USER MANUAL RMA-Feeder Controller 105
Contents
1. I KOBERLEIN SEIGERT Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 USER MANUAL VIBRATION CONTROL RMA Feeder Controller 105 RMA Feeder Controller 105 4 KOBERLEIN USER MANUAL SEIGERT RMA Feeder Controller 105 4 Zuf hrtechnik IMPORTANT NOTES Electrical danger within the meaning of this documentation or the warning labels on the product itself respectively means that death serious injury or considerable material damage may occur if the respective measures of precaution are not taken Mechanical danger within the meaning of this documentation or the warning labels on the product itself respectively means that death serious injury or considerable material damage may occur if the respective measures of precaution are not taken Achtung Disconnecting voltaged parts within the meaning of this documentation means that before maintenance repair and installation work the voltage must be switched off and secured against being switched on again Qualified Staff According to this user manual and the labels on the product itself qualified staff includes those persons who are familiar with the installation mounting initial operation and operation of the device as well as the dangers associated with this and who have the qualifications necessary for their work such as 1 Training or instruction or authorisation respectively to switch electric circuits a2. nge ADR T WARNING Voltage negative feed at the outputs can lead to the destruction of the output drivers RMA Feeder Controller 105 10 4 K BERLEIN USER MANUAL 4 Zuf hrtechnik SEIGERT RMA Feeder Controller 105 3 5 Digital Inputs Number Input voltage Nominal value admissible range Fan in current at HIGH level Propagation delay time tLOW HIGH tHIGH LOW Input voltage LOW level HIGH level Mechanical driving point impedance Actuator supply Nominal value admissible range voltage separated to the system and to 4Q output transformers I3 10 H H X x x x a H H 24V 1 1 RMA Feeder Controller 105 K BERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 3 6 Digital Outputs Number On load voltage Vin Nominal value admissible range Output voltage HIGH level LOW level Fan out current parallel connection of outputs Short circuit proof Sampling frequency ohmic load inductive load Lamp load Simultaneity factor voltage separated to the system and to 4Q output transformers 4 1 group a 4 24 V 18 30 V min Vin 0 2 V max 2 pA RL max 500 mA possible max 4 outputs with Itotal 2 yes
3. 4 Zuf hrtechnik 2 2 Connection Diagram Example 24V DC Wn mm OS RMA 105 p RMA FEEDER CONTROLLER E Programmnummer SPS mE o Nr POT GETR POT GETR CAN MASTER AE 24V DC RMA Feeder Controller 105 4 K BERLEIN USER MANUAL E cuu RMA Feeder Controller 105 Zuf hrtechnik 3 Technical Data 3 1 Electric power supply Input voltage Nominal value 24 V DC admissible range 25 96 incl 10 residual ripple Drawing of current from 24 V 0 6 A 3 2 Digital Inputs voltage separated Number 4 Input voltage Nominal value 24 V admissible range 30 30V Fan in current at HIGH level 6 1 mA Propagation delay time LOW HIGH 3 5 ms tHIGH LOW 2 8 ms Input voltage LOW level lt 5V HIGH level gt 15V Mechanical driving point impedance 3 9 kQ A Actuator supply Digitale Eingange EA TM RMA Feeder Controller 105 8 K BERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 3 3 Functional Inputs Number Standard Inputs Incremental supply input Timer counter inputs Input voltage Nominal value admissible range Fan in current at HIGH level Input frequency at duty cycle 0 5 Propagation delay time Standard inputs LOW HIGH HIGH LOW Input
4. OIN Voltage negative feed at the outputs can lead to the destruction of the output drivers RMA Feeder Controller 105 13 K BERLEIN SEIGERT 2 Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 3 8 Analog Inputs Number of channels Input quantity AD transformation Approximation Max Input range Mechanical driving point impedance Offset malfunction 0 point Connecting line For type 10 is valid Offset malfunction 0 point Eum T 10V 4321 WARNING voltage connected 2 0 10V via ADC to CPU transformation principle X successive Resolution 10 Bit transformation duration 20 us voltage range 20 V voltage range 136 voltage range 100 mV amplification malfunction lt 1 0 96 shielded length max 50m 100 mV voltage range Voltage negative feed at the outputs can lead to the destruction of the output drivers RMA Feeder Controller 105 14 4 KOBERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 3 9 CAN Output differential voltage Input differential voltage recessive dominant Input Offset voltage to CAN GND Input differential resistance Transmission rate up to 15 m cable length up to 50 m cable length up to 150 m cable length
5. be between 25 and 85 C Check the device immediately for damaged packaging Send complaints concerning damages immediately See to it that damaged products are not operated The connection initial operation as well as maintenance and repair work must only be executed by qualified expert staff taking into consideration this manual and all other connection diagrams belonging to the RMA FEEDER CONTROLLER 105 and the presently valid national international regulations safety accident prevention The RMA Feeder Control 105 is built for 24V DC operation We reserve the right to change technical data and constructions beneficial to technical progress RMA Feeder Controller 105 5 4 KOBERLEIN USER MANUAL SEIGERT RMA Feeder Controller 105 y gt Zuf hrtechnik 2 Installation 2 1 Electrical Installation Please be sure to note the safety instructions in Chapter 1 during the electrical installation IN THE DEVICE MUST BE GROUNDED Please be sure to note the safety instructions in Chapter 1 during the electrical installation As a connecting line for the KOBRATOR only the supplied cable must be used Only one K brator may be operated for each magnetic output of the Feeder Controller Connect all electric connections according to the connection diagram RMA Feeder Controller 105 4 KOBERLEIN USER MANUAL SEIGERT RMA Feeder Controller 105
6. ENTER key the selected sub menu is invoked In the sub menu FUNKTION the individual functions movements of the machine can be selected with the and T keys and can be invoked with the lt und keys shown in the display Movements leading to collision are blocked The sub menu SERVICE is only accessible for authorized maintenance personnel and therefore protected by a password In this menu the individual times can be changed or the language switched With a separate password the frequency for the vibration range can be set With the ESC key the individual menus can be left again 4 3 Deletion of Malfunctions The malfunction is defined in the display if its existence makes it impossible for the set mode of operation to be executed By pressing the RESET key the malfunction is deleted RMA Feeder Controller 105 17 4 KOBERLEIN USER MANUAL SEIGERT RMA Feeder Controller 105 4 Zut hrtechnik 4 4 Setting of the Vibration By pressing the VIBRATION key the display shows the function Einstellen der Vibration setting of the vibration By pressing the VIBRATION key again the function can be left In the menu VIBRATION the performance of the vibration range can be changed with the und T keys When leaving the menu the thus set performance is not secured against a voltage loss Saving of performance settings see Chapter 4 6 4 5 Statu
7. ERR 17 SESS CNOIEO MET NIU RR n apS 17 4 4 Setting Of the Vibration 18 4 5 Status Display Of the 05 18 4 6 Saving the Frequency or the Performance Settings Respectively cccscccssssssscssssscccssscscccsssssccccsseesees 18 4 7 Set up values of Pneumasort times cccsssscccssssccccssssccccsssscccscsssscccesssscccessssccscssessscscsssscesssssscscsssssscssoeseecs 19 9 JU 20 Ee E E 21 RMA Feeder Controller 105 4 4 KOBERLEIN USER MANUAL 2 Zuf hrtechnik SEIGERT RMA Feeder Controller 105 m 1 Safety Instructions gt Achtung gt gt Achtung gt gt gt The RMA FEEDER CONTROLLER 105 controls oscillating mechanical parts KOBRATOR which may be dangerous Safety measures and safety devices must correspond with the valid national regulations e g VDE 0100 410 0113 T1 or EN 60204 VDE 0160 respectively Necessary safety measure grounding of the RMA Feeder Controller 105 Necessary safety device circuit breaker If you do not wish to install the device immediately but instead wish to store it The storage place must be dry and clean the storage temperature must
8. R MANUAL 2 Zuf hrtechnik SEIGERT RMA Feeder Controller 105 RMA Feeder Controller 105 21 4 KOBERLEIN SEIGERT 4 Zut hrtechnik USER MANUAL RMA Feeder Controller 105 5 1 Error list Malfunction There is supply voltage but there is no display The output MAGNET is selected however no vibration can be determined in the KOBRATOR The output MAGNET is selected however no vibration can be determined in the KOBRATOR Microprocessor not described KOBRATOR is jammed mechanically or Distance between yoke and magnet in the KOBRATOR has changed Electric connection between KOBRATOR and RMA 105 is interrupted or Magnet in the KOBRATOR defect Software download only by qualified staff Upon request you can receive this download file from the service technicians in our company in the automatisation department Turn off device and determine whether KOBRATOR is jammed Please contact the service technicians in our company in the manufacturing department Elektro in order to find out the set interval between the yoke and the magnet Control plug in connection on the back of the KOBRATOR Determine resistance of the magnet in the KOBRATOR possibly replace magnet Please consult the KOBRATOR maintenance manual and spare parts list for the resistor of the magnet RMA Feeder Controller 105 22
9. n of Rt via bridges of 6 7 and 8 9 and the end of the RS 485 network NOTE All Service Pins are intended for use by the factory and must not be connected by the user RMA Feeder Controller 105 16 4 KOBERLEIN USER MANUAL SEIGERT RMA Feeder Controller 105 4 Zut hrtechnik 4 Displays and Control Keys 4 1 Automatic Operation The automatic operation is a mode of operation during which all movements functions of the machine are executed by the control By pressing the key AUTO MAN you can switch between Automatik autmatic and Einrichten setup In the automatic operation the message Automatik vorgew hlt automatic preset appears in the display All current malfunctions and messages appear on the display With the F keys shown in the display again different functions can be executed e g starting the automatic operation stopping the automatic operation You can receive further information from the display 4 2 Setup Operation The setup operation is a mode of operation during which all movements functions of the machine can be executed selectively by hand By pressing the key AUTO MAN you can switch between Automatik autmatic and Einrichten setup In the setup menu the sub menus FUNKTIONEN functions will appear for the start of individual functions and the sub menu SERVICE They are selected with the and T keys With the
10. nanne 7 3 Technical Dat FT M 8 3 1 Electric power SUPPLY scissiscsessescissecssscoasscscisecessccnossossdossessdesessedsosssevessonsissatecosdnssdosssecenoedeseisssssseenaseasssecbssesconsdontes 8 3 2 Digital Inputs VOMAGSE SEPALALE E 8 3 3 Functional Inputs voltage connecied e 9 3 4 Digital Outputs VOltage separated e i 10 3 5 Digital Inputs voltage separated to the system eese eee e ee ee seen ee eene een seen ase soto sesto osea ue 11 3 6 Digital Outputs voltage separated to the system cere ee esee ee eee e ee eee ne eese toos eset to se sese sese ee 12 3 7 4Q Output transformer voltage separated to the system eee eee ee eee eee teen sese tease eoo 13 3 8 Analog Inputs voltage connected eee esee ette eese tapa ses tapa sese tesa see tasse 14 3 9 CAN volt ge sep r fled REC 15 3 10 RS232 voltase connected e 16 3 11 RS485 MdiERvnierc 16 4 Displays and Control Keys a nva en ER LUN IR VERE E M aiia 17 4 1 17 4 2 Setup Operation
11. nd devices on and off ground and mark them according to the standards of safety engineering 2 Training and instruction according to the standards of safety engineering concerning the care and use of adequate safety equipment 3 First aid training Intended Use The RMA Feeder Controller 105 must only be used for the control of our KOBRATOR oscillating rails and for the processing of digital and analog signals Warranty Adherence to the user manual is the pre condition for a failure free operation and for the settlement of possible claims under the warranty Therefore please study the user manual before you operate the device Disposal Dispose of the RMA Feeder Controller 105 depending on composition and existing regulations as RMA Feeder Controller 105 2 4 KOBERLEIN USER MANUAL 2 Zuf hrtechnik SEIGERT RMA Feeder Controller 105 steel scraps aluminium copper synthetic material electronic scraps RMA Feeder Controller 105 4 KOBERLEIN USER MANUAL gt gE sc dein RMA Feeder Controller 105 Index IMPORTANT NOTES E 2 luno qc E PU m C Nala Ge Sale 4 T Safety Ins III os cca secs vss edreeg 5 EEN 6 2 1 Electrical VE UE e 6 2 2 Connection Diagram Example csrsssonussnossesonssssnnssnnnnennnnsesnnnsnsnnnsnnnnnssnnnsnsnnnsnnnnssnnnsusnnnsssnnnsnnnnesnnnsssnnns
12. plissage maxi Level storage belt exceeded in funnel is busy time X NIV Sortier min lev track max niv band min rail de triage mini Level sorting rail not reached switch on vibrating rail is idle time X 6L NIV Sortier max lev track max niv band max rail de triage maxi Level sorting rail exceeded switch on vibrating rail is busy time X TKE Sort 1 min pk end of track min slut band 1 min rail de triage 1 mini Parts control end of sorting rail not reached Switch at the end of the vibrating rail is idle time X TKE Sort 1 max pk end of track max slut band 1 max rail de triage 1 maxi Parts control end of sorting rail exceeded switch at the end of the vibrating rail is busy time X saul jo sanjea dn 19S Z P gt yuyreaaynynz 19392135 NI31H380 I SO 9210400 Jop994 VINH 4 KOBERLEIN USER MANUAL SEIGERT RMA Feeder Controller 105 2 Zuf hrtechnik 5 Troubleshooting The chapter Troubleshooting covers only the componentry RMA Feeder Controller 105 in connection with a KOBRATOR Troubleshooting only by qualified staff Troubleshooting only by qualified staff Achtung BE SURE to disconnect the voltage of the RMA Feeder Controller 105 before opening the cover RMA Feeder Controller 105 20 4 KOBERLEIN USE
13. s Display of the I Os By pressing the Info key the display shows the stated special function By pressing the Info key again the special function can be left In the special menu INFO the status of the input and output bytes is shown By pressing the and T keys you can switch between the Byte 0 and the Byte 1 However this function is intended for the control of the inputs and outputs of the Feeder Controllers 4 6 Saving the Frequency or the Performance Settings Respectively In order to secure the frequency or the performance respectively against a voltage loss the value must be saved by pressing the lt gt and ENTER keys at the same time However make sure that the ENTER key is pressed last Therefore your set values are overwritten RMA Feeder Controller 105 18 Deutsch Englisch Schwedisch Franzosisch Meaning Ruheschaltung Pneu Pneu off when empty Vilolage pneu position repos Pneu Off position Pneumasort Pneumasort switches off when all switches are idle time x GOL 49 04 U0D 19p99J4 VINH Teilemangel parts deficiency delbrist manque pi ces Part deficiency time X for no parts in the funnel NIV Bunker min lev storage belt min niv lagring min remplissage mini Level storage belt not reached switch in funnel is idle time X NIV Bunker max lev storage belt max niv lagring max rem
14. thermal overload protection 100 Hz 2 Hz induction dependant max 6 W 100 Q3 Q0 SS 5 0Vi i SE E A HA Si OV lir 1 RMA Feeder Controller 105 K BERLEIN SEIGERT gt Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 3 7 4Q Output transformer Number Voltage supply on load voltage Vin nominal value admissible range Monitoring of voltage undervoltage overvoltage Drawing of current from 24 V per output Output voltage ohmic load min voltage Fan out current constant current pulse current 1 second Short circuit proof Sampling frequency outputs Optokoppler j 1 4Q Endstufe 4Q Endstufe 3 24V OV WARNING voltage separated to the system and to Digital IO s 2 24 V 18 30 V yes 3 5 V 7V 33V 43V on load current 0 02A typ voltage Vin 0 125 Ohm Vin 0 300 Ohm loaa min 2 5 A typ 4 4A yes thermal overload protection PWM ca 20 kHz f r Motoren Var 06 PWM approx 0 5 600 Hz for magnetic valve vibration Pin 4Q Output 2 channels 06 M2 M2 M1 M1 OV 4Q 24V 4Q
15. up to 350 m cable length Number participants Connecting line up to 100 m up to 350 m m CANH m CANL x 4321 Terminals voltage separated min max 1 5V 3 V 1V 0 4 V 1V 5V 6 20 kQ 100 kQ max 1 MBit max 500 kBit max 250 kBit max 125 kBit max 64 shielded twisted 0 25 mm 0 5 mm by connection of RT via a bridge to CANH at the ends of the CAN network RMA Feeder Controller 105 15 4 KOBERLEIN SEIGERT USER MANUAL RMA Feeder Controller 105 2 Zuf hrtechnik 3 10 RS232 voltage connected min typ max Output voltage 8V 4 15V Input voltage 3V 8V 4 30V Fan out current 10 mA Input resistance 3 kQ 5 7 KQ Transmission rate Connecting line 1200 57600 Bd shielded min 0 14 mm max 15 m 3 to 9600 Bd 57600 Pin 85 232 3 11 RS485 voltage connected min max Output differential voltage 1 5 V 5 Input differential voltage 0 5 V 5 Input offset voltage 6V 6V to GND Fan out driver current 55 mA 1 5 V Transmission rate 1200 57600 Bd Connecting line shielded at 0 14 mm max 300 m at 0 25 mm max 600m RXD p lo 6 OX D e7 A GND eg 6 JR O 4 9 ER 9 Rte Terminal by connectio
16. voltage LOW level HIGH level Selector shaft ULOW HIGH UHIGH LOW Mechanical driving point impedance Input signals VRZ Gating Sensor supply 0 HO VH t BUCHSE 24V H 65 4321 voltage connected 4 usable as 4 1 4 24 V 30 30 5 2 mA 25 kHz 15 us 15 us 5V 15V 19 1 V 9 5 V 4 6 kQ 2 Phase square moved by 90 1 reset pulse 4 fold 24 V DC 25 96 150 mA RMA Feeder Controller 105 Digitale Eing nge al 0 K BERLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA Feeder Controller 105 3 4 Digital Outputs Number On load voltage Vin Nominal value admissible range Output voltage HIGH level LOW level Fan out current Parallel connection of outputs Short circuit proof Sampling frequency ohmic load inductive load Lamp load simultaneity factor N U gt D D E oS EN Ee 0 B OVE B voltage separated 6 24 V 18 30 V min Vin 0 2 V max 2 pA RL max 500 mA possible max 4 outputs with Itotal 2 yes thermal overload protection 100 Hz 2 Hz induction dependent max 6 W 100 Digitale Ausg
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