SMAC Catalogue - Orlin Technologies Ltd
Contents
1. The ability to do work and verify its accuracy at the same time 011 Linear amp Linear Rotary Actuators Linear Slide Actuators Grippers XY Stages Controllers amp Amplifier CAL12 Stroke mm 10 Force N 1 5 LCA25 Stroke mm 10 up to 200 Force N 8 22 LAL35 LAR35 Stroke mm 25 50 100 Force N 12 10 6 LCS25 Stroke mm 10 Force N 8 12 LAS55 Stroke mm 50 100 150 Force N 25 16 13 GRP20 Stroke mm 10 Force N 8 LXY15 Stroke mm 15 Force N 22 LCC 10 LCC 11 Single axis brushless controller ef MAAC4 7 Multi axes 4 Galil based controller j F f i i S j ally A CAL75 Stroke mm 15 25 50 Force N 25 90 CAL36 Stroke mm 15 25 50 Force N 12 18 a i eee LAL15 LAR15 LAL20 LAR20 Stroke mm 15 Force N 5 LCA50 Stroke mm 25 Force N 40 50 LE Po Force N 8 7 5 LAL55 LAR55 LAL95 LAR95 Stroke mm 50 100 Stroke mm 15 50 150 Force N 100 60 Force N 25 16 13 LAS15 LAS20 LAL300 Stroke mm 50 Force N 202 LASW20 Stroke mm 15 Stroke mm 10 15 25 Stroke mm 11 Force N 8 7 5 Force N 8 Force N 5 LAS95 Stroke mm 15 50 Force N 100 60 a GRP35 Stroke mm 30 Force N 25 Stroke mm 30 Force N 45 LXY25 Stroke mm 25 Force N 422. oO o on N 48 304x90x115 3 gt JJ E T a ond co 48 284x85x160 5 O 202 We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions 5um standard 1um and 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum For pick and place applications Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of maximum force and 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Increase of torque gear ratio Alternative geared motors are available for some units Rotary encoder resolution Consult factory for higher resolution Increase of force accuracy amp Extra long life linear guide lifetime Low friction linear guide Torque and velocity can vary based on your specific application 10 www smac mca com Specifications subject to change N 29104 snonuuop SSe Buo By 14610 M HXMX1 9ZIS 39104 WN WIXEN 2 EN 55x70x25 LCS25 010 5 27 z a z 12 6 NO LCS25 010 7 48 55x70x25 LAS15 015 5 24 120x58x15 15 LAS20 010 5
3. GRIPPER Part Number Examples LAS20 010 55 LAS20 linear slide 10mm stroke 24volt single coil 5 micron encoder LAL300 050 85 F LAL300 linear actuator 50mm stroke 48volt double coil 5 micron encoder female rod end LAR55 100 75 MS MOD674 O e o 5 O 1 o 5 1 O LAR55 linear rotary actuator 100mm stroke 48 volt single coil 5 micron encoder male thread spring mod 674 specification CAL36 015 55F3A CAL36 electric cylinder 36mm dia 15mm stroke 24volt single coil 5 micron encoder female shaft end flying lead and front mount NOTES Series will not have leading zeros e g LAL95 Stroke must include zeros e g 050 Spring must be specified as full return or counterbalance payload and orientation vertical or horizontal On of WW NU WN Agy www smac mca com 4 volt 6 coil 48 volt 6 coil 24 volt single coil 24 volt double cail 48 volt single coil 48 volt double coil 1 0um O 1 ym 0 05pm 5 0um 20um BLANK standard FEMALE MALE CUSTOM VACUUM SPRING 3 Flying Lead 5 Pigtail A Front Mount B Base Mount LCA series only Check availability CA and LCA series only q xed 8ZIS V N 9OUPSUDD Sse Buo JUSIIND XEN By 1469M elefafa a sfasa _ O12x112 036x145 036x155 036x230 Q75x249 Q75x249 75x262 AEE ow NOTE SMAC requi
4. A4909 A 6y sse Buon uw HXMX ZIS N 29104 unwxen N 29104 snonunuog Y N JUe sUuOD 9104 WN enbso Wnuixeyy 2 015 5 24 115x65x20 1 0 09 0 41 017 5 24 140x77 25x35 17 0 22 0 85 500 roe ora a a N 5 24 140x77 25x35 O 00 o1 o oO lt s 5 24 140x77x35 31 o b ho 2 N or 5 24 190x90x35 oO CO N h D gt N k y k b k on a l KI i aloafloa laslo nrn i nia N NO oe O gt gt O1 NO 00 N 1 2 5 24 1 4 190x90x35 5 a 5 24 250x110x55 5 gt Ori oO ms ro 0 2 2 5 2K 28K 500 5000 2 8 0 2 2 5 2K 28K 500 5000 85 10 2 2 5 2K 28K 500 5000 direct or 0 5 85 10 2 2 5 gear 2K 28K 500 5000 box 3 5 0 2 4 5 2K 132K 75 5000 4 2 0 2 4 5 2K 132K 75 5000 1 9 5 0 2 4 5 2K 132K 75 5000 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate duty cycle o oO N 48 250x110x55 5 O 3 En 5 24 250x250x55 10 O o1 Oo Oo 00 L me NI 48 290xX250x55 100 oO h 7 N 48 304x90x115 1 LAR55 CICCI cl ol ol col c IlIcIicIlIc oI Da a De PEP JRE V D Ds D Di vd Di Ds DIDI D DI DD ol or ajl alal asl was wl wstwo wtnpny ata al alr alr aya ya s s aota ro
5. Fax 1 616 554 5762 Email s_curtiss sbcglobal net SMAC Midwest IL Tel 1 312 446 8643 Email haidos gmail com SMAC Mexico Tel 52 462 155 17 69 international 045 462 155 17 69 inside Mexico Email hlecona smac prodigy net mx Europe SMAC Europe Ltd Ikon House Rutherford Way Crawley West Sussex United Kingdom RH10 9PB Tel 44 0 1293 520147 Fax 44 0 1293 539829 Email info smac mca co uk 5807 Van Allen Way Carlsbad CA 92008 Tel 760 929 7575 Fax 760 929 7588 Email infto smac mca com www smac mca com National amp International Offices SMAC The Netherlands Steenovenweg 5 5708 HN Helmond Postbus 172 5700 AD Helmond Tel 31 0 492 472494 Fax 31 0 492 472600 Email info smac mca nl SMAC Germany Turnstr 22c 75228 Ispringen Tel 49 0 7231 8008 760 Fax 49 0 7231 8008 744 Email info smac mca de SMAC Switzerland En Chamard 55b CH 1442 Montagny pr s Yverdon Tel 41 0 79 629 17 49 Fax 41 0 24 430 11 17 Email martin frei smac mca ch SMAC Italy Tel 39 0 338 9069289 massimiliano trabucchi smac mca it SMAC 2011 Specifications subject to change Asia SMAC Japan Shinwa Bldg 2 6 8 Hamamatsu Cho Minato Ku Tokyo Japan 105 0013 Tel 81 0 3 5733 2450 Fax 81 0 3 5733 2470 Email smacjapan smac mca co jp SMAC Taiwan 1F 110 1 Cheng Gong Road San Chong City Taipei County Taiwan Tel 886 2 2974 9732 Fax 886 2 2974 3706 Ema
6. up to 1MB s ad lt P LAC 45 4 axis controller Built in amplifier Mode e Position e Velocity e Force Gearing Independent or coordinated 4 axis motion 8 input 8 output Opto isolated general purpose I O s 6 analog input 4 analog output RS232 Interface MIOE 8 amp S Expansive I O modual 8 input 8 output Opto isolated general purpose I O 16 LAC 20 Double axis brushless controller Built in amplifier Easy expansion to multi axis Mode e Position e Velocity e Force e Step Direction 1 Port per axis RS232 up to 115200 bps CAN bus 2 0B up to 1MB s MAAC4 7 4 axis controller brushed brushless Integrated high end amplifier Advanced math capability Circular interpolation Teach path function Additional controllers can be added to work together on systems requiring more than 4 axes Built in Controller Consult factory for available actuator LAC 1 Single axis controller Built in amplifier Mode e Position e Velocity e Force 8 input 8 output TTL general purpose O s RS232 Interface 3 analog INPUT LAA 5 Single axis amplifier 10 Volt input 3 Amp output wwyw smacl mca com LAC 25 2 axis controller Built in amplifier Mode e Position e Velocity e Force e Gearing Independent or coordinated 2 axis motion 4 input 4 output Opto isolated general purpose O s 2 analog input output RS232 Interface 4 L
7. which measures only 0 5mm thick by using CAL36 series of electric actuator Precise force control of less than 0 05N required Soft Land capability and low friction are key Glass Application Examples e Glass cutting de burring positioning e Glass scoring V Cutting for solar panels and LCDs e Chamfering and bevelling e Measuring surface profile Medical amp Bio Science Welding Scanning 22 Pull test on medical stent used in Catheters Automated screwing caps on a syringe Catheter Tube Welding Push Pull testing of Hypodermic Needles Measuring cells height in two conditions dry and saturated Measuring the amount of wear on a knee replacement plate over x amount of time Medical catheter assembly Soft contact lens moulding Key Operation Applying even and consistent pressure for EDM assembly electronic welding equipment SMAC Advantage Precise control of the contact force to avoid damaging the parts Soft landing profile uses a high speed approach to save time Precise and repeatable positioning Key Operation Moving camera micro scope lens to focus material for inspection or analyse SMAC Advantage Accurate and repeatable force control and positioning with sub micron resolution Compact size Easy set up and programming www smac mca com The SMAC 12 Month Product Guarantee SMAC Corporation designs and manufactures advanced electric actuators All SMAC actuators are quality products specific
8. 24 85x65x20 10 LAS20 015 5 24 65x115x20 15 LAS20W 015 6 24 75x135x20 15 LAS20 025 5 24 85x65x20 25 Oo1 LASW20 011 5 24 85x75x23 1 LAS35 025 6 24 135x90x35 25 LAS35 025 7 48 150x90x35 25 LAS35 050 5 24 135x90x35 50 LAS35 050 7 48 135x90x35 50 LAS35 100 5 24 135x90x35 100 LAS35 100 7 48 135x90x35 100 N LAS55 050 5 24 250x110x55 50 iN s s NO LAS55 050 7 48 290x110x55 50 z LAS55 100 5 24 250x110x55 100 LAS55 100 7 48 250x110x55 100 LAS55 150 5 24 250x110x55 150 LAS55 150 7 48 290x110x55 150 15 ao oO LAS95 015 7 48 90x70x95 LAS95 015 8 48 147x70x95 15 LAS95 025 8 48 180x70x95 25 50 O LAS95 050 7 48 147x70x95 LAS300 050 8 48 210x85x120 50 lalele ale ole lef elelee elef elelee ele _ le NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions 5um standard 20um standard for LCS25 1um and 0 1um optional for most units Consult factory for availability Return spring Prevents the shaft from dropping during vertical operation when power is cut Increase of maximum force amp acceleration 48 volt coil and double coi
9. 5 Multipole Actuators These actuators are equipped with several coils and magnets This allows us to increase the stroke up to 600mm and increases the acceleration up to 10G A typical application for the multipole actuator is the transport of a smaller actuator and can achieve very short cycle times with pick amp place applications Please contact our technical office for further information on multipole actuators MLAS35 250 Linear stroke mm 250 Maximum Force N 60 Force Constant N A 11 Encoder resolution um 5 Wwvww smac mca com 13 Cables Why Use Them SMAC actuators are used in numerous high speed high cycle applications and are guaranteed for millions of cycles For this reason it is imperative that the cables used to connect with our actuators are capable of similar arduous duty cycles and life span Only cables manufactured by SMAC can be guaranteed to meet the rigorous standards required during use Many years of experience has taught us that cheaper third party cables simply are not up to the task required They are in fact one the most common causes of all the technical problems experienced by our customers Cable Chart for the CA series Electric Cylinder ee ee Dual Axis Controller Amplifier Smart Driver Flying lead type or CAH LOD26 03 N A N A CAH LAD26 03 for pigtail type a CAH LSD26 03 LAT 26C 0003 03 GAH LTD26 3 for pigtail type LAT 26C 0003 03 for pigtail type LA
10. 5 r LAL95 015 8 48 14x70x95 15 1 7 6o 05 4 LAL300 050 8 48 210x85x120 5o 202 80 86 08 88 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Linear actuators are also available as linear slides LAS series Options amp Modifications Consult factory for availability Linear encoder resolutions 5um standard 20um standard for LCA25 1um and 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil LAL500 acceleration Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide S ificati bject to ch eee a epee mind www smac mca com 9 Oa abeyon Ww 8401S By 1469M d Aue10y uognjos y 1 poou4 AL eloy udu
11. AD 1 Smart Driver for single axis stepper input to servo output RS232 Interface Select Your Actuator In order to select the correct actuator for your application following parameters should be known Machine Function Mount Details n _ S Mount surface Space Available mm x y z Axis side surface Actuator side surface Horizontal Vertical rod down Vertical rod up Debris Dust Vapor Temperature Harsh Cleaning Chemicals Specifications e S a Soke mmi Moving part Rod Slide Rod Length Full Retract mm Tip Male Female Blank Custom Material requirement Vacuum through shaft Yes No Thread of shaft Standard M Special Features Plating Cable Spring Linear Guide Standard Black anodized Standard Superflex Full return Counter balance Standard Long life Controller or Amplifier Location Cable I O Smart Driver Built In External at m Standard flying lead Number and TTL 24V Yes No Payload Weight gram gram Weight gram 0 Size LxWxH LxWxH netia Shane Seni to rod slide emake 3 Fixed Push only Other www smac mca com 17 Installation Guideline Duty cycle SMAC requires that all units must be operated at less than 40 maximum duty cycle This does not apply to CA series and can be calculated as follows of max force applied x of cycle time it is applied duty cycle For example e 100 force x 40 of cycle
12. LXYM15 Stroke mm 15 Force N 14 27 LAC 15 LAC 20 Single or double axis brushless controller LAC 1 LAC 25 2 axis controller with built in amplifier LAD 1 Smart drive for 1 axis LAA 5 Amplifier for 1 axis wwyw smac mca com Built in Controller Stroke mm 10 15 25 LAR31 Stroke mm 17 27 31 Force N 14 12 11 LAL500 Stroke mm 25 50 Force N 500 LAS35 Stroke mm 25 50 100 Force N 12 10 6 La edhe gt MF ap erry e al lt lt lt oY a LAC 45 4 axis controller with built in amp The SMAC Advantages e Absolute control over force position acceleration and velocity e Direct drive actuator therefore a very high degree of accuracy amp repeatability e Integrated position measuring system with glass scale and optical reader head no wear e Very long lifetime due to oversized linear guides e Force measurement through monitoring of current e Digital and analog in output channels e Ability to switch between operations force position and velocity mode at any time e Extremely high acceleration and velocity e Unique Soft Land function Programmable Features The actuator is totally programmable for force acceleration and velocity and can operate in three different modes Force Mode Force Mode is open loop using no feed back from the encoder The actual position is still monitored but has no effect upon the output Velocity Mo
13. OOO SS exaro iaTa coosos tanir OOO O SSS 2xtatas LAT 200 0008 08_ LaHTD2608 OOOO O SS 2xiarss aTa scoosos amoo OOOO O SSS exar LAT 200 0008 08_ LAHLTD2608 OOOO SS axara aascoosos amoo OO O O SSS xtatsoo LAT 25C 0008 08_ LAHiTD03 O oS eS OCC S GRP2O __ LAT 200 0006 08_ LAH ATD26 09__ LAH RADZE08 SS ereas _ LAT 260 0005 03 LAH ATD26 09 LAH RAD26 08 GRPSOF __ LAT 26C 0005 03 LAH ATD26 03 LAH RAD26 09_ OO S s S ovis o oee e oves o o i oee aeo uxymis T mereno cR OOOO All cables are 3m standard optional lengths are available from 1 to 10m Superflex is available as an option Suitable for robotic applications 1 Requires LAH PT30 25 Jumper to 25 pin cable or LAH PT30 26 Jumper to 26 pin cable as supplement 2 Old type of GRP50 requires LAH GRP26 03 cable www smac mca com 15 Controllers Amplifiers SMAC supplies a range of single and multi axis controllers together with stand alone amplifiers and stepper driven driver Controllers are programmed by mnemonic type command instructions via an RS 232 interface into NVRAM They require no supplementary software LCC 10 LCC 1 1 Single axis brushless controller Built in amplifier Easy expansion to multi axis Mode e Position e Velocity e Force 10 bit analogue output 16 bit option available as Model LCC 11 1 Port per axis RS232 up to 115200 bps CAN bus 2 0B
14. T 26C0003 03 CAH LTD26 03 for for pigtail type Standard Flying Lead LAC 1 Controller Flying lead 8m standard Superflex is available as an option Suitable for robotic applications pigtail type CE E for pigtail type Pigtail CAL1 2 CAL36 CAL75 jaag DE15 Doo LAC 1 Controller Pigtail CAH LOD26 03 0 5m standard 3m standard Extra length to Max 10m 14 www smac mca com Flying lead type or Flying lead type or Flying lead type or CAH LOD26 03 CAH LAD26 03 CAH LSD26 03 for pigtail type for pigtail type for pigtail type Double Coil Flying lead type or MAH LOD26 03 for pigtail type Cable Chart for the LA series Actuator Totaner DuatAxisControier Amplifier Smart Driver Actuator LAC nese tae tas a ansen amooo O eos ASD kareo amooo OOOO OO aeos LAHLSD2G 03 karas amooo OOOO OOO LAD 2GO_ LAHLSD20 03 mass amos O O awe ao karas amooo OOOO OOO ae ASD aaoo amooo OO O awe aso asooo amooo amwe ao a es es Geen es LARIS __ LAT 200 0006 03_ LAHATD2603 LAH RAD26 08___ LAH RSD26 09__ kareo _ LAT 260 0005 08 LAH RTD26 03 LAH RAD26 03 LAH RSD26 03 tana a a S A arnas aaoo LAH ATD26 03 LAH RAD2603 LAHRSD2003 e A a S A LARSS acoso Lanao LAH RADoS LARRSDO3 karas ATascooosos LAHATDo8 LAH RADo8 LAHRSD03 LAR300 __ LAT 25C 0005 03 LAH ATD 03 LAHRADo8 LAHRSD03 Oooo T e a xtalisrn araco anoo O
15. ally designed and built for long service Therefore all actuators appearing in this catalogue are guaranteed for a period of twelve months from the original date of shipment from our factory This guarantee is limited to a one time replacement or rebuilding of any actuator which should fail to operate properly Actuators must be returned with transportation prepaid and received at our factory within the guarantee period They will be returned to the customer at the expense of SMAC No claims for labour material time damage or transportation are allowable Actuators damaged as a result of misapplication by the customer are excluded from this guarantee The guarantee does not apply to loss or damage caused by fire theft riot explosion labor dispute act of God or other causes beyond the control of SMAC SMAC shall in no event be liable for remote special or consequential damages under the SMAC guarantee or under any implied warranty The above guarantee is our manner of extending the engineering and service resources of the SMAC organization to assure our customers long and continued satisfaction The SMAC Rebuild Program Actuators no longer covered by the SMAC guarantee can be rebuilt under the SMAC rebuild program Our continued research and development program extends the life of our actuators making them even more reliable under adverse operating conditions Actuators returned under this program are completely disassembeld ins
16. apabilities such as cap height torque limit force required to press in and even check the clicks on child proof caps e High Speed on the Fly Labeling The label applicator SMAC actuator matches the speed of the con veyor as the product through Adjustable speed and height for the different kind of products and then Soft Land with controlled force e The Bottle Carton Ejector for Filling Lines Programmable force amp speed control adapt easily to differ ent size of bottles and fill level Total out and back is 50ms 1200 min e Parts Feeding 50 000 cycles hour 24 7 operation Measuring Thickness of Thin Flexible Glass Problem Accuracy of the current air cylinder LVDT and force control system Solution The customer used the Soft Land feature of the SMAC LAL20 in conjunction with a load cell mounted on the rod of the SMAC actuator The LAL20 is controlled by a dual axis LAC25 Glass Grinding Problem The grinding process produces a 125m finish with less than a 50um variation Damage to the glass at the beginning and end of the grinding cycle is caused by inadequate force control of the air cylinder which is driving the grind wheel The force required is 2 to 4 Newtons with a 5mm stroke Solution Customer was able to land softly on the glass panel and provide a constant force using the force mode of the LAL55 at both beginning and end of the stroke Glass Scoring V Cutting e Scoring Organic Light Emitting Display OLED
17. bing option moving coil magnet assembly with high strength neodymium magnets linear encoder with index rotary home sensor precision machined body with doweled mounting surface rod end configuration option wWww smac mca com Moving Coil Technology Voice Coil At the heart of all SMAC actuators is the moving coil also described as a voice coil actuator The essential principle is the same as you will find in any permanent magnet loudspeaker The coil is enclosed in a magnet housing and by passing a current through the coil a magnetic field is generated The amount of force generated is governed by the equation FaNIB where F is the force generated N is the number of turns in the winding Constant l is the current flowing through the winding and B is the magnetic flux Constant COIL Therefore doubling I current doubles F Force CENTER POLE Hardware Configuration voice coil actuator servo voice coil actuator on SMAL controller LA 1 LAC 25 controller external control I O analog Eo signal cable P Hardware with SMAC Controllers Hardware with SMAC Amplifier 6 www smac mca com Part Numbering Sustem MODEL SERIES STROKE LIOA 4sag0I3Na LIVHS ANNIWA DNIHdS SIGS zzz BuNnUNOW 2 POLO CEO CO eee CYLIINDER gt gt gt m r LINEAR m LINEAR ROTARY SLIDE XY TABLE A rre aK gt PD lt J
18. de Velocity Mode allows the actuating rod to be moved with a given velocity acceleration force and direction Typically used for a Soft Land routine Position Mode Position Mode will allow the actuating rod to be moved to various positions along the stroke using acceleration velocity and force It is possible to perform absolute relative and learned position moves What is a Soft Land SOFT LANDING The Soft Land is a routine which allows the actuator rod or gripper jaw to land on the surface of a component with a low programmed force This is particularly useful for handling delicate or high value components POSITION The routine consists of a controlled low force approach in velocity mode whilst the position error is constantly monitored Once contact is made the position error builds up until a pre programmed figure is reached CEPE ett resulting in the rod maintaining position on the surface scum Dara ia i of the component force to go waiting for to press amp following hold error LU oO ce me Start position move to Switch from Low force contact point pre position in high position to velocity Following error is triggered speed mode move to have low impact energy www smac mca com 3 Electric Cylinder The CA range of multi patented electric cylinders have been designed with the most demanding amp arduous of automation tasks in mind That s why they ar
19. duty cycle Please see page 15 or user manual for further explanation on how to calculate 90J0 snonulju0D 90J0 Snonulju0D LXY25 We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions 5um standard 1um and 0 1um optional for most units Consult factory for availability Increase of maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration 12 wwvw sSmac mca com Specifications subject to change Multi Axis System SMAC is pleased to introduce its range of multi axis control solutions These systems are able to learn and follow a 3D contour or motion path with a high degree of speed precision accuracy and repeatability All combinations of SMAC actuators can be used linear linear rotary linear slide and XY stage axis Ideal applications are measuring and testing QC dispensing Bonding machining CNC scoring and cutting to name a few SMAC multi axis 3D systems are unique they enable total programmability of speed position and force all at the same time with an exceptional degree of accuracy and repeatability SMAC multi axis systems offer a wide range of solutions with a number of highly flexible control interfaces LXY15 amp LAL95 LAL35 LAL95 amp LAS95 LXY15 amp LAS9
20. e ideal for high speed packaging labelling amp bottling applications pick amp place systems parts feeders amp electronic assembly machines along with many many others where the need for speed accuracy precision amp repeatability is paramount They have been designed to replace amp fit exactly where standard pneumatic cylinders are currently used but need continuous repair replacement amp maintenance due to high cycle rates shock amp wear With the SMAC CA range these shortcomings are eradicated Linear e Stroke up to 50mm force up to 90N position encoder resolution 5um standard 1 and 0 1um option for most actuators e Programmable force position acceleration and velocity encoder permanent magnets moving coil CAL36 series center pole flex cable glass scale linear guide spline shaft SO rod end configuration optional 4 www smac mca com Linear and Linear Rotary Moving Coil Actuators Linear Rotary e Stroke up to 200mm force up to 500N e Multi turn servo motor torque up to 1Nm position encoder resolution 5um Gearbox velocity up to 5000 rpm standard 1 and 0 1um option for most resolution up to 50 000 increments per actuators revolution e Programmable force position e Programmable force position acceleration and velocity acceleration and velocity rotary servo motor assembly rotary home index connector vacuum connection option vacuum tu
21. force may be applied continuously under the following conditions e missed target position e excessive friction e equipment malfunction i e jam If left undetected this can cause destruction of the coil in some units A servo program should perform the following checks regularly e Re home to assure target position has not shifted beyond end of stroke e Time outs to shut power down within 10 seconds of error detection e Following Error Limits software safety e Check limit switches e Check temperature sensor Mounting If the actuator is mounted vertically the shaft drops down when the actuator is powerless It is possible that other moving parts of the machine may damage the actuator at this position A return spring would hold the actuator in an upper position when it is powerless A safety function in your machine should check the actuator s current position before other components may move into the working area of the actuator 18 www sSsmac mca com Individual Modifications Many of our standard actuators listed on previous pages are compatible with both add on options and modifications In addition to the standard vacuum and spring option SMAC can offer the following modifications subject to approval by the factory Linear Guide Options Increased rigidity and side load tolerance can be gained by using a higher specification wide guide Additionally in force sensitive applications we can fit a lo
22. il sales smac mca com tw SMAC Korea 3F 275 12 YoungHyun Dong UiJungBu Si Gyunggi Do S Korea Tel 82 70 8784 9006 Fax 82 31 851 6015 Mobile 82 10 3934 9006 Email smac korea yahoo com SMAC China Shanghai Shanghai ZIZHU Science based Industrial Park 5004 5005 Room 5th Floor 2 Bldg 555 Dongchuan Road Shanghai 200240 Tel 86 0 21 6435 1661 Fax 86 0 21 3429 0092 Mob 86 0 133 1186 5359 Email smac sh 163 com SMAC China Beijing Tel 86 0 10 84965726 Fax 86 0 10 84965726 Email emily smac china com
23. l options are available for some units with 24 volt single coil Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Specifications subject to change WH SimmacCc mca Conrm 11 wuu oq ebeo 6y 14619 M HXMXJ ZIS sixy 18d 8yO11S 90104 snonuljuoy JUB SUOD 39104 90104 snonuluoy JUB SUOD 39104 SSe Buo Q NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 15 or user manual for further explanation on how to calculate We manufacture actuators to our suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions GRP20 1um standard and 0 1um optional GRP35 amp GRP50 5um standard 1um and 0 1um optional Increase of the maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Increase of the force accuracy amp Extra long life linear guide lifetime Low friction linear guide XY Stages oa beyoA SSe Buo By 14610 M HXMXJ ZIS sixy Jad 8YO11S 9104 WNWIXEN JUB SUOD 39104 9104 WNWIXEN uge suop 39104 By sse BulAoyy LXY15 LXYM15 015 24 48 230x242 5x55 15 francs 5 9 9 8 127 06 eaer 6 6 11 NOTE SMAC requires that all units must be operated at less than 40 maximum
24. om Pick amp Place Problem e Different pick up height due to mechanical tolerances e Low throughput of the machine e Position accuracy linear and rotary e Constant force for positioning needed Pick amp Place Process o o rt a w NOILLISOd o 2 Softland 2 2 3 SMAC Solution e Finding the chip surface with the Soft Land function to avoid damages on the parts High speed positioning with a direct drive system High resolution positioning up to 0 1 micron Up to 50000 counts revolution 0 007 degrees Controlled precise force Shaft run out 20um standard gt 10micron option Accurate repeatable positioning at 2 encoder counts Programmable force torque position and velocity in all axes 1 H l1 E i Pick amp Place Application Examples i oan U a A 1000ms 2000ms Die bonding PICKUP ROTATION PLACE 3 3 5Kg f Smart Card IC chip mounting Gauging amp sorting parts Handling small and fragile components Tapping Application 0 38mm Diameter Smart Tapping for a watch manufacture by using LAR35 050 55F The diameter of the part is about 3 5mm and the hole to tap is about 0 38mm Key Features e Precise force control e Soft Land capability e Precise position control e Verify thread as the part being tapped Application Simplifying the disc drive assembly system by replacing three devices with one linear rotary actuator Problem e Difficult to keep precise height alignment at
25. pads Touch screens Valves sensors and relays PC Keyboards ATM keypads Springs door latches etc The SMAC Advantage Verify hysteresis and switch differential Accurate simulation of human motion profiles Combined force and position measurement High speed life testing 1 000 000 cycles in 8 hours QA reporting functions to verify 100 test Verification of Oversized undersized thread Number of threads Cross thread Thread depth No thread or dislocated thread Screw thread parameters Pitch measurement Major Diameter Pitch Diameter Shallow blocked hole Minor Diameter Increase of torque gear ratio or higher rotary encoder resolutions are available Measuring Bore Gauging and Groove Inspection Airbag components Fuel Injector Plug Assembly part inside the fuel injector XYZ Mini CMM Internal and External Diameter Gauging Height Gauging Thickness Gauging Multiple Point Gauging Resolution 5um 0 0002 inch to 0 05um 1 968x107 inch e Verifying the depth and diameter of 50um x 50um small pockets in a drum for cigarette manufacturing Problem The previous inspection system included a vision system that measured the diameter of each hole but not the depth The depth could only be verified by manual spot checks SMAC Advantage e Precision amp contact measuring the previous system could only measure diameter but not the depth e Fully automate the verification process wwyw smac mca c
26. pected and rebuilt to current operating standards wherever possible tested and returned within a few days for a reasonable charge typically 35 of standard list price For 90 days from date of shipment from our factory all rebuilt actuators carry the same guarantee as provided for new actuators SMAC products have been tested and found to be fully compliant with EN 50082 2 amp EN 55011 Group 1 Class A Terms amp Conditions of Sale SMAC manufactures and sells actuators controllers and cables It has a standard warranty policy covering these products SMAC does not offer integration services These are the responsibility of SMAC distribution and their customers This means SMAC takes no responsibility for software programming mechanical designs and all other engineering involved in a project using SMAC devices SMAC may at its discretion offer technical recommendations or suggestions to help its customer the distributor on a particular application SMAC will only do this once a signed release of responsibility is received from its customer U S and world wide patents issued amp applied for SMAC improves its product line on a continuing basis Specifications and mechanical dimensions are subject to change without notice Please consult factory before proceeding with your design www smac mca com 23 North America SMAC Midwest MI Suite 175 4595 Broadmoor Ave S E Grand Rapids MI 49512 Tel 1 616 554 5672
27. pick and place locations e The manual tuning since the end of stroke is a physical adjustment and not programmable e The rotary axis is not able to determine position or the linear movement thus neither the pitch the number of rotations nor the first thread CCW can be confirmed e The cost of the combination an electric screw driver attached with 2 pneumatic slide can run up to US 10 000 The SMAC Advantage e SMAC linear rotary electric actuator is an all in one off the shelf solution A long stroke with fast approach Soft Landing function at both linear and rotary positions Constant accurate force control while threading Monitoring the torque and pitch verification Good shallow cross or no threads as well as the precision of the thread are detected through linear position feedback e SMAC provides this at 50 less the cost of the previous method Application image with a LAR31 series linear rotary actuator Wwvww smac mca com 21 e Cup dispensing High speed dispensing at 400 per minute Replaces pneumatic cylinders for higher speed longer life and quiet operation e De blistering Popping pills is the machine which automates dispensing of tablets from foil and plastic containers Key points are speed force control stroke adjustment and noise e Capping of bottles Cap rotates to engage slot Detect and report no obstructed nozzle SMAC actuators can adjust force and torque show the different quality check c
28. res that each CA series unit must be operated at less than suggested duty cycle Please see page 8 We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Encoder resolutions 5um standard 1um 0 1um and 0 05um optional for most units Shaft ends Male Female Blank and Custom Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Mount Face mount standard foot mount or threaded mount CAL12 series only 8 www Ssmac mca com Specifications subject to change Linear Actuators 35 se ge 258 283 45 6 LCA25 010 5 24 557x35 10 3 6 0 027 LCA25 010 7 48 55x7ox5 10 122 5 8a 0 027 _ LEAS LCA25 010 3 48 6ox5x25 10 2 9 145 008 05 a LCA25 025 3 48 6oxt3ox25 25 22 9 145 008 055 z LCA25 050 3 48 6Oxt55x25 50o 22 9 145 008 TBV d LCA50 LCA25 100 3 48 60x205x25 100 22 9 145 008 TBV Pi dl LCA25 200 8 48 60x310K25 200 22 9 145 008 _ TBV_ LAL15 LAL20 010 5 24 658x20 10 8 32 55 007 030 LAL2O LAL35 100 5 24 13x80x35 100 6 24 35 01i 17 4 LAL55 150 7_ 48 250x110x55 150 195 8 125 04 4
29. time 40 duty cycle e 60 force x 50 of cycle time 30 duty cycle e 40 force x 100 of cycle time 40 duty cycle Recommendation from SMAC is that the duty cycle must not be exceeded over a one second time period NOTE Failure to observe this duty cycle recommendation may result in the actuator sustaining damage through overloading Overloading will overheat the coil and may cause deformation or an impact on the magnet housing All CA series units must be operated at less than below suggested duty cycle LS 24V 48V Continuous Force Peak force applied for duration shorter than 0 4 sec in one second interval force mode 40 of peak force continuous Force Mode The specified current may be applied continuously to generate the desired force However the recommended continuous force limit should be set in the control program In vertical operation the actuator rod will drop when power is cut off The rod in a lowered position may be damaged by other moving parts in the machine A return spring optional feature will keep the rod raised A safety lock out should be installed in the machine program to confirm the rod location before another interfering component can be moved SMAC actuators are equipped with these safety features e Limit switches indicate end of stroke e Index line home position used to monitor absolute position e Breakaway shaft optional Safety Considerations Unintentional full
30. w friction guide Double Coil Integrating an extra coil can enhance both force and acceleration Custom Nose Bush An extended nose bush with increased side load tolerance are available on many models We can also offer scraper and wiper seals around the shaft to protect the bearings from excessive wear in harsh environments Custom Shafts In addition to the standard male female rod ends we can also offer options such as breakaway shafts and custom shaft diameters 10pm T I R Total indicator run out under 10um is available on several linear rotary models Rotary Increased torque gear ratio can be gained by using alternative geared motors or direct drive motors Higher rotary encoder resolutions are optional Please consult factory for availability If a longer life rotary is required then we can fit a brushless rotary motor Flying Lead Instead of the standard chassis connector we can offer a flying lead option The flying lead is standard for all the CA series actuators except the CAL35 series Cable Options Whenever an SMAC actuator is mounted to any 3rd party device such as a gantry or multi axis robot SMAC strongly recommends that a superflex cable is used Cable lengths with a standard of 3 meters up to a maximum of 10 meters can be offered Wwvww smac mca com 19 Sample Applications Switch Test Application Examples Automotive switch test Cell phone keypads membrane key
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