building the future
Contents
1. P Wb EN pe 1 p 1 1 j g 1 y 1 f ED ME JI j 1 a I y A Wm Ww UND UEM building the future Fit the relevant manhole covers for the area PTS standard supply is pedestrian duty Ensure these are fitted prior to backfill to avoid debris entering the tank Any debris must be removed prior to the system being used as this can affect the systems function Begin filling the hole with type 1 aggregate or sand avoid filling materials with sharp edged particles Top soil clay loam and other types of cohesive soils and materials with sharp edges are not suitable filling materials Carefully backfill type 1 aggregate to all sides and up to at least 100mm above the top of the tank compacting at every 100mm interval It is also important to compact the material down into the column supports in the tank This area represents Hera column supports Ensure that the top of the tank is covered with at least 1OOmm of the filling material before filling the remaining minimum 400 800mm of the hole bringing it up to ground level with a material of choice suitable for the location of the tank Seal with expanding foam Completing the tank installation Ensure any gaps at the point of the ducting entering the building are sealed using expanding foam or wall bush to prevent odour or drafts entering the building H p m2. Bel Ron pudeel Ban AU MET eT L0 or ES 3 rie Fi N TEN j E We x P iy PVC UE Roofline Rainwater Window amp Systems Cladding Systems MDPE Systems my b um n l E dl i 1 yj building the future Ne CONTENTS SECTION 1 Introduction SECTION Installation of mechanical works SECTION 4 Installation of electrical works SECTION 6 Optional extras SECTION 7 Running the system and troubleshooting 1 1 y 1 WB p alli Ww uU EE B a i y 1 1 4 7 BN z f M f AN 1 building the future INTRODUCTION TO Starr Saver Thank you for your purchase of the StormSaver system from FloPlast designed for rainwater harvesting in family homes This installation manual contains important information which must be observed during installation It is imperative that this manual is read and understood by those involved with the professional installation of the system This manual should be kept on site during installation of the system for easy access and reference For additional copies please download from our website www floplast co uk or contact 01795 431731 Please read these instructions carefully before installing the system The StormSaver rainwater recovery system requir
3. b f 4 building the future eee Sealed gully Run all downpipes into sealed gullies or pipework at ground level so that rainwater from the roof area only and not groundwater can enter the tank Stormsaver recommend that a universal rainwater adaptor D96 available from www fHoplast co uk is used Open gully Open or grated gullies such as the one shown are not to be used as they allow surface water and other unwanted liquids debris or contamination to enter the rainwater storage tan building the future WARNING Please read these instructions carefully before installing the control panel The StormSaver rainwater harvesting system requires professional installation A competent plumber should carry out all plumbing works If you do not have relevant experience please contact an installer who does or call FloPlast for further advice All materials used within the installation must be non corrosive and suitable for construction operation and maintenance including all chemicals disinfection agents and all materials in contact with equipment The installation should meet standards set WRAS Water Supply Water Fittings Regulations 1999 The regulations state that the rainwater should be supplied in black and green or black pipework or marked with labels different to that supplying mains water supply This is to ensure that pipework is clearly identifiable and avoid cross contaminat
4. b 124 1D 12 14 16 18 20 22 24 26 2E 30 32 34 J6 38 40 building the future Sizing your excavation The excavation should allow for a minimum of 200mm surround to all sides and 500mm depth in addition to the tank dimensions Lay 100mm sand on the excavation base compact and level Ensure there are no stones or edges which could damage the tank If the tank has a sump ensure extra space is excavated to accommodate this Note If you have purchased the extended turret the overall depth of the hole will be at most 900mm more than the tanks height but the turret can be trimmed to fit Min 400mm up to max 400 lt 800mm 800mm with extention turret gt 200mm Carefully lower the tank into the excavation Install and connect up all pipework including the service duct for the floating suction hose and cabling Water collection point Inlet to tank Overflow Service duct The tank must be installed level and the overflow pipe should have a deeper fall away from the tank than the fall from the feed pipe to the tank Ensure the 110mm service duct for the hose is laid with a gt 1 slope and that the hose within it is taught to prevent air gathering in the suction hose This can cause problems with the pumps running The hose must be one continuous run free from kinks tangles or connections between the tank and the control panel unit m A
5. deliver components to site at suitable times HOWEVER THIS MAY NOT ALWAYS BE POSSIBLE Should equipment arrive either early or late FloPlast cannot be responsible for delivery times Due to the nature of the product the storage tank and system components may not necessarily arrive together The customer or appointed contractor is responsible for unloading and securing the tank and equipment on site The storage tank will be offloaded to the nearest hardstanding by the site contractor fee may be chargeable if goods are not accepted by site if there is a delay in offloading or for goods returned without prior acceptance in writing from FloPlast Damage in transit Stormsaver products are carefully checked and tested before dispatch however the risk of damage during transit cannot be guaranteed Check the goods for complete content and damage on receipt Any damage is the responsibility of the carrier Register any claim with them immediately A report must be made within three working days from date of delivery of any missing or damaged items FloPlast cannot accept responsibility for missing or damaged items if not reported IN WRITING immediately Zz c O cc Please contact your FloPlast Representative before returning any goods e VW Un i b EN EN WB Lo ov EM BEBE d D A 4 7 M A Wo TE y 1 1 P
6. shown Run the waste pipe to a nearby drain this will prevent water spilling onto the floor should the system overflow The fitting and waste pipe are available from www floplast co uk FloPlast building the future Completed System Ensure all connections match up correctly and have tight seals to prevent any leaks SECTION 3 INSTALLATION MECHANICAL WORKS FlgPlast building the future INSTALLATION OF ELECTRICAL WORKS WARNING Please read these instructions carefully before carrying out electrical work The installer is responsible for providing all electrical wiring required in connection with the installation The electrical installation in connection with the StormSaver rainwater recovery system shall comply with BS7671 1992 Requirement for Electrical Installations including the latest amendments and all current legislation The required items included with the StormSaver system are the power and control cabling level switches and controls The installer shall connect the control panel unit to electrical supplies as well as internal and external supplies connecting appropriate supplies and provide all necessary fixings and fittings All power circuits shall be provided with a 4A switch spur External wiring shall be a suitable type and shall be installed within the 110mm service ducts This will carry power cables and other control cabling These ducts will be buried in sand blinding All inte
7. the difference in depth from the base of the foundations to the base of the excavations The red dotted line represents the line the tank excavation must not cross This graph demonstrates the maximum suction hose run length versus the maximum tank base depth as measured from the base of the control panel processor unit The longer the run of the suction hose the shallower the base of the tank must be and the same is true in reverse A represents the DEPTH from the base of the processor unit to the base of the tank B represents the LENGTH of the suction hose run from the control unit to the boosted suction filter 150mm from the base of the tank The installation must fall within parameters above the line on the graph Installation which falls within parameters below the line may result in pressure problems and will not be covered by warranty Existing pipelines pipes vegetation as well as other specifics must be considered so that damage or hazards will be avoided Installing the tank Excavate a hole suitable for the size of your tank see next step for sizing your excavation Ensure the hole is in a suitable location as outlined above Include a channel for the laying and connection of your pipework and 110mm service duct Shore up the sides of your excavation x m NY n ES 1 I UE A 2 q 1 D EM wh EN EM AP _ BEN 4 building the future
8. to the boosted suction filter 150mm from the base of the tank The installation must fall within the parameters above the line on the graph Installation which falls within the parameters below the line may result in pressure problems and will not be covered by warranty building the b m 2 4 amp 10 i12 14 16 18 230 22 24 26 28 30 32 34 36 38 40 future FlaPlast building the future It is important to locate the unit where access can be gained for connection to 1 Electrical supply single phase 240V Fused Spur 2 Supply of mainswater 3 Outlet rainwater supply to points of demand Overflow to drain Rainwater supply from storage tank Electrical cabling from storage tank housed in protective trunking A Minimum distances to the ceiling and to the sides are to be adhered to for the purpose of installation and maintenance The control panel is fastened with four screws M 6 x 40 wall anchors 8 ensure all 4 screws are used in order to avoid vibrations Make sure that the correct types of wall plug are used for the wall material Connecting up the control panel Connect all inlets and outlets up to the control p unit The connections are as follows ee 3 Mainswater supply female gt BSP Outlet to Point of demand female 34 BSP 6 Rainwater supply supplied rainwater fittings Drain 43mm was
9. A i D EN EE A 4 a ay buildi the fut Shallow Dig Installation The underground tank stores the rainwater collected from the roof until it is required for use The rainwater flows to the tank through sealed downpipes On entry to the tank rainwater passes through an integral leaf filter which removes leaves and debris direct to an overflow The water enters the main storage tank area through an inlet calmer to avoid stirring up any sediment which may have settled on the tank base A floating suction filter sits just below the water surface suspended on a float so when called for the water drawn out the tank is not from the surface where pollen or dust may have settled The floating suction filter ensures another level of filtering before the water enters the pipework to the following uses Landscape Vehicle washing waterin and Toilet Garden watering Domestic laundry Sprinkler Rainwater should not be used for drinking or connected to applications where the water could accidently be ingested Equipment included with tank Shallow dig tank with integral filter and inlet calmer 235mm turret and pedestrian duty manhole cover Low level float switch fitted to bracket 20m of Y suction hose Sump Boosted floating suction filter kit Where to locate the tank The tank must be located in a place where the distance from the edge of the excavation to the edge of the foundation is at least double
10. e Clip the low level switch to the pipe which connects the filter to the inlet calmer Run the wire protected from water by grey piping into the building through the service duct Ensure the bracket is fitted snug to the top of the inlet calmer in order to get maximum capacity Do not clip the bracket around the inlet calmer itself Do not remove the protective grey tube Connect control panel unit to the mains electric using a 4A fused isolator Y gt 7 h m 1 f f b d e L4 4 4 ES f j 1 1 i 1 4 1 building the future To reduce the risk of cross connection and contamination of the wholesome water supply it is essential that all reused water pipework is both readily distinguishable from other pipework and instantly recognisable wherever it is located for example inside a property beneath the street or on private land So that accidental or deliberate operation that could put the wholesome supply at risk can be avoided all apparatus such as valves and washouts on systems distributing reused water should be suitably marked and significantly different from those normally used on wholesome water distribution networks Please use the following instructions in connection with the StormSaver warning labels available as an option to ensure your system is correctly labelled and meets WRAS regulation standards IGN No 9 02 05 Commercial Indust
11. e mode 28 LED indication lights When in operation both valve 16 and 20 must be in the 29 Float switch cable m 30 Booster pump cable open position FlaPlast building the future Preparing turn the system on The floating valve keeps the water level constant in the mainswater supply FER 3 container The maximum water level Bus ice should be approx 2 cm below the over flow rim when the floating valve is closed backside of the container The water level can be adjusted by twisting the black float The floating valve incorporates a protective sieve to prevent particles entering the valve If there is a problem with the mainswater supply it is important to check this sieve is not blocked Lid Emergency overflow rim Floating valve Protective sieve Float The foam and polystyrene parts 1 3 are packaging to protect the system during transport and must be removed before the system is turned on Mains water mode The motorised valve selects between rainwater intake and mains water intake The built in display shows which mode is currently selected A Mains water mode Connection of mainswater supply container Pump aims Rainwater mode Connection of rainwater tank Pump e 2 mm 8 i FlaPlast building the future Starting mains water operation 1 Check that all lines are connected Select Maintenance mode switch positi
12. e required amount see table dangling into If the tank P id 1500 3000 5000 7500 L L L L Within the tank connect the float to the boosted submersible pump and then connect the boosted submersible pump to the suction hose as shown using the supplied non return and hose attachment Ensure the seals are tight Fix the L shaped steel bracket to the lip around the tank access hole Make sure it is positioned above the service duct as shown Stainless steal rope fixed to L bracket Float Attach the provided steel rope to the L shaped bracket and through the loop on the top of the float Where to locate the unit The control panel unit is NOT weatherproof and must not be exposed to the elements The unit should be located within the building Extremes in temperatures should be avoided Insulation will be required the controls must not be subject to freezing conditions Do not mount the unit over a sink or water outlet as the control panel unit contains mains electric voltage This graph demonstrates the maximum suction hose run length versus the maximum tank base depth as measured from the base of the control panel processor unit The longer the run of the suction hose the shallower the base of the tank must be and the same is true in reverse A represents the DEPTH from the base of the processor unit to the base of the tank B represents the LENGTH of the suction hose run from the control unit
13. electrician 1 GND Grey Requires Float switch terminating by 2 an electrician 1 Pre wired no Pressure switch no polarity action Red required Red Pump within RM Eco pump Submersible pump unit is pre Both pumps occupy the same terminals wired in the panel Boosted 24V Red Grey submersible GND Black Blue pump requires polarity terminating by an electrician Pre wired no Motorised valve Signal GND Green GND Black 24V DC Red A Pre wired no 24V DC switching power supply action 8 5 5 jack connector required Optional connection to 24V battery supply Boosted submersible pump Fused isolator Blue wire Termina 4 in parallel with Black wire Terminal 5 in parallel with Red wire lf P Float switch underground tank N x c 2 TEL Zu e 3 T E The installer should install cables between the control panel unit and the tank with trunking used inside the building until the cables enter the service duct to the main storage tank Where cables supplied are of insufficient length it is critical that a single continuous cable is fitted between the tank and the control panel unit Connections within or near the tank must be terminated in a watertight junction box as supplied Connections should be connected within the control panel as shown above FlaPlast building the futur
14. es specialist installation If you do not have relevant experience please contact a contractor who does or call FloPlast for further advice on 01795 431731 WARNING Failure to correctly install the system will invalidate the warranty It is the responsibility of the installer to comply with the Water Supply Water Fittings Regulations 1999 Standards Guidelines amp Certifications The StormSaver System complies with the standard for rainwater harvesting systems BS8515 2009 and complies with the Water Supply Water Fittings Regulations 1999 which confirms the independent inflow required for reliable separation of service water and the potable water connection which is integrated in the system The voltage is supplied through a switching power supply All external components of the system operate using safe low voltage technology The model brought to market incorporates design construction and materials which satisfy the basic safety and health requirements of the EC Directive for Machinery This declaration becomes invalid if any modifications are made to the equipment without our approval In particular this equipment meets the requirements of the EU directives 2 O A cc lt lt U un EC Directive for Machinery 89 392 EWG version 91 368 EWG EC Low Voltage Directive 73 23 EWG EC Directive for Electromagnetic Compatibility 89 336 EWG version 93 31 EWG The CE mark confirms the co
15. he control panel is the place where all the different pipes and hoses connect up and should be considered when choosing its location within the building The unit comprises of the pump a small water storage tank a pressure vessel and the electrical control panel which enables the whole system to function and includes the display panel Equipment included with panel N xX 42 O l lt ee V e ae 9 uy O 2 O 1 ES lt N 2 1 Control Unit 1 2 Mainswater connection set E flexible hose and shut off valve 3 Pressure vessel kit should be set at 1 6 bar 4 Wall fixings for control unit Joo 5 Pipe bracket to support pressure E vessel on wall 5 e AE wmm i EN wmm k AEN i i 1 ib BE Wb EM sd m EN zd KS a aOun Gy building the future Mechanical works within tank The control panel unit is supplied with a submersible pump kit as it is critical that the system meets the requirements explained on the next page Non return valve with hose attachment Waterproof electrical junction box Jubilee clips Hose attachment Boosted submersible pump Stainless steel lifting rope and L bracket Float Use a continuous length of suction hose through the service duct into the tank Ensure it is pulled taught lying flat in the duct and IE free of bends Cut the suction hose to leave th
16. here is no more sign of bubbles a clear stream so that all the air is removed from the suction line 4 Close the air bleed valve o 2 T u co N a 2 2 O lt 2 UF A T pem 5 2 2 2 4 5 Open isolation valve and release the air from the house line e g by pressing the toilet flush serveral times Close the isolation valve house line The pump will automatically switch off when the maximum system pressure is reached FioPlast building the future Operation mode and display Automatic rainwater operation with switch position Automatic mode is the normal operating mode and gy 4 e selected by Switch position 1 This is indicated by the upper LED In this mode unit automatically o switches from rain water to mains water if the float switch detects the rainwater tank is empty Two O operating modes can be used according to the two positions of the float switch both of which are indicated by the lower LED Automatic mode Rainwater mode Il dr Mains water mode if this light is ON it indicates that a i the Rainwater Tank is empty Rainwater mode if this light is OFF it indicates that the Rainwater Tank is full L 72 e y Automatic mode Mains water mode Mainswater operation with switch position The maintenance mode is selected by Switch Position Il The mode is selected o
17. ion of the two supplies Blue pipework must be used for the rainwater installation Appropriate insulation must be applied to all pipework with the StormSaver rainwater recovery system to prevent freezing or warming not supplied It is the responsibility of the installer to ensure that all pipes and water fittings are clearly identified using approved StormSaver labels this is essential to prevent confusion over the source of supply at any later date available as an option An operating pressure of 2 8 3 5 bar is ideal for most conditions and it is the normal operating pressure within the system Warning if the unit and pressure switch is not set up correctly and the pump does not stop the pressure can rise to 1O Bar Please contact FloPlast if you require further advice WARNING 10 Bar is the maximum pump pressure IMPORTANT NOTE The floating suction filter kit and sensors should not be installed until all works have been completed on site which could produce cement based or other contaminating debris getting into the tank The tank should be cleaned after its installation and before installing the floating suction filter Failure to do so can result in blockage of the suction filter which can damage the pump leaving the building with no rainwater supply FlgPlast building the future The StormSaver control panel is the central hub of the system All the rainwater must pass through here on its way to the points of use T
18. mpliance of the equipment with the above directives EA wm j 1 BM y 7 ga 1 MEI i u f 7 f i EN E j ANI p w 7 e 4 1 a 4 1 A f P f T UB g f building the future Compliance with current legislation Those installing the StormSaver system should be conversant and compliant with all current legislation and all relevant documentation pertinent to the rainwater harvesting installation The following list can be used for guidance and is not a definitive list to those installing the StormSaver rainwater harvesting system Health and Safety at work Act Construction Design Management Regulations The Building Regulations Water Supply Water Fittings Regulations 1999 The IEE Wiring Regulations for Electrical installations 17Edition Regulations under the Electricity Act Control of Substances Hazardous to Health Regulations British Standards BS8515 The Chartered Institution of Building Services Engineers Guides codes of practice and commissioning codes Water Regulations Advisory Scheme Information and guidance Note No 9 02 05 marking and identification of pipe work Installation standards All works to be carried out in accordance with the requirements of the Institute of Electrical Engineers The Chartered Institute of Building Service Engineers The British Standards Institute Building Regulations and current good working practices If there are a
19. nly when maintenance is to be performed in the tank The control panel then operates in continuous mains water mode independent of the float switch e 4 i r it 1 Malfunction signal All three LEDs blink together Cause Dry running or unit has run continuously for no more than 2 hours Reset by disconnecting the plug from the electrical socket for a minimum of 5 sec until all LEDs have gone off o 2 O T un co N a 6 lt 2 U F T T o z 2 2 4 starting operation again Switch off and on again at fused spur isolator If water is drawn and or no pres sure builds then there is air in the lines Venting is done with the air bleed valve as described in the section Starting operation Check that there is water in the stor age tank and check the condition of the float switch FlaPlast building the future Troubleshooting Switch position 1 or Il Pump does not switch on Pump does not switch on all LEDs blinking Pump does not switch off Pump cycling Shut off ball valve open on pressure side System pressure decreasing b Pressure shut off ball valve closed on pressure side System pressure excessive over 5 bar Pump cannot reach max pressure Switch position Flow volume too low or pump not pumping enough water The system does not switch automatically from rainwater to mains water ope
20. ny queries regarding the rainwater system please contact FloPlast Tel 01795 A31731 P 4 A O cc Safety instructions The installation instructions and user manual must be read carefully before installing the equipment The instructions given here must be adhered to precisely otherwise all warranty claims will become invalid The operator of the equipment is responsible for adhering to the safety and installation conditions Only the original packaging which is designed for transporting is to be used when moving the equipment The emergency overflow must always be connected e bm N As a safety precaution in case of improper operation dry running etc the equipment will automatically shut off after running continuously for more than 2 hours the display will flash After such an event the equipment can be switched on again by disconnecting and reconnecting the plug in the electrical socket or by switching the isolator on and off at the fused spur The equipment is not designed for continuous operation Installations on a mains water pipe network may only be carried out by certified technicians FlaPlast building the future Delivery The StormSaver system components may be delivered to site by various sources carrier services or haulage distributors Large equipment will be delivered by haulage distributors such as the storage tank FloPlast will endeavor where possible to
21. on II Opens the mains water shut off valve so that the mainswater supply tank is filled with water D 2 Close the isolation valve 3 Open the air bleed valve hold an empty bucket under the air bleed valve and start the pump by switching on the mains power at the fused spur It is helpful to use a short length of pipe from the air bleed valve to the bucket to stop splashing Let the water run from the air bleed valve into the water bucket until there is no more sign of bubbles a clear stream 4 Close the air bleed valve 5 Open the isolation valve and release the air from the house line e g by pressing the toilet flush serveral times Close the isolation valve The pump will automatically switch off when the maximum system pressure is reached 5 2 5 NA co un N a e 2 lt 2 U E di T o E 2 2 4 FlgPlast building the future Starting rainwater operation The rainwater mode can only operate if there is sufficient water in the the rainwater tank Check tank low level display light is not on 1 Select automatic mode Switch position 1 The motorised valve will move into the automatic mode position D 2 Close the isolation valve 3 Open the air bleed valve hold an empty bucket under the air bleed valve and start the pump by switching on the power at the fused spur Let the water run from the air vent into the water bucket until t
22. ration and vice versa Switch position Il Flow volume too low or pump not pumping enough water Cause a Voltage supply not connected b Pump pressure sensor defective Switch on pressure is not low enough d because of insufficient flow volume e Motor defective Pump protection is activated because permissible running time of 2 hours was exceeded a Because of too little water b Because of a leak Because of continuous operation a Shut off pressure cannot be reached because there is air in the system b Pressure switch does not detect switch off pressure gt 2 5 bar a Leaking usage line Drawing of water too low Upstream pressure in pressure vessel diaphragm pressure container too low b Pressure switch defective a Airin the system b Pump diaphragm worn Cause a Tank intake filter blocked b Suction hose bent creased Leak in suction hose or connections a The float switch is not positioned correctly or is defective b The motorized valve does not switch over despite the float switch signal Cause a Toolittle or no water in the mainswater tank b The motorized valve does not switch over in maintenance mode Temperature protection switch is activated pump is overloaded Solution a b c 5 Check the electrical plug Check the pump cable Replace the pressure sensor Max Consumption 10m geodetic height Pump switches on again
23. rial Domestic Examples of recommended labelling for pipework inside buildings All pipework inside buildings should be labelled as shown above to ensure it is easily identifiable as a rainwater supply FLOOR CEILING Marking of pipework in areas not easily exposed When only small sections of pipework are visible for example between floor joists a label should be applied at least in every void as demonstrated building the future All rainwater storage facilities and points of use garden taps and washing machines for example should be clearly labelled using the above signage as shown Available to purchase from FloPlast Examples of the labels that should be used at stop valves and other key connection points Any pipework carrying rainwater to other points of use that is located outside the building should be black plastic pipe marked with green horizontal stripes at the four quadrants as illustrated Available to purchase from FloPlast Labels are available to purchase from FloPlast but are not supplied as part of the standard package FlaPlast building the future 00 The following items can be added to the StormSaver system to increase its functionality They will help the customer to keep track of how well the system is operating and also provide it with some extra features depending on what the customer specifies Level sensor kit This provides a tank contents reading on the cont
24. rnal wiring to be installed in surface mounted galvanised stell conduit and or trunking Note The Control panel unit requires 4A fused isolated power supply All connections inside the unit should be made into the correct terminal locations External electrical connections should be rated IP68 competently trained electrician must carry out all electrical works N x z O 2 l TEL Q vf z i 2 i 2 FlgPlast building the future Pull all electrical cables from the tank through the service duct to the the control panel unit Avoid leaving slack in the cables Follow the instructions on the next page for wiring into the panel Cable Spec Use the relevant detailed cabling if you require more m than is supplied used isolator 2 Core 1 0mm PVC Dower supply BS6500 Monsoon Eco unit Boosted submersible 2 Core 1 0mm PVC pump 56500 3 Core 0 5mm PVC BS6500 In cases where the cables are not long enough to reach the panel run the cable into a waterproof junction box which needs to be mounted on the bracket in the turret as shown Within the junction box connect it to a length of the specified cable and run that through the duct to the panel FlaPlast building the future Only if level Level sensor see optional accessories sensor isfitted section will require 32415V Brown terminating by 2 Signal Black an
25. rol units display panel It can be calibrated to show the tank contents be tween 0 100 Instructions are supplied with the kit for self fitting Water Metering Water meters can be fitted within the system to monitor the amount of water passing through the system and there fore how much water the customer has saved thanks to rainwater harvesting UV Sterilisation A ultraviolet disinfection unit can be fit ted within the system This sterilizes the water prior to use The UV unit is avail able as an optional item from Storm saver All optional extras can be discussed with a representative at FloPlast however are not supplied as part of the standard package FlaPlast building the future h F aha ge Tank 1 Inlet pipe 2 Rainwater tank 3 Inline filter 4 Inlet calmer 5 Siphoned overflow to drain 6 Boosted floating suction filter kit 7 Float switch 8 Service duct 9 W suction hose 10 Motorised valve 11 Pump 12 Pressure switch 13 Stainless steel braided hose 14 Pressure vessel 15 Air bleed valve closed during operation 16 Isolation valve shown open 17 Pressure gage 18 Pumped outlet usage line 19 Mainswater pipe 20 Mainswater shut off valve shown closed 21 Mainswater supply valve 22 Mainswater supply tank 23 Type AA airbrake 24 Waste pipe to drain 25 Fused spur Electrical supply 26 Power supply 27 Switch auto maintenanc
26. st will fulfil the parts only guarantee by its own choice either through repair or by replacing of the defective equipment Warranty does not cover damage caused by inappropriate use wear and tear or tampering by third parties The warranty does not cover shortcomings which have only a minor effect on the value or usability of the equipment FloPlast is not an installer of equipment and does not carry out site installation work Any defective parts should be returned to FloPlast upon which we will replace parts covered by warranty Contact address FloPlast Ltd Castle Road Eurolink Business Park Sittingbourne Kent ME10 3FP If you require maintenance please contact FloPlast on 01795 431731 FloPlast building the future FloPlast Limited Castle Road Eurolink Business Park Sittingbourne Kent ME10 3FP UK Tel 01795 431731 Sales Office Direct Line 01795 421422 Fax 01795 431188 E mail sales floplast co uk Website www floplast co uk p L L KM 501316 KM 512474 KM 544331 L L p KM 548614 KM 36801 KM 563461 KM 544332 KM 563460 KM 572704 PVC UE Roofline Rainwater Soil amp Waste Underground MDPE Hot amp Cold Window amp Systems Systems Drainage Systems Plumbing Cladding Systems Systems Systems
27. te pipe Pj 1 Connect stainless still braided hose to the mains water inlet valve on the unit supplied 2 Connect the isolator valve to the stainless steel braided house supplied Its is strongly recommended to fit a Y strainer not supplied and second isolator not supplied prior to the braided hose and isolator to prevent debris within the mainswater pipe trom blocking the inlet valve on the control panel unit 3 Connect the isolator valve to the mains supply N A cc O lt ee c gt 3 e ul Z O g lt un 2 FlgPlast building the future Assemble pressure valve as shown Fit pipe clamp Braided hose Barrel nipple Pressure vessel set at 1 6 bar Cross piece Draining tap Long barrel nipple Pressure shut off valve 8 Pressure gauge NO QR WN Use the included pipe clamp to hold the assembled kit to the wall Connect the single length of the suction hose to the control panel unit as shown using the fittings provided It is essential that this is water tight as any leaks will allow air into the system resulting in pump failure and from this other potential problems can Occur un c O gt ef ee V 2 ao 9 2 lt un z Using a WFO8 36 45mm not supplied fitting connect a 43mm waste pipe not supplied to the overflow of the mainswater tank as
28. when motor has cooled down replace pump Reset by switching fused spur off and back on min 5 sec a Check system for low water level b Fixleak put a hose underwater from air bleed to see if it has air in the water Avoid continuous operation by fixing ARB Remove air from lines see section on starting operation b Replace pressure switch a Fixleak Increase flow volume Adjust upstream pressure if using a pressure vessel b Replace pressure switch a Repeat start up operation for potable water and rainwater b Replace pump Solution a Clean the floating intake filter b Check the suction hose c Checkthe suction hose and connections d Check the positioning of the suction hose in relation to the float switch position in the rainwater tank and correct it if necessary or replace floating switch a Check the positioning of the intake filter in relation to the float switch position in the rainwater tank and correct it if necessary or replace the float switch b Replace motorized valve Solution a Check upstream pressure on mainswater b if necessary clean the filter in the supplemental supply valve or replace the supplemental supply valve if required Replace motorized valve FlaPlast building the future 2 Maintenance To be checked a minimum of once per year Leak proof condition of all connections Leak proof condition of the supplemental supply valve check emergenc
29. y overflow the cover should be taken off if required Check the functionality of the floating switch operate the floating switch manually for this Check that the intake filter can move freely and clean the sieve if necessary Check the upstream pressure of the diaphragm pressure container upstream pressure 1 0 Procedure Switch off at isolator close the pressure shut off valve release water by opening the air bleed valve check the upstream air pressure up on the air valve using an air pump with manometer e g bicycle or car tyre pump If the upstream pressure is too low then the required pressure is to be attained again using the air pump Replacement Parts Replacement parts can be ordered by giving the serial number Article description Order code Diaphragm pump incl pressure switch 24 5 01 Pressure switch for diaphragm pump 24 5 02 Motorized actuator valve 24 5 03 Power supply 24 VDC 4 24 5 04 Printed control board 24 5 05 Supplemental supply ball float valve for mains water 24 MSPA 06 Pressure vessel 2 1 24 MSPA 07 Equipment cover 24 5 08 Low level float switch 24 MSFS 01 Boosted submersible pump 24 MECO FSE BP Warranty FloPlast undertakes a warranty of 12 months for this equipment calculated from the date of purchase Please retain the purchase receipt as proof of this date During the warranty period FloPlast remedy all defects which are caused by manutacturing errors FloPla
Download Pdf Manuals
Related Search