EXTREME AND PANORAMA SANDBLAST HELMETS
Contents
1. SPARE PARTS FOR PANORAMA HELMET 01 40020 Wire mesh screen 345 x 125 mm 02 40030 Disposable acetate window 343 x 130 x 0 5 mm 03 40060 Window frame assembly type Panorama 04 40050 Polycarbonate window 300 x 120 x 1 mm 05 40040 Rubber window gasket type Panorama 06 40070 Rubber helmet cover type Panorama 07 40080 Baffle plate with filter mat and air flow indicator 08 40280 Adjustable headband with brow pad 09 40110 Neck bib 10 40120 Cape type Panorama plastic green 40121 Cape type Panorama leather 11 40540 Blouse type Panorama cotton 40541 Blouse type Panorama leather 12 40150 Waist belt type A 13 40130 Adapter 14 40140 Corrugated hose 16 mm bore 15 40180 Silencer type P 16 40190 Airflow regulator 17 40191 Nipple CEJN with 1 4 6 mm inner thread 18 40196 Coupling regulator and silencer 19 40553 Cotton comfort hood 20 40198 Self adhesive sweatband Page 9 0105 Airblast B V EXTREME AND PANORAMA SANDBLAST HELMETS 0105 Airblast B V Page 10 EXTREME AND PANORAMA SANDBLAST HELMETS TECHNICAL SPECIFICATION Nominal protection factor NPF 1000 Operating pressure minimum 5 bar 73 psi Minimum airflow with regulator at 5 bar working pressure and 50 mtrs 65 Itr min hose length 1 Ambient use temperature Min 10 degrees C Max 60 degrees C Maximum hose length 50 metres Weight on the head Extreme 1400 gr Panorama 1500 gr Statutory requirements and reg2. OWNER S MANUAL EXTREME AND PANORAMA SANDBLAST HELMETS IMPORTANT WARNING FOR SAFER BLAST CLEANING Use protective equipment Abrasive resistant clothing safety shoes leather gloves ear protection CE approved air fed helmet Air for helmet must be supplied by a breathing air compressor or through a helmet air filter Check for possible silicosis hazards Avoid dust Do not blast with damaged or worn equipment Point nozzle only at area being cleaned Use only proper dry and well screened abrasives specifically intended for blasting Keep unprotected workers out of the blast area Before blasting Check fittings and hose for wear Safety wire couplings together Check helmet filters and air supply Check pop up valve for alignment Test remote controls Make sure blast machine is adequately grounded Do not weld on blast machine this voids approval Do not substitute Airblast parts or modified equipment in any way Airblast B V P O Box 1075 1700 BB Heerhugowaard The Netherlands Tel 31 72 5718002 Fax 31 72 5714340 E mail info airblast com Web www airblast com EXTREME AND PANORAMA SANDBLAST HELMETS 1 0 INTRODUCTION 1 1 Objectives field of application and conditions for use The compressed air filter system is used in a working environment where protection of the respiratory organs face and head is required against ricocheting medium particles mists vapours and gasses When the sh
3. the air supply hose Using a brush or a cloth remove loose residue and dirt from the components Clean and inspect the components according to the instructions given in paragraph 3 and 4 When connecting and disconnecting take care that no pollution enters the open hose connections Page 3 0105 Airblast B V EXTREME AND PANORAMA SANDBLAST HELMETS 2 Cleaning and disinfecting After each session clean the air hood using a mixture of water and a mild detergent e g EW 80 from Tremonia Chemie Dortmund Germany Subsequently rinse thoroughly with clean water Do not use any solvents The face collar or neck bib can be washed in the washing machine using a soft detergent at 30 C Using a disinfectant e g Incidur from Henkel clean the inner surfaces of the air hood Refer to the instructions given by the manufacturer For reasons of hygiene the same person should preferably wear the air hood Using compressed air blow clean the coupling and the regulator Finally using a dry cloth dry all the metal components to avoid corrosion When cleaning take care not to inhale hazardous matter that is released during the cleaning 3 Maintenance and inspection shot blast helmet Positioning the disposable windows After opening the window frame on the helmet type Extreme fit one disposable window fig 9 For type PANORAMA helmets fit one or more disposable windows as protection for the safety glass fig 10 Exchanging the neck
4. bib The neck bib can easily be exchanged by releasing the Zip Exchanging the cape The bib cape can be exchanged by shoving away the rubber helmet cover partly fig 11 0105 Airblast B V Page 4 EXTREME AND PANORAMA SANDBLAST HELMETS Exchanging the safety glass Open the window frame and remove the grid and the disposable windows The glass can now be extracted out of the rubber surround Take an original spare glass and slide this into the surround After replacing the components carry out a functional check Compressed air filter system For further information about the airline filter unit refer to the supplied manual documentation Functional check After cleaning disinfecting or exchanging components check the functioning of the system Inspect all essential components for damage or pollution and if required replace these with original spare parts If the yellow pennant of the airflow indicator shows insufficient air in the air hood although the pressure is correctly adjusted this could indicate that a blockage has occurred in the filter system the compressed air hose coupling or silencer During this check hold the air hood in the vertical normal working position Checking hose system for leakages air supply hose and coupling parts manual testing on pull force Connect the air hood to the compressed air filter system Adjust the supply pressure filter system and air supply hose may not give leak sounds 4 Ma
5. ief valve and has been inspected and maintained timely Ensure that all components have been cleaned and inspected as described in paragraph 2 3 and 4 Adjust the working pressure on the filter system to a minimum of 5 Bar Connect the shotblast helmet via the compressed air supply hose to the filter system Adjust the headband to the correct length fig 6 and if required fit a disposable comfort hood Fit the shotblast helmet on your head and close the neck seal to allow the creation of sufficient pressure within the air cap fig 7 Buckle the belt Lo 1 4 During use Adjust the air volume according to requirements The integrated air flow indicator warns the user if insufficient air is being supplied The airflow indicator has been installed in such a way that the yellow pennant will not be visible when the amount of air is sufficient and it will only function when it is positioned vertically fig 8 For safety reasons the regulator cannot be closed entirely Depart the working area immediately if there is an interruption in the air supply Ensure that the compressed air supply hose cannot be trapped causing interference with the air supply or preventing a rapid departure from the work area The shot blast helmet will not decrease environmental sounds Therefore supplementary hearing protection must be used 1 5 After use After leaving the working area unbuckle the belt loosen the neck bib take off the helmet and disconnect
6. il airblast_sg pacific net sg AB Corrosion Control Equipment Sdn Bhd No 33 Jalan Permas 3 18 Bandar Baru Permas Jaya 81750 Masai Johor Darul Takzim Malaysia Tel 60 7357 7989 Fax 60 7357 7689 E mail airblastmy airblastasia org
7. intenance frequency Clearance to start use Function and leakage inspection Prior to use performance check for the user check of control valve After use Cleaning and disinfecting of the respirator cleaning functional checking and leakage inspection of the complete system Every 6 months Cleaning and disinfecting of the respirator cleaning functional checking and leakage inspection of the complete system Usage duration of filters Fluids will be drained continuously by the filtering element Pressure lost is caused by particles on the surface and in the microporous filling of the filtering element It is advisable to renew the filters when a pressure difference of 0 6 Bar occurs For safety reasons the active carbon filter should be renewed at least every 6 months or together with the coarse filter 5 Storage After use and cleaning store the entire system in a cool dry and dark location Take measures to prevent component parts of the system coming into contact with oils grease solvents acids or other chemicals Page 5 0105 Airblast B V EXTREME AND PANORAMA SANDBLAST HELMETS ART NR MODEL DESCRI PTI ON 40500 EXTREME I EXTREME AIR SUPPLIED HELMET COMPLETE Glass outer lens 112 x 166 mm standard supplied with sound silencer heavy duty waist length plastic cape CE approved Weight on head 1400 g 40501 EXTREME II EXTREME AIR SUPPLI ED HELMET COMPLETE Execution as above fitted with leather waist leng
8. ot blast helmet is connected to the compressed air system via the compressed air supply hose and the compressed air filter system the EN 12021 filtered air flows through the entry vent at the front of the air helmet leaving the helmet via the neck seal The required airflow can be adjusted on the regulator The integral airflow indicator displays whether sufficient air is passing into the shot blast helmet The disposable glass or plastic foil windows fitted against the helmet window can be removed when polluted or damaged To remove open the frame 1 2 Limitation of usage e The system is not suitable for working in areas with intense heat radiation open fires risk of explosion or if extremely high concentrations of hazardous matter causing immediate health risk are present e If the ambient temperature is below the freezing point the humidity in the compressed air circuit can result in icing up of coupling or regulator blocking the further supply of air In such a case it is necessary to ensure that the humidity content in the compressed air at atmospheric pressure is less then 50 mg m3 and is in accordance with EN 12021 Standard compressed air circuits do usually not comply with this requirement e Itis not allowed to use oxygen or oxygen enriched air e Couplings and hose connections must be kept clean during connecting and disconnecting e The maximum length of the compressed air supply hose is 50 metres and the maximum pressure i
9. s 30 Bar and the hose is anti static The maximum temperature is 130 C e The working pressure must be at least 5 Bar e Because of extreme human effort it is possible that a temporary negative pressure occurs in the air hood resulting in a reduction of the protection factor of the system e Air speeds in excess of 2 m s can affect the protection factor of the complete apparatus e The ambient usage temperature should be between the limits of 10 C and 60 C e When combined use is made of the compressed air for both the air hood and the air tools e g paint spray it is necessary to ensure that at the maximum air consumption of the air tools sufficient air is allowed to flow into the air hood If necessary the working pressure can be adjusted e The system may be used solely by trained personnel who are also fully aware of the hazards applicable to the work being carried out e The shotblast helmet has no EN 397 approval regarding safety helmets 0105 Aijrblast B V Page 2 EXTREME AND PANORAMA SANDBLAST HELMETS 1 3 Prior to use Make sure that the compressor is placed in such a way that it cannot suck in any dangerous matter and the air inlet cannot be obstructed and that the compressor is switched on Check whether the correct operating pressure is set and clean air according to EN 12021 is supplied If not use an approved filter unit Check if the compressor has been equipped with a suitable and adjustable pressure rel
10. th cape 40502 EXTREME III EXTREME AIR SUPPLIED HELMET BARE Exclusive of cape belt including hose assembly SPARE PARTS FOR EXTREME HELMET 01 40220 Wire mesh screen 110 x 165 mm 02 40230 Glass window 112 x 166 x 2 5 mm 03 40240 Acrylate window 102 x 156 x 2 5 mm 04 40250 Rubber window gasket 05 40506 Window assembly 06 40507 Rubber helmet cover type Extreme 07 40508 Airflow indicator type Extreme 08 40280 Adjustable headband with brow pad 09 40110 Neck bib 10 40120 Cape plastic 40121 Cape leather 11 40540 Blouse cotton 40541 Blouse cotton 12 40150 Waist belt type A 13 40509 Adaptor 14 40510 Corrugated hose 22 mm bore type Extreme 15 40180 Silencer type P 16 40190 Airflow regulator 17 40191 Nipple CEJN with 1 4 inner thread 18 40196 Coupling regulator and silencer 19 40553 Cotton comfort hood Page 7 0105 Airblast B V EXTREME AND PANORAMA SANDBLAST HELMETS 0105 Airblast B V Page 8 EXTREME AND PANORAMA SANDBLAST HELMETS ART NR MODEL DESCRIPTION 40010 PANORAMA I PANORAMA AIR SUPPLIED HELMET COMPLETE Wide view polycarbonate 300 x 120 mm Standard supplied with sound silencer heavy duty waist length plastic cape Weight on head 1500 g 40011 PANORAMA II PANORAMA AIR SUPPLIED HELMET COMPLETE Execution as above fitted with leather waist length cape 40012 PANORAMA III PANORAMA AIR SUPPLIED HELMET BARE Exclusive of cape belt and pos 14 18 in list below
11. tute none original spare parts invalidates the CE approval and also all rights regarding guarantee Original spare parts can be recognised by the affixed code numbers supplemented with the manufacturer s mark and the CE approval possibly supplemented with a year of applicability Guarantee AIRBLAST B V will repair or if necessary replace this product free of charge in the event of a material or manufacturing defect within 12 months of the purchase date provided that the product has only been subjected to normal usage in accordance with the user manual The guarantee is invalidated if the type or serial number marking is modified removed or made illegible 0105 Airblast B V Page 10 EXTREME AND PANORAMA SANDBLAST HELMETS NOTES Page 11 0105 Airblast B V Airblast Group Airblast B V P O Box 1075 1700 BB Heerhugowaard The Netherlands Tel 31 72 5718002 Fax 31 72 5714340 E mail info airblast com Web www airblast com Airblast Middle East L L C P O Box 33419 Dubai United Arab Emirates Tel 971 4 3242776 Fax 971 4 3242778 E mail airblast emirates net ae Airblast Saudi Arabia P O Box 30476 Al Khobar 31952 Kingdom of Saudi Arabia Tel 966 3 8473178 Fax 966 3 8471430 E mail airblast awalnet net sa Asia Airblast Pte Ltd 56 Tech Park Crescent Tuas Tech Park Singapore 638085 Tel 65 6266 6010 Fax 65 6266 6968 E ma
12. ulations 89 686 EG European guideline for Personal protective devices 89 686 EG Standard EN 271 Respirators with compressed air hose supply for shot blasting applications System approval by EXAM BGG Pr f und Zertifizier GmbH Am Technologiepark 1 D 45307 Essen German institute for research and testing Production control according to article 11A EXAM BGG Pr f und Zertifizier GmbH Am Technologiepark 1 D 45307 Essen Marks on the system CE 0158 General AIRBLAST B V cannot in general terms accept responsibility for damage incurred by the owner user other persons using the safety product or third parties which results either directly or indirectly from incorrect use and or maintenance of the safety product including use of the product for any purpose other than that for which it was supplied and or the non compliance or incomplete observance of the instructions contained in this user manual and or in connection with repairs to the safety product which have not been carried out by us or on our behalf Our genaral sales and Supply conditions are applicable to all transactions AIRBLAST B V continually strives to improve its products and reserves the right to change the specifications mentioned in this manual without prior notification Warning The European guideline Personal Protection Means 89 686 EG stipulates that only inspected protective bearing the CE mark may be traded and used Use of substi
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