File - SkidWeigh Technology
Contents
1. for load weights fj Optional accumulative load Press Enter key SkidFleet with optional accumulative load weight total press Add key to keep totaling the load weights weight total Sio Tare Input by keypad Activate Clock amp More icon Press Tare Input by Keypad Input your Tare value and press Enter key TR sign will be shown on LCD display Press TR sign to cancel current Tare TR sign will be not shown on LCD display How to re set Tare input set The last Tare input will be shown in by keypad Tare Value table Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Lift Truck Operator SkidFleet LCD Display Remarks Activate Clock amp More icon Press Tare input by Reweigh Lift Empty Forks with additional item How to set Tare value by container box etc to recalibrate reweigh TR sign will be shown on LCD display Press TR sign to cancel current Tare input by reweigh 2013 AUG 17 08 41 08 28C Done Load 1 Weight Weight 5228 TR sign will be not shown on LCD 5228 Total 3139 How to re set Tare input by display reweigh Homme Aaa Print _ Activate Clock amp More icon Set Clock Press2. INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Installation amp Calibration p 8 31 31 30C 2013 SEP 23 1 gt Done Load Weight Weight 8950 T otal SkidFleet Series V3 Operator ID S and OSHA Safety Check Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 E N7 ES E INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business General Installation Guide This SkidFleet system installation amp calibration guide describes how to install calibrate test and use your on board check weighing with optional impact detection module Following the instructions in this guide will enable you to get your system operating quickly and easily In the event that you require additional assistance please contact customer support via e mail at support skidweigh com or visit www skidweigh com or contact us at the address or contact number below Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville ON Canada L6L OA7 Phone 905 469 0985 Fax 905 825 9494 Safety Always disconnect the vehicle battery while installing SkidFleet system or any other electronic product Make sure sure that unit pressure transducer and any other associated cables are securely mounted and do not impede any of the vehicle s controls Use care when routing the components cables Route the cables where they will be protected Use commonly
3. Parts count buy Weight Tare Input by Reweight Parts count by Weight Activate Clock amp More icon In Part Weight table input the weight of individual part weight Press Next to confirm the part weight Parts count by Weight Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 EN ES FT INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business SkidFleet LCD Display Lift Truck Operator jo Parts count by Weight To change or re set Parts count by weight function Automatic Utilization Visual Indication Usage Error Choose a Reasort u ndetermined No Material fe No Wi ork Quat Standstill Remarks Lift the load weight LCD display will show load weight and Part count You can add other loads and keep track of the total part counts Activate Clock amp More icon Press Parts count by Weight Change value of part weight table or Tare Input by Reweight re set by inputing O value and press Tare Input by Keypad Next Automatic Overload Visual Indication Automatic Impact Visual Indication 2013 SEP 23 18 31 35 2 Done Load Weight Weight 8950 Total A me 2013 AUG 17 08 21 58 25C Done Load 0 Weight Weight 701 701 Total 0 Eome RIAA Pent Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DA
4. lift loaded forks Do not lift forks slowly Wait few seconds until display shows 100 The LCD display will indicate to lower empty forks a i Calibration of loaded forks with known load weight is done Lift Truck Overload Warning Input Optional function on some SkidFleet models SkidFleet systems with overload warning function will have LCD screen advance automatically to Enter Overload Value after the calibration of loaded forks with known load weight is finished At that point enter the overload warning value for your vehicle application and press Enter key Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Operator ID Set Up Standard Operator ID With a standard Operator ID the end user can input into the system any ID from number 1 to 999 System will register the operator ID and you will be allowed to procced to the next step Valid Operator ID With the system configurated for Valid Operator ID you must set up a valid Operators ID s in each SkidFleet Only the valid ID s entered into the system will allow you to procced to the next step Valid ID set up procedure The end user Supervisor can set a valid operators ID s by login into the system with provided Password Code Maximum valid operators ID that can be inputed into the SkidFleet system is 50 Valid
5. Password Code How to program valid operators ID Maximum 3 digits ID Factory default is for single operator and valid ID is 1 1 Turn power on to the system The LCD display will show IVDT Software version and Serial number briefly and ENTER ID NUMBER Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 7 gt E Ay INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Le pi S ENTER ID NUMBER 2 Enter number 999 and press Enter key to start the procedure of the input mode for a valid operator ID s ENTER ID NUMBER ID 999 3 The LCD display will show ENTER VALID IDS The ID 1 _ will be shown on the lower LCD bar ENTER VALID IDs 4 Enter valid first operator ID Any number between 1 to 999 Note If you are entering only one valid operator ID than enter that valid number and press F key to exit If you are entering more than one valid operator ID enter the first valid operator number and than press Enter key The LCD display will automatically advance to ID 2 _ ENTER VALID IDs Enter valid second operator ID and keep pressing Enter key to advance to third forth etc 5 When entering your last valid ID As of example ID 5 is your last operator ID input press Enter key The next LCD display will advance to ID 6 _ and at this point press F key to exit Your 5 ID will be stored Note By enteri
6. accepted install practices for after market industrial vehicle electronic devices The installation of the SkidFleet systems should only be performed by an acknowledged lift truck dealer technician or end user electro and hydraulic technical installer Here are two acceptable methods of making a wire connections Soldering your connections recommended Crimp connectors with the use of the proper crimping tool Regardless of the method you choose ensure that the connection is mechanically sound and properly insulated Use high quality electrical tape and shrink tubing where necessary This product is connected directly to the vehicle s ignition switch 12 to 55 V DC There is no on off switch on the unit Electro Magnetic Compatibility CE conformity to EC directive 89 3836 EMC by application of harmonized standards Interference stability EN 61000 6 2 and EN 61326 1 interference emit EN 61000 6 3 EN 61326 1 for the pressure transducer SkidFleet Series Our policy is one of continuous improvement and the information in this document is subject to change without notice Check that software version displayed on LCD is the one applicable for your application Overview of components The standard SkidFleet system consist of two main components Digital indicator with wiring harness mounting bracket Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY I
7. for 1 4 18 NPT male in spare plug if only single or double mast configuration or in the body of the flow divider Also you can drill and tap on any larger eloow that might be available in the hydraulic lifting circuit found in vehicles with larger hoses to accommodate larger vehicle lifting capacities Pressure transducer installation precautions Before installation of the pressure transducer the hydraulic lift circuit must be pressure free There are two ways to do that 1 Place the forks on the ground in their lowest position and make the hydraulic system pressure free by tilting the mast forward The chain s should be slack 2 Lift the forks and position them on the top of a supporting fixture Start lowering the lifting cylinder into its lowest position Be sure that chain s are slack Make sure that that installed pressure transducer will not touch any moving parts or assembly of the vehicle while in normal operation Pressure transducer has 1 4 18 NPT male thread Use thread seal to ensure tight fit Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Selecting the mounting location for digital indicator Use the mounting bracket to fasten digital indicator on the vehicle dashboard side railing or preferably on the top of the operator guard enclosure right hand side There are
8. NC Solutions that lift your business Hydraulic pressure transducer with 3 wires cable Installation amp calibration manual and operator usage instruction Operational principal The SkidFleet system check weighing operational principal is based on the hydraulic pressure transducer mounted in the vehicle lifting hydraulic circuit that will automatically activate the weighing cycle specific algorithm every time a skid load is lifted just above the ground The increase in pressure is converted in an electronic signal at the sample rate of 16000 readings which is converted into a load weight reading The SkidFleet models equipped with the impact detection system have the impact module mounted inside the SkidFleet enclosure Note Standard SkidFleet units without impact detection module can be installed on lift truck regardless of the mounting angle or location SkidFleet units equipped with optional impact detection module must be installed on the lift truck in in such a way that LCD display is facing forward direction of vehicle travel indicator mounted in vertical position having up to 15 degree angle that is allowed for proper operation Pressure transducer installation The pressure transducer must be installed in the lifting hydraulic line between the lift control valve and lift cylinder s Mount a T piece in lifting hydraulic line In some cases you can install the pressure transducer in the flow divider drilling and tapping
9. Set Utilization Time et Idling Time Use Printer Print Time Stamp Check for Event Bon Safety Check at startup Ack for Wayball Number Preseure Transducer Check Rescktion 1
10. TA TECHNOLOGY INC Int Engine Off P 1 HSA Int Comb soff Leaks Fuel Hydraulic Oil Engine Overhead Guard Attached Oil or Radiator Coolant Finger Guards Attached Tires Condition and Pressure English Propane Tank LP Gas Truck Rust i Overload Forks Top Clip Retaining Pin and Corrosion Damage Heel Check Condition Francais Addition individual weighings ety Warnings Attached Refer to 4 Enter ID at Start Parts Manual for Location Save to USB Stick d Bac curely Attached a Backrest Securely Attac eck Water Electrolyte Impact Detec hains Cables Set U atio Set Idling Time ISA Int Comb Engine On P 6 ai Radiator Coolant Check Level Accelerator or Direction Control G JA er Engine O l Pressure Pedal Functioning Smoothly a Met a i LT Operator s Maral In Container mur er Fuel Level Temperature 7 Service Brake Functioning Smoothly Instrument Monitors Functioning Nameplate Attached and Information g Parkina Braks Furelisl Smncothiy Matches Model Serial Number and arcing orars Ton Attachments Steering Operation Functioning Seat Belt Functioning Smoothly Hood Latch Adjusted and Securely Forward Reverse Fastened 1 oothly English Francais Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 a Overload Addition individual weighings m Enter ID at Start ave to USB Stick Impact Detection
11. dump protection Reversal power supply protection Quick test to determine if electrical connections are done right After you have connected electrical power and pressure transducer cable you can check the system operation Press Home input and activate Clock amp More input on LCD display 2013 SEP 293 08 26 20 256 e N ga Press Pressure Transducer test icon The LCD screen will show the Pressure Reading Keep lifting loweing the forks and sensor readout value shown on LCD display should change up and down in the value Press Back input to get back to the Home page If the above test is valid than the system and pressure transducer electrical connections are done right The next procedure will be to calibrate the SkidFleet weighing function Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 E N ES E INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Lift truck equipped with hydraulic accumulator If the standard SkidFleet system is installed on the lift trucks equipped with hydraulic accumulators please contact us to provide you with input instruction to enter specific software algorithm to obtain load weight accuracy within 0 1 to 1 of vehicle maximum lifting capacity Weighing function calibration procedure The SkidFleet calibration is automatic and is done by lifting empty and loaded forks or any othe
12. ert the forks into the load lower the forks to the ground 2013 SEP 23 18 18 24 30C Loa Weight ra r LCD will show Load Weight Total Load weighing starting point Home aaa Pa Lift the load weight just above the 2013 SEP 23 18 18 33 30C ground Please Load Wait Weight 60 Total Do not lift the load slowly or to Proper weighing procedure Home a different forks load heights LCD will show Please Wait with of the weighing cycle status After few seconds LCD will show Done with lifted load weight value 2013 AUG 17 08 41 08 28C Bua oe The SkidFleet with optional onboard 5228 Total 3139 Printing individual load printer connected if you press Print weight Home Nada Print key you will get a printout ticket and LCD will show Pick Next Load To initiate another load weight procedure repeat above procedure 2013 SEP 23 18 18 24 30C Loa Weight Total Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 E N ES E INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Lift Truck Operator SkidFleet LCD Display Remarks SkidFleet with optional Waybill ID function if you press Print key the Optional Waybill ID input LCD screen input for Waybill No will prompt you to enter a valid Waybill number
13. many examples of mounting locations that will depend on the vehicle model However additional mounting items such as a flat brackets may be needed to help secure the unit to upper right corner of the guard or side railing Compact size All of the SkidWeigh systems are compact size housing dimension of only 178 mm x 144 mm x 48 mm Electrical Connections All SkidFleet systems operate from 12 to 55 V DC Note The main cable for pressure transducer and power supply are the same color code for all SkidFleet versions Digital indicator with five wires single cable Orange Wire Ignition switch on position Brown Wire Battery negative Red Wire connect to RED wire of the pressure transducer cable Black Wire connect to BLACK wire of the pressure transducer cable White Wire connect to WHITE wire of the pressure transducer cable Pressure transducer cable White Wire signal 0 to 2 5 V Black Wire signal negative Red Wire power supply to pressure transducer 11 V DC Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Electrical power short circuit protection All of the SkidFleet systems are internally short circuit protected with resettable fuse There is no need to install external inline fuse in orange wire connected to the ignition switch Automotive 60 V load
14. mpact Limits i Ae Low AEG Low 2 0 G Low 206 High Ric Ba High 4 0 G f High 4 0 G i f Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Note Every material handling operation is different Vehicle lifting capacity type of the vehicles driving loaded or unloaded loading trailers activities etc will influence the LOW and HIGH impact values This is the learning process for every application The idea is to minimize all of the lift truck impacts low or high Use LOW setting to detect all of the impacts with lower threshold value Example 2 0G and provide only a visual indication warning to the operator Use HIGH impact value as the reporting tool Sudden lift truck acceleration or stopping driving on uneven floor loading and unloading trailers will cause the LOW impact value if set less than 1 0 G5 2013 SEP 23 18 30 45 30C Done Load 0 Weight Weight 5100 Total 0 Home E Add Print PW i sign purple color shown on LCD display indicates that Impact module is active Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business User s Manual Lift Truck Operator SkidFleet LCD Display Remarks Ins
15. ng valid password code 999 your will reset all previous entered D s Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 E N7 EO E INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Lift Truck Impact Detection Optional on some SkidFleet models Lift truck impacts are a common occurrence in all kinds of material handling operations In most cases impact events are to be expected The SkidFleet Series lift truck impact monitoring function will detect all of the impacts and visually show to the operator the actual value in G forces Thera are two impact values warning setting low and high that can be set for each particular application Default values are 2 0 G and 4 0 G The low impact value is only an indication warning to the operator of the minimum impact detection event The higher impact value in addition to indication warning has a capability of the events reporting USB or wireless Impact detection value change procedure The end user Supervisor can change these two G s settings on every vehicle if required at any time by login into the system with provided Password Code Valid Password Code Press Admin icon Enter Valid Password Code Current G s settings 2013 SEP 23 18 18 55 30C Impact Limits Low 2 0 G High 4 0 G Change low impact value Change high impact value New impact settings Impact Limits i Impact Limits i I
16. r attachment such as paper clamp just above the ground MAKE SURE THAT YOU HAVE A KNOWN LOAD WEIGHT AND KEEP IT NEARBY TO COMPLETE THE CALIBRATION For the best results use at least minimum calibration load test weight of 30 to 50 of maximum lifting capacity of the lift truck Use customer floor scale or find a known skid load weight within the operational facility Important If you want the system to show load weight in pounds use the known load weight in pounds and enter that value accordingly The same would apply if you want the system to show load weight in kilograms System Set Up amp Calibration Note SkidFleet systems with the input for the valid Operator ID you must enter the ID into the SkidFleet in order to get to the Home page icons to proceed with system set up and calibration If the OSHA function is active than you must go through the OSHA SAFETY TEST questionary by keep pressing Next Date Time Set Up Press icon showing Clock amp More Use Set and arrow up and arrow down input to change time and date if required When done press Home input to save the values Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business SkidFleet weighing function calibration starting point Lower the empty forks to the ground There should be no hydraulic pressure in lift h
17. ydraulic circuit Turn ignition switch to on position electric lift trucks and start the engine on combustion powered lift trucks d 2013 SEP 23 18 22 51 3C Load 0 Weight 0 a Total 0 LCD display will show standard weighing mode Press Home input With LCD showing all of the icons press Calibrate input icon Calibration of empty forks System is ready for automatic zeroing of the scale function With empty forks on the ground lift forks or Paper clamp or any other attachment just above the ground Activate lift control valve and quickly lift empty forks Do not lift empty forks slowly Wait few seconds until display shows 100 The LCD display will indicate to lower empty forks Calibration for empty forks is done The LCD display will automatically go to the next screen where you have to enter a Known load weight Integrated Visual Data Technology Inc 3439 Whilabout Terrace Oakville Ontario Canada L6L OA7 iio E N7 EO E INTEGRATED VISUAL DATA TECHNOLOGY INC Solutions that lift your business Enter Known Weight Example Known load weight is 1528 Note The known load weight could be in pounds or kilograms Press Enter key when known load weight is inputed into the system Calibration of loaded forks with known load weight With loaded forks on the ground lift forks or Paper clamp or any other attachment just above the ground Activate lift control valve and quickly
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