U100-0 U103-0 U100-S U103-S - Uni
Contents
1. 2254655 gt gt USER MANUAL PRESSURE SAND BLASTERS MODELS U100 0 1103 0 1100 5 0103 5 UNI RAM CORPORATION ONTARIO CANADA Revised 2006 02 MANUAL SANDBLASTERS 0100 0103 Revised 2006 02 CONTENTS INTRODUCTION mU 3 INIM 3 PREPARATION M 4 OPERATING INSTRUCTIONS a 4 5 SEAL BLOCK ADJUSTMENT ere crt to 6 SAFETY SHUT OFF CONTROL 6 FEATURES SPECIFICATIONS AND BREAKDOWN rire 7 8 REPLACEMENT HOSES NOZZLES HOODS AND 9 10 MANUAL SANDBLASTERS 0100 0103 2006 02 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is rigorously tested for compliance with stringent Quality Assurance standards Follow the straight forward Operat ing Procedures closely in order to operate this machine safely and effectively Ensure that this manual is readily available to the operator at all times If you have any questions about the operation of this ma chine contact North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier CAUTIONS2. SHIPPING SIZE W X D X H 17X17X35 58264 3 0221 5 10 260 2 2 3 3 Description 10 121 O Ring Gasket Filler Plug 10 128 Filler Valve Plug Block T Handle Only 10 120 T Handle Stem Filler Valve complete Heavy Duty Pressure Gauge Air Manifold Distributor Block 2 220 Moisture Filter U103 Air Shut Off Valve Hose Clamp 1 amp 1 8 Air Pressure Input Hose Sand Flow Control Valve Cross Union Connector Drain Plug Square Head Wheel 6 Heavy Duty e Description O Ring Gasket Filler Plug Filler Valve Plug Block THandeOny T Handle Stem Filler Valve complete Heavy Pressure Gauge e Air Manifold Distributor Block 7 112 220 Moisture Filter U103 51 Air Shut Off Valve 9 Clamp 1 amp 1 8 Air Pressure InputHose Sand Flow Control Valve 12 Cross Union Connector Drain Plug Square Head Wheel 6 Heavy Duty MANUAL SANDBLASTERS 0100 0103 Revised 2006 02 KEY PARTS U100 0 amp U100 S U103 0 amp U103 S NOTE Not all parts shown are user serviceable Contact Uni ram Customer Service before ordering MANUAL SANDBLASTERS 0100 0103 2006 02 REPLACEMENT HOSES NOZZLES HOODS AND ASSEMBLIES HOSE ASSEMBLIES BLASTER HOSE PART NUMBER 10 150 10 151 10 159 Hose per Foot 1 2 ID 1 OD HOSE LENGTH FT 8 10 CONNECTORS THREADED QUICK EN i NONE 1 2
3. The operator should wear protective clothing with a minimum of gloves and goggles Relieve the pressure in the tank when the unit is not in use Repair any air leaks as soon as possible to avoid serious damage MANUAL SANDBLASTERS 0100 0103 Revised 2006 02 PREPARATION IMPORTANT OPERATOR SHOULD WEAR PROTECTIVE CLOTHING Note Item numbers given below refer to the parts listing on page 4 1 On removal of sandblaster from carton check for any transportation damage and make sure all parts and accessories are included Make sure the Air Shut Off Valve Item 8 is closed Make sure the Sand Flow Control Valve Item 11 is closed handle in horizontal position Make sure the Nozzle End Shut Off Valve at the end of the Blast Hose is closed The choice of nozzle size is limited by the CFM air capacity of the compressor For fast cutting or cleaning the nozzle should be no larger than necessary to permit the compressor to maintain 80 pounds of pressure when blowing continuously Thus 1 8 nozzles are supplied as standard parts for the 72 sand hoses This hose can be used for sand steel grit and shot See the previous page for nozzle specifications 6 All sand should be dry and uniformly graded to about 30 screen size for use with 1 8 3 32 or 7 64 nozzles With larger nozzles coarser grade grit shot or beads may be used 7 TO FILL THE SANDBLASTER Make sure the Sand Flow Control Valve Item 11 is closed then a Remov
4. BLOCK ADJUSTMENT 1 Proper adjustment is important to ensure efficent operation and prevent excessive wear of the Seal Block To accomodate size variations in the manufacturing of ceramic nozzles elongated adjustment holes are provided for seating the Seal Block Fix the Seal Block in place by tightening the Seal Block Nut so that the end surface of the Nozzle is in close contact with the Seal Block when the Control Lever is in the closed position There should be no gap between the two surfaces Air leakage will be minimal but some noise from escaping air is normal 2 Each Seal Block can be used four times by changing the surface used To change the surface loosen the lock nut and rotate the block to a new surface 3 When a new nozzle is installed the Seal Block must be readjusted to fit tightly against the new nozzle SAFETY SHUT OFF CONTROL U5000F 1 OPERATION To open the Control squeeze the lever quickly To close release the lever quickly To avoid exposing the Seal Block to abrasive do not open or close the Control slowly Use the U5000F as a working control only When the job is finished close the Sand Flow Control Valve Item 11 and the Air Shut Off Valve Item 8 then release the air pressure by opening the Pressure Relief Valve by inserting a finger into the ring and pulling downward 2 REPLACEMENT a Remove the Handle Tube from the Retainer Nut by turning the nut counter clockwise Make sure the end of the hose is cut
5. SIDE BACK COVER 2425 gt
6. STEEL MODEL U100 0 S U103 0 Also called Safety Blast Hand Control dead man switch or squeezer gun U100 S model add U5000 Safety Shut Off ITEM PART NO DESCRIPTION 10 260 Ceramic Nozzles see below 10 501 Nozzle Retainer Nut 10 516 Bushing Rubber Short 10 511 Reducer Holding Nut 50 401 Handle Tube Plated 10 420 Handle Tube Plastic Cover 10 517 Bushing Rubber Long 10 431 Handle Tube Threaded Spi 5 P U5000F Safety Shut Off Hand Control Cn 46 Ce S D a 9 0 10 10 159 Hose per Foot 1 2 ID A OD 3 417 7 42 4B 11 10 230 On Off Control 1 2 Carbon Steel a 2 8 4 13 10 246 Hose Clamp Crimp Type 1 2 0 29 2 14 10 281 Hose Connector Male Barb 15 10 287 Hose Connector Female Tube 16 10 182 Quick Connect Male 1 2 9 9 9 S 3 14 45 17 10 184 Quick Connect Female qr 4 955 9 ITEM PART NO DESCRIPTION U5000 Safety Shut Off Complete 1 50 101 Lever Handle 2 50 501 Seal Washer 3 50 301 Return Spring 4 50 201 Retainer Nut 5 Ceramic Nozzles see below 6 50 002 Seal Block 7 50 590 Bolt Nut and Washer Assy 8 50 401 Handle Tube Plated 9 50 411 Hose Retention Screws 4 U5000F SAFETY SHUT OFF EXTENSION HOSES HOODS and LENSES Cotton hood with 4 lens C
7. clean and free of solvent Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes war ranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized abrasives are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not covered by this warranty Consumable Items are not covered by this warranty This warranty replaces all other warranties expressed or implied by statute or otherwise To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit 10 IN
8. d Drain Plug Item 13 or the Filler Valve and agitate the abrasive with a rod or wire 3 TO EMPTY THE SANDBLASTER Relieve the pressure as above remove the Filler Valve Item 4 and open the Sand Control Valve Item 11 Then remove the square headed Drain Plug Item 13 from the bottom of the tank to drain the abrasive NOTE With the Filler Valve removed abrasive may be vacu umed out through the top of the tank MANUAL SANDBLASTERS 0100 0103 2006 02 INSTRUCTIONS continued 4 OPERATING TIPS a Always operate with hose and control wide open Adjustment for suitable abrasive flow should be made independently using the Sand Flow Control Valve Item 11 b Make sure you match the right combination of abrasive type and mesh size nozzle size and air pres sure to the particular job at hand Nozzles should be changed whenever they wear sufficiently to lose their cutting power at lower than 80 PSI Your efforts become inefficient after the nozzle orifice has worn to more than 11 2 times its original diameter Use Tungsten Carbide nozzles for long continuous operations If the unit has a Moisture Filter check and drain it periodically by opening the valve at the bottom while itis under pressure Repair the cause of any air leakage as soon as possible to avoid serious damage If an abrasive clog forms in the bottom of the tank the Anti clogging Valve Item 17 may be used as f
9. e Filler Valve Item 4 to make filling easier b Fill the tank from the top making sure the abrasive is dry and running freely c Connect the air hose to the Air Shut Off Valve Item 8 d Replace the Filler Valve and hold in place while you open the air valve and allow the tank to fully pres surize about 20 30 seconds The air pressure will then hold the Valve in place OPERATING INSTRUCTIONS 1 WHEN YOU ARE READY TO SAND BLAST Open the Nozzle End Shut Off Valve at end of the Blast Hose then gradually open the Sand Flow Control Valve Item 11 The valve first passes air only then increasing amounts of sand When you have enough sand for the desired cutting effect operate with the Nozzle End Shut Off Valve if one is supplied This valve is not for mixing and should be used either wide open or closed NOTE You can tell when a good operating level has been reached by the cutting effect of the abrasive when it hits the surface and by the feeling of the abrasive rebound force 2 TO RELIEVE PRESSURE IN THE TANK To refill or change nozzles etc shut off the Air Shut Off Valve Item 8 Open the Pressure Relief Valve 10 251F by inserting a finger into the ring and pulling down ward IMPORTANT It is recommended that the pressure be relieved whenever the unit is not being used because air held in the tank under pressure can cause moisture condensation which can clog the sand control valve If the valve does get clogged open the square heade
10. flat and square Apply grease to the outside of the hose for approximately 21 2 from the end Insert the hose into the Handle Tube making sure it is pushed firmly into the tube approximately 21 2 Secure the hose using the six screws provided f Hold the Retainer Nut using a bench vise or vise grips and attach the Handle Tube by turning it clock wise with a pipe wrench Make sure the Tube is firm and tight The Seal Block is pre adjusted at the fac tory to the Ceramic Nozzle supplied If necessary adjust the Seal Block as above to fit your nozzle and minimize air leakage b 9 MANUAL SANDBLASTERS 0100 0103 2006 02 Uni ram Pressure Sand Blasters are portable rugged efficient tools for removing dirt rust paint and other materials from all kinds of surfaces FEATURES SPECIFICATIONS AND BREAKDOWN SUITABLE FOR USE WITH MANY ABRASIVES INCLUDING SILICA SAND GLASS BEADS METAL SHOT ALUMINUM OXIDE NUT SHELLS BAKING SODA HEAVY DUTY 4 PLY HOSE PRESSURE GAUGE DURABLE POWDER PAINT WORKING PRESSURE 125 PSI AIR INLET SHUT OFF VALVE FUNNEL TOP DESIGN MAINTENANCE FREE REMOVEABLE FILLER PLUG ABRASIVE FLOW CONTROL PORTABLE WITH HEAVY DUTY WHEELS VALVE PRESSURE RELEASE VALVE 140 PSI NOZZLE END SHUT OFF NONE U5000F 1 2 STEEL U5000F vosto erer 5 quick couruncs 1 01030 010375 X X 90 100 90 100 100 110 100 110 lmosewwerqgn 8 8 1
11. ollows to remove the blockage Open the Nozzle End Sut Off Valve and hold it open if necessary Make sure the Sand Flow Control is open Open the Air Shut Off Valve Open and close the Anti clogging Valve repeatedly to send a series of air pulses down through the tank If the blockage remains remove the Drain Plug Item 13 and use a wire or rod to open the pas sage For normal operation leave the Anti clogging Valve open 5 REPLACEMENT OF HEAVY WEAR PARTS Keep a supply of quickly wearing consumable parts such as ceramic nozzles seal blocks nozzle holder washers plastic hood lenses etc on hand Purchase ahead of time if necessary 6 NOZZLE SPECIFICATIONS Sand and air consumption and the area cleaned depend on the type of abrasive air pressure nozzle size and the condition of the surface to be cleaned NOZZLE MINIMUM AIR USED SAND USED AREA CLEANED SIZE COMPRESSOR CFM AT 80 PSI LB PER HOUR SQ FT PER MIN 362 80 TO 20070210 77018 2 960 501080 401045 25 7 MISCELLANEOUS The pressure vessels are manufactured to ASME standards b All models come with 2 ID Sand Hose Nozzle sizes range from 3 32 to 5 16 d Heavy steel grit or shot can be used with the 72 Sand Hose using 5 32 to 4 nozzles For larger nozzles 3 16 5 16 a 4 ID Sand Hose is recommended MANUAL SANDBLASTERS 0100 0103 Revised 2006 02 SEAL
12. otton hood 4 lens h hat Lens for hood 5x6 5 one Lens 5x6 5 Pkg of 10 CERAMIC NOZZLES Vinyl hood with back vent PART NO ID eiu Lens single 8 75x7 5 psi 1 10 263 TUNGSTEN CARBIDE NOZZLES DESCRIPTION and ID Short Nozzle 1 8 1 10 2604 1 10 264 1 10 261 1 10 262 1 10 265 2 10 270 Standard size shipped with new equipment PART NO Short Nozzle 3 16 Long Nozzle 1 4 Short Nozzle 1 4 MANUAL SANDBLASTERS 0100 0103 Revised 2006 02 Full Product Warranty These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation reserves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an approved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alternate adequate packaging All units must be shipped
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