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Channel Isolated Digital-Analog Converter Module User`s Manual

1. Ir 0 0 0 Increase derease digital limit valle o 18 36 54 60 78 96 114 132 150 168 186 204 100 i time ms Update cycles of 6ms analog output value 18ms When the digital input value changes the analog output value increases or decreases in update cycles as follows 1st time D A converted value of the upper lower digital limit value 2nd time or later D A converted value of Increase decrease digital limit value x No of conversion enabled channels 3 16 3 2 Function List 3 2 4 Rate control function 3 SPECIFICATIONS MELSEC TE eries 4 If the operation of the programmable controller CPU varies at the setting of D A con version enable D A output enable and analog output CLEAR the rate control func tions operate as indicated below z If the programmable controller CPU has switched from RUN to STOP error z Rate control does not function If the programmable controller CPU has switched from STOP error to RUN Rate control functions 3 LL Analog value converted Rate control valid 1 Analog value converted 5 from digital input value lt _ __ __ _ gt from digital input value 2 i 2 EO SE amp Analog output value Offse value o zZ RUN RUN 2 lt Programmable controller STOP error 2 CPU status 8 W a 7 5 When the scaling function is us
2. Switches to offset gain setting mode ng Stores setting of dedicated F 9 tt oe oN a J instruction G OFFGAN into D2 G OF FGAN uO 2 Dedicated instruction G OFFGAN Switch to the channel where offset gain settings willbe performed sss SOS fp nO ryoy 7 0 Stores channel where offset L gain setting will be made into DO H XOA WO J i HOY HOE G25 J Offset gain range setting H2 wg XOA Uy 1 Woy 0 G22 J Specifies offset setting channel UON i i 4 Sets 0 to buffer memory i i f LAON N neg address 23 We Wg XDA UO Sets 0 to buffer memo af i uo j address 22 U0 8 r Ov bo G23 J Specifies gain setting channel Ha XOA SET oR Turns ON channel change i request YB l i XOB RST oB Turns OFF channel change l i request YB r Set the amount of each change within the range from 3000 to 3000 during adjustment i Mi ruoy K100 D1 Set offset value adjustment to D1 Hoy D1 io Set D1 to buffer memory l address 24 i Adjust the analog output value i i W5 NIA se voc Turn ON Set value change i L J i request YC XOG i FRS Yog i Turn OFF Set value change i request YC i Register the result of offset gain settings in the module i Hr XOA Turns ON user range change i SE YOA i j request YA XOA P _ Turns OFF user range change
3. ala lalalalalalalalaia Flash ROM setting r Details E ye Current value Monitoring display Select input e T a Make text file Fere Enable Disable it Stop monitor Execute test b After making sure that the indication in the Current value field of CH O D A conversion enable disable setting is Disable change the Setting value field of Operating condition setting request to Setting request and click the Execute test button to stop conversion Confirm that conversion has stopped with the actual analog output value Operating condition setting r Module information Module type D A Conversion Module Start 1 0 No 0000 Module model name Q66DA G Setting item Current value Setting value CH2 Waring output upper limit value CH2 Warning output lower limit value CH3 Warning output upper limit value CH3 Waring output lower limit value CH4 Warning output upper limit value CH4 Warming output lower limit value CH5 Warning output upper limit value CH5 Warning output lower limit value CH6 Warning output upper limit value CH6 Warming output lower limit value Operating condition setting request Setting request r Flash ROM setting Details g a Current value Monitoring display Select input iA vTmadule Load Make text file Setting range No request Setting request Start monitor Stop m
4. o Be careful since analog outputs are provided actually gt 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to a A zZ redisplay the Online module change screen click the Execution button to e resume control The FROM TO instruction for the module resumes o pe i Online module change 25 nO Operation Target module Module change execution 170 address o00H gt 505 Module name Q66D4 G o Installation confirmation 6 Stat E Module control restart P x 3 Change module installation completion D 3 Status Guidance Bs The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute D lt Wu W W m 596 D i nom Cancel D p b The Online module change completed screen appears m a ESG pa me ne 5 X lt MELSOFT series GX Developer x 5 Go i Online module change completed oO Z Fa o O x o Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 24 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEC TA eries 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available 1 Conversio
5. o 6 3 Program conditions 5 N a CH1 uses the rate control function Refer to Section 3 2 4 a ia e CH1 increase digital limit value 100 a Be e CH1 decrease digital limit value 30 ean b CH2 uses the warning output function Refer to Section 3 2 4 e CH2 warning output upper limit value 10000 Me e CH2 warning output lower limit value 3000 SE If a warning is output the warning output flag status is read and processing for the ze warning output is performed a EXT c If an error occurs in writing a digital value an error code is displayed in binary pte coded decimal BCD form The error code shall be reset after removal of the cause 2 lt q a 0 e W 5 a S oz CS a OO oO zZ E Q O Ae i a E 6 2 For Use in Normal System Configuration 6 2 6 PROGRAMMING MELSEC TE eries 6 2 1 Before creating a program Perform the following steps before creating a program 1 Wiring of external devices Mount the Q66DA G on the base unit and connect the external devices e CH1 run the cables for current output For details refer to 4 4 2 2 e CH2 run the cables for voltage output For details refer to 4 4 2 1 Q66DA G RUNE AMES CH1 external device ERRI CH1 COM AL ei a a 00 A cut i n 7 A3 Ma A5 N A6 55 CH2 COM A B7 SLPS gt S D BS o r DID oja gt nm gt J Q NI 24VDC External power supply
6. A G 3 Le 15V 8 8 1 Use a twisted two core shielded wire for the power wire 2 If there is noise or ripples in the external wiring connect a 0 1 to 0 47 uF25V capacitor between the z V terminal and COM terminal 2 n 2 For current output 2 Bw 4 2 Motor driving g module etc am T 00 DA A E 5 conversion oh ME COM og l i 600 Q 5 GND Q0 iz A ES oS 19 24VDC 585 24V i DEDE filter 24G converter a L 15V 9 a A 1 Use a twisted two core shielded wire for the power wire 2 If there is noise or ripples in the external wiring connect a 0 1 to 0 47 u F25V capacitor between the I terminal and COM terminal W a Lu m W Point z Z 2 Q66DA G needs to be powered on 30 minutes prior to operation for compliance to oo the specification accuracy Similarly power on 30 minutes prior to offset gain setting or after online module g replacement 5 2 N a O 4 4 Wiring 4 7 4 4 2 External wiring 4 SETUP AND PROCEDURES BEFORE OPERATION 4 5 Intelligent Function Module Switch Setting MELSEC TE cries The intelligent function module switch settings are performed using the I O assignment settings of GX Developer 1 Setting item The intelligent function module switches consist of switches 1 to 5 and are set using 16 bi
7. M eLSEG iQ series Start I O No Module type Module model name Auto refresh Enter the start I O No in hexadecimal Setting screen Auto refresh setting Module information Module type D A Conversion Module Start 1 0 No Module model name Q66DA G Module side Module side Setting item Buffer size Transfer TENPE count CH1 pma O O S E value ee A e S E E C BE C E E E C mams O O o Peame O O o maws O O O e 5 5 Auto Refresh Setting PLC side Device 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries Explanation of items 1 Items a m Module side Buffer size Displays the buffer memory size of the setting 3 item fixed at one word Module side Transfer word count Displays the number of words to be transferred to the CPU devices from the designated z address fixed at one word z Transfer direction indicates that data are written from the 5 device to the buffer memory E m indicates that data are loaded from the 6 buffer memory to the device PLC side Device Enter a CPU module side device that is to be automatically refreshed 2 Applicable devices are X Y M L B T C ST D 2 W R and ZR S When using bit devices X Y M L or B set a i number that can be divided by 16 points exam 2 ples X10 Y120 M16 etc Also buffer memory data are stored in a 16 point area starting from the specified device ot number Z 30 For
8. gt oo Q gt wo ive oO gt D 3 Z PF a p gt BR c ze N a1 6 2 For Use in Normal System Configuration 6 2 1 Before creating a program 6 PROGRAMMING MELSEC TE eries 2 Intelligent function module switch setting Based on the setting conditions given in Section6 2 2 make the intelligent function module switch settings OVERVIEW a Each switch setting 1 Switch1 Switch2 output range setting lt Switch 2 gt lt Switch 1 gt O 10 JOIO y JO JO 3 70 4 CH6CH5 CH4 CH3 CH2 CH1 0 Fixed CH1 0H 4 to 20mA output CH2 3H 0 to 5V output CH3 to CH6 0H Default CONFIGURATION p SYSTEM 2 Switch3 HOLD CLEAR setting function lt Switch 3 gt o o o o n SPECIFICATIONS b15 b6 b5 b4 b3 b2 b1 bO o o o o o o o o CH6 CH5 CH4 CH3 CH2 CH1 0 Fixed CH1 0 CLEAR CH2 0 CLEAR CH3 to CH6 0 Dfault 3 Switch4 Mode setting lt Switch 4 gt o F o o yy 0 Fixed BEFORE OPERATION SETUP AND PROCEDURES Setting of normal resolution mode high resolution mode All Channels FH high resolution mode Setting of normal mode offset gain setting mode All Channels FH normal mode GX CONFIGURATOR UTILITY PACKAGE DA 4 Switch5 Use prohibit
9. ECA oO Dx Digital input value BOS DMax Maximum digital input value of the output range used SH Scaling upper limit value Wi SL Scaling lower limit value e T E8a Example BE When a digital input value of 4000 is input under the following setting 59 Output range User range setting 2 High resolution mode Scaling upper limit value 13000 Scaling lower limit value 2000 Digital values actually used for D A conversion 2 12000 __ x 4000 2000 13000 2000 2 2181 81 gt 2181 Fractional part is rounded down W 5 a S z OO ft O O p i z ee 3 2 Function List 3 19 3 2 5 Scaling function 3 SPECIFICATIONS 3 20 EJ Point MELSEC TA eries 1 Even if the digital value input range is enlarged the resolution will not be more than the one applied when the scaling function is not used As the digital value input range is narrowed the resolution is lowered 2 When a digital value input range not including zero 0 such as 1000 to 6000 is specified turn ON the output enable disable flag after setting values within the input range in the CHL digital values Un G1 to Un G6 If the output enable disable flag is turned ON with the default value 0 set in the CHO digital value an error will occur and an error code will be stored in the Error code Un G19 3 The check of the settable range is performed for digital values actually used 4
10. Pass data Module information Module type D A Conversion Module Module modelname Q66DA G Start 1 0 No 0000 MELSEC TE cries Setting item CH1 Pass data classification setting User ranget Current value Setting value User range1 CH2 Pass data classification setting User ranget User rangel CH3 Pass data classification setting User ranget User rangel CH4 Pass data classification setting User ranget User rangel CH5 Pass data classification setting User ranget User rangel CHG Pass data classification setting User ranget User rangel CH1 Industrial shipment settings offset value 0000 CH1 Industrial shipment settings gain value 0000 CH2 Industrial shipment settings offset value 0000 CH2 Industrial shipment settings gain value 0000 CH3 Industrial shipment settings offset value 0000 Flash ROM setting Curent value display Make text file Stop monitor Execute test Details Select input Monitoring Setting range User rangel User range2 User range3 5 UTILITY PACKAGE GX Configurator DA MELSEC KE eries Explanation of items 1 Items i Setting item Displays buffer memory names 3 Current value Monitors the present buffer memory values Setting value Enter or select
11. Ww Write digital values Z X22 X120 X127 Sa a a Lo M B a HOV 4000 W12 CH2 digital value setting Set analog output enable x21 X120 X127 O m Y121 X CH1 output enable lt a 122 X CH2 output enable T Read warning output flag on XI2E g g Oo MOY W118 K1 20 Warning output channel check H22 Processing for warning output Pages et ad H23 2 Processing for warning output CH2 warning output lower e limit value processing E X24 X12 E o FSET Y12E Warning output clear request L YE ON G X12E Y12 F RST Y12E joer clear request es Error code display and reset processing X25 X12 eco Wii KaYa J Error code output in BCD fe E r 7 n co SET Y12F Jj Error clear request YF ON aw m X12F Y12F 2a i E RST Y12F J Error clear request YF OFF Ww Be FOL Wo W TENG nom 5 H 5 Point 20 a To write the intelligent function module parameters set the target remote I O sta zE tion from Online Transfer setup on GX Developer E T They can be written by P e Directly connecting GX Developer to the remote I O station e Connecting GX Developer to another device such as a CPU module and passing through the network lt 0 e hA a w E a S w z9 Ia ZE OO 0 Z Q S ac v W a 5 fd 6 3 For Use on Remote I O Network 6 14 6 3 1 Program example using the utility package 6 PROGRAMMING 6 15 MELSEC TE cries 6 3 2 Program examp
12. a a Ww E a S WO zZ oz ZT OO oO Z E Q O T oO Ww fanl O 6 3 For Use on Remote I O Network 6 18 6 3 2 Program example without using the utility package T ONLINE MODULE CHANGE M ELSEG Q series 7 ONLINE MODULE CHANGE This chapter describes the specifications of an online module change 1 Perform an online module change by operating GX Developer 2 To ensure ease of offset gain re setting there is a user range save restoration function that is performed by executing the dedicated instruction or read write from to buffer memory Point 1 Perform an online module change after making sure that the system outside the programmable controller will not malfunction 2 To prevent an electric shock and malfunction of operating modules provide means such as switches for powering off each of the external power supply and external devices connected to the module to be replaced online 3 After the module has failed data may not be saved properly Referring to Sec tion 3 4 18 therefore prerecord the data to be saved offset gain values of the industrial shipment settings and user range settings in the buffer mem Ory 4 It is recommended to perform an online module change in the actual system in advance to ensure that it would not affect the other modules by checking the following e Means of cutting off the connection to external devices and its configura tion are correct e Switching ON
13. 2 Use a USER authorization or higher in Windows Vista 5 5 5 2 Installing and Uninstalling the Utility Package 5 2 2 Operating environment 5 UTILITY PACKAGE GX Configurator DA MELSEC KE eries 5 3 Utility Package Operation 5 3 1 Common utility package operations z S 1 Control keys Special keys that can be used for operation of the utility package and their applica tions are shown in the table below 5 Key Application 2 Cancels the current entry in a cell i Esc Closes the window gt 6 no Tab Moves between controls in the window Used in combination with the mouse operation to select multiple Ctrl F o cells for test execution Deletes the character where the cursor is positioned S Delete When a cell is selected clears all of the setting contents in the cell Q D Back Deletes the character where the cursor is positioned 5 Space T Moves the cursor fe 3 Page Moves the cursor one page up ty wi Up ara 230 tow 85 Page Moves the cursor one page down ngg Down nom Enter Completes the entry in the cell f4 O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Utility Package Operation 5 6 5 3 1 Common utility package operations 5 UTILITY PACKAGE GX Configurat
14. Cancel button to cancel control Bos A nom resumption Online module change fi 3 Dd Operation Target module S Module change execution 1 0 address 00H g o x Z Installation confirmation Wee be eran z 8 A Module control restart aout EXO seperti Change module installation completion 2 2 E Status Guidance The controls such as 1 0 FROM TO instruction executions o and automatic refresh for the installed module are restarted zZ Please confirm the parameter setting and wiring etc and execute o O re A Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer w 5 a ie Ww z z e W 0 lt x oO The online module change mode is stopped W Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again TROUBLESHOOTING 7 3 Online Module Change Procedure 7 22 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE M ELSEG el series c Click the Close button to close the System monitor screen System Monitor Installed status Base al Eee eet _ MasterPLC gt Powe rsu pply Q25PHCPU Main base EEEE im BEEBE Eee Parameter status Mode 120 Address o 10 20 30 40 System monitor Online module
15. Check item Corrective action Has the warning output occurred Check the warning output flag Un G48 8 3 8 2 Troubleshooting 8 2 1 When the RUN LED is flashing or turned off 8 TROUBLESHOOTING MELSEC KE eries 8 2 4 When an analog output value is not output Check item Is 24VDC being supplied from the external power supply If not External power supply X7 is OFF Action to be taken Verify that 24VDC voltage is being supplied to the external power supply terminals between terminals No A19 and A20 or B19 and B20 Is there any fault with the analog signal lines such as broken or dis connected line Check for any abnormality on the signal lines by a visual check anda continuity check Is the CPU module in the STOP status Set the CPU module to the RUN status Are the offset gain settings correct Verify that the offset gain settings are correct Refer to sections 4 6 and 5 6 2 If the user range setting is being used switch to a different default input range and check if D A conversion is correctly performed If it is correctly performed redo the offset gain settings Is the output setting range correct Verify setting range Un G20 Un G21 in GX Developer monitor If the output range setting is incorrect redo GX Developer intelligent function module switch settings Refer to Section 4 5 Is the resolution mode setting correct Check the ON OFF status of the h
16. Display format No Error Code Present Eror No Error 5 HEX UTILITY PACKAGE GX CONFIGURA TOR DA Error History The display sequence of the error history is from the oldest error The latest error is displayed in the line as under PROGRAMMING HAW Information ONLINE MODULE e CHANGE e e e x N wW a a gt ie ao 8 2 Troubleshooting 8 6 8 2 7 Checking the Q66DA G status using GX Developer system monitor 8 TROUBLESHOOTING MELSEC TE eries 3 H W information a H W LED information The LED status is displayed o name atus N LED Stat 1 RUN LED 0000 Indicates that LED is unlit 2 ERR LED in 0001H Indicates that LED is lit 3 ALM LED b H W SW information The status of the intelligent function module switch setting is displayed No Switch setting for intelligent function module 1 Switch 1 2 Switch 2 3 Switch 3 4 5 Switch 4 Switch 5 HIW Information Module Display format Module Name Q66DA G Product information 070310000000000 C HE O H W LED Information HAW SW Information Value Iten Yalue Iten Value 1 0001 RANGEL 0000 J 0000 RANGEZ 0000 2 i HOLD CLEAR 0000 MODE 0000 0000 Stop monitor In the case of GX Developer Version 8 8 7 8 2 Troubleshooting 8 2 7 Checking the
17. E EEE TPES TETE EIEE ETEN LET PA A request YA oo eau tea Switches to normal mode HOVE Ko be Stores setting of dedicated instruction G OFFGAN into D2 G OFFGAN uo D2 J Dedicated instruction G OFFGAN XDA F E Processing in normal mode END The program in the dotted area is a common program 4 14 4 6 Offset Gain Settings 4 SETUP AND PROCEDURES BEFORE OPERATION M als 26 fel ceries b When switching the mode using the setting of the mode switching setting Un G158 Un G159 and operation condition setting request Y9 z rt ee re ee ee ee a ee E gt i Normal mode initial setting i y l Xo N50 MSI Y9 x9 UO 1 2 O i v2 aya 1k jH yov Ho 80 D A conversion enable disable i setting I 1 TO i l 3 Adding initial setting items I i Y9 Turns ON operation condition 5 setting request Y9 1 E I Y9 I 3 a SS SS SSS SS SSS SS SS SS Se a Se Se SS So SR Se UE Se A eens eS RS nee ee eS wW Switches to offset gain setting mode B 2 n xo ee HOY H4144 a Sets 4144H to buffer memory A 2 address 158 Mov H964 ie pn buffer memory Turns ON operation condition n el setting request Y9 SET M50 S L Ms M50 Y9 X9 O 1 1 1 r s RST v9 u 7 Common program Switches to normal mode Ms XOA x0 Uo mi HOY H964 a158 Sets 964H to buffer memory address 158 UO Sets 4144H to buffer memory vov H4144 G159 address 159 Lee
18. Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 8 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA T ONLINE MODULE CHANGE MELSEC TA eries 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program 1 Conversion disable a Set D A Conversion enable disable setting Un GO for all channel conversion disable and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the actual analog output value turn OFF Operating condition setting request Y9 Device test r Bit device Device v9 X FORCE ON FORCE OFF Toggle force Word device buffer memory C Device I Buffer memory Module start 1 0 0000 Hex Address 0 y DEC S Setting value 3F HEX 16bitinteger Set Program E SS Label reference program MAIN hf Execution history Device Setting condi Fin Y9 ran Force ON Module start 0 Address 0 D 3F H Find nex ae Force OFF 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status Base Base Module MasterPLC gt Main base Unmo Unmo unti funti 1 ng ng
19. Q02PHCPU z 9 QO6PHCPU 564 Process CPU l Up to 64 oO Oo Q12PHCPU Q25PHCPU Q12PRHCPU Programmable Redundant CPU Up to 53 o controller CPU Q25PRHCPU Q02UCPU Up to 36 QO3UDCPU 5 Q04UDHCPU g QO6UDHCPU Q13UDHCPU Universal model c Q26UDHCPU o o QCPU Up to 64 uw QO3UDECPU 2 Q04UDEHCPU Q QO6UDEHCPU u 8 Q13UDEHCPU E Q26UDEHCPU SE Safety CPU QS001CPU N A x x QO6CCPU V C Controller module l Up to 64 oO oO z Q06CCPU V B 5 O O Applicable x N A a 1 Limited within the range of I O points for the CPU module z 2 Can be installed to any I O slot of a base unit 3 a 2 1 Applicable Systems 2 1 2 SYSTEM CONFIGURATION MELSEG lA aries b Mounting to a MELSECNET H remote I O station The table below shows the network modules and base units applicable to the Q66DA G and quantities for each network module model Depending on the combination with other modules or the number of mounted modules power supply capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the power supply capacity is insufficient change the combination of the modules 2 Applicable network module a remote I O station remote I O station QJ72LP25 25 QJ72LP25G QJ72LP25GE QJ72BR15 No of mod Base unit Up to 64 O Applicable x N A 1 Limited within the range of I O points for the network module 2 Can be installed to any I O slot of a base unit Remark Sooo o
20. When used on remote I O network 2 Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON g the initialization request signal to perform initialization If the sequence 2 program performs initialization only one scan after a data link start of the S remote I O network initialization is not performed G oO N 5 Resumption of control Zz a After choosing Diagnosis Online module change on GX Developer to g redisplay the Online module change screen click the Execution button to l gE resume control The FROM TO instruction for the module resumes a a ER Online module change Han Operation Target module Module change execution 1 0 address O00H ae Module name Q66D4 G w Installation confirmation O Status Module control restart N 7 4 3 Change module installation completion eS vies aS Status Guidance O A ae The controls such as 1 0 FROM TO instruction executions 5 o 2 and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute oO Z 3 o O x A b The Online module change completed screen appears MELSOFT series GX Developer e l Online module change completed w a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 34 7 3 6 When user ra
21. Windows Windows NT and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries Pentium and Celeron are trademarks of Intel Corporation in the United States and other countries Ethernet is a registered trademark of Xerox Corporation in the United States Other company names and product names used in this document are trademarks or registered trademarks of respective companies SPREAD Copyright c 1996 FarPoint Technologies Inc SH NA 080648ENG D Channel Isolated Digital Analog Converter Module User s Manual MODEL Q D A G U SY E MODEL 13JR97 SH NA 080648ENG D 0805 MEE sfa MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 haia NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPA When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice a MITSUBISHI ELECTRIC HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V EUROPE GEVA AUSTRIA INTEHSIS srl MOLDOVA _ Kazpromautomatics Ltd KAZAKHSTAN German Branch Wiener StraBe 8
22. Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure Te 26 7 3 5 When user range setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE M ELSEG el series 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G P OGLOAD instruction save the user set values to the CPU device Refer to Appendix 1 2 for the G P OGLOAD instruction c Using the G P OGSTOR instruction restore the user set values to the module Refer to Appendix 1 3 for the G P OGSTOR instruction d Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and install the connector e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change Operation Target module Module change execution 170 address 000H z re Module name Q66D4 G Installation confirmation Status Module control restart N Changing module Status Guidance The module can be exchanged Please press the Execute button after installing a new module Cancel 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change Operation Target module 1 0 address 000H Module nam
23. range S System area Stores the status when the instruction is complete 0 Normal completion S 1 Completion status System Other than 0 Abnormal completion error code The value set to pass data classification setting S 2 using the G P OGLOAD instruction is stored OOH Use range setting 1 specified 01H Use range setting 2 specified S 2 Pass data classification setting 10H Use range setting 3 specified 7 User b15 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO y i U nmr OO ite er MMN O Fixed CH6 CH5 CH4 CH3 CH2 CH1 S 3 System area S 4 CH1 Industrial shipment settings offset value System S 5 CH1 Industrial shipment settings gain value System S 6 CH2 Industrial shipment settings offset value System S 7 CH2 Industrial shipment settings gain value System S 8 CH3 Industrial shipment settings offset value System S 9 CH3 Industrial shipment settings gain value System S 10 CH4 Industrial shipment settings offset value System S 11 CH4 Industrial shipment settings gain value System S 12 CH5 Industrial shipment settings offset value System S 13 CH5 Industrial shipment settings gain value System S 14 CH6 Industrial shipment settings offset value System S 15 CH6 Industrial shipment settings gain value System S 16 CH1 User range settings offset value System S 17 CH1 User range settings gain value System S
24. 1 2 3 4 1 4 3 5 1 5 2 1 5 2 2 5 3 1 5 3 3 Chapter 7 Section 7 1 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial Japanese Manual Version SH 080646 E property rights which may occur as a result of using the contents noted in this manual 2006 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC Q series programmable controller Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series programmable controller you have purchased so as to ensure correct use Please forward a copy of this manual to the end user CONTENTS SAFETY PRECAUTIONS oranini ete iil Aide tae A ed cgi i AA ae eutectic nie A 1 REVISION Gror eina rian E a eaves deed telat sheet A A OAA eee a a ee ees A 5 INTRODUCTION iaiu eriat nha eee dade adden ended E adie EATA S da dundee laden A 6 CONTENDS aen ae Satins vedeaeceuus sededects nae phcees dda nekeleaiadedeeatlad okies talapeceumaheapecduied sates Ledveveus iaueuectelidparcetastaes A 6 ABOUT MANUALS anra Satodin teed iitansderd a in diedsagindin wera pelt cde ce cuseted iad teed sg met ewer ie A 10 RELATED MANUALS esi otc aint eet bi eta et bah Gai et a en eats A 10 Complia
25. 18 CH2 User range settings offset value System S 19 CH2 User range settings gain value System S 20 CH3 User range settings offset value System S 21 CH3 User range settings gain value System S 22 CH4 User range settings offset value System S 23 CH4 User range settings gain value System S 24 CH5 User range settings offset value System S 25 CH5 User range settings gain value System S 26 CH6 User range settings offset value System S 27 CH6 User range settings gain value System S 28 to System area System S 35 App 8 When executing the GOGLOAD instruction specify the device designated in S Do not change the data read with the G OGLOAD instruction If it is changed normal operation cannot be guaranteed 2 The set value of the Pass data classification setting S 2 varies depending on the module Attention must be paid 3 An area of 36 words is required for S Appendix 1 Dedicated Instruction List and Available Devices Appendix 1 3 G P OGSTOR APPENDIX MELSEC Le series 1 Functions a Restores the offset gain values of the user range setting stored in the CPU to the Q66DA G b There are two types of interlock signals for the G P OGSTOR instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P
26. 3 1 Set whether D A conversion is enabled or disabled for each channel 2 To validate the settings ON OFF of the Operating condition setting request Y9 is required Refer to Section 3 3 2 3 By default all channels are set to D A conversion disabled b15 b14 b13 b12 b11 b10 b9 b8 b7 b b5 b4 b3 b2 bi bO CH CH CH CH CH CH 6 5 4 3 2 1 Un GO 0 0 0 0 0 0 0 0 0 0 1 D A connversion disabled b6 to b15 information is fixed at 0 0 D A conversion enabled Point Design the system so that the D A conversion enable disable setting Un GO changes to Enable after the external power Refer to Section 4 3 is supplied Analog output may not be performed properly if the external power is not at the specified voltage CHO digital values Un G1 to Un G6 Output range setting 1 This area is used to write digital values from the programmable controller CPU as 16 bit signed binary code 2 Ifa value outside the settable range is written the upper or lower limit value of the range is used for D A conversion Refer to Table 3 7 Also if this happens a check code and an error code will be stored in the Set value check code Un G11 to Un G16 and Error code Un G19 respectively Table3 7 Output range settings and settable range Normal resolution mode High resolution mode Digital value that is set when Digital value that is set when S
27. 4000 2000 96 0 4000 4095 Digital input value Number Output range setting Offset value Gain value Digital input value Maximum resolution 1to5V 1 0 mV 0 to 4000 Oto5V 1 25 mV 10 to 10 V 2 5 mV User range setting 2 4000 to 4000 0 75 mV User range setting 3 0 375 mV Fig 3 1 Voltage output characteristic in normal resolution mode 3 1 Performance Specifications 3 3 3 1 2 I O conversion characteristics SYSTEM CONFIGU SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA ONLINE MODULE CHANGE TROUBLESHOOT ING OVERVIEW RATION 2 z O lt 9 S oO Ww a N PROGRAMMING 3 SPECIFICATIONS MELSEC Kel ries b Voltage output characteristic in high resolution mode Fig 3 2 shows a graph of the voltage output characteristic in high resolution mode Analog output value V Practical analog output range 10 12 16384 16000 8000 288 0 8000 12000 1600016383 12287 Digital input value Number Output range setting Offset value Gain value Digital input value Maximum resolution 1to5V 0 333 mV 0 to 12000 Oto5V 0 416 mV 10 to 10 V 16000 to 16000 0 625 mV User range setting2 0 400 mV 12000 to 12000 User range setting3 0 210 mV Fig 3 2 Voltage output characteristic in high resolution mode 3 4 3 1 Performance
28. 68 57 57 jap IL 42160 Netanya BA 71000 Sarajevo NO 3002 Drammen Phone 972 0 9 863 39 80 MITSUBISHI ELECTRIC EUROPE B V IRELAND Phone 387 0 33 921 164 Phone 47 0 32 24 3000 Fax 972 0 9 885 24 30 Irish Branch Fax 387 0 33 524 539 Fax 47 0 32 84 85 77 CEG INTERNATIONAL LEBANON Pap aaa Park Ballymount AKHNATON BULGARIA MPL Technology Sp z0 0 POLAND Cebaco Center Block A Autostrade DORA Phone 353 0 1 4198800 4 Andrej Ljapchev Blvd Pb 21 UI Krakowska 50 Lebanon Beirut one 353 0 BG 1756 Sofia PL 32 083 Balice hone Fax 353 0 1 4198890 Phone 961 0 1 240 430 gt Phone 359 0 2 817 6004 Phone 48 0 12 630 4700 Fax 961 0 1 240 438 MITSUBISHI ELECTRIC EUROPE B V ITALY Fax 359 0 2 97 44061 Fax 48 0 12 630 47 01 anana INEA CR d 0 0 CROATIA Sirius Trading amp Services srl ROMANIA he rr rane Brianza MI Losinjska 4a Aleea Lacul Morii Nr 3 Phone Hi 039 6053 1 HR 10000 Zagreb RO 060841 Bucuresti Sector 6 AFRICAN REPRESENTATIVE Fae 39 039 6053 312 Phone 385 0 1 36 940 01 02 03 Phone 40 0 21 430 40 06 cts Fax 385 0 1 36 940 03 Fax 40 0 21 430 40 02 CBI Ltd SOUTH AFRICA ADLERA ER EUROPE B V SPAIN AutoCont CS s r o CZECH REPUBLIC Craft Con amp Engineering d 0 0 SERBIA private bag aos panisteranci Technologick 374 6 Bulevar Svetog Cara Konstantina 80 86 el Ouyang Carretera de Rubi 76 80 j H Phone 27 0 11 928 2000 CZ 708 00 Ostrava Pustkovec
29. DA 2 Although channel 1 does not use warning output these devices are assigned to read out warning output flag data of both channel 1 and 2 at a time 6 2 For Use in Normal System Configuration 6 2 2 Program example using the utility package 6 PROGRAMMING M eLS eG cries 2 Operation of utility package a Initial settings Refer to Section 5 4 CH1 CH2 D A conversion enable disable setting Enable CH1 rate control enable disable setting Enable CH1 increase digital limit value 100 CH1 decrease digital limit value 30 CH2 warning output setting Enable CH2 warning output upper limit value 10000 CH2 warning output lower limit value 3000 OVERVIEW CONFIGURATION SYSTEM Initial setting Module information Module type D A Conversion Module Start 1 0 No 0000 Module model name Q66DA G CH4 D A conversion enable disable setting i CH5 D A conversion enable disable setting i CHE D A conversion enable disable setting SPECIFICATIONS CH1 Scaling enable disable setting Details Select input Setting range Enable Disable BEFORE OPERATION SETUP AND PROCEDURES Make text file End setup Cancel b Automatic refresh setting Refer to Section 5 5 CH1 CH2 digital values D11 D12 Warning output D16 Error code D17 GX CONFIGURATOR UTILITY PACKAGE DA Auto refresh setting Module information Module type D A Conversion Module Start 1 0 No Module
30. Devices App 1 APPENDIX INDEX APPENDIX MELSEC TAY ories Appendix 1 1 G P OFFGAN Switches the mode of the Q66DA G Normal mode to offset gain setting mode offset gain setting mode to normal mode Usable devices S epee teen device oon direct device Intelli Syst ent func Gonstant M ystem user oon g Index Set data File tion register Other register module Word device zo UD GO Instruction Execution symbol condition Command G OFFGAN G OFFGAN Un S Comannd ee ee eee eee GP OFFGAN GP OFFGAN Un S Set data Device Description Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits Mode switching 0 Switching to normal mode S 1 Switching to offset gain setting mode 0 1 Binary 16 bits The setting of any other value results in switching to offset gain setting mode 1 Function Switches the mode of the Q66DA G e Normal mode to offset gain setting mode the offset gain setting mode status flag XA turns ON e Offset gain setting mode to normal mode the offset gain setting mode status flag XA turns OFF Point 1 When the offset gain setting mode is switched to the normal mode Module Ready X0 turns from OFF to ON Note that initial setting processing will be executed if there is a sequence pro gram that makes initial setting when Module Ready X0 turns ON 2 D
31. HOLD CLEAR setting Error time output mode Same setting to all channels Hold analog output Hold HOLD Clear analog output Output offset value Clear CLEAR For the station unit block guarantee of the cyclic data refer to the Q Correspond ing MELSECNET H Network System Reference Manual Remote I O Network 3 12 3 2 Function List 3 2 1 Analog output HOLD CLEAR function 3 SPECIFICATIONS MELSEC TE eries 3 2 2 Analog output test during programmable controller CPU STOP 1 While the programmable controller CPU is in STOP an analog output test as shown in Table 3 4 can be performed OVERVIEW 2 To conduct an analog output test perform the following on Device test of GX Devel oper or on the relevant test screens of Configurator DA Refer to Section 5 6 1 a Set D A conversion enable disable setting Un GO of the channel to be tested to enable SYSTEM CONFIGU RATION b Switch the operating condition setting request Y9 from OFF to ON to OFF c Sets the output enable disable flag Y1 to Y6 for the channel to be tested to enable OFF gt ON d Write digital values equivalent to analog values that are to be output to the CHO digital value Un G1 to Un G6 2 z Q lt x 9 oO Ww a N Table3 4 List of analog output test Setting D A conversion enable disable setting Un GO Enable Disable combination CHO output enable disable flags Y1 to Y6 EL
32. OFF does not bring any undesirable effect 5 Do not install remove the module to from the base unit more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunction Note The dedicated instruction cannot be executed during an online module change When using the dedicated instruction to execute save restoration therefore execute save resto ration in the other system If the other system is unavailable execute restoration by performing write to the buffer memory If the module is mounted on the remote I O station execute save restoration in the other system mounted on the main base unit Save restoration cannot be executed in the other system mounted on the remote I O station T ONLINE MODULE CHANGE MELSEC TE eries 7 1 Online Module Change Conditions i The CPU MELSECNET H remote I O module Q66DA G GX Developer and base unit z given below are needed to perform an online module change z 1 CPU The Process CPU is required z For precautions for multiple CPU system configuration refer to the QCPU User s z Manual Multiple CPU System 33 al 2S 2 MELSECNET H remote I O module as The module of function version D or later is necessary i 3 GX Developer 5 GX Developer of Version 7 10L or later is necessary 3 GX Developer of Version 8 18U or later is required to perform an online module 5 W change on the remote I O station m 4 Base uni
33. OGSTOR instruc tion is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGSTOR instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing foes SSB sea Normal completion Y END processing END processing END processing END processing Sequence program m m r Execution completion of i ON the G OGSTOR instruction G OGSTOR instruction OFF J eeeses is sSS roo l JON Completion device D OFF eee l i ON Abnormal completion Status display device OFF at completion D 1 1 scan c When the offset gain values are restored the reference accuracy falls to about less than three times of the accuracy before that 2 Operation error In any of the following cases an error occurs and the corresponding error code is stored into the completion status area S 1 Error code Case resulting in operation error 161 The G P OGSTOR instruction was executed in the offset gain setting mode 162 The G P OGSTOR instruction was executed consecutively 163 The G P OGSTOR instruction was executed for the model that differs from the model for which the G P OGLOAD instruction had been executed 164 The
34. Precautions on System Configuration 2 SYSTEM CONFIGURATION MELSEC TE eries 2 3 Howto Check the Function Version and Software Version This section describes how to check the function version of the Q66DA G and the GX Configuration DA software version OVERVIEW 1 Checking the function version of the Q66DA G a Checking at the SERIAL field of the rating plate located on the side of the mod ule z Q lt E gt 9 ma z e oO SYSTEM LSEC Q ME MITSUBISHI MODEL Function version Z SERIAL _0808100000000000 C z Relevant regulation i D standards A wa MITSUBISHI ELECTRIC MADE IN JAPAN 2 b To check the version using the GX Developer z Refer to Section 8 2 7 of this manual z iy wi i S5 Point af The serial No on the rating plate may be different from the serial No displayed on R of adm the product information screen of GX Developer a e The serial No on the rating plate indicates the management information of the product qT e The serial No displayed on the product information screen of GX Devel a 2 ero oper indicates the function information of the product ae The function information of the product is updated when a new function is ES added 585 oO Zz o O we oa W 5 fa S oz CS a OO oO zZ E Q O Ae ii a O E 2 3 How to Check the Function Version and Software Version 2 5 2 SYSTEM CONFIGURATION M
35. START o mm s S 89 emn Poet e awe a Raty rH Foststatin awe m 5 33 5 8 Usage of FB 5 8 2 Paste an FB to a Sequence Program 5 UTILITY PACKAGE GX Configurator DA MELSEC KE eries 5 8 3 Convert Compile a Sequence Program i Purpose of operation gt Convert compile the sequence program to which an FB was pasted so that it can be m executed O j MELSOFT series GX Developer Unset project LD Edit mode MAIN 128 Step DEX Z Prowct Edt Find Replace Convert View Online Dagnostics Tools window Help AX zZz s l elel alel O i E PECEAREARA 2 A amp 5 eee eed ed ee ee Tp ef ace sre Po ee B D Z 93 Tenn no Zz O z o m O W Q N Zz moe ra re 2 e Ready aesPH Host station vrata m E gag W Operation procedure ai FOL Click the Convert menu Convert Compile menu of GX Developer aia x O E lt SE T x9 n Ww 2 O oO x lt 2 T a PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 8 Usage of FB 5 34 5 8 3 Convert Compile a Sequence Program 6 PROGRAMMING MELSEC LAY eries 6 PROGRAMMING This chapter describes the programs of the Q66DA G When applying any of the program examples introduced in this chapter to the actual sys tem verify the applicability and confirm that no problems wi
36. Section 3 3 1 able function e Regardless of the output enable disable setting the conversion speed is 6ms x number of conversion enabled channels Analog output HOLD e The output analog value can be retained when the programmable controller CPU is Section 3 2 1 CLEAR function placed in the STOP status or when an error occurs Analog output test during programmable controller e When the CHOI output enable disable flag is forced ON during programmable con Section 3 2 2 CPU STOP troller CPU STOP the D A converted analog value is output Warning output function e A warning is output if a digital input value falls outside the setting range Section 3 2 3 e The increase and decrease in analog output values per conversion cycle of one sta Rate control function tion 6ms can be limited Section 3 2 4 e Using this function prevents rapid change of analog output values e The resolution mode can be changed according to the application and a resolution setting can be selected from 1 4000 1 12000 and 1 16000 Sasi ata Resolution mode e The resolution mode setting is applicable to all channels in block Section 4 5 e Refer to Section 3 1 1 for the digital input values and maximum resolution in normal resolution mode and high resolution mode e The input range of digital values can be changed to any given range between 32000 Scaling function Section 3 2 5 and 32000 Online module change e The module can be changed without the system being stopped
37. The output range switching can be set easily from GX Developer 1 The output range indicates the offset gain setting type Besides the generally often used output ranges available as defaults the user can make offset gain settings and use the values Refer to Section 4 5 Analog output HOLD CLEAR function This function is used to set whether the analog output value will be held or cleared when the CPU module is in a STOP status or when a stop error occurs Refer to Section 3 2 1 Output monitor function The analog output value output by D A conversion is reconverted into a digital value within the Q66DA G and the result is stored into the buffer memory as an output monitor value Changing the resolution mode The resolution mode can be changed according to the application and digital value resolution settings of 1 4000 1 12000 or 1 16000 can be selected Refer to Section 4 5 1 1 Features 1 1 OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS BEFORE OPERATION SETUP AND PROCEDURES GX CONFIGURATOR UTILITY PACKAGE DA PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 1 OVERVIEW MELSEC TE cries 7 Warning output function A warning is output if a digital input value falls outside the setting range Refer to Section 3 2 4 8 Rate control function The increase and decrease in analog output values per 6ms 1 can be limited preventing rapid change of the values Refer to Sec
38. Wg ie O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 8 Usage of FB 5 32 5 8 1 Outline 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries 5 8 2 Paste an FB to a Sequence Program Purpose of operation Paste an FB in order to use it with a sequence program Operation procedure Switch the lt lt Project gt gt tab into the lt lt FB gt gt tab on GX Developer and drag amp drop the FB to be used onto the sequence program Before pasting iF NELSOFT series GX Developer Unset project LD Edit mode MAIN 124 Step Project Edt Eird Replace Convert View Online Diagnostics Tools Window Help osla S 2 alale l elel alel Global vaiables z sie ee Pee se ok tk e ome t a al te BSH ALS la KALPA to tol aul Tol aes EES NE HS 2L He e E em T _ GaEeE a Ready ear nen ome m After pasting 3 z EER 7 Broject Edit FindjReplace Convert view Onine ies Tools Window Help 8x polsa S 3 m e alale sll elel alel Global variabes x se Heelelele wel tell ll dlll f ele alls ae alz l e i m l alale Heelal I AD FE FB1 a Bil
39. below Model code Product name Quantity Q66DA G Q66DA G Model Channel Isolated Digital Analog Converter module 1 SW2D5C QDAU E GX Configurator DA Version 2 1 license product CD ROM 1 SW2D5C QDAU EA GX Configurator DA Version 2 Multiple license product CD ROM 1 A 12 1 1 OVERVIEW MELSEC KE eries OVERVIEW This User s Manual describes the specifications handling and programming methods for the Q66DA G type channel isolated digital analog converter module hereinafter referred to as the Q66DA G which are used in conjunction with MELSEC Q series CPU module hereinafter referred to as the programmable controller CPU 1 1 Features 1 2 3 4 4 5 6 Multi channel analog input is available By using a single Q66DA G analog voltage or current outputs of 6 points 6 channels are available Channel isolated The module is isolated between the channels and between the external supply power and channels High accuracy The reference accuracy is as high as 0 1 and the temperature coefficient is as high as 80ppm C 1 Accuracy attained at the ambient temperature when offset gain setting has been made 2 Accuracy per temperature change of 1 C Example Accuracy when the ambient temperature varies from 25 C to 30 C 0 1 reference accuracy 0 008 C temperature coefficient x 5 C temperature variation difference 0 14 Output range switching
40. created by clicking the Make text file button on the initial set ting Auto refresh setting or Monitor Test screen The text files can be utilized to ee create user documents 5 a GX Developer rt Oe GX Configurator DA 5 ae al LE HO no Zz fe Personal computer T oO m oO uw oO N ee ee ene es Programmable 2 amp controller CPU a 3 a g ara 230 A Intelligent function module parameters E z K B Data saved by Make text file 8 Q Am nam x O E lt SE T x9 n Ww 2 O oO x lt 2 z ra Fig5 1 Correlation chart for data created with the utility package PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Utility Package Operation 5 8 5 3 1 Common utility package operations 5 UTILITY PACKAGE GX Configurator DA 5 3 2 Operation overview MELSEC TA eries GX Developer screen Edit mode MAIN Window Help Check program Confirm project memory size Merge data Check parameter Transfer ROM Delete unused comments Clear all parameters 35 Step sfe IC memory card gt Start ladder logic test Set TEL data gt Intelligent Function utility Utility list Customize ys Change display color Options Create start up setting file Fools Intelligent function utility Start Screen for selecting a target intelligent function module Intelligent functio
41. current consumption ceeeeeeeee 3 1 L List Of I O Signals nnr areen 3 21 M Maximum resolution ccccccceeeeescieeeeeeeeieeeeeeeee 3 1 Mode switching Setting 0 ccceceseeeeeeeetteeeeeeees 3 29 Module ready 00 0 ccccccceeeeeecseceeeeeeenedeeeeeeeeeeeenees 3 21 Monitor Test cscs s cceeiteia cevrniecceul iain 5 1 Multiple programmable controller system 2 2 O OFEGAN aoonerainr a ra a App 1 Offset valsenn a eee 3 2 Offset gain adjustment value specification 3 27 Offset gain setting mode 3 27 Offset gain setting mode flag eeeeeeeeeeees 3 21 OGSTOR nuenian edie App 7 Online Module ChANGe cceeeeeeeeeeeeeeeeeeeeeneeees 7 1 Operating condition setting completed flag 3 23 Operating condition setting request 3 25 Operating environment ccceeeeeeteeeeeetteeeetees 5 4 P Part Identification Nomenclature 4 4 Part identification nomenclature eseseeeeeeeeeee 4 4 Pass data classification setting 0 eee 3 37 Pass datio e onon a A E 5 27 Programming e siirre tehe eiia 6 1 Q QCPU Q mode cccceeeeceseeeeeeeeeeeeeeeeeeenaeeeees A 11 R Rate control enable disable setting 00000 0 3 27 Rate control FUNCTION eeeeeeeeeeeneeeeeeeeneeeees 3 10 RUN LED pesii rea ete eed TENTE 4 4 S Set value change completed flag eeee 3 21 Set value change request 3 25 SOttING PANGS
42. example if X10 is entered data are stored 36 in X10 to X1F tear ie O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 5 Auto Refresh Setting 5 18 5 UTILITY PACKAGE GX Configurator DA MELSEC TE cries 2 Command buttons Make text file Creates a file containing the screen data in text file format End setup Saves the set data and ends the operation Cancel Cancels the setting and ends the operation Point The auto refresh settings are stored in an intelligent function module parameter file The auto refresh settings become effective by performing STOP RUN STOP RUN operations for the CPU module turning the power OFF and then ON or resetting the CPU module after writing the intelligent function module parameters to the CPU module The auto refresh settings cannot be changed from sequence programs However processing equivalent to auto refresh can be added using the FROM TO instruction in the sequence program 5 19 5 5 Auto Refresh Setting UTILITY PACKAGE GX Configurator DA MELSEC TE eries 5 6 Monitoring Test a 5 6 1 Monitor test screen gt S O Purpose Start buffer memory monitoring testing I O signal monitoring testing operating condi tion setting offset gain settings refer to Section 5 6 2 and pass data re
43. from the digital value at the warning output upper limit value or warning output lower limit value 3 The warning output flag Un G48 and warning output signal XE turn OFF when the operating condition setting request Y9 or warning output clear request YE turns ON 4 To use this function the following settings are required for each setting e Enable the warning output function Warning output setting Un G47 e Set the warning output upper and lower limit values CHO warning output upper lower limit values Un G86 to Un G97 Digital input value 32000 Digital input value Analog output value Warning output upper limit value Warning output lower limit value 32000 ON Warning output clear request YE OFF ON OFF 5 When the scaling function is used input values converted within the scaling range are checked for warning output 3 2 Function List 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC KE eries Point i 1 If the warning is output immediately after D A conversion is enabled make a ce warning output clear request after writing the digital value that is less than the 3 warning output upper limit value and is greater than the warning output lower limit value n 2 During an analog output test the warning output function is invalid g 8 be 2 z O lt x 9 oO Ww a N DURES BEFOR
44. installation completion Module control restart Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs Cancel TROUBLESHOOTING 7 3 Online Module Change Procedure 7 6 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA T ONLINE MODULE CHANGE MELSEC TA cries b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is nat cancelled Please execute the online module change and install a normal module again Base Base Module Main base Q25PHCPU Parameter status Mode 1 0 Address 20 30 System monitor Online module change Powe None None rsu Q25PHCPU pply 16pt 16pt Diagne Ac etailed Infe Status Producti List Module system error 4 Module error Oo Module warning Iasis Detailed inf of power supply E Module change lt t Close d Set digital values to the digital values Un G1 to Un G6 and turn Operating condition setting r
45. is written E 5 OOFOH A digital value that falls short of the settable range is written a lt A digital value that either falls short or exceeds the settable range was written OOFF For example the OOFFH check code is stored if a digital value exceeding the valid range is written and then without the check code being reset a digital i value that falls short of the settable range is written 5 lt 3 Once a check code is stored it will not be reset even if the digital value is within the settable range g 4 To reset the CHO set value check code set the error clear request YF to ON after rewriting the digital value so that it is within the settable range 6 Ow er fo 5 When the scaling function is used digital values converted from the digital values set 9 g 5 in CHO Digital values Un G1 to Un G6 are checked Refer to Section 3 2 5 23S ne nao 3 4 5 Error codes Un G19 1 This area stores the error codes detected by the Q66DA G Og Ne efo 2 Refer to Section 8 1 for more details of the error codes E oG 558 oO Zz lt L ug 0 O W 5 a S oz ike OO ft 5 O p i a 3 ee 3 4 Buffer Memory 3 31 3 4 4 CHI Jset value check codes Un G11 to Un G76 3 SPECIFICATIONS MELSEC Kel ries 3 4 6 Setting range Un G20 Un G21 1 This area is used to confirm the setting range of the Q66DA G b15 b12 b11 b8 b7 b4 b3 bO Un G20 CH4 CH3 CH2 CH1
46. items while S holding down the key 2g 3 Click the Execute test to execute the write operation 35 Once writing has been completed the value that was written will be displayed in the present value field eeseeeeeceaoeoeo eee eeeeeeeseeeeeeeeeeeeeeeeeeeeeeeeeseeeee eee 2 ii a fe 5 6 Monitoring Test 5 22 5 6 1 Monitor test screen 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries 5 6 2 Offset gain setting operation Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting screen Perform the operation in Screen 5 6 1 to display the offset gain setting screen At this point a dialog box to confirm the transition of Q66DA G s operation mode nor mal mode gt offset gain setting mode is displayed Click the Yes button to transit to the offset gain setting mode Offset Gain setting Oifset gain settings is performed Current module Q66DA G 0000H Error code Offset Gain setting Offset setting C Gain setting Conversion Channel No CH1 characteristic Adjustment 1 X F value E For the adjustment value 1000 the Analog value adjustment of Voltage during output about 0 38V User range setting 2 about 0 19V User range setting 3 Current during output about 0 86mA is possible Setting state Channel No User range setting oaan eana CH1 CH2 CH3 CH4 CH5 CH6 2 Specify a channe
47. model name Q66DA G PLC side 2 Device Module side Module side Setting item Buffer size Transfer word count CH1 Digital value CH2 Digital value 1 CH3 Digital value 1 1 PROGRAMMING Transfer direction T 1 La CH5 Digital value il 1 ses ree O O GE S S 1 CH3 Set value check code ONLINE MODULE CHANGE TROUBLESHOOTING 6 2 For Use in Normal System Configuration 6 6 6 2 2 Program example using the utility package 6 PROGRAMMING MELSEC TE eries c Write of intelligent function module parameters Refer to Section 5 3 3 Write the intelligent function module parameters to the CPU module Perform this operation on the parameter setting module selection screen 3 Program example Write digital values X12 x0 X7 f 1H f Hoy n et analog output enable X11 XO X7 uov K2000 K4000 D11 D12 Read warning output flag XOE i MOY D16 H22 i H23 i x14 XOE ii SET XDE YOE RST Error code display and reset processing x15 XOF ij TBCD D17 SET XOF YOF RST CESS Y2 KIM20 Processing for warning output Processing for warning output J YOE YOE K320 YOF YOF END ee ww CH1 digital value setting CH2 digital value setting CH1 output enable CH2 output enable J Warning output channel check CH2 warning output upper limit value
48. module parameter initial setting auto refresh setting Operating procedure Intelligent Function Module Parameter Setting Module Selection Screen lt lt FB Support Parameter gt gt FB conversion Setting screen FB conversion FB program is generated from the following contents Startl 0 Module model i No name Auto FB refresh RSRS QO00H Q66DA G Explanation of items 1 Items Start I O No The start I O No of the information which is set up on the currently open intelligent function module parameter is dis played Module model name The module model name of the information which is set up on the currently open intelligent function module parameter is displayed Initial setting Set up whether to apply FB conversion to the parameter or not Check if you apply FB conversion to the parameter Auto refresh Set up whether to apply FB conversion to the parameter or not Check if you apply FB conversion to the parameter 5 29 5 7 FB Conversion of Initial Setting Auto Refresh Setting 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries FB program name Set up the name of the converted FB program Up to six single byte characters can be set up as an FB pro gram name z However the characters and terms shown below cannot be z set up as FB program name z Character lt gt Term COM1 to COM9 LPT1 to LPT9 AUX PRN CON NUL CLO
49. on GX Developer to enter the Online module change mode double click the module to be changed online to uw display the Online module change screen a SB Zi System Monitor 2 RE nstalled status Base EOG 3 Base Module x 3 MasterPLC gt Main base Bes Powe Uno rsu A unti pply 1 ng Q25PHCPU oO Z z o O x A Parameter status Mode 120 Address 0 10 System monitor 0 1 Online module change Intelli None None None Q25PHCPU gent 16pt 16pt 16pt Status Module system error fy Module error E Module warning Detailed inf of power supply Oo Module change Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs Close TROUBLESHOOTING 7 3 Online Module Change Procedure 7 20 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE M ELSEG Q series b Click the Execution button to enable a module change Online module change Operation Target module Module change execution 170 address o00H Module name Q66DA G Installation confirmation Status Module control restart i Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appe
50. or analog output range is changed to change the output characteristic the reference accuracy and temperature coefficient do not vary and are kept within the ranges given in the performance specifications OVERVIEW SYSTEM CONFIGU RATION Example Accuracy when the temperature varies from 25 C to 30 C 0 1 reference accuracy 0 008 C temperature coefficient x 5 C difference in temperature variation 0 14 3 1 4 Conversion speed 2 z Q lt 9 oO Ww a N The conversion speed for the Q66DA G is 6ms x the number of conversion enabled channels By setting the unused channels to D A conversion disabled Refer to Section 3 4 2 the conversion speed can be increased SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOT ING 3 1 Performance Specifications 3 9 3 1 3 Accuracy 3 SPECIFICATIONS 3 2 Function List Table 3 2 shows the function of the Q66DA G Table3 2 Function list MELSEC TE cries Item Function Reference section D A conversion enable Specifies whether to enable or disable the D A conversion for each channel eucionaa a disable function e Disabling D A conversion of unused channels can increase the conversion speed e Specifies whether to output the D A converted value or output the offset value for D A output enable dis each channel A
51. or disable the scaling on each channel wy 2 To validate the settings ON OFF of the Operating condition setting request Y9 is SE required Refer to Section 3 3 2 gg ma g 3 The default setting is all channel scaling disable x fs D b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO a umcs3 olololo lolo ol of ol Be ier 6l S5432 1 2 b6 to b15 information is fixed at 0 k carte ae z 9 4 Refer to Section 3 2 5 for details of warning output function a W 5 a S oz ike OO ft O O p i a 3 ee 3 4 Buffer Memory 3 35 3 4 12 Warning output flag Un G48 3 SPECIFICATIONS 3 36 MELSEC TE cries 3 4 14 Scaling upper lower limit value Un G54 to Un G65 1 2 When the scaling function is used set a digital value input range Refer to Section 3 2 5 The setting range is 32000 to 32000 Set them so that the scaling upper limit value is greater than the scaling lower limit value If any value outside the setting range is set an error occurs and the corresponding error code Un G19 is stored 3 To validate the settings ON OFF of the operating condition setting request Y9 is required Refer to Section 3 3 2 3 4 15 CHO increase decrease digital limit values Un G70 to Un G81 1 2 For rate control set the range where the digital value can be incremented and decre mented in a conversion cycle per channel 6ms Refer to Section 3 2 4 The setti
52. prior notice 6 Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for Railway companies or Public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the users discretion Microsoft
53. setting was made with sequence program other system is OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS BEFORE OPERATION SETUP AND PROCEDURES UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 29 T ONLINE MODULE CHANGE MELSEC TA eries 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change Operation r Target module Module change execution 70 address 000H Installation confirmation Module name Q66DA G r Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer Ed e D Online module change completed 7 3 Online Module Change Procedure 7 3 5 When user range setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE MELSEC TE eries 7 3 6 When user range setting is
54. ti E mode me emote I 0 Remote 1 0 seg tas Q66DA G og Cancel 3 Switch setting for intelligent function module screen Click on Switch setting on the I O assignment setting screen to display the screen shown at the under then set switches 1 to 5 The switches can easily be set if values are entered in hexadecimal Change the entry format to hexadecimal and then enter the values Switch setting for I O and intelligent function module Input format T Cancel 4 5 Intelligent Function Module Switch Setting 4 SETUP AND PROCEDURES BEFORE OPERATION M als 26 fel ceries 4 6 Offset Gain Settings When the user range setting is used perform the offset and gain settings according to the z following procedure z When the industrial shipment setting is used offset gain setting is not necessary If the utility package is installed perform the offset gain settings according to the proce dure described in Section 5 6 2 z z 1 Offset gain setting procedure sg wW We C Start gt 6 3 7 NO Switch to the offset gain Adjust gain setting mode 1 D Z O Verify that the mode is set to YES lt offset gain setting and the RUN fre LED is flashing Set the gain setting 5 channel in
55. to use it in the sequence program This function can improve the efficiency of program development and minimize program bugs to improve program qualities For the details of FB refer to GX Developer Version 8 Operating Manual Function Block 1 1 Features 2 SYSTEM CONFIGURATION MELSEC Eseries 2 SYSTEM CONFIGURATION This chapter explains the system configuration of the Q66DA G OVERVIEW 2 1 Applicable Systems This section describes the applicable systems 1 Applicable modules and base units and No of modules z o lt q 4 D 9 eS z Q Oo SYSTEM a When mounted with a CPU module The table below shows the CPU modules and base units applicable to the Q66DA G and quantities for each CPU model 2 Depending on the combination with other modules or the number of mounted modules power supply capacity may be insufficient Q Pay attention to the power supply capacity before mounting modules and if the g power supply capacity is insufficient change the combination of the modules 2 Applicable CPU module Nacor med Base unit 2 3 4 3 g Extension base lt CPU type CPU model ules Main base unit ne unit b ee a QO0JCPU Up to 16 ZA Wy a Basic model QCPU QOOCPU 260 i Up to 24 9 O TER Q01CPU oom Q02CPU Q02HCPU o High Performance O QO6HCPU Up to 64 o o we model QCPU Q12HCPU ge Q25HCPU ae
56. value is converted to an analog value Range setting Select either User range setting 2 or User range setting 3 However if Current is selected for the Analog item only User range setting 1 can be selected Offset Gain setting Offset value Enter an offset value to display the I O characteristic dia gram Gain value Enter a gain value to display the I O characteristic diagram 5 25 5 6 Monitoring Test 5 6 3 Confirmation of Conversion Characteristic 5 UTILITY PACKAGE GX Configurator DA MELSEC TE cries Analog digital conversion Select a conversion type shown below for confirming s the correspondence between an analog value and a 2 digital value caused by the conversion characteristic i Digital Analog Analog Digital Analog value lt When converted to a digital value gt a Enter an analog value to be converted to a digital value e lt When converted to an analog value gt E The analog value converted from a digital value is dis r played ae Digital value lt When converted to a digital value gt The digital value corresponding to an entered analog value is displayed lt When converted to an analog value gt Enter a digital value to be converted to an analog value T Point The offset value is the analog output value voltage or current when a digital entry value of 0 is set from the programmable controller CPU e The gain value is the a
57. value set to the pass data classification setting S 2 is outside the range 3 Program example The following program is designed to read the offset gain values of the Q66DA G mounted in the position of I O number X Y0O to X YF when M11 is turned ON Control data setting M11 uaaa ser M13 Offset gain value restoration M13 i Dedicated instruction ul Dio Mao GP OGSTOR m ST m Performs processing at abnormal completion Appendix 1 Dedicated Instruction List and Available Devices App 9 Appendix 1 3 G P OGSTOR APPENDIX INDEX APPENDIX MELSEC LEY cries Appendix 2 External Dimension Diagram 7 Q66DA G RUN ALM T 2 N oO Q66DA G a _ FG terminal screw 2 Gz M3 screw 2 89 3 50 97 5 3 84 130 5 12 47 1 85 27 4 1 08 177 8 97 FG terminal L Shaped metal fitting FG terminal screw M3 screw Unit mm inch App 10 Appendix 2 External Dimension Diagram INDEX A Absolute maximum Output ceeeeeteteeeeeeeee 3 1 ACCUNAGY ciated a aaea aaa a ai CESES 3 1 3 9 ALM LEDA eE A GN 4 4 Analog Oute e EE E nts 3 1 Analog output HOLD CLEAR function 3 10 Analog output test during programmable controller CPU STOP o E AA oxtvnes a ahead 3 10 B Buffer MEMO e E EAE AAEE E 3 27 C CH digital ValUCS ee eeceeee
58. z Number of analog outputs 6 points 6 channels D E Ditelan 16 bit signed binary normal resolution mode 4096 to 4095 D a g p high resolution mode 12288 to 12287 16384 to 16383 Using scaling function 16 bit signed binary 32768 to 32767 Voltage 12 to 12VDC External load resistance 1k to 1MQ Analog output Curent 0 to 20mADC External load resistance 0 to 600Q 0 to 22mADC External load resistance Please refer to Note 3 a oO Normal resolution mode High resolution mode 5 Analog output range Digital input Maximum Digital input Maximum a value resolution value resolution 0 to 5V 1 25mV 0 416mV 0 to 4000 Oto 12000 _________ wn 1 to 5V 1 0mV 0 333mV uw PoMe lice ie Voltage 10 to 10V 2 5mV 16000 to 16000 0 625mV Ow maximum resolution X Y User range setting 2 4000 to 4000 0 75mV 0 400mV 20 12000 to 12000 ___________ auz User range setting 3 0 375mV 0 210mV Z m 0 to 20mA 5uA T 66yA ane 0 to 4000 Oto 12000 ________ Swe Current 4 to 20mA 4uA 1 33yA T E a User range setting 1 4000 to 4000 1 5uA 12000 to 12000 0 954A nao Reference Accuracy Accuracy EEUE A 0 1 Voltage 10mV Current 204A relative to maximum D 2 analog output value Temperature 80ppm c 0 008 21e coefficient 2 80ppm c 0 ol C So Conversion speed 6ms channels m A Aoa Absolute maximum Voltage 13V BOF output Current 23mA 5 5 o Maximum number of writes to flash Up to 50 000 times memory Output short
59. 0 0 to 12000 Fig 3 4 Current output characteristic in high resolution mode 3 1 Performance Specifications 3 7 3 1 2 I O conversion characteristics OVERVIEW SYSTEM CONFIGU RATION 2 z O lt 9 S oO Ww a N SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOT ING 3 SPECIFICATIONS MELSEC TE cries EJ Point 1 Set within the digital input range and analog output range for each output range If these ranges are exceeded the maximum resolution and accuracy may not fall within the performance specifications Avoid using the dotted line area shown in Figures 3 3 and 3 4 2 Set the offset gain values for the user range setting 1 1 within a range in which the following conditions are satisfied a Setting range is from 0 to 22 mA b Gain value Offset value gt A lt Value of A gt Normal resolution mode High resolution mode 6 0mA 11 5mA 3 1 Performance Specifications 3 1 2 I O conversion characteristics 3 SPECIFICATIONS M ELS eG cries 3 1 3 Accuracy The reference accuracy is the accuracy at the ambient temperature for offset gain setting The temperature coefficient is the accuracy per temperature variation of 1 C The reference accuracy is the accuracy relative to the maximum value of the analog out put value Even if the offset gain setting
60. 0 wi J CH1 digital value setting Mov K4000 wi2 J CH2 digital value setting KO gt Lko gt 7P RENTO jO K KI H2 KI wii K2 w310 J Write to buffer memory Set analog output enable X21 X120 X127 1 1 1 Y121 J CH1 output enable Y122 gt X CH2 output enable 6 17 6 3 For Use on Remote I O Network 6 3 2 Program example without using the utility package 6 PROGRAMMING MELSEC TE cries Read warning output flag X12E R J zP REMFR S KS Kl H2 KAB W116 Kl W350 J Read warning output flag z H350 W351 g z H pE HOY W116 K120 J Warning output channel check oe H22 i 3 it Processing for warning output 7 CH2 warning output upper limit value processing H23 I F i Processing for warning output CH2 warning output lower limit value processing z X24 XIE ii SET Y12E Warning output clear request E YE ON E gt aya ae FRST Y12E Warning output clear request F 2 k J YE OFF EE Error code display and reset processing 2 X12F 7 nO ZP RENFR oe K6 Kl H2 K19 W117 Kl M370 J Read error code Ho 70 M371 At BCD wit K3 30 Error code output in BCD 2 X5 XID i SET 12F rror clear reques T FE t YF ON Z XIF YF i 2 RST Y12F 4 Error clear request YF OFF O a z o END z O ow ara Sale a W nd E woe wi oom 5 Ww Ox 5 exe ne a Z Zo EO aye 594 e oO z lt a 0 e
61. 4 5 4 SETUP AND PROCEDURES BEFORE OPERATION M ELSEG Q series 4 4 Wiring The wiring precautions and examples of module connection are provided below 4 4 1 Wiring precautions In order to optimize the functions of the Q66DA G and ensure system reliability external wiring that is protected from noise is required The following shows the precautions for external wiring 1 Use separate cables for the alternating current control circuit and the external output signals and external supply power of the Q66DA G in order to avoid AC surges and induction effects 2 Do not mount the cables close to or bundle them with the main circuit line a high volt age cable or a load cable from other than the programmable controller This may increase the effects of noise surges and induction 3 Perform a one point grounding for shielded lines and the shields of shielded cables 4 When the wiring of the module mounted right to the Q66DA G is difficult perform wir ing after removing the Q66DA G 4 6 4 4 Wiring 4 4 1 Wiring precautions 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC KE eries 4 4 2 External wiring i 1 For voltage output gt 4 2 Motor driving z aS module etc sd 1kQ D A A conversion om ML 2 z I ji Jo 1MQ E GND qo A B2 O eo 24VDC oO DODO filter 24G converter o FG l i
62. 4 8 Offset gain adjustment value specification Un G24 3 SPECIFICATIONS MELSEC Kel series 3 4 10 Rate control enable disable setting Un G46 1 Set whether to enable or disable the rate control on each channel 2 To validate the settings ON OFF of the operating condition setting request Y9 is required Refer to Section 3 3 2 3 The default setting is all channel rate control disable b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO CH CH CH CH CH CH 6 5 4 3 2 1 Un G46 0 0 0 0 0 0 0 0 0 0 1 Rate control disable b6 to b15 information is fixed at 0 0 Rate control enable 4 Refer to Section 3 2 4 for details of rate control function 3 4 11 Warning output setting Un G47 1 Set whether to enable or disable the warning output on each channel 2 To validate the settings ON OFF of the operating condition setting request Y9 is required Refer to Section 3 3 2 3 The default setting is all channel warning output disable b15 b14 b13 b12 b11 b10 b9 b8 b7 b b5 b4 b3 b2 bi bO CH CH CH CH CH CH 6 5 4 3 2 1 Un G47 0 0 0 0 0 0 0 0 0 0 elo 1 Warning output disable b6 to b15 information is fixed at 0 0 Warning output enable 4 Refer to Section 3 2 3 for details of warning output function 3 34 3 4 Buffer Memory 3 4 10 Rate control enable disable sett
63. 9 bld Traian 23 1 Mustafina Str 7 2 Gothaer Stra e 8 AT 2500 Baden MD 2060 Kishinev KAZ 470046 Karaganda D 40880 Ratingen Phone 43 0 2252 85 55 20 Phone 373 0 22 66 4242 Phone 7 7212 50 11 50 Phone 49 0 2102 486 0 Fax 43 0 2252 488 60 Fax 373 0 22 66 4280 Fax 7 7212 50 11 50 Fax 49 0 2102 486 1120 TEHNIKON BELARUS HIFLEX AUTOM TECHNIEKB V NETHERLANDS MITSUBISHI ELECTRIC EUROPE B V CZECH REPUBLIC Oktyabrskaya 16 5 Off 703 711 Wolweverstraat 22 Czech Branch BY 220030 Minsk NL 2984 CD Ridderkerk Avenir Business Park Radlick 714 113a Phone 375 0 17 210 46 26 Phone 31 0 180 46 60 04 MIDDLE EAST REPRESENTATIVES CZ 158 00 Praha 5 Fax 375 0 17 210 46 26 Fax 31 0 180 44 23 55 ILAN amp GAVISH Ltd ISRAEL Phone rAr OSI a Koning amp Hartman b v BELGIUM Koning amp Hartman bw NETHERLANDS 24 Shenkar St Kiryat Arie ax 420 0 251 551 Woluwelaan 31 Haarlerberqweg 21 23 1L 49001 Petah Tiqva MITSUBISHI ELECTRIC EUROPE B V FRANCE BE 1800 Vilvoorde NL 1101 CH Amsterdam Phone 972 0 3 922 18 24 French Branch Phone 32 0 2 257 02 40 Phone 31 0 20 587 7600 Fax 972 0 3 924 0761 25 Boulevard des Bouvets Fax 32 0 2 257 02 49 Fax 31 0 20 587 76 05 F 92741 Nanterre Cedex TEXEL ELECTRONICS Ltd ISRAEL INEA BH d o o BOSNIA AND HERZEGOVINA Beijer Electronics AS NORWAY 9 Ha umanut P 0 B 6272 Phone 33 0 1 55 68 55 68 Aleja Lipa 56 Postboks 487 g TR Fax 33 0 1 55
64. A conversion is discontinued if the mode is switched from the normal mode to the offset gain setting mode or from the offset gain setting mode to the nor mal mode To resume D A conversion switch to the normal mode and then turn ON Operating condition setting request Y9 App 2 Appendix 1 Dedicated Instruction List and Available Devices Appendix 1 1 G P OFFGAN APPENDIX MELSEC Lal series 2 Operation error No errors APPENDIX 3 Program example The following program is designed to switch the Q66DA G mounted in the position of I O number X Y0 to X YF to the offset gain setting mode when M10 is turned ON and to return it to the normal mode when M10 is turned OFF Switches to offset gain setting mode M10 Stores setting of dedicated Poo l J instruction G OFFGAN into D1 G CFFGAN uo D1 Dedicated instruction G OFFGAN 1 Performs processing for offset gain setting INDEX Switches to normal mode MIO Stores setting of dedicated D QO TT WP ko oi instruction G OFFGAN into D1 G CFFGAN uo D1 Dedicated instruction G OFFGAN XOA Performs processing for normal mode Appendix 1 Dedicated Instruction List and Available Devices App 3 Appendix 1 1 G P OFFGAN APPENDIX MELSEC TA cries Appendix 1 2 G P OGLOAD Reads the offset gain values of the user range setting of the Q66DA G to the CPU Usable devices Internal device Link direct device Intelli Sys
65. CH1 CH2 CLEAR Switch 4 OFOOH High resolution mode 9 Switch 5 0000 0 Fixed Z lt q a 0 e a a W E a S oz CS a OO oO z E Q O Ae N W a O ae 6 3 For Use on Remote I O Network 6 10 6 PROGRAMMING MELSEC LAY ceries 3 Program conditions a CH1 uses the rate control function Refer to Section 3 2 4 e CH1 increase digital limit value 100 e CH1 decrease digital limit value 30 b CH2 uses the warning output function Refer to Section 3 2 3 e CH2 warning output upper limit value 10000 e CH2 warning output lower limit value 3000 If a warning is output the warning output flag status is read and processing for the warning output is performed c If an error occurs in writing a digital value an error code is displayed in binary coded decimal BCD form The error code shall be reset after removal of the cause 4 List of devices Device Function p11 CH1 Digital value p12 CH2 Digital value D16 Warning output flag Dy Error code M20 M21 CH1 Warning output flag M22 M23 CH2 Warning output flag X20 Initial setting request signal X21 Output enable X22 Digital value write signal QX10 X20 to X2F X24 Warning output reset signal X25 Error code reset signal Y30 to Y3B Error code display BCD 3 digits QY10 Y30 to Y3F X120 Module ready X127 External power supply ready X129 Operating condition setti
66. CH1 Digital value CH2 Digital value CH3 Digital value CH4 Digital value CHS Digital value CHE Digital value CH1 Set value check code CH2 Set value check code CH3 Set value check code ited Refer to Section 5 5 UTILITY PACKAGE GX Configurator DA MELSEC TA series 1 fonine Monitor Test Selecting monitor test module screen Select monitor test module p Select monitor test module Start 1 0 No Module type pooo Module model name Q6EDA G x Module implementation status Start 1 0 No OOODIO6EDAG Module model name Monitor Test screen Monitor Test Module information Module type D A Conversion Module Start 1 0 No 0000 Module modelname Q66DA G FB conversion pr support parameter gt gt tab FB conversion screen FB conversion FB program is generated from the following contents Conversior e Start 1 0 Module model Initial Auto No name refresh Q6EDA G m EZ 0000H Refer to Section 5 7 Setting tem CHS Warming output flag upper imit value CH5 Warning output flag lower imit value Current value Setting value CHE Waring output flag upper limit value CHE Warming output flag lower imit value Eror code Setting range CHT CH4 Setting range CHS CHE X Y monitor test Operating condition setting X Y monitor test Operating setting Difset g
67. CH3 User range settings gain value System S 22 CH4 User range settings offset value System S 23 CH4 User range settings gain value System S 24 CH5 User range settings offset value System S 25 CH5 User range settings gain value System S 26 CH6 User range settings offset value System S 27 CH6 User range settings gain value System S 28 to System area System S 35 1 Set only the pass data classification setting S 2 If data is written to the area set by the system the offset gain values will not be read properly 2 The set value of the Pass data classification setting S 2 varies depending on the module Atten tion must be paid 3 An area of 36 words is required for S Appendix 1 Dedicated Instruction List and Available Devices App 5 Appendix 1 2 G P OGLOAD APPENDIX Sequence program G OGLOAD instruction Completion device D OFF Status display device at completion D 1 MELSEC TA eries 1 Functions a Reads the offset gain values of the user range setting of the Q66DA G to the CPU b There are two types of interlock signals for the G P OGLOAD instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGLOAD instruc tion is completed and turns OFF in the next END processing 2 Status display device at co
68. CK z In addition l is added for initial setting and A is added for lt auto refresh setting respectively to the top of the FB name Se setting to be registered in GX Developer after FB conversion E amp is performed 8 Ex If the FB program name is ABCDE the initial setting is ABCDE and the auto refresh setting is A ABCDE Title Set up a title on a converted FB program Up to 32 single 4 byte characters can be set up as a title z 5 b 2 Command buttons Conversion FB conversion is performed for the checked columns of initial setting and auto refresh setting o a Wg ie O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 7 FB Conversion of Initial Setting Auto Refresh Setting 5 30 5 UTILITY PACKAGE GX Configurator DA M ELSEG Q series 5 8 Usage of FB This section describes the procedure for using FB with GX Developer Refer to the GX Developer Version 8 Operating Manual Function Block for details 5 8 1 Outline The procedure for creating FB is shown below 1 Set up the intelligent function module parameter initial setting auto refresh setting 2 Convert the intelligent function module parameter into FB 3 Paste the FB to a sequence program 4 Convert compile the sequence program Next a flowchart of procedures 1 to 4 is shown below 1 GX Configurator DA Set up the initial setting auto refresh sett
69. Chapter 7 3 10 3 2 Function List 3 SPECIFICATIONS MELSEC KE eries 3 2 1 Analog output HOLD CLEAR function 1 For the case where the programmable controller CPU is placed in STOP or in a stop error status whether to hold HOLD or clear CLEAR the analog output value can be set 2 Make the setting in the HOLD CLEAR setting Refer to Section4 5 1 of the intelli gent function module switch 3 Depending on combinations of the HOLD CLEAR setting D A conversion enable dis able setting Un GO and CHO output enable disable flag Y1 to Y6 the analog out put status varies as shown in Table 3 3 Table3 3 Analog output status combination list Setting D A conversion enable dis combination able setting Un GO Disable i CHO output enable Disable ELIE ETL Execution disable flags Y1 to Y6 status HOLD CLEAR setting HOLD or CLEAR HOLD or CLEAR Analog output status when programmable controller Outputs analog values converted h 9 Offset 0 V 0 mA CPU is RUN from digital values Analog output status when programmable controller h Hold Offset Offset 0 V 0 mA CPU is STOP Analog output status when a programmable controller Hold Offset Offset 0 V 0 mA CPU stop error occurs 5 Analog output status when a watchdog timer error 0 V 0 mA 0 V 0 mA 0 V 0 mA 0 V 0 mA occurs in Q66DA G 1 This occurs when program operations are not completed within the scheduled time due to a h
70. E OPERATION SETUP AND PROCE UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOT ING 3 2 Function List 3 15 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC TE eries 3 2 4 Rate control function 1 The increase and decrease in analog output values per 6ms 1 can be limited which can prevent rapid change of the values 1 6ms is the D A conversion cycle per channel 2 To use this function the following settings are required for each setting e Enable the rate control function rate control enable disable setting Un G46 e Set the increase decrease of analog output value per 6ms CHL increase decrease digital limit value Un G70 to Un G81 3 Although values on a per 6ms basis are set in CHL increase decrease digital limit value Un G70 to Un G81 the actual cycle in which the Q66DA G updates analog values is 6ms x number of conversion enabled channels Therefore the maximum increase decrease in analog output values under the rate control is a D A converted value of Increase decrease digital limit value x No of con version enabled channels Example Control of channel 3 when No of conversion enabled channels is 1 to 3 e Output range 10 to 10V e Increase digital limit value 100 e Decrease digital limit value 100 SSSe2 Digital input value Analog output value Digital input value Voltage of analog output value mV 1500 937 5
71. ELSEG A series 2 Checking the software version of GX Configuration DA The software version of GX Configurator DA can be checked in GX Developer s Pro ductinformation screen Operating procedure GX Developer Help Product information Product information E Programming and Maintenance tool GX Developer Version 8 37P SW8D5C GPPW E COPYRIGHT C 2002 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED This Product is licensed to Name Company ProductID List of version information on Add in software GX Contigurator DA Version2 06G S W2D5C ODAU E a Software version COPYRIGHT C 2004 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED Wearing This product is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extension possible under the law In the case of GX Developer Version 8 2 6 2 3 How to Check the Function Version and Software Version SPECIFICATIONS MELSEC KEY ories sg a 3 1 Performance Specifications z w gt D 3 1 1 Performance specifications list gt Oo 2 Table3 1 Performance specifications list 2 Item Specifications a
72. Ea zog Iz 58e oO Z lt L ug 0 O a oa W E a S LW z9 oz ike OO ft 5 O p N W z a Ee 3 1 Performance Specifications 3 5 3 1 2 I O conversion characteristics 3 SPECIFICATIONS MELSEC Cel ries 2 Current output characteristic a Current output characteristic in normal resolution mode Fig 3 3 shows a graph of the current output characteristic in normal resolution mode 15 r 2 S S 2 S 3 210 8 9 1 5 3 i S F lt S 2 ao 5 0 ef 96 0 2000 40004095 Digital input value Number Output range setting Offset value Gain value Digital input value Maximum resolution 1 4 to 20 mA 4 mA 20 mA 4uA 0 to 4000 2 0 to 20 mA 0 mA 20 mA 5uA User range setting1 4 4 4000 to 4000 1 5uA Fig 3 3 Current output characteristic in normal resolution mode 3 6 3 1 Performance Specifications 3 1 2 I O conversion characteristics 3 SPECIFICATIONS MELSEC TE eries b Current output characteristic in high resolution mode Fig 3 4 shows a graph of the current output characteristic in high resolution mode Analog output value mA Practical analog output range 6000 12000 12287 Digital input value Number Output range setting Offset value Gain value Digital input value Maximum resolution 4 to 20 mA 0 to 20 mA User range setting1 12000 to 1200
73. G Disable ELG fol t y 1e uw Analog output test Allowed Not allowed Not allowed 1 p w a 1 Perform the analog output test after changing the D A conversion enable disable setting Un GO to a g 5 enable cae anc Sw ow D5 DOO Point When the digital input value is set to be written to the CHO digital value Un G1to w Og Un G6 from the CPU device at the automatic refresh setting of GX Configurator 5 vores ime KC DA write digital input value to the CPU device where the setting is performed The lt z E automatic refresh can be performed while the programmable controller CPU is in sito ve STOP EGO 9 zZ Z lt L ae fo we oa W E gt fa S LW z9 oz ike OU j Q e p N W z a 3 Ee 3 2 Function List 3 13 3 2 2 Analog output test during programmable controller CPU STOP SPECIFICATIONS 3 2 3 MELSEC TA eries Warning output function CH1 warning output flag OFF ON OFF upper limit value Un G48 b0 CH1 warning output flag lower limit value Un G48 b1 Warning output signal XE OFF ON y OFF 1 Ifthe digitat input value is equal to or greater than the warning output upper limit value or equal to or less than the warning output lower limit value the warning output flag Un G48 and warning output signal XE turn ON to give a warning The warning is output for the D A conversion enabled channel only 2 The analog output value of waring occurrence is the value converted
74. HCPU system Q02U Q03UD Single CPU system Version 2 06G or later z QO04UDH E Se Version 8 48A or later 2 QO6UDHCPU pies aed p i Q13UDH Single CPU system f Eze Version 8 62Q or later ps ite Q26UDHCPU Multiple CPU system ROR QO3UDE Single CPU system r Q04UDEH QO6UDEH Mune cPisy Version 8 68W or later Be Q13UDEH eel en e Q26UDEHCPU iG If installed ina MELSECNET H remote I O i ES j Version 6 or later E a station BSA Z Z lt L ug a oa 2 gt a S Ia zapa OO o Z E O fe Ae i a E 2 1 Applicable Systems 2 3 2 SYSTEM CONFIGURATION MELSEC TE cries 2 2 Precautions on System Configuration 1 For Use with Q12PRH Q25PRHCPU a Dedicated instruction The dedicated instruction cannnot be used b GX Configurator DA connection GX Configurator DA cannot be used when accessing the Q12PRH Q25PRHCPU via an intelligent function module on an extension base unit from GX Developer Connect a personal computer with a communication path indicated below Main base unit C3IE3E3 im l Deamna LICEA img ee oma CARIE MCG Tess Teele Extension base unit Sie Configurator DA cannot be used D Direct connection to use the CPU Direct connection to the CPU 2 2
75. N OFF the operating condition setting request Y9 when any of the following settings is changed D A conversion enable disable setting Un GO Rate control enable disable setting Un G46 Warning output setting Un G47 Scaling enable disable setting Un G53 Scaling upper lower limit value Un G54 to Un G65 Increase decrease digital limit value Un G70 to Un G81 Warning output upper lower limit value Un G86 to Un G97 2 Under the following conditions the operating condition setting completed flag X9 turns OFF When operating condition setting request Y9 is ON Senesni gt Performed by the Q66DA G gt Performed by the sequence program OVERVIEW RATION SYSTEM CONFIGU Operating condition X9 setting completed flag Module READY X0 2 z O lt x 9 oO Ww a N Operating condition i setting completed flag X9 i l wi J 6 y O Ww Operating codition fe 3 setting request Y9 ons tae In offset gain setting mode 2 9 lt 1 This is used as an interlock condition for turning ON OFF the user range write request YA i E a when registering the value after adjustment of the offset gain settings have been completed gee 2 Refer to Section 4 6 regarding the offset gain settings gt Performed by the Q66DA G ith Performed by the sequence program ie Module READY X0 OFF 58 ee Offset gain
76. NLINE MODULE CHANGE MELSEGC TE eries 3 Mounting of new module a Mount the dismounted module and new module to the other system gt W b Using the G P OGLOAD instruction save the user set values to the CPU device S Refer to Appendix 1 2 for the G P OGLOAD instruction c Using the G P OGSTOR instruction restore the user set values to the module Refer to Appendix 1 3 for the G P OGSTOR instruction 20 wW d Dismount the new module from the other system mount it to the slot from where BZ the old module was dismounted in the original system and install the connector ae e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF 2 fa z S Online module change 5 Operation Target module w N Module change execution 1 0 address 000H Installation confirmation seid as ciate Status 5 Module control restart Changing module o a ore Status Guidance 290 tow a 5 E The module can be exchanged 2 On Wo W Please press the Execute button after installing a new module nam D p S SKC ESS EXS DLE 4 Operation check a To make an operation check click the Cancel button to cancel control g resumption Z Online module change g Operation Target module F Module change execution 170 address O00H Ta Module name Q66DA G Installation confirmation Status Module control restart p f r Change module instal
77. PW EV and GX Developer SWnD5C GPPW EVA n is 4 or greater A and V denote volume license product and upgraded product respectively Generic term for digital analog conversion module setting and monitor tool GX Configurator DA SW2D5C QDAU E Generic term for QOOJCPU QOOCPU Q01CPU Q02CPU QO2HCPU QO6HCPU Q12HCPU Q25HCPU QO02PHCPU QO6PHCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU QO02UCPU QO3UDCPU QO4UDHCPU QO6UDHCPU Q13UDHCPU Q26UDHCPU QO3UDECPU Q04UDEHCPU QO6UDEHCPU Q13UDEHCPU and Q26UDEHCPU GX Configurator DA QCPU Q mode Process CPU Generic term for Q02PHCPU QO6PHCPU Q12PHCPU and Q25PHCPU Personal computer Generic term for DOS V personal computer Industrial shipment setting Generic term for analog input ranges 0 to 5V 1 to 5V 10 to 10V 0 to 20mA and 4 to 20mA FB Abbreviation of function block Generic term for the following Microsoft Windows Vista Home Basic Operating System va nia Microsoft Windows Vista Home Premium Operating System ngows Vista Microsoft Windows Vista Business Operating System Microsoft Windows Vista Ultimate Operating System Microsoft Windows Vista Enterprise Operating System Generic term for the following Windows XP Microsoft Windows XP Professional Operating System Microsoft Windows XP Home Edition Operating System A 11 PRODUCT STRUCTURE The product structure of this product is given in the table
78. Q25PHCPU ATTE f m r Parameter status r Mode E poses 0 a 30 0 I System moniter 213 aa al Online module change Intelli None None Q25PHCPU gent Dess 16pt 16pt 16pt z ago Iodila e D j l il Status F F Producti Uist 2 Module system error E Module error H Module warning Sta 4 Detailed inf of power supply Module change Jig waus Close 7 9 7 3 Online Module Change Procedure 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program T ONLINE MODULE CHANGE MELSEC TE eries b Click the Execution button to enable a module change Online module change E gt Dperation Target module i Module change execution 1 0 address 000H 2 F ate Module name Q6EDA G Installation confirmation i Status Module control restart f z Change module selection completed 2 ra Status Guidance Eg Please turn off Y signal of the changed module when you change the gt Q intelligent function module no Z O z o L O w a oO If the following error screen appears click the OK button dismount the module as is and mount a new module 2 e 3 MELSOFT series GX Developer ry ral ara Zo The target module didn t respond ie Ww The task is advanced to the installation confirmation 5 2 O mg u nom c After confirming that the RUN LED of the module has turned off remo
79. Q66DA G status using GX Developer system monitor APPENDIX MELSEC Cel series APPENDIX Appendix 1 Dedicated Instruction List and Available Devices 1 Dedicated instruction list The following table lists the dedicated instructions that can be used with the Q66DA G i PNAS Reference Instruction Description y section Switches to the offset gain setting mode G P OFFGAN Appendix 1 1 Switches to the normal mode Reads the offset gain values of the user range setting to the G P OGLOAD Appendix 1 2 CPU G P OGSTOR Restores the offset gain values of the user range setting stored Append f ix 1 in the CPU to the Q66DA G PP Point When the module is mounted to a MELSECNET H remote station the dedicated instructions cannot be used 2 Available devices The following devices are available for the dedicated instructions Internal devices Bit Word X Y M L F V B T ST C D W R ZR K H File register Constant 2 1Word device bit designation can be used as bit data Word device bit designation is done by designating Word device Bit No Designation of bit numbers is done in hexadecimal For example bit 10 of DO is designated as DO A However there can be no bit designation for timers T retentive timers ST and counters C 2Available devices are given in each of the Constant field Appendix 1 Dedicated Instruction List and Available
80. RE OPERATION SETUP AND PROCEDURES UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 18 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system r T 19 ONLINE MODULE CHANGE MELSEG LY series 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system is unavailable 1 Conversion disable a On the Operating condition setting screen of GX Configurator DA set Disable in the Setting value field of CH O D A conversion enable disable setting and click the Execute test button Operating condition setting m Module information Module type D A Conversion Module Start 1 0 No 0000 Module model name Q66DA G Setting item Current value Setting value CH1 D A conversion enable disable setting Disable CH2 D A conversion enable disable setting Disable CH3 D A conversion enable disable setting Disable CH4 D A conversion enable disable setting Disable CH5 D A conversion enable disable setting Disable CHE D A conversion enable disable setting Disable CH1 Scaling enable disable setting Disable CH2 Scaling enable disable setting Disable CH3 Scaling enable disable setting Disable CH4 Scaling enable disable setting Disable CH5 Scaling enable disable setting Disable
81. S 3 System area z z S 4 CH1 Industrial shipment settings offset value System p g y S 5 CH1 Industrial shipment settings gain value System p gs 9 y S 6 CH2 Industrial shipment settings offset value System p g y S 7 CH2 Industrial shipment settings gain value System p gs g y App 4 Appendix 1 Dedicated Instruction List and Available Devices Appendix 1 2 G P OGLOAD APPENDIX MELSEC Led series Control data 2 2 1 g Setting Device Item Set data Set by x lt range a S 7 CH2 Industrial shipment settings gain value System fi S 8 CH3 Industrial shipment settings offset value System amp S 9 CH3 Industrial shipment settings gain value System S 10 CH4 Industrial shipment settings offset value System S 11 CH4 Industrial shipment settings gain value System S 12 CH5 Industrial shipment settings offset value System S 13 CH5 Industrial shipment settings gain value System S 14 CH6 Industrial shipment settings offset value System A S 15 CH6 Industrial shipment settings gain value System A S 16 CH1 User range settings offset value System Z S 17 CH1 User range settings gain value System S 18 CH2 User range settings offset value System S 19 CH2 User range settings gain value System S 20 CH3 User range settings offset value System S 21
82. SER 18106 Nis E 08190 Sant Cugat del Vall s Barcelona Phone 420 595 691 150 Phone 381 0 18 292 24 4 5 Fax 27 0 11 392 2354 Phone 902 131121 34 935653131 ee nes A Fax 34935891579 Fax i 595 691 199 az Fax 0 18 292 24 4 5 MITSUBISHI ELECTRIC EUROPE B V UK ee ZECH REPUBLI ears ii U aranh 7 58001 Havl k v Brod SER 113000 Smederevo Phone 420 0 569 777 777 Phone 381 0 26 617 163 UK Hatfield Herts AL10 8XB k 4 Phone 44 0 1707 27 61 00 Fax 420 0 569 777 778 Fax 381 0 26 617 163 Fax 44 0 1707 27 8695 Beijer Electronics A S DENMARK AutoCont Control s r o SLOVAKIA MITSUBISHI ELECTRIC CORPORATION JAPAN pxkegardsvej 17 1 aoa Kilin es ied a F A Phone 45 0 46 75 76 66 Phone 421 0 43 5868210 Per OME t arum ese Fax 45 0 46 75 56 26 Fax 421 0 43 5868210 Tokyo 104 6212 z Phone 81 3 622 160 60 Beijer Electronics Eesti OU ESTONIA CS MTrade Slovensko s r o SLOVAKIA Fax 81 3 622 16075 fe bee ea 58 allinn K 92101 Piestany A Grate Wane ree Inc USA Phone 372 0 6 5181 40 Phone 421 0 33 7742 760 Vernon Hills IL 60061 Fax 372 0 6 5181 49 Fax 421 0 33 7735 144 Phone 1 847 478 2100 Beijer Electronics OY FINLAND INEA d o o SLOVENIA Fax 1 847 478 22 53 Jaakonkatu 2 Stegne 11 FIN 01620 Vantaa SI 1000 Ljubljana Phone 358 0 207 463 500 Phone 386 0 1 513 8100 Fax 358 0 207 463 501 Fax 386 0 1 513 8170 UTECO A B E E GREECE Beijer Electronics AB S
83. SETUP AND PROCE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA ONLINE MODULE CHANGE TROUBLESHOOT ING OVERVIEW 2 z O lt 9 oO Ww a N PROGRAMMING 3 SPECIFICATIONS MELSEC Kel ries 3 3 2 Details of I O signals I O signals for the Q66DA G are explained in detail below 1 Input signals Device No Signal name Description 1 When the programmable controller CPU is powered on or reset this signal turns ON when the initial processings in the Q66DA G are all completed 2 When the Module READY X0 signal is OFF D A conversion processing is not performed Module READY X0 turns OFF in the following situations During offset gain setting mode When the Q66DA G has a watchdog timer error 1 This signal turns on 100ms after turning on the external power supply 2 In normal mode when Module READY X0 is OFF this signal does not turn ON even if 100ms have elapsed after turning on the external power supply In this case as soon as Module READY X0 turns ON this signal X7 turns ON 3 In Offset gain setting mode when Offset gain setting mode flag XA is OFF this signal does not turn on even if 100ms have elapsed after turning ON the external power supply In this case as soon as Offset gain setting mode flag XA turns on this signal X7 turns on 4 D A conversion is performed after the external power supply READY X7 turns ON 5 When the external power is not
84. Specifications 3 1 2 I O conversion characteristics 3 SPECIFICATIONS M eLS eG cries EJ Point 1 Set within the digital input range and analog output range for each output range If these ranges are exceeded the maximum resolution and accuracy may not fall within the performance specifications Avoid using the dotted line area shown in Figures 3 1 and 3 2 In user range setting 2 the maximum and minimum output values are 6V and 6V respectively Obtain these values as follows using the gain and offset val ues Maximum analog output value Gain value Minimum analog output value Offset value Gain value Offset value If a maximum or minimum value exceeds the output range use user range setting 3 3 Set the offset gain values for the user range setting 2 1 within a range in which the following conditions are satisfied a Setting range is from 12 to 12 V b Gain value Offset value gt A OVERVIEW 2 x SYSTEM CONFIGU RATION 2 z O lt x 9 oO Ww a N lt Value of A gt w Normal resolution mode l High resolution mode rad 3 0V 5 0V oLz Zap 4 Set the offset gain values for the user range setting 3 2 within a range in S i oe oa i which the following conditions are satisfied H25 a Setting range is from 0 5 to 6 V b Gain value Offset value gt A i lt Value of A gt 2 Normal resolution mode l High resolution mode gg 1 5V 2 6V
85. WEDEN 5 Mavrogenous Str Box 426 GR 18542 Piraeus SE 20124 Malmo Phone 30 211 1206 900 Phone 46 0 40 35 86 00 Fax 30 211 1206 999 Fax 46 0 40 35 86 02 MELTRADE Ltd HUNGARY Econotec AG SWITZERLAND Fert utca 14 Hinterdorfstr 12 HU 1107 Budapest CH 8309 N rensdorf Phone 36 0 1 431 9726 Phone 41 0 44 838 48 11 Fax 36 0 1 431 9727 Fax 41 0 44 838 48 12 Beijer Electronics SIA LATVIA GTS TURKEY Vestienas iela 2 Bayraktar Bulvari Nutuk Sok No 5 LV 1035 Riga TR 34775 Yukari Dudullu Umraniye ISTANBUL Phone 371 0 784 2280 Phone 90 0 216 526 39 90 Fax 371 0 784 2281 Fax 90 0 216 526 3995 Beijer Electronics UAB LITHUANIA CSC Automation Ltd UKRAINE Savanoriu Pr 187 4 B M Raskovoyi St LT 02300 Vilnius UA 02660 Kiev Phone 370 0 5 232 3101 Phone 380 0 44 494 33 55 Fax 370 0 5 232 2980 Fax 380 0 44 494 33 66 ALFATRADE Ltd MALTA 99 Paola Hill MITSUBISHI ELECTRIC Malta Paola PLA 1702 Phone 356 0 21 697 816 Fax 356 0 21 697 817 Mitsubishi Electric Europe B V FA European Business Group Gothaer Stra e 8 D 40880 Ratingen Germany FACTORY AUTOMATION Tel 49 0 2102 4860 Fax 49 0 2102 4861120 info mitsubishi automation com www mitsubishi automation com
86. Warning output upper limit value 0 R W 61H 97 CH6 Warning output lower limit value 0 R W 1 This is the initial value set after the power is turned on or the programmable controller CPU is reset 2 Indicates whether reading from and writing to a sequence program are enabled R Reading enabled W Writing enabled 3 28 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC KE eries Table 3 6 Buffer memory assignment 3 3 7 l z z Description Read write 2 im Hexadecimal Decimal z 62H 98 g to to System area 2 9DH 157 9EH 158 Eo 0 R W i Mode switching setting 9FH 159 0 R W AOH 160 to to System area C7H 199 2g N EB C8H 200 Save data classification setting 0 RIW DE C9H 201 System area CAH 202 CH1 Factory default setting offset value S 0 R W CBH 203 CH1 Factory default setting gain value 0 R W z CCH 204 CH2 Factory default setting offset value S 0 R W 5 z o CDH 205 CH2 Factory default setting gain value 0 R W z CEH 206 CH3 Factory default setting offset value S 0 R W a CFH 207 CH3 Factory default setting gain value 0 R W DOH 208 CH4 Factory default setting offset value S 0 R W ut 7 O D1H 209 CH4 Factory default setting gain value 0 R W ow z a D2H 210 CH5 Factory default setting offset value S 0 R W Q g z z WO D3H 211 CH5 Factory de
87. a link status check Remote I O station baton pass status check Remote I O station data link status check Remote I O station parameter communication status check Master module status check D A conversion enable disable setting Rate control enable disable setting CH1 increase digital limit value CH1 decrease digital limit value Warningoutput setting CH2 warning output upper limit value setting CH2 warning output lower limit value setting 6 16 6 3 2 Program example without using the utility package SYSTEM UTILITY PACKAGE ONLINE MODULE CHANGE SETUP AND PROCEDURES GX CONFIGURATOR DA SPECIFICATIONS CONFIGURATION OVERVIEW BEFORE OPERATION PROGRAMMING TROUBLESHOOTING 6 PROGRAMMING MELSEC LAY eries W102 X129 129 KO gt H200 KI 5 M219 K2 5 W220 K3 5 H220 KA 5 H240 _ Operating condition setting LSET Y129 J request Y9 ON gt HKO gt _ 7P RENTO eig K K H2 KO 00 Kl W200 HK 7P REN K K H2 KAG 01 Kl M210 gt Write to buffer memory K2 7P RENTO nie K K H2 KY 02 K2 M220 Ka gt _ F RENT my K K H2 KAT 04 Kl M230 oy HE4 I 7P REMTO J K K H2 KBB 05 K2 M249 M102 2129 129 Operating condition setting E RST 129 i f Vt L J request Y9 OFF RST moo J Write digital values x22 X120 X127 1k H Mov K200
88. ad resistance when output current is 20mA or more Output current 5000 6000 External load resistance See the user s manual for the CPU module being used for the general specifica tions for the Q66DA G 3 1 2 I O conversion characteristics I O conversion characteristics are used for converting the digital value written from the pro grammable controller CPU to an analog output value voltage or current output and rep resented by inclined straight lines when offset and gain values are included Offset value The offset value is the analog output value voltage or current when the digital input value set from the programmable controller CPU is 0 Gain value The gain value is the analog output value voltage or current when the digital input value set from the programmable controller CPU is 4000 in normal resolution mode 12000 when 1 to 5V 0 to 5V 4 to 20 mA 0 to 20 mA or the user range setting1 to 3 is selected in high resolution mode 16000 when 10 to 10V is selected in high resolution mode 3 1 Performance Specifications 3 1 2 I O conversion characteristics 3 SPECIFICATIONS MELSEC TE eries 1 Voltage output characteristic a Voltage output characteristic in normal resolution mode Fig 3 1 shows a graph of the voltage output characteristic in normal resolution mode Analog output value V Practical analog output range 4096
89. ai mna E R 3 27 Setup and Procedures before Operation 4 1 T Troubleshooting Siina 8 1 U Uninstalling eiiiai a 5 2 User range writing request eeeeeeeeeeeeee neee 3 21 V Voltage output characteristic 0 0 0 3 3 Index 1 APPENDIX INDEX W Warning output clear request eeeeeee 3 21 Warning output flag neeese e neken enn E RE 3 27 Warning output fUNCTION eee eeeeete eee teeeteeees 3 10 Warning output signal 3 21 WIG E EERE NEE EE S 3 1 Index 2 Warranty Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum d
90. ain setting Pass data Oftset gain settir Pass data Flash ROM setting Details Current value display Decimal input Monitoring d fil Make text file Setting range 0 4000 Start moritor Stop monitor Execute test Refer to Section 5 6 5 410 5 3 Utility Package Operation 5 3 2 Operation overview SETUP AND SYSTEM ONLINE MODULE CHANGE PROCEDURES a fe E q a ir z fe oO x lt o T ra SPECIFICATIONS CONFIGURATION OVERVIEW BEFORE OPERATION PROGRAMMING TROUBLESHOOTING 5 UTILITY PACKAGE GX Configurator DA Ml ELSEG Q series 5 3 3 Starting the Intelligent function module utility Operating procedure Intelligent function module utility is started from GX Developer Tools gt Intelligent function utility Start Setting screen Display when the lt lt FB support parameter gt gt tab is selected Intelligent function module utility D MELSEC GPPW DA DER Intelligent Function module parameter Online Tools Help Select a target intelligent function module Start 1 0 No Module type 0000 D 4 Conversion Module Module model name Q66D4 G Parameter setting module intelligent function module parameter MAEM EEIEC Start 1 0 No lt lt Parameter FB conversion Initial setting Auto refresh Delete Exit Explanation of items 1 Activation of other s
91. ard ware problem of the Q66DA G When a watchdog timer error occurs module READY X0 turns OFF and the Q66DA G RUN LED turns off 2 The rate control function and the scaling function are operable 3 2 Function List 3 11 3 2 1 Analog output HOLD CLEAR function SYSTEM CONFIGU RATION SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA ONLINE MODULE CHANGE TROUBLESHOOT ING OVERVIEW 2 z o lt Q O Ww a n PROGRAMMING 3 SPECIFICATIONS MELSEC Kel ries Point The following conditions should be satisfied when the analog output HOLD CLEAR function is used on a MELSECNET H remote I O station The master module of function version D or later and the remote I O mod ule of function version D or later are required e Validate the station unit block guarantee of the send side cyclic data e The setting for holding the Q66DA G output in the case of a link error must be made in the Error time output mode in the I O assignment set ting Refer to Section 4 5 2 The HOLD CLEAR setting by the intelli gent function module switch is invalid This setting is validated on a per module basis and is not made on a per channel basis Therefore to make the output status at a stop error or STOP of the programmable con troller CPU matched with the output status at a link error set the same HOLD CLEAR setting to all channels Refer to the table below
92. ars the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module Point Always dismount the module If mounting confirmation is made without the mod ule being dismounted the module will not start properly and the RUN LED will not be lit 7 21 7 3 Online Module Change Procedure 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEC KE eries 3 Mounting of new module m a Mount a new module to the same slot and install the connector gt W gt b After mounting the module click the Execution button and make sure that the fe RUN LED is lit Module Ready X0 remains OFF j Z Online module change 0 Operation Target module lt Module change execution 1 0 address OOOH F 3 i We Installation confirmation ene JLAG 2 6 Status DO Module control restart Changing module Status Guidance no Zz The module can be exchanged e Please press the Execute button after installing a new module lt i Oo W Q N Zz O ow ara 4 Operation check 239 a We 5320 a To make an operation check click the
93. ataails de vnagan eye dcangeeyetdaua iy eaedea pe naterteaadea va eee 4 4 BAe WINING ees oh aia 2S econ aah eth teea N cua ctecbed on suas cade A uae cde cha sa teusaade se A E tune ts 4 6 4 4 1 WINING PFE CAUTIONS aei oc a3 An sea ees a ee ke a cena es tee eeneua Soe OEE O O A RTE 4 6 4 4 2 External Wining erara iiaeia iaa KAE EAA EREA AEEA EENAA EEANN e 4 7 4 5 Intelligent Function Module Switch Setting cc eeceeeeeeeeeeeceeeeeeeeeeeeeseeeeeeeeeseeeeeeeeeseeaaeeeseeeaees 4 8 40 Offset Galn Settings eeciccs scccctscnnciebecbidateceetatsaaecebebanthcdie thas N a EAR a RE E Ne 4 11 5 UTILITY PACKAGE GX Configurator DA 5 1 to 5 34 Sid Wtility Package FUNCIONS merar E scree aeee eee neal ede cuca teak ceed eevee nee iteed eee T Gracanica 5 1 5 2 Installing and Uninstalling the Utility Package ee eeeeee eee eeee eerste tnneeee eee teeeeeetaeeeeeeeneeeeeeaa 5 2 5 2 1 Handling precautions Aceari a iaa aE EE e e a ee 5 2 5 2 2 Operating environ Mentari a a aiaia Naai A a A ea aaa daia NEATE NSE 5 4 Son Utility Package Opora oN eaan A AEA O O O a 5 6 5 3 1 Common utility package operations sseeecsssseesssrreesernnnestttnaeestttnnestnnnnaesttannantinneestennnnennaaa 5 6 5 3 2 Operation OV V OW ai itis aa a a aa a bet a a a ea a Ea A aeea OE aa 5 9 5 3 3 Starting the Intelligent function module utility ee eee eee eeeeee eee eeeeeeeeeteeeeaeeeeseeeeeeees 5 11 Se mitiall SOT Gis a eed da cecseekee Sheet Rr E tea eee E a da e
94. ation M station lt Fi station a StationNo B B wW wW Paints Start End Paints Start End Paints Start End Paints Start I End q 1 256 0000 OOFF 26 o100 2 O fN e Refresh parameters D Dev namel Points Stat End Dev name Points O 2 3 E E a W id ate woe w nom amp we oO e Xo lt i ae ZO BS 504 e o z E z 14 oO fe e a lw 2 Qa g uw zo Ja zdi ons oO Zz rel al pe N W a O 6 12 6 3 For Use on Remote I O Network 6 3 1 Program example using the utility package 6 PROGRAMMING 6 13 MELSEC TA eries 2 Operating the utility package a Initial setting Refer to Section 5 4 CH1 CH2 D A conversion enable disable setting Enable CH1 rate control enable disable setting Enable CH1 increase digital limit value 0 100 CH1 decrease digital limit value eects 30 CH2 warning output Setting eceeeeeeeeeeeeeees Enable CH2 warning output upper limit value 2 10000 CH2 warning output lower limit value ee 3000 Initial setting Module information Module type D A Conversion Module Start 1 0 No 0020 Module model name Q66DA G Setting item Setting value CH1 D A conversion enable disable setting Disable CH2 D A conversion enable disable setting Disable CH3 D A conversion enable disable setting Disable CH4 D A conversion enable disable setting Disable CH5 D A c
95. buffer memory Adjust other 2 w 2 address 23 Un G23 channels y Set buffer memory address Make offset gain range setting 23 Un G23 to 0 at Un G25 z fe v Set the user range writing E Set the offset setting channel Turn the channel change request YA to ON and then wn in Un G22 request signal YB ON register the offset gain settings a Set the Un G23 to 0 in the Q66DA G A Wo Y fo fe ww Turn the channel change Verify that the channel change ees request YB to ON completed flag XB turns ON Error occurred 3 x Verify that the channel w e change completed flag XB is ON N S T gt O 1 4 Switch to the normal 2 2 setting mode 1 s 5 Turn the channel change ie request signal YB to OFF z iS Se x 4 END D Channel change completed flag XB turns OFF t 2 Write the adjustment amount z for the analog output value in buffer memory address 24 fe Un G24 9 r2 ja o Turn the set value change request signal YOC ON z Verify that set value change a completed flag XC turns ON after O the analog output value is changed u and then turn the set value change i 9 request signal YC OFF 2 lt OO Desired analog output value g T n W a 5 fd 4 6 Offset Gain Settings 4 11 4 SETUP AND PROCEDURES BEFORE OPERATION 4 12 E Point 1 Perform the offset gain settings in the range that satisfies the conditions MELSEC TA cries The mode switching norma
96. by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without
97. ccensisetea tiki tected nies dea E E MO 5 e Offset gain range setting sec eee ieee eect tee tee tee tees ees erretenen M1 BONSAI SEting chee E EE M2 E E E E E secede M3 5 e Channel change command eetttttettttteeetiitrstttttrtrtnttt ernennt tnt M4 bz e Writing the adjustment amount tetetete ttttttttrereretetrt rtrt terere ee ae M5 a2 Analog output value adjust command eeettettteertttertttertrteettrstrr ett tr eet M6 e Offset gain setting value write command to the module vvevevevenens M7 2 Sibi ei Rie eenaa E aa M8 e Normal mode checking signal e esses ieseeeeeseesees esas eestenseenees M50 Channel designation storage device sess esis eeeee essence teanenes DO sy e Dedicated instruction G P OFFGAN setting storage device D2 Offset gain adjustment storage devices see erste eee eeteeeeee D1 z O lt a W Q fo W a O L m a n W 4 2 tO n Ww Q fe a o GX CONFIGURATOR UTILITY PACKAGE DA PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 6 Offset Gain Settings 4 13 4 SETUP AND PROCEDURES BEFORE OPERATION M ELSEG Q series a When switching the mode using the dedicated instruction G P OFFGAN The following sample program switches to the offset gain setting mode with the dedicated instruction G P OFFGAN changes the channel where offset gain setting will be made adjusts the offset gain values and writes the offset gain val ues to the Q66DA G
98. ce program T ONLINE MODULE CHANGE MELSEC TA eries 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change Operation p Target module Module change execution 1 0 address OOOH T IRN Module name Q66D4 G Installation confirmation Status f Module control restart Change module installation completion p Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer x e a Online module change completed 7 13 7 3 Online Module Change Procedure 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program T ONLINE MODULE CHANGE MELSEGC TE eries 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system is available 1 Conversion disable OVERVIEW a Set D A Conversion enable disable setting Un GO for all channel conversion disable and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming t
99. change Status Predicting Uist Module system error amp Module error E Module warning i Detailed inf of power supply E Module change Close d On the pass data screen of GX Configurator DA set the prerecorded values and make a pass data write request Refer to Section 5 6 3 e Referring to 1 change the D A conversion enable disable setting of the used channel to conversion enable f On the monitor test screen of GX Configurator DA set a value in the Setting value field of CHO digital value of the used channel and click the Execute test button Monitor Test Module information Module type D A Conversion Module Start 1 0 No 0000 Module model name Q66DA G Setting item Current value Setting value H1 Digital value H2 Digital value H3 Digital value H4 Digital value H5 Digital value H6 Digital value H1 Set value check code H2 Set value check code H3 Set value check code H4 Set value check code H5 Set value check code Flash ROM setting Details Monitoring Move to sub window ae Make text file Stop monitor HE 7 23 7 3 Online Module Change Procedure 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEGC TE eries g Turn ON the output enable disable flag Y1 to Y6 of the used channel and check whether proper conversion has been made or not
100. circuit protection Available Dielectric withstand Insulati S Specific isolated area Isolation method E at N Poon z oltage resistance S n lt Betwi th tput t and etween the output terminal and pro 500VAC rms 1min g Isolation specifications grammable controller power supply O Between analog output channels Transrormer i PONDE g outp isolation 1000VAC rms 1min 10MQ or more Between external supply power and analog output cannel SO0VAC rms Tmin Number of I O occupied points 16 points I O assignment Intelligent 16 points u External wiring connection system 40 pin connector A Applicable wire size 0 3 mm2 AWG 22 a External device connection connector A6CON4 Sold separately Z 2 ZE 24VDC 20 15 OOo Ripple spike within 500 mV p p External supply power a Inrush current 4 8A within 400ys 0 22A 5 Internal current consumption 0 62A fe 5 VDC i Weight 0 22kg a zS 3 1 Performance Specifications 3 1 3 1 1 Performance specifications list 3 SPECIFICATIONS MELSEC TA eries 1 Accuracy of offset gain setting at ambient temperature Q66DA G needs to be powered on 30 minutes prior to operation for compliance to the specification accuracy 2 Accuracy per temperature change of 1 C Example Accuracy when temperature changes from 25 to 30 C 0 1 Reference accuracy 0 008 C temperature coefficient x 5 C temperature change difference 0 14 3 The following indicates the external lo
101. creens Following screens can be displayed from the intelligent function module utility screen Common operations to the lt lt lntelligent function module parameter gt gt tab and lt lt FB support parameter gt gt tab a Initial setting screen Start I O No Module type gt Module model name gt Initial setting b Auto refresh setting screen Start I O No Module type gt Module model name Auto refresh c Select monitor test module screen Online gt Monitor Test Enter the start I O No in hexadecimal On the lt lt FB support parameter gt gt tab a FB conversion screen lt lt FB support parameter gt gt tab FB conversion For details refer to Section 5 7 5 11 5 3 Utility Package Operation 5 3 3 Starting the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator DA MELSEC KE eries Point The lt lt FB support parameter gt gt tab is displayed when the project which is being edited is a label project OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS BEFORE OPERATION SETUP AND PROCEDURES ie O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Utility Package Operation 5 12 5 3 3 Starting the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator DA M ELSEG Q series 2 Command buttons Commo
102. cription Processing decimal The setting is outside the output range setting that can be made by the intelligent function module switch of the GX Reset to the correct parameter with GX Developer param 100 Developer eter setting Refer to Section 4 5 O indicates the incorrectly specified channel number Turn the power ON and OFF again If the error occurs again the module may be malfunctioning Contact the 111 Hardware error of the module sn i Ho nearest distributor or branch office with a description of the problem 112 The value set to the intelligent function switch 5 is other Re set the correct parameter value in the parameter set than 0 ting of GX Developer Refer to Section 4 5 Perform the offset gain setting again for all of the channels that use the user range settings An invalid value is set in the offset gain setting The num 120 3 7 If the error occurs again the module may be malfunction ber of the error channel cannot be identified i ae ing Please consult your local Mitsubishi represeutative explaining a detailed descriptopm of the problem Perform the offset gain setting again for the error channel R An invalid value is set in the offset gain setting If the error occurs again the module may be malfunction O indicates the channel number set incorrectly ing Please consult your local Mitsubishi represeutative explaining a detailed descriptopm of the proble
103. de the range Tae 60n 2 Set a value that is within the range O indicates the channel number where the error occurred The warning output upper lower limit value setting is out Correct the contents of the warning output upper limit 61o side the range 32000 to 32000 value lower limit value Un G86 to 97 to within the range O indicates the channel number incorrectly set 32000 to 32000 The warning output lower limit value is equal to or greater E y ie Make setting so that the warning output upper limit value is 620 1 than the warning output upper limit value A o i greater than the warning output lower limit value O indicates the channel number incorrectly set p f f Change the contents of offset gain adjustment value speci The analog adjustment output in the offset gain setting os ides ets 700 1 p fication Un G24 so that it is within the range from 3000 mode is outside the specified value range to 3000 The increase decrease digital limit value setting is outside eet te Correct the contents of the increase decrease digital limit 800 1 the range 0 to 64000 HA e values Un G70 to Un G81 to within the range 0 to 64000 O indicates the channel number incorrectly set The scaling upper lower limit value is set outside the range A iih i A E E amr of 32000 to 32000 orrec esca ing upper lower limit value Un ce is Un G65 within the range of 32000 to 32000 O indicates the channel number set incorrectly The scalin
104. default setting output range Use user range settings Use user range settings Offset gain setting If user range settings are used perform the offset and gain settings see Section 4 6 NO Use the utility package YES Initial setting and automatic refresh setting The program can be simplified if the utility package is used for setting see Chapter 5 B See Programing and debugging Create and check sequence program see Chapter 6 4 2 Setup and Procedures before Operation 4 3 SYSTEM n W 4 2 tO n Ww Q fe a o GX CONFIGURATOR UTILITY PACKAGE DA ONLINE MODULE CHANGE OVERVIEW CONFIGURATION SPECIFICATIONS z Q lt a W Q fo W a O L m a PROGRAMMING TROUBLESHOOTING 4 SETUP AND PROCEDURES BEFORE OPERATION M ELSEG Q series 4 3 Part Names The name of each part in the Q66DA G is listed below Module fixing screw Module fixing bracket 1 3 a i L 2 bea External device connector Terminal Terminal number number A1 B1 B20 pp GW 4 Number Name Description Displays the operating status of the Q66DA G On Normal operation 1 RUN LED Flashing During offset gain setting mode Off 5V power switched off watchdog timer error occurred or online module change enabled Displays the error status
105. e Q66DA G Module change execution Installation confirmation Status Module control restart 3 y i Change module installation completion Status Guidance _ The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute 7 27 7 3 Online Module Change Procedure 7 3 5 When user range setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE MELSEC KAri b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again System Monitor Installed status Base 3 4 Base Module MasterPLC gt Main base Powe Unmo Unmoj Unmo rsu unti funti funti pply ng jng jng Q25PHCPU Ce c c E 7 c c a l l Oo l z Parameter status Mode E p iO Address 20 30 I System monitor 2 Online module change Powe None None rsu Q25PHCPU pply 16pt 16pt Status BB Module system error J Module error E Module waming Detailed inf of power supply El Modu
106. e user range to be used in the Setting value field of CHL Pass data classifi z W cation setting and click the Execute test button When the user range setting is completed the set user range is displayed in the Current value field of CHOI Pass data classification setting a b Set the recorded values in the Setting value fields of CHO Industrial shipment set 3 tings offset gain values user range settings offset gain values EE 59 c Select all the Setting value fields of CHO Industrial shipment settings offset gain values user range settings offset gain values and click the Execute test button D When write is completed the set values are displayed in the Current value fields of CHO Industrial shipment settings offset gain values CHL User range settings S offset gain values T D d Change the Setting value field of Pass data write request to Request and click Zz the Execute test button Make sure that the indication in the Current value field of Pass data write request a aw changes from Request to OFF on completion of write aa a Wg nam ie O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 6 Monitoring Test 5 28 5 6 4 Pass data 5 UTILITY PACKAGE GX Configurator DA MELSEC EAseries 5 7 FB Conversion of Initial Setting Auto Refresh Setting Purpose FB is generated automatically from the intelligent function
107. e warming ae Detailed inf of power supply E Module change Close 7 25 7 3 Online Module Change Procedure 7 3 5 When user range setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE MELSEC KE eries b Click the Execution button to enable a module change z Online module change S Operation Target module i Module change execution 70 address 000H e 7 A Module name Q6EDA G Installation confirmation Status Module control restart 3 z Change module selection completed fe Status Guidance W o Please turn off Y signal of the changed module when you change the 5 2 intelligent function module A 2 wn Zz O lt o ue O m If the following error screen appears the user range cannot be saved 2 Click the OK button and perform the operation in Section 7 3 6 2 c and later 6 MELSOFT series GX Developer lt N w W The target module didn t respond aw 5 The task is advanced to the installation confirmation Z a E W 596 mAn nom c After confirming that the RUN LED of the module has turned off remove the or connector and dismount the module 5 lt i T a Point HO i i EGO Always dismount the module If mounting confirmation is made without the mod gt Cr ule being dismounted the module will not start properly and the RUN LED will not be lit z 5 fe hd ja Ww a 5 a ie
108. ed 0 fixed lt Switch 5 gt oj o o 0 H 0 Fixed PROGRAMMING If any other than 0 is set to Switch 5 an error occurs b Write the settings in a to the Q66DA G On GX Developer s Parameter setting screen select the I O assignment tab click Switch setting and make settings of Switch 1 to 5 on the screen shown below Switch setting for I O and intelligent function module ONLINE MODULE CHANGE Input format HEX Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 so Te ea ae ae E e r I 66DA G ooo a 1 4 FA E TROUBLESHOOTING 6 2 For Use in Normal System Configuration 6 4 6 2 1 Before creating a program 6 PROGRAMMING 6 2 2 Program example using the utility package MELSEC TE cries 1 List of devices p11 CH1 Digital value D121 CH2 Digital value D16 Warning output flag D17 Error code M20 M21 CH1 Warning output flag M22 M23 CH2 Warning output flag X0 Module ready X7 External power supply ready XE Warning output signal Q66DA G X Y0 to X YF XF Error flag YE Warning output clear request YF Error clear request X11 Output enable X12 Digital value write signal QX10 X10 to X1F X14 Warning output reset signal X15 Error code reset signal Y20 to Y2B Error code display BCD 3 digits QY10 Y20 to Y2F 1 Devices used for the automatic refresh function of GX Configurator
109. ed digital input values converted within the scaling range are limited DURES BEFORE OPERATION SETUP AND PROCE UTILITY PACKAGE GX CONFIGURA PROGRAMMING TOR DA ONLINE MODULE CHANGE TROUBLESHOOT ING 3 2 Function List 3 17 3 2 4 Rate control function 3 SPECIFICATIONS MELSEC Kel ries 3 2 5 Scaling function The digital input value range can be changed to any given range between 32000 and 32000 To use this function the following settings are required for each channel e Enable the scaling function Scaling enable disable setting Un G53 e Set the scaling upper and lower limit values Scaling upper lower limit value Un G54 to Un G65 The CHL scaling upper lower limit value settings vary depending on the output range Refer to 1 and 2 below 1 When using the factory default setting for the output range a As the scaling upper and lower limit values set digital values equivalent to the upper and lower limit values of analog output respectively Example When the output range is 0 to 5V or 1 to 5V Example When the output range is 10 to 10V Analog output value V Analog output value V 5 10 I l l l i i 0 l l 1 i I l l l Digital input value 10 Digital input value Scaling lower Scaling upper Scaling lower Scaling upper limit value limit value limit value limit value b The D A conversion uses values calculated from the fol
110. eeaaeeeeseeenaees 8 3 8 2 4 When an analog output value is not output eee cece cece eeeececeeceeeeeeeeeeeeeetceccneeeeeeeeeeeeeeenes 8 4 8 2 5 When the analog value is not within the reference accuracy of the theoretical value 8 5 8 2 6 When analog output value is not HOLD eeeeeeeeneeeeeeeeee eee eeeeaeeeeeeeaaeeeeeeeaeeeeeeeaaas 8 5 8 2 7 Checking the Q66DA G status using GX Developer system Monitor ceeeeeteeeeeeee eee 8 6 APPENDIX App 1 to App 10 Appendix 1 Dedicated Instruction List and Available DeViCeS ccccccceeeeeeeeeeececceeeeeeeeeeeeeteeeteeeneaes App 1 Appendix 11 G P OFFGAN iste ciate Aiea Sateen Wid hate Gk eae laa aaae edadia adasidan App 2 Appendix 1 2 G P OGLOAD tei tiene ai a a geet ation a aeai Mou aaia dda ea aaea debian ieee App 4 Appendix 123 G P OGSIOR y ciel ets a a ba tals nates e a ode e a okay eea App 7 Appendix 2 External Dimension Diagram ccccecceeeecceececeeeeeeeee eee ecaeeaaeceeeeeeeeeeeseeseceaeaaeeeeeseeeeeensees App 10 INDEX Index 1 Index 2 ABOUT MANUALS The following manuals are also related to this product If necessary order them by quoting the details in the tables below RELATED MANUALS Manual Number Model Code Manual Name GX Developer Version 8 Operating Manual SAE Describes the methods of using GX Developer to create a program and print out monitor and debug the 13JU41 program S
111. eeeeeeeeeeeeeeeeeeeeeseeeeeeeeeseeeeeeeeeeeeaaeeeseeenaes 6 2 6 2 1 Before creating a program eeeeeccceeeeeeeneeeeeeeecneeeeeeeeeeeeeeeaeeeeeeeceeeeeseeaeeeeeseenaeeeeeeenaeeeessaaas 6 3 6 2 2 Program example using the utility package 00 eee cteere eee e ett ee tere teeee eee taaeeeeeetaeeeeeeeea 6 5 6 2 3 Programming example without using the utility PACKAGE eee ceeeeeeeeeenteeeeeeeentaeeeeeeeeaas 6 8 6 3 For Use on Remote I O Network cccecseeeeeeeeeeeeeeeeeneeeeeeeeeaaaeeeeeeeaaeeeeseeaaeeeeeeecaeeeeeseenaeeeeessaes 6 10 6 3 1 Program example using the utility package oe ce eee eeneee eee tene eee eee taeeee eee taeeeeeetaeeeeeteas 6 12 6 3 2 Program example without using the utility PACKAQE ce eceetee eee eeee eee eeeeetteeeeeetnaeeeeeeeee 6 15 7 ONLINE MODULE CHANGE 7 1to7 36 7 1 Online Module Change Conditions cae iaae eror etaa AAA AEA AEA AE er Ta 7 2 7 2 Online Module Change Operations cccceeeceeeeeeeeeeeeeee eee eeeeeeeeeeseeeaeeeesegeeaeeeeseeeeeeeeeseeaaeeeeeeenes 7 3 7 3 Online Module Change Procedure ccccccceceeeeeeeeeceencneaeeeeeeeeeeeeeesecaaaaeaeeeeeeseeeeseesecsnenasaeeeeess 7 4 7 3 1 When industrial shipment setting is used and initial setting was made with GX Comig ratorr DA askia hha saad aide Rand Giada eae aed 7 4 7 3 2 When industrial shipment setting is used and initial setting was made with SEQUENCE POI on er a a e a A a ea 7 9 7 3 3 When user range setting i
112. eeeeeteeeeeeenteeeeeeeaas 3 30 CH set value check Codes 0eeeeeeeeeeees 3 31 Channel change completed flag 0 3 21 3 24 Channel change request ccccceeeeeeteeeeeeeenaes 3 25 Conversion SPpe e d ccccccceceeeeeeeeeeeeeeeeeeeeeeeeeees 3 1 Current output characteristic ccceeeeeeees 3 6 D D A conversion enable disable function 3 10 D A conversion enable disable setting 3 30 D A output enable disable function 3 10 Dedicated Instruction eseeeeeeeeeeeeeees App 1 Digtal input aace ten eine tani ee eas 3 1 E ERR LED satires NRN 4 4 Error clear request 2 ccceeeeeeeeeeeeeneecaeeeeeeeeees 3 21 Error Code list 0 cccccceceeeeeeeeeeeceeeeceeeeeeeeteeseeees 8 1 Err rc deS otarda Aa a aa aa aana aani 3 31 Error flag aeS a EA EEA 3 21 External Dimension Diagram 0000 App 10 External supply DOWED 2 eeceeeeeeeeeeeeeeeeees 3 1 F Function Version cceeceeeeeeeeceeceeeeeeeeeeeeeeeseees 2 5 G G P OREGAN 2 ona T eae App 2 G P OGLOAD fi iina a Aatedacee te App 4 G P LOGSTOR on ccceieesa cetveeenccedees eee caeveetaneeevevens App 7 GX Configurator DA 000 eee ceeeeeeeeeee eee eeetceeeeeeenaaes 2 3 GX Develope ee A 11 2 3 H Handling Precautions ceceeeeeeeeeeeeeeeeneees 4 1 I Installing anaa a a aea aa 5 2 Internal
113. em area 5 5S 13H 19 Error code R 14H 20 Setting range CH1 to CH4 0 R 15H 21 Setting range CH5 CH6 0 R o Offset gain setting mode Z 16H 22 cae 0 R W 2 Offset specification 2 Offset gain setting mode S 17H 23 e 0 R W re Gain specification Y 18H 24 Offset gain adjustment value specification 0 R W 19H 25 Offset gain range setting 0 R W 1AH 26 to to System area z 2DH 45 2EH 46 Rate control enable disable setting 003FH R W w 2FH 47 Warning output setting 003FH R W Z z 30H 48 Warning output flag 0 R E 5 31H 49 To to System area 34H 52 1 This is the initial value set after the power is turned on or the programmable controller CPU is reset 9 2 Indicates whether reading from and writing to a sequence program are enabled D R Reading enabled W Writing enabled gt ee 3 4 Buffer Memory 3 27 3 4 1 Buffer memory assignment 3 SPECIFICATIONS Address Table 3 6 Buffer memory assignment 2 3 Description Default 1 M ELSEG Eseries Read write 2 Hexadecimal J Decimal 35H 53 Scaling enable disable setting 003FH R W 36H 54 CH1 Scaling lower limit value 0 R W 37H 55 CH1 Scaling upper limit value 0 R W 38H 56 CH2 Scaling lower limit value 0 R W 39H 57 CH2 Scaling upper limit value 0 R W 3AH 58 CH3 Scaling lower limit value 0 R W 3BH 59 CH3 Scaling upper
114. ent 5 UTILITY PACKAGE GX Configurator DA MELSEC TA eries Operating system and performance required for personal computer Performance required for personal computer Operating system cru Windows 95 Pentium 133MHz or more 32MB or more Windows 98 Pentium 133MHz or more 32MB or more Windows Me Pentium 150MHz or more 32MB or more Windows NT Workstation 4 0 Pentium 133MHz or more 32MB or more Windows 2000 Professional Pentium 133MHz or more 64MB or more Windows XP Professional Service Pack 1 or more Pentium 300MHz or more 128MB or more Windows XP Home Edition Service Pack 1 or more Pentium 300MHz or more 128MB or more Windows Vista Home Basic Pentium 1GHz or more 1GB or more Windows Vista Home Premium Pentium 1GHz or more 1GB or more Windows Vista Business Pentium 1GHz or more 1GB or more Windows Vista Ultimate Pentium 1GHz or more 1GB or more Windows Vista Enterprise Pentium 1GHz or more 1GB or more Point 1 The functions shown below are not available for Windows XP and Windows Vista If any of the following functions is attempted this product may not operate normally e Start of application in Windows compatible mode e Fast user switching e Remote desktop e Large fonts Details setting of Display Properties Also 64 bit version Windows XP and Windows Vista are not supported
115. equest Y9 from OFF to ON Turn ON the output enable disable flag Y1 to Y6 of the used channel to check whether proper conversion has been made or not Be careful since analog outputs are provided actually 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change Operation Target module Module change execution 170 address 000H 5 SA Module name Q66DA G Installation confirmation Status Module control restart i 7 P Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 7 7 7 3 Online Module Change Procedure 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA T ONLINE MODULE CHANGE MELSEC KE eries b The Online module change completed screen appears MELSOFT series GX Developer X OVERVIEW 1 Online module change completed CONFIGURATION SYSTEM SPECIFICATIONS BEFORE OPERATION SETUP AND PROCEDURES UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING Ww a 5 a ie Ww z a Zz e wW 0 z
116. er The Basic model QCPU or C Controller module cannot create the MELSECNET H remote I O network eeeeeeeseeeoeeeeeseeeeeseeeeeeeeeeeeeeeeeeeoeeeeeeoe eee eee 2 Support of the multiple CPU system When using the Q66DA G in a multiple CPU system refer to the following manual first e QCPU User s Manual Multiple CPU System a Intelligent function module parameters Write intelligent function module parameters to only the control CPU of the Q66DA G 3 Compatibility with online module change The Q66DA G supports online module change hot swapping For procedures of the online module change refer to Chapter7 2 2 2 1 Applicable Systems 2 SYSTEM CONFIGURATION MELSEGC KE eries 4 Supported software packages Relation between the system containing the Q66DA G and software package is shown in the following table GX Developer is necessary when using the Q66DA G Ww gt ae W gt Software Version z fe Single CPU system Version 7 or later FE Q00J Q00 Q01CPU we Multiple CPU system Version 8 or later 3 Q02 Q02H Q06H Single CPU system Version 4 or later g z GES Q12H Q25HCPU Multiple CPU system Version 6 or later Single CPU system Q02PH Q06PHCPU Version 8 68W or later Multiple CPU system fe Single CPU system E Q12PH Q25PHCPU Version 7 10L or later O Multiple CPU system 5 Q12PRH Redundant CPU a Version 8 45X or later 2 Q25PR
117. eration condition setting request Y9 from OFF to ON enables mode switching 3 When mode switching is performed this area is cleared to zero and the operating condition setting completed flag X9 turns OFF After confirming that the operating condition setting completed flag X9 has turned OFF turn OFF the operating condition setting request Y9 SYSTEM CONFIGU RATION Set values Mode to be switched to Buffer memory address 158 Buffer memory address 159 Normal mode 0964H 4144H Offset gain setting mode 4144H 0964H 2 z Q lt 9 u oO Ww a N E Point If the values written are other than the above mode switching is not performed and only the operating condition is changed Ww O hafa He ous 3 4 18 Save data classification setting Un G200 Re P Y m BAO 1 Areas used to restore the user range settings offset gain values when online module change is made Refer to Chapter 7 for details of online module change wi S 2 Specify the user range setting to be saved restored when saving restoring the offset lt i Zs gain values of any of the user range settings 1 to 3 C9 3 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO ESS Un G200 0 0 OF o CH6 CHS CH4 CH3 CH2 CH1 es 00 User range setting 1 specification o b12 to b15 information is fixed at 0 01 User range setting 2 specification 10 User range setti
118. et tae EEEN 5 15 9 5 Auto Refresh Seinge rerai a staal ee ek ey en ace detached Pease det ea cat peechd eat 5 17 5 6 Monitoring TeSt orsi aiig ieii a eee lel le EEA ele decree sone AA a a 5 20 5 6 1 MOonitOrtest SCree misses ciececgic cence ccusdnmees EEEE A EREE E EEEE ines 5 20 5 6 2 Offset gain setting oprat Ori s aiaei cece esters teen teste ARREA AREA EEEE ONARE AEA 5 23 5 6 3 Confirmation of Conversion Characteristic eeessssseessseeerresstttrrettttrrrnstrnretnttnnssnteenresent 5 25 5 6 4 PASS Gata EEE dads tenths EE E E EE E nets whatianeldesduedasenceteanedechieles 5 27 5 7 FB Conversion of Initial Setting Auto Refresh Setting ecececeeeeesseeeeeeeeenneeeeeeeneeeeeeeeneeeeeeteaas 5 29 9 03 Usage OF FB vechec erccabes Se octet tic a be catiteveredts aces then dane behead Aiee ase ten pauses teen EARE AES 5 31 5 8 1 Outlines ise ehcadt aabbtcchcesteaccon tes cecis tate laced cabadice bb hatedeatetiditeta Ghacidects a 5 31 5 8 2 Paste an FB to a Sequence Program eeeeeeceeee teen eee eeeenne eee ee teense eeeteeeeeeeetiaeeeeeseniaeeeeeee 5 33 5 8 3 Convert Compile a Sequence Program cccccccecceeeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeaaeeeeeeeeaaeees 5 34 6 PROGRAMMING 6 1to6 18 6 1 Programming Procedure cccseccceceeeeereeeeeseceeeeeceeceeneneeeeceneeeeeeecuneeeseeecdeneeeeedeeneeeedeeseneeneeessnaeens 6 1 6 2 For Use in Normal System Configuration eeecceeeeeeeee
119. et the amount of adjustment for analog output values in the off set gain setting mode i e 2 Turning the set value change request YC from OFF to ON increments or decrements the analog output value by the adjustment value 4 o 3 The settable input range is from 3000 to 3000 Z When the set value is 1000 the analog output values can be adjusted by following value ae L Output range Adjustment when set value is 1000 D User range setting1 Approx 0 86mA User range setting2 Approx 0 38V User range setting3 Approx 0 19V 4 Refer to Section 4 6 for details of offset gain setting 2 z O lt 9 oO Ww a N 3 4 9 Offset gain range setting Un G25 1 This area is used to change the output range in the offset gain setting mode Turning 8 ON the channel change request YB changes the output range into the set one If any value outside the setting range is set an error occurs and the corresponding 26 error code Un G19 is stored ae lt Output range Set value m 5 a User range setting 1 OOOFH User range setting 2 000EH User range setting 3 000DH W og T 2 The channel change request YB must be turned ON OFF to validate the offset gain 2g range setting Refer to Section 3 3 2 5 lt aoe 50e 3 Refer to Section 4 6 for details of offset gain setting 0 Zz L ug oO O W gt a S oz ike OO ft Q O a6 i a 3 EZ 3 4 Buffer Memory 3 33 3
120. etails w Curent value Monitoring Curent value Monitoring display display 5 Cannot execute test Select input a Make text file Make text file Setting range O Enable S Disable W wo 1 zZ Zz Stop monitor Stop moritor Execute test 2 OO o 2 H Q O ac N W a O ae 5 6 Monitoring Test 5 20 5 6 1 Monitor test screen 5 UTILITY PACKAGE GX Configurator DA 1 Offset gain setting Offset Gain setting Offset gain setin Current module Oftset Gain sett Channel No Adjustment value For the adjust is is performed Q66D4 G 0000H ting Gain setting tment value 1000 Error code Conversion characteristic J bA the Analog value adjustment of Voltage during output about 0 38V User range setting 2 about 0 19V User range setting 3 Current during output about 0 86m4 is possible Channel No CH1 CH2 CH3 CH4 CH5 CH6 Conversion characteristic Setting state Offset setting Gain setting User range setting Conversion characteristic Analog Range setting Analog Voltage Range setting User range setting 2 Normal resolution v Offset Gain setting Offset value V Gain value mog Range settings Analog Digital conversion C Analog gt Digital Digital gt Analog Analog valuefV Digital value 5 21 5 6 Monitoring Test Conversion 5 6 1 Monitor test screen
121. ettable range 7 Settable range i a value outside the settable a value outside the settable ractical range ractical range p ge range is written p ge range is written 0 4 to 20 mA 96 to 4095 288 to 12287 1 0 to 20 mA 4096 or larger 4095 12288 or larger 12287 Practical range Practical range 2 1to5V 97 or smaller 96 289 or smaller 288 0 to 4000 0 to 12000 3 0to5V 16384 to 16383 16384 or larger 16383 4 10 to 10 V Practical range D User range setting3 E User range setting2 F User range setting1 4096 to 4095 16385 or smaller 16384 4096 or larger 4095 16000 to 16000 Practical range 4097 or smaller 4096 12288 to 12287 4000 to 4000 12288 or larger 12287 Practical range 12289 or smaller 12288 12000 to 12000 3 30 3 4 Buffer Memory 3 4 2 D A conversion enable disable setting Un GO 3 SPECIFICATIONS M ALS eG cries 3 4 4 CHO set value check codes Un G11 to Un G16 i 1 Digital values set in CHO Digital value Un G1 to Un G6 are checked and if any of gt them is outside the settable range the check result is stored in this area u D 2 When a digital value outside the settable range Refer to Section 3 4 3 and Table 3 7 is written one of the check codes listed in Table 3 8 is stored 4 Table3 8 Check code list z Check code Description OOOFH A digital value exceeding the settable range
122. eveloper and Intelligent function module utility again ean 4 To start the Intelligent function module utility a In GX Developer select QCPU Q mode for PLC series and specify a project If any PLC series other than QCPU Q mode is selected or if no project is spec ified the Intelligent function module utility will not start ie O E lt q x K5 x9 pn Ww Zz O rs x lt 2 T a b Multiple Intelligent function module utilities can be started However Open parameters and Save parameters operations under Intelligent function module parameter are allowed for one Intelligent function module utility only Only the Monitor test operation is allowed for the other utilities g L ug 0 O a oa W 5 a S oz CS a OO oO zZ E Q O Ae i a E 5 2 Installing and Uninstalling the Utility Package 5 2 5 2 1 Handling precautions 5 UTILITY PACKAGE GX Configurator DA M ELSEG Q series 5 Switching between two or more Intelligent function module utilities When two or more Intelligent function module utility screens cannot be displayed side by side select a screen to be displayed on the top of others using the task bar iP MELSOFT series GX D Intelligent Function m Intelligent function m 6 Number of parameters that can be set in GX Configurator DA When multiple intelligent function modules are mounted the number of parameter settings must not exceed the following
123. f the theoretical value 8 TROUBLESHOOTING 8 2 7 MELSEC TE eries Checking the Q66DA G status using GX Developer system monitor When the Q66DA G detail information is selected in GX Developer system monitor func tion version error code LED ON status and status of the intelligent function module switch setting can be checked OVERVIEW 1 Operating the GX Developer Diagnostics System monitor Select Q66DA G Module s Detailed Information SYSTEM CONFIGU RATION 2 Module Detailed Information a Checking the function version The function version of the Q66DA G is displayed in the product information field SPECIFICATIONS b Checking the error code The error code stored in buffer memory address 19 Un G19 of the Q66DA G is displayed in the Present Error field When the button Error History is pressed the contents displayed in the Present Error field are displayed in the No 1 field Module s Detailed Information Module Module Name Q66D4 G Product information 070310000000000 c 1 0 Address 0 Implementation Position Main Base OSlot SETUP AND PROCE DURES BEFORE OPERATION Function version Module Information Module access Possible 1 0 Clear Hold Settings Status of External Power Supply Noise Filter Setting Fuse Status oa Input Type _ Status of 1 0 Address Verify Agree Remote password setting status Error Display
124. fault setting gain value 0 R W a 0 lt 5 D4H 212 CH6 Factory default setting offset value S 0 R W m 5 a D5H 213 CH6 Factory default setting gain value gt 0 R W D6H 214 CH1 User range settings offset value 0 R W D7H 215 CH1 User range settings gain value 0 R W Q 7 g D8H 216 CH2 User range settings offset value 0 R W G 3 x ae D9H 217 CH2 User range settings gain value 3 0 R W gt 6 A DAH 218 CH3 User range settings offset value 0 R W E a E S DBH 219 CH3 User range settings gain value 0 R W DCH 220 CH4 User range settings offset value 0 R W DDH 221 CH4 User range settings gain value 3 0 R W o z Z DEH 222 CH5 User range settings offset value 0 R W DFH 223 CH5 User range settings gain value 0 R W amp E0H 224 CH6 User range settings offset value 0 R W 2 w E1H 225 CH6 User range settings gain value 3 0 R W 1 This is the initial value set after the power is turned on or the programmable controller CPU is reset 2 Indicates whether reading from and writing to a sequence program are enabled U R Reading enabled W Writing enabled 5 3 Areas used to restore the user range settings offset gain values when online module change is S made tn Refer to Chapter 7 for details of online module change Z Z 65 a Q fe T H Ww z a 3 ee 3 4 Buffer Memory 3 29 3 4 1 Buffer memory assignment 3 SPECIFICATIONS 3 4 2 MELSEC TA cries D A conversion enable disable setting Un GO 3 4
125. fer to Section i E 5 6 3 from this screen T 20 Operating procedure ro Q Select monitor test module screen Start I O No Module type Module OES model name gt Monitor test Enter the start I O No in hexadecimal n The screen can also be started from System monitor of GX Developer Version 6 or later 5 Refer to the GX Developer Operating Manual for details T O ira Setting screen O a N Monitor Test Module information Module type D A Conversion Module Start 1 0 No 0000 gt Module model name Q66D4 G e Setting tem Curent value Setting value N F CHS Warming output flag upper limit value wW Ww CH5 Warming output flag lower limit value ara CH6 Warring output flag upper imit value 2530 CH6 Waring output flag lower limit value tow eee once E 5 r Seting range CH5 CHS FOL MAY monitor test XAT manitor test wo Ww Operating condition setting Operating setting nom Dffset gain setting Offset gain setting Pass data Pass data Flash ROM setting Details Current value Monitoring display Q Decimal input a Make text file AA o 0 4000 q a gt 9 Stop monitor Execute test uw z fo oO xo gt 1 o lt Aa X Y monitor test Operating setting X Y monitor tes
126. for D A conversion Depending on whether to use the scaling function or not the analog output value varies on the boundary between the inside and outside of the digital input value setting range Example 1 Output range 4 to 20mA Normal resolution mode and not using the scaling function By the conditions of the output range and resolution mode the available digital input value setting range is 96 to 4095 When a digital value is the upper limit of the settable range 4095 or higher an analog value equivalent to 4095 is output which means the same analog value is output for the digital values within and outside the setting range Example 2 Output range 4 to 20mA Normal resolution mode same as Example 1 and using the scaling function with Scaling upper limit value 3000 Scaling lower limit value 1000 When a digital value is the upper limit of the settable range 3047 4094 after calculation an analog value equivalent to 4094 is output On the other hand if it is out of the settable range which is 3048 or higher calculated value is 4096 or higher an analog value equivalent to 4095 is output As a result the analog output value converted from the upper limit digital value of the settable range is different from the one converted from the value outside the settable range by 1 digit 3 2 Function List 3 2 5 Scaling function 3 SPECIFICATIONS MELSEC KE eries 3 3 I O Signals for the Progra
127. g lower limit value is equal to or greater than the Set CHO scaling upper lower limit value Un G54 to 910 1 scaling upper limit value Un G65 so that the scaling upper limit value is greater O indicates the channel number set incorrectly EJ Point than the scaling lower limit value 1 When two or more errors occur the latest error code is stored 2 The error described with x1 can be cleared by turning ON the error clear request YF 3 If the error marked 2 occurs continuously it is added to the error history of GX Developer in each conversion cycle 4 If an error marked 3 occurs D A conversions on all channels will stop Therefore after correcting the offset gain setting make the initial setting again 5 Error code 161 marked 4 is not stored in the Error code Un G19 It is writ ten to the Completion status area S 1 of the G P OGSTOR instruction 8 1 Error Code List 8 2 SYSTEM CONFIGU SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA ONLINE MODULE e CHANGE e e e x N wW a a gt ie ao OVERVIEW RATION SPECIFICATIONS PROGRAMMING 8 TROUBLESHOOTING MELSEC Cel ries 8 2 Troubleshooting 8 2 1 When the RUN LED is flashing or turned off 1 When flashing Check item Corrective action Reset switch 4 of the intelligent function module switch setting for GX Is the mode set to
128. hat conversion has stopped with the actual analog output value turn OFF Operating condition setting request Y9 CONFIGURATION SYSTEM Device test Bit device Device vs Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device z Buffer memory Module start 1 0 0000 Hex Address jo x DEC SPECIFICATIONS Setting value F JHEX 16 bitinteger v Set Program Label reference program MAIN Execution history g Y9 Force ON Module start 0 Address 0 D 3F H Y3 Force OFF BEFORE OPERATION SETUP AND PROCEDURES D p S Qo aw T 2 Dismounting of module 508 EBO DSF a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor a Installed status Base 7 2 3 4 Base Module MasterPLC gt Main base g ara lart ani ont K Y ng jng jng jng Q25PHCPU Parameter status Mode Tt Address o 10 2 30 System monitor el 1 213 Online module change Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs Powe Intelli None None None rsu Q25PHCPU gent pply 16pt 16pt 16pt 16pt Status Module system er
129. he following values are stored in the User range setting offset gain value areas e CH1 user range settings offset value Un G214 Approx 94271 e CH1 user range settings gain value Un G215 Approx E4C8H 7 35 7 4 Range Reference Table T ONLINE MODULE CHANGE MELSEC TE eries 7 5 Precautions for Online Module Change The following are the precautions for online module change z W 1 Always perform an online module change in the correct procedure A failure to do so can cause a malfunction or failure Zz 2 If an online module change is made with the user range setting the accuracy after 2 that will fall to about less than three times of the accuracy before that Re set the offset gain values as necessary fa o nz cas n Zz fe z O m O W D Zz z a Wg nom O g5 efo an Ey 263 559 oO Zz ug 0 O w a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 5 Precautions for Online Module Change 7 36 8 TROUBLESHOOTING 8 TROUBLESHOOTING 8 1 Error code MELSEC TA eries This chapter explains the types of errors that may occur when the Q66DA G is used and how to troubleshoot such errors Error Code List If an error occurs in Q66DA G while reading writing data from to the programmable con troller CPU the applicable error code is written to error code Un G19 Table8 1 Error code list 1 2 Error des
130. igh resolution mode status flag X8 in GX Developer system monitor If the resolution mode setting is incorrect redo the GX Developer intelligent function module switch setting Refer to Section 4 5 Is the D A conversion enable disable setting for the channel to be output set to Disable Check the D A conversion enable disable setting Un GO in GX Developer monitor and set it to Enable using the sequence program or utility package Refer to Section 3 4 Is the D A output enable disable setting for the channel to be output set to Disable Verify ON OFF for the C output enable disable flags Y1 to Y6 in GX Developer monitor If the output enable disable flags are OFF review the initial setting for the sequence program or utility package Refer to Section 3 3 Is the digital value being written to the channel to be output Verify CHO digital value Un G1 to Un G6 in GX Developer monitor Refer to Section 3 4 Has the operating condition setting request Y9 been executed Set the operating condition setting request Y9 from ON to OFF from GX Developer and check to Refer to if the analog output is normal If normal analog output is obtained review the initial setting for the sequence program or utility package Refer to Section 3 3 EJ Point If the analog output value is not output after the proper corrective action is taken in accordance with the above check item the possible cause is a module failu
131. ign matter such as sawdust or wire chips get inside the module They may cause fires failure or malfunction WIRING PRECAUTIONS N CAUTION The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation STARTING AND MAINTENANCE PRECAUTIONS N CAUTION Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause failure or malfunction of the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual Do not install remove the module to from the base unit more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunctions Do not touch the connector while the power is on Doing so may cause malfunction Switch off all phases of the externall
132. ing Refer to sections 5 4 and 5 5 2 y Convert the parameter into FB 2 2 2 Jr Refer to sections 5 7 GX Developer Paste the FB to a sequence program Refer to sections 5 8 2 v 4 Convert compile the sequence program gt Refer to sections 5 8 3 5 31 5 8 Usage of FB 5 8 1 Outline 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries Point The initial setting auto refresh setting of the intelligent function module can be per a formed by each of the following methods i 1 Set intelligent function parameters Initial setting Auto refresh setting and write them to the programmable controller CPU 2 Create an FB of the intelligent function module parameter initial setting auto 3 refresh setting and paste it to the sequence program 2 In accordance with the specification of the system perform the initial setting auto refresh setting of the intelligent function module by one of the methods above ae 28 1 The following explains the case in which both of 1 and 2 are performed a Initial setting FB setting given in 2 is valid 4 b Auto refresh setting lt e Both 1 and 2 are valid i At the time of FB execution and in the END processing of the sequence a program automatic refresh is performed Therefore an analog value corresponding to the specified digital value S is output at each auto refresh time Zp a
133. ing Un G46 3 SPECIFICATIONS M ELS eG cries 3 4 12 Warning output flag Un G48 1 When the digital input value falls outside the CHO warning output upper limit value a lower limit value Un G86 to Un G97 range the bit corresponding to each channel i turns to 1 Q 2 Whether the warning is the upper or lower limit value warning can be checked on each a channel Zz 2 3 Ifthe warning is detected on any of the channels enabled for conversion the warning z output signal XE turns ON DE nw 4 Turning ON the operating condition setting request Y9 or warning output clear request YE clears the warning output flag b15 b14 b13 b12 b11 b10 b9 b8 b7 b bd b4 b3 b2 bi bO CH6 CH6 CH5 CH5 CH4 CH4 CH3 CH3 CH2 CH2 CH1 CH1 0 lower upper lower upper lower upper lower upper lower upper lower upper limit limit limit limit limit limit limit limit limit limit limit limit value value value value value value value value value value value value Un G48 0 0 0 2 z O lt x 9 oO Ww a N b12 to b15 information is fixed at 0 1 rng Saiput 0 Normal A 8 a 5 Refer to Section 3 2 3 for details of warning output function pee Zuo lt E a 3 4 13 Scaling enable disable setting Un G53 iki nao 1 Set whether to enable
134. ing bracket Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause damage to the module In the system where a CPU module supporting the online module change is used and on the MELSECNETI H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS N CAUTION Always ground the FG terminal for the programmable controller There is a risk of electric shock or malfunction Tighten the terminal screws within the range of specified torque If the terminal screws are loose it may result in short circuits or malfunction If the terminal screws are tightened too much it may cause damage to the screw and or the module resulting in short circuits or malfunction Be careful not to let fore
135. ipment settings offset value 0000 CH1 Industrial shipment settings gain value 0000 CH2 Industrial shipment settings offset value 0000 CH2 Industrial shipment settings gain value 0000 CH3 Industrial shipment settings offset value 0000 Flash ROM setting Details Current value Monitoring display Select input Make text file Setting range User range User range2 User range3 Stop monitor Execute test 2 User range saving a Set the user range to be used in the Setting value field of CHL Pass data classifi cation setting and click the Execute test Execute test button When the user range setting is completed the set user range is displayed in the Current value field of CHO Pass data classification setting b Change the Setting value field of Pass data read request to Request and click the Execute test button When read is completed the values are displayed in the Current value fields of CHO Industrial shipment settings offset gain values CHL User range settings off set gain values c Compare the values with those in the range reference table and record them if they are correct Refer to Section 7 4 for the range reference table 5 27 5 6 Monitoring Test 5 6 4 Pass data 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries 3 User range restoration lu a Set th
136. ismount the corresponding l x x x x x x module 3 Mounting of new module l Mount a new module l I 4 XIY refresh resumes and l the module starts RUN LED turns on After mounting the module l Default operation click the Execution button l gt X0 remains OFF of GX Developer l i When there are initial setting parameters operation is O x x x O x l performed according to the initial setting parameters at this point l l Operation check before control start l l 4 Operation check wy Click the Cancel button of I GX Developer to leave the online mode l l v l Conduct an operation test on the new module using l Device test of GX Developer l O x x O x O or Monitor test of i x GX Configurator d y Module operates according l to test operation 4 Perform user range restoration processing by write to buffer l memory at this point l l v Operation check completed l X0 Module Ready turns ON f l 4 5 Resumption of control l Start is made when XO turns Operate GX Developer to i from OFF to ON resume the online module Ol ioni a peration is performed O O O O x O change mode and click the T gt according to the initial setting Execution button to resume l sequence 4 control I 1 Access to the intelligent function module device UD GL is included 2 Operating the intelligent function module switches 3 starts the module and resumes X Y refresh When there are initial setting
137. istribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused
138. l Specify the target channel of offset setting or gain setting on the channel No combo box 3 Specify offset gain setting Specify either offset setting or gain setting on the channel specified on the channel No combo box using the radio button 4 Specify the user range setting Specify a user range used for the offset gain setting of each channel on the combo box 5 Set up adjustment values Set up an adjustment value of the offset value or gain value Select 1 10 100 or 1000 on the combo box however you can also set up adjustment values by enter ing a number 1 to 3000 5 23 5 6 Monitoring Test 5 6 2 Offset gain setting operation 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries 6 Fine adjustment of voltage output or current output By clicking the button or button the value of voltage output or current output gt for the prepared adjustment value is finely adjusted z 7 Write settings into Q66DA G Write the content set up by operations 2 to 6 into Q66DA G by clicking the a Registration button ai By 8 Switch to the normal mode as When the offset gain setting screen is closed by clicking the button after the setting operation has finished Q66DA G s operation mode transits to the normal D za mode z O m Point g Q If an error code is displayed while performing the setting operati
139. l mode to offset gain setting mode to normal mode method is given below e Dedicated instruction G P OFFGAN eeeeeeeeeees Refer to Section 4 6 2 a Setting made to mode switching setting Un G158 Un G159 and turning the operation condition setting request Y9 from OFF to ON Refer to Section 4 6 2 b Intelligent function module switch setting Refer to Section 4 5 Section 4 6 2 c After intelligent function module switch setting reset the programmable controller CPU or switch power OFF then ON specified in Section 3 1 2 1 and 2 When the setting exceeds this range the maximum resolution or total accuracy may not be within the range indicated in the performance specification 2 Perform the offset gain settings separately for each channel If channels are set in Un G22 and Un G23 at the same time an error will occur and the ERR LED will be lit 3 After the offset and gain settings are completed verify that the offset and gain values have been set correctly under actual usage conditions 4 The offset and gain values are stored into the Flash memory and are not erased at power off 5 At the time of offset gain setting turn ON the user range write request YA to write the values to the Flash memory Data can be written to the Flash memory up to 100 thousand times To prevent accidental write to the Flash memory an error will occur and the error c
140. l to the number of settings for other intelligent function modules to get a grand total CH1 Digital value CH2 Digital value THS Digital value CH4 Digital value 1 lt D11 1 T 1 CHS Digital value 1 1 1 1 T CHE Digital value CH1 Set value check code CH2 Set value check code CH3 Set value check code 5 3 5 2 Installing and Uninstalling the Utility Package 5 2 1 Handling precautions 5 UTILITY PACKAGE GX Configurator DA MELSEC KE eries 5 2 2 Operating environment This section explains the operating environment of the personal computer that runs GX Configurator DA Item Description Installation Add in target 1 Add in to GX Developer Version 4 English version or later OVERVIEW Computer Windows based personal computer CPU Required memory Hard disk For installation 65 MB or more Refer to the next page Operating system and performance required for personal computer space For operation 20 MB or more CONFIGURATION SYSTEM Display 800 x 600 dots or more resolution 4 Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millennium Edition Operating System English version Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operati
141. lanation of items 1 Setting contents Set the D A conversion enable disable setting rate control enable disable setting and others for each channel 5 15 5 4 Initial Setting 5 UTILITY PACKAGE GX Configurator DA MELSEC KE eries 2 Command button Make text file Creates a file containing the screen data in text file format z ve W End setup Saves the set data and ends the operation 3 Cancel Cancels the setting and ends the operation 6 Point 5 Initial settings are stored in an intelligent function module parameter file After o being written to the CPU module the initial setting is made effective by either 1 bz or 2 ae 1 Cycle the RUN STOP switch of the CPU module STOP gt RUN gt STOP gt RUN D 2 With the RUN STOP switch set to RUN turn off and then on the power or reset the CPU module 5 When using a sequence program to write the initial settings when the CPU is G switched from STOP to RUN the initial settings will be written So ensures that 5 programming is carried out to re execute the initial settings 6 f E ie O E lt q x K5 x9 n Ww Ez O rs x lt 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 4 Initial Setting 5 416 5 UTILITY PACKAGE GX Configurator DA 5 17 5 5 Auto Refresh Setting Purpose Configure the Q66DA G s buffer memory for automatic refresh Operating procedure
142. lation completion Status Guidance The controls such as 1 0 FROM TO instruction executions Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel TROUBLESHOOTING 7 3 Online Module Change Procedure 7 16 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEC TA eries b Click the OK button to leave the Online module change mode MELSOFT series GX Developer i The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again c Click the Close button to close the System monitor screen System Monitor Installed status r Base Base Module MasterPLC gt Main base e Powe Unmo Unmo rsu unti junti CE pply ng ng c Q25PHCPU r Parameter status EArt Address 20 30 40 System monitor ee 20 4 Online module change Powe None None None rsu Q25PHCPU asirda r Mode pply 16pt 16pt 16pt Status Oo Module system error B Module error o Module warming EE Detailed i
143. le A Operating condition change completed flag X9 Operating condition change request Y9 During restoration D A conversion disable After restoration D A conversion processing can be executed in the restored user range 3 26 3 3 I O Signals for the Programmable Controller CPU 3 3 2 Details of I O signals 3 SPECIFICATIONS MELSEC TE eries 3 4 Buffer Memory 3 4 1 Buffer memory assignment OVERVIEW Table 3 6 indicates the buffer memory assignment of the Q66DA G EJ Point Do not write data from system area or sequence program to the buffer memory area where writing is disabled Doing so may cause malfunction SYSTEM CONFIGU RATION Table3 6 Buffer memory assignment 1 3 z Address Description Default 1 Read write 2 g Hexadecimal J Decimal E OH 0 D A conversion enable disable setting 003FH R W wl 1H 1 CH1 Digital value 0 R W N 2H 2 CH2 Digital value 0 R W 3H 3 CH3 Digital value 0 R W uh 4H 4 CH4 Digital value 0 R W gt T 5H 5 CH5 Digital value 0 R W a 3 6H 6 CH6 Digital value 0 R W 2 m 5 7H 7 a 08 to to System area i E a AH 10 PEC BH 11 CH1 Set value check code 0 R CH 12 CH2 Set value check code 0 R DH 13 CH3 Set value check code 0 R od EH 14 CH4 Set value check code 0 R 2 FH 15 CH5 Set value check code 0 R g m _ 10H 16 CH6 Set value check code 0 R a 9 A sg ee 7 Syst
144. le change d Referring to 1 enable the conversion of the channels to be used set digital values to the digital values Un G1 to Un G6 and turn Operating condition setting request Y9 from OFF to ON Turn ON the output enable disable flag Y1 to Y6 of the used channel to check whether proper conversion has been made or not Be careful since analog outputs are provided actually e Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q66DA G When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 7 3 Online Module Change Procedure 7 2 8 7 3 5 When user range setting is used and initial
145. le disable setting UM G46 ooo cece eeeceeeeee eee eeeeeeeeeeteneaeeeeeeeeaeeees 3 34 3 4 11 Warning output setting UM G47 eee ee cette ee ee tent eee eeteaaeeeeseeaaeeeeeeeeaeeeeeneenaneeeeeeeaaes 3 34 3 4 12 Warning output flag UM G48 00 cece eee e tenet eterna A E A E T AR A 3 35 3 4 13 Scaling enable disable setting UM G53 o oo ee ceeeeee eee eeeeeee eee eeeeeeeeeeseeeaeeeeeseeaaeeeeeeeaaaees 3 35 3 4 14 Scaling upper lower limit value UN G54 to UN G65 ooo eeeee eee eeeeeeeeeeteeeeaeeeeeeeeaaeees 3 36 3 4 15 CH increase decrease digital limit values UN G70 to UN G81 eee eeeeteeeeeeeeeeeeees 3 36 3 4 16 CH warning output upper limit value lower limit value Un G86 to Un G97 3 36 3 4 17 Mode switching setting UMN G158 UN G159 ooo cece e ee eeeee tere eeteeeeeeeeeeeeaeeeeeeeeeaaees 3 37 3 4 18 Save data classification setting UM G200 ec e ce neeee teeter cette teases eee taaeeeeeesaaeeeeeees 3 37 3 4 19 Factory default setting and user range settings offset gain values Un G202 to UN G225 oniran e eel ndtv antes dee ai raai e A adie 3 38 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1to4 15 4 1 Handling Precautlonsyidis2 ts tisscess E T gene E edt eeu ae aati eay lie gee A 4 1 4 2 Setup and Procedures before Operation ccccccccececeeeececeeceeeeeeeeeeesecsecaecaeceeeeeeeeeeeesetsssseceeeeees 4 3 AS gt Part NAMES vice fies aces pcacar teh AE aint phvaseddacal
146. le without using the utility package 1 Operation of GX Developer Network parameter setting e Network type e Head I O No e Network No e Total number of slave stations e Mode e Network range assignment M station gt A station MNET H remote master 0000 1 1 Online M station lt A station a StationNo Y ie x l x Points Start End Points Start End Points Stat End Points Start End 1 256 000 MFF 256 0o00 oorF 256 moo o1rr 256 oooo OFF v e Refresh parameters Link side Dev name Points Start PLC side 6 3 For Use on Remote I O Network 6 3 2 Program example without using the utility package 6 PROGRAMMING 2 Programming exaple Remote O station operating status check NO Initial 6 3 For Use on Remote I O Network 7109 8849 T101 SW70 0 H T192 5W74 0 H 7198 Sw78 9 7104 820 T109 T101 T102 T103 7104 ae Af if f if HG No PLS _ W100 setting x20 X120 J SET M101 102 _ HOY HaG HOY H3E HOY K100 HOY K30 HOY H30 HOY K10000 HOY K3000 KA K3 K4 K3 K3 W100 W101 M102 00 02 0g 04 03 06 Me Mt wa bot MELSEC KE eries Master station baton pass J status check Master station dat
147. limit Maximum number of parameter settings When intelligent function modules are installed to Initial setting Auto refresh setting Q00J Q00 Q01CPU 512 256 Q02 Q02H Q06H Q12H Q25HCPU 512 256 Q02PH QO6PH Q12PH Q25PHCPU 512 256 Q12PRH Q25PRHCPU 512 256 QO02UCPU 2048 1024 Q03UD Q04UDH QO06UDH Q13UDH Q26UDH QO3UDE Q04UDEH Q06UDEH Q13UDEH 4096 2048 Q26UDEHCPU MELSECNET H remote I O station 512 256 For example if multiple intelligent function modules are installed to the MELSECNET H remote I O station configure the settings in GX Configurator so that the number of parameter settings for all the intelligent function modules does not exceed the limit of the MELSECNET H remote I O station Calculate the total number of parameter settings separately for the initial setting and for the auto refresh setting The number of parameters that can be set for one module in GX Configurator DA is as shown below Target module Initial setting Auto refresh setting 14 Max Example Counting the number of parameter settings in Auto refresh setting Auto refresh setting Module information Module type D A Conversion Module Start 1 0 No Module model name Q66DA G PLC side LS Device Module side Module side Setting item Buffer size Transfer word count Transfer el This one row is counted as one setting Blank rows are not counted Count up all the setting items on this screen and add the tota
148. limit value 0 R W 3CH 60 CH4 Scaling lower limit value 0 R W 3DH 61 CH4 Scaling upper limit value 0 R W 3EH 62 CH5 Scaling lower limit value 0 R W 3FH 63 CH5 Scaling upper limit value 0 R W 40H 64 CH6 Scaling lower limit value 0 R W 41H 65 CH6 Scaling upper limit value 0 R W 42H 66 to to System area 45H 69 46H 70 CH1 Increase digital limit value 64000 R W 47H 71 CH1 Decrease digital limit value 64000 R W 48H 72 CH2 Increase digital limit value 64000 R W 49H 73 CH2 Decrease digital limit value 64000 R W 4AH 74 CH3 Increase digital limit value 64000 R W 4BH 75 CH3 Decrease digital limit value 64000 R W 4CH 76 CH4 Increase digital limit value 64000 R W 4DH 77 CH4 Decrease digital limit value 64000 R W 4EH 78 CH5 Increase digital limit value 64000 R W 4FH 79 CH5 Decrease digital limit value 64000 R W 50H 80 CH6 Increase digital limit value 64000 R W 51H 81 CH6 Decrease digital limit value 64000 R W 52H 82 to to System area 55H 85 56H 86 CH1 Warning output upper limit value 0 R W 57H 87 CH1 Warning output lower limit value 0 R W 58H 88 CH2 Warning output upper limit value 0 R W 59H 89 CH2 Warning output lower limit value 0 R W 5AH 90 CH3 Warning output upper limit value 0 R W 5BH 91 CH3 Warning output lower limit value 0 R W 5CH 92 CH4 Warning output upper limit value 0 R W 5DH 93 CH4 Warning output lower limit value 0 R W 5EH 94 CH5 Warning output upper limit value 0 R W 5FH 95 CH5 Warning output lower limit value 0 R W 60H 96 CH6
149. ll occur in the system control 6 1 Programming Procedure Create the program that will execute the digital analog conversion of the Q66DA G in the following procedure Start A D A conversion enable disable setting Will scaling function be performed Scaling enable disable setting Scaling upper lower limit value setting Will rate control be performed Rate control enable disable setting Increase decrease digital limit value setting Will warning output be provided Initial setting y Warning output setting Warning output upper lower limit value setting A A Disconnection detection setting P ered Vix y Digital value write v D A output enable disable setting vy Processing for warning output and Processing for error occurrence y End 6 1 6 1 Programming Procedure 6 PROGRAMMING M eLS 26 Fel series 6 2 For Use in Normal System Configuration 1 System configuration gt QX10 X Y10 to X Y1F z QY10 X Y20 to X Y2F CH1 4 to 20mA output e o Q66DA CH2 0 to 5V output Ww X Y0 to X YF Eg pre nO 2 Conditions for the intelligent function module switch setting Input range setting HOLD CLEAR function setting Normal resolution mode High resolution mode 4 CH1 4 to 20mA 5 CLEAR High resolution mode 3 CH2 0 to 5V o CH3 g to not used
150. lowing formula on anaapa usd Di OSL Dx Digital input value DMax Maximum digital input value of the output range used Dmin Minimum digital input value of the output range used SH Scaling upper limit value SL Scaling lower limit value Example When a digital input value of 7000 is input under the following setting Output range 10 to 10V High resolution mode Scaling upper limit value 14000 Scaling lower limit value 2000 Digital values actually used for D A conversion _ _16000 16000 14000 2000 2666 66 2666 Fractional part is rounded down x 7000 2000 16000 3 18 3 2 Function List 3 2 5 Scaling function 3 SPECIFICATIONS MELSEC TE eries 2 When using the user range setting for the output range a Set a digital value which is equivalent to the analog gain value to be output as gt the scaling upper limit value Also set a digital value which is equivalent to the z analog offset value to be output as the scaling lower limit value Example User range setting 2 Offset value 1V Gain value 8V LL Analog output value V 6 2 HO ai Digital input value 2 z O lt x 9 oO Ww a N Scaling lower limit value Scaling upper limit value wi 8 b The D A conversion uses values calculated from the following formula rad D Digital values actually _ Dmax Sinia used for D A conversion S4 SL 3 DSL So lt
151. m BE The G P OGSTOR instruction was executed in the offset Do not execute the G P OGSTOR instruction in the offset 6 gain setting mode gain setting mode The G P OGSTOR instruction was executed consecu Execute the G P OGSTOR instruction only once for one hee tively module At the time of offset gain setting a set value was written At the time of offset gain setting write a set value only to the flash memory 26 or more times consecutively once at one time The G P OGSTOR instruction was executed for the model Execute the G P OGLOAD and G P OGSTOR instruc 163 1 that differs from the model for which the G P OGLOAD k tions for the same model instruction had been executed The value set to the G P OGLOAD instruction 164 1 G P OGSTOR instruction or save data classification set Set the value within the range ting Un G200 is outside the range 8 1 Error Code List 8 TROUBLESHOOTING Error code decimal MELSEC TE eries Table8 2 Error code list 2 2 Error description Processing The offset value is equal to or larger than the gain value Reset so that the offset value is smaller than the gain 4001 a O indicates the channel number causing the error value oo More than one channel was set at the same time during Set the correct value in offset gain setting mode Un G22 oe offset gain settings Un G23 The specified digital value is outsi
152. mmable Controller CPU 3 3 1 List of I O signals Signal direction Table 3 5 shows a list of the I O signals for the Q66DA G Table3 5 List of I O signal Q66DA G CPU module Signal direction CPU module Q66DA G Device No Signal name Device No Signal name XO Module READY YO Use prohibited 4 X1 Y1 CH1 Output enable disable flag X2 Y2 CH2 Output enable disable flag X3 eg Y3 CH3 Output enable disable flag X4 use prohibitea Y4 CH4 Output enable disable flag X5 Y5 CH5 Output enable disable flag X6 Y6 CH6 Output enable disable flag X7 External power supply READY Y7 Pe X8 High resolution mode status flag Y8 Use prohibited Operating condition setting i oy X9 Y9 Operating condition setting request completed flag XA Offset gain setting mode flag YA User range writing request XB Channel change completed flag YB Channel change request XC Set value change completed flag YC Set value change request XD Use prohibited 1 YD Use prohibited 1 XE Warning output signal YE Warning output clear request XF Error flag YF Error clear request Point 1 These signals cannot be used by the user since they are used by the system If these are turned ON OFF by the sequence program the function of the Q66DA G cannot be guaranteed 3 3 I O Signals for the Programmable Controller CPU 3 21 3 3 1 List of I O signals SYSTEM CONFIGU RATION DURES BEFORE
153. mpletion Turns ON and OFF depending on the completion status of the G P OGLOAD instruction Normal completion Abnormal completion Stays OFF and does not change Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing ON the G OGLOAD instruction OFF JE i i i i 1ON i re ON Abnormal completion __ OFF i Normal completion 1 scan 2 Operation error In the following case an error occurs and the corresponding error code is stored into the completion status area S 1 Error code 164 Case resulting in operation error The value set to the pass data classification setting S 2 is outside the range 3 Program example The following program is designed to read the offset gain values of the Q66DA G mounted in the position of I O number X Y0 to X YF when M11 is turned ON Control data setting Mi Specifies user range setting1 mov KO D102 i Ooo a M12 Offset gain value read M12 ee p D Dedicated instruction I GP OGLOAD uo D100 M20 GP OGLOAD M20 M21 ay RST M12 M20 M21 E RS RS _ Performs processing at abnormal completion Appendix 1 Dedicated Instruction List and Available Devices App 6 Appendix 1 2 G P OGLOAD APPENDIX MELSEC Cel series Appendi
154. n disable a Set D A Conversion enable disable setting Un GO for all channel conversion disable and turn Operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the actual analog output value turn OFF Operating condition setting request Y9 Device test Bit device Device vs Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device Z Buffer memory Module start 1 0 0000 Hex Address jo z Dec x Setting value 3F HEX x fis bit integer Set Program Label reference program MAIN X Execution history g Y9 Force ON Module start 0 Address 0 D 3F H Y3 Force OFF a j Clear 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status MasterPLC gt Powe pply 1 Q25PHCPU bs ihr Shs Dts bee R A Y 1 of z Parameter status Mode P i0 Address io 2 C System monitor 1 Online module change Powe Intelli None None None None rsu G25PHCPU gent pply 1 16pt Status TB Module system enor M Module error E Modul
155. n module utility D MELSEC GPPWIDA E ER Intelligent Function module parameter Online Tools Help Select a target intelligent function module Start 1 0 No 0000 Module type D A Conversion Module Fi Module model name Qs6DA 6 Parameter setting module FB parameter gt gt Initial setting Auto refresh Enter Start I O No and select Module type and Module model name Initial setting Initial setting screen Initial setting Module information Module type D A Conversion Module Module model name Q66DA G Start 120 No 0000 Setting item CH1 D A conversion enable disable setting Disable Setting value Auto refresh setting Module information Module type Module model name D A Conversion Module Q6EDA G Auto refresh Auto refresh setting screen Start 1 0 No 0000 CH2 D A conversion enable disable setting Disable CH3 D A conversion enable disable setting Disable CH4 D A conversion enable disable setting Disable CH5 D A conversion enable disable setting Disable CHE D A conversion enable disable setting Disable CH1 Scaling enable disable setting Disable Details Select input Setting range Enable Disable Make text file End setup Refer to Section 5 4 5 3 Utility Package Operation 5 3 2 Operation overview Setting item Module side Module side Tee direction
156. n operations to the lt lt lntelligent function module parameter gt gt tab and lt lt FB support parameter gt gt tab Deletes the initial setting and auto refresh setting of the selected module However if initial setting and auto refresh setting have been pre pared and the cell of initial setting or auto refresh setting is selected and executed only the setting of the selected cell is deleted Closes this screen Delete When the lt lt FB support parameter gt gt tab is selected Moves the setting of the selected line to the lt lt lntelligent function module parameter gt gt tab lt lt Parameter When the lt lt Intelligent function module parameter gt gt tab is selected FB parameter gt gt Moves the setting of the selected line to the lt lt FB support parameter gt gt tab 3 Menu bar a File menu Intelligent function module parameters of the project opened by GX Developer are handled Open parameters Reads a parameter file Close parameters Closes the parameter file If any data are 2 Intelligent function module utility D modified a dialog asking for file saving elena amnesic Online Tor z Open parameters Ctrl 0 will appear e ae Save parameters Saves the parameter file Delete parameters br Delete parameters Deletes the parameter file b Open FB support parame Opens the FB support parameter file Exit ters Save as FB support parame Saves the FB s
157. nalog value voltage or current output when the l i m digital input value set from the programmable controller CPU is as fol Z Bw a lows Pog Normal resolution mode 4000 User range setting 1 to 3 ooi High resolution mode 12000 User range setting 1 to 3 ao gE ke lt 0 3 Command button A Range setting The entered offset gain value is determined and the I O S characteristic diagram is updated Conversion Conversion for the entered value is performed o 5 L ug oO O W 5 a S z OO oO zZ O Ae i a O E 5 6 Monitoring Test 5 26 5 6 3 Confirmation of Conversion Characteristic 5 UTILITY PACKAGE GX Configurator DA Ml ELSEG Q series 5 6 4 Pass data Perform operation in the following sequence to save restore the user range 1 Switch to the pass data screen Perform the operation in Section 5 6 1 to display the Pass data screen Pass data Module information Module type D A Conversion Module Start 1 0 No 0000 Module model name Q66DA G Setting item Curent value Setting value CH1 Pass data classification setting User rangel User rangel CH2 Pass data classification setting User ranget User rangel CH3 Pass data classification setting User rangel User rangel CH4 Pass data classification setting User rangel User rangel CH5 Pass data classification setting User range1 User rangel CHE Pass data classification setting User range User rangel X CH1 Industrial sh
158. nce with the EMC and Low Voltage Directives 0 0 0 0 cceceeeeeeeecne erect eeaeeeeeeeaeeeeeeeaeeeeeeenaeeeseeaas A 10 ABOUT THE GENERIC TERMS AND ABBREVIATIONS cccccceeeceeeeeeeeeeeeeeneeeeeeeeaaeeeseeeaeeeeeeeetaeeeeenenaas A 11 PRODUGTSTRUGTURE itis ctesciiah e Ea r A a aaa dentate tae cea A 12 1 OVERVIEW 1 1to1 2 VA SFO AtUIeS E E tect leahdl stead nada rndhwcchecectlaelad sided bal poactelabda ced ueduaaaaaia vad E A 1 1 2 SYSTEM CONFIGURATION 2 1to2 6 2A Applicable Systemsin anea add ate ee asad athena adele wei tdi aad ihe el a 2 1 2 2 Precautions on System Configuration resseca itni EEE a ERE E EAA ie a E a a 2 4 2 3 How to Check the Function Version and Software Version sssssseessssesrisssssirrssrtrrrsssrerrrssrrrrrnssnt 2 5 3 SPECIFICATIONS 3 1to3 38 3 1 Performance Specifications e a aa aa e aaa aa Ea e A a aae anae a aaa 3 1 3 1 1 Performance specifications list ccccccceceeeeeeeeeeeceneecaeeeeeeeeeeeeeseccececaeaeeseeeseeeeeeeseeeeeeeenaeees 3 1 3 1 2 VO conversion characteristics cccccccceeeeeecececeeceeceeeeeeeeeeescceccaaeaeeeeeeeeeeeeeeseseecssanieeeeeeeeees 3 2 3 1 3 AGGUIACY aii R TEASER EA EEE A TEE A A AT N ands 3 9 3 1 4 Gonyversiom Speedi n i minie tas E e a sea aE snes E a eng eas ara Ea 3 9 3 2 FUNCHION List nsigna edet e ei aa lined edit e Saa e L ddenai 3 10 3 2 1 Analog output HOLD CLEAR function ssssseeseeeeseereeesrtrrrtsettrtssstttrtsttttrtnssttntnsstttnnnsseenna
159. nf of power supply Hi Module change top r Close d Set digital values to the digital values Un G1 to Un G6 and turn Operating condition setting request Y9 from OFF to ON Turn ON the output enable disable flag Y1 to Y6 of the used channel to check whether proper conversion has been made or not Be careful since analog outputs are provided actually 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change Operation Target module Module change execution 1 0 address O00H y ees Module name QBEDA G Installation confirmation id Status Module control restart y 7 Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 7 17 7 3 Online Module Change Procedure 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEC KE eries b The Online module change completed screen appears MELSOFT series GX Developer OVERVIEW e Online module change completed CONFIGURATION SYSTEM SPECIFICATIONS BEFO
160. ng 3 specification oO O a oa Point Refer to Section 4 6 for the offset gain value setting method 5 a S LW z9 oz ike OO ft Q O a6 n W z a ee 3 4 Buffer Memory 3 37 3 4 17 Mode switching setting Un G158 Un G159 3 SPECIFICATIONS 3 38 MELSEC TE eries 3 4 19 Factory default setting and user range settings offset gain val ues Un G202 to Un G225 1 Areas used to restore the user range settings offset gain values when online module change is made Refer to Chapter 7 for details of online module change 2 When the offset gain values of the user range setting are restored the used data are stored The data are stored saved when e Initial setting write is performed by the utility e The operating condition is set Y9 turns from OFF to ON e The offset gain values are written in the offset gain setting mode YA turns from OFF to ON The data are not saved when the set values have been written to the mode switch setting Un G158 Un G159 3 When restoring the offset gain values of the user range setting set the data saved in this area similarly into the corresponding area of the module where the data will be restored 4 Buffer memory saving record procedure for online module change 1 Set the save data classification setting Un G200 2 Turn the operating condition setting request Y9 from OFF to ON 3 Compare the offset gain values of the factory default se
161. ng System English version SPECIFICATIONS s Microsoft Windows XP Professional Operating System English version Operating system Microsoft Windows XP Home Edition Operating System English version Microsoft Windows Vista Home Basic Operating System English version Microsoft Windows Vista Home Premium Operating System English version Microsoft Windows Vista Business Operating System English version Microsoft Windows Vista Ultimate Operating System English version BEFORE OPERATION SETUP AND PROCEDURES Microsoft Windows Vista Enterprise Operating System English version 1 Install the GX Configurator DA in GX Developer Version 4 or higher in the same language GX Developer English version and GX Configurator DA Japanese version cannot be used in combination and GX Developer Japanese version and GX Configurator DA English version can not be used in combination 2 GX Configurator DA is not applicable to GX Developer Version 3 or earlier In addition GX Developer Version 8 or later is necessary to use the FB conversion function 3 At least 15GB is required for Windows Vista a 0 E lt q Ss oO lt 92 n WL k zZ 0 oO x lt 2 T a 4 Resolution of 1024 X 768 dots or more is recommended for Windows Vista PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 2 Installing and Uninstalling the Utility Package 5 4 5 2 2 Operating environm
162. ng completed flag X12E Warning output signal Q66DA G X12F Error flag X Y120 to X Y12F Y129 Operating condition setting request Y12E Warning output clear request Y12F Error clear request 1 Devices used for the automatic refresh function of GX Configurator DA 2 Although channel 1 does not use warning output these devices are assigned to read out warning output flag data of both channel 1 and 2 at a time 3 When the initial setting is made by GX Configurator DA X20 is not used Point For details on the MELSECNET H remote I O network refer to the Q Correspond ing MELSECNET H Network System Reference Manual Remote I O Network 6 11 6 3 For Use on Remote I O Network 6 PROGRAMMING eG el series 6 3 1 Program example using the utility package it 1 Operating GX Developer x W a Network parameter setting 3 e Network type MNET H remote master Head I O No 0000H e Network No a E e Total number of slave stations 1 T Mode Online o Ee e Network range assignment 26 nO M station gt A station M station lt _A station a StationNo Te M x x Points Start End Points Start End Paints Start End Paints Start End 1 256 0100 OFF 256 0o00 OOFF 256 0100 OFF 256 o000 OOFF jy ie M station gt Fi station M station lt A station M station gt Fi st
163. ng is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE MELSEC TE eries c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module lu W Point Always dismount the module If mounting confirmation is made without the mod ule being dismounted the module will not start properly and the RUN LED will z not be lit E ae Ee nz as 3 Mounting of new module a Mount a new module to the same slot and install the connector no b After mounting the module click the Execution button and make sure that the reer x E RUN LED is lit Module Ready X0 remains OFF 3 ira O Online module change a Operation Target module N Module change execution 1 0 address O00H Installation confirmation Module name AGSDAG Module control restart Sau z ogule control restar Geer roel a ti ie ag 5 Status Guidance Z A wW a Wg 5900 The module can be exchanged i 2 bir Please press the Execute button after installing a new module nam D p Se Cancel 6 3 xt aS ESS 2x5 JOE 4 Operation check a To make an operation check click the Cancel button to cancel control resumption 2 Online module change g Operation Target module Q Module change execution 1 0 address O00H i gt ee Module name Q66DA G Installation confirmation Status Module control restart P E Change mod
164. ng range is 0 to 64000 0 to FA00 If any value outside the setting range is set an error occurs and the corresponding error code is stored in error code Un G19 The operating condition setting request Y9 must be turned ON OFF to validate the settings Refer to Section 3 3 2 Point When setting CHO increase decrease digital limit values Un G70 to Un G81 from the sequence program values from 0 to 32767 can be set as decimal num bers without change Note that this is not applicable to 32768 to 65535 These values must be converted to hexadecimal numbers before setting 3 4 16 CHO warning output upper limit value lower limit value Un G86 to Un G97 1 2 Set the upper and lower limit values of the digital input value for providing the warning output Refer to Section 3 2 3 The setting range is 32000 to 32000 Make setting so that the upper limit value is greater than the lower limit value If any value outside the setting range is set an error occurs and the corresponding error code Un G19 is stored The operating condition setting request Y9 must be turned ON OFF to validate the settings Refer to Section 3 3 2 3 4 Buffer Memory 3 4 14 Scaling upper lower limit value Un G54 to Un G65 3 SPECIFICATIONS MELSEC KE eries 3 4 17 Mode switching setting Un G158 Un G159 1 Set the values of the mode to switch OVERVIEW 2 After setting the values turning the op
165. nge setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE M ELSEG Q series 7 4 Range Reference Table The range reference tables are given below 1 Reference table for offset gain values of industrial shipment settings Un G202 to 213 The reference values change depending on the setting of the pass data classification setting Un G200 Address Decimal D oti P data claesificatl tti Reference value escription ass data classification settin CH2 CH3 CH4 CH5 CH6 E es mng Hexadecimal Industrial shipment User range setting 1 OmA Approx 7FFFH 202 204 206 208 210 212 iti aeetval User range setting 2 OV Approx 7FFFH eal cha S User range setting 3 OV Approx 7FFFH Industrial shipment User range setting 1 20mA Approx 24A0H 203 205 207 209 211 213 7 i User range setting 2 10V Approx E4C8H ee ae User range setting 3 5V Approx E4C8H 2 Reference table for user range settings offset gain values Un G214 to 225 Offsetigain value i OmA Approx 7FFFH Ser range ZmA Approx 6DB9H setting 1 20mA Approx 24A0H U 10V Approx 1B36H ser range OY Approx 7FFFH setting 2 10V Approx E4C8H T OV Approx 7FFFH ser range qy Approx 94271 setting 3 5V Approx E4C8H Example When using User range setting 3 in channel 1 and setting 1V to the offset value and 5V to the gain value t
166. nt set tings offset gain values user range settings offset gain values can be monitored and set Section 5 6 FB conversion Generates FB automatically from the intelligent function module parameter initial setting auto refresh setting 5 1 5 1 Utility Package Functions Section 5 7 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries 5 2 Installing and Uninstalling the Utility Package i For how to install or uninstall the utility package refer to Method of installing the MEL gt SOFT Series included in the utility package z 5 2 1 Handling precautions 6 The following explains the precautions on using the GX Configurator DA z 1 For safety oZ Since GX Configurator DA is add in software for GX Developer read Safety Precau ae tions and the basic operating procedures in the GX Developer Operating Manual 2 2 About installation GX Configurator DA is add in software for GX Developer Version 4 or later Therefore S GX Configurator DA must be installed on the personal computer that has already GX g Developer Version 4 or later installed D 3 Screen error of Intelligent function module utility Insufficient system resource may cause the screen to be displayed inappropriately o while using the Intelligent function module utility If this occurs close the Intelligent gna function module utility GX Developer program comments etc and other applica a Re tions and then start GX D
167. ode Un G19 will be stored if write is performed 26 consecutive times 6 If an error error code 400 my occurs during offset gain setting re set the correct offset gain value The offset gain value of the channel where the error has occurred is not written to the Q66DA G 1 indicates the corresponding channel number 7 Module Ready X0 turns from OFF to ON when the offset gain setting mode switches to the normal mode by the dedicated instruction G P OFFGAN or the setting of the mode switching setting Un G158 Un G159 Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready X0 turns ON 8 D A conversion is discontinued if the mode is switched from the normal mode to the offset gain setting mode or from the offset gain setting mode to the normal mode by the dedicated instruction G P OFFGAN or the setting of the mode switching setting Un G158 Un G159 9 Un G200 Un G202 to Un G217 are the areas used to restore the user range settings offset gain values when online module change is made Refer to Chapter 7 for details of online module change 4 6 Offset Gain Settings 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC TE eries 2 Program examples The program in the dotted area of a is common to a b and c i In this example the I O signals for the Q66DA G are X Y0 to X YF Channel SeleCtlolt 1 2 c
168. odule Change Procedure 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA T ONLINE MODULE CHANGE MELSEC TE eries c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module lu W Point Always dismount the module If mounting confirmation is made without the mod ule being dismounted the module will not start properly and the RUN LED will z not be lit E E Dg m LE HO 3 Mounting of new module a Mount a new module to the same slot and install the connector a Zz fe b After mounting the module click the Execution button and make sure that the Z RUN LED is lit Module Ready X0 remains OFF E D Online module change Bs Operation Target module Module change execution 1 0 address 000H z c Nak Module name Q66DA G fe Installation confirmation Status N g Module control restart E w W Changing module aga 250 3 tow Status Guidance a Wg 5900 FOL The module can be exchanged a ee m Please press the Execute button after installing a new module Wa e SKC ae ESS pa ne ESO 4 Operation check Sais a To make an operation check click the Cancel button to cancel control resumption o zZ Onli nline module change S Operation Target module fe Module change execution 1 0 address 00H 9 Module name Q66DA G a Installation confirmation Status Change module
169. of the Q66DA G On Error Refer to Section 8 1 Flashing Error in switch settings Switch No 5 of the intelligent function module has been set to a value other than zero 0 2 ERR LED Off Normal operation Indicates the warning status of the Q66DA G On During warning output occurrence Refer to Section 3 ALM LED 3 2 3 Off Normal operation FG terminal L Shaped i 4 ho Metal fitting to wire for FG of the Q66DA G metal fitting Point When two or more errors have occurred the latest error found by the Q66DA G is displayed on the LED 4 4 4 3 Part Names 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC KE eries Terminal number Signal name Terminal number Signal name A1 CH1 V B1 CH1 COM1 z A2 CH11 B2 z A3 B3 z i A4 CH2 V B4 CH1 COM2 e A5 CH2 1 B5 z AG B6 z A7 CH3 V B7 CH1 COM3 E A8 CH3 1 B8 F A9 7 B9 7 f 2 A10 CH4 V B10 CH1 COM4 Bi At CH41 B11 Le no A12 B12 z A13 CH5 V B13 CH1 COM5 A14 CH5 B14 A15 B15 Z A16 CH6 V B16 CH1 COM6 E Seen from the front AT CHG l B17 rd of the module A18 B18 7 g A19 24VDC B19 24VDC o A20 24GDC B20 24GDC z Q lt a W Q fo W a O e m a n W 4 2 lt A n W Q fe a o GX CONFIGURATOR UTILITY PACKAGE DA PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 3 Part Names
170. old separately GX Developer Version 8 Operating Manual Function Block Suphdgarse Describes the methods of using GX Developer to create a function block and print out the function block 13JU44 Sold separately If you would like to obtain a manual individually printed matters are available sep arately Order the manual by quoting the manual number on the table above model code COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES 1 For programmable controller system To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer to Chapter 9 EMC AND LOW VOLTAGE DIRECTIVES of the QCPU User s Manual Hardware Design Maintenance and Inspection The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product No additional measures are necessary for the compliance of this product with the EMC and Low Voltage Directives A 10 ABOUT THE GENERIC TERMS AND ABBREVIATIONS Unless otherwise specified this manual uses the following general terms and abbreviations Abbreviation general terms Description of the abbreviation general terms DOS V personal computer IBM PC AT or compatible computer with DOS V Generic product name for the SWnD5C GPPW E SWnD5C GPPW EA SWnD5C GP
171. ols such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again 7 11 7 3 Online Module Change Procedure 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program T ONLINE MODULE CHANGE MELSEC TE eries c Click the Close button to close the System monitor screen System Monitor i Installed status Base z Base Module 4 MastePLC gt T rt tf OS OD Main base Unmoj Unmoj E Oo unti funti BB H Q25PHCPU E E z E E g E E E o E E BZ da S Parameter status Mode 1 0 Address 0 System monitor 0 Online module change no None None None None Q25PHCPU 16pt 16pt 16pt 16pt 3 m oO W D Status E Module system error g Module error E Module warning Detailed inf of power supply E Module change Close z d Referring to 1 enable the conversion of the channels to be used set digital E pi values to the digital values Un G1 to Un G6 and turn Operating condi
172. on the details and g measure of the error can be confirmed by clicking the button to the right of the error code display area In addition the error code can be cleared by click Yn ing the Error clear button a E g tow SoS mAn nam a fe E lt q Ss lt 0 n WL k zZ fo oO x 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 6 Monitoring Test 5 24 5 6 2 Offset gain setting operation 5 UTILITY PACKAGE GX Configurator DA M ELSEG Q series 5 6 3 Confirmation of Conversion Characteristic Purpose The converted value of digital analog conversion can be confirmed according to the tilt of the graph based on the offset gain setting Operating procedure Monitor Test screen gt offset gain setting gt Conversion characteristic Setting screen Conversion characteristic Analog Range setting Analog Range setting User range setting 2 Normal resolution Offset Gain setting Offset valuet yrs 0 00 Gain valuel 10 0 Range settings Analog Digital conversion Analog gt Digtal Digital gt Analog Analog value Digital value 2000 Conversion Explanation of items 1 Items I O characteristic diagram Displays the I O conversion characteristic to the prepared offset gain setting 2 Setting details Analog and Range setting Analog Select the output voltage current when a digital
173. onitor Execute test 7 3 Online Module Change Procedure 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEGC TE cries c If the saved buffer memory contents are not yet prerecorded record them in the following procedure z m 1 Display the pass data screen of GX Configurator DA fe Wu 2 Select the user range used for pass data classification setting and make a pass data read request Refer to Section 5 6 3 3 Compare the current values of the industrial shipment settings and user 2 range settings offset gain values with those of the range reference table 2 Refer to Section 7 3 6 for the range reference table 20 4 If the values are proper record the offset gain values of the pass data ro classification setting industrial shipment settings and user range set AE tings E Point 2 If the buffer memory values compared with the reference table are not proper lt save and restoration of the user range cannot be executed x Before executing module control resumption make offset gain setting in the GX a Configurator DA Refer to Section 5 6 2 Note that if module control is resumed without offset gain setting being made r O operation will be performed with the default values E ow ara Z530 tow 35 2 Dismounting of module FOL nama a After choosing Diagnosis Online module change
174. onversion enable disable setting Disable CHE D A conversion enable disable setting Disable CH1 Scaling enable disable setting Disable Details Select input Setting range Enable Disable Make text file End setup Cancel b Auto refresh setting Refer to Section 5 5 CH1 CH2 digital values eeceeeeeeeeceeceeeeeeeeeeees W11 W12 Warning OUWPUl ennn W116 Error COAG 0 ccecccccccceseecceecesceesceceeaeeaeeeeeeeeaaeeseeeeeanes W117 Auto refresh setting Module information Module type D A Conversion Module Start 1 0 No Module model name Q66DA G Module side Module side Setting item Buffer size Transfer word count CH1 Digital value CH2 Digital value CH3 Digital value CH4 Digital value CHE Digital value t t PLC side L2 Transfer 5 anter Device direction value check code value check code CH1 Set CH2 Set CH3 Set value check code Make text file End setup c Write of intelligent function module parameters Refer to Section 5 3 3 The intelligent function module parameters are written to the remote I O station Perform this operation on the parameter setting module selection screen 6 3 For Use on Remote I O Network 6 3 1 Program example using the utility package 6 PROGRAMMING M eLS 26 Fel series 3 Programming example
175. or DA MELSEC TE cries 2 Data created with the utility package The following data or files that are created with the utility package can be also han dled in GX Developer Figure 5 1 shows respective data or files are handled in which operation lt Intelligent function module parameter gt a This represents the data created in Auto refresh setting and they are stored in an intelligent function module parameter file in a project created by GX Developer Project Program Parameter m PLC parameter m Network parameter Intelligent function module parameter b Steps 1 to 3 shown in Figure 5 1 are performed as follows 1 From GX Developer select Project gt Open project Save Save as 2 On the intelligent function module selection screen of the utility select Intelligent function module parameter Open parameters Save parame ters 3 From GX Developer select Online Read from PLC Write to PLC Intelligent function module parameters Alternatively from the intelligent function module selection screen of the utility select Online Read from PLC Write to PLC 5 3 Utility Package Operation 5 3 1 Common utility package operations 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries lt Text files gt a A text file can be
176. output enable J Warning output channel check 4 CH2 warning output upper limit value processing CH2 warning output lower limit value processing Warning output clear request YE ON Warning output clear request YE OFF J Error code output in BCD Error clear request YF ON Error clear request YF OFF 6 PROGRAMMING MELSEC TE eries 6 3 For Use on Remote I O Network 1 System configuration z Remote master station Network No 1 Remote I O station Station No 1 z m QJ71LP21 QX10 X20 to X2F QY10 Y30 to Y3F 6 Ee 2 20 fe fs 2S DO Q66DA G X Y120 to X Y12F QY10 Y110 to Y11F 2 QX10 X100 to X10F O QJ71LP25 z O m T 2 Conditions for the intelligent function module switch setting D Input range setting HOLD CLEAR function setting Normal resolution mode High resolution mode CH1 4 to 20mA Q CLEAR High resolution mode T CH2 0 to 5V P g W CH3 25o to not used ES fie E 6 O D i nama Based on the setting conditions given in the above make the intelligent function module ae switch settings wO i r P A Og Select the I O assignment tab on the Intelligent function module switch settings screen 5 ero and click Switch setting to set the following values ae Zo 5 Switch No Setting value EZT Switch 1 0030H RES i CH1 4 to 20mA CH2 0 to 5V CH3 to CH6 Default Switch 2 0000H G Switch 3 0000
177. parameters operation is performed according to the initial setting parameters Hence if the Y signals are not turned OFF analog outputs will be provided at this point Therefore always turn OFF the Y signals that were turned ON by the sequence program 4 In the absence of the operation marked 4 the operation of the intelligent function module is the operation performed prior to that 7 3 7 2 Online Module Change Operations T ONLINE MODULE CHANGE MELSEC TE eries 7 3 Online Module Change Procedure i There are the following online module change procedures depending on whether the user gt range setting has been made or not whether the initial setting of GX Configurator DA has z been made or not and whether the other system exists or not Range setting Initial setting Other system Reference section 2 Industrial shipment setting GX Configurator DA Section 7 3 1 2 Industrial shipment setting Sequence program Section 7 3 2 2 3 User range setting GX Configurator DA Present Section 7 3 3 E m User range setting GX Configurator DA Absent Section 7 3 4 eae User range setting Sequence program Present Section 7 3 5 User range setting Sequence program Absent Section 7 3 6 7 3 1 When industrial shipment setting is used and initial setting was z made with GX Configurator DA n W D 1 Conversion disable a Set D A Conversion enable disable setting Un GO for all channel conversion disable and t
178. processing CH2 warning output lower limit value processing Warning output clear request YE ON Warning output clear request YE OFF J Error code output in BCD Error clear request YF ON Error clear request YF OFF 6 2 For Use in Normal System Configuration 6 2 2 Program example using the utility package 6 PROGRAMMING MELSEC KE eries 6 2 3 Programming example without using the utility package 1 List of devices S K 5 M20 M21 CH1 Warning output flag M22 M23 CH2 Warning output flag XO Module ready Z X7 External power supply ready Ee x9 Operating condition setting completed flag oe XE Warning output signal Q66DA G a XF Error flag X YO to X YF gt 6 Y9 Operating condition setting request YE Warning output clear request YF Error clear request XT Output enable 4 X12 Digital value write signal E QX10 X10 to X1F 3 X14 Warning output reset signal z X15 Error code reset signal g Y20 to Y2B Error code display BCD 3 digits QY10 Y20 to Y2F o 1 Although channel 1 does not use warning output these devices are assigned to read out warning output flag data of both channel 1 and 2 at a time z fe 3 if W 88 be a nom Be g5 90 He Zz Zo e EX 5396 O co z fo fe a W E gt a S LW z9 Ia ZE OO o zZ Q fe Ae N W a Y 6 2 For Use in Normal Sys
179. r and set the values prerecorded in Section 2 to the buffer memory e Turn the user range write request YA from OFF to ON to restore the user set values to the module After confirming that the offset gain setting mode status flag XA is ON turn OFF the user range write request YA f Referring to 1 enable the conversion of the channels to be used set digital values to the digital values Un G1 to Un G6 and turn Operating condition setting request Y9 from OFF to ON Turn ON the output enable disable flag Y1 to Y6 of the used channel to check whether proper conversion has been made or not Be careful since analog outputs are provided actually 7 3 Online Module Change Procedure 7 3 6 When user range setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE MELSEC TE cries g Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization gt program are correct or not z 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q66DA G a When control resumption is executed Module READY X0 turns ON and z initialization is performed If the sequence program performs initialization only Z0 one scan after RUN initialization is not performed oZ 2
180. re Please consult your local Mitsubishi representative explaining a detailed descrip tion of the problem 8 4 8 2 Troubleshooting 8 2 4 When an analog output value is not output OVERVIEW SYSTEM CONFIGU RATION SPECIFICATIONS SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING ONLINE MODULE e CHANGE e e e x N wW a a gt ie ao 8 TROUBLESHOOTING MELSEC Kel cries 8 2 5 When the analog value is not within the reference accuracy of the theoretical value Check item Action to be taken If observed because a voltage drop due to the wiring impedance and load current is large and the voltage applied to the external device is When using voltage output is a small load resistance of the con low the factory default range setting may not satisfy the reference nected external device and a long wiring distance observed accuracy In this case use User range setting and adjust the offset and gain values after wiring 8 2 6 When analog output value is not HOLD Check item Action to be taken Check the Switch 3 setting of the intelligent function module switch setting on GX Developer Is the Q66DA G used on a MELSECNET H remote I O station Take action referring to POINT 2 in Section 3 2 1 Is the HOLD CLEAR setting correct 8 5 8 2 Troubleshooting 8 2 5 When the analog value is not within the reference accuracy o
181. ror g Module error o Module warming Detailed inf of power supply Module change Close TROUBLESHOOTING 7 3 Online Module Change Procedure 7 14 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system T ONLINE MODULE CHANGE MELSEC TE eries b Click the Execution button to enable a module change Online module change Operation gt Target module Module change execution 1 0 address oooH Module name Q6EDA G Installation confirmation Status Module control restart Change module selection completed Status Guidance Please tum off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 4 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module x Point Always dismount the module If mounting confirmation is made without the mod ule being dismounted the module will not start properly and the RUN LED will not be lit 7 15 7 3 Online Module Change Procedure 7 3 3 When user range setting is used and initial setting was made with GX Configurator DA other system T O
182. s used and initial setting was made with GX Configurator DA other system is available cicc cisiiizecccivsssnccaeed EE AE AEA A EER TAA 7 14 7 3 4 When user range setting is used and initial setting was made with GX Configurator DA other system is Unavailable ecceceeeeeeeeeeee eee eeneeeeeeeeaeeeeeeeaeeeeeeeeaeeeeeeeeiaeeeeeeeiaeeeeeeeeaas 7 19 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available cee cece eee ennee eee ee eene nese ee teeeeee tenses eetieeeeeeetieeeeeeteeeeeees 7 25 7 3 6 When user range setting is used and initial setting was made with sequence program other system is Unavailable herera raa aA E OA A E A E 7 30 TA Range Reference Table noussu o A a ia a A a a a 7 35 7 5 Precautions for Online Module Change essssseesssiseeserrresessnnneesrenneeettnnndsntnnnneennannenuntaneeenananeenenn 7 36 8 TROUBLESHOOTING 8 1to8 7 8 1 Error Code Liste cccciiecete lise liteee eee ladedese AA ia A Raia AETA arie TEA liveesesssaneseeetsnnedeeeteateeesee unas 8 1 B2 TROUBDIESHGOUING iea a E E EAEE E AEA 8 3 8 2 1 When the RUN LED is flashing or turned Off ce eeeeeeeeeeeeeeee eee eeeeeeeeeeeeeaeeeeeeeeaeeeeeeeeaaees 8 3 8 2 2 When the ERR LED is on or flashing cece eeeeeneeeeeeeeeeaeeeeeeeaaeeeeeeeaaeeeeeeetaaeeeeeeeaaes 8 3 8 2 3 When the ALM LED is turned ON eee eeceeeeeeeceeeeee eee eeeeeeeeeeceeeeeeeeseneeaeeeeeeeeeeeeeese
183. setting mode flag XA z F 50e U it t YA Offset gain setting ser range write request YA XA mode flag In normal mode 9 1 This is used as an interlock condition to turn ON OFF the User range write request YA when Z the user range is restored a 2 Refer to Chapter 7 regarding the user range restoration 2 fg gt Performed by the Q66DA G a gt Performed by the sequence program Module READY X0 ON Offset gain setting mode flag XA A S Lu z9 Ia User range write request YA 5 E Q fe I n W z a 3 ee 3 3 I O Signals for the Programmable Controller CPU 3 23 3 3 2 Details of I O signals 3 SPECIFICATIONS MELSEC TE eries Device No Signal name Description 1 This is used as an interlock condition for turning ON OFF the channel change request YB when specifying the user range and channel to perform offset gain settings 2 Refer to Section 4 6 regarding the offset gain settings SERRES gt Performed by the Q66DA G gt Performed by the sequence program Offset gain setting mode Offset gain Channel change specificaions Un G22 Un G23 XB completed flag Offset gain range setting Un G25 Pa hy Channel change completed flag l XB 1 T Ps Pes Channel change request YB 1 This is used as an interlock condition for turning ON OFF the set value change req
184. setting range CH1 to CH4 Un G21 OH OH CH6 CH5 setting range CH5 CH6 l b8 to b15 information is fixed at 0 Output range Storing value 4 to 20 mA Ou 0 to 20 mA TH 1 to 5 V 2u 0 to 5 V 3H 10 to 10 V 4u User range setting 3 Du User range setting 2 En User range setting 1 Fu 3 4 7 Offset gain setting mode and offset gain specification Un G22 Un G23 1 Specifies the channel to be adjusted for the offset gain settings 2 The channel change request YB must be turned ON OFF to validate the offset gain setting Refer to Section 3 3 2 3 Specification can be made for 1 channel only If more than one channel is set at the same time an error occurs and an error code is stored in the Error code Un G19 4 Refer to Section 4 6 for the details of the offset gain settings b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0 Un G22 0 0 0 0 0 0 0 0 0 0 i SP CELICA PERI GH Offset specification 6 5 4 3 2 1 CH CH CH CH CH CH Un G23 0 0 0 0 0 0 0 0 0 0 gain specification 6 5 4 3 2 1 1 Channel to be set b6 to b15 information is fixed at 0 0 Invalid 3 32 3 4 Buffer Memory 3 4 6 Setting range Un G20 Un G27 3 SPECIFICATIONS MELSEC KE eries 3 4 8 Offset gain adjustment value specification Un G24 i 1 This area is used to s
185. sfa MITSUBISHI ELECTRIC MELSEC Q Series Programmable Controller User s Manual Q66DA G GX Configurator DA SW2D5C QDAU E E TTA a MITSUBISHI ELECTRIC NDUSTRIAL AUTOMATION ion D Version SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the programmable controller system please read the user s manual for the CPU module to use In this manual the safety instructions are ranked as DANGER and CAUTION Indicates that incorrect handling may cause hazardous conditions lt M DANGER ee LINAN resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight personal injury or physical damage N CAUTION Note that the N CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please store this manual in a safe place and make it accessible when required Always forward it to the end user DESIGN PRECAUTION Do not write data into the system area of the buffer memory of intelligent func
186. st Reference section 1 Set the following items that require initial setting e D A conversion enable disable setting e Scaling enable disable setting e Scaling upper limit value lower limit value e Rate control enable disable setting e Increase decrease digital limit values e Disconnection detection setting e Warning output setting e Warning output upper limit value lower limit value 2 The data for which initial setting has been completed is registered in the parameters for the programmable controller CPU and automatically writ ten to the Q66DA G when the programmable controller CPU changes to RUN status MELSEC TE cries Description Section 5 4 Automatic refresh setting 1 1 Sets automatic refresh for the Q66DA G buffer memory 2 The buffer memory that was set for automatic refresh is automatically read and written to the specified device when the END command for the pro grammable controller CPU is executed Section 5 5 Monitor Test 1 Monitor Test The buffer memory and I O signals for the Q66DA G are monitored and tested 2 Operating condition setting Changes the D A conversion enable disable during operation 3 Offset gain setting When setting the offset gain to a value selected by the user when the analog output range setting is user range setting the offset and gain can be easily set while viewing the screen 4 Pass data The pass data pass data classification setting industrial shipme
187. supplied or has been supplied for less than 100ms X7 is OFF and no D A conversion is performed At this time the analog output value is OmA OV regardless of other settings and no invalid X0 Module READY digital value error detection or no warning output is performed 6 X7 might not turn ON when the external power supply does not meet the requirements shown in the performance specifications Refer to Table 3 1 7 The following time chart shows that the external power supply is turned ON after power on of a programmable controller CPU ON Power supply of a External power sup programmable X7 3 p controller CPU ply READY In normal mode X0 ON In offset gain setting mode XA i External power supply OFF 3 So 3 a O Zz External power supply READY X7 PORE D A conversion is performed D A conversion is not performed P 1 I l l l i I if i 1 l I I 1 1 1 I 1 I I l l 1 i 8 When performing D A output X0 and X7 must be ON as shown below Digital value write command XO X7 UO H T T T MOVP K4000 G1 High resolution Sasi X8 1 This turns ON when in high resolution mode mode status flag 3 22 3 3 I O Signals for the Programmable Controller CPU 3 3 2 Details of I O signals 3 SPECIFICATIONS MELSEC TE eries Device No Signal name Description 1 This is used as an interlock condition for turning O
188. t z O lt a W Q fo W a O L m a n W 4 2 fa Ww Q fe a o Turns ON operation condition se n j setting request Y9 ae SET M5 2 L l J a z 25 RST M50 7 Q0 awk Zz vy Wot i W RST Y9 y Turns OFF operation condition 2 setting request Y9 Re M51 K10 Ss Jf P_ to J 1 second timer TO M51 1 1 f RST M51 y w z Fa 9 Point 2 When running this program together with the normal mode D A conversion program shown in Section 6 2 3 use 2 of this program as the initial setting program Note When adding this program to the normal mode D A conversion program shown m inSection 6 2 3 replace the existing initial setting program with the programmarked 2 A 3 Example of adding initial setting items Rate control funcion i Lu U0 Rate control z 2 MOV H3E 646 enable disable setting as UO i igi oo MOV K100 eo o ra orase digital UO CH1 decrease digital poy no Gi H limit value s oO Zz E D c When switching the mode by making intelligent function module switch setting m a Only the common program is necessary 3 E 4 6 Offset Gain Settings 4 15 5 UTILITY PACKAGE GX Configurator DA 5 UTILITY PACKAGE GX Configurator DA 5 1 Utility Package Functions Item Initial setting Table 5 1 shows an overview of the utility package functions Table5 1 Utility package GX Configurator DA function li
189. t If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting in the device test of GX Developer Perform mode switching by making the setting of the mode switching setting Un G158 Un G159 and turning Operation Condition Setting Request Y9 from OFF to ON Note that if module control is resumed without offset gain setting being made operation will be performed with the default values Ww a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 30 7 3 6 When user range setting is used and initial setting was made with sequence program other system is T ONLINE MODULE CHANGE ELSEG Q series 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor eere e Be EENE wy None None None None on Q25PHCPU Sept 16pt 16pt 16pt 16pt If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer E 7 31 7 3 Online Module Change Procedure 7 3 6 When user range setti
190. t 3 11 3 2 2 Analog output test during programmable controller CPU STOP ceeeceeeeeeeeesteeeeeeeenaes 3 13 3 2 3 Warning Output FUNCTION sissie aniidae iini AELE RE EEA E LEEA NAERAA iaaiiai 3 14 3 2 4 Rate control functions e a E a dash a a a e a 3 16 3 2 5 SEAD UNUON ea E E AAT E EA 3 18 3 3 I O Signals for the Programmable Controller CPU ssssssssssessisssssrirsseerrssstirrsssirrsssttnnnsstttrnsssrennssent 3 21 3 3 1 EE RIERS aTi AEEA E DA TE A T E TE T E T A 3 21 3 3 2 DetailS Of rO S gnar r a T O a edatiae 3 22 FA e Buter Memon osne a e a r a a eee A 3 27 A 6 3 4 1 Buffer memory assignment ssri eiere aE AARRE AE E E 3 27 3 4 2 D A conversion enable disable setting UN GO eee eee ceeeeeeeeeenteeeeeeeenaeeeeeeetaeeeeeeeeaaes 3 30 3 4 3 CH digital values UN G1 to UM G6 cee eee ee rene neste eaaeeeeeetaeeeeeseaeeeeeeeed 3 30 3 4 4 CH set value check codes UN G11 to UM G16 0 eee eeeeeeee eee eeeeeeeeeteeeeaaeeeseeeaeeees 3 31 3 4 5 Error codes UMG19 concrecion i iea i i ii A 3 31 3 4 6 Setting range UM G20 UMGZ js ea a a e TA EE E r E aTe 3 32 3 4 7 Offset gain setting mode and offset gain specification Un G22 Un G23 seese 3 32 3 4 8 Offset gain adjustment value specification UM G24 cece etter reer eteneeee eee ttaeeeeeetaee 3 33 3 4 9 Offset gain range setting UM G25 eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeseeeaaeeeeteenaaeeees 3 33 3 4 10 Rate control enab
191. t Operating condition setting Module infomation Module information Module type D A Conversion Module Start 1 0 No 0000 Module type D A Conversion Module Start 1 0 No 0000 9 Module modelname Q66DA G Module model name QB6DA G z Setting tem Curent value Setting value Setting tem Current value Setting value fe YOZ CH2 Output enable disable flag OFF Disable OFF Disable CH1 D A conversion enable disable setting Disable YOS CH3 Output enable disable flag OFF Dicable OFF Disable ICH2 D A conversion enable disable setting Disable oO O4 CH4 Output enable disable flag OFF Disable OFF Disable ICH3D A conversion enable disable setting Disable O 05 CH5 Output enable disable flag OFF Disable OFF Disable CH4 D A conversion enable disable setting Disable 06 CHE Output enable disable flag OFF Disable OFF Disable CH5 D A conversion enable disable setting Disable o 03 Operating condition setting request OFFNo request CHE D A conversion enable disable setting Disable YOU ser range writing request OFFNo request CHT Scaling enable dieable setting Disable Y08 Channel change request OFFNo request CH2 Scaling enable disable setting Disable YOCSet value change request OFFNo request CH3 Scaling enable disable setting Disable YOE Waring output clear request OFFNo request OFF No request CH4 Scaling enable disable setting Disable YOF Enor clear request OFF No request OFF No request CH5 Scaling enable disable setting Disable Flash ROM setting Details Flash ROM setting D
192. t been installed or the utility cannot be started from GX Developer Check the required utility selecting Tools Intelligent function utility Utility list in GX Developer T a Wg a fe E lt q Ss lt 0 n WL k zZ fo oO x 2 z ra PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Utility Package Operation 5 14 5 3 3 Starting the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator DA M ELSEG Q series 5 4 Initial Setting Purpose Set the following items in the initial setting parameters e D A conversion enable disable setting e Rate control enable disable setting e Increase decrease digital limit values e Disconnection detection setting e Warning output setting e Warning output upper limit value lower limit value This initial setting makes sequence program setting unnecessary Operating procedure Start I O No Module type Module model name gt Initial setting Enter the start I O No in hexadecimal Setting screen Initial setting Module information Module type D A Conversion Module Start 1 0 No 0000 Module model name Q66DA G Setting item Setting value CH5 D A conversion enable disable setting CHE D A conversion enable disable setting CH1 Scaling enable disable setting Details Select input Setting range Enable Disable Make text file End setup Cancel Exp
193. t data When the intelligent function module switches are not set the default value for switches 1 to 5 is 0 Table4 1 Switch setting item for intelligent function module Setting item Output range setting CH1to CH4 Analog output range Output range setting value Switch 1 4 to 20 mA OH HOU 0 to 20 mA 1H CH4 CH3 CH2 CH1 1to5V 2H Output range setting O0to5V 3H CH5 CH6 10 to 10 V 4H User range setting3 DH Switch 2 H T mace CHECHE ser range setting H User range setting1 FH 00 Fixed b15 b6 b5 b4 b3 b2 b1 bO HOLD CLEAR function setting Swena CH6 CH5 CH4 CH3 CH2 CH1 0 CLEAR 1 HOLD 0 Fixed H YY oT tL oonFixed Switch 4 Ou Normal resolution mode 1 to Fu numeric value other than Ox Higih resolution mode Ou Normal mode D A conversion processing 1 to Fu numeric value other than 0x Offset gain setting mode Switch 5 0 Fixed Setting any value within the setting range provides the same operation When the setting range is 1 to FH set 1 for example 4 5 Intelligent Function Module Switch Setting 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC TE eries Point 1 The switch 3 is set in binary Setting will be easy if the input format is changed to binary number Example For setting CH3 CH5 and CH6 to HOLD Input format Binar
194. t z E 1 When the slim type main base unit Q3LSB is used an online module oo change cannot be performed z 36 W i P wW 2 When the power supply module unnecessary type extension base unit E Q50B is used online module change cannot be performed for the modules on all the base units connected UTILITY PACKAGE GX CONFIGURA TOR DA PROGRAMMING w a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 1 Online Module Change Conditions 7 2 T ONLINE MODULE CHANGE M ELSEG Q series 7 2 Online Module Change Operations The following gives the operations performed for an online module change CPU operation Executed x Not executed Dedi GX Confi t P z oS eee Intelligent function XIY FROM TO cated Device EL User operation f l lt module operation refresh instruction 1 instruc setting tion parameter 1 Conversion disable Turn OFF all Y signals that Module is operating as usual were turned ON by a l sequence program 2 l O O O O x x l 2 Dismounting of module l Module stops operating Operate GX Developer to start l RUN LED turns off an online module change i Conversion disabled Ji Analog output is OV OmA Click the Execution button I of GX Developer to make the l module dismountable l 4 l D
195. tem user JO ent func Constant System user ON g ind x Set data File tion register register module device UD GO Instruction Execution symbol condition Command G OGLOAD G OGLOAD Un S D Comannd _ GP OGLOAD GP OGLOAD Un 8 D Set data Device Description Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits oo p Within the range of the speci S Start number of the device in which control data is stored Device name fied device Device that is turned ON 1 scan on completion of dedicated instruction ae Within the range of the speci D processing Bit fied device D 1 also turns ON at an abnormal completion Control data 1 2 1 i Setting Device Item Set data Set by range S System area Stores the status when the instruction is complete S 1 Completion status 0 Normal completion System Other than 0 Abnormal completion Specify the user range setting where offset gain val ues will be read OOH Use range setting 1 specified 01H Use range setting 2 specified 0000H S 2 Pass data classification setting 10H Use range setting 3 specified to User b15 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO OAAAH 0 Fixed CH6 CHS CH4 CH3 CH2 CH1
196. tem Configuration 6 8 6 2 3 Programming example without using the utility package 6 PROGRAMMING 2 Program example Initial setting xO Yg xg 7 tf f MOY H3G WO H3E MOY K100 MOY K30 way H3D way K10000 way K3000 SET xo Yg xg af RST Write digital values X12 x0 X7 iH mov K2000 mov K4000 X11 Set analog output enable XO X7 UO Uo UO Uo U0 UO Gao Yg Ya U0 Gl UO G2 H Tooo Y2 Read warning output flag XDE E UO i MOY nag K1m20 W22 i Processing for warning output W23 p a t Processing for warning output X14 XDE 7 i SET YOE XOE YOE E t RST YOE Error code display and reset processing X13 XOF UO a Bco ag KaY20 SET YOF XDF YDF z r g RST YOF END 6 9 6 2 For Use in Normal System Configuration 6 2 3 Programming example without using the utility package MELSEC TE eries D A conversion enable disable setting Rate control enable disable setting CH1 increase digital limit value CH1 decrease digital limit value Warningoutput setting CH2 warning output upper limit value setting CH2 warning output lower limit value setting Operating condition setting request Y9 ON Operating condition setting request Y9 OFF CH1 digital value setting CH2 digital value setting CH1 output enable CH2
197. the CPU does it automatically Leaving this setting blank will not cause an error to occur Base setting 0 at Base mode Zz Base model name Power model name Extension cable Slots CA E f uto S 5 Detail 3 oO 8 Slot Default 9 12 Slot Default fab Dee ees STEED Import Multiple CPU Parameter Read PLC data Acknowledge XY assignment Multiple CPU settings Default Check End Cancel ai gt a W wo ZZ a4 ZL OO 0 Z Q O ae n W a 2 O ae 4 5 Intelligent Function Module Switch Setting 4 9 4 SETUP AND PROCEDURES BEFORE OPERATION 4 10 MELSEC TA eries a I O assignment setting screen Set the following for the slot in which the Q66DA G is mounted The type setting is required set other items as needed Type Select intelli Model name Enter the module model name Points Select 16 points Start XY Enter the start I O signal for the Q66DA G Detailed setting 1 When using in the standard system configuration on the main or extension base specify the control CPU of the Q66DA G It is unnecessary to set the Error time output mode or H W error time PLC operation mode since these settings are invalid for the Q66DA G 2 When using on a remote O station if the analog output is to be held in the case of a link error Error time output mode must be set to Hold Intelligent function module detailed setting Error time 1 0 response Model name output
198. the offset gain setting mode Developer to the normal mode Refer to Section 4 5 2 When off Check item Corrective action Confirm that the supply voltage for the power supply module is within the rated range Calculate the current consumption of the CPU module I O module Is the capacity of the power supply module adequate and intelligent function module mounted on the base unit to see if the power supply capacity is adequate Reset the programmable controller CPU and verify that it is lit If the RUN LED does not light even after doing this the module may be malfunctioning Please consult your local Mitsubishi representative Is power being supplied Has a watchdog timer error occurred explaining a detailed description Is the module correctly mounted on the base unit Check the mounting condition of the module Is a module change enabled during an online module change Refer to Chapter 7 and take corrective action 8 2 2 When the ERR LED is on or flashing 1 When on Check item Corrective action Confirm the error code and take corrective action described in Sec Is an error being generated gg tion 8 1 2 When flashing Check item Corrective action Using GX Developer parameter setting set intelligent function mod ule setting switch 5 to 0 Refer to Section 4 5 Is intelligent function module setting switch 5 set to other than 0 8 2 3 When the ALM LED is turned on
199. tion 3 2 4 1 6ms is the conversion cycle per channel 9 Scaling function The digital input value range can be changed to any given range between 32000 and 32000 and digital values within the range are converted to analog values Refer to Section 3 2 5 10 Online module change The module can be changed without the system being stopped Further the dedicated instruction G P OGLOAD G P OGSTOR write to the buffer memory or turning ON the Y signal enables inheritance of offset gain settings to the new Q66DA G replacing the old one changed online and transfer of offset gain settings to the other Q66DA G mounted on the other slot These apply to the modules of the same model Refer to Chapter 7 11 Offset gain setting GX Configurator DA dedicated instruction G P OFFGAN or mode switching setting allows a shift to the offset gain setting mode easily Refer to Section 4 6 12 Easy settings using the utility package A utility package is sold separately GX Configurator DA The utility package is not a required item however it is useful for on screen setting of the intelligent function module parameters initial setting auto refresh setting In addition FB can be generated automatically from the intelligent function module parameters that have been set up and used in a sequence program Refer to Chapter 5 1 FB is the function for making a circuit block used in a sequence program repeatedly a part FB
200. tion modules Also do not use any prohibited to use signals as an output signal to an intelligent function module from the programmable controller CPU Writing data into the system area or outputting a signal for prohibited to use may cause a malfunction of the programmable controller system N CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 9inch or more from each other Not doing so could result in noise that may cause malfunction At power ON OFF voltage or current may instantaneously be output from the output terminal of this module In such case wait until the analog output becomes stable to start controlling the external device INSTALLATION PRECAUTIONS N CAUTION Use the programmable controller in an environment that meets the general specifications contained in the user s manual of the CPU module to use Using this programmable controller in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely hold the module with module fix
201. tion setting R u request Y9 from OFF to ON Turn ON the output enable disable flag Y1 to Y6 PO of the used channel to check whether proper conversion has been made or not ae Be careful since analog outputs are provided actually uw e Since the new module is in a default status it must be initialized by a sequence e program after control resumption ze Before performing initialization check whether the contents of the initialization z E program are correct or not ESS 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q66DA G 9 When control resumption is executed Module READY X0 turns ON and Z initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 9 A 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed Ww a 5 a e Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 12 7 3 2 When industrial shipment setting is used and initial setting was made with sequen
202. to perform offset gain settings Refer to the XB column for the ON OFF timing YC Set value change request 1 Turn ON OFF this signal when increasing or decreasing the analog output value during adjust ment of the offset gain settings The analog output is incremented or decremented depending on the value set to the offset gain adjustment value specification Un G24 2 YE Warning output clear request 1 2 Turn ON this signal when clearing the warning output Refer to the XE column for the ON OFF timing YE Error clear request 1 2 Turn ON this signal when clearing a write error Refer to the XF column for ON OFF timing 3 3 I O Signals for the Programmable Controller CPU 3 25 3 3 2 Details of I O signals SYSTEM CONFIGU SETUP AND PROCE DURES BEFORE OPERATION UTILITY PACKAGE GX CONFIGURA TOR DA ONLINE MODULE CHANGE TROUBLESHOOT ING OVERVIEW RATION 2 z O lt x 9 u oO Ww a N PROGRAMMING 3 SPECIFICATIONS MELSEC IA ries EJ Point When the user range write request YA is turned ON with D A conversion enabled in the normal mode the Q66DA G restores the user range Offset gain setting mode flag XA NI User range write request YA During Restoration Restoration processig restoration completed Conversion enable disable During conversion During conversion enable disab
203. tput signals Signal name CHO output enable disable flag Description 1 Specify whether to output the D A converted value or output the offset value for each channel ON D A converted value OFF Offset value 2 The D A conversion speed is 6ms X the number conversion enabled channels regardless of whether the output enable disable flag is ON or OFF Y9 Operating condition setting request 1 Turn ON this signal when changing any of the following settings and making the setting valid D A conversion enable disable setting Un GO Rate control enable disable setting Un G46 Warning output setting Un G47 Scaling enable disable setting Un G53 Scaling upper lower limit value Un G54 to Un G65 Increase decrease digital limit value Un G70 to Un G81 Warning output upper lower limit value Un G86 to Un G97 2 Refer to the X9 column for the ON OFF timing YA User range write request In offset gain setting mode 1 Turn ON this signal when the values for the adjusted offset gain settings are registered in the Q66DA G Refer to the XA column for ON OFF timing Refer to Section 4 6 for offset gain settings 2 In normal mode 1 Turn ON this signal when restoring the user range 2 Refer to the XA column for the ON OFF timing Refer to Chapter 7 for the user range restoration YB Channel change request 1 2 Turn ON this signal when specifying the user range and channel
204. tting and user range settings Un G202 to Un G217 with the range reference table Refer to Sec tion 7 4 for the range reference table 4 If the values are proper record the offset gain values of the save data classifi cation setting factory default setting and user range settings Point Refer to Section 4 6 for the offset gain value setting method 3 4 Buffer Memory 3 4 19 Factory default setting and user range settings offset gain values Un G202 to Un G225 4 SETUP AND PROCEDURES BEFORE OPERATION MELSECTE cries 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 Handling Precautions OVERVIEW 1 Do not drop the module case or subject it to heavy impact 2 Do not remove the PCB of the module from its case Doing so may cause the module failure CONFIGURATION SYSTEM 3 Be careful not to let foreign materials such as swarf or wire chips enter the module They may cause a fire mechanical failure or malfunction 4 The top surface of the module is covered with a protective film to prevent foreign materials such as wire chips from entering the module during wiring Do not remove this film until the wiring is completed Before operating the system be sure to remove the film to provide adequate heat radiation SPECIFICATIONS 5 Tighten the screws such as module fixing screws within the following ranges Loose screws may cause short circuits failures or malfunctions z z Module fi
205. uest YC when adjusting the offset gain settings 2 Refer to Section 4 6 regarding the offset and gain settings See gt Performed by the Q66DA G Set value change gt Performed by the sequence program XC completed flag a A Set value change completed XC if 7 Set value change request YC 1 This turns ON if the digital input value on any of the channels enabled for D A conversion rises to or above the warning output upper limit value or falls below the warning output lower limit value 2 Turning ON the warning output clear request YE or operating condition setting request Y9 turns OFF the warning output signal XE Warning output sig 0 TTT gt Performed by the Q66DA G XE nal gt Performed by the sequence program Warning output signal XE Warning output clear request YE 1 The error flag XF turns ON when a write error occurs 2 To turn the error flag XF OFF remove the cause of the error and turn ON the error clear request YF The error code Un G19 changes to 0 and the ERR LED turns off ETS Performed by the Q66DA G gt Performed by the sequence program rror flag rror code Un rror occur XF Error fl E de Un G19 E xX 1 i i i ts Error flag XF a i 1 7 Error clear request YF 3 24 3 3 I O Signals for the Programmable Controller CPU 3 3 2 Details of I O signals 3 SPECIFICATIONS Device No Y1 to Y6 eLS eG Q series 2 Ou
206. ule installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Wu l e W z l Please confirm the parameter setting and wiring etc and execute Z wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 32 7 3 6 When user range setting is used and initial setting was made with sequence program other system is T 33 ONLINE MODULE CHANGE MELSEG LY series b Click the OK button to leave the Online module change mode MELSOFT series GX Developer C The online module change mode is stopped 1 Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and install a normal module again c Click the Close button to close the System monitor screen System Monitor Installed status r Base 2 3 Base Module MasterPLC gt Main base Unmoj Unmo unti funti ng jng Q25PHCPU BEERS tee eS tee Ge Parameter status r Mode 1 0 Address 0 System monitor Online module change None None None None 16pt 16pt 16pt 16pt Status go Module system error 3 Module error El Module warning Stat gner ii Detailed inf of power supply E Module change 5 c Gloss d Choose Online Debug Device test on GX Develope
207. upport parameter file ters Exit Closes this screen b Online menu Monitor Test Activates the Select monitor test module Monitor Test Read from PLC Reads intelligent function module param a Ct eters from the CPU module i Write to PLC Writes intelligent function module param eters to the CPU module 5 13 5 3 Utility Package Operation 5 3 3 Starting the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator DA MELSEC TE eries Point 1 Saving intelligent function module parameters in a file a Since intelligent function module parameters cannot be saved in a file by the i project saving operation of GX Developer save them on the shown module 2 selection screen for intelligent function module parameter setting 2 Reading writing intelligent function module parameters from to a programma 3 ble controller CPU using GX Developer 2 a Intelligent function module parameters can be read from and written into a programmable controller after having been saved in a file g b Seta target programmable controller CPU in GX Developer Online 26 Transfer setup c When the Q66DA G is installed to the remote I O station use Read from PLC and Write to PLC 2 3 Checking the required utility While the start I O is displayed on the Intelligent function module utility setting 2 screen may be displayed for the model name i This means that the required utility has no
208. urn Operating condition setting request Y9 from OFF to ON to stop ot conversion z 5 After confirming that conversion has stopped with the actual analog output value 5 96 turn OFF Operating condition setting request Y9 Oo m Device test Bit device Device vs Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory Device be Buffer memory Module start 1 0 0000 Hex Address 0 x DEC UTILITY PACKAGE GX CONFIGURA TOR DA Setting value 3F HEX fie bit integer x Set Program Label reference program MAIN ba Execution history Device Setting condi Y9 Force ON Module start 0 Address 0 D 3F H Y9 Force OFF PROGRAMMING w a 5 a ie Ww z a Zz e wW 0 z Prd I rs TROUBLESHOOTING 7 3 Online Module Change Procedure 7 4 7 3 1 When industrial shipment setting is used and initial setting was made with GX Configurator DA T ONLINE MODULE CHANGE ELSEG Q series 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor fed C 3 3 J j vo J If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer wD 7 5 7 3 Online M
209. used and initial setting was made with sequence program other system is unavailable g 1 Conversion disable gt a Set D A Conversion enable disable setting Un GO for all channel conversion disable and turn Operating condition setting request Y9 from OFF to ON to stop conversion ke After confirming that conversion has stopped with the actual analog output value turn OFF Operating condition setting request Y9 23 pz Device test gt 2 Bit device Device s zl FORCE ON FORCE OFF Toggle force E O Word device buffer memory lt C Device i Buffer memory Module start 1 0 0000 Hex a Address fo DEC Setting value z 3F HEX 16 bitinteger 2 Program N Label reference program man o a iz a 220 Execution history ie ie x 7 Q Device Setting cond Ei 2 4 voae start 0 Address 0 D Sa are D p b If the saved buffer memory contents are not yet prerecorded record them in the Eo following procedure EOE EWO 1 Make the pass data classification setting Un G200 DSE 2 Turn Operation Condition Setting Request Y9 from OFF to ON 3 Compare the offset gain values of the industrial shipment settings and user range settings Un G214 to Un G225 with the range reference table Refer to Section 7 4 for the range reference table z 4 Ifthe values are proper record the offset gain values of the pass data classifi cation setting industrial shipment settings and user range settings 2 Poin
210. values to be written into the buffer memory for test operation ke 2 2 Command buttons ne a Currect Value Displays the current value of the item selected This is used to check the text that cannot be dis played in the current value field However in this 7 utility package all items can be displayed in the display fields 5 m Make text file Creates a file containing the screen data in text D Q file format 2 Start monitor Stop monitor Selects whether or not to monitor current values Execute test Performs a test on the selected items To select z more than one item select them while holding down a pi gt tow the Ctri key TE Close Closes the currently open screen and returns to Sam the previous screen EJ Point 1 Turning the output enable disable flag ON OFF or writing the CHD digital value during test operation changes the analog output so perform these after taking ample safety precautions a fo lt toa lt gt lt 0 hi ar fo S x lt 2 T a Remark See ooo ooo coco oO zZ The selection test operation is explained below using the CH1 digital value writing z as an example g 1 Change the setting value field for Y01 CH1 output enable disable flag to ON enable Nothing is written to the Q66DA G at this point 2 Click and select the setting value field to be written in the Q66DA G To write more than one setting item at the same time select the
211. ve the O4 connector and dismount the module 5 ae z393 a Point ESS Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 0 Z Fa oO O o o Ww a 5 a ie Ww z a Zz e wW 0 z Prd I O TROUBLESHOOTING 7 3 Online Module Change Procedure 7 10 7 3 2 When industrial shipment setting is used and initial setting was made with sequence program T ONLINE MODULE CHANGE MELSEC TE eries 3 Mounting of new module a Mount a new module to the same slot and install the connector b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change Operation Target module Module change execution 1 0 address 000H Module name Q66DA G Installation confirmation r Status Module control restart Changing module Status Guidance The module can be exchanged Please press the Execute button after installing a new module 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change Operation Target module Module change execution 1 0 address 000H A F Module name Q66DA G Installation confirmation Status Module control restart 4 Change module installation completion Status Guidance The contr
212. x 1 3 G P OGSTOR Restores the offset gain values of the user range setting stored in the CPU to the Q66DA G Usable devices Intelli gent func Set data File tion register J module Index register device UD GO Instruction Execution symbol condition Command G OGSTOR G OGSTOR Un S D Comannd GP OGSTOR GP OGSTOR Un S D Set data Device Description Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits Within the range of the specified device S Start number of the device in which control data is stored Device name Device that is turned ON 1 scan on completion of dedicated instruction O Within the range of the D processing 2 Bit specified device D 1 also turns ON at an abnormal completion 1 When executing the G P OGLOAD instruction specify the device designated in S Do not change the data read with the G P OGLOAD instruction If it is changed normal operation cannot be guaranteed Appendix 1 Dedicated Instruction List and Available Devices App 7 Appendix 1 3 G P OGSTOR x a z m a a lt INDEX APPENDIX Control data MELS EC Q pa g Setting Device Item Set data Set by
213. xing screw M3 screw 0 36 to 0 48 N m o i Connector screw M2 6 screw 0 20 to 0 29 N m z 5 S FG Terminal screw M3 screw 0 42 to 0 58 N m 9 5 wu aga 6 To mount the module on the base unit fully insert the module fixing latch into the fix ing hole in the base unit using the module fixing hole as a fulcrum Improper installation may result in a module malfunction or failure or may cause the we module to fall off oe ii tz ao Elo EZT ps a O zZ L pa oO O a A W E gt a S LW z9 oz CS a OO oO Ze Q O Ae N W a O ae 4 1 Handling Precautions 4 1 4 SETUP AND PROCEDURES BEFORE OPERATION M ELSEG Q series 7 Fix the Q66DA G with module fixing bracket after the Q66DA G is mounted to the base unit Point Make sure that the hook at the tip of the module fixing bracket is hooked on the 3rd slit viewed from the front of Q66DA G Tighten the module fixing screw by the specified torque Module fixing screw 4 1 Handling Precautions 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC KE cries 4 2 Setup and Procedures before Operation Stan Module mounting Mounting the Q66DA G in the specified slot wiring Wire external devices to the Q66DA G see Section 4 3 4 4 Intelligent functional module switch settings Perform settings using GX Developer See setcion 4 5 Use the factory
214. y Hexadecimal Setting value 00110100 34H OVERVIEW 2 If the offset gain setting mode is set using intelligent function module switch 4 resolution mode will be ignored 3 Perform the offset gain settings after checking the RUN LED flashes in offset gain setting mode If the RUN LED does not flash check to see if the switch 4 setting is correct 4 Since the analog output value differs considerably depending on the resolution mode setting thoroughly check the settings for the intelligent function module switches before performing the analog output processing Example Analog output value when the setting range is 10 to 10V and the CONFIGURATION SYSTEM SPECIFICATIONS digital input value is set to 4000 l High resolution mode Normal resolution mode Analog output value About 2 5 V About 10 0 V 2 Operating procedure Start the settings with GX Developer I O assignment setting screen z Q lt a W Q fo W a O L m a n Ww 4 2 lt a n Ww Q fe a o Qn H Parameter i ae PLC name PLCsystem PLCfile PLCRAS 1 PLCRAS 2 Device Program w e Boot file SFC 1 0 assignment oO 2 120 Assignment Model name Paints Stary lt lt 2 PLC x x as Inteli Q66DAG 16points_ v ao X Detailed setting i oO x x EST X X 220 X X X v X X Assigning the 1 0 address is not necessary as
215. y supplied power used in the system when cleaning the module or retightening the terminal or module fixing screws Not doing so may cause failure or malfunction of the module If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damages to the screws and or the module resulting in the module falling out short circuits or malfunction Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS CAUTION When disposing of this product treat it as industrial waste REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Revision Oct 2006 SH NA 080648ENG A First printing Jan 2007 SH NA 080648ENG B Correction Section3 2 1 Section4 6 Jan 2008 SH NA 080648ENG C_ Correction SAFETY PRECAUTIONS About the Generic Terms and Abbreviations Section 1 1 Section 2 1 Section 2 3 Section 4 1 Section 4 6 Section 5 2 1 Section 5 2 2 Section 7 3 3 Section 7 3 5 Section 8 1 Appendix 1 Appendix 1 1 Appendix 1 2 Appendix 1 3 Addition Section 2 2 May 2008 SH NA 080648ENG D Correction SAFETY PRECAUTIONS Compliance with the EMC and Low Voltage Direc tives About the Generic Terms and Abbreviations Section 2

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