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User`s Manual - Servi Catalogue

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1. Le Torque for Multiple Pum M 1 59 gt Thm orque for Multiple Pumps I Example Based on a pump combination RKP 63 RKP 63 RKP 32 AZP 16 280 bar 210 bar 150 bar 50 bar this would mean ENT WURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 37 Arranging Multiple Pumps 6 Mounting Section Diagram Multiple Pumps Design of the first through drive The pressure and the current flow for the first pump have no effect on the torque transferred by the through drive According to the formula shown above this torque is the result of Vs Pa F Va P3 S Ps Se CH Nhm Nhm Nhm M 1 59 63 210 95 32 150 93 16 50 90 Nm M 318 Nm The variable 318 Nm is below the threshold value of 400 Nm listed in the table for adding on an RKP 63 to an RKP 63 Design of the second through drive VD Va Pa EAR rin Ms 1 59 32 150 93 16 50 90 Nm M 96 Nm Again in this case the variable 96 Nm is below the respective threshold value of 400 Nm for the through drive for the arrangement of an RKP II 63 to an RKP II 32 Design of the third through drive In the same manner 14 Nm is obtained for the torque required to drive the added on gear pump As a result the through drives of these pump arrange ments are permissible with the specified pressure values Section Diagram Multiple Pumps AN SENN SS Fig 19
2. Characteristic V 32 cm3 U E 100 T T T T T T nN 1450 1 min o 80 60 D ky 40 Bw RS KD Dt 20 n PW 0 0 100 200 300 p bar Fig 14 Characteristic V 63 cm3 U T 150 E nn 1450 1 min 125 Le 100 ty o gt 4 75 D K Zo 50 lt 2 ky SS Ky 15 ky 25 0 0 100 200 300 p bar Fig 15 Characteristic V 100 cm3 U Approximation to the power hyperbola by means of two springs Based on n 1450 1 min For other revolutions the following applies 1450 ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 24 3 Product Description Compensator Operation 3 5 9 Power Control S2 Hydraulically operated power control with superimposed pressure and volume flow limitation Q l min Pos Description Pressure p setting Flow control Q setting Main connection Fig 16 Power control S2 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 Power Control S2 25 Compensator Operation 3 Product Description For your notes ENTWURF 26 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 4 Technical Data General Technical Data 4 Technical Data 4 1 General Technical Data Volume Flow General Technical Data cm3 U alele lel alw ia Model Type Radial Piston Pump for open circuits with various adjustment and regulating devices Mounting Type End mounting centering
3. M ek LIL Harald Gefier Richard Kohse General Manager Quality Manager Bobdingen 06 05 2004 gamer Erres on Deckratre by Po harriari ARP doc Fig 28 Manufacturer s Declaration User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 12 Appendix Abbreviations Symbols and Code Letters 12 3 Abbreviations Symbols and Code Letters JN ER Symbol for filter unit and Code Letters Symbol for pressure reduction Symbol for nominal pressure reduction Symbol for viscosity Connection bore consumer load connection American National Standards Institute http www ansi org Atmosph re explosible synonymous for the EU Directive pertaining to explosion protection Connection bore consumer load connection Throttle Throttle diameter Deutsches Institut f r Normung e V http www din de Europa Norm European Standard European Union Special operating fluid consists of approx 95 water Special operating fluid watery polymer solution Hydrogenated NitrileButadieneRubber sealant material such as e g o rings International Organization for Standardization http www iso org Symbol for through drive torque Tightening torque Revolution speed Max revolution speed NominalWidth Symbol for hydraulic mechanical efficiency Symbol for pressure Pressure Symbol for minimum pressure Symbol for maxi
4. Never put the Radial Piston Pump into operation until after all installation steps have been completed 2 3 1 3 Maintenance and Repairs e Maintenance and repair work as well as servicing work is to be carried out according to schedule and to the regularly specified times e Secure the machinery from being started up during maintenance and re pair e Make sure the machinery is not under pressure during maintenance work 2 3 2 Operating Hydraulic Equipment 2 3 2 1 Safety Devices for Limiting Pressure DANGER Risk of injury and property damage as a result of excess pressure Excess pressure in the machinery may damage parts of the machine and as a result may lead to severe injuries e In order to limit the machinery to the maximum permissi ble operating pressure it is crucial to install a pressure limitation valve directly at the pump output line ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Configuration 3 Product Description 3 1 Configuration 9 e Configuration Pos Description s Adjusting piston Rolling bearing Drive shaft Leak oil connection SAE piping connection Guiding stroke ring Slipper pad with working piston Body Compensator ol oi NI ol a RWIN Fig 1 Configuration Radial Piston Pump RKP II ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 11 Scope of De
5. T Control Notch R1 Information on the compensator gt Chap 3 5 5 Load Sensing Compensator with p T Control Notch R1 Page 20 Default Compensator Settings RKP II 16 100 Ap 10 bar 2 bar RKP II 140 Ap 13 bar 2 bar Hose for Control Line The following information provides recommended values Hose length approx 800 mm 6 RKP II 19 32 45 RKP II 63 80 100 RKP II 140 Tab 9 Nominal Diameters for Control Line Hose 7 1 2 3 Mechanical Stroke Adjustment Information on stroke adjustments gt Chap 3 5 6 Mechanical Stroke Adjustment B1 Page 21 When adjusting the required flow volume make sure that the stroke ring is held tight between the two adjustment screws Upon delivery the pump is set to Vmax ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 45 Initial Pump Set Up 7 Operation 46 The information in the following table refers to gt Fig 10 Page 21 Volume Flow V fem 39 32 45 63 eo 100 140 Pos 1 SW 8 15 Nm 5 Nm SW 8 25 Nm 5 Nm Pos 2 SW 24 200 Nm 10 Nm AV for 1 mm adjusting screw travel pitch 1 5 mm U Tab 10 Mechanical Stroke Adjustment Procedure 1 Set the adjusting screws of the mechanical stroke adjustment and tighten them Tightening torque gt Tab 10 Page 46 2 Secure the adjusting screws with SEAL Lock sealing nuts SW 24 M16x1 5 Tightening torque Ma 20
6. Unpacking the Pump 5 Transport and Storage For pumps in explosive areas observe the supplementary documentation Transport and Storage as well gt User s Manual Radial Piston Pumps for Explosive Areas For any and all tasks to be performed on the pumps appropriate personal protective equipment should be worn gt Chap 2 2 4 Work Safety Page 9 5 1 Unpacking the Pump CAUTION Individual parts may fall out Unpacking the Pump If the original packaging is opened improperly individual parts may fall out and be damaged or lead to injuries of a worker e Place the pump in its original packaging on a stable sur face e Only open the original packaging from the top e Dispose of the packaging material in accordance with lo cally applicable regulations Procedure 1 Remove original packaging Inspect product and contents according to the purchase order Check that the packing slip and delivered product match P by In the event of transport damage or defects inform the manufacturer or the supplier 5 Store original packaging for later use or dispose of it in accordance with locally applicable regulations 5 2 Transporting the Pump DANGER Risk of crushing Transporting the Pump The pump may topple over during transport and lead to crush ing injuries e Select lifting tackle to correspond with the overall weight of the pump e Attach the lifting tackle to the pump properly e Avoid all areas below the
7. and hole circle diameter as per DIN ISO 3019 2 metric Attachment flange as per DIN ISO 3019 1 dimensions in inches Attachment flange as per DIN ISO 3019 2 metric Mounting position optional Weight kg 22 33 33 71 71 71 Mass moment of 17 7 61 186 3 186 3 186 3 inertia kg cm Line connections Pressure port Average pres 3 4 1 1 1 1 4 1 1 4 1 1 4 1 1 2 sure version 3000 psi 3000 psi 3000 psi 3000 psi 3000 psi 6000 psi 6000 psi High pressure 3 4 1 1 1 4 1 1 4 version 6000 psi 6000 psi 6000 psi 6000 psi Suction port Average pres 3 4 1 1 2 1 1 2 2 2 2 2 1 2 sure version 8000 psi 3000 psi 3000 psi 3000 psi 3000 psi 3000 psi 3000 psi High pressure 3 4 1 1 2 2 2 version 6000 psi 3000 psi 3000 psi 3000 psi Recommended 15 5 8 18 3 4 22 7 8 22 7 8 22 7 8 pipe OD Drain pipes light weight version mm Tab 3 General Technical Data ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 27 Operating Conditions 4 Technical Data 4 2 Operating Conditions EE VolumeFlowfem u 19 32 45 es ao 10 140 Drive type Direct drive with coupling for other drive types please contact us Ambient temperature 15 C up to 60 C range Max speed for inlet 2700 2500 1800 pressure 0 8 bar abs mint Max speed for inlet 2900 2900 2100 pressure 1
8. instructions provided by the machine equipment manufacturer ENTWURF 48 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 7 Operation Operating the Pump 2 In doing so watch especially for Noise development Any exterior leaks 7 3 Operating the Pump DANGER Bodily injuries and property damage Operating the Pump Incorrectly setting the pump in operation may lead to unex QD pected and uncontrolled movements of the machine equip ment and as a result may lead to bodily injuries or property damage e Only trained personnel should be allowed to operate the pump e Have the equipment manufacturer or operator assure that no uncontrolled signals are being transmitted to the pump e Have the equipment manufacturer or the operator assure that a pump malfunction e g piston jam caused by crud is recognized so that a malfunction of the axle machine equipment can be prevented WARNING Risk of Burns Pump parts run hot while in operation e Do not touch the pump while it is running WARNING Damage to Property Operating the pump without operating fluid will result in the pump running dry and damage to the pump e Only start up the pump when the pump housing is com pletely filled with operating fluid 7 3 1 Application Pre Conditions Application e Pump has been filled gt Chap 7 1 1 Filling up the Pump Page 44 e The temperature of the operating fluid in the tank does not exceed the pum
9. pressure e Shock vibration e Electromagnetic interference resistance Operating fluids viscosity cleanliness class chemical ingredients e Protection class e Electrical and electromagnetic connections e Operation in explosion hazardous areas if not permitted for such use For incorporating into superordinate levels of machinery the following applies e The Radial Piston Pump is only to be operated as a component for a com plete superordinate system e g in a machinery set up e The Radial Piston Pump is designed to be used with the specified operat ing fluid Use with any other operating fluid requires our express approval e The efficient reliable and safe operation of the Radial Piston Pump re quires quality project planning as well as professional execution trans port storage installation dismantling electrical and hydraulic connec tions start up configuration operation cleaning and servicing The Radial Piston Pump may not be put into operation until the following has been assured e The superordinate level machinery with all of its installed components ad heres to the relevant nationally and internationally applicable regulations standards and directives such as the EU Machine Directive and the appli cable regulations by the Employer s Liability Insurance Association TUV or VDE as amended e The Radial Piston Pump and all other installed components are in techni cally sound and fail safe condition ENT
10. take required work safety measures for the respective applica tion gt Chap 2 2 4 Work Safety Page 9 Not adhering to the instructions in User s Manual at hand or to the relevant supplemental documentation for the respective application Non observance of the relevant manufacturer s safety standards and those of the operator of the machinery for each respective application Non observance of the relevant regulations applicable nationally and in ternationally or standards and directives such as e g EU Machine Di rective and the regulations by the Employer s Liability Association T V or VDE as amended in their current version when designing assembling and operating the machinery with all of the installed components Failure to install a suitable safety system for limiting the pressure in the hydraulic connections gt Chap 2 3 2 1 Safety Devices for Limiting Pressure Page 10 Using radial piston pumps that are not in technically flawless condition or not safe for operation Unauthorized or improperly performed modifications to the design or re pairs and maintenance work gt Chap 2 2 3 Structural Modifications Page 9 gt Chap 8 Maintenance and Repairs Page 53 Not adhering to the inspection and maintenance instructions from the manufacturer and the operator of the machinery Not adhering to all technical data during storage transport assembly dis assembly connecting start up configuring operating cleani
11. the factory In this section information on the parameters needed to adjust the compensators is provided The following information is the same for F H J and R compensators Tightening torque for the lock nuts of the adjusting screw for adjusting the com pensator pressure SW 19 10 Nm 5 Nm Procedure 1 Depending on the compensator refer to the respective subchapter 2 If required Adjust the compensator according to the information provided in the subchapter 3 For G compensators Adjust the compensator using the lockable adjust ment knob 7 1 2 1 Hydraulically Driven Remote Pressure Compensator H1 Information on the compensator gt Chap 3 5 2 Hydraulically Driven Remote Pressure Compensator H1 Page 17 The information in this section also applies to gt Chap 3 5 4 Load Sens ing Compensator J1 Page 19 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 7 Operation Initial Pump Set Up When high dynamics are required for flow control orifice and control flow volume contact us to discuss application specific compensator adjust ments Default Compensator Settings Ap 10 bar 2 bar or Ap 20 bar 2 bar Hose for Control Line The following information are recommended values Hose length approx 800 mm Pump Type RKP II 19 RKP II 32 45 RKP II 63 80 100 Tab 8 Nominal Diameters for Control Line Hose 7 1 2 2 Load Sensing Compensator with p
12. 0 Nm 10 Nm 3 Attach a note that the seal capacity can no longer be guaranteed after loosening them five times If required replace SEAL Lock sealing nut 7 1 2 4 Servo Control C1 Information about the Servo Control gt Chap 3 5 7 Servo Control C1 Page 22 The zero position and the end position are set at the factory Manual or mechanical operations are performed using the adjustment lever Zero position set at the factory Pos Description 1 2 End position Vmax set at the factory Fig 24 Servo Control C1 ENTWURF User s Manual RKP Il CA53461 001 Version 1 0 04 07 2007 Moog GmbH 7 Operation Initial Pump Set Up KEN EL EE EEN EEC 44 47 57 44 56 56 Angle a Control torque M Nm Zero position End position max Tab 11 Adjustment Torque Servo Control Procedure 1 Regulate the pump s flow volume by positioning the adjustment lever 7 1 2 5 Power Control S1 S2 Information on the power control gt Chap 3 5 8 Power Control S1 Page 23 gt Chap 3 5 9 Power Control S2 Page 25 D The power control settings are set at the factory and may not be changed Description Power control setting set at the factory may not be changed Pressure decrease set at the factory Ap 10 bar 2 bar Control port G 1 4 Fig 25 Power Control S1 S2 Default Compensator Settings Ap 10 bar 2 bar Hose for C
13. 12 1 Declaration of Conformity MOCKS GmbH Harmsa Klemm Sir 20 Division Industry 71034 B blingen Declaration of confarmity as datined by machinery directiva SSGEEC Annak IE and directive SAWEG ATEX Annex X Hereswith we declare that he supplied model Radialplstonpump idetaiied model E serial number is referenced on the delivery note le Intended to be incorporated into machinery or machinery parts of assembled with other machinery or machinery parts to constituie machinery covered by this directive and must mot be put into service until the machinery into which H is 10 be inooperated has been declared in conformance with the provisions of the directive as amended by SASTVEC and directive DEC The admission of the senes is registareddeposited under BVS 06 ATEX H B O52 Applied hanmonized standards in particular EMSE2 Setety of machinery Safety requirements for fluid power systems and ir components hydraulics EM 1127 1 Explosive atmospheres Explosion prevention and protection Parl 1 Basic concepts and methodology DIN EN 13463 1 Non electrical equipment for poiantialty explosive atmospharas Parl 1 Basic concepts and requirements GmbH Foslfach 1670 D 71005 B blingen Phone 07091 622 0 Fax Cl 100 4 Le Cl geg id rer Richard Kohse General Manager Quality Manager Representative tor ATEX Directive OASE ENTWURF gina dmn DAF EIE EX Declaration of Griumiy Eenh APA Ama d u Ah B blingen
14. 2 1 1 2 Co 1 Adjustment mandrel 2 Mechanical Stroke Adjustment B1 N Seal nut Fig 10 Mechanical Stroke Adjustment B1 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 21 Compensator Operation 3 Product Description 3 5 7 Servo Control C1 Servo Control C1 Stroke ring Adjustment lever for control shaft Pilot spool Control piston 1 Spool sleeve Control piston 2 Fig 11 Servo control C1 ENTWURF 22 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Compensator Operation 3 5 8 Power Control S1 Power Control S1 Q l min Control piston 2 Pilot spool Control piston 1 Rocker Adjustment screw fixed setting do Spring 1 not modify Sensing piston Spring 2 Adjusting screw fixed setting do not modify Fig 12 Power control S1 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 Compensator Operation 3 Product Description Characteristics for Power Control S1 ga 50 T i T T E Nn 1450 1 min o 40 30 s 77 20 sw Sky Ze 10 tw 4 o W 0 100 200 300 p bar Fig 13
15. 2007 Moog GmbH MOOG COM INDUSTRIAL For the location nearest you contact moog com industrial globallocator Argentina Australia Brazil China Germany Finland France United Kingdom Hong Kong India Ireland Italy Japan Korea Luxembourg Netherlands Norway Austria Russia Sweden Switzerland Singapore Spain South Africa USA 2007 Moog GmbH User s Manual RKP II 54 61 55 86 49 358 33 44 852 91 353 39 81 82 352 31 47 43 7 46 41 65 34 27 1 CA53461 001 Version 1 0 04 07 All rights reserved 0 11 4326 5916 0 3 9561 6044 0 11 5523 8011 0 21 2893 1600 0 7031 622 0 0 9 2517 2730 0 1 4560 7000 0 168 429 6600 2 635 3200 0 80 4120 8799 0 21 451 9000 0 355 49630 0 46 355 3615 0 31 764 6711 40 46 401 0 25 2462 000 224 32927 0 6441446580 8 31 713 1811 0 31 680 060 0 71 394 5010 677 36238 902 133 240 0 12 653 6768 1 716 652 2000 We reserve the right to make changes ENTWURF WHAT MOVES YOUR WORLD info argentina moog com info australia moog com info brazil moog com info china moog com info germany moog com info finland moog com info france moog com info unitedkingdom moog com info hongkong moog com info india moog com info ireland moog com info italy moog com info japan moog com info korea moog com info luxembourg moog com info netherlands moog com info norway moog com info austria moog com info
16. 24 04 2006 Fig 27 Declaration of Conformity 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 61 Manufacturer s Declaration 12 Appendix 12 2 Manufacturer s Declaration 62 MOOG GmbH Hanns Klemm Sir 28 Divisaan Industry 71034 B blingen Declaration by the Manufacturer aa defined by machinery directhe EAMILEEC Annex HE Herewith we declare that the supplied model Radialpisionpump Model and serial number are listed on the delivery mote is intended to be incorporated into machinery or machinery pans or assembled with othar machinery or machinery pars lo canstilute machinery covered by this directive and musi not be put into service until the machinery into which it is to be incorporated has bean declared in conformance with the provisions of the directive as amended by JOSTEC Applied harmonized standards in particular ENAZ Salet of machiny Safety requirements for fluid power systema and thelr components hydraulics In addition for products with integrated electronics EN 55011 1998 41 1999 Lima class B Electromagnetic compability EMC Ganaric amession standard EN 610006219899 Electromagnetic compability EMC Generic immunity standard Our products ara nel CE marked as they ate classified as components according to the EMC ruling dated 9 December 1992 paragraph 5 section 5 MOOG GmbH Postach 1670 D 71006 B blingen ENTWURF Phone 07031 622 0 07031 622 100
17. 3461 001 Version 1 0 04 07 51 Reconnecting the Pump 7 Operation For your notes ENTWURF 52 User s Manual RKP Il CA53461 001 Version 1 0 04 07 2007 Moog GmbH 8 Maintenance and Repairs Monitoring 8 Maintenance and Repairs For pumps in explosive areas the supplementary documentation should Maintenance and Repairs also be observed gt User s Manual Radial Piston Pumps for Explosive Areas For any and all tasks to be performed on the pump suitable personal pro tective equipment should be worn gt Chap 2 2 4 Work Safety Page 9 8 1 Monitoring Monitoring Check pump for leakage Daily Check pump for noises Daily Check that fasteners are tightened Monthly Check the machine s operating temperature Weekly at constant operating conditions Check the machine s operating fluid level Daily Check the operating fluid quality Annually or every 2000 operating hours Tab 15 Monitoring ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 53 Trouble shooting 8 Maintenance and Repairs 8 2 Trouble shooting Trouble shooting Should repairs be needed because of any trouble with the pump these should only be carried out by one of our service technicians or by an au thorized service location gt Chap 2 2 3 Structural Modifications Page 9 Chap 8 3 Moog Service Addresses Page 54 Radial Piston Pump Peculiar noises Cavi
18. Compensator Options All compensators are pre set at the factory Information on setting the compensators gt Chap 7 1 2 Adjusting the Compensator Page 44 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 15 Compensator Operation 3 Product Description 3 5 1 Adjustable Pressure Compensator F1 F2 Adjustable Pressure Pressure range Compensator F1 F2 F1 30 150 bar F2 80 350 bar Q l min Description Safety valve p Pmax 30 bar Control piston 2 Control piston 1 Zero stroke setting Valve spool Valve spring Adjustment screw Locknut for the adjustment screw EREEBEREE Setting the adjustment screw Fig 5 Adjustable Pressure Compensator F1 F2 ENTWURF 16 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Compensator Operation 3 5 2 Hydraulically Driven Remote Pressure Compensator H1 Pressure pilot valve Hydraulically Driven Manually adjustable or proportional pressure valve Q 1 1 5 l min Remote Pressure Compensator H1 11 T oO real I Poa Description Safety valve p Pmax 30 bar Control piston 2 Control piston 1 Zero stroke setting Pressure pilot valve Valve spool Orifice Pmin Spring Locked screw oo oO BR Ww Pp Locknut for the adjustment screw k CH Setting of
19. Compensator with Mooring Control H 18 3 5 4 Load Sensing Compensator J1 nent 19 3 5 5 Load Sensing Compensator with p T Control Notch Hi 20 3 5 6 Mechanical Stroke Adjustment BI 21 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 i ENTWURF Table of Contents 3 5 7 ee Control EE 22 3 5 8 Power Control Si 23 3 5 9 Power Control Sin sicvesvteasdtct Bette a aei aiaiai 25 4 Technical Da tennis 27 4 1 General Technical Data anes anean Eea amaaa aaa aaae maa aaea aaa rE onanan eaaa 27 4 2 Operating Conditions eisai anrssrernirsnsnnennensedenntenddde vent bedden nike neennanevanenedaidederanenn inden anhevenalee 28 5 Transport and Storage nennen ae ennn nnmnnn 29 5 1 Unpacking the PUMP naaar enennneeevenennnnensenennnnensenennnnersenennnnensenennnnensnennnnnnnenennannnnnennnnn 29 5 2 Transporting the PUM WE 29 5 3 Storing the TTT EE 31 5 4 Preserving the PUMP 5 0 500 nn Eeer 32 6 MOUNINO erinnern nnherbee nnen natten 33 6 1 Preparing for Mounting unnansn ner ennanennenennnnernenennnnensenenannarsenenannnenenenannansenenannanseennannnneennnnn 33 6 2 MOUNTING the BUI dt 34 6 3 Planning TT 35 6 4 Connecting PIPES ebe EES 36 6 5 Electrically Connecting the PUM annnnnanenannneerensenenanenennnenenanansnnnnnennnansnnnnenennensnannenennenn 37 6 6 Arranging Multiple PUMPS annen anannenennennnnenensenenennenseenennensennnnnenns
20. Detach the coupling from the pump s drive shaft in accordance with the in structions provided by the coupling manufacturer Attach transport protection means for shaft ends to the pump s drive shaft ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 10 Spare Parts Accessories Repairs 10 Spare Parts Accessories Repairs The operator is not authorized to install spare parts and accessories Re Spare Parts Accessories pairs or other structural modifications to the pump may only be carried out by us or by an authorized service repair shop gt Chap 2 2 3 Structural Modifications Page 9 For all tasks described in this User s Manual commercially available stan Tools dard tools may be used CAUTION Property damage to the pump or equipment Unsuitable or defective accessories or spare parts may lead to pump or machine equipment failure as a result of damage e We recommend Only use original accessories or spare parts e All warranties and liability claims shall be void for injuries or property damage as a result of using unsuitable or de fective accessories or spare parts gt Chap 1 5 Warranty and Liability Page 5 Steps to be taken when carrying out repair work Repairs 1 For repairs to the pump gt Chap 9 1 Demounting the Pump Page 55 2 Package the pump for transport to our facility or to an authorized service repair shop preferably in its original packaging mater
21. Modifications In order to prevent damage to the Radial Piston Pump or to any of its accesso Structural Modifications ries structural modifications to the equipment may only be performed by us or by an authorized service location gt Chap 8 3 Moog Service Addresses Page 54 Among other things warranty and liability claims shall be excluded for personal injury or property damage if they are the result of unauthorized or improperly carried out structural modifications or tampering with the equipment in any other way gt Chap 1 5 Warranty and Liability Page 5 2 2 4 Work Safety WARNING Danger Magnetic Fields Work Safety Certain components in an equipment system may be the cause of magnetic field and cause interference to sensitive de vices e Maintain the respective device related safety clearance CAUTION Danger Toppling Objects O Toppling tools and accessories may lead to bodily injury e Wear suitable protective work equipment such as e g safety gloves CAUTION Risk of Burns CAUTION CAUTION The Radial Piston Pump and the hydraulic connection lines may get very hot during operation and may lead to burns on skin contact e Wear suitable protective work equipment such as e g work gloves Noise Exposure When operating the machinery the operator may be exposed to loud noise which can lead to hearing damage e The operator manufacturer must take suitable measures to protect aga
22. RKP II RADIAL PISTON PUMP User s Manual CA53461 001 Version 1 0 04 07 WHAT MOVES YOUR ENTWURF MOO Cs Copyright 2007 Moog GmbH Hanns Klemm Strasse 28 71034 B blingen Germany Telephone 49 7031 622 0 Fax 49 7031 622 191 Email sales moog com Website Address _http www moog com Industrial All rights reserved No part of the User s Manual may be reproduced in any way or form print photocopy microfiche or by any other method or be processed duplicated or published without our prior written consent Violations shall obligate to compensate for damages We reserve the right to make changes ENTWURF A User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH ENTWURF Table of Contents Table of Contents Copyrig LA EE A Index of Tables EE iv LISTOT oP En v 1 General No dn ET 10 02 nnna 1 1 1 Information on the User s Manual nssenenrs 1 1 1 1 Target Group ernestine Ru na 1 TDW e EE 1 1 1 1 2 Trained EEN 1 1 1 2 Subject to Change and Validity ss 1 1 1 3 Gompl te ess ui sergeant tender etre era intestinal 1 TAA Sate KOS EE 1 Taleb Warning A Ee 2 d Ree EE 2 1 2 Supplemental Documentation nn seen 2 1 3 Environmental Satety 2 0 eni nn ne EES SERA de 3 16351 EMISSIONS neusen andante derniere in nt del tentent san norse 3 USR E UE 3 1 4 ReSpOnsibIIRieS s s ss science 4 1 5 Warranty and Liability scot cvccsccec coe cncceccccnscdeets cene
23. Radial Piston Pump with Heavy Through Drive and Add On Radial Piston Pump ENTWURF 38 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 6 Mounting Arranging Multiple Pumps ef Fig 20 Radial Piston Pump with Add On Gear Pump SAE A Adapter Fig 21 Radial Piston Pump with Add On Gear Pump SAE B Adapter 2007 Moog GmbH ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 39 Arranging Multiple Pumps 6 Mounting Attaching the Adapter Flange 40 6 6 2 Attaching the Adapter Flange Pre Conditions e The centering diameters of both the adapter flange and the add on pump match e The dimensions of the through drive shaft match with the add on pump The flange diameters of both the adapter flange and the add on pump match e The connection surfaces are clean Procedure 1 Attach the adapter flange to the add on pump without damaging the O rings 2 Bolt the adapter flange to the pump Observe the tightening torques of the fasteners gt Chap 12 4 Tightening Torque Page 65 For adding on a pump the following adapter flanges are available Adapter flange SAE A with 9 tooth Shaft Thread M10 Profile A A M 58 78 Nm A O Ring 82 22x2 62 OOOowW sle ol N m SE GEN 0 036 Thread M10 min 32 6 Bolt Ma 58 78 Nm 182 M10x30 2x for a
24. Safe operation gt Chap 2 2 1 Safe Operation Page 8 Taking required work safety measures for the respective application and monitoring gt Chap 2 2 4 Work Safety Page 9 Observing the relevant manufacturer s safety standards and those of the operator of the machinery for each respective application Observing the relevant regulations applicable nationally and internation ally as well as applicable standards and directives such as e g EU Machine Directive and the regulations by the Employer s Liability As sociation TUV or VDE as amended in their current version when design ing assembling and operating the machinery with all of the installed com ponents Installing a suitable safety system for limiting the pressure in the hydraulic connections gt Chap 2 3 2 1 Safety Devices for Limiting Pressure Page 10 Using only radial piston pumps in technically flawless condition and safe for operation Preventing unauthorized structural modifications repairs and mainte nance work to be carried out or such that are unprofessionally performed gt Chap 2 2 3 Structural Modifications Page 9 gt Chap 10 Spare Parts Accessories Repairs Page 57 Defining and adhering to application specific inspection and servicing in structions Adhering to all technical data during storage transport assembly disas sembly connecting start up configuring operating cleaning repairing or performing any troubleshooting espe
25. WURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 7 Organizational Measures 2 Safety Safe Operation Selecting and Qualifying Staff For its intended use the following applies e Observance of the User Manual e Handling the Radial Piston Pump safely gt Chap 2 2 1 Safe Operation Page 8 Adhering to the inspection and maintenance instructions from the manu facturer and the operator of the machinery Following all of the corresponding relevant supplemental documentation in accordance with the application Observing the relevant manufacturer s safety standards and those of the operator of the machinery for each respective application Observing the relevant regulations applicable nationally and internation ally as well as applicable standards and directives such as e g the EU Machine Directive and the applicable regulations by the Employer s Liabil ity Insurance Association TUV or VDE as amended 2 2 Organizational Measures 2 2 1 Safe Operation It is the responsibility of the manufacturer and the operator of the machin ery to ensure safe operation of the Radial Piston Pump The basic requirement for safe handling and trouble free operation involves ob serving the following e All relevant safety instructions and user s manuals e All safety instructions or the relevant supplemental documentation for the respective application e All safety instructions pertaining to the r
26. Work Safety 9 Index of Tables iv Information on the User s Manual 1 Supplemental Documentation 2 Symbols 2 P Target Groups 1 Warning Labels 2 Product Description Initial Pump Set Up Configuration 11 Adjusting the Compensator 44 Functional Description 14 Filling up the Pump 44 Nameplate 13 Intended Use 7 Scope of Delivery 12 L R List of Figures v Repairs 57 Reproduction of the User s Manual is strictly prohibited A Responsibilities 4 Maintenance and Repairs 53 Monitoring 53 Moog Service Addresses 54 Spare Parts 57 E N TWU R F Trouble shooting 54 ABCDEFGHtIJKLMNOPQRSTUVWX YZ 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 59 T W 11 Index ABC DE FGH T Table of Contents i Technical Data 27 General Technical Data 27 Operating Conditions 28 Tools 57 Trademarks 6 Transport and Storage 29 Preserving the Pump 32 Storing the Pump 31 Transporting the Pump 29 Unpacking the Pump 29 U User s Manual Copyright A Protected by Copyright A Reservation to make changes A User s Manual Duplication strictly prohibited A Reproduction strictly prohibited A W Warranty and Liability 5 ABCDEFGH ENTWURF JK L_MNOPQRSTUVWX YZ JK L_MNOPQRSTUVWX YZ 60 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 12 Appendix Declaration of Conformity 12 Appendix
27. ZZE TT SS ERA AN eN VP Se LAM Wass ss 4 CET EA Ra SEEN CG K ms SG TA G amp S Dez I IL Er WEE ZI SS Qe A SN LL ra 7 NS LA AA SE Fig 4 Cross Section Radial Piston Pump RKP II ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Compensator Operation 3 5 Compensator Operation The Radial Piston Pump RKP II enables a variety of compensator options to be Compensator Operation used This ensures maximum flexibility The following options are described in more detail later on No Compensator Option Description Characteristics Application Adjustable pressure compensa tor F1 F2 For constant pressure systems with a fixed pres sure settings gt Chap 3 5 1 Adjustable Pressure Compensator F1 F2 Page 16 Hydraulically adjustable pressure compensator H1 For constant pressure systems with variable pres sure settings gt Chap 3 5 2 Hydraulically Driven Remote Pres sure Compensator H1 Page 17 Pressure compensator with Mooring Control H2 hydraulically adjustable For constant pressure system with variable pres sure settings for reactive external loads gt Chap 3 5 3 Pressure Compensator with Moor ing Control H2 Page 18 Load sensing compensator J1 Combined pressure and
28. achinery the pump is assigned to ENTWURF 2007 Moog GmbH Information on the User s Manual Target Group Operator Target Group Trained Staff Subject to Change and Validity of the User s Manual Completeness of the User s Manual Safe Keeping for the User s Manual User s Manual RKP II CA53461 001 Version 1 0 04 07 1 Supplemental Documentation 1 General Information 1 1 5 Warning Labels Warning Labels DANGER Denotes safety instructions which are meant to warn of an imminent danger of death or serious bodily injury or of QD significant property damage Non observance of these safety instructions will inevitably lead to death serious injuries crippling injuries or significant dam age to property WARNING Denotes safety instructions which are meant to warn of possible danger of death or serious bodily injury or of possible significant property damage Non observance of these safety instructions may lead to death serious injuries crippling injuries or significant damage to property CAUTION Denotes safety instructions which are meant to warn of the risk of slight injuries or minor property damage O Non observance of these safety instructions may lead to slight injuries or minor damage to property 1 1 6 Symbols Symbols D Denotes important instructions s or Denotes lists gt Denotes reference to another chapter another page table or figure in the User s Manual as well as supplemental do
29. amage to Property Improper preservation or no preservation at all may cause cor AN rosion to the pump e If required properly preserve the pump gt Chap Preservation Conditions Page 31 Pre Conditions Pump has been demounted gt Chap 9 1 Demounting the Pump Page 55 Pump is clean and dry All openings are closed using flange covers or caps Procedure 1 2 Apply corrosion preventative Castrol SafeCoat DW 18X evenly to the pump s exterior surface Allow the pump to dry Before the initial set up of the pump it does not need to be de preserved ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 6 Mounting Preparing for Mounting 6 Mounting For pumps in explosive areas the supplementary documentation should Mounting also be observed gt User s Manual Radial Piston Pumps for Explosive Ar eas For any and all tasks to be performed on the pump suitable personal pro tective equipment should be worn gt Chap 2 2 4 Work Safety Page 9 DANGER Risk of injury and property damage as a result of leaking operating fluid QD Any operating fluid that sprays out under high pressure be cause of improper mounting may lead to serious injury or prop erty damage e Only trained personnel should be allowed to mount the pump e Check the cleanliness of the mounting surface e Observe the tightening torques for the fasteners gt Chap 12 4 Tightening Tor
30. bar abs min Max speed for 1800 1800 1800 low noise operation min Min inlet pressure suc 0 8 bar absolute at pump inlet tion port Max housing pressure 2 bar 1 bar above atmosphere Standard version Continuous pressure bar 280 280 280 Maximum pressure bar 315 315 315 Peak pressure bar 350 350 350 High pressure version Continuous pressure bar 350 350 Max pressure bar 385 385 Peak pressure bar 420 420 Hydraulic fluid Mineral oil as per DIN 51 524 Hydraulic fluid temper 15 C up to 80 C ature range Viscosity Permissible operating range 12 up to 100 mm2 s Recommended operating range 16 up to 46 mm s Hydraulic fluid for viscosity class ISO VG 46 or VG 32 Max viscosity 500 mm s during start up using electric motor 1800 min Filtering NAS 1638 Class 9 ISO DIN 4406 Class 20 18 15 Achievable using filter mesh Boo 75 Tab 4 Operating Conditions 1 Maximum pressure as per DIN 24312 2 Dirt particle retention rate gt 20 um is 1 75 meaning 98 67 For special fluids such as e g HFA HFC and emulsions in part other values apply with regard to pressure viscosity temperature and filtering Information on these values can be found in the following supplemental documentation gt Catalog Radial Piston Pump for Special Fluids ENTWURF 28 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 5 Transport and Storage
31. ced Visit www moog com worldwide to find the location nearest you for appli 2007 Moog GmbH 9 Demounting Demounting the Pump 9 Demounting For pumps in explosive areas the supplementary documentation should Demounting also be observed gt User s Manual Radial Piston Pumps for Explosive Areas For any and all tasks to be performed on the pumps appropriate personal protective equipment should be worn gt Chap 2 2 4 Work Safety Page 9 9 1 Demounting the Pump In this segment instructions are given on how to demount the pump to Demounting the Pump prepare it for shipping to us or to one of our authorized service locations for pump repairs to be performed and not on how to disassemble the pump WARNING Risk of crushing A During demounting the pump may topple over and crush body A parts e Select lifting gear appropriate for the overall weight of the pump e Attach the lifting gear to the pump properly gt Chap 5 2 Transporting the Pump Page 29 e Avoid all areas below the floating load WARNING Risk of injury and poisoning by dangerous operating fluid Leaks from dangerous operating fluid may lead to serious inju A ries Check to ensure that the operating fluid in use does not pose a risk e Make sure that the machine equipment is at zero pres sure and zero voltage e Wear protective work equipment such as e g work gloves gt Chap 2 2 4 Work Safety Page 9 WARNING Ri
32. cially the ambient conditions as well as to the data of the hydraulic fluid in use Proper storage transport assembly disassembly connection start up configuration operation cleaning repairing performing any troubleshoot ing or disposal Easily accessible and available safe keeping of the User s Manual as well as the relevant supplemental documentation for each respective applica tion gt Chap 1 1 4 Safe Keeping Page 1 This User s Manual and the relevant supplemental documentation for each respective application are to be added to the User s Manual of the machinery ENT WURF User s Manual RKP Il CA53461 001 Version 1 0 04 07 2007 Moog GmbH 1 General Information Warranty and Liability 1 5 Warranty and Liability In principle our general terms and conditions for delivery and payment apply These shall be available to the buyer at the latest at the time the sales contract is completed Among other things warranty and liability claims are excluded for personal in Limits to Warranty and jury or property damage should they be the result of one or more of the follow Liability ing causes Work performed with and to the radial piston pump or handling the radial piston pump by users not qualified for the job gt Chap 2 2 2 Selecting and Qualifying Staff Page 8 Use in violation with regulations gt Chap 2 1 Intended Use Page 7 Unsafe operation gt Chap 2 2 1 Safe Operation Page 8 Failing to
33. cnues cncsendwees cesecueues sense ne dem ange cenenctvaeeseecaucercescanwete 5 1 6 Manufacturer s Declaration and Declaration of Conformity annen anannen ennen enanse nennen 6 UR EL LE LL CCR EE 6 2 SAP E 7 2 1 nlond d MT EE 7 2 2 Organizational Meas res SEENEN ENEE 8 2 2 1 Safe Operation 2225 rss net ei nt ne dant nd 8 2 2 2 Selecting and Qualifying Staff su 8 2 2 3 Structural Modifications 2221422 240081 shrnate se de eeg degen ss ee aaa areaal 9 2 24 Work S fBty 2 sedis dca gale date muse resserre sente A ee nitr a E O aaa ane 9 2 3 General Safety Instructions nnn mens 10 2 3 1 Specific Phases of Operation 10 23 MAL INStAIAHON nternet ante eeens ellende 10 2 3 1 2 Start UD gees SregegCeges tenen Slee ansinde eege naaa Eelen eene bean 10 2 3 1 3 Maintenance and Repairs nennen nennen nen vennn venen venennee vereren 10 2 3 2 Operating Hydraulic Equipment sue 10 2 3 2 1 Safety Devices for Limiting Pressure nnn ennen nennen 10 3 Product Description egeeeegeeeep egeetetenee eebe 11 ae Uer 11 3 2 Scope Of Delivery 22252075 eege EES 12 3 3 Nameplate seess ge ce AAEE SAE AAEE AA AA aE 13 3 4 Functional Description nnnennnnneennnnnenennnnnennnnns 14 3 5 Compensator Operation nenennnnnennennnnennnnnnnneneneennnnennens 15 3 5 1 Adjustable Pressure Compensator F1 ES 16 3 5 2 Hydraulically Driven Remote Pressure Compensator Hilser pae aae EE AEE E EE Aee aE aE 17 3 5 3 Pressure
34. cumen tation We 253 Denotes steps in a process which are to be carried out one af ter another 1 2 Supplemental Documentation Supplemental The supplemental documentation listed here is an integral part of the Documentation scope of delivery Order data sheet bill of delivery Includes item numbers item names quantities User s Manual Radial Piston Pumps for ATEX supplemental instructions in the event that the Explosive Areas radial piston pump is suitable for operation in explo sive areas if required included in the scope of deliv ery User s Manual RKP D User s Manual for the radial piston pump with digital on board electronics if required included in the scope of delivery Catalog Radial Piston Pump for special Supplemental instructions for operation with special fluids fluids if required included in the scope of delivery Tab 1 Supplemental Documentation ENTWURF 2 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 1 General Information Environmental Safety 1 3 Environmental Safety 1 3 1 Emissions If operated properly according to instructions typically no dangerous emissions emanate from the radial piston pump 1 3 2 Disposal When disposing of the radial piston pump its spare parts or accessories pack aging material no longer needed hydraulic fluid or additives and substances needed for cleaning purposes the respective country specific waste disposal
35. dd on pumpe 34 Fig 22 Adapter flange SAE A with 9 tooth Shaft Flange Code 82 2 Shaft Code 16 4 Spline as per ANSI B92 1 9T 16 32 DP Flat root side fit Conditions for attach RKP with heavy duty through drive ment The adapter includes through drive shaft seals HNBR intermediate ring for RKP 63 140 and two fastening screws ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 6 Mounting Arranging Multiple Pumps Adapter flange SAE A with 13 tooth Shaft Profile A A Bolt A gt M10x30 4x 175 2 O 146 155 101 27x2 62 Thread M12 16 2 er Ma 105 130 Nm eas A j for ad on pump k min 41 2 Fig 23 Adapter flange SAE A with 13 tooth Shaft Flange Code 101 2 Shaft Code 22 4 Spline as per ANSI B92 1 13T 16 32 DP Flat root side fit Conditions for attach RKP with heavy duty through drive ment The adapter includes through drive shaft seals HNBR intermediate ring for RKP 63 140 and four fastening screws ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 41 Arranging Multiple Pumps 6 Mounting For your notes ENTWURF 42 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 7 Operation Initial Pump Set Up 7 Operation For pumps in explosive areas observe the supplementary documentation as well gt User s Manual Radial Piston Pumps f
36. e the upper connection It should lead directly into the tank separated from the other return lines The end of the line must be below the fluid line in the tank even at the lowest fluid level The distance from the suction line should be as large as possible Do not place a filter cooler or non return valve in the drain line Max length 3 m Pressure at the drain line max 2 bar absolute 1 bar above atmosphere The recommended outside diameter of the pipe used as a drain line light weight version gt Tab 3 Page 27 6 4 Connecting Pipes Connecting Pipes For the pump the connections do not depend on the direction of the rota tion Procedure For securing the control and leak oil port and the suction and pressure flange the appropriate screw connections must be used 1 Remove the end caps from each connection 2 Clean the sealing surfaces and the lines 3 Connect the lines in accordance with the block diagram suction line A pressure line B gt Chap 12 4 Tightening Torque Page 65 For pumps with load sensing compensator with p T control notch The compensator s tank line may not be combined with the pump s leak oil line For multiple pump arrangements which are equipped with the load sens ing compensator with p T control notch in the event that a circular flow is required Only connect the tank line to the tank at the compensator of the first pump to activate the p T control
37. elevant manufacturer s safety standards and those of the operator of the machinery for each respective application All relevant nationally and internationally applicable safety and accident prevention regulations standards and directives such as the safety in structions of the Employer s Liability Insurance Association TUV or VDE in particular the following standards for the safe operation of machines DIN EN ISO 12100 DIN EN 982 Following the safety instructions and the safety and accident prevention regula tions standards and directives helps to prevent accidents machine failure and property damage 2 2 2 Selecting and Qualifying Staff WARNING Incorrect handling of the Radial Piston Pump May lead to severe personal injury and property damage e Any and all work to the Radial Piston Pump may only be performed by user s qualified to do so and those autho rized ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 2 Safety Organizational Measures Qualified users are skilled professionals who have been trained to carry out Qualified Users these tasks and who have the required knowledge and experience In particu lar such skilled professionals must be licensed to operate ground and label machines systems and electric circuits in accordance with applicable safety standards Project planners must be familiar with the safety concepts for auto mated technology 2 2 3 Structural
38. enennnnensennnnnnnseennnnnensennnen 37 6 6 1 Determining the Through Drive Toroue eeenen ennen 37 6 6 2 Attaching the Adapter Flange ennvenrennenneeeren vennen enn enneeeenn 40 L eenn eneen nennen ARORA RAAR 43 1 Initial Pump Set 0P 5555 0 nde aeea aaa aana Naaa aSa Ee 43 LAA Filing Up the PUMO nn a dada ee sets etna tenten 44 7 1 2 Adjusting the Compensator sis 44 7 1 2 1 Hydraulically Driven Remote Pressure Compensator H1 44 7 1 2 2 Load Sensing Compensator with p T Control Notch R1 sssssssseessseesss 45 7 1 2 3 Mechanical Stroke Adjustment nnen enne nenneerenenenennnenenennenennenn 45 1 1 2 4 Servo Control CA E 46 7 1 2 5 Power Control S1 H wsssivecssdaetciuiedsaas nain a a Aaa akad a a 47 7 1 2 6 Limiting the Maximum Flow ss 48 7 2 Performing Functions Tests nnnnnennnnnnnnnnnennns 48 7 3 Operating the PUMP gedoe Re ES 49 7 31 Le Lo EE 49 7 3 2 Flushing the Pump siennes 50 7 4 Placing the Pump out of Operation eennnnnnennenenennss 50 7 5 Reconnecting the PUMP cccccsseeeceeesseeeeeeeenseeeseeeensneeseeensaneeeseensseeeeeeensaeeeeeeensaeeeeeensseeeeeensens 51 8 Maintenance and Repairs nnnnaanan ennn ennnenn enen ennnnnnnennnnnnnenen eenn KEEN 53 ST Monikon EE 53 8 2 Trouble shooting 2 dekken di deere nd 54 8 3 Moog Service Addresses is innnnnennennnnnnnnnennennnenennnnneenneeeeeneneene
39. floating load CAUTION Damage to the drive shaft During transport impact and blows to the drive shaft may dam age the pump e Do not bang objects against the drive shaft e Do not place or set objects onto the drive shaft e Do not exceed permissible axial and radial forces to the ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 29 Transporting the Pump 5 Transport and Storage CAUTION Damage to the attached parts Any heavy weight on the attached parts for example the com pensator during transport may result in damage to such e Do not attach lifting tackle to the attached parts during transport e Make sure that the attached parts do not collide with other objects during transport For multiple pumps add up the weights of the individual pumps Procedure 1 Determine the weight and the dimensions of the pump gt Catalog Radial Piston Pump RKP II gt Chap 4 Technical Data Page 27 2 Attach suitable lifting tackle to the pump Mount the ring bolts into the attachment flange of the pressure side If the center of gravity is off center e g for multiple pumps with pump stages of the same weight Attach the ring bolts to the exterior pumps 3 Lift the pump carefully and transport it with supervision Fig 17 Transporting Pump with Lifting Tackle ENTWURF 30 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 5 Transport and Storage Sto
40. flow vol ume compensator For displacement systems with engrained variable volume flow and overlying pressure limitation hydro mechanical compensator concept gt Chap 3 5 4 Load Sensing Compensator J1 Page 19 Load sensing compensator with p T control notch R1 Combined pressure and flow vol ume compensator with p T control notch As described in 4 plus active reduction of pressure peaks during dynamic control processes gt Chap 3 5 5 Load Sensing Compensator with p T Control Notch R1 Page 20 Mechanical stroke adjustment B1 For displacement systems with fixed flow volume settings which can be changed manually if needed gt Chap 3 5 6 Mechanical Stroke Adjustment Bi Page 21 Servo control C1 The flow volume can be adjusted with a hand lever or servo motor gt Chap 3 5 7 Servo Control C1 Page 22 Power control S1 force comparison system Automatic reduction of the flow volume during in creased load pressure to prevent the capacity of the drive motor from being exceeded gt Chap 3 5 8 Power Control Si Page 23 Power control S2 with superimposed pressure and volume flow limitation controlled hydraulically As described in 8 plus an adjustable maximum limit setting for pressure and volume flow gt Chap 3 5 9 Power Control S2 Page 25 RKP D Radial piston pump with digital on board electronics gt User s Manual RKP D Tab 2 Description of the
41. ial gt Chap 8 3 Moog Service Addresses Page 54 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 57 10 Spare Parts Accessories Repairs For your notes 58 ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 11 Index A SG ABCDEFGHtIJKLMNOPQRSTUVWX YZ 11 Index A Manufacturer s Address A Manufacturer s Declaration 6 62 Accessories 57 Manufacturer s Declaration and Declaration of Conformity 6 Arranging Multiple Pumps Moog GmbH Address A Attaching the Adapter Flange 40 Mounting 33 Determining the Through Drive Torque 37 Arranging Multiple Pumps 37 Connecting Pipes 36 Electrically Connecting Pump 37 Mounting the Pump 34 D Planning Lines 35 Preparing for Mounting 33 Declaration of Conformity 61 Demounting 55 Demounting the Pump 55 Duplication of the User s Manual is strictly prohibited A N Nameplate 13 E Environmental Safety O Disposal 3 Emissions 3 Operating the Pump Application 49 Flushing the Pump 50 Operation 43 G Initial Pump Set Up 43 Operating the Pump 49 General Safety Instructions 10 Performing Functions Tests 48 Operating Hydraulic Equipment 10 Placing the Pump out of Operation 50 Specific Phases of Operation 10 Reconnecting the Pump 51 Organizational Measures Safe Operation 8 Selecting and Qualifying Staff 8 l Structural Modifications 9
42. ine Hose n nnen eenneeerenersnnenenenersnnnenvenenrnnnneneneeenn 45 Mechanical Stroke Adjustment use 46 Adjustment Torque Servo Control sisi 47 Nominal Diameters for Control Line Hose nnn nennen reren eerenerenennenennnernennenvenerenanseneneeenn 47 Adjustments Limiting the Maximum Flow nnee ss 48 Flushing Quantity AE 50 MONO TIR BE 53 Troubleshooting riukiu iaaa an ee aaneen berserker erven verten bedaarde te 54 Abbreviations Symbols and Code Letters ss 63 Tightening Torque for Mounting Screws su 65 Tightening Torque for Sealing Plugs issus 65 Tightening Torque for Straight Screw in Eittimges enn 65 ENT WURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH List of Figures List of Figures Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig Fig a ee a Oy OY ee E Ge 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Configuration Radial Piston Pump RKP I1 iris 11 Scope of Delivery sine aie ee ee nae ee ee ee 12 Nameplate for Radial Piston Pump HRPI aaa a aR 13 Cross Section Radial Piston Pump DkKPI iii 14 Adjustable Pressure Compensator F1 ES 16 Hydraulically Driven Remote Pressure Compensator 41 17 Pressure Compensator with Mooring Control H 18 Load Sensing C
43. inst noise such as for example instructing the use of ear protection Hazardous Operating Fluid When exposed to hazardous operating fluid skin contact or in haling may lead to bodily injury e Wear suitable protective work equipment such as e g work gloves ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 9 General Safety Instructions 2 Safety General Safety Instructions General Safety Instructions for specific phases of operation General Safety Instructions when operating hydraulic equipment 2 3 General Safety Instructions e Any and all work to the Radial Piston Pump may only be performed by user s qualified to do so and those authorized gt Chap 2 2 2 Selecting and Qualifying Staff Page 8 e The technical data and especially the information shown on the Radial Piston Pump s nameplate are to be observed and adhered to gt Chap 4 Technical Data Page 27 2 3 1 Specific Phases of Operation 2 3 1 1 Installation e During installation make sure that all connections plugs and sockets are tightly sealed to prevent substances from penetrating into the Radial Piston Pump e The Radial Piston Pump must be completely filled with operating fluid e Before installation the Radial Piston Pump must have adjusted to room temperature and it may not contain any condensation 2 3 1 2 Start Up e All hydraulic and electric connections must be in use or closed off e
44. livery 3 Product Description 3 2 Scope of Delivery Scope of Delivery Pos Description Radial Piston Pump RKP II Cap Flange cover Transport protection for shaft ends Fig 2 Scope of Delivery When pump stages are delivered the through drive is closed with a cap The caps are not suitable for operational purposes Included in the scope of delivery e Radial piston pump RKP II with flange covers caps and transport protec tion for the shaft ends preserved e User s manual with additional documentation ENTWURF 12 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Nameplate 3 3 Nameplate as Nameplate 8 D 71034 B blingen made in Germany 2 7 Mod fs che O Type D L bar Va cm rev 3 se 6 N max A min Achtung Maximales Durchtriebsmoment beachten 5 Please pay attention to maximum through drive torque 4 1 Revision status Rotation direction Type key gt Catalog Radial Piston Pump RKP II Volume flow Maximum revolutions for low noise run Maximum operating pressure Date of manufacture in the format MM YY Model number Fig 3 Nameplate for Radial Piston Pump RKP II In the case of multiple pumps each individual pump has its own name plate ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Versio
45. mum pressure Symbol for nominal pressure Symbol for maximum operating pressure Connection bore pressure connection Symbol for volume flow Symbol for a pump s delivery rate American series of standards parallel to DIN EN standards Wrenchsize Symbol for time Symbol for temperature Connection bore Tank connection Technischer Uberwachungsverein Revolution Symbol for volume e g tank capacity Symbol for delivery volume Symbol for maximum delivery volume Tab 17 Abbreviations Symbols and Code Letters Part 1 of 2 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 63 Abbreviations Symbols and Code Letters 12 Appendix Symbol for decrease in delivery volume Verein Deutscher Ingenieure e V http www vdi de Verband der Elektrotechnik Elektronik Informationstechnik e V http www vde de Connection bore control pressure connection Connection bore leakage connection Tab 17 Abbreviations Symbols and Code Letters Part 2 of 2 ENTWURF 64 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 12 Appendix Tightening Torque 12 4 Tightening Torque The data on the tightening torque in this segment is considered as refer Tightening Torque ence values only Preference should be given to the data provided by each manufacturer of the particular machine part Fla
46. n 1 0 04 07 13 Functional Description 3 Product Description Functional Description 3 4 Functional Description The shaft Pos 11 transfers the drive torque to the star shaped cylinder block Pos 7 unrestricted by any transverse forces and mounted to a control journal Pos 6 via a cross disc coupling Pos 10 The radial pistons Pos 5 in the cross shaped cylinder block abut against the hydrostatically balanced slipper pads Pos 4 in the stroke ring Pos 3 Piston and slipper pad are joined by means of a ball joint and locked by a ring The slipper pads are guided into the stroke ring by two overlapping rings Pos 2 and during operation are pressed onto the stroke ring by centrifugal force and oil pressure As the cylinder block is rotating the pistons perform a stroke rotation as a result of the eccentric po sition of the stroke ring which is equal to twice the eccentricity The eccentricity can be modified by two control pistons Pos 1 Pos 8 on opposite sides that are positioned in the pump body The oil flow to and from the pump is chan neled through ducts in the body and the control journal This process is con trolled by the suction and delivery ports in the control journal The pressure forces generated in the radial piston pump are absorbed by surfaces which are almost completely hydrostatically balanced The drive shaft s rolling bearing is only impacted by external forces 1 2 3 4 5 6 7 8 LIV
47. ng repairing or resolving any possible failures especially to the ambient conditions as well as to the data of the hydraulic fluid in use Chap 4 Technical Data Page 27 Improper storage transport assembly disassembly connection start up configuration operation cleaning repairing resolving any possible fail ures or disposal Use of unsuitable or defective accessories or rather unsuitable or defec tive spare parts gt Chap 10 Spare Parts Accessories Repairs Page 57 Catastrophic events beyond our control or acts of God ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 5 Manufacturer s Declaration and Declaration of Conformity 1 General Information Manufacturer s Declaration and Declaration of Conformity Trademarks 1 6 Manufacturer s Declaration and Declaration of Conformity The declaration of conformity is of significance in the event the radial piston pump is utilized in an explosive area The manufacturer s declaration is of significance when the radial piston pump is utilized in a non explosive area The radial piston pump RKP II conforms to the standards listed in declaration of conformity and the manufacturer s declaration related to it The radial piston pump adheres to the requirements of the Machine Directive 98 37 EC Radial piston pumps for use in explosive areas also adhere to the requirements of the EC Directive 94 9 EC ATEX Information on the standa
48. ng Lines In order to minimize the development of noise from the transmission of Planning Lines structure borne noise observe the following e Use hoses instead of pipes e Secure pipes with elastic clamps Suction Line WARNING Damage to property from cavitation Lack of pressure in the suction line may lead to the formation of air bubbles in the operating fluid and as a result may lead to severe damage to the pump e Configure the layout of the suction lines so that the inlet pressure cannot be any lower than the minimum of 0 8 bar absolute at the suction port e Ensure that the operating fluid has the correct viscosity e Short suction lines with wide inside diameters are needed to ensure that ENTWURF the noise output is low e Suction speed lt 1 m sec 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 35 Connecting Pipes 6 Mounting Avoid sharp angles and screwed pipe joints danger of air intake and dis persion high flow resistance Use curved pipes or hoses instead Maintain the minimum inlet pressure Only reduce the length of the suction line at the pump entry If a suction filter min 0 15 mm mesh aperture or a shut off valve is used install the devices below the fluid level Pressure Line Ensure sufficient stability Inspect the tightening torques of the screws Drain Line Install the drain line so that the pump housing is always completely filled with pressure fluid us
49. nge for Suction and Pressure Connection Flanges with corresponding screws and sealing elements are to be used in ac cordance with the information provided by the flange manufacturer Respective tightening torques should be gathered from the information pro vided by the flange manufacturer or as per standard ISO 6162 Mounting Screws As per DIN 13 or ISO 68 in individual cases tightening torques should be checked in accordance with VDI 2230 Mounting screws for SAE A and SAE B flange Adapter Flange Type Thread Size Max Permissible Tightening Torque 58 78 Nm 62 75 Nm 105 130 Nm Tab 18 Tightening Torque for Mounting Screws Sealing Plugs Form E with ED Seal Reference Values Thread Size Max Permissible Tightening Torque M 18x1 5 65 Nm 10 M 22x1 5 90 Nm 10 M 26x1 5 135 Nm 10 G 1 4 30 Nm 10 G 3 8 60 Nm 10 Tab 19 Tightening Torque for Sealing Plugs Straight Screw in Sockets Form E with ED Seals Reference Values Thread Size Max Permissible Tightening Torque M 18x1 5 70 Nm 10 M 22x1 5 125 Nm 10 M 26x1 5 180 Nm 10 G 1 4 35 Nm 10 G 3 8 70 Nm 10 Tab 20 Tightening Torque for Straight Screw in Fittings ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 65 Tightening Torque 12 Appendix For your notes ENTWURF 66 User s Manual RKP II CA53461 001 Version 1 0 04 07
50. notch Close off the compensators t connections for the add on pumps ENTWURF 36 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 6 Mounting Electrically Connecting the Pump 6 5 Electrically Connecting the Pump The pump s electrical is connected through the control unit Electrically Connecting gt User s Manual RKP D the Pump 6 6 Arranging Multiple Pumps 6 6 1 Determining the Through Drive Torque Additional pump stages can be mounted axially to the pump and as a result all Arranging Multiple pumps can be driven by the same shaft Available for multiple mounting pur Pumps Determining the poses are radial piston pumps the maximum size to be selected should be Through Drive Torque equal to pump stage 1 or other pumps with adapter flanges for SAE A or SAE B For the maximum permissible through drive torque of the added pumps see the table below gt Tab 7 Page 37 Through Drive Torque for Added RKP SAE A or SAE B Adapters Pump Stage 1 Pump Stage 2 RKP II RKP II SAE A SAE B Size cm2 U 19 32 45 63 80 100 140 Tab 7 Permissible Through Drive Torques The required through drive torque to drive the added on pumps should be de termined by using the following variables V em2 U Volume flow p bar Pressure Nhm Hydro mechanical efficiency M Nm Through drive torque Through Drive Torque of Pump Stage 1 to 2 A Vp Formula for Through Drive
51. o remove the pump e Have the equipment manufacturer or operator assure that no uncontrolled signals are being transmitted to the pump e Make sure that the drive motor cannot start up WARNING Risk of injury and poisoning by dangerous operating fluid Leaking operating fluid may lead to severe personal injury and property damage e Only trained personnel should be allowed to place the pump out of operation Pre Conditions e The drive motor has been switched of and is secured from being switched back on e Machine equipment is at zero pressure and idle e Pump has cooled down Procedure 1 Close the fittings on the suction and pressure side 2 Completely drain the pump through the leakage oil port 3 Depending on what is required Remove the pump gt Chap 9 1 Demounting the Pump Page 55 Storing the Pump gt Chap 5 3 Storing the Pump Page 31 ENTWURF 50 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 7 Operation Reconnecting the Pump 7 5 Reconnecting the Pump Pre Conditions Reconnecting the Pump e If the pump was stored Measures were carried out that were necessary because of the duration of storage gt Tab 6 Page 31 e Pump is mounted gt Chap 6 Mounting Page 33 Procedure 1 Carry out all steps applicable for the initial set up of the pump gt Chap 7 1 Initial Pump Set Up Page 43 ENTWURF 2007 Moog GmbH User s Manual RKP II CA5
52. ompensator JN 19 Load Sensing Compensator with p T Control Notch R1 ennen eeneee enn 20 Mechanical Stroke Adjustment DI 21 Servoscontrol E 22 Pow r control SUV EE 23 Characteristic V 32 Ca rs lundi die us 24 Characteristic EN nn nie etn eee orient 24 Characteristic V Dal TE 24 Se le tre E 25 Transporting Pump with Lifting Tackle eisssserssiussenn naaa EENAA NAANA 30 Transporting Multiple Pumps with Lifting Tackle annen ennener ee vennennene vennen 31 Radial Piston Pump with Heavy Through Drive and Add On Radial Piston Pump 38 Radial Piston Pump with Add On Gear Pump SAE A Adatpter 39 Radial Piston Pump with Add On Gear Pump SAE B Adapter nene 39 Adapter flange SAE A with 9 tooth Shaft nanne enne sue 40 Adapter flange SAE A with 18 tooth Shaft 41 Servo Control C E 46 Power Control EE 47 Limiting the Maximum elle EE 48 D claration of COnformity EE 61 Manufacturers D clarations amenant E ESSA EdEEe EEN eege 62 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 v List of Figures For your notes vi ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 1 General Information Information on the User s Manual 1 General Information 1 1 Information on the User s Manual The User s Manual at hand refers solely to the radial piston pumps in the series RKP II and is an integral part of the product It de
53. ontrol Line The following information provides recommended values Hose length approx 800 mm Pump Type RKP II 19 RKP II 32 45 RKP II 63 80 100 Tab 12 Nominal Diameters for Control Line Hose ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 47 Performing Functions Tests 7 Operation 7 1 2 6 Limiting the Maximum Flow ZZZ SS gt mejnem E Adjustment mandrel Cap nut Lock nut Fig 26 Limiting the Maximum Flow Volume Flow V em U 140 Pos 1 SW 8 SW 12 SW 10 Pos 2 SW 24 40 Nm SW 32 80 Nm SW 27 80 Nm 10 Nm 10 Nm 10 Nm Pos 3 SW 24 50 Nm SW 32 90 Nm SW 27 90 Nm 10 Nm 10 Nm 10 Nm AV for 1 mm 5 6 d 11 5 adjusting screw travel pitch 1 5 mm U Tab 13 Adjustments Limiting the Maximum Flow 7 2 Performing Functions Tests Performing Functions The functions tests is performed to ensure that the pump has been Tests mounted into the machine equipment properly Pre Conditions e Initial set up of the pump is complete gt Chap 7 1 Initial Pump Set Up Page 43 e The end caps on the through drive of the pump stages have been re moved e lt has been assured that the pump is being supplied with operating fluid e The pump has been visually inspected with particular attention given to the lines and port connections Procedure 1 Carry out the functions test in accordance with the
54. or Explosive Areas For any and all tasks to be performed on the pumps appropriate personal protective equipment should be worn gt Chap 2 2 4 Work Safety Page 9 7 1 Initial Pump Set Up CAUTION DANGER WARNING 2007 Moog GmbH Damage to the pump Setting up the pump for initial operation without the required basic mechanical and hydraulic knowledge may result in dam age to the pump e The pump may only be set up initially by qualified person nel Risk of injury and property damage as a result of blows or impact Unexpected and uncontrolled movement of the machine equipment may lead to severe injury or property damage e Only trained personnel should be allowed to initially set up the pump e Have the equipment manufacturer or operator assure that no uncontrolled signals are being transmitted to the pump e Have the equipment manufacturer or the operator assure that a pump malfunction e g piston jam caused by crud is recognized so that a malfunction of the axle machine equipment can be prevented Ascertain that all plug connections are wired and allo cated correctly e Make sure that all hydraulic ports are connected correctly e Make certain that the rotational direction of the drive mo tor is correct e Check for correct drive shaft connection to the drive mo tor e Have the equipment manufacturer or operator assure that customer specific parameters were loaded correctly Risk of poisoning and inju
55. p temperature by more than 25 C Procedure If the temperature of the operating fluid in the tank exceeds the pump tem perature by more than 25 C the pump should only be switched on in short intervals of 1 to 2 seconds until it has heated up 1 Start up the drive motor 2 Check the rotational direction of the drive motor 3 Operate the pump at low pressure until the hydraulic system has been de aerated 4 For pumps with HF fluids Run the pump for approx one hour at low pres ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 49 Placing the Pump out of Operation 7 Operation 7 3 2 Flushing the Pump Flushing the Pump If the pump is operated for longer periods of time at low pressure without delivery t gt 15 min p lt 30 bar Q 0 I min it will be necessary to flush the pump to dissipate the heat Procedure 1 The flushing line must be connected to the pump s lowest leakage con nection 2 Flush the pump using operating fluid quantities depending on pump size Volume Flow V em U GT RETEA EE EE 5 Flushing quantity l min Tab 14 Flushing Quantity 7 4 Placing the Pump out of Operation Placing the Pump out of DANGER Risk of injury and property damage as a result of blows or Operation impact QD Unexpected and uncontrolled movement of the machine equipment may lead to severe injury or property damage e Only trained personnel should be allowed t
56. perly gt Chap 5 2 Transporting the Pump Page 29 e Avoid all areas below the floating load Risk of injury and poisoning by dangerous operating fluid Leaks from dangerous operating fluid may lead to serious inju ries e Check to ensure that the operating fluid in use does not pose a risk e Make sure that the machine equipment is at zero pres sure and idle e Wear protective work equipment such as e g work gloves gt Chap 2 2 4 Work Safety Page 9 Risk of Death by Electrocution Contact with hot parts may lead to severe injuries and even death e Make sure that the machine equipment is idle Damage to Property from Soiling Removing end caps to the pump connections may lead to soil ing and as a result property damage e Do not remove end caps until shortly before mounting Risk of injury and property damage as a result of vibra tion Vibrations from machines equipment parts may lead to bodily injury or property damage e Uncouple the pump using suitable antivibration elements Pre Conditions e Mounting area is freely accessible e Machine equipment is at zero pressure and idle e Operation fluid matches the information on the order data sheet e Standard tools and mounting material are at hand e Supplementary documentation is available e The specified rotation of the pump corresponds with the drive motor The pump s mounting position is optional ENTWURF 34 User s Manual RKP II CA53461 001 Ver
57. que Page 65 e Use only specified fasteners quantity type e Make sure the proper flange and screws are being used as per standard e g SAE e Check for the existence and use of the proper O rings e Use the correct sealant based on the operating fluid e Mount all connections to be hydraulically sealed e Do not exceed the maximum operating pressure in the system e Do not exceed the maximum body pressure DANGER Serious bodily injury Starting up the machine equipment during the mounting pro cess may lead to serious bodily injuries or death e Make sure that the machine equipment cannot be switched on 6 1 Preparing for Mounting The pump is pre assembled at the factory Preparing for Mounting Procedure 1 Pump has been unpacked gt Chap 5 1 Unpacking the Pump Page 29 2 The required supplementary documentation is at hand 3 The hydraulic plans from the machine equipment manufacturer have been made available 4 The required standard tools and mounting material are at hand ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 33 Mounting the Pump 6 Mounting 6 2 Mounting the Pump Mounting the Pump WARNING WARNING DANGER CAUTION WARNING Risk of Crushing During mounting the pump may topple over and crush body parts e Select lifting tackle to correspond with the overall weight of the pump Attach the lifting tackle to the pump pro
58. rds applied can be gathered from the relative Decla ration of Conformity and the Manufacturer s Declaration Declaration of Conformity and Manufacturer s Declaration gt Chap 12 Appendix Page 61 1 7 Trademarks Moog and Moog Authentic Repair Service are registered trademarks of Moog Inc and its subsidiaries D All product and company names listed in the User s Manual are possibly protected trademarks of their respective manufacturer the use of which by third parties for their own purposes may be in violation of the manufac turer s rights A missing or TM symbol may not be interpreted to mean that the name is a brand name that can be used unrestricted ENT WURF User s Manual RKP Il CA53461 001 Version 1 0 04 07 2007 Moog GmbH 2 Safety Intended Use 2 Safety 2 1 Intended Use The Radial Piston Pump RKP II is a work machine used to produce hydraulic Intended Use volume flow Certain versions of the radial piston pumps are fitted with an addi tional safety function for locking not a hermetic sealing function the hydraulic volume flow Use Environment The radial piston pump is designed to control and regulate pressures and vol ume flows in commercial applications Obvious Misuse Operating the unit outside of the specifically defined application and environ mental conditions in relationship to e Operating pressure e Temperature e Speed and rotational direction e Operational environmental
59. regulations as amended must be observed In some cases the items to be disposed of must be disassembled profession ally and be separated according to their materials and then be disposed of in the respective waste stream or recycling location accordingly Incorporated in the radial piston pumps are among other things the following substances or materials e Electronic components gt User s Manual RKP D e Adhesive and potting compounds e Parts with galvanized surfaces e Hydraulic fluid e Various metals and plastics ENT WURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 Environmental Safety Emissions Environmental Safety Disposal Responsibilities 1 General Information Responsibility of the manufacturer and that of the operator of the machinery 1 4 Responsibilities The manufacturer and the operator of the machinery are both responsible to see that the planning and execution of the work performed with and to the ra dial piston pump as well as all interactions with the radial piston pump are car ried out in accordance with the instructions given in this User s Manual and in the relevant supplemental documentation for each respective application The manufacturer and the operator of the machinery are responsible in detail for the following Staff selection and training gt Chap 2 2 2 Selecting and Qualifying Staff Page 8 Intended use gt Chap 2 1 Intended Use Page 7
60. ring the Pump Fig 18 Transporting Multiple Pumps with Lifting Tackle 5 3 Storing the Pump CAUTION Damage to Property Storing the Pump D Storing the pump improperly may lead to property damage e Store the pump as instructed and if necessary preserve it Preservation Conditions up to twelve months not required gt 1 year required gt Chap 5 4 Preserving the Pump Page 32 Tab 5 Preservation Conditions Storage Conditions Tab 6 Storage Conditions Pre Conditions e Pump has been demounted gt Chap 9 1 Demounting the Pump Page 55 Procedure 1 Inspect to assure that all openings have been closed using flange covers E ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 31 Preserving the Pump 5 Transport and Storage Preserving the Pump 32 Check to assure that transportation protection means are attached to the pump s drive shaft Make certain that the storage space is clean dry frost protected and free of corrosives and vapors has a consistent temperature temperature difference lt 10 C Depending on storage duration preserve the pump gt Tab 5 Page 31 Check the storage conditions gt Tab 6 Page 31 After delivery No steps need to be taken After demounting Pour a small amount of mineral oil into the pump s inte rior 5 4 Preserving the Pump The pump should only be preserved on the exterior WARNING D
61. russia moog com info sweden moog com info switzerland moog com info singapore moog com info spain moog com info southafrica moog com info usa moog com MOOG
62. ry Contact with the operating fluid can cause health problems such as injury to eyes damage to the skin or inhalation poison ing e Before initial set up check the lines and connection ports for any damage e Adhere to the operating fluid manufacturer s safety in structions ENTWURF Operation Initial Pump Set Up User s Manual RKP II CA53461 001 Version 1 0 04 07 43 Initial Pump Set Up 7 Operation Filling up the Pump Adjusting the Compensator ENTWURF 44 WARNING Risk of injury and property damage as a result of fire Easily inflammable operating fluid may cause fire e Keep the pump away from any open flames gt WARNING Risk of Burns Pump parts run hot while in operation e Do not touch the pump while it is running gt WARNING Risk of injury and property damage as a result of engag ing or winding Freely accessible rotating machine equipment parts may lead to severe injuries or property damage as a result of engaging or winding e Use suitable protective devices to ensure that access to the drive shaft is blocked gt 7 1 1 Filling up the Pump The pump must be completely filled with operating fluid before initial oper ation Procedure 1 Fill the pump through the leakage oil port with operating fluid completely 7 1 2 Adjusting the Compensator Information on the compensator functions gt Chap 3 5 Compensator Operation Page 15 All compensators are pre set at
63. s 54 9 Demounting E 55 9 1 Demounting the PUMP nnn annnn en senenne nen venenneenrvenennenersenennnnensnennnnnensnennnnannenennnnenvenennannen vennen 55 10 Spare Parts Accessories Repairs ss 57 AL ON tee RER 59 ii User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH Table of Contents 12 Appendix E E r 61 12 1 Declaration Of Conformity eae araara mara a eaten sede cceccecesedeasecneecccueesutucuecsucesvesevesouseesvenseccueves 61 12 2 Manufacturer s Declaration cccccceseeeeceeeeeeneeeeeeeeneeseeeeeneeeseeeesneeeseeeenneesaeeesneeeseeseneeeseeeeenanes 62 12 3 Abbreviations Symbols and Code Letters ss iissismenennnnnnes 63 12 4 Tightening tele UE 65 ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 Index of Tables Index of Tables Tab Tab Tab Tab Tab Tab Tab Tab Tab os OO a Oe OT ee EE oN Tab 10 Tab 11 Tab 12 Tab 13 Tab 14 Tab 15 Tab 16 Tab 17 Tab 18 Tab 19 Tab 20 Supplemental Documentation sise 2 Description of the Compensator Options sie 15 General Technical Data antennes nier estiment tire 27 edu ee Tee It EE 28 Preservation Conditions ers oeio iaiaaeaia Ea neee densi Eed eeen erat kane 31 Storage Conditions onzer timer ead ee deden ade latende le mien Daa dienen daavan dennis 31 Permissible Through Drive Torques ss 37 Nominal Diameters for Control Line Hose ss 45 Nominal Diameters for Control L
64. scribes the intended use and safe application of the product in all phases of operation 1 1 1 Target Groups 1 1 1 1 Operator Among other things the operator must ensure that the trained staff working with the radial piston pump has read the User s Manual and its supplemental documentation and that it is observed accordingly especially the relative safety and warning instructions gt Chap 1 4 Responsibilities Page 4 1 1 1 2 Trained Staff The trained staff must read the User s Manual and its important supplemental documentation and must observe and follow the instructions especially the re spective safety and warning instructions 1 1 2 Subject to Change and Validity The information in this User s Manual is valid as of the date this version of the User s Manual is released Version number and release date of this User s Manual are noted in the footer The User s Manual at hand is subject to change at any time and such may be made without justification 1 1 3 Completeness The User s Manual is only complete along with the supplemental documenta tion relevant for each particular application gt Chap 1 2 Supplemental Documentation Page 2 1 1 4 Safe Keeping The User s Manual at hand and any and all relevant supplemental documenta tion for each respective application must always be kept safely in an easily ac cessible location and be available at all times in the vicinity of the radial piston pump or close to the m
65. sion 1 0 04 07 2007 Moog GmbH 6 Mounting Planning Lines Procedure 1 Mount the specified half of the coupling to the pump s drive shaft as per the information provided by the coupling manufacturer The threaded bore on the pump s drive shaft can be used to mount the coupling 2 Make sure that the connection and mounting surfaces are clean If not clean the connection and mounting surfaces using suitable cleaning agents Use suitable cleaning rags Do not allow the cleaning agent to penetrate into the hydraulic circu lation loop 3 Ensure that the coupling hub is tightened to the drive shaft or that the drive shaft is lubricated continuously to prevent wear from vibration 4 Transport the pump to the mounting location 5 Mount the coupling to the drive according to the information provided by the coupling manufacturer D Only bolt the pump down after the coupling has been mounted cor rectly 6 Fasten the pump with the coupling at the mounting location Tighten the mounting screws with the adequate tightening torque crosswise gt Chap 12 4 Tightening Torque Page 65 7 For mounting a coupling bell Check the coupling s axial clearance as per the information provided by the coupling manufacturer 8 For mounting a flange Align the pump supports in the direction of the drive 9 For elastic couplings After completing the mounting check the drive to make sure it does not vibrate 6 3 Planni
66. sk of death by electrocution Contact with live parts may lead to severe injuries and even death e Make sure that the machine equipment is at zero voltage CAUTION Damage to property from contamination Missing end caps to the pump connections may lead to con tamination and resulting damage to property e Replace the end caps immediately after demounting the lines on the pump ENTWURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 55 Demounting the Pump 9 Demounting 56 Pre Conditions The pump is idle gt Chap 7 4 Placing the Pump out of Operation Page 50 Demounting location is freely accessible Machine equipment is at zero pressure and zero voltage Operating fluid has been inspected for risks and any necessary safety pre cautions have been taken Standard tools are available Supplementary documentation is available Procedure 1 oase D e Remove the electrical connections from the pump gt User s Manual RKP D Place the collecting tray for leaking operating fluid underneath the pump Remove the lines from the pump Completely drain the pump Attach the end caps and the flange covers to the pump Attach suitable lifting tackle to the pump gt Chap 5 2 Transporting the Pump Page 29 Detach the pump with the coupling from the drive motor Place the pump onto a firm and stable surface 9 Detach the lifting gear from the pump 10 11
67. ston 1 Setting of the pilot valve Zero stroke setting Setting of the metering throttle Pressure pilot valve Orifice 0 8 0 9mm Valve spool Fig 8 Load Sensing Compensator J1 2007 Moog GmbH ENTWURF User s Manual RKP II CA53461 001 Version 1 0 04 07 Compensator Operation 3 Product Description Load Sensing Compensator with p T Control Notch R1 ENTWURF 3 5 5 Load Sensing Compensator with p T Control Notch R1 Metering throttle Manually adjustable throttle valve or proportional throttle valve Pressure pilot valve Manually adjustable proportional pressure valve Q 1 1 5 l min For multiple pumps feeding in one common line only a compensator with a p T control notch may be used This compensator must be set to the higher Ap value 12 E 13 o D2 i 10 11 N t Ap 10 12bar r 2 es pern Tes p Metering throttle for flow settings Ap spring Safety valve p Pmax 30 bar Locked screw Control piston 2 Orifice 0 8 0 9mm Control piston 1 Locknut for the adjustment screw Zero stroke setting Setting of the pilot valve Pressure pilot valve Setting of the metering throttle Valve spool Fig 9 Load Sensing Compensator with p T Control Notch R1 20 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Compensator Operation 3 5 6 Mechanical Stroke Adjustment B1
68. tation Pump is sucking air speed is too high mechanical damage Configure the inlet suction so that the pressure in the suction line is not below minimum limit the speed settings contact us and have damaged parts replaced Volume flow too low or non existent Pump does not cut off leakage in the pump comparing performance of drive motor and pump shows no match wear caused by dirt engine damage Check inlet suction check for wear check adjustable parts contact us and have damaged parts replaced Pressure too low or non existent Pump does not cut off leakage in the pump comparing performance of drive motor and pump shows no match wear caused by dirt engine damage Check cut off seal leaky lines check actuation contact us and have damaged parts replaced Fluctuations in the pressure or volume flow 8 3 Moog Service Addresses Moog Service Addresses Pump is sucking air leakage in the pump wear caused by dirt engine damage unstable compensator Tab 16 Trouble shooting cation engineering repairs and service ENTWURF 54 User s Manual RKP II CA53461 001 Version 1 0 04 07 Seal leaking areas check the configuration of the an tivibration orifice and if necessary use the correct antivibration ori fice check the dimensions of the con trol oil hose and if necessary re place with the correct control oil hose contact us and have damaged parts repla
69. the pressure pilot valve Fig 6 Hydraulically Driven Remote Pressure Compensator H1 ENT WURF 2007 Moog GmbH User s Manual RKP II CA53461 001 Version 1 0 04 07 17 Compensator Operation 3 Product Description 3 5 3 Pressure Compensator with Mooring Control H2 Pressure Compensator The pressure compensator with Mooring control has an intermediate plate in with Mooring Control H2 serted between the pump body and the pressure compensator The intermedi ate plate enables the pump s absorption operation Description Control piston 2 Control piston 1 Intermediate plate Pressure pilot valve Valve spool Orifice Pmin Spring Locked screw elei o a f 3 Intermediate plate CH Locknut for the adjustment screw Fig 7 Pressure Compensator with Mooring Control H2 ENTWURF 18 User s Manual RKP II CA53461 001 Version 1 0 04 07 2007 Moog GmbH 3 Product Description Compensator Operation 3 5 4 Load Sensing Compensator J1 Metering throttle Manually adjustable throttle valve or proportional throttle valve Load Sensing Compensator J1 Pressure pilot valve Manually adjustable proportional pressure valve Q 1 1 5 l min Ap 10 12 bar Pos Description Metering throttle for flow settings Ap spring Safety valve p Pmax 30 bar Locked screw Control piston 2 Locknut for the adjustment screw Control pi

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