTINCTION POPS Itis not uncommon to have a small pop moments after shutting the heater off A and in some cases on This is more common on LP heaters If you are concerned contact your dealer for evaluation Do not place any combustible items on top of or directly in front of the heater even temporarily The optional thermostat may start the heater causing a combustible item to ignite If the heater turns on and off frequently while using the thermostat you may want to adjust the flame height down until it produces just enough heat needed djusting the Flame Height Your heater has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the HI LO dial on the gas control valve Index Mark Flame Height Adjustment Knob Turn counter clockwise to adjust the flame higher clockwise to lower Operation 25 Adjusting the
39. on 17 1 Remove the glass following the directions below Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Note If using an Victorian Lace face attach the arch covers after installing the glass S IreDOX lt S Spring Pin Insert the 1 4 key a Open the four latches holding the glass frame in place start with the two below into the spring the glass follow the directions shown to the right Twist 1 4 turn Glass Frame NOTE Lift the glass You may need to lift the glass frame up and hil ae hi pull it forward to frame while re attaching remove Latch Bracket The spring pin will disengage from the latch bracket opening the latch Re Aitaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower latches Travis Industries 4041028 100 01151 Finalizing the Installation Glass Frame Removal and Installation continued The spring pin can come loose from the latch assembly This occurs when it is turned 1 4 turn when it is disengaged Follow the directions below to re install the spring pin if it becomes loose To re install the spring pin first insert this end into a 1 4 key ee AO NOTE The spring pins N can be insta
40. on the gas control valve e Ifthe flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper servicing Do not operate the heater if it is not operating properly in any fashion or if you are uncertain Call your dealer for a full explanation of your heater and what to expect Do not operate if any portion of the heater was submerged in water or if any corrosion occurs 1000 01151 Travis Industries Safety Precautions Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it The viewing glass should be opened only for lighting the pilot or conducting service Any safety screen or guard removed for servicing must be replaced prior to operating the heater Operate the heater according to the instructions included in this manual If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ig
41. our Heater ccceeeeeeneeeeeeeeeeeeeeeeneeees 26 Installation Warning 7 Yearly Service Procedure 000 cccccceeeceesesseeseeees 26 Items Required for Installation eee 7 Troubleshooting TAble2 co c22520zeescr cectagseetocenneceadua 27 Packing Elstiicioicac sets batt aa e a danwe ee ates 7 How this Stove WOrkKS ccccccccceccccececcececcececeececeees 28 Items Packed With Face ccsccssseetesseeeteeseeees 7 Wiring Diagram cccccccccccesesssseeeeceecceeesstaeeeeeeees 29 Order of Installation eeaeee eneee 7 Replacement Parts List 00 cc0ccccesseeesseeeeeeeeees 29 Insert Placement 0 ceeeeneeeeeeeeeeeceeeeeeeeeeeeeeees 8 Zero Clearance Metal Fireplace Requirements 8 Listing Information Hearth Requirements 0 cccceeeeeeeeeeneeeeeeeeeeeeeee 8 Safety Label ona a she cael ok 30 Insert Clearances 0 cee eee cece eee eee eee eee eee een eee een ees 9 Mantel Requirements 0 cccccceeeeeeeeneeeeeeeneeeeeeees g Warranty FaCe SIZING iis ese teaaeciccesbee bssanei ings AE 9 Waranty e andera a E EAA iR ee 31 Gas Line Installation cceeeeeeeeeeeeeeeeeneeeeeneeees 10 Vent Requirement cccccccssccccceeeceesssssaeeeeeeees 11 Optional Equipment Altitude Considerations c cceeeeeeeneeeeeeeaeeeeees 11 LP Conversion INstructions 0cccccceeseeeeeeeeeee 32 Vent Installation c cceceeceeeeeeeeee
42. ow the instructions below for installing the top panel insulation and trim b Tuck the included insulation between 7 the top panel and the facing below op him the rheostat not along the sides Cut off excess insulation WARNING The insulation must be installed along the top of the insert and should cover or be below the rheostat to protect it from heat Failure to install the insulation will invalidate facing and mantel clearances creating a fire NOTE hazard On arched i panels make Tighten the set screws from the back side with a small standard sure these screwdriver stand offs are perpendicular gt i and not bent o ae Q over or L Bracket Top Trim flattened Slot for on off g Switch L Bracket rectangular or NU i arched Right Sid l iqe Tin y Right Side Trim Construct the panel trim Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the panels Attach a piece of included double back tape to the bottom of each side trim to keep it from flaring at the bottom Install the top panel so the two tabs insert into the slots on the side Double Back panels Tape oy 3 Install the on off switch following the directions below Upper pA Right of Trim Keep the jumper wire in place while installing
43. purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s eee and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store oop Travis Industries 4041028 1100 01151 32 Optional Equ
44. rranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the TRAVIS gas appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc The manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and
45. sert In purchasing a Travis DVL Insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Travis DVL Insert is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this heater Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions that will make the operation and maintenance of your new heater an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other Travis DVL Insert has the same serial number Mail your Warranty Card as yours The serial number is below and to the left of Today and Save Your Bill of the gas control valve Sale This serial number will be needed in case you require service of any type To receive full warranty coverage you will need to show evidence of the date you purchased your heater Do not mail your Bill of Model Travis DVL Insert EF Serial Number Sale to us Purchase Rale We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur Purchased From NATIONAL FIREPLACE Ve suggest that o
46. t Light See Starting the Pilot Light Turn the ON OFF switch to ON See the remote control instructions See Thermostat Operation See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remote control instructions See the remote control instructions See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See Thermostat Operation Check the breaker switch See Operating Your Heater Keep the gas supply turned on This is normal see Starting the Heater for the First Time Adjust Air Shutter contact your dealer Turn the flame height to HI See Adjusting the Flame Height See Log Set Installation and Removal Adjust Air Shutter contact your dealer 100 01151 28 Maintenance How this Heater Works This heater was designed with safety as the primary concern Many of the components inside this heater are for safety purposes Therefore only certified gas service technicians should service this heater What Turns the Main Burners On and Off This heater uses a millivolt system to control its operation a millivolt is a very small amount of electricity The thermopile and thermocouple generate electricity when heated by the pilot flame This electricity is used to operate the gas valve Without enough electricity the gas valve will not turn on That is why when starting th
47. t be permanently marked to indicate that it has been altered and is no longer suitable for burning solid fuel wood x z E z z z E ry KE Fa E E e The insulation H and any structured rigid frame members metal sides floor door frame face of the fireplace etc must not be removed or altered Hearth Requirements e The heater must be installed on a non combustible hearth extending a minimum 12 from the fireplace opening local codes may require a larger hearth The hearth must also extend to both sides of the face see page 9 for face sizing Ca Travis Industries 4041028 1100 01151 Installation for qualified installers only 9 Insert Clearances e Due to the high temperature of the fireplace it should be located out of traffic and away from furniture and draperies Min 6 The non combustible hearth must be as wide as the face and extend to both sides See Face Sizing Below Min 6 ee Min from fireplace opening Mantel Clearances The mantel must be a minimum 10 above the face and a maximum 8 deep NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements listed in this manual Face Sizin Avalon Rosario DVL Avalon Victorian DVL Avalon Avalon Cambridge Craftsman DVL 37 5 8 FPX Arched FPX 34 FPX Artisan Rectang
48. ter to the upper left of the knob points to the position this knob is in e If using a remote control or thermostat the On Off Switch must be left ON Turning the On Off Switch OFF will keep the heater off always Travis Industries 4041028 1000 01151 Operation 23 Starting The Pilot Flame The pilot flame is required to ignite the main burners it also plays a safety role It should be left on once lit It will stay lit unless the gas control valve is turned to OFF However the pilot will go out if the gas is shut off the propane tank runs out or low or if the stove malfunctions If the pilot turns off frequently call your dealer for information To start the pilot follow the directions below WARNING When lighting or re lighting the pilot the glass must be removed see page 17 V LLI WN it Uy oF DE E a Remove the glass see page 17 for details b Push the gas control knob in slightly and turn it to the OFF position The knob will not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS PILOT IGNITER ey c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly
49. ther liquids having flammable vapors away Do not operate this appliance with glass removed cracked or broken Replacement of the i Travis Industries Inc panel s should be done by a licensed or qualified service person 0446 IGN The safety listing co noe Owr DOO o gt cas Sos EPF o n Oo sof 620 WO o gt T Lop SESE on OD CO n 100 01151 4041028 Travis Industries Limited 7 Year Warrant 31 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed Warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Burner Assembly Gas Control Assembly Accessories Burner Air Shutter Assembly Main Burner Orifice Adjustable control valve millivolt wiring and connectors located within Cast Fireback Panels Faceplate see Conditions and 5 the appliance thermopile thermocouple pilot hood orifi
50. ts Gas Buildup ceceeeeeeee 28 Hearth Requirement ccceeeeeeeeeeeeeeneees 8 What Turns the Main Burners On and Off 24 Heating Specifications ccceeeeeeeeeeeeeeeees 6 Wiring Diagram ceeeeeecsseeeeeeaneeeeeeaaeeeeeeaaeeees 29 How this Heater Works n a 28 Yearly Service Procedure 26 Travis Industries 4041028 1000 01151
51. ular NOTE Artisan faces a Bevel vary in size a FPX 34 Travis Industries 4041028 1100 01151 10 Installation for qualified installers only Gas Line Installation This appliance must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 in the USA and B 149 in Canada The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kPA For pressures under 1 2 psig 3 45 kPA isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the heater Gas Line Connection The location of the gas inlet is shown below A manual shutoff valve is required within 3 of the fireplace It should be placed upstream of the flex line if used and may be installed behind the access door inside the heater T Handle gas cocks are required in Massachusetts in compliance with code 248CMR A 6 wide opening is provided on the left side 3 behind the fireplace opening It is 3 tall Shutoff Valve The gas inlet on the gas control valve is located 3 5 8 behind the fireplace opening 7 3 4 to the left of the center and 1 7 8 above the base of the appliance r Apply thread sealant to With the 8 pipe nipple installed both ends of the pipe prior the inlet is approximately 15 t
52. until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not V L se D NS 440 su Y AA SE attempt to light pilot until service gt has been performed m NOTE You may wish to remove the log set to gain a better view of the pilot see page 19 d Keep the gas control knob depressed for 30 seconds once it is lit e Release the gas control knob If the pilot goes out repeat step C If the pilot refuses to stay lit call your dealer for service With the pilot lit proceed to step f f Replace the glass g Turn the gas control knob counter clockwise to ON The pilot is now lit and the heater can be turned on and off Travis Industries 4041028 100 01151 24 Travis Industries 4041028 1100 01151 S Operation tarting the Heater for the First Time Burn the heater at a medium setting for approximately one hour the first time This will cure the painted surfaces Fumes from the paint curing and oil burning off the steel may occur This is normal We recommend you open the window to vent the room Condensation may appear on the glass each time you start the Heater this is normal Blue Flames will occur on the heater when it first comes on After fifteen minutes the flames will turn a more realistic yellow and orange color Certain installations use a remote wall switch t
53. ur gas INSTITUTE hearth products be installed NFI and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org Travis Industries 4041028 1100 01151 Table of Contents 3 Introduction amp Important Info Operating Your Heater Introduction amp Important Information ee 2 Before YOU BeQin cceeeeeeeeeeeeeeee eee een eeeeeneeeeens 22 Location of Controls ceceeeeeeeeeeeeeeeeeeeeeeeeeeeees 22 Starting The Pilot Flame ceceeeeeeeeeeeeeeeeeeeeees 23 Safety Precautions Starting the Heater for the First Time ccccccccceee 24 Safety Precautions lt lt cscscesteiseeccewsvee ceiver rnoes 4 Turning the Heater On and Off ccceeccceeseeeeeees 24 a3 Adjusting the Flame Height ccceeeeeeeeeeeeeneeees 24 Features amp Specifications Adjusting the Blower Speed cseceeeeeeeeeneeeeee ees 25 Installation Options ceceeeeeeeeee eee eeeeee eee eeeeen ees 6 Normal Operating Sounds 00 c ccccsseseeeeseeeeeeees 25 Heating Specifications ee eee 6 Normal Operating Odors ccccccccccsseeeeeessseeeeenees 25 DIMOENSIONS rapa a o Era ae Ep AAEE Rant 6 FUG aaao orena hte arao a teat a a ea rA 6 eoan oE Ee AE 6 Maintaining Your Heater g Maintaining Your Heater s Appearance 26 Insert Installation Cleaning Y
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