Home

Farm Premium Layers user manual

1. 91 10 1 Tes 9 10 1 1 Static Pressure Unit Definition sss sss sss sss sss sss cs Ente rhet Den nanna aaaea anan 92 10 2 Relay Layout o S S o o S Su 92 10 23 SSVis syolg c e relays ee ee er een errr cree ere ter ee eet Te 93 IO 2 2 Relay Layout help SSH DIO i Ssrcensccnpucmcctacestececuecientencanemiarcuesionetanpnandcneceecens 94 10 3 Analog Sensors eee T mmm LTLMMMMMMMMMMMMMMMMSe 95 10 4 Digital Sensors LTLTMMMMMMMLMSe 95 10 5 Analog Output S re 96 10 5 1 Light Dimmer Variable Speed Fan Variable Heater Variable Stir Fan Control 96 10 5 2 Vent Tunnel and Curtain Analog Output Control eese 96 10 6 Vent Curtain Setup rr n rrr T nu uu TTL 97 Oe l E 97 15 02 en ahe un ret uat Fur PEE EET EI ar IN DEI Ine EN Ure THE UE DIU 98 10 7 Temperature Definition er ru m reru T rrer 98 10 8 Fan Air Capacity nena ree n n ree re n rrr eT rrr T
2. o S S S So o o S S S 2 11 2 5 Relay switches S o uo S Son 12 2 6 Hot screens LLLVMee f 20 12 2 7 Standard display l4 2 8 Moin Menu icons 16 3 CONTROL MENU lt eeseeseenee neee neee neee eenn 17 3 1 Temperature curve eue une nno 17 3 1 1 Temperature curve help set definitions 18 3 1 2 Radiant heaters help set definitions sss ute rant tub nebU DUE IRI S UII n bx D Pon Co ud 19 3 1 3 Variable heater help set definitions sse eee eee eee 20 3 2 Humidity treatment rrr n n rre rr n eree 21 3 2 1 Humidity treatment help set definitions 22 2 2 CO2 treatment ruere eens nenne Tene T noen neon nenen nenen 23 3 3 1 CO2 treatment help set definitions sse sese eee 23 3 4 Min Max level 2 22 2222esnnsenee nen een een ee nee n enn ee nen een een een ee nen senses eensenssneseeseeeees 24 SAA By Dayand By Soft Days GUIVE aad vate Ta ed 297592 a iN EaR aiaa Saiyed s Eet 24 SU MES
3. eue ure ener nenne nnn n e Tee nnn 76 TEST MENU 77 8 1 Switches amp Relays e rrr n S 77 8 2 1 T rr rr c r rem rer rr er n rennen rer r er rer eur er erem err 78 8 3 Analog Sensors TLMMMMMMMMMMMMeSe e 78 8 4 Digital Sensors L MMMMMMMMLeewe 79 8 5 Analog Output o S So rr n S Sur 79 8 6 Static Pressure 22 222 n nena anne nnn n nen nere eree 79 8 7 Communication LLLMMMMeelf 80 8 8 Hardware Checklist 80 0 9 Emergency Status uere neun neeo 80 SERVICE MENU T 81 9 1 Temperature Calibration 8 9 2 Humidity Calibration nn en enenne nn
4. e Attic Advance Opening Time sec Define the amount of time for the attic inlets to open before minimum vent cycling fans turn on 3 6 Control Mode Select house operating modes turn temperature curves on or off and select which type of min max CO2 level method to use CONTROL MODE House Mode FULL HOUSE Empty House Mode Temperature Curve Min Max Level Control gt SOFT MIN Munters AB 2013 3 e House Mode Select whether the house is in one of the brood set ups or in full house e Empty House Mode Select YES in order to disable alarms e Temperature Curve If you select OFF temperature settings become fixed values until midnight on the next setting in Control Temperature curve page 17 e Min Max Level Control Set ventilation control method By Days By Days Curve By Time By Soft Min and Weight Refer to Min Max level page 24 for more details 3 7 System Parameters System Parameters consolidates all of the HELP SET menus into one screen CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 LEVEL 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS SYSTEM PARAMETERS Temperature curve help set Radiant heaters help set Humidity treatment help set Day Soft Min Disabling the Static Pressure sensor Levels of Ventilation help set Vent amp Curtain Inlet levels help set Cool Pad help set Foggers help set Light help set Feed Inventor
5. the inlet remains at 50 If the temperature rises to 81 0 the opening goes to 53 4 4 Stir Fan levels 1 Do one or both of the following o In Install gt Relay Outlet page 92 define at least one relay as a Stir Fan or o In Install gt Analog Output page 96 define one function as Variable Stir Fan 2 In Device gt Stir Fan Levels define the parameters as required STIR FAN LEVELS DEVICE Var Fan Stir Fan No 1 LEVELS OF VENTILATION 2 3 4 1234 2 SPEED FAN LEVELS 50 60 50 42409 3 VENT amp CURTAIN LEVELS 70 80 70 OMS 70 80 70 e 20 5 STIR FAN PROGRAM 70 80 70 O 9429 6 COOL PAD 100 100 100 oo 7 FOGGERS 100 100 100 lt gt 8 LIGHT 100 100 100 999 9 WATER amp FEED 0 0 0 siia 10 EXTRA SYSTEMS Dow 11 EMERGENCY SETTING 12 WATER ON DEMAND OON A UH UN ka Continuous Cycle On o Cycle Off Munters AB 2013 41 In the Stir Fan Level table set the speed in percentage that you want the variable speed fan to work at by levels For each level program the stir fans cycle Configure the actual speed in Analog Output page 96 Ventilation Level Read only Speed Fan 1 2 3 4 Set variable speed fan operation in percentages Stir Fan Control stir fans according to Continuous Cycle On Cycle Off ventilation cycles are the same as previously set in Levels of Ventilation Continuous Constantly works without a break Cycle Operates according to ON OFF
6. Set target parameters for Static Pressure at High and Low Outside Temperatures as well as alarms for high and low static pressure p In Installation gt Setup enable a static pressure unit CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 TREATMENT 4 MIN MAX LEVEL 6 CONTROL MODE 7 SYSTEM PARAMETERS Munters AB 2013 STATIC PRESSURE Minimum Ventilation S Press At Low Temperature S Press At High Temperature Low Static Pressure Alarm High Static Pressure Alarm Static Pressure Band Tunnel Ventilation Target Static Pressure Low Static Pressure Alarm High Static Pressure Alarm Static Pressure Band Target Static Pressure 29 Minimum Ventilation e Static Pressure at Low Temp Set desired static pressure for low outside temperature conditions Be sure that there is proper airflow at this setting e Static Pressure at High Temp Set desired static pressure for high temperature conditions Normally this pressure is lower to obtain a larger air inlet opening NOTE Controller interpolates between the LOW and HIGH Temp If Static Pressure exists then it is controlled by the outside temperature sensor otherwise the average temperature e low Static Pressure Alarm Set alarm for low static pressure If you disable it by setting zero the Farm Premium Layers warns you and enters a record in the Table of Events e High Static Pressure Alarm Set alarm for high static pressure e Static Pressure Band
7. Steps for Vent to Calibrate Set calibration point for vent after desired amount of opening closing steps During calibration vent opens to 100 Default O e Vent Calibrate at Power Up This parameter instructs the Farm Premium Layers to perform automatic calibration of air inlets when recovering from a power outage In many installations the backup system such as Munters Farm Alarm may have opened the air sources When the Farm Premium Layers takes over control again the air inlets are incorrectly positioned The calibration at power up feature synchronizes the actual position and the controller e Minimum Attic Temp To Operate Set the minimum temperature to activate the Attic operation e Operate Until Day Set the last day for attic operation e Operate From To Time Set the time frame for attic operation NOTE If one of the above options is relevant the Attic is enabled e Max Temperature to Disable Attic Set the maximum attic temperature to stop using attic ventilation This setting can prevent the heating effect in the growing space being too high resulting in overheating 4 3 2 Inlet control Inlets can be controlled via two methods e Pressure In this mode inlets open and close according to the static pressure e Position In this mode inlets open and close according to the temperature To select the inlet control method 1 Go to Device gt Vent amp Curtain Levels gt Help 2 Scroll down to Zone Inlet an
8. o YES Resets alarms Selecting YES o Clears the alarm relay for all current alarms The alarms may remain valid but the unit does not register new alarms If a new alarm occurs or an existing alarm clears and reoccurs the alarm relay signals again after any appropriate delay o Restores normal operation after an emergency pressure or feed overrun incident If the controller experiences a high pressure alarm for too long it enters emergency pressure operation by opening all known air sources Curtains open to preset amounts as set in Control Static Pressure If you select SIREN ONLY the alarm relay returns to the no alarm condition but the emergency pressure status continues O Restores normal operation after a feed overrun situation that calls for turning off the teeding system If the feed monitor senses the cross auger runs too long it trips a feed overrun alarm and optionally turns off the feed system If you select SIREN ONLY the alarm relay returns to the no alarm condition but the feed overrun status continues Munters AB 2013 62 5 7 Fail Safe Setting When there is a problem such as extremely high air temperature the Fail Safe function immediately activates a backup system for example the Farm Alarm to ensure that adequate ventilation continues FAIL SAFE SETTING Alarm Type High Temp Low Temp Low Static Pressure High Static Pressure Avg Temperature Fail AUX The Farm Premium Layers has six optio
9. table For example if the Heat Temperature is 78 F Warm Temp Diff Below Heat is 2 0 than the outside temperature is defined as warm at 76 F e Cold Temperature Outside temperature or below at which Air per Kilogram Pound Cold capacity is reached When the outside temperature is between the Warm and Cold Temperature the flow rate is calculated at a proportional rate e Air Change As the temperature rises from the Cold Temperature parameter to the Heat Temperature or drops from the Heat Temperature to the Cold Temperature parameter the minimal air volume rises falls proportionally Air Change defines the minimal change in air temperature that must takes place to cause a change in the air supply e Fan Cycle Time The total amount of time that the fans operate while operating under Minimum Ventilation During this time the fans supply the required volume of air at the minimum ventilation level required Farm Premium Layers adjusts the minimum ON time and OFF time as needed If the fans cannot supply the required volume at a particular level of ventilation Farm Premium Layers automatically adjusts the minimum ventilation level o Minimum ON Time in Vent Cycle The minimum amount of time that the fans operate during a cycle Farm Premium Layers adjusts the actual fan time as needed o Minimum OFF Time in Vent Cycle The minimum amount of time that the fans do not operate during a cycle Farm Premium Layers adjusts the actual fan ti
10. 6 History nenen 69 6 7 feed Conversion Le rer Lr Lr LT Lr er rer Lr LT eL Terre rre rer 70 6 8 Test T TL LMVe Ve l0 O 6 9 Calibration Lr Lr rr Ter rer r nr rr LT Lr er e rer rer 70 Munters AB 2013 4 6 9 Scale calibration 7 ons fy Rae gt caita aaan BAe oe ee Sees ee ene ee mene MM E DLE 7 6 10 Silo Auger Layout cceeeeeeeeeeee cerco 72 HISTORY MENU 73 Temperature rre erre n enn nnn nnn 73 2 s DST 73 A CO2 eee eas 74 74 OIS TGT 4 7 5 Te rre rre c ur Lr LT Lr en ree rere er enr nr n ree rennen rennen rer Seren rere 74 7 6 Mortality ereer 74 s Ten 4 7 8 Radiant Heaters Lr rrL eee LLL T Lr Lr err L T rrr LT LT Lr e rer rer ner 75 7 9 Alarms rrr rr Lr rr Terre m rer rer eer er n ree rennen rennen ner eren r err 75 7 10 Table of Events eeneneenenseneneeneeseneecensenes 75 7 1 1 s IIe 5 7 12 Power Consumption
11. NOTE Define the silo channel in Scale Layout page 65 NOTE Define the feeding schedule in Water amp Feed page 50 Munters AB 2013 72 History menu In the History Menu you can view data regarding e Temperature e Humidity e CO2 e Water e Feed e Mortality e Heaters e Radiant Heaters e Alarms e Table of Events e History View e Power Consumption 7 1 Temperature The temperature history menu stores minimum average and maximum temperatures by growth day The average is weighted so if most of the day has been warm the average is closer to the maximum than the minimum HISTORY TEMPERATURE HUMIDITY CO2 WATER FEED MORTALITY HEATERS RADIANT HEATERS ALARMS 10 TABLE OF EVENTS 11 HISTORY VIEW 12 POWER CONSUMPTION 1 2 3 4 5 6 T 8 9 7 2 Humidity The humidity history menu stores minimum average and maximum inside humidity by growth day The average is weighted so if most of the day has been humid the average is closer to the maximum than the minimum Munters AB 2013 73 7 3 CO2 The CO2 history menu stores minimum average and maximum inside CO2 levels by growth day The average is weighed therefore if most of the day has been high CO2 levels the average is closer to the maximum than the minimum 7 4 Water The water menu records daily water consumption and shows the daily differential change from the previous day in percent You must have the water
12. Off Off Aut Aut Aut Aut Aut NENNEN NN O 1 62 63 64 65 66 67 68 69 70 pee BEEN 71 72 73 74 75 76 77 78 79 80 A E T E E T EN Munters AB 2013 On When the switch is positioned on Off When the switch is positioned off Aut The usual state Automatic XX The relay referred to has a failure No switches 8 2 Alarm Press Enter to toggle the Alarm Relay ON indicates Alarm OFF indicates No Alarm Note that the alarm relay is powered for the NO ALARM condition to provide automatic Power Fail Alarm in case of power failure to the Farm Premium Layers That is the Normally Open side is closed during NO ALARM ALARM TEST Relay Alarm ON Press ENTER For On Off 8 3 Analog Sensors ANALOG SENSORS FF UO 0NOUL SUN FE Observe the converter readings for analog sensors with this menu The readings can vary from O to 1023 The values displayed in the Value column indicate that the analog sensor is either operating or not connected according to the following e Ifa very large value is shown such as a four digit number or a small value is shown such as a one digit number sensor is not connected e l the unit displays a 3 digit number usually beginning with the digit 4 sensor is operating Munters AB 2013 8 8 4 Digital Sensors DIGITAL SENSORS 1 2 3 4 5 6 7 8 0 0 0 0 0 00 0 Observe the state of the eight digital sensors A 1 indication implies
13. Output page 96 define at least one output as a variable speed fan 2 In Device Setting gt V Speed Fan Levels define the fans working percentages This function requires an Analog Output card in the controller This card sends a low voltage control signal to a Variable Speed controller to run the variable speed fan Several kinds of speed controllers are available such as TRIAC Control and Variable Frequency 3 Phase drives 4 3 Vent amp Curtain Levels Set the curtain levels to correspond with the ventilation levels 1 In Install gt Relay Outlet page 92 define at least one relay as a Curtain Open Tunnel Open Vent Open or Inlet Open 2 In Control gt Temperature curve define the Target Temperature 3 In Install gt Setup enable Natural Ventilation page 91 4 In Device Setting gt Vent amp Curtain Levels define the fans working percentages 5 Set the Help Set parameters as required Munters AB 2013 36 DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM VENT amp CURTAIN LEVELS Level Attic Tunnel 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND Fu G9 w Gh URWN ka e Ventilation Level Read only e Tunnel Curtain Vent Set position for the tunnel curtain by level If you have Static Pressure in Tunnel turned on Control Stati
14. Programs where specific sensor assignments are required in Program B and recommended in Program C 10 8 Fan Air Capacity This option enables defining the fans air capacity Insert fan air capacity for both the exhaust and tunnel fans The units are as chosen in INSTALL SETUP FAN AIR CAPACITY Fan 1 Fan2 Fan 3 Fan 4 Fan 5 Fan 6 Exhaust Fan 1 Exhaust Fan 2 Exhaust Fan 3 Exhaust Fan 4 e Define air capacity for exhaust tunnel fans default setting shown above NOTE This information enables the display of air capacity for each level in the Levels of Ventilation table Precision ONLY Munters AB 2013 99 10 9 House Dimensions The selection allows the user to set its house dimensions Set it according to actual house size These dimensions are used for calculating the wind chill factor the chilling effect of the wind that can significantly lower the temperature e Define height width and length of house Controller calculates total area NOTE This information enables the calculation of the Wind Chill factor displayed in Hot Screen Key 2 Tunnel mode ONLY 10 10 Communication This menu defines the communication parameters COMMUNICATION SETUP Baud Rate 9600 House Number 1 e Baud rate This parameter is a measure of the communication speed for local or remote communications to a PC The default is 9600 represents a data rate of approximately 1000 characters per secon
15. Sensor 5 Temp Sensor 6 Temp Sensor 7 Hum Sensor In1 Light Sensor 10 Potentiometer 11 lt None zz None None None None 1 Temp Sensor lt None gt 2 Hum Sensor In lt None gt 3 Hum Sensor Out lt None gt 4 CO2 Sensor lt None gt 5 Light Sensor None None None None 1 2 3 4 5 6 7 8 9 FF O0 JO UL AWN FER G GGG GGO GGO GG G k k k Nd hU LW N FE e Enter temperature humidity sensors wired to each input setup according to technician NOTE If sensor numbers duplicate the sensors average 10 4 Digital Sensors This option enables configuring the installed digital sensors These sensors monitor both water and feed consumption if the building is equipped accordingly Digital inputs include on off and pulsing inputs such as auxiliary alarms pulsing water meters and feed DIGITAL SENSORS DIGITAL SENSORS 1 Water Meter 2 Cool Pad Water Meter 3 Fogger Water Meter 4 Feed Count Water Meter Auger 1 Overtime Cool Pad Water Meter Fogger Water Meter Water Meter None None None gt GO N GU Z W N kA ONAUAWN ka e Enter sensors wired to each input setup according to technician e Farm Premium automatically numbers the sensors according to their function O You cannot define more than the permitted number of any particular sensor For example you can define one function as Cool Pad Water
16. Set desired band for the target pressure Tunnel Ventilation e Target Static Pressure Set required Static Pressure for Tunnel Ventilation Mode e Low Static Pressure Alarm Set alarm for low static pressure e High Static Pressure Alarm Set alarm for high static pressure e Static Pressure Band Set required band for pressure in tunnel ventilation mode e Target Static Pressure Set required Static Pressure when in attic mode e Static Pressure Band Set required band for attic ventilation mode 3 5 1 Disabling the Static Pressure sensor To disable the static pressure sensor 1 Go to Installation gt Setup 2 Set the Static Pressure Unit to None The main screen stops o displaying the pressure o displaying High Pressure and Pressure Sensor Failure alarms NOTE If either of these alarms were active before disabling the sensor the main screen continues to display the alarms Reset the alarms one time to cease the display 3 5 2 Static Pressure help set definitions While viewing the Static Pressure menu Press HELP select SET and press OK Munters AB 2013 30 SYSTEM PARAMETERS STATIC PRESSURE Wind Gust Delay Time sec S Pressure During Tunnel gt Transitional Tunnel gt Minimum Ventilation Using gt LOW Incoming Air diff to Trg HIGH Incoming Air diff to Trg Emergency S Press Delay sec Curt Pos In Emerg S Press Low S P Alarm Min Level MinV Low S P Alarm Min Level Tun Time To P
17. a shorted input a O an open input The digital sensors operate with dry contact inputs such as the Arad Water Meter or micro switches You can apply a short open input to each channel the response is then displayed 8 5 Analog Output This selection tests light dimmers variable speed fans and variable heaters 1 Scroll to the required output 2 Enter the test voltage and verify that the device is operating Analog Output Output 1 2 8 6 Static Pressure Observe the converter readings for the static pressure sensor The nominal zero pressure reading is 130 Remove the air hoses from the brass connectors on the left side outside of the controller to check this reading TIS EAE pasran A DCounts D Counts Munters AB 2013 79 8 7 Communication This menu facilitates testing on communication networks A multiplexer in loop back mode is used to test the communication The Farm Premium Layers follows its own communication to check for failed hardware Follow the instructions displayed on the screen To perform this test you must short RX with TX on the non priority channel of the multiplexer PRESS ENTER TO CONFIRM 8 8 Hardware Checklist Check the installed hardware that has been identified by the Plug and Play system The system detects all cards except Communication The standard optional Communication card provides lightning protection and does not have local computerized intelligence t
18. bird s weight SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 SILO SETTING 5 BIRD CURVE FEED CONVERSION Bird Daily Feed Weight Feed Conversion 6 HISTORY 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT G G GGG GG GG O 6 8 Test This section is a real time table to show the statuses of all scales connected to the controller SCALE SCALE LAYOUT GENERAL SETTINGS Type Scale 1 Scale 2 Scale3 Scale 4 BIRD SCALE SETTING A D 2024 2010 1891 1893 SILO SETTING Weight 0 222 35 768 0 000 0 000 BIRD CURVE Status O K O K O K O K HISTORY FEED CONVERSION 8 TEST 9 CALIBRATION Make sure that all statuses are O K If any of them show a different status the scale is not installed properly Unused positions can also show O K 6 9 Calibration This menu calibrates the scales connected to the controller Define the scale layout before calibrating Scale Layout page 65 SCALE SCALE LAYOUT GENERAL SETTINGS BIRD SCALE SETTING SILO SETTING BIRD CURVE HISTORY FEED CONVERSION TEST 9 CALIBRATION 10 SILO AUGER LAYOUT CON OA E GNM CAUTION Do not use scales while calibrating Munters AB 2013 70 6 9 1 Scale calibration 1 Follow instructions on the bottom section of the screen 2 Wait until the progress bar displayed shows 100 3 Place a known weight on the scale and enter its weight 4 Wait until the calibration progress bar reache
19. combinations to change the offset e Set Temp Change Reminder Diff Sets the change in set temperature that triggers a reminder for you to set backup thermostats Often producers forget to set backup thermostats as their birds grow from baby chicks to market age so the Farm Premium Layers reminds you When you press Enter to acknowledge the reminder the Farm Premium Layers logs it in the Table of Events e Target Temp Band The size of the target temperature zone This Happy Zone is between Target Temperature and Target Temperature Band e Heater Temp Band Heaters turn on at Band degrees below Heat and turn off at the Heat Temperature NOTE Heaters operate at minimum level only however Radiant Heaters can operate at any temperature or level below Tunnel Munters AB 2013 18 e Cool Down Factor Minimum percentage correction towards target during each increase ventilation level delay If average temperature does not improve by this amount the Farm Premium Layers increases ventilation by one level e Cool Down Fast Response Deg Set a limit to the maximum degrees per minute of cooling If Average Temperature drops more than this in one minute the Farm Premium Layers decreases ventilation one level to avoid overshooting NOTE Avoid making this parameter too small or the normal temperature variation caused by timer fans reduces the ventilation level e Min Vent Below Heat Temp By Tells controller to go d
20. heat stress than to cold Although many of the levels have 0 0 differential temperatures certain levels should have differentials to account for wind chill on the birds The first tunnel level accounts for wind chill by switching to the tunnel temperature instead of target temperature Higher tunnel levels require an additional wind chill because of the increased airflow In addition the last few levels before entering tunnel can form a transitional region You may want to build differentials from target temperature just before the first tunnel level The controller obeys both the time delay rules and the differential temperature rules when changing levels Tunnel exit has several additional rules such as outside temperature restriction and the tunnel exit delay described under HELP SET In addition there are Cool Down and change to Min Vent on reaching the Heat temperature features described in Control Temperature Curve HELP Set parameters The following sections detail the menu functions e Levels of ventilation page 34 e Variable Speed Fan levels page 36 e Vent amp Curtain Levels page 36 e Stir Fan levels page 41 e Stir Fan program page 42 e Cool pad page 44 e Foggers page 46 Munters AB 2013 33 e light page 47 e Water amp Feed page 50 e Extra Systems page 52 e Emergency Setting page 53 e Water on Demand page 55 4 1 Levels of ventilation The Precision Ventilation table provides up t
21. relay current sense parameters You can configure e the minimum and maximum amperage flowing to the relays e The relay current alarm e voltage type NOTE Configuring the amperage is not required The Farm Premium Layers controller automatically configures default settings RELAY CURRENT SETTING Rly Function Min Nom Max Alr Vit MANAGEMENT BIRD INVENTORY FEED INVENTORY TIME amp DATE GROWTH DAY amp GROUP ALARM SETTING ALARM RESET FAIL SAFE SETTING PASSWORD 9 RELAY CURRENT NOTE Calibrate the relay before configuring these parameters Refer to Current Sense Relay calibration page 90 Relays that are not calibrated or if the relay is not a Current Sense relay do not display amperage readings see relays 37 and 38 in the above figure To configure the relay current 1 Using the arrow buttons select a minimum or maximum amperage setting 2 Configure the parameter as required NOTE The minimum amperage must be greater than the default minimum and the maximum amperage must be less than the default maximum For example relay 35 s amperage must be more than 2 3 and less than 5 0 amps The Nom amperage is the parameter set when calibrating the relay refer to page 90 3 Configure the alarm o No Alarms are not sent in the event of low or high current o Yes Alarms are sent in the event of low or high current o Noat zero The controller sends an alarm if the current is low or high but not if pow
22. seconds for the stir fans to operate e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format Munters AB 2013 43 Program C D E Sensors Diff Temp or Independent e Temp Diff to Operate Set the degree of difference between sensors for stir fans to begin operating NOTE If this parameter is set to O zero the variable stir fan runs independently of the sensors e Diff between Sensor Number Select a sensor to define one temperature reading e Diff between Sensor Number Select a second sensor to define a temperature reading from a different area e Cycle On time sec Define the length of time in seconds you would like the stir fan to during the cycle e Cycle Off time sec Define the length of time in seconds you would like the stir fan to be off during the cycle e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format e Stop During Fan Operation Select YES run the heaters when the fans are operating e Variable Stir Fan Select the stir fan to be used e Min Max Variable Stir Fan Speed Enter the minimum and maximum speed in percentage 4 6 Cool pad This menu sets the operating conditions for Cool Pad DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN
23. set the o Temperature curve help set definitions page 18 o Radiant heaters help set definitions page 19 o Variable heater help set definitions page 20 CONTROL TEMPERATURE CURVE 1 TEMPERATURE CURVE Day Target Heat Tunnel Alarm 2 HUMIDITY TREATMENT Low High 3 CO2 TREATMENT 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS Munters AB 2013 17 o Day Sets growth day You can program negative growth days up to 2 for pre warming To enter a negative growth day type the day number followed by the key Target Set the desired temperature Heat Set the temperature to stop heat Tunnel Set the temperature for Tunnel to begin Alarm Low amp High Set average temperature alarm limits See Manage Alarm Settings for zone alarm settings 3 1 1 Temperature curve help set definitions While viewing the Temperature Curve menu Press HELP select SET and press OK i SYSTEM PARAMETERS TEMPERATURE CURVE Temperature Curve Offset Set Temp Change Reminder Diff Target Temp Band Heater Temp Band Cool Down Factor 9 o Cool Down Fast Response Deg Min Vent Below Heat Temp By b Non Brood Area Diff From Heat e Temperature Curve Offset Adjusts all temperature curves by this amount You can use this to temporarily adjust all temperatures up or down for special circumstances The curve appears in the Status Window and you can use the ENTER and Up or ENTER and Down hot key
24. system is OFF You can assign specific temperature sensors to an Extra System in Install Temp Definition The Extra System uses the Inside Humidity not the Outside Humidity If there is no humidity sensor the Extra Systems ignore the humidity parameters 4 11 Emergency Setting This selection applies to optional emergency cards These cards are battery backed and operate as standard switch and relay cards during normal operation If an emergency occurs the cards continue to operate according to their emergency settings To use this function install an emergency card DEVICE EMERGENCY SETTING 4 LEVELS OF VENTILATION Relay Function Diff Day Operate SPEED FAN LEVELS ral 4 oe VENT amp CURTAIN LEVELS ek S z S STIR FAN LEVELS Ha ip STIR FAN PROGRAM e Me COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 1 2 3 4 5 6 T 8 9 1 Relay The Farm Premium Layers determines the relay numbers automatically from the position in the controller in which the Emergency Switch card is installed 2 Function Assign the relay function in Install Relay Layout Your selections will likely be different from the example above The Farm Premium Layers does not allow certain selections for the emergency functions 3 Differential The difference from target temperature at which the device operates during emergency operation 4 Day After this day the devi
25. the minimum ventilation on time for 1 day old birds in this parameter The card calculates on times between days 1 to 21 e Min Vent off Time Day 1 sec Set the off time for minimum ventilation cycle timer during emergency for growth day 1 e Min Vent on Time Day 21 sec Set the on time for minimum ventilation for three week old birds e Min Vent off Time Day 21 sec Set the off time for minimum ventilation cycle timer during emergency for growth day 21 e Delay Time to Start Fans sec Set a delay time for the card to wait upon entering emergency before starting fans This delay gives air inlet devices time to pre position before turn on and build static pressure Otherwise the static pressure could cause air inlet curtains to stick to wire mesh barriers Munters AB 2013 54 4 12 Water on Demand The Water On Demand WOD function enables regulating the pressure of all nipple lines in the house from one central point ensuring uniform pressure in all lines The function also enables immediate transitioning between different preset pressures of all nipple lines in the house by closing and opening of valves at the central point manual or solenoid according to the mode installed DEVICE EMERGENCY SETTING LEVELS OF VENTILATION From To Time SPEED FAN LEVELS Day Time hh mm WOP VENT amp CURTAIN LEVELS hh mm STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGEN
26. 100 and Channel 2 at 0 for baby chicks in the brood zone e Time Set event times for the lights o On day 12 the center lights turn off and the dimmer lights go to 45 There are two periods of darkness from 01 00 to 03 00 in the morning and 09 00 PM to midnight This program repeats until day 25 o From day 25 the on off lights stay off and the dimmer lights provide dim light during the on periods and go out fully for two periods of darkness The dark periods total 6 hours being from midnight to 03 00 AM and from 08 00 PM 20 00 to 11 00 PM 23 00 e Light Check mark the desired light s you would like to turn on Apply dots for lights you would like to turn off Switch between check marks and dots by pressing the key e Intensity 75 Set intensity in percentage for light dimmer s Dimmer lights start to brighten if the intensity increases and complete dimming if the intensity decreases at the set time That is they start dimming the sunset time in advance of the set time see Help Set below 4 8 1 Light help set definitions While viewing the Light menu Press HELP select SET and press OK DEVICE SETTING LIGHT Sunrise Time minutes Sunset Time minutes Allow Spiking from Day Spike Cycle minutes Spike Duration minutes Spike Increase Amount Signal Light Is Signal Before Feed seconds Signal During Feed seconds Light Sensor Active e Sunrise Time minutes The amount of time required for th
27. 7 e Temperature Definition page 98 e Fan Air Capacity page 99 e House Dimensions page 100 e Communication page 100 10 1 Setup To set the Ventilation Mode perform a Cold Start To perform a Cold Restart 1 Turn controller power off 2 Press and hold DELETE and turn controller power on 3 Press Yes to confirm the Cold Start After the Cold Start select the Ventilation Mode INSTALLATION 1 SETUP Ventilation Mode RELAY LAYOUT ANALOG SENSORS DIGITAL SENSORS ANALOG OUTPUT INLET CURT SETUP TEMP DEFINITION FAN AIR CAPACITY HOUSE DIMENSIONS 0 COMMUNICATION Language Temperature Unit Static Pressure Unit Fan Air Capacity Unit Length Unit Weight Unit Growing Zones 1 4 Minimum Vent Power Tunnel History Resolution Munters AB 2013 gt gt gt gt gt gt gt Y Y Y PRECISION ENGLISH F IN W C CFM NON METRIC LB 2 YES YES 15 MINUTE 9 Set the following Celsius Fahrenheit Milibar Inches of WC Water Column Pascal cm of WC mm of WC None Cubic feet per minute CFM Cubic meter per hour M3 H Meter Feet Pounds LB Kilograms KG 1727374 YES power NO YES NO minute 5 minute 10 minute 15 minute 30 minute 1 hour 2 hours e Temperature Unit e Static Pressure Unit e Fan Air Capacity Unit e Length Unit e Weight Unit e Growing Zones e Minimum Vent Power e Tunnel e History
28. CY SETTING 12 WATER ON DEMAND 1 In Installation gt Relay Layout designate up to four relays as WOD valves relays 179 to 182 Refer to Relay Layout page 92 for details 1 2 3 4 5 6 T 8 9 2 In Device gt Water on Demand configure the following parameters o Day Specifies the day to activate the selected WOD valve o From Time To Time Specifies the time to activate and deactivate the specified WOD valve o WOD Specifies the WOD valve to be activated NOTE You can specify up to 50 time periods Munters AB 2013 55 5 Manage menu The following sections detail the Management menu 5 1 e Bird Inventory page 56 e Feed Inventory page 57 e Time amp Date page 58 e Growth Day amp Flock page 58 e Alarm Setting page 59 e Alarm Reset page 62 e Fail Safe Setting page 63 e Password page 63 e Relay Current page 64 Bird Inventory Maintain your bird inventory by entering data into the controller MANAGEMENT FEED INVENTORY TIME amp DATE GROWTH DAY amp FLOCK ALARM SETTING ALARM RESET FAIL SAFE SETTING PASSWORD RELAY CURRENT 2 3 4 5 6 7 8 9 BIRD INVENTORY Add Dead Birds 0 0 0 Add Culled 0 0 0 Birds Moved 0 0 0 Birds Placed 10000 5000 15000 Today s Dead Birds Today s Culled Total Dead Birds Total Culled Total Birds Moved Bird Count 8933 4447 13380 e Maintain bird inventory by entering quantities in the upper half of the screen There a
29. Farm Premium Layers User Manual Controllers Farm Premium Premium P Premium AL P AL limate Controllers for Layers ue s err ead 127 06 13 rev 1 2 Mv Munters Farm Premium Layers User Manual Revision N1 2 of 16 06 2014 Product Software Version 5 04 This manual for use and maintenance is an integral part of the apparatus together with the attached technical documentation This document is destined for the user of the apparatus it may not be reproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system Munters reserves the right to effect modifications to the apparatus in accordance with technical and legal developments Munters AB 2013 2 Chapter page INTRODUCTION TMMMMMMMMMMMMeee e e 7 1 1 Disclaimer 7 1 2 Tres e Se Z I Ty eT 7 2 INTRODUCTION TO FARM PREMIUM LAYERS ec see eee nee eee eee enen eee eee 8 2 1 Precision Ventilation a quick look 8 2 2 Farm Premium Layers units ruere nnec 10 2 3 Front panel e e eoe oo n o S So So en o S S S So 11 2 4 Keypad
30. Farm Premium Layers Unit Figure 4 Farm Premium P Layers Unit Munters AB 2013 10 2 3 Front panel Figure 1 shows the Farm Premium Layers front panel and its elements Figure 5 Farm Premium P XL Layers Front Panel The following sections detail the front panel elements Enter main menu also acts as ESC or Back key Access help screens and graphs Erase typing mistakes Enter menus values open windows Scroll up down left and right Enter values select options and make selections Munters AB 2013 1 3 Toggle between positive and negative values and mark check boxes 2 5 Relay switches 1 00 Oaa Auto Figure 2 illustrates a row of standard relay switches Set each relay to e On Always on e Off Always off e Auto The relay operates according to its set parameters Figure 8 Winch Switches 2 6 Hot screens Many of the keys serve as shortcuts Here are the main ones Software version Return to standard main screen Temperature Humidity Status and Wind Chill Temperature Curve Status Curtain Position Munters AB 2013 12 Bird Scale Status Light Status Analog Output Status Temperature sensors Silo Status Scan through Hot Screens for five seconds each Air Status refer to Weight hot screen page 29 for details on this screen Zone Inlet Position View the inlet s target position actual position and number of steps ref
31. Gmwememg SSCS Munters AB 2013 102 H T Appears when the system tries to recover itself in cases such as System recover noises Appears when either using the correct password or when usin System lock PP nii Sng iP J hot key 9 or automatically after 5 minutes Empty house mode Appears when setting at a specific time Munters AB 2013 103 12 Warranty Warranty and technical assistance Munters products are designed and built to provide reliable and satisfactory performance but cannot be guaranteed free of faults although they are reliable products they can develop unforeseeable defects and the user must take this into account and arrange adequate emergency or alarm systems if failure to operate could cause damage to the articles for which the Munters plant was required if this is not done the user is fully responsible for the damage which they could suffer Munters extends this limited warranty to the first purchaser and guarantees its products to be free from defects originating in manufacture or materials for one year from the date of delivery provided that suitable transport storage installation and maintenance terms are complied with The warranty does not apply if the products have been repaired without express authorization from Munters or repaired in such a way that in Munters judgment their performance and reliability have been impaired or incorrectly installed or subjected to improper use The user
32. I 25 pus Dov Soft Min sss 25 EA Du VEO uses xam eI UU oes cme E EI ETE 26 3 5 Static Pressure urere rere noen non ennenen nenen Renn neee 29 3 5 1 Disabling the Static Pressure sensor eee 30 3 93 22 sialic Pressure help set Ge eT 30 3 6 Control Mode e o o e eo o eo n e Son e Sn n S o S S 31 3 X System Parameters eere eruere ener nnn 32 4 DEVICE MENU L LLL LLL e m e m 33 A 1 Levels of ventilation 34 4 1 1 Levels of Ventilation help set definitions sse eee eee eee 35 4 2 Variable Speed Fan levels 36 4 3 Vent amp Curtain Levels neem enema o n o S S S 36 Munters AB 2013 3 4 3 1 Attic and Tunnel curtain levels 37 3 2 WAST CORIO ise eaea E E et cda ceM censu sius uiua o E erences 38 4 4 Stir Fan levels re T T T eT Al 4 5 Stir Fan program ue ere ree ne rre rrr rune nenennennnee 42 4 5 1 Stir Fan Program help set definitions sese eee 43 4 6 Co
33. LEVELS 5 STIR FAN PROGRAM COOL PAD Day Start End Tunnel To Time Time Diff Hum sec 6 COOL PAD 7T FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND e Day Set growth day e Start Time The cool pad begins operating e End Time The cool pad ceases to operate o Itis possible to set multiple start and stop times for a single day o Inthe screen above growth day jumps from day 7 to day 14 the cool pad continues to work according to day 7 settings from growth day 7 through growth day 14 e Tunnel Differential Set difference from tunnel temperature to use this setting You can use negative differential temperatures o Note the settings for Day 14 The Farm Premium Layers uses the maximum temperature differential that applies to choose the correct settings Munters AB 2013 operate 44 e To Humidity Set maximum humidity allowed before stopping cool pad You can enter 100 e On Sec Set the maximum on time for each cycle of cool pad operation e Off Sec Set the minimum off time for each cycle of cool pad operation 4 6 1 Cool Pad help set definitions While viewing the Cool Pad menu Press HELP select SET and press OK SYSTEM PARAMETERS COOL PAD Temperature Band Humidity Band Flush Cool Pad At Cool Pad Flush Duration minute Diff Between Cool Pads Stage Min Level to Enable Operation e Temperature Band Define the on off hysteres
34. Meter not two O Munters AB 2013 95 10 5 Analog Output Analog output can be used to control e Variable speed fans e light dimmers e Variable stir fans e Variable heaters e Vents e Tunnels e Curtains Analog Output ANALOG OUTPUT Min Max Min Max OutNum Function Num yout V Out Num vaut Y Out Light Dimmer Light Dimmer None None None None None None Light Dimmer Light Dimmer Variable Speed Curtain Vent Tunnel Tunnel Var Heater 1 Variable Speed 2 Light Dimmer 3 Var Stir Fan 4 Var Heater 5 Vent oe kak N k N N WN E 1 2 0 0 0 0 0 0 e l Select the required output function from the menu list and insert the approximate output voltages e 2 Platinum automatically numbers each function The above is an example of an analog output configuration 10 5 1 Light Dimmer Variable Speed Fan Variable Heater Variable Stir Fan Control e To configure the light dimmers refer to Light page 47 e To configure the variable speed fans refer to Stir Fan levels page 41 e To configure the variable heaters refer to Temperature curve help set definitions page 18 e To configure variable speed fans refer to Stir Fan levels page 41 10 5 2 Vent Tunnel and Curtain Analog Output Control Vents tunnels and curtains can be controlled via e A physical relay device is physically wired to a relay refer to Relay Layout page 92 OR e Aanalog output devi
35. Off Time Cycle Fans Comments Seconds Seconds y 1 Minute out of Current Level 2596 more than Level 5 1 Minutes out of 5 20 more than Level 6 The Farm Premium Layers is currently at Level 6 which in this example means two cycle or timer fans run 1 4 minutes out of five If required the Farm Premium Layers moves to Level 5 or Level 7 to maintain the Target Temperature In this example the Differential Temperature for each level is Zero This means that all these levels occur at the same temperature In Precision Mode the Farm Premium Layers finds that level of ventilation that precisely maintains the target temperature Besides maintaining more accurate and precise temperatures Precision Mode has other benefits A few examples e Increased Reliability Can rotate minimum ventilation timer fans so that all of your fans get a turn e Save Fuel while Ventilating More Efficiently Can automatically decrease ventilation as fuel use increases and increase ventilation whenever outside temperatures allow economical use of tree air See the Soft Min Vent section e Recapture Free Heat On board features to reclaim lost heat back to the birds where it benefits them See the Stir Fans sections Munters AB 2013 9 2 2 Farm Premium Layers units FARM amn FARM PREMIUM KL G Munters Figure 1 Farm Premium Layers P XL Unit Figure 2 Farm Premium Layers XL Unit aL ar E Figure 3
36. R amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND Day Set growth day e Start Time amp End Time Time of day you want foggers to start and stop o Itis possible to set multiple start and stop times for single day o Inthe screen above the first programmed line is at day 47 The foggers do not operate before growth day 47 in this case Since there are no entries other than day 47 the day 47 program lines apply from then on e Target Differential Set difference from target temperature to trigger foggers e To Humidity Set maximum humidity allowed before stopping foggers e On Sec Set the maximum on time for each cycle of fogger operation e Off Sec Set the minimum off time for each cycle of fogger operation 4 7 1 Foggers help set definitions While viewing the Foggers menu Press HELP select SET and press OK SYSTEM PARAMETERS FOGGERS Temperature Band Humidity Band Min Level to Enable Operation Max Level to Enable Operation Munters AB 2013 46 e Temperature Band Define the on off hysteresis relative to temperature e Humidity Band Define the on off hysteresis relative to humidity e Min Level to Enable Operation Select the minimum ventilation level to operate the foggers e Max Level to Enable Operation Set the maximum ventilation level for fogger operation 4 8 Light This menu sets the operating conditions for lights The controller has a capacity for up to four channel
37. Resolution 10 1 1 Static Pressure Unit Definition Enabling disabling a static pressure unit determines the ventilation method used in the chicken house e Static pressure unit enabled After selecting any method refer to Static Pressure page 29 to define the static pressure parameters e No unit enabled If you choose None ventilation is controlled by time or a potentiometer Refer to Vent page 97 10 2 Relay Layout Use this menu to define the devices connected to the controller There are up to 40 available relays NOTE Up to 40 more relays can be added when using the Farm Premium Extension 1 Select the requested choice from the menu list by using the up down cursor keys refer to Supported relays Farm Premium numbers the relay automatically NOTE If required you can set the relay number manually 2 To duplicate relays meaning all definitions of a relay use the As Relay X where X stands for a relay number defined already in the system Scroll down to 37 to use this function RELAY LAYOUT Relay Function Num NO NC lt None gt lt None gt lt None gt lt None gt lt None gt RELAY LAYOUT Relay Function Num NO NC Vent Open Vent Open Vent Close Vent Close Heat 1 2 3 4 5 6 7 8 9 1 lt None gt lt None gt lt None gt lt None gt lt None gt oo GGG GGG G 0 Munters AB 2013 FuoOON OA U d W N ka Heat None None None None G G G G N
38. TREATMENT CO2 Treatment Below Heat Munters AB 2013 23 3 4 Min Max level CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 TREATMENT 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS IMPORTANT Before setting Min Max levels go through and set up the Device Settings especially the ventilation levels Once you have entered the ventilation levels use Min Max to select the range of levels to apply to your situation Typically you increase the minimum ventilation level as litter conditions deteriorate and the birds require greater amounts of fresh air You can also restrict the maximum level to prevent excess airflow on young birds Use one of the following methods to set the Min Max levels e By Day and By Days Curve e By Time e Day Soft Min e By Weight Go to Control Mode page 31 to select the method used 3 4 1 By Day and By Soft Days curve MIN MAX LEVEL Day Min Max e Day Set growth day s Min Set minimum ventilation level for controller e Max Set maximum ventilation level for controller NOTE BY DAYS CURVE generates an incremental increase decrease between the defined days whereas BY DAYS simply operates according to the min max values of the day until the following day defined is reached Munters AB 2013 24 3 4 2 By Time MIN MAX LEVEL 2 5 6 8 1 1 3 0 0 0 0 0 G G GGG kO Gh kA e From Set time of day hh mm in 24 hour forma
39. a starting time from which the controller can send feed shortage alarms Silo 1 2 3 4 Low Feed Alarm Limit Alarm if feed in Silo 1 2 3 4 is below this limit and time is between From and To limits Water Overflow Alarms According to Light Table Change overflow alarm level when the lights are off First Day Overflow on the FIRST day applies to the first day operation You can define a first day at which to start increasing the overflow limit automatically Days prior to the First Day use the First Day overflow limit days following the first day have an incremental curve toward the LAST DAY OVERFLOW parameter setting Overflow on First Day Number of gallons liters per minute that generate an overflow alarm on the first day Last Day Set the last day for the Overflow curve Overflow on Last Day Overflow Gallons Liters on the last day sets the maximum overflow limit will be continued after that day Overflow At Dark Select overflow limit When it is dark controller checks every minute Overflow Alarm Delay Define delay time before the controller generates an overflow alarm Extra Delay At Light Start When the first light appears define the amount of minutes before the controller begins to operate according to the set Overflow for that day Fogger Water Overflow Define the water overflow for foggers per minute Water Shortage Alarms Allow Water Shortage Alarm From To Set the period for which the controll
40. accepts total responsibility for incorrect use of the products The warranty on products from outside suppliers fitted to Farm Premium Layers for example sensors analog inputs cables etc is limited to the conditions stated by the supplier all claims must be made in writing within eight days of the discovery of the defect and within 12 months of the delivery of the defective product Munters has thirty days from the date of receipt in which to take action and has the right to examine the product at the customer s premises or at its own plant carriage cost to be borne by the customer Munters at its sole discretion has the option of replacing or repairing free of charge products which it considers defective and will arrange for their dispatch back to the customer carriage paid In the case of faulty parts of small commercial value which are widely available such as bolts etc for urgent dispatch where the cost of carriage would exceed the value of the parts Munters may authorize the customer exclusively to purchase the replacement parts locally Munters will reimburse the value of the product at Its cost price Munters will not be liable for costs incurred in demounting the defective part or the time required to travel to site and the associated travel costs No agent employee or dealer is authorized to give any further guarantees or to accept any other liability on Munters behalf in connection with other Munters products ex
41. aintained separately for male female and total Use the left and right arrow keys to switch to the next screen 7 7 Heaters The Farm Premium Layers maintains daily total run times of each heater The table fills several screens to view the off screen data use the arrow keys to scroll The data is in hours minutes format Munters AB 2013 74 7 8 Radiant Heaters The Farm Premium Layers maintains daily total run times of each radiant heater including separate data tor low level and high level heaters The table fills several screens to view the off screen data use the arrow keys to scroll The data is in hours minutes format 7 9 Alarms The alarm history records the growth day and time of each alarm Alarms that are currently active show up as flashing on the screen Alarm history is not reset when using Management Growth Date amp Flock gt New Flock The last 250 alarms are saved and as the table is filled new alarms push out the older alarms 7 10 Table of Events The Farm Premium Layers records significant events with growth day and time stamp The Table of Events is 1000 events long and is not reset when using Management Growth Date amp Flock gt New Flock New events push out the older events Typical events recorded are switch changes entry into tunnel mode natural or minimum ventilation alarm resets ventilation mode changes and more The Table of Events is an excellent tool to determine whether you
42. altime clean up meals and other options similarly as shown earlier in the light programs Munters AB 2013 50 4 9 2 Control via Quantity l In Install gt Relay Layout page 92 define the water and feeder relays as required 2 In Scale Menu gt Scale Layout page 65 define the scales as required 3 In Device Settings gt Water amp Feed gt Help Settings enable Feed by Quantity 4 In Device gt Water and Feed define the parameters as required DEVICE WATER amp FEED LEVELS OF VENTILATION Feeder SPEED FAN LEVELS i i VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 1 2 3 4 5 6 7 8 e Day Set growth day Growth days stay at the defined parameters until the next defined day e From Time To Time Set the time period during which water and feeding lines can operate e Water Select a check mark to mark water lines to turn on dot the ones to turn off e Feeder Check mark feed lines to turn on dot the ones to turn off e On Off These times define the feeder on off cycles 999 seconds maximum for either time Water runs continually between the From To times Only feed is distributed in cycles 4 9 3 Water and Feed help set definitions These parameters define the feed and water delivery schedule through the week NOTE The Water and Feed parameters work in conjunction with the Lighting parameters e Fe
43. atch to the lowest level reached as long as the temperature remains below the heat setting 3 4 4 By Weight The By Weight option enables controlling the minimum air flow depending on the number of birds their weight and the current outside temperature When using the Weight option Farm Premium Layers takes several parameters and calculates the air speed level of ventilation and cycle time needed to supply the required volume As opposed to the other ventilation methods the Weight option is dynamic with the ventilation changing according to the current parameters quantity of air required weight of birds and number of birds outside air temperature In addition Ventilation By Weight sends out an alarm if the current ventilation is below the minimum required level To set up the Weight Option 1 In the Install gt Setup menu page 91 enable Minimum Vent Power 2 In the Install gt Fan Air Capacity menu define the air capacity hour page 99 3 In the Scale General Setting menu select the curve 4 In the Scale gt Bird Curve menu define the growth days and weights as required 5 In the Control gt Control Mode gt Min Max Level Control menu select Weight 6 In the Control gt Min Max Level menu set the parameters as required Munters AB 2013 26 SOFT MIN MAX LEVEL BY WEIGHT OUT TEMP Day Min Air Per Kg Lb Max Level Level 16 1 1 1 4 4 7 7 7 7 7 Day Set growth day Min Level Set the minim
44. ay 27 Group No 1 New Group NO Munters AB 2013 58 e Current Growth Day Enter current growth day if necessary It is possible to enter negative growth days up to 2 If you reset the growth day for a new flock using this tool your old history data does not clear Use New Flock function to clear out old history in preparation for new birds e Flock No The controller automatically increments the flock number each time you choose New Flock You can edit the flock number Since this field accepts six digits some producers enter a flock number that is made of the day month and year the birds arrived e New Flock Use the new flock function on arrival of a new set of birds to set the growth day back to 1 O 1 or 2 and to clear out old history data 5 5 Alarm Setting This menu defines the various alarm settings MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp GROUP ALARM SETTING Global Alarm Delay sec Alarm Reminder min 0 Disable SENSOR ALARN Sensor Low Temp Range Sensor High Temp Range Sensor Alarm Diff From Lo Alarm Sensor Alarm Diff From Hi Alarm 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT Alarm Test At Time hh mm Day Of Alarm Test gt Alarm Test Duration sec AUGER OVERTIME ALARM Auger Overtime Delay minute NOTE See Fail Safe Setting e Global Alarm Delay sec Alarms without a separate alarm d
45. back after Interval Minutes for another increase After the duration the ventilation level comes back down automatically 1 In Install gt Analog Sensors refer to Analog Sensors page 95 designate up one or two sensors as indoor humidity sensors outdoor sensor is for information only When using more than one sensor Platinum begins treatments based on the average Munters AB 2013 21 2 Only if required go to Service gt Humidity Calibration and calibrate the sensors refer to page 82 3 In Control Humidity Treatment set the parameters as required CONTROL HUMIDITY TREATMENT TEMPERATURE CURVE Dav Humidi Delay Duration HUMIDITY TREATMENT N y Min sec CO2 TREATMENT MIN MAX LEVEL STATIC PRESSURE CONTROL MODE SYSTEM PARAMETERS e Day Growth day Can set multiple programs for same day Maximum number of programs 20 e Humidity Humidity at which to begin treatment e Delay Minute Amount of time the controller pauses before ventilating e Duration Sec Number of seconds the controller maintains the increased level of ventilation 3 2 1 Humidity treatment help set definitions While viewing the Humidity Treatment menu Press HELP select SET and press OK Pa Humidity Treatment Humidity Band Humidity Treatment below Heat YES e Humidity Band Hysteresis band for Humidity Treatment e Humidity Treatment below Heat Select YES or NO for allowing Humidity Treatment
46. c Pressure Help Set this becomes the minimum position for the tunnel inlet 4 3 1 Attic and Tunnel curtain levels 1 For each level set the minimum opening percentage 2 Press Enter 3 If required configure each attic or tunnel opening to work with a particular temperature sensor Refer to Temperature Definition page 98 4 Set the Help parameters as required 4 3 1 1 Vent amp Curtain Inlet levels help set definitions While viewing the Vent amp Curtain a Levels menu Press HELP select SET and press OK SYSTEM PARAMETERS Num Steps For Tunnel to Calib 1st Day for 2nd Vent to Oper 1st Level for 2nd Vent to Oper Num Steps for Vent to Calib Calibrate at Power Up gt ATTIC Minimum Attic Temp To Operate Operate Until Level Operate From Time Operate To Time Max Temperature to Disable Attic Munters AB 2013 37 e Num Steps for Tunnel to Calibrate Set calibration point for curtain after desired amount of curtain opening closing steps During calibration if the curtain is open more than 5076 it opens to 100 calibrates and returns to the previous position If the curtain is open less than 50 it closes to 0 calibrates and returns to the previous position Default O e 1 Day for 2 Vent to Operate Set the day the second vent begins operating Default 1 NOTE You can set negative days e 1 Level for 2 Vent to Operate Set the level the second vent begins operating Default 1 e Num
47. ce is wired to an actuator that is connected to the Platinum analog output card Assigning an analog output to a vent tunnel or curtain enables them to open and close automatically according to the analog output 1 Define an output as vent tunnel or curtain 2 Record the output number 3 Enter the minimum and maximum voltage outputs according the actuators requirements However to enable opening and closing manually a relay must be mapped to the analog output Munters AB 2013 96 NOTE The following steps are optional 4 Go to Installation gt Relay Output 5 Define a relay as AS Analog Out 38 6 Place the cursor in the number column and enter the recorded output number 7 Repeat for each relay NOTE If a vent is operating over analog output there potentiometer feed back support is disabled 10 6 Vent Curtain Setup In Installation gt Setup define Static Pressure unit as None Use this screen to define the ventilation opening and closing mechanism You can use one of these two methods e lime e Potentiometer If you map a curtain vent inlet to a potentiometer the Platinum controller uses that method and not time NOTE After defining the method used define the opening levels in Vent amp Curtain Levels page 36 10 6 1 Time Enter the number of seconds to open and close from limit to limit for each of the Vents and Curtains in your installation The Platinum then calculates the pe
48. ce operates continuously without regard to temperature setting during emergency operation In this example o Exhaust Fan 1 operates up to the target temperature using the Min Vent timer calculated in Help Set on the next page and continuously above the target temperature However from Growth Day 10 forward the fan operates continuously without regard to temperature o Tunnel Fan 6 is off below 2 0 Target and operates continuously if the temperature is more than 2 0 above Target Temperature However if the Growth Day is 20 or greater Tunnel Fan 6 operates continuously without regard to temperature during emergency conditions Munters AB 2013 53 5 Operate Choose whether the Min Vent timer applies to this device or only the temperature differential 4 11 1 Emergency Setting help set definitions While viewing the Emergency Setting menu m Press HELP select SET and pess OK SYSTEM PARAMETERS EMERGENCY SETTING Diff Above Target For Emergency Diff Below Target For Emergency Min Vent On Time Day 1 sec Min Vent Off Time Day 1 sec Min Vent On Time Day 21 sec Min Vent Off Time Day 21 sec Delay Time to Start Fans sec e Diff Above Target for Emergency Set a value above temperature target at which the emergency card enters emergency operation e Diff Below Target for Emergency Set a value below temperature target at which the emergency card enters emergency operation e Min Vent on Time Day 1 sec Set
49. cept in writing with the signature of one of the Company s Managers WARNING In the interests of improving the quality of its products and services Munters reserves the right at any time and without prior notice to alter the specifications in this manual Munters AB 2013 104 The liability of the manufacturer Munters ceases in the event of dismantling the safety devices use of unauthorized materials inadequate maintenance use of non original spare parts and accessories Barring specific contractual terms the following are directly at the user s expense preparing installation sites providing an electricity supply including the protective equipotential bonding PE conductor in accordance with CEI EN 60204 1 paragraph 8 2 for correctly connecting the equipment to the mains electricity supply providing ancillary services appropriate to the requirements of the plant on the basis of the information supplied with regard to installation tools and consumables required for fitting and installation lubricants necessary for commissioning and maintenance It is mandatory to purchase and use only original spare parts or those recommended by the manufacturer Dismantling and assembly must be performed by qualified technicians and according to the manufacturer s instructions The use of non original spare parts or incorrect assembly exonerates the manufacturer from all liability Requests for technical assistance a
50. d If the connection fails at this speed try a lower speed e House number Each controller on a network must have a unique number so Munters communication software can distinguish individual controllers Note that these numbers are from 1 to 64 Munters AB 2013 100 11 Appendix A Table 1 Sensor Readings Wei Table 2 Output List Active oma Wm 0000000 Can be either active or not Note that this always appears last Heat Indicates operating heat number Tun Fan Indicates operating tunnel fan number Exh Fan Indicates operating exhaust fan number Stir Indicates operating stir fan number Cool Cool P Indicates operating cool pad number Tunnel Vent Attic Ext Sys Indicates operating external system number Light Note that these mention output percentage Fogger Indicates operating fogger number Water Indicates operating water number Munters AB 2013 101 oma CKOUAEE NN Indicates operating feed number Indicates operating auger number Indicates operating radiant heat low number Indicates operating radiant heat high number Table 3 Status Readings Qe 0000 House mode 0 How long the cycle runs its operation Curve off Occurs when located in low curve temperature or when the Control Mode HELP SET Temperature Curve parameter is set to OFF Indicates when treatment occurs Cool flush Indicates when flush occurs Nip Flush Indicates when flush occurs Table 4 Table of Events
51. d select Press or Pos Munters AB 2013 38 4 3 2 1 Pressure control When set to Pressure control the inlets work similarly to vents namely the inlets open and close according the static pressure Each inlet is independent no inlet controls another inlet The number shown is the opening percentage VENT amp CURTAIN LEVELS Level Fu 0 N Gh U RUN FE e level Read only e Inlet Average Opening percentage NOTE The remaining Help gt Set parameters are not relevant when using Pressure control To set pressure control 1 At each level place the cursor and type the inlet average level 2 Press Enter 3 Go to Install gt Curtain Setup page 97 and set the opening and closing times 4 3 2 2 Position control When set to Position control the inlets open and close according to the temperature As the actual temperature differs from the target temperature the inlet opens or closes The number shown is the opening percentage VENT amp CURTAIN LEVELS Inlet Inlet Inlet Inlet Avc 3 1 2 3 4 5 6 7 8 9 1 e Level Read only e Inlet Average Set the opening position for all inlets by level e Inlet 1 2 3 12 Set the opening level for an individual inlet by level Set up to 12 inlets NOTE When setting individual inlet openings configure each inlet to work with a particular temperature sensor Refer to Temperature Definition page 98 Munters AB 2013 39 To set position control 1 A
52. default 2 0 o Radiant High Differential Below Low Set Set number of degrees below Radiant Low Heaters for HIGH Radiant Heaters to begin working default 1 0 To ensure proper heater ignition Radiant High Heaters remain on for the Radiant Ignition Time along with the Radiant Low Heaters Munters AB 2013 19 o Radiant Ignition Time sec Set number of seconds to power radiant ignition default 30 NOTE The Heater Temperature Band applies to radiant heaters as well For example if the Heat Temperature is 80 F and the Heater Temperature Band is 1 F then heaters turn on at 79 F and off at 80 F If the Radiant Low Differential is at 2 0 F than radiant heaters turn off at 82 F and on 1 F below that at 81 F However a Radiant High Heater turns on regardless of its temperature setting for the Radiant Ignition Time whenever the corresponding Radiant Low Heater turns on This feature ensures proper flame ignition Heat Temperature Radiant High Off Radiant Low Off Heaters Off Radiant Diff Hi F81 Low Radiant Diff may be negative Figure 9 Radiant Heater Differentials 3 1 3 Variable heater help set definitions SYSTEM PARAMETERS Target Temp Band Heater Temp Band Cool Down Factor 9 o Cool Down Fast Response Deg Min Vent Below Heat Temp By p Non Brood Area Diff From Heat RADIANT HEATERS Rad Low Diff from Heat Set Rad High Diff Below Low Set Radiant Ignition Time sec Low Diff Below H
53. ding subtracting a constant correction factor to each sensor Adjust the sensor of your choice with the left right arrow keys SERVICE 1 TEMP CALIBRATION CO2 CALIBRATION 1 STATIC PRESSURE CAL 2 LIGHT SENSOR CALIBRATION 3 FEED CALIBRATION 4 WATER CALIBRATION 5 VENT CALIBRATION 6 SAVE TO PLUG 10 READ FROM PLUG 11 RELAY CURRENT CAL 2 3 4 5 6 T 8 9 HUMIDITY CALIBRATION Sensor 78 2 86 4 83 0 86 2 85 2 84 2 TEMPERATURE CALIBRATION Temp Factor 1 6 0 9 1 5 0 8 1 6 0 0 Calibrating against infrared or in air temperature sensors generally results in less accuracy than the basic sensors have without calibration To calibrate the sensor Munters AB 2013 1 Obtain an accurate reference sensors and a pail of water at the approximate temperature desired 8 2 Stir the reference sensor together with the Farm Premium Layers sensor vigorously in the bucket of water Keep hands off the sensor itself so that it responds accurately to the water temperature Stirring is necessary to preclude stratification within the bucket of water 3 Call out the accurate reading to a second person standing at the Farm Premium Layers Walkie talkie radios may be a good idea 4 The individual at the controller should double check that you are calibrating the correct sensor You might warm cool the sensor temporarily to see which sensor changes temperature appropriately 5 Once you dete
54. e Inventory livestock and alarm passward settings Set calibrate and test Bird Scale and Feed Bin 5cale 4 Scale Calibrate temperature humidity ventilation static pressure feed water read save to plug Install sensors devices communication etc Munters AB 2013 3 Control menu The following sections detail the following functions 3 1 e lemperature curve page 17 e Humidity treatment page 21 e CO2 treatment page 23 e Min Max level page 24 e Static Pressure page29 e Control Mode page 31 e System Parameters page 32 Temperature curve This screen sets the temperature targets according to the bird age 1 In Install gt Analog Sensors refer to Analog Sensors page 95 designate the required number of sensors as temperature sensors When using more than one sensor Platinum begins treatments based on the average 2 If required go to Service gt Temperature Calibration calibrate the sensors refer to page8 1 3 In Install gt Temperature Definition 98 page assign specific sensors brood setups heater zones and devices If a zone does not have an assigned sensors calculations are based on the current average temperature 4 In Control gt Temperature Curve define the required target temperature curve Oo Setup to 20 lines 999 growth days When a curve is not required for example when growing layers enter temperatures in the first line only 3 If required
55. e light intensity to rise from 0 to the designated level e Sunset Time minutes The amount of time required for the light intensity to decline from the designated level to 0 e Allow Spiking from Day The day spiking begins Munters AB 2013 48 e Spike Cycle minutes The time length that the spike is at its maximum level Reaching the maximum level and returning to the preset level both take one minute For example if the spike duration is 1O minutes the spike cycle is 8 minutes e Spike Durations minutes The total amount of time of the spike cycle including the rise and fall times e Spike Increase Amount Set the increase in intensity for the spike in relation to the current light intensity e Signal Light Is Only one light operates during feeding times Select which light is lit or choose None NOTE After the feeding period ends all lights selected in the Light Parameters screen relight e Signal Before Feed seconds Amount of time before the feeding starts that all other lights go off e Signal During Feed seconds Amount of time that the selected light remains on after feeding ends NOTE The above two parameters are disabled on no feed days e light Sensor Active The light sensor turns off all lights when sufficient outside lights exists refer to Light Sensor Calibration page 84 If a light sensor is installed enable this option to turn off the light during feeding time when there is sufficient outs
56. e the weight you want your controller to detect a filling in order to stop augers e Resume Time minute Default 5 min Once loading is completed define the time you want your controller to count down for the augurs to resume normal operation The following is a typical scenario that will help in understanding how to define the Silo Settings A loading truck will come to fill the silo Define the Filling Detection Weight to stop the augers from operating during a loading event Default 300 Kg Next a Minimum Filling Weight needs to be defined in order to have the filling event recorded in the Feed Inventory Default 2000 Kg Once the loading of the feed is finished the timer begins to count down for the augers to resume normal operation Resume Time Default 5 minutes and for the filling event to be recorded as completed Define the Minimum Emptying Weight for the feeding event to be recorded in the following three locations 1 History Feed 2 History History View 3 Scale Feed Conversion Munters AB 2013 68 6 5 Bird Curve This screen displays data according to growth day for BROILERS TURKEYS or BREEDERS previously set in SCALE General Settings SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 SILO SETTING BIRD CURVE Female Male Weight Weight 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT 1 87 Edit the growth days and
57. eat Tmp High Diff Below Heat Tmp The Farm Premium Layers Controller enables configuring up to eight variable heaters The output of the heaters changes as the temperature increases or decreases To configure the variable heaters 1 In Installation gt Analog Output configure a up to eight analog outputs as variable heaters b the minimum and maximum voltage output for each heater Munters AB 2013 20 ANALOG OUTPUT O c or Z o GO N GU E W N ka Var Var Var Var Var Var Var Var Output Function Heater 1 Heater 2 Heater 3 Heater 4 Heater 5 Heater 6 Heater 7 Heater 8 Min 2 In Control gt Temperature Curve gt Help scroll down to Variable Heater Configure the o Low Diff Below Heat Tmp Temperature at which the variable heater begins to function o High Diff Below Heat Tmp Temperature at which the heater begins to operate at maximum output Figure 8 illustrates how a variable heater functions The Target Temperature is 89 F The Low Diff Below Heat Tmp is 0 5 the High Diff Below Heat Tmp is 4 5 Volt DC 10 84 5 F High Diff Below Heat Tmp 88 5 OF Low Diff Below Heat Tmp i 81 82 83 85 86 87 89 go Temperature F Heat Temperature Figure 10 Variable Heater Example 3 2 Humidity treatment Humidity treatment forces an increase in ventilation level when the humidity is too high It holds the increase for Duration Seconds and checks
58. ed Day Cycle o Daily Same schedule for every day of the week o 2 6 Days Select a cycle that lasts the number of days chosen and then repeats itself For example 2 Days means that the cycle lasts two days and then repeats itself SYSTEM PARAMETERS WATER amp FEEDS Feed Day Cycle 2DAYS DAYS CYCLE WATER ON NO FEED DAYS Start Stop Start Stop 10 00 10 30 11 30 12 30 o Week Select which days in the week that feed and water are delivered Munters AB 2013 51 SYSTEM PARAMETERS WATER amp FEEDS Feed Day Cycle L DAYS CYCLE Day SUN MON TUE WED THU FRI SAT Feed v v v v ET WATER ON NO FEED DAYS Start Stop T Start T Stop 10 00 11030 11901 12 30 e Quantity Enable this feature to use Control by Quantity NOTE If you choose Daily the Scale function is always enabled If you choose 2 6 Days or Week the Scale function is disabled on non teeding days CAUTION _ Ifyou want to provide feed every day select Daily Selecting Week and marking each day causes problems with this function If you select the 2 6 Day schedule or the Week schedule configure e Days Cycle 2 6 Days Select which days in the cycle that feed and water is delivered Week Cycle Select the days that feed and water is delivered e Water on No Feed Days Select up to two time periods when water is delivered on non feed days NOTE On feed days water is delivered when feed is delivered 4 10 Extra Systems Thi
59. eeeeeeneoeeeen ooeec 58 5 4 Growth Day amp Flock eee 58 5 5 Alarm Setting L LLLMMMMMMeewyee 59 5 5 1 Alarm Setting help set dehnifions sse sees eee 60 5 6 X Alarm Reset Lr rer rer er er Lr LT LT erre n rrr nur Lr er e Terre n rer er 62 5 7 Fail Safe Setting T L 63 5 8 Password rrr rer erem rere e Ter e Ter nere rre rer e Ter Terr m Terre Ter ee Le T 63 5 9 Relay Current e e S n o o S S S 2 o o S S 64 SCALE MENU TMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMtttttttt mmm 65 6 1 Scale Layout o en o S So o o o S S So n S 65 6 2 General Settings L LLLLMMMMMeelyger 66 6 2 1 General Settings Help set dehnihions sees eee 66 6 3 Bird Scale Setting 67 6 4 Silo Setting 7 7 72 77 77 7 2 2 68 6 5 Bird Curve rr ae 69 6
60. elay use this global delay before signaling the alarm e Alarm Reminder min O Disable Set a reminder after a period of time in minutes if the situation has not yet been corrected Sensor Alarm e Sensor Low Temperature Range Sets the minimum reading a sensor can have to be considered a valid sensor reading Sensor readings below this are rejected This generates a sensor out of range alarm This does not apply to the special Circuit Breaker Sensor or Outside Temperature Sensor e Sensor High Temperature Range Sets the maximum reading a sensor may have to be considered a valid sensor reading Sensor readings above this reading are rejected This generates a sensor out of range alarm This does not apply to the special Circuit Breaker Sensor or Outside Temperature Sensor e Sensor Alarm Differential from Low Alarm Individual sensor or zone alarm if any active sensor reads this much or more below the Control Temperature Curve Low Alarm Temperature O Munters AB 2013 59 e Sensor Alarm Differential from High Alarm Individual active growth area sensors alarm if they read this much or more above the Control Temperature Curve High Alarm Temperature e Alarm Test at Time Schedule an alarm test at a particular time e Day of Alarm Test Choose Daily or a particular day of the week for the scheduled alarm e Alarm Test Duration sec Choose a specific duration for the Alarm Test Auger Overtime Alarm e Auger Overt
61. elays in turn NOTE Configure up to 20 flush times e Set start time duration of water flushing water lines as defined by relay layout NIPPLE FLUSHING Start On Time Time min Status 9 9 1 Nipple Flushing help set definitions While viewing the Nipole Flushing menu Press HELP select SET and press OK Munters AB 2013 86 FLUSH ORDER FLUSHING DAYS Day Sun Mon TUE WED THU FRI SAT Flush v v e Flush Order Set flushing according to line order e Flushing Days Set flushing per day using key 9 10 Feeders amp Drinkers This selection enables inserting relevant information regarding feeder and drinker lines FEEDERS AND DRINKERS Window Feeder Drinker Line e Day Insert day number e Window Pos Insert the percentage of window s position e Feeder Line Lift Inch Define the specific feed line lift measured in inches e Drinker Line Lift Inch Define the specific drinker line lift measured in inches 9 10 1 Feeders amp Drinkers help set definitions While viewing the Feeders and Drinkers menu Press HELP select SET and press OK Munters AB 2013 87 FEEDERS AND DRINKERS FEEDER WINDOW Stop Feed Before Adjust Min Time From Close To Open sec 15 FEED LINE Movement Time Per 10 inch sec O DRINKERS LINE Movement Time Per 10 inch sec O e Adjust at Time Set the desired time to adjustment e Stop Feed Before Adjust min Set the amount of time
62. enenenenenns 82 9 3 CO2 Sensor Calibration r m m 82 9 4 Static Pressure Calibration 83 9 5 Light Sensor Calibration 84 9 6 teed Calibration m 84 9 7 Water Calibration c r re rrr rer rer e Ter rer eL eT 85 9 8 Potentiometer Calibration m 85 9 9 Nipple Flushing 86 9 9 1 Nipple Flushing help set definitions 86 9 10 Feeders amp Drinkers rrr m 87 9 10 1 Feeders amp Drinkers help set definitions esse eee 87 9 11 Save Settings to Plug 88 9 12 Read from Plug LTLLLMMV 89 Munters AB 2013 5 10 11 12 9 13 Current Sense Relay calibration 90 INSTALL MENU
63. er features Precision Mode s additional features enable you to improve your profitability significantly Farm Premium provides a variety of management and history utilities You can choose from simple overviews or fully detailed by the minute records of minimum maximum and average temperatures for each individual sensor The unique Table of Events records the moment of every significant action taken by the Farm Premium and optionally its operator Communication software is available to customers who wish to access their Farm Premium controllers locally or remotely at the Munters website www Munters com Munters provides technical support on the website as well as through the large dealer and agent network e Precision Ventilation a quick look page 8 e Front panel page 11 e Keypad page 11 e Relay switches page 12 e Hot screens page 12 e Standard display page 14 e Main Menu icons page 16 2 1 Precision Ventilation a quick look Munters Precision Ventilation works by giving the Farm Premium Layers many finely spaced levels of ventilation from which to choose This enables it to find the right ventilation for the conditions present A typical change in ventilation from one level to the next in Precision Mode is 20 for example when the Minimum Ventilation Timer setting is 20 seconds on 270 seconds off Munters AB 2013 8 Consider the following simplified Ventilation Levels example Ventilation On Time
64. er generates water shortage alarms Shortage During Lights Off Select whether water shortage alarm should be disabled when all lights are out Quantity for Shortage Minimum flow rate that must be maintained or a water shortage alarm is generated Shortage Alarm Delay Minimum period of time that the shortage must extend through before generating an alarm Munters AB 2013 6 Bird Scales Alarms e Allow Bird Scale Alarms From To Set time frame for which the controller begins and ends generating alarms for the bird scale Auxiliary Alarms e Assign auxiliary alarms in the Install menu Note that digital sensors auxiliary alarm input with related relay must always match their relay status e Related Relay For Aux Alarm 1 2 3 4 Relay for Auxiliary Alarm 1 2 3 4 e AUX Alarm Delay sec Separate from the Global Alarm Delay If there is a dry contact the alarm is sent after the defined AUX Alarm Delay Circuit Breaker Alarm e Temperature for Circuit Breaker Alarm Set circuit breaker alarm temperature 5 6 Alarm Reset This menu functions as an alarm and siren reset MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp GROUP ALARM RESET Alarm Reset TNO ACTIVE ALA No Message 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT e Alarm Reset o NO Does not reset alarms o SIREN ONLY Resets only the siren alarms remain
65. er is cut off entirely 4 Configure the voltage Select 110 or 220 volts NOTE All relays minimum maximum current settings per equipment type must be within 30 of the nominal value However the augers minimum can go down fo 0 0 amperes Munters AB 2013 64 6 Scale menu The following sections detail the weighing functions e Scale Layout page 65 e General Settings page 66 e Bird Scale Setting page 67 e Silo Setting page 68 e Bird Curve page 69 e History page 69 e Feed Conversion page 70 e Test page 70 e Calibration page 70 6 1 Scale Layout Use Scale Layout to define the scales or silos connected to the controller SCALE SCALE LAYOUT Ch T Function Num GENERAL SETTINGS BIRD SCALE SETTING meis SILO SETTING 1 Sale BIRD CURVE FEED CONVERSION TEST CALIBRATION 2 3 4 5 6 HISTORY 7 8 9 10 SILO AUGER LAYOUT Define weighing device attached to each channel of the scale option card It is possible to program either bird scale and or silo scale Munters AB 2013 65 6 2 General Settings This menu sets general weighing parameters SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS Bird Scale Mode gt BIRD SCALE SETTING Uniformity Range 5 30 gt SILO SETTING Curve Selector for mixed gt SILO CURVE HISTORY FEED CONVERSION TEST CALIBRATION e Bird Scale Mode Select the weighing method o SEXED Considers all birds to be the sa
66. er to Inlet control page 38 for details OOO Oooo NOTE Increase Decrease Offset from Temperature Setting from the Standard display only hold both keys defined in the TEMPERATURE CURVE HELP SET Q Increase decrease offset from temperature setting from the standard display only hold both keys defined in TEMPERATURE CURVE HELP SET Munters AB 2013 13 2 7 Standard display The main screen consists of the following parts SENSORS AV TEMP ACTIVE 27 5 Heat Heat Hi STATUS Tun Fan 08 53 06 Exh Fan Day 5 Stir Set Cool P Level Fogger Min Inlet 1 FanOff Inlet 2 Inlet 3 Tun 1 4 MESSAGES Alarm 2 Low Feed At Silo 2 1 Displays individual sensor readings Temperature sensors marked with dark squares form the current average temperature o Filled square Indicates the sensor participates in the average calculation o Empty square Indicates the sensor does not participate in the average calculation SENSORS Tempi Temp2 Temp3 E Tmp1 E Tmp2 Press Out T Hum In Hum Out Weight Weights NOTE Go to Table 3 Sensor Readings page 101 to view all the possible sensors 2 Reports the current average temperature This example is in Celsius but yours may be in Fahrenheit AV TEMP 3 Displays the output relay list The filled black boxes indicate active outputs Controller also informs the position of inlets and tunnels as well as the number of operating heaters or
67. erature the inlet opens an additional 6 Default 1 F Munters AB 2013 40 e Delay for Compensation minutes As the temperature sensors record changes in temperature Farm Premium waits this amount of time before changing the inlet position Default 5 minutes e Maximum Compensation Opening Inlet opening does not differentiate from the set level more than this amount regardless of the temperature Default 10 e Temperature Compensation Hysteresis Temperature band defining when compensation begins Default 0 5 F For example if the Target Temperature is 80 and the Temperature Compensation Hysteresis is 1 compensation begins above 81 or below 79 e Number Steps For Inlet to Calibrate Set calibration point for inlet after desired amount of curtain opening closing steps During calibration if the curtain is open more than 50 it opens to 100 calibrates and returns to the previous position If the curtain is open less than 50 it closes to 0 calibrates and returns to the previous position Default 99 82 5 54 5 81 0 53 80 5 0 5 Hysteresis Inlet remains HE 80 0 Target Temperature in pasition 79 5 0 5 Hysteresis Figure 1 1 Example of Inlet Opening Hysteresis Figure 8 illustrates an example of inlet hysteresis An inlet is set to open to 50 with a compensation of 3 for each degree The target temperature is 80 0 with a hysteresis of 0 5 Between 79 5 to 80 5
68. eu e LT 99 10 9 House Dimensions 100 10 10 Communication 100 APPENDIX A L MDeleeel 2 101 WARRANTY 104 Munters AB 2013 6 1 Introduction 1 1 Disclaimer Munters reserves the right to make alterations to specifications quantities dimensions etc for production or other reasons subsequent to publication The information contained herein has been prepared by qualified experts within Munters While we believe the information is accurate and complete we make no warranty or representation for any particular purposes The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user 1 2 Introduction Congratulations on your excellent choice of purchasing an Farm Premium Layers Controller In order to realize the full benefit from this product it is important that it is installed commissioned and operated correctly Before installation or using the fan this manual should be studied carefully It is also recommended that it is kept safely for future reference The manual is intended as a
69. fans Munters AB 2013 14 Heat 1 Heat Hi 1 Tun Fan Exh Fan Stir Cool P Fogger Inlet 1 Inlet 2 Inlet 3 Tun 1 Attic NOTE Go to Table 4 Output List Active page 101 to view all the available readings ACTIVE NOTE The ACTIVE screen shows rectangular markers by the outputs Filled rectangles indicate operating outputs empty rectangles indicate outputs that are off 4 Status Window provides important general information such as the time and ventilation mode EXAMPLE STATUS 08 53 06 Day 5 Set 25 0 Level 3 Min Vent FanOff 176 Temp set to Controller State gt Growth day Current level of ventilation ime until cycle ends operation NOTE Go to Table 3 Sensor Readings page 101 to view all the available readings 5 Displays important messages alarms The title bar displays the number of important messages and if there are several esI noy GC Gppear ium they each appear in turn MEM amp MESSAGES B Low Feed At Silo 2 Munters AB 2013 15 2 8 Main Menu icons 1 To enter the Main Menu screen press Menu 2 To select an option press Enter Control temperature humidity ventilation static pressure and system parameters Define settings of all equipment View history of all functions and data except for Scale Test to see Switches relays communicati on and alarms are functioning properly Manag
70. h to Tunnel Maximum number of fans allowed to operate when entering tunnel mode Munters AB 2013 35 e Tunnel Exit Differential Below Tunnel Set degree of difference below Tunnel temperature set in CONTROL Temperature Curve to Exit Tunnel mode e Tunnel Exit Outside Differential from Tunnel The outside temperature must read below this Tunnel Differential to allow exiting from tunnel mode e Increase Level Delay Time sec Set length of time in seconds before transitioning to next level e Decrease Level Delay Time sec Set length of time in seconds before transitioning to lower level e Fan Cycle Time sec If set to O set on and off times for each level manually If you are using a fixed cycle time such as 300 seconds enter it here and enter only the On time at each level Default O e Tunnel Exit Delay minutes Set length of time in minutes before exiting Tunnel mode This time begins once all other parameters are satisfied 4 2 Variable Speed Fan levels In the Variable Speed Fan Level table you can set the speed in percentages for up to four groups of fans by level VARIABLE SPEED FAN LEVEL Level DEVICE SETTING 1 LEVELS Of VENTILATION VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 1 3 2 4 3 4 5 5 6 6 f 7 8 8 9 9 1 In Install gt Analog
71. ide light Light Intensity Sunrise Sunset Time Figure 12 Lighting without Spiking Light spike Intensity Duration I 1 min Sunrise Sunset Figure 13 Lighting with Spiking Munters AB 2013 49 NOTE The initial reference time for the Spike Cycle is the end of Sunrise The spike begins Spike Duration minutes before the end of the Spike Cycle and has one minute up and down ramps in intensity If Sunrise Duration is set to zero no spiking occurs 4 9 Water amp Feed This menu sets the operating conditions for water and feed devices DEVICE LEVELS OF VENTILATION SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND 1 2 3 4 5 6 7 8 There are control two methods Control via Time Control via Quantity 4 9 1 Control via Time NOTE WATER amp FEED Day Time Water Feeder Auger hh mm 1 2 1 2 12 Modo do dod Hood 2c Day Set growth day Time Set event times for water feeder or auger Check marks indicate ON at the event time and dots indicate OFF Toggle between check marks and dots with the keys Water Select a check mark to mark water lines to turn on dot the ones to turn off Feeder Check mark feed lines to turn on dot the ones to turn off Auger Check mark auger lines to turn on dot the ones to turn off You can implement me
72. ike e Start Time Set the hour you would the scale to begin weighing like the scale to begin weighing e End Time Set the hour you would like the e End Time Set the hour you would scale to stop weighing like the scale to stop weighing e Range 0 100265 Band above and e Range 0 100265 Band above below reference weight and below reference weight e Reference Weight 1 Starting out weight for scale 1 e Reference Weight 2 Starting out weight for scale 2 Munters AB 2013 67 6 4 Silo Setting These settings help you monitor your silo through weighing There are two events that take place emptying feeding and filling loading NOTE Silos must be defined in Scale Layout tor the following parameters to be functional SCALE SILO SETTING 1 SCALE LAYOUT Minimum Empty Weight 2 GENERAL SETTINGS Minimum Filling Weight 3 BIRD SCALE SETTING Filling Detection Weight 4 SILO SETTING Resume Time minute 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT e Minimum Emptying Weight Default 20 Kg Define the accumulated emptying weight from the bin during feeding time for it to be recorded as an event Once it has been recorded the counter resets e Minimum Filling Weight Default 2000 Kg Define weight required to be filled during loading to be recorded in History Feed History History View Scale Feed Conversion e Filling Detection Weight Default 300 Kg Defin
73. ime Delay Set the maximum auger run time for your cross fill system If you have a monitor connected to the digital inputs programmed as Feeder 1 Overtime or Feeder 2 Overtime the Farm Premium Layers sends an alarm after this delay e Feeder Off During Overtime Choose whether to shut the feed systems off after a feeder overtime alarm Options o No All augers and feeders remain on o All Al augers and feeders shut down o Related Only the specific auger from which the alarm originated and it feeders shut down NOTE If you choose A or Related the feed system turns off and does not resume until you Reset Alarm in the Management Menu Auger Empty Alarm e Condition Detection Delay sec Farm Premium Layers sends an alarm when the current goes to the level set in the following parameter after this delay e Below Nominal Current Send an alarm when the nominal current drops to the level set here NOTE This alarm is operative only if 1 Current Sense Relays are installed and calibrated 2 augers have been calibrated 5 5 1 Alarm Setting help set definitions While viewing the Alam Setting menu Press HELP select SET and press ENTER O Munters AB 2013 60 SYSTEM PARAMETERS ALARM SETTING Advanced Alarms YES Advanced Alarms When selecting YES the following additional alarms appear on the ALARM SETTINGS screen press MENU and then ENTER to reenter the screen Feed Alarms Allow Feed Alarm From To Set
74. ings NOTE Run Farm Premium Layers for a few hours so that the temperature in the box stabilizes and only then calibrate There are two ways of calibrating the sensor to O e Software calibration 130 40 e Hardware calibration Adjust trimmer STATIC PRESSURE CALIBRATION A D Counts 126 GOOD CALIBRATION STATIC PRESSURE CALIBRATION A D Counts 126 Disconnect air hoses from the Farm Premium to zero the pressure Press MENU to exit Then Press ENTER to calibrate NOTE A D Counts of 130 40 is considered a good calibration Calibrate the static pressure physically using the calibration screw on the sensor card prior to completing the software calibration e Hardware Calibration With air hoses removed adjust the zero pressure reading to approximately 130 by turning the calibration screw with a small jewelers screwdriver e Software Calibration After hardware calibration follow the procedure given by the controller The calibration procedure adjusts the zero pressure reading The static pressure sensor is located inside the controller in the upper left hand corner to the left of the power supply Munters AB 2013 83 9 5 Light Sensor Calibration Installing a light sensor enables turning off the lights when there is sufficient outside light To calibrate the light sensor 1 Place the sensor in the required location 2 Go to Service Light Sensor Calibration 3 When the outside light is bright eno
75. irectly to Min Level in some cases Select from the following choices o None Operate by the normal level decrease time delay rule o Zone Go directly to minimum level if any active temperature sensor reaches heat temperature o Avg Go directly to minimum level if the average temperature reaches heat temperature e Non Brood Area Diff From Heat Set differential temperature for non brood heaters You normally use this to set temperatures in unoccupied areas NOTE When set at 99 F the heaters are effectively disabled since it will probably never go to 99 F below the heater temperature Putting this parameter at O sets the non brood areas to the heater temperature 3 1 2 Radiant heaters help set definitions SYSTEM PARAMETERS TEMPERATURE CURVE Temperature Curve Offset Set Temp Change Reminder Diff Target Temp Band Heater Temp Band Cool Down Factor Cool Down Fast Response Deg Min Vent Below Heat Temp By gt Non Brood Area Diff From Heat RADIANT HEATERS Rad Low Diff from Heat Set Rad High Diff Below Low Set Radiant Ignition Time sec To configure the radiant heaters 1 In Installation gt Relay Layout define at least one relay as a radiant heater Relay Layout page 92 2 Configure the following parameters o Radiant Low Differential from Heat Set Set degree of difference from Heat for LOW Radiant Heaters to begin working This differential can be positive or negative
76. is relative to temperature e Humidity Band Define the on off hysteresis relative to humidity e Flush Cool Pad At Set time of day hh mm to start a continuous application of water to the cool cells in order clean them of deposits e Cool Pad Flush Duration minutes Set the length of time in minutes for flushing If parameter is set flush is applied without regard to ventilation level or operating mode e Diff Between Cool Pads Stage If cool pads are defined on the same sensor or average then the following cool pads begin operating after the previous but only after the difference set in this parameter e Min Level to Enable Operation Select the minimum ventilation level to operate the cool cells This does not apply to the flush functions Example Cool Pad ON temperature 80 Diff set to 2 F Cool Pad Assigned Sensor Disens Bart Ces Actual On Temperature Pads Stage Munters AB 2013 45 4 7 Foggers This menu sets the operating conditions for the Foggers The main difference between the Fogger Menu and the Cool Pad Menu is the different temperature reference point The Fogger Temperature Differentials are relative to the target temperature instead of the tunnel entry temperature DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM FOGGERS Day Start End Target To On Off Time Time Diff Hum sec sec 6 COOL PAD 8 LIGHT 9 WATE
77. k N kA N FE 92 e Enter relays according to equipment installation I O list of technician using up down arrow keys e If you have installed Current Sense relays Farm Premium Layers defines them automatically Current sense relays transmit to the user s PC the amount of the current being passed to the relay and send alarms when the current is too low or too high In addition you can view the daily electricity consumption in History Refer to Current Sense Relay calibration page 90 for calibration instructions 10 2 1 Supported relays lt T I E e e xa mo eom w fa T 2 eee SS mo Age a wes Munters AB 2013 93 Relay Name Quantity Supported Z5 26 27 28 29 30 32 3d 34 oo 10 2 2 NOTE W o ooo o Relay Layout help set definitions While viewing the Relay Layout menu Press HELP select SET and pess OK RELAY LAYOUT Relay Operation Mode NOTE AC Relay Mode Recommended Define relay operation mode DC or AC AC mode produces less heat in the controller box Munters AB 2013 94 10 3 Analog Sensors This selection enables the user to install the analog sensors The Farm Premium Layers regards temperature humidity and CO2 sensors and circuit breaker as analog sensors These sensors measure a continuous range rather than just on or off ANALOG SENSORS ANALOG SENSORS In Function Num Temp Sensor 1 Temp Sensor 2 Temp Sensor 3 Temp Sensor 4 Temp
78. lp set definitions While viewing the Stir Fan Program menu Press HELP select SET and press OK SYSTEM PARAMETERS PROGRAM A for min vent Operate After End of Cycle Delay for Operation sec 4 Time for Operation sec From Level To Level From Time hh mm To Time hh mm PROGRAM B sensors diff temp Temp Diff to Operate Diff Between Sensor Number Diff Between Sensor Number Cycle On Time sec Program A for Heaters e Diff below Target to Operate Set the degree of difference below the target temperature for stir fans to operate e Cycle On time sec Define the length of time in seconds you would like the stir fan to operate during the cycle e Cycle Off time sec Define the length of time in seconds you would like the stir fan to be off during the cycle e From To Level Limit the program to operate between the levels defined e From To Time Define the time frame for the program to operate 24 hour format e Stop During Fan Operation Select YES run the heaters when the fans are operating Program B for Min Vent e Operate after End of Cycle Set when stir fan begins operating It can be at the end of the ON cycle or the OFF cycle set in the DEVICE Levels of Ventilation e Delay for Operation sec Define length of time in seconds from the end or start of cycle you chose in Operate after end of cycle above for the stir fans to operate e Time for Operation sec Define length of time in
79. me as needed As the temperature rises the actual Minimum OFF Time decreases until it reaches the minimum time Only then does the Minimum On Time begin to rise NOTE If the temperature goes about the Band Temperature Power Ventilation begins and times are adjusted accordingly Munters AB 2013 28 3 4 4 2 Weight hot screen Selecting the Ventilation by Weight option enables an additional Hot Screen the Air Status Screen This screen displays the critical parameters involved in the Ventilation by Weight option Inside Temp Outside Temp Humidity Wei ht KG Level Cycle On Cycle Off Total Air M3 h Air WGT AIR STATUS Current M3 h M3h kcg Min 1 30 134 6552 0 7 e Inside Temperature Current temperature inside the house e Outside Temperature Current temperature outside the house e Humidity Current relative humidity inside the house requires a humidity sensor e Weight KG Current average weight of the Bird Curve page 69 e level Displays the current minimum and maximum level of ventilation alarm Below Min Air If the current level is below the minimum required level Farm Premium Layers displays an e Cycle On Off Displays the current minimum and maximum fan on and off times e Total Air M3 h Displays the current minimum and maximum quantity of ventilation per hour e Air WGT Displays the current amount of ventilation per kilo pound of bird weight Static Pressure 3 5
80. me sex or unisex as in mixed broilers It computes its own reference weight or acceptable range from the weighed birds o MIXED Considers the flock to be mixed males and females with the goal of identifying each bird weight as male or female which is classifying it according to a pre programmed pair of expected weight curves e Uniformity Range 5 30 Controller classifies bird weights within this percentage of the average as uniform Default is 10 e Curve Selector for mixed There are three standard pairs of pre programmed weight curves IF you use the mixed weighing method edit the curves to match your expected growth profile BROILER TURKEY or BREEDER 6 2 1 General Settings Help set definitions While viewing the General Settings menu Press HELP select SET and press OK e Factory Default Curve Select YES to return bird curves to the factory default settings Munters AB 2013 66 6 3 Bird Scale Setting There are two different weighing options available the option can be selected in the previous section SCALE General Settings SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 4 SILO SETTING 5 BIRD CURVE 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION BIRD SCALE SETTING SEXED BIRD SCALE SETTING MIXED Start Time Start Time End Time End Time Range 0 100 Range 0 100 Reference Weight 1 Reference Weight 2 e Start Time Set the hour you would l
81. monitor digital inputs connected You can monitor up to two drinking water meters total drinking water total water cool pad fogger and cold pad flush consumption 7 5 Feed The feed menu records daily feed consumption and shows the daily differential change from the previous day in percent for silos fill systems You must have a feed silo weighing system installed for the feed system or monitor the auger system The feed data can be based on one of the following inputs If more than one input is installed priority is according to the order of the bulleted list e Silo If silos load cells are installed feed consumption data of each bin is based on the silo weight e Current Sense If Current Sense Relays for Augers are installed and calibrated refer to Current Sense Relay calibration page 90 feed consumption data of each auger is based on the current sense calculation method settings and actual auger run time The run time is calculated based on the measured current when the actual current is higher than the nominal value refer to Relay Current page 64 e Feed Count If a feed count sensor is installed feed consumption for each feed count input is based on the feed count method settings refer to Digital Sensors page 95 7 6 Mortality The mortality history menu maintains daily summaries of mortality cull and total dead It also shows the percentage dead and gives an updated count of bird inventory The history is m
82. nd spare parts can be made directly to the nearest Munters office A full list of contact details can be found on the back page of this manual Munters AB 2013 105 V Munters www munters com Australia Munters Pty Limited Phone 61 2 8843 1594 Brazil Munters Brasil Industria e Comercio Ltda Phone 55 41 3317 5050 Canada Munters Corporation Mason Phone 1 517 676 7070 China Munters Air Treatment Equipment Beijing Co Ltd Phone 86 10 80 418 000 Denmark Munters A S Phone 45 9862 3311 India Munters India Phone 91 20 3052 2520 Indonesia Munters Phone 62 818 739 235 Italy Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Japan Munters K K Phone 81 3 5970 0021 Korea Munters Korea Co Ltd Phone 82 2 761 8701 Mexico Munters Mexico Phone 52 818 262 54 OO Russia Munters AB Phone 7 812 448 5740 Singapore Munters Pte Ltd Phone 65 744 6828 South Africa and Sub Sahara Countries Munters Pty Ltd Phone 27 11 997 2000 Spain Munters Spain S A Phone 34 91 640 09 02 Sweden Munters AB Phone 46 8 626 63 00 Thailand Munters Co Ltd Phone 66 2 642 2670 Turkey Munters Form End stri Sistemleri A S Phone 90 262 751 37 50 USA Munters Corporation Mason Phone 1 517 676 7070 Vietnam Munters Vietnam Phone 84 8 3825 6838 Export amp Other countries Munters Italy S p A Chiusavecchia Phone 39 0183 52 11 Munters AB 2013 Aa MIS UmGB 2127 06 13 rev 1 4
83. ns besides controller failure or power off to activate the fail safe relay Apply the additional settings by using the key e High Low Temperature Select to trigger failsate when the temperature is exceptionally high low e low High Static Pressure Select to trigger fail safe when the static pressure is exceptionally low high e Avg Temperature Fail Select to trigger failsate when all sensors in house fail e AUX Select to trigger failsafe when auxiliary dry contact occurs 5 8 Password PASSWORD Owner Password User 1 Password User 2 Password User 3 Password User 4 Password User 5 Password Visitor Password The owner can set new passwords for himself all users and the Visitor The owner cannot see user passwords once entered or changed by the users The users can access the controller and make changes to all controller settings and their own password A user can only see and change his own password The visitor can access the controller but cannot make changes Each time someone accesses the controller with a password an event is recorded in the HISTORY Table of Events NOTE If your controller uses passwords the controller also requires a password entry to acknowledge switch position changes If the switch change is not acknowledged the controller signals an alarm Munters AB 2013 63 5 9 Relay Current NOTE The Relay Current feature supports single phase electricity only This menu configures the
84. o 30 ventilation levels To program this table start with the minimum ventilation used in the first level and increase ventilation gradually A reasonable rule of thumb is to increase the airflow about 25 at each level Increases in airflow up to 50 work satisfactorily with factory default settings 1 In Install gt Relay Outlet define at least one relay as a Tunnel Fan or Exhaust Fan 2 In Device Setting gt Levels of Ventilation configure the parameters as required 3 Configure the Help Set parameters as required DEVICE SETTING SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND OONO OR WN LEVELS OF VENTILATION Exhaust Tunnel 2 3 1234567890 od od od od Air Capacity 300 Continuous Chill Range Cycle Rotate Tunnel Level 1 Ventilation Level Read only 2 Differential Temperature Triggers next level according to difference from target temperature time delays remain in effect a The first several levels normally have differential temperature set to O b IF the ventilation level is below tunnel the differential temperature is relative to Target temperature given in CONTROL Temperature Curve Munters AB 2013 34 c If the ventilation level is a tunnel level the differential temperature is relative to the Tunnel temperat
85. o identify itself to the system Note that if a card is missing turn the power OFF and then ON for a card rescan HARDWARE CHECKLISTE Description Analog Input Digital Input Analog Output Scales Static Pressure Alarm N C Emergency Card N O Switch Card N C Switch Card Vent Board Curtain Card Q Q Ww EM SSNESS 8 9 Emergency Status This option views the status of emergency cards if installed EMERGENCY STATUS Emergency Card 1 Temp Emergency Card 2 Temp Set Temperature Battery 1 Level Battery 2 Level Min Vent Cycle On sec Min Vent Cycle Off sec e Emergency card sensor temperature e Current set or target temperature e Backup battery level e Minimum ventilation cycle timer ON OFF time Munters AB 2013 80 9 Service menu The Service Menu items calibrate various Farm Premium Layers functions 9 1 Temperature Calibration page 81 Humidity Calibration page 82 CO2 Sensor page 82 Static Pressure Calibration page 83 Light Sensor Calibration page 84 Feed Calibration page 84 Water Calibration page 85 Vent Calibration page 85 Nipple Flushing page 86 Feeders amp Drinkers page 87 Save Settings to Plug page 88 Read from Plug page 89 Current Sense Relay calibration page 90 Temperature Calibration The Farm Premium Layers temperature sensors are typically accurate to approximately 0 5 F within the range of temperatures for poultry production Calibrate them in this menu by ad
86. o particular devices is possible Note that if the sensors selection remains blank the default value is assigned e Choose 1 to 18 temperature sensors for each item listed by using the keys The house brooding and tunnel sensors cause the current average to apply to devices when no specific sensor is assigned to them The current average substitutes for either failed or missing sensors NOTE Sensors 10 18 require installing a second analog card TEMPERATURE DEFINITION Temp Sensor 123456789 e Press key to add remove VY to assign temperature sensors to corresponding function Munters AB 2013 98 NOTE If you are using two 2 input analog cards the screen displays Temp Sensor s 1 18 refer to above screen capture NOTE When an attic sensor is not installed the attic vent is disabled e Defining a temperature sensor for an inlet affects vent opening when the inlet is set to position Refer to Vent amp Curtain Levels Position control page 39 e Assign Temperature Sensors as required in Install Temp Definition Devices that do not accept temperature sensors such as Exhaust Fans Tunnel Fans Feed and Light do not appear e Note that Exhaust Fans and Tunnel Fans do not appear because the Ventilation Levels defined in Device Levels of Ventilation control their operation Stir Fans appear even though the Device Stir Fan Levels apply to them because they simultaneously operate according Device Stir Fan
87. ol pad S S S en o o e S S So o S 44 45 Cool Pad help Set Cle a assinatura n pantis 45 4 Foggers n A6 4 7 1 Foggers help set definitions 46 4 8 Light mmm LLL TLTMMMMMMMMMMMMMMMMMehe 47 48 1 Lighthelp Sen Ceili lO WS ciate tenet nieenaniicascetmeieene seonsanareeieet sinnen 48 4 9 Water amp s 50 AON GOmmOl 1G Vi ETE UTEM 50 2 9 2 Control eO sea dE b tere RERO Redi eae ean ete ees 5 4 9 3 Water and Feed help set definitions sss sese 5 4 10 Extra Systems eue ree rrr rere re nenne nnn 52 4 11 Emergency Setting uere ree rrr en n rrr nnn 53 4 11 1 Emergency Setting help set definitions 54 4 12 Water on Demand e rrr rer r ere rre rr Le Ter Ter e Ter eer ere 55 MANAGE MENU eee 56 5 1 Bird Inventory S S o o o S So 2 o S S 56 5 2 Feed Inventory o o o e e eon o o enna neem o n S S 57 ox Feed lnveniory help sen Cle mminOms scicsondp dea nci ctam ai 58 3 2 Time amp Date eees
88. r controller is going in and out of tunnel due to marginal settings as well as finding and identifying problems NOTE Go to the Table 4 page 102 to view all the available events 7 11 History View The History View menu has detailed history on a variety of sensors and data Go to Help gt Set under History View to select the particular data to collect Go to Install gt Setup History Resolution to set the frequency of your data collection You can collect data as frequently as by the minute or only on a daily basis Factory default collects one hour data on a selection from the choices below e Under Help Graph you can select a variety of graphs of the detailed history e In the HISTORY VIEW HELP SET menu set the desired choice by using the The options are as follows e Target Temp e House Temperature o Minimum Average and Maximum e Temp 1 9 o Minimum Average and Maximum e Attic Sensor o Minimum Average and Maximum Munters AB 2013 75 NOTE Outside Temperature o Minimum Average and Maximum Humidity In Out o Minimum Average and Maximum Water Consumption Feed Consumption Level of Ventilation Altering choices erases old data and starts a fresh data set 7 12 Power Consumption This menu displays the daily power consumption in kWh of the heaters fans lights and other equipment and the change from the previous day NOTE Current sense relays are required for this function
89. rcentage of open and closed time and adjusts the static pressure methods accordingly VENT CURTAIN SETUP Open Close Pot Set full open full close time in seconds for Curtains Tunnel 17 amp 2 Vent and Attic Vent NOTE Default is set at 60 seconds Munters AB 2013 97 10 6 2 Potentiometer Each curtain vent inlet can be mapped to a potentiometer Potentiometer feedback enables precise positioning on each specific device opening value In this screen assign a potentiometer to a device VENT CURTAIN SETUP POT 1 POT 2 POT3 NONE NONE NONE NONE NONE 1 Map the analog sensors as potentiometers as required Analog Sensors page 95 2 Map the curtain vent tunnel inlet to a potentiometer in this screen 3 Calibrate the potentiometer Potentiometer Calibration page 85 NOTE After calibrating the potentiometer the times shown here change to reflect the calibration process In the event that the potentiometer fails meaning there is no value change during the curtains vents inlets movement e Alarm message is transmitted e The specific curtain vent inlet mapped to the failed potentiometer starts operating by time calculation using the times calculated by the calibration process However if required you can enter new opening and closing times 10 7 Temperature Definition This menu assigns specific temperature sensors for various brood setups and for heater zones Moreover assigning sensors t
90. re separate columns for male and female If you do not wish to keep separate data simply enter the data into one or the other e Initially enter the number of birds placed Thereafter enter the quantity found dead culled Add Culled or moved as needed The Farm Premium Layers shows totals and subtotals in the lower portion of the screen e You can correct an error so long as you correct it on the same day before midnight by entering a negative quantity press the key after the number to subtract the error After midnight the information transfers to the HISTORY Menu Munters AB 2013 56 5 2 Feed Inventory Maintain your feed inventory by entering data into the controller MANAGEMENT 1 BIRD INVENTORY 2 FEED INVENTORY 3 TIME amp DATE 4 GROWTH DAY amp FLOCK FEED INVENTORY Silo 2 Jan 08 7800 5 Jan 08 0 13 Jan 08 8000 5 ALARM SETTING 6 ALARM RESET 7 FAIL SAFE SETTING 8 PASSWORD 9 RELAY CURRENT ONO U AWN ka 4 0 1 0 0 0 0 0 0 1 WIG G GGG GW GIN Total Feed ACTIVE lt lt To enter feed inventory manually 1 Type the day of the month and press ENTER 2 Select the month and press ENTER 3 Type the two digit year and press ENTER 4 Enter the feed quantity under the silo and press ENTER The cumulative total appears in the Total Feed row 5 To delete an entry change the quantity to zero for all silo and press ENTER Exit the menu and the entry disappear
91. re ventilation can be controlled via a potentiometer POTENTIOMETER CALIBRATION Pot Device Close Current Open 1 Veni 152 0 1000 2 Vent2 152 0 1000 Before calibrating the potentioners o Disable the static pressure unit in Install gt Setup page 91 Define at least one relay as vent inlet tunnel in Install gt Relay Outlet page 92 Define at least one analog sensor as a potentiometer in Install gt Analog Sensor page 95 To calibrate the potentiometer 1 Select a potentiometer number 2 Press Enter Munters AB 2013 85 The device relay closes and then opens As this takes place the numbers in the Close Current and Open columns change After a few minutes the process completes and a Good Calibration message appears NOTE After potentiometer calibration the times displayed in the Vent Curtain Setup screen change Refer to Potentiometer Calibration page 85 for details 9 9 Nipple Flushing To use this selection program the water solenoids using the following relay codes e 111 Water Main The control s supplementary for the usual water line e 112 Water Bypass The control s supplementary to bypass the water pressure regulator e 113 Water line 1 through 122 Water line 10 Individual water line supplementary to select the line to flush During normal operation only relay 111 water main is active During flushing relay code 112 is active together with each of the individual water line r
92. reference for installation commissioning and day to day operation of the Munters Controllers 1 3 Notes Date of release May 2013 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them All rights reserved No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters The contents of this manual are subject to change without notice Munters AB 2013 7 2 Introduction to Farm Premium Layers This document describes the Farm Premium Farm Premium P Premium XL Premium P XL Layers Precision Mode operation Computerized Electronic Controllers such as the Farm Premium Layers advance the producer s ability to grow high quality eggs by accurately controlling the environment Instead of struggling with individual thermostats for heat zones and ventilation Farm Premium Layers brings them all together into one convenient place with great accuracy In Precision Mode the Farm Premium optimizes and precisely applies your equipment and energy sources to most benefit from the accuracy of your computer and Sensors The Farm Premium coordinates your ventilation equipment in precise levels of ventilation to provide the optimal fresh air balanced with heating costs The light and feed clocks provide additional channels for greater capability Besides advanced Cooling Pad methods you benefit from superior stir fan programs to recover ceiling heat and oth
93. rmine the correct temperature and allow approximately one minute for stabilization in the water adjust the sensor reading at the controller 6 Offset the factor using the left right arrow keys 9 2 Humidity Calibration To calibrate the humidity level obtain a suitable humidity test kit and use the procedures described there They are commonly available via the Internet HUMIDITY CALIBRATION Sensor Factor 58 9 Press Left Right Arrows to Calibrate e Adjust the Farm Premium Layers reading as needed using the left right arrow keys 9 3 CO2 Sensor Calibration To calibrate the CO2 level obtain a suitable test kit and use the procedures described in the kit Ensure that the house is well ventilated either naturally or using fans CO2 SENSOR CALIBRATION PPM at 4 mA 1 VDC 26 PPM at 20 mA 5 VDC 3000 Factor PPM 22 C02 ppm 482 e Ppm at A mA 1 VDC Parts per million for 4 mA or 1 VDC e Ppm at 20 mA 5 VDC Parts per million for 20 mA or 5 VDC e Factor ppm ppm shift from the current reading e CO2 ppm Current CO2 readings Adjust the Farm Premium Layers reading as needed using the left right arrow keys Munters AB 2013 82 9 4 Static Pressure Calibration The Static Pressure should be O when there is no ventilation and the house is closed When the controller reads 130 A D counts this is O static pressure Check for blocked air hoses or wind interference for inaccurate read
94. roduce S Pressure sec Attic Advance Opening Time sec LE e Wind Gust Delay Time sec Set length of time in seconds before starting Static Pressure control after an unexpected change in air pressure e Static Pressure During Tunnel Select YES or NO for using Static Pressure control when in Tunnel mode e Transitional Tunnel Select YES or NO for using tunnel curtains when static pressure is high and vents are already at 10076 e Minimum Ventilation Using vent tunnel Select VENT or TUNNEL for controlling static pressure when in minimum ventilation e LOW Incoming Air Diff to Trigger Define low temperature for static pressure control e HIGH Incoming Air Diff to Trigger Define high temperature for static pressure control e Emergency Static Pressure Delay sec Set length of time in seconds before initiating an emergency opening when pressure exceeds high alarm setting e Curtain Position in Emergency Static Pressure 76 Set the desired curtain position in percentage when an emergency pressure event occurs To disable enter O zero e low Static Pressure Alarm Min Level MinV Below this level the controller ignores low static pressure alarms e Low Static Pressure Alarm Min Level Tun Below this level the controller ignores low static pressure alarms while in tunnel mode e Time to Produce Static Pressure sec Enter the length of time to reach target pressure when minimum ventilation fan cycle is on
95. s 10075 5 Ensure Good Calibration SCALE CALIBRATION CALIBRATION PROCESS CHANNEL 1 Weight Factor Offset 1008 2000 1008 2000 CHANNEL 1 Press ENTER to Calibrate or RICHT ARROW to change Factor or lt CALIBRATION PROCESS CHANNEL 1 Place a Known Weight and enter the Weight 1 000 CALIBRATION PROCESS CALIBRATION PROCESS CHANNEL 1 CHANNEL 1 GOOD CALIBRATION 6 9 2 Silo calibration 1 Follow instructions on the bottom section of the screens 2 Wait until the progress bar displayed shows 100 3 Place a known weight or start filling the silo 4 Wait until the calibration progress bar reaches 100 5 Ensure Good Calibration Munters AB 2013 SCALE CALIBRATION CALIBRATION PROCESS CHANNEL 3 Channel Scale Weight Factor Offset Press ENTER for Tare Registration CHANNEL1 CALIBRATION PROCESS CHANNEL 3 Press ENTER to Calibrate or 25 RIGHT ARROW to change Factor or Offset CALIBRATION PROCESS CHANNEL 3 CALIBRATION PROCESS CHANNEL 3 Place a Known Weight or start Filling o And Press ENTER 100 CALIBRATION PROCESS CHANNEL 3 GOOD CALIBRATION 6 10 Silo Auger Layout This menu maps augers to a specific silo Map up to four augers to four silos one each SCALE SCALE LAYOUT GENERAL SETTINGS BIRD SCALE SETTING SILO SETTING BIRD CURVE HISTORY FEED CONVERSION TEST CALIBRATION OCON GG LG NM SILO AUGER LAYOUT
96. s menu is for setting the parameters of the other devices that are not listed in the controller DEVICE BEEEEEWEXAL NAE LEVELS OF VENTILATION Sytem 1 2 3 4 SPEED FAN LEVELS VENT amp CURTAIN LEVELS STIR FAN LEVELS STIR FAN PROGRAM COOL PAD FOGGERS LIGHT WATER amp FEED oo0x00PRO0N2 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND Start Time 10 30 06 15 14 20 End Time 18 45 20 30 03 15 From Temp 75 5 85 5 60 To Temp 93 0 95 5 From Hum To Hum On sec Off sec 300 300 2000 Start Time Time at which this Extra System starts End Time Time at which this Extra System stops From Temp Temperature above which Extra System operates To Temp Temperature below which Extra System operates From Humidity Humidity above which Extra System operates To Humidity Humidity below which Extra System operates Munters AB 2013 00 00 00 00 0 0 0 0 0 0 0 0 52 e On sec On time for the Extra System If set to O the extra system does not operate e Off sec Off time for Extra System after completion of on time If you have values in both ON and Off the extra system cycles If you have zero OFF time and any ON time the system simply stays on as long as the other parameters are satisfied NOTE All parameters must be satisfied for an Extra System to operate If the temperature is below the From Temperature or the Humidity below the From Humidity for example the
97. s of On Off Lights and up to four channels of Dimmer Lights 1 In Install gt Analog Output page 96 define up to four outputs as light dimmers 2 In Device Setting gt Light define the parameters as required DEVICE SETTING LIGHT 1 LEVELS OF VENTILATION Day Time Light Intensity 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND The configuration of this menu is dependent on the Water and Feed help set definitions page 51 configuration e If you select Daily the above screen appears when you select Light configure the Light menu once e If you select 2 6 Days or Week the screen below appears Please Select Light Table for Feed No Feed Days Select Table NO FEED 1 Select Feed and press Enter The Light parameters screen appears These parameters configure the Light functions on feed days 2 Configure the parameters 3 Select No Feed and press Enter The Light parameters screen appears These parameters configure the Light functions on non feed days 4 Configure the parameters e Day Set Growth Day Munters AB 2013 47 In the example the brood lights channel 1 and bright center lights channel 2 turn on from day 1 while the grow end lights channel 3 are off The example shows two channels of light dimmer Channel 1 at
98. s when you enter the menu again If you have installed load cells and connected silo scales to your Farm Premium Layers it automatically maintains feed inventory including delivery dates and feed consumption data You can monitor your fill system and maintain approximate feed inventory using the Digital Inputs In this case you need to enter your own delivery dates This information transfers to the HISTORY Water amp Feed menus daily or optionally as often as selected by the minute in History View Munters AB 2013 57 5 2 1 Feed Inventory help set definitions While viewing the Feed Inventory menu Press HELP select SET and press OK SYSTEM PARAMETERS FEED INVENTORY Total Feed In Silo 1 Total Feed In Silo 2 Total Feed In Silo 3 Total Feed In Silo 4 Active Silo e Total Feed in Silo 1 2 3 4 Manually change or correct the amount of feed in the silos e Active Silo Select the required silo for use It is possible to select all of them 5 3 Time amp Date This menu sets the current time and date for the controller TIME amp DATE n 09 19 Current Time 10 Mar Date 08 Day of the Week SUNDAY e Current Time Enter the current time in 24 hour format e Date Enter the date in day month year format e Day of the Week Select the day of the week from the drop down menu 5 4 Growth Day amp Flock This menu defines the number of growth days and flock number Growth Day amp Group Current Growth D
99. ses through Current Sense relays Calibration enables configuring the minimum and maximum permissible currents To calibrate the current sense relay 1 Define the relay refer to Relay Layout page 92 2 Select Service gt Relay Current Cal The following screen appears RELAY CURRENT CALIBRATION Relay Function Measure Current Heat 6 Start Heat 7 Start Heat 8 Start Exh Fan 5 Start Exh Fan 6 Start Warning The selected equipment will be turned ON now for current reading adjustment WAIT till operation completion for 15 sec Verify that the relay switch is AUTO 3 Select a relay and click Enter NOTE The relay must be set to Auto 4 Repeat for each current sense relay RELAY CURRENT CALIBRATION Function Measure Current Heat 6 Done Heat 7 Done Heat 8 Done Exh Fan 5 Done Exh Fan 6 Done Warning The selected equipment will be turned ON now for current reading adjustment WAIT till operation completion for 15 sec that the relay switch is AUTO 5 To set the minimum and maximum voltages alarms and 110 220 voltage refer to Relay Current page 64 Munters AB 2013 90 10 Install menu The Install Menu items are used when installing input and output devices as well as configuring critical parameters needed to run your controller properly e Setup page 91 e Relay Layout page 92 e Analog Sensors page 95 e Digital Sensors page 95 e Analog Output page 96 e Curtain Setup page 9
100. t e Min Set minimum ventilation level for controller e Max Set maximum ventilation level for controller 3 4 3 Day Soft Min SOFT MIN MAX LEVEL Day Min Min Max Soft e Day Set growth day e Min Soft Set minimum ventilation level for when temperature drops below heat temperature e Min Set minimum ventilation level for when temperature is above heat temperature e Max Set maximum ventilation level for controller 3 4 3 1 Soft Min Max level help set definitions While viewing the Soft Min Max Level menu Bic Press HELP select SET and press OK Munters AB 2013 SYSTEM PARAMETERS SOFT MIN MAX LEVEL Diff Below Heat for Soft Min 10 0 Temp Choice for Soft Min gt ATTIC e Differential Below Heat for Soft Min Set the degree of difference from heat temperature set in CONTROL Temperature Curve to switch minimum level from Min to Soft Min e Temp Choice for Soft Min Select inside outside attic temperature to control Minimum Level changes The minimum level adjusts towards the Soft Min as this temperature falls Above the heat temperature the minimum level is at the Min setting As temperature rises INSIDE and ATTIC stay at lowest ventilation level reached until average temperature gets to the heat setting and then changes instantly With the OUTSIDE selection the minimum ventilation level increases gradually as temperature rises to the heat setting This means inside and attic soft min vent choices to l
101. t each level place the cursor and type the opening level 2 Press Enter e Whichever parameter the Inlet Avg or Inlet 1 2 3 is set last determines the opening level For example if you enter parameters for Inlet 1 2 3 and then enter the Inlet Avg parameter this number overrides the Inlet 1 2 3 parameters e Entering O disables the parameter 4 3 2 3 Vent amp Curtain Inlet levels help set definitions While viewing the Vent amp Curtain Levels menu Press HELP select SET and press OK r SYSTEM PARAMETERS ATTIC Minimum Attic Temp To Operate Operate Until Day Operate Until Level Operate From Time Operate To Time Max ONE to Disable Attic Operation by Pressure Position Compensation 9 o Per Degree Delay for Compensation min Maximum Compensation Opening Temp Compensation Hysteresis Num Steps For Inlet to Calib Zone Inlet e Operation by Pressure Position Sets the inlet opening mode by Pressure or Position NOTE Configure the Compensation Percentage Delay Maximum Compensation and Temperature Compensation only when using Operation by Position e Compensation Per Degree For each degree that the actual temperature differs from the Target Temperature the inlets o open by this percentage if the actual temperature is above the target temperature o close by this percentage if the actual temperature is below the target temperature For example if the actual temperature is 2 above the target temp
102. timer CC Rotate Operates according to ON OFF timer in each cycle a different fan operates NOTE The Stir Fans operate according to the levels you program in this menu and according to the programs you select in the Stir Fan Program The fan turns on if any program or level requests ON all programs and levels must be OFF for the Stir Fan to be off 4 5 Stir Fan program This section contains five different programs that you can assign to each stir fan Check the programs applying to each fan by using the key further explained in STIR FAN PROGRAM HELP SET NOTE If the same variable stir fan is selected for different programs the program having the highest fan speed operates DEVICE SETTING 1 LEVELS OF VENTILATION 2 SPEED FAN LEVELS 3 VENT amp CURTAIN LEVELS 4 STIR FAN LEVELS 5 STIR FAN PROGRAM 6 COOL PAD 7 FOGGERS 8 LIGHT 9 WATER amp FEED 10 EXTRA SYSTEMS 11 EMERGENCY SETTING 12 WATER ON DEMAND Y Y Y 20O 00N O ACTIVE B O S e A heaters This program corrects temperature variations lengthwise in the building Insert diff and sensor numbers e B for min vent This program helps mixing minimum ventilation air for buildings having stir fans to mix the air coming in with warm inside air o C D amp E sensors diff temperature These options create three stir fan groups which operate according to sensor differentials Munters AB 2013 42 4 5 1 Stir Fan Program he
103. to be enabled Munters AB 2013 76 8 est menu The Test Menu screen shows internal information in order to verify that the Farm Premium Layers is operating correctly Moreover it can help find broken wires or any other problems related to it e Switches amp Relays page 77 e Alarm page 78 e Analog Sensors page 78 e Digital Sensors page 79 e Analog Output page 79 e Static Pressure page 79 e Communication page 80 e Hardware Checklist page 80 e Emergency Status page 80 8 1 Switches amp Relays This menu displays a screen of identified switches and relays installed in the controller Use this option to determine faulty hardware The Farm Premium Layers supports a maximum of 40 switches relays in the basic controller You can add an external extension box to obtain up to 80 switches relays total NOTE This screen displays the switches and relays of the controller and the extension box if a box is installed TEST ALARM ANALOG SENSORS DIGITAL SENSORS ANALOG OUTPUT STATIC PRESSURE COMMUNICATION HARDWARE CHECKLIST EMERGENCY STATUS SWITCHES amp RELAYS 01 02 03 04 05 06 Aut Aut Aut Aut Aut Aut 11 12 13 14 15 16 Off Off Aut Aut Aut Aut 21 22 23 24 25 26 Aut Aut Aut Aut Aut Aut 2 3 4 5 6 T 8 9 31 32 33 34 35 36 37 38 39 40 On Aut On Aut Aut Aut Aut Aut Aut Aut 41 42 43 44 45 46 47 48 49 50 Aut Aut Aut Aut Aut Aut Aut Aut Aut Aut uuu ICM IM 51 52 53 54 55 56 57 58 59 60
104. to stop feeding before adjustment begins e Time from Close to Open sec Set the amount of time after stopping the feeding before opening the feeder s window e Movement Time per 10 inch sec Set a number of seconds needed to move the feed line 10 inches e Movement time per 10 inch sec Set a number of seconds needed to move the drinker lines in 1O inches 9 11 Save Settings to Plug This menu enables the user to save his program settings to the included data plug and transport them to another controller for quick programming 7 4 MUST Bo Oved After Use 1 Insert data plug as shown 2 Save controller settings Munters AB 2013 88 ACTION WILL OVERWRITE EXISTING DATA PLUG ARE YOU SURE YES 9 12 Read from Plug This menu enables reading a saved program from a data plug into the controller quickly and reliably rather than configuring the settings manually NOTE Make sure that the program data is identical to the relay layout of the controller e Follow the instructions given on the screen ACTION WILL OVERWRITE EXISTING CONTROLLER DATA ARE YOU SURE YES READ DATA TO SAME HOUSE with Communication and Calibration YES READ DATA TO SAME HOUSE with Communication and Calibration Munters AB 2013 89 9 13 Current Sense Relay calibration NOTE The Current Sense relays supports single phase electricity only This menu calibrates the amount of current that pas
105. ugh press Enter The Light Sensor is calibrated 9 6 Feed Calibration The Farm Premium Layers can use silo scales or digital monitoring devices to keep track of your feed This menu calibrates the digital monitoring devices To calibrate the digital monitoring device 1 Select the feed counting method Your digital monitoring device may generate a dry contact pulse for each quantity of feed or it may simply indicate that the feed is running 2 Enter the quantity of feed per pulse in case you use a dry contact pulse Otherwise enter the amount of feed delivered per minute of auger operation 3 Select one of the following Pulse Weight per pulse Time Weight per minute Current Sense Motor run time when the auger contains feed IN Enter quantity weight per minute or per pulse Munters AB 2013 84 FEED CALIBRATION 2 203 2 203 2 203 2 203 Method TIME TIME TIME TIME Factor Method Pulse Weight per Pulse Method Time Weight per Minute Method Current Weight per Minute 9 7 Water Calibration The Farm Premium Layers supports up to four dry contact pulse output water meters Enter the quantity of water per pulse for your water meters WATER CALIBRATION Water 1 Water Per Pulse Water 2 Water Per Pulse Cool Pad Water Per Pulse Fogger Water Per Pulse 9 8 Potentiometer Calibration Use this screen to calibrate the ventilation potentiometer control Potentiometer calibration is required befo
106. um level of ventilation refer to Levels of ventilation page 34 Air Per Kg Lb Volume of air per kilogram pound per hour per bird O0 O O Cold Volume of air supplied when the outside temperature goes down to the Cold Temperature parameter see the following section o Warm Volume of air supplied when the outside temperature reaches Warm Temp Diff Below Heat see the following section NOTE As the level rises between days for example between day 6 and day 10 in the screen above the air volume rises proportionally each day once a day For example on Day 7 the Cold Air per Kg Lb rises to 0 65 on Day 8 0 8 and so on o Max Level Set the maximum level of ventilation refer to Levels of ventilation page 34 7 In the Management gt Bird Inventory menu type the number of birds 8 In the Help menu define the parameters as required Ventilation by Weight is configured Munters AB 2013 27 3 4 4 1 Min Max Level By Weight help set definitions While viewing the Min Max Level by io Weight menu Press HELP select SET and press OK SYSTEM PARAMETERS SOFT MIN MAX LEVEL BY WEIGHT Warm Temp Diff Below Heat Cold Temperature Air Change Fan Cycle Time sec 0 Manual Minimum ON Time in Vent Cycle Minimum OFF Time Vent Cycle K Warm Temp Diff Below Heat Differential below the heat temperature refer to Temperature Curve page 17 that defines outside temperature as Warm in the Soft Min Max
107. ure given in CONTROL Temperature Curve 3 Cycle timer ON Set ON time for fans for that ventilation level 4 Cycle timer OFF Set OFF time for fans of that ventilation level This parameter disappears if cycle time is set in the HELP SET Parameters to something other than O and the controller calculates the Cycle timer OFF automatically 5 Exhaust Control exhaust fans according to Continuous Cycle and Rotate 6 Tunnel Control tunnel fans according to Continuous Cycle and Rotate 7 Air Capacity Displays the current exhaust fan or tunnel air flow for each ventilation level If Variable Speed Fan Levels have been set refer to page 36 the speed percentage is taken into account Continuous Works constantly without a break i Rotate Operates according to ON OFF timer in each cycle a different fan operates Cycle Operates according to ON OFF timer 4 1 1 Levels of Ventilation help set definitions While viewing the Levels of Ventilation menu Press HELP select SET and press OK SYSTEM PARAMETERS Maximum Levels of Ventilation First Tunnel Level Max Fans Switch to Tunnel Tunnel Exit Diff Below Tunnel Tun Exit Out T Diff from Tun Increase Level Delay Time sec Decrease Level Delay Time sec Fan Cycle Time sec 0 Manual Tunnel Exit Delay minutes e Maximum Levels of Ventilation Set the maximum number of levels e First Tunnel Level Entry point to tunnel mode e Max Fans Switc
108. weights for the bird curves to fit individual preference 6 6 History The scale history shows bird weight statistics You can review daily data for each scale or separately The unit records up to two bird scale data if you have more than one scale 1 or one scale 2 their data is combined SCALE 1 SCALE LAYOUT 2 GENERAL SETTINGS 3 BIRD SCALE SETTING 4 FEED BIN SETTING 5 BIRD CURVE HISTORY Unif 6 HISTORY 7 FEED CONVERSION 8 TEST 9 CALIBRATION 10 SILO AUGER LAYOUT C V 0 0 0 0 0 0 0 0 0 0 e f you selected SEXED weighing the history includes average data for the combined scales and on the next screens separate data for each scale e If you select MIXED weighing the history includes average data for all birds and separate male and female data for Scale 1 and for Scale 2 o Use the arrow keys to scroll to the separated scale data or up and down for data that is off screen o The average and the number of weights are the usual definition The Standard Deviation is the usual biased estimator see a suitable textbook on statistical measurements The Uniformity is the industry standard 10 uniformity number of birds per 100 within 10 of the average weight and the Coefficient of Variation or C V is the normalized standard deviation standard deviation divided by average times 100 Munters AB 2013 69 6 7 Feed Conversion This screen displays the amount of feed converted into the
109. when heaters are operating set in CONTROL Temperature Curve Munters AB 2013 22 3 3 CO2 treatment CO2 treatment forces an increase in ventilation level when the CO2 level is too high It holds the increase for Delay Seconds and checks back after Interval Minutes for another increase After the duration the ventilation level may come back down automatically CONTROL 1 TEMPERATURE CURVE 2 HUMIDITY TREATMENT 3 CO2 TREATMENT CO2 TREATMENT Day Start Stop Delay Duration Value Value Sec Sec 3000 2500 2700 2200 2500 2000 4 MIN MAX LEVEL 5 STATIC PRESSURE 6 CONTROL MODE 7 SYSTEM PARAMETERS If during treatment the CO2 level drops below the Stop Value parameter the ventilation level automatically returns to that level used before CO2 treatment was initiated e Day Growth day Can set multiple programs for same day Max programs 20 e Start Value CO2 value at which to begin treatment e Stop Value CO2 value at which to end treatment e Delay Sec Number of seconds the controller pauses before ventilating e Duration Sec Number of seconds the controller maintains the increased level of ventilation 3 3 1 CO2 treatment help set definitions While viewing the CO Treatment menu Press HELP select SET and press OK E e CO2 Treatment below Heat Select YES or NO to enable CO2 treatment when heaters are operating set in CONTROL Temperature Curve SYSTEM PARAMETERS CO2
110. y help set Emergency Setting help set Alarm Setting help set Munters AB 2013 32 A Device menu The Farm Premium Layers can have many closely spaced levels of ventilation enabling it to find the optimum average airflow for the poultry facility Many of the levels are at exactly the same temperature setting so there may be a question as to how the Farm Premium Layers chooses the correct level The menus in this section apply levels to ventilation variable speed fans tunnels and so on The levels in the various menus are consistent with each other so that a level in one menu corresponds with that level in any other menu The rules that apply here are e Rule 1 If the temperature is at target in the Happy Zone stay at the current level e Rule 2 If the temperature moves outside the Happy Zone have some patience e Rule 3 After some patience increase or decrease level appropriately You can find the patience factors under HELP SET in this menu They are the increase level delay and decrease level delay parameters The factory default values are 180 seconds for an increase and 60 seconds for a decrease The factory default values biases the Farm Premium Layers slightly toward warmer temperatures as would be appropriate for young birds The level increase delay is longer than the level decrease delay You may wish to reverse these values by the time you have market age broilers since they are more sensitive to

Farm Premium Layers user manual

Contents

Download Pdf Manuals

Related Search

Related Contents