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1. 5 Q O e 5 r mg 2 IM 01B08E02 01EN 19 Monitoring and Control of Regular Operations Operation Display Monitoring and Operating the TREND Display The TREND Display provides trend displays of PV SV YS1350 MV YS1360 in addition to the LOOP Display functions The TREND 1 Display can provide trend displays of PV1 SV1 YS1350 and MV1 YS1360 and the TREND 3 Display can show those of any four data selected from PV1 SV1 YS1350 MV1 YS1360 X1 X2 Y1 YS1360 and Y2 TREND Display also enables display data to be turned ON OFF It does not display control statuses and alarms that have occurred Tag number 1 Time span scale 10 Trend display time span 11 MV display 12 Table 5 7 No in Figure Display title 3 Digital display 4 5 6 Trend display Trend data pointers 7 Engineering units 8 0 value of scale 100 value of scale Operation status display 20 Display title 2 Digital display 3 7 e 6 Operation status display FAIL O ALM CD GJ j BOI 7 Engineering units 8 100 value of scale 13 Key LOCK status display Trend data pointer 9 Scale marks 8 0 value of scale Cs eo gt YOKOGAWA lt gt 0503E ai Figure 5 3 Atag number combining alphanumeric characters and symbols having a maximum of 12 digits is displayed The title of the di
2. described later mV input optional code A01 Thermocouple input RTD input Isolator optional code RE optional code A02 optional code A03 mV input Ae A01 RID eo input 1 SV DC Kab terminals 19 and 21 with each other Potentiometer input Two wire transmitter input Two wire transmitter input Je code A04 optional code A06 A07 io code A06 A07 Potentiometer ep O wire Ps Two wire input s it transmitter transmitter Match the wiring resistances of upply voltage input NG to 20 mA input terminals 19 and 20 with each other required signal not requiring supply power Frequency input optional code A08 Two wire type Power feed type Power feed type voltage contact two wired three wired 73 D O Signal _ Frequency Frequency Pa Ka Power _ input 20 input 1 supply O809E ai Figure 8 7 buni pue uone je su buli pue uonejjezsul Installation and Wiring Transmitter Supply Power Wiring If the YS1000 is connected to a two wire transmitter it is recommended that the field signal be isolated to limit the effects of short circuiting or ground fault incidents within a narrow range Use an external distributor However for economical connection to a two wire transmitter the YS1000 is equipped with non isolated power terminals for transmitters 25 to 25 5 V DC Measurement input 1 24V DC supply power 0810E ai Figure 8 8 Supply current When optional specification direct input
3. OFF ON Color inversion of tag number Note 1 When the SET parameter is set to ENBL STOP will appear on the right of the display title and the manipulated output and alarm output will be kept B4 IM 01B08E02 01EN LCD Setting Display LCD LCD backlight auto off timer OFF Timer function OFF ON Timer function ON Off timer 30 min List of Parameters LCD brightness adjustment Enable Disable setting O to 5 INHB Setting impossible ENBL Setting possible Note 1 INHB COMWR DREG 1 Communication selection Enable Disable writing via RS 485 communication Note 2 RS 485 communication D register setting for High Low level Note 3 RS 485 Protocol selection RS 485 DCS LCS INHB Setting impossible ENBL Setting possible Note1 H L High Low L H Low High PCL PC link communication PCLSUM PC link communication with checksum No option IA31 RS 485 IA32 DCS LCS resistor ON OFF Note 3 Enable Disable writing via Ethernet communication Note 4 Ethernet communication D register setting for High Low level Note 4 Pa Note 3 MODASC Modbus communication ASCII MODRTU MODRTU Modbus communication RTU YS YS protocol RS 485 communication ADBA address Note 3 ee STBIT RS 485 stop bit Note 3 1 bit 2 b
4. Installation and Wiring p 32 Turn ON power supply se PS gt Tuning operations can be set using the YSS1000 Setting Software YSS1000 Setting Software YS1700 Programmable Function User s Manual Start tuning operation LI LI A lt U a ss mm QI er ge Set up engineering constants Nak y lt S 9 O Operating the Engineering Displays N 2 from p 30 4 co og D o Er Q Operating the Tuning Displays from p 24 Regular operation Monitoring and Control of Regular Operations from p 16 0301E ai Figure 3 1 IM 01B08E02 01EN 11 Basic Operations Overview of Display Switching and Operation Keys The YS1000 has the following three display groups 1 Operation Display Group Includes the LOOP Display YS1350 used to switch the operation mode during operation or set SV LOOP Display YS1360 used to manipulate MV TREND Display that displays trends of PV and SV YS1350 or MV YS1360 ALARM Display that displays detailed alarm information and METER Display that displays PV and SV YS1350 or MV YS1360 on a meter scale using a pointer 2 Tuning Display Group Includes the Display and Setting Display for tuning parameters and Monitor Display for input output signals 3 Engineering Display Group Includes the display used to set functions as a manual setter for SV setting YS1350 or a manual setter for MV setting YS1360 Input Specification Setting Displa
5. User s WOW series Manual YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting Piancomert Operation Guide ction IM 01B08E02 01EN vigilantplant YOKOGAMA 9 IM 01B08E02 01EN 1st Editi Yokogawa Electric Corporation st Edition Product Registration Thank you for purchasing YOKOGAWA products YOKOGAWVA provides registered users with a variety of information and services Please allow us to serve you best by completing the product registration form accessible from our homepage http www yokogawa com ns reg Contents Fv 3 NOO O eae E E E A AN AA AGA AA BABA E AA AA 3 e e 1 gs AE ENE E E TAE ENE O VE E NE E NEE E E E EE E EE 3 Authorised Representative BEN AA AG ANA GA Na AA AA AA 3 FAN 3 SIE ELNA Kae 6 6 9 ERE EE NE EE RE eee ee ce eee 3 Handling Precautions for the Main Unit amn NAYANG NADA AKING MANANG AA AA RU DA ANA fk nA 4 Waste Electrical and Electronic Equipment WEEE This directive is only valid in the EU 1 11 2 2 a 4 Checking the Contents Of the Package BANA ANAKAN NG ANAN GANA AA NAA 5 oymbDOlS Used im This Mandal ANA AA NANA AA NASA ANA NANA AA AA AN 6 PO an Elecrome Mantal AA 6 Introduction to Functions ssassssssssssssnnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn NA EGG mn nw 7 PINNE 8 FFF TN Nvidia 8 Swinging the Front Panel Up and Down ciscesacscascnsbatekecncndadasasaanscuanannten dda andieanehanarnnennen sndlenseheaddiiasaashied bg
6. FRAM data lost EMPFL Flash data non initialized Flash data lost Displays and Operation in the Event of FAIL YS1000 has an independent computation circuit main processor MCU a display operation circuit display processor DCU If the computation circuit fails control computation stops and outputs D01 DO2 DO4 are changed to held status The com munication function also stops In this case the FAIL Display is shown by the display operation circuit This circuit measures and displays analog input data X1 The display cannot be switched If the display operation circuit fails both normal display and operation are disabled thereby causing control computation to be stopped and outputs Y1 Y2 DO1 DO2 to change to held status The communication function also stops In this case the FAIL Display is shown by the computation circuit This circuit measures and displays analog input data X1 and the current output signal Y1 can be manipulated by MV operation keys The display cannot be switched For YS1360 regardless of the occurrence of a failure the front panel of the instrument can be swung up to operate a current output signal Y1 using the hard manual operation wheel when the instrument is equipped with the hard manual unit i e with the designation of suffix code 10D 46 IM 01B08E02 01EN Troubleshooting Display Provided in the Event of FAIL If both the main processor MCU and display processor DCU fail or if the
7. buli pue uonejjezsul 8E Terminal Diagrams of YS1360 Note Do not use unassigned terminals as relay terminals Digital Inputs and Outputs Oe code A Analog Inputs Ethernet Communication 10BASE T 100BASE TX RJ45 connector 85 Analog Outputs Y1 OFF Current output GA Link LED right side 420 ma Do OFF Stopped A24 Voltage output 1 5 V DC q 6 Measurement input 1 O Pe Voltage input Cascade input Voltage input ME 1 5 V DC Low limit alarm output E80 4 041 C M status output For optional code AOD Direct Input Signal Output FAIL Output oleae Ob Voltage ON in normal input condition 11 gt SE i AO O 145 v DC ht ae For direct input connection FAIL output requires If the terminals concerned see Direct Input Wiring external power supply nap described later are used as digital output an external power supply is required For FAIL output wiring see Wiring for Digital Input Output and FAIL Output described later iad Or I SA For digital output wiring see Wiring for Digital Input Output and FAIL Output described later H Q W Connection of Transmitter Supply Power Measurement input 1 TIN amp LCD backlight off input With o l EL lt Factory default gt No function UN Bj N KIS NN HINA supply voltage T
8. enter it and then change parameters For setting and canceling passwords see 4 2 2 Inhibiting Enabling Parameter Change in the YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual Setting the Scale and Decimal Point Position for Process Variables Setting Display Engineering Display Operation Display gt lt gt keys to the Tuning Menu Display gt 3 keys to the Engineering Menu Display gt CONFIG2 software key Configuration Display 2 Setpoint changing procedure example of changing scale 1 Press the software key to select and zoom in on SET INHB 2 Press the software key to change to SET ENBL 3 Press the software key to select and zoom in on the 100 value of scale 1 SCH1 4 Press the N or software key to change the setpoint Holding it down accelerates the value increase decrease speed 5 Press the software key to select and zoom in on the 0 value of scale 1 SCL 1 6 Set SCL1 in the same way as 4 7 Press the software key to select and zoom in on decimal point position 1 SCDP1 HH H 8 Press the N or software key to change the setpoint 9 Press the Page key to return to the Engineering Menu Display 10 Press the SHIFT Page keys to return to the Operation Display LI a SSE Ta This completes the setting procedure Ls fer gt YOKOGAWA lt gt 0701E ai Setting
9. surge absorber in parallel with the load e To connect a power supply for driving a load the power supply s polarity must be matched with that of the contact output Connecting it in reverse may result in failure e An AC load cannot be directly opened or closed using contact output In this case provide a repeating relay etc RS Z2 Z7 AZ Try 40 IM 01B08E02 01EN Installation and Wiring Protective diode i External i fin power supply External AC power 4 F 24V DC power supply supply hj Naa SO 24 DC is connection Rated value cannot be made 30 V DC or less 200 mA or less resistive load 0813E ai 0814E ai Figure 8 11 Connection Using Digital Output Figure 8 12 Connection of Digital Output to Drive a Load Including AC Power Supply Direct Input Wiring Optional Code A0L Direct input terminals allow the connection of one of the following mV voltage thermocouple RTD potentiometer isolator two wire transmitter or a pulse signal A sensor signal is connected to the direct input terminals converted into a 1 5 V signal by a signal converter circuit and then output to the direct input signal output terminals Connect this signal to the terminals you wish to input to using external wiring D eh 2 D cr e 5 o 5 Q 5 Q T PS D v Direct input signal 2 output terminal O conversion C9 Sensor brat ey 0815E ai Figure 8 13 A ferrite core is in
10. 1 3 2 3 5 4 5 7 6 8 7 9 8 30 9 31 10 32 11 33 12 34 13 35 14 36 15 37 16 38 17 39 18 L AE G 1 Note Do not use unassigned terminals as relay terminals Analog 8 Measurement input 1 Voltage input E 1 5 V DC Cascade input Voltage input 0004 15 V D0 For optional code A00 Direct Input Signal Output FAIL Output Volt ON i ea condition rt 100 o gt 49 P 1 5 v Do ls For direct input connection see Direct Input Wiring described later FAIL output requires external power supply For FAIL output wiring see Wiring for Digital Input Output and FAIL Output described later Connection of Transmitter Supply Power Measurement 24V DC supply voltage The figure above shows an example of the wiring for analog input 1 Analog input 2 can also be connected in the same way For connecting two transmitters see Transmitter Supply Power Wiring described later buli pue uonejjezsul NALO Z03804L0 WI Ze Digital input hardware specifications When voltage is present ON 0 5to1VDC OFF 4 5 to 30V DC For no voltage ON resistance of 200 Q or less OFF resistance of 100 kQ or more Input contact rating 5 V DC 20 mA Or more Digital output hardware specifications Rating 30V DC 200 mA or less resistive load Digital input function can be set using DI1F DI2F engineering parameters P
11. completes the operation A A pn al YOKOGAMA lt gt 0606E ai Parameors Hm 2 Analog output 1 YS1360 Analog output 2 DIO1 Digital input 1 DI02 Digital input 2 DO01 High linit alarm output DO02 Low linit alarm output DO04 C M status output g 7 2 D lt Gi Burung y buresiodo IM 01B08E02 01EN 29 Operating the Engineering Displays There is a display for setting up functions as Manual Setter for SV Setting YS1350 Manual Setter for MV Setting YS1360 the Input Specification Setting Display and the Password Setting Display To set engineering parameter settings proceed according to the setting examples below and refer to the Overview of Display Switching and Operation Keys and List of Parameters For displaying and setting parameters see List of Parameters in this manual Fora description of engineering parameter functions see YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual CAUTION There is a SET parameter in the engineering parameters to prevent accidental changes to settings Unless this parameter setting is changed from INHB setting inhibited to ENBL setting enabled parameters on the same display cannot be changed Be aware that changing the setting to ENBL causes YS1000 s control action and input output to be changed Note YS1000 has a password function as a security function If the password has been set up
12. gate array GA is faulty no display is provided WARNING If the FAIL lamp lights up and the LCD display does not function the MV operation keys are available even if both the main processor MCU and display processor DCU are faulty However do not manipulate MV because MV display is invisible Tag number j g Ng H MAN selection status F s amp 1 FAIL lamp lit mol ALM lamp off FAIL display e I Engineering units LEJ at M lamp lit 100 value of scale Cause of FAIL e ilfE X1 input bar d SV pointer MV valve direction 0 value of scale Hard manual pointer Y1 output bar Lawid gt YOKOGAWA lt gt MV valve direction 0901E ai Figure 9 1 Table 9 3 Item Names in Figure Description 1 to 5 V DC of analog input X1 is displayed in a range of 0 to 100 Y1 output value is displayed if FAIL lights up the value displayed is the manipulated output variable 1 produced immediately before the occurrence of the failure Displayed being linked with the hard manual output value this pointer is not displayed if suffix code 200 was specified H MAN selection status Displayed if the hard manual unit has been selected this indication is not displayed if suffix YS1360 code 200 was specified The cause of failure is displayed If there are multiple failures multiple causes of failures are displayed No indication is displayed if the cause of failure is unknown F
13. if hold the top and bottom of the front panel 2 Swing the front panel up and out from that position 0203E ai Figure 2 3 0202E ai Figure 2 2 IM 01B08E02 01EN Part Names Swinging down the front panel Push down on the center of the top of the front panel When you feel a slight sense of resistance stop pushing Slide it forward from that position It will click into place indicating that it is locked 0204E ai Figure 2 4 Part Names of the Internal Panel Seen with the Front Panel Swung up o o m 2 D D n a eee eee 8 only for vg only for YS1360 7 5 6 only for YS1360 4 0205E ai Figure 2 5 1 Connector for connection to a PC PROGRAMMER This is a communication cable connector for downloading uploading or monitoring parameters set using the YSS1000 Set ting Software YSS1000 YSS1000 Setting Software YS1700 Programmable Function User s Manual 2 Internal unit release lever 3 An internal unit fixing screw 4 Metal lever Used only for YS1360 Touch the metal lever to discharge static electricity Before you connect the cable to the YS110 connector touch the metal lever 5 Connector for YS110 standby manual station MANUAL STA Used only for YS1360 For YS1350 do not connect anything to this connector 6 Hard manual operation wheel HARD MANUAL Only for YS1360 YS1350 does not have this wheel An operation wheel to manipulate an output 7 MV bala
14. or insert the internal unit or do not connect the YS110 in explosive atmospheres CAUTION Products with optional code FM or CSA cannot satisfy the explosion protection standards if the internal unit is removed Use of the standby manual station allows the controller to be replaced without interrupting Y1 output in the event of internal unit failure etc For YS110 standby manual station see YS110 Standby Manual Station User s Manual Recovery Operations after Power Failures If a power failure occurs that exceeds the power holdup time the instrument enters power failure status Operation after a power failure differs depending on the power failure time and on the start mode START engineering parameters that have been set The following action occurs with the factory default values For operation after power failure see Chapter 6 Processing during Power Failures in the YS1500 Indicating Controller YS1700 Programmable Indicating Controller User s Manual CD ROM e Momentary power interruption of less than 2 seconds The instrument continues to operate the same as it had prior to the momentary power interruption Power failure of 2 seconds or more The operation mode enters Manual setpoints SV are maintained in the same condition as they were prior to the power fail ure and the manipulated output variable becomes 6 3 IM 01B08E02 01EN 49 um je c 2 D Mm gt le le Q List of Param
15. symbol is used on the instrument It indicates the possibility of injury to the user or damage to the instrument and signifies that the user must refer to the user s manual for special instructions The same symbol is used in the user s manual on pages that the user needs to refer to together with the term WARNING or CAUTION Calls attention to actions or conditions that could cause serious or fatal injury to the user and indicates precautions that should be taken to prevent such occurrences CAUTION Calls attention to actions or conditions that could cause injury to the user or damage to the instrument or property and indicates precautions that should be taken to prevent such occurrences Note Identifies important information required to operate the instrument Indicates related operations or explanations for the user s reference Indicates a character string displayed on the display Setting Display Indicates a setting display and describes the keystrokes required to display the relevant setting display Perform the operations in chronological order This section describes the procedure under the assumption that these steps are being taken for the first time There are cases where not all of the steps are required depending on the required operation Setting Details Provides the descriptions of settings Describes restrictions etc regarding a relevant operation About an Electronic Manual User s manual
16. the product itself and to ensure safe operation observe the safety precautions described in this user s manual Use of the instrument in a manner not prescribed herein may compromise the product s functions and the protection features inherent in the device We assume no liability for safety or responsibility for the product s quality performance or functionality should users fail to observe these instructions when operating the product e Installation of protection and or safety circuits with respect to a lightning protector protective equipment for the system controlled by the product and the product itself foolproof or failsafe design of a process or line using the system controlled by the product or the product itself and or the design and installation of other protective and safety circuits are to be appropriately implemented as the customer deems necessary e Be sure to use the spare parts approved by YOKOGAWA when replacing parts or consumables e This product is not designed or manufactured to be used in critical applications that directly affect or threaten human lives Such applications include nuclear power equipment devices using radioactivity railway facilities aviation equipment air navigation facilities aviation facilities and medical equipment If so used it is the user s responsibility to include in the system additional equipment and devices that ensure personnel safety e Modification of the product is strictly
17. the Y1 terminal or noise superimposed by the wiring condition which results in the judgment that there is an error in the D A conversion section However temporary noise of this kind or low level noise may not affect control and control may be continued normally If an error occurs in the D A conversion section the cause may be one of the following three Take action according to each cause PossibleCause Aetons S Breakdown of the current In this case control is disabled from being continued ae circuit The current output circuit has failed contact us for repair 2 A break in wire of Y1 terminal A wire of the Y1 terminal has broken check the wiring This error may also occur if a terminal wire is disconnected during maintenance vanen work etc Noise on Y1 terminal If control is affected eliminate noise If control is normal control can be continued as is This presents no problem Backup Operation in the Event of Instrument Failure Hard manual unit operation except in cases when suffix code 200 was specified Swinging up the front panel allows you to see the control section of the hard manual unit for backup a manual operation output section consisting of analog circuits on the internal panel If YS1000 is in FAIL status and there is an urgent demand situation set the manipulated output variable Y1 output to the safe side using hard manual operation 48 IM 01B08E02 01EN Troubleshooting Note Befor
18. 2 genser IV external SI lo HUT o la 1200 RS 232C straight cable Ground Ground Ground 0816E ai Figure 8 14 Two wire connection ML2 0 pa ji Terminating a inati resistor Terminating internal resistor 1200 external 120Q UT 4 RS 232C straight cable Ground Ground Ground 0817E ai Figure 8 15 Note ML2 O isa YOKOGAWA converter RS 232C RS 485 converters other than these devices can also be used In such a case check the electric specifications of each converter etc before using them IM 01B08E02 01EN Installation and Wiring Wiring for Distributed Control System DCS LCS Communication Optional Code A32 The following shows a diagram of the wiring between YS1000 and an SCIU communication interface unit For the wiring between the DCS and an SCIU and for the number of units to be connected see the respective user s manuals For details of communication parameter setting and communication functions see YS1000 Series Communication Interface User s Manual Equipment on DCS side 4 gt 5 S Shield 5 5 m Q Q LCS LCS p YS1000 0818E ai Figure 8 16 Wiring for the Ethernet Communication Interface Optional Code A34 connected over Ethernet Device that cannot be connected over Ethernet Ethernet o 000000 oo Straight cable Cross cable YS1000 YS1000 YS1000 0818 1E ai CAUTION If there is any risk of a surge due to lightn
19. 3 to 106 3 Note 5 Engineering unit Engineering unit Yo Low limit setpoint of MV 1 6 3 to 106 3 Note 5 Square root extraction low cutoff setpoint for PV1 0 0 to 100 0 First order lag time constant for PV 1 Note 1 The engineering units set with the Engineering parameters SCH1 SCL1 and SCDP1 Note 2 MV Manipulated output variable can be set only with the MV operation key at the bottom of the front panel 0 0 to 800 0 Note 3 Alarm will not occur if set at a maximum value Note 4 Alarm will not occur if set at a minimum value Note 5 Be sure to set to MH1 gt ML1 Input and Output Data Display I O Data Analog input 1 25 0 to 125 0 s second Analog input 2 25 0 to 125 0 Analog output 1 20 0 to 106 3 Analog output 2 6 3 to 106 3 Digital input 1 0 1 Digital input 2 Digital output 1 0 1 Digital output 2 Digital output 4 IM 01B08E02 01EN 51 E m r e U o Um o 3 D er o T List of Parameters lt Engineering Parameters gt Configuration Display 1 CONFIG1 INHB Setting impossible er Er SEES ENBL Setting possible Note1 SVSTN Manual Setter for SV Setting SVSTN all Soniroller mode seleckon VSN Manual Setter for My Se no MVSTN AUT HOT start M COLD Po
20. 360 Operation Guide This is identical to the printed manual YS1350 YS1360 User s Manual IM 01B08E02 02EN This manual describes the detailed functions and setting items It does not contain the communication functions YS1000 Series Communication Interface IM 01B08J02 01EN User s Manual This manual describes how to use YS1000 in Ethernet serial and DCS LCS communications YSS1000 Setting Software YS1700 Programmable Function User s Manual This manual describes how to use YSS1000 and YS1700 s programmable function YS1000 Series Replacement Manual IM 01B08K02 02EN IM 01B08H02 01EN This manual describes the compatibility of installation and wiring with YS100 YS80 EBS I EK HOMAC and 100 line Precautions on the Use of the YS1000 Series IM 01B08B02 91EN This manual is always delivered even if without manuals was selected User s manuals for YS1000 are available on the following web site www yokogawa com ns ys im You need Adobe Reader 7 0 or later but the latest version is recommended installed on the computer in order to open and read the manuals The printed versions of the electronic manuals are available for purchase Contact your nearest YOKOGAWA dealer for details General Specifications GS Number YS1350 Manual Setter for SV Setting YS1360 GS 01B08E02 01EN Manual Setter for MV Setting General Specification Name The last two characters of the manual number and general specification numbe
21. AIL and ALM lamp FAIL lamp lights up and the ALM lamp is off Y1 output bar Hard manual pointer YS1360 FAIL cause SV pointer YS1350 The pointer indicates the SV value set immediately before FAIL was displayed Tag number The tag number shown immediately before FAIL was displayed MV valve direction YS1360 C O or O C indicated immediately before FAIL was displayed Scale 0 to 100 unconditionally Divisions are used that were indicated immediately before FAIL was displayed C M lamps M lamp lights up PH and PL pointers Not displayed PV SV and MV digital display Not displayed Key entry All invalid with the exception of the MV operation keys lt SHIFT gt IM 01B08E02 01EN 47 j a le c 2 D Mm gt le le 53 Q Troubleshooting Selecting the action to take in the event of an error in the circuit diagnosis of current output The SCOCD parameter is enabled when using Y1 terminal is 4 20 mA 0 This parameter can be used to select D A FAIL or OOP ALARM for displaying the diagnostic result in the event of an error with the D A conversion section and read back value Note that selecting OFF 2 does not perform diagnosis Setting Display Parameters Setting Range FATO Displa 9 g Default prey Engineering EET Curent FAIL D A FALL in the event of an error Menu Display SCOCD Output Circuit Diagnosis ALARM OOP ALARM in the event of an error gt CONFIG1 OFF No diagnosis Configuratio
22. AOD is provided 25 to 25 5 V DC 30 mA When no optional specification direct input AOL is provided 25 to 25 5 V DC 60 mA two two wire transmitters can be con nected Wiring for Digital Input Output and FAIL Output VAN VARNING For products with optional code FM or CSA Install explosion proof wiring defined in the relevant country for the following signal wiring e The digital output cable must be wired from the non hazardous area by using Class I Division 2 wiring dedicated in potentially explosive atmospheres such as a threaded metal conduit In addition it is necessary to be wired not to apply stress at the end of the cable External no voltage and voltage contacts for digital inputs should be provided so that the rated value is obtained Attention must be paid to excessive conductor resistance and in conductor voltage drop YS1000 YS1000 Rated value Rated value ON 200 Q or less ON V 0 5 to 1 V OFF 100 kQ or more OFF V 4 5 to 30 V 0811E ai 0812E ai Figure 8 9 Connection of Digital Input No voltage Contact Figure 8 10 Connection of Digital Input Voltage Contact When driving an external device using contact outputs such as alarm output status output and FAIL output install wiring paying attention to the following CAUTION e Do not connect loads exceeding the contact rating e To drive equipment incorporating inductance components such as relays always connect a protective diode
23. Details Parameters Names Setting Range Factory Default SCH1 100 value of scale 80000 to 80000 1000 SCL 0 value of scale 80000 to 80000 OY SCDP1 Decimal point position HAHAH HHHH H HHH HH HH HHH H HHHH HHHH H 30 IM 01B08E02 01EN Operating the Engineering Displays The figure below shows an example of setting the 100 value of scale to 1000 the 0 value of scale to 0 and the decimal point position to one decimal place Process variables and setpoints are displayed on the scale that is set here Note If a wide scale span 100 to 0 value of scale is specified the value less than 0 1 of PV may fluctuate g 7 na D lt Gi Bui19du1Bu3 34 bune1ad0 100 value of scale 0 value of scale YOKOGAWA lt gt 0702E ai Figure 7 1 IM 01B08E02 01EN 31 A 32 Installation and Wiring For the following see the YS1000 Series Replacement Manual Installation and wiring for YS1350 YS1360 020 LI3L 440 and A50 e Connection of the RJC sensor provided with the product with optional code A02 Installation Location WARNING For products with optional code FM or CSA 1 Devices must be installed by professionally trained personnel 2 In case of option code FM install devices according to NEC National Electrical Code ANSI NFPA 70 In case of option code CSA install devices according to CEC Canadian Electric Code C22 1 06 The instrument should be inst
24. ENT 1 to EVENT5 User set events 1 to 5 There are two types of display formats for alarm items as follows Red backlit display of items An alarm s is currently being generated Normal display of items Indicates that an alarm s was generated in the past but the situation has now recovered For causes of alarms that have occurred and actions to be taken see Troubleshooting in this manual The alarm items to be displayed are as follows Process Alarms Syston Alarms seein to each input terminal are displayed a ire IM 01B08E02 01EN Monitoring and Control of Regular Operations Operation Display Table 5 10 AA m Description Figure 5 le te For unacknowledged alarms is indicated in front of alarm items alarm marks Alarm lamp Lights up if a process alarm or system alarm occurs The ALM CLR software key EVT ON software key key and EVT CLR software key functions are assigned to the relevant operation keys at the right of the display For operation see the following Operating the ALARM Display 8 MV display YS1360 MV bar MV scale MH pointer ML pointer MV underflow MV overflow and MV valve direction y are displayed The display contents are the same as those of the LOOP Display Operating the ALARM Display The following operations can be conducted on the ALARM Display 1 MV operation the same as that of the LOOP Display YS1360 2 Acknowledgement of unacknowledged alarms e
25. Engineering unit set using the engineering parameters SCH1 SCL1 and SCDP1 24 IM 01B08E02 01EN Operating the Tuning Displays Displaying the Operation Display While the Tuning Display is being Shown Pressing the OPE software key while setting a tuning parameter returns you to the Operation Display Tuning Display S1 2 6 kvad lt gt gt YOKOGAWA lt gt OPE software key 1 4 0602E ai g 7 2 D lt Gi Burung y bureiodo IM 01B08E02 01EN 25 Operating the Tuning Displays Setting the High and Low Limit Setpoints of MV YS1360 Setting Display Tuning Display Operation Display lt gt e key to the Tuning Menu Display gt SETTING software key Setting Display Setpoint changing procedure 1 Press the software key to select and zoom in on high limit setpoint of MV1 MH1 2 Press the A or 17 software key to change the setpoint Holding it down accelerates the value increase decrease speed 3 Press the software key to select and zoom in on low limit setpoint of MV1 ML1 4 Set ML1 in the same way as 2 5 Press the Page key to return to the Tuning Menu Display 6 Press the SHIFT Page keys twice to return to the Operation Display This completes the setting procedure YOKOGAWA lt gt 0603E 01 ai Setting Details Parameters Name Setting Range Factory Default High limit setpoint of MV1 6 3 to 106 3 106 3 Low limit set
26. Manual Setting Display for Operation Display DISPLAY INHB Setting impossible Enable Disable setting ENBL Setting possible Note1 LOOP 1 color selection GREEN AQUA PINK ORANGE Background color selection BLACK WHITE BLUE AUTO 104 5 104 4 104 3 104 2 10 1 1010 10M 1042 1013 10 4 1975 10 exponential scale factor for METER 1 Display PV1 trend ON OFF for TREND 1 Display SV1 trend ON OFF for TREND 1 Display MV1 trend ON OFF for TREND 1 Display Data selection 1 for YS1350 YS1360 TREND 3 Display OFF None OFF None PV1 Process PV1 Process Data selection 2 for variable 1 Variable 1 TREND 3 Display SV1 Setpoint value 1 MV1 Manipulated Data selection 3 for X1 Analog input 1 output variable 1 TREND 3 Display X2 Analog input 2 X1 Analog Input 1 Y2 Analog Output 1 X2 Analog input 2 Data selection 4 for Y1 Analog output 1 TREND 3 Display Y2 Analog output 2 ON OFF ON ON ON PV1 YS1350 SV1 YS1360 MV1 OFF OFF TREND 1 Display time span 1M 1min 5M 5min 10M 10min 30M 30min 1H 1hour 5H 5hours TREND 3 Display time 10H 10hours 30H 30hours span Scale division for TREND3 Display 1M 1M 1 2 4 5 7 10 14 20 10 YYYY SYSSYYN OFF None Active color display PH1 High limit alarm setpoint for PV1 selection 1 PL1 Low limit alarm setpoint for PV1 1 ALM Logical OR of all loop1 alarms
27. YS1350 3 MV operation of the loop displayed YS1360 The following operations can be conducted on the TREND 3 Display 1 MV operation YS1360 The operation methods are the same as those of the LOOP Display IM 01B08E02 01EN 21 SuoneJ3d0 Jejnbay 2 oO 5 R fe ak 5 5 Q O e 5 r mg Q Monitoring and Control of Regular Operations Operation Display Monitoring and Operating the ALARM Display The ALARM Display collectively indicates detailed information when alarm s occurs It allows the user to acknowledge unac knowledged alarms and events Tag number 1 p e a ci Display title 2 H MAN rte 6 Alarm lamp Item title 3 mr AA ee 4 Alarm item CO U Unacknowledged alarm mark MV display 8 C lt e gt YOKOGAMA lt gt 0504E ai Figure 5 4 Table 5 9 mme serpin ry Description Figure The tag number combining alphanumeric characters and symbols having a maximum of 12 1 Tag number a ar is displayed Display title The title of the The title of the display being shown is indicated ss lt sSSCSY being shown is indicated Alarms and events that have occurred or been generated are displayed on a type basis They are classified into the following three types Mee PROCESS UA Ethernet communication error DATA YSS1000 writing incomplete CALR Adjustment inspection error Event indication EV
28. alled in indoor locations meeting the following conditions Instrumented panel This instrument is designed to be mounted in an instrumented panel Mount the instrument in a location where its terminals will not inadvertently be touched Well ventilated locations Mount the instrument in well ventilated locations to prevent the instrument s internal temperature from rising To mount multiple indicating controllers see the external dimensions panel cutout dimensions which follow If mounting other instruments adjacent to the instrument comply with these panel cutout dimensions to provide sufficient clearance between the instruments Locations with little mechanical vibration Install the instrument in a location subject to little mechanical vibration Horizontal location Mount the instrument horizontally and ensure that it is level with no inclination to the right or left Note If the instrument is moved from a location with low temperature and low humidity to a place with high temperature and high humidity or if the temperature changes rapidly condensation will result Moreover in the case of thermocouple inputs measurement errors will result To avoid such a situation leave the instrument in the new environment under ambient conditions for more than 1 hour prior to using it Do not mount the instrument in the following locations Outdoors Locations subject to direct sunlight or close Install the instrument in a location with stable t
29. character basis 6 Repeat steps 4 and 5 to register the tag To erase a character enter a space 7 Press the Page key to return to the Engineering Menu Display 8 Press the SHIFT Page keys to return to the Operation Display Le I o a CT EIES 36 This completes the setting procedure C lt Je YOKOGAWA lt gt 0404E ai Setting Details Parameters Names Setting Range Factory Default or For YS1350 YS1350 TAG 1 Tag number 12 digits of alphanumeric characters For YS1360 YS1360 The tag is displayed in the top line of the LCD z The settable ASCII codes are as shown below 3 3 Space amp i x 0 1 2 3 4 5 6 7 9 lt r gt Q A B C D E F G H J K L M N O P Q R S T U V W X Y Z _ a b c d e f g h i j k l m n p q r S t u V W xX y Z IM 01B08E02 01EN 15 Monitoring and Control of Regular Operations Operation Display Monitoring and Operating the LOOP Display 7 SV digital display Tag number 1 T aI 18 Operation status display Display title 2 E wo A 14 Engineering units 16 100 value of scale 168 6 PV digital display 3 PV overflow 6 PH pointer 5 ME 20 Key LOCK status display MV digital display 9 lg 8 SV pointer KE 15 PV bar scale d Alarm generation display 17 EEE control status display ALARM 2 4 PV bar PL pointer 5 Cascade inp
30. cluded when the optional code AO is specified Be sure to use the ferrite core when connecting to the wire to the direct input terminals JO LE 19 L 0815 1E ai oo CAUTION If there is any risk of a surge due to lightning discharge an arrester should be connected to the direct input signal line YOKOGAWAAR series is recommended for the arrester a en IM 01B08E02 01EN 41 Installation and Wiring 42 Wiring for the Serial Communication Interface Optional Code A31 To perform Modbus communication PC link communication or YS protocol Communication connect the wires as shown below To perform YS protocol communicaiton with DCS connect the wires as a four wire type shown below If the instrument is located at the end of the wiring turn ON the terminating resistor The terminating resistance internal can be set using the RS 485 communication terminating resistor ON OFF TRMR engineering parameter Note Even if the terminating resistor is being ON it will be OFF when the power supply of the instrument is turned off For details of communication parameter setting and communication functions see YS1000 Series Communication Interface User s Manual Four wire connection ML2 0 pal YS1000 SDB E RDB Terminating PC resistor Terminating anser RDA interna resistor 120 O cara Alo i al soe lg 120 O 4 16 Terminating front f l i sone Leg
31. communication error device office or sales representative DATA Writing from Data write from YSS1000 has not been Re download data from YSS1000 YSS1000 incomplete completed CALR Adjustment inspection error Cotas TOROS Eee esa or sales representative TE EEE Process abnormality PH1 g PV1 or PV2 is at or above the high limit alarm PV Process setpoint Recover the process to normal alarm Pee Process abnormality conditions PL1 PV PV1 or PV2 is at or below the low limit alarm setpoint An output read back error is when SCOCD is set to ALARM 1 Please see P 48 IM 01B08E02 01EN 45 Troubleshooting Actions to be Taken in the Event of the FAIL Lamp Lighting Up If the FAIL lamp lights up the FAIL Display appears If both the main processor MCU and display processor DCU fail or if the gate array GA is faulty the FAIL lamp does not light up Table 9 2 List of Causes of Failure FAIL Display Processing Action to be Taken in the Event of Abnormality Main clock stopped or both the main None processor and display processor are defective SCLK Sub clock stopped Main processor MCU faulty Display processor DCU faulty A D converter faulty FAIL contact open D A converter faulty SIRAAN Output HOLD DO1 DO2 DO4 RAM MCU RAM faulty p Communication RS 485 DCS LCS or Pepe Ethernet stopped MCU ROM faulty pe FLASH Flash memory faulty Communication abnormal System data abnormal EMPFR FRAM data non initialized
32. ctor 17 Key LOCK status display 5 Main scale marks subscale marks 7 Numerical scale PH pointer 11 9 8 PV pointer PL pointer 11 48 mm 9 SV pointer 10 Engineering units ML pointer 14 7 pl ASI 14 MH pointer 15 MV valve direction 12 MV meter scale Tl L lt gt gt YOKOGAMA lt gt 0502E ai Figure 5 2 Table 5 4 we mme Dep 1 As on the LOOP Display a tag number appears here 2 Display title The title of the display being shown is indicated 3 ae ane tik PV SV YS1350 and MV YS1360 digital values are displayed here digital display 4 PV meter scale Pa meter scale displays main scal and subscale marks a numerical scale a scale factor and engineering 5 Main scale marks The main scale marks and subscale marks are determined by setting the variables to the 0 value of scale SCL and to subscale marks the 100 value of scale SCH which causes the scale to be automatically divided into divisions based on those values The scale range is clearly represented in the range of the number of numerical scale digits using the Scale factor power of 10 x 10 Itis possible to set the value of the power however it can also be automatically determined from the 0 value of scale SCL and 100 value of scale SCH The numerical scale is automatically determined from the 0 value of scale SCL and 100 value of Numerical scale scale SCH a
33. ctory setting Power ON Operation Display group The turning ON OFF of each Operation Display and the initial Operation Display which appears when the power is turned on can be set Loop1 amp ALARM Display i Display a To the LOOP 1 TREND 1 METER 1 Displ Tuning Display i T group K a Tuning Menu Display SETTING I O DATA E Engineering Engineering Diplay group Menu Display 1 CONFIG1 CONFIG1 k o Function Setting Display 1 CONFIG2 CONFIG2 L a Function Setting Display 2 CONFIG3 CONFIG3 SC MAINT PASSWORD Engineering Menu Display 2 DISPLAY LCD COMM LCD MAINT Figure 4 3 14 Gud c 3 0403E ai IM 01B08E02 01EN Basic Operations Registering a Tag Setting Display Engineering Display Operation Display gt Kaur 3 keys to the Tuning Menu Display gt c the Engineering Menu Display gt CONFIG2 software key Configuration Display 2 Setpoint changing procedure example of setting a tag 1 Press the software key to select and zoom in on SET INHB 2 Press the software key to change to SET ENBL 3 Press the software key to select and zoom in on tag number 1 TAG1 4 Press the or t software key to move the cursor over the position where the tag is registered 5 Press the A or software key to change the character setting is made ona
34. d refer to Overview of Display Switching and Operation Keys and List of Parameters For displaying and setting parameters see List of Parameters in this manual Fora description of tuning parameter functions see YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual Note YS1000 has a password function as a security function If the password has been set up enter it and then change parameters For setting and canceling passwords see 2 2 2 Inhibiting Enabling Parameter Change in the YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual Setting SV1 YS1350 Setting Display Tuning Display Operation Display gt keys to the Tuning Menu Display gt SETTING software key Setting Display Harpe Setpoint changing procedure example of changing SV 1 1 Press the software key to select and zoom in on setpoint value 1 SV1 50 0 2 Press the or software key to change the setpoint Holding it down accelerates the value increase decrease speed 3 Press the Page key to return to the Tuning Menu Display 4 Press the SHIFT Page keys twice to return to the Operation Display This completes the setting procedure YOKOGAWA lt gt 0601E ai Setting Details Parameters Names Setting Range Factory Default SV1 Setpoint value 1 Equivalent to paa 106 3 in the engineering unit 71 1 kA
35. e it in locations subject to direct sunlight or Locations with substantial amo The presence of oily fumes steam locations subject to any of these s Areas near electromagnetic Do not place magnets or tools t strong electromagnetic field gene Locations where the displa The instrument uses an LCD for tl ment in a location where it can be Areas close to flammable artic Absolutely do not place the instrumen must be placed close to a flammable ite steel with a space of at least 150 mm betwee Areas subject to being splashed with water in close to an average temperature of 23 C Do not mount arsely affects the internal unit or corrosive gases the instrument Do not mount the instrument in e instrument is used in locations close to a surement errors extremely oblique angles Mount the instru a circumstance is unavoidable and the instrument 1 43 mm thick plated steel or 1 6 mm thick unplated the top bottom and sides 9n flammable surface LAL IM 01B08E02 01EN Installation and Wiring Mounting Method Mounting the Instrument Main Unit Provide an instrumented panel steel sheet of 2 3 to 25 mm thickness 1 For mounting single unit 1 Using a screwdriver loosen the screws of the two provided metal clamps in advance 2 Insert the main unit of the instrument from the front side of the instrumented panel 3 Install one of the metal clamps on top of the main unit and tighten the screw into the
36. e Authorised Representative of Yokogawa Electric Corporation for this Product in the EEA Revisions 1st Edition June 2014 Safety Precautions The following contents are for the suffix codes O00 and 0201 This instrument is a product of Installation Category Il of IEC EN61010 1 Safety Standards and Class A use in commercial and industrial areas of EN61326 1 EMC Standards use a ferrite core and an arrester to comply with the standards A CAUTION This instrument is a class A product use in commercial and industrial areas In a domestic environment this product may cause radio interference in which case the user needs to take adequate measures The instrument is a product rated Measurement Category O other Measurement Category O other This category applies to electric equipment that measures a circuit connected to a low voltage facility and receives power from stationary equipment such as electric switchboards To use the instrument properly and safely observe the safety precautions described in this user s manual when operating it Use of the instrument in a manner not prescribed herein may compromise protection features inherent in the device We assume no liability for or warranty on a fault caused by users failure to observe these instructions This instrument is designed to be used within the scope of Measurement Category O other and is dedicated for indoor use This instrument is an FM Non inc
37. e operation mode to manual control M mode C mode key Switches the operation mode to cascade setting automatic control C mode Moreover the LED inside the operation mode key corresponding to the current operation mode lights up Note If a cascade input signal is 6 3 or less or 106 3 or more the operation mode cannot be switched to C mode For switching the operation mode see Switching of Operation Modes in this manual 2 SV setting operation YS1350 The SV setting key changes the setpoint SV This key is enabled when the operation mode is in the M mode SV increase key Increases an SV value SV decrease key Decreases an SV value SuoneJ3d0 Jejnbay 3 MV operation YS1360 The MV operation key is used to manually operate a manipulated output variable MV This key is enabled when the opera tion mode is in the M mode MV increase key Increases an MV value MV decrease key Decreases an MV value Moreover pressing an MV operation key with the 82 fast change key SHIFT key held down accelerates the MV value increase decrease speed IM 01B08E02 01EN 17 2 e 5 R fe ak 5 Ke o o O e 5 r mg Q Monitoring and Control of Regular Operations Operation Display Monitoring and Operating the METER Display Tag number 1 16 Operation stauts display Display title 2 PV SV MV digital display 3 18 Control status display 4 PV meter scale 6 Scale fa
38. e you connect the cable to the YS110 connector touch the metal lever to discharge static electricity 1 Metal lever 2 YS110 standby manual station connection connector MANUAL STA 3 Hard manual operation wheel HARD MANUAL 4 MV balance lamp BAL 5 Hard manual selector switch ON OFF 0902E ai Hard Manual Operation Section Figure 9 2 e Adjust the value output by the hard manual circuit using the hard manual operation wheel to match it to the Y1 output value the control computation circuit s manipulated output variable produced immediately before FAIL was displayed The output value increases when the operation wheel is turned clockwise while it decreases when turned counterclockwise e When the hard manual circuit output value agrees with the Y1 output value the MV balance lamp BAL green lights up e When the hard manual selector switch is turned ON the Y1 output value is shifted from the control computation circuit to the hard manual circuit while the Y1 output value continues to be generated After that output operation is available using the hard manual operation wheel Note The hard manual unit is only available for Y1 output operation Online Controller Replacement Do not remove the internal unit from the instrument case Contact YOKOGAVWAS sales office or sales representative when replacing the internal unit as safety standard inspection is required Explosion hazard Do not remove
39. eeeeceeseeeeeeeseeeeeessueeseeseueesessuaeseeseanees 45 Backup Operation in the Event of Instrument Failure aa an AA AA AA BANAAG 48 Recovery Operations after Power Failures 01111117070 0 XA ott ttttrt ett tErEorEEEEEEE nnn EEEEoo renn eenn nn nnne 49 Leo Parame ETS ren 50 TF Lee 51 lt Engineernng EE Luse 52 The following are related manuals YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual Electronic version YSS1000 Setting Software for YS1000 Series YS1700 Programmable Function User s Manual Electronic version Chapter 1 Input Output and Auxiliary Function Chapter1 Overview Chapter2 Display and Security Functions Chapter2 YSS1000 Operation Guide Chapter 3 Adjusting Direct Inputs Temperature Resistance Chapter 3 User Program Creation Guide Frequency Chapter 4 Operation of Computation and Control Programs Chapter 4 Processing during Power Failures Chapter 5 Basic Usage of Control Modules Chapter 5 Maintenance Chapter 6 Applied Usage of Control Modules Chapter 6 Specifications Chapter7 Operations and Application of Computation Module Instructions Chapter 8 Using Peer to peer Communication Chapter 9 Maintenance YS1000 Series Communication Interface Chapter 10 Sample Program Chapter 11 Worksheets Program Sheets Parameter Sheets Chapter 12 List of Text Program Instructions YS1000 Series Replacement Manual Electronic version User s Manual Electronic versi
40. endive or CSA Non incendive Standard certified product To be approved FM Standards FM3611 Locations Class I Division 2 Groups A B C and D Class I Zone 2 Groups II C Temperature code T4 CSA nonincendive C22 2 No 213 M1987 Locations Class I Division 2 Groups A B C and D Temperature Code T4 m Notes on the User s Manual e This user s manual should be readily accessible to the end users so it can be referred to easily It should be kept in a safe place e Read the information contained in this manual thoroughly before operating the product e The purpose of this user s manual is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product 1st Edition Jun 2014 YK All Rights Reserved Copyright 2014 Yokogawa Electric Corporation IM 01B08E02 01EN QD m Safety Protection and Modification of the Product The following symbols are used in the product and user s manuals to indicate safety precautions Handle with Care This symbol is attached to the part s of the product to indicate that the user s manual should be referred to in order to protect the operator and the instrument from harm Protective grounding terminal Functional grounding terminal Do not use this terminal as a protective grounding terminal Alternating current KALONG Direct current e In order to protect the system controlled by this product and
41. eters Understanding the List of Parameters Parameter Symbol displayed on YS1350 YS1360 s LCD Name Parameter name Setting and Display Range Range settable on YS1350 YS1360 Unit Parameter unit An oblique line represents that there is no unit Factory Default Value Factory default values Display and Setting Conditions R Display only R W Display and setting available N A No display For more information about each parameter see the YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual 50 IM 01B08E02 01EN List of Parameters lt Tuning Parameters gt Setting Display SETTING Process variable 1 Equivalent to 6 3 to 106 3 in the engineering unit Note 1 Engineering unit Undefined Setpoint value 1 Equivalent to 6 3 to 106 3 in the engineering unit Note 1 Engineering unit Manipulated output variable 1 Note 2 6 3 to 106 3 Cascade input value YS1350 Equivalent to 6 3 to 106 3 in the engineering unit Note 1 Engineering unit YS1360 6 3 to 106 3 High limit alarm setpoint for PV1 Equivalent to 6 3 to 106 3 in the engineering unit Note 1 Note 3 Engineering unit Low limit alarm setpoint for PV1 Alarm hysteresis 1 High limit setpoint of MV1 Equivalent to 6 3 to 106 3 in the engineering unit Note 1 Note 4 Equivalent to 0 0 to 20 0 in the engineering unit Note 1 6
42. external control circuit e Damage to the Protective Construction Operation of the instrument in a manner not specified in this user s manual may damage its protective construction m Warning and Disclaimer e YOKOGAWA makes no warranties regarding the product except those stated in the WARRANTY that is provided separately e The product is provided on an as is basis YOKOGAWA assumes no liability to any person or entity for any loss or damage direct or indirect arising from the use of the product or from any unpredictable defect of the product m Notes on Software e YOKOGAWA makes no warranties either expressed or implied with respect to the software s merchantability or suitability for any particular purpose except as specified in the terms of the separately provided warranty e This software may be used on one specific machine only e To use the software on another machine the software must be purchased again separately e Itis strictly prohibited to reproduce the product except for backup purposes e Store the software CD ROM the original medium in a safe place e All reverse engineering operations such as reverse compilation or the reverse assembly of the product are strictly prohibited e No part of the product s software may be transferred converted or sublet for use by any third party without prior written consent from YOKOGAWA Handling Precautions for the Main Unit e The instrument comprises many plastic co
43. he Contents of the Package Unpack the box and check the contents before using the product If the product is different from that which you have ordered if any parts or accessories are missing or if the product appears to be damaged contact your sales representative YS1350 YS1360 Main Unit The YS1350 and YS1360 main units have nameplates affixed to the tops of the terminals Check the model and suffix codes inscribed on the nameplate to confirm that the product received is that which was ordered 7 Nameplate 0001E ai No Instrument number When contacting your sales representative inform them of this number too Model and Suffix Codes Code Code 4 YS1350 Always 1 Use 2 YS1360 With hard manual unit YS1360 only Without hard manual unit Basic type Compatible type for YS100 with YS100 case Compatible type for YS80 internal unit compatible type for EBS I EK and HOMAC 1 Compatible type for YS80 compatible size for YS80 with YS100 terminal Compatible type for pneumatic 100 line with YS100 terminal 2 100 V AC 24 V DC common power 220 V AC power mV input 5 Power supply i A01 A02 A03 A04 A05 A06 Two wire transmitter input isolated IA07 Two wire transmitter input non isolated A08 Frequency input IDE Direct input with Fahrenheit temperature function 4 RS 485 communication PC A31 link Modbus and YS protocol communication 5 A32 DCS LCS c
44. he figure above shows an example of the wiring for analog input 1 Analog input 2 can also be connected in the same way For connecting two transmitters see Transmitter Supply Power Wiring described later Operation mode switching input EN I Sy F S Eia Mm My EO SE IE lt Factory default gt No function i NALO Z03804L0 WI buli pue uonejjezsul NALO Z03804L0 INI 6 Digital input hardware specifications When voltage is present ON 0 5 to 1V DC OFF 4 5 to 30 V DC For no voltage ON resistance of 200 Q or less OFF resistance of 100 kQ or more Input contact rating 5 V DC 20 mA or more Digital output hardware specifications Rating 30 V DC 200 mA or less resistive load Digital input function can be set using DI1F DI2F engineering parameters Power Supply Supply voltage A Supply voltage DC voltage DC OL TUN Supply voltage AC 100 to 120 V AC 10 50 60 Hz 3 Hz 100 V AC 24 V DC common power 220 to 240 V AC 10 50 60 Hz 3 Hz 220 V AC power Supply voltage DC 24 to 120V DC 1096 100 V AC 24 V DC common power 135 to 190 V DC 11095 220 V AC power DC power supply can be connected without polarity RS 485 Communication DCS LCS Communication Optional code A31 Optional code A32 LUN LCS 18 LCS Optional specifications For direct input connection see Direct Input Wiring
45. ing discharge an arrester for Ethernet 100 BASE TX 10 BASE T should be connected IM 01B08E02 01EN 43 Installation and Wiring Wiring for Power Supply and Grounding Power supply wiring WARNING Be sure to turn OFF the power supply before wiring Use a tester or similar device to ensure that no power is being supplied to a cable to be connected Install the power cable keeping a distance of more than 1 cm from other signal wires The power cable is required to meet the IEC standards concerned or the requirements of the area in which the instrument is being installed A For products with optional code FM or CSA e When devices are installed in a hazardous area in Class I Division 2 wire a power supply cable from a non hazardous area by explosion proof wiring including metal conduit wiring e Incase of option code FM install devices according to NEC National Electrical Code ANSI NFPA 70 In case of option code CSA install devices according to CEC Canadian Electric Code C22 1 06 Ground wiring WARNING The YS1000 should always be grounded to protect the operator and maintenance personnel from electric shock and to prevent the effects of external noise Ground wiring should be grounded to Ground minimum resistance After completion of power cable wiring and ground wiring always install the terminal cover to the instrument Note If there are multiple YS1000s on the same panel and i
46. intenance is pr 1 i KEYST required contact your nearest YOKOGAWA dealer Note 1 When the SET parameter is set to ENBL STOP will appear on the right of the display title and the manipulated output and alarm output will be kept 56 IM 01B08E02 01EN Revision Information Title YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting Operation Guide Manual No IM 01B08E02 01EN June 2014 1st Edition Newly published a g3 g ouEeEcCEIIIM I IWENYCcc 6c LkL Ace ll E Written by Yokogawa Electric Corporation m Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN aaa Blank Page re YOKOGAWA 9 YOKOGAWA ELECTRIC CORPORATION Headquarters 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 5555 Branch Sales Offices Osaka Nagoya Hiroshima Kurashiki Fukuoka Kitakyusyu YOKOGAWA CORPORATION OF AMERICA Head Office 12530 West Airport Blvd Sugar Land Texas 77478 USA Phone 1 281 340 3800 Fax 1 281 340 3838 Georgia Office 2 Dart Road Newnan Georgia 30265 USA Phone 1 800 888 6400 1 770 253 7000 Fax 1 770 254 0928 YOKOGAWA AMERICA DO SUL LTDA Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Fax 55 11 5681 4434 YOKOGAWA EUROPE B V Euroweg 2 3825 HD Amersfoort THE NETHERLANDS Phone 31 88 4641000 Fax 31 88 4641111 YOKOGAWA ELECTRIC CIS LTD Gro
47. it 1 bit PAR RS 485 parity Note 3 NONE ODD EVEN EVEN DLEN RS 485 data length Note 3 7 bit 8 bit BPS RS 485 baud rate Note 3 1200 2400 4800 9600 19200 38400 bps TRMR RS 485 communication terminating OFF ON INHB Setting impossible ENBL Setting possible Note1 H L High Low L H Low High SJaJaWEJEJ JO s1 Ethernet communication timeout period 4 to 60 IP address 1 Note 4 IP address 2 Note 4 IP address 3 Note 4 IP address 4 Note 4 Subnet mask 1 Note 4 Subnet mask 2 Note 4 Subnet mask 3 Note 4 Subnet mask 4 Note 4 0 to 255 0 to 255 Default gateway1 Note 4 Default gateway2 Note 4 Default gateway3 Note 4 Default gateway4 Note 4 Port number Note 4 0 to 255 502 1024 to 65535 Ethernet setting switch Note 4 ENTRY Note 1 When the SET parameter is set to ENBL STOP will appear on the right of the display title and the manipulated output and alarm output will be kept Note 2 Available for the option A31 or A32 Note 3 Available for the option A31 Note 4 Available for the option A34 IM 01B08E02 01EN 55 List of Parameters LCD Maintenance Setting Display LCD MAINT INHB Setting impossible Enable Disable setting ENBL Setting possible Note1 P INHB PWDOR These parameters are for maintenance If ma
48. kholskiy per 13 Building 2 4th Floor 129090 Moscow RUSSIA Phone 7 495 737 7868 Fax 7 495 737 7869 YOKOGAWA CHINA CO LTD 3F Tower D Cartelo Crocodile Building No 568 West Tianshan Road Shanghai 200335 CHINA Phone 86 21 62396262 Fax 86 21 62387866 YOKOGAWA ELECTRIC KOREA CO LTD Yokogawa B D Yangpyeong dong 4 Ga 21 Seonyu ro 45 gil Yeongdeungpo gu Seoul 150 866 KOREA Phone 82 2 2628 6000 Fax 82 2 2628 6400 YOKOGAWA ENGINEERING ASIA PTE LTD 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Fax 65 6241 2606 YOKOGAWA INDIA LTD Plot No 96 Electronic City Complex Hosur Road Bangalore 560 100 INDIA Phone 91 80 4158 6000 Fax 91 80 2852 1442 YOKOGAWA AUSTRALIA PTY LTD Tower A 112 118 Talavera Road Macquarie Park NSW 2113 AUSTRALIA Phone 61 2 8870 1100 Fax 61 2 8870 1111 YOKOGAWA MIDDLE EAST amp AFRICA B S C C P O Box 10070 Manama Building 577 Road 2516 Busaiteen 225 Muharraq BAHRAIN Phone 973 17 358100 Fax 973 17 336100 Apr 14
49. ll the primary and secondary power cables close to each other 2 For thermocouple inputs wire the thermocouple using shielded compensating lead wire Moreover for RTD input use shielded wires with low conducting resistance and no resistance difference between the three wires 3 If there is a risk of external lightning surges use a lightning arrester etc a e ee e c c ce ec ce ee cc cc r c f iiA T ryj4q4c4 Note Please wire from the central terminals IM 01B08E02 01EN 35 m eh DI D cr e 5 o 5 Q 5 Q 9E Terminal Diagrams of YS1350 Digital Inputs and Outputs High limit alarm output 28 n 2 Analog Outp Setpoint value output Low limit alarm output Y2 24 Voltage output 1 5 V DC 95 AGO n 01 C M status output ABA g 4 65 If the terminals concerned are used as digital output an external power supply is required For digital output wiring see Wiring for Digital Input Output and FAIL Output described later LCD backlight off input CoE I 1 I L lt Factory default gt No function Operation mode switching input Bi SEE lt Factory default No function NALO Z03804L0 NI Optional code A34 10BASE T 100BASE TX RJ45 connector Contents Stopped Half duplex Full duplex
50. mponents To clean it wipe it with a soft dry cloth Do not use organic solvents such as benzene or thinner for cleaning as discoloration or deformation may result e Keep electrically charged objects away from the signal terminals Not doing so may cause the instrument to fail e Do not apply volatile chemicals to the display area operation keys etc Do not leave the instrument in contact with rubber or PVC products for extended periods Doing so may result in failure e f the equipment emits smoke or abnormal smells or makes unusual noises turn OFF the instrument s power switch immediately and unplug the device In such an event contact your sales representative Waste Electrical and Electronic Equipment WEEE This directive is only valid in the EU Foreword This is an explanation of how to dispose of this product based on Waste Electrical and Electronic Equipment WEEE This directive is only valid in the EU Marking This product complies with the WEEE Directive marking requirement This marking indicates that you must not discard this electrical electronic product in domestic household waste Product Category With reference to the equipment types in the WEEE directive Annex 1 this product is classified as a Monitoring and Control instrumentation product Do not dispose in domestic household waste When disposing products in the EU contact your local Yokogawa Europe B V office IM 01B08E02 01EN Checking t
51. n Display 1 Note e How to use the Selection of Current Output Circuit Diagnosis SCOCD When SCOCD is in ALARM 1 default value If an error is detected in the current output read back value OOP ALARM is issued and control is continued In the event of a breakdown of the current output circuit control is also continued In this case a breakdown of the current output circuit should be judged based on the fact that proper control can no longer be performed or another system alarm or process alarm has been issued When SCOCD is in FAIL 0 If a breakdown of the current output circuit or an error in the current output read back value is detected D A FAIL is set and control is stopped When SCOCD is in OFF 2 No D A FAIL or OPP ALARM detection is performed but control is continued In the event of a breakdown of the current output circuit control is also continued In this case a breakdown of the current output circuit should be judged based on the fact that proper control can no longer be performed or another system alarm or process alarm is issued e Diagnosis of the current output circuit In current output circuit diagnosis the current output value of the Y1 terminal is read back to within the YS1000 to detect an error from a difference between the output value and read back value There are cases where the read back value does not agree with the output value temporarily due to the characteristics of a positioner etc connected to
52. n is being detected display H MAN Hard manual selector switch has been activated No indication The instrument is operating STOP Operation stopped such as while setting a function on the Engineering Display etc 18 IM 01B08E02 01EN Monitoring and Control of Regular Operations Operation Display Table 5 5 No in Ae Figure The key LOCK status is displayed Display Description ALLK cs and keys SV increase and decrease 4 keys and MV increase and decrease 8 5 keys are disabled display MDLK S and keys are disabled SVLK SV increase and decrease S 9 keys are disabled MVLK MV increase and decrease 2 gt keys are disabled 18 Control status display Control status is displayed in abbreviations See Tables 5 6 Table 5 6 Meaning of Display Abbreviations Key LOCK status Remote operation being conducted in response to external setpoint input Remote operation being conducted in response to SV YS1350 MV YS1360 from a high level device Transition to backup manual status EXT MAN Transition to manual control in response to external digital input Operating the METER Display The following three operations can be conducted on the METER Display 1 Operation mode switching operation 2 SV setting operation YS1350 3 MV operation YS1360 The operation methods are the same as those of the LOOP Display SuoneJ3d0 sejnbay 2 oO 5 fe ak 5
53. nce lamp BAL Color green Only for YS1360 YS1350 does not have this lamp Lights up when a manipulated output variable and the hard manual unit s output value agree with each other 8 Hard manual selector switch ON OFF Only for YS1360 YS1350 does not have this switch The switch used to switch to a manipulated variable MV set using the hard manual operation wheel 9 LED and switch for repair Contact us for repair Regarding items 4 5 6 7 and 8 see Backup Operation in the Event of Instrument Failure in this manual Note For products with suffix code 2xx there are no hard manual unit related parts 6 7 and 8 AN Do not remove the internal unit from the instrument case Contact YOKOGAVWAS sales office or sales representative when removing the internal unit as safety standard inspection is required CO IM 01B08E02 01EN Part Names A Explosion hazard Do not remove or insert the internal unit in explosive atmospheres CAUTION Products with optional code FM or CSA cannot satisfy the explosion protection standards if the internal unit is removed 10 IM 01B08E02 01EN YS1350 YS1360 Operating Procedure When using the instrument for the first time proceed according to the following sequence YS1350 YS1360 Unpack the instrument and check the specifications Checking the Contents of the Package p 5 Installation o m 2 m D n
54. nd is displayed centered and to the right of the main scale marks The number of digits to be displayed is three or four digits if there is no decimal point 8 PV pointer APV value is indicated by two pointers at the left and right sides of the scale The pointer display p moves up and down with a resolution of 0 5 SV pointer YS1350 An SV value is indicated with a pointer The pointer display moves up and down with a resolution of 0 5 Engineering units Engineering units UNIT are displayed in a maximum of seven digits 11 PH and PL pointers PH values high limit alarm setpoints for PV and PL values low limit alarm setpoints for PV are indicated with triangular pointers 12 MV meter scale Scale marks are displayed on the MV meter scale The mark at the far left is the 0 position and the 12 YS1360 mark at the far right is the 100 position Each scale division is 5 13 MV pointer YS1360 MV values are indicated with a pointer Since the scale s full scale is 80 dots 100 the MV pointer increases and decreases in a resolution of 1 25 14 MH and ML pointers MH values high limit setpoints for MV and ML values low limit setpoints for MV are indicated with YS1360 triangular pointers 15 alan The MV valve direction is displayed as C closed or O open The controller operation status is displayed Displa Description DIgpiay sad j Priority Order Operation status POWER DOWN Power dow
55. ndividual grounding cannot be provided determine the location of a grounding bus lead in at one location and use and connect grounding cables of 2 mm or more from each YS1000 to the grounding bus Crimping terminal recommendations Ring tongue terminal ad Applicable wire NE mm d mm A mm F mm Applicable cable A AWG e am ham sm 8 F M4 cable ah oo Recommended tightening torque 1 2 Nem Applicable wire size Grounding cable 2 mm or more Power supply cable 1 25mm or more Installing the Terminal Cover After completing the wiring be sure to install the terminal cover to the instrument for safety and dust proofing Terminal cover 0819E ai Figure 8 17 44 IM 01B08E02 01EN Troubleshooting How to Take Actions if the ALM Lamp or FAIL Lamp Lights up In detecting an abnormality YS1000 lights up the lamps FAIL ALM at the upper part of the instrument s front panel e FAIL lamp red Lights up if a major failure occurs in which the Manual Setter cannot operate e ALM lamp yellow Lights up if a minor abnormality occurs in which the Manual Setter can still continue to operate Actions to be Taken if the ALM Lamp Lights Up e Ifthe ALM lamp lights up the alarm item can be checked on the ALARM Display e Alarm types include process alarms and system alarms e Aprocess alarm that has occurred prior to a power failure will be stored in the memory and will be re displayed upon a HOT start Even if the p
56. nnnennnnnnnnenennnnnnnnnnnnennnnnnnennnnnnennnnnnnnennnnnnn 30 Setting the Scale and Decimal Point Position for Process Variables n 30 I stallation and VV MN EE tore AA AA AA AA 32 Stall SON OCANON ETETE AIEA E N AA AA NAAN NAA AA NE E TET A 32 MOOMOO MEON GAGANA GANA NADAANAN PAA AA AA 33 Mounting the Instrument Main ERE AA AA AA 33 External Dimerisions Panel Cutout Dimensions pasama ANA AA BA AA 34 ALL EE AAAH AR AA SE AA ET 35 WV ING ag CANONS AA AA AA APA 35 Teminal 20 EGET ONE APA ANRE NENS ANE 37 Fem Diagrams Of ro TIGO oesie nann Eea Era ANE 39 Transmitter Supply Power WINING EEE EE APEERE ANNER EIEEE RERAN REAS RARES 40 Wiring or Digital Inp t Qutput and FAIL OUPU t cscccvessscocecesecctveccecsceeransadesadpcscensdoravensecsreuneciadexsntaddeneadsaaasdouaveacdeadeansieddes 40 IM 01B08E02 01EN Contents Direct Input Wiring Optional Code AOL naa AG AA AA RIA 41 Wiring for the Serial Communication Interface Optional Code A31 42 Wiring for Distributed Control System DCS LCS Communication Optional Code A32 rrnrrrnvrnnrrnnnrnnvnnrrnnerrrernnnnnn 43 Wiring for the Ethernet Communication Interface Optional Code A34 nananana anna 43 Wiring for Power Supply and Grounding aaa ANG AA NANANG ANNA AA AN AA 44 installing ihe TT 44 HOUDIESNOONIG ssaa aS NINA 45 How to Take Actions if the ALM Lamp or FAIL Lamp Lights up ccccccccseeccceceeeceee
57. o the model and suffix codes see the table below Check that none of them are missing or damaged 0002E ai L4041RA 2 For YS13x0 LI0L Q 2 KI KI KI Part Number Model y Metal clamps 1 1 E9760RJ For YS13x0 040 E9760RP Tag plate seals 4 50 x 3 5 mm L4041UA RJC sensor Supplied with products with En optional code A02 1 Ferrite core For direct input cable 5 A1179MN 1 Supplied with products with optional code AO0L YS1350 YS1360 This user s manual A4 size 1 Operation Guide tq For the RJC mounting see the chapter Installation and Wiring in this manual or the YS1000 Series Replacement Manual Accessories sold separately The following lists accessories that are sold separately When ordered check that none of them are missing or damaged To inquire about the accessories or about how to place an order contact your sales representative For a built in 24 V transmitter power 250 shunt resistor YS021 supply The instrument has a built in terminating resistor which can be selected for use by setting the relevant parameter If a terminating resistor is used in another device at the termination of the same communication system an external terminating resistor needs to be provided to match the terminating resistance of the YS1000 s built in terminating resistor 120 Q eres YS020 1 For RS 485 resistor 1 communication Symbols Used in This Manual A This
58. off TR EVT C All event OFF SET Enable Disable setting Ep m eh le A mu o y o 3 D mg P T OPN Function is available when the OPN contact is open CLS Function is available when the DI2D DI2 contact type EN OPN R W R W DI1D DI1 contact type NONE No function DO1F DO1 function selection PH1 High limit alarm for PV1 PH1 R W OOP Current output open NONE No function DO2F DO2 function selection PL1 Low limit alarm for PV1 PL1 R W OOP Current output open NONE No function DO4F DO4 function selection CAS Cascade mode CAS R W OOP Current output open DO1D DO1 contact type OPN When the event occurs the OPN R W R W Man NE E event occurs the SA mu ae DO4D DO4 contact type contact is closed CLS R W R W PSR1 ka root extraction for OFF ON Pa OFF RAW R W Note 1 When the SET parameter is set to ENBL STOP will appear on the right of the display title and the manipulated output and alarm output will be kept O IM 01B08E02 01EN 5 List of Parameters Input Specification Setting Display SC MAINT See Chapter 3 Adjusting of Direct Inputs Temperature Resistance Frequency in the YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual Password Setting Display PASSWORD See 2 2 2 Inhibiting Enabling Parameter Change in the YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s
59. ommunication 6 Ethernet communication Modbus IAS4 TCP 7 Thermocouple input RTD input Potentiometer input Isolator Direct input 3 Communication IFM FM nonincendive approved FM Class I Div 2 8 To be approved ICSA CSA nonincendive approved CSA Class I Div 2 9 To be approved Certification IM 01B08E02 01EN 1 This type can be connected to the YS80 housing model SHUP The EK HOMAC compatible housing SHUP 420 and EBS I series compatible housing SHUP 100 are sold separately 2 The 100 line compatible housing model YS006 is sold separately sa Direct input options can be combined only with suffix codes 020 040 or 050 Selection of multiple options is not possible 4 Optional code DF can be combined only with optional code A02 or A03 5 A combination with suffix code UA30 is not possible Optional codes A31 and A32 cannot be simultaneously specified 6 Optional codes A31 and A32 cannot be simultaneously specified 7 Optional codes A34 can be specified only for suffix codes 0H0 0 8 Optional code FM can be combined only with suffix codes A00 9 Optional code CSA can be combined only with suffix codes 000 O20 For the installation and wiring of YS1350 YS1360 020 O30 040 or 050 see the YS1000 Series Replacement Manual Accessories The product is provided with the following accessories according t
60. on Chapter 1 Overview Chapter 1 Overview Chapter 2 Replacement with YS100 compatible Type Chapter 2 Setting Communication Functions Chapter 3 Replacement with YS80 Internal Unit compatible Type Chapter 3 Description of RS 485 Communication Optional Code A31 and EBS I EK or HOMAC compatible Type Chapter 4 Description of Ethernet Communication Modbus TCP Chapter 4 Replacement with YS80 compatible Type Optional Code A34 Chapter 5 Replacement with 100 Line compatible Type Chapter 5 Description of DCS LCS Communication Optional Code A32 Chapter 6 Functions and Application of YS1500 YS1700 D registers Chapter 7 Functions and Application of YS1310 YS1350 YS1360 D registers Appendix ASCII Code Table IM 01B08E02 01EN Foreword Thank you for purchasing the YS1000 series single loop controller hereinafter referred to as YS1000 This manual describes the basic functions and operation methods of the YS1350 YS1360 Please read though this user s manual carefully before using the product Note that the manuals for the YS1350 YS1360 comprise the following five documents ePrinted manual Manual Number IM 01B08E02 01EN Manual Name YS1350 YS1360 Operation Guide This manual describes the basic operation methods Precautions on the Use of the YS1000 Series IM 01B08B02 91EN This manual is always delivered even if without manuals was selected eElectronic manuals Manual Number IM 01B08E02 01EN Manual Name YS1350 YS1
61. onitoring and Control of Regular Operations Operation Display Table 5 Taw Description IBG Ba time span scale a vertical line is displayed by a dotted line at the 60 line positions If the Time span scale scale marks are divided into 4 divisions or more the time span scale is also displayed at the 30 line positions The trend display time span setpoint is displayed The trend display span is 90 lines but it Trend display time represents the time span for 60 lines Trend display is provided such that the O line position span is the current time while the 90 line position is the maximum past time Changing the trend display time span causes data that has been displayed up to that time to be cleared The MV bar MV scale MH pointer ML pointer MV underflow MV overflow and MV valve 12 direction are displayed The display contents are the same as those of the LOOP Display The key LOCK status is displayed Display Description ALLK and 20 keys SV i increase and decrease SF keys MV Key LOCK status increase and decrease C S gt 1 keys are disabled display MDLK and keys are disabled SVLK SV increase and decrease 8 keys are disabled MVLK MV increase and decrease 8 gt keys are disabled Operating the TREND Displays The following operations can be conducted on the TREND 1 Display 1 Operation mode switching of the loop displayed 2 SV setting operation of the loop displayed
62. orate Ethernet Modbus TCP communication serial communication Modbus PC link and YS protocol and DCS LCS communication Definition of Terms PV Process variable input from process SV Setpoint regarded as a control target MV Manipulated variable for operating control elements such as valves M mode Mode in which internal setpoints or manipulated output variables are operated manually C mode Mode in which external setpoints YS1350 or manipulated output variables YS1360 are output IM 01B08E02 01EN 3 er r le Q c O e 3 mb fe TI O e 3 N Part Names Front Panel Part Names 10 1 9 OT Naa Nas YOKOGAWA lt gt 0201E ai Figure 2 1 YS1350 Color LCD display 120 x 320 dots FAIL lamp LED red ALM lamp LED yellow C mode key M mode key and LED indicators C green M yellow YS1360 3 4 C mode key M mode key and LED indicators C green M yellow 5 6 SV increase key 6 SV decrease key For the functions of each part see Monitoring and Control of Regular Operations Operation Display in this manual Swinging the Front Panel Up and Down Swinging up the front panel 1 Press upwards in the center of the bottom of the front panel You can draw the front panel toward you until you feel a slight resistance and the movement of the front panel will stop You can swing up the front panel more smoothly
63. ower Supply Supply voltage AC Supply voltage DC Supply voltage AC 100 to 120 V AC 10 50 60 Hz 3 Hz 100 V AC 24 V DC common power 220 to 240 V AC 21096 50 60 Hz 3 Hz 220 V AC power Supply voltage DC 24 to 120V DC 10 100 V AC 24 V DC common power 135 to 190 V DC 11096 220 V AC power DC power supply can be connected without polarity RS 485 Communication JX DCS LCS Communication Optional code A31 Optional code A32 17 LCS 18 LCS Optional specifications For direct input connection see Direct Input Wiring described later mV input optional code A01 Thermocouple input RTD input Isolator optional code JADE optional code A02 optional code A03 mV input 19 D lt Kasi ale 1 5V DC A05 p site Potentiometer input Two wire transmitter input Two wire transmitter input O code A04 optional code A06 A07 io code A06 A07 100 Potentiometer ep 2 wire input S transmitter transmitter Match the wiring resistances of upply voltage input Case of 4 to mA input terminals 19 and 20 with each other required signal not requiring supply power Frequency input optional code A08 Two wire type Power feed type Power feed type voltage contact two wired three wired Ge han Frequency _ Frequency Frequency PE t Power _ input 20 inpu Power Direct Input Terminals 0808E ai Figure 8 6 buni pue uonejjezsu
64. ower supply is turned off while in the condition that an alarm occurred in the ALM lamp lights up again at HOT start In this case set the instrument once to COLD start and turn ON the power supply This will clear the alarm indica tion Table 9 1 List of Causes of Alarm Occurrence Alarm Display Cause of Alarm Occurrence and Diagnosis Actions and Others The operation mode C M does Input value is less than 6 3 or greater than po EE SENDE X1 X2 Input overrange occurrence 106 3 ne Check wiring and instruments connected Current output BE Check wiring and instruments Output 1 Y1 output connection is open or Y1 connection open or y connected or Remove the noise of output read back value error NG output read back error wiring gt D eh 2 D cr e 5 9 5 Q m 5 Q Framing parity error RS 485 Buffer overflow communication error Character to character timeout Error detection checksum CRC LRC Framing parity error Buffer overflow Header receiving data error Check communication connection Check communication connection wiring and communication conditions Bunoouysajqnoap DCS LCS Framing parity error wiring and communication communication error Error detection BCC conditions Communication undetected Check connection destination Communication time exceeded Communication status error ETHER Ethernet No response from Ethernet communication Failure Contact YOKOGAWA s sales
65. played even if you set OFF for all lines When you do not use TRND3 set it to OFF 52 IM 01B08E02 01EN List of Parameters Configuration Display 2 CONFIG2 INHB Setting impossible ENBL Setting possible Note 1 None C mode 1 CAS Analog cascade setting mode CMP Computer cascade setting mode Not use X1 Use PV1 C O MV 0 Close 100 Open O C MV 0 Open 100 Close 100 value of scale 1 80000 to 80000 0 value of scale 1 80000 to 80000 0 HH HELE HAHAH HHHHH EE Scale division 1 1 2 4 5 7 10 14 20 10 Engineering unit 1 Alphanumeric character 7 digits Y 1350 Y51360 Enable Disable setting PV1 input specification Valve direction 1 Decimal point position 1 HH H Tag number 1 Alphanumeric character 12 digits Note 1 When the SET parameter is set to ENBL STOP will appear on the right of the display title and the manipulated output and alarm output will be kept Configuration Display 3 CONFIG3 INHB Setting impossible ENBL Setting possible Note1 NONE No function E MAN Switching to Manual mode status DI1F DI1 function selection TR MAN Swiching to Manual mode trigger NONE TR CAS Switching to Cascade mode trigger TR EVT C All event OFF NONE No function TR MAN Swiching to Manual mode trigger DI2F DI2 function selection TR CAS Switching to Cascade mode trigger NONE LCD OFF Backlight auto
66. point of MV1 6 3 to 106 3 The high and low limit setpoints of MV1 function only in the C mode cascade mode or computer mode based on an external analog signal they do not function in the M mode Set the MH1 high limit setpoint of MV1 to a value greater than the ML 1 low limit setpoint of MV1 26 IM 01B08E02 01EN Operating the Tuning Displays Setting Alarms Setting Display Tuning Display Operation Display gt Kewri5 3 keys to the Tuning Menu Display gt SETTING software key Setting Display PH1 Setpoint changing procedure Pi Mui 40 0 1 Press the software key to select and zoom in on high limit alarm setpoint for PV1 CIHI 52 5 PH1 2 Press the or software key to change the setpoint Holding it down accelerates the value increase decrease speed 3 Press the software key to select and zoom in on low limit alarm setpoint for PV1 PL1 4 Set PL1 in the same way as 2 5 Press the Page key to return to the Tuning Menu Display 6 Press the SHIFT Page keys twice to return to the Operation Display This completes the setting procedure The figure at the left shows YS1360 The setpoint changing procedure and parameters are the same as those of YS1350 0603E ai l l A z o High limit alarm setpoint for PV 1 oo units equivalent to 6 3 to 106 3 106 3 Parameters Name Setting Range Factory Default l PL1 Low limit alarm setpoint for PV 1 de uni
67. prohibited WARNING e Power Supply Ensure that the instrument s supply voltage matches the voltage of the power supply before turning ON the power e Protective Grounding To prevent electric shock always confirm that protective grounding is connected before turning ON the instrument s power supply e Necessity of Protective Grounding Do not cut off the internal or external protective grounding wire or disconnect the wiring of the protective grounding terminal Doing so renders the protective functions of the instrument invalid and poses a potential shock hazard e Defects in Protective Functions If protective functions such as grounding are suspected to be defective do not operate the instrument Ensure that all protective functions are in working order before operating the instrument e Do Not Use in an Explosive Atmosphere Do not operate the instrument in locations with combustible or explosive gases or steam Operation in such environments constitutes an extreme safety hazard Use of the instrument in environments with high concentrations of corrosive gas H2S SOx etc for extended periods of time may cause a failure e Do Not Remove Internal Unit The internal unit should not be removed by anyone other than YOKOGAWA s service personnel There are dangerous high voltage parts inside e External Connection Ensure that protective grounding is connected before connecting the instrument to the device under measurement or to an
68. r indicate the language in which the manual is written Notice e The contents of this manual are subject to change without notice as a result of continuing improvements to the instrument s performance and functions e Every effort has been made to ensure accuracy in the preparation of this manual Should any errors or omissions come to your attention however please inform YOKOGAWA Electric s sales office or sales representative e Under no circumstances may the contents of this manual in part or in whole be transcribed or copied without our permission Trademarks e Our product names or brand names mentioned in this manual are the trademarks or registered trademarks of YOKOGAWA Electric Corporation hereinafter referred to as YOKOGAWA e Microsoft MS DOS Windows Windows XP and Windows NT are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries e Adobe Acrobat and Postscript are either registered trademarks or trademarks of Adobe Systems Incorporated Ethernet is a registered trademark of XEROX Corporation We do not use the TM or mark to indicate these trademarks or registered trademarks in this user s manual e All other product names mentioned in this user s manual are trademarks or registered trademarks of their respective companies Authorised Representative in the EEA Yokogawa Europe BV Address Euroweg 2 3825 HD Amersfoort The Netherlands is th
69. rear face of the panel Repeat the pro cedure with the second clamp at the bottom of the unit m et v D cr Q 3 Q Hi 0804E ai a Figure 8 2 0805E ai Figure 8 3 e Tighten the screws with appropriate tightening torque within 0 3 0 6Nem Otherwise it may cause the case deformation or the bracket damage e Ensure that neither tools nor foreign matter enter the inside of the instrument through the holes for fitting the metal clamps 2 For mounting units side by side 1 According to the arrangement order mount the other main units side by side in the panel keeping them in close contact with each other 2 Mount the individual controllers as above in item 1 0806E ai Figure 8 4 IM 01B08E02 01EN 33 Installation and Wiring External Dimensions Panel Cutout Dimensions NON NM piang Note 1 ff Instrument panel thickness 2 3 to 25 mm Metal clamp Ft Ft D 43 EG 5 Metal clamp 250 Weight 1 6 kg Basic type Pane Cutout Dimensions Panel Cutout Width for For single mounting For side by side mounting Side by side Mounting 68 07 1 Number of 0 Lo instruments L mm to be mounted g i 5 2 ki L 7 F 5 5 8 572 Se a 644 a 10 716 Trigonometry Unit mm General tolerance value of tolerance class IT18 based on JIS B 0401 1998 2 Note 1 If a nameplate etc is installed within 60 mm above the instrumen
70. ressing the relevant key in the table below This causes the light inside the key corresponding to the selected operation mode to light up Note that on the ALARM Display the operation mode cannot be switched M mode key Press this key to change to manual operation Press this key to change to control to set a setpoint value C mode key or manipulated output variable from an external analog signal or communication as a cascade setting 0506E ai Note If the operation mode switching function is allocated to digital input there may be cases where the operation mode cannot be switched by keystrokes In such cases check the allocation of the digital input function Switching in Response to Digital Input No function is allocated to digital input when shipped from the factory To switch the operation mode in response to digital input the operation mode switching function needs to be allocated to digital input gt For digital input function assignment see section 1 5 Setting Digital Input Functions in the YS1350 Manual Setter for SV Setting YS1360 Manual Setter for MV Setting User s Manual IM 01B08E02 01EN 23 SuoneJ3do0 Jejnbay 2 e 5 fe ak 5 Ko mo o O e 5 r mg 2 h Operating the Tuning Displays There are displays for setting and displaying tuning parameters and a display for monitoring input output signals To set tuning parameters proceed according to the setting examples below an
71. ription Peay sang i Priority Order POWER DOWN Power down is being detected Operation status display H MAN Hard manual selector switch has been activated Operation stopped such as while setting a 3 function on the Engineering Display etc When the instrument is used in the C mode a cascade input value is displayed in engineering units in a digital value of five significant digits seven digits including a sign and decimal point The key LOCK status is displayed Display Description ALLK 8 and m keys SV increase and decrease amp F keys and MV increase and decrease C lt L gt keys are disabled MDLK 8 and 2 keys are disabled SVLK SV increase and decrease S F keys are disabled MVLK MV increase and decrease 2 gt keys are disabled Key LOCK status display Table 5 3 Meaning of Display Abbreviations Symbol SYS ALM A system alarm occurred ALARM 1 A loop 1 process alarm occurred CAS Remote operation being conducted in response to external setpoint input DDC Remote operation being conducted in response to SV YS1350 MV YS1360 from a high level device BUM Transition to backup manual status EXT MAN Transition to manual control in response to external digital input Operating the LOOP Display This section describes keystrokes for performing various settings and operations on the LOOP Display 1 Switching the operation mode M mode key Switches th
72. s for YS1000 are available on the following web site www yokogawa com ns ys im You need Adobe Reader 7 0 or later but the latest version is recommended installed on the computer in order to open and read the manuals IM 01B08E02 01EN Introduction to Functions YS1350 is a manual setter for SV setting that manually outputs a setpoint signal to a controller YS1360 is a manual setter for MV setting that manually outputs a manipulation signal to a final control element Features Color LCD display The monitoring and operation display is provided in color and input and output values various constants and incorporated functions can be set freely using key switches on the front panel The monitoring displays include LOOP Display TREND Display ALARM Display and METER Display which provides information in much the same way as analog meters Failsafe function Two CPUs are configured to provide manual operations and displays even if one of the CPUs becomes faulty Moreover be cause the instrument incorporates a hard manual circuit independent of the digital circuit it can continue to generate manipu lated output variables even if the digital circuit that includes the CPUs fails AC DC common power supply with wide operating voltage range The instrument can be powered by either AC 100 V AC or DC 24 V DO The front panel is dust and water proof conforming to IP54 Abundant communication functions The instrument can incorp
73. splay being shown is indicated PV SV YS1350 and MV YS1360 digital values are displayed For TREND 3 Display data selections 1 to 4 are indicated The time span of the set trend display is divided into 60 partitions and PV SV YS1350 and MV YS1360 values in the period of one time partition are displayed with the smallest and largest values of selected data in the vertical line of one element Trend display is clipped and displayed at 0 if a relevant value is below 0 or at 100 if it exceeds 100 PV SV YS1350 and MV YS1360 values and selected data are indicated with triangular pointers The pointer display moves up and down with a resolution of 0 5 The controller operation status is displayed ay fa Display Description re Priority Order POWER DOWN Power down is being detected H MAN Hard manual selector switch has been activated No indication The instrument is operating STOP Operation stopped such as while setting a function 3 The 0 value of scale SCL and the 100 value of scale SCH of PV are displayed in digital on the Engineering Display etc Engineering units UNIT are displayed in a maximum of seven digits values of five significant digits Seven digits including a sign and decimal point Display A scale divided into a maximum of 10 divisions 10 segments is displayed Moreover horizontal lines corresponding to the scale marks are indicated in dotted lines IM 01B08E02 01EN M
74. t in a display MV bar An MV value is displayed in a bar The bar display is in 80 dots 100 at full scale divided into MV scale 20 blocks 5 for display It increases decreases on a dot 1 25 basis Ascale divided into YS1360 10 10 segments is also displayed MH and ML pointers MH values high limit setpoints for MV and ML values low limit setpoints of MV are indicated 11 ie YS1360 with triangular pointers Hr An MV underflow is displayed if an MV value is below 0 while an MV overflow is displayed if it MV overflow o YS1360 exceeds 100 MV valve direction a na 13 YS1360 MV valve direction is displayed as C closed or O open 14 Engineering unit Engineering units UNIT are displayed in a maximum of seven digits 15 PV bar scale The PV bar scale is displayed divided into a maximum of 10 segments 10 segments 16 IM 01B08E02 01EN Monitoring and Control of Regular Operations Operation Display Table 5 2 No in Bana AY ay Figure SCH 0 value of scale 100 0 value of scale SCL and 100 value of scale SCH are displayed in engineering units in 16 RA Re ne hia l i l value of scale a digital value of five significant digits seven digits including a sign and decimal point 17 Alarm generation display Alarm and control statuses are displayed in abbreviations See Tables 5 3 17 Control status display The controller operation status is displayed Displa Desc
75. t the thickness of the nameplate etc must be 30 mm or less from the panel surface Note 2 To ensure good air ventilation allow space of 100 mm or more at the top and bottom of the panel 0807E ai Figure 8 5 34 IM 01B08E02 01EN Installation and Wiring Wiring Wiring Precautions 1 Be sure to turn OFF the power supply before wiring to avoid an electric shock Use a tester or similar device to ensure that no power is being supplied to a cable to be connected 2 Asa safety measure always install a circuit breaker an IEC 60947 compatible product 5 A 100 V or 220 V AC in an easily accessible location near the instrument Moreover provide indication that the switch is a device for turning off the power to the instrument 3 Wiring work must be carried out by a person with basic electrical knowledge and practical experience A WARNING For products with optional code FM or CSA 1 Devices must be wired by professionally trained personnel 2 In case of option code FM install devices according to NEC National Electrical Code ANSI NFPA 70 In case of option code CSA install devices according to CEC Canadian Electric Code C22 1 06 CAUTION 1 Provide electricity from a single phase power supply If the power is noisy install an isolation transformer on the primary side and use a line filter recommended product ZAC2205 00U TDK on the secondary side When measures against noise are taken do not insta
76. ts equivalent to 6 3 to 106 3 l 3 Alarm hysteresis oe units equivalent to 0 0 to 20 0 a Engineering unit set using the engineering parameters SCH1 SCL1 SCDP1 g 7 2 D lt Gi Burung y buresiodo IM 01B08E02 01EN 27 Operating the Tuning Displays If the high limit alarm setpoint for PV is set to the maximum values no alarm is generated If the low limit alarm setpoint for PV is set to the minimum values no alarm is generated Alarm hysteresis HYS1 acts on PH1 PL1 collectively The following figure shows an example of actions of the high limit alarm for PV low limit alarm for PV and alarm hystereses High limit alarm output for PV Closed Alarm hysteresis HYS Low limit alarm setpoint for PV Pan KA Low limit alarm output for PV Closed Time For an example in the figure above the contact type is such that the contact opens if an event occurs factory default 0604E ai 28 IM 01B08E02 01EN Operating the Tuning Displays Confirming Input and Output Data Setting Display Tuning Display Operation Display gt gt 3 keys to the Tuning Menu Display gt I O DATA software key Input and Output Data Display The input and output values of each terminal can be displayed 1 Press the software key to select and zoom in on parameter 2 Press the Page key to return to the Tuning Menu Display 3 Press the SHIFT Page keys twice to return to the Operation Display This
77. umhantine shnebinddendhadaentnddeed 8 Part Names of the Internal Panel Seen with the Front Panel SWUNG p 9 YS 1390 Y51560 Operaling Procedure LGA BAKA ANA AANGAL 11 BASIC OCF 0 g EN ES kA 12 Overview of Display Switching and Operation Keys una ANAN 12 RLE cie eE AE REE APA 15 Monitoring and Control of Regular Operations Operation Display rrrrnnnnrrnnnnernnnnnrnnnnnnnnnnnnnnnnnnnnnnennnnner 16 Monitoring and Operating the LOOP DEP uassimesmamsebenemniemoereksei emkubisntindaetublieaneuasdmhiknrhastik 16 Monitoring and Operating the METER Display 3a GAGANA NGARAN AGA 18 Monitoring and Operating the TREND Display 24 AG ANA NANG ANAN ama 20 Monitoring and Operating the ALARM Display 111 101111711710 stn trrnttttrreen rreren eert renea 22 Serge Or Operation 61 1190 JE EEE EEE 23 Switching Dy Keys 9 RE EE ETa E ER 23 switching In RESPONSE to Digital INPUT sxscccesonsotesnevanscecose siete tectenedaicesnsntevectante qstadvente e iani o aR ANG NE GANANG kam 23 Operating the Tuning Dis Olay S ama NAAANINAG 24 Se HOO EE EE EE AA EE ES 24 Displaying the Operation Display While the Tuning Display is being Shown rrrrrnnnnnnvrnnrnnnrnnvrnnrrnnsrnrernnrnnsrnrernnrrnsrrrernnnnnn 25 Setting the High and Low Limit Setpoints of MV YS1360 aman ama a AA 26 a a AN PA ee ee 27 Confirming Input and OPL Data Lavere eee AA AA 29 Operating the Engineering Displays rxrxnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnerrn
78. ut value 19 PV underflow 6 ML pointer 11 MV valve direction 13 MV underflow 12 MV bar MV scale 10 19 Cascade input value 16 11 0 value of scale MH pointer hat 13 MV valve direction 2 eid 5 gt 12 MV overflow YOKOGAWA lt gt 0501E ai Table 5 1 Figure A tag number combining alphanumeric characters and symbols having a maximum of 12 digits is displayed The title of the display being shown is indicated 3 PV digital display A PV value IS displayed in engineering units in a digital value of five significant digits seven digits including a sign and decimal point 4 4 PVbar A PV value is displayed in a bar The bar display is in 200 dots at full scale 100 and increases decreases on a dot 0 5 basis l PH values high limit alarm setpoints for PV and PL values low limit alarm setpoints for PV are indicated PH PL pointers nar with triangular pointers 5 PV underflow and APV underflow is displayed if a PV value is below 0 while a PV overflow is displayed if it An SV value is displayed in engineering units in a digital value of five significant digits seven YS1350 digits including a sign and decimal point YS1350 resolution of 0 5 An MV value is displayed in a digital value of four significant digits six digits including a sign YS1360 and decimal point with the number of decimal places fixed to one digi
79. vents 3 Re display of event indication Software key function 7 display e Acknowledging unacknowledged alarms events The Alarm ALM CLR software key is used to acknowledge that an alarm has occurred When this key is pressed the mark that indicates that the alarm concerned has not yet been acknowledged and that indicates currently not occurring alarms will be erased implying that the alarm s has been acknowledged The Event EVT CLR software key is used to acknowledge an event When this key is pressed the mark that indicates that the event concerned has not yet been acknowledged and that indicates events currently not generated will be erased implying that the event s has been acknowledged 669 LOKI e Re displaying event indication Browse through the event lines using the software key to select an event you wish to see displayed in blue and then press the EVT ON software key This causes the event to be re displayed M Select a generated event using the software key then press the eli EVT ON software key This causes the generated event status Select an event maasar to be displayed AC MG Select a generated event using the software key then press the EVT CLR software key This clears the selected generated event C lt lt gt status 0505E ai Figure 5 5 Switching of Operation Modes Switching by Keystroke The operation mode can be switched by p
80. wer failure duration lt 2 sec HOT Start Power failure duration22 sec M COLD start C COLD Power failure duration lt 2 er PEMNOE sec HOT Start Power failure NAGO duration22 sec C COLD start COLD Power failure duration lt 2 sec HOT Start Power failure duration22 sec COLD start LOOP1 LOOP 1 Display MTR1 METER 1 Display FDSP Power on initial display TRND1 TREND1 Display LOOP1 TRND3 TREND 3 Display ALARM ALARM Display LOOP1 LOOP 1 Display ON OFF ON MTR1 METER 1 Display ON OFF ON TRND1 TREND 1 Display ON OFF OFF ON Note 2 ON TRND3 TREND 3 Display ON OFF ON ALARM ALARM Display ON OFF ON CAMLK Keylock for C M mode UNLOCK change Keylock for SV change SVLK YS1350 UNLOCK LOCK UNLOCK Keylock for MV change MVLK YS1360 VA UNLOCK Selection of Current Output FAIL DIA FALL in the event of an error Pi SCOCD ge l ALARM OOP ALARM in the event of an ALARM Circuit Diagnosis i error OFF No diagnosis Alphanumeric character 8 digits REV System revision number Style number and Revision number Sx xx of the product MCU Main CPU version number Main CPU version number Rx xx xx DCU Esha Al Display CPU version number VA Rx xx xx number PARA MOU EE MCU parameter version number NA Rx xx xx number Note 1 When the SET parameter is set to ENBL STOP will appear on the right of the display title and the manipulated output and alarm output will be kept Note 2 Loop1 is always dis
81. y and Password Setting Display Selecting a Display The flow of display selecting operations is as follows _ SHIFT SHIFT SHIFT Operation Display Tuning Display Engineering Display group group group EE 00 00060 b For operations of the Tuning Display and Engineering Display groups see Operating the Tuning Displays and Operating the Engineering Displays 0401E ai Figure 4 1 When the instruments power is turned ON the Operation Display appears Each time the Page key is pressed with the SHIFT key K gt held down the display is switched The display changes in the order of Operation Display Tuning Menu Display and Engineering Menu Display after which the Operation Display reappears Na Note Operation of the SHIFT key Page key a two key keystroke implies that you should press the Page key with the SHIFT key held down Doing so in the opposite order does not switch the display 12 IM 01B08E02 01EN Basic Operations Software keys Software keys are keys displayed on the LCD The functions of the software keys are assigned to the operation keys on the right of the display MUSTH M COLD In the figure at the left the UP software key corresponds with the O e mode key LOOP1 OH 0402E ai Figure 4 2 Ww D o O O To D 9 et je 7 IM 01B08E02 01EN 13 Basic Operations Display Switching fa

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