40620 - 8" Deluxe Jointer - Steel City Tool Works
Contents
1. 34 KEY NO 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 120 121 122 123 124 125 126 130 131 132 133 134 135 136 137 138 142 143 144 145 146 PART NO OR72011 OR72012 OR94368 OR72013 OR94369 OR94037 OR72014 OR72015 OR93867 OR72016 OR72017 OR72018 OR72019 OR94370 OR90230 OR72020 OR72021 OR72022 OR94371 OR94372 OR72023 OR72024 OR93840 OR94373 OR72025 OR94374 OR72026 OR90059 OR72027 OR90220 OR94375 OR90230 OR72028 XXXXXXX XXXXXXX XXXXXXX OR94376 DESCRIPTION Cutter Head Ass y Const Of Ref 101 To Ref 112 Cutter Head Pulley 5 16 18 x 3 8 Soc Head Set Screw Bearing Bracket Ball Bearing 6204 2NSE 5mm x 5mm x 22mm Key Knife Pin Cutter Head 1 4 20 x 3 4 Soc Head Cap Screw Bearing Bracket Knife Knife Locking Bar Knife Screw 3 8 24 Hex Nut M10 Flat Washer Shaft Warning Label Cutter Head Guard Retaining Ring 6mm x 36mm Spring Pin Spring Cutter Head Guard Shaft 5mm x 28mm Spring Pin 4mm x 14mm Spring Pin Key M5 x 10mm Soc Head Cap Screw Fence Bracket 6 Flat Washer Fence Rack M5 x 12mm Hex Soc Set Screw 3 8 16 x 1 1 2 Soc Head Cap Screw M10 Flat Washer Base Assy Const Of Ref 143 To Ref 145 Base ONLY AVAILABLE AS AN ASSEMBLY Infeed Table ONLY AVAILABLE AS AN ASSEMBLY Outfeed Table ONLY AVAILABLE AS AN ASSEMBLY Steel Ball QTY A N N N 35 KEY NO 147 1482. Remove any protective materials and coatings from all of the parts and the jointer The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need to be redone several times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping Dox AWARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A B D E Dust Port Rear Panel Cutterhead Guard C V belts 2 Power Switch F Table Adjusting Handwheels 2 G Fence Adjusting Handwheel H Handles I Jointer Base Hex Wrenches 3 1 4 20 x 1 2 Pan Head Screws 4 Open End Wrenches 2 M6 Flat Washer 4 M10 Lock Washer 3 1 4 20 x 1 2 Socket Head Cap Screws 4 Strain Relief Bushing M6 Lock Washers 4 Mounting Stud 3 17 ASSEMBLY MOUNTING JOINTER TO STAND 3 Align the 3 bolt holes located in the base of the jointer with the 3 holes in the stand A WARNING 4 Use the special mounting studs and M10 lock washers
3. Cabinetmaker _ Family Handyman Fine Homebuilding _ Fine Woodworking 12 _ Journal of Light Construction _ Old House Journal ____ Popular Mechanics ____ Popular Science Popular Woodworking gt _ Today s Homeowner WOOD Woodcraft gt WOODEN Boat _ Woodshop News _ Woodsmith ____ Woodwork ____ Woodworker ____ Woodworker s Journal ____ Workbench Other 4 Which of the following woodworking remodeling shows do 13 you watch gt Backyard America The American Woodworker gt _ Home Time gt The New Yankee Workshop ____ This Old House _ Woodwright s Shop Other 14 5 What is your annual household income ___ 20 000 to 29 999 30 000 to 39 999 40 000 to 49 999 50 000 to 59 999 15 60 000 to 69 999 70 000 to 79 999 80 000 to 89 999 90 000 16 6 What is your age group _ 20 to 29 years to 39 years _ 40to49 years ___ 50 to 59 years 17 ____ 60 to 69 years ___ 70 years 7 How long have you been a woodworker ____ Oto 2 years _ 2fto 8 years 8to 20 years ___ over 20 years How would you rank your woodworking skills Simple gt Intermediate _ Advance _ Master Craftsman How many Steel City machines do you own What stationary woodworking tools do you own Check all that apply _ Air Compressor _ Band Saw Drill Press ____ Drum Sander Dust Collection ____ Horizontal Boring Machine ____ Jointer Lathe ___ Mortiser gt Panel Saw Planer gt
4. Inspect all lead connections on motor for loose or open connections Refer to Fig 16 page 22 for proper connection procedure Repair or replace cord or plug for damaged insulation and shorted wires Reduce load on circuit Increase wire sizes or reduce length of the circuit Reduce load on motor take lighter cuts Clean out motor to provide normal air circulation Reduce load on motor take lighter cuts Repair or replace connections on motor for loose or shorted terminals or worn insulation Install correct circuit breaker reduce number of machines running on that circuit circuit overload Tighten V belt Replace V belt Inspect keys and setscrews Replace or tighten if necessary Adjust fan cover mounting position tighten fan or shim fan cover Replace V belts Tighten or replace knife Replace Check replace cutterhead bearings SOLUTION Completely loosen the table lock Cutting PROBLEM LIKELY CAUSE S SOLUTION Excessive snipe 1 Outfeed table is set too low 2 Operator pushing down on end of workpiece gouge in the end of the board that is uneven with the rest of the cut Workpiece stops at the beginning of the cut Chipping Fuzzy grain Long lines or ridges that run along the length of the board Uneven cutter marks wavy surface or chatter marks across the face of the board Board edge is concave or convex after join
5. Read and understand this manual before using machine 8 DELUXE JOINTER Model Number B 40620 C US STEEL CITY TOOL WORKS Manual Part No OR72075 THANK YOU for purchasing your new Steel City Jointer This jointer has been designed tested and inspected with you the customer in mind When properly used and maintained your jointer will provide you with years of trouble free service which is why it 15 backed by one of the longest machinery warranties in the business This jointer is Just one of many products in the Steel City S family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you OUT customer For comments about your jointer or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 enee 4 SECTION 2 PrOGUGL Specifications ahua 7 SECTION3 Accessories and Attachments 7 SECTION 4 Rate Ee EE 8 SECTION 5 Feature Identification a ua m aa 9 SECTION 6 General Sale 10 7 tele ien EEN 12 SECTION 8 ICC iCal e lg EE 13 SECTION 9 Biver king S le En tee 15 SECTION 10 EE lasa et 18
6. SEE FIG 24 There is a safety feature that will not allow the infeed table to drop below a 1 8 in depth of cut This stop A is located on the rear of the jointer Once the jointer hits a depth of 1 8 the spring loaded knob snaps into a hole in the infeed table To make the infeed table go lower than this you will have to pull out on the knob as you lower the table SEE FIG 23 Fig 24 Fig 23 2 Alternate sides as you loosen the remaining screws along the length of the gib 3 Remove the black knife gib The knife below can now be lifted off of the 2 locating pins 4 Flip the knife over if necessary to expose new edge and mount the knife back on the 2 locating pins 5 Place the black knife gib over the knife with the angled side up and the angle in the same direction as the knife edge 6 Line the outside edges of the knife up with each other 24 7 Replace the 5 4 MM Allen head screws and tight 4 Tilt the inward until it hits the 45 degree in en from the center out alternating sides as you go stop nut E SEE FIG 26 MAKE CERTAIN THAT THE ALLEN HEAD SCREWS ARE TIGHTENED ALL THE WAY INTO THE CUTTERHEAD 8 Repeat this procedure for all three knives Fig 27 ADJUSTING FENCE POSITIVE STOPS The fence on your jointer is eguipped with positive stops at the most used fence positions of 90 degrees and 45 degrees in and out To check and adjust the positive stops proceed as follows
7. SECTION TI AGiUSIMENISSsc c ieee eek oe Bt eh er ea eee ne ene 24 SECTION 12 Cer E 26 SECTIONS NGINIGHANCE Een EE 29 SECTION TA eegene en m muu incl E ee 30 SECTION 15 Pans EE gd eege 33 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY STEEL CITY TOOL WORKS 5 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants all STEEL CITY TOOL WORKS machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner SCTW will repair or replace at its expense and at its option any SCTW machine machine part or machine accessory which in normal use has proven to be defective provided that the customer returns the product shipping prepaid to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to v
8. 149 151 152 153 154 155 156 157 158 159 160 161 162 163 164 169 170 171 172 173 174 175 177 178 179 180 181 182 183 184 185 186 187 188 189 190 PART NO OR72029 OR90338 OR72030 OR72031 OR94377 OR91499 OR72032 OR90227 OR94378 OR72033 OR94037 OR72034 OR94379 OR72035 OR72036 OR90311 OR94380 OR94381 OR90230 OR72037 OR72038 OR94376 OR94382 OR72039 OR94383 OR94384 OR72040 OR94385 OR72041 OR94386 OR72042 OR72043 OR72044 OR72045 OR72046 OR90176 OR94387 OR72047 DESCRIPTION Lock Knob 5 16 18 Hex Nut Set Screw Gib Plate 5 16 18 x 1 2 Soc Head Cap Screw M8 Flat Washer Bracket M10 Lock Washer 3 8 16 x 1 1 4 Soc Head Cap Screw Worm Shaft 5mm x 5mm x 22mm Key Bracket 1 4 20 x 3 8 Soc Head Set Screw Bushing Hand Wheel Ass y M8 Flat Washer 5 16 18 x 1 2 Pan Head Screw 3 8 16x 1 1 4 Soc Head Cap Screw M10 Flat Washer Rabbet Ledge Lock Bolt Ass y Steel Ball 6 32 x 1 4 Pan Head Screw Pointer 1 2 12 x 1 3 4 Soc Head Cap Screw M14 Lock Washer Block 5 16 18 x 3 4 Soc Head Cap Screw Shaft Spring Spring Shaft Knob Knob Guard Stud 1 4 20 x 3 4 Hex Head Screw 2mm x 5mm Rivet Depth Gauge Label OTY N N N N N NPN NP YP NYO A NPN NP NPN N O O N 36 280 KEY NO 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 PA
9. A WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Position the fence at 90 degrees to the table by loosening the bevel lock handle A and moving the fence until 90 degree stop screw B hits the stop C SEE FIG 25 5 Using a combination square check to see if the fence is indeed tilted in at 45 degrees SEE FIG 27 Fig 25 6 If an adjustment is necessary tighten or loosen the stop nut E until the fence is at 45 degrees 7 Tilt the fence outward to 45 degrees To do this you will have to flip the 90 degree stop C out of the way so that it faces towards the infeed table SEE FIG 25 8 Using a combination square check to see if the fence is tilted at 45 degrees SEE FIG 28 Fig 28 2 Using a square check to see if the fence is at 90 degrees to the table 3 Ifthe fence is not at 90 degrees loosen nut D and adjust the stop screw B until the fence is at 90 degrees to the table Retighten nut D Fig 26 9 If an adjustment is necessary loosen or tighten stop screw F until the fence is at 45 degrees SEE FIG 25 25 OPERATIONS According to many OSHA ANSI STATE and LOCAL CODES it is the Employers Responsibility to e PERMIT ONLY trained and authorized employees to operate equipment INSPECT AND MAINTAIN guards safety devices and start stop controls INSTRUCT TRAIN and SUPERVISE the safe method of work A WARNING Serious personal in
10. Safety and Health Regulations OSHA All electrical connections and wiring should be made by gualified personnel only A WARNING TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you ex perience difficulties in performing any operation Contact your supervisor instructor or machine service center immediately 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the jointer A WARNING 9 DO NOT handle the plug or jointer with wet hands 10 11 DO NOT pull the jointer by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease USE accessories only recommended by Steel City 12 DO NOT unplug the jointer by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug If the jointer is not operating properly or has been damaged left out doors or has been
11. board with even pressure as it moves over the cutterhead Take partial cuts to remove the extreme high spots before doing a full pass Surface plane one face so there is a good surface to position against the fence lt may take to 5 passes to achieve a perfect edge depending on the starting condition of the board and the depth of cut Feed the board evenly and smoothly during the cut Raise the infeed table to take a smaller depth of cut Never exceed 1 16 per pass when rabbeting Adjust the knives so they are set up evenly in the cutterhead Adjust one of the nicked knives sideways replace knives NOTES 32 KEY NO PART NO OR70404 OR70353 OR94365 OR72003 OR94037 OR91762 OR90634 OR90311 OR90248 OR91659 OR72004 OR72005 OR72006 DESCRIPTION Motor 2HP 220V 240V 1PH Motor Spec Plate Capacitor Motor Pulley 5mm x 5mm x 22mm Key 1 4 20 x 1 4 Soc Head Set Screw 5 16 18 x 1 Hex Head Screw M8 Flat Washer M8 Lock Washer 5 16 18 Hex Nut Belt Rear Panel Ass y Knob N N KEY PART NO OR72007 OR90646 OR94366 OR72008 OR70308 OR93823 OR70484 OR72009 OR90227 OR72010 OR90059 OR94367 DESCRIPTION Knob Latch 3 8 16 Hex Nut Strain Relief Stand Spec Plate Rivet Name Plate Mounting Stud M10 Lock Washer Dust Chute M6 Flat Washer 1 4 20 x 1 2 Pan Head Screw OTY 145 112 15 170 2 169 2
12. the mounting hole A on the right hand side ASSEMBLING DUST PORT of the rabbetting ledge Check to make sure that the locking set screw B is not protruding into the kb mounting hole at this time SEE FIG 11 Fig 11 4 Place the guard above the table positioned over the cutterhead with curved edge against The jointer stand has a built in dust chute If this machine is to be hooked up to a dust collection sys tem the supplied dust port can be fastened to the jointer stand using four 1 4 20 x 1 2 pan head screws and four flat washers SEE FIG 13 drop the shaft in the hole The pin C should be 2 Astandard 4 dust collection hose can now be below the surface of the infeed table and pressed up against the side of the jointer SEE FIG 12 attached to this port NOTE DO NOT ATTACH THE DUST PORT IF YOU DO NOT PLAN TO CONNECT THE JOINTERTO A DUST COLLECTION SYSTEM 21 ATTACHING SWITCH 5 Remove the cap on the motor exposing the wire attachments 1 Locate the 4 threaded holes on the back side of the infeed table 6 Thread the wires through the strain relief bushing and make your connections on the motor Refer 2 Line up the four holes on the switch bracket A to FIG 16 to determine where each wire gets con with the four threaded holes in the jointer nected SEE FIG 16 SEE FIG 14 Fig 16 Fig 14 CONNECT GROUND 6 WIRE HERE R 7 CONNECT BLACK LEAD HERE 3 Fast
13. 2 of which are shown in FIG 3 to secure the jointer to the stand Tighten securely SEE FIG 3 e The machine is heavy two people are required to unpack and lift Fig 3 1 Be sure the pulley on the motor is in line with the cutout A in the top of the stand so the drive belt can pass through SEE FIG 1 Mounting Fig 1 NOTE The third mounting stud is accessible by reach ing up through the hole in the top of the dust chute ASSEMBLING BELT AND ALIGNING PULLEYS 1 Remove the cutterhead pulley guard A by unscrewing the knob B SEE FIG 4 2 Using a helper lift the jointer onto the stand Fig 4 SEE FIG 2 Fig 2 18 2 Place the V belts onto the cutterhead pulley C ADJUSTING BELT TENSION SEE FIG 5 1 Correct belt tension is obtained when there is Fig 5 approximately 1 deflection at the center span of the belt using light finger pressure 2 If an adjustment is required the motor can be raised or lowered to obtain the correct belt tension 3 Tighten motor mounting hardware after tension is applied making sure alignment of the pulleys is not disturbed 4 Replace the cutterhead pulley guard ASSEMBLING FENCE CARRIAGE ASSEMBLY The fence carriage assembly is already installed on the jointer at the factory You only need to take a few steps for the fence to be fully operational A WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 The fence lock
14. GES AND CLAIMS BY ANY THIRD PERSON WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW B DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT OR C CLAIMS MADE A SUBJECT OF A LEGAL PROCEEDING AGAINST SCTW MORE THAN ONE 1 YEAR AFTER SUCH CAUSE OF ACTION FIRST AROSE The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania without regard to conflicts of laws pro visions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of any agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania STEEL CITY TOOL WORKS l xx WARRANTY CARD Name 8 Street Apt _ s City __ State Zip Phone Number 9 E Mail 10 Product Description Model Serial No The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine Store City 2 How did you first learn of Steel City Tool Works Advertisement Mail Order Catalog 11 Web Site Friend Local Store Other 3 Which of the following magazines do you subscribe to _ American Woodworker ____ American How To
15. Power Feeder Radial Arm Saw ____ Shaper Spindle Sander gt Table Saw gt Veneer Press Wide Belt Sander Other Which benchtop tools do you own Check all that apply Belt Sander gt Belt Disc Sander Drill Press _ Saw Grinder Mini Jointer ___ Mini Lathe Scroll Saw gt Spindle Belt Sander Other Which portable hand held power tools do you own Check all that apply gt Belt Sander Biscuit Jointer Dust Collector Circular Saw gt Detail Sander Drill Driver ___ Miter Saw ___ Orbital Sander ___ Palm Sander gt Portable Thickness Planer _ Saber Saw Reciprocating Saw ___ Router Other What machines accessories would you like to see added to the STEEL CITY line Do you think your purchase represents good value Yes No Would you recommend STEEL CITY products to a friend Yes No Comments FOLD ON DOTTED LINE PLACE STAMP HERE Steel City Tool Works P O Box 10529 Murfreesboro TN 37129 FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS Motor Specifications Product Dimensions Type TEFC Induction Ball Bearing Footprint 24 x 17 1 2 Continuous Duty Length 75 1 2 Horsepower 2 HP Width 23 1 2 Amps 7 5 Height 42 Voltage 230 Total Net Weight 447 105 with stand Phase Single Hertz 60 RPM 3450 no load Shipping Dimensions JOINTER Product Specifications ESP NOGEN Grap Table 8 x 75 1 2 Seng Ja Numbe
16. RATIONS ON MATERIAL SHORTER THAN 10 INCHES NARROW ER THAN 3 4 INCH OR LESS THAN 1 2 INCH THICK 27 SURFACING Surfacing is similar to the edge jointing operation except for the position of the workpiece For surfacing the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence as shown in Fig 32 The workpiece is moved from the infeed table across the cutterhead to the outfeed table establishing a flat sur face on the workpiece SEE FIG 32 Fig 32 A WARNING ALWAYS USE PUSH BLOCKS WHEN PERFORMING SURFACING OPERATIONS AND NEVER PASS YOUR HANDS DIRECTLY OVER THE CUTTERHEAD CAUTION MAXIMUM DEPTH OF CUT SHOULD NOT BE MORE THAN 1 8 IN ONE PASS BEVELING To cut a bevel lock the fence at the required angle and run the work across the knives while keeping the work firmly against the fence and tables Several passes may be necessary to arrive at the desired result When the angle is small there is little difference whether the fence is tilted in or out However at greater angles ap proaching 45 degrees it is increasingly difficult to hold the work properly when the fence is tilted out The advantage of the double tilting fence is appreciated under such conditions When tilted in the fence forms a V shape with the tables and the work is easily pressed into the pocket while passing it across the knives If the bevel is laid o
17. RNING Repairs to the jointer should be performed by trained personnel only Contact your nearest Steel City Dealer for authorized service Unauthorized repairs or replace ment with non factory parts could cause serious injury to the operator and damage to the jointer 29 SHARPENING KNIVES The knives on your jointer are a special quick set type and can not be sharpened The knives however are double sided so when one edge of the knives goes dull you Can simply flip the blade around and use the other edge of the knife Once both sides have been used the knives MUST be replaced Replacement knives are available through your Steel City distributor The follow ing procedure details how to either flip over an existing set of Knives or how to install a new set of knives Fig 33 1 Start the center of the knife gib and remove the 4 mm allen head screw A SEE FIG 33 2 Alternate sides as you loosen the remaining screws along the length of the gib 3 Remove the black knife gib The knife below can now be lifted off of the 2 locating pins 4 Flip the knife over if necessary to expose new edge and mount the knife back on the 2 locating pins 5 Place the black knife gib over the knife with the angled side up and the angle in the same direction as the knife edge 6 Line the outside edges of the knife up with each other 7 Replace the 5 4 MM Allen head screws and tighten from the center out alternating sid
18. RT NO OR72048 OR94388 OR94389 OR91796 OR72049 OR72050 OR94390 OR72051 OR72052 OR90059 OR93848 OR94391 OR72053 OR72054 OR72055 OR94392 OR91659 OR72056 OR72057 OR94393 OR72058 OR90462 OR94394 OR72059 OR72060 OR94395 OR72061 OR90646 OR94396 DESCRIPTION Hand Wheel 1 4 20 x 3 8 Soc Head Set Screw Retaining Ring 4mm x 25mm Spring Pin Gear Shaft Lock Bolt M14 Flat Washer Fence Bracket Fence Guard M6 Flat Washer 1 4 20 x 3 8 Pan Head Screw 4mm x 12mm Spring Pin Tilt Stop Stop Screw Lock Nut 5 16 18x 1 1 4 Hex Head Screw 5 16 18 Hex Nut Bolt Fence 5 16 18 x 1 5 8 Flat Head Screw Fence Block M5 Flat Washer 10 24 x 1 2 Soc Head Cap Screw Knob Shaft Knob 1 2 20 Hex Nut Bolt 3 8 16 Hex Nut Bolt OTY N N a A N N N N N N N 37 KEY NO 230 231 232 233 234 235 236 237 238 239 240 241 254 265 266 267 268 269 275 276 277 278 279 280 281 282 301 302 303 PART NO OR72062 OR72063 OR72064 OR72065 OR72066 OR94397 OR91659 OR94398 OR72067 OR72068 OR91766 OR72069 OR72070 OR90804 OR90805 OR91728 OR90908 OR93975 OR90761 OR72071 OR72072 OR94399 OR72073 OR72074 OR90502 OR94400 OR72075 OR72076 OR72077 DESCRIPTION Fence Tilt Plate Bracket Link Plate Connector Block Screw 7 16 20 Hex Nut 5 16 18 Hex Nut 5 16 18 x 1 3 4 Hex Head Screw Shaft Bracket 5 16 18 Hex Ja
19. ainst the infeed table and fence while the right hand pushes the work toward the knives After the cut is underway the new surface rests firmly on the outfeed table The left hand should then be moved to the work on the outfeed table at the same time maintaining flat contact with the fence The right hand presses the work forward and before the right hand reaches the cutter head it should be moved to the work on the outfeed table AWARNING NEVER PASS HANDS DIRECTLY OVER THE CUTTERHEAD DIRECTION OF GRAIN Avoid feeding work into the jointer against the grain The result will be chipped and splintered edges Feed with the grain to obtain a smooth surface FENCE OPERATION The fence can be moved across the table by loosening the lock lever A and rotating the handwheel B Turning the handwheel counterclockwise moves the fence towards the operator while turning it clockwise moves the fence away from the operator SEE FIG 30 page 27 Fig 30 JOINTING AN EDGE This is the most common operation for the jointer These cuts are made to square an edge of a work piece Set the guide fence square with the table Depth of cut should be the minimum required to obtain a straight edge Hold the best face of the piece firmly against the fence throughout the feed as shown in Fig 31 SEE FIG 31 Fig 31 CAUTION MAXIMUM DEPTH OF CUT SHOULD NOT BE MORE THAN 1 8 IN ONE PASS ACAUTION DO NOT PERFORM JOINTING OPE
20. all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 25 26 27 28 29 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operat
21. completed CUTTING A RABBET When making a rabbet cut the cutterhead guard must be removed CAUTION AFTER THE RABBET CUT IS COMPLETED BE CERTAIN GUARD IS REPLACED 1 Adjust the fence so that the distance between the end of the knives and the fence is egual to the width of the rabbet 2 Lower the infeed table an amount equal to the depth of the rabbet If the rabbet is guite deep it may be necessary to cut it in two or more passes In that event the table is lowered an amount egual to about half the depth of the rabbet for the first pass then lowered again to proper depth to com plete the cut MAINTENANCE e DO NOT begin cleaning up until you have read and understand all of the clean up instructions e DO NOT USE FLAMMABLE MATERIALS TO CLEAN JOINTER CLEANING AWARNING With the machine unplugged blow off motor with low pressure air to remove dust or dirt Air pressure above 50 P S I should not be used as high pres sured air may damage insulation The operator should always wear a respirator and eye protection when using compressed air Do not allow chips and dust to accumulate under jointer Keep area clean and in safe order AWARNING Turn the power switch OFF and unplug the power cord from its power source prior to any maintenance LUBRICATION The jointer has sealed lubricated bearings in the motor housing that do not require any additional lubrication from the operator AWA
22. d with your jointer is designed for 230 volt single phase usage only The switch has a plug that is designed to plug into a 230 volt outlet There are many different configurations for 230 volt To reduce the risk of electric shock follow all electri outlets so it is conceivable that the configuration of the cal and safety codes including the National Electric plug may not match the configuration of your existing Code NEC and the Occupational Safety and Health outlet If this is the case you will have to replace the Regulations OSHA All electrical connections and plug with a UL CSA approved plug that matches the wiring should be made by qualified personnel only configuration of your 230V outlet 13 GROUNDING INSTRUCTIONS AWARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION
23. en using four 1 4 20 x 1 2 socket head cap screws and four lock washers Tighten securely 4 Insertthe end of the wire with no plug on it into the base of the jointer SEE FIG 15 Fig 15 NOTE There is a set screw B located on the side of the strain relief bushing that you will need to loosen in order to fit the wires through Once you have made all of your connections retighten this set screw SEE FIG 17 Fig 17 22 7 Replace motor cap Wrap strain relief bushing C around the cord D and insert the strain relief bushing into the hole SEE FIG 18 Fig 18 HANDWHEEL ASSEMBLY The purpose of the handwheels is to raise and lower the outfeed and infeed tables The procedure for instal lation is the same for both the infeed and outfeed sides of the jointer To install 1 The key A pan head screw B and flat washer C should already be attached to the shaft SEE FIG 19 Fig 19 2 Remove the pan head screw and flat washer Remove the tape from the key Insert the handwheel onto the shaft making sure that the notch in the handwheel lines up with the key on the shaft 4 Fasten the handwheel to the shaft using pan head screw and flat washer removed in step 2 5 Threadthe handle D into the threaded hole E in the handwheel SEE FIG 20 Fig 20 REAR ACCESS PANEL The access panel needs to be installed on the rear of the jointer base To install 15 Place the bott
24. erify the alleged defect by inspection This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents or lack of maintenance or to repairs or alterations made or specifically authorized by anyone other than SCTW Normal wear components are also excluded under this coverage Every effort has been made to ensure that all SCTW machinery meets the highest guality and durability standards We reserve the right to change specifications at any time due to our commitment to continuous improvement of the guality of our products EXCEPT AS SET FORTH ABOVE SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTA TIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY OR ITS CONDITION MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE HEREBY SPECIFICALLY DISCLAIMED SCTW SHALL NOT BE LIABLE FOR ANY A SPECIAL INDIRECT INCIDENTAL PUNITIVE OR CONSEOUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS ARISING FROM OR RELATED TO THIS WARRANTY THE BREACH OF ANY AGREEMENT OR WARRANTY OR THE OPERATION OR USE OF ITS MACHINERY INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES TOOLS EOUIPMENT PARTS OR MATERIALS DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY LOSS OF REVENUE OR PROFITS FINANCING OR INTEREST CHAR
25. es as you go MAKE CERTAIN THAT THE ALLEN HEAD SCREWS ARE TIGHTENED ALL THE WAY INTO THE CUTTERHEAD 8 Repeat this procedure for all three knives TROUBLESHOOTING GUIDE Motor and Machine Operation PROBLEM LIKELY CAUSE S Motor will not start Fuses or circuit breakers blow Motor fails to develop full power output of motor decreases rapidly with decrease in voltage at motor terminals Motor overheats Motor stalls or shuts off during a cut Blade slows when cutting or makes a squealing noise especially on start up Loud repetitious noise coming from machine Vibration when running or cutting Table PROBLEM Tables are hard to adjust 1 Low voltage 2 Open circuit in motor or loose connections Short circuit in line cord or plug Power supply circuit overloaded with lights appliances and other motors Undersized wires or circuits too long Motor overloaded during operation Air circulation through the motor restricted Motor overloaded during operation Short circuit in motor or loose connections Circuit breaker tripped V belt loose V belt worn out Pulley setscrews or keys are missing or loose Motor fan is hitting the cover V belts are damaged Loose or damaged knife Damaged V belt Worn cutterhead bearings LIKELY CAUSE S 1 Table lock is engaged or partially engaged SOLUTION Check power line for proper voltage
26. hrow debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools A WARNING ALWAYS wear hearing protection Plain cotton is not an acceptable protective device Hearing eguipment should comply with ANSI S3 19 Standards A WARNING 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air borne particles 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle A WARNING 8 AVOID a dangerous working environment DO NOT use electrical tools in a damp environment or expose them to rain or moisture A WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liguids or gasses 11 11 12 13 14 15 16 18 19 20 21 22 23 24 DO NOT FORCE the machine to perform a
27. in contact with water 14 DO NOT use the jointer as a toy DO NOT use near or around children 15 ENSURE that the machine sits firmly on the floor 21 NEVER remove any chips without turning off the before using If the machine wobbles or is unstable machine and disconnecting the power correct the problem by using shims or blocks prior to operation 22 NEVER turn on the machine if the workpiece is in contact with the cutterhead 16 ALWAYS keep hands and fingers away from the blades when operating 23 ALWAYS feed against the rotation of the cutter head Never apply feed pressure with your hands 17 USE push blocks on any materials less than 3 in directly over the cutterhead Always lift your hands height or thickness one at a time over the cutterhead as you pass the _ work along the bed Always support the 18 DO NOT use the jointer on pieces less than 10 in workpiece and maintain control throughout the length operation 19 NEVER use the jointer with the depth of cut at more 24 KEEP cutterhead knives sharp and free of all rust than 1 8 and pitch 20 MAINTAIN the proper relationship between the 25 ALWAYS disconnect the machine from the power infeed and outfeed tables and the cutterhead source before making any adjustments knives 26 NEVER perform free hand operations Use the fence to position and guide the workpiece ELECTRICAL REQUIREMENTS A WARNING The switch provide
28. ing handle needs to be inverted for proper operation To install properly unscrew the special nut A on the top of the fence and pull the locking handle B out the bottom of the fence SEE FIG 6 Fig 6 3 Loosen the motor mounting bolts and raise the motor up until the belt fits around the motor pulley D 4 Usinga straight edge check that both pulleys are aligned in the same plane If the pulleys are not in line reposition the motor until the pulleys are aligned 5 Tighten the motor mounting bolts Check the align ment of the pulleys once more to assure nothing has moved NOTICE If alignment cannot be met by moving the motor in or out loosen the motor pulley set screws and move pulley in or out on the shaft until proper alignment Is achieved A WARNING The outside edge of the pulley must never be extended past the end of the motor shaft in any circumstance 19 2 Insertthe locking handle through the same hole 4 Attach the fence adjusting handwheel A to the only this time make sure that the handle shaft goes shaft B by aligning the grooves in the handwheel through the top of the fence assembly as shown in with the pin C in the shaft SEE FIG 9 FIG 7 SEE FIG 7 Fig 7 Fig 9 3 Fasten the special nut removed in step 1 to the 5 Fasten the handwheel to the shaft by tightening bottom of the fence locking handle shaft Make the set screw D using the provided hex wrench certain that the t
29. ions and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts SAVE these instructions and refer to them frequent ly and use them to instruct other users Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4th floor New York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov PRODUCT SAFETY 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are freguently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another gualified individual who is familiar with this machine and its operations Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 12 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational
30. jury may occur if normal safety pre cautions are overlooked or ignored Accidents are fre guently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another gualified individual who is familiar with the machine and its operations Every work area is different Always consider safety first as it applies to your work area Use any machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine STOP using the machine if at any time you experience difficulties in performing any operation Contact your supervisor instructor or machine service center immedi ately START STOP SWITCH The START STOP switch assembly is located above the infeed table To turn the jointer ON push the green start button To turn the jointer OFF push the red stop button SEE FIG 29 Fig 29 A WARNING CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks MOTOR OVERLOAD PROTECTION Your Jointer is supplied with an automatic thermal over load on the motor If the motor shuts off or fails to start due to an overload condition turn the Jointer OFF let the motor cool for three to five minutes The motor can then be turned on again in the usual manner PLACEMENT OF HANDS DURING FEEDING At the start of the cut the left hand holds the work firmly ag
31. m Nut Spacer Push Block 3mm Hex Wrench 4mm Hex Wrench 5mm Hex Wrench 8mm x 10mm Open End Wrench 12mm x 14mm Open End Wrench M5 x 10mm Pan Head Screw Motor Cord Power Cord Strain Relief Magnetic Switch Switch Mount Assy M6 Lock Washer 1 4 20 x 1 2 Soc Head Cap Screw Manual Not Shown Manual French Not Shown Manual Spanish Not Shown OTY NOTES 38 STEEL CITY TOOL WORKS www steelcitytoolworks com 1 822 SC4 TOOL 1 877 724 8665 5 Year Warranty
32. n opera tion for which it was not designed It will do a safer and higher guality job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong Keep visitors and children away from any machine DO NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP
33. of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live terminal if repair or replacement of the electric cord or plug is necessary Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded PLUGS RECEPTACLES AWARNING e Electrocution or fire could result if this machine is not grounded properly or if the electrical configura tion does not comply with local and state electrical codes e MAKE CERTAIN the machine is disconnected from power source before starting any electrical work e MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle 14 The motor supplied with your machine is a 230 volt 60 hertz single phase motor Never connect the green or ground wire to a live terminal A machine with a 230 volt plug should only be connect ed to an outlet having the same configuration as the plug EXTENSION CORDS AWARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the exten
34. om edge of the access panel the lower edge of the jointer base SEE FIG 21 Lift up the access panel and fasten shut using locking knob B Fig 21 ADJUSTMENTS INFEED TABLE ADJUSTMENTS OUTFEED TABLE ADJUSTMENTS To raise or lower the infeed table loosen infeed table A WARNING lock handle B and turn the table raising and lowering handwheel A until the table is at the desired position TUN ET NSN EE and tighten infeed table lock handle SEE FIG 22 The outfeed table must be exactly level with the knives when the knives are at their highest point of revolution Fig 22 To move the outfeed table loosen outfeed table lock handle C and turn the table raising and lowering hand wheel D until the table is level with the knives When the outfeed table is exactly level with the knives at their highest point of revolution tighten outfeed table lock handle SEE FIG 22 KNIFE ADJUSTMENTS A CAUTION Care must be taken when handling the knives as the cutting edges are very sharp The quick change knives on your jointer are double sided and are mounted on special pins These pins automatically set the knife at its proper height eliminat ing the need for a knife gauge While the knives on your jointer come preinstalled at the factory the following pro cedures detail how to remove and install a set of knives INFEED POSITIVE STOP 1 Startin the center of the knife gib and remove the 4 mm allen head screw A
35. r of Knives 3 SEI ei Cutterhead Diameter 3 1 8 RER We Cutterhead Speed 5 000 RPM O vui a Cuts per Minute 15 000 STAND Knife Adjustment Ouick change Carton type Cardboard Box Fence Size Overall 5 1 2 x 48 Length 26 Maximum Depth of cut 1 2 Width 23 1 2 Maximum Depth of rabbet 1 2 Height 17 1 2 Gross Weight 134 ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Edge Jointing The process of making the edge of a piece of stock straight and square Face Jointing Similar to edge jointing except rather then the edge it is the face of the board that is being machined flat and square Gum Pitch or Resin A sticky sap based residue that comes from wood products Rabbet A rectangular cut or groove along or near the edge of a piece of wood that allows another piece to fit into it to form a joint Snipe Gouging or depression of the board at the ends Snipe can occur either at the beginning of the board going into the jointer or at the end of the board as it comes out of the jointer FEATURE IDENTIFICATION A E A Outfeed Table G Depth Scale B Fence H Infeed Table Lock Handle C Cutterhead Guard I Outfeed Table Lock Handle D Power Switch J Dus
36. sed to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine 10 A WARNING A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can t
37. sion cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine e plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and In good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 230 VOLT OPERATION ONLY 14 AWG 12 AWG 10 AWG 10 AWG Not recommended Oto 6Amps 6to 8Amps 8 to 12 Amps 12 to 15 Amps 15 to 20 Amps UNPACKING amp INVENTORY A WARNING The machine is heavy two people are required to unpack lift e Use a safety strap to avoid tip over when lifting machine Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface
38. t Port E Infeed Table K Outfeed Table Raise Lower Handwheel F Infeed Table Raise Lower Handwheel GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety reguirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions gt This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be u
39. ting Uneven cut or breakout when rabbeting Outfeed table is set too high Knots or conflicting grain direction in wood Nicked or chipped blades Feeding workpiece too fast Taking too deep of a cut Wood may have high moisture content Dull knives Nicked or chipped knives Feeding workpiece too fast Knives not adjusted at even heights in the cutterhead Board not held with even pressure on infeed and outfeed table during cut Board started too uneven Board has excessive bow or twist along its length Insufficient number of passes Uneven feed rate Depth of cut too deep Knives not adjusted evenly with each other in the cutterhead Nicked or chipped knives 31 Align outfeed table with cutterhead knife at top dead center Reduce eliminate downward pressure on that end of workpiece Align outfeed table with cutterhead knife at top dead center Inspect workpiece for knots and grain only use clean stock Adjust one of the nicked knives sideways replace knives Slow down the feed rate Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods Check moisture content and allow to dry if moisture is too high Replace knives Adjust one of the nicked knives sideways replace knives Slow down the feed rate Adjust the knives so they are set up evenly in the cutterhead Hold
40. ut on the piece in such direction that this involves cutting against the grain it will be better to tilt the fence out TAPER CUTS One of the most useful jointer operations is cutting an edge to a taper This method can be used on a wide variety of work Tapered legs of furniture are a common example Instead of laying the piece on the infeed table lower the forward end of the work onto the outfeed table Do this very carefully as the piece will span the knives and they will take a bite from the work with a tendency to kick back unless the piece is firmly held Now push the work forward as in ordinary jointing The effect is to surface off all the stock in front of the knives to increasing depth leaving a tapered surface The ridge left by the knives when starting the taper may be removed by taking a very light cut according to the reg ular method for jointing with the infeed table raised to its usual position Practice is required in this operation and the beginner is advised to make trial cuts on waste material Taper cuts over part of the length and a num ber of other special operations can easily be done by the experienced craftsman 28 SURFACING WARPED PIECES If the wood to be surfaced is dished or warped take light cuts until the surface is flat Avoid forcing such material down against the table excessive pressure will spring it while passing the knives and it will spring back and remain curved after the cut is
41. wo prongs on the special nut face SEE FIG 10 upwards and fit into the groove C on the bottom of the fence assembly SEE FIG 8 Fig 10 Fig 8 20 ASSEMBLING CUTTERHEAD GUARD _ Fig AWARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE A CAUTION The cutterhead guard has a tension return spring The tension on this spring is set at the factory When the guard is installed properly it should return to the fence automatically after the workpiece has passed over the cutterhead Be sure the guard is functioning properly before using the jointer 1 Move the fence all the way to the rear of the table exposing the cutterhead 2 Rotate the cutterhead by hand using the belt until there are no blades exposed If this is not possible place a thin piece of cardboard over the cutterhead This is done to avoid exposure of hand to sharp blade A CAUTION Care must be taken when your hands are near the Knives as the cutting edges are very sharp 12 Tighten the set screw using the handle D Check guard clearance to be sure it is not dragging over table surface or cutterhead If the guard is too low loosen the set screw and raise the guard slight ly Test the guard and be sure it springs back to the fence when pulled out Test with the fence in its furthest position from the guard Make it a habit to check this important safety feature every time before using the jointer 3 Locate
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