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1. Ce o o 6666 6 HH Hee o HH He o e o oe ooo oe ee oe oe oe os oe os oe oe oe oe Oe oo oe oe oe Oe oo oe oe oe os oe os oe so oe se oe os oe os oe os oe oso oe oo oo EE E EE oe os os oes oes os oe oe oe oe oO oe oe oO oO oO MT oO oO MT oe oe os oe oe oe os eo os oo oo Z oe Z o o o Z o SEE Z Z oe Z LA E E o Z Z U M E design create innovate L E E SEE SE SEE SEE s2. 80 SS aes 51 60 129 152 2 0 Lael GT T I se TT o a n a n n es 74 8 4 187 DAD 5 82 92 207 233 6 o S070 0707 226700 2 98 108 248 274 8 o 10 6 116 2688 24 9 o 114 124 289 315 10 o 14 9 15 9 378 404 2 4 18 9 199 480 506 1 6 19 7 207 49 52 2 6 RE aE ae nm ee 212 223 539 56 4 6 Caol T eee e e ee a 23 6 24 6 599 625 7 244 254 619 645 8 6 639 66 9 6 25 9 659 686 10 6 26 8 2 0 27 6 28 3 9 28 4 48 1 29 2 2 EzE 88 3 10 1 11 Cag 02 2 32 4 2 3 Eo 2 69 33 9 62 9 34 7 2 9 35 5 2 9 36 3 2 2 0 11 31 6 32 4 33 1 33 9 34 7 35 5 36 3 37 9 390 96 99 10 JIREH PAGE 4 of 41 design create innovate 9 Q GH fe S N Two Probe Scanning 2 1 Fig 7 Two probe scanning Four Probe Scanning 2 2 Four probe scanning Fig 8 CE0120 Rev 02 01 q ad te wn lu lt a Four Probe Cantilever Scanning 2 3 Fig 9 Four probe cantilever scanning PAGE 6 of 41 s m F 9 E L gt o E u E 9 D lt Q E a a D L 3 Operation 3 1 Setup of Rotix on a Scanning Surface 1 Determine the diameter of the pipe or tube to be scanned Included in the ROTIX kit and i
3. Ensure the probe holder is in latched upper position Fig 84 Using the supplied 3 mm hex driver Fig 1 loosen the longitudinal adjust ment screw Fig 91 Rotate the main body of the probe holder until it is at the desired angle Tighten the longitudinal adjustment screw Fig 92 To return the longitudinal adjustment to neutral 90 Line up the longitudinal adjustment indicator markers Fig 93 PAGE 28 of 41 4 12 5 Probe Holder Left Right Conversion To reverse the probe holder follow these steps NOTE To perform this operation the 1 5 mm hex wrench Fig 3 is required Fig 94 Unscrew yoke pivot screw Fig 95 Remove probe holder arms 1 Ensure the probe holder is in latched upper position Fig 84 2 Using the supplied 3 mm hex driver Fig 1 unscrew the yoke pivot screw and remove yoke Fig 94 3 Loosen the probe holder arm adjustment knob and the arm clamp screw Slide the probe holder arms off the yoke Fig 95 Fig 96 Flip yoke and reverse arms Fig 97 Attach arms amp move buttons 4 Flip the yoke 180 and swap the probe holder arms Fig 96 5 Place the pivot buttons on the inside of the probe holder arms Fig 97 using a 3 8 in wrench Fig 2 PAGE 29 of 41 CE0120 Rev 02 01 VY lax Fig 98 Screw yoke to opposite side Fig 99 Lower 90 stop post Mount the yoke to the opposite side of the base using the supplied 3 mm hex driver Fig 98 TIP
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5. sr G Extra Drop ISIS C Long 10099 Ss Ta D Standard Drop PH0093 73s H Short Extra Drop 10095 E Short Drop PH0092 FAN Fig 114 Probe holder arm selection 6 4 2 Yoke Style Yoke Style Part Length Yoke Style Part Length S Standard PHS017 6 27 om 2 470in O W Wide PHS027 7 78 om 3 064 in Fig 115 Probe holder yoke selection 6 4 3 Pivot Button Style Pivot Hole Size Wedge Type Pivot Hole Size Wedge Type 01 8 0mm 0 3151in Olympus PA 06 3 0 mm 0 118in 02 5 0 mm 0 197 in Olympus TOFD 07 2 3 mm 0 090 in 08 Conical Head 03 27mm 0 106in Sonatest DAAH PA See AEE 04 9 5mm 0 375in 09 5mm 0 197in Internal Zetec PA TOFD Fig 116 Probe holder button selection NOTE Additional probe holder pivot button types available contact Jireh Industries Ltd on page i 6 5 Variable Components 6 5 1 Frame Bars Part Length Part Length BG0038 05 5cm 1 969 in BG0038 35 35 cm 13 780 in BG0038 10 10 cm 3 937 in 55 BG0038 40 40 cm 15 748 in BG0038 15 15 cm 5 906 in SS BG0038 45 45 om 17 717 in BG0038 20 20 cm 7 874 in BG0038 50 50 cm 19 685 in BG0038 25 25 cm 9 843 in BG0038 55 55 cm 21 654 in BG0038 30 30 cm 11 811 in Fig 117 Fr
6. User Manual Manual Chain Frame Scanner Safety Warnings Precautions KEEP THIS MANUAL DO NOT LOSE THIS MANUAL IS PART OF THE ROTIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT PASS ON TO SUBSEQUENT OWNERS Ensure any amendments are incorporated with this document DANGER The ROTIX is designed for a specific use Using the ROTIX outside of its intended use could cause damage to the product Read and understand this manual before using WARNING MAGNETIC MATERIAL The wheels of this device produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 away at all times WARNING Do NOT operate scanner in an explosive environment Do NOT operate scanner in the presence of volatile substances The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately DISTRIBUTOR MANUFACTURER Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada TBE 2K4 Phone 780 922 4534 Fax 780 922 5766 www jireh industries com PAGE i of iv CE0120 Rev 02 01 Table 0 1 Contents 2 3 4 Tess 01T 1 1 1 Product information 1 1 1 1 Intended use 1 1 1 2 Performance specifications 1 1 1 3 Operating environment 1 1 1 4 Env
7. 29 4 13 Magnetic Wheel Kit 31 4 14 Pre amp Bracket mmm 32 5 Troubleshooting 33 6 Spare Parts 34 6 1 Kit Components 34 6 1 1 Encoder Connector Style 35 6 2 Accessories venti 35 6 2 1 Zipper Tube 20 6 2 2 Pre AMP Bracket 35 6 2 3 Magnetic Wheel Kit 36 6 2 4 Reduced Width Scanning Kit 36 6 3 Probe Holders 0 teins dessert 37 6 3 1 Slip Joint Probe Holder Pans 37 6 3 2 Vertical Probe Holder Parts 38 6 4 Probe Holder Components 39 6 41 AMSG aati aie E Ladle dened NCL RATE 39 6 4 2 Yoke Style 39 6 4 3 Pivot Button Style 11i 39 6 5 Variable Components communis 39 OS ANS US aaa at eee EUAN ETI 39 7 Limited Warranty 40 PAGE iii of iv CE0120 Rev 02 01 PAGE iv of iv 1 Introduction 1 1 Productinformation 1 1 1 Intended use The ROTIX chain scanner is a manually operated scanner which provides encoded probe positions of two or four probes The double wheel chain components straddle the weld and fasten a scanning frame circumferentially around pipe or tubing 1 1 2 Performance specifications Minimum Maximum Pipe Tube range 38 1 mm 1 5 in 965 2 mm 38 0 in Umbilical length Standard kit 5 m 16 4 in X Axis encoder resolution 9 05 counts mm 230 0 counts inch 1 1 3 Operating environment The ROTIX chain scanner is designed for use in an industrial environment that is between 20 C 4 F and 50 C 122 F 1
8. 1 4 Environmental Sealing Dust tight water tight not submersible 1 2 Definition of symbols S Instructions to look here or to see this part Denotes movement Instructing user to carry out action in a specified direction Indicates alignment axis Alerts user that view has changed to a reverse angle gt PAGE 1 of 41 CE0120 Rev 02 01 1 3 JIRE Hardware 1 3 1 Included tools Fig 1 3 mm hex driver Fig 2 3 8 in wrench The 3 mm hex driver Fig 1 is sufficient for all typical operations and adjustments of the ROTIX The 3 8 in wrench Fig 2 is used to remove and install buttons on the probe holders 1 3 2 Optional tools Some specialized adjustments require tools that are not included with this kit VU Fig 3 1 5 mm Fig 4 2mm Fig 5 2 5 mm Fig 6 3mm hex wrench hex wrench hex wrench hex wrench 1 3 3 Maintenance General cleaning of components is important to keep your system working well All components that have no wiring or cables are completely waterproof Components can be washed with warm water dish soap and a medium bristle brush After washing your system use a light oil to lubricate the slide and the adjustment screw on the buckle component Fig 33 Before using the scanner ensure all connectors are free of water and moisture NOTE All components with wiring cables or elect
9. Keep the yoke level with the base as to ensure no conflicts with the plunger set screw attached to the yoke Locate the recessed M3 screw stop post on the bottom of the probe holder Unscrew the stop post using a 1 5 mm hex wrench until it has cleared all obstructions Do not remove stop post Fig 99 Fig 100 Raise opposite 90 stop post Fig 101 Reversed probe holder 8 Raise the stop post on the opposite side until the side of the post clearly contacts the 90 stop point on the probe holder s base Fig 100 PAGE 30 of 41 4 13 Magnetic Wheel Kit WARNING MAGNETIC MATERIAL The magnetic wheel kit produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 in away When the use of a chain scanner is not appropriate the magnetic wheel kit Fig 102 can be used to replace the urethane wheels on a ROTIX scanner body Two sets of the magnetic wheel kits can also be used on the scanner body to double the magnetic force To install or remove wheels see Crossover Wheel Block on page 11 p s s Fig 102 Magnetic wheel kit NOTE Do not use the magnetic wheels in conjunction with a chain assembly NOTE Magnetic wheels may lose their magnetic properties if heated above 175 F 80 C PAGE 31 of 41 CE0120
10. i NOTE These drawings are for parts order This is not a list of kit contents 6 1 Kit Components BOM ID Part Description 8 CES032 Double Chain Mount 19 BGS053 X 04 Trailing Encoder see 6 1 1 BOM ID Part Description CES036 Buckle CES034 Long Link 1 3 CES033 Short Link 4 CES040 Dovetail Link 10 BG0038 X Frame Bar see 6 5 1 11 CES031 Overhead Adjustable Link CES035 Catch Link 16014 2 Probe Spare Parts Kit 6 CES042 Crossover Wheel Block 7 CEA011 Rotix Case CMG007 Irrigation Kit EA414 3 mm Hex Driver 15 EA470 3 8 in Wrench Fig 106 Rotix parts JIREH PAGE 34 of 41 design create innovate 6 1 1 Encoder Connector Style Company Instrument ESU Company Instrument B Olympus OmniScan MX Zetec ZIRCON TOPAZ G Sonotron Isonic CG Olympus Focus LT Zetec Z Scan M GE USM Vision D Olympus OmniScan MX2 OmniScan SX U Sonatest VEO PRISMA F TD Focus Scan Handy Scan Pocket Scan Fig 107 Umbilical style NOTE Additional encoder connector styles available contact Jireh Industries Ltd on page i 6 2 Accessories 6 2 1 Zipper Tube Part CES044 04 5 Description Zipper Tube 4 5 m length CES044 09 5 Zipper Tube 9 5 m length Fig 108 Zipper Tubes 6 2 2 Pre Amp Bracket De
11. towards the catch link Hook the buckle s arm to the middle axle of the catch link Fig 14 The buckle adjustment knob Fig 15 1 may have to be loosened to allow arm to reach catch link Fig 15 Fig 16 Press down to lock 7 Rotate the buckle adjustment knob until the buckle s lever can be pushed down locking the buckle in place Fig 16 The tightness of the ROTIX on the pipe can be adjusted using the buckle adjustment knob Fig 15 1 TIP If additional clearance is required the buckle s ratchet lever can be pulled out and rotated to various positions see Ratchet Lever on page 15 PAGE 9 of 41 CE0120 Rev 02 01 Fig 17 Configured four probe configuration 8 Route all cabling and hoses Only encoder cable shown to the the zipper tube see Cable Management System on page 22 9 Lower probe holders to the scan surface see Slip Joint Probe Holder on page 16 10 Release the brakes on the crossover wheel blocks to commence scanning see Crossover Wheel Block on page 11 PAGE 10 of 41 4 System Components 4 1 Overhead Adjustable Link The overhead adjustable link provides clearance for probes and wedges When low profile scanning is required the ratchet lever is adjustable Loosen the rachet handle Fig 18 and extend or retract Fig 18 Loosen ratchet lever the link as required Tighten the rachet handle Fig 19 see Ratchet Lever on page 15 Fig 19 Adjust lin
12. Fig 27 Place on scan surface Loosen the encoder s dovetail jaw and mount to the frame bar Fig 25 Tighten the encoder knob Fig 26 3 Spring tension maintains encoder contact with the scan surface Fig 27 4 5 Frame Bar Frame bars Fig 28 are used to mount probe holders probe positioning systems and other accessories see Frame Bars on page 39 Frame bars are available in a variety of lengths 4 6 Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions Use the supplied 3 8 wrench Fig 2 to remove and install pivot buttons Fig 29 Fig 29 Pivot buttons PAGE 13 of 41 CE0120 Rev 02 01 4 7 Chain Components The chain components are used to fasten a scanning cart circumferentially around a pipe or tubing Fig 34 Catch link Fig 35 Overhead adjustable link PAGE 14 of 41 4 7 1 Chain Connection Cx Fig 36 Pull out and twist pins Fig 37 Align mounting holes Fig 38 Release pins To connect chain components see these following steps 1 Pull the pins out from the wheels twist a quarter turn latching the pins in a retracted state Fig 36 2 Align the pins with the mounting holes of the component to be connected Fig 37 Twist the pins until they unlatch and extend into the hole of the connected component Fig 38 4 8 Ratchet Lever gt Fig 39 Pull ratchet handle Fig 40 Rotate handle Fig 41 T
13. Lift and press latch button Fig 53 Spring loaded scan position 3 Lift probe slightly and press latch button Fig 52 to apply spring pressure to the wedge 4 Gently lower probe holder and wedge to the scanning surface Fig 53 4 9 3 Probe Holder Force Adjustment It is possible to adjust the tension of the probe holder spring NOTE To perform this operation the 2 mm hex wrench Fig 4 and 3mm hex wrench Fig 6 is required When configured correctly these Light 1kg Ap settings exert the indicated spring Medium 2kg 4 Ib force on the Probe Heavy 3kg 616 To adjust the probe holders force follow these steps PAGE 18 of 41 NOTE Do not perform this operation on scanning surface Fig 55 Unlatched position 1 Ensure the probe holder is in the upright latched position Fig 50 2 Lift probe holder slightly and press the latch button Fig 54 to release the probe holder the full 45 degrees 3 Insert the short arm of a 3 mm hex wrench into the 3 mm slot Fig 55 a Fig 56 Insert hex wrenches Fig 57 Press 3 mm hex wrench down 4 Place the 2 mm hex wrench into the force adjustment screw Fig 56 5 Lightly press the long arm of the 3 mm hex wrench down Using the 2 mm hex wrench loosen the force adjustment screw but do not remove it Fig 57 6 Gently apply pressure i on the long leg of the 3 4 Tiat T lt mm hex wrench until the TRN S E force a
14. ONS AND LIMITATIONS This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries This warranty does not apply a to damage caused by accident abuse misuse misapplication or non Jireh products b to damage caused by service including upgrades and expansions performed by anyone who is not an Jireh Authorized Service Provider c to a product or a part that has been modified without the written permission of Jireh Jireh Industries Ltd 53158 Range Rd 224 Ardrossan AB TBE 2K4 Canada PH 780 922 4534 Fx 780 922 5766 www jireh industries com PAGE 40 of 41 All brands are trademarks or registered trademarks of their respective owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice 2014 Jireh Industries Ltd PAGE 41 of 41 CE0120 Rev 02 01 ee SS o o eee ee oO 6 c 66 6 6 6 o eH ee c eo
15. Rev 02 01 4 14 Pre amp Bracket The pre amp bracket mounts to any ay dovetail groove to hold a pre amp Compatible with most standard pre amps use the adjustable screw mounting channel on the bottom of the bracket to attach a pre amp The pre amp bracket may also be ordered with velcro straps which are used to hold the pre amp Fig 104 Place pre amp and wrap velcro Fig 105 Mount bracket on a frame bar PAGE 32 of 41 design create innovate 5 Troubleshooting Problem Possible Cause Solution 1 Chain is too looseltight Incorrect number or combination of links for proper scanner configuration Refer to the ROTIX setup chart see Two Probe Chain Configuration Setup Chart on page 3 or see Four Probe Chain Configuration Setup Chart on page 4 for required number of links for the diameter of pipe tube that is to be scanned Ensure the correct outer diameter measurement of the pipe tube Reset the scanner with the correct number of links Buckle is incorrectly setup Adjust tightness of buckle see Operation 4 1 Section 6 on page 13 2 Insufficient probe contact Scanner not set properly Reconfigure the scanner as per instructions see Probe Holder Adjustment on page 18 PAGE 33 of 41 CE0120 Rev 02 01 6 Spare Parts To order accessories or replacement parts for your ROTIX system contact Jireh Industries Ltd on page
16. ame bar selection PAGE 39 of 41 CE0120 Rev 02 01 7 Limited Warranty WARRANTY COVERAGE Jireh Industries warranty obligations are limited to the terms set forth below Jireh Industries Ltd Jireh warrants this hardware product against defects in materials and workmanship for a period of THREE 3 YEARS from the original date of purchase If a defect exists at its option Jireh will 1 repair the product at no charge using new or refurbished replacement parts 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product or 3 refund the purchase price of the product A replacement product part assumes the remaining warranty of the original product or ninety 90 days from the date of replacement or repair whichever provides longer coverage for you When a product or part is exchanged any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number This number will be used to process and track your product Jireh is not responsible for any damage incurred during transit EXCLUSI
17. djustment marker Heav E gt oe SRO lines up with the desired K XA spring tension While SA Light keeping the markers in L S A line tighten the force ad SAN justment screw Fig 58 Force Adj Marker QA Fig 58 Choose desired tension PAGE 19 of 41 CE0120 Rev 02 01 4 9 4 Slip Joint Probe Holder Left Right Conversion To reverse the probe holder follow these steps Fig 59 Unscrew yoke pivot screw Fig 60 Remove arms 1 Unscrew the yoke from the swing arm Fig 59 2 Loosen the probe holder arm adjustment knob and arm clamp screw Slide the arms from the yoke Fig 60 Fig 61 Flip yoke and reverse arms Fig 62 Attach arms and move buttons 3 Flip the yoke 180 and reverse the probe holder arms Fig 67 4 Place the pivot buttons on the inside of the probe holder arms Fig 62 using a 3 8 in wrench Fig 2 Slide the arms onto the yoke and tighten the probe holder arm adjustment knob and the arm clamp screw PAGE 20 of 41 S Fig 63 Position swing arm Fig 64 Install yoke to swing arm 5 Loosen the swing arm knob and slide the swing arm to the opposite end of the probe holder bracket Fig 63 or preferred position Tighten swing arm knob 6 Using the 3 mm hex driver screw the yoke pivot screw into the opposite side of the probe holder swing arm Fig 64 Ensure the yoke is level to avoid issues with the plunger set screw Fig 65 R
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19. eversed probe holder PAGE 21 of 41 CE0120 Rev 02 01 4 10 Cable Management System TIP When using the zipper tube ensure the dovetail link is placed 2 in the chain behind the overhead adjustable link 4 10 1 Zipper Tube Dovetail Mount To attach a zipper tube for cable management follow these steps Fig 68 Tighten knob PAGE 22 of 41 1 Loosen the knob on the zipper tube dovetail mount Slide the mount onto the dovetail link Fig 67 2 Once centred on the dovetail link tighten the zipper tube s dovetail mount knob Fig 68 4 10 2 Zipper Tube Setup The zipper tube option is offered in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to the scanner Fig 69 Insert cables and hoses Fig 70 Zip up to close 1 Open the zipper tube Begin at the tube s dovetail mount and place the cabling in the tube Fig 69 Fig 71 Zip opposite end Fig 72 Flexibility 3 Once the cable is placed the entire length of tube bring the zipper from the tubes opposite end meeting at any point in the middle Fig 77 4 When necessary the two zippers may be opened to allow any cables to exit the tube anywhere between the ends Fig 72 PAGE 23 of 41 CE0120 Rev 02 01 4 10 3 Clamp Setup If the tube becomes disconnected from the zipper tube dovetail mount follow these instructions to re attach the tube and dovetail mount 1 Loosen the clamp scr
20. ew using the supplied 3 mm hex driver 2 Slide the clamp around the tube first and then slide the tube around the outside of the zipper tube dovetail mount Fig 73 Align the zipper opening and the zipper tube dovetail mount opening 3 Slide the clamp over the tube and zipper tube dovetail mount pinching the tube in between Fig 74 4 Tighten the clamp screw Fig 75 4 11 Reduced Width Scanning Kit The encoded probe holding link houses the main encoder and provides a mounting base for probe holders To mount adjust the frame bar loosen the bar adjustment knobs insert bar slide to desired placement then E tighten bar adjustment knobs 7 Fig 76 Reduced width scanning kit PAGE 24 of 41 design create innovate 4 12 Vertical Probe Holder Latch Probe Holder Adjustment Knob Vertical Adjustment Knob Pivot Buttons Probe Holder Arms Yoke Probe Holder Arm Adjustment Knob Transverse Adjustment Screw I O nim olol w gt Frame Bar Fig 77 Vertical probe holder 4 12 1 Probe Holder Setup To mount a UT wedge in the probe holder follow these steps Fig 78 Adjust on frame bar Fig 79 Vertical adjustment Fig 80 Place buttons 1 The probe holder adjustment knob allows the probe holder to be attached to a frame bar as well as horizontal positioning on a frame bar Fig 78 2 Vertical adjustment knob allows the vertica
21. face Fig 85 3 Tighten the vertical adjustment knob Fig 85 Fig 86 Press latch button Fig 87 Lower toward scan surface 4 Lift the yoke slightly and press the latch button Fig 86 then slowly lower towards scanning surface to apply spring pressure to the wedge Fig 87 TIP If less spring force is desired refer to step 2 and place the wedge approximately 20 mm in above inspection surface 4 12 3 Probe Holder Transverse Adjustment To adjust the probe holder s transverse angle follow these steps lt J Fig 88 Loosen 3 mm screw Fig 89 Rotate and tighten Fig 90 Stop post locates 90 1 Ensure the probe holder is in latched upper position Fig 84 PAGE 27 of 41 CE0120 Rev 02 01 2 Using the supplied 3 mm hex driver loosen the transverse adjustment screw Fig 88 and rotate the yoke about the vertical shaft achieving the desired angle Tighten the transverse adjustment screw Fig 89 To return the transverse adjustment to neutral 90 The probe holder must be in the latched upper position Fig 84 Rotate the yoke until the stop post contacts the base of the probe holder Fig 90 Then tighten the transverse adjustment screw 4 12 4 Probe Holder Longitudinal Adjustment To adjust the probe holder s vertical angle for longitudinal scanning follow these steps Fig 91 Loosen mm screw Fig 92 Rotate to position Fig 93 Line up markers 3 4
22. ighten handle The rachet levers are used for various locking functions on the ROTIX system Occasionally movement of the lever locking position is required The lever placement can be adjusted by following these steps 1 Pull the ratchet lever away from the base of which it is connected Fig 39 2 Continue to pull while rotating the lever in the appropriate direction Fig 40 3 Release the lever and utilize the new tightening position PAGE 15 of 41 CE0120 Rev 02 01 Frame Bar Probe Holder Adjustment Knob Latch Swing Arm Knob Yoke Probe Holder Arm Adjustment Knob Probe Holder Arm Arm Clamp Screw I O mnim olov gt Fig 42 Slip Joint Probe Holder Pivot Buttons 4 9 1 Probe Holder Setup Fig 43 Attach to frame bar Fig 44 Adjust on frame bar 1 Rotate the probe holder adjustment knob and attach probe holder to a frame bar Fig 43 2 Use the probe holder adjustment knob to position the probe holder along the frame bar Fig 44 Fig 45 Adjust swing arm Fig 46 Place pivot buttons PAGE 16 of 41 3 Use swing arm knob to position the swing arm Fig 45 TIP The swing arm is typically used to adjust TOFD center to center distance relative to the phased array probes on a four probe configuration Fig 8 4 Using the supplied 3 8 wrench Fig 2 place the pivot buttons as required Fig 46 TIP If narrow scanning footprin
23. ironmental Sealing 1 2 Definition of symbols ee 1 34 Hardwale cenon ordeal dN ETT ENGR 2 1 3 1 Included tools 1 3 2 Optional TOONS creer co nse hat ass nee 1 3 3 Maintenance 1 4 Two Probe Chain Configuration Setup Chart 1 5 Four Probe Chain Configuration Setup Chart Configurations mmm 2 1 Two Probe Scanning mmm 5 2 2 Four Probe Scanning 5 2 3 Four Probe Cantilever Scanning mmm 6 Operation 7 3 1 Setup of Rotix on a Scanning Surface 1 System Components mmm 11 4 1 Overhead Adjustable Link 11 4 2 Crossover Wheel Block mmm 11 4 2 1 Wheel Removal Installation Peete nies 2 4 3 Double Chain Mount 12 4 4 Trailing Encoder 4 5 Frame Bar ee 4 6 Pivot Buang 4 7 Chain Components 4 7 1 Chain Connection aa ooo 4 8 Ratchet Lever 4 9 Slip Joint Probe Holder 4 9 1 Probe Holder Setup 4 9 2 Probe Holder Adjustment Am 18 4 9 3 Probe Holder Force Adjustment 18 PAGE ii of iv 4 9 4 Slip Joint Probe Holder Left Right Conversion 20 4 10 Cable Management System vss 22 4 10 1 Zipper Tube Dovetail Mount 4 10 2 Zipper Tube Setup 4 10 3 Clamp Setup 4 11 Reduced Width Scanning Kit 4 12 Vertical Probe Holder 4 12 1 Probe Holder Setup 4 12 2 Probe Holder Vertical Adjustment 4 12 3 Probe Holder Transverse Adjustment E 4 12 4 Probe Holder Longitudinal Adjustment 28 4 12 5 Probe Holder Left Right Conversion
24. k and tighten rachet lever 4 2 Crossover Wheel Block Fig 20 Attach to frame bar Fig 21 Tighten wing knob PAGE 11 of 41 CE0120 Rev 02 01 The crossover wheel block provides stability and braking to the ROTIX system The ratchet lever located on the crossover wheel block operates the brake Install the crossover wheel block by loosening the black wing knob and sliding the crossover wheel block s dovetail nut onto the frame bar Fig 20 Tighten the black wing knob Fig 21 4 2 1 Wheel Removal installation Tightly grip the wheel to be removed by hand Using the supplied 3mm hex driver Fig 1 loosen the wheel from the axle TIP When the brake is engaged and the scanner is moved this may loosen the wheels from the axle Grip the wheel tightly and retighten the axle with the 3mm hex driver 4 3 Double Chain Mount Fig 23 Chain mount Fig 24 Chain mount alignment The double chain mount provides a connection point for links Loosen the double chain mount s dovetail jaw using the black wing knob Fig 23 Secure the double chain mount to the frame bar by tightening the black wing knob Fig 24 PAGE 12 of 41 design create innovate 4 4 Trailing Encoder The spring loaded encoder wheel provides vertical travel while maintaining contact pressure to the scan surface To install the encoder follow these steps Fig 25 Attach to frame bar Fig 26 Tighten knob
25. l probe holder height adjustment Fig 79 3 Position the pivot buttons where necessary When narrow scanning foot print is required use the pivot button holes closets to the yoke Fig 80 TIP Probe pivoting may be impeded when closer to the yoke PAGE 25 of 41 CE0120 Rev 02 01 fl p Fig 81 Adjust inner arm Fig 82 Adjust outer arm Fig 83 Tighten arm knob 4 Position the wedge on the inner probe holder arm TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis This can reduce wedge tipping when scanning Position the inner probe holder arm accordingly Fig 81 using the supplied 3 mm hex driver Fig 1 5 Loosen the probe holder arm adjustment knob Fig 82 and slide the probe holder arm along the yoke pinching the wedge in place 6 Tighten the probe holder arm adjustment knob Fig 83 4 12 2 Probe Holder Vertical Adjustment To adjust the probe holder vertically follow these steps gt Fig 84 Latch probe holder Fig 85 Lower toward scan surface 1 Ensure the probe holder is in the latched upper position Lift the probe holder until the latch is fully exposed and snaps out to lock Fig 84 PAGE 26 of 41 design create innovate 2 Loosen the vertical adjustment knob and slide the probe holder down until the wedge is approximately 6 mm in above inspection sur
26. n this manual are two setup charts which indicate the number of links required based on the diameter of the pipe or tubing Fig 10 Refer to the appropriate chart based on the number of probes to be used when scanning n eo a SA H aaa a D L S JAN E Y A I 1 ae A n S Aaah E MA G S ee i Fig 11 Assemble configuration 2 Assemble the appropriate configuration to the frame bar Fig 11 Install the wedge and probes that will be used see Slip Joint Probe Holder on page 16 TIP The following example is a four probe configuration for a 12 pipe diameter PAGE 7 of 41 CE0120 Rev 02 01 N SN WN SSN Fig 12 Assemble configuration 3 Ona flat surface connect the appropriate number of links see Chain Connection on page 15 as indicated on the ROTIX setup chart Arrange the link setup so the buckle and catch link will be 180 opposite of the scanner body Fig 12 TIP Place the dovetail link 2 in the chain after the overhead adjustable link 4 Ensure the crossover wheel brakes are locked see Crossover Wheel Block on page 11 5 Drape the configured assembly around pipe tube to be inspected Fig 13 Ensure the scanner s double wheel chain links straddle the weld Fig 13 Place on pipe PAGE 8 of 41 Fig 14 Hook buckle to catch link Fig 15 Adjust pressure of buckle 6 Bring the buckle arm
27. rical connections are splash proof However these components are NOT submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components H PAGE 2 of 41 design create innovate 1 4 Two Probe Chain Configuration Setup Chart PIPE SIZE MIN in MAX in MIN mm MAX mm SHORT LONG SHORT INCLUDES SHORT LINK DOVETAIL LINK RED CATCH LINK 3 8 46 97 117 2 0 135 3 0 155 4 0 6 8 7 7 173 196 6 0 216 7 0 9 1 10 1 231 257 9 0 99 109 251 277 10 0 272 297 11 0 124 13 4 315 340 10 1 335 361 11 1 343 366 2 4 15 0 16 0 381 406 4 4 404 427 2 5 17 4 18 3 442 465 4 5 462 488 2 6 483 505 3 6 20 5 21 5 521 546 5 6 566 6 6 22 9 23 9 582 607 8 6 602 627 9 6 622 648 10 6 643 668 11 6 26 1 274 663 688 3 9 683 709 4 9 704 729 2 10 724 749 3 10 29 2 30 3 742 770 4 10 765 790 2 11 31 6 32 6 803 828 4 11 826 851 2 12 843 869 3 12 864 889 4 12 34 8 35 8 884 909 5 12 904 930 6 12 36 4 37 4 925 950 7 12 37 2 38 2 945 970 8 12 38 0 39 0 965 991 9 12 986 1011 10 12 39 6 40 6 1006 1031 11 12 PAGE 3 of 41 CE0120 Rev 02 01 1 5 Four Probe Chain Configuration Setup Chart PIPE OD RANGE MIN in MAX in MIN mm MAX mm SHORT LONG SHORT INCLUDES SHORT LINK DOVETAIL LINK RED CATCH LINK 2 639 25 9 270 659 26 8 27 6 28 4 29 2 30 0 31 0 761 7 30 8 31 8 782 809 eS
28. scription CES029 Pre Amp Bracket CES029 V_ Pre Amp Bracket with Velcro Fig 109 Pre amp bracket PAGE 35 of 41 CE0120 Rev 02 01 6 2 3 Magnetic Wheel Kit Description BTG014 Magnetic Wheel Kit Fig 110 Magnetic wheel kit 6 2 4 Reduced Width Scanning Kit Part Description CEG018 W XX Y Z Reduced Width Scanning Kit W See 6 1 1 XX See 6 4 3 Y See 6 4 1 Z See 6 4 2 Fig 111 Reduced width scanning kit PAGE 36 of 41 6 3 Probe Holders 6 3 1 Slip Joint Probe Holder Parts Description PHS022 Slip Joint Probe Holder Subassembly MD050 010 Arm Clamp Screw SHCS M4x0 7 X 10 mm SST Swing Arm Knob Swing Arm Probe Holder Arm Adjustment Knob Yoke Style Arm Style PH0011 X Pivot Button Style see 6 4 3 Fig 112 Slip joint probe holder parts PAGE 37 of 41 CE0120 Rev 02 01 6 3 2 Vertical Probe Holder Parts BOM ID Part Description PHS028 Vertical Probe Holder Subassembly PH0082 Probe Holder Arm Adjustment Knob SEE 6 4 1 Arm Style PH0011 X Pivot Button Style see 6 4 3 Yoke Style CE MD050 010 Arm Clamp Screw SHCS M4x0 7 X 10 mm SST Fig 113 Vertical probe holder PAGE 38 of 41 6 4 Probe Holder Components 6 4 1 Arm Style Arm Style Part Arm Style Part A Standard 70090 P 3S F Long Drop PH0094 B Short PH0089 ES Semen
29. t is required use pivot button holes closest to the yoke Wedge pivoting may be impeded when closer to the yoke x l KG Fig 47 Adjust probe holder arms i Fig 48 Place wedge 5 Loosen the probe holder arm adjustment knob Fig 47 and remove outer probe holder arm from yoke 6 Adjust inner probe holder arm as required to best centre the probe on the yoke s pivot axis Fig 47 TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis to reduce wedge tipping when scanning Position the inner probe holder arm accordingly with the centre of the yoke Fig 47 7 Position the wedge on the inner probe holder arm Fig 48 8 Slide outer probe holder arm along the yoke pinching the wedge in place 9 Tighten probe holder arm adjustment knob Fig 49 PAGE 17 of 41 CE0120 Rev 02 01 4 9 2 Probe Holder Adjustment To adjust the probe holder follow these steps 6mm approx Fig 50 Lift to Latched position Fig 51 Lower to scanning surface 1 Ensure probe holder is in latched upper position Fig 50 If the probe holder is already latched it will only move within the slip joint adjustment range and have no spring tension 2 Push the probe holder yoke down toward inspection surface until the wedge is approximately 6 mm 4 above the inspection surface Fig 51 LD G Fig 52
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