**S2-125 ³»Áö060930 - ProductReview.com.au
Contents
1.2. N TRUNK LAMP LIGHTING SW START SW 12V FILLER CAP COMBI SW FUSE ASS SWITCH BEEN SIDE STAND SW CP 02 SENSOR TW TP MAPAT SCAN 099 9 CY B D mon fes sor e GON 3 5 990 H B dox Et 5 BATTERY 888 sn PP 6 YR B RW W Al 5 2 6 ral lt 3 G l m 1 2 4 3 2 1 E HE as ENGINE R R RW L1 T V ENGINE am ae RY ve v Gian r YR R WR GL ega vaag Ead 8 S26 EXE FRAME Gy ts 1 GW H SHIELD WIRE Ger vm vr Cs vm vw HIGH BEAM Br L 8 s s Bril EN GN Br Br vw n o o 5 ls Sb Sb PINE md Cen mi og pe esit JE PL 5 43 Lav 6 8 shR ow v WR 6 P Pw 3 5 5 5 82317 1 A NEN CN 8 TURN LH 21 5 30 22 34 2 42 4 20 18 19 3 28 26 27 23 31 E 5
3. FRONT CALIP ER 3 Remove the front caliper assembly from the front fork by removing the fixing bolts eDo not operate brake lever after the front wheel is removed It will make wheel assembling difficult 4 Loosen the axle nut 5 Withdraw the front wheel axle and remove the front wheel SPEEDOMETER CABLE OV AL SCREW 6 Install in the reverse order of removal When installing the wheel care fully fit the left brake disk between the brake pads to avoid damaging the pads e Prior to assembling match the depressed part of the speedometer gear box with the projected part of the left front fork DEP RES SED PART 54 e Fit the caliper over the disk taking not to damage the brake pads Install the caliper fixing bolts and tighten to a torgue of 2 8 3 4kgf m e Tighten the front axle nut to the specified torgue FRONT AXLE NUT TOROUE 5 0 7 0kgf m 7 After assembling operate brake for a number of times and see if wheel is turning smoothly without getting interruption 39 2 125 060930 2007 3 15 2 46 X 40 lt WHEEL REMOVAL D Set vehicle on main stand in upright position on the ground 2 Remove the muffler 3 Remove the rear caliper assembly from the rear swing arm by removing the 2 fixing bolts Remove the special bolt of RR cushion securing the RR swing arm and pull it up 5 Lossen the axle nut and
4. L PT CHECK THE DAMAGE CHECK CRACK OF WASHER HANDLING FOR POOR STARTING During cold season or when frequent short distance traveling the starting may be poor and even the engine will be OFF This may be prevented by use of spark plug The spark plug of this vehicle 15 equipped as standard when delivery However the starting will be poor if the vehicle is continuously driven under low speed If plug of different maker or different heat value is used it causes unsatisfactory engine starting inadequate engine revolution and output deterioration After driving the spark plug become very hot When inspecting pay attention not to be burned 41 52 125 060930 2007 3 15 2 46 PMH 9 42 0010 5 1660E System 42 BATTERY INSPECTION When removing the pillion seat and open the battery box cover you can find the battery If the battery terminal is polluted or in rust separate battery and clean it ebattery terminal in rust with white powder should be cleaned with warm water ein case of serious rust of battery terminal disassemble the battery cord and grind it with wire brush or sandpaper LU GGAGE BOX eTurn the ignition switch OFF before disconnecting the terminal from the battery Disconnect the negative terminal lead from the battery first When connecting connect the positive terminal lead first If you work in reverse order short circuit will occur resulting in fire e
5. water eDo not load uncloseable size of helmet and thing in the tunk otherwise the battery can be discharged with the trunk lamp on stability and steering characteristics of the scooter 15 2 125 060930 2007 3 15 2 46 16 001QMS 1660E System 16 CORRECT DRIVING OPERATION BAG HOLDER eMake sure to check oil gasoline etc before starting the engine e Please ensure that the main stand is down position when starting the engine eMake sure that the rear wheel is locked when starting the engine to prevent an unexpected quick start of the vehicle eLocking is not possible if the rear wheel brake is not adjusted correctly e Drive with care for both safety reasons and longer vehicle life lt BREAK IN OPERATION For 1 month or 1 000km after pur chasing the vehicle drive moderately avoiding fast starts and fast acceleration eMaintain engine revolution at a level less than 6 000rpm for first 1 000km to break in vehicle vehicle is broken in as above it will extend vehicle life STARTING THE ENGINE Always follow the proper starting procedure described below e This motorcycle is equipped with a side stand ignition cut off system e The engine cannot be started if the side stand is down Always be ensure that you operate the engine starting controls with the scooter on its stand e Never run the engine in an enclosed area The exhaust contai
6. 49 2 21 0010 5 1660E System The brakes should never be suddenly applied and the handle bars should never be suddenly turned e Sudden braking or turning can cause the vehicle to slide and tip over elt is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easily Special care in driving should be taken during rainy weather e More braking distance is needed when driving on wet roads or in the rain Reduce speed and be sure to initiate the braking operation sooner than when driving in normal conditions eOn downgrades allow the throttle grip to rotate back to its initial position to reduce speed and apply the brakes and drive slowly down the hill elt is possible for the brakes to temporarily lose operative ability after driving through a puddle or when driving in the rain To ensure that the brakes are operating properly slow down after checking for other vehicles and while driving slowly lightly apply the brakes to rid the brakes of any excess water and to dry them Be extremely careful when driving in the snow or on icy roads When driving in these conditions both the tires lose much of their traction and the rear tire can slip when opening the throttle STOPPING When approaching stopping area the desired eActivate the proper winker and after checking for other vehicles slowly turn into the area in which you want to stop
7. If you do not have the appropriate tools or information to conduct maintenance or if you feel you are not capable to perform maintenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs To ensure safety inspections and maintenance of these parts must be carried out by dealers or repair centers NOTES 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires mechanical skill 52 125 060930 2007 3 15 2 46 PM H 34 0010 5 1660E System 34 MAINTENANCE PRECAUTIONS The following is an explanation of correct inspection methods cleaning and parts replacing Please always refer to this section when wanting to inspect or repair your vehicle elf your motorcycle is overturned or involved in a collision inspect control levers cables brake hoses calipers accessories and other vital parts for damage Do not ride the motorcycle if damage impairs safe operation Have your authorized Daelim dealer inspect the major components including frame suspension and steering parts for misalignment and damage that you may not be able to detect e Use new genuine Daelim parts or their equivalent for maintenance and repair Parts which are not of equivalent quality may impair the safe
8. 52 125 060930 2007 3 15 10 19AM H 9 1 001 QMS 1660E System DAELIM OWNER S MANUAL 2 30 4 4 2007 3 1443 PM 1 001 QMS 16605 System IMPORTANT NOTICE e WELCOME Thank you for purchasing an Daelim vehicle We hope you enjoy safe riding e OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger Attempting to change the pre set maximum speed may cause danger and will void the Daelim warranty e ON ROAD USE This motorcycle is designed to be used only on the road e READ THIS OWNER S MANUAL CAREFULLY Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death if instructions are not followed Indicates a possibility of personal injury or equipment damage if instructions are not followed Gives helpful information This manual is an important and integral part of your vehicle keep it with your vehicle at all times even though your vehicle is resold 2 125 060930 2007 3 15 10 19AM H 9 2 001 QMS 1660E System D SU 2 125 060930 2007 3 15 246 9 41 001 QMS 1660E System CONTENTS SPECIFICATION OPERATION INSTRUCTION SAFETY PRECAUTIONS PRIOR TO STARTING VEHICLE OPERATION CORRECT ATTIRE CARGO MODIFICATION ATTACHMENT MUFFLER ss PARTS LOCATION METER REA
9. E 2 Ly SE o MOTORCYCLE ECU 35 37 33 40 39 24 10 1 d 25 w we ue 6 6 RY RY aw 6 88 HAZARD RELAY LH FR WINKER SHIELD WIRE view E ey a SHIELD WIRE L2 L1 HEAD LIGHT LOW 8152 12V 55W G Bri 556 6 7 a n 5 5 555 4 w v it 55 6 Y 3 1 1 E 23 aF O H 8152 2 ae 2 1 3 4 21 1 POSITION LIGHT uy 5 sR IM lt E bu O ISA INJECTOR FUEL FUEL FUEL PUMP RELAY D L WBW SBOGr SBO BR 30 16 Gr GBM rot UNIT PUMP dod 11 8 IGN COIL EAD LIGHT HIGH tal foi KD 12V 55W 1 H ii E 9 2 LICENSE LIGHT SPARK PLIG rs 5 64 La 32V SW 13 gt gt gt gt a ECU PIN NO Vs FUNCTION PIN ASSOCIATED FUNCTION PIN ASSOCIATED FUNCTION RH FR WINKER DIMMER S W WINKER S W HAZARD S W S W HORN WINKER RELAY LH RR WINKER 822114 RH RR WINKER 21 GEARS GRD GEAR SWITCH SICNAL NPUT BAGI REGULATOR ER WKE GND ECU ECU GROUND XI 12V 21 5W 12V 10W 02 GND_VLS SENSOR GROUND FOR VLS 22 CRK B CRANK SHAFT SENSOR SIGNAL RECTIFIER 03 GND IMP SENSOR GROUND FOR IMP 23 CAN L CANT LOW LINE FOR DIAGNOSTIC TOOL SNS SENSOR AROUND F R TES TENA 2a WIL MALFUNCTION INDICATE LAMP OUTPUT 05 SPARE_SWI SPARE SWITCH SIGN
10. Recommend cloth or leather key holders 11 52 125 060930 2007 3 15 2 46 49 4 12 0010 5 1660E System START BUTTON HEADLIGHT TURNING ON HEADLIGHT gt DIMMER SWITCH Put main switch key in ON position and High beam or low beam can be operated turn on headlight switch by the use of dimmer switch DIMMER SW ITCH HEADLIGHT SW IT CH The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled HIGH BEAM used when needing extra A CAUTION A CAUTION SWITCH POSITION FUNCTION light The engine will not start if the brake Headlight taillight LOW BEAM lever is not grab H position lamp and ZD LO used when other vehicles wes are present in the city etc eDo not hold the brake lever and meter lights on A CAUTION eUse the high beam only in the pull the throttle grip when the engine was started It may damage the engine Position lamp taillight and meter lights on Light turned off suburban road or when the usage of the high beam not hinder the safe driving of the car ahead 12 52 125 060930 2007 3 15 246 49 13 WINKER SWITCH WINKER SWITCH If this switch 1s turned on when the main switch is in an ON position the winker will operate R used when making a right turn lt L used when making a left turn
11. Using it can cause damage bending getting worn etc to combustion chamber and parts of fuel Do not close the fuel cap with excessive strength It may cause the damage of the cap and the rubber packing resulting in the leak of fuel and may cause fire in case of electrical short or the overturn of the vehicle Avoid repeated or prolonged contact with skin or breathing of vapor Keep out of reach of children 25 52 125 060930 2007 3 15 2 46 PMH 9 26 0010 5 1660E System TIRE INSPECTION AIR PRESSURE gt lt CRACKS DAMAGE gt lt FOREIGN MATERIALS gt Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails rocks pressure by examining how tire sits on damage etc That might have become wedged in the ground If you notice any abnormalities in the tire CRACKS the shape of the tire with regard to the area contacting the ground use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level ROCK NAL VA FRONT 120 70 12 DAMASE 7 REAR 130 70 12 posi n Kukan ol heck the wear indicator wear limit TIRE AKON marking to see if there is an insufficient PERSON REAR 2 00 ini PRESSURE i lt ABNORMAL WEAR gt amount of tread remaining ket cri WITH TWO 2 25 Check tire tread for signs of abnormal elf the indicators a
12. 2 Start the engine amp Lower the side stand The engine should stop as you put the side stand down elf the side stand system does operate as described inspect it in the closest authorized repair center CABLE RUBBER PART A rubber boots is assembled on the cable to protect the inner cable Make sure that this part is placed firmly around the correct part of the cable When washing the vehicle do not directly spray water on to the rubber boots or scrub it with brush Use a dry cloth to clean this INSPECTION PART RUBBER Check installing condition of rubber boots daily After adjusting the free play of throttle grip never forget to place the rubber boots to the original position INSPECTION PART oInfiltration of the foreign materials or water caused by damage of rubber boots disengagement tearing etc may cause freezing in winter season resulting in faulty operation It may lead death or serious injury by decreasing of sudden acceleration and braking force due to engine rpm If any damage is found replace with the new on immediately 45 52 125 060930 2007 3 15 2 46 PM 46 001QMS 1660E System 46 e Petrol is extremely flammable and isexplosive under certain conditions Perform this operation in a well ventilated area with the engine stopped Do not sm
13. Make sure that terminals do not contact with other adjacent parts when handling terminals Contact with other parts may cause spark resulting in electrical equipment malfunction fire and electric shock eDo not apply excessive impact When handling the battery stay away from flammable materials elf the electrolyte contact with terminal it will be corroded earlier battery is shield type so do not disassemble the pouring plug e When not using vehicle during a long time take off the battery from the vehicle to keep from self discharge and electric discharge Put the battery in a well ventilated place after charging fully In case it isn t available to take battery off from the vehicle disconnect terminal e When using the battery without cover terminals may be connected to cause short circuit resulting in fire When handling the battery stay away from flammable materials e Your battery is a maintenance free type so check or refilling of electrolyte will not be required If there is any abnormal contact to Daelim service center elf you reform the battery for car battery will be improperly installed to cause short circuit resulting in fire elf the electrolyte gets into your eyes or on skin it ll cause a serious injury eDo not discard the battery other than specified place It will bring environmental contamination and be brought under the law 52 125 060930 2007 3 15 2
14. Make sure that the seat is securely locked after closing the seat Driving with unlocked seat lock may cause danger e When the seat lock is out of order do not operate it further and inspect it in the closest authorized repair center 52 125 060930 2007 3 15 2 46 PM 515 0010 5 1660E System TRUNK TRUNK e There is a trunk under the seat e The seat is opened to gain access to the trunk by using the main switch key on the seat lock e The lamp inside the trunk will be turned on if the seat is opened TRUNK MAXIMUM LOAD 10kg temperature inside the trunk rises due to heat from the engine Do not place foodstuffs and other articles that can be damaged easily by heat Also do not place flamm able materials in the trunk eDo not place valuable or fragile goods in trunk DOCUMENT STORAGE AREA BAG HOLDER DOCUMENT STORAGE AREA e There is a document storage area on bottom of the seat eStore the owner s manual and the maintenance notebook in this area l l N eFor ease in carrying bags and similar items they should be hung from the A CAUTION bag holder which is fitted for this e As water can enter the trunk when purpose washing make sure to remove eWhen using the bag holder place it in articles that can be damaged by the open position and return it to the normal position when not in use e Do not attempt to carry very heavy or bulky loads since this would affect the
15. eThe winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back to its center position after turning 001QMS 1660E System HORN BUTTON HORN BUTTON The horn is sounded if the horn button is pressed when the main switch is in an ON position HAZARD SWITCH HAZAR D SWITCH The winker and the winker indicator lamp will operate at the same time if the hazard switch is pressed when the main switch is 13 52 125 060930 2007 3 15 2 46 14 001QMS 1660E System EQUIPMENT USAGE STEERING STEM STEERING STEM LOCK To prevent theft make sure to lock handle bars of the vehicle when parking lt LOCKING gt To lock the steering turn the handlebars all the way to the left turn the key to LOCK while pushing in Remove the key lt UNLOCKING gt To unlock the steering turn the key to the OFF position not turn the key to LOCK while riding the vehicle loss of vehicle control will result 14 SEAT LOCK LOCKING seat automatically locks when seat is pushed in its downward position Lightly pull upward on the seat to make sure the seat has been properly locked lt UNLOCKING gt Turn the main switch key from OFF to OPEN to open the seat e As the seat automatically locks take special care not to accidently leave the key in the trunk
16. light lens be sure to assemble lens seal securely 29 2 125 060930 2007 3 15 2 46 30 001QMS 1660E System WINKER gt order of disassembly for assembly Front Winker Bulb REAR WINKER BULB 12V 10W 1 Loosen tapping screw to disassemble a winker lens 2 Press a bulb with a light force and rotate it to counterclockwise to disassemble it 3 Replace it with new bulb Apply reverse order of disassembly for assembly FRONT WINKER BULB 12V 10W REAR VIEW MIRROR Check the objects at the back are well noticed when seating on a driver s seat and also mirror for damage or contamination Rear Winker Bulb FUEL LEAK INSPECTION 1 Loosen two tapping screws to disassemble a tail light lens and a winker lens 2 Press a bulb with a light force and rotate It to counterclockwise to disassemble it Check there is no gasoline leakage from fuel tank hoses carburetor etc 3 Replace it with new bulb Apply reverse 30 52 125 060930 2007 3 15 2 46 49 431 0010 5 1660E System MAINTENANCE e The Required Maintenance Schedule specifies how often you should have your motorcycle served and what things need attention It is essential that your motorcycle be served as scheduled to retain its high level of safety dependability and emission control performance e These instructions are based on the assumption that the motorcycle will be used exclusively for its design
17. may be tampered with altered or replaced with parts other than original Daelim spare parts during the warranty periody As far as any defect caused by contaminated gasoline or oil the warranty will be automatically invalidated SAFETY PRECAUTIONS e Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the scooter Please obey traffic regulations and do not be hurried and careless eMany new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors However after becoming accustomed to the operations are often discarded which can lead to accidents Please don t let this happen to you and always approach the operation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle e Be sure to wear helmet at all time e Be sure to put on gloves at all time e Always respect speed limits where these are posted However always adjust your speed to the visibility road and traffic conditions you are riding in e Beware of muffler affer driving as it is still hot to be burnt Especially never children touch on it e For safety do not change alteration or modification the vehicle eRegularly conduct specified maintenance inspections Maintenance Inspection Points Brak
18. vehicle maintenance service Use appropriate types of tools elf you are unable to correct trouble even after you make adjustment or correction contact authorized maintenance shops dealers or designated repair shops for necessary inspection and repairs 23 52 125 060930 2007 3 15 246 PM 9 24 0010 5 1660E System INSPECTION OF CONCENED AREA e Check areas which caused for concern when last operating the vehicle elf happened contact authorized maintenance shops for necessary inspection and repairs 24 BRAKE INSPECTION BRAKE LEVER FREE PLA Y Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system BRAKE LEVER FREE PLAY 10 20mm EE RERE PLAY Po 2 N e Specified brake lever free play must be maintained Excessive free play may cause long stopping distance brake operational fault and slow reacting time resulting in the dangerous situation and insufficient free play may cause short stopping distance and damage brake system pad lining etc CHECK OF BRAKE FLUID This is checked by placing the vehicle on its main stand on a flat surface Make sure that the handle bars are at a horizontal level Check to see if the fluid 1s below the LOWER level If brake fluid is signif
19. 125 060930 2007 3 15 246 PMH 9 44 0010 5 1660E System AIR CLEANER ELEMENT INSPECTION REMOVAL D Loosen the 6 washer screws and 1 flange bolt and remove the tube clip and air cleaner case cover 2 Inspect the air cleaner element amp If the air cleaner element is excessively dirt or damaged replace it with a new one elf the air cleaner element is inadequately assembled dust and other waste materials can directly enter the engine This results in increased cylinder wear and reduced power and reduced durability of the AIR CLEANER ELEMENT engine e When washing the vehicle be careful not to allow water to get into the air cleaner Difficulties in starting the engine may result if this happens elf the engine start is failed during rain or after driving across water pool check to see if the water 15 infiltrated in the air cleaner and clean it e Do not drive in the flooded area If the water enters the air cleaner or engine the vehicle may be subjected to the rear end collision due to the power failure AIR CLEANER COVER AIR CLEANER CASE 44 52 125 060930 2007 3 15 2 46 PMH 9 45 0010 5 1660E System SIDE STAND INSPECTION e Erect main stand and place vehicle in upright position on level ground e Check the spring for damage loss of tension and the side stand assembly for freedom of movement e Check the side stand ignition cut off system D Put the side stand up
20. 46 PM 9 43 0010 5 1660E System FUSE REPLACEMENT Turn off main switch to see if fuse is severed If the fuse 15 severed exchange the fuse into a fuse with same capacity e Fuse 15 installed in fuse box around the battery change a fuse first take off fuse cover Then remove the disconnected fuse and insert the reserved fuse with same capacity LU GGAGE BOX FU SE HOLDER elf the fuse immediately becomes severed after being changed with the new one check another problem of the electric system Contact to Daelim service center lt DISASSEMBLY gt ASSEMBLY Charging combi S W regulator Winker relay meter lighting horn headlight front rear stop switch taillight fuel meter Ignition coil Ecu O2 Sensor Ecu Fuel pump relay Do not use screw driver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system Do not use a fuse having a larger voltage as the wire can become overheated and damaged When replacing any of the electrical parts lights and gauges be sure to replace them with the recommended parts Using different parts can lead to the fuses burning out or damage to the battery When washing the vehicle take special care not to allow to be splashed in the area of the fuses 43 52
21. AL INPUT 25 VB BATTERY VOLTAGE 06 2 L CAN2 LOW LINE FOR CCP 25 VEC IMF SV SUPPLY FOR IMB 07 NOT CONNECTED 27 INTAKE MANIFOLD PRESSURE SENSOR SIGNAL INPUT COMB SW START LIGHTING WINKER HORN DIMMER SIDE STAND SW TRUNK LAMFI HAZARD Nor CONNECTED 25 BREATHING TEMPERATURE SIGNAL INPUT 09 GND_ECU ECU GROUND 29 NEUT NEUTRAL SWITCH SIGNAL INPUT ST E BAT TL HL R L BATs HI LO ECU IGN HR R b 10 VBK BATTERY VOLTAGE AFTER IGNITION KEY 30 CRK A CRANK SHAFT SENSOR SIGNAL um EA 11 SPARE ANALOG INPUT H HIGH LINE FOR DIAGNOSTIC TOOL ON FREE OFF Hi PUSH FREE OFF JE 12 Vis 62 SENSOR SIGNAL INPUT 32 555 ENGINE SPEED SIGNAL OUTPUT 2 13 Nor CONNECTED 33 SAPWW DLE SPEED ACTUATOR PWM OUTPUT OFF P O O N PUSHOTO OTO1O FREE PUSH Haz O7O7O RARERANR E 34 CANE HIGH UNE FOR CCP 34 VLS REATIGE SENSOR HEATER 15 NOT CONNECTED 35 GND_IGC IGNITION COIL GROUND LOCK a H OTOTO 1 JO O coon tg Lo O O R sb Te CONNECTED CANISTER PURGE PWIL OUTPUT 17 VB BATTERY VOLTAGE 37 160 OUTPUT COLOR 8 COLOR Br L Br COL
22. Carefully inspect the accessory to make sure it does not obscure any lights reduce ground clearance and banking angle or limit suspension travel steering travel or control operation eDo not add electrical equipment that will exceed the motorcycle s electrical system capacity A blown fuse could cause a dangerous loss of lights or engine power elmproper accessories or modifications can cause crash in which you can be seriously hurt or killed eFollow all instructions in this manual regarding accessories and modification 62 125 060930 2007 3 15 2 46 PM H 8 001 QMS 1660E System PARTS REAR VIEW MIRROR BATTERY FR BRAKE LEVER MUFFLER E VA lt REAR BRAKE DISK 20 STEP 52 125 060930 2007 3 15 246 9 49 001 QMS 1660 System PARTS LOCATION D RR BRAKE LEVER lt PILLION SEAT MAIN SEAT HEADLIGHT FR FENDER FR CUSHIO FR BRAKE DISK SIDE STAND BRAKE CALIPER SIDE STAND SWITCH MAIN STAND HEADLIGHT HIGHBEAM INDICATOR 52 125 060930 2007 3 15 2 46 10 001QMS 1660E System METER READING AND USAGE METER WINKER INDICATOR SPEEDOMETER Indicator Lamp MIL ODOMETER RESET BUTTON ODOMETER lt SPEEDOMETER gt Indicates driving speed Maintain legal speed limits to ensure safe operation lt ODOMETER gt Indicates total distance in kilometers travelled by the ve
23. DING AND USAGE 10 10 10 0 4 11 11 12 12 13 13 METER INDICATOR LAMPS SIDE STAND LAMP MALFUNCTION INDICATOR LAMP SWITCH OPERATION MAIN SWITCH START BUTTON 33 5 DERE HEADLIGHT WINKER SWITCH HORN BUTTON PASSING SWITCH N N N O o A A e EQUIPMENT USAGE STEERING STEM LOCK SEAT LOCK wi RS Re de ce TRUNK DOCUMENT STORAGE AREA BAG HOLDER CORRECT DRIVING OPERATION STARTING THE ENGINE IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE PROPER DRIVING METHODS STOPPING SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCENED AREA BRAKE INSPECTION FUEL CHECK TIRE INSPECTION ENGINE OIL LEVEL CHECK LIGHTS AND WINKER INSPECTION BULB REPLACEMENT METHOD REAR VIEW MIRROR FUEL LEAK INSPECTION 14 sa ad 14 4 15 TE 15 16 16 16 19 20 23 24 25 26 E 28 28 30 30 MAINTENANCE SCHEDULE MAINTENANCE PRECAUTIONS BRAKES BRAKE HOSE PIPE LEAKAGE DAMAGE ASSEMBLY STATE BRAKE PAD WEAR CHANGING ENGINE OIL TRANSMISSION OIL INSPECTION CHANGING COOLING WATER SPARK PLUG BATTERY INSPECTION FUSE REPLACEMENT RR RR COUPLER CONNECTION AIR CLEA
24. L BASE mm 1 350 BATTERY CAPACITY 12V10AH MF TYPE GROUND CLEARANCE mm 126 FUEL 9 6 SEAT HEIGHT mm 770 RESERVE FUEL CAPACITY 22 DRY WEIGHT kgf 127 UE FR 120 70 13 PASSENGER 2 RR 130 60 13 ENGINE TYPE SUSPENSION m 4 STROKE 4 RR UNIT SWING OIL DAMPER PISTON DISPLACEMENT cc 124 9 FR HYDRAULIC DISK BORE AND STROKE mm 56 x50 7 HYDRAULIC DISK STARTING SYSTEM START MOTOR SPARK PLUG CRSEH 9 TRANSMISSION TYPE V MATIC FUSE A 30A 15A 52 125 060930 2007 3 15 2 46 4 001 QMS 1660 System OPERATION INSTRUCTION This manual describes matters pertaining to correct operation safe operation and simple maintenance of the vehicle you purchased To ensure more comfortable and safer operation make sure to read this manual carefully prior to operation e photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made This vehicle is designed for 2 riders including the operator e Do not use polluted gasoline Otherwise it cause rust inside the fuel tank and close the supply of fuel to the injector leading to an improper engine starting or may cause serious damage to an engine e Do use genuine oil Then it will protect and extend vehicle life e Warranty does not apply to the motorcycles used in competitions or competitive trials No motorcycle part
25. NER ELEMENT INSPECTION SIDE STAND INSPECTION CABLE RUBBER PARI 6 464440 6 4 5 68 we ws CLEANING GENERAL CLEANING IMPORTANT STORAGE GUIDE FRAME AND ENGINE NUMBER 52 125 060930 2007 3 15 246 9 2 001 QMS 1660E System 32 34 34 36 36 37 38 WHEEL REMOVAL 44 44 riede eread ee 9 inn 39 41 41 42 43 44 44 45 45 46 47 47 48 SAFE DRIVING ee eae deine ER a PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION TAKING POSE OF FELLOW PASSENGER PRECAUTION WHEN DRIVING STARTING TURNING METHOD PRINCIPLE OF TURN tor edad EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TURNING BRAKING METHOD BASIC PRINCIPLE OF BRAKE FRICTION FORCE RESTRAINT OF BRAKING EFFECT BRAKING METHOD 44 64444044 Rr COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION WIRING DIAGRAM 49 49 50 50 51 52 53 54 54 54 55 56 of 58 58 58 59 59 59 60 52 125 060930 2007 3 15 246 9 3 001 QMS 1660 System SPECIFICATION ITEM DATA ITEM DATA LENGTH xWIDTH xHEIGHT mm 1 965 x 702 x 1 120 IGNITION SYSTEM TRANSISTOR WHEE
26. NG POSITION The appropriate driving position is most important thing to driving safely CD Eyes Look at the front direction widely 2 Shoulders Relieve the tension 8 Arms Relieve the tension and bend arms to inside and let them act as the spring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever 5 Wrist Keep the state to act freely without applying excessive force to the shoulder and arms 6 Knees Press the fuel tank slightly Feet Place the feet to face the front parallel and make the step bar be placed in the center of feet 0 0606060600 N R G Gp 52 125 060930 2007 3 15 246 51 0010 5 1660E System TAKING OF FELLOW PASSENGER CD Hands Hold rear grip 3 Feet and knees Put the feet on pillion step and adhere the knees closely to body elf the fellow passenger doesn t hold the rear grip or put the step on the pillion step it may lead death or serious injury due to falling from the vehicle as sudden start stop or turning e Do not operate the throttle while setting the main stand If the fellow passenger sit on and the rear wheel touch the ground it may lead death or serious injury due to sudden start 51 52 125 060930 2007 3 15 246 PMH 9 52 0010 5 1660E System PRECAUTION WHEN DRIVING e
27. OR Gr Sb 0 L 18 vec PS GV SUPPLY FOR 78 38 RLY_HOLP HEAD LAMP RELAY OUTPUT COLOR COMB GROUND MARKING LOCATION OF ECU PIN 19 TPS THROTTLE POSITION SENSOR SIGNAL INPUT 39 RLY EFP ELECTRIC FUEL PUMP RELAY OUTPU Post 20 TWA WATER TEMPERATURE SENSOR SIGNAL INPUT 40 IV INJECTOR CONTROL OUTPUT 60 52 125 060930 2007 3 15 2 46 PM 61 0010 5 1660E System DA N 52 125 060930 2007 3 15 2 46 PM 62 001QMS 1660E System DA N 2 30 4 4 2007 314 43 PM 9 4 2 001 QMS 16605 System y OWNER S MANUAL 2007 03 PRINTED 2007 03 PUBLICATION DAELIM MOTOR DAELIM MOTOR HEAD OFFICE FACTORY 58 SUNG SAN DONG CHANG WON KYUNGNAM KOREA TEL 82 55 239 7000 FAX 82 2 467 9997 0 560703 01
28. Secure safe distance elf any abnormality is found stop driving and contact service e Drive protectively center to inspect the vehicle e Do not obstruct the traffic e Restart vehicle after 2 3 min when it 15 turned over eDo not drive on the pedestrian way or walkway e Always turn on the headlight at night e Drive on the left driveway when passing away e Make sure that you can apply the brake anytime e Always apply the brake when stopping temporarily e Do not drive excessively long distance and take enough break 52 52 125 060930 2007 3 15 2 46 PM 9 53 0010 5 1660E System STARTING Prior to starting always look around to avoid accident Get on the vehicle after pulling back the stand 2 Start driving slowly after turning the winker and releasing the brake while ensuring the safety around the vehicle Return side stand 10 its original position Keep driving without doing this may cause turnover accident eDrive the vehicle only on the driveway Driving on the walkway can cause accident Also if the wheel is transformed when advancing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability eOverspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability eDo not drive in the gravel road If any gravel enters the wheel or engine case
29. apply the brake while driving at a slow speed and check the braking power If the braking power has been weak ened apply brake lightly while driving at a slow speed to dry up the brake system precautions when waxing the vehicle Excessive polish of the painted section and or the resin part with compound wax might damage the painted section causing discoloration of the affected area GENERAL CLEANING e To preserve the finish of metal parts and paintwork wash and clean your motorcycle at regular intervals anyway according to the road conditions you ride in e Especially during winter period through road salt a continuous cleaning of the vehicle is necessary so that remove the road salt Use specific products only e Avoid aggressive detergents or solents IMPORTANT e Do not wash your motorcycle right after use When the motorcycle is still hot water drops will evaporate faster and spot hot surfaces Do not use high pressure water jets Never aim the nozzle direct at wheel bearings front fork seals electric items air inlets or exhaust pipe ends e Clean off stubborn dirt or exceeding grease from engine parts using a degreasing agent Be sure to avoid contact with drive parts chain sprockets etc Rinse with warm water and dry all surfaces with chamois leather STORAGE GUIDE Extended storage such as for winter requires that you take certain steps to reduce the effects of deterioration fro
30. can a doctor if your eyes were exposed e Keep out of reach of children 52 125 060930 2007 3 15 2 46 PM 9 35 0010 5 1660E System REPLENISHING FRONT BRAKE FLUID e Check that the fluid level is above the LOWER level mark with the motorcycle in an upright position ebrake fluid must be added to the reservoir whenever the fluid level begins to reach the LOWER level mark 1 Remove wind screen 2 Clean dust and other foreign materials around reserve tank to prevent foreign materials from falling inside tank 3 Remove the screws and take oil cup cap diaphragm plate diaphragm off 4 Replenish recommended brake oil to the upper level inside reserve tank RECOMMENDED BRAKE OIL IS DOT 3 or DOT 4 5 Reinstall the diaphragm plate and oil cup cap 6 Tighten the screws securely 7 Install the wind screen SCREWS OIL CUP CAP REPLENISHING REAR BRAKE FLUID e Replenish in the same method as that of front brake fluid replenishment When adding brake fluid be very careful not to allow foreign materials to enter the reserve tank Foreign materials can clog the system causing a reduction or complete loss of braking ability e Do not fill past upper level This can cause brake fluid to leak out of the reserve tank e Do not let brake fluid contact vehicle parts as this damages painted areas If oil contacts parts quickly clean the fluid off using a dry cloth eUse reco
31. ce a vessel under the engine and remove the oil drain bolt to drain the oil e Remove the adjusting hole cap and clean the oil filter screen e Check the condition of O ring of oil filter screen einstall the oil filter screen spring adjusting hole cap e Install the oil drain bolt eCheck oil level gauge and add the engine oil until it reaches the specified level between max and min Install the oil level gauge and idle engine for a while e Wait for 20 30 seconds after stopping engine check again the oil level gauge WHEN CHANGING OIL 0 99 WHEN CLEANING THE FILTER SCREEN 0 95 TOTAL AMOUNT 1 10 DRAIN PLUG BOLT TAPPET ADJUSTING HOLECAP SPECIFIED GENUINE OIL Don t fill the low grade oil Using it can cause damage to engine and can t receive the warranty Use only the genuine oil Genuine oil Motics 4 oil SF SL grade SAE 10W40 elf changing the oil by loosening drain bolt always clean the oil filter screen When changing the engine oil immediately after stopping the engine be careful not to be burned the hot oil When refueling make sure not to enter the dirt into oil pouring port If the oil overflows wipe it clearly Do not fill the oil past the level plate It can cause damage to engine Don t fill the low grade oil Using it can cause damage to engine and parts If the engine is stuck while travel
32. e foot or both feet planted on the ground 2 quick rotating of throttle grip will cause the vehicle to move forward CAUTION abruptly l the engine RPM will not turn down Kcep holding rear brake lever before after throttle grip return to original starting position stop operating and inspect it registered repair center nearby 19 52 125 060930 2007 3 15 2 46 9 20 001QMS 1660E System PROPER DRIVING METHODS e Before entering traffic use correct Speed is controlled by operation of Work front and rear brakes turn signal to foreward other drivers of the throttle grip together your intentions the throttle grip is rotated eAllow the throttle grip to rotate back to The speed of the vehicle increases its beginning position and then squeeze Please rotate the throttle grip slowly the brake levers When climbing a hill the throttle grip elf is best to operate the brakes by first need to be rotated further to give the lightly squeezing the brake levers and vehicle more power then changing to a more firm squeeze the throttle grip is allowed to rotate back Speed decreases This be done slowly or quickly depending on how quickly you need to decelerate ROTATE BACK ROTATE e If only one of the brakes is used it is possible for the vehicle to sliding 20 52 125 060930 2007 3 15 2 46
33. eAllow the throttle grip to rotate compl etely back and apply the front and rear brakes The brake light will shine to alert vehicles in back of you that you are stopping RR BRAKE FR BRAKE 21 2 125 060930 2007 3 15 2 46 PM 22 0010 5 1660E System 22 D After vehicle has come to a complete stop e Return the winker switch to the center position and turn the main switch to OFF This will turn the engine off eDo not rotate the main switch key while driving If the main switch is turned to an OFF or LOCK position the electrical system will not operate Operating the main switch key while driving can be very hazardous Only turn the main switch key to OFF or LOCK position after completing stopping the vehicle Dismount on the left side and lower the main stand on a flat surface e Be sure to park in an area that is free of traffic Also the vehicle can tip over if the main stand is not placed on a stable and flat surface main stand is lowered by grasping the handle bars with the left hand holding the rear carrier with the right hand and stepping firmly on the stand with the right foot In this position lift the rear carrier upward which will secure the main stand 4 To prevent theft be sure to lock the steering when parking e Park in a safe area that will not block traffic When you parked the vehicle after driving make sure foot the vehicle beyond man s r
34. each because engine and muffler are still hot ePark the motorcycle on firm level ground to prevent it from failling elf you must park on a slight incline aim the front of the motorcycle uphill to reduce the possibility of rolling off the side stand or overturning 52 125 060930 2007 3 15 2 46 PM 9 23 0010 5 1660E System SELF INSPECTIONS BEFORE OPERATION Self inspect vehicle and have regular maintenance inspections for increased safety and the prevention of accidents Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time Self inspections before operation should be performed on a daily basis prior to operating the vehicle e Inspections of concerned Area e Brake inspection e lire inspection e Fuel check e Engine oil check e Lights and winker inspection e Back mirror inspection e Fuel leak inspection e License plate inspection e Throttle grip inspection Observe safety rules when conducting inspections eFxhaust gas contains harmful substance such as carbon mono xide Do not carry out inspections on vehicle in closed places or in poorly ventilated places with engine running e Conduct inspections on flat solid ground with the stand erected e Be careful of burns when conducting inspections immediately after engine is stopped because the engine and muffler are hot Stop engine and remove the key prior to the
35. ed purpose Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the MAINTENANCE SCHEDULE Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use 31 52 125 060930 2007 3 15 2 46 PM 9 32 0010 5 1660E System MAINTENANCE SCHEDULE Perform Self Inspections Before Operation at each scheduled maintenance period I INSPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY R REPLACE L LUBRICATE C CLEAN ODOMETER READING NOTEI FREQUENCY ITEM x 1 000Km 1 4 8 12 16 REMARK MONTH 1 0 12 18 24 FUEL LINE I I I I I THROTTLE OPERATION AIR CLEANER ELEMENT R R R R ENGINE OIL R R R R R OIL FILTER SCREEN C C C C C TRANSMISSION OIL R R BRAKE FLUID I I I I R VALVE CLEARANCE I I I I 32 52 125 060930 2007 3 15 2 46 PM 9 33 0010 5 1660E System FREQUENCY ODOMETER READING NOTE 1 ITEM x 1 000Km 1 4 8 12 16 REMARK MONTH 1 6 12 18 24 BRAKE SHOE PAD WEAR I I I I I BRAKE SYSTEM I I I I I BRAKE STOP SWITCH I I I I HEADLIGHT ADJUSTMENT I I I I I SUSPENSION I I I I BOLTS NUTS FASTENERS I I I I I WHEELS TIRES I I I I I STEERING I I I I I DRIVE VALTE I I I I WEIGHT ROLLER I I I I SLIDE PIECE I I I I MOVABLE DRIVE FACE GREASE L L L L
36. es Tires Oil Lights Horn Instruments 52 125 060930 2007 3 15 246 9 5 001 QMS 1660 System PRIOR TO STARTING VEHICLE e Read user s manual carefully e Conduct maintenance checks prior to operation Always maintain vehicle in clean status and carry out specified maintenance checks eMake sure to stop engine and stay away from fire when fueling eExhaust gas contains harmful substance such as carbon monoxide Start engine in well ventilated places OPERATION e Operators should naturally fix bodies to keep smooth driving ePlease check whether or not you are unnaturally strained and strung up Driving pose has a great influence on safe operation Please always maintain the center of your body in the middle of seat Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel eAlways hold the handlebars firmly with both hands whiling driving The pillion passenger should always hold on to the suitable grab handles at the sides of the seat with both hands otherwise it cause severe injury or death eWhen wanting to turn slightly lean to body toward the direction of the turn It is unsafe if the body is not moved in union with the vehicle eCurvy roads and poor unpaved roads constantly change in surface quality Driving on these roads can be unsafe if certain safety precautions are not followed ein order to safely drive through these drivi
37. hicle lt FUEL METER gt The fuel meter indicates the gasoline level inside the fuel tank Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area FUEL TANK CAPACITY 9 6 RESERVIOR CAPACITY 2 2 10 Malfunction lt FUEL WARNING INDICATOR gt When the fuel is low the fuel warning indicator turns on When this happens fill the fuel tank with the gasoline avoid running out of fuel it might cause severe injury due to engine abruptly stop INDICATOR LAMPS lt WINKER INDICATOR gt When the winker switch is operated the winker indicator flashes in union with the flashing of the turn signals lt SIDE STAND LAMP gt When the side stand is down the engine will stop with side stand lamp on MIL lt MALFUNCTION INDICATION LAMP gt EMS Engine Management System is eguipped with a self diagnosis function in order to ensure that the engine control system is operation normally If this function detects a malfunction in the system the malfunction indicator lamp immediately operates It gives the rider that malfunction has occurred in the system Normally the malfunction indicator lamp illuminates for 3 seconds when the main key is turned on If the malfunction indicator lamp does not come on under these conditions the malfunction indicator lamp may be defective After 3 seconds the malfunction indicator lamp off automatically However the MIL bl
38. icantly low this may indicate that there 15 leakage in the brake system Inspect the brake hose to check for leaks LOW ER LEVEL elf the brake fluid is remarkably lower than the specified level inspect not only brake fluid but also check the front brake pad for wear 52 125 060930 2007 3 15 2 46 PM 9 25 0010 5 1660E System FUEL lt gt Check gasoline to see if there is a sufficient amount of gasoline to reach your destination e Place the main switch to ON position elf the fuel meter needle indicates E mark red portion fill fuel tank with gasoline as soon as possible RESERVE FUEL CAPACITY 2 2 111117 KU My S K T 444 My My x W CHECK E RED ZONE FUEL METER lt REFUELING gt Open the key cover on fuel tank cap and turn the key clockwise to remove the cap oFill the tank with gasoline until it reaches the bottom of the level plate Press the cap firmly and pull out the main key FUEL TANK CAP Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area Make sure to stop engine and stay away from fire when refueling Do not fill gasoline past the level plate Gasoline may leak out of the fuel tank when replacing the fuel tank cap if too much gasoline is put in the fuel tank Don t fill low grade gasoline
39. ing due to this it may lead death or serious injury Use only the genuine oil not pour 2 cycle engine oil Using it can cause serious damage to engine If the engine is stuck while traveling due to this it may lead death or serious injury elf the tire is stained with oil while or after refueling the vehicle may slip while traveling to cause roll over Do not discard the engine oil other than specified place It will bring environmental contamination and be brought under the law 37 52 125 060930 2007 3 15 2 46 PM 38 0010 5 1660E System TRANSMISSION OIL INSPECTION e Start the engine and let it idle for a few minutes Pay special attention not to leak out e Stop the engine and put the motorcycle on its mainstand on level ground When draining oil make sure that e Check to see if transmission oil leaks all of the oil is removed out of the transmission case e The engine can be harmed if there is eFill the recommended oil when you too much or not enough oil need Do not use low quality oil These oils can change quality overtime and can cause damage RECOMMENDED OIL SAE80W 90 38 52 125 060930 2007 3 15 2 46 PM 9 39 0010 5 1660E System WHEEL REMOVAL FRONT WHEEL REMOVAL gt Raise front wheel off ground by placing a support block under the engine 2 Loosen the oval screw and remove the speedometer cable FIXING BOLTS
40. inks continuously check the EMS system If you are not able to check the EMS system contact your daelim dealers The EMS takes fail safe function it enables to drive only temporary by starting even on conditioned 52 125 060930 2007 3 15 2 46 9 11 0010 5 16605 System SWITCH OPERATION MAIN SWITCH MAIN SWITCH 1 Starts engine Key can not be pulled out 2 OFF Stops engine Key can be placed in or taken out of the main switch 3 LOCK Locks handle bars Key can be placed in or taken out of the main switch 4 OPEN When seat lock is released key returns to its original position OFF Key can be placed in or taken out of the main switch eDo not operate main switch key while driving If the main switch key is placed on Off or Lock position all electrical system will not function e Never operate the main switch key during travel as it might cause unexpected accidents elf it is necessary to remove main switch key stop the vehicle first prior to removing e When you park the vehicle and leave it please lock handle bars and take out the key elf the key is left in ON position without starting engine battery 1s discharged Rotate key smoothly without pressing to turn to OPEN e Do not use a number of keys together with a metal key holder The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle
41. m non use of the motorcycle In addition necessary repairs should be made BEFORE storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE eEmpty the fuel tank into an approved petrol container using a commercially available hand siphon or an equivalent method elf storage will last more than one month carburetor draining is very important to assure proper performance after storage 47 52 125 060930 2007 3 15 2 46 48 0010 5 1660E System 48 FRAME AND ENGINE NUMBER frame number is stamped on front central part of the frame engine number is stamped on lower part of the left crankcase 6 frame and engine numbers will be used as the basis of recovering the vehicle when is stolen e Record the frame and engine numbers along with the vehicle license plate numbers and keep them separately from the vehicle FRAME NUMBER ENGINE NUMBER NUMBERING CAP ENGINE NUMBER 52 125 060930 2007 3 15 246 PM 49 0010 5 1660E System SAFE DRIVING PREPARATION BEFORE DRIVING e Performing daily inspection e Putting on the protective gears Helmet glove goggles etc e Bringing the driver s licence e Determinating the path to the desired destination 49 52 125 060930 2007 3 15 2 46 PM 9 50 0010 5 1660E System 50 DRIVING DRIVI
42. mmended brake fluid as other types can undergo chemical changes ef brake fluid is exceedingly low this can be indication of damage to the brake system leak in the brake system can lead to reduced braking efficiency and possible loss of braking ability 35 52 125 060930 2007 3 15 2 46 PM 9 36 0010 5 1660E System 36 BRAKE HOSE PIPE LEAKAGE DAMAGE ASSEMBLY STATE Visually check for fluid leaks or damage and using a spanner check joints and clamps for clearance Also check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving BRAKE PAD WEAR Brake pad wear depends upon the severity of usage the type of riding and road conditions Generally the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page 32 FRONT REAR BRAKE e Check the cutout in each pad elf either pad 15 worn to the cutout replace both pads as a set esee your authorized Daelim dealer for this service lt FRONT BRAKE 52 125 060930 2007 3 15 2 46 PM 9 37 0010 5 1660E System CHANGING ENGINE OIL When engine oil is contaminated the of engine will be remarkably shortened Keep the proper oil level kind and replacing period e Place the vehicle on a flat surface and idle warm up the engine 2 3 minutes Stop the engine separate the oil level gauge pla
43. ng conditions anticipate coming road conditions slow down to at least half the normal speed and relax your shoulders and wrists while securely holding the handles 2 125 060930 2007 3 15 2 46 49 46 001 QMS 1660 System CORRECT ATTIRE e sure to wear helmet and gloves at all time for seafty e Wear shirts or jackets with tight in the wheel driving Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle eMany automobile motorcycle accidents happen because the automobile driver does not Look the motorcyclist Wear bright or reflective clothing Don t ride in another motorist s blind spot Be sure to wear dress to catch an eye to avoid any crash from behind e Be sure you and your passenger always wear a helmet eye protection and other protective apparel when you ride e Not wearing a helmet increases the chance of serious injury or death in a crash Be sure to wear helmet at alltime and the helmet chin strap securely fastened Wear shirts or jackets with tight Always put on gloves Choose fitting and low heeled shoes CARGO e When carrying cargo you must keep in mind that operating motorcycle especially when turning will be different eMake sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation CARRIER MAXIMUM e Pay attention not to overload goods and fasten it tightl
44. ns poisonous carbon monoxide gas that can cause loss of consciousness and lead to death e While the scooter is on its stand you should never apply full throttle if the rear wheel touches the ground the scooter would set off at full speed Remember that the scooter has a centrifugal automatic speed control 52 125 060930 2007 3 15 2 46 9 17 0010 5 1660E System T Lock rear wheel USING THE ELECTRIC START CELL gt e Press the starter button without rotating the starter grip opening the throttle Turn the main switch to an ON position Start engine with cell button elmmediately release the starter button as soon as the vehicle has started eDo not press the starter button when the engine is running This can damage the start motor elf engine is not started with throttle grip closed press starter button and open throttle grip approximately 1 8 to 1 4 17 52 125 060930 2007 3 15 2 46 18 001QMS 1660E System elt is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up starting problems even when there is sufficient fuel in the fuel tank may be an indication of a plugged fuel hole When this happens do not rotate the throttle grip and try the starter button a few times eDo not keep the statter button pressed for more than 5 seconds at a time Release the starte
45. oke or allow flames or sparks in the area where petrol is drained or stored and where the fuel tank is refueled eRemove the battery Store in an area protected from freezing temperatures and direct sunlight Slow charge the battery once a month e Wash and dry the motorcycle Wax all painted surfaces Inflate the tires to their recommended pressures Place the motorcycle on blocks to raise both tires off the ground e Cover the motorcycle don t use plastic or other coated materials and store in an unheated area free of dampness with a minimum of daily temperature variation Do not store the motorcycle in direct sunlight REMOVAL FROM STORAGE e Uncover and clean the motorcycle eCharge the battery as required Install the battery ePerform all Self Inspections Before Operation checks page 26 Test ride the motorcycle at low speeds in a safe riding area away from traffic 52 125 060930 2007 3 15 2 46 PM 9 47 0010 5 1660E System CLEANING e Make sure to stop engine prior to car washing e Be careful not to allow water to enter the muffler during the washing Water inside the muffler may cause an improper engine starting or rust Occurrence e Do not let water get inside the braking system during the washing as water inside the brake system may weaken the braking power Upon completion of washing select a safe place where there 1s no traffic obstruction and start the vehicle Lightly
46. r button for approximately 10 seconds before pressing it again 4 When the engine is cold morning or winter or the vehicle has not been used for a long period of time let the engine idle for a short period allow the engine to warm up e Keep holding rear brake until start Exhaust has contains harmful subs tance such as carbon monoxide Start engine in well ventilated places IF ENGINE CANNOT BE STARTED If engine cannot be started or vehicle does not move check the followings els there fuel in fuel tank Are you operating in accordance with the instructions given in owner s manual els fuse not cut els starter motor running elf starter motor is not running due to battery consumption charge the battery elf the MIL blinks continously when the main key is on contact Daelim dealer 52 125 060930 2007 3 15 2 46 4 19 001QMS 1660E System AFTER STARTING ENGINE 1 Fold main stand ePush the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation eDo not excessively open the throttle until you actually start the driving operation of the vehicle Get on the vehicle 3 Release squeezing tension on rear brake lever and slowly begin to e Mounting should be done from left rotate the throttle grip to allow for a side and you should sit squarely on the slow and easy start seat Leave either on
47. re to wear clean gloves when replacing a bulb If touched to it with bare hands clean it with a cloth soaked with alcohol to prevent from early damage lt HEADLIGHT BULB gt 1 Loosen 7 special screws and disassemble the electric wire of the headlight and remove the front cover 2 125 060930 2007 3 15 2 46 PMH 9 29 0010 5 1660E System 2 Disassemble a headlight socket by HEADLIGHT ILLUMINATION ANGLE lt TAIL STOP LIGHT BULB gt pulling it out e Adjust headlight illumination angle by 1 Loosen 2 tapping screws to disassemble 3 Disassemble the rubber cover turning an adjusting bolt on a headlight tail light lens 4 Loosen the steel wire and disassemble Use type screwdriver 2 Press a bulb with a light force and rotate the head light bulb 1 Adjust the upper lower by turning the it to counterclockwise to disassemble it HEADLIGHT BULB 12V 55W screw on outside 3 Replace it with new bulb Apply reverse BULB 2 Adjust the right left by turning the order of disassembly for assembly screw on inside RUBBER COVER TAIL STOP LIGHT BULB 12V 21 5W elllumination angle adjusted incorrectly may dazzle a facing driver s eyes or TAIL LIGHT LENS result in difficulty to show the forward 5 Replace with new bulb 6 Install in the reverse order of remover SCREW e When disassembling care is to be taken for ensuring that a tail light lens can not be damaged e When replacing a tail
48. re visible replace tire PERSON REAR 2 25 wear with a new one WEAR INDICAT OR WEAR INDICAT OR 2 WEAR LIMIT MARK 6 LOCATION MARK NG ABNORMAL QOO 26 52 125 060930 2007 3 15 2 46 PM 27 0010 5 1660E System ENGINE OIL LEVEL Check the engine oil level each day before riding the motorcycle e f air pressure is inadequate or if there The oil level must be maintained between avoid running out of engine oil it are cracks damage or abnormal wear the upper and lower level marks on the may cause serious engine damaged on tires it may cause trembling steering sight glass wheel and flat tire e Stand the motorcycle on the main stand on level ground eStart the engine and let it idle for approximately 2 3 minutes Insufficient air pressure may cause the heavy steering wheel making handling difficult fuel over consumption and the excessive wear e Check the engine oil level ef required add the specified oil Do not overfill of tire outer area and excessive air pressure may cause easier wheel handling and lower fuel consumption But it may also cause the excessive wear of tire center area UPPER LEV MIDDLE LEV elhis vehicle is equipped with Ko tubeless tires If you have flat tires please contact authorised maint enance shops for inspection 27 52 125 060930 2007 3 15 2 46 PM 28 0010 5 1660E Sy
49. remove the RR swing arm Remove the collar and the rear wheel Install in the reverse order of removal REAR AXLE NUT TORQUE 12 0 13 0kgf m REAR CALIP ER 40 001QMS 1660E System REAR BRAKE HOSE SETTING BOLT MUFFLER SETTING BOLTS FIXING BOLTS elf a torque wrench was not used for installation see your authorized dealer as soon as possible to verify proper assembly Improper assembly may lead to loss of braking capacity e Never perform the maintenance of the muffler right after stopping the vehicle because muffler 15 extremely hot 52 125 060930 2007 3 15 2 46 PM 41 SPARK PLUG If electrode is stained or clearance is not right satisfactory spark is not produced Clean and make adjustment Remove the spark plug cap Clean around the plug Using a plug wrench remove the plug SPARK PLUG SPARK PLUG CAP 001 QMS 1660E System Clean plug with plug cleaner Check electrode for wear and corrosion If the ends become round replace it with a new one Check the plug gap using a feeler gauge PLUG GAP 0 8 0 9mm Tighten with hands until the plug washer touches cylinder head STANDARD PLUG CR8EH 9 If new plug is installed turn 1 2 and tighten using a plug wrench e plug is reused turn 1 3 1 4 and tighten CHECK GAP POLLUTION AND SOOT GAP L 4 lt lt F lt
50. s best road holding However special attention 15 required because front visual field is poor when driver leans inside more than motorcycle 55 52 125 060930 2007 3 15 2 46 PM 9 56 0010 5 1660E System 56 LEAN OUT gt This is a turning position with motorcycle leaned inside more than driver which is opposite to the lean in position With this position quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding However special attention is required because there is danger of slipping on the bad holding road TURNING METHOD D Turn the throttle grip to its original position and decelerate using both front and rear brakes 2 Lean the vehicle toward inside of turn circle while driving slowly at constant speed 8 Accelerate gradually 52 125 060930 2007 3 15 2 46 PM 57 0010 5 1660E System PRECAUTION WHEN TURNING Do not drive inside of large truck s turn circle lt DEAD ANGLE ZONE gt Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle lt DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN gt It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle 57 52 125 060930 2007 3 15 2 46 56 0010 5 1660E Sys
51. stem 28 LIGHTS AND WINKER INSPECTION lighting head light emits very hot heat If you touch with naked hand it may be burned eWhen replacing head light lamp stop lame and winker lamp use only a bulb of rated capacity Using a lamp exceeding the rated capacity can cause over discharge of battery and wire burning It can lead a fire the head light is turned off due to aging while driving at night it will cause an accident by obstructing driver s view Check the condition daily elf the tail light is off while driving at night it will cause an accident by failure of notice by the other drivers Check the condition daily INSPECTION OF WINKER gt Turn a main switch ON Check the lamp for proper operation front rear and right left and sound by operating the switch and also a lens for damage or contamination INSPECTION OF STOP LAMP gt Turn a main switch Check a stop lamp for proper operation by operating the front wheel and the rear wheel brakes and also a lens for damage or contamination BULB REPLACEMENT METHOD Be sure to turn a main switch OFF prior to replacement of a bulb Use only a bulb of rated capacity e After replacement with new bulb check for proper operation e Care is to be taken to avoid leaving fingerprints on a headlight bulb Failing to observe this may cause early damage of the headlight bulb resulted from concentration of heat Be su
52. tem BRAKING METHOD BASIC PRINCIPLE OF BRAKE FRICTION FORCE RESTRAINT OF BRAKE EFFECT INERTIA e Vehicle is braked using friction between road surface and tires eBraking distance increases 1 5 times on wet road and 3 times on icy road because friction force of road surface is decreased NEW TIRE py WX gg Yd NEWTREINA RAINY DAY 1 EXISTING TIRE IN A RAINY DAY Due to inertia vehicle does not stop immediately after applying the brake 58 52 125 060930 2007 3 15 2 46 59 0010 5 1660E System BRAKING METHOD e Turn the throttle grip to its original position and decelerate using the engine brake e Erect the vehicle straight e Brake using both front and rear brakes When using only front brake When using only rear brake IMPACT WHEN COLLISION Learn the proper braking method to prevent accident COMPARISION OF BRAKING DISTANCE r4 TILL Vehicle speed 50 km h N 0000 lt gt A n 3 3 aw TIIMI 15m 7 When using both front and rear brakes Wn gt SN Impact increases in proportion to speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the height of 10m 59 52 125 060930 2007 3 15 2 46 9 60 001 0 5 1660E System
53. the vehicle can be overturned resulting in injury of the driver elf possible do not drive close to the sea or on the road where calcium chloride is treated The muffler external parts and welded parts can be corroded rapidly and also in case of damage of the frame the vehicle can be overturned resulting in injury of the driver 52 125 060930 2007 3 15 246 PM 54 0010 5 1660E System TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED O 2 5 gt lt The basic principle of turn is balancing using centrifugal The centrifugal force increases in inverse portion to the radius force which makes vehicle go outside and the gravity which of a curve and in portion to the square speed Decelerate prior makes vehicle fall inside to entering the curved way to reduce the centrifugal force o4 52 125 060930 2007 3 15 2 46 PM 9 55 0010 5 1660E System 3POSITIONS OF TURNING The basic principle of turn is balancing using combined force of the centrifugal force and the gravity 3 positions require straightening the head and keeping eyes horizontally LEAN WITH This is a turning position with motorcycle and driver in a line This position is the most natural and exact so driver must learn it thoroughly LEAN IN gt This is a turning position with driver leaned inside more than motorcycle This position 15 adequate to drive on the rained or slippy road because it ha
54. ty of your motorcycle and the effective operation of the emission control systems e Always observe safety rules when performing maintenance on the vehicle e Choose a flat surface and make sure the main stand is in a secure down position e Use correct tools e Conduct engine maintenance with the engine key out of the ignition Be careful around the engine and muffler when performing mainte nance as these areas can become extremely hot e After self maintenance the waste material must be packed in the specified container and entrusted disposal to the authorized disposal company BRAKE COMBINED BRAKE SYSTEM How to this system works If the front brake lever 1s hold the front brake is operating The rear brake lever 1s hold the front brake and rear brake are simultaneous braking Both the front and rear brakes are the hydraulic disk type As the brake pads wear the brake fluid level drops There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the lever free play becomes excessive and the brake pads are not worn beyond the recommended limit there is probably air in the brake system and it must be bled See your authorized Daelim dealer for this service Brake fluid may cause irritation Avoid contact with skin or eyes In case of contact flush throughly with water and
55. y whiling driving eDo not place articles between the frame body cover and engine as it is hot to be burnt Do not place kind of cloth materials nearby oil tank cap If the hole in oil tank cap is clogged oil will not flow freely into the engine which can cause severely engine damage not attach large or heavy items such as a sleeping bag or tent to the handle bars fork or fender Unstable handling or slow steering response may result 52 125 060930 2007 3 15 2 46 PM 7 001 QMS 1660 System MODIFICATION MUFFLER eModification of vehicle structure of function deteriorates ePay particular attention to fellow passenger so that he she can manipulatability or causes exhaust noise to become louder prevent getting burnt by the hot muffler during travel shortening the vehicle life These modifications are not only prohibited by law but also are the acts harmful to other people Modifications are not covered by warranty Beware of muffler after driving as it is still hot to be burnt Especially never children touch on it And pay attention to park where pedestrian zoon elf haystack or vinyl is stuck to the muffler it might be fired far as any defect caused by modifications warranty will be automatically invalidated ATTACHMENT e Except designated attachment by DAELIM MOTOR LTD don t attach any extra lighting device because it may cause an early discharging of battery e
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