manual GB - Flexidoor
Contents
1. Data to be completed by the technician before handing over to client Technical Data of Door and Installation Company Name Adress Contact Installation Date Plate Serial Number of Door O F Customer Contact Work Location Manufacturer FLEXIDOOR Port es Seccionados Automatismos S A Adress Rua da Majoeira 400 Apartado 542 2415 184 Regueira de Pontes Leiria Portugal Contact Tel 351 244 850 470 Fax 351 244 850 471 Door Model Sectional Residential Sectional Industrial with Pass Door Automatic Door High Speed Roll up High Speed Folding Sectional Sliding Door List of Safety Devices Used Make the description of the security devices used Engine Model type Electric Board Model type Photocells Model type Comand Device Model type Other Model type Other Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Assembly Maintenance Repair Modification Date Customer signature Installer name Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance2. M n U L Mw EM ct Hardware system for side sliding sectional garage doors INSTALLATION MAINTENANCE USAGE Scmanual 8 ATTENTION GENERAL WARNING To install use and maintain this door safely a number of precautions must be taken For the safety of all concerned pay heed to the warnings and instructions given below If in doubt contact your supplier This manual has been written for use by experienced fitters and as such IS suitable for d i y purposes or for use by trainee fitters This manual describes the installation of the hardware set components door sections panels and refers to installation manuals of the electrical operator Be sure to supplement this manual if needed with instructions for any additional components not described in this manual Before starting read this manual carefully Certain components may be sharp or have jagged edges As such you are advised to wear safety gloves All the components which have been supplied are designed for use with this specific overhead door Replacement or adding additional components may have an adverse effect on the safety of and the guarantee on the door Also the CE approval which has been granted to this door will be cancelled when components are changed or installation is not done according to this manual Installer is responsible for this Ensure that there is sufficient light during installation Rem
3. Alu profile Angle U profile Threshold Bottom profile Side seal Track lintel Track wall Qty for door Qty for door Flange nut M8 13 24 Buffer 1 1 Nyloc moer M10 9 10 Formula for length DLW AJ 40mm DLW A 40mm DLH B 25mm 2x and DLW A 1x DLW A 180mm DLH B 25mm 2x and DLW A 1x DLH B 25mm 2 and DLW A 1 DLW A 2x DLW A 250mm DLH B 10mm 2x DLW A 100mm 1x DLH B 10mm DLW A 370mm DLW AJ 130mm ig 4 Yara Tip gt manual MAX TORQUE FIXATION MATERIALS Max Torque Max Torque 2V in RL320 etc 21010 panel 1072B 23 1 1055BV 10 10588 23 1 447RL 4231 7 etc_ 415RL to panel ZW to 2 1 725 400 1055BV 10 10066 7 1 447RL to 415RL 10 2M 9 1 1062BF 7 1 220 592 1052M 7 1 1059850 46 2 2100 15 in V 1058F 46 2 10068 5 3 RL555 to RL210 10 2M 5 3 1057850 23 1 1068 M 23 1 e G B ur a n a L rev 2 07 Se Doors INSTALLATION 5060L ON LINTEL gt DLW A 180 Corner side gt manual INSTALLATION SUSPENSION SIDE WALL 10565 Yep Marie Bade RL300 4y min 40 side area 150mm Bag man INSTALLATION OF UPPER TRACK IN SUSPENSION 2RL925 400 uret Donas DETACHABLE Re
4. DOORS Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test 1 Maintenance Repair Modification Date Customer signature Installer name ____________________ Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance Repair Modification Date Customer signature Installer name y Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance Repair Modification Date Customer signature Installer name Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance Repair Modification Date Customer signature Installer name Installer signature SECTIONAL DOORS ass N sx manual 98 INSTALLATION VERTICAL ANGLE 50 INSTALLATION BOTTOM GUI
5. FF 2 5 mtr 2 5 mtr seal Fitted at the side of the first panel into the 1030L 6090 It seals of the locking side of the door against the 9VRL angle that is fitted on the wall 9VRL2525 Vertical angle On the 1 1 pcs 9VRL3025 closing side of the door fitted on the wall together with 2100 15 So the 1037 closed to this profile Is standard 9VR only more holes Hinges and brackets on the panels 415RL End roller bracket Holds the 1 1 447 slide with RL580 roller Is fitted on the first panel of the door so in the corner 447RL Slide 11mm Roller carrier 3 3 for RL580 Used on the first panel in combination with 415RL on the last panel used alone directly on the panel t rader Tip a m a n a 2 07 Qty for door Qty for door Tur Doors MAH RL580 Bottom roller Guides the 6 door through the steel threshold RLT3000 TU 423FZ etc Hinge Standard FF hinge 8 range 424FZ 423FZ can be used At top and bottom 40 55001 etc Endcap Standard FF end 4 caps to cover the upper parts of the sections 423HZ etc Intermediate hinge Standard FF hinge depending on panel choice Bottom track and curves RLB L R Bottom corner Low side 1 room corner Connects to Left steel threshold and to 2x Or RL15U3000 bottom tracks Right 11 18 1 Left Or Right ER F
6. Repair Modification Date Customer signature Installer name Installer signature SECTIONAL DOORS Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test 1 Maintenance Repair Modification Date Customer signature Installer name ____________________ Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance Repair Modification Date Customer signature Installer name y Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance Repair Modification Date Customer signature Installer name Installer signature Description of Intervention Signal X in the intervention made and describe the work of the intervention tuning parameters of the engine as well as possible errors in use Inspection Test Maintenance Repair Modification Date Customer signature Installer name Installer signature SECTIONAL
7. curve 7 The roller is applied in this track if the C mesure is bigger than 500mm INSTALLING END STOP IN SIDE TRACK 2100 15 1062M 2100 15 RL220 manual t operator bracket system 1057B60 105 7860 5518058 557 902 551 907 5518058 1068 RL230 RL210 P LEXI DOO ae t EE Ng manure n 1068MN 1057B16 1068 1055 gt top view E system ATTENTION WITH E OPERATION When you have selected an electrical operator drive RES E 500 or other then this should be assembled in conformity with the handbook supplied with this operator and above displayed instructions You should clearly follow the instructions for electrical operation in this handbook In order to maintain the closing peak force of the door within the CE standards the attachment point 97014 of the drawbar should be fixed at the proper position Ask your supplier for the correct NB The person installing the door must check thoroughly if the combination between this door and the selected operator is safe to use ITTR approval report Keep in mind the max peak force that is allowed when closing the door People could
8. get hurt if the adjustment of the operator software or the installation of the operator or the selected operator on this door are not checked correctly SB FINISHING THE DOOR Install any additional accessories that you have ordered separately such as Handgrip lock etc See separate instructions In product packaging ne NB lock may not be fitted to an electrically driven door manually operated door should always be equipped with hand grip installed at a safe location on the door Oil all hinges and all bearing rollers with one drop of oil WD40 Let some drops of oil go into the curve of the track This lubricates the connection between track and nylon roller which allows a smooth operation of the door The roller shafts are being greased during installation Place your CE identification plate on the door mandated together with any warning labels required Hand over necessary documents to the end user User manual Dismantling instructions included in this manual Maintenance instructions included in the user manual Service log book Declaration of conformity declaring the door is according to EN 13241 1 O O Q GO 9 DISMANTLING THE RESL DOOR Wes de Take the power supply of the operator Dismantle the operator arm and brackets Remove the operator and draw bar Remove the seals and alu profiles from the lintel Remove the 902 anti
9. lift brackets Disconnect the panels by loosening the hinges Lift panels out of the threshold and turn them piece by piece out of the upper track Remove the upper and bottom track system Make sure that you remove all the parts and panels In an environment kindly way Check with your local authorities where and how you can leave this as garbage FOR ANY DETAILS ON THESE DISMANTLING INSTRUCTIONS WE REFER TO THE INSTALLATION CHAPTERS OF THIS MANUAL WHERE DRAWINGS AND DETAILS ARE DISPLAYED manual MAINTENANCE AND REPLACEMENT OF PARTS RESIDENTIAL DOORS An side sliding sectional garage door should be maintained and checked regularly to ensure safe operation and use This is described in the EN norms GENERAL Replacement of broken or weared components should always be done by qualified door mechanics 2 When checking the door always disconnect the electrical main power supply Make sure that it is blocked against re engaging without you knowing it REGULAR MAINTENANCE After installation 1 Grease running part of the tracks MECHANIC 2 Grease the bearings of the rollers MECHANIC 3 Grease the shafts of the rollers MECHANIC 4 Grease the hinge pins MECHANIC 5 Grease the lock if present MECHANIC 6 Protect the panels with carwax USER 7 Grease the rubbers slightly with vasaline USER After 3 months 1 Complete inspection visualy MECHANIC 2 Check height adjustment and closing and adjust if needed MECHANIC
10. 2 Washer Nylon washer that 5 10 is placed between the bolt 1068MN and the collar of the RL592 Roller system Double roller 5 10 combination that runs in the 1 for 1 for 2V track Integrated finger E power protection ty 4 Yara Bones gt manual 865 10301 56090 1038INS2550 1038INS3050 1087B1 91VR3015 91VR5000 Aluminium bottom profile Used as end cap at the bottom side of the door NB For fingersafe sections this profile has to be cutted into section height following more or less the shape of the panel At this position is also holds the 1038INS2550 and the sealing brush 1087B Also used at both sides of the doorleaf In 1st panel with seal 1037 In last panel without seal Alu profile for holding the brush 1087B It fits into the 1030L S profile Brush Forms the seal between panel and steel threshold RLT3000 Alu profile that is used in combination with the new seal 1088S at the sides and lintel part of the door At the outside of the door this gives a proper appearance black line around the door 2 3 mtr Qty for door Qty for door 2 5x2 5m 5x 2 5m 5 2pcs 2990 1pcs 5100 5 mtr 1 pcs 5000 Or 2pcs 3015 087 m a n rev 2 nov 07 Qty for door Qty for door 2 5x2 5m 5 x 2 5m 10885 3060 Sealing that fits on 3 5 91VR alu profile 1037 Seal Standard available
11. 3 Grease all the above mentioned points if needed MECHANIC Every 6 months or after every 750 cycles 1 Check side seals on damage or wear and tear USER 2 Check top seal on damage or wear and tear USER 3 Check bottom brush on damage or wear and tear USER 4 Check seals in panels USER 5 Grease all above mentioned points USER 6 Clean the panels USER 7 Remove dirt and waste from the door or its surroundings USER 8 Keep track of bottom rollers clean threshold corner and siderail USER Every 12 months or after every 1500 cycles 1 Check the rollers on wear and free moving space MECHANIC 2 Check the hinges on functioning and tightening of screws MECHANIC 3 Check the panels on damage wear and rust MECHANIC 4 Check and test the safety edge system with operator MECHANIC 5 Check the manual operation of the door MECHANIC 6 Check side seals on damage or wear and tear MECHANIC 7 Check top seal on damage or wear and tear MECHANIC 8 Check bottom brush on damage or wear and tear MECHANIC 9 Check seals in panels MECHANIC 10 Grease all the above mentioned points MECHANIC 11 Check bolts of coupling to operator system MECHANIC 12 Check the connections of the track system MECHANIC 13 Check the suspension of the door to the lintel side wall and ceiling MECHANIC Use for greasing Use for cleaning PTFE or SAE20 or WD40 Soft soap with water Do not use aggressive soap or cloth
12. DE TRACK INSTALL THE CURVE If the side area in the curve side is inferior to 440mm use the 290mm as measure the side area C is superior to 440mm use the 45mm as measure to place the curve IPAREDE manual Ta F min 70 side area 150mm ING m a n 2 07 PANEL ASSEMBLY CUTTING PANELS TO SIZE D DLW A 25 min 500 fe driven panel DLH B 17 panels only DLW A 40 DLH B 9 5 With end caps and bottom hardware PANEL ASSEMBLY CUTTING TO SIZE 1030L 56090 15 panel Intermediate panels manual 85 9 rig Dooss manu PANEL ASSEMBLY STARTING WITH 1st PANEL top view 7 420FZ etc 40FM500L R etc gt 98 e rig Docas manure top of panel V Lf Lf Lf bottom of panel J 48 5 10381452550 bottom view 41 ooo e amt y pet Booms want last panel 1055BV 415 1062M 11062 RL580 rev 2 nov 07 Em n Ng 7 Dona B 423HZ etc ADJUSTING PANEL POSITIONING position last roller in the upper
13. Doors pet RL15U3000 850RL Locking anti burglar products 650L 901 manual 98 RLT3000 Qty for door Qty for door Threshold steel Days 1 2 opening width 250mm With holes for mounting to the floor Guides the panel through the days opening U profile To be assembled 2 2 4 next to each other connected with 850RL plates Length is Days opening width Guides door sections along the side wall Rail fixing strip for 8 assembling 2 x 1503000 tracks Lock extension If you take standard 650BL etc lock you can add this 650L part with latch and strike One piece is mounted on the 9VRL angle The other piece on the panel option option Anti lift bracket If the door 20r3 2or3 is mounted 3 of these brackets ensure that you cannot lift the door out of the bottom track So burglar protection E operation 3 901 is needed Manual operation 2x901 and then on the side of the panel 1 x 902H 902WB to NG manual t Qty for door Qty for door 902H Anti lift bracket If you 1 1 mount this bracket on the door panel corner panel Only Only and you fix the 902WB to the manual manual wall when closing the door operation operation these click in and prevent that the door can be lifted out of the threshold 902WB Anti lift bracket If you 1 1 mount this bracket to the wall and fix the 901H
14. al lintel Together 1 with the RL310 and RL320 this is the suspension of the 2V running track 2RL925 400 Upper curve RESL 2V J 1 1 corner made out of standard 2V track bended differently on special new tooling in FF HU 2RL925 400 4 Ag Docas Tii e m a n in Qty for door Qty for door 2 5x2 5m 5 x 2 5m 2N Standard 2V track for upper 1 1x guidance at the lintel length 4630mm is Door Width 370mm 2N Standard 2V track for upper 1 1x guidance at the wall side 5130mm length is Door Width 130mm RL300 Angle bracket for track 5 10 suspension on the wall In combinaiton with RL310 and RL320 RL310 Top bracket together with 9 20 RL320 this carries the 2V track RL320 Rail plate in combination 9 20 with the RL310 this carries die the 2V track Dou n ty p Ar ne ul F RL330 Upper roller system 1088B DIN912 2050 DIN125A 2050 2052 DIN433 2052 RL592 RL592 Seals and brushes manual Qty for door Qty for door 2V connection bracket at 2 2 the point where the upper curve and 2V track connect Socket capscrew forms the 5 10 shaft which connects the double roller RL592 with the hinge on the panel M10x140mm Washer Steel washer that is 5 10 placed between the bolt 1068MN and the collar of the RL59
15. allation 1 Installations 18 2 150mm minimum 700mm m ximum LF 70mm DM VP 500mm DP VP 300mm 110 mm 130mm minimum w motor DM Legenda LC Lateral curve side area LF Lateral Lock VP Daylight DM Wall mesure with motor DP Wall mesurew manual door P Lintel Installation 2 LC LT SVS NN sg Installation type 3 4 4 LC 700mm minimum LF 70mm DP VP 300mm 110 130mm minimum w motor Installation 3 Installation 4 LP Installation 5 VP 3 S SSS Installation type 5 amp 6 LC 600mm LF 500 DP VP 300mm a P 110 130mm minimum with motor Installation 6 gt manual CHECKING DIMENSIONAL DETAILS Before assembling the system the details below should be checked on the basis of this figure Days Opening Width DLW B Days Opening Height DLH Side area area Side wall free space DLW max max 5 000mm DLH max B max 2 500mm C min 150mm curve side 70mm D min 100mm manual operated 115mm power operated Marantec 142mm power operated Liftmaster Emin A PARTS LISTS RESL DOOR Qty for Qty for door door Article code Explanation function 2 5x2 5m 5x2 5m Upper track suspension 5060L3240 Suspension angle 1 5060L5220 horizont
16. move leaf of the book Customer Declaration Standard EN 13241 1 Customer name Company stamp Installer See CE Marking plate N Customer adress Installation adress if diferent from customer Other Informations The Customer received verified that Yes No The door is complete and instalalled in proper conditions without visible defects C C The door works as expected and without risks for the users C C The client received the Instructions and Documents Use of security anss emergency devices Declaration 5 Copy of test for limitation of forces if necessary C Instru es de Operation Use and Maintenance C C Some elements of the door need maintenance control at least two times by year according to the standard EN 13241 1 C The Installer proposed to the client to sign a Maintenance Contract customer has accepted the Contract of Maintenance to the Door Observations By signing this document the customer declares that Received maintenance instructions for the door and that read these instructions Allow this document is available to all people Authorized Ensures that will use the door a correct way and that will keep it in good condition as described in the instructions Date Name and Installer siganture Name and Customer signature SECTIONAL DOORS BOOK FOR REGISTRY OF
17. on the Only Only door panel corner panel manual manual when closing the doorthese operation operation click in and prevent that the door can be lifted out of the threshold RL210 E bracket 1 1 RL220 Drive unit bracket 1 1 RL230 Draw arm 1 1 LEX DOOR a C MAN 4 m n u a Qty for door Qty for door 557 902 Roller later replaced by 1 1 RL555 557BUS8 Bush 2 2 5578058 Fixation material and fasteners 1057B16 Hex bolt M8x16 1 1 1504017 1057860 Hex bolt M8x60 1 1 1504017 1059850 Hex bolt M10x50 1 1 1504014 1059850 1068 Nyloc 8 1 1 48 DIN985 1068MN Dou n ty Ng 7 Danas E s pi Docas Td DIN603 1072B 1058F 1062BF scomanual 88 1072B 1006B 1055BV 1058F 1062BF 1062M Mushroom bolt Pressbolt M6 Screw Flange nut M10 Flat mushroom M6x16 Flange nut M6 Qty for door Qty for door 9 20 9 9 60 90 1 1 2 2 11 11 n rp 4 r t 5 po 2510BMOE scomanual 98 ul Fan 1068M 2100 15 2510BMOE CALCULATION LENGTHS OF PROFILES Product code 1038INS2550 1087B 10885 50601 91VR 9VRL RL15U3000 RLT3000 1030L S 1037 2V front 2V side Description Brush alu profile Brush Sealing L profile suspension
18. ove obstacles and dirt Make sure that there is no one else present other than the fitters Other people children may get in the way or endanger themselves during the installation SPECIAL SAFETY WARNINGS OR REMARKS IN THIS MANUAL ARE INDICATED WITH THIS SYMBOL A READ THESE WARNINGS CAREFULLY manual 68 Attention In this set the fixing material required to install the track set to the building is not included It is the responsibility of the qualified door installer to make sure that the building stone concrete wood is strong enough at the points of fixation to ensure a reliable construction The door installer has to select proper fixing materials TOOLS REQUIRED FOR CORRECT AND RAPID ASSEMBLY Battery drill with Hexagonal key Socket screw spanner Ring open ended spanner Ring open ended spanner Ring open ended spanner Ring open ended spanner Socket wrench Wrench Gluing clamp Cord Water level hose Bit 4 0 mm Bit 6 5 mm Plug 10 mm Plug 13 mm 4 mm 8mm in 10 mm 13mm 15 mm 17 mm with 4 square 2 blocks of ca 20 en 40mm in height Measuring equipment Installations types amp Technical Dimensions If the side area in the curve side LC have a dimension larger than 700mm the motor can be installed in the lintel If both side areas have dimensions inferior to 700mm the motor must be installed in the side wall on the openning side palng gt VP LP Inst
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