Manual for installation
Contents
1. 12 11 CLOSING THE DOOR The door on the fireplace insert can be set to A a manually closing door A1 a self closing door The door is set to manual closing when it is manufactured i e version A Multiple chimney connections cannot be used with this version To connect the fireplace insert to a multiple chimney air hole the calculation must be in accordance with the standard DIN EN 13384 and the door be modified to self closing i e to version A1 When modifying the door to version A1 proceed as follows Vertically closing door FIG 10 Remove the secure ring on the upper hinge No 1 On the lower hinge attach the side wrench size 17 and lift the door upward No 2 Once the lower hinge is released from the frame then using the wrench turn it in the direction of the fireplace No 3 to result in the biasing of the torsion spring Then mount the door into the frame No 4 and re secure the upper hinge with the stop as in No 1 FIG 10 Straight liftdoor and UKA series FIG 11 Remove the side parts of the linning of the fireplace so that the left and the right service hole to the counter weight can be accessed No 1 Use Allen wrench No 3 dismantle both blindings No 2 The metal cover has to be bent off by UKA series Then remove weights from both sides to allow the door to automatically close No 3 Re attach both blind2. box with glove and lighter Immediately notify your supplier of any potential defects and discrepancies 3 CORRECT POSITIONING OF THE FIREPLACE INSERT When choosing the correct position for the fireplace insert the following requirements should be taken into consideration The position of the fireplace insert must be approved by the construction supervisor chimney foreman A sufficient air supply must be ensured in the room Burning 1 kg of the wood requires approximately 12 m of air There must not be any electric cables running through the wall or ceiling where the fireplace insert will be installed The distances from walls and floors as well as distances from electricity cables and flammable materials in walls and ceilings e g wooden beams must also be taken into account The consumer appliance must be positioned on a floor with the respective floor load capacity The fireplace must not be positioned in rooms where there is no air supply for burning where flammable and explosive substances or mixtures are processed stored or produced where by the exhaustion of air the under pressure originates towards outdoor environment ventilators fume hoods ventilation and heating equipment ventilation driers etc 4 TRANSPORT Handling the fireplace insert is made easier by using the transport handles which can be inserted into the on the body of the fireplace insert FIG 1 Before transporting make
3. 2000 Izola n materi ly uvnit konvek n ho prostoru bez pou it konvek n ho pl t mus b t odoln v i ot ru 19 HOXTER gmbh Hersbrucker StraBe 23 91244 Reichenschwand Germany 49 0 9151 8659 163 info hoxter de HOXTER a s Blanenska 1902 66434 Kurim Czech Republic 420 518 777 701 info hoxter eu www hoxter eu VERSION 04 2015 Changes of the stated data and errors reserved
4. a minimum distance of 50 cm from the ceiling must be maintained and 30 cm from walls from flammable materials load bearing concrete walls and built in furniture Output ventilation grids must be positioned proportionally from the upper part of the surroundings so that there is no accumulation of heat in the surroundings During the positioning of the grids be aware of any potential problems with cleaning the grids The value of the free cross section of the grids depends on the material in the surroundings and the type of the fireplace insert see technological sheets Ventilation grids must be positioned so they cannot be blocked Insulation of the ceiling If the surroundings include the ceiling this must be protected by the respective insulation according to local installation standards Floor in front of the fireplace insert The floor in front of the fireplace insert must be from non flammable materials or protected by a sufficiently thick non flammable board e g foundation glass Non flammable area n the forward direction it depends on the height of the bottom of the combustion chamber from the floor it is necessary to add to this height 30 cm the minimum value is 50 cm Inthe forward direction it depends on the height of the bottom of the combustion chamber from the floor it is necessary to add to this height 20 cm the minimum value is 30 cm Radiation area of the fireplace insert From the hole into the firep
5. 14 Installation of build on frames to straight door models FIG 15 Insert both sides of the build on frame to the fireplace insert from inside of the lifting mechanism and attach the screws using wrench No 8 No 1 To the edge of the galvanized sheet of metal attach the nuts Attach the narrower part of the build on frame using the screws No 2 Put the remaining part of the build on frame on the fireplace insert and attach using screws No 3 Set the clearance on the perimeter of the frame and tighten all screws FIG 15 Installation of build on frames to corner liftdoor model FIG 16 Assemble the frame together in the corners No 1 On the fireplace insert remove the prepared rectangles on the upper and the lower end of the bars No 2 Attach to the edge of galvanized sheet of metal using the nuts and screws fix the frame onto the fireplace insert No 3 The bars with the removable holes are adjustable these can be pushed to the frame if necessary FIG 16 15 16 13 INSTALLING THE FIREPLACE INSERT When assembling the consumer appliance follow all local regulations and regulations related to national and European standards During the construction pay special attention to regulations concerning fire safety options for using materials and the size of the ventilation grids The construction
6. MANUAL FOR INSTALLATION Hot air fireplace insert DER KAMINSPEZIALIST CONTENTS 1 Introduction 2 Checking the product 3 Correct positioning of the fireplace insert 4 Transport 5 Positioning the fireplace insert 6 Removing the transport securings only for liftdoors 7 Gas outlet variants 8 Connection To the chimney 9 Air supply for burning 10 Dismantling the door 11 Closing the door 12 Installing the frames 13 Installing the fireplace insert 14 Permitted insulating materials o oo 0o Oo O a A WO W N 14 16 19 1 INTRODUCTION Before starting work carefully read this manual We do not bear any liability for any damage that may occur as a result of complying with the instructions in this manual which will also invalidate they warranty Injury and damage to the materials may occur if the procedure is not followed correctly Following this manual and ensuring professional installation will result in energy saving and ecological operation When assembling the consumer appliance follow all local regulations and regulations regarding national and European standards Keep this manual in a safe place 2 CHECKING THE PRODUCT Immediately after receipt of the consignment check that there is no visible damage that all movable parts and mechanisms are functional that the consignment is fully complete and contains Installation and User Manual Warranty Certificate
7. clude the parameters of the fireplace insert When the door is open when adding wood a safer quantity of air and combustion gases are taken away than during normal operation The flue channels must not be reduced to smaller diameters More than one heat source may be connected to one chimney only if the heat source is equipped with self closing door mechanism and is certified according to EN 13229 A1 Consequently the calculation must be according to the standard DIN EN 13384 paragraph 2 Follow standards EN 73 4201 DIN 18160 DIN 18896 or the regulations for this type of consumer appliance in the country of installation Connection chimney flue The parts used for connections must be designed according to standard DIN EN 13384 A steel tube chimney flue designed for connecting the fireplace insert to the chimney and containing a CE label can be used the minimum thickness of the wall is 2 mm for stainless Steel 1 mm If the draught in the chimney during the operation of fireplace insert is too high more than 20 Pa it is recommended to install a chimney flap In this case make sure that the flap is not automatically closed the flap has easy and clear control and the closed and open positions are marked the flap has holes in the net section of at least 3 96 of the size of the total cross section of the flap however a minimum of 20 cm 9 AIR SUPPLY FOR BURNING The fireplace insert must only be operated
8. e lower hinge and lift the door upward No 2 Once the lower hinge is released from the frame push the door outward No 3 and remove it downwards from the upper hinge To re fit the door proceed the opposite way FIG 7 Straight liftdoor FIG 8 Open the door into the position for cleaning the glass No 1 Make sure that the securings for the lifting mechanism are ejected No 2 Remove the arrester on the right lower door hinge No 3 Using Allen wrench No 3 Dismantle the stoppers for opening the door No 4 Then move the door to the right so the left hinge is released and remove the door by moving it inwards No 5 To re fit the door proceed the opposite way FIG 8 Corner liftdoor FIG 9A Open the door into the position for cleaning the glass No 1 Make sure that the securings for the lifting mechanism are ejected step No 2 Remove the cotter pin on the upper door hinge No 3 Then move the door upwards to release the lower hinge and remove the door by moving it inwards No 4 To re fit the door proceed the opposite way FIG 9A Three sided liftdoor FIG 9B Eject all levers in position for glass cleaning No 1 Remove the cotter pin in the upper door hinge No 2 Remove the screws on the side doors No 3 Remove the side doors No 4 To re fit the door proceed the opposite way FIG 9B
9. in rooms with a sufficient supply of air for burning Equipment for extracting air e g ventilation equipment steam exhausting unit which is operated with the fireplace insert in one room may interfere with the air supply into the fireplace insert In such an event make sure that in the room no under pressure occurs compared with the outdoor environment For problem free operation a suitable supply of air must flow into the flange in the lower part of the insert FIG 6A To supply air it is recommended to use the shortest possible route and to deviate from the direction of the line only if strictly necessary Use work diagrams see the professional regulations for fireplace specialists TR OL and determine the cross section of the air supply line The air supply line must be from fireproofed form stable material Remove the insulation from the air supply line to prevent condensation For models HAKA 89 45T 89 72 110 51 and UKA series can the flange be refitted on the other side of the fireplace insert The unused hole must be blinded FIG 6B FIG 6A FIG 6B 10 DISMANTLING THE DOOR Before starting the installation it is recommended to dismantle the door to prevent any damage or soiling Dismantle the door according to the type 10 Vertically closing door FIG 7 Remove the cotter pin on the upper hinge No 1 Attach the side wrench size 17 onto th
10. ings and insert linning parts back see No 1 and No 2 FIG 11 Corner liftdoor FIG 12 model ECKA 67 45 51 90 40 40 ATTENTION The door on these models cannot be balanced from the side of the burning chamber Dismantle both covers of the weight mechanism from the rear of the fireplace insert No 1 Lower the door into the lower position so that the counter ballast moves upward Then remove as much ballast from both sides to allow the door to automatically close No 2 Re attach both covers Corner liftdoor FIG 13 model 50 35 45 The closing mechanism on this model can be re assembled either before or after positioning the fireplace insert Open the door into the position for cleaning the glass No 1 Attach the counter weight to the frame of the lifting mechanism No 2 and No 3 the weight is included with the delivery of the fireplace insert Close the door again and check the operation of the lifting mechanism 13 14 12 INSTALLING THE FRAMES All covering build on frames and their respective screws and slip nuts for liftdoors for fixing the frame on the fireplace insert are included When installing individual frames proceed as follows Installation of cover frames FIG 14 Attach the nuts on edge of the galvanized sheet of metal No 1 Fix the frame to the insert attach the upper and lower sides of the frame with the screws No 2 and 3 FIG
11. l 22 and the wall of the building 20 must be protected by an insulating layer 4 16 with a minimum thickness of 9 cm The surrounding 11 does not need to be protected by the insulating layer if the construction is protected so that the surface of the surroundings heats to a maximum of 85 C For natural stone or ceramic surfaces where no items will be placed the surface temperature may increase to amaximum of 120 C applies to large slopes or vertical areas of the surroundings heated tiled walls etc Protection of the floor Floors from flammable materials must be protected by the concrete plate 7 with a minimum thickness of 6 cm which must have an insulating layer 9 Load bearing floors and floors from reinforced concrete must be protected by an insulating layer 9 Surroundings The walls of the surroundings distribute the heat into the room and must be from non flammable class A1 materials Natural stone or ceramic vertical areas in the room can reach a maximum temperature of 120 C Horizontal areas where items may be placed can reach a maximum temperature of 85 C The surroundings must not be connected to the fireplace insert and must be self bearing Between the fireplace insert and the surroundings as well as the bearing frame and the surroundings sealing tape or insulating paper must be inserted to covers the difference in the heat expansion of the material Ventilation grids For the output ventilation grid
12. lace forward upward downward and on the sides a gap of at least 80 cm must be kept between the construction parts and the flammable material or a the flammable parts and the furniture lf special double sided ventilation protection is used this distance must be a minimum of 40 cm Area outside the radiation There must be a minimum gap of 5 cm between the wall of the surroundings and items from flammable materials The semi area to the surroundings must be open to prevent the accumulation of heat Parts which only cover the areas of the surroundings such as the floor wall tiling and the insulation layer on the ceiling and walls may be connected to the surroundings without any gap 14 PERMITTED INSULATING MATERIALS The insulation materials used must fulfil the following criteria according to AGI Q 132 group 3 stone and slag wool group 06 07 08 mat boards cups group 01 21 Upper temperature for use group 70 and higher 700 C group 08 18 80 180 kg m Izola n materi ly pou it p i stavb musi spl ovat krit ria alespo t dy A1 dle DIN 4102 st 1 s hrani n teplotou pou it min 700 C a hustotou v ce ne 80 kg m Pokud jsou pou ity jin druhy izolace mus m t odpov daj c certifik t DIBT Deutsches Institut f r Bautechnik nap Promat Calciumsilikat tepeln izola n desky Promasil 950 KS Wolfsh her tepeln izola n desky Prowolf Vernilite
13. must enable access for cleaning the consumer appliance chimney flue and chimney Figures 17A and 17B show individual safety elements and parts of the construction during the installation of the fireplace insert on a standard and protective wall FIG 17A FIG 17B SEL X KY ZAZZI TTA NOOR WN gt 8 9 10 11 12 13 Wall 14 Protective floor made from fireproof Insulation layer chimney flue material Connection chimney flue 15 Insulation layer sides Insulation layer rear wall 16 Surroundings of the room Convection area 17 Radiation area Grid for the inflow of convection air 18 Flammable material Concrete slab min 6 cm for installation 19 Ventilated radiation protection a protective ceiling 20 Protective wall Ceiling 21 Fire protection on the passage through Insulation layer floor the flue channel Air supply to the fireplace 22 Firewall from mineral material Surroundings of the room 23 Furniture for flammable materials at Insulation layer ceiling a distance of min 5 cm from the wall of Grid for extraction of convection air the surroundings Convection area If the hot air jacket is not used then between the fireplace insert and the insulation layer 4 15 there must be a minimum gap of 6 cm on the rear and side areas The convection area must be insulated from all walls with the exception of walls which form the heat exchange area of the surroundings The walls fl
14. ommended for connection to the accumulating flue system with an external diameter of 180 mm available for models HAKA 37 50 HAKA 63 51 HAKA 67 51 ECKA 67 45 51 heat air exchanger version FIG 4B recommended for direct connection to chimneys with external diameters of 200 mm 150 mm for HAKA 37 50 available for models HAKA 37 50 HAKA 63 51 HAKA 67 51 ECKA 67 45 51 cast adapter version FIG 4C recommended for connection to accumulating rings with external diameters of 440 mm available for models HAKA 37 50 HAKA 63 51 HAKA 67 51 ECKA 67 45 51 version with rear smoke extraction FIG 5A recommended for connection to the accumulating flue system or for direct connection to the chimney available for models ECKA 50 35 45 ECKA 90 40 40 and UKA series the unused outlet upper or lower can be used as revision hole version with direct smoke extraction FIG 5B recommended for connection to the accumulating flue system or for direct connection to the chimney available for models HAKA 89 45 HAKA 89 45 T HAKA 89 72 HAKA 110 51 FIG 5B 8 CONNECTION TO THE CHIMNEY Before connecting the fireplace insert to the chimney check the size and condition of the chimney according to the DIN 18160 directives and standards The correct operation of the chimney according to DIN EN 13384 must be signed by legal authority When making the chimney calculations you must in
15. oor and ceiling of the convection area must be clean and resistant to the abrasion Flow of convection air from the hot air jacket All hot convectional piping must consist of form stable non flammable materials When installing a hot air jacket the hose for the flow of hot air must be firmly connected to the flange of the hot air jacket and to the input grid Operation of the air grid hypocaust The conventional air circulates in the closed shelling The heat from the convectional area is transferred into the room through the heat exchange areas of the surroundings The heat load in the convectional area of the hypocaust is higher than that for the construction with air grids This higher heat load must be taken into account for additional insulation of the conventional space The size and the construction of the heat exchange area of the surroundings must correspond to the heat output of the insert Forewall protection of walls from flammable materials This is used to protect the walls of the building 20 and consists of mineral material with a minimum thickness of 10 cm The pre wall may be terminated a minimum of 20 cm above the chimney flue 3 The forewall is not required to be built when the wall of the building isatleast 10 cm thick is constructed from non flammable materials is not a load bearing concrete wall or a reinforced concrete wall 17 18 Insulating layers protection of standard walls The forewal
16. sure that both the ejection mechanism of the doors applicable to fireplace inserts with liftdoors and linning of the fireplace are secured FIG 1 5 POSITIONING THE FIREPLACE INSERT The fireplace insert must be positioned on a base with the respective load bearing capacity The fireplace insert must be positioned on the foundation plate not on an unstable or movable surface The distance of the fireplace insert from the floor can be regulated by turning the legs FIG 2 Use the adjustable legs to balance out a height difference of up to 6 cm only 1 cm for corner inserts The fireplace insert must then be balanced horizontally FIG 2 KT 6 REMOVING THE TRANSPORT SECURINGS ONLY FOR LIFTDOORS After positioning the fireplace insert remove the two transport securings that prevent damage to the lift down door mechanism see FIG 3 the transport securings on both sides of the fireplace insert are clearly marked After removing of the securings check the movement of the door If there are any defects inform your supplier and stop the installation work FIG 3 7 GAS OUTLET VARIANTS Extracting smoke from the fireplace depends on how the fireplace insert is combined with an accumulating flue system We supply the following versions cast cupola version FIG 4A rec
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