MOTORHOE RL 3 (1+1) - Meccanica Benassi Spa
Contents
1. 1 a BI For the points 4 and 7 see the successive paragraphs N B Do always the above when the engine is switch off 4 Check the engine oil level engine with no oil enough can be seriously damaged please read the manufacturer s instruction booklet to get more information Always check 1f there 1s enough fuel in the tank Check the transmission oil level cap B fig 5 Check the correct handlebars adjustment and blocking Assemble the tiller covers and extensions Assemble the tiller Assemble the spur support and spur Fig 5 Is necessary thread into the pivot the support handlebars the adjustment toothed support C fig 6 handlebars a Na washer RS fig 6 ASN e and finally the fixing nut D fig 6 C P i It is possible block the handlebars in the wished position closing the nut D by the handle Fig 6 ATTENTION i en g The toothed support C must be turned with the round teeth upward Furthermore the teeth on the support must joint with the teeth on the handlebars base HANDLEBAR ADJUSTMENT IMPORTANT Handlebar is adjustable in height and on the side ways with the possibility to block it in the wished position do this by the nut D fig 6 After blocking the handlebars check that teeth of the blocking device are well connected Check the correct blocking periodically especially every time before starting the work 142. MOTORHOE NOTE The manufacturer aims at ever improving both design and quality of his products As a consequence even though this manual includes latest and most up dated information available when printed there might be small differences between Your power hoe and the information reported in this manual For any doubt or uncertainties on this manual please call our authorized dealer This manual is integral part of this power hoe and should always accompany this machine when sold 6 USE N INFORMATION ON A SAFE USE OF THIS MACHINE N 1 This machine has been designed and manufactured for being used by one operator only and is driven by means of the appropriate handlebars Any other use is not permitted 2 Before operating the machine read the Use and Maintenance manual thoroughly so that you are fully aware of all the operating controls and safety aspects of the machine 3 Do not under any circumstances transport people or objects on the machine 4 Always ensure that the machine s safety devices are correctly mounted and in perfect working condition 5 Before use check that all the controls in particular the clutch and the Motorstop are in good working order 6 Any modifications or spurious parts being fitted without the Manufacturer consent will nullify the guarantee and any possible resulting damage will not answered for 7 This machine must not be used by children or inexperienced persons 8 Before opera
3. lt Put accelerator lever in starter fig 10 lever with ai R ELLUL correspondant sign position Hold the start handle fig 9 part E of the recoil starter with one hand only and pull smoothly until the ratchet gear Fig 9 engages and pull sharply starter Once the engine starts the rope has to be left gently as far as j completely wound Once the engine starts put the accelerator lever fig 10 to A F the lowest gear position and let the engine warm up D Towext gear o Fig 10 16 SAFETY DEVICES IMPORTANT The main function of the lever 2 fig 11 is to put the tiller in movement This safety device disengage the tiller if the operator for any possible reason leave the hand F fig 11 IS VERY IMPORTANT BEFORE USING THE MOTORHOE VERIFY CAREFULLY THE RIGHT FUNCTIONALITY OF THE SAFETY DEVICE IF YOU HAVE ANY DOUBT ABOUT THE CORRECT FUNCTIONALITY CONTACT OUR AUTHORIZED AFTER SALE SERVICE POINT IS FORBIDDEN FASTEN UP OR BLOCK THE CLUTCH LEVER WITH THE HANDLE F 9 17 CONTROLS WORKING ACCELERATOR LEVER MAX For engine Honda GCV 135 s O STARTER Lever completely behind MIN a MAX Lever completely forward MAX Lever in MAX position and also in STARTER position Lever completely down stops the engine MIN a Fig 12 O STOP CLUTCH LEVER Lever part 2 fig 13 down transmission engaged motorhoe goes for
4. ASSEMBLY TILLER PROTECTION COVERS N IMPORTANT N The tiller 1s protected by a cover that MUST BE ALWAYS _FITTED DURING THE WORK WITH THE MACHINE In compliance with safety and accident prevention regulations protection covers must be always fitted before starting the use of the motorhoe by the fixing screws see fig 7 During every use verify the correct fixing Fig 7 Tiller protection covers and fixing nuts TILLER The tool holder shaft has a got a cylinder profile so that the tiller may be quickly fitted see fig 8 Clean tiller hubs 1 the tool holder shaft 2 and lubricate with grease in order to make easy its assembly and disassembly Fit tiller hubs 1 and disc 3 on the tool holder shaft fixing them by screw 4 and nut 5 NOTE The cutting part of blades must be always put towards the running direction Each time you start working verify that screws and nuts are well tightened SPEED COURSE Fig 15 ENGINE START UP E Follow the instructions contained in the engine s USE AND MAINTENANCE booklet Before starting the engine up always check the following There is fuel in the tank oil is at the right level in the gear box fig 5 part B A Hold the clutch control lever lifted fig 11 part 2 Pn 8 A NEVER FASTEN UP OR BLOCK THIS LEVER Ndi Make sure that the gear shift lever is in U NEUTRAL position see control signs As gt
5. ING TO USE THE MOTORHOE Change oil after 300 working hours draining it by the cap S located on the lower part on the support crown fig 19 For do this is necessary unscrew the screws T that closes the cap Put fresh oil by the cap U fig 18 that is also a breather cap All the transmission and gearbox elements are in oil bath So is necessary check the oil level by the screw B and add fresh oil by the cap U located on the left part on the gearbox from the driver s side 13 IF YOU NEED SPARE PARTS PLEASE PUT YOU IN TOUCH WITH MECCANICA ms INI YA 9 WY R GE Sorat ENASSE srs DOSSO FERRARA ITALY Via Statale 325 Tel 0532 848091 Telefax 0532 848272 www benassi meccanica com e mail info benassi it HOW TO DO TT CLEARLY SPECIFYING IN WRITING a NAME OF THE MACHINE b FRAME NUMBER c POSITION CODE NUMBER AND DESCRIPTION d QUANTITY FOR ANY SPAREPART YOU NEED CONSULTING THE RELEVANT SPAREPARTS BOOK
6. MARKING Marking Sample CE mark is on the handle support ames MECCANICA BENASSI s rhs do 44040 DOSSO VIA STATALE 325 FERRARA ITALY E POTENZA KW MASSA KG ANNO 2000 TIPO NIS 3 CONDITIONS AND USE LIMITS This manual gives you general information on how this machine should be used and maintained For any technical problem please call Your confidential dealer This machine has been designed to be used in compliance with what specified in the machine descriptions and safety warnings of this instructions manual Any other use is not allowed The manufacturer is not responsible for damages caused by any use then the intended use The user is fully responsible for any possible risk Use maintenance and repair clauses prescribed by 6 e A the manufacturer are also integral part of the machine intended use Only people familiar with this machine and well aware of its hidden risks can use repair and maintain it The manufacturer is not responsible for damages caused by non authorized changes made on this machine Besides warnings mentioned in this manual please also comply with general regulations on safety and accident prevention of EEC and the country in which this machine will be operating 3 WARRANTY If in doubt on causes and possible solutions for a certain trouble please call our authorized dealer This should be absolutely done during the warranty period since any re
7. ePATR AP e GB ABS 03 07 a i F CCIAT MECCANICA BENASSI sn MOTORHOE RL 3 141 USER S MANUAL 1 FOREWORD Pag 0 2 IDENTIFICATION AND MARKING Pag 0 3 CONDITIONS AND USE LIMITS Pag 1 4 WARRANTY Pag 1 READ THIS MANUAL CAREFULLY 5 MACHINE START Pag 1 6 SAFETY RULES Pag 2 3 All rights reserved 7 PACKAGE OPENING Pag 4 This manual cannot be either reproduced or released without the 8 WARNING SIGNS Pag 5 manufacturer s prior written consent 9 CONTROL SIGNS Pag 5 PRINTED IN ITALY 10 TECHNICAL FEATURES Pag 6 1 FOREWORD 11 TECHNICAL DATA Pag 6 12 PRECAUTIONS BEFORE STARTING Pag 7 13 HANDLEBARS ASSEMBLING Pag 7 14 ASSEMBLY Pag 8 15 ENGINE START UP Pag 9 This symbol is used to highlight an important safety information If 16 SAFETY DEVICES Pag 9 this information is ignored people are in danger either of possible injures even serious ones or death 17 CONTROLS WORKING Pag 10 18 ADJUSTMENTS Pag 11 IMPORTANT ws A 19 MAINTENANCE Pag 13 This term highlight special precautions to be taken in order not to damage the machine ENGINE Use and maintenance instructions of this engine are mentioned in the relative manual copy of which is always supplied with every machine 2 IDENTIFICATION AND MARKING Machine serial number is printed on the drive box IMPORTANT NOTE Always mention the machine serial number when calling our technical service or when ordering spare parts
8. fire warning signs DANGER Read use instruction Blades and rotating parts in operation Keep hands and feet BD away DANGER DANGER Risk of burns AN Keep children away from the ahi T a AR machine 9 CONTROL SIGNS Engage tiller movement FORWARD F AND REVERSE SPEED R SELECTOR NEUTRAL in central ACCELERATOR HANDLE position WITH ENGINE STOP AND STARTER ATTENTION THIS SELECTOR IS LOCATED DIRECTLY ON R THE GEARBOX LEVER I j 10 TECHNICAL FEATURES n 1 MAIN PARTS Se 1 Accelerator handle with STOP engine 6 SPEED 2 Transmission DIRECTION Engaging Disengaging Lever SAFETY DEVICE 13 3 Handlebars 4 Handlebars adjuster 5 Engine pull start CANAS 6 Tank Fuel filler See engine 12 ih instruction booklet KN gt 7 7 Front wheel accessory ee 8 Cover tiller protection 11 a n Dia RN 9 Tiller 10 Extension Cover tiller protection lt s 11 Spur l 12 Support spur 10 13 Gearbox lever 9 Fig 2 8 11 TECHNICAL DATA 4 stroke engine Recoil starter Transmission by gears Clutch by belt with lever engaging disengaging 1 forward speed 1 one reverse Handlebars adjustable in any position Tiller protection cover with extension Safety device for advancement stopping if the operator is absent STANDARD 600 a pn Bee 1200 12 PRECAUTIONS BEFORE STARTING
9. inder head exhaust etc clean to avoid a build up of debris that will overheat the engine 40 Whenever possible stop the machine on level ground 41 If leaving the machine for a long time ensure it is inaccessible to children and inexperienced people Close the fuel tap af fitted 42 Do not leave the machine with the engine running 43 The maintenance instructions of the machine must always be carefully followed and worn parts replaced when necessary 44 If the machine is to remain unused for some time clean it accurately and insert the appropriate protections 45 Apart from the previous items it 1s necessary to take heed of the specific safety norms in force in the Country where the machine is operating 7 PACKAGE OPENING N CRUSHING DANGER NB MACHINE NET WEIGTH Kgs 40 Open the carton from the upper side Keep away all the free elements for the handlebars assembling see chapter 13 pag 7 for the tiller set assembling see chapter 14 pag 8 Keep away the machine s body ATTENTION When You are keeping away the machine from the carton pay attention to use adequate strips to the weight of the machine and respect scrupulously the safety rules EFFECT THE CORRECT ASSEMBLING of the free elements on the machine s body see chapters 13 et 14 for assembling Fig 1 8 WARNING SIGNS WARNING Comply with what DANGER specified in control warning and Risk of
10. ion Danger of scalding 22 Always wear close fitting clothes and anti slip shoes or boots For safety reasons avoid using loose clothing 23 Make regular checks that all bolts and nuts are well tightened De 24 Keep the area of work clear and clean 25 Only use the machine in clear visibility 26 Avoid working with blunt cutting blades 27 Pay maximum attention and use good sense when operating the machine 28 If you hit any objects during work stop the machine and check for any damage immediately 29 During movement to and from the area of work disengage the Power Take Off P T O 30 Do not under any circumstance attempt to by pass the motor stop device or remove the disengagement device The machine would result having no safety precautions and would be extremely dangerous 31 The machine s speed must always suit the conditions and the environment 32 Do not perform cleaning or maintenance operations of the machine when the engine is running 33 Avoid sharps turns when travelling up hill down hill or across steep slopes 34 In steep descents do not disengage the drive and do not change gear 35 When possible avoid working up or down hill Always travel across the slope 36 Do not work on very steep slopes max 30 37 Avoid overfilling the fuel tank 38 If there is fuel in the tank avoid tilting the machine during maintenance or adjustment 39 During use keep the hot sections of the engine 1 e cyl
11. pair made by non authorized workshops makes this warranty null and void Bear always in mind that the authorized dealer has all special tools technical specifications and spare parts necessary for properly fixing the machine Therefore he should be called in case of any doubt on maintenance specifications and or procedures Some pages of this manual might not be perfectly right due to misprints or production changes For this reason call Your dealer before being perfectly familiar with this machine and personally maintaining this machine For further information on use and maintenance of this machine ask your authorized dealer for the proper technical manuals Our materials have 12 months warranty coverings and electrical parts are not included The manufacturer agrees on replacing those parts considered as faulty free of charge Purchaser will be charged with labour costs necessary for repairing the machine and possible transport costs Both the warranty claim and the returned piece should always be addressed to our Spare Parts Department and accompanied by regular freight bill mentioning all the machine details As far as materials available on the market especially engines are concerned regulations of our supplier will apply and applications for possible technical service should be addressed to the local specialized technical service centres 5 MACHINE START READ CAREFULLY THE WHOLE MANUAL BEFORE STARTING THIS
12. ting the machine check that the area is clear and free of debris and that there are no people within the working area danger zone The operator will be held responsible for the safety of third parties if these are found within the working area of the machine Do not use the machine under these conditions 9 keep clear of cutting blades at all times while the machine is in operation Pay particular attention when reversing keep hands and feet clear 10 Use the machine only with the handles in the correct working position This allows a safe working distance between the operator and operating area 11 Use only original accessories and spare parts to guarantee safety and correct operation of the machine 12 Stop engine before refuelling and remove ignition key if fitted 13 Handle the fuel with care to avoid spilling on the machine clean any spillage immediately 14 Never refuel in confined places in vicinity of open flames or near the source of sparks No smoking 15 Before starting the engine check that all the controls are in the idle position 16 Do not smoke when starting the engine 17 Do not run the machine in a confined area as toxic exhaust gas can kill 18 Plan your work before commencing 19 Do not use the machine when you are tired 20 Engage the clutch gradually sudden engagement could cause the machine to rear up 21 The area next to the engine exhaust will most likely reach temperatures above 80 Attent
13. ur s deep Turned spur solution see fig 15b ll BELT TENSION AND CLUTCH LEVER Remove protection cover fig 16 Part N unscrewing the 2 screws fig 16 Part O Verify that belt fig 17b is well pulled with clutch lever down fig 13 e 17a Part 2 while with the same lever up belt is free to move inside pulleys fig 17b Part PM e PD On the contrary it is necessary put the engine in its right position unscrewing its screws fig 16 Part Q by sliding it along slots of its support Done this adjustment fix the engine and fit the protection cover again fig 16 Part N IMPORTANT It is better that this adjustment is done by a specialized person N Fig 16 S NG i O Belt tighter EP Engine pulley Belt PD Driving pulley The belt tension 1s granted during the working from the belt tighter controlled by the lever part 2 fig 17a So during the belt tension adjustment can be necessary act also on the lever s part 2 fig 17a adjuster part 1 fig 17a 12 19 MAINTENANCE Lubricants types ENGINE Follow carefully the instructions contained in the relevant use and maintenance booklet TRANSMISSION AGIP DIESEL SIGMA SAE 30 IMPORTANT TRANSMISSION LUBRICATION Check the transmission oil level by the screw B located on the left part on the gearbox fig 5 18 Never put oil beyond the level for the correct working of the clutch CHECK THE OIL LEVEL EVERY TIME THAT YOU ARE GO
14. ward or back depending from the speeds engaged Lever part 2 fig 13 up transmission disengaged the motorhoe Stops For adjust the belt s tension act on the adjuster part 1 fig 13 IS VERY IMPORTANT BEFORE USING THE MOTORHOE CHECK THE CORRECT FUNCTIONALITY OF THE SAFETY DEVICE DON T FASTEN UP OR BLOCK THIS LEVER SPEEDS ENGAGEMENT 1 Keep the clutch lever part 2 fig 13 up 2 Put the control speeds lever part 3 fig 14 in the wished position See the speeds sticker on the gearbox rod fig 14 and control signs 3 Speed up the engine by the red hand fig 12 and put down gradually the clutch lever part 2 fig 13 for putting in movement the motorhoe 4 Keep the clutch lever up for disengage the speeds and put the lever part 3 fig 14 in neutral position WARNING Is always necessary put the engine at the lowest gear for changing the speeds leaving up the clutch lever x N F g t o 4 o N l f q A Fig 14 CTT Tee 10 18 ADJUSTMENTS SPUR AND SPUR COUPLING The spur coupling G fig 15a must be assembled to the rear part of the motorhoe body by the spline H fig 15a fixed with the key DP fig 15a The spur L fig 15a must be threaded inside the hole of the spur support and fixed by the screw M The spur coupling can roll on the key so that the spur is free to swing for a certain angle So is possible to adjust The sp
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